CL5219-000

Controlled Electrical Cables Cheminax Coaxial Cables Small, Lightweight Coaxial Cables Product Facts Light weight, small size Temperature range of -65°C to 200°C [-85°F to 392°F] ■ Low capacitance and attenuation ■ High velocity of propagation ■ High flexibility ■ ■ electronic systems, such as computers, military equipment, and other areas of high-density packing, where cables are required to perform to more exacting specifications than standard radio-grade (RG) constructions. Applications Cheminax controlled electrical cables are used in the aircraft and aerospace industries. They have a wide range of applications in missiles, avionics, radiofrequency and microwave systems, computers, security and surveillance systems, and communications. TE’s advanced materials technology has allowed the design and development of Cheminax miniature coaxial Cheminax coaxial cables were designed to solve interconnect problems in B C Cables can be designed that are either smaller and lighter than standard RG cables or provide significantly lower attenuation and capacitance with no significant increase in size. D A B C D Available in: 9 Wire and Cable A cables that offer substantial savings in size and weight while improving mechanical performance and reducing attenuation. Conductor Dielectric Shield Jacket Americas Europe Asia Pacific ■ ■ ■ 9-73 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Coaxial Cables (Continued) Part Numbering System 95 27 XX XX A X 1 3 X X 1 X 7 X - 0 - X Example: 9527A1317-0 Jacket Color Identification Code 0 - Black 4 - Yellow 1 - Brown 5 - Green 2 - Red 6 - Blue 3 - Orange 7 - Violet 8 - Gray 9 - White 9X - Translucent White X - Clear Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 5 - Aluminum 6 - Nickel-coated high strength copper alloy 7 - Tin-coated copper-clad steel 8 - Silver-coated copper-clad steel 9 - Bare copper 0 - Other A - Silver-coated CS95 Dielectric Material 1 - Rayfoam L (Polyethylene) 2 - Rayfoam H (Foamed FEP) 3 - Rayolin F (Solid) 4 - Modified FEP (Solid) 6 - Modified XL-ETFE (SPEC 55) 7 - Flex XL-ETFE 8 - Rayfoam M (Foamed MFA) 0 - Other Outer Jacket Material 1 - General purpose PVF² 2 - Outerspace PVF² 3 - Thermorad F & S 4 - Modified FEP 5 - ETFE (Uncrosslinked) 6 - Modified XL-ETFE (SPEC 55) 7 - Flex XL-ETFE (SPEC 80) 8 - Zerohal & Thermorad Low Smoke 9 - None 0 - Other Construction 1 - Round braid 2 - Flat braid 3 - 2 round braids 4 - 2 shields (other) 5 - Triax-round braids 6 - Triax - other 7 - Other 8 - Composite shield 9 - Core only 0 - Other Variation A - Standard B - Sequential within any PNs S - Outer Space Requirements U - Low Loss W - Waterblocked Conductor Size (AWG) Always 2 digits - 0X if under 10 AWG Impedance Always 2 digits - last 2 digits if over 100 ohms 0X (1 digit) if under 10 ohms Part Numbering System is a cross reference only and not meant for part creation. 