91002-1

91002-1

  • 厂商:

    HUMIREL(泰科)

  • 封装:

    -

  • 描述:

    TOOL INSERTION .062 & .093 CONN

  • 数据手册
  • 价格&库存
91002-1 数据手册
Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors Product Facts ■ Pins and sockets can be intermixed in the same housing ■ Positive polarization ■ Rear cavity identification ■ Contacts completely enclosed in housings ■ Positive locking housings ■ Insulation capability to .200 [5.08] diameter ■ Removable, crimp snap-in contacts ■ Low contact mating force ■ Contacts accept 30-10 AWG [.05-5.0 mm2] wire sizes ■ Contacts available with pretin or gold plating ■ Dual locking lances provide optimum contact stability ■ Panel mount or free hanging ■ Mate with Universal MATE-N-LOK II Housings ■ Available in UL 94V-O flame retardant material. Meets the material requirements of table 25.1 of U.L. Standard 1410 (television receivers and video products) Not for interrupting current ■ Harness to PC Board capability using pin or socket headers ■ Pin and socket headers are available in both vertical and right-angle style ■ Solderability — headers meet MIL-STD 202 Method 208 ■ Contacts are on .250 [6.35] centerline spacing ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Technical Documents The Universal MATE-N-LOK Connector performance characteristics found on pages 163-164 are based on free hanging and panel mount connectors, loaded with contacts crimped on stranded wire. Dielectric Withstanding Voltage— 5.0 KVAC or 5.0 KVDC between adjacent circuits Insulation Resistance— 1000 megohms minimum initial between adjacent circuits Voltage Rating—600 V AC or DC Contact Insertion Force— 5.0 lb. max. per contact Contact Retention—15 lb. min. per contact Durability—50 cycles, mating and unmating Product Specifications 108-1031 Universal MATE-N-LOK Connectors 108-1053 Universal MATE-N-LOK PC Board Headers Application Specification 114-1010 Universal MATE-N-LOK Contacts Instruction Sheet 408-7714 Plug, Cap, Headers, Pin, Socket and Accessories Standard Density .250 [6.35] Centerline ■ Performance Characteristics R ■ ■ Certified by Canadian Standards Association, File No. LR 7189 R Passed test by VDE under their Registration Number 3980/Continuous Surveillance 163 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Performance Characteristics (Continued) Maximum Current—Maximum current rating of Universal MATE-N-LOK connectors is limited by the maximum operating temperature of the housings which is 125°C for 94V-2 housings and 120°C for 94V-0 housings including the temperature rise of the contacts which is a maximum of 30°C. There are several variables which have a direct effect on this maximum current-carrying capability for a given connector and must be considered for each application. These variables are: Wire Size—Larger diameter wire will carry more current since it has less internal resistance to current flow and thus generates less heat. Longer wire lengths also enhance current carrying capabilities since the wire conducts heat away from the connector. Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized Wire-to-Wire Calculated Current Table Number of Circuits 2 3 4 5 6 In-Line 6 Matrix 8 9 10 12 15 AWG 30 28 26 24 20 Printed Wiring Board Conductor Size—The finished trace conductor width and thickness should be maximized to allow for the greatest current carrying capacity and heat dissipation. Physical Shock—18 drops, 50 G sawtooth at 10 milliseconds Housing Panel Retention— 75 lb. min. 14 17.00 15.50 15.00 14.00 13.50 13.00 13.00 11.50 12.50 11.00 10.00 16 14.50 13.00 12.50 12.00 11.50 11.00 10.50 9.50 10.00 9.00 8.50 Wire Gauge 18 20 13.00 10.00 12.00 9.00 11.00 8.50 10.50 8.00 10.00 8.00 9.50 7.50 9.50 7.50 8.50 6.50 9.00 7.00 8.00 6.00 7.50 6.00 22 8.00 7.50 7.00 6.50 6.50 6.00 6.00 5.50 5.50 5.00 4.50 24 6.50 6.00 5.50 5.50 5.00 5.00 5.00 4.50 4.50 4.00 4.00 26 5.50 5.00 4.50 4.50 4.00 4.00 4.00 3.50 3.50 3.00 3.00 30 3.50 3.00 3.00 3.00 2.50 2.50 2.50 2.00 2.50 2.00 2.00 Minimum Wire Lengths for T-Rise vs. Current Testing Ambient Temperature—The higher the ambient temperature, the less current can be carried in any given connector. Vibration—10-55-10 cycles per minute at .06 inch total excursion 12 18.00 16.50 15.50 15.00 14.50 14.00 14.00 12.50 13.00 12.00 11.50 Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and extrapolated values. Connector Size—In general, the more circuits in a connector, the less current can be carried. Universal MATE-N-LOK connectors also will withstand the following tests: 10 19.00 17.50 16.50 16.00 15.50 15.00 14.50 13.50 14.00 12.50 12.00 Min. Length (in.) 2.6 3.2 4.1 5.1 7.8 AWG 18 16 14 12 10 Min. Length (in.) 9.4 11.3 13.7 16.4 19.3 Note: If wire lengths used are less than those listed above, the current carrying ability of the system will be reduced due to less heat being conducted away from the connector. The customer should fully test all applications. Wire-to-Board Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a tool for connector selection and will require the customer to fully test their application. Termination Resistance/Contact Crimp Tensile Force Housing Lock Strength—30 lb. min. Thermal Shock— -55°C to +85°C Temperature-Humidity Cycling— 25°C to 65°C at 95 RH Corrosion—48 hr. at 5% salt concentration Related Product Data Product Specifications 108-1031 Universal MATE-N-LOK Connectors 108-1053 Universal MATE-N-LOK Headers Wire Size AWG mm2 30 28 26 24 22 20 18 16 14 12 10 .05 .08 .12 .2 .3 .5 .8 1.2 2.0 3.0 5.0 Termination Resistance Test Resistance Current Milliohms (Amps) (Max. Init.) — — — 1.5 3 4.5 6 8 10 — — — — — 3.50 3.50 3.00 3.00 2.75 2.75 — — Contact Crimp Tensile Force Force (Min.) lbs. N 2 9 3 13 6 27 8 36 14 62 14 62 30 133 45 200 50 222 60 267 70 311 Note: This is the total resistance between wire crimps of a mated pin and socket. 