Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors
Product Facts
■
Pins and sockets can be
intermixed in the same
housing
■
Positive polarization
■
Rear cavity identification
■
Contacts completely
enclosed in housings
■
Positive locking housings
■
Insulation capability to .200
[5.08] diameter
■
Removable, crimp snap-in
contacts
■
Low contact mating force
■
Contacts accept 30-10 AWG
[.05-5.0 mm2] wire sizes
■
Contacts available with pretin or gold plating
■
Dual locking lances provide
optimum contact stability
■
Panel mount or free hanging
■
Mate with Universal
MATE-N-LOK II Housings
■
Available in UL 94V-O flame
retardant material. Meets
the material requirements of
table 25.1 of U.L. Standard
1410 (television receivers
and video products)
Not for interrupting current
■
Harness to PC Board capability using pin or socket
headers
■
Pin and socket headers are
available in both vertical and
right-angle style
■
Solderability — headers meet
MIL-STD 202 Method 208
■
Contacts are on .250 [6.35]
centerline spacing
■
Recognized under the
Component
Program of
Underwriters Laboratories
Inc., File No. E28476
Technical Documents
The Universal MATE-N-LOK Connector
performance characteristics found on
pages 163-164 are based on free hanging and panel mount connectors, loaded
with contacts crimped on stranded wire.
Dielectric Withstanding Voltage—
5.0 KVAC or 5.0 KVDC between
adjacent circuits
Insulation Resistance—
1000 megohms minimum initial between
adjacent circuits
Voltage Rating—600 V AC or DC
Contact Insertion Force—
5.0 lb. max. per contact
Contact Retention—15 lb. min.
per contact
Durability—50 cycles, mating and
unmating
Product Specifications
108-1031 Universal MATE-N-LOK
Connectors
108-1053 Universal MATE-N-LOK
PC Board Headers
Application Specification
114-1010 Universal MATE-N-LOK
Contacts
Instruction Sheet
408-7714 Plug, Cap, Headers, Pin,
Socket and Accessories
Standard Density
.250 [6.35] Centerline
■
Performance Characteristics
R
■
■
Certified by Canadian
Standards Association,
File No. LR 7189
R
Passed test by VDE under
their Registration Number
3980/Continuous
Surveillance
163
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Performance
Characteristics (Continued)
Maximum Current—Maximum current rating of Universal MATE-N-LOK
connectors is limited by the maximum
operating temperature of the housings
which is 125°C for 94V-2 housings and
120°C for 94V-0 housings including the
temperature rise of the contacts which is
a maximum of 30°C. There are several
variables which have a direct effect on
this maximum current-carrying capability for a given connector and must be
considered for each application. These
variables are:
Wire Size—Larger diameter wire will
carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current carrying
capabilities since the wire conducts heat
away from the connector.
Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized
Wire-to-Wire
Calculated Current Table
Number of
Circuits
2
3
4
5
6 In-Line
6 Matrix
8
9
10
12
15
AWG
30
28
26
24
20
Printed Wiring Board Conductor
Size—The finished trace conductor
width and thickness should be maximized to allow for the greatest current
carrying capacity and heat dissipation.
Physical Shock—18 drops, 50 G
sawtooth at 10 milliseconds
Housing Panel Retention—
75 lb. min.
14
17.00
15.50
15.00
14.00
13.50
13.00
13.00
11.50
12.50
11.00
10.00
16
14.50
13.00
12.50
12.00
11.50
11.00
10.50
9.50
10.00
9.00
8.50
Wire Gauge
18
20
13.00
10.00
12.00
9.00
11.00
8.50
10.50
8.00
10.00
8.00
9.50
7.50
9.50
7.50
8.50
6.50
9.00
7.00
8.00
6.00
7.50
6.00
22
8.00
7.50
7.00
6.50
6.50
6.00
6.00
5.50
5.50
5.00
4.50
24
6.50
6.00
5.50
5.50
5.00
5.00
5.00
4.50
4.50
4.00
4.00
26
5.50
5.00
4.50
4.50
4.00
4.00
4.00
3.50
3.50
3.00
3.00
30
3.50
3.00
3.00
3.00
2.50
2.50
2.50
2.00
2.50
2.00
2.00
Minimum Wire Lengths for T-Rise vs. Current Testing
Ambient Temperature—The higher
the ambient temperature, the less current
can be carried in any given connector.
Vibration—10-55-10 cycles per
minute at .06 inch total excursion
12
18.00
16.50
15.50
15.00
14.50
14.00
14.00
12.50
13.00
12.00
11.50
Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection
of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated and
extrapolated values.
Connector Size—In general, the more
circuits in a connector, the less current
can be carried.
Universal MATE-N-LOK connectors also
will withstand the following tests:
10
19.00
17.50
16.50
16.00
15.50
15.00
14.50
13.50
14.00
12.50
12.00
Min. Length (in.)
2.6
3.2
4.1
5.1
7.8
AWG
18
16
14
12
10
Min. Length (in.)
9.4
11.3
13.7
16.4
19.3
Note: If wire lengths used are less than those listed above, the current
carrying ability of the system will be reduced due to less heat being
conducted away from the connector. The customer should fully test
all applications.
Wire-to-Board
Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a
separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts
may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical
headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire
value should be used. The chart values are only a tool for connector selection and will require the customer to fully
test their application.
Termination Resistance/Contact Crimp Tensile Force
Housing Lock Strength—30 lb. min.
Thermal Shock— -55°C to +85°C
Temperature-Humidity Cycling—
25°C to 65°C at 95 RH
Corrosion—48 hr. at 5% salt
concentration
Related Product Data
Product Specifications
108-1031 Universal MATE-N-LOK
Connectors
108-1053 Universal MATE-N-LOK
Headers
Wire Size
AWG
mm2
30
28
26
24
22
20
18
16
14
12
10
.05
.08
.12
.2
.3
.5
.8
1.2
2.0
3.0
5.0
Termination
Resistance
Test
Resistance
Current
Milliohms
(Amps)
(Max. Init.)
—
—
—
1.5
3
4.5
6
8
10
—
—
—
—
—
3.50
3.50
3.00
3.00
2.75
2.75
—
—
Contact
Crimp
Tensile Force
Force (Min.)
lbs.
N
2
9
3
13
6
27
8
36
14
62
14
62
30
133
45
200
50
222
60
267
70
311
Note: This is the total resistance between wire crimps of a mated pin and socket.