9-74 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Coaxial Cables (Continued) Specifications/Approvals Series TE Cheminax cables 1200 Product Dimensions (Nominal) Typical Product Part No. Impedance (ohms) 5012E1339 5012M1612 5024A1311 5026D1027 5030A1317 5030A1424 7520A1311 7524A1311 7528H1424 7530A1317 7530H1424 9522A1311 9527J1528 9530H1014 50 50 50 50 50 50 75 75 75 75 75 95 95 95 Capacitance pF/m (pF/ft) 98.4 [30.0] 82.0 [25.0] 83.7 [25.5] 88.9 [27.1] 90.2 [27.5] 100.4 [30.6] 56.1 [17.1] 56.4 [17.2] 54.5 [16.6] 60.4 [18.3] 57.4 [17.5] 44.3 [13.5] 44.3 [13.5] 44.3 [13.5] Attenuation at 400 MHz dB/100m (dB/100 ft) 14.8 [4.5] 16.1 [4.9] 50.3 [15.3] 63.7 [19.4] 97.5 [29.7] 94.5 [28.8] 20.0 [6.1] 31.8 [9.7] 44.0 [13.4] 58.8 [17.9] 58.1 [17.7] 19.7 [6.0] 31.8 [9.7] 44.3 [13.5] A Conductor Diameter B Dielectric Diameter C Shield Diameter 2.26 [.089] 2.26 [.089] 0.62 [.025] 0.48 [.019] 0.30 [.012] 0.30 [.012] 1.02 [.040] 0.62 [.025] 0.32 [.013] 0.30 [.012] 0.30 [.012] 0.79 [.031] 0.43 [.017] 0.30 [.012] 7.24 [.285] 6.07 [.239] 1.70 [.067] 1.27 [.050] 0.79 [.031] 0.86 [.034] 4.57 [.180] 2.82 [.111] 1.37 [.054] 1.35 [.053] 1.30 [.051] 5.51 [.217] 2.84 [.112] 1.83 [.072] 7.98 [.314] 6.60 [.260] 2.18 [.085] 1.70 [.067] 1.12 [.044] 1.19 [.047] 5.11 [.201] 3.25 [.128] 1.73 [.068] 1.78 [.07] 1.73 [.068] 6.05 [.238] 3.18 [.125] 2.26 [.089] D Jacket Diameter Weight in kg/km (lb/1000ft) 10.24 [.403] 7.06 [.278] 2.67 [.104] 2.21 [.087] 1.57 [.062] 1.60 [.063] 6.12 [.241] 3.86 [.152] 2.13 [.084] 2.29 [.09] 2.03 [.08] 7.32 [.288] 3.58 [.141] 2.62 [.103] 162.2 [109.0] 74.5 [50.1] 11.8 [7.9] 11.8 [7.9] 4.5 [3.0] 5.7 [3.8] 43.2 [29.0] 19.2 [12.9] 8.9 [6.0] 8.3 [5.6] 8.5 [5.7] 55.1 [37.0] 19.2 [12.9] 13.1 [8.8] Note: All values are nominal. Product Characteristics Conductor Range Operating Temperature Range* Impedance range Dielectric constant Velocity of propagation General Electrical 12 AWG to 30 AWG -65°C to 200°C [-85°F to 392°F] 50 ohms to 125 ohms 1.65–2.3 67%–80% *Temperature rating varies depending on materials used in specific construction. Small, Lightweight Coaxial Cables Properties (per SCD) Typical Value of Dielectric Material Rayfoam L Rayfoam H Rayolin F 6.8 MPa 4.1 MPa 12.2 MPa (1000 psi) (600 psi) (1800 psi) 50% 50% 200% Physical Tensile (min.) Elongation (min.) Physical Tensile (min.) Elongation (min.) Temperature (max.) Flammability* Fluid category 1000 V 78% 1.65 1000 V 78% 1.65 1000 V 67% 2.2 Thermorad 13.6 MPa (2000 psi) 250% 125°C [257°F] Method C C SPEC 55 34 MPa (5000 psi) 50% 200°C [392°F] Method B A Type Value of Jacket Material FlexLine 20.4 MPa (3000 psi) 100% 200°C [392°F] Method B A 9 FEP 13.6 MPa (2000 psi) 200% 200°C [392°F] Method B A Zerohal 8.2 MPa (1200 psi) 150% 125°C [257°F] Method B C Wire and Cable Electrical Dielectric withstand (min.) Velocity of propagation (nom.) Dielectric constant SPEC 44 27.2 MPa (2500 psi) 150% 150°C [302°F] Method B B *See TE specification WCD-1200 for details. Fluid category Fluid resistance Solvents A All **Test method per TE Specification 1200. ***Use caution with ketones. B*** Hydrocarbons All fuels and lubes Alcohols Cleaning fluids Glycois C Hydrocarbons 50˚C Petroleum base fuels and lubes ≤50˚C Alcohols Cleaning fluids Synthetic fuels and lubes Glycols