AD-1962-CV1648-PR.RFL-ADP

RAYCHEM Tubing Products Table of Contents Application Equipment HL1910E/HL2010E Light duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3, 2-4 ThermoGun HG Medium duty heating tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5, 2-6 CV-1981 and Heavy duty hot-air heating tool . . . . . . . . . . . . . . . . . . . . . . . . .2-7, 2-8 CV-1983 IR-1891 Heating work station for short length tubing . . . . . . . . . . . . . .2-9, 2-10 Model 81CE Heating oven for large, complex assemblies . . . . . . . . . . . .2-11, 2-12 RBK-ILSInstallation of splice sealing products adjacent to Processor MKII ultrasonic welder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13, 2-14 Model 105 Table-top or stand alone tunnel oven . . . . . . . . . . . . . . . . . .2-15, 2-16 Model 16B Table top belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17, 2-18 Model 19 Belt heater for processing a broad range of products . . . . .2-19, 2-20 Model 20 Upgraded belt heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21, 2-22 VBH-1 Versatile bed heater for large assemblies and substrates . . . . .2-23, 2-24 2 Application Equipment 2-1 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 Engineering Notes 2-2 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products HL1910E/HL2010E Light Duty Heating Tool 2 Product Facts ■ Light duty, portable hot air heater Application Equipment The HL2010E and HL1910E hot air heat guns are designed to work with a standard line voltage (120V) on a wide variety of Raychem heat-shrinkable products. These tools are suitable for occasional use and are not recommended for applications requiring high duty cycles. Both tools supply forced hot air with an adjustable heat setting to meet the requirements of many different installation situations. A three position switch controls the air flow (150/300/500 l/min) Available in: The HL2010E tool is switched on and off at the three-stage switch and the temperature can be continuously adjusted over a range of 50°C-630°C by the pushbuttons. The temperature can be increased or reduced by 10°C steps. An LCD display shows the actual temperature. The HL1910E tool is switched on and off at the two-stage switch and the temperature can be continuously adjusted over a range of 50°C-600°C at the thumbwheel (the numbers on it serve as guide only, 1 means 50°C and max. temperature of 600°C is attained at 9). A bench stand allowing use of both the HL2010E and the HL1910E as a bench tool is available as an option. Only two reflectors are required to cover most applications of heat-shrinkable tubing and SolderSleeve terminations. There is an adaptor available, which allows the use of PR type reflectors. Americas Europe Asia Pacific ■ ■ ■ 2-3 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products HL1910E/HL2010E (Continued) Technical Specifications 120V AC 2000W 150 - 500 l/min 920g 280 mm 70dB Length CV-1981-MK2 CV-1983 CV-1981 PID 340 mm [13.4 in] 320 mm [12.6 in] 350 mm [13.8 in] Weight CV-1981-MK2 CV-1983 CV-1981 PID 1.3 Kg [2.90 lb] 1.5 Kg [3.30 lb] 1.4 Kg [3.10 lb] Air Flow CV-1981-MK2 CV-1983 CV-1981 PID Max 230 l/min Max 500 l/min 230 l/min Product Range All dual wall, single wall and molded part products. Various devices products. For other Raychem products , contact TE. Available in: Americas Europe Asia Pacific ■ ■ ■ 2-7 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products CV-1981 and CV-1983 (Continued) Ordering Information Equipment CV-1981-MK2 CV-1983 CV-1981-PID CV-1983 Barrel Adapter Description CV-1981-120V1600W-CANMK2 CV-1981-120V1600W-UKMK2 CV-1981-230V1600WMK2 CV-1981-230V1600W-SEVMK2 CV-1981-230V1600-UKMK2 CV-1983-110V-2260W-UK CV-1983-220V-2260W CV-1983-220V-2260W-UK CV-1983-220V-3060W CV-1983-220V-3060W-UK CV-1981-120V-1600W-CANPIDF CV-1981-120V-1600W-UKPID CV-1981-230V-1600WPID CV-1981-230V-1600W-SEVPIDF CV-1981-230V-1600W-UKPIDF AD-1962 Accessories PR-12 reflector PR-13 reflector PR-13C reflector PR-21 reflector PR-24 reflector PR-24A reflector PR-25 reflector PR-25D reflector PR-26 reflector PR-33 reflector AD-1962 adapter for larger-barrel CV-1983 PR-34 reflector PR-51 Part No. A42716-000* E95798-000 813914-000 F25836-000 340970-000* 441753-000 773898-000 985426-000 538361-000 231866-000 839218-000 928826-000 958770-000 434366-000 385828-000 989172-000 Voltage 120V 120V 230V 230V 230V 120V 230V 230V 230V 230V 120V 120V 230V 230V 230V — Application Tubing: 6.3–25.4 mm [0.25 in–1 in] Tubing: Up to 6 mm [0.25 in] Large SolderSleeve products Tubing: Up to 25.4 mm [1 in] Tubing/molded parts: 25.4–34.93 mm [1 in–1.38 in] Tubing/molded parts: 34.93–60.33 mm [1.38 in–2.38 in] SolderSleeve products: Up to 7 mm [0.28 in] SolderSleeve products: 6.3–12.7 mm [0.25 in–0.50 in] Small SolderSleeve products SolderSleeve products: 19.05–25.4 mm [0.75 in–1 in] — SolderSleeve products: 12.0–20.0 mm [0.47 in–0.79 in] Special narrow reflector for molded part transitions [21.5 x 3.5 mm nozzle] [.85 in x .14 in] Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz — Part No. 991973-000 991963-000 991974-000 991984-000 991964-000 991989-000 991965-000 989523-000 991967-000 997768-000 989172-000 989111-000 113069-000 *Note: A42716 supersedes and replaces 538005 340970 supersedes