CIRP03T40A60SV0N

CIRP SERIES (MIL-C-5015 STYLE) Modular Bayonet Lock Connector RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR CIRP MODULAR BAYONET LOCK CONNECTOR The CIR (Connector for Industrial Range) series is derived from the American Mil-C-5015 & VG95234 specifications and is approved to the French rail specification NF F 61 030. The connectors are intermateable and interchangeable with corresponding types, but feature a low fire hazard thermoplastic insulator which is removeable for repositioning at an alternative orientation. Contacts are retained in the insulator by means of a unique beryllium copper spring clip. Connector sealing features a stepped wire seal grommet which removes the need to populate unused cavities with filler plugs. Crimp tooling is industry standard and contacts are inserted and removed using simple hand tools. Benefits include: • • • • • • • • • • • • • • CIRP connectors qualified to NF F 61 030 norm. Approved for use on railway equipment by SNCF, RATP, Alstom Transport, Bombardier and LUL. Compatible with existing MS 5015 reverse bayonnet types. Low fire hazard/low halogen insulator material tested to French NF F 16-101 norm and BS 6853. Cadmium free surface plating. Black Zinc Cobalt – Not RoHS Compliant; Silver Zinc Cobalt – RoHS Compliant. Removable insulator. Positive location of insulator shell. Pin insulators feature with or without bonded resilient rubber face seal. Rear individual wire seal grommet with webbed holes. Mated connector assemblies sealed to IP67. Part populated insulators achieve sealing without the fitting of grommet fillers. Contacts retained by high performance metal spring clip. Comprehensive range of screened/unscreened, sealed/unsealed backshells & accessories. 3D Models available to download from our website. Tested to and meets the specifications of the Fire Barrier Testing: EN1363. BS476 RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR CONTENTS Technical Information ....................................................................................................................................................................... 3-4 Part Number Explanation ....................................................................................................................................................................5 Basic Assembly ........................................................................................................................................................................................6 Shell Assemblies ......................................................................................................................................................................................7 Insulators ....................................................................................................................................................................................................8 Individual Wire Seal Grommet ...........................................................................................................................................................9 Crimp Contacts ................................................................................................................................................................................. 10-11 Insert Arrangements ............................................................................................................................................................................ 12 Insert Arrangement Selector ............................................................................................................................................................ 13 Insulator Orientations ......................................................................................................................................................................... 14 Additional Alignment/Polarising Device ..................................................................................................................................... 15 Rear Panel Mounted Receptacal ..................................................................................................................................................... 16 Front Panel Mounted Receptacal ................................................................................................................................................... 17 Plug Connector (style ‘T’ less accessories) ................................................................................................................................. 18 Single Hole Mounting .......................................................................................................................................................................... 