965785-1

HDSCS CONNECTOR SERIES Terminals and Connectors INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES INDUSTRIAL & COMMERCIAL TRANSPORTATION HEADER TITLE WE GO TO EXTREMES TO MAKE SURE EVERY CONNECTION COUNTS. TE Connectivity (TE) Industrial & Commercial Transportation is a reliable provider of solutions for even the harshest environment. With a focus on employee expertise and durable products, we deliver the solutions and support our customers can count on. 2,000+ Employees 10,000+ Customers 20,000+ Different Parts Years ago, tractors, construction equipment, trucks, and boats had simple electrical systems that might have included electrical starting and a basic lighting package. Today, ECUs, joysticks, fuel-efficient engines, LED lights, and CAN systems are standard equipment. The need to protect sensitive electrical systems from vibration, moisture, dust, dirt, salt, and airborne particles has never been greater. TE Industrial & Commercial Transportation is a leader in supporting today’s increasingly complex and sophisticated equipment and applications. Our comprehensive line of products includes an unparalleled portfolio of rugged sensors, terminals, connectors, relays, and hybrid electric mobility solutions. These solutions are designed to withstand the harshest environmental conditions and to help vehicles operate safer, cleaner, and smarter. Our solutions adapt to virtually any harsh environment application, including: Motors and Gearboxes PAGE 2 ABS/EBS Brake Units Telematics Units Sensors Wire-To-Wire Coupling at the Chassis Infotainment Applications TE.COM/ICT MARKETS WE SERVE ON-HIGHWAY RECREATIONAL TRANSPORTATION OFF-HIGHWAY ONLINE RESOURCES To learn more about TE Connectivity Industrial & Commercial te.com/ict Transportation, its products, and their corresponding documents and videos, please check out the following pages on TE.com: te.com/ictliterature te.com/ictvideos PRODUCT INFORMATION CENTER (PIC) You can rely on TE Connectivity’s PIC team to provide support for answers to your general information or technical questions in an efficient and effective manner. Connect with our PIC staff at: te.com/support INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 3 INDUSTRIAL & COMMERCIAL TRANSPORTATION HEADER TITLE HDSCS CONNECTOR SERIES Our HDSCS sealed connectors are designed to meet the rigorous demands of the commercial vehicle industry and off-road applications that require the highest standards of performance. Made from a rugged UL94 V-0-rated thermoplastic, HDSCS connectors have an integrated secondary lock with a poka-yoke feature that can be used for inline or flange-mounted applications in a wire-to-wire or wire-to-device configuration. Rated to IP67 and IP6K9K (when used with a backshell), HDSCS connectors are available in 5 housing sizes with 4 keying options. They are offered in arrangements ranging from 2 to 18 positions. Solutions for CAN bus architecture are also available. Accessories include backshells, protection caps, cavity plugs, and fixing slides. PAGE 4 TE.COM/ICT HDSCS CONNECTORS Product Benefits.....................................................................6 Product Applications............................................................6 Product Documentation......................................................7 Performance Specifications...............................................7 Material Specifications.........................................................7 Housings............................................................................. 8-15 Accessories......................................................................16-19 Contacts...........................................................................20-25 Tooling...............................................................................26-28 How To Instructions........................................................... 29 Index..................................................................................30-31 INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 5 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS CONNECTOR SERIES BENEFITS • Optimize applied costs with AMP MCP 1.5K, 2.8, and 6.3/4.8K contacts. The shared family supports a .broad range of heavy-duty applications with high current capacity. • Protect from dust, water, and overspray with up to IP6K9K rugged sealing capabilities. • Easily insert and extract contacts and enjoy trouble-free maintenance with individual wire .seals designed to crimp at the base of the terminal. • Quickly verify terminal position with the integrated secondary locking device and poka-yoke system, using a reliable assembly process. KEY INDUSTRIES HDSCS products can be utilized in the truck, bus, construction, agriculture, and special vehicles industries. Truck Bus Construction Agriculture Special APPLICATIONS HDSCS products can be utilized in the following applications: Motors and Gearboxes PAGE 6 ABS/EBS Brake Units Hydraulic Pumps Fuel Level Sensors Wire-To-Wire Coupling At The Chassis Actuators Switches TE.COM/ICT HDSCS CONNECTORS PRODUCT DOCUMENTATION Additional product documentation is available for assistance with HDSCS products. The following documentation may be helpful: 108-94020 (Product Specification, HDSCS Connectors) 114-18756 (Application Specification, HDSCS Connectors) 1563709 (Product Group Drawing) PERFORMANCE SPECIFICATIONS MATERIAL