For more information and your country contact
person, please visit us at:
http://energy.tycoelectronics.com
All of the above information, including drawings, illustrations
and graphic designs, reflects our present understanding
and is to the best of our knowledge and belief correct and
reliable. Users, however, should independently evaluate the
suitability of each product for the desired application. Under
no circumstances does this constitute an assurance of any
particular quality or performance. Such an assurance is only
provided in the context of our product specifications or explicit
contractual arrangements. Our liability for these products is set
forth in our standard terms and conditions of sale. GelWrap,
GILS, Smart Limiter, GelCap, GTap, GelPort, GHFC, PowerGel,
ShearBolt, CSJA, ShrinkMark, Rayvolve, Raysulate, AMP,
Raychem, TE logo and Tyco Electronics are are trademarks.
Other products, logos, and Company names mentioned herein
may be trademarks of their respective owners.
© 2000-2008 Tyco Electronics Corporation. All rights reserved.
1307929 E309 7/08
Cable Accessories Selection Guide
Tyco Electronics Energy Division
Customer Center
8000 Purfoy Road
Fuquay-Varina, NC 27526-9349
T: 800-327-6996
F: 800-527-8350
Energy Division
Cable Accessories Selection Guide
Networks, MRO, Overhead Transmission
and Distribution
Cable Accessories Selection Guide
Who We Are
Tyco Electronics is a global provider of engineered electronic components for thousands of
consumer and industrial products; network solutions and systems for telecommunications
and energy markets; and wireless systems for critical communications, radar and defense
applications. Our company was founded by combining many well-known, trusted brands –
Raychem, AMP, ALR, Buchanan, DEK and many others.
About This Cable Accessories Selection Guide
This Cable Accessories Selection Guide is intended for applications in the Networks, MRO,
Overhead Transmission and Distribution. We have provided several features in the design
of this catalog to assist you in choosing the right products for your needs.
Product Organization
• The products and the order of this catalog were selected with the user
in mind
• Sub-headings are available for quick references
Point-of-Purchase (POP) Notations
• Each ordering chart indicates packaging choices for bulk or
point-of-purchase
• Part numbers have been highlighted with color and/or in bold where
POP packaging is available
Our Goal
We are committed to providing our customers:
•
•
•
•
•
•
•
A single point of contact
24-hour emergency response
Flexible ordering solutions
Minimal order requirements with free freight
Highly knowledgeable regional representation
Free on-site training
Global product offering with local awareness
Terminology
CLX - continuous corrugated metallic sheath
JCN - jacketed concentric neutral
LC SHIELD - longitudinally corrugated shield
PILC - paper-insulated, lead-covered
URD - underground residential distribution
VCLC - varnished cambric-insulated, lead-covered
Associations and Organizations References:
AEIC - Association of Edison Illuminating Companies
ANSI - American National Standards Institute
CSA - Canadian Standards Association
FAA- Federal Aviation Administration
ICEA - Insulated Cable Engineers Association, Inc.
IEEE - Institute of Electrical and Electronics Engineers
MSHA - Mine Safety and Health Administration
RUS - Rural Utilities Service
UL - Underwriters’ Laboratories, Inc.
Material Safety Data Sheets
To obtain material safety data sheets (MSDS) go to http://www.tycoelectronics.com
and enter MSDS in the Keyword search. Choose MSDS Search and Retrieval from the
resulting list.
TABLE OF CONTENTS
Contents
Low Voltage Splices, Taps, Terminations & Network Protection............ 3
Medium/High Voltage Splices, Taps & Terminations.................................. 21
Cable Repair & Rejacketing.................................................................................55
Low Voltage Tubing & Molded Parts...............................................................63
Tapes & Sealants...................................................................................................... 73
Wire Management...................................................................................................79
Identification Solutions...........................................................................................91
Connectors & Terminals....................................................................................... 105
Accessories & Tools................................................................................................ 113
Applications and Technical Specification.....................................................127
Index ........................................................................................................................ 153
1
LOW VOLTAGE SPLICES, TAPS &
NETWORK PROTECTION
Low Voltage In-Line Splices (1000 V)
Cold-Applied
GelWrap Splice Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GILS In-Line Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RVS Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Heat-Shrink
WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CRSM Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CRSM CT Cable Tap Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Low Voltage Network Protection
Cable Protection
Smart Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Low Voltage Stub Splices &
Motor Connection Kits (1000 V)
GelCap Splice Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
RVC Splice Cover Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MCK Motor Connection Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Low Voltage Taps
GTAP Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GelCap SL Splice Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
GHFC H-Frame Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
GelPort Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3
4
LOW
LOWVOLTAGE
VOLTAGESPLICES,
SPLICES,TAPS
TAPS&&NETWORK
NETWORKPROTECTION
PROTECTION
Low Voltage In-Line Splices
Water Resistant Wraparound Splice Closures (1000 V)
Tyco Electronics’ GelWrap splice closures quickly and conveniently insulate and seal buried electrical
connections rated up to 1000 volts. The robust, yet compact, design is engineered to handle the
harsh environments of direct burial and manhole applications. GelWrap splice closures are equally well
suited for insulation and jacket repair. GelWrap UF splices include the UF connector.
Fast and easy installation
Installers will appreciate the simple wraparound design and dependable gel sealing performance.
Simply wrap and snap the closure on any cable in the use range. The gel in the closure seals on
contact. Installation is literally a snap. The GelWrap splice closure can be applied on all common
compression connectors and low-voltage cables. Many in-line mechanical connectors can be covered
as well.
Dependable performance
The factory cured PowerGel silicone sealant in the GelWrap closure encapsulates the connection.
Since the gel is easily stretched and very sticky, it basically forms around the cable and connector
sticking to everything including itself. Moisture cannot enter the splice.