164
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Universal MATE-N-LOK Connector Mating Combinations
Connector Part Number
Number
Flammability Style
of
Rating
Circuits
1
UL94V-2
—
UL94V-0
—
Plug
Part
Number2
Cap
Part
Number2
1-350867-0
1-641084-03
350865-1
770421-1
1-641083-03
350866-1
1-480698-0
UL94V-2 In-Line 1-770113-0
3
350777-1
1-480700-0
UL94V-2 In-Line 1-641771-0
3
350766-1
—
4
UL94V-0 In-Line
350779-1
UL94V-2 In-Line 1-480763-0
5
UL94V-0 In-Line
350809-1
UL94V-2 In-Line
640585-1
UL94V-0 In-Line
640581-1
6
UL94V-2
1-480704-0
Matrix 1-641770-03
794096-15
Pin
Socket
—
—
—
—
—
—
350582-1
350582-4
—
350759-4
350759-5
—
643411-1
—
—
350986-4
—
—
—
—
—
—
—
350787-1
350824-1
643412-1
350831-1
1-350942-0
350787-3
350583-1
350583-4
350824-4
350760-4
350760-5
643412-3
643413-1
—
—
350987-4
—
3-350942-0
—
—
350790-1
350825-1
643414-1
350832-1
1-350943-0
643228-1
Duplex 350789-3
1-480703-0 Pre-tin 350430-1
770209-13 Duplex1 350430-4
Pre-tin 350792-1
350780-1
Duplex1 350792-3
Pre-tin 640466-1
1-480764-0
Duplex1 640466-3
Pre-tin 640900-1
350810-1
Duplex1 640900-3
Pre-tin 641832-1
926307-1
Duplex1 641832-3
Pre-tin 641831-1
926307-3
Duplex1 641831-3
—
641963-1
641963-3
641964-1
1-641964-15
641964-3
641965-1
—
641966-1
1-641966-14
—
641967-1
—
641968-1
—
643405-1
—
643406-1
—
643407-1
—
643408-1
—
350790-3
350584-1
350584-4
350793-1
350793-3
—
—
—
—
—
—
—
—
350825-4
350761-4
350761-5
350826-1
350826-4
640467-1
640467-3
640901-1
640901-3
—
—
770262-1
770262-3
643414-3
643415-1
—
643416-1
—
—
—
—
—
—
—
—
—
350832-4
350988-4
350988-5
350833-1
350833-4
—
—
—
—
—
—
—
—
3-350943-0
1-350948-0
—
1-350944-0
3-350944-0
1-350949-0
—
1-350945-0
3-350945-0
640587-1
—
640583-1
640583-3
3-643228-0
—
—
643230-1
3-643230-0
—
—
643232-1
3-643232-0
—
—
643234-1
3-643234-0
1-480705-0 Pre-tin 350431-1
1-641766-03 Duplex1 350431-4
641969-1
—
350585-1
350585-4
350762-4
350762-5
643423-1
—
350989-4
350989-5
—
—
—
—
—
—
1-480699-0 Pre-tin 350428-1
1-770114-03 Duplex1 350428-4
350778-1
Pre-tin 350786-1
Duplex1 350786-3
1-480701-0 Pre-tin 350429-1
1-641767-03 Duplex1 350429-4
350767-1
Pre-tin 350789-1
1
UL94V-2 In-Line 1-480702-0
770208-13
Long
Tail
—
3
UL94V-0 In-Line
—
Right-Angle2
—
2
UL94V-0 In-Line
Mating Connector Part Number
PC Board Headers
Vertical Pin2
Vertical Socket2
Standard
Standard
Plating Standard
Long
Standard
Tail
Tail
Tail
Tail
Tail
Polarized
Polarized
—
—
—
Matrix
Catalog 82181
Revised 5-06
www.tycoelectronics.com
350715-1
350781-1
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
350711-1
350711-4
641825-1
—
641828-1
—
350432-1
350432-4
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Standard Density
.250 [6.35] Centerline
641970-1 350732-1 350827-1 643424-1
350834-1
—
—
641970-3 350732-4 350827-4 643424-3
350834-4
—
—
—
770143-1
—
—
—
—
—
UL94V-2 In-Line 640586-1
—
—
—
—
—
—
—
8
643410-1
—
—
—
—
640584-1 643326-1
UL94V-0 In-Line 640582-1
643410-3
—
—
—
—
640584-3 3-643326-0
641971-1 350586-1 350763-4 643425-1
350990-4
—
—
1-480706-0
UL94V-2 Matrix
1-641769-03
641971-3 350586-4 350763-5
—
350990-5
—
—
9
641972-1
Pre-tin 350712-1
350742-1 350828-1 643426-1
350835-1
—
—
UL94V-0 Matrix 350720-1
350782-1
1-641972-14
Duplex1 350712-4 641972-3 350742-4 350828-4 643426-3
350835-4
—
—
Pre-tin
—
—
—
—
—
—
—
—
UL94V-2 In-Line 926302-1
926309-1
Duplex1
—
—
—
—
—
—
—
—
10
Pre-tin
—
—
—
—
—
—
—
—
UL94V-0 In-Line 926302-3
926309-3
Duplex1
—
—
—
—
—
—
—
—
Pre-tin 350433-1 641973-1 350587-1 350764-4
—
350991-4
—
—
1-480708-0
1-480709-0
UL94V-2 Matrix 1-641768-03
641764-13 Duplex1 350433-4
—
350587-4 350764-5
—
350991-5
—
—
12
641974-1
Pre-tin 350713-1
350737-1 350829-1 643428-1
350836-1
—
—
UL94V-0 Matrix 350735-1
350783-1
1-641974-14
1
Duplex 350713-4 641974-3 350737-4 350829-4
—
350836-4
—
—
Pre-tin 350434-1 641975-1 350588-1 350765-4 643429-1
350992-4
—
—
UL94V-2 Matrix 1-480710-0
1-480711-0
Duplex1 350434-4
—
350588-4 350765-5
—
—
—
—
15
Pre-tin 350714-1 641976-1 350738-1 350830-1 643430-1
350837-1
—
—
UL94V-0 Matrix 350736-1
350784-1
Duplex1 350714-4 641976-4 350738-4 350830-4
—
350837-4
—
—
1Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate
on entire contact.
2Universal MATE-N-LOK Plug and Cap housings accept pin or socket contacts. Use the appropriate contacts in the Plug housing as required by the
mating component.
3Housing material has 125°C temperature rating. Lime green color. 12 Circuit cap black color.
4Black in color.
5Tool Removable
Note: All part numbers are RoHS Compliant.
UL94V-0
Pre-tin
Duplex1
Pre-tin
926308-1
Duplex1
Pre-tin
926308-3
Duplex1
1-480707-0 Pre-tin
1-641765-03 Duplex1
643226-1
165
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Contacts
Related Product Data
Solid pin diameter .084 [2.13]
Stock thickness .012 [.305] unless
otherwise noted.
These contacts can be used in either
Universal MATE-N-LOK Plug or Cap
housings only.
Product Specification
108-1031 Universal MATE-N-LOK
Connectors
Application Specification
114-1010 Universal MATE-N-LOK
Contacts
Solid Pin
Performance Characteristics—
pages 163-164
Technical Documents— pages 163 and
199-200
Application Tooling— pages 201-204
Housings—page 168
Wire Size
Range
AWG [mm2]
Ins. Dia.
Range
30-26
[.05-.12]
.032-.057
.813-1.45
24-18
[.2-.8]
.040-.100
1.02-2.54
Contact Part Numbers
L Dim.