SPECIFICATIONS Current: Up to 40 A Flange Seal: Silicone rubber Temperature: Operating at temperatures -40 °C to +140 °C Seal for Secondary Locking: Silicone rubber Housing: Glass-filled PBT Mating Durability: Contacts: up to 10 cycles (tin), up to 50 cycles (silver), up to 100 cycles (gold); see individual product specifications for additional details. Secondary Lock: Glass-filled PBT Slide Lock: Glass-filled PBT Insulation Resistance: 500 V dc, test per ISO 16750-2 (4.12) Immersion: IP67 rating, IP6K9K (with cover), for flanged tab housings, only by observing mounting instructions. Random Vibration: Tested at 177 m/s2, 94 hours per axis. See product spec 10894020 for full specifications. Voltage: Up to 60 V dc Flammability: UL 94-V0-rated material INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 7 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS HOUSINGS (Group A) GROUP A HOUSINGS GROUP A SIZE CONFIGURATIONS A C F DIMENSIONS Receptacle Housing (1.211-1.231”) I D Flanged Tab Housing Overall Length Overall Height A B 30.75-31.25 mm H E B Overall Width Overall Length Overall Height C D E 18.5 mm 26.0 mm (0.728”) (1.02”) 47.05-48.1 mm (1.852-1.89”) G Flangeless Tab Housing Overall Width Overall Length Overall Height Overall Width F G H I 29.8 mm 37.5 mm (1.17”) (1.48”) 47.05-48.1 mm (1.852-1.89”) 19.0 mm 27.6 mm (0.748”) (1.09”) ORDERING INFORMATION Tab Housing Positions 2 (3) 2 3 Contacts (2x) 2.8 Keying Color Receptacle Housing With Flange Without Flange Black 1-1418483-1 1-1703841-1 1-1703839-1 Gray 2-1418483-1 2-1703841-1 2-1703839-1 Green 3-1418483-1 3-1703841-1 3-1703839-1 Blue 4-1418483-1 4-1703841-1 4-1703839-1 Black 1-1418448-2 * * (2x) 1.5K Gray 2-1418448-2 * * (1x) blank Green 3-1418448-2 * * Blue 4-1418448-2 * * Black 1-1418448-1 1-1703843-1 1-1670730-1 Gray 2-1418448-1 2-1703843-1 2-1670730-1 Green 3-1418448-1 3-1703843-1 3-1670730-1 Blue 4-1418448-1 4-1703843-1 4-1670730-1 (3x) 1.5K *Other configurations available upon request. Please contact TE for additional information. PAGE 8 TE.COM/ICT HDSCS HOUSINGS (Group B) GROUP B HOUSINGS HDSCS CONNECTORS GROUP B SIZE CONFIGURATIONS H E B A C F DIMENSIONS Receptacle Housing Flanged Tab Housing Overall Length Overall Height A B Overall Width Overall Length Overall Height C D E 31.3 mm 25.7 mm 30.2 mm (1.23”) (1.01”) (1.19”) 47.05-48.1 mm (1.852-1.89”) I D G Flangeless Tab Housing Overall Width Overall Length Overall Height F G H Overall Width I 47.05-48.1 mm 27.0 mm 27.6 mm (1.06”) (1.09”) 39.8 mm 37.5 mm (1.57”) (1.48”) (1.852-1.89”) ORDERING INFORMATION Tab Housing Positions 4 6 Contacts (4x) 2.8 (6x) 1.5K Keying Color Receptacle Housing With Flange Without Flange Black 1-1418390-1 1-1703808-1 1-1703818-1 Gray 2-1418390-1 2-1703808-1 2-1703818-1 Green 3-1418390-1 3-1703808-1 3-1703818-1 Blue 4-1418390-1 4-1703808-1 4-1703818-1 Black 1-1418469-1 1-1703820-1 1-1703773-1 Gray 2-1418469-1 2-1703820-1 2-1703773-1 Green 3-1418469-1 3-1703820-1 3-1703773-1 Blue 4-1418469-1 4-1703820-1 4-1703773-1 INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 9 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS HOUSINGS (Group C) GROUP C HOUSINGS GROUP C SIZE CONFIGURATIONS A C DIMENSIONS H E B Receptacle Housing F Flanged Tab Housing Overall Length Overall Height A B Overall Width Overall Length Overall Height C D E 31.3 mm 25.7 mm 31.2 mm (1.23”) (1.01”) (1.23”) 47.05-50.6 mm (1.852-1.99”) G I D Flangeless Tab Housing Overall Width Overall Length Overall Height F G H Overall Width I 47.05-50.6 mm 27.0 mm 32.6 mm (1.06”) (1.28”) 39.8 mm 42.5 mm (1.57”) (1.67”) (1.852-1.99”) ORDERING INFORMATION Tab Housing Positions 2 6 7 8 Contacts (2x) 6.3/4.8K (6x) 2.8 Keying Color Receptacle Housing With Flange Without Flange Black 1-1564542-1 1-1564546-1 1-1564544-1 Gray 2-1564542-1 2-1564546-1 2-1564544-1 Green 3-1564542-1 3-1564546-1 3-1564544-1 Blue 4-1564542-1 4-1564546-1 4-1564544-1 Black 1-1418437-1 * * Gray 2-1418437-1 * * Green 3-1418437-1 * * Blue 4-1418437-1 * * Black 1-1418480-1 1-1670214-1 1-1703648-1 (4x) 1.5K Gray 2-1418480-1 2-1670214-1 2-1703648-1 (3x) 2.8 Green 3-1418480-1 3-1670214-1 3-1703648-1 Blue 4-1418480-1 4-1670214-1 4-1703648-1 Black 1-1418479-1 1-1564416-1 1-1564512-1 Gray 2-1418479-1 2-1564416-1 2-1564512-1 Green 3-1418479-1 3-1564416-1 3-1564512-1 Blue 4-1418479-1 4-1564416-1 4-1564512-1 (8x) 1.5K *Other configurations available upon request. Please contact TE for additional information. PAGE 10 TE.COM/ICT HDSCS HOUSINGS (Group D) GROUP D HOUSINGS HDSCS CONNECTORS GROUP D SIZE CONFIGURATIONS C DIMENSIONS H E B Receptacle Housing A F Flanged Tab Housing Overall Length Overall Height A B Overall Width Overall Length Overall Height C D E 31.3 mm 25.7 mm 39.2 mm (1.23”) (1.01”) (1.54”) 47.05-48.1 mm (1.852-1.89”) G I D Flangeless Tab Housing Overall Width Overall Length Overall Height F G H Overall Width I 47.05-48.1 mm 27.0 mm 40.6 mm (1.06”) (1.60”) 39.8 mm 50.5 mm (1.57”) (1.99”) (1.852-1.89”) ORDERING INFORMATION Tab Housing Positions 4 8 10 12 Contacts Keying Color Receptacle Housing With Flange Without Flange Black * * * (2x) 1.5K Gray 2-2208157-1 * * (2x) 6.3/4.8K Green 3-2208157-1 * * Blue 4-2208157-1 * * Black 1-1670894-1 * 1-1564522-1 Gray 2-1670894-1 * 2-1564522-1 Green 3-1670894-1 * 3-1564522-1 Blue 4-1670894-1 * 4-1564522-1 (8x) 2.8 Black 1-1564514-1 1-1564518-1 1-1564516-1 (6x) 1.5K Gray 2-1564514-1 2-1564518-1 2-1564516-1 (4x) 2.8 Green 3-1564514-1 3-1564518-1 