Selection Information: dimensions in inches (millimeters)
Maximum
Sleeve
Connector
General Use
Catalog Number
Length
Conductor Size
Opening
Diameter Range
GelWrap-18/4-100
4.0 (100)
#12 – 4/0 (4 - 95)
1.0 (25)
0.15 – 0.70 (4 - 18)
GelWrap-18/4-150
6.0 (150)
#12 – 4/0 (4 - 95)
3.0 (75)
0.15 – 0.70 (4 - 18)
GelWrap-18/4-200
8.0 (200)
#12 – 4/0 (4 - 95)
5.0 (125)
0.15 – 0.70 (4 - 18)
CPGI-GelWrap-18/4-200
8.0 (200)
#12 - 4/0 (4 - 95)
5.0 (125)
0.15 - 0.70 (4 - 18)
CPGI-GelWrap-18/4-200UL
8.0 (200)
#12 - 4/0 (4 - 95)
4.0 (100
0.15 - 0.70 (4 - 18)
GelWrap-18/4-250
10.0 (250)
#12 – 4/0 (4 - 95)
7.0 (175)
0.15 – 0.70 (4 - 18)
CPGI-GelWrap-18/4-250UL
10 (250)
#2 - 4/0 (4 - 95)
6.0 (150)
0.40 - 1.30 (10 - 33)
GelWrap-18/4-300
12.0 (300)
#12 – 4/0 (4 - 95)
9.0 (225)
0.15 – 0.70 (4 - 18)
GelWrap-33/10-150
6.0 (150)
#2 – 500 (35 - 240)
2.0 (50)
0.40 – 1.30 (10 - 33)
CPGI-GelWrap-33/10-50
1.0 (50)
#2 - 500 (35 - 240)
6.0 (150)
0.40 - 1.30 (10 - 33)
GelWrap-33/10-200
8.0 (200)
#2 – 500 (35 - 240)
4.0 (100)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-250
10.0 (250)
#2 – 500 (35 - 240)
6.0 (150)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-250-I350M4*
10.0 (250)
#6 – 350 (16 - 180)
5 (125)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-300
12.0 (300)
#2 – 500 (35 - 240)
8.0 (200)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-350
14.0 (350)
#2 – 500 (35 - 240)
10.0 (250)
0.40 – 1.30 (10 - 33)
GelWrap-50/20-200
8.0 (200)
250 – 750
2.0 (50)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-250
10.0 (250)
250 – 750
4.0 (100)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-300
12.0 (300)
250 – 750
6.0 (150)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-350
14.0 (350)
250 – 750
8.0 (200)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-400
16.0 (400)
250 – 750
10.0 (250)
0.80 – 1.50 (20 - 38)
CPGI-GelWrap-UF-200
8.0 (200)
14/2 - 8/3 w/ground included connectors
CPGI-GelWrap-UF-250UL
10 (250)
14/2 - 8/3 w/ground included connectors
Std.
Pack
6
6
6
5
5
6
5
6
6
5
6
6
12
12
10
12
12
12
12
12
5
5
Notes: UL denotes UL & CSA for submersible applications
For other sizes or applications, a minimum seal length is required on each side of connector opening or jacket damage:
GelWrap closure 18/4 series 1.5" (38mm)
GelWrap closure 33/10 series 2.0" (51mm)
GelWrap closure 50/20 series 3.0" (75mm)
*Includes mechanical connector
Product Performance
Testing
Test Conditions
ANSI C119.1 – 1986
600 V insulated underground
Chemical Resistance Fluid immersion, 168 hours @ 23°C, 75% elongation
retention minimum
- 10W-40 motor oil
- 10% hydrochloric acid
- 15% sodium chloride
- 20% sodium hydroxide
- ETX 60280 antifreeze (1000 hours)
Accelerated Aging
1000 hours @ 135°C
- 93% retention tensile strength
- 82% retention elongation at break
5
Ordering Information
1. Selection is based on typical dimensions
for low-voltage insulated cables.
2. Related test reports:
EDR-5343 - 18/4;
EDR-5356 - 33/10,
EDR-5367 for 50/20,
EDR-5356 for GelWrap-33/10-250-I350M4
(A four screw connector is included).
For connector information refer to the
Connectors and Terminals section of
this catalog.
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
GelWrap Splice Closures
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage In-Line Splices
GILS In-Line Splices
Water Resistant Splice Kit for Power Cable (1000 V)
The Tyco Electronics’ GILS gel in-line splice kit offers a state-of-the-art sealed splice for underground,
buried, and overhead applications. GILS closures offer a fast and simple method for splicing,
insulating, and environmentally sealing low-voltage cable splices.
The GILS closure, with its revolutionary PowerGel sealant, covers and seals the splice quickly and
easily, saving both time and effort.
Simply install the connector, place on the closure, and snap closed. It’s that easy—no tapes, mastic,
tools or mixing are required. The splice is ready to bury-no waiting to cure.
• Connector accommodates copper and/or aluminum cables
• Qualified to ANSI C119.1-1986 for underground splicing
• UV resistant
• Qualified for temperatures from -40°C to 90°C
• Connector included
• RUS accepted connector blocks and splices for secondary. Water-tight for use in all locations
Selection Information
Catalog Number
GILS-4/0
CPGI-GILS-4/0
GILS-350
Conductor Size (AWG/kcmil)
#2 – 4/0
#2 – 4/0
1/0 - 350
Ordering Information
1. Based of typical dimensions for low-voltage insulated cables.
2. Related test reports: EDR-5298, EDR-5394
6
Std. Pack
18 or 72 each
5
18
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage In-Line Splices
“Roll-on” Splices for 1/C Power Cable (1000 V)
RVS splice cover kits are the easy “roll-on” way to insulate and seal cable connections up to 1000
volts. The gripping force of the specially formulated EPDM elastomer combines with the highperformance sealant to form a water-resistant, insulating sleeve that is UL listed and CSA certified
for direct burial application over in-line compression connectors.
RVS splice cover sleeves feature a dual-wall design with an entrapped lubricant, making installation
fast and simple. The elastomeric sleeve rolls onto the cable with minimal effort, even at temperatures
below –13°F (–25°C). The cable can be energized immediately. It is ideal for use where gas or electric
heating devices are not approved.
Qualified to ANSI C119.1-1986. CSA certified to C22.2 No. 198.2. UL listed per 96J4 (file E91151). RUS
accepted for use as a secondary tap or splice cover. For use on standard poly- or elastomericinsulated cables. Use to insulate and seal in-line compression connectors or to seal terminal lugs.
