KILOVAC
CAP120 HIGH-VOLTAGE
CONTACTORS
COMPACT, HERMETICALLY SEALED FOR HARSH ENVIRONMENTS
AND RATED FOR 150 A, 400 TO 600 VDC
AEROSPACE, DEFENSE & MARINE /// KILOVAC CAP120 CONTACTORS
KILOVAC
CAP120 CONTACTORS
Single Pole Hermetically Sealed 150 Amp DC Contactors
Designed for harsh environments and loads, the new Kilovac CAP120
contactor from TE Connectivity (TE) offers exceptional performance
for a device this small and light. A reduced-size version of our popular
MAP and CAP series contactors, the CAP120 contactor’s small size
and light weight opens up new application possibilities for a 150 A/600
Vdc device.
High break levels—1000 A at 400 Vdc and 600 A at 600 Vdc—help
increase system flexibility and reliability.
CAP120 contactors provide reliable and long-lasting performance
in military ground, military and commercial aerospace, and
marine applications.
HERMETICALLY SEALED
PRODUCT DIMENSIONS (inches)
•S
uitable for application in harsh
and explosive environments
1.82
•N
o contact oxidation over periods
of non-use
0.70
SPACE AND WEIGHT SAVINGS
•S
ize reduced version of MAP/CAP
100 Series contactors
MOUNTING HARWARE
(NOT SUPPLIED)
M4 BOLT, LOCKWASHER, AND NUT
A2
A1
LOAD TERMINALS
(NOT SUPPLIED)
M5 BOLT, LOCKWASHER, AND NUT
VERSATILE
• Bidirectional switching
• Main contacts not polarity sensitive
• Panel mount
COIL WIRES
22 AWG (M22759/11)
15 INCH LENGTH
• Not
position sensitive: mounts in
any orientation
EFFICIENT
• Integrated dual-coil electronic
“cut-throat” economizer
with suppression
APPLICATIONS
• Energy storage systems
• Power distribution
1.78
1.50
0.32
• High-current battery systems
2.12
• Lithium ion battery systems
• Solar power
Coil Voltage
Description
Part No.
28 Vdc
CAP120ASANG
2-1618403-6
12 Vdc
CAP120AVANG
2-1618411-9
TE Components . . . TE Technology . . . TE Know-how . . .
AMP | Agastat | CII | Hartman | Kilovac | Microdot | Nanonics | Polamco | Raychem | Rochester | DEUTSCH
SEACON Phoenix | L.L. Rowe | Phoenix Optix | AFP | SEACON
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AEROSPACE, DEFENSE & MARINE /// KILOVAC CAP120 CONTACTORS
PAGE 2
Kilovac CAP120 Contactors
Specifications
MECHANICAL/ENVIRONMENTAL
Schematic
• Shock: 11ms 1/2 sine (operating): 20 g peak
• Sine Vibration: 25 g peak: 55 to 2000 Hz
• Random Vibration: 13.3 grms:
A1
A2
Hz
15
100
450
900
2000
g2/Hz
0.002
0.002
0.12
0.12
0.083
RED +
BLK _
• Operating Temperature Range: -40°C to +85°C
• Weight: 0.14 kg
• Sealing: Hermetic
Coil Wire:
22 AWG
M22759/11
Coil
+
Integrated
Economizer
with Suppression
ELECTRICAL DATA
•
•
•
•
•
•
•
•
•
•
•
Contact Arrangement: SPST-NO (form X)
Voltage Rating: 600 Vdc
Current Rating: 150 A continuous
Contact Resistance: 0.6 mΩ
Contact Voltage Drop @ 150 A: 80 mV max.
Hot-Switching Performance, Resistive Load @ 600 Vdc:
100 A Make/Break: 1000 cycles
600 A Break: 5 cycles
600 A Make: 25 cycles
Hot-Switching Performance, Resistive Load @ 400 Vdc:
150 A Make/Break: 3250 cycles
1000 A Break Only: 5 cycles
Maximum Pulse Through Closed Contacts: 1250 A
Dielectric Withstanding Voltage over Life:
Terminal to Terminal: 1 mA max. @2800 Vrms
Terminals to Coil: 1 mA max. @1500 Vrms
Insulation Resistance over Life:
Terminal to Terminal: 100 MΩ @ 500 Vdc new
Terminals to Coil: 50 MΩ min. @ 500 Vdc end of life
Mechanical Life: 100,000 cycles min.
COIL DATA (@ 20°C unless noted)
28 Vdc
Contactors
12 Vdc
Contactors
Coil Voltage, nom.:
28 Vdc
12 Vdc
Pick Up Voltage, max. over
temperature range:
16 Vdc
8.5 Vdc
Hold Voltage, min:
12 Vdc
7 Vdc
Dropout Voltage:
6 Vdc min.
7 Vdc max.
Pickup Coil Resistance:
6.5 Ω
2.5 Ω
Hold Coil Resistance:
200 Ω
51 Ω
Coil Inrush Current @ 28 Vdc nom.:
4.5 A
4.5 A
Hold Current @28 Vdc
0.15 A
0.25 A
Coil Inrush Time, max.:
100 ms
100 ms
Operate Time:
8 ms
15 ms
Operate Bounce:
3 ms
5 ms
Release Time:
5 ms
5 ms
42 V
42 V
Operate Times:
Coil Suppression (max.)
AEROSPACE, DEFENSE & MARINE /// KILOVAC CAP120 CONTACTORS
PAGE 3
LET’S CONNECT
We make it easy to connect with our experts and are ready to
provide all the support you need. Just call your local support number or visit
www.te.com/industrial to chat with a Product Information Specialist.
Technical Support
te.com/support-center
North America
+1 800 522 6752
Asia Pacific
+86 400 820 6015
North America (Toll)
+1 717 986 7777
Japan
044 844 8180
EMEA/South Africa
+800 0440 5100
Australia
+61 2 9554 2695
EMEA (Toll)
+31 73 624 6999
New Zealand
+64 (0) 9 634 4580
India (Toll-Free)
+800 440 5100
te.com/cap120
Kilovac, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd.
family of companies. Other products, logos, and company names mentioned herein may be trademarks of their
respective owners.
While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein
constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee
that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right
to make any adjustments to the information contained herein at any time without notice. All implied warranties
regarding the information contained herein, including, but not limited to, any implied warranties of merchantability
or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only
and are subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
© 2016 TE Connectivity Ltd. family of companies All Rights Reserved.
1-1773889-4 08/16
AEROSPACE, DEFENSE & MARINE /// KILOVAC CAP120 CONTACTORS
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