19 Plug Connector with Protective Rubber Ring (style ‘T’ less accessories) .....................................................................20 Locking Backnut for Grommet Sealing only – LBN ................................................................................................................. 21 Straight Conduit Heatshrink Screen Adaptor – SCHSA (locking) .................................................................................... 22 90˚ Elbow Conduit Heatshrink Screen Adaptor – ECHSA (locking) ............................................................................... 23 Shell Heatshrink Extender – SHE (PG/METRIC inner thread – imperial outer thread) (locking) .......................... 24 Step-Up Adapters – SUA (PG/METRIC inner thread – Imperial outer thread) (locking) ......................................... 25 Step-Down Adapters – SDA (PG/METRIC inner thread – Imperial outer thread) ...................................................... 26 Cable Gland Adapters (fitting on SCHSA & ECHSA accessory with PG/METRIC thread) ...................................... 27 Shell Extender with Screening – SPTAS (non locking) ......................................................................................................... 28 Adapters – CRA (2 piece adaptor to terminate cable screen braid to connector with conduit outer) ............. 29 Waterproof Clamp for Jacketed Cable – CIRMSP3057C ......................................................................................................30 Cable Clamp – CIRMSP3057A ......................................................................................................................................................... 31 Telescopic Bushing – SBMSH554 (use with CIRMSP3057A clamp) ................................................................................. 32 Panel Gasket, Non-Conductive/Conductive Front & Rear Mounted Connectors – RPG/S & FPG/S ................... 33 Connector Fixing Nut Plates ...........................................................................................................................................................34 Receptacle Mounting Detail ............................................................................................................................................................ 35 Metal Protective Caps ........................................................................................................................................................................ 36 RFI Braid Sock, Bandit Strap & Knitmesh Braid ....................................................................................................................... 37 Tooling for crimp contacts ............................................................................................................................................................... 38 Notes ........................................................................................................................................................................................................ 39 Notes ........................................................................................................................................................................................................40 Notes .........................................................................................................................................................................................................41 Please note all images are for reference only. RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR TECHNICAL INFORMATION Materials Shell: Aluminium Alloy Insulator: Low fire hazard thermoplastic qualified to NFF 16101 and to meet BS 6853 Grommet & bushing: Low fire hazard rubber tested to NFF 16101 norm and to meet BS 6853 Contacts: Copper alloy Contact retaining clip: Beryllium copper Accessory hardware: Aluminium alloy Standard Plating Finishes Aluminium parts: Black chromate over zinc cobalt and silver passivate RoHS compliant Contacts: Gold over silver (#16 gold only) * Consult TE for alternative finishes Environmental Ratings Operating temperature range: -55˚C to +125˚C Shock severity: 75g Vibration: 5-500Hz long endurance. 30 hours at 10g Acceleration: 50g Mechanical Features Coupling: 3 pin reverse bayonet. 