91505-3

626 Pneumatic Tool System The Effortless Alternative to Hand Crimping 626 Pneumatic Tool System Fast Facts Effortless crimping for a broad range of terminals, either bench-mounted or hand-held for working in cramped quarters. • Lightweight tool eliminates pysical force required by hand tools • Hand- or foot-switch operation • Termination wire range from 26-6 AWG [0.12-13.0mm2], plus coaxial and fiber optic cable • Works with existing TE-compatible crimp heads and die sets • Ratchet control option provides complete crimp cycle, eliminating partial crimps • Use rotating head assembly to reach difficult termination locations • Engineered and manufactured using processes independently certified to internationally recognized quality standards ISO9001:2000 and elecommunications Industry Standard TL 9000 Adapter Holders Part No. 189928-1 Part No. 356304-1 (w/ratchet) 626 Pneumatic Tool System Maximize your productivity while minimizing your effort— replace your manual hand tools with the 626 Pneumatic Tool System. Terminating wires from 26–6 AWG [0.12–13.0 mm2] has never been easier. And you can continue to use most, if not all, of your existing AMP-compatible crimp heads and die sets. CERTI-CRIMP II, SAHT Adapter Part No. 1583527-1 T-HEAD Crimper Part No. 217202-1 (includes 356304-1) Stop Working So Hard The powerful 626 Pneumatic Tool System makes crimping as easy as pressing a hand or foot switch. Besides reducing operator fatigue, this means you don’t have to design your production bench around your tool. Include the fully adjustable Bench Mount Assembly with the foot switch, and you’re completely free to concentrate on aligning the wire and terminal. Now you can crimp faster and with fewer mistakes. Straight Action Die Set Adapter Part No. 217200-1 “C” Head Die Set Adapter Part No. 318161-1 The 626 System Works Where and How You Need It Using 626 adapters, tools previously restricted to prototype or limited production applications can now be used in low to medium bench production and harness assembly operations. Because the 626 crimp head can be rotated to any angle, you can also work on those difficult terminations in confined equipment cabinets or enclosures. Looking for the complete crimp cycle control provided by the mechanical ratchet in premium CERTI-CRIMP hand tools? The available 626 System ratchet tool holders produce a complete crimp cycle by simply pressing a switch. Dies will fully bottom before you can open the jaws to release the crimped product. Protect Your Investment The 626 System’s power unit works with a variety of adapters and tool holders, so you can continue to work with your existing crimp heads and die sets. Need More Information? For information about tooling, call 888-777-5917 or 717-810-2080 or e-mail toolingsales@te.com. For drawings or technical data, contact your TE Connectivitys sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult TE for latest specifications. 626 Pneumatic Tool System Big Return in a Micro Package 626 Pneumatic System Power Unit Outside Diameter 45 mm [1.8] Length 225 mm [8.88] for foot actuated unit 230 mm [9.00] for hand actuated unit Grip Span Does your crimping application demand even more accessibility and flexibility than the 626 System offers? The Micro Pneumatic Tool System terminates wires in the 26–14 AWG [0.12–2 mm2] range,* but with a smaller and lighter power unit. Weighing in at only 0.7 kg [1.5 lb] and just 146.5 mm [5.75 in] long, the hand-actuated Micro System is compatible with three different head systems. 