Pin Socket
Material & Finish
.790 .760
20.06 19.30
Pin
Brass, Pre-tin
Phos. Brz., Gold2
Strip Form
350924-1
350924-6
Loose Piece
770672-1
770672-6
Brass, Pre-tin
350561-1
350690-1
Brass, Gold2
350561-2
350690-2
Brass, Select Gold3
350561-7
350690-7
Phos. Brz., Pre-tin
Phos. Brz., Select Gold3
Brass, Pre-tin
Brass, Gold2
Brass, Select Gold3
Phos. Brz., Pre-tin
Phos. Brz., Select Gold3
Brass, Pre-tin
Brass, Gold2
Brass, Select Gold3
Phos. Brz., Pre-tin
Phos. Brz., Select Gold3
350561-3
—
350218-1
350218-2
350218-7
350218-3
350218-6
350538-1
350538-2
350538-7
350538-3
350538-6
350690-3
—
350547-1
350547-2
350547-7
350547-3
350547-6
350552-1
350552-2
350552-7
350552-3
350552-6
Socket
Strip Form
Loose Piece
350925-1
770673-1
350925-6
—
350851-1
350689-11
350570-11
350851-2
640347-2
350570-21
350689-21
350851-7
350689-71
350570-71
1
350570-3
350689-31
350570-61
—
350536-1
350550-1
350536-2
350550-2
350536-7
350550-7
350536-3
350550-3
350536-6
350550-6
350537-1
350551-1
350537-2
350551-2
350537-7
350551-7
350537-3
350551-3
350537-6
350551-6
Brass, Pre-tin
Phos. Brz., Pre-tin
350873-1
350873-3
—
350918-3
350874-1
350874-3
Phos. Brz., Pre-tin
350922-3
640309-3
350923-3
640310-3
Phos. Brz., Select Gold3 350922-6
640309-6
350923-6
640310-6
.790 .760
20.06 19.30
20-14
[.5-2.0]
.060-.130
1.52-3.30
.790 .760
20.06 19.30
20-14
[.5-2.0]
or
2@18
[.8]
.130-.200
3.30-5.08
.810 .780
20.57 19.81
18-144
[.8-2.0]
.130-.200
3.30-5.08
.810 .780
20.57 19.81
12-10
[3.0-5.0]
.200 max.5
5.08
.810 .780
20.57 19.81
Socket
—
350919-3
HDM
Applicator
Part No.
Hand Tool
Part No.
466616-26
466616-36
58439-1
466320-16
466320-26
466320-46
91510-1
687763-16
687763-26
687763-66
91500-1
687926-16
687926-26
687926-66
91508-17
91506-17
466588-16
466588-26
466588-36
466597-16
466597-26
466597-36
91508-17
91506-17
69710-17
Socket Contact — .010 [.254] stock thickness
Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact.
Select Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact.
4Recommended for predominant use of 14 AWG wire.
5There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing.
6HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine,
-3, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information.
7Hand Tool No. 91508-1 is for wire size 20-18 AWG. Hand Tool No. 91506-1 is for wire size 16-14 AWG. Hand Tool No. 69710-1 use die set No. 58380-1 for
12 AWG and No. 58380-2 for 10 AWG.
Note: Phosphor bronze material contacts should be used in high temperature/humidity cycling applications.
Note: All part numbers are RoHS Compliant.
1
2
3
Contact Retention Test Tool
Part No. 1586700-1
IS 408-10003
Contact Extraction Tool
Part No. 318851-1
IS 408-4371
Contact Insertion Tool
(For inserting contacts applied
to small diameter wire)
Part No. 91002-1
IS 408-7347
166
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Split Pins
Contacts
Split pin diameter .086 [2.18]
Stock thickness .012 [.305]
These contacts can be used in either
Universal MATE-N-LOK Plug or Cap
housings only.
Related Product Data
Product Specification
108-1031 Universal MATE-N-LOK
Connectors
Application Specification
114-1010 Universal MATE-N-LOK
Contacts
Performance Characteristics—
pages 163-164
Technical Documents— pages 163
and 199-200
Application Tooling— pages 201-204
Housings—page 168
Wire Size Range
AWG [mm2]
Ins. Dia.
Range
L
Dim.
24-18
[.2-.8]
.040-.100
1.02-2.54
.790
20.06
20-14
[.5-2.0]
.060-.130
1.52-3.30
.790
20.06
20-14
[.5-2.0]
or
2@18 [.8]
.130-.200
3.30-5.08
.810
20.57
Material & Finish
Brass, Pre-tin
Brass, Gold1
Brass, Select Gold2
Brass, Pre-tin
Brass, Gold1
Brass, Select Gold2
Brass, Pre-tin
Brass, Gold1
Brass, Select Gold2
Contact Part Number
Strip Form
Loose Piece
350699-1
350699-2
350699-7
350687-1
350687-2
350687-7
350700-1
350700-2
350700-7
350706-1
350706-2
350706-7
350705-1
350705-2
350705-7
350707-1
350707-2
350707-7
HDM
Applicator
Part No.
Hand Tool
Part No.
466320-13
466320-23
466320-43
91510-1
687763-13
687763-23
687763-63
91500-1
687926-13
687926-23
687926-63
91508-14
91506-14
Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127]
min. nickel underplate on entire contact.
2Select Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact.
3HDM Applicator part number ending in -1, is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is
used on AMP-O-LECTRIC Model K Machine, -4 & -6 are used on AMP-O-LECTRIC Model G Machine. See
pages 201-204 for further information.
4Hand Tool No. 91508-1 for wire size 20-18 AWG. Hand Tool No. 91506-1 for wire size 16-14 AWG.
Notes:
1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force.
2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications,
consult Tyco Electronics.
1
Grounding Pins
(.100 [2.54] longer than standard pin)
(Mate first, break last, not for interrupting
current)
HDM
Tool
Applicator Hand No.
Part
Loose Piece Part No.
567216-22
—
—
567216-32
2
687763-1
350669-1 687763-22 91500-1
687763-62
466597-12
—
—
466597-22
466597-32
Contact Part Number
Ins. Dia.
Range
L
Dim.
Material & Finish
24-18
[.2-.8]
.060-.130
1.52-3.30
.890
22.60
Brass, Pre-tin
770210-1
20-14
[.5-2.0]
.060-.130
1.52-3.30
.890
22.60
Brass, Pre-tin
350654-1
12-10
[3.0-5.0]
.200 max.1
5.08
.910
23.11
Phos. Brz., Pre-tin
770234-3
Strip Form
Standard Density
.250 [6.35] Centerline
Wire Size Range
AWG [mm2]
There is no insulation barrel on this contact. Insulation maximum diameter is limited by the housing.
HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used
on AMP-O-LECTRIC Model K Machine, -3 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 201-204
for further information.
1
2
Programmable Connector
Contact
(Socket with 110 Series Special
FASTON Tab)
Material and Finish
Brass, pre-tin
.048
[1.22] Dia.
.805
[20.45]
Part Number
350877-1
Note: This contact will accept a 110
Series FASTON Receptacle — Part
No. 350871-1 (strip form) allowing
simple field wiring or wiring changes.
Note: All part numbers are RoHS Compliant.
167
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Housings
Free Hanging or Panel Mount
2, 3, 4, 5, 6, 8 and 10
Circuit, In-Line
.250 [6.35] Centerline spacing
.300
[7.62]
.300
[7.62]
1.080
[27.43]
1.080
[27.43]
.580
[14.73]
Plug
.620
[15.75]
Cap
6 Circuit, Matrix
1 Circuit, Free Hanging
.290
[7.37]
.290
[7.37]
.460
[11.68]
.550
[13.97]
.550
[13.97]
.460
[11.68]
1.080
[27.43]
Plug
1.080
[27.43]
1.080
[27.43]
Plug
.460
[11.68]
1.080
[27.43]
Cap
.800
[20.32]
1.120
[28.45]
.380
[9.65]
9, 12 and 15 Circuit,
Matrix
1.080
[27.43]
.380
[9.65]
Cap
.460
[11.68]
.800
[20.32]
1.080
[27.43]
Related Product Data
Product Specification
108-1031 Universal MATE-N-LOK
Connectors
Number of
Circuits
A
Dim.