120˚coupling nut rotation Number of contacts: 7 to 60 Contact termination: Crimp & PCB Minimum retention force of the contact in the insulator: Beryllium copper spring clip 70N for contacts #16 (1.6 mm) 90N for contacts #12 (2.4 mm) 110N for contacts #8 (3.6 mm) Sealing: IP67 rated when connectors are mated and used with appropriate sealed backshell Matings: 2000 minimun mating and unmating Max Coupling Torque: 8NM CIRP03 receptacle connectors feature stainless steel pins at critical wear points of the cam tracks. This feature is incorporated to protect against excessive wear inflicted by continuous mating/de-mating and heavy vibration. PAGE 5 TECHNICAL INFORMATION Contact Size AWG *Maximum Current @ 20˚C * Rated Current @ 85˚C 16 22A 13A 10A 12 41A 23A 20A 8 73A 46A 42A * Single contact in isolation ** Grouped contacts Contact Arrangement Service Rating Service Rating Sea Level A D 700 V 1,250 V Voltage Proof AC RMS 2,000 V 2,800 V Minimum Flashover AC RMS 2,800 V 3,600 V Working voltage DC or AC Peak Contact Current De-rating 100 Operating Current - Amp 90 80 70 60 Size 16 Size 12 Size 8 50 40 30 20 10 0 20 30 40 50 60 70 80 Temperature ºC 90 100 110 120 RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR ** De-rated Current @ 85˚C PART NUMBER EXPLANATION CIRP 03 Series Prefix LBN 22 Accessory Type Shell Style 14 GPS Contact Arrangement Shell Size P FS Contact Type P=Pin S=Socket Grommet Type **** ** Modification Code Face Seal Insulator Orientation Contact Supply Series Prefix: CIRP Shell Style: 00 4 Hole Square flange receptacle, front panel mounted. 03 4 Hole Square flange receptacle, rear panel mounted. Accessory Type: SE06 Plug with RFI grounding 09 Single hole mounted receptacle PSE06T Plug with RFI grounding and rubber covered coupling nut A No rear threads and no accommodation for accessories Shell styles 00 & 03 T Rear threads for accessory accommodation LBN Locking Back Nut SCHSA Straight Conduit Heatshrink Adaptor ECHSA 90°Conduit Heatshrink Adaptor SHE# Shell Extender M – Metric thread P – PG thread SUA# Step up adapter M – Metric thread P – PG thread SDA# Step down adapter M – Metric thread P – PG thread Shell Size: 18 – 40 Contact Arrangement: See page 12 Grommet Type: Contact Type: * As there is a choice of Wire Seal Grommet to suit varying cable diameters, this component may be omitted from the part number and ordered as a separate item if required. P = Pin S = Socket Face Seal: Pin insulator only. When face seal is required, add ‘FS’ to part number. Modification Code: Issued for connector with non-standard feature. Consult TE for detail. Contact Supply: Leave blank for connectors supplied with silver contacts Add ‘P3’ for gold contacts. Add ‘V0’ for connectors supplied without contacts. Insulator Orientation: Leave blank for connectors supplied in sub-assembly form. Add applicable orientation letter (see page 14) if connectors are to be supplied factory assembled. PAGE 7 BASIC ASSEMBLY Rear Panel Mounted Connector Basic Assembly Accessory (LBN shown) Individual Wire Seal Grommet Crimp Contact with Metal Retention Clip Insulator Retaining Ring Removable Plastic Insulator Pin Face Seal Fixed Shell Assembly Plug Connector Basic Assembly Accessory (SCHSA shown) Individual Wire Seal Grommet Contact with Metal Retention Clip Insulator Retaining Ring Removable Plastic Insulator Free Shell Assembly RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR SHELL ASSEMBLIES Front or Rear Mounting Fixed Receptacle Shell Size Part Number Rear Mount Part Number Front Mount 18 CIRP18XR CIRP18XF 20 CIRP20XR CIRP20XF 22 CIRP22XR CIRP22XF 24 CIRP24XR CIRP24XF 28 CIRP28XR CIRP28XF 32 CIRP32XR CIRP32XF 36 CIRP36XR CIRP36XF 40 CIRP40XR CIRP40XF Free Plug Assembly with EMI/RFI Grounding Shell Size Part Number 18 CIRPSE18FS 20 CIRPSE20FS 22 CIRPSE22FS 24 CIRPSE24FS 28 CIRPSE28FS 32 CIRPSE32FS 36 CIRPSE36FS 40 CIRPSE40FS Note: Both the fixed and free shell assembly is supplied with an insulator retaining circlip. PAGE 9 INSULATORS Pin Insulator with Face Seal Delete ‘FS’ if seal is not required Shell Size Contact Arrangement Part Number 18 18-19 CIRP18-19PFS 20 20-15 CIRP20-15PFS 22 22-14 CIRP22-14PFS 24 24-10 CIRP24-10PFS 28 28-21 CIRP28-21PFS 32 32-A13 CIRP32-A13PFS 36 36-A22 CIRP36-A22PFS 40 40-A35 CIRP40-A35PFS 40 40-A60 CIRP40-A60PFS Shell Size Contact Arrangement Part Number 18 18-19 CIRP18-19S 20 20-15 CIRP20-15S 22 22-14 CIRP22-14S 24 24-10 CIRP24-10S 28 28-21 CIRP28-21S 32 32-A13 CIRP32-A13S Socket Insulator 36 36-A22 CIRP36-A22S 40 40-A35 CIRP40-A35S 40 40-A60 CIRP40-A60S Insulator Retaining Ring Shell Size RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR Part Number 18 CIRP18IC 20 CIRP20IC 22 CIRP22IC 24 CIRP24IC 28 CIRP28IC 32 CIRP32IC 36 CIRP36IC 40 CIRP40IC INDIVIDUAL WIRE SEAL GROMMET Individual Wire Seal Grommets – Size 16 Contacts Grommet Type Pin, Small Bore Contact Arrangement Wire Insulation Min O/D mm Wire Insulation Max O/D mm 18-19 CIRP18-19GPS 22-14 CIRP22-14GPS 28-21 0.8 2.30 40-A60 Socket, Small Bore Pin, Large Bore CIRP28-21GPS CIRP40-A60GPS 18-19 CIRP18-19GSS 22-14 CIRP22-14GSS 28-21 0.8 2.30 CIRP28-21GSS 40-A60 CIRP40-A60GSS 18-19 