55 mm [2.19] over button/handle 0.60 kg [1.32 lbm] for foot acuated unit Mass 0.72 kg [1.58 lbm] for hand actuated unit Air Pressure 6.21-6.89 bar [90-100 psi] Air Displacement 0.00018 m3 [11.14 in3] 3.05 m [10 ft] long, 4.8 mm [3/16] I.D. Air Supply Hose with 1/8 in NPT fitting 0.7-0.8 s (for 16-14 AWG [1.3-2 mm2] Cycle Time PIDG Terminals) * With the exception of the SOLISTRAND head combination, which crimps 22–10 AWG [0.3–2 mm2] combinations. Micro Pneumatic System Power Unit Outside Diameter 45 mm [1.8] Length 146.5 mm [5.75] Grip Span 55 mm [2.19] over button/handle Mass 0.70 kg [1.5 lbm] Air Pressure 6.21-6.89 bar [90-100 psi] Air Displacement 0.00018 m3 [11.14 in3] Air Supply Hose 3.05 m [10 ft] long, 4.8 mm [3/16 in] I.D. with 1/8 in NPT fitting Cycle Time 0.7-0.8 s (for 16-14 AWG [1.3-2 mm2] PIDG Terminals) Die Interchangeability For the ability to change dies quickly when needs change, whether from one terminal type to another or from tool to tool when workload and environment change, consider the SDE family of tools and dies. For more information, see Catalog 1773379-1. SDE Compatible Kit Complete tool with hand-held power unit P/N 1213855-1 0.3 - 6.0mm2 (22-10 AWG) Tool and Adapter Holders* Large Tool Holder Small Tool Holder Adapter Holder Length (with Head Assembly) 100 [3.88] 70 [2.75] 70 [2.75] Weight (with Head Assembly) 0.76 kg [1.68 lb] 0.44 kg [0.96 lb] 0.44 kg [0.96 lb] *Measurements are averages. Bench Mount Assembly* Base Size 200 x 200 [8 x 8] Weight 2.9 kg [6.5 lb] Bench Mounting Dimensions Base has two, 1/4-20 tapped holes on 150 [6] centerlines 856402-1 Part No. * Not for use in the European Community. Need More Information? For information about tooling, call 888-777-5917 or 717-810-2080 or e-mail toolingsales@te.com. For drawings or technical data, contact your TE Connectivitys sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult TE for latest specifications. 626 Pneumatic Tool System System Configurations and Ordering Information 626 Pneumatic Tool System A basic 626 Pneumatic Tool System requires a power unit, a tool holder, a head assembly, and a die set, when applicable. Tool holder assemblies (i.e., tool holder and cam) accept the crimping heads, adapters, and die sets listed on pages 6 through 7. Tool Holders Crimping Heads Adapters Power Unit Hand Actuated Power Unit Part No. 189721-1 626 Series Foot Actuated Power Unit Part No. 189722-1 Large Tool Holders Part No. 189767-1 Part No. 356302-1 (w/ratchet) (-2 required for C Head Adapter) PRO-CRIMPER III Die Set Adapter Part No. 679304-1 INSTRUCTION SHEETS Component Instruction Sheet Tool Holders 408-4303 626 System Adapter Holder and “C” Head Adapter 408-4190 Micro System Adapter Holder 408-4321 Straight Action Adapter 408-4105 DAHT Adapter 408-4485 CC II, Straight Action Adapter 408-8839 SAHT Adapter (Previous Model) 408-4106 T-HEAD Crimper 408-4214 Dual Modular Plug Adapter 408-4246 Bench Mount Assembly 408-9741 Booster Addition Kit 408-4142 Small Tool Holders Part No. 189766-1 Part No. 356303-1 (w/ratchet) Platform Die Set Adapter Part No. 679992-1 CERTI-CRIMP II, SAHT Adapter Part No.1583527-1 2614 Series 1 2 3 T-HEAD Crimper Part No. 217202-1 (includes 356304-1) Adapter Holders Part No. 189928-1 Part No. 356304-1 (w/ratchet) Straight Action Die Set Adapter Part No. 217200-1 Power Units with a “-1” suffix can be converted to “-2” by ordering Booster Addition Kit, Part No. 189720-1. 