164 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Universal MATE-N-LOK Connector Mating Combinations Connector Part Number Number Flammability Style of Rating Circuits 1 UL94V-2 — UL94V-0 — Plug Part Number2 Cap Part Number2 1-350867-0 1-641084-03 350865-1 770421-1 1-641083-03 350866-1 1-480698-0 UL94V-2 In-Line 1-770113-0 3 350777-1 1-480700-0 UL94V-2 In-Line 1-641771-0 3 350766-1 — 4 UL94V-0 In-Line 350779-1 UL94V-2 In-Line 1-480763-0 5 UL94V-0 In-Line 350809-1 UL94V-2 In-Line 640585-1 UL94V-0 In-Line 640581-1 6 UL94V-2 1-480704-0 Matrix 1-641770-03 794096-15 Pin Socket — — — — — — 350582-1 350582-4 — 350759-4 350759-5 — 643411-1 — — 350986-4 — — — — — — — 350787-1 350824-1 643412-1 350831-1 1-350942-0 350787-3 350583-1 350583-4 350824-4 350760-4 350760-5 643412-3 643413-1 — — 350987-4 — 3-350942-0 — — 350790-1 350825-1 643414-1 350832-1 1-350943-0 643228-1 Duplex 350789-3 1-480703-0 Pre-tin 350430-1 770209-13 Duplex1 350430-4 Pre-tin 350792-1 350780-1 Duplex1 350792-3 Pre-tin 640466-1 1-480764-0 Duplex1 640466-3 Pre-tin 640900-1 350810-1 Duplex1 640900-3 Pre-tin 641832-1 926307-1 Duplex1 641832-3 Pre-tin 641831-1 926307-3 Duplex1 641831-3 — 641963-1 641963-3 641964-1 1-641964-15 641964-3 641965-1 — 641966-1 1-641966-14 — 641967-1 — 641968-1 — 643405-1 — 643406-1 — 643407-1 — 643408-1 — 350790-3 350584-1 350584-4 350793-1 350793-3 — — — — — — — — 350825-4 350761-4 350761-5 350826-1 350826-4 640467-1 640467-3 640901-1 640901-3 — — 770262-1 770262-3 643414-3 643415-1 — 643416-1 — — — — — — — — — 350832-4 350988-4 350988-5 350833-1 350833-4 — — — — — — — — 3-350943-0 1-350948-0 — 1-350944-0 3-350944-0 1-350949-0 — 1-350945-0 3-350945-0 640587-1 — 640583-1 640583-3 3-643228-0 — — 643230-1 3-643230-0 — — 643232-1 3-643232-0 — — 643234-1 3-643234-0 1-480705-0 Pre-tin 350431-1 1-641766-03 Duplex1 350431-4 641969-1 — 350585-1 350585-4 350762-4 350762-5 643423-1 — 350989-4 350989-5 — — — — — — 1-480699-0 Pre-tin 350428-1 1-770114-03 Duplex1 350428-4 350778-1 Pre-tin 350786-1 Duplex1 350786-3 1-480701-0 Pre-tin 350429-1 1-641767-03 Duplex1 350429-4 350767-1 Pre-tin 350789-1 1 UL94V-2 In-Line 1-480702-0 770208-13 Long Tail — 3 UL94V-0 In-Line — Right-Angle2 — 2 UL94V-0 In-Line Mating Connector Part Number PC Board Headers Vertical Pin2 Vertical Socket2 Standard Standard Plating Standard Long Standard Tail Tail Tail Tail Tail Polarized Polarized — — — Matrix Catalog 82181 Revised 5-06 www.tycoelectronics.com 350715-1 350781-1 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. 350711-1 350711-4 641825-1 — 641828-1 — 350432-1 350432-4 Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Standard Density .250 [6.35] Centerline 641970-1 350732-1 350827-1 643424-1 350834-1 — — 641970-3 350732-4 350827-4 643424-3 350834-4 — — — 770143-1 — — — — — UL94V-2 In-Line 640586-1 — — — — — — — 8 643410-1 — — — — 640584-1 643326-1 UL94V-0 In-Line 640582-1 643410-3 — — — — 640584-3 3-643326-0 641971-1 350586-1 350763-4 643425-1 350990-4 — — 1-480706-0 UL94V-2 Matrix 1-641769-03 641971-3 350586-4 350763-5 — 350990-5 — — 9 641972-1 Pre-tin 350712-1 350742-1 350828-1 643426-1 350835-1 — — UL94V-0 Matrix 350720-1 350782-1 1-641972-14 Duplex1 350712-4 641972-3 350742-4 350828-4 643426-3 350835-4 — — Pre-tin — — — — — — — — UL94V-2 In-Line 926302-1 926309-1 Duplex1 — — — — — — — — 10 Pre-tin — — — — — — — — UL94V-0 In-Line 926302-3 926309-3 Duplex1 — — — — — — — — Pre-tin 350433-1 641973-1 350587-1 350764-4 — 350991-4 — — 1-480708-0 1-480709-0 UL94V-2 Matrix 1-641768-03 641764-13 Duplex1 350433-4 — 350587-4 350764-5 — 350991-5 — — 12 641974-1 Pre-tin 350713-1 350737-1 350829-1 643428-1 350836-1 — — UL94V-0 Matrix 350735-1 350783-1 1-641974-14 1 Duplex 350713-4 641974-3 350737-4 350829-4 — 350836-4 — — Pre-tin 350434-1 641975-1 350588-1 350765-4 643429-1 350992-4 — — UL94V-2 Matrix 1-480710-0 1-480711-0 Duplex1 350434-4 — 350588-4 350765-5 — — — — 15 Pre-tin 350714-1 641976-1 350738-1 350830-1 643430-1 350837-1 — — UL94V-0 Matrix 350736-1 350784-1 Duplex1 350714-4 641976-4 350738-4 350830-4 — 350837-4 — — 1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Universal MATE-N-LOK Plug and Cap housings accept pin or socket contacts. Use the appropriate contacts in the Plug housing as required by the mating component. 3Housing material has 125°C temperature rating. Lime green color. 12 Circuit cap black color. 4Black in color. 5Tool Removable Note: All part numbers are RoHS Compliant. UL94V-0 Pre-tin Duplex1 Pre-tin 926308-1 Duplex1 Pre-tin 926308-3 Duplex1 1-480707-0 Pre-tin 1-641765-03 Duplex1 643226-1 165 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Contacts Related Product Data Solid pin diameter .084 [2.13] Stock thickness .012 [.305] unless otherwise noted. These contacts can be used in either Universal MATE-N-LOK Plug or Cap housings only. Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Solid Pin Performance Characteristics— pages 163-164 Technical Documents— pages 163 and 199-200 Application Tooling— pages 201-204 Housings—page 168 Wire Size Range AWG [mm2] Ins. Dia. Range 30-26 [.05-.12] .032-.057 .813-1.45 24-18 [.2-.8] .040-.100 1.02-2.54 Contact Part Numbers L Dim. Pin Socket Material & Finish .790 .760 20.06 19.30 Pin Brass, Pre-tin Phos. Brz., Gold2 Strip Form 350924-1 350924-6 Loose Piece 770672-1 770672-6 Brass, Pre-tin 350561-1 350690-1 Brass, Gold2 350561-2 350690-2 Brass, Select Gold3 350561-7 350690-7 Phos. Brz., Pre-tin Phos. Brz., Select Gold3 Brass, Pre-tin Brass, Gold2 Brass, Select Gold3 Phos. Brz., Pre-tin Phos. Brz., Select Gold3 Brass, Pre-tin Brass, Gold2 Brass, Select Gold3 Phos. Brz., Pre-tin Phos. Brz., Select Gold3 350561-3 — 350218-1 350218-2 350218-7 350218-3 350218-6 350538-1 350538-2 350538-7 350538-3 350538-6 350690-3 — 350547-1 350547-2 350547-7 350547-3 350547-6 350552-1 350552-2 350552-7 350552-3 350552-6 Socket Strip Form Loose Piece 350925-1 770673-1 350925-6 — 350851-1 350689-11 350570-11 350851-2 640347-2 350570-21 350689-21 350851-7 350689-71 350570-71 1 350570-3 350689-31 350570-61 — 350536-1 350550-1 350536-2 350550-2 350536-7 350550-7 350536-3 350550-3 350536-6 350550-6 350537-1 350551-1 350537-2 350551-2 350537-7 350551-7 350537-3 350551-3 350537-6 350551-6 Brass, Pre-tin Phos. Brz., Pre-tin 350873-1 350873-3 — 350918-3 350874-1 350874-3 Phos. Brz., Pre-tin 350922-3 640309-3 350923-3 640310-3 Phos. Brz., Select Gold3 350922-6 640309-6 350923-6 640310-6 .790 .760 20.06 19.30 20-14 [.5-2.0] .060-.130 1.52-3.30 .790 .760 20.06 19.30 20-14 [.5-2.0] or 2@18 [.8] .130-.200 3.30-5.08 .810 .780 20.57 19.81 18-144 [.8-2.0] .130-.200 3.30-5.08 .810 .780 20.57 19.81 12-10 [3.0-5.0] .200 max.5 5.08 .810 .780 20.57 19.81 Socket — 350919-3 HDM Applicator Part No. Hand Tool Part No. 466616-26 466616-36 58439-1 466320-16 466320-26 466320-46 91510-1 687763-16 687763-26 687763-66 91500-1 687926-16 687926-26 687926-66 91508-17 91506-17 466588-16 466588-26 466588-36 466597-16 466597-26 466597-36 91508-17 91506-17 69710-17 Socket Contact — .010 [.254] stock thickness Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. Select Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 4Recommended for predominant use of 14 AWG wire. 5There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. 6HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information. 7Hand Tool No. 91508-1 is for wire size 20-18 AWG. Hand Tool No. 91506-1 is for wire size 16-14 AWG. Hand Tool No. 69710-1 use die set No. 58380-1 for 12 AWG and No. 58380-2 for 10 AWG. Note: Phosphor bronze material contacts should be used in high temperature/humidity cycling applications. Note: All part numbers are RoHS Compliant. 1 2 3 Contact Retention Test Tool Part No. 1586700-1 IS 408-10003 Contact Extraction Tool Part No. 318851-1 IS 408-4371 Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No. 91002-1 IS 408-7347 166 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Split Pins Contacts Split pin diameter .086 [2.18] Stock thickness .012 [.305] These contacts can be used in either Universal MATE-N-LOK Plug or Cap housings only. Related Product Data Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Performance Characteristics— pages 163-164 Technical Documents— pages 163 and 199-200 Application Tooling— pages 201-204 Housings—page 168 Wire Size Range AWG [mm2] Ins. Dia. Range L Dim. 24-18 [.2-.8] .040-.100 1.02-2.54 .790 20.06 20-14 [.5-2.0] .060-.130 1.52-3.30 .790 20.06 20-14 [.5-2.0] or 2@18 [.8] .130-.200 3.30-5.08 .810 20.57 Material & Finish Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Contact Part Number Strip Form Loose Piece 350699-1 350699-2 350699-7 350687-1 350687-2 350687-7 350700-1 350700-2 350700-7 350706-1 350706-2 350706-7 350705-1 350705-2 350705-7 350707-1 350707-2 350707-7 HDM Applicator Part No. Hand Tool Part No. 466320-13 466320-23 466320-43 91510-1 687763-13 687763-23 687763-63 91500-1 687926-13 687926-23 687926-63 91508-14 91506-14 Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. 2Select Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 3HDM Applicator part number ending in -1, is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information. 4Hand Tool No. 91508-1 for wire size 20-18 AWG. Hand Tool No. 91506-1 for wire size 16-14 AWG. Notes: 1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force. 2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications, consult Tyco Electronics. 1 Grounding Pins (.100 [2.54] longer than standard pin) (Mate first, break last, not for interrupting current) HDM Tool Applicator Hand No. Part Loose Piece Part No. 567216-22 — — 567216-32 2 687763-1 350669-1 687763-22 91500-1 687763-62 466597-12 — — 466597-22 466597-32 Contact Part Number Ins. Dia. Range L Dim. Material & Finish 24-18 [.2-.8] .060-.130 1.52-3.30 .890 22.60 Brass, Pre-tin 770210-1 20-14 [.5-2.0] .060-.130 1.52-3.30 .890 22.60 Brass, Pre-tin 350654-1 12-10 [3.0-5.0] .200 max.1 5.08 .910 23.11 Phos. Brz., Pre-tin 770234-3 Strip Form Standard Density .250 [6.35] Centerline Wire Size Range AWG [mm2] There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing. HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information. 1 2 Programmable Connector Contact (Socket with 110 Series Special FASTON Tab) Material and Finish Brass, pre-tin .048 [1.22] Dia. .805 [20.45] Part Number 350877-1 Note: This contact will accept a 110 Series FASTON Receptacle — Part No. 350871-1 (strip form) allowing simple field wiring or wiring changes. Note: All part numbers are RoHS Compliant. 