3-1564516-1 Blue 4-1564514-1 4-1564518-1 4-1564516-1 Black 1-1703639-1 1-1564520-1 1-1564414-1 Gray 2-1703639-1 2-1564520-1 2-1564414-1 Green 3-1703639-1 3-1564520-1 3-1564414-1 Blue 4-1703639-1 4-1564520-1 4-1564414-1 (12x) 1.5K *Other configurations available upon request. Please contact TE for additional information. INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 11 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS HOUSINGS (Group E) GROUP E HOUSINGS GROUP E SIZE CONFIGURATIONS E B C H A DIMENSIONS F Receptacle Housing Flanged Tab Housing Overall Length Overall Height A B Overall Width Overall Length Overall Height C D E G I D Flangeless Tab Housing Overall Width Overall Length Overall Height F G H Overall Width I 31.3 mm 25.7 mm 51.2 mm 50.6 mm 39.8 mm 62.5 mm 47.1 mm 27.0 mm 52.6 mm (1.23”) (1.01”) (2.02”) (1.99”) (1.57”) (1.46”) (1.85”) (1.06”) (2.07”) ORDERING INFORMATION Tab Housing Positions 4 Contacts (4x) 6.3/4.8K (4x) 2.8 (8) 6 (2x) 6.3/4.8K (2x) blank 8 12 Keying Color Receptacle Housing With Flange Without Flange Black 1-1564330-1 1-1564536-1 1-1564534-1 Gray 2-1564330-1 2-1564536-1 2-1564534-1 Green 3-1564330-1 * 3-1564534-1 Blue 4-1564330-1 * 4-1564534-1 Black 1-2299782-2 * * Gray 2-2299782-2 * * Green 3-2299782-2 * * Blue 4-2299782-2 * * Black 1-2299782-1 * * (6x) 2.8 Gray 2-2299782-1 * * (2x) 6.3/4.8K Green 3-2299782-1 * * Blue 4-2299782-1 * * Black 1-1670901-1 * * Gray 2-1670901-1 * * Green 3-1670901-1 * * Blue 4-1670901-1 * * (12x) 2.8 *Other configurations available upon request. Please contact TE for additional information. PAGE 12 TE.COM/ICT HDSCS HOUSINGS (Group E) GROUP E HOUSINGS HDSCS CONNECTORS GROUP E SIZE CONFIGURATIONS E B C H A DIMENSIONS F Receptacle Housing Flanged Tab Housing Overall Length Overall Height A B Overall Width Overall Length Overall Height C D E I D G Flangeless Tab Housing Overall Width Overall Length Overall Height F G H Overall Width I 31.3 mm 25.7 mm 51.2 mm 47.1-48.1 mm 39.8 mm 62.5 mm 47.1-48.1 mm 27.0 mm 52.6 mm (1.23”) (1.01”) (2.02”) (1.85-1.89”) (1.57”) (1.46”) (1.85-1.89”) (1.06”) (2.07”) ORDERING INFORMATION Tab Housing Positions 15 16 18 Contacts Keying Color Receptacle Housing With Flange Without Flange Black 1-1563878-1 1-1564532-1 1-1564530-1 (9x) 1.5K Gray 2-1563878-1 2-1564532-1 2-1564530-1 (6x) 2.8 Green 3-1563878-1 3-1564532-1 3-1564530-1 Blue 4-1563878-1 4-1564532-1 4-1564530-1 Black 1-1564337-1 1-1564407-1 1-1564528-1 (12x) 1.5K Gray 2-1564337-1 2-1564407-1 2-1564528-1 (4x) 2.8 Green 3-1564337-1 3-1564407-1 3-1564528-1 Blue 4-1564337-1 4-1564407-1 4-1564528-1 Black 1-1563759-1 1-1564526-1 1-1564412-1 Gray 2-1563759-1 2-1564526-1 2-1564412-1 Green 3-1563759-1 3-1564526-1 3-1564412-1 Blue 4-1563759-1 4-1564526-1 4-1564412-1 (18x) 1.5K INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 13 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS HOUSINGS CAN BUS HOUSINGS HDSCS CAN bus Y-Connector and 120(ohm) Resistor connectors are key for CAN signal communication systems in vehicles or machinery on the farm, construction sites, and on-/off-road applications. They meet CAN bus protocol specifications according to SAE J1939 standard and are fully compatible wth our HDSCS accessories and parts, including the HDSCS 3-position plug and backshell/dust cap. SAE J 1939 CAN-BUS NETWORK ARCHITECTURE: ECU ECU N ECU N+1 X-1703843-1 HDSCS 3P CAP X-1703843-1 HDSCS 3P CAP X-1703843-1 HDSCS 3P CAP X-1418448-1 HDSCS 3P PLUG X-1418448-1 HDSCS 3P PLUG X-1418448-1 HDSCS 3P PLUG 2-1418448-1 HDSCS 3P PLUG CODE B 2306960-1 HDSCS 3P RESISTOR X-1670730-1 HDSCS 3P CAP X-1418448-1 HDSCS 3P PLUG X-1703843-1 HDSCS 3P CAP 1-1418448-1 HDSCS 3P PLUG CODE A 2278730-1 HDSCS 3P Y-CONNECTOR 3-1418448-1 HDSCS 3P PLUG CODE C BATTERY PAGE 14 X-1670730-1 HDSCS 3P CAP 2306960-1 HDSCS 3P RESISTOR TE.COM/ICT HDSCS HOUSINGS (CAN BUS) CAN BUS HOUSINGS HDSCS CONNECTORS CAN BUS SIZE CONFIGURATIONS E B A C F D DIMENSIONS 120Ω Resistor Receptacle Housing Y-Connector Tab Housing Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F 30.75 mm 18.5 mm 26.0 mm 53.1 mm 25.9 mm 42.4 mm (1.211”) (0.728”) (1.02”) (2.09”) (1.02”) (1.67”) ORDERING INFORMATION Positions 3 3/3/3 Contacts (2x) 1.5K (1x) 120Ω Resistor (3x) 1.5K (3x) 1.5K (3x) 1.5K Keying Type Color Part Number X White 2306960-1 A/B/C 2278730-1 Black A/A/A INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES 2278730-2 PAGE 15 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS ACCESSORIES Several accessory items are available to complement the HDSCS connectors, including backshells, fixing slides, and protection caps. Accessory items cover a wide array of design requirements such as assisting with mounting, providing additional protection, and offering enhanced aesthetics. BACKSHELLS Backshells attach to the back of a connector to provide additional protection against environmental conditions as well as provide additional strain relief to the wire bundle. Group A B C D E PAGE 16 Description Part Number Vertical adapter for NW 8.5 mm corrugated tubing 1670365-1 Right-angle adapter for NW 8.5 mm corrugated tubing 1670150-1 Right-angle adapter with universal clamp 965576-1 Vertical adapter with universal clamp 965784-1 Right-angle adapter for NW 7.5 mm corrugated tubing 185793-1 Right-angle adapter for NW 8.5 mm corrugated tubing 965577-1 Right-angle adapter for NW 10 mm corrugated tubing 965783-1 Vertical adapter for NW 7.5 mm corrugated