966144-4

Section Catalog 1654379-1 Issued 4-2010. Wire Ferrules Main Catalog 1654400-1 Chapter 40 – Issued 4-2010. Introduction Technical Features ■ Complete program in wire sizes of 0.14–50.0 mm2 ■ Various pin length ■ DIN and special colors ■ Quality per ISO 9001 ■ An application tooling program, to cover all wire sizes ■ Semi-automatic application tooling ■ Electrical semi-automatic bench press ■ Wire pins in strip form Wire Ferrules allow the easy and reliable connection of flexible leads (0.14 mm2 up to 50.0 mm2) with screw or spring clamps. The individual wire of the script leads are held by the wire ferrule for this specific wire size and are crimped with AMP precision tools to form a gas-tight connection. The color-coded insulation protects the crimped connection from contacts. All the technical parameters of the wire ferrules such as dimension, material, surface and color-coding of the crimped insulation are described in the DIN Specification 46228, Part 4. Only of the use of wire ferrules provides the high degree of contacts reliability required by the wide variety of applications found in switching cabinets, control units, function unit and equipment with row clamp or poke-in clamp connectors. Technical Data Material: Wire pins with plastic collar according DIN 46228, Part 4 Sleeve: ECU, galvanic tin plated Plastic Collar: Polypropylene up to +120 °C All specifications subject to change. Consult TE Connectivity for latest specifications. 40-1 Section Catalog 1654379-1 Issued 4-2010. Wire Ferrules Main Catalog 1654400-1 Chapter 40 – Issued 4-2010. DIN Wire Ferrules DIN Wire Ferrules A Tubing Form with Plastic Collar acc. DIN 46228, Part 4 B D C Copper Sleeve Wire Size Range (mm2) Insulation Diameter max. (mm) Version 0.50 2.3 0.75 2.5 1.00 1.50 Plastic Sleeve Dimensions (mm) A B C D Strip Length (mm) normal 14.0 8.0 1.0 2.6 10.0 1-966067-2 500 normal 14.0 8.0 1.2 2.8 10.0 1-966067-5 500 2.7 normal 14.0 8.0 1.4 3.0 10.0 1-966067-9 500 3.2 normal 14.0 8.0 1.7 3.5 10.0 1-966067-2 500 2.50 3.9 normal 14.0 8.0 2.2 4.2 10.0 1-966067-6 500 4.00 4.5 normal 17.0 10.0 2.8 4.8 12.0 1-966067-9 500 6.00 6.0 normal 20.0 12.0 3.5 6.3 14.0 2-966067-2 100 10.000 7.3 normal 22.0 12.0 4.5 7.6 15.0 2-966067-4 100 Part Number Package Quantity Color Part Number Package Quantity Double Wire Ferrules Double Wire Ferrules Copper Sleeve Tubing Form with Plastic Sleeve, Color acc. DIN 46228 Plastic Sleeve E A B D C Dimensions (mm) Wire Size Range (mm2) Insulation Diameter max. (mm) Version A B C D E Strip Length (mm) 2 x 0.50 2.1 normal 15.0 8.0 1.40 4.7 2.5 10.0 1-966144-1 500 2 x 0.75 2.2 normal 15.0 8.0 1.70 5.0 2.8 10.0 1-966144-2 500 2 x 0.75 2.2 long 17.0 10.0 1.70 5.0 2.8 12.0 1-966144-3 500 2 x 1.00 2.5 normal 15.0 8.0 1.95 5.4 3.4 10.0 1-966144-4 500 2 x 1.50 3.0 normal 16.0 8.0 2.20 6.6 3.6 10.0 1-966144-6 500 2 x 2.50 3.6 normal 18.5 10.0 2.80 7.8 4.2 12.0 1-966144-8 250 2 x 4.00 4.1 normal 23.0 12.0 3.70 8.8 4.9 14.0 1-966144-0 100 40-2 Color All specifications subject to change. Consult TE Connectivity for latest specifications. Section Catalog 1654379-1 Issued 4-2010. Wire Ferrules Main Catalog 1654400-1 Chapter 40 – Issued 4-2010. DIN Tubular End Sleeve with Plastic Sleeve DIN Tubular End Sleeve with Plastic Sleeve According to DIN 46228, Part 4, in Strip Form, to be terminated with the transportable Stripper Crimper Machine Copper Sleeve E C D B Plastic Sleeve A Wire Size Range (mm2) Insulation Diameter max. (mm) 0.50 0.75 Dimensions (mm) A B C D E Strip Length (mm) 2.4 14.5 8.0 1.1 2.8 3.5 10.0 1241000-1 1,000 2.6 14.5 8.0 1.3 2.9 3.5 10.0 1241001-1 1,000 1.00 2.9 14.5 8.0 1.5 3.2 3.9 10.0 1241002-1 1,000 1.50 3.2 14.5 8.0 1.8 3.4 4.1 10.0 1241003-1 1,000 2.50 4.0 14.5 8.0 2.3 4.3 5.0 10.0 1241004-1 1,500 2.50 4.0 14.5 8.0 2.3 4.3 5.0 10.0 1241004-2 1,500 Color Part Number Package Quantity Stripper Crimper (Transportable): Part No. 439782-2 All specifications subject to change. Consult TE Connectivity for latest specifications. 40-3 Section Catalog 1654379-1 Issued 4-2010. Wire Ferrules Main Catalog 1654400-1 Chapter 40 – Issued 4-2010. Crimp Hand Tools Crimp Hand Tools for Wire Ferrules The designed self adjusting die set offers a time saving crimping process and a high performing crimp. A safety ratchet system ensures crimp cycle is completed before releasing. The crimp is according to DIN specification. The tool handles are contoured for comfort. Square Crimp Tool Trapezium Crimp Tool Tooling for Wire Ferrules Wire Size Tool Grade Service Commercial (mm2) (AWG) 0.14–6.0 26–10 0.14–6.0 26–10 0.75–10. Part Number Die-Set Service Kit Tool 3-1579016-5 ✱ – 411-18232 18–60 539661-1 ✱ 411-18234 0.14–6.0 26–10 734641-2 ✱ – 0.5–10. 21–80 734641-3 ✱ – 734641-4 ✱ – Square Crimp Tool Trapezium Crimp Tool 8–6 Die-Set only – requires Hand Tool, Part No. 3-159000-0. Find the latest Tooling and Equipment options for your applications at http://www.tooling.tycoelectronics.com/europe/handtool.stm 40-4 Instruction Sheet 539660-1 ✱ .10–16. ✱) Description All specifications subject to change. Consult TE Connectivity for latest specifications.