940025-000

Raychem Molded Parts Visual Reference Guide Seal, Protect, and Strain-Relieve with Heat-Shrinkable Molded Parts in a Range of Shapes and Materials to Help Withstand Harsh Environments AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE Raychem Molded Parts Visual Reference Guide Contents Introduction 3 • System Options 4 • Molded Parts Materials 7 • Adhesive/Sealant Product Characteristics 8 Part Numbering System 9 Visual Reference 10 • Boots 10 • Lipped Boots for Use with a Circular Connector Adapter 10 • Nonlipped Boots for Direct Attachment to Circular Connectors 11 • Slim-Line Boots 12 • Uniboots 12 • Rectangular Boots 13 • Micromolded Boots 14 • Transitions 15 • Bulbous Transitions 15 • Slim-Line Transitions 17 • Covers 18 • Sleeves 19 • Caps 19 • Feedthroughs 19 • Miscellaneous Cable Management 19 • Selected Molded Shape Families 20 Boot Selection Tables 23 Raychem Application Tooling 27 With one of the largest varieties of heat-shrinkable molded parts available, the TE Connectivity (TE) Raychem brand offers both the components and system-level solutions for complete harnesses. This visual guide provides photos of common configurations, both in their expanded and fully recovered forms. Because the photos do not indicate relative sizes, the individual product photos are followed by family shots to show the range of each family. Heat-shrinkable molded parts are useful for a wide range of harnessing needs, including: • Connector sealing • Cable strain relief • Cable breakouts and transitions • End caps TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem | Rochester | DEUTSCH SEACON Phoenix | LL ROWE | Phoenix Optix | AFP | SEACON Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 2 Molded Parts Visual Reference Molding Expertise in Materials to Work for You Expertise in crosslinked polymer chemistry allows TE to create unique formulations that go beyond off-the-shelf polymers to provide exceptional performance in heat-shrinkable tubing, molded parts, and wire insulation and jackets. Crosslinking and specialized chemical formulations combine to provide demanding markets with reliable high-temperature and fluid-resistant products. Not only did TE’s Raychem business pioneer HAZARD MATCHED •D  ifferent families meet a wide range of challenging environments • Custom  material formulation for enhanced performance crosslinking and invent heat-shrinkable tubing, we have continually innovated the technology, evolving it into new materials, new applications, and new levels of performance and quality. Matched to Your Application Needs SYSTEM MATCHED TE’s Raychem heat-shrinkable molded parts meet a wide •M  olded parts, adhesives, tubing, and cable insulations and jackets— all designed to work together range of harsh environmental conditions. Mechanically robust VERSATILE • Wide range of shapes and sizes • Custom features available •W  ith or without pre-applied adhesive HIGH PERFORMANCE • High dielectric strength molded parts are easy to install and available in a variety of sizes and shapes. We have leveraged our expertise in materials well suited to applications requiring: • Low and high-temperature environments • Fluid resistance • Flame resistance • Mechanical abuse • Mechanical robustness • Environmental sealing •S  uperior chemical and fluid resistance • Strain relief • Transitions • Wide temperature ranges • Excellent sealing AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 3 Molded Parts Visual Reference A System-Level Approach to Harnessing Engineered component systems of matched performance is the key to simplifying product choice for