Selection Information: dimensions in inches (millimeters)
Catalog
Conductor Size
Cable O.D.
Sleeve
Number
(AWG/kcmil)
(Min. – Max.)
Length
RVS-11
#8 - 2/0 .22 - .68 (6 - 17)
8.0 (205)
CPGI-RVS-11 #8 - 2/0
.22 - .68 (6 - 17)
8.0 (205)
RVS-12
1/0 - 250
0.50 - 0.90 (13 - 23)
9.5 (241)
CPGI-RVS-12 1/0 - 250
0.50 - 0.90 (13 - 23)
9.5 (241)
RVS-13
250 - 600
0.70 - 1.20 (18 - 30)
12.0 (305)
CPGI-RVS-13 250 - 600
0.70 - 1.20 (18 - 30)
12.0 (305)
RVS-14
600 - 1000
0.95 - 1.50 (24 - 38)
14.0 (356)
Maximum
Connector
Length
5.00 (127)
5.00 (127)
4.50 (114)
4.50 (114)
7.00 (178)
7.00 (178)
9.00 (229)
Ordering Information
1. Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage
insulated cable. Confirm selection with dimensions to assure proper sizing.
2. Kits do not contain connectors. The RVS splice cover selection information mentioned above covers
copper and aluminum in-line compression connections.
3. Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips.
4. Standard package: 5 kits/box or 50 kits/box.
5. Related test report: EDR-5167
For connector information refer to the Connectors and Terminals section of this catalog.
7
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
RVS Splices
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage In-Line Splices
WCSM Tubing
Heavy-Wall Sealant Coated or Uncoated Tubing (1000 V)
Certified C22.2
No. 198.2
• For use on standard poly- or elastomeric insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring
• Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal for non-flame retardant
applications. Use uncoated tubing (-A/U and /U) for cable rejacketing and mechanical protection only.
• Sealant-coated WCSM tubing, sizes -9/3 through-70/21 (-S designation) is UL listed per 486D (file
E91151), certified to CSA C22.2, qualified to ANSI C119.1-1986, and rated to Western Underground Guide
2.5. Also RUS accepted for use as a secondary tap or splice cover, and for use as jacket restoration
materials on JCN cable. WCSM tubing may be used for jacket repair on cables to 35 kV.
• Connectors over 6 inches: Recommended cut length = connector length + 5 inches
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches
• WCSM tubing has a 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
• Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only.
WCSM-105/30 and -130/36 are not UL listed.
LISTED 96J4
Direct burial insulation
covered for listed
pressure connectors
SUBMERSIBLE
Selection Information: dimensions in inches (millimeters)
Catalog Number1
1000-V General
Conductor Size
(AWG/kcmil)
Sealant-Coated Cut-Length Tubing
WCSM-9/3-150-S
#14 – #8
CPGI-WCSM-9/3-150-S
#14 – #8
WCSM-9/3-300-S
#14 – #8
WCSM-9/3-1200-S
#14 – #8
WCSM-13/4-150-S
#12 – #6
CPGI-WCSM-13/4-150-S
#12 – #6
WCSM-13/4-1200-S
#12 – #6
WCSM-20/6-150-S
#8 – #2
CPGI-WCSM-20/6-150-S
#8 – #2
WCSM-20/6-225-S
#8 – #2
WCSM-20/6-300-S
#8 – #2
WCSM-20/6-1200-S
#8 – #2
WCSM-33/8-150-S
#4 – 4/0
CPGI-WCSM-33/8-150-S
#4 – 4/0
WCSM-33/8-225-S
#4 – 4/0
WCSM-33/8-300-S
#4 – 4/0
WCSM-33/8-1200-S
#4 – 4/0
WCSM-43/12-150-S
1/0 – 400
WCSM-43/12-225-S
1/0 – 400
CPGI-WCSM-43/12-225-S
1/0 – 400
WCSM-43/12-300-S
1/0 – 400
WCSM-43/12-1200-S
1/0 – 400
WCSM-51/16-100-S
250 – 500
WCSM-51/16-225-S
250 – 500
CPGI-WCSM-51/16-225-S
250 – 500
WCSM-51/16-300-S
250 – 500
WCSM-51/16-1200-S
250 – 500
WCSM-70/21-300-S
400 – 1000
WCSM-70/21-450-S
400 – 1000
WCSM-70/21-600-S
400 – 1000
WCSM-70/21-1200-S
400 – 1000
WCSM-105/30-300-S
800 – 1250
WCSM-105/30-1200-S
800 – 1250
WCSM-130/36-300-S
1500 – 2500
WCSM-130/36-450-S
1500 – 2500
WCSM-130/36-1200-S
1500 – 2500
Use Range
(Min. – Max.)
Cut-Piece
Std. Pack
Length2
(Ft/Roll) (Pcs/Box) (Pcs/Pack)
0.15 – 0.30 (4 – 8)
0.15 – 0.30 (4 – 8)
0.15 – 0.30 (4 – 8)
0.15 – 0.30 (4 – 8)
0.20 – 0.45 (5 – 11)
0.20 – 0.45 (5 – 11)
0.20 – 0.45 (5 – 11)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.90 – 2.45 (23 – 62)
0.90 – 2.45 (23 – 62)
0.90 – 2.45 (23 – 62)
0.90 – 2.45 (23 – 62)
1.30 – 3.70 (33 – 94)
1.30 – 3.70 (33 – 94)
1.60 – 4.20 (41 – 107)
1.60 – 4.20 (41 – 107)
1.60 – 4.20 (41 – 107)
6 (150)
50
6 (150)
12 (300)
50
48 (1200)
25
6 (150)
50
6 (150)
48 (120)
25
6 (150)
50
6 (150)
9 (225)
50
12 (300)
50
48 (1200)
25
6 (150)
50
6 (150)
9 (225)
50
12 (300)
50
48 (1200)
25
6 (150)
40
9 (225)
40
9 (225)
12 (300)
40
48 (1200)
10
4 (100)
100
9 (225)
30
9 (225)
12 (300)
30
48 (1200)
10
12 (300)
15
18 (450)
15
24 (600)
10 or 100
48 (1200)
10
12 (300)
15
48 (1200)
5
12 (300)
10
18 (450)
20
48 (1200)
5
1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for
cable rejacketing only.