CIRP18-19GPL 22-14 29-21 1.5 3.30 40-A60 Socket, Large Bore Part Number CIRP22-14GPL CIRP28-21GPL CIRP40-A60GPL 18-19 CIRP18-19GSL 22-14 CIRP22-14GSL 28-21 1.5 3.30 40-A60 CIRP28-21GSL CIRP40-A60GSL Individual Wire Seal Grommets – Size 12 Contacts Grommet Type Contact Arrangement Wire Insulation Min O/D mm Wire Insulation Max O/D mm 20-15 Pin, Small Bore 32-A13 36-A22 CIRP20-15GPS 0.8 2.30 40-A35 Socket, Small Bore Pin, Large Bore CIRP32-A13GPS CIRP36-A22GPS CIRP40-A35GPS 20-15 CIRP20-15GSS 32-A13 CIRP32-A13GSS 36-A22 0.8 2.30 CIRP36-A22GSS 40-A35 CIRP40-A35GSS 20-15 CIRP20-15GPL 32-A13 36-A22 2.35 5.20 40-A35 Socket, Large Bore Part Number CIRP32-A13GPL CIRP36-A22GPL CIRP40-A35GPL 20-15 CIRP20-15GSL 32-A13 CIRP32-A13GSL 36-A22 2.35 5.20 40-A35 CIRP36-A22GSL CIRP40-A35GSL Individual Wire Seal Grommets – Size 8 Contacts Grommet Type Contact Arrangement Pin, Small Bore Socket, Small Bore Pin, Large Bore Socket, Large Bore Wire Insulation Min O/D mm Wire Insulation Max O/D mm 1.86 4.90 24-10 3.00 7.20 Part Number CIRP24-10GPS CIRP24-10GSS CIRP24-10GPL CIRP24-10GSL PAGE 11 CRIMP CONTACTS ØC ØB ØA L Pin Contact Size AWG Part Number A B C Conductor CSA mm2 L CIRP**/**KPKP3 16/22 16/22 0.90 2.30 0.25/0.34 16/20 16/20 1.10 2.65 0.50/0.60 16/18 16/18 1.25 2.30 0.75/0.93 16 16 1.75 2.75 0.93/1.50 16/14 1.80 2.90 1.68 16/14 3.20 31.75 CIRP**/**KPK 12/20 12/20 1.10 2.65 0.50/0.60 12/18 12/18 1.25 2.30 0.75/0.93 12/16 12/16 1.75 2.75 0.93/1.50 12/14 12/14 1.80 2.90 1.68 12 12 2.50 3.80 2.50/3.00 12/10 12/10 3.00 4.00 5.53 12/(40) 12/40 2.70 4.00 4.00 2.75 0.93/1.50 4.00 4.80 37.50 CIRBP**/**KPKP80 8/16 8/16 1.75 8/(40) 8/40 2.90 5.20 8/12 8/12 2.50 3.80 2.50 8 8 4.55 6.80 9.00 7.80 (100) 100 4.40 7.00 10.00 (100/60) 100/60 3.40 5.50 6.00 40.70 ( ) = metric Note: Size 16 contacts – gold plating only. Size 12, 8 & 100, silver or gold plating. For gold, add ‘P3’ to part number. RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR CRIMP CONTACTS ØC ØA ØB L Socket Contact Size AWG Part Number A B C Conductor CSA mm2 L CIRP**/**KLKP3 16/22 16/22 0.90 2.30 0.25/0.34 16/20 16/20 1.10 2.65 0.50/0.60 16/18 16/18 1.25 2.30 0.75/0.93 16 16 1.75 2.75 0.93/1.50 16/14 1.80 2.90 1.68 16/14 3.20 36.50 CIRP**/**KLK 12/20 12/20 1.10 2.65 0.50/0.60 12/18 12/18 1.25 2.30 0.75/0.93 0.93/1.50 12/16 12/16 12/14 12/14 1.75 2.75 1.80 2.90 12 1.68 12 2.50 3.80 2.50/3.00 12/10 12/10 3.00 4.00 5.53 12/(40) 12/40 2.70 4.00 4.00 4.80 37.50 CIRBP**/**KSKP80 8/16 8/16 1.75 2.75 0.93/1.50 8/(40) 8/40 2.90 5.20 4.00 8/12 8/12 2.50 3.80 2.50 8 8 4.55 6.80 9.00 7.80 (100) 100 4.40 7.00 10.00 (100/60) 100/60 3.40 5.50 6.00 40.70 ( ) = metric Note: Size 16 contacts – gold plating only. Size 12, 8 & 100, silver or gold plating. For gold, add ‘P3’ to part number. PAGE 13 INSERT ARRANGEMENTS 7 Contacts Size 16 Size 12 Contact Size 8 Contact 20-15 Service A 7 Contacts, Size #12 (25) 24-10 Service A 7 Contacts, Size #8 (100) 10 Contacts 13 Contacts 19 Contacts 22 Contacts 18-19 Service A 10 Contacts, Size #16 (15) 32-A13 Service D 13 Contacts, Size #12 (25) 22-14 Service A 19 Contacts, Size #16 (15) 36-A22 Service D 22 Contacts, Size #12 (25) 35 Contacts 37 Contacts 60 Contacts 40-A35 Service D 35 Contacts, Size #12 (25) 28-21 Service A 37 Contacts, Size #16 (15) 40-A60 Service A 60 Contacts, Size #16 (15) Note: Views from front face of pin insert RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR INSERT ARRANGEMENT SELECTOR Contact Size AWG & Current Rating (Derated) Amps at 85˚C Shell Size Contact Arrangement No. of Contacts 16 12 8 18 19 10 10x10A - - NXY 20 15 7 - 7x20A - NWZ 22 14 19 19x10A - - NWXYZ 24 10 7 - - 7x42A NWZ 28 21 37 37x10A - - 32 A13 13 - 13x20A - 36 A22 22 - 22x20A - 40 A35 35 - 35x20A - 40 A60 60 60x10A - - Shell Orientation NWXYZ Service Rating A D A Notes: .............................................................................................................................................................................................................................. .............................................................................................................................................................................................................................. .............................................................................................................................................................................................................................. .............................................................................................................................................................................................................................. 