1
—
.550
13.97
.800
20.32
1.050
26.67
1.300
33.02
1.550
39.37
2
Performance Characteristics—
pages 163-164
Contacts—pages 166-167
Panel Cutout
Recommendations— page 169
Keying Plug— page 169
Strain Reliefs— pages 169-170
Technical Documents— pages 163
and 199-200
Mating Headers—pages 176-177
and 179
Other Mating Connectors
Universal MATE-N-LOK II Housings—
pages 187-188
3
4
5
6
—
8
9
10
12
15
2.050
52.07
.800
20.32
2.550
64.77
1.050
26.67
1.300
33.02
1.080
[27.43]
.800
[20.32]
1.080
[27.43]
Plug
Cap
1.120
[28.45]
Housing Part Numbers
UL94V-2 Nylon, Natural Color2
UL94V-0 Nylon3
Plug
Cap
Plug
Cap
1-350867-0
770421-1
350865-1
350866-1
1-480698-01
1-480699-01
350777-11
350778-11
1-480700-01
1-480701-01
350766-11
350767-11
1-480702-01
1-480703-01
350779-11
350780-11
1-480763-01
1-480764-01
350809-11
350810-11
640585-11
926307-11
640581-11
926307-31
350715-1
350781-1
640582-11
926308-31
350720-1
350782-1
926302-31
926309-31
1-480704-0
794096-14
640586-11
1-480706-0
926302-11
1-480705-0
926308-11
1-480707-0
926309-11
1-480708-0
1-480709-0
350735-1
350783-1
1-480710-0
1-480711-0
350736-1
350784-1
In-Line style.
Housing material has 125°C temperature rating.
3Housing material has 120°C temperature rating.
4Tool Removable.
1
2
Note: All part numbers are RoHS Compliant.
168
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Recommended
Cap Housing
Panel Cutouts
.110
[2.79]
D
Refer to Application Specification
114-1010
Number of
Circuits
A
.565
14.35
.815
20.70
1.065
27.05
1.315
33.40
1.567
39.80
2.067
52.50
2.567
65.20
.565
14.35
.815
20.70
1.065
27.05
1.315
33.40
2
.175
[4.45]
Note 5
B
View is from cap entry side
Style
3
Note 3
4
5
In-Line
.100
[2.54]
Note 2
6
E
8
10
Note 4
6
C
.175
[4.45]
Note 5
9
Matrix
12
15
B
.340
8.64
.340
8.64
.340
8.64
.340
8.64
.154
3.91
.154
3.91
.154
3.91
.480
12.19
.480
12.19
.480
12.19
.480
12.19
Dimensions
C
.095
2.41
.095
2.41
.095
2.41
.095
2.41
.189
4.80
.189
4.80
.189
4.80
.275
6.99
.275
6.99
.275
6.99
.275
6.99
D
.530
13.46
.530
13.46
.530
13.46
.530
13.46
.531
13.49
.531
13.49
.530
13.46
1.030
26.16
1.030
26.16
1.030
26.16
1.030
26.16
E
.250
6.35
.250
6.35
.250
6.35
.250
6.35
.394
10.0
.394
10.0
.394
10.0
.250
6.35
.250
6.35
.350
8.89
.350
8.89
Notes:
1. Recommended panel thickness — .030-.090 [.762-2.286]. Panel must be punched so that housing enters panel in
same direction as the punch.
2. Optional — Do not remove this material when keying cap housing to panel.
3. Circuit #1 location when using panel keying with 6, 9, 12 and 15 circuit Matrix housings.
4. Circuit #1 location when using panel keying with 2, 3, 4, 5, 6, 8 and 10 circuit In-Line housings.
5. .175 [4.45] dimension is .125 [3.18] for 6, 8 and 10 circuit In-Line housings.
Keying Plugs
IS 408-3320
.770
[19.56]
Part Numbers
UL94V-2 Nylon material, natural color — 1-640415-1
UL94V-0 Nylon material — 1-640415-0
Note: Keying plug snaps into plug or cap housing
6, 9, 12 and 15 Circuit, Matrix
2, 3, 4, 5, 6 and 8 Circuit, In-Line
Plug Housing
Strain Reliefs
2 Req’d/Assy.
See Note
IS 408-3320
Wire Bundle Dia.—
.500 Max.
[12.7]
Wire Bundle Dia.—
.312
Max.
[7.92]
Standard Density
.250 [6.35] Centerline
2 Req’d/Assy.
See Note
.600
[15.24]
.600
[15.24]
Related Product Data
Plug Housings— page 168
Technical Documents— pages 163
and 199-200
1.375
[34.93]
1.375
[34.93]
(2) #6x5 ⁄ 8 Lg Type B
Pan head sheet
metal screws
(not supplied)
(2) #6x5 ⁄ 8 Lg Type B
Pan head sheet
metal screws
(not supplied)
.530
[13.46]
Part Numbers
UL94V-2 Nylon material, natural color — 1-350589-0
UL94V-0 Nylon material — 350811-1
.530
[13.46]
Part Numbers
UL94V-2 Nylon material, natural color — 1-350590-0
UL94V-0 Nylon material — 350812-1
Note: Strain relief part number represents one half of a strain relief. Two strain reliefs required per housing.
Note: All part numbers are RoHS Compliant.
169
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Plug or
Cap Housing
Strain Reliefs
2, 3, 4, 5, 6, 8, 9,
12 and 15 Circuit
(Enclosed)
Cap Connector
IS 408-3320
Related Product Data
Housings— page 168
Technical Documents— pages 163
and 199-200
Adapter
Note 4
Enclosed Strain
Relief
2 Req’d/Assy.
Note 3
(2) #6x5/8 Lg Type B
Pan head sheet metal
screws (not supplied)
2 Req’d/Assy.
Note 3
Cap Housing Adapters
These adapters are designed to anchor
the cap housing strain reliefs to the
housings and prevent the strain relief
halves from “drawing in” when the
screws are being torqued down to clamp
the cable.
1.300
[33.02]
Note 2
Style
In-Line
Number of
Circuits
A
Dim.
2
.960
24.38
.630
[16.0]
.550
[13.97]
3
4
UL94V-2 Nylon material,
natural color — 641777-1
In-Line
UL94V-0 Nylon material —
641778-1
5
For 2 In-Line and 6 Matrix
Circuit Cap Housings Only
.630
[16.0]
1.325
33.65
1.530
38.86
1.780
45.21
8
Note 5
2.280
56.08
6
1.030
26.16
1.030
26.16
1.280
32.51
1.530
38.86
9
Matrix
12
UL94V-2 Nylon material,
natural color — 643182-1
UL94V-0 Nylon material —
643182-2
1.140
28.96
6
Note 5
.480
[12.19]
15
1.300
[33.02]
Note
2
Note 1
(2) #6x3/8 Lg Type B
Pan head sheet metal
screws (not supplied)
Insert
Supplied
Matrix
Insert
IS 408-3320
For All Positions Except 2, 6
and 8 Circuit Cap Housings
2 Req’d/Assy.
Note 3
Single Wire
Dia. Range
Wire Bundle
Dia. Range
Part Numbers
UL94V-2 Nylon,
UL94V-0 Nylon
Natural Color
.040-.190
1.02-4.83
—
1-640719-0
640713-1
No
—
.200-.350
5.08-8.89
1-640719-1
640713-2
Yes
.040-.190
1.02-4.83
—
1-640720-0
640714-1
No
—
.200-.350
5.08-8.89
641763-1
641945-1
Yes
.040-.190
1.02-4.83
—
641775-1
641776-1
No
—
.200-.350
5.08-8.89
641775-2
641776-2
Yes
.040-.190
1.02-4.83
—
643030-3
643030-1
No
—
.200-.350
5.08-8.89
643030-2
643030-4
Yes
.040-.190
1.02-4.83
—
643585-1
643313-1
No
—
.200-.350
5.08-8.89
643585-2
643313-2
Yes
.040-.190
1.02-4.83
—
—
643314-1
No
—
—
643314-2
Yes
—
1-640721-0
640715-1
Yes
—
1-640722-0
640716-1
Yes
—
1-640723-0
640717-1
Yes
—
.200-.350
5.08-8.89
.120-.650
3.05-16.51
.120-.650
3.05-16.51
.150-.750
3.81-19.05
.200-.850
5.08-21.59
1-640724-0
640718-1
Yes
Notes:
1. Cable clamping insert comes attached to strain relief. It can be used to provide additional adjustment for small wire
bundles or discarded.