167 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Housings Free Hanging or Panel Mount 2, 3, 4, 5, 6, 8 and 10 Circuit, In-Line .250 [6.35] Centerline spacing .300 [7.62] .300 [7.62] 1.080 [27.43] 1.080 [27.43] .580 [14.73] Plug .620 [15.75] Cap 6 Circuit, Matrix 1 Circuit, Free Hanging .290 [7.37] .290 [7.37] .460 [11.68] .550 [13.97] .550 [13.97] .460 [11.68] 1.080 [27.43] Plug 1.080 [27.43] 1.080 [27.43] Plug .460 [11.68] 1.080 [27.43] Cap .800 [20.32] 1.120 [28.45] .380 [9.65] 9, 12 and 15 Circuit, Matrix 1.080 [27.43] .380 [9.65] Cap .460 [11.68] .800 [20.32] 1.080 [27.43] Related Product Data Product Specification 108-1031 Universal MATE-N-LOK Connectors Number of Circuits A Dim. 1 — .550 13.97 .800 20.32 1.050 26.67 1.300 33.02 1.550 39.37 2 Performance Characteristics— pages 163-164 Contacts—pages 166-167 Panel Cutout Recommendations— page 169 Keying Plug— page 169 Strain Reliefs— pages 169-170 Technical Documents— pages 163 and 199-200 Mating Headers—pages 176-177 and 179 Other Mating Connectors Universal MATE-N-LOK II Housings— pages 187-188 3 4 5 6 — 8 9 10 12 15 2.050 52.07 .800 20.32 2.550 64.77 1.050 26.67 1.300 33.02 1.080 [27.43] .800 [20.32] 1.080 [27.43] Plug Cap 1.120 [28.45] Housing Part Numbers UL94V-2 Nylon, Natural Color2 UL94V-0 Nylon3 Plug Cap Plug Cap 1-350867-0 770421-1 350865-1 350866-1 1-480698-01 1-480699-01 350777-11 350778-11 1-480700-01 1-480701-01 350766-11 350767-11 1-480702-01 1-480703-01 350779-11 350780-11 1-480763-01 1-480764-01 350809-11 350810-11 640585-11 926307-11 640581-11 926307-31 350715-1 350781-1 640582-11 926308-31 350720-1 350782-1 926302-31 926309-31 1-480704-0 794096-14 640586-11 1-480706-0 926302-11 1-480705-0 926308-11 1-480707-0 926309-11 1-480708-0 1-480709-0 350735-1 350783-1 1-480710-0 1-480711-0 350736-1 350784-1 In-Line style. Housing material has 125°C temperature rating. 3Housing material has 120°C temperature rating. 4Tool Removable. 1 2 Note: All part numbers are RoHS Compliant. 168 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Recommended Cap Housing Panel Cutouts .110 [2.79] D Refer to Application Specification 114-1010 Number of Circuits A .565 14.35 .815 20.70 1.065 27.05 1.315 33.40 1.567 39.80 2.067 52.50 2.567 65.20 .565 14.35 .815 20.70 1.065 27.05 1.315 33.40 2 .175 [4.45] Note 5 B View is from cap entry side Style 3 Note 3 4 5 In-Line .100 [2.54] Note 2 6 E 8 10 Note 4 6 C .175 [4.45] Note 5 9 Matrix 12 15 B .340 8.64 .340 8.64 .340 8.64 .340 8.64 .154 3.91 .154 3.91 .154 3.91 .480 12.19 .480 12.19 .480 12.19 .480 12.19 Dimensions C .095 2.41 .095 2.41 .095 2.41 .095 2.41 .189 4.80 .189 4.80 .189 4.80 .275 6.99 .275 6.99 .275 6.99 .275 6.99 D .530 13.46 .530 13.46 .530 13.46 .530 13.46 .531 13.49 .531 13.49 .530 13.46 1.030 26.16 1.030 26.16 1.030 26.16 1.030 26.16 E .250 6.35 .250 6.35 .250 6.35 .250 6.35 .394 10.0 .394 10.0 .394 10.0 .250 6.35 .250 6.35 .350 8.89 .350 8.89 Notes: 1. Recommended panel thickness — .030-.090 [.762-2.286]. Panel must be punched so that housing enters panel in same direction as the punch. 2. Optional — Do not remove this material when keying cap housing to panel. 3. Circuit #1 location when using panel keying with 6, 9, 12 and 15 circuit Matrix housings. 4. Circuit #1 location when using panel keying with 2, 3, 4, 5, 6, 8 and 10 circuit In-Line housings. 5. .175 [4.45] dimension is .125 [3.18] for 6, 8 and 10 circuit In-Line housings. Keying Plugs IS 408-3320 .770 [19.56] Part Numbers UL94V-2 Nylon material, natural color — 1-640415-1 UL94V-0 Nylon material — 1-640415-0 Note: Keying plug snaps into plug or cap housing 6, 9, 12 and 15 Circuit, Matrix 2, 3, 4, 5, 6 and 8 Circuit, In-Line Plug Housing Strain Reliefs 2 Req’d/Assy. See Note IS 408-3320 Wire Bundle Dia.— .500 Max. [12.7] Wire Bundle Dia.— .312 Max. [7.92] Standard Density .250 [6.35] Centerline 2 Req’d/Assy. See Note .600 [15.24] .600 [15.24] Related Product Data Plug Housings— page 168 Technical Documents— pages 163 and 199-200 1.375 [34.93] 1.375 [34.93] (2) #6x5 ⁄ 8 Lg Type B Pan head sheet metal screws (not supplied) (2) #6x5 ⁄ 8 Lg Type B Pan head sheet metal screws (not supplied) .530 [13.46] Part Numbers UL94V-2 Nylon material, natural color — 1-350589-0 UL94V-0 Nylon material — 350811-1 .530 [13.46] Part Numbers UL94V-2 Nylon material, natural color — 1-350590-0 UL94V-0 Nylon material — 350812-1 Note: Strain relief part number represents one half of a strain relief. Two strain reliefs required per housing. Note: All part numbers are RoHS Compliant. 169 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Plug or Cap Housing Strain Reliefs 2, 3, 4, 5, 6, 8, 9, 12 and 15 Circuit (Enclosed) Cap Connector IS 408-3320 Related Product Data Housings— page 168 Technical Documents— pages 163 and 199-200 Adapter Note 4 Enclosed Strain Relief 2 Req’d/Assy. Note 3 (2) #6x5/8 Lg Type B Pan head sheet metal screws (not supplied) 2 Req’d/Assy. Note 3 Cap Housing Adapters These adapters are designed to anchor the cap housing strain reliefs to the housings and prevent the strain relief halves from “drawing in” when the screws are being torqued down to clamp the cable. 1.300 [33.02] Note 2 Style In-Line Number of Circuits A Dim. 2 .960 24.38 .630 [16.0] .550 [13.97] 3 4 UL94V-2 Nylon material, natural color — 641777-1 In-Line UL94V-0 Nylon material — 641778-1 5 For 2 In-Line and 6 Matrix Circuit Cap Housings Only .630 [16.0] 1.325 33.65 1.530 38.86 1.780 45.21 8 Note 5 2.280 56.08 6 1.030 26.16 1.030 26.16 1.280 32.51 1.530 38.86 9 Matrix 12 UL94V-2 Nylon material, natural color — 643182-1 UL94V-0 Nylon material — 643182-2 1.140 28.96 6 Note 5 .480 [12.19] 15 1.300 [33.02] Note 2 Note 1 (2) #6x3/8 Lg Type B Pan head sheet metal screws (not supplied) Insert Supplied Matrix Insert IS 408-3320 For All Positions Except 2, 6 and 8 Circuit Cap Housings 2 Req’d/Assy. Note 3 Single Wire Dia. Range Wire Bundle Dia. Range Part Numbers UL94V-2 Nylon, UL94V-0 Nylon Natural Color .040-.190 1.02-4.83 — 1-640719-0 640713-1 No — .200-.350 5.08-8.89 1-640719-1 640713-2 Yes .040-.190 1.02-4.83 — 1-640720-0 640714-1 No — .200-.350 5.08-8.89 641763-1 641945-1 Yes .040-.190 1.02-4.83 — 641775-1 641776-1 No — .200-.350 5.08-8.89 641775-2 641776-2 Yes .040-.190 1.02-4.83 — 643030-3 643030-1 No — .200-.350 5.08-8.89 643030-2 643030-4 Yes .040-.190 1.02-4.83 — 643585-1 643313-1 No — .200-.350 5.08-8.89 643585-2 643313-2 Yes .040-.190 1.02-4.83 — — 643314-1 No — — 643314-2 Yes — 1-640721-0 640715-1 Yes — 1-640722-0 640716-1 Yes — 1-640723-0 640717-1 Yes — .200-.350 5.08-8.89 .120-.650 3.05-16.51 .120-.650 3.05-16.51 .150-.750 3.81-19.05 .200-.850 5.08-21.59 1-640724-0 640718-1 Yes Notes: 1. Cable clamping insert comes attached to strain relief. It can be used to provide additional adjustment for small wire bundles or discarded. 