and replaces 923002 2-8 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products IR-1891 Heating Work Station for Short Length Tubing 2 Product Facts Automatic cycle start once heater is manually positioned over product, which gives improved process control (recommended for adhesivelined heat-shrinkable tubing e.g. sealing applications) ■ Automatic heating head retraction at end of cycle prevents damage to components ■ Multiple product fixture assemblies give increased process rates ■ Cooling fan above each fixture assembly maintains holding fixture at an acceptable temperature ■ Application Equipment Applications The IR-1891 is suitable for the installation of a range of Raychem heat-shrinkable tubing products onto a variety of small components, e.g. ring terminals, Faston terminals and small connectors etc. The machine is provided with two work stations and a moveable heating head. Each workstation is provided with supports for tooling fixtures (which must be specified and ordered separately). These support the workpieces and locate the tubing products. The operator loads the workpieces into the fixtures at one of the workstations, ensures that the tubing product is correctly positioned and then slides the heat head into position Available in: before initiating the heating cycle. The operator then continues with loading/ unloading the other work station whilst the heating cycle is taking place. The IR-1891-220V-ShuttleRetn is provided with closed loop temperature control and in addition the heat head is ‘locked’ into position by use of an electromagnet during the heating cycle. Once the other workstation has been loaded and the first installation is complete, the heat head is moved into position over the product and the next heating cycle initiated. Heating times vary typically from 3 to 30 seconds depending on the size and type of tubing product. Process rates up to 1200 pieces/hour can be achieved depending on the Americas heating time and the time taken by the operator to load and unload the workpieces. The installation temperature/power can be varied according to product type/size and required cycle times. The heating elements, which are continuously energized, are of the infrared medium wave length type and consist of a coiled resistance wire contained in quartz glass tubes. The closed loop temperature control uses similar elements but having integral thermocouple sensors. Europe Asia Pacific ■ 2-9 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products IR-1891 (Continued) Technical Specifications Electrical Supply Power Consumption Operating Temperature Process Rate Heating Times System Noise Dimensions – 508636-000 Dimensions – 613148-000 / 167309-000 / 289588-000 Base Plate Dimensions 289588-000 / 167309-000 Base Plate Dimensions 613148-000 Product Range Wide range of Raychem tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM. Maximum diameter 20 mm [0.8 in] and maximum length 60 mm [2.0 in] Ordering Information 230 V Single Phase 1600 W 650°C max 1200 / hour maximum depending on application and operator 3 to 30 seconds depending on application < 70 dB L1100 x H650 x D500 mm [L43 x H25 x D20 in] L1100 x H900 x D500 mm [L43 x H35 x D20 in] L1040 x D450 mm [L41 x D18 in] L1040 x D397 mm [L41 x D16 in] Description *IR-1891-220V-Shuttle-Retn *IR-1891-220V-Retn-Syl Part No. 289588-000 613148-000 *Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed for each individual application. Accessories Description Part No. Grippers: IR-1891-SI-GRP-165-RD-1mm IR-1891-SI-GRP-165-CL-2mm IR-1891-SI-GRP-165-BK-3mm IR-1891-SI-GRP-165-WT-6mm Red Gripper with 1mm hole Clear Gripper with 2mm hole Black Gripper with 3mm hole White Gripper with 6mm hole 629602-000 112676-000 F83221-000 629602-000 Fixtures: IR-1891-Quick-Rel-ESS-6/1 IR-1891-Quick-Rel-ESS-8/2 IR-1891-Tool-Fixt-Bas-ESS ESS Cap (6/1) Fixture ESS Cap (8/2) Fixture Base Unit for Fixtures 096735-000 148597-000 760221-000 Note: A wider range of tooling fixtures and grippers designed for previous applications are available. Please contact TE for details. 2-10 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 81CE Discrete Heater for HeatShrinkable Tubing Products 2 Product Facts Closed-loop time and temperature control ■ Controlled process ■ Adaptable for different applications ■ Bench top design ■ CE approved for worldwide use ■ Heater operation and over temperature alarm lights ■ The Model 81CE is a CE Certified discrete-type table top heater which provides a controlled process for recovering a wide variety of Raychem heat-shrinkable products onto wire assemblies or other suitable substrates. Application Equipment Applications into the upper heating element connected to a closed loop temperature controller. An alarm light illuminates whenever the actual heating element temperature varies from the set point temperature. Controlled Oven Dwell Time Assemblies are loaded into spring loaded jaws on either side of the heating chamber which takes the assemblies into the oven for a pre-set number of seconds, then returns them to the home position for removal. The oven dwell time is selected using a 3-digit thumb wheel digital timer. The time can be set between 1 and 999 seconds for precise heating ensuring each