tubing 185792-1 Vertical adapter for NW 8.5 mm corrugated tubing 965785-1 Vertical adapter for NW 10 mm corrugated tubing 965786-1 Right-angle adapter 4/7 position for hose 1534789-1 Vertical adapter 4/7 position for hose 1534791-1 Vertical adapter 4/7 position for jacketed cable 5.2-6.5 mm 1418916-1 Vertical adapter 4/7 position for jacketed cable 6.0-9.5 mm 1418917-1 Right-angle adapter 4/7 position for jacketed cable 5.2-6.5 mm 1418918-1 Right-angle adapter 4/7 position for jacketed cable 6.0-9.5 mm 1418919-1 Vertical adapter for NW 13 mm corrugated tubing 1670364-1 Right-angle adapter for NW 13 mm corrugated tubing 1670057-1 Vertical adapter for NW 13 mm corrugated tubing 1563111-1 Right-angle adapter for NW 13 mm corrugated tubing 1563110-1 Vertical adapter for NW 17 mm corrugated tubing and hose 1670866-1 Right-angle adapter for NW 17 mm corrugated tubing and hose 1670865-1 TE.COM/ICT HDSCS ACCESSORIES HDSCS CONNECTORS FIXING SLIDES Fixing slides are used to help secure HDSCS connectors while mounting them. The locking slides can accommodate panel thicknesses from 1.0-3.5mm Group A B C D E Color Panel Thickness Part Number Red 2.50 1703838-2 Yellow 3.00 1703838-1 Gray 3.50 1703838-6 Red 2.50 1703810-2 Yellow 3.00 1703810-1 Gray 3.50 1703810-6 Gray 1.50 1670720-5 Red 2.50 1670720-2 Yellow 3.00 1670720-1 Gray 3.50 1670720-6 Natural 1.00 1564562-4 Orange 1.20 2317070-1 Gray 1.50 1564562-5 Red 2.50 1564562-2 Yellow 3.00 1564562-1 Gray 3.50 1564562-6 Orange 1.20 2316939-1 Gray 1.50 1564411-5 Violet 2.00 1564411-7 Red 2.50 1564411-2 Yellow 3.00 1564411-1 Gray 3.50 1564411-6 Other configurations available upon request. Please contact TE for additional information. INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 17 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS ACCESSORIES PROTECTION CAPS HDSCS protection caps provide an environmental seal and are used to protect the connector interface when the two halves are not mated. Group A B C D E PAGE 18 Housing Part Number Receptacle 2112299-1 Tab 2112289-1 Receptacle 2112300-1 Tab 2112291-1 Receptacle 2112301-1 Tab 2112293-1 Receptacle 2112302-1 Tab 2112295-1 Receptacle 2112303-1 Tab 2112297-1 TE.COM/ICT HDSCS CONTACTS HDSCS connectors utilize the common AMP MCP HDSCS CONNECTORS stamped & formed contact system. AMP MCP CONTACT PERFORMANCE SPECIFICATIONS Durability Crimp Tensile Strength 10 cycles (tin) Contact Size 50 cycles (silver) 1.5K 100 cycles (gold) .22mm2 ≥ 32 N .35mm ≥ 50 N 2 Current Rating Tensile Strength 2 .50mm ≥ 60 N 2 ≥ 85 N Contact Size Max Current .75mm 1.5K Up to 20 A 1.0mm 2.8 Up to 40 A 1.25mm ≥ 135 N (16 AWG) 6.3/4.8K Up to 40 A 1.5mm ≥ 135 N ≥ 108 N 2 2 2 2.8 Contact Retention .22mm2 ≥ 28 N ≥ 50 N Contact Size Min. Load .35mm 1.5K 40/60 N 2.8 6.3/4.8K 2 2 .50mm ≥ 60 N 80 N 2 .75mm ≥ 85 N 80 N 2 1.0mm ≥ 108 N 2 ≥ 150 N 1.5mm 2.5mm 2 ≥ 200 N 6.3/4.8K .35mm2 ≥ 50 N 2 .50mm ≥ 60 N 2 .75mm ≥ 85 N 2 1.0mm ≥ 108 N 2 ≥ 150 N 1.5mm 2.5mm 2 ≥ 200 N 2 4.0mm ≥ 310 N 2 6.0mm ≥ 450 N INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 19 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS CONTACTS AMP MCP 1.5K CONTACTS Stamped & Formed Tabs and Receptacles with Single Wire Sealing System 1.5K Receptacle Contacts Wire Size (mm²) Insulation Diameter FLR (mm) Strip Form Part Number Loose Piece Part Number Finish Code 0.2-0.35 1.1-1.4 1564324 1564325 -1; -2; -3 0.5-1.0 1.4-2.1 1241380* 1241381 -1; -2; -3; 1-x-2* >1.0-1.5 1.9-2.4 1418884 1418885 -1; -3 969028 969029 -2; -3; -5 963902 963903 -1; -2; -3 2141884* 2141885 -2; -3; -5; 2-x-2* 963904 963905 -1; -2; -3 964269* 964270 -2; -3; -5; 2-x-2* 1703278 1703279 -2; -5 0.2-0.5 Tab Contacts 1.15-1.6 0.35 0.5-1.0 1.4-2.1 1.5 1.95-2.4 *” are only available on their corresponding strip form or loose piece part number. Material and Finish Codes with “ MCP 1.5K Terminal Material and Finish Codes Finish Code Receptacle Contacts -1 -2 -3 -5 1-x-2 2-x-2 Material CuNiSi CuNiSi CuNiSi * CuNiSi * Plating Pre-Tin Select Gold Select Silver * 1.27um Select Gold * -2 -3 -5 1-x-1 1-x-2 1-x-3 Material CuSn4 CuFe2 CuSn4 CuSn4 CuFe2 CuFe2 Plating Pre-Tin Pre-Tin Select Gold Select Silver Select Silver Select Silver Finish Code Tab Contacts *Other configurations available upon request. Please contact TE for additional information. PAGE 20 TE.COM/ICT HDSCS WIRE SEALS & SEALING PLUGS HDSCS CONNECTORS AMP MCP 1.5K WIRE SEALS Wire Seals are required for connectors without an integrated rear seal to maintain an environmental seal. Insulation Diameter (mm) Cavity Size (mm) 0.9-1.2 1.2-1.6 1.4-1.9 3.6 1.9-2.4 2.2-2.4 Color Part Number Green 1718705-1 Red 1718705-2 Red 964971-1 Blue 1394133-1 Green 963530-1 Yellow 964972-1 Orange 2112323-1† Green 2287497-1† † For cable with insulation diameter between 2.2 - 2.4mm, wire seal 2287497-1 is preferred, with improved insertion performance into housing. Reduced 120°C temperature limit. 