2. Insert to be positioned as shown by dotted lines. 3. Strain relief part number represents one-half of a strain relief. Two strain reliefs required per housing. 4. Must use cap housing adapters when attaching strain reliefs to a cap housing. Two adapters required per housing. 5. Strain reliefs for 6 and 8 circuit In-Line fits plug housings only. Note: All part numbers are RoHS Compliant. 170 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Flanged Cap Housings with Twist and Lock Feature Product Facts Available in a 6, 9, and 12 circuit design ■ Designed for household appliances where a bulkhead connector system is needed in conjunction with foam-in insulation ■ Mates with standard Universal MATE-N-LOK plug housings (page 168) ■ Accepts Universal MATE-N-LOK pin and socket contacts (page 167) ■ Designed to utilize the Splash Proof/Sealed Universal MATE-N-LOK seals for additional sealing protection (pages 174-175) ■ .115 [2.92] 1.365 Dia. [34.67] .010 [0.25] Material and Finish Housing—Nylon, UL 94V-0 or UL 94V-2 rated Contacts—Phosphor Bronze or Brass Plating—Pre-tin or Gold .185 [4.69] 1.145 Dia. [29.08] .290 [7.36] Related Product Data Recommended Panel Cutout (for 6 and 9 Pos. Housings) Contacts—pages 166-167 Plug Housings—page 168 Seals—page 174 .800 [20.32] 2.000 Dia. [50.80] .675 [17.15] Radius 2 Plc. Standard Density .250 [6.35] Centerline .550 [13.97] .510 [12.95] Notes: 1. Recommended Panel Thickness: 0.76-2.29 [.030-.090] 2. Panel must be punched so that the housing enters the panel in the same direction as the punch. 3. Asymmetrical panel cutout provides polarization for Pin 1 location. Number of Circuits 1.080 [27.43] Cap Housing Part Numbers UL 94V-0 UL 94V-2 6 794760-1 794714-1 9 794761-1 794715-1 12 794762-1 794716-1 Note: All part numbers are RoHS Compliant. 171 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Sealed Bulkhead Connectors Product Facts Bulkhead mount Universal MATE-N-LOK connector that facilitates sealed panel mounting and works with existing Universal MATEN-LOK seals to provide a fully-sealed interconnection system. ■ Available in 4, 6, 9 and 12 positions ■ Sealed, flange mount design ■ Mates to standard Universal MATE-N-LOK plug housings ■ Accepts standard Universal MATE-N-LOK contacts ■ Works with standard Universal MATE-N-LOK connector interface and wire seals ■ Anti-rotation feature aids installation ■ Rear mount flange design enables use in wire harnesses ■ Pins and sockets can be intermixed in the same housing ■ UL Recognized, File No. E28476 ■ CSA Certified, File No. 1030930 ■ Performance Characteristics Technical Documents Dielectric Withstanding Voltage— 5.0 KVAC or 5.0 KVDC between adjacent circuits Insulation Resistance— 1000 megohms minimum initial between adjacent circuits Voltage Rating—600 V AC or DC Durability—50 cycles, mating and unmating Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Instruction Sheet 408-10017 Universal MATE-N-LOK Bulkhead Connectors R R Applications Vending Machines Industrial Machinery ■ Lighting ■ HVAC Equipment ■ ■ 172 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Sealed Bulkhead Connectors (Continued) 4 Position Connector Housing (shown) Connector Housings Material and Finish Housing—Nylon, UL 94V-0 rated Contacts—Brass with pre-tin or gold plating O-ring Seal—Neoprene Locking Nut—Steel, zinc plated 1.050 [26.67] 1.160 [29.46] .750 [19.05] .980 [24.89] .300 [7.62] 1.500 [38.10] 1.680 [42.67] 1.000 [25.40] 1.480 [37.59] ÿ1. 320 [33.53] No. of Pos. 4 6 9 12 Standard Density .250 [6.35] Centerline Recommended Panel Cut-Out for 4, 6 & 9 Position Product Only Ø1.660 [42.16] Recommended Panel Cut-Out for 12 Position Product Only Style In Line Matrix Matrix Matrix Housing Part Number 1604256-1 1604210-1 1604254-1 1604941-1 Note: All part numbers are RoHS Compliant. 173 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Sealed Connectors Splash Proof Seals Material Silicone rubber, blue color Technical Documents Product Facts ■ Economical splash proof/ immersible sealed connector system ■ No design changes to existing Universal MATE-N-LOK product ■ Existing applications utilizing Universal MATE-N-LOK connectors can be upgraded to a splash proof system ■ Wire range is 20-14 AWG [.5-2.0] with insulation diameter range .060-.130 [1.52-3.30] ■ .110-.130 [2.79-3.30] insulation diameter passed European IP sealing level 5/6 + 7 (swirling dust/immersion to 1 meter for 30 minutes) Universal MATE-N-LOK II keying plug can be used to seal unused circuits ■ Primary application is for wire-to-wire; wire-to-board application must use a closed bottom header .300 [7.62] wire Cap Housing Wire Seal Interface Seal Pin Contact Silos Back Side (Wire End) Number of Circuits 2 3 4 6 9 12 15 Sealing Plug Part Number 770377–1 A Dim .550 .800 1.050 — .800 1.050 1.300 Interface Seal Part Number 794269-1 794271-1 794273-1 794275-1 794277-1 794279-1 794281-1 Wire Seal Part Number 794270-1 794272-1 794274-1 794276-1 794278-1 794280-1 794282-1 Note: One interface seal and two wire seals required per mated assembly. Note: All part numbers are RoHS Compliant. 