90754-2

Instruction Sheet Seating Tools 90754-[ ] 408-9913 For Z-PACK* 2mm Hard Metric (HM) Type B Vertical Male Connector Assembly 21 JUL 08 Rev A Seating Tool Adapter Blade Z-PACK 2mm HM Type B Vertical Male Connector Assembly 100141-1 (Ref) Printed Circuit (PC) ACTION PIN* Board Contact CONNECTOR TOOL SIZE (Number of Positions) 90754-1 125 90754-2 110 90754-3 095 PC Board Support Fixture (Customer Designed) Figure 1 1. INTRODUCTION 2. DESCRIPTION Seating Tools 90754–[ ] are used to seat Z–PACK 2mm HM Type B male connector assemblies with ACTION PIN contacts to allow solderless pc board installation. Each seating tool is specifically designed for the number of positions in the connector. Refer to Figure 1. Read these instructions thoroughly before using the seating tool. NOTE All numerical values in this instruction sheet are in metric units [with U.S. customary units in i brackets]. Dimensions are in millimeters [and inches]. Figures are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. E 2008 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved Each seating tool consist of an adapter and a blade. During seating, the blade sits inside the connector engaging the housing floor and contacts preventing the contacts from pushing out of the housing. The adapter presses on the top surface of the connector when the applicator ram applies force to the seating tool. 2. REQUIREMENTS 2.1. PC Board Support Fixture A fixture must be used to provide proper support for the pc board and alignment of the seating tool to the contacts and to protect the pc board and and connector from damage. The pc board support fixture must be designed for the specific needs according to Instruction Sheet 408–6927. TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 3 LOC B 408-9913 Seating Tools 90754-[ ] 2.2. Application Tooling 4. Position the seating tool onto the connector, making sure that the tool is bottomed on the housing floor. Power for seating tools must be provided by a machine capable of supplying a downward force of 133 Newtons (N) [30 lb] per contact. SM–3 Frame Assembly 814700–[ ] (Customer Manual 409–5626 provides instructions) can be used. 5. Center the seating tool and connector under the applicator ram of the tool. Slowly lower the ram until it just meets the seating tool. Verify alignment of the support fixture, pc board, connector, and seating tool. 3. SEATING When setting up equipment to seat connectors, pay particular attention to the following: — The seating tool must be matched to the connector — The seating tool, connector, and applicator ram must be properly aligned before cycling the tool CAUTION CAUTION connector may occur if seating height is ! improperly set or if tool is not properly seated in the connector before cycling the tool. 6. Cycle the tool to seat the connector in the pc board. Then retract the ram, and carefully remove the seating tool. Check to make sure that the connector has been properly seated. If the tool and connector are mismatched or are improperly aligned, damage could occur to the ! Damage to the pc board, seating tool, or 7. Repeat Steps 2 through 6 until all connectors are seated. tooling, connector, or both. NOTE 1. Set seating height to the dimension shown in Figure 2 (applicator shut height will equal the seating height PLUS the combined thicknesses of the pc board and pc board support fixture). 2. Position the connector onto pc board so that the contacts (and alignment features) are properly aligned to the pc board and support fixture. 3. Place the connector onto pc board until the contacts are resting securely on, but have not fully entered, the pc board. For application requirements for the connector, refer to Application Specification 114-19029. i 4. MAINTENANCE AND INSPECTION Each seating tool is assembled and inspected before shipment. It is recommended that the tool be inspected immediately upon arrival at your facility to ensure that the tool has not been damaged during shipment. Note: Not to Scale Applicator Ram (Fully Down) Seating Tool Assembly Seating Height Seating Tool Bottomed on (Connector Seated) Applicator Shut Height Housing Floor of Connector 38.1+0.25/-0.00 [1.50+.010/-.000] (Ram Fully Down) Contacts Inserted into Holes in (See Section 3, Step 1) PC Board and Support Fixture PC Board PC Board Support Fixture Figure 2 2 of 3 Tyco Electronics Corporation Rev A 408-9913 Seating Tools 90754-[ ] 4.1. Daily Maintenance It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lint–free cloth. DO NOT use objects that could damage the tool components. parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105–3608 2. Ensure that setscrews are in place and secured. 3. When the tool is not in use, store it in a clean, dry area. For customer repair service, please contact a representative at 1–800–526–5136. 4.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tooling or be supplied to supervisory personnel responsible for the tool. Inspection frequency should be based on amount of use, working conditions, operator training and skill, and established standards. 6. REVISION SUMMARY Revisions to this instruction sheet include: 5. REPLACEMENT AND REPAIR S S S S S Updated document to corporate requirements Modified title of instruction sheet Added Tools –2 and –3 Added text to Section 3 Replaced customer repair address with phone number Customer–replaceable parts are listed in Figure 3. A complete inventory should be stocked and controlled to prevent lost time when replacement of 50.8 [2.00] 38.1 [1.50] 2 3 TOOL DIM. A -1 49.91 [1.965] -2 43.89 [1.728] -3 37.89 [1.492] 1 13.34 [.525] Dim. A REPLACEMENT PARTS ITEM 1 G PART NUMBER FOR SEATING TOOL 90754-1 90754-2 90754-3 354695-2 354695-5 354695-6 2 354698-1 3 2-21012-8- Tool 90754-1 (shown) requires 5 setscrews Rev A QTY PER TOOL DESCRIPTION BLADE 1 ADAPTER 1 SETSCREW, Socket, 6-32  .19 in. L 3 G Figure 3 Tyco Electronics Corporation 3 of 3