2112323-1 has 140°C temperature limit but increased insertion forces into housing. AMP MCP 1.5K SEALING PLUGS Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity, any unused cavity must be filled with the appropriate size sealing plug. Cavity Size (mm) 3.6 Color Part Number White 963531-1 Natural 1394132-1 INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 21 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS CONTACTS AMP MCP 2.8 CONTACTS Stamped & Formed Tabs and Receptacles with Single Wire Sealing System 2.8 Receptacle Contacts Tab Contacts Wire Size (mm²) Insulation Diameter FLR (mm) Strip Form Part Number Loose Piece Part Number Material/Finish Codes 0.2-0.5 1.2-1.4 2141859 - 1-x-1; 1-x-2; 1-x-3 0.5-1.0 1.4-2.1 968855 968875 1-x-1; 1-x-2; 1-x-3 1.5-2.5 2.2-3.0 968857* 968876 1-x-1; 1-x-2*; 1-x-3; 2-x-3 4.0 3.4-3.7 968859 968877 1-x-1; 1-x-3; 2-x-3 12 AWG 3.0-3.8 1719506 - 1-x-1; 1-x-3 0.2-0.5 MAX 2.1 965982 965983 1-x-1; 1-x-3 0.5-1.0 MAX 2.1 962915* 963748 1-x-1; 1-x-2; 1-x-3; 2-x-1; 2-x-2; 2-x-3; 6-x-6* >1.0-2.5 MAX 3.0 962916 963749 1-x-1; 1-x-2; 1-x-3; 2-x-1; 2-x-2; 2-x-3 >2.5-4.0 MAX 3.7 968947 968966 1-x-1; 1-x-2; 2-x-1; 2-x-2; 3-x-1 12 AWG MAX 3.0 1719504 1719503 1-x-1; 1-x-2 *” are only available on their corresponding strip form or loose piece part number. Material and Finish Codes with “ MCP 2.8 Terminal Material and Finish Codes Finish Code Receptacle Contacts Tab Contacts 1-x-1 1-x-2 1-x-3 2-x-1 2-x-2 2-x-3 3-x-1 6-x-6 Material CuNiSi CuNiSi CuNiSi * * CuNiSi * * Plating Pre-Tin Select Gold Select Silver * * Select Silver * * Material CuSn4 CuSn4 CuSn4 CuFe CuFe CuFe CuSn 0.20 CuSn4 Plating Pre-Tin Select Silver Select Gold Pre-Tin Select Silver Select Gold Pre-Tin Select Gold *Other configurations available upon request. Please contact TE for additional information. PAGE 22 TE.COM/ICT HDSCS WIRE SEALS & SEALING PLUGS HDSCS CONNECTORS AMP MCP 2.8 WIRE SEALS Wire Seals are required for connectors without an integrated rear seal to maintain an environmental seal. Insulation Diameter (mm) Cavity Size (mm) Color Part Number 828904-1 1.2-2.1 5.6 2.2-3.0 Light Blue 828904-2 828904-3 White 828905-1 AMP MCP 2.8 SEALING PLUGS Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity, any unused cavity must be filled with the appropriate size sealing plug. Cavity Size (mm) 5.4 Color Part Number Natural 828922-1 Green 828922-2 INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 23 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS CONTACTS AMP MCP 6.3/4.8K CONTACTS Stamped & Formed Tabs and Receptacles with Single Wire Sealing System 6.3/4.8K Wire Size (mm²) Insulation Diameter FLR (mm) Strip Form Part Number Loose Piece Part Number Material/Finish Codes 0.35-0.5 1.2-2.3 1241410* 1241411 -1; -3*; 5-x-1*; 5-x-3* 0.5-1.0 1.4-2.7 1241412 1241413 -1; -3 >1.0-2.5 2.2-3.7 1241414 1241415 -1; -3 >2.5-4.0 3.4-4.5 1241416 1241417 -1; -3 4.0-6.0 3.4-4.3 1241418* 1241419 -4; 1-x-3; 2-x-3* 0.5-1.0 1.4-2.1 962917 963742 1-x-1; 1-x-2; 2-x-1 >1.0-2.5 2.2-3.0 962918 963743 1-x-1; 1-x-2; 2-x-1; 2-x-2 4.0 2.7-3.7 962919 963744 1-x-1; 1-x-2; 2-x-2 6.0, 10 AWG 4.0-4.3 2112966 2112965 2-x-2 Receptacle Contacts Tab Contacts *” are only available on their corresponding strip form or loose piece part number. Material and Finish Codes with “ MCP 6.3/4.8K Terminal Material and Finish Codes Finish Code -1 Material Receptacle Contacts Tab Contacts -3 -4 CuNiSi Plating Pre-Tin Select Silver Pre-Tin Material * * * Plating * * * 1-x-1 1-x-2 1-x-3 2-x-1 2-x-2 * * CuNiSi * * * * Select Silver * * CuSn4 Pre-Tin Select Silver * * CuFe2 Pre-Tin Select Silver 2-x-3 5-x-1 5-x-3 CuNiSi Select Silver Pre-Tin Select Silver * * * * * * *Other configurations available upon request. Please contact TE for additional information. PAGE 24 TE.COM/ICT HDSCS WIRE SEALS & SEALING PLUGS HDSCS CONNECTORS AMP MCP 6.3/4.8K WIRE SEALS Wire Seals are required for connectors without an integrated rear seal to maintain an environmental seal. Insulation Diameter (mm) Color Part Number 1.4-2.0 Yellow 2177018-1 2.0-2.7 White 1394511-1 Red-Brown 1823111-1 3.4-3.7 Blue 1394512-1 4.0-4.5 Green 1719043-1 2.7-3.0 Cavity Size (mm) 8.5 AMP MCP 6.3/4.8K SEALING PLUGS Open cavities provide pathways for contaminants to enter the connectors. To maintain seal integrity, any unused cavity must be filled with the appropriate size sealing plug. Cavity Size (mm) Color Part Number 8.5 Transparent 967652-1 INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 25 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS CONNECTORS TOOLING Tools are specific to each contact style. To create a proper crimp and achieve the highest performance specifications, contacts must be crimped with the recommended tooling. HAND TOOL FOR AMP MCP CONTACTS Contact Size Contact Type Receptacle 1.5K Tab Receptacle 2.8 Tab Receptacle 6.3 / 4.8K Tab Strip Form Part Number Loose Piece Part Number Hand Tool Part Number 1564324 1564325 4-1579016-0 1241380 1241381 539950-2 1418884 1418885 5-1579001-3 969028 969029 963902 963903 2141884 2141885 539663-2 963904 963905 539651-2 964269 964270 539663-2 1703278 1703279 - - 2141859 - - - 968855 968875 968857 968876 968859 968877 1719506 - 965982 965983 962915 963748 962916 963749 968947 968966 1719504 1719503 1241410 1241411 539955-2 1241412 1241413 539955-2 1241414 1241415 539956-2 1241416 1241417 1241418 1241419 962917 963742 539757-2 962918 963743 539757-2 962919 963744 539757-2 2112966 2112965 539635-1 Die Set Part Number 539663-2 539651-2 539726-2 539635-1 539727-2 539727-2 - 539737-2 539635-1 539758-2 539758-2 539727-2 - 539635-1 - - 539956-2 3-1579021-7 - Other tooling configurations available upon request. Please contact TE for additional information. PAGE 26 TE.COM/ICT HDSCS CONNECTORS AUTOMATED FOR AMP MCP CONTACTS HDSCS CONNECTORS OCEAN 2.0 Applicator Contact Size Contact Type Strip Form Part Number Feed 1564324 Receptacle 1241380 1418884 969028 963902 1.5K Side 2141884 Tab 963904 964269 1703278 