assembly being processed sees the same precise amount of heat. Controlled Heating Zone Minimal Skill Requirements The Model 81 CE processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistent temperatures are controlled by a thermocouple embedded There are clearly marked guides for aligning the assembly as well as the tubing or device being processed. The operator only has to center the assembly, then the tubing, and load it into the spring loaded jaws on either side of the heating chamber. The jaws grip and carry the assembly into the heating chamber and back to the home position when the time has expired. A protection circuit prevents the cycle from being initiated if the oven is not at the desired set point, preventing assemblies from being processed incorrectly. The small footprint allows the processor to be placed in close proximity to a welder, allowing a single operator to accomplish two tasks. Versatility Available in: The processor is designed to process a broad range of Raychem heat-shrinkable tubing products up to 25 mm [1.0 in] in diameter and 127 mm [5.0 in] in length. The infrared energy source is well-suited to effi- Americas Europe Asia Pacific ■ ■ ■ cient processing of either single-wall or adhesivelined tubing. Temperature and time can be controlled to accommodate a wide variety of products and substrates. Safety Features: • Circuit breaker for current surges • Emergency Stop • Pinch points eliminated by the housing design • An over-temperature switch that shuts off all power in the event of an overheat condition • Automatic cool-down circuit to prevent heat damage to integral components • Circuit to prevent cycle initiation until the oven is up to temperature 2-11 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Model 81CE (Continued) Specifications and Dimensions Electrical Power Requirements Heating elements Timing System Part No. 071965 Part No. 704393-000 120 VAC, 1∅, 50/60 Hz, 15 A 220 VAC, 1 ∅, 208-240 VAC, 15 A 2 ea. 400 watt stamped foil with quartz face infrared, one top & bottom Eagle Digital Timer, 1 to 999 seconds Mechanical Pneumatic cylinder requirement 30 - 40 PSI clean shop air for jaw traversing Dimensions cm [in.] Control box dimensions Control box weight Heating chamber dimensions Heating chamber weight Shipping dimensions Shipping weight 43.2 cm [17 in] L x 21.6 cm [8.5 in] W x 16.5 cm [6.5 in] H 7.7 Kg [17 lb] 38 cm [15 in] L x 24 cm [9.5 in] W x 34.3 cm [13.5 in] H 18 Kg [40 lbs] 61 cm [24 in] x 61 cm [24 in] x 53 cm [21 in] 41 Kg [90 lbs] Tubing sizes Inside diameter Length Up to 25 mm [1 in] Up to 127 mm [5 in] Version Model 81CE -120 Volt Model 81CE - 220 Volt Description CLTEQ-M81CE-120V-HTR CLTEQ-M81CE-240V-HTR Part No. 071965-000 704393-000 2-12 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products RBK-ILS-Processor MkII Installation of Splice Sealing Products Adjacent to Ultrasonic Welder 2 Product Facts Application Equipment Increased heating element life ■ Installation times, temperatures and product size information (individual selection) ■ Sequenced installations ■ Operator key lock/password protection levels ■ Automatic heater retraction on mains failure ■ Automatic calibration (single cycle) ■ RS232 interface allows time, temperature and product sizes for the next installation to be transferred from a remote machine (e.g. an ultrasonic welding tool) ■ Machine hours and installation cycle counters ■ Software upgradeable to support special applications ■ Air cooling can be provided to an optional stub splice fixture in the RBK-Proc-Mk2Proc-Aircool version ■ Applications ■ The RBK-ILS-Processor MkII is a semi-automatic unit designed specifically to install splice sealing products onto ultrasonically welded or crimped splice joints used in automotive harnesses. The tool can operate in several modes: ■ Stand-alone — operator sets time and temperature. ■ Sequenced — preset times and temperatures can be sequenced automatically (and can also be randomly selected from sequence stored.) Available in: Automatic communication with upstream ultrasonic welder can allow time and temperature to be automatically set without operator intervention. The operator is able to efficiently load both machines and so minimize ‘dead time’. Installing Raychem splice sealing products immediately after welding gives reduced installation time and earliest possible mechanical protection for the welded joint. The operator positions the splice sealing product centrally over the splice joint and then locates the assembly into the gripper mechanism. The wire assembly is automatically ejected, with the splice sealing product installed and the joint area sealed, insulated and strain relieved. In-line or stub-type splices can be installed. Americas Europe Asia Pacific ■ ■ ■ 2-13 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products RBK-ILS-Processor MkII (Continued) Technical Specifications Product Range Electrical Supply Power Consumption Operating Temperature Machine Cycle Times for splice sealing products used on typical range of automotive splices Total System Noise Dimensions Weight 220V-240V-50Hz 1.7 Amps (Max) 550°C [1022°F] (Max) (500°C [932°F] recommended) 6 to 20 seconds depending on wire size and the number or wires used