a variety of markets. From commercial applications to high-end demands in the aerospace industry, TE has a variety of material systems designed to survive the temperature and harsh environments required by the various markets. Systems Components System 10 System 20 System 25 System 30 System 100 System 200 System 300 Tubing VERSAFIT NTFR DR-25 VPB ZHTM RW-200 RT555 Molded Part -3,-4,-71 -51 -25, -25L -50 -100 -12 -55 Adhesive S1017, S1030 S1124, S1048 S1048, S1125 S1125, S1255-04 S1030, S1125 S1125, S1255-04 S1255-04 Precoat /42, /180 /164, /86 /86, /225 — /180 — — INSTALITE Lightweight Molded Parts INSTALITE boots are a lighter weight alternative of our -25 heat-shrink boots. Using our expertise in fluid-resistant, modified elastomers, we’ve created semi-rigid, abrasion-resistant boots that are up to 30% lighter than our standard -25 boots. INSTALITE boots offer the same balance of high-temperature fluid resistance and long-term heat resistance. INSTALITE -25L Boot Standard -25 Boot AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 4 Molded Parts Visual Reference Shaped to Your Needs Also available is an extensive line of adapters and heat-shrinkable tubing to further integrate and strengthen harness assemblies. Whatever your application, our molded parts almost always meet the performance characteristics you require. BULBOUS SHAPES Raychem bulbous-shaped molded parts are VG approved and help provide rugged mechanical and environmental protection, meet numerous specifications, and have been used successfully in military wire and cable harnesses for more than 30 years. Most connector strain relief boots come in two versions: • Lipped A molded adapter lip locks into the groove on the backshell adapter. Lipped part numbers are identified with a “D” or “K.” •N  onlipped The boot may be installed directly on the rear of connector threads 12 mm or longer. Nonlipped part numbers are identified with an “A.” Many other optional features are available, such as molded ports and drain holes. For other modifications and custom shapes, please contact TE. MODIFICATIONS Certain variations of the standard shapes, such as shorter leg lengths or specific overexpansions, are possible. Modifications must be requested prior to your order to determine feasibility. SPECIALS Complete design, tooling, and production of custom molded shapes and special adaptations are also possible. Estimates are made upon request. AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 5 Molded Parts Visual Reference HEAVY-DUTY CABLE BREAKOUTS Heavy-duty breakouts provide mechanical strain relief and environmental sealing for power cables where the cable jacket is cut back and conductors broken out. These boots are used widely in ship building and meet the requirements of the following: • Lloyd’s Register of Shipping • Det Norske Veritas (DNV) • American Bureau of Shipping (ABS) • DOD-STD-2003 • MIL-I-81765/1A • AS85049/142 SLIM-LINE SHAPES With their low profile, these flexible shapes conform to cables better and create less bulk at transition points and connectors than bulbous shapes. Slim-line shapes include straight and right-angle boots as well as transitions. A small family of parts can provide a wide variety of expansions (under expansion, over expansion, cutoff). MICROMOLDED SHAPES With the continued miniaturization of electronic systems and connectors, our micromolded parts offer weight and size savings—and compatibility with today’s miniature parts. CABLE END CAPS Heat-shrinkable end caps provide a reliable method of sealing power cables, pipes, conduit, and other cylindrical objects to help