2. Insert to be positioned as shown by dotted lines.
3. Strain relief part number represents one-half of a strain relief. Two strain reliefs required per housing.
4. Must use cap housing adapters when attaching strain reliefs to a cap housing. Two adapters required per housing.
5. Strain reliefs for 6 and 8 circuit In-Line fits plug housings only.
Note: All part numbers are RoHS Compliant.
170
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Flanged Cap Housings with Twist and Lock Feature
Product Facts
Available in a 6, 9, and 12
circuit design
■ Designed for household
appliances where a
bulkhead connector system
is needed in conjunction
with foam-in insulation
■ Mates with standard
Universal MATE-N-LOK plug
housings (page 168)
■ Accepts Universal
MATE-N-LOK pin and socket
contacts (page 167)
■ Designed to utilize the
Splash Proof/Sealed
Universal MATE-N-LOK
seals for additional sealing
protection (pages 174-175)
■
.115
[2.92]
1.365 Dia.
[34.67]
.010
[0.25]
Material and Finish
Housing—Nylon, UL 94V-0 or
UL 94V-2 rated
Contacts—Phosphor Bronze or Brass
Plating—Pre-tin or Gold
.185
[4.69]
1.145 Dia.
[29.08]
.290
[7.36]
Related Product Data
Recommended Panel Cutout
(for 6 and 9 Pos. Housings)
Contacts—pages 166-167
Plug Housings—page 168
Seals—page 174
.800
[20.32]
2.000
Dia.
[50.80]
.675
[17.15] Radius
2 Plc.
Standard Density
.250 [6.35] Centerline
.550
[13.97]
.510
[12.95]
Notes:
1. Recommended Panel Thickness:
0.76-2.29 [.030-.090]
2. Panel must be punched so that
the housing enters the panel in
the same direction as the punch.
3. Asymmetrical panel cutout provides polarization for Pin 1 location.
Number of
Circuits
1.080
[27.43]
Cap Housing Part Numbers
UL 94V-0
UL 94V-2
6
794760-1
794714-1
9
794761-1
794715-1
12
794762-1
794716-1
Note: All part numbers are RoHS Compliant.
171
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Sealed Bulkhead Connectors
Product Facts
Bulkhead mount Universal
MATE-N-LOK connector that
facilitates sealed panel
mounting and works with
existing Universal MATEN-LOK seals to provide a
fully-sealed interconnection
system.
■ Available in 4, 6, 9 and 12
positions
■ Sealed, flange mount
design
■ Mates to standard Universal
MATE-N-LOK plug housings
■ Accepts standard Universal
MATE-N-LOK contacts
■ Works with standard
Universal MATE-N-LOK
connector interface and
wire seals
■ Anti-rotation feature aids
installation
■ Rear mount flange design
enables use in wire
harnesses
■ Pins and sockets can be
intermixed in the same
housing
■ UL Recognized,
File No. E28476
■ CSA Certified,
File No. 1030930
■
Performance Characteristics
Technical Documents
Dielectric Withstanding Voltage—
5.0 KVAC or 5.0 KVDC between
adjacent circuits
Insulation Resistance—
1000 megohms minimum initial
between adjacent circuits
Voltage Rating—600 V AC or DC
Durability—50 cycles, mating
and unmating
Product Specification
108-1031 Universal MATE-N-LOK
Connectors
Application Specification
114-1010 Universal MATE-N-LOK
Contacts
Instruction Sheet
408-10017 Universal MATE-N-LOK
Bulkhead Connectors
R
R
Applications
Vending Machines
Industrial Machinery
■ Lighting
■ HVAC Equipment
■
■
172
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Sealed Bulkhead Connectors (Continued)
4 Position Connector Housing
(shown)
Connector Housings
Material and Finish
Housing—Nylon, UL 94V-0 rated
Contacts—Brass with pre-tin or gold
plating
O-ring Seal—Neoprene
Locking Nut—Steel, zinc plated
1.050
[26.67]
1.160
[29.46]
.750
[19.05]
.980
[24.89]
.300
[7.62]
1.500
[38.10]
1.680
[42.67]
1.000
[25.40]
1.480
[37.59]
ÿ1. 320
[33.53]
No. of Pos.
4
6
9
12
Standard Density
.250 [6.35] Centerline
Recommended
Panel Cut-Out for 4, 6 & 9 Position Product Only
Ø1.660
[42.16]
Recommended
Panel Cut-Out for 12 Position Product Only
Style
In Line
Matrix
Matrix
Matrix
Housing Part Number
1604256-1
1604210-1
1604254-1
1604941-1
Note: All part numbers are RoHS Compliant.
173
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Sealed Connectors
Splash Proof Seals
Material
Silicone rubber, blue color
Technical Documents
Product Facts
■
Economical splash proof/
immersible sealed connector system
■
No design changes to existing Universal MATE-N-LOK
product
■
Existing applications utilizing Universal MATE-N-LOK
connectors can be upgraded
to a splash proof system
■
Wire range is 20-14 AWG
[.5-2.0] with insulation
diameter range .060-.130
[1.52-3.30]
■
.110-.130 [2.79-3.30]
insulation diameter passed
European IP sealing level
5/6 + 7 (swirling dust/immersion to 1 meter for 30 minutes)
Universal MATE-N-LOK II
keying plug can be used to
seal unused circuits
■
Primary application is for
wire-to-wire; wire-to-board
application must use a
closed bottom header
.300
[7.62]
wire
Cap Housing
Wire Seal
Interface
Seal
Pin Contact
Silos
Back Side
(Wire End)
Number of
Circuits
2
3
4
6
9
12
15
Sealing Plug
Part Number 770377–1
A
Dim
.550
.800
1.050
—
.800
1.050
1.300
Interface Seal
Part Number
794269-1
794271-1
794273-1
794275-1
794277-1
794279-1
794281-1
Wire Seal
Part Number
794270-1
794272-1
794274-1
794276-1
794278-1
794280-1
794282-1
Note: One interface seal and two wire seals required per mated
assembly.
Note: All part numbers are RoHS Compliant.
6 Circuit, Matrix
.300
[7.62]
9, 12, and 15 Circuit, Matrix
.550
[13.97]
.400
[10.16]
.030
[.762]
interface
wire
.800
[20.32]
.800
[20.32]
.800
[20.32]
A
.400
[10.16]
Wire Seal
Contact
Cavity
2, 3, 4 Circuit, In-Line
A
Mating
End
Plug Housing
.060-.110 [1.52-2.79]
insulation diameter passed
European IP sealing level
5/5 + 7 (swirling dust/heavy
seas)
■
Note: For proper use of this product, customer should make sure
that Instruction Sheet 408-3392 is available for review.