6 Circuit, Matrix .300 [7.62] 9, 12, and 15 Circuit, Matrix .550 [13.97] .400 [10.16] .030 [.762] interface wire .800 [20.32] .800 [20.32] .800 [20.32] A .400 [10.16] Wire Seal Contact Cavity 2, 3, 4 Circuit, In-Line A Mating End Plug Housing .060-.110 [1.52-2.79] insulation diameter passed European IP sealing level 5/5 + 7 (swirling dust/heavy seas) ■ Note: For proper use of this product, customer should make sure that Instruction Sheet 408-3392 is available for review. Instruction Sheet 408-3392 Universal MATE-N-LOK Splash Proof Seals Utilizes two wire seals and one interface seal ■ ■ Product Specification 108-1031-1 Splash Proof Seal, Universal MATE-N-LOK Connectors Contacts—page 175 Housings—page 168 A .550 [13.97] .800 [20.32] .030 [.762] interface wire A .030 [.762] .400 [10.16] interface 174 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Sealed Connectors (Continued) Contacts (used with Splash Proof Seals) Solid pin diameter .084 [2.13] Split pin diameter .086 [2.18] Stock thickness .012 [.305] unless otherwise noted. These contacts can be used in either Universal MATE-N-LOK Plug or Cap housings only. Solid Pin Split Pin Socket Related Product Data Product Specification 108-1031 Universal MATE-N-LOK Connectors Application Specification 114-1010 Universal MATE-N-LOK Contacts Grounding Pin Performance Characteristics— pages 163-164 Technical Documents— pages 163 and 199-200 Application Tooling— pages 201-204 Housings—page 168 Wire Size Ins. Dia. Range AWG [mm2] Range 20-14 [.5-2.0] .060-.130 1.52-3.30 (.100 [2.54] longer than standard pin) (Mate first, break last, not for interrupting current) L Dim. Pin Socket .790 20.06 .890 22.60 Material & Finish Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 Phos. Brz., Pre-tin .760 19.30 Phos. Brz., Select Gold2 Brass, Pre-tin Brass, Gold1 Brass, Select Gold2 — Brass, Pre-Tin Style Solid Split Grounding Contact Part Numbers Pin Socket Strip Form Loose Piece Strip Form Loose Piece 350218-1 350547-1 350536-1 350550-1 350218-2 350547-2 350536-2 350550-2 350218-7 350547-7 350536-7 350550-7 350218-3 350547-3 350536-3 350550-3 350218-6 350547-6 350536-6 350550-6 350687-1 350705-1 — — 350687-2 350705-2 — — 350687-7 350705-7 — — 350654-1 HDM Applicator Hand Tool Part No. Part No. 687763-13 687763-23 687763-63 91500-1 350669-1 Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact. Select Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact. 3HDM Applicator part number ending in -1, is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information. Notes: 1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force. 2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications, consult Tyco Electronics. 3. 18-24 AWG contacts (page 166) can be used with splash proof seals if insulation diameter range is .060-.100 [1.52-2.54]. 1 2 .940 [23.88] .130 [3.30] IS 408-3392 Standard Density .250 [6.35] Centerline Universal MATE-N-LOK II Keying Plug/Splash Proof Sealing Plug Part Number UL94V-0 Nylon material — 770377-1 Related Product Data Housings— page 168 Technical Documents— pages 163 and 199-200 Seal Latch Tool Part No. 794381-1 IS 408-3392 Contact Extraction Tool Part No. 318851-1 IS 408-4371 Contact Insertion Tool (For inserting contacts applied to small diameter wire) Part No. 91002-1 IS 408-7347 Note: All part numbers are RoHS Compliant. 175 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors PC Board Vertical Pin Headers 2, 3, 4, 5, 6 and 8 Circuit, In-Line Polarizing feature .250 [6.35] Centerline spacing .175 Standard Tail [4.45] .235 Long Tail [5.97] Material Housing — UL94V-2 Nylon, natural color UL94V-0 Nylon Contacts — Phosphor bronze Number of Circuits A Dim. Pre-tin Duplex1 Standard Tail2 350428-1 350428-4 Pre-tin 350786-1 Duplex1 Pre-tin UL94V-2 Duplex1 350786-3 350429-1 350429-4 Pre-tin 350789-1 Duplex Pre-tin Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Pre-tin Pre-tin Pre-tin Duplex1 350789-3 350430-1 770351-15 350430-4 350792-1 350792-3 640466-1 640466-3 640900-1 640900-3 641832-1 641831-1 641825-1 641828-1 — UL94V-2 2 .550 13.97 UL94V-0 Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers Performance Characteristics— pages 163-164 Recommended PC Board Hole Layout— page 178 Technical Documents— pages 163 and 199-200 3 .800 20.32 UL94V-0 1 UL94V-2 4 1.050 26.67 UL94V-0 Mating Connectors Universal MATE-N-LOK Plug Housings — page 168 UL94V-2 5 Universal MATE-N-LOK II Plug Housings — pages 187-188 1.300 33.02 UL94V-0 6, 9, 12 and 15 Circuit, Matrix 6 1.550 39.37 8 2.050 52.07 Number of Circuits A Dim. Polarizing feature UL94V-2 UL94V-0 UL94V-2 UL94V-0 UL94V-0 6 .175 Standard Tail [4.45] .235 Long Tail [5.97] .550 13.97 .550 [13.97] 9 .800 20.32 Standard Tail2 Pre-tin 350431-1 Duplex1 350431-4 Pre-tin 350711-1 Duplex1 Pre-tin UL94V-2 Duplex1 350711-4 350432-1 350432-4 Pre-tin 350712-1 Duplex Pre-tin UL94V-2 Duplex1 350712-4 350433-1 350433-4 UL94V-0 UL94V-0 1 .800 [20.32] 12 1.050 26.67 Pre-tin 350713-1 Duplex1 Pre-tin UL94V-2 Duplex1 Pre-tin UL94V-0 Duplex1 350713-4 350434-1 350434-4 350714-1 350714-4 UL94V-0 15 1.300 33.02 Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II Standard Tail Polarized2 641963-1 641963-3 641964-1 1-641964-14 641964-3 641965-1 — 641966-1 1-641966-14 — 641967-1 — — 641968-1 — 643405-1 — 643406-1 — 643407-1 643408-1 — 643410-1 643410-3 Long Tail3 350582-1 350582-4 1-480698-0 350787-1 350777-1 350787-3 350583-1 350583-4 1-480700-0 350790-1 350766-1 350790-3 350584-1 — 350584-4 350793-1 350793-3 — — — — — — 770143-1 770272-1 770272-3 1-480702-0 350779-1 1-480763-0 Standard Tail Polarized2 641969-1 — — 641970-1 1-641970-14 641970-3 641971-1 641971-3 641972-1 1-641972-14 641972-3 641973-1 — 641974-1 1-641974-14 641974-3 641975-1 — 641976-1 641976-4 Long Tail3 350585-1 643749-15 350585-4 350732-1 350732-4 350586-1 350586-4 350742-1 350742-4 350587-1 350587-4 350737-1 350737-4 350588-1 350588-4 350738-1 350738-4 — 770017-1 — 770018-1 — 770019-1 — 350809-1 770016-1 640585-1 640581-1 640586-1 640582-1 — — — — — — Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II Pin Header Part Numbers Flammability Pin Rating Finish UL94V-2 .300 [7.62] Pin Header Part Numbers Flammability Pin Rating Finish Solder tail diameter .062 [1.57] Related Product Data .550 [13.97] 1-480704-0 350715-1 1-480706-0 350720-1 1-480708-0 350735-1 1-480710-0 350736-1 — 770020-1 — 770021-1 — 770022-1 — 770023-1 Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. 