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PAGE 15 INSULATOR ORIENTATIONS Position of Orientation Identifier on Insulator Moulding Position of orientation identifier on insulator moulding View of Mating Face of Pin Inserts W Z Y B B C A C A C X A N A C A C B B B Contact Arrangement Angular Displacement of Inserts N YELLOW 18-19 W BLUE X GREEN Y PURPLE Z WHITE - 120 240 - - - 110 250 - - 20-15 22-14 80 24-10 28-21 0 280 110 250 32-A13 65 130 230 295 36-A22 80 110 250 280 40-A35 70 130 230 290 40-A60 80 110 250 280 RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR ADDITIONAL ALIGNMENT / POLARISING DEVICE Contact Arrangement Insulator Orientation Alignment / Polarising Pin Position 18-19 Any one hole 20-15 Any one hole apart from G 22-14 Holes K & R 24-10 Any one hole apart from G 28-21 ALL Holes E & e 32-A13 Hole 10 36-A22 Holes 14 & 17 40-A35 40-A60 Holes 1 & 24 N Holes 3 & 51 W, X, Y & Z Holes 26 & 59 How to Order: CIRP ** FAP ** Contact Note: Consult TE for all other positions. PAGE 17 REAR PANEL MOUNTED RECEPTACLE CIRP03T P Max Panel Thickness 4 Through Holes ø D1 øF Thread øG C Om B C E H Shell Size ØF Thread Class 2A B Max C Max Ød1 +0,2-0 Threaded Holes E Max ØG H (MOD CODE M6) 18 1" x 20 UNEF 35.30 20 1 1/8" x 18 UNEF 38.30 22 1 1/4" x 18 UNEF 24 1 3/8" x 18 UNEF 44.80 28 1 5/8" x 18 UNEF 51.10 32.50 32 1 7/8" x 16 UN 57.30 35.80 36 2 1/16" x 16 UNS 40 2 5/16" x 16 UN P see note Om Min Overlap Mated 18.30 15.85 3.20 M3 20.50 23.45 41.30 24.60 M4 3.70 27.00 4.20 46.25 3.30 15.75 24.45 M5 63.80 4.30 70.20 Note: Maximum panel thickness when using cap head screws. When using countersunk screws, maximum panel thickness = 7.5mm. See page 35 for panel mounting details RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR 42.50 48.50 FRONT PANEL MOUNTED RECEPTACLE CIRP00T P Max Panel Thickness 4 Through Holes ø D1 øF Thread øG C Om B C E H Shell Size ØF Thread Class 2A B Max C Max Ød1 +0,2-0 Threaded Holes E Max ØG H (MOD CODE M6) 18 1" x 20 UNEF 35.30 20 1 1/8" x 18 UNEF 38.30 22 1 1/4" x 18 UNEF 24 1 3/8" x 18 UNEF 44.80 28 1 5/8" x 18 UNEF 51.10 32.50 32 1 7/8" x 16 UN 57.30 35.80 36 2 1/16" x 16 UNS 40 2 5/16" x 16 UN P see note Om Min Overlap Mated 18.30 15.85 3.20 M3 20.50 23.60 41.30 24.60 M4 3.70 27.00 4.20 46.25 3.30 15.75 25.20 M5 63.80 4.30 70.20 42.50 48.50 Note: Maximum panel thickness when using cap head screws. When using countersunk screws, maximum panel thickness = 7.5mm. See page 35 for panel mounting details PAGE 19 PLUG CONNECTOR (STYLE ‘T’ LESS ACCESSORIES) CIRPSE06T**** H Øm øF Thread øC øG E Shell Size C Max 18 20 E Max ØF Thread Class 2A ØG 37.30 1" x 20 UNEF 18.30 40.70 1 1/8" x 18 UNEF 20.50 H Om Min Overlap Mated 15.85 24.00 22 44.20 1 1/4" x 18 UNEF 24.60 24 47.70 1 3/8" x 18 UNEF 27.00 28 54.50 1 5/8" x 18 UNEF 32.50 32 61.40 1 7/8" x 16 UN 35.80 36 68.00 40 74.00 27.00 Note: All plug connectors are EMI/RFI versions. RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR 2 1/16" x 16 UNS 42.50 2 5/16" x 16 UN 48.50 46.25 15.75 SINGLE HOLE MOUNTING CIRP09T D A C B G E D F Thread G Om P - Panel Thickness Shell Size A Max D Max E ØF Thread Class 2A ØG 18 47.85 39.70 1" x 20 UNEF 16.80 20 51.05 44.00 1 1/8" x 18 UNEF 18.00 22 54.45 46.00 1 1/4" x 18 UNEF 20.20 24 57.45 50.80 1 3/8" x 18 UNEF 20.20 28 63.75 55.00 1 5/8" x 18 UNEF 22.50 32 70.05 62.00 1 7/8" x 18 UNEF 24.70 36 76.45 71.00 2 1/16" x 18 UNS 26.90 40 83.75 75.00 2 5/16" x 18 UN 29.60 49.55 52.15 B 33.70 35.20 C 4.80 5.60 Max Om Min Overlap Mated 9.00 15.85 P Min 9.10 2.40 8.50 15.75 8.30 PAGE 21 PLUG CONNECTOR WITH PROTECTIVE RUBBER RING (STYLE ‘T’ LESS ACCESSORIES) CIRPPSE06T**** ØB Om ØF Thread ØC E H Shell Size B Max C Max E Max 18 49.00 43.50 1" x 20 UNEF 20 51.50 46.00 1 1/8" x 18 UNEF 22 56.00 50.50 1 1/4" x 18 UNEF 24 60.00 54.00 1 3/8" x 18 UNEF 28 67.00 61.00 1 5/8" x 18 UNEF 32 76.00 67.60 1 7/8" x 16 UN 36 82.30 74.30 2 1/16" x 16 UNS 40 88.00 80.00 2 5/16" x 16 UN 27.10 Note: All plug connectors are EMI/RFI versions. RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR ØF Thread Class 2A H Max Om Min Overlap Mated 17.85 46.82 17.75 LOCKING BACKNUT FOR GROMMET SEALING ONLY – LBN N Shell Size ØF Thread Class 2A 18 1" x 20 UNEF 20 1 1/8" x 18 UNEF 22 1 1/4" x 18 UNEF 24 1 3/8" x 18 UNEF ØS1 ØS2 ØF Thread ØT Øa G G Max N Max ØS1 Max ØS2 Max ØT Max 25.50 16.70 31.00 30.20 19.80 25.65 Oa Min Overlap Accessory 35.00 38.00 8.70 25.40 41.00 27.00 48.00 44.50 32.50 54.00 36.60 7.00 28 1 5/8" x 18 UNEF 32 1 7/8" x 16 UN 36 2 1/16" x 16 UNS 50.90 35.70 61.00 40 2 5/16" x 16 UN 57.20 45.00 67.00 24.65 How to Order: CIRBP ** LBN ** Shell Size PAGE 23 STRAIGHT CONDUIT HEATSHRINK SCREEN ADAPTER – SCHSA (LOCKING) ØF1 ØS ØF Thread ØT Øa G N Shell Size ØF Thread Class 2B ØF1 Thread Class 2A 18 1" x 20 UNEF 1" x 20 UNEF 20 1 1/8" x 18 UNEF 22 1 1/4" x 18 UNEF 24 1 3/8" x 18 UNEF 28 1 