2 Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings.
8
3
2
2
2
1
1
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage In-Line Splices
Catalog Number1
1000-V General
Conductor Size
(AWG/kcmil)
Use Range
(Min. – Max.)
Uncoated Tubing
WCSM-9/3-A/U
WCSM-13/4-A/U
WCSM-20/6-A/U
WCSM-33/8-A/U
WCSM-43/12-A/U
WCSM-51/16-A/U
WCSM-70/21-A/U
WCSM-90/30-1500/U
WCSM-130/36-1500/U
#14 – #8
#12 – #6
#8 – #2
#4 – 4/0
1/0 – 400
250 – 500
400 – 1000
800 – 1200
1500 – 2500
0.15 – 0.30 (4 – 8)
100
0.20 – 0.45 (5 – 11)
100
0.25 – 0.70 (6 – 18)
100
0.35 – 1.20 (9 – 30)
65
0.50 – 1.55 (13 – 39)
50
0.70 – 1.75 (18 – 44)
40
0.90 – 2.45 (23 – 62)
40
1.30 – 3.10 (33 – 79)
60 (1500)
1.60 – 4.20 (41 – 107)
60 (1500)
Cut-Piece
Std. Pack
Length2
(Ft/Roll) (Pcs/Box) (Pcs/Pack)
5
5
1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for
cable rejacketing only.
2Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings.
Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed.
Ordering Information
1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable.
Confirm selection with dimensions to assure proper sizing.
2. UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only.
WCSM-105/30 and -130/36 are not UL listed.
3. Package does not contain connectors or lugs. Installed connector or lug diameter must be within
use range.
4. If sealing is needed with WCSM-A/U uncoated tubing, order S-1052 sealant separately.
5. WCSM tubing may be field-cut for shorter requirements.
6. Bulk packaging is available for cut lengths. Consult your Tyco Electronics representative
for information.
7. For testing information refer to the Technical Data section of this catalog.
8. Related test report: EDR-5139
9. UV restistant test report: EDR-5361.
For connector information refer to the Connectors and Terminals section of this catalog.
9
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Selection Information: dimensions in inches (millimeters)
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage In-Line Splices
FCSM Tubing
Heavy-Wall Flame Retardant Tubing (2000 V)
FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength and cutthrough resistance equal to, or surpassing, the properties of low-voltage cable jackets.
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
• Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a water-tight
seal for direct-buried applications and wet environments.
• Use uncoated tubing (-/U) for cable rejacketing only
• Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to
ANSI C119.1-1986; also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81.
• FCSM is also MSHA approved (No. P-137-MSHA).
MSHA approved
(No. P-137-MSHA)
For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring.
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches.
Connectors over 6 inches: Recommended cut length = connector length + 5 inches.
Selection Information: dimensions in inches (millimeters)
Catalog Number
1000-V Insulated
Conductor Size General Use Range
Tube
Std.
Pack
(AWG/kcmil)
(Min.–Max.)
Length*
Ft.(m)/Roll
Pcs/Box
In-Line Splice Or Terminal Lug Seal (With
FCSM-9/3-1200-S
#14 – #8
FCSM-19/6-150-S
#6 – #2
FCSM-19/6-1200-S
#6 – #2
FCSM-28/9-225-S
#2 – 4/0
FCSM-28/9-1200-S
#2 – 4/0
FCSM-38/12-300-S
1/0 – 350
FCSM-38/12-1200-S
1/0 – 350
FCSM-51/16-300-S
250 – 500
FCSM-51/16-1200-S
250 – 500
FCSM-68/22-1200-S
600 – 1000
FCSM-90/30-1200-S
800 – 1200
FCSM-120/40-1200-S
1500 – 2500
FCSM-177/63 600-S
FCSM-177/63-1200-S
Cable Rejacketing (Without Sealant)
FCSM-9/3-A/U
#14 – #8
FCSM-19/6-A/U
#6 – #2
FCSM-28/9-A/U
#2 – 4/0
FCSM-38/12-A/U
1/0 – 350
FCSM-51/16-A/U
250 – 500
FCSM-68/22-A/U
600 – 1000
FCSM-90/30-1500/U
800 – 1200
FCSM-120/40-1500/U
1500 – 2500
FCSM-177/63-1500/U
*Length tolerance to ±2 percent.
Sealant)
0.15 – 0.30 (4 – 8)
0.25 – 0.65 (6 – 17)
0.25 – 0.65 (6 – 17)
0.40 – 0.95 (10 – 24)
0.40 – 0.95 (10 – 24)
0.50 – 1.30 (13 – 33)
0.50 – 1.30 (13 – 33)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.95 – 2.30 (25 – 58)
1.30 – 3.10 (33 – 79)
1.75 – 4.10 (44 – 104)
2.75 – 6.05 (70 – 154)
2.75 – 6.05 (70 – 154)
48 (1200)
6 (150)
48 (1200)
9 (225)
48 (1200)
12 (300)
48 (1200)
12 (300)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
24 (600)
48 (1200)
Bulk
Option
Ft.(m)/Roll
25
50
25
50
25
40
10
30
10
10
5
5
6
5
0.15 – 0.30 (4 – 8)
100 (30)
0.25 – 0.65 (6 – 17)
100 (30)
0.40 – 0.95 (10 – 24)
65 (20)
0.50 – 1.30 (13 – 33)
50 (15)
0.70 – 1.75 (18 – 44)
40 (12)
0.95 – 2.30 (25 – 58)
80 (24)
1.30 – 3.10 (33 – 79)
60 (1500)
5
1.75 – 4.10 (44 – 104)
60 (1500)
5
2.75 – 6.05 (70 – 154)
60 (1500)
5
825 (250)
495 (150)
395 (120)
330 (100)
Ordering Information
1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable.