2141859 968855 Receptacle 968857 968859 1719506 2.8 965982 Side 962915 Tab 962916 968947 1719504 Type Applicator Part Number Mechanical 2151469-1 Pneumatic 2151469-2 Mechanical 2151064-1 Pneumatic 2151064-2 Mechanical 2151424-1 Pneumatic 2151424-2 Mechanical 2151056-1 Pneumatic 2151056-2 Mechanical 2151167-1 Pneumatic 2151167-2 Mechanical 2151056-1 Pneumatic 2151056-2 Mechanical 2151170-1 Pneumatic 2151170-2 Mechanical 2151057-1 Pneumatic 2151057-2 Mechanical 2151701-1 Pneumatic 2151701-2 - - Mechanical 2151227-1 Pneumatic 2151227-2 Mechanical 2151346-1 Pneumatic 2151346-2 Mechanical 2151173-1 Pneumatic 2151173-2 Mechanical 2836789-1 Pneumatic 2836789-2 Mechanical 2151840-1 Pneumatic 2151840-2 Mechanical 2151181-1 Pneumatic 2151181-2 Mechanical 2151260-1 Pneumatic 2151260-2 Mechanical 2151173-1 Pneumatic 2151173-2 Mechanical 2836092-1 Pneumatic 2836092-2 Other tooling configurations available upon request. Please contact TE for additional information. INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 27 INDUSTRIAL & COMMERCIAL TRANSPORTATION HDSCS CONNECTORS AUTOMATED FOR AMP MCP CONTACTS (Continued) OCEAN 2.0 Applicator Contact Size Contact Type Receptacle Strip Form Part Number Type Applicator Part Number 1241410 Pneumatic 2151695-2 1241412 Pneumatic 2151234-2 1241414 Pneumatic 2151177-2 1241416 1241418 6.3 / 4.8K Tab Feed Side Pneumatic 2151151-2 Mechanical 2151466-1 Pneumatic 2151466-2 962917 Pneumatic 2266535-2 962918 Pneumatic 2151783-2 962919 Pneumatic 2151782-2 2112966 Pneumatic 2151841-2 Other tooling configurations available upon request. Please contact TE for additional information. EXTRACTION AND INSERTION TOOLS FOR AMP MCP CONTACTS Contact Size 1.5K Contact Type Receptacle Tab 2.8 Receptacle Tab 6.3 / 4.8K Receptacle Tab PAGE 28 Tool Type Part Number Insertion 5-1579018-6 Extraction 1-1579007-1 Extraction 539960-1 Insertion 519609-1 Extraction 1579007-1 Extraction 1-1579007-6 Insertion 6-1579018-3 Extraction 1-1579007-3 Extraction 1-1579007-6 TE.COM/ICT HDSCS CONNECTORS HOW-TO INSTRUCTIONS HDSCS CONNECTORS CONTACT INSERTION STEP 1: Grasp crimped contact approximately one inch behind the contact barrel. STEP 2: Make sure the contact is in the correct orientation. Verify the integrated secondary lock is in the unlocked position. STEP 3: Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. STEP 2: Using the appropriate extraction tool, insert the blades into the contact cavity until they stop. STEP 3: Pull contact wire assembly out of connector. STEP 4: Push the integrated secondary lock into the locked position with a DT-RT1 or a screwdriver. CONTACT REMOVAL STEP 1: Using a DT-RT1 or a screwdriver, unlock the integrated secondary lock. INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 29 INDUSTRIAL & COMMERCIAL TRANSPORTATION INDEX BACKSHELLS 185792.....................................................16 185793.....................................................16 965576...................................................16 965577...................................................16 965783...................................................16 965784...................................................16 965785...................................................16 965786...................................................16 1418916....................................................16 1418917....................................................16 1418918....................................................16 1418919....................................................16 1534789..................................................16 1534791...................................................16 1563110....................................................16 1563111.....................................................16 1670057.................................................16 1670150..................................................16 1670364.................................................16 1670365..................................................16 1670865..................................................16 1670866.................................................16 CONTACTS 962915.....................................22, 26, 27 962916.....................................22, 26, 27 962917.................................... 24, 26, 28 962918.................................... 24, 26, 28 962919.................................... 24, 26, 28 963742............................................24, 26 963743............................................24, 26 963744...........................................24, 26 963748...........................................22, 26 963749...........................................22, 26 968855....................................22, 26, 27 968857....................................22, 26, 27 968859....................................22, 26, 27 968875...........................................22, 26 968876...........................................22, 26 968877...........................................22, 26 968947....................................22, 26, 27 968966...........................................22, 26 969028................................... 20, 26, 27 969029.......................................... 20, 26 1241380................................... 20, 26, 27 1241381........................................... 20, 26 1241410.................................... 