5/8" x 18 UNEF 32 1 7/8" x 16 UN 1 3/4" x 18 UNS 36 2 1/16" x 16 UNS 2" x 18 UNS 40 2 5/16" x 16 UN 2 1/4" x 16 UN 1 3/16" x 18 UNEF G Max 12.40 1 7/16" x 18 UNEF How to Order: CIRBP ** SCHSA ** Shell Size RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR N Max ØS Min ØT Max 36.06 16.70 31.00 19.80 35.00 21.34 38.00 25.40 41.00 38.56 30.13 48.00 38.26 36.73 54.00 39.26 41.00 61.00 38.30 48.10 67.00 38.60 Oa Min Overlap Accessory 7.00 12.10 90° ELBOW CONDUIT HEATSHRINK SCREEN ADAPTER – ECHSA (LOCKING) B ØT C ØF Thread Oa Ø1 Shell Size ØF Thread Class 2B Ø1 Original Thread Class 2B B Max 18 1" x 20 UNEF 1" x 20 UNEF 31.10 20 1 1/8" x 18 UNEF 22 1 1/4" x 18 UNEF 24 1 3/8" x 18 UNEF 33.00 C Max ØT Max Oa Min Overlap Accessory 31.00 35.00 35.00 1 3/16" x 18 UNEF 33.10 38.00 37.90 1 7/16" x 18 UNEF 41.00 40.00 7.00 28 1 5/8" x 18 UNEF 32 1 7/8" x 16 UN 1 3/4" x 18 UNS 43.10 45.00 54.00 36 2 1/16" x 16 UNS 2" x 18 UNS 45.90 50.00 61.00 40 2 5/16" x 16 UN 2 1/4" x 16 UN 49.00 54.60 67.00 37.10 48.00 How to Order: CIRBP ** ECHSA ** Shell Size Note: ECHSA can be locked in multiple angles / positions. PAGE 25 SHELL HEATSHRINK EXTENDER – SHE (PG / METRIC INNER THREAD – IMPERIAL OUTER THREAD) (LOCKING) ØA B E Thread G Thread ØD F Thread Oa 15.00 Shell Size F Thread Class 2B E Thread Class 2A G Thread PG/METRIC ØA Max 18 1" x 20 UNEF 1" x 20 UNEF PG 13.5 M20x1.5 31.00 20 1 1/8" x 18 UNEF 22 1 1/4" x 18 UNEF 1 3/16" x 18 UNEF PG 16 M25x1.5 24 1 3/8" x 18 UNEF 28 1 5/8" x 18 UNEF 1 7/16" x 18 UNEF PG 21 M32x1.5 32 1 7/8" x 16 UN 1 3/4" x 18 UNS 36 2 1/16" x 16 UNS 2" x 18 UNS 40 2 5/16" x 16 UN 2 1/4" x 16 UN How to Order: CIRBP ** ** SHE # ** Shell Size & Planform # M = Metric, P = PG RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR PG 29 M40x1.5 PG 36 M50x1.5 B Overlap Oa Min 35.00 58.8 38.00 41.00 7.00 48.00 54.00 65.8 61.00 67.00 STEP-UP ADAPTERS – SUA (PG / METRIC INNER THREAD – IMPERIAL OUTER THREAD) (LOCKING) ØA B E Thread ØD F Thread G Thread 12.00 Oa 15.00 Shell Size F Thread Class 2B E Thread Class 2A G Thread PG/METRIC ØA Max 18 1" x 20 UNEF 1 3/16" x 18 UNEF PG 16 M25x1.5 31.00 20 1 1/8" x 18 UNEF 22 1 1/4" x 18 UNEF 1 7/16" x 18 UNEF PG 21 M32x1.5 24 1 3/8" x 18 UNEF 28 1 5/8" x 18 UNEF 32 1 7­/8" x 16 UN 1 3/4" x 18 UNS PG 29 M40x1.5 B ØD Bore Overlap Oa Min 16.7 35.00 58.8 19.8 38.00 41.00 25.4 48.00 27.0 7.0 54.00 32.5 65.8 36 2 1/16" x 16 UNS 2" x 18 UNS PG 36 M50x1.5 61.00 35.7 40 2 5/16" x 16 UN 2 1/4" x 16 UN PG 42 M50x1.5 67.00 45.0 How to Order: CIRBP ** ** SUA # ** Shell Size & Planform # M = Metric, P = PG PAGE 27 STEP-DOWN ADAPTERS – SDA (PG / METRIC INNER THREAD – IMPERIAL OUTER THREAD) (LOCKING) ØA B Oa E Thread ØD G Thread F Thread 12.00 15.00 Shell Size F Thread Class 2B E Thread Class 2A G Thread PG/METRIC ØA Max 18 1" x 20 UNEF /8" x 18 UNEF PG 11 M18x1.5 31.00 20 1 1/8" x 18 UNEF 1" x 20 UNEF PG 13.5 M20x1.5 22 1 1/4" x 18 UNEF 24 1 3/8" x 18 UNEF 1 3/16" x 18 UNEF PG 16 M25x1.5 28 1 5/8" x 18 UNEF 32 1 7/8" x 16 UN 1 7/16" x 18 UNEF PG 21 M32x1.5 36 2 1/16" x 16 UNS 1 3/4" x 18 UNEF 40 2 5/16" x 16 UN 1" x 18 UNS 7 How to Order: CIRBP** ** SDA# ** Shell Size & Planform # M = Metric, P = PG RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR PG 29 M40x1.5 B 35.00 58.8 38.00 41.00 48.00 54.00 65.8 61.00 67.00 Overlap Oa Min CABLE GLAND ADAPTERS (FI TTING ON SCHSA & ECHSA ACCESSORY WITH PG / METRIC THREAD) Part Number Key THREAD D THREAD C ‘O’ RING SEAL CIRB ## #GA # M32 P/N Prefix Accessory Size Thread Designation ØA B Finish Code Thread ‘D’ PGA – Imperial MGA – Metric (see table) P/N Example to fit shell size 20 with a rear metric thread size M25 TEB 20 MGA DM32 Shell Size Part Number ØA B Thread C 18 CIRB-18-#GA-#M32 34.00 40.00 1" x 20 UNEF 20-22 CIRB-20-#GA-#M32 37.00 35.00 20-22 CIRB-20-#GA-#M32 24-28 CIRB-24-#GA-#M32 24-28 CIRB-24-#GA-#M32 24-28 CIRB-24-#GA-#M32 1 3/16" x 18 UNEF 43.00 40.00 1 7/16" x 18 UNEF 46.00 54.00 32 CIRB-32-#GA-#M32 36 CIRB-36-#GA-#M32 57.20 40 CIRB-40-#GA-#M32 65.00 38.00 1 3/4" x 18 UNS 50.00 2" x 18 UNS 2 1/4" x 16 UN Thread Table (D) Imperial (PGA) Thread Size Metric (MGA) A PG7 A M12 B PG9 B M16 Thread Size C PG11 C M20 D PG13.5 D M25 E PG16 E M32 F PG21 F M40 G PG29 G M50 H PG36 H M63 J PG42 K PG48 PAGE 29 SHELL EXTENDER WITH SCREENING – SPTAS (NON LOCKING) B Max, 12.00 O Ring Seal ØC Max, F Thread Ø A F Thread Ø Om Min. G Thread Ø ØA Shell Size ØA B Max ØC Max ØF Thread Class 2B G Thread ØH Thread Class 2A 18 29.50 68.00 11.30 1 x 20 UNEF M25x1.5-6H 1 3/16" x 18 UNEF 20* - - - - - - 22 36.50 68.00 21.00 1 3/16" x 18 UNEF M32x1.5-6H 1 7/16" x 18 UNEF 24* - - - - - - 28 43.00 70.00 27.50 1 7/16" x 18 UNEF M40x1.5-6H 1 3/4" x 18 UN 32* - - - - - - 36* - - - - - - 40 64.00 70.00 39.00 2 1/4" x 16 UN M50x1.5-6H 2 1/4" x 16 UN How