protect against corrosion and moisture penetration. Rayaten EMI SHIELDED BOOTS The Rayaten screen termination is a range of heat-shrinkable boots, transitions, and conductive adhesives that provide high levels of screening against electromagnetic radiation across a very wide frequency range. AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 6 Molded Parts Visual Reference Material ID Material Temperature Range Shelf Life TE Raychem Specification Ruggedized Materials -3 Flame-retardant, semi-rigid polyolefin -55°C to +135°C 5 years RT-301 -4 Flame-retardant, flexible polyolefin -55°C to +135°C 5 years RT-1304 -12 Flexible, chemical-resistant fluoroelastomer -55°C to +200°C 3 years RT-1312 -25 Fluid resistant modified, semi-rigid elastomer -75°C to +150°C 5 years RW-2070 -25L Light weight, flameretardant, semi-rigid, elastomer -75°C to 150°C 5 years RW-3040 -71 Semi-rigid modified polyolefin -55°C to 135°C 5 years RT-1316 -100 Zerohal low-fire-hazard material -30°C to +105°C 5 years RW-2082 -50 Fluid-resistant modified elastomer -55°C to +150°C 15 months RT-1313 -51 Chemical-resistant fluoroelastomer -55°C to +135°C 15 months RT-1321 -55 Flexible fluoropolymer -65°C to +200°C Unlimited RT-1330 Slim-Line Materials Chemical, Biological, Radiation, Nuclear-Resistant Materials -770 CBRN fluoropolymer -55°C to +125°C 3 years RT-770 Type II -780 CBRN fluoropolymer -55°C to +175°C 5 years RT-780 Type II -790 CBRN fluoropolymer -55°C to +200°C 5 years RT-790 Type II AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 7 Molded Parts Visual Reference Adhesive/Sealant Product Characteristics Tables Product Type Precoat Designation Type Operating Temperature Range Product Designation Available Form/ Packaging Epoxy/polyamide two-part paste -55°C to 135°C [-67°F to 275°F] S1006 Kit 1 Two 15-gram packs S1006 Kit 2 Four 7.5-gram packs Thermosets S1006 S1009 — S1006 Kit A Ten 3-gram packs Epoxy/polymercaptan -55°C to 135°C two-part paste [-67°F to 275°F] S1009 Kit A Ten 3-gram packs S1009 Kit 8 50-ml dual syringe S1255-04 — One-part epoxy tape adhesive -55°C to 200°C [-67°F to 392°F] S1255-04 Tape [3/4 in. x .020 x 100 ft.] S1125 — Epoxy/polyamide two-part paste -55°C to 150°C [-67°F to 302°F] S1125 Kit 1 Five 10-gram packs S1125 Kit 2 Two 10-gram packs S1125 Kit 4 Five 10-gram packs S1125 Kit 5 One 10-gram pack S1125 Kit 8 50-ml dual syringe S1264 — Epoxy/polyamide two-part paste -55°C to 150°C [-67°F to 302°F] S1264 Kit 1 One 10-gram pack S1264 Kit 8 50-ml dual syringe /225 Precoated latentcuring epoxy/ polyamide -75°C to 150°C [-103°F to 302°F] Precoat only on -25 molded parts S1017 /42 Hot-melt, polyamide -20°C to 60°C * [-4°F to 140°F] S1017 Tape [1 in. x .010 in. x 50 ft.] S1030 /180 Hot-melt, polyolefin -80°C to 80°C [-112°F to 176°F] S1030 Tape [3/4 in. x .010 in. x 33 ft.] S1048 /86 Hot-melt, high performance -55°C to 120°C [-67°F to 248°F] S1048 Tape [1 in. x .026 in. x 100 ft.] S1124 /164 Hot-melt, elastomeric polymer -55°C to 105°C [-67°F to 221°F] S1124 Tape [3/4 in. x .018 in.x 10 ft.] S1297 /97 Hot-melt, polyamide adhesive -20°C to 90°C [-4°F to 194°F] S1297 Tape [1 in. x .010 in. x 10 ft.] — Hot-melt grey butyl sealant -40°C to 90°C [-40°F to 194°F] S1278-01 Tape [1 in. x .062 in. x 25 ft.] S1278-02 Tape [3-3/4 in. x .125 in. x 10 ft.] S1305-01 Tape [1 in. x .062 in. x 25 ft.] — Thermoplastics Sealants S1278 S1305 — Hot-melt grey butyl sealant, FR -40°C to 90°C [-40°F to 194°F] *Passes cold bend at -40°C [-40°F] per RT-4204. For full details on installation procedures and curing conditions, please refer to the applicable TE Code of Practice or installation document. AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 8 Molded Parts Visual Reference Part Numbering System 2 0 2D 1 21 - 3 01 / 42 - 0 NUMBER OF OPENINGS IN THE PART ANGLE OF PART All OpeningsOne Opening Circular Noncircular 0  Straight 2 90° 2 90° 3 90° 4 45° 5 45° 6 30° 7 30° TYPE OF PART A Nonlipped Boots/Transitions C Lipped Boot D Lipped Boot F Lipped Boot K Lipped Boot S Rayaten G Lipped Boot W Other Shapes FAMILY NUMBER SIZE OF PART IN FAMILY From 11 (Smallest) to 99 (Largest) MATERIAL 3 Semirigid Polyolefin 4 Flexible Polyolefin 12 Flexible Fluoroelastomer 25 Fluid-Resistant Elastomer 100 Zero Halogen Semiflexible Polyolefin MODIFICATION (Available on Request) • Over Expansion • Cutoff • Molding Ports (Injection and Vent) OPTIONAL ADHESIVE* COATING (Precoated in Factory) COLOR 0 Black Consult TE for Other Colors AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 9 Molded Parts Visual Reference Visual Reference Lipped Boots For Use with Adapters As Supplied Recovered Part No. As Supplied Recovered Part No. 202D121 through 202D196 202D211 through 202D299 202D921 through 202D963 202K121 through 202K185 222B012 through 222B063 222B112 and 222B123 222D121 through 222D196 222D211 through 222D299 222D921 through 222D963 222K121 through 222K185 242A312 and 242A322 Available in INSTALITE -25L Material Many of the shapes shown above are available as INSTALITE lightweight boots. Consult TE. AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 10 Molded Parts Visual Reference Visual Reference Nonlipped Boots For Direct Attachment on Connectors As Supplied Recovered Part No. As Supplied Recovered Part No. 202A011 through 202A096 203A211 202A111 through 202A196 203A312 202A212 through 202A264 204A011 202A312 through 202A364 204A311 202A512 204A411 202A915 204A511 202A921 204A612 202B422 and 202B433 208A011 through 208A098 203A021 222A011 through 222A096* *Shown with risers for potting AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 11 Molded Parts Visual Reference Visual Reference Nonlipped Boots For Direct Attachment on Connectors (continued) As Supplied Recovered Part No. As Supplied Recovered 226A045 and 226A075 222A213 through 222A255 228A011 through 228A097 222A313 through 222A355 242A142 223A213 through 223A233 243A012 and 243A022 224A012 246A166 202B521 through 202B598 *Shown with risers for potting Uniboots Allow a Variety of Cable Exit Angles Slim-Line Boots As Supplied Part No. 222A111 through 222A196* Recovered Part No. As Supplied 202E334 through 202E346 Recovered Part No. 202C611 through 202C663 202G621 through 202G653 202F211 through 202F274 202G211 through 202G253 222F211 through 222F285 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 12 Molded Parts Visual Reference Visual Reference Rectangular Boots For Rectangular Connectors As Supplied Recovered Part No. As Supplied Recovered Part No. 211A012 214B713 214A011 through 214A052 234A011 through 234A071 214A124 and 214A133 234A111 through 234A152 214A311 through 214A352 234A313 through 234A333 214A452 234A413 through 234A434 214A511 through 214A552 234A611 through 234A671 214A613 234A711 through 234A752 214A814 234A911 through 234A971 214A923 234B011 through 234B052 214B623 453A215 and 453A225 413A013 through 413A024 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 13 Molded Parts Visual Reference Visual Reference Micromolded Boots As Supplied Recovered Part No. As Supplied Recovered Part No. 202A111-25-G07-0 202K111-25-01-0 203W301-25-G02-0 224W201-25-0 224W221-25-0 204W221-25-0 222A511-3-0 204W201-25-0 223W601-25-0 302A115 203W301-25-0 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 