24, 26, 28 1241411.............................................24, 26 1241412.................................... 24, 26, 28 1241413............................................24, 26 1241414.................................... 24, 26, 28 1241415............................................24, 26 1241416.................................... 24, 26, 28 1241417............................................24, 26 1241418.................................... 24, 26, 28 1241419............................................24, 26 1418884.................................. 20, 26, 27 1418885.......................................... 20, 26 1564324.................................. 20, 26, 27 1564325......................................... 20, 26 1703278.................................. 20, 26, 27 1703279......................................... 20, 26 1719503...........................................22, 26 1719504...................................22, 26, 27 1719506...................................22, 26, 27 2112965...........................................24, 26 2112966................................... 24, 26, 28 2141859....................................22, 26, 27 2141884................................... 20, 26, 27 2141885.......................................... 20, 26 963902................................... 20, 26, 27 2317070.................................................. 17 HOUSINGS 1418390................................................... 9 1418437...................................................10 1418448............................................. 8, 14 1418469................................................... 9 1418479...................................................10 1418480..................................................10 1418483.................................................... 8 1563759.................................................. 13 1563878.................................................. 13 1564330................................................. 12 1564337.................................................. 13 1564407................................................. 13 1564412................................................... 13 1564414................................................... 11 1564416..................................................10 1564512...................................................10 1564514................................................... 11 1564516.................................................... 11 1564518.................................................... 11 1564520.................................................. 11 1564522................................................... 11 1564526.................................................. 13 1564528.................................................. 13 1564530................................................. 13 1564532.................................................. 13 1564534................................................. 12 1564536.................................................. 12 1564542.................................................10 1564544.................................................10 1564546.................................................10 1670214...................................................10 1670730............................................. 8, 14 1670894.................................................. 11 1670901.................................................. 12 963903.......................................... 20, 26 FIXING SLIDES 1703639................................................... 11 963904.................................. 20, 26, 27 1564411.................................................... 17 1703648.................................................10 963905.......................................... 20, 26 1564562.................................................. 17 1703773................................................... 9 964269................................... 20, 26, 27 1670720.................................................. 17 1703808.................................................. 9 964270.......................................... 20, 26 1703810.................................................. 17 1703818.................................................... 9 965982....................................22, 26, 27 1703838................................................. 17 1703820.................................................. 9 965983...........................................22, 26 2316939.................................................. 17 1703839................................................... 8 PAGE 30 TE.COM/ICT INDEX 2151056.................................................. 27 1703843............................................ 8, 14 2151057.................................................. 27 2208157................................................... 11 2151064................................................. 27 2278730...........................................14, 15 2151151....................................................28 2299782................................................. 12 2151167................................................... 27 2306960..........................................14, 15 2151170................................................... 