Confirm selection with cable dimensions to assure proper sizing.
2. Connectors or lugs not included.
3. If sealing is needed with uncoated FCSM tubing (-/U), order S-1052 separately.
4. Tubing may be field-cut for shorter requirements.
5. Bulk packaging is available for cut-lengths. Contact your Tyco Electronics representative for
additional information.
6. For testing information refer to the Technical Data section of this catalog.
7. Related test reports: EDR-5133, EDR-5134, EDR-5141
For connector information refer to the Connectors and Terminals section of this catalog.
10
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage In-Line Splices
Heat-Shrink Wraparound Sleeve (1000 V)
CRSM sleeves close easily with a permanent locking system that consists of a raised rail profile and a
stainless steel channel. These sleeves are made from crosslinked polyolefin, which equals or exceeds
the material properties of the original cable jacket. CRSM sleeves fit a wide range of cable sizes and
have unlimited shelf life, when stored under normal conditions.
• Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000 volts.
• RUS accepted for use as jacket restoration materials on JCN cable.
• For use on standard poly- or elastomeric insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring.
• Use as insulation for 1/C low-voltage power cable up to 1000 volts and for jacket repair up to
35 kV or for general sealing applications. All CRSM sleeves are sealant-coated.
Selection Information: dimensions in inches (millimeters)
Primary Electrical Repair (1000 V)
Cable and Jacket Repair
General Sealing
Sleeve
Conductor Size Use Range
Use Range (0–35 kV)
Catalog Number
Length
(AWG/kcmil)
(Min.–Max.)
(Min.–Max.)
CRSM 34/10-200
08 (200)
#8 – 2/0
0.25 – 0.60 (6 – 15)
0.25 – 1.20 (6 – 30)
CRSM 34/10-1200
48 (1219)
#8 – 2/0
0.25 – 0.60 (6 – 15)
0.25 – 1.20 (6 – 30)
CRSM 53/13-200
08 (200)
3/0 – 400
0.60 – 0.95 (15 – 24)
0.60 – 1.80 (15 – 46)
CRSM 53/13-1200
48 (1219)
3/0 – 400
0.60 – 0.95 (15 – 24)
0.60 – 1.80 (15 – 46)
CRSM 84/20-750
30 (750)
500 – 1000
0.95 – 1.40 (24 – 36)
0.95 – 2.70 (24 – 69)
CRSM 84/20-1200
48 (1219)
500 – 1000
0.95 – 1.40 (24 – 36)
0.95 – 2.70 (24 – 69)
CRSM 107/29-1000
40 (1000)
1000 – 2000
1.30 – 2.00 (33 – 51)
1.30 – 3.60 (33 – 91)
CRSM 107/29-1200
48 (1219)
1000 – 2000
1.30 – 2.00 (33 – 51)
1.30 – 3.60 (33 – 91)
CRSM 143/36-1200
48 (1219)
1.65 – 4.95 (42 – 126)
CRSM 198/55-1200
48 (1219)
2.50 – 6.50 (64 – 165)
Std.
Pack
3
5
10
5
10
5
10
5
5
5
Ordering Information
1. Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or
general sealing applications. Electrical repair selections are based on typical dimensions for lowvoltage insulated cable. Confirm selection with cable dimensions to assure proper sizing.
2. Use the “Primary Electrical Repair” columns for electrical repair applications (when CRSM is in
direct contact with the conductor).
3. Use the ”General Sealing and Jacket Repair Use Range” column for general rejacketing or sealing
applications (when CRSM is not in direct contact with the conductor).
4. Package does not contain connectors.
5. Kits include a wraparound sleeve and stainless steel channel closure. Both can be field-cut for
shorter requirements (see “Reference dimensions” below).
6. Related test report: EDR-5124, EDR-5192
7. UV resistant test report: EDR-5361
8. CRSM 34/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits.
(The use ranges in the Selection Information table still apply).
For connector information refer to the Connectors and Terminals section of this catalog.
Cut sleeve length = Damage length + total
seal length
11
Damage
610)
Total Seal Length
3 (76)
4 (102)
6 (152)
8 (203)
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
CRSM Sleeves
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage In-Line Splices
CRSM CT Cable Tap Splices
Heat-Shrink Wraparound Cable Tap Splices (1000 V)
•
•
•
•
•
Use as a wraparound, sealed cable tap splice
Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000 volts
RUS accepted for use with compression and split-bolt connectors
Sealant-coated
For use on standard poly- or elastomeric insulated conductors
Selection Information: dimensions in inches (millimeters)
Sleeve
Catalog Number
Length
Conductor size (1000 V Max.)
Main
Tap
(AWG/kcmil) (AWG/kcmil)
Connector
Dimension
(Max. D)
Std.
Pack
Compression connector
CRSM-CT-34/10-150
CPGI-CRSM-CT-34/10-150
CRSM-CT-53/13-200
CRSM-CT-84/20-250
#8 – #2
#8 – #2
#2 – 4/0
4/0 – 500
#10 – #2
#10 – #2
#10 – 4/0
#2 – 500
2 (51)
2 (51)
4 (102)
6 (152)
10
5
10
10
#8 – #2
#14 – #2
1 1/2 (38)
10
6 (152)
6 (152)
8 (203)
10 (254)
Standard split-bolt connector
CRSM-CT-53/13-200
8 (203)
Compression connector
Split-bolt connector
Ordering Information
1. Select the appropriate catalog number based on the main and tap conductor sizes and connector
type for electrical repair (1000 volts max.). Selections are based on typical dimensions for low-
voltage insulated cable. Confirm selection with cable dimensions to assure proper sizing.
2. Kits are capable of insulating and sealing wye (3-wire) or H (4-wire) configurations up to
1000 volts.
3. Kits do not contain connectors.
4. Kits include insulating sleeve, sealant strip, and stainless steel channel closure.
5. Standard package: 10 kits/box.
6. Related test report: EDR-5192.
7. UV resistant test report: EDR-5361.
For connector information refer to the Connectors and Terminals section of this catalog.