to Order: CIRBP** ** SPTAS # ** Shell Size & Planform # M = Metric, P = PG Note: * Please consult TE for these sizes RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR ADAPTERS – CRA (2 PIECE ADAPTOR TO TERMINATE CABLE SCREEN BRAID TO CONNECTOR WITH CONDUIT OUTER) ØF1 THREAD ØS ØF THREAD A ØM SECTION A-A A G ØT N Shell Size ØF Thread Class 2B ØF1 Thread Class 2A G Max N Max S Min T Max M Max 16S 7 1/8" x 20 UNEF 1" x 20 UNEF 10.00 27.60 9.74 25.50 13.10 18 1" x 20 UNEF 1 3/16" x 18 UNEF 12.90 29.10 16.26 1 3/16" x 18 UNEF 1 7/16" x 18 UNEF 18.23 35.45 21.51 20 22 24 28 1 7/16" x 18 UNEF 11.00 32 1 3/4" x 18 UNS 36 2" x 18 UNS 2" x 18 UNS 40 2 1/4" x 16 UN 2 1/4" x 16 UN 43.60 30.60 1 3/4" x 18 UNS 25.93 29.21 49.55 13.00 32.00 55.90 35.19 32.33 63.10 35.60 How to Order: CIRB ** CRA M32 ** Shell Size Note: T  his accessory can only be used in conjunction with style SCHSA or ECHSA adaptors. PAGE 31 WATERPROOF CLAMP FOR JACKETED CABLE – CIRMSP3057C D A SECTION A-A E ØC THREAD ‘A’ A Shell Size Part Number CIRMSP3057C**M32 ØA Thread Class 2A 16 / 16S 16 / 16S 18 18 20 20 ØC Min Max D Max E Max 7 1/8" x 20 UNEF 7.92 13.48 34.93 30.18 1" x 20 UNEF 9.53 15.87 1 3/16" x 18 UNEF 12.70 19.00 1 7/16" x 18 UNEF 15.09 23.80 39.67 44.45 46.02 57.15 36.50 22 22 24 24 28 28 32 32 1 3/4" x 18 UNS 23.83 31.75 36 36 2" x 18 UNS 24.61 35.00 2 1/4" x 16 UN 30.18 40 40 RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR 33.32 39.21 60.33 52.37 41.25 66.68 CABLE CLAMP – CIRMSP3057A ØB THREAD ‘A’ D ØC Shell Size Part Number CIRMSP3057A**M32 ØA Thread Class 2A B Max C Max D Max 16 / 16S 16 / 16S 7 1/8" x 20 UNEF 28.58 14.30 18 18 1" x 20 UNEF 30.96 15.88 20 20 35.71 19.05 22 22 1 3/16" x 18 UNEF 24 24 42.85 23.83 26.97 28 28 1 7/16" x 18 UNEF 32 32 1 3/4" x 18 UNS 52.37 31.75 28.58 36 36 2" x 18 UNS 57.15 34.93 30.15 40 40 2 1/4" x 16 UN 64.29 41.28 43.66 24.61 PAGE 33 TELESCOPIC BUSHING – CIRSBMSH554 (USE WITH CIRMSP3057A CLAMP) A D SECTION A-A C A B A Shell Size Part Number CIRSBMSH554** ØA B ØC ØD 16 / 16S 3 19.05 63.50 11.10 13.97 18 4 22.23 60.33 14.27 15.57 20 5 25.40 57.15 15.88 18.75 22 6 28.58 24 7 31.75 53.98 19.05 23.50 28 8 38.23 32 9 44.45 50.80 23.80 31.45 36 10 47.88 47.63 31.75 34.62 40 11 52.90 44.40 34.92 40.99 Note: Through bore reduction possible by telescoping bushings RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR PANEL GASKET, NON-CONDUCTIVE / CONDUCTIVE FRONT & REAR MOUNTED CONNECTORS – RPG/S & FPG/S CIRSB**FPG / FPGS 4 holes ØD ØB 4 holes ØD T ØB1 A T A CIRSB**RPG / RPGS Shell Size A Min ØB Nominal ØB1 Nominal 18 34.90 25.40 30.90 20 38.10 28.60 34.30 22 41.30 31.70 37.50 24 44.50 34.90 41.00 28 50.80 41.30 46.80 32 57.20 47.60 53.50 36 63.50 52.60 59.70 40 69.90 61.90 65.50 Ød Min T Nominal 3.43 4.12 1.00 4.78 5.10 How to Order: Part Numbers: Non-conductive Conductive Front Mounted CIRSB ** RPG CIRSB ** RPGS Rear Mounted CIRSB ** FPG CIRSB ** FPGS ** Shell Size Note: C  onductive gaskets have a conductivity of 5m Ohms, temp range of -50 to +200˚C. PAGE 35 CONNECTOR FIXING NUT PLATES CIRB**NP B B E ØC ØE A A D T Thread Typical on 4 Shell Size A B Max CØ Max D E Max 18 26.97 34.62 30.48 20.21 20 29.36 38.48 33.53 22.47 22 31.75 40.84 36.65 24 34.93 44.83 40.00 25.90 28 39.67 51.18 46.61 29.08 32 44.45 59.10 52.75 30.68 36 49.23 63.86 59.10 40 55.58 74.68 68.33 2.69/4.22 3.50/5.00 FØ Max 6.00 23.54 35.43 T Thread (Metric) M3x0.5 Part Number CIRB**NP 18 18 20 22 38.60 4-40 UNC 28 32 8.00 M4x0.7 Part Number CIRB**NPA 20 24 7.50 T Thread (Imperial) 36 40 22 24 28 8-32 UNC 32 36 40 GROMMET FILLER Damage to Grommet CIRB16KFP CIRB12KFPF80 CIRB8KFPF80 - Grommet Filler Plug To be used if grommet is pierced incorrectly RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR Sealed using Filler Plugs RECEPTACLE MOUNTING DETAIL Front Mounting Receptacle Rear Mounting Receptacle V V X Shell Size Ød3 3.40 22 24 28 Ød4 36 4.50 3.90 32 4.50 5.50 40 Hole centres ØJ X 4 holes Ød3 (see note 1) 18 20 X ØW1 X ØW K 48.85 35.23 33.58 52.05 38.43 36.68 39.88 55.45 41.56 58.45 44.78 43.18 65.25 51.13 49.37 71.55 57.48 55.78 77.95 63.83 62.18 85.25 70.18 68.38 4 holes Ød3 (see note 1) V ØW ØW1 X 38.30 26.00 31.18 27.00 29.40 41.70 30.00 34.58 45.20 33.00 37.78 31.80 48.70 36.00 41.28 34.90 55.50 42.00 47.08 39.70 62.40 48.50 53.78 44.50 69.00 55.00 59.98 49.20 75.00 59.10 66.40 55.50 Panel Mounting Details Note: W  hen fixed connectors are used with threaded mounting holes, refer to hole sizes in column Ød4. PAGE 37 METAL PROTECTIVE CAPS CIRBE**XPCA M32 (with nylon cord) CIRBE**XPCAK M32 (with sash chain) CIRB**EPCA M32 (with nylon cord) CIRB**EPCAK M32 (with sash chain) Shell Size B Max C Max D Max 18 36.50 38.70 30.80 20 39.90 42.10 34.20 22 43.10 45.30 37.40 24 46.60 48.80 40.90 28 53.40 54.60 46.70 