14 Molded Parts Visual Reference Visual Reference Bulbous Transitions As Supplied Recovered Part No. As Supplied Recovered Part No. 301A011 through 301A048 322B813 302A012 through 302A037 341A015 302A214 342A012 through 342A058 322A012 through 322A037 342A112 through 342A138 322A112 through 322A158 342A215 322A315 342A313 and 342A323 322A412 through 322A434 343A014 through 343A027 322A514 362A014 through 362A114 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 15 Molded Parts Visual Reference Visual Reference Bulbous Transitions (continued) As Supplied Recovered Part No. As Supplied Recovered Part No. 363A018 and 363A020 422A716 381A015 422A813 381A115 423A014 382A012 through 382A046 423A117 402A013 453A017 403A123 through 403A155 462A011 through 462A060 422A011 462A214 422A114 502A812 through 502A845 422A414 522A013 422A616 561A017 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 16 Molded Parts Visual Reference Visual Reference Bulbous Transitions (continued) As Supplied Recovered Part No. As Supplied Recovered Part No. 622A014 602A022 562A011 through 562A067 602A114 602A012 602A212 Lipped Bulbous Transitions As Supplied Recovered Part No. 323A211 323A222 Slim-Line Transitions As Supplied Recovered Part No. 301A511 through 301A514 381A301 through 381A304 462A421 through 462A424 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 17 Molded Parts Visual Reference Visual Reference Covers As Supplied Recovered Part No. As Supplied Recovered Part No. 102A911 220A012 through 220A023 102A951 234A211 102A961 234B111 and 234B122 102A962 301A212, 301A222, 302A312 102A981 302A734 102A992 401A212 and 403A312 102A993 401A414 102A994 403A016 202A817 501A012 and 502A212 601A012 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 18 Molded Parts Visual Reference Visual Reference Sleeves As Supplied Recovered Part No. As Supplied Recovered 200A413 and 200A426 Part No. 202B811 through 202B821 200D944 through 200D988 Caps As Supplied Feedthroughs Recovered Part No. As Supplied Recovered Part No. 101A011 through 101A094 207W213 through 207W264 with A-type nut 102A811 through 102A865 207W213-x-01 through 207W264-x-01 with B-type nut SSC Cable Entry Seals Cable Management As Supplied Recovered Part No. As Supplied 210W321 203W302 203W312 203W342 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE Recovered Part No. 400W242 PAGE 19 Molded Parts Visual Reference Visual Reference Selected Molded Shape Families As Supplied Recovered Lipped Boots (K Series) 202K121 through 202K185 VG Approved As Supplied Recovered Nonlipped Boots (A Series) 202A111 through 202A196 As Supplied Recovered Nonlipped Boots (A Series) 202A212 through 202A264 AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 20 Molded Parts Visual Reference Visual Reference Selected Molded Shape Families As Supplied Recovered Lipped Boots (D Series) 202D121 through 202D196 As Supplied Recovered Lipped Boots (D Series) 202D211 through 202D299 Mil Spec Lipped Boots (D Series) 202D921 through 202D963 Mil Spec Feedthroughs 207W213 through 207W264 Rectangular Boots 214A011 through 214A052 As Supplied Recovered AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 21 Molded Parts Visual Reference Visual Reference Selected Molded Shape Families As Supplied Recovered 90° Nonlipped Boots 222A111 through 222A196 90° Nonlipped Boots 222A213 through 222A255 90° Nonlipped Boots 222A313 through 222A355 90° Lipped Boots 222D121 through 222D196 90° Lipped Boots 222D211 through 222D299 Mil Spec 90° Lipped Boots 222D921 through 222D963 Mil Spec 90° Lipped Boots 222K121 through 222K185 VG Approved Transition 