12
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Network Protection
Cable Protector
Tyco Electronics introduces a quick and easy way to protect secondary network cables—the Smart
Limiter cable protector. To many utilities, a network system is the most attractive option for customers
seeking steadfast reliability. The Smart Limiter cable protector will assist companies in restoring their
network system to its most reliable state and when limiters operate, they will be easily identified and
replaced.
• Increases reliability by protecting cable insulation from damage due to fault current
• Quick visual identification of blown limiters reduces the time needed to find faulted limiters
• Fast installation in compact spaces through the use of the ShearBolt connector. No special tools
are required for installation, only 11/16" socket for installation and 1/2" for removal. Connection
is repeatable to the same standard with every installation. No changing of die or using crimping
tools that require calibration. Easily repeatable installation regardless of installer experience
• Sealing and mechanical protection are built in, eliminating the need for additional components
• The limiter will only blow on secondary faults and effortlessly coordinate with network
protector fuses.
• Minimal exposure to energized parts. Only the conductor being inserted into the limiter needs
to be exposed making it very safe
• Fuse blowing activity is entirely contained in a ballistic enclosure
• 100% submersible
• GelPort cable entries will quench any arc when “live” connections are made; making picking
up load safer
• Hinged bolt caps allow entry to enable voltage measurements as required as these caps
are re-enterable
• Available, 100% submersible copper buses (crab joints) make installing limiters in one compact place
convenient and trouble-free. Available in 3 Way, 5 Way and 7 Way configurations
• Modular design allows circuits to be added or subtracted without cutting cables
• No parts to move, slide or park when installing or removing the limiter
• Tyco Electronics Smart Limiter cable protectors have tested fault duty of 25kA per limiter
• Designed specifically for 208Y/120V systems
Ordering Information
Smart Limiter Cable Protector
Part Number
SL-750-120V-F-FT(B1)
SL-750-120V-NF-FT(B1)
SL-500-120V-F-FT(B1)
SL-500-120V-NF-FT(B1)
SL-350-120V-F-FT(B1)
SL-350-120V-NF-FT(B1)
SL-250-120V-F-FT(B1)
SL-250-120V-NF-FT(B1)
SL-4/0-120V-F-FT(B1)
SL-4/0-120V-NF-FT(B1)
Description
Fused limiter for 750 kcmil cable
Non-Fused splice for 750 kcmil cable
Fused limiter for 500 kcmil cable
Non-Fused splice for 500 kcmil cable
Fused limiter for 350 kcmil cable
Non-Fused splice for 350 kcmil cable
Fused limiter for 250 kcmil cable
Non-Fused splice for 250 kcmil cable
Fused limiter for 4/0 cable
Non-Fused splice for 4/0 cable
Per Box
1
1
1
1
1
1
1
1
1
1
Description
3 way/3 way copper crab joint with 4/0 conductors
5 way/5 way copper crab joint with 4/0 conductors
7 way/7 way copper crab joint with 4/0 conductors
3 way/3 way copper crab joint with 250 kcmil conductors
5 way/5 way copper crab joint with 250 kcmil conductors
7 way/7 way copper crab joint with 250 kcmil conductors
3 way/3 way copper crab joint with 350 kcmil conductors
5 way/5 way copper crab joint with 350 kcmil conductors
7 way/7 way copper crab joint with 350 kcmil conductors
3 way/3 way copper crab joint with 500 kcmil conductors
5 way/5 way copper crab joint with 500 kcmil conductors
7 way/7 way copper crab joint with 500 kcmil conductors
3 way/3 way copper crab joint with 750 kcmil conductors
5 way/5 way copper crab joint with 750 kcmil conductors
7 way/7 way copper crab joint with 750 kcmil conductors
Per Box
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Crab Joint
Part Number
CJ-4/0-3W3W-CU-FT-B1
CJ-4/0-5W5W-CU-FT-B1
CJ-4/0-7W7W-CU-FT-B1
CJ-250-3W3W-CU-FT-B1
CJ-250-5W5W-CU-FT-B1
CJ-250-7W7W-CU-FT-B1
CJ-350-3W3W-CU-FT-B1
CJ-350-5W5W-CU-FT-B1
CJ-350-7W7W-CU-FT-B1
CJ-500-3W3W-CU-FT-B1
CJ-500-5W5W-CU-FT-B1
CJ-500-7W7W-CU-FT-B1
CJ-750-3W3W-CU-FT-B1
CJ-750-5W5W-CU-FT-B1
CJ-750-7W7W-CU-FT-B1
Related test reports: EDR-5445, EDR-5446, EDR-5450, EDR-5452, 502-47332, 502-47339
13
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Smart Limiter
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Stub Splices & Motor Connection Kits
GelCap Splice Covers
Water Resistant Stub Splice Cover Kit (1000 V)
GelCap splice cover kits quickly and conveniently insulate, seal, and protect stub splice connections
up to 1000 volts. The robust, yet compact, design was engineered to handle the harsh environments
of motor connections. GelCap splice cover kits are equally well suited for many other connection
applications including street light connections. The specially formulated material provides excellent
abrasion resistance and insulation value.
Each cap size is designed to fit a wide range of cable sizes. The expandable design keeps the cap as
small as possible and allows it to expand only as much as needed to fit on large cable.
GelCap splice cover kits provide the fastest installation. Simply push the cover down over the
connection and snap the clamp closed. No extra materials or greases are required. The PowerGel
sealant is already in the cap. Removal is just as quick and easy as installation.
