967398-000.

Wire-to-Wire Splicing DuraSeal Heat-Shrinkable, Environmentally Sealed, Nylon-Insulated Crimp Splices Product Facts Protects splices from water, condensation, salt, and corrosion ■ Provides strain relief ■ Protects against vibration in rugged environments ■ Completely insulates and protects electrical connections ■ Has adhesive lining for protection that is more reliable than conventional splices ■ UL, CUL, and Lloyd’s listed ■ R Applications ■ Automotive/truck wiring repair and maintenance. ■ Marine electronics. ■ Fleet maintenance. ■ Automotive accessory installations. ■ Commercial wiring (pumps/pools/spas). ■ OEM automotive/truck/RV wire harness fabrication. ■ Appliances. Specifications/Approvals Series D-406 — Note: D406-0034 is not UL approved. Agency UL and CUL listed 91J4, File E87681 Lloyd’s listed, File 65 247 HH 02-93 TE RB-107 — L Product Dimensions Butt Splices ØA min. D-406-0034 Butt Splice Dimensions A L Min. Nom. 3.00 [.118] 31.5 [1.24] Yellow 26-24 Wire Dimensions Insulation Insulation O.D. (Max.) O.D. (Min.) 3.00 [.118] 1.40 [.055] D-406-0001 D-406-0002 D-406-0003 3.70 [.146] 4.60 [.181] 6.50 [.255] Red Blue Yellow 22–18 16–14 12–10 3.70 [.146] 4.60 [.181] 6.50 [.255] Part No. Available in: Americas Europe Asia Pacific ■ ■ ■ 31.5 [1.24] 31.5 [1.24] 37.5 [1.48] Color Conductor 1.40 [.055] 2.00 [.080] 2.80 [.110] 8-18 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing DuraSeal Heat-Shrinkable, Environmentally Sealed, Nylon-Insulated Crimp Splices (Continued) Product Selection Process 1. Determine wire size. 2. Select part number. Product Characteristics (Typical) Wire Size AWG 26-24 22–18 16–14 12–10 Operating temperature Shrink ratio Physical properties Chemical properties Electrical properties mm2 Part No. Color 0.15-0.25 0.5-1.0 1.2–2.5 3–6 D-406-0034 D-406-0001 D-406-0002 D-406-0003 Yellow Red Blue Yellow -55°C to 125°C [-67°F to 257°F] Approximately 2:1 Cut-through resistance: 31 kg [70 lb] Wire pullout after crimping and recovery: red: 11.3 kg [25 lb]; blue: 22.7 kg [50 lb]; yellow: 27.2 kg [60 lb] Not flame-retardant No cracking after heat aging for 168 h at 160°C [320°F] Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water Dielectric strength: 2500 Vac Insulation resistance: 1000 megohms at 100 Vdc Installation Requirements Installation For proper installation of these devices, the correct crimp tool and a heating tool with a reflector attachment must be used. The AD-1522 crimp tool and HL1910E/ HL2010E heating tool are recommended. 1. Select splice of appropriate size. Strip wire 7.5 mm (5/16 in). Insert into crimp barrel. You will find ordering information for these tools in Section 10. Refer to TE installation procedure RPIP-821-00 for detailed instructions. 2. Crimp using AD-1522 crimp tool for preinsulated crimps. 8 Electrical Interconnect Products 3. Heat crimped splice with heat gun until tubing recovers and adhesive flows. 8-19 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015