301A011 through 301A048 As Supplied Recovered As Supplied Recovered As Supplied Recovered AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 22 Molded Parts Visual Reference Boot Selection Tables Straight Parts Right-Angle Parts P ØH ØJ P ØH ØH ØJ R ØJ ØJ a) Part as supplied b) Part after unrestricted recovery ØH a) Part as supplied b) Part after unrestricted recovery Dimensions relate to -3, -4, -25 compounds, unless otherwise noted. For expanded dimensions of -12 and -100 parts, please refer to latest TE drawing on TE.com Lipped Molded Parts 202K Bulbous Straight Parts: VG Style H J Max. Min. Max. P ±10% Part No. Min. a b a b b 202K121 24 [0.95] 10.4 [0.41] 24 [0.95] 5.6 [0.22] 38 [1.50] 202K132 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 55 [2.17] 202K142 31 [1.22] 18.0 [0.71] 31 [1.22] 7.1 [0.28] 67 [2.64] 202K153 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 80 [3.15] 202K163 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 99 [3.90] 202K174 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 130 [5.12] 202K185 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 170 [6.69] 222K Bulbous Right-Angle Parts: VG Style H J Max. Min. Max. P ±10% R ±10% Part No. Min. a b a b b b 222K121 24 [0.95] 10.4 [0.41] 24 [0.95] 5.6 [0.22] 25 [0.98] 25 [0.98] 27 [1.06] 222K132 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 32 [1.26] 222K142 31 [1.22] 18.0 [0.71] 31 [1.22] 7.1 [0.28] 39 [1.54] 31 [1.22] 222K153 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 46 [1.81] 38 [1.50] 45 [1.77] 222K163 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 55 [2.17] 222K174 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 80 [3.15] 54 [2.13] 222K185 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 108 [4.25] 68 [2.68] Max. Min. Nonlipped Molded Parts 202A Straight Parts H J Max. P ±10% Part No. Min. a b a b b 202A011 10.7 [0.42] 7.9 [0.31] 8.4 [0.33] 3.8 [0.15] 25.4 [1.00] 202A021 23.7 [0.54] 9.9 [0.39] 11.7 [0.46] 5.3 [0.21] 38.1 [1.50] 202A032 19.3 [0.76] 14.2 [0.56] 14.2 [0.56] 6.6 [0.26] 51.3 [2.02] 202A042 23.9 [0.94] 17.8 [0.70] 15.5 [0.61] 7.4 [0.29] 66.8 [2.63] 202A053 30.0 [1.18] 21.9 [0.86] 18.0 [0.71] 8.6 [0.34] 73.7 [2.90] 202A063 37.8 [1.49] 27.4 [1.08] 21.3 [0.84] 9.4 [0.37] 99.1 [3.90] 202A074 47.0 [1.85] 35.3 [1.39] 35.6 [1.40] 16.0 [0.63] 130.3 [5.13] 202A085 59.4 [2.34] 43.7 [1.72] 43.7 [1.72] 19.6 [0.77] 161.3 [6.35] 202A096 81.3 [3.20] 57.2 [2.25] 55.6 [2.19] 26.9 [1.06] 212.6 [8.37] AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 23 Molded Parts Visual Reference Nonlipped Molded Parts (continued) 222A Right-Angle Parts H J Max. Min. Max. P ±10% R ±10% Part No. Min. a b a b b b 222A011 10.7 [0.42] 7.9 [0.31] 8.4 [0.33] 3.8 [0.15] 17.3 ]0.68] 20.1 [0.79] 22.6 [0.89] 222A021 13.7 [0.54] 10.4 [0.41] 11.7 [0.46] 5.6 [0.22] 21.3 [0.84] 222A032 19.3 [0.76] 14.2 [0.56] 14.2 [0.56] 6.6 [0.26] 26.9 [1.08] 24.1 [0.85] 222A042 23.9 [0.94] 17.8 [0.70] 15.5 [0.61] 7.1 [0.28] 36.6 [1.44] 30.5 [1.20] 222A052 30.0 [1.18] 22.4 [0.88] 18.0 [0.71] 8.4 [0.33] 43.7 [1.72] 34.1 [1.38] 222A063 37.8 [1.49] 28.2 [1.11] 21.3 [0.84] 9.9 [0.39] 53.6 [2.11] 43.9 [1.73] 222A074 47.0 [1.47] 35.1 [1.38] 35.6 [1.40] 15.7 [0.62] 78.0 [3.07] 52.8 [2.08] 222A085 59.4 [2.34] 44.5 [1.75] 43.7 [1.72] 20.3 [0.80] 97.5 [3.84] 66.0 [2.60] 222A096 81.3 [3.20] 57.2 [2.35] 55.6 [2.19] 26.7 [1.05] 128.0 [5.04] 79.2 [3.12] Lipped, Low-Profile Boots 202D2 Straight Boots: Mil Spec Variants H J Max. Min. Max. P ±10% Part No. Min. a b a b b 202D211 22.4 [.88] 11.4 [.45] 22.4 [.88] 6.4 [.25] 105.9 [4.17] 202D221 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 