925015-3

FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line FASTIN-FASTON Connectors These are the multipleconnector version of the basic FASTON Product Line. Primarily used as harness connectors, they make possible simultaneous and quick attachment of up to eight separate circuits with a maximum of 19 leads. Some housings can be panel mounted or left freehanging and is ideally suited for such applications as electric ranges, washers, dryers and other appliances and automotive wiring. Receptacles and tabs, with the exception of small locking lances to help retention in housing, are similar to those in the FASTON Product Line. FASTIN-FASTON connectors are CSA approved and recognized under the component program of Underwriters Laboratories Inc. FASTIN-FASTON Product Line Notes: Temperature range of housing is rated at up to 125°C to permit use of assembly in areas of relatively high temperatures. Circuits are identified by numbered points on both male and female housings. 62 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 312 Series .345 [8.76] Housing .950 [24.13] .690 [17.53] .870 [22.10] Material Nylon 1.100 [27.94] UL 94 V2 Color Black Part Number 480100-1 312 Series Receptacles Fits Tab — .032 [0.81] Thick .900 [22.86] .380 [9.65] .358 [9.09] Wire Range AWG 20-16 18-14 16-12 Insulation Diameter .090-.130 2.29-3.30 .083-.122 2.11-3.10 .160 Max. 4.06 . Material and Finish Terminal Part Number Brass 160557-1 Tin-Plated Brass 160863-4 Tin-Plated Brass 160251-2 312 Series Tab Tab Thickness — .032 [0.81] Thick 1.228 [31.20] .630 [16.00] .307 [7.80] Wire Range AWG Material and Finish Terminal Part Number Brass 170105-1 FASTIN-FASTON Product Line 12-10 Insulation Diameter .149-.193 3.78-4.90 63 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series .410 Max. [10.41] .260 [6.60] Single Circuit Connectors (Housings) 1.280 [32.51] .529 Max. [13.44] .945 [24.00] .393 [9.98] Receptacle Housing Material UL 941 Color V2 V2 V2 V0 Natural Black Red Natural Nylon 1 Tab Housing Part Numbers Receptacle Tab 480054-3 480053-3 480054-4 480053-4 480054-5 480053-5 521290-1 521289-1 R R X X X X X X X X Flammability rating. 250 Series .080 [2.03] Receptacles with Mating Dimple (For use with single circuit connectors) .295 [7.49] .750 [19.05] .305 [7.75] Fits Tab — .032 [0.81] Stock Thickness — .016 [0.41] Wire Range AWG Insulation Diameter 18-14 .100-.170 2.54-4.32 16-12 (2) 16 11-10 1 2 Material and Finish Brass Tin-Plated Brass Brass .160-.210 4.06-5.33 (2) .130 Max. 3.30 .157-.205 3.99-5.21 Terminal Part Number 42281-1 42281-2 60634-11 Quick-Change Applicator No.2 687940-2 687940-2 687940-2 R R X X X X X X Brass 60249-1 X X 466057-2 Tin-Plated Brass 60249-2 X X 466057-2 Brass Tin-Plated Brass 160914-1 160914-2 — — — — — — No front slot. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 250 Series Tabs (For use with single or multiple circuit connectors) .250 [6.35] .250 [6.35] .620 [15.75] Stock Thickness — .015 [0.38] .620 [15.75] A B FASTIN-FASTON Product Line Wire Range Style Tab Insulation Dim. AWG Thk. Diameter L 22-18 A .032 0.81 .085-.125 2.16-3.18 1.105 28.07 A .032 0.81 .100-.170 2.54-4.32 1.105 28.07 B .016 0.41 .032 0.81 .120-.145 3.05-3.68 .120-.170 3.05-4.32 1.100 Tin-Plated Brass 27.94 1.105 Tin-Plated Brass 28.07 18-14 14-10 1 2 Material Terminal and Finish Part No. Brass 62553-11 Tin-Plated Brass 62553-31 Brass 42460-11 Tin-Plated Brass 42460-21 A 42580-21 60701-1 X X X X X X X X Quick-Change Applicator No.2 687982-2 687982-2 687839-2 687839-2 X X 687839-2 X X 466092-2 R R 1 Used for back-to-back with a combined thickness of .032 [0.81]. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 64 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 6 Circuit Connectors (Housings) .945 [24.00] .710 [18.03] 1.500 [38.10] .760 [19.30] Receptacle Housing 1 2 Material UL 941 Color Nylon V2 Natural Black 1.275 [32.39] 1.240 [31.50] Tab Housing Part Numbers Receptacle Tab 480003-5 480004-5 1-480281-02.. 1-480282-0... R R X X X X Flammability rating. No mounting ears. 250 Series .035 [0.89] Receptacles without Mating Dimple (For use with multiple circuit connectors) .295 [7.49] .750 [19.05] .305 [7.48] Fits Tab — .032 [0.81] Stock Thickness — .012 [0.30] Wire Range AWG 22-18 18-14 16-12 or (2) 16 12-10 1 Insulation Diameter .085-.125 2.16-3.18 .060-.100 1.52-2.54 .100-.170 2.54-4.32 .160-.210 4.06-5.33 or (2) .130 3.30 Max. .134-.200 3.40-5.08 Material and Finish Terminal Part Number Quick-Change Applicator No.1 Tin-Plated Brass 60295-2 X X 687981-2 Tin-Plated Brass 60413-1 X X 687979-3 Brass Tin-Plated Brass 42100-1 42100-2 X X X X 687932-2 687932-2 Tin-Plated Brass 60253-2 X X 466058-2 Brass Pre-Tin-Plated Brass 180351-1 180351-2 — — — — — — R R Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. .525 [13.34] 250 Series 2.125 [53.98] 8 Circuit Connectors (Housings) .945 [24.00] FASTIN-FASTON Product Line Mating Face 8 Circuit Connectors (Receptacle Housing) 1 2 Material UL 941 Color Nylon V2 Natural Housing Part Number 480173-1. 520965-12 R R X X Flammability rating of plastic material. All circuits accept receptacles without locking dimple. 65 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 8 Circuit Connectors (Housings) (Continued) Lead End Proper Terminal Placement in Receptacle Housing Wire Range AWG Circuits Locking Dimple 22-18 1, 2, 3, 4, 7 & 8 No 1, 2, 3, 4, 7 & 8 No 18-14 5&6 Yes 1, 2, 3, 4, 7 & 8 No 5&6 Yes 16-12 or (2) 16 1 2 Insulation Range .085-.125 2.16-3.18 .060-.100 1.52-2.54 .100-.170 2.54-4.32 .100-.170 2.54-4.32 .160-.210 4.06-5.33 or (2) .130 3.30 Max. Terminal Part Number1 .160-.210 4.06-5.33 or (2) .130 3.30 Max. R R 60295 X X 60413 X X 42100 X X 422812 X X 60253 X X 602492 X X For dimensions and plating, refer to Terminal Specifications. Power receptacle with locking dimple. .658 [16.71] 2.240 [56.90] 1.275 [32.39] Mating Face 8 Circuit Connectors (Tab Housings) 1 Material UL 941 Color Nylon Nylon V2 V2 Natural Black Housing Part Number 480174-1 480174-7 R R X — X — Flammability rating. Lead End (Back of Housing) FASTIN-FASTON Product Line Proper Terminal Placement in Tab Housings Wire Range AWG Circuits 22-18 1 thru 8 (All) 1 thru 8 (All) 18-14 1, 7 & 8 14-10 1 2 1 thru 8 (All) Insulation Range .085-.125 2.16-3.18 .100-.170 2.54-4.32 .120-.145 3.05-3.68 .120-.170 3.05-4.32 Terminal Part Number1 R R 625532 X X 424602 X X 425802 X X 607012 X X For dimensions and plating, refer to Terminal Specifications. Back-to-back. 66 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 2 Circuit “T” Housing .303 [7.70] .550 [13.97] .400 [10.16] .910 [23.11] .630 [16.00] 1.173 [29.79] .784 [19.91] .261 [6.63] .406 [10.31] Receptacle Housing 1 2 Material UL 941 Color Nylon V2 Black Tab Housing Part Numbers Receptacle Tab 480115-3 — — 480116-32 R R — X — X Flammability rating. For use only with “Fish Hook” Tabs. “Packard Style Receptacles” .250 [6.35] .319 [8.10] Wire Range AWG Insulation Diameter 18-14 .154 3.91 Max.. ........ 