Instruction Sheet
408-3392 Universal MATE-N-LOK
Splash Proof Seals
Utilizes two wire seals and
one interface seal
■
■
Product Specification
108-1031-1 Splash Proof Seal,
Universal MATE-N-LOK
Connectors
Contacts—page 175
Housings—page 168
A
.550
[13.97]
.800
[20.32]
.030
[.762]
interface
wire
A
.030
[.762]
.400
[10.16]
interface
174
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Sealed Connectors (Continued)
Contacts (used with
Splash Proof Seals)
Solid pin diameter .084 [2.13]
Split pin diameter .086 [2.18]
Stock thickness .012 [.305] unless
otherwise noted.
These contacts can be used in either
Universal MATE-N-LOK Plug or Cap
housings only.
Solid Pin
Split Pin
Socket
Related Product Data
Product Specification
108-1031 Universal MATE-N-LOK
Connectors
Application Specification
114-1010 Universal MATE-N-LOK
Contacts
Grounding Pin
Performance Characteristics—
pages 163-164
Technical Documents— pages 163
and 199-200
Application Tooling— pages 201-204
Housings—page 168
Wire Size
Ins. Dia.
Range
AWG [mm2] Range
20-14
[.5-2.0]
.060-.130
1.52-3.30
(.100 [2.54] longer than standard pin)
(Mate first, break last, not for interrupting
current)
L Dim.
Pin
Socket
.790
20.06
.890
22.60
Material & Finish
Brass, Pre-tin
Brass, Gold1
Brass, Select Gold2
Phos. Brz., Pre-tin
.760
19.30 Phos. Brz., Select Gold2
Brass, Pre-tin
Brass, Gold1
Brass, Select Gold2
—
Brass, Pre-Tin
Style
Solid
Split
Grounding
Contact Part Numbers
Pin
Socket
Strip Form Loose Piece Strip Form Loose Piece
350218-1 350547-1
350536-1 350550-1
350218-2 350547-2
350536-2 350550-2
350218-7 350547-7
350536-7 350550-7
350218-3 350547-3
350536-3 350550-3
350218-6 350547-6
350536-6 350550-6
350687-1 350705-1
—
—
350687-2 350705-2
—
—
350687-7 350705-7
—
—
350654-1
HDM
Applicator Hand Tool
Part No.
Part No.
687763-13
687763-23
687763-63
91500-1
350669-1
Gold Finish — Plated with .000030 [.000762] min. gold in mating area and inside wire barrel over .000050 [.00127] min. nickel underplate on entire contact.
Select Gold Finish — Plated with .000030 [.000762] min. gold in mating area over .000050 [.00127] min. nickel underplate on entire contact.
3HDM Applicator part number ending in -1, is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine,
-4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 201-204 for further information.
Notes:
1. Split pins recommended for use in housings having 6, 9, 12 and 15 circuits to reduce mating force.
2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications,
consult Tyco Electronics.
3. 18-24 AWG contacts (page 166) can be used with splash proof seals if insulation diameter range is .060-.100 [1.52-2.54].
1
2
.940
[23.88]
.130
[3.30]
IS 408-3392
Standard Density
.250 [6.35] Centerline
Universal MATE-N-LOK II
Keying Plug/Splash Proof
Sealing Plug
Part Number
UL94V-0 Nylon material — 770377-1
Related Product Data
Housings— page 168
Technical Documents— pages 163
and 199-200
Seal Latch Tool
Part No. 794381-1
IS 408-3392
Contact Extraction Tool
Part No. 318851-1
IS 408-4371
Contact Insertion Tool (For inserting
contacts applied to small diameter wire)
Part No. 91002-1
IS 408-7347
Note: All part numbers are RoHS Compliant.
175
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors
PC Board Vertical
Pin Headers
2, 3, 4, 5, 6 and 8
Circuit, In-Line
Polarizing
feature
.250 [6.35] Centerline spacing
.175 Standard Tail
[4.45]
.235 Long Tail
[5.97]
Material
Housing —
UL94V-2 Nylon, natural color
UL94V-0 Nylon
Contacts — Phosphor bronze
Number of
Circuits
A
Dim.
Pre-tin
Duplex1
Standard
Tail2
350428-1
350428-4
Pre-tin
350786-1
Duplex1
Pre-tin
UL94V-2
Duplex1
350786-3
350429-1
350429-4
Pre-tin
350789-1
Duplex
Pre-tin
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Pre-tin
Pre-tin
Pre-tin
Duplex1
350789-3
350430-1
770351-15
350430-4
350792-1
350792-3
640466-1
640466-3
640900-1
640900-3
641832-1
641831-1
641825-1
641828-1
—
UL94V-2
2
.550
13.97
UL94V-0
Product Specification
108-1053 Universal MATE-N-LOK
PC Board Headers
Performance Characteristics—
pages 163-164
Recommended PC Board Hole
Layout— page 178
Technical Documents— pages 163
and 199-200
3
.800
20.32
UL94V-0
1
UL94V-2
4
1.050
26.67
UL94V-0
Mating Connectors
Universal MATE-N-LOK
Plug Housings — page 168
UL94V-2
5
Universal MATE-N-LOK II
Plug Housings — pages 187-188
1.300
33.02
UL94V-0
6, 9, 12 and 15
Circuit, Matrix
6
1.550
39.37
8
2.050
52.07
Number of
Circuits
A
Dim.
Polarizing
feature
UL94V-2
UL94V-0
UL94V-2
UL94V-0
UL94V-0
6
.175 Standard Tail
[4.45]
.235 Long Tail
[5.97]
.550
13.97
.550
[13.97]
9
.800
20.32
Standard
Tail2
Pre-tin
350431-1
Duplex1
350431-4
Pre-tin
350711-1
Duplex1
Pre-tin
UL94V-2
Duplex1
350711-4
350432-1
350432-4
Pre-tin
350712-1
Duplex
Pre-tin
UL94V-2
Duplex1
350712-4
350433-1
350433-4
UL94V-0
UL94V-0
1
.800
[20.32]
12
1.050
26.67
Pre-tin
350713-1
Duplex1
Pre-tin
UL94V-2
Duplex1
Pre-tin
UL94V-0
Duplex1
350713-4
350434-1
350434-4
350714-1
350714-4
UL94V-0
15
1.300
33.02
Mates with Plug
Housing Part Number
(Using Socket Contacts)
Universal
Universal
MATE-N-LOK MATE-N-LOK II
Standard Tail
Polarized2
641963-1
641963-3
641964-1
1-641964-14
641964-3
641965-1
—
641966-1
1-641966-14
—
641967-1
—
—
641968-1
—
643405-1
—
643406-1
—
643407-1
643408-1
—
643410-1
643410-3
Long Tail3
350582-1
350582-4
1-480698-0
350787-1
350777-1
350787-3
350583-1
350583-4
1-480700-0
350790-1
350766-1
350790-3
350584-1
—
350584-4
350793-1
350793-3
—
—
—
—
—
—
770143-1
770272-1
770272-3
1-480702-0
350779-1
1-480763-0
Standard Tail
Polarized2
641969-1
—
—
641970-1
1-641970-14
641970-3
641971-1
641971-3
641972-1
1-641972-14
641972-3
641973-1
—
641974-1
1-641974-14
641974-3
641975-1
—
641976-1
641976-4
Long Tail3
350585-1
643749-15
350585-4
350732-1
350732-4
350586-1
350586-4
350742-1
350742-4
350587-1
350587-4
350737-1
350737-4
350588-1
350588-4
350738-1
350738-4
—
770017-1
—
770018-1
—
770019-1
—
350809-1
770016-1
640585-1
640581-1
640586-1
640582-1
—
—
—
—
—
—
Mates with Plug
Housing Part Number
(Using Socket Contacts)
Universal
Universal
MATE-N-LOK MATE-N-LOK II
Pin Header Part Numbers
Flammability Pin
Rating
Finish
UL94V-2
.300
[7.62]
Pin Header Part Numbers
Flammability Pin
Rating
Finish
Solder tail diameter .062 [1.57]
Related Product Data
.550
[13.97]
1-480704-0
350715-1
1-480706-0
350720-1
1-480708-0
350735-1
1-480710-0
350736-1
—
770020-1
—
770021-1
—
770022-1
—
770023-1
Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050
[.00127] min. nickel underplate on entire contact.