32 60.10 61.30 53.40 36 66.30 67.50 59.60 40 72.10 73.40 65.50 E1 Max E2 Max F1 Max F2 Max L (approx) d1 Min d2 +0.5, -0 +0.02, -0 Om Min Overlap Mated 15.85 24.00 4.30 27.30 29.80 33.90 150.0 4.85 15.75 27.00 RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR 5.50 RFI BRAID SOCK, BANDIT STRAP & KNITMESH BRAID RFI Braid Sock TE Connectors Part Number Diameter Length Max Shell Size 22 CIRBMBS035015 ø 20 mm 100 mm CIRBMBS050015 ø 25 mm 150 mm 22 CIRBMBS020010 ø 35 mm 150 mm 32 CIRBMBS025015 ø 50 mm 150 mm 36 & 40 TE Connectors Part Number Length Width Max Shell Size CIRB600052 520 mm 6.1 mm 32 CIRB600090 900 mm 6.1 mm 36 & 40 CIRB608109 362 mm 4 mm 22 CIRB600057 07 mm 3 mm 22 Bandit Strap Bandit Tools TE Connectors Part Number Tool Description CIRB600058 Standard Bandit Tool CIRB600061 Micro Bandit Tool (3mm Band Straps) CIRB601200 Calibration Kit Knitmesh Braid TE Connectors Part Number Length Width CIRBMKM1050 500 mm 25 mm PAGE 39 CRIMP CONTACTS Tooling for crimp contacts TE Connectors Part Number Description Size Supplier Part Number CIRBFT8 Hand Crimp Tool Contact sizes 12 and 16 Supplier DMC part no: FT8 CIRWA27F Pneumatic Crimp Tool (to locate contacts within a crimp tool) Contact sizes 12 and 16 Supplier DMC part no: WA27F CIRBTH592 Turret Locator Contact sizes 12 and 16 Supplier DMC part no: TH592 CIRBD51 Hand Crimp Tool Contact size 100 Supplier Dubuis part no: D51 CIRBD55E Electric Crimp Tool Contact size 100 Supplier Dubius part no: D55E CIRMRP0925 Die Sets Crimping contact size 8 & 100 CIR8012ITL (size 12) CIR8016ITL (size 16) Insertion Tool (to insert contact into plastic insert) Contact sizes 12 and 16 CIR808ETA Extraction Tool (to locate contacts within a crimp tool) Contact size 8 CIR8012ETA (size 12) CIR8016ETA (size 16) Extraction Tool (to extract from plastic insert) Contact sizes 12 & 16 CIR8012GET (size 12) CIR8016GET (size 16) Grommet Extraction Tool (to extract contact through grommet) Contact sizes 12 & 16 TE Connectors Part Number Description Size CIR6M3800644 Contact Rentention Tester (applies a load to test contact is seated)correctly) CIR6M3800731 (size 12) CIR6M3800646 (size 16) Contact Socket Retention Test Probe Contact sizes 12 & 16 Supplier DMC part no: 67-012-01/67-016-01 CIR6M3800730 (size 12) CIR6M3800645 (size 16) Contact Pin Retention Test Probe Contact sizes 12 & 16 Supplier DMC part no: 68-012-01/68-016-01 CIR8018GAT (size 18–24) CIR8028GAT (size 28–40) Grommet Assembly Aid (to tuck grommet shoulder into connector) Shell size 18-24/28-40 CIR80 ## CAG (size & planform ##) Pin Contact Alignment Gauge (checks/straightens contacts bent during assembly) Supplier Astro Tools part no: AT 1110 Supplementary Tooling RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR Supplier Part Number Supplier DMC part no: HT250-3 NOTES .............................................................................................................................................................................................................................. .............................................................................................................................................................................................................................. .............................................................................................................................................................................................................................. .............................................................................................................................................................................................................................. 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PAGE 43 For More Information Follow us on Twitter for all the latest product news @TEConnectivity, and on Facebook, TEConnectivity. TE Connectivity (TE) Technical Support Center North America +1 800 522 6752 Asia Pacific +86 0 400 820 6015 Austria +43 1 905 601 228 Baltic Regions +46 8 5072 5000 Benelux +31 73 6246 999 Czech Republic +420 800 701 462 France +33 1 34 20 86 86 Germany +49 6251 133 1999 Hungary +36 809 874 04 Italy +39 011 401 2632 Nordic +46 8 5072 5000 Poland +48 800 702 309 Russia +7495 790 790 2 Spain/Portugal +34 93 2910366 Switzerland +41 52 633 66 26 United Kingdom +44 800 267 666 te.com/Rail © 2016 TE Connectivity Ltd. family of companies. All Rights Reserved. 1-1773857-9 RAIL 2/2016 EVERY CONNECTION COUNTS, TE Connectivity, TE connectivity (logo) and TE are trademarks of the TE Connectivity group of companies andits licensors. SNCF, RATP, Alstom, Bombardier, LUL and other product or company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. RAIL /// CIRP: MODULAR BAYONET LOCK CONNECTOR