DEUTSCH
ABC SERIES MODULAR
AND IN-LINE COMPOSITE
CONNECTORS
FLEXIBLE CONFIGURATIONS IN A COMPOSITE CONNECTOR
OFFERING WEIGHT SAVINGS AND ENVIRONMENTAL SEALING
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
ABC MODULAR AND IN-LINE
COMPOSITE CONNECTORS
WEIGHT AND SPACE SAVING
• Lightweight composite shell
• Stackable
• Integrated backshell
MODULAR
• 2 shell sizes
The Flexible Solution That Saves Weight
ABC modular composite connectors combine a weight-saving composite
shell with mix-and-match modularity to create an interconnection system with
unmatched configuration flexibility.
ABC modular connectors offer two shell sizes, three insert module sizes,
four contact sizes, and twenty six keying options—yielding you over 4000
possible configurations.
ABC in-line connectors are compact, single-module shells that accept any of six
half-inch modules. Receptacle shells are a nonreversible stacking design and are
panel mountable to a clip.
• 3 module sizes
• 4 contact sizes
• Over 4000 possible combinations
CONVENIENT
• 28 to 12 AWG wire range
• Rear-release AS29029 contacts
ABC In-Line Connectors
One shell size
Accepts 0.5” modules
Unplated composite shell
ABC Modular Connectors
Two shell sizes: 1” and 2”
Three module sizes: 0.5”, 1”, 2”
Nickel-plated composite shell
• Field serviceable
Space-Saving Stackability
RUGGED
Not only does the composite shell save weight over metal alternatives, the
connectors conveniently stack to provide maximum space efficiency.
• Environmentally sealed
• Corrosion resistant
Rugged
• EMI shielded
The connectors are environmentally sealed and withstand exposure to most
fluids found in aerospace applications. Versions with resistance to hydraulic oil
or jet fuel are optionally available. Shells are nickel plated to provide excellent
corrosion resistance.
• Secure quarter-turn locking system
MATERIALS
• Fluid resistant
• Rack and Panel
•S
hell:
Modular Connectors: Nickel-plated composite
In-Line Connectors: Chemical-resistant PEI composite
• Seals: Fluorosilicone blend
• Inserts: Glass-filled thermoplastic
• Mounting Hardware: Stainless steel
• Braid Support: Passivated stainless steel
• Missile Defense
ENVIRONMENTAL/MECHANICAL
APPLICATIONS
• Airframe
• Navigation
• Commercial Aerospace
•F
luid Resistance: Suited to most aerospace application
Optional hydraulic oil and jet fuel resistance available
• Altitude Immersion: 1500 V DWV @ 75,000 ft. (except size 80 modules)
• Temperature Range: -65°C to +175°C
• Humidity: up to 98%, condensing
• Durability: 1500 mating cycles
• Shock: 100 g (half-sine @ 3 ms)
• Vibration: 4 grms
• Corrosion Resistance: >1000 hours (salt spray)
• Shielding: >40 dB from 100 to 1000 MHz
• Flammability and Toxicity: Meets aerospace requirements
SPECIFICATIONS
• Product Specification: 108-32084
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
PAGE 2
ABC Modular and In-Line Composite Connectors
ABC Modular Connectors
Triple Wire Seal
Molded Contact
Retention
Cork-in-Bottle
Interfacial Seal
Connectors can be conveniently stacked to save space
Contact retention and sealing
Insert Modules
Front face of pin insert shown
1/2” Modules
-17
17 Size 22 Contacts
-22
10 Size 22D Contacts
-16
2 Size 22D Contacts
2 Size 16 Contacts
-163
3 Size 16 Contacts
-20
Five Size 20 Contacts
-12
2 Size 12 Contacts
1” Modules
-22*P
20 Size 22D Contacts
-124
4 Size 12 Contacts
2” Modules
-80
80 Size 22 Contacts
TE Components . . . TE Technology . . . TE Know-how . . .
AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Polamco | Raychem | Rochester | DEUTSCH
SEACON Phoenix | L.L. Rowe | Phoenix Optix | SEACON
Get your product to market faster with a smarter, better solution.
