954443-000

High Performance Wire and Cable FlexLine (SPEC 80) Product Facts Reduced weight Flexibility ■ Low outgassing ■ Function over a broad temperature range ■ Flammability ■ Arc track resistance ■ Resistance to atomic oxygen ■ Radiation resistance ■ High quality and reliability ■ Ease of fabrication (into Harnesses due to flexibility) ■ Agency approvals ■ -65°C up to +200°C [-85°F up to +395°F] ■ Small size ■ 600V rating ■ Optional high strand count for increased flexibility ■ Variety of insulation/jacket options ■ Dual wall and single wall options ■ Easy to install ■ Mechanically tough ■ Compliance with FAR 25 flammability requirements ■ Resistance to harsh fluids & solvents per SAE-AS-22759 ■ ■ Applications FlexLine wire (also known as SPEC 80) is insulated with a flexible modified radiation cross-linked ETFE polymer. It has a temperature rating of -65°C to +200°C [-85°F to +395°F] continuous using silver copper conductor, and combines the easy handling of our SPEC 55 wire and cable with additional flexibility. FlexLine wire is used in a broad range of applications, from Hook-up wire to Power Cables. FlexLine wire constructions provide maximum flexibility similar to the SAE-AS-22759 products in Mechanical, Chemical and Thermal properties. 9 Wire and Cable Available in: Americas Europe Asia Pacific ■ ■ ■ 9-21 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 High Performance Wire and Cable FlexLine (SPEC 80) (Continued) FlexLine Insulation System Single Wall Dual Wall Single Wall 82 Wire High strand count conductors Light weight AWG sizes 28 to 00 (6-mil nominal insulation thickness) Part Numbering System 81 & 82 — General Purpose, 82 A 1 1 2 Outer Space Dual Wall 81 Wire Standard M22759 conductor stranding Increased toughness AWG sizes 28 to 000 (10-mil nominal insulation thickness) 1 - AWG - 0/9 - 9 Jacket Color (code per MIL-STD-681) Codes same as for Primary Wire Insulation Color Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 4 - Yellow 8 - Gray 1 - Brown 5 - Green 9 - White 2 - Red 6 - Blue 3 - Orange 7 - Violet Conductor Size (AWG) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 6 - Nickel-coated high strength copper alloy Number of Conductors 1 through 10 (designator for 10 conductor = 0) Class of Wire 1 - 600 volt, lightweight 8 - 600 volt, normal weight Construction 0 - Primary wire or unshielded & unjacketed cable 1 - *Round-braid shielded & jacketed cable 2 - *Flat-braid shielded & jacketed cable 3 - *Round-braid shielded cable, no jacket 4 - Jacketed cable, no shield 5 - *Spiral- braid shielded & jacketed cable 6-9 Special constructions Product Type / - Outer Space A - General Purpose AC- Same as A with 90% min. shield coverage B - Discontinued Basic Product Number 81 - Normal Stranding 82 - High Stranding Part Numbering System is a cross reference only and not meant for part creation. * Shield coating same as conductor coating except for the following: - for conductor type 4, shield shall be tin-coated copper - for conductor type 6, flat braid only, shield shall be tin-plated copper 9-22 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015