91360-1

Instruction Sheet Seating Tool Assembly 91360-1 408-10236 For Z-PACK* 2mm Hard Metric (HM) Type M Vertical Male Connector Assembly Seating Tool Assembly 21 JUL 08 Rev A Adapter Signal Contact Blade Power Contact Blade Z-PACK 2mm HM Type M Vertical Male Connector Assembly 646709-1 (Ref) Printed Circuit (PC) Board ACTION PIN* Contact PC Board Support Fixture (Customer Designed) Figure 1 1. INTRODUCTION Seating Tool Assembly 91360–1 is used to seat Z–PACK 2mm HM Type M vertical male connector assemblies with ACTION PIN contacts to allow solderless pc board installation. The seating tool is specifically designed for the number of positions in the connector. Refer to Figure 1. Read these instructions thoroughly before using the seating tool. NOTE All numerical values in this instruction sheet are in metric units [with U.S. customary units in i brackets]. Dimensions are in millimeters [and inches]. Figures are not drawn to scale. the contacts from pushing out of the housing. The adapter presses on the top surface of the connector when the applicator ram applies force to the seating tool. 3. REQUIREMENTS 3.1. PC Board Support Fixture A fixture must be used to provide proper support for the pc board and alignment of the seating tool to the contacts, and to protect the pc board and and connector from damage. The pc board support fixture must be designed for the specific needs according to Instruction Sheet 408–6927. 2. DESCRIPTION 3.2. Application Tooling The seating tool consists of an adapter, a signal contact blade, and a power contact blade. Power for seating tools must be provided by a machine capable of supplying a downward force of 133 Newtons (N) [30 lb] per contact. SM–3 Frame Assembly 814700–[ ] (Customer Manual 409–5626 provides instructions) can be used. During seating, the blades sit inside the connector engaging the housing floor and contacts preventing E 2008 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 3 LOC B 408-10236 Seating Tool Assembly 91360-1 4. SEATING CAUTION connector may occur if seating height is When setting up equipment to seat connectors, pay particular attention to the following: — The seating tool must be matched to the connector — The seating tool, connector, and applicator ram must be properly aligned before cycling the tool CAUTION ! If the tool and connector are mismatched or are NOTE 2. Position the connector onto pc board so that the contacts (and alignment features) are properly aligned to the pc board and support fixture. 3. Place the connector onto pc board until the contacts are resting securely on, but have not fully entered, the pc board. the connector before cycling the tool. 7. Repeat Steps 2 through 6 until all connectors are seated. tooling, connector, or both. 1. Set seating height to the dimension shown in Figure 2 (applicator shut height will equal the seating height PLUS the combined thicknesses of the pc board and pc board support fixture). improperly set or if tool is not properly seated in 6. Cycle the tool to seat the connector in the pc board. Then retract the ram, and carefully remove the seating tool. Check to make sure that the connector has been properly seated. improperly aligned, damage could occur to the ! Damage to the pc board, seating tool, or For application requirements for the connector, refer to Application Specification 114-19029. i 5. MAINTENANCE AND INSPECTION The seating tool is assembled and inspected before shipment. It is recommended that the tool be inspected immediately upon arrival at your facility to ensure that the tool has not been damaged during shipment. 5.1. Daily Maintenance 4. Position the seating tool onto the connector, making sure that the tool is bottomed on the housing floor. 5. Center the seating tool and connector under the applicator ram of the tool. Slowly lower the ram until it just meets the seating tool. Verify alignment of the support fixture, pc board, connector, and seating tool. It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lint–free cloth. DO NOT use objects that could damage the tool components. Note: Not to Scale Applicator Ram (Fully Down) Seating Tool Assembly Seating Height Seating Tool Bottomed on (Connector Seated) Applicator Shut Height Housing Floor of Connector 38.1+0.25/-0.00 [1.50+.010/-.000] (Ram Fully Down) Contacts Inserted into Holes in (See Section 4, Step 1) PC Board and Support Fixture PC Board PC Board Support Fixture Figure 2 2 of 3 Tyco Electronics Corporation Rev A 408-10236 Seating Tool Assembly 91360-1 parts is necessary. Parts other than those listed should be replaced by Tyco Electronics to ensure quality and reliability. Order replacement parts through your representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: 2. Ensure that setscrews are in place and secured. 3. When the tool is not in use, store it in a clean, dry area. 5.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tooling or be supplied to supervisory personnel responsible for the tool. Inspection frequency should be based on amount of use, working conditions, operator training and skill, and established standards. CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRISBURG PA 17105–3608 For customer repair service, please contact a representative at 1–800–526–5136. 6. REPLACEMENT AND REPAIR 7. REVISION SUMMARY Customer–replaceable parts are listed in Figure 3. A complete inventory should be stocked and controlled to prevent lost time when replacement of Revisions to this instruction sheet include: S Updated document to corporate requirements 38.1 [1.50] 50.8 [2.00] 3 4 2 1 13.34 [.525] 5.97+0.05 [.235+.002] REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 1 - 354695-1 BLADE, Signal Contact 1 2 -1490428-1 BLADE, Power Contact 1 3 - 354698-1 ADAPTER 1 4 2-21012-8- SETSCREW, Socket, 6-32 .19 in. L QTY PER TOOL 4 Figure 3 Rev A Tyco Electronics Corporation 3 of 3