Common uses for GelCap splice cover kits:
• Street lights
• Over wire nuts for sealing
• Irrigation systems
• HVAC
• Outdoor lighting
Selection Information: dimensions in inches (millimeters)
Max. Bolt
Max. Lug
Catalog
Feeder
Dimensions
Dimensions
Barrel
Cap length
Width (A)
Length (B)
Total Length (C) Length (D)
(Nominal)
Number
Conductor Size (mm2)
GelCap 1**
#16 – #10 AWG (1.5 – 5) .375 (10) .500 (13)
1.00 (25)
0.5 (13)
2.8 (71)
CPGI-GelCap-1**
#16 – #10 AWG (1.5 – 5)
.375 (10)
.500 (13)
1.00 (25)
0.5 (13)
2.8 (71)
GelCap 2
#8 – #2 AWG (8 – 35) .625 (16)
1.00 (25)
2.00 (51)
1.0 (25)
3.5 (89)
CPGI-GelCap-2
#8 – #2 AWG (8 – 35)
.625 (16)
1.00 (25)
2.00 (51)
1.0 (25)
3.5 (89)
CPGI-GelCap-2-SGL* #8 – #2 AWG (8 – 35)
.625 (16)
1.00 (25)
2.00 (51)
1.0 (25)
3.5 (89)
GelCap 3
#2 – #4/0 AWG (35 – 105) .850 (22)
1.30 (33)
3.00 (76)
1.5 (38)
6.0 (152)
GelCap 4
250 – 500 kcmil (125 – 250) 1.100 (28)
1.85 (47)
5.00 (127)
2.0 (51)
8.0 (203
Std.
Pack
5
5
5
5
5
5
5
* CPGI-GelCap-2-SGL kit contains one GelCap cover only.
** For wire sizes #16 – #10, the unique design of the GelCap 1 splice kit saves
space by allowing all three phase connections to be installed in one cover.
• For GelCap splice kits sizes 2-4, one cap per phase is provided.
B
D
1/4" max.
C
Product Performance
Testing
Test Conditions
Chemical Resistance ASTM D543, Sulfuric acid, Sodium hydroxide and motor oil
Ozone Resistance
ASTM D1149, 168 hours @40°C, 50pphm
Accelerated Aging
ASTM D2671
Abrasion Resistance
2040 gm wt., 4000 cycles, 2% max thickness loss
Related Product Information: EDR-5435 Test Report
Ordering Information
1. Selection based on typical dimensions of low-voltage insulated cables.
2. Kits do not contain connectors.
For connector information refer to the Connectors and Terminals section of this catalog.
Molded clamp of UV stable, impact resistant
polypropylene secures cover in place.
Silicone gel is high dielectric
insulation and provides
constant pressure on cable
and connector to provide
waterseal. PowerGel sealant is
specially formulated for high
temperature environments.
Molded cover of high abrasion
and impact resistant elastomer
provides rugged protection for
electrical connection.
Snap-lock feature provides
quick installation and removal.
600V/105˚C
14
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Stub Splices & Motor Connection Kits
RVC splice cover kits offer the quick and easy “roll-on” way to insulate and seal stub connections in
motors and street lights up to 1000 volts. The elastomeric RVC cap splice cover provides the required
insulation thickness, withstands abrasion, and forms a water-resistant seal. The tool-free RVC cap is
ideal for installation in cramped motor boxes. It slides on easily and will not leak, unravel, or
slip off.
Selection Information: dimensions in inches (millimeters)
Catalog
Number
Feeder
Size
(AWG/kcmil)
Bolt dimensions
Size
Length
(Max.)
(Max.)
Lug
Length
(Max.)
Cap
Length
(Nominal)
Std.
Pack
Motor connections or two-wire stub splices
RVC-1V
#14 – #4 .375 (8) .625 (15)
RVC-2V
#8 – 2/0 .375 (8) .750 (20)
RVC-3V
#2 – 4/0 .500 (12) 1.00 (25)
RVC-4V
250 – 500 .625 (16) 1.50 (35)
1.75 (45)
2.75 (70)
3.00 (75)
5.00 (125)
3.00 (75)
4.00 (100)
5.25 (130)
7.50 (190)
5
5
5
5
Catalog
Conductor Size
Number
(AWG/kcmil)
Insulation
Cut-Back
(Max.)
Three-wire stub splices
RVC-1V
RVC-2V
1.75 (44)
2.75 (70)
#14 – #8
#6 – #2
Information
1. Select the appropriate catalog number. Selections are based on typical dimensions of low-voltage
insulated cable. Confirm selection with dimensions to assure proper sizing.
2. Kits do not contain connectors. The RVS splice cover selection information above covers copper
and aluminum in-line compression connections.
3. Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips.
4. Standard package: 5 kits/box.
5. Related test report: EDR-5167
For connector information refer to the Connectors and Terminals section of this catalog.
LISTED 96J4
Direct burial insulation
covered for listed
pressure connectors
R
®
Certified C22.2
No. 198.2
Qualified to ANSI C119.1-1986. CSA
certified to C22.2 No. 198.2. UL listed per 96J4
(file E91151).
15
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
RVC Splice Cover Kits
“Roll-on” Stub Connection Insulation Kits (1000 V)
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Stub Splices & Motor Connection Kits
MCK Motor Connection Kits
Heat-Shrink Motor Connection Kits for 1/C (2000 V)
• Qualified to ANSI-C119.1-1986 and rated to ICEA electrical withstand test for 1000 V
• For use as an in-line or stub splice between 1/C poly feeder cable and motor leads
• Excellent insulation sealing—and resistance to abrasion—in motor connections
Type V
The stub “Type V” kit is designed to splice the stub or butt configuration that is commonly used
where there is insufficient room to make in-line connections.
Type L
The In-Line “Type L” kit is used, where space permits, to splice in-line connections.
Selection Information: dimensions in inches (millimeters)
Catalog
Motor feeder size
Bolt Length
Number
(AWG/kcmil)
(Max.)
Connection
Length (Max.)
H
Length
(Nominal)
Std.
Pack
Stub Type V
MCK-1V
#14 – #10
5/8
2.0 (51)
CPGI-MCK-1V
#14 – #10
5/8
2.0 (51)
MCK-2V
#12 – #4
3/4
2.5 (64)
CPGI-MCK-2V
#12 – #4
3/4
2.5 (64)
MCK-3V
#2 – 4/0
1
3.5 (89)
MCK-4V
250 – 500
1 1/2
5.5 (140)
Cap
2.5 (64)
2.5 (64)
3.4 (86)
3.4 (86)
4.5 (114)
6.5 (165)
5
5
5
5
5
5
In-Line Type L
MCK-1L
#8 – 4/0
1 1/4
5.0 (127)
MCK-2L
250 – 1000
1 1/2
8.0 (203)
Sleeve
9.0 (229)
12.0 (305)
Notes: MCK motor connection kits are designed for single-hole connectors and include caps and sealant strips for three
connections. Kits do not contain connectors.
