91104-1

Instruction Sheet  Extraction Tool 91104-1  for Locking Clip Contacts 1. INTRODUCTION NOTE i 408-7678 10 APR 12 Rev A Detail A Keep Tool Parallel to Contact Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. Extraction Tool 91104-1 is designed to remove a locking clip contact from a .031x.062-in. printed circuit (pc) board post or a locking clip connector (for .031x.062-in. posts). See Figure 1. Read these instructions thoroughly before extracting any contacts. Hold Wire Against Tool Posts Reasons for reissue of this instruction sheet are provided in Section 6, REVISION SUMMARY. Contact Spring 2. DESCRIPTION This tool features a handle and a hooked tip for extracting a contact from a post and a tapered tip  for extracting a contact from a connector. PC Board Hooks of Tool Tip 3. EXTRACTION 3.1. From Posts (See Figure 1, Detail A) Detail B Contact Locking Lance 1. Align the hooked tip with the contact. . 2. Position the hooks under the contact spring, and hold the wire against the tool. 3. Keeping the tool parallel with the contact, pull straight up on the tool and wire. The contact should extract easily. CAUTION ! The tool must be kept parallel with the contact being removed; otherwise, damage to the tool, contact, and/or post may result. Connectors Removed from Posts Wire of Contact to be Removed 3.2. From Connectors (See Figure 1, Detail B) CAUTION ! The connector must be removed from the posts before using the extraction tool.  Tool Slot 1. Align the tapered tip with the applicable tool slot located on either side of the connector. Make sure that the tapered side of the tool tip is facing the contact to be removed. 2. Insert the tool through the connector until it bottoms. The locking lance of the contact to be removed should now be released. 3. Grip the wire of the contact to be removed, and pull the contact straight out of the connector. The contact should extract easily. 4. Remove the tool. Posts on PC Board Tapered Side of Tool Tip Figure 1 © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company All Rights Reserved *Trademark TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners. 1 of 2 408-7678 4. MAINTENANCE AND INSPECTION 6. REVISION SUMMARY The extraction tool should be inspected against the information in Figure 2. It is recommended that the tool be inspected immediately upon arrival, and at regularly scheduled intervals, to ensure that the tool is not defective or damaged. Revisions to this instruction sheet include: • Changed company name and logo • Replaced address in Section 5 5. REPLACEMENT AND REPAIR Order extraction tools through your Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 1-717-986-7605, or write to: CUSTOMER SERVICE (038-035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 2.24 mm [.088 in.] 4.01 mm [.158 in.] 911094-1 1.73 mm [.068 in.] 126 mm [4.96 in.] 2.16 mm [.085 in.] 2.24 mm [.088 in.] Figure 2 Rev A 2 of 2