4Black in color. 5No drain holes, used w/ seals, page 174. Note: All part numbers are RoHS Compliant. 1 176 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) PC Board Vertical Socket Headers 2, 3, 4, 5, and 6 Circuit, In-Line Polarizing feature .250 [6.35] Centerline spacing .175 Standard Tail [4.45] .235 Long Tail [5.97] Material Housing — UL94V-2 Nylon, natural color UL94V-0 Nylon Contacts — Phosphor bronze Number of Circuits Solder tail diameter .062 [1.57] A Dim. Flammability Rating UL94V-2 Related Product Data .550 13.97 2 UL94V-0 Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers UL94V-2 .800 20.32 3 Performance Characteristics— pages 163-164 Recommended PC Board Hole Layout— page 178 Technical Documents— pages 163 and 199-200 UL94V-0 UL94V-2 1.050 26.67 4 UL94V-0 UL94V-2 Mating Connectors 5 Universal MATE-N-LOK Plug Housings — page 168 6 Universal MATE-N-LOK II Plug Housings — pages 187-188 1.300 33.02 1.550 39. 37 6, 9, 12 and 15 Circuit, Matrix UL94V-0 UL94V-0 Socket Finish A Dim. Flammability Rating Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Pre-tin Pre-tin Duplex1 Standard Tail Polarized2 643411-1 — 643412-1 643412-3 643413-1 — 643414-1 643414-3 643415-1 — 643416-1 — — — — — 350986-4 — 350831-1 — 350987-4 — 350832-1 350832-4 350988-4 350988-5 350833-1 350833-4 — — — — Duplex1 770262-3 — — UL94V-2 .800 20.32 UL94V-0 UL94V-2 12 1.050 26.67 UL94V-0 UL94V-2 15 Long Tail3 1-480698-0 350777-1 1-480700-0 350766-1 1-480702-0 350779-1 1-480763-0 — 770017-1 — 770018-1 — 770019-1 — 350809-1 770016-1 640581-1 — 1.300 33.02 UL94V-0 Socket Finish Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 Pre-tin Duplex1 .550 [13.97] .800 [20.32] Mates with Plug Housing Part Number (Using Pin Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II Socket Header Part Numbers Standard Tail2 350762-4 350762-5 350827-1 350827-4 350763-4 350763-5 350828-1 350828-4 350764-4 350764-5 350829-1 350829-4 350765-4 350765-5 350830-1 350830-4 Standard Tail Polarized2 643423-1 — 643424-1 643424-3 643425-1 — 643426-1 643426-3 — — 643428-1 — 643429-1 — 643430-1 — Long Tail3 350989-4 350989-5 350834-1 350834-4 350990-4 350990-5 350835-1 350835-4 350991-4 350991-5 350836-1 350836-4 350992-4 — 350837-1 350837-4 1-480704-0 350715-1 1-480706-0 350720-1 1-480708-0 350735-1 1-480710-0 350736-1 Standard Density .250 [6.35] Centerline .550 13.97 UL94V-0 9 Mates with Plug Housing Part Number (Using Pin Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II Socket Header Part Numbers Polarizing feature UL94V-2 6 .300 [7.62] Standard Tail2 350759-4 350759-5 350824-1 350824-4 350760-4 350760-5 350825-1 350825-4 350761-4 350761-5 350826-1 350826-4 640467-1 640467-3 640901-1 640901-3 .175 Standard Tail [4.45] .235 Long Tail [5.97] Number of Circuits .550 [13.97] — 770020-1 — 770021-1 — 770022-1 — 770023-1 Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact. 2Use Standard Tail for .062 [1.57] thick PC Board. 3Use Long Tail for .125 [3.18] thick PC Board. 1 Note: All part numbers are RoHS Compliant. 177 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) Recommended PC Board Hole Layouts for Pin and Socket Vertical Headers 2, 3, 4, 5, 6 and 8 Circuit, In-Line .250 Typ. [6.35] .070 Dia. Typ. [1.78] .175 [4.45] Polarizing Hole See Note No. 1 Position 2 Circuit 3 Circuit Related Product Data 4 Circuit Vertical Headers—pages 176-177 5 Circuit 6 Circuit 8 Circuit 6, 9, 12 and 15 Circuit, Matrix Polarizing Hole See Note Polarizing Hole See Note .175 [4.45] .250 Typ. [6.35] .250 Typ. [6.35] .175 [4.45] No. 2 Circuit No. 2 Circuit .250 Typ. [6.35] .250 Typ. [6.35] No. 1 Circuit No. 1 Circuit .070 Dia. Typ. [1.78] .070 Dia. Typ. [1.78] .250 Typ. [6.35] .250 Typ. [6.35] .175 [4.45] .175 [4.45] Polarizing Hole See Note Polarizing Hole See Note No. 2 Circuit No. 2 Circuit .250 Typ. [6.35] .070 Dia. Typ. [1.78] .250 Typ. [6.35] No. 1 Circuit No. 1 Circuit .070 Dia. Typ. [1.78] Note: Polarizing hole .070 [1.78] Dia. required for polarized headers only. PC Board Vertical Pin Headers with ACTION PIN Contacts .250 [6.35] A Material and Finish Housing — PBT, black Flammability Rating — UL94V-0 .299 [7.59] Contacts — Copper alloy, plated with tin over nickel on entire contact Number of Circuits Related Product Data Performance Characteristics— pages 163-164 Technical Documents— pages 163 and 199-200 Product Specification 108-5222 ACTION PIN Universal MATE-N-LOK Header Assembly 2 3 4 .200 ± .004 Typ. [5.08 ± 0.10] A Dim. Part Number .750 19.05 1.000 25.40 1.250 31.75 173924-1 173925-1 173926-1 .630 Max. [16.00] Mates with Plug Housing Part Number (Using Socket Contacts) Universal Universal MATE-N-LOK MATE-N-LOK II 1-480698-0 770017-1 350777-1 1-480700-0 770018-1 350766-1 1-480702-0 770019-1 350779-1 Note: Install in PC Board with arbor tool. Note: All part numbers are RoHS