Seating Tools 91318- [ ], 91319- [ ], and 91320- [ ]
For Z- PACK* HS3 and Z- PACK 12- Row
Backplane Receptacle Connector Assemblies
Instruction Sheet
408-- 4571
12 MAR 10
Rev A
Seating Tool
ACTION PIN*
Contact
Typical Z--PACK HS3
Backplane Receptacle
Connector Assembly (Ref)
SEATING
TOOL
CONNECTOR
ROWS
91318--1
POSITIONS
72 and 144
91318--2
12
288
91318--3
Cut to Length
91319--1
50 and 100
91319--2
10
200
91319--3
Cut to Length
91320--1
30 and 60
91320--2
6
91320--3
Printed Circuit (PC)
Board (Ref)
PC Board Support Fixture
(Customer Supplied)
120
Cut to Length
Figure 1
1. INTRODUCTION
2. DESCRIPTION
Seating Tools 91318--[ ] are used to seat Z--PACK
12--row backplane receptacle connectors and Seating
Tools 91319--[ ] and 91320--[ ] are used to seat
Z--PACK HS3 backplane receptacle connectors. The
connectors have ACTION PIN contacts to allow
solderless pc board installation.
Each seating tool is a one--piece design. During
seating, the seating tool covers the connector and
presses on the top surface of the connector when the
applicator ram applies force to the seating tool.
NOTE
i
All dimensions on this instruction sheet are in
metric units [with U.S. customary units in
brackets]. Figures are not drawn to scale.
Read these instructions and understand them before
using the seating tools.
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
3. REQUIREMENTS
3.1. PC Board Support Fixture (Customer Supplied)
A pc board support must be used to provide proper
support for the pc board and alignment of the seating
tool to the connector contacts and to protect the pc
board and connector from damage. Design the pc
board support fixture using the recommendations in
instruction sheet 408--6927.
TOOLING ASSISTANCE CENTER 1-- 800-- 722-- 1111
E2010 Tyco Electronics Corporation, Harrisburg, PA
PRODUCT INFORMATION 1-- 800-- 522-- 6752
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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LOC B
408-- 4571
Seating Tools 91318-- [ ], 91319-- [ ], and 91320-- [ ]
3.2. Application Tooling
Power for the seating tool must be provided by a
machine capable of supplying a downward force of
89 Newtons (N) [20 lb] per contact. Manual Electric
Servo Press (MEP 6T) 2--1399500--5 and Bench Top
Electric Servo Presses (BMEP 3T) 1--1399400--5 and
(BMEP 5T) 2--1399401--4 are available for this
seating tool. For information on the presses, visit the
press--fit assembly equipment website at
http://tooling.tycoelectronics.com/pressfit.asp.
meets the seating tool. Verify the alignment of the
pc board support fixture, pc board, connector, and
seating tool.
CAUTION
!
Damage to the pc board, seating tool, or
connector may occur if seating height is
improperly set, if the pc board is not properly
positioned with the seating tool, or if the seating
tool is not properly seated on the connector
before cycling the applicator ram.
6. Cycle the applicator ram according to
instructions for the application tooling.
4. SEATING
7. Remove the pc board with the seated connector,
and check the connector for proper seating
according to the following:
1. Set seating height to the dimension shown in
Figure 2 (applicator shut height will equal the
seating height PLUS the combined thicknesses of
the pc board, and pc board support fixture).
a. the widest section of each contact is inside its
intended pc board hole
2. Position the connector onto the pc board so that
the contacts are properly aligned with the holes in
the pc board and the holes or slots in the pc board
support fixture. See Figure 2.
b. the connector is seated on the pc board with
the seating height given in Figure 2.
NOTE
3. Sit the connector onto the pc board until the tips
of the contacts are resting securely on, but have
not fully entered, the holes in the pc board.
i
4. Position the seating tool onto the connector with
the slanted surface oriented as shown in Figure 2.
CAUTION
5. Center the seating tool and connector under the
applicator ram, and slowly lower the ram until it just
!
For detailed inspection requirements of the
seated connector assembly, refer to Application
Specification 114--13020.
A damage connector should not be used. If a
damaged connector is evident, it should be
removed from the pc board and replaced with a
new one.
View After Seating
Applicator Ram
(Fully Down)
Applicator
Shut Height
(Ram Down)
Seating Tool Centered
Under Applicator Ram and
Bottomed on Connector
Seating Height
(Connector Seated)
38.1 [1.50]
PC Board
Contacts in PC Board Holes
and Holes or Grooves in
PC Board Support Fixture
Figure 2
2 of 3
Tyco Electronics Corporation
PC Board Support Fixture
(Customer Supplied)
Rev A
408-- 4571
Seating Tools 91318-- [ ], 91319-- [ ], and 91320-- [ ]
A
5. MAINTENANCE AND INSPECTION
B
5.1. Initial Inspection
It is recommended that the seating tool be inspected
using Figure 3 immediately upon arrival in your facility
to ensure that it has not been damaged during
shipment.
C
5.2. Daily Maintenance
It is recommended that each operator be made aware
of, and responsible for, the following steps of daily
maintenance:
DIMENSION
SEATING TOOL
A
91318--1
23.88 [.940]
1. Remove dust, moisture, and other contaminants
with a clean, soft brush, or lint--free cloth. Do NOT
use objects that could damage the tool or any of its
components.
91318--2
47.75 [1.88]
91318--3
95.50 [3.76]
91319--1
24.89 [.980]
2. Ensure that the screws are in place and
secured.
91319--2
49.78 [1.96]
91319--3
149.35[5.88]
91320--1
24.89 [.980]
91320--2
49.78 [1.96]
91320--3
248.92 [9.80]
3. When the tool is not in use, store it in a clean,
dry area.
5.3. Periodic Inspection
Regular inspections should be performed by quality
control personnel. A record of scheduled inspections
should remain with the tool or be supplied to
supervisory personnel responsible for the tool. The
inspection frequency should be based on the amount
of use, working conditions, operator training and skill,
and established company standards.
B
C
44.45 [1.75]
[
]
26.97 [1.062]
[
]
38.10 [1.50]
[
]
25.40 [1.00]
[
]
28.70 [1.13]
[
]
28.44 [1.12]
[
]
Figure 3
7. REVISION SUMMARY
Revisions to this instruction sheet include:
S Updated instruction sheet to corporate
requirements
6. REPLACEMENT
The seating tool is not repairable. Order replacement
seating tools through your representative, or call
1-- 800-- 526-- 5142, or send a facsimile of your
purchase order to 1-- 717-- 986-- 7605 or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
Rev A
S Removed references to support anvil
S Changed Paragraph 3.2
S Replaced Step 7, added CAUTION, and added
NOTE to Section 4
S Removed phone number for customer repair
service
Tyco Electronics Corporation
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