7.4 [.29] 121.2 [4.77] 202D232 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 8.4 [.33] 138.7 [5.46] 202D242 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 9.7 [.38] 159.5 [6.28] 202D253 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 10.4 [.41] 177.8 [7.00] 202D263 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 12.2 [.48] 203.2 [8.00] 202D274 50.0 [1.97] 41.2 [1.62] 50.0 [1.97] 14.2 [.56] 203.2 [8.00] 202D285 62.7 [2.47] 47.0 [1.85] 62.7 [2.47] 17.5 [.69] 203.2 [8.00] 202D296 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 19.6 [.77] 203.2 [8.00] 202D299 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 22.9 [.90] 203.2 [8.00] 222D2 Right Angle Boots: Mil Spec Variants H J Max. Min. -3, -4, -25 Max. P ±10% R Ref. Part No. Min. a b a b b b 222D211 22.4 [.88] 11.4 [.45] 22.4 [.88] 6.4 [.25] 105.2 [4.14] 18.5 [.73] 222D221 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 7.4 [.29] 124.0 [4.88] 19.8 [.78] 222D232 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 8.4 [.33] 146.3 [5.76] 20.8 [.82] 222D242 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 9.7 [.38] 172.2 [6.78] 21.8 [.86] 222D253 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 10.4 [.41] 185.2 [7.29] 24.4 [.96] 222D263 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 12.2 [.48] 213.6 [8.41] 27.4 [1.08] 222D274 50.0 [1.97] 41.1 [1.62] 50.0 [1.97] 14.2 [.56] 224.5 [8.84] 29.5 [1.16] 222D285 62.7 [2.45] 47.0 [1.85] 62.7 [2.47] 17.5 [.69] 227.3 [8.95] 33.3 [1.31] 222D296 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 19.6 [.77] 233.4 [9.19] 35.1 [1.38] 222D299 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 22.9 [.90] 237.0 [9.33] 44.5 [1.75] AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 24 Molded Parts Visual Reference Lipped, Bulbous Boots 202D1 Straight Boots: Mil Spec Variants H J Max. Min. P ±10% Part No. Min. Max. a b a b b 202D121 23.3 [0.92] 10.5 [0.41] 23.3 [0.92] 5.6 [0.22] 38.1 [1.50] 202D132 28.4 [1.12] 14.3 [0.56] 28.4 [1.12] 6.6 [0.26] 54.9 [2.16] 202D142 31.0 [1.22] 17.8 [0.70] 31.0 [1.22] 7.2 [0.28] 66.8 [2.63] 202D153 36.0 [1.42] 22.4 [0.88] 36.0 [1.42] 8.4 [0.33] 80.0 [3.15] 202D163 42.7 [1.68] 28.2 [1.11] 42.7 [1.68] 9.9 [0.39] 103.6 [4.08] 202D174 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 15.8 [0.62] 130.3 [5.13] 202D185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 20.4 [0.80] 165.1 [6.50] 202D196 81.7 [3.22] 57.6 [2.27] 81.7 [3.22] 25.4 [1.00] 177.8 [7.00] 222D1 Right-Angle Boots: Mil Spec Variants H J Max. Min. P ±10% Max. R ±10% Part No. Min. a b a b b b 222D121 23.4 [0.92] 10.4 [0.41] 23.4 [0.92] 5.6 [0.22] 21.3 [0.84] 22.6 [0.89] 222D132 28.4 [1.12] 14.2 [0.56] 28.4 [1.12] 6.6 [0.26] 33.8 [1.33] 27.2 [1.07] 222D142 31.0 [1.22] 17.8 [0.70] 31.0 [1.22] 7.1 [0.28] 36.6 [1.44] 31.0 [1.22] 222D152 36.0 [1.42] 22.4 [0.88] 36.0 [1.42] 8.4 [0.33] 43.7 [1.72] 35.1 [1.38] 222D163 42.7 [1.68] 28.2 [1.11] 42.7 [1.68] 9.9 [0.39] 53.6 [2.11] 43.9 [1.73] 222D174 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 15.7 [0.62] 78.0 [3.07] 52.8 [2.08] 222D185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 20.3 [0.80] 97.5 [3.84] 66.0 [2.60] 222D196 81.8 [3.22] 60.5 [2.38] 81.8 [3.22] 25.4 [1.00] 117.9 [4.64] 83.8 [3.30] Transitions R ØJ ØJ ØH ØH ØK ØK a) Part as supplied b) Part after unrestricted recovery H J Max. Min. K Max. Min. Max. P ±10% R ±10% Part No. Min. a b a b a b b b 382A012 13.2 [0.52] 6.10 [0.24] 6.6 [0.26] 3.3 [0.13] 6.6 [0.26] 3.3 [0.13] 22.4 [0.88] 19.3 [0.76] 382A023 26.9 [1.06] 12.4 [0.49] 13.2 [0.52] 6.10 [0.24] 13.2 [0.52] 6.10 [0.24] 38.1 [1.50] 43.2 [1.70] 382A034 