2Use Standard Tail for .062 [1.57] thick PC Board.
3Use Long Tail for .125 [3.18] thick PC Board.
4Black in color.
5No drain holes, used w/ seals, page 174.
Note: All part numbers are RoHS Compliant.
1
176
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
PC Board Vertical
Socket Headers
2, 3, 4, 5, and 6
Circuit, In-Line
Polarizing
feature
.250 [6.35] Centerline spacing
.175 Standard Tail
[4.45]
.235 Long Tail
[5.97]
Material
Housing —
UL94V-2 Nylon, natural color
UL94V-0 Nylon
Contacts — Phosphor bronze
Number of
Circuits
Solder tail diameter .062 [1.57]
A
Dim.
Flammability
Rating
UL94V-2
Related Product Data
.550
13.97
2
UL94V-0
Product Specification
108-1053 Universal MATE-N-LOK
PC Board Headers
UL94V-2
.800
20.32
3
Performance Characteristics—
pages 163-164
Recommended PC Board Hole
Layout— page 178
Technical Documents— pages 163
and 199-200
UL94V-0
UL94V-2
1.050
26.67
4
UL94V-0
UL94V-2
Mating Connectors
5
Universal MATE-N-LOK
Plug Housings — page 168
6
Universal MATE-N-LOK II
Plug Housings — pages 187-188
1.300
33.02
1.550
39. 37
6, 9, 12 and 15
Circuit, Matrix
UL94V-0
UL94V-0
Socket
Finish
A
Dim.
Flammability
Rating
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Pre-tin
Pre-tin
Duplex1
Standard Tail
Polarized2
643411-1
—
643412-1
643412-3
643413-1
—
643414-1
643414-3
643415-1
—
643416-1
—
—
—
—
—
350986-4
—
350831-1
—
350987-4
—
350832-1
350832-4
350988-4
350988-5
350833-1
350833-4
—
—
—
—
Duplex1
770262-3
—
—
UL94V-2
.800
20.32
UL94V-0
UL94V-2
12
1.050
26.67
UL94V-0
UL94V-2
15
Long Tail3
1-480698-0
350777-1
1-480700-0
350766-1
1-480702-0
350779-1
1-480763-0
—
770017-1
—
770018-1
—
770019-1
—
350809-1
770016-1
640581-1
—
1.300
33.02
UL94V-0
Socket
Finish
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
Pre-tin
Duplex1
.550
[13.97]
.800
[20.32]
Mates with Plug
Housing Part Number
(Using Pin Contacts)
Universal
Universal
MATE-N-LOK MATE-N-LOK II
Socket Header Part Numbers
Standard
Tail2
350762-4
350762-5
350827-1
350827-4
350763-4
350763-5
350828-1
350828-4
350764-4
350764-5
350829-1
350829-4
350765-4
350765-5
350830-1
350830-4
Standard Tail
Polarized2
643423-1
—
643424-1
643424-3
643425-1
—
643426-1
643426-3
—
—
643428-1
—
643429-1
—
643430-1
—
Long Tail3
350989-4
350989-5
350834-1
350834-4
350990-4
350990-5
350835-1
350835-4
350991-4
350991-5
350836-1
350836-4
350992-4
—
350837-1
350837-4
1-480704-0
350715-1
1-480706-0
350720-1
1-480708-0
350735-1
1-480710-0
350736-1
Standard Density
.250 [6.35] Centerline
.550
13.97
UL94V-0
9
Mates with Plug
Housing Part Number
(Using Pin Contacts)
Universal
Universal
MATE-N-LOK MATE-N-LOK II
Socket Header Part Numbers
Polarizing
feature
UL94V-2
6
.300
[7.62]
Standard
Tail2
350759-4
350759-5
350824-1
350824-4
350760-4
350760-5
350825-1
350825-4
350761-4
350761-5
350826-1
350826-4
640467-1
640467-3
640901-1
640901-3
.175 Standard Tail
[4.45]
.235 Long Tail
[5.97]
Number of
Circuits
.550
[13.97]
—
770020-1
—
770021-1
—
770022-1
—
770023-1
Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050
[.00127] min. nickel underplate on entire contact.
2Use Standard Tail for .062 [1.57] thick PC Board.
3Use Long Tail for .125 [3.18] thick PC Board.
1
Note: All part numbers are RoHS Compliant.
177
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
Recommended
PC Board
Hole Layouts
for Pin and Socket
Vertical Headers
2, 3, 4, 5, 6 and 8
Circuit, In-Line
.250
Typ.
[6.35]
.070
Dia. Typ.
[1.78]
.175
[4.45]
Polarizing Hole
See Note
No. 1 Position
2 Circuit
3 Circuit
Related Product Data
4 Circuit
Vertical Headers—pages 176-177
5 Circuit
6 Circuit
8 Circuit
6, 9, 12 and 15
Circuit, Matrix
Polarizing Hole
See Note
Polarizing Hole
See Note
.175
[4.45]
.250
Typ.
[6.35]
.250
Typ.
[6.35]
.175
[4.45]
No. 2 Circuit
No. 2 Circuit
.250
Typ.
[6.35]
.250
Typ.
[6.35]
No. 1 Circuit
No. 1 Circuit
.070 Dia. Typ.
[1.78]
.070 Dia. Typ.
[1.78]
.250
Typ.
[6.35]
.250
Typ.
[6.35]
.175
[4.45]
.175
[4.45]
Polarizing Hole
See Note
Polarizing Hole
See Note
No. 2 Circuit
No. 2 Circuit
.250
Typ.
[6.35]
.070
Dia. Typ.
[1.78]
.250
Typ.
[6.35]
No. 1 Circuit
No. 1 Circuit
.070
Dia. Typ.
[1.78]
Note: Polarizing hole .070 [1.78] Dia. required for polarized headers only.
PC Board Vertical
Pin Headers with
ACTION PIN Contacts
.250
[6.35]
A
Material and Finish
Housing — PBT, black
Flammability Rating — UL94V-0
.299
[7.59]
Contacts — Copper alloy, plated with
tin over nickel on entire contact
Number of
Circuits
Related Product Data
Performance Characteristics—
pages 163-164
Technical Documents— pages 163
and 199-200
Product Specification
108-5222 ACTION PIN Universal
MATE-N-LOK Header
Assembly
2
3
4
.200 ± .004 Typ.