Ketones 9-75 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax — High Performance Alternatives to Standard Cables (Continued) TE Alternatives to RG Cables RG/U 4 5 8 11 29 31 55 58 59 62 63 87 89 115 122 124 133 140 141 142 144 149 TE Alternative 5020A3311-0 5018D3311-0 5018D3311-0 5012E1339-0 7518A1311-0 5020A1311-0 5012E1339-0 5020A3311-0 5018D3311-0 5021D1331-0 5020A1311-0 5018A1311-0 7523D1331-0 7524A1311-0 7520A1311-0 9524A1311-0 2524A1311-0 5012A3311-0 5012A3311-0 5012A3311-0 5020A1311-0 7524A1311-0 9524A1311-0 7524A1311-0 Comments Small/light Improved electricals Small/light Dimensionally similar Small/light Small/light Dimensionally similar Small/light Improved electricals Dimensionally similar Small/light Improved electricals Dimensionally similar Small/light Improved electricals Small/light Small/light Small/light Small/light Small/light Improved electricals Small/light Small/light Small/light 5020A1311-0 5019D3318-0 5018D3311-0 7518A1311-0 7518A1311-0 Small/light Small/light Improved electricals Small/light Small/light RG/U 159 174 178 179 180 188 210 213 214 223 225 235 279 282 302 303 304 316 393 400 403 TE Alternative 5020A1311-0 5026A1311-0 5024A1311-0 5030A1317-0 5028A1317-0 7530A1317-0 7528A1317-0 9530E1014-0 9527A1318-9 5026A1311-0 5024A1311-0 9524A1311-0 5012E1339-0 5012A3311-0 5019D3318-0 5018D3311-0 5012A3311-0 5012A3311-0 7524A1311-0 5024A1311-0 7524A1311-0 5020A1311-0 5018A1311-0 5026A1311-0 5024A1311-0 5012A3311-0 5020A3311-0 5018D3311-0 5030A5314-0 Comments Small/light Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Improved electricals Small/light Dimensionally similar Small/light Small/light Improved electricals Small/light Small/light Dimensionally similar Small/light Small/light Small/light Small/light Small/light Improved electricals Small/light Small/light Improved electricals Small/light Note: To complement the mechanical and electrical features of Cheminax miniature coax cable, TE offers SolderSleeve, SolderTacts, and PinPak termination devices and RF connector devices. Controlled electrical cables and components are available for data bus systems. 9-76 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Twin Axial Cable Small, Lightweight Twin Axial Cables Product Facts Light weight, small size Temperature range of -65°C to 200°C [-85°F to 392°F] ■ Low capacitance ■ High data rates ■ Excellent shop handling ■ ■ Applications These small, lightweight cables are specially designed for use in MIL-STD-1553 CANBUS, and other high speed data bus applications. TE materials technology allows the design and construction of cables that meet rigorous electrical and environmental performance requirements while minimizing size and weight. B 9 C D A B C D Available in: Wire and Cable A Cheminax twin axial cables provide elegant solutions to an increasing range of data bus and multiplex signal transmission applications. Conductor Dielectric Shield Jacket Americas Europe Asia Pacific ■ ■ ■ 9-77 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Controlled Electrical Cables Cheminax Twin