H
H
Type V
Stub configuration
Type L
In-line configuration
Ordering information
1. Select appropriate catalog number based on the motor feeder cable. Motor pigtail leads of the
same size or smaller are suitable. MCK selections are based on the typical dimensions of lowvoltage insulated cable. MCK selections are based on the typical dimensions of 100% insulated
cables manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987,
as well as the dimensions of commonly used connectors. Nominal insulation thickness (100%):
90 mils. For cables manufactured to other specifications, confirm selection with cable and
connector dimensions.
2. Shielded cable must be terminated before installing MCK.
3. MCK kits are designed for single-hole connectors and include caps and sealant strips for three
connections. Kits do not contain connectors.
4. Related test reports: MCK: EDR-5110
For connector information refer to the Connectors and Terminals section of this catalog.
16
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Taps
Water Resistant Splice (1000 V)
The GTAP gel tap splice kit provides a fast and simple method for connecting, insulating, and
environmentally sealing low-voltage splices. The GTAP splice kit is designed for underground as well
as overhead environments. It is especially useful for street lighting applications.
•
•
•
•
•
Range-taking mechanical connectors splice a wide range of cables, including copper and aluminum
Connector’s four port design allows maximum inventory flexibility
Hinged closure allows for one-step installation
Can be installed over the connector in seconds by simply snapping the cover shut
Utilizes Tyco Electronics’ innovative PowerGel sealant to protect the connection from moisture
ingress, corrosion, and pollution
• PowerGel sealant provides additional insulation
Selection Information
Catalog Number
GTAP-1
CPGI-GTAP-1
GTAP-2
CPGI-GTAP-2
Conductor Size
(All Outlets)
AWG (mm2 )
#14 – #2 (2–35)
#14 – #2 (2–35)
#14 – 2/0 (2–70)
#14 – 2/0 (2–70)
Std.
Pack
18 or 72
5
18 or 72
5
Selections are based on typical dimensions for low voltage, insulated cable.
Catalog Number
GTAP-1
GTAP-2
Length
2-3/4 (70)
4-1/4 (108)
Width
1-5/8 (41)
2 (51)
Height
1-1/16 (27)
1-3/16 (30)
Molded cover of UV stable, impact resistant
polypropylene provides rugged protection for
underground or overhead applications.
Frangible fingers provide
wide cable range.
Snap-lock ensures that
cover remains closed.
Silicone gel is high dielectric insulation and
provides constant pressure on cable and
connector to provide waterseal. PowerGel
sealant is specially formulated for high
temperature environments.
Range-taking mechanical connector made of
aluminum. Accepts both copper and aluminum
conductors.
Ordering Information
1. Selection based on typical dimensions of low-voltage insulated cables.
17
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
GTAP Splices
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Taps
GelCap SL Splice Covers
Water Resistant Cover Kit with Connector (1000 V)
Tyco Electronics’ GelCap SL splice cover kits provide quick installation, dependable performance, and
easy reentry for street lighting connections, but they have many other uses.
GelCap SL splice cover kits quickly and conveniently insulate, seal, and protect stub splice connections
up to 1000 volts.
PowerGel Sealant Technology
The GelCap SL splice cover kits feature revolutionary PowerGel sealant which provides an excellent
moisture seal over a wide temperature range (-40°C to 105°C).
Innovative Cap Design and Material
The specially formulated material provides excellent abrasion resistance and insulation.
Range Taking Connector
The special three wire connector is perfect for street light connections. There are two ports that
accept wires from #14-2/0 AWG. Use these for the feeder cable. There is a single port that accepts
#14-6 AWG. Use this port to power the light.
Fast and Easy Installation
GelCap SL splice cover kits provide fast installation. Simply push the cover down over the connection
and snap the clamp closed. No extra materials or greases are required. The PowerGel sealant is
already in the cap.
Easy to Reenter
The GelCap SL splice cover is easy to re-enter because the PowerGel sealant pulls away leaving a
clean connection. Re-entry is also safer than other methods because no sharp objects or cutting tools
are required for removal of the cap.
Other Common Uses for GelCap Splice Cover Kits
• Irrigation systems
• HVAC
• Outdoor lighting
• Motor connections
Selection Information
Hole A
Catalog Number
Wire Range
GelCap-SL-2/0-3 Hole
#14-2/0 AWG
CPGI-GelCap-SL-2/0-3 Hole #14-2/0 AWG
Hole B
Recommended
Torque Values
Wire Range
120-180 in-lbs
#14-6 AWG
120-180 in-lbs
#14-6 AWG
Recommended
Torque Values
120-150 in-lbs
120-150 in-lbs
Std.
Pack
10
5
Testing
Test Conditions
Chemical Resistance ASTM D543, Sulfuric acid, Sodium Hydroxide and motor oil
Ozone Resistance
ASTM D1149, 168 hours @ 40˚C, 50 pphm
Accelerated Aging
ASTM D2671
Abrasion Resistance
2040 gm wt., 4000 cycles, 2% max thickness loss
Ordering Information
1. Selections are based on typical dimensions of low-voltage insulated cables.
2. Kits include UL Listed connectors for use with copper and/or aluminum conductors.
3. Each kit contains a gel filled cap, cap clamp, and connector.
600V/105˚C
18
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Taps
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
GHFC H-Frame Closures
Water Resistant Closure for Power Cable (1000 V)
Tyco Electronics’ low-voltage H-frame closures provide a fast and simple method for
insulating and environmentally sealing low-voltage cable-taps and splices made with H-frame
compression connectors.
•U
tilizes Tyco Electronics’ PowerGel sealant material to seal and protect the connection from
moisture ingress, corrosion, and pollution
• Ideal for both underground and overhead applications and is especially useful for street
lighting applications
• Qualified to ANSI C119.