27 PROTECTION CAPS 2112289...................................................18 2112291....................................................18 2112293...................................................18 2112295...................................................18 2112297...................................................18 2112299...................................................18 2112300..................................................18 2112301....................................................18 2112302...................................................18 2112303...................................................18 SEALING PLUGS 828922.................................................. 23 HDSCS CONNECTORS 1703841.................................................... 8 2151173................................................... 27 2151177...................................................28 2151181.................................................... 27 2151227.................................................. 27 2151234..................................................28 2151260.................................................. 27 2151346.................................................. 27 2151424.................................................. 27 2151466..................................................28 2151469.................................................. 27 2151695..................................................28 2151701................................................... 27 2151782..................................................28 2151783..................................................28 963531.................................................... 21 2151840................................................. 27 967652.................................................. 25 2151841...................................................28 1394132................................................... 21 2266535................................................28 2836092............................................... 27 TOOLING 519609...................................................28 539635..................................................26 2836789................................................ 27 WIRE SEALS 539651...................................................26 828904.................................................. 23 539663..................................................26 828905.................................................. 23 539726...................................................26 963530................................................... 21 539727...................................................26 964971.................................................... 21 539737...................................................26 964972................................................... 21 539757...................................................26 1394133................................................... 21 539758...................................................26 1394511................................................... 25 539950..................................................26 1394512.................................................. 25 539955..................................................26 1718705................................................... 21 539956..................................................26 1719043................................................. 25 539960..................................................28 1823111.................................................... 25 1579001.................................................26 2112323................................................... 21 1579007................................................28 2177018.................................................. 25 1579016..................................................26 2287497................................................. 21 1579018..................................................28 1579021..................................................26 INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES PAGE 31 TE Connectivity Ltd. is a $14 billion global technology and manufacturing leader creating a safer, sustainable, productive, and connected future. For more than 75 years, our connectivity and sensor solutions, proven in the harshest environments, have enabled advancements in transportation, industrial applications, medical technology, energy, data communications, and the home. With 80,000 employees, including more than 8,000 engineers, working alongside customers in approximately 140 countries, TE ensures that EVERY CONNECTION COUNTS. te.com/ict LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. For additional information or product assistance, please contact your field representative or our customer service department. Additional information is also available on the website te.com/ict. TECHNICAL SUPPORT te.com/support United States .................... +1 800 522 6752 China ................................. +86 400 820 6015 Germany ........................ +49 6151 607 1999 Japan ................................ +86 044 844 8052 TE Connectivity, TE connectivity (logo), HDSCS, EVERY CONNECTION COUNTS, and AMP MCP are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. © 2019 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773971-7  02/19   Original INDUSTRIAL & COMMERCIAL TRANSPORTATION /// HDSCS CONNECTOR SERIES TE Connectivity 4849 Hempstead Station Drive Kettering, OH 45429 USA www.te.com