3.05 m [10 ft] Air Supply Hose (Part No. 38111) included with each power unit. “C” Head Die Set Adapter Part No. 318161-1 Double Action Hand Tool Handle Assembly A mark adjacent to a crimping head or adapter indicates it conforms to European Union Directives in handheld applications. DAHT Adapter (Including cam) Part No. 1213563-1 (See pages 5 & 6.) Heavy Head Hand Tool Adapter, Part No. 525432-1 Need More Information? For information about tooling, call 888-777-5917 or 717-810-2080 or e-mail toolingsales@te.com. For drawings or technical data, contact your TE Connectivitys sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult TE for latest specifications. 626 Pneumatic Tool System System Configurations and Ordering Information Micro Pneumatic Tool System A basic Micro Pneumatic Tool System requires a power unit, a tool holder, a head assembly, and a die set, when applicable. Tool holder assemblies (i.e., tool holder and cam) accept the crimping heads, adapters, and die sets listed on pages 7 and 8. Adapter Holders Part No. 365304-1 (w/ratchet) Hand Actuated Power Unit Part No. 1490567-1 CERTI-CRIMP II, SAHT Adapter Part No. 1583527-1 T-HEAD Crimper Part No. 217202-1 (includes 356304-1) Small Tool Holders Part No. 1673611-1 (w/ratchet) 2614 Series Crimp Head Note: A mark adjacent to a crimping head or adapter indicates it conforms to European Union Directives in hand-held applications. Need More Information? For information about tooling, call 888-777-5917 or 717-810-2080 or e-mail toolingsales@te.com. For drawings or technical data, contact your TE Connectivitys sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult TE for latest specifications. 626 Pneumatic Tool System 626 System Crimping Heads and Die Sets Crimping Heads for Large Tool Holders 626 SYSTEM CRIMPING HEADS AND DIE SETS Wire Size Range Wire Size Range PIDG FASTON Receptacles (P/N Series 6409 Only) AWG mm2 22-18 0.3-0.9 16-14 1.3-2 Crimping Head Part Number Instruction Sheet Number Die Set Part Number 679305-1† (TETRA-CRIMP) 408-4099 — 679300-1 408-4071 — 12-10 3-6 22-16 0.3-1.3 16-14 1.3-2 12-10 3-6 16-14 HD, 12-10 1.3-2 HD, 3-6 22-18 0.3-0.9 16-14 1.3-2 22-18 0.3-0.9 16-14 1.3-2 22-10 0.3-6 679301-1 8 8 1338757-1 6 13 1338758-1 Adapter for PRO-CRIMPER III Die Sets — — Closed End Splices (Insulated) ECV 18-8 CES 18-10 STRATO-THERM Terminals and Splices PIDG Terminals and Splices, PLASTI-GRIP Terminals PIDG Terminals and Splices, PLASTI-GRIP Terminals PLASTI-STRIP Terminals, Ultra-Fast Plus FASTON Receptacles Ultra-Fast FASTON Tabs and Receptacles SOLISTRAND Uninsulated Terminals and Splices COPALUM Terminals and Splices TERMINYL Terminals TERMI-FOIL Barrel Terminals, Strip Tap Terminals and Splices 58079-3 679992-1†† 408-4098 58080-3 90390-3 90391-3 408-4072 — 679304-1 408-4070 Request Catalog 82276 for a listing of over 75 die sets. 0.9-8 189896-1 408-4111 0.9-6 189466-1 408-4175 22-10 0.3-6 217206-1 408-4110 — 16-14 1.3-2 189447-1 408-9989 12-10 3-6 189444-1 — 8 8 1320369-1◆ 408-4366 — 8 8 904395-1 408-4451 8 8 217923-1 408-4171 — — 305956-3 (0.016 [0.40] Max. Foil Thk.) 305956-8 (0.030 [0.75] Max. Foil Thk.) † Equivalent to TETRA-CRIMP Hand Tool Part No. 59824-1; die set is NOT interchangeable. ††Uses same die sets as Platform Die Hand Tool Part No. 58078-3. ◆ Requires Hand Actuated Power Unit Part No. 189721-2 or Foot Actuated Power Unit Part No. 189722-2. Need More Information? For information about tooling, call 888-777-5917 or 717-810-2080 or e-mail toolingsales@te.com. For drawings or technical data, contact your TE Connectivitys sales engineer or call the Technical Support Center: 1-800-522-6752. Dimensions are in millimeters unless specified otherwise. Values in brackets are English equivalents unless specified otherwise. Specifications subject to change. Consult TE for latest specifications. 