[5.08 ± 0.10]
A Dim. Part Number
.750
19.05
1.000
25.40
1.250
31.75
173924-1
173925-1
173926-1
.630
Max.
[16.00]
Mates with Plug Housing
Part Number (Using Socket Contacts)
Universal
Universal
MATE-N-LOK
MATE-N-LOK II
1-480698-0
770017-1
350777-1
1-480700-0
770018-1
350766-1
1-480702-0
770019-1
350779-1
Note: Install in PC Board with arbor tool.
Note: All part numbers are RoHS Compliant.
.062 Ref.
[1.57]
4 Circuit
3 Circuit
Mating Connectors
Universal MATE-N-LOK
Plug Housings — page 168
2 Circuit
Universal MATE-N-LOK II
Plug Housings — pages 187-188
.100 ± .004
[2.54 ± 0.10]
Dia. After
Reflow
.032 ± .002
[0.81 ± 0.05]
.200 ± .004
[5.08 ± 0.10]
Recommended PC Board Hole Layout
.001-.003
[0.03-0.08]
.038 ± .001
[0.97 ± 0.03 ]
.0003-.0012
[0.01-0.03]
PC Board Hole Dimensions
178
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors (Continued)
PC Board Right-Angle
Pin and Socket Headers
2, 3, 4, 5, 6 and 8 Circuit, In-line
.505
[12.83]
.250 [6.35] Centerline spacing
.060 Dia. Typ.
[1.52]
.150
Dia.
[3.81]
2 Places
.680
[17.27]
Material
Housing — Nylon
.250
[6.35]
Typ.
No. 1 Circuit
Contacts — Phosphor bronze
Solder tail width .052 [1.32]
.290
[7.37]
.250
Typ.
[6.35]
Related Product Data
.100
[2.54]
Use 6-32 UNC Pan Head Screw
3/8 [9.53] long for mounting
(Not Supplied)
Product Specification
108-1053 Universal MATE-N-LOK
PC Board Headers
.360
[9.14]
.160
[4.06]
Performance Characteristics—
pages 163-164
Technical Documents— pages 163
and 199-200
No. of
Circuits
Mating Connectors
Universal MATE-N-LOK
Plug Housings — page 168
Universal MATE-N-LOK II
Plug Housings — pages 187-188
Dimensions
A
2
.550
13.97
3
.800
20.32
4
1.050
26.67
5
1.300
33.02
6
1.550
39.37
8
2.050
52.07
B
C
Contact
Finish
Recommended PC Board Hole Layout
.062 [1.57] Board Thickness
UL94V-2
Pin
Right-Angle Header Part Numbers
UL94V-0
Socket Mates with
—
—
—
1.245 .830 Pre-tin
31.62 21.08
Duplex1
—
—
—
—
—
1.495 1.080 Pre-tin
—
37.97 27.43 Duplex1
—
—
—
1.745 1.330 Pre-tin 1-350948-0
1-480702-0
44.32 33.78 Duplex1
—
—
—
1.995 1.580 Pre-tin 1-350949-0
1-480763-0
50.67 40.13 Duplex1
—
—
2.245 1.830 Pre-tin 640587-1 643235-1 640585-1
57.02 46.48 Duplex1
—
—
2.745 2.330 Pre-tin
643237-1 640586-1
69.72 59.18 Duplex1
—
Pin
1-350942-0
770994-12
3-350942-0
1-350943-0
3-350943-0
1-350944-0
3-350944-0
1-350945-0
3-350945-0
640583-1
640583-3
640584-1
640584-3
Mates with
Universal
Universal
MATE-N-LOK MATE-N-LOK II
643226-1
—
350777-1 770017-1
—
643228-1
350766-1 770018-1
3-643228-0
643230-1
350779-1 770019-1
3-643230-0
643232-1
350809-1 770016-1
3-643232-0
643234-1
640581-1
—
3-643234-0
643236-1
640582-1
—
3-643236-0
Socket
Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050
2Black in color.
[.00127] min. nickel underplate on entire contact.
1
Test Connectors
(with spring loaded
contacts)
2, 3, 4 and 5 Circuit,
In-Line
Material
Housing — Nylon
Flammability Rating — UL94V-0
Mating Connectors — Housings and
headers having the same number of
circuits. The housings can have pin or
socket contacts, or a combination
of both.
Mating Housings—page 168
Mating Headers—pages 176-179
Other Mating Connectors
Universal MATE-N-LOK II Housings—
pages 187-188
6, 9, 12 and 15 Circuit,
Matrix
Cap
.084 [2.13] Dia. Pin
Mates with
Universal
MATE-N-LOK
Sockets
Plug
Number of
Circuits
2
3
4
5
6
9
12
15
Notes:
1. Test probes have 5 amp maximum current rating. 1,000,000
cycles.
2. Test Connector housings are of
the same configuration as standard housings. Refer to page 23
for dimensional specifications.
Cap
Part Numbers
Plug
350848-2
350848-3
350848-4
350848-5
350848-6
350848-9
1-350848-2
1-350848-5
Cap
350849-2
350849-3
350849-4
350849-5
350849-6
350849-9
1-350849-2
1-350849-5
Note: All part numbers are RoHS Compliant.
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Standard Density
.250 [6.35] Centerline
Related Product Data
Plug
179
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Circular Connectors
Product Facts
Unique product designed to
accommodate the specific
needs of the lighting
industry
■ Circular design allows the
connector to pass through
7/8 inch knock-out holes in
electrical fixtures and boxes
■ 6-position accommodates
most major electrical
industry requirements
■ Universal MATE-N-LOK
connector centerline
spacing maintains UL and
CSA approvals
■ Uses standard Universal
MATE-N-LOK contacts and
application tooling
■ Positive polarized housing
helps prevent incorrect
mating
■ UL Recognized,
File No. E28476
■ CSA Certified,
File No. LR7189
■
R
R
Applications
Primary applications are in
the Lighting, Vending, and
Appliance industries
■ Applications where use of a
completed harness that will
pass through a 7/8 inch
knock-out is required
■ Provides the capability to
quickly disconnect
individual fixtures from
sensitive environmental
areas and perform
maintenance at other sites
■ Not for interrupting current
■
Performance Characteristics
Technical Documents
Voltage—600 V AC or DC
Current—20 amps maximum per
UL-1977 (6 position, fully energized)
Dielectric Withstanding Voltage—
5 KVAC or KVDC
Insulation Resistance—1000 MΩ
max. between adjacent circuits
Durability—50 cycles mating and
unmating
Contact Retention—
15 lb. minimum per contact
Product Specification
108-2069 Universal MATE-N-LOK
Circular Connector
Application Specification
114-1010 Universal MATE-N-LOK
Connectors
180
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Circular Connectors (Continued)
Plug
45˚
2 Plc.
Part No. 794911-1
1.080
[27.43]
.460
[11.68]
.820
[20.83]
Ref.
.810
[20.57] Ref.
Cap
45˚
2 Plc.
Part No. 794912-1
1.080
[27.43]
.820
[20.83]
.810
[20.57]
Material and Finish
Housings—Nylon, UL 94V-2 rated
Standard Density
.250 [6.35] Centerline
Related Product Data
Contacts—pages 166-167
Note: All part numbers are RoHS Compliant.
181
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341
Soft Shell
Pin and Socket Connectors
Engineering Notes
182
Catalog 82181
Revised 5-06
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341