Compliant. .062 Ref. [1.57] 4 Circuit 3 Circuit Mating Connectors Universal MATE-N-LOK Plug Housings — page 168 2 Circuit Universal MATE-N-LOK II Plug Housings — pages 187-188 .100 ± .004 [2.54 ± 0.10] Dia. After Reflow .032 ± .002 [0.81 ± 0.05] .200 ± .004 [5.08 ± 0.10] Recommended PC Board Hole Layout .001-.003 [0.03-0.08] .038 ± .001 [0.97 ± 0.03 ] .0003-.0012 [0.01-0.03] PC Board Hole Dimensions 178 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Connectors (Continued) PC Board Right-Angle Pin and Socket Headers 2, 3, 4, 5, 6 and 8 Circuit, In-line .505 [12.83] .250 [6.35] Centerline spacing .060 Dia. Typ. [1.52] .150 Dia. [3.81] 2 Places .680 [17.27] Material Housing — Nylon .250 [6.35] Typ. No. 1 Circuit Contacts — Phosphor bronze Solder tail width .052 [1.32] .290 [7.37] .250 Typ. [6.35] Related Product Data .100 [2.54] Use 6-32 UNC Pan Head Screw 3/8 [9.53] long for mounting (Not Supplied) Product Specification 108-1053 Universal MATE-N-LOK PC Board Headers .360 [9.14] .160 [4.06] Performance Characteristics— pages 163-164 Technical Documents— pages 163 and 199-200 No. of Circuits Mating Connectors Universal MATE-N-LOK Plug Housings — page 168 Universal MATE-N-LOK II Plug Housings — pages 187-188 Dimensions A 2 .550 13.97 3 .800 20.32 4 1.050 26.67 5 1.300 33.02 6 1.550 39.37 8 2.050 52.07 B C Contact Finish Recommended PC Board Hole Layout .062 [1.57] Board Thickness UL94V-2 Pin Right-Angle Header Part Numbers UL94V-0 Socket Mates with — — — 1.245 .830 Pre-tin 31.62 21.08 Duplex1 — — — — — 1.495 1.080 Pre-tin — 37.97 27.43 Duplex1 — — — 1.745 1.330 Pre-tin 1-350948-0 1-480702-0 44.32 33.78 Duplex1 — — — 1.995 1.580 Pre-tin 1-350949-0 1-480763-0 50.67 40.13 Duplex1 — — 2.245 1.830 Pre-tin 640587-1 643235-1 640585-1 57.02 46.48 Duplex1 — — 2.745 2.330 Pre-tin 643237-1 640586-1 69.72 59.18 Duplex1 — Pin 1-350942-0 770994-12 3-350942-0 1-350943-0 3-350943-0 1-350944-0 3-350944-0 1-350945-0 3-350945-0 640583-1 640583-3 640584-1 640584-3 Mates with Universal Universal MATE-N-LOK MATE-N-LOK II 643226-1 — 350777-1 770017-1 — 643228-1 350766-1 770018-1 3-643228-0 643230-1 350779-1 770019-1 3-643230-0 643232-1 350809-1 770016-1 3-643232-0 643234-1 640581-1 — 3-643234-0 643236-1 640582-1 — 3-643236-0 Socket Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 2Black in color. [.00127] min. nickel underplate on entire contact. 1 Test Connectors (with spring loaded contacts) 2, 3, 4 and 5 Circuit, In-Line Material Housing — Nylon Flammability Rating — UL94V-0 Mating Connectors — Housings and headers having the same number of circuits. The housings can have pin or socket contacts, or a combination of both. Mating Housings—page 168 Mating Headers—pages 176-179 Other Mating Connectors Universal MATE-N-LOK II Housings— pages 187-188 6, 9, 12 and 15 Circuit, Matrix Cap .084 [2.13] Dia. Pin Mates with Universal MATE-N-LOK Sockets Plug Number of Circuits 2 3 4 5 6 9 12 15 Notes: 1. Test probes have 5 amp maximum current rating. 1,000,000 cycles. 2. Test Connector housings are of the same configuration as standard housings. Refer to page 23 for dimensional specifications. Cap Part Numbers Plug 350848-2 350848-3 350848-4 350848-5 350848-6 350848-9 1-350848-2 1-350848-5 Cap 350849-2 350849-3 350849-4 350849-5 350849-6 350849-9 1-350849-2 1-350849-5 Note: All part numbers are RoHS Compliant. Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Standard Density .250 [6.35] Centerline Related Product Data Plug 179 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Circular Connectors Product Facts Unique product designed to accommodate the specific needs of the lighting industry ■ Circular design allows the connector to pass through 7/8 inch knock-out holes in electrical fixtures and boxes ■ 6-position accommodates most major electrical industry requirements ■ Universal MATE-N-LOK connector centerline spacing maintains UL and CSA approvals ■ Uses standard Universal MATE-N-LOK contacts and application tooling ■ Positive polarized housing helps prevent incorrect mating ■ UL Recognized, File No. E28476 ■ CSA Certified, File No. LR7189 ■ R R Applications Primary applications are in the Lighting, Vending, and Appliance industries ■ Applications where use of a completed harness that will pass through a 7/8 inch knock-out is required ■ Provides the capability to quickly disconnect individual fixtures from sensitive environmental areas and perform maintenance at other sites ■ Not for interrupting current ■ Performance Characteristics Technical Documents Voltage—600 V AC or DC Current—20 amps maximum per UL-1977 (6 position, fully energized) Dielectric Withstanding Voltage— 5 KVAC or KVDC Insulation Resistance—1000 MΩ max. between adjacent circuits Durability—50 cycles mating and unmating Contact Retention— 15 lb. minimum per contact Product Specification 108-2069 Universal MATE-N-LOK Circular Connector Application Specification 114-1010 Universal MATE-N-LOK Connectors 180 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Universal MATE-N-LOK Circular Connectors (Continued) Plug 45˚ 2 Plc. Part No. 794911-1 1.080 [27.43] .460 [11.68] .820 [20.83] Ref. .810 [20.57] Ref. Cap 45˚ 2 Plc. Part No. 794912-1 1.080 [27.43] .820 [20.83] .810 [20.57] Material and Finish Housings—Nylon, UL 94V-2 rated Standard Density .250 [6.35] Centerline Related Product Data Contacts—pages 166-167 Note: All part numbers are RoHS Compliant. 181 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Soft Shell Pin and Socket Connectors Engineering Notes 182 Catalog 82181 Revised 5-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341
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