626 Pneumatic Tool System 626 System Crimping Heads and Die Sets Crimping Heads for Small Tool Holders Crimping Heads and Die Sets for Small Tool Holders Wire Size Range Products Applied AWG mm2 Crimping Head Part Number Instruction Sheet Number 22-14 0.3-2 354422-1 408-9893 Closed End Splices (Insulated) EC 22-10 0.3-6 354422-2 408-9906 VS 22-16 0.3-1.3 217205-1 408-9761 22-16 0.3-1.3 314868-1 16-14 1.3-2 314869-1 22-16 0.3-1.3 314270-3 16-14 1.3-2 314269-1 22-16 0.3-1.3 314516-1 16-14 1.3-2 314517-1 14-12 2-3 314518-1 22-10 0.3-6 189989-1 PLASTI-GRIP Butt Splices PIDG Terminals and Splices and PLASTI-GRIP Terminals SOLISTRAND Uninsulated Terminals and Splices 408-9775 408-9586 408-9285 Micro Pneumatic Crimping Heads T-HEAD Crimper Double Action Crimping Heads Wire Size Range Wire Size Range Products Applied AWG mm2 Crimping Head Part Number PLASTI-GRIP Butt Splices 22-16 0.3-1.3 314868-1 16-14 1.3-2 314869-1 PIDG Terminals and Splices and PLASTI-GRIP Terminals 22-16 0.3-1.3 314270-3 16-14 1.3-2 314269-1 22-16 0.3-1.3 314516-1 16-14 1.3-2 314517-1 14-12 2-3 314518-1 22-16 0.3-1.3 16-14 1.3-2 14-12 2-3 SOLISTRAND Uninsulated Terminals and Splices SOLISTRAND Uninsulated Terminals and Splices 189989-1 Products Applied AWG mm2 PIDG Terminals & Splices 22-16 0.3-1.25 PLASTI-GRIP Terminals 16-14 1.25-2 T-HEAD Assembly 217202-1 T-HEAD Crimper Part No. 217202-1 Used to apply 22-14 AWG [0.3-2 mm2] PIDG Terminals and Splices and PLASTIGRIP Terminals. (Equivalent to T-HEAD Hand Tool Part Nos. 59170 and 59250.) 626 Pneumatic Tool System Micro System Crimping Heads CERTI-CRIMP II, Straight Action (SAHT) Adapter Crimping Heads Connector/Terminal AMPLIMITE D-Sub. Connectors Tool Assembly* Head Only 91503-1 91503-3 0.08-0.3 91520-1 91520-3 26-22 0.12-0.3 91517-1 91517-3 24-20 0.2-0.5 91516-1 91516-3 26-22 0.12-0.3 91533-1 91533-3 MTE & Tandem Spring Contacts 32-28 0.03-0.08 91543-1 91543-3 26-22 0.12-0.3 91531-1 91531-3 Short Point Contacts 32-22 0.03-0.3 91518-1 91518-3 24-20 0.2-0.5 91551-1 91551-3 28-24 0.08-0.2 24-20 0.2-0.5 91539-1 91539-3 91539-1 91539-3 91515-1 91515-3 91523-1 91523-3 91505-1 91505-3 Style AWG mm2 Size 20 DF Contacts 28-24 0.08-0.2 24-20 0.2-0.5 28-22 Size 22 DF Contacts Mod. IV Contacts AMPMODU Connectors Locking Clip Contacts Type II Contacts CPC Connectors M series Connectors Type III+ Contacts Commercial Contacts Universal & Universal II Contacts MATE-N-LOK Connectors Mini-Universal Mini-Universal II Contacts MR Connectors SAHT Wire Size Range Products Applied Contacts 18-14 0.8-2 26-24 0.12-0.2 24-20 0.2-0.5 24-20 0.2-0.5 18-16 0.8-1.25 24-20 0.2-0.5 18-16 0.8-1.25 18-14 0.8-2 91519-1 91519-3 30-22 0.05-0.3 91515-1 91515-3 24-18 0.2-0.8 91512-1 91512-3 20-14 0.5-2 91504-1 91504-3 24-18 0.2-0.8 91510-1 91510-3 20-14 0.5-2 91500-1 91500-3 20-18 0.5-0.8 91508-1 91508-3 16-14 1.25-2 91506-1 91506-3 20-16 0.5-1.25 91536-1 91536-3 26-22 0.12-0.3 91529-1 91529-3 22-18 0.3-0.8 91522-1 91522-3 20-16 0.5-1.25 91594-1 91594-3 26-18 0.12-0.8 91526-1 91526-3 * Head may be disassembled from tool assembly. Disclaimer: While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. tooling.te.com tooling.te.com/europe Catalog 124208 / 03-11 / Application Tooling © 2011 Tyco Electronics Corp. All Rights Reserved. AMPLIMITE, AMPMODU, CERTI-CRIMP, FASTON, MATE-N-LOK, PIDG, PLASTI-GRIP, PROCRIMPER, SOLISTRAND, T-HEAD, TE Connectivity and TE Connectivity (logo) are trademarks.. Tyco Electronics Corporation, Harrisburg, PA 17105, Phone: 888-777-5917 or 717-810-2080; email: toolingsales@te.com