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
PAGE 3
ABC Modular and In-Line Composite Connectors
ABC Modular Connectors
Ordering
Information
ABC 2 3 H - 7000 A -090
Series
Shell Size
0 1/2 Inch
1 1 Inch
2 2 Inch
Types
0 Receptacle, Flange Mount
3 Receptacle, Stack Mount
6 Plug
Style
A
B
C
D
G
H
Push-Pull (Receptacle)
Lanyard Release (Plug)
Dynamic Quarter Lock
Rack and Panel
Dynamic Quarter Lock, Straight Grounding Backshell
Dynamic Quarter Lock, Dovetail Grounding Backshell
Module Arrangement (See Drawing 3125-214-000)
7000 1-Inch Shell, No Modules
0000 2-Inch Shell, No Modules
Keying Positions
(None) Keys Supplied Loose
A-Y
Preloaded Keying (See Drawing 55500 for Configurations)
Modification Code
(None) Standard
090 Supplied Without Contacts
4010 Vacuum Baked
4048 Hydraulic Oil Resistant
4049 Jet Fuel Resistant
3/32 HEX SOCKET
(NOT INCLUDED)
Outline Dimensions
Plug Shell
Shell Size
1”
2”
BRAID SUPPORT
A
2.220
3.210
B
1.235
2.235
COUPLING ACUTATOR
1/4 TURN REQUIRED
.733 MAX
1.602 1.800
MAX MAX
.615 MAX
H Backshell
ONE-INCH PLUG SHELL
(ABC 16H-xxxxx SHOWN)
.257 ±.015
.115
MOUNTING HOLES
B ±.010
A MAX
.410 MAX
H Backshell
TWO-INCH PLUG SHELL
(ABC 26H-xxxxx SHOWN)
KEYNG PIN
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
PAGE 4
ABC Modular and In-Line Composite Connectors
Outline Dimensions
Receptacle Shell
3/32 HEX SOCKET
(NOT INCLUDED)
Shell
Size
A
B
1”
2”
2.020 1.750
3.020 2.750
C
D
1.510
2.510
1.270
2.270
ONE-INCH
RECEPTACLE SHELL
(ABC 13H-xxxxx SHOWN)
BRAID SUPPORT
.150
MOUNTING HOLES
1.600 MAX
1.800 MAX
.192 ±.015
D
.100 MAX
PANEL THICKNESS
C
TWO-INCH
RECEPTACLE SHELL
(ABC 23H-xxxxx SHOWN)
B
A
.410 MAX
.395 MAX
KEYING PIN
Module Outline Dimensions
Pin
Module
Pin
Modules
Module A
Size
A
C
Pin Modules
.312 ±.010
B
A
.312
±.010
Socket
Modules
C
B
C
A
.312 ±.010
.627 ±.020
.627 ±.020
.573 ±.020
B
A
.312Socket
±.010
.514 ±.003 .234 ±.003
1.028 ±.010 .234 ±.005
2.056 ±.010 .236 ±.005
C
C
Modules
Socket Module
1/2”
1”
2”
B
B
Module A
Size
1/2”
1”
2”
B
.514
.234 ±.003
1.028 ±.010 .234 ±.005
2.056 ±.010 .236 ±.005
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
C
.865 ±.020
.865 ±.020
.780 ±.020
PAGE 5
ABC Modular and In-Line Composite Connectors
ABC In-Line Connectors
Ordering
Information
ABC xx x - xx x - xxxx
Family Designator
Type
03 Receptacle Shell
06 Plug Shell
Keying Position
N None
P Purple
R Red
O Orange
Y Yellow
B Blue
G Green
Module Arrangement
22 Ten Size 22D Contacts
20 Five Size 20 Contacts
17 Seventeen Size 22 Contacts
16 Two Size 22D, Two Size 16 Contacts
12 Two Size 12 Contacts
163 Three Size 16 Contacts
Contact Style
P Pin
S Socket
Modification
6152
4048
4049
Plug Shell
Less Contacts and Tools
Skydrol Hydraulic Fluid Resistant
Jet Fluid Resistant
Attachment Clip for Receptacle
Part No. 3111-260-000
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
PAGE 6
ABC Modular and In-Line Composite Connectors
ABC In-Line Connectors
Shell Dimensions
Receptacle Shell
Contacts and Sealing Plugs for ABC Connectors
Contacts and Tooling Part Numbers
Pin
Contact
Size
22D
20
16
12
Socket
Contact Part No.
Pin
M39029
/107-620
/107-621
/107-622
/107-623
Tooling (M22520)
DEUTSCH Coat*
12331-22
12331-20
12331-16
12331-12
Socket
DEUTSCH Coat*
12336-22
12336-20
12336-16
12336-12
Crimp
Tool
/2-01
/2-01
/1-01
/1-01
Positioner
/2-07
/2-10
/1-04 Blue
/1-04 Yellow
Ins/Ext
Tool
(M81969)
/14-01
/14-10
/14-03
/14-04
*High-performance, 1500-mating-cycle contacts with no military cross reference for socket contacts
Sealing Plugs
Contact Wire Sizes and Strip Lengths
Contact Size
Part No.
Color
Contact Size
Wire Range (AWG)
Strip Length
22D
20
16
12
81539-23
MS27488-20-2
MS27488-16-2
MS27488-12-2
Green
Red
Blue
Yellow
22D
20
16
12
28 - 22
24 - 20
20 - 16
14 - 12
.160 - .190
.230 - .260
.230 - .260
.230 - .260
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
PAGE 7
For More Information
TE Technical Support Center
North America
+1 800 522 6752
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+86 0 400 820 6015
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+43 1 905 601 228
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+46 8 5072 5000
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+31 73 6246 999
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+420 800 701 462
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+33 1 34 20 86 86
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+49 6251 133 1999
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+36 809 874 04
Italy
+39 011 401 2632
Nordic
+46 8 5072 5000
Poland
+48 800 702 309
Russia
+7495 790 790 2
Spain/Portugal
+34 93 2910366
Switzerland
+41 52 633 66 26
United Kingdom
+44 800 267 666
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© 2015 TE Connectivity Ltd. family of companies. All Rights Reserved.
1-1773839-8 ADM 1.5M 11/2015
DEUTSCH, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies.
Other product or company names mentioned herein may be trademarks of their respective owners.
While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is
error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication
reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information
contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed.
The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
AEROSPACE, DEFENSE & MARINE /// ABC SERIES MODULAR AND IN-LINE COMPOSITE CONNECTORS
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