Axial Cables (Continued) Specifications/Approvals Series TE Cheminax cables 1200 Product Dimensions* Typical Product Part No. 5024A1661 5026A1664 7520A1662 7526J1660 7820D0331 7824E0422 0022E0311 0024A0024 0026A0024 2524H0524 2526E1114 2530A0314 10595-24 10606-26 10612-24 10613-24 10614-24 Impedance (ohms) Capacitance pF/m(pF/ft) 50 50 75 75 78 78 100 100 100 125 125 125 70 75 77 77 77 104.7 [31.9] 136.2 [41.5] 74.2 [22.6] 88.6 [27.0] 67.3 [20.5] 55.1 [16.8] 49.2 [15.0] 44.3 [13.5] 44.0 [13.4] 39.4 [12.0] 36.1 [11.0] 39.4 [12.0] 91.9 [28.0] 91.9 [28.0] 91.9 [28.0] 91.9 [28.0] 91.9 [28.0] B Dielectric Diameter 0.89 [.035] 0.66 [.026] 2.03 [.080] 0.99 [.039] 2.11 [.083] 1.19 [.047] 1.98 [.078] 1.30 [.051] 1.14 [.045] 1.83 [.072] 1.40 [.055] 0.86 [.034] 1.19 [.047] 0.99 [.039] 1.22 [.048] 1.22 [.048] 1.22 [.048] A Conductor Diameter .64 [.025] .48 [.019] 1.02 [.040] .48 [.019] 1.02 [.040] .64 [.025] .79 [.031] .64 [.025] .48 [.019] .64 [.025] .48 [.019] .30 [.012] .64 [.025] .53 [.021] .64 [.025] .64 [.025] .64 [.025] C Shield Diameter 2.21 [.087] 1.75 [.069] 4.60 [.181] 2.41 [.095] 4.75 [.187] 2.82 [.111] 4.39 [.173] 3.02 [.119] 2.72 [.107] 4.09 [.161] 3.33 [.131] 2.16 [.085] 2.82 [.111] 2.41 [.095] 2.90 [.114] 3.33 [.131] 3.73 [.147] D Jacket Diameter 2.62 [.103] 2.16 [.085] 5.05 [.199] 2.82 [.111] 5.72 [.225] 3.33 [.131] 5.16 [.203] 3.63 [.143] 3.23 [.127] 4.50 [.177] 3.73 [.147] 2.67 [.105] 3.23 [.127] 2.82 [.111] 3.30 [.130] 3.73 [.147] 4.09 [.161] Weight in kg/km (lb/1000ft) 14.4 [9.7] 10.0 [6.7] 42.9 [28.8] 14.9 [10.0] 46.9 [31.5] 19.6 [13.2] 30.5 [20.5] 25.1 [16.9] 18.7 [12.6] 25.3 [17.7] 21.7 [14.6] 10.6 [7.1] 17.9 [12.0] 13.4 [9.0] 23.7 [15.9] 39.0 [26.2] 40.3 [27.1] *All dimensions are nominal. Product Characteristics Small, Lightweight Twin Axial Cables Conductor range Operating temperature range* Impedance range Capacitance range General Electrical 20 AWG to 30 AWG -65°C to 200°C [-85°F to 392°F] 50 ohms to 125 ohms 30 pF/ft to 10 pF/ft *Temperature rating varies depending on materials used in specific construction. Properties (per SCD) Typical Value of Dielectric Material Physical Tensile (min.) Elongation (min.) Rayfoam L Rayfoam H Rayolin F FEP (solid) Radiation-Crosslinked XL ETFE 6.8 MPa (1000 psi) 50% 9.1 MPa (600 psi) 50% 12.2 MPa (1800 psi) 200% 6.8 MPa (1000 psi) 150% 34 MPa (5000 psi) 50% 1000 V 78% 1.65 1000 V 67% 2.2 1000 V 69% 2.1 1000 V 61% 2.7 Electrical Dielectric withstand (min.) 1000 V Velocity of propagation (nom.) 78% Permitivity (nom.) 1.65 Physical Tensile (min.) Elongation (min.) Temperature (max.) Flammability* Fluid category* Thermorad 13.6 MPa (2000 psi) 250% 125°C [257°F] Method C C SPEC 55 34 MPa (5000 psi) 50% 200°C [392°F] Method B A Typical Value of Jacket Material FlexLine FEP 20.4 MPa 13.6 MPa (3000 psi) (2000 psi) 100% 200% 200°C 200°C [392°F] [392°F] Method B Method B A A Zerohal 8.2 MPa (1200 psi) 150% 125°C [257°F] Method B C SPEC 44 27.2 MPa (2500 psi) 150% 150°C [302°F] Method B B *See solvent Page 9-79 for details. 9-78 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015