38.6 [1.52] 18 [0.71] 26.9 [1.06] 12.4 [0.49] 26.9 [1.06] 12.4 [0.49] 65.5 [2.58] 78.7 [3.10] 382A046 55.6 [2.19] 25.9 [1.02] 26.9 [1.06] 12.7 [0.50] 26.9 [1.06] 12.7 [0.50] 85.1 [3.35] 94 [3.70] AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 25 Molded Parts Visual Reference Micro-Molded Parts Straight Micro-Molded Parts H J Max. Min. P ±10% Part No. Min. Max. a b a b b 204W201 10 [0.39] 5.2 [0.20] 9 [0.35] 1.5 [0.06] 20 [0.79] 203W301 10 [0.39] 5.8 [0.23] 10 [0.39] 2.2 [0.09] 29 [1.14] 203W301-*-G02 10 [0.39] 5.8 [0.23] 6.0 [0.24] 2.2 [0.09] 19 [0.75] 202K111-*-01 17 [0.67] 6.9 [0.27] 17 [0.67] 3.0 [0.12] 29 [1.14] 202A111-X-G07 17 [0.67] 7.9 [0.31] 17 [0.67] 2.2 [0.09] 25 [0.98] 204W221 11 [0.43] 9.3 [0.37] 11 [0.43] 2.1 [0.08] 19 [0.75] Max. Min. Right-Angled Micro-Molded Parts H J P ±10% Max. R ±10% Part No. Min. a b a b b b 224W201 11 [0.43] 5.2 [0.20] 9 [0.35] 1.6 [0.06] 13 [0.51] 11.5 [0.45] 223W601 10 [0.39] 6.3 [0.25] 6 [0.24] 2 [0.08] 12.5 [0.49] 11.5 [0.45] 224W221 11 [0.43] 9.3 [0.37] 11 [0.43] 2.1 [0.08] 12.3 [0.48] 13 [0.51] 222A511 2.3 [0.09] 1.7 [0.07] 2.3 [0.09] 1 [0.04] 12.7 [0.50] 6.1 [0.24] 203W301 10 [0.39] 5.8 [0.23] 10 [0.39] 2.2 [0.09] 29 [1.14] 21 [0.83] Micro-Molded Transitions P R ØJ ØH ØH S ØJ a) Part as supplied b) Part after unrestricted recovery H J Part No. Min. a Max. b Min. a Max. b 302A115-X-XX 11.05 [0.44] 6.35 [0.25] 5.59 [0.22] 2.54 [0.10] AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE P ±10% R ±10% S ±10% b b b 20.62 [0.81] 14.27 [0.56] 4.77 [0.19] PAGE 26 Molded Parts Visual Reference Raychem Application Tooling The Tools to Make Every Connection Count TE Connectivity (TE) offers a variety of dependable hand and HIGH QUALITY •M  anufactured to TE Connectivity’s strict quality standards •T  ools are designed to make every job easy and trouble-free •M  ade from the highest quality materials for low cost of ownership bench-mount tools for crimping Raychem devices and heating heat-shrinkable products. The tools help give you more accuracy in terminations—increasing productivity, reducing rework, and taking the guesswork out of procedures. With easy-to-use controls and ergonomic design, Raychem tools help make the job go faster and easier. EASY TO USE •D  esigned and developed with the operator in mind •C  onvenient, easy to use features make installations faster and easier •M  ore choice in tooling, from simple hand tools to advanced, automatic operation APPLICATION SPECIFIC •T  ools offered by TE are designed to aid in the installation of TE wire and cable products •D  ecades of experience are applied to the development of all TE installation tools CV1981 and CV1983 Series ThermoGun Heating Tools ThermoGun heating tools are used for installation of TE heatshrink products, molded parts, and SolderSleeve terminations. •C  hoose from a wide range of tools for any cable management task For more information on tooling, order our Raychem Application Tooling brochure, literature number 1-1773872-1. Or visit te.com/raychem-tooling Raychem Heat Guns Tools are designed for installation of TE heat-shrink products and SolderSleeve devices. AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE PAGE 27 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/moldedparts AMP, AGASTAT, CII, DEUTSCH, HARTMAN, INSTALITE, KILOVAC, LL ROWE, MICRODOT, NANONICS, POLAMCO, Rayaten, Raychem, SEACON, SolderSleeve, Tinel-Lock, Uniboot, VERSAFIT, Zerohal, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2016 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773853-4  12/16    AEROSPACE, DEFENSE & MARINE /// MOLDED PARTS VISUAL GUIDE