1 Material and Finish Brass Pre-Tin-Plated Brass Brass Pre-Tin-Plated Brass .690 [17.53] Terminal Part Number 640417-111 640417-211 640418-111 640418-211 Applicator No. R R — — — — — — — — 466704-2 466704-2 466704-2 466704-2 No Dimple. 250 Series “Fish Hook” Tabs .268 [6.81] 1.065 [27.05] 1.015 [25.78] .248 [6.30] .308 [7.82] A FASTIN-FASTON Product Line .248 [6.30] B Wire Range Style Stock Insulation Material Terminal AWG Thck. Diameter and Finish Part Number .032 .100-.142 Brass 640416-1 0.81 2.54-3.61 18-14 A .032 .110-.142 Tin-Plated Brass 640416-2 0.81 2.79-3.61 .032 .090-.130 16-14 B 60794-2 0.81 2.29-3.30 Tin-Plated Brass R R Applicator No. — — 466707-4 — — 466707-4 — — 687888-6 67 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 187 Series .675 [17.15] Modular Connector Housings .275 [6.99] .290 [7.37] 1.160 [29.46] 1.565 [39.75] 1.565 [39.75] .187 [4.75] .320 [8.13] .145 Dia. [3.68] 1.325 [33.66] Receptacle Housing 1 2 .320 [8.13] 1.325 [33.66] .145 Dia. [3.68] Tab Housing Material UL 941 Color Nylon V2 Natural Part Numbers Receptacle Tab 1-480252-0 1-480251-02 — 2-480251-02 R R X X X X Flammability rating. Special mounting mates with all receptacle housings listed above. .040 [1.02] 187 Series Modular Connector Receptacles .220 [5.59] Fits Tab — .016 [0.41] Insulation Diameter — .090-.130 [2.29-3.30] or (2) .110 [2.79] Max. Wire Range AWG 20-16 or (2) 20 1 Stock Thickness .012 0.30 .750 [19.05] Material and Finish Terminal Part No. Pre-Tin Brass 60435-1 R R X X Quick-Change Applicator No. 1 687993-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. 187 Series Modular Connector Tabs Tab Thickness — .016 [0.41] Insulation Diameter — .090–.130 [2.29-3.30] or (2) .110 [2.79] Max. .145 [3.68] Wire Range AWG 20-16 or (2) 20 Material and Finish Terminal Part No. Pre-Tin Brass 60434-1 R R X X Quick-Change Applicator No. 1 687995-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. FASTIN-FASTON Product Line 1 Stock Thickness .016 0.41 .955 [24.26] 68 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacle Housings .197 [5.00] .197 [5.00] Typ. .181 [4.60] .173 [4.39] W W H H H L W A L B Number of Positions Material Color A 1 Nylon Natural B 2 Nylon Natural 2 Nylon Natural 3 Nylon Natural D W L D C Type C 1 L H 4 Nylon Natural 4 Nylon Natural Dimensions W H L .236 .236 .710 5.99 5.99 18.01 .248 .442 .710 6.30 11.23 18.01 .551 .200 .710 14.00 5.00 18.03 .748 .200 .710 19.00 5.00 18.03 .945 .200 .710 24.00 5.00 18.03 .423 .344 .708 10.74 8.74 17.98 Part Number R R 626062-01 — — 626064-01 — — 925014-01 — — 925015-01 — — 925016-01 — — 626056-01 — — Not shown. 110 Series Tab Housings W W L L H H A B W 1.417 [35.99] H H L L .819 [20.80] W C D Number of Positions Material Color A 1 Nylon Natural B 2 Nylon Natural 3 Nylon Natural 3 Nylon Black 4 Nylon Natural C D Dimensions W H L .327 .327 1.00 8.31 8.31 25.43 .264 .516 1.00 6.71 13.11 25.43 .629 .284 1.08 15.98 7.21 27.48 .629 .284 1.08 15.98 7.21 27.48 .512 .433 1.08 13.00 11.00 27.33 Part Number FASTIN-FASTON Product Line Type R R 626063-0 — — 626065-0 — — 925475-1 — — 925475-2 — — 626057-0 — — 69 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacles .146 [3.71] Wire Range AWG 24-20 22-18 20-16 18-14 Tab Fit .032 0.81 .020 0.51 .032 0.81 .032 0.81 .250 [6.35] Insulation Diameter .050-.080 1.27-2.03 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .060-.110 1.52-2.79 .550 [13.97] Material and Finish Terminal Part No. Pre-Tin Brass 1217281-2 — — Pre-Tin Brass ....63241-3 — — Pre-Tin Brass ....62572-6 — — Pre-Tin Brass 1217321-2 — — R R 110 Series Tabs .110 [2.79] .500 [12.70] .110 [2.79] .866 [22.00] A Wire Range AWG Style A 20-16 .866 [22.00] B Tab Thk. .032 0.81 .032 0.81 Insulation Diameter .090-.120 2.30-3.05 .090-.120 2.30-3.05 Material and Finish Tin-Plated Brass Tin-Plated Brass Terminal Part No. R R 160743-4 X X 160762-4 — — 1 FASTIN-FASTON Product Line B .500 [12.70] 70 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) FASTON Receptacles — Loose Piece Faston terminals have been designed for speed of application using selected terminating machines; however, hand tools are available for those terminals listed. RECEPTACLES 250 Series Wire Range AWG 22-18 18-14 18-12 16-12 14-10 12-10 Strip Part No. 41772 61988-2 41274 41774 42219-1 61944-1 61944-2 42100-1 42100-2 42281-1 42281-2 60290-2 41532 42742-1 41728 41450 62049-2 60851-1 Loose Piece Part No. 60878-2 62274-1 41729 42025-1 60705-1 60279-1 60279-2 42238-1 42238-2 42282-1 42282-2 60419-2 41898 60102-1 42021 61227-1 62090-1 60851-3 Description Premier Receptacle Receptacle/Tab Combination Premier Receptacle Hermetic Receptacle Premier Receptacle Piggyback Receptacle Piggyback Receptacle FASTIN-FASTON FASTIN-FASTON FASTIN-FASTON FASTIN-FASTON “F” Crimp Flag Tab-Lok Flag Tab-Lok Flag Premier Receptacle Premier Receptacle Piggyback Hermetic Flag Hand Tool Part No. 91514-1 91514-1 90165-1 90165-1 90165-1 189508-1 189508-1 720725-1 or 91557-1 — 90165-1 — 90045 47417 47417 47094 90120 — — FASTON Receptacles — Loose Piece FASTON Terminals Strip/Loose Piece Cross Reference Receptacles 187 Series Wire Range AWG 20-16 Strip Part No. 42452-1 42452-2 42373-2 60435-1 62026-1 Loose Piece Part No. 42566-1 42566-2 42638-2 60520-1 62228-1 Description Premier Receptacle Premier Receptacle Premier (No Insulation) FASTIN-FASTON Piggyback Receptacle Hand Tool Part No. 91509-1 91509-1 — 90088 — Receptacles 110 Series Wire Range AWG 22-18 Strip Part No. 42068-1 62003-2 60900-1 Loose Piece Part No. 42470-1 62112-2 61454-1 Strip Part No. 60294-1 41412 42460-2 63066-1 Loose Piece Part No. 61316-1 41778 42565-2 63067-1 Strip Part No. 62395-1 Loose Piece Part No. 62836-1 Description Receptacle Receptacle/Tab Combination Tab Receptacle Hand Tool Part No. 91511-1 — 59528-1 250 Series Tabs Wire Range AWG 22-18 18-14 N/A Description FASTIN-FASTON Crimp Type FASTIN-FASTON P.C.B. Tabs Hand Tool Part No. 91514-1 — 90165-1 — 110 Series Tabs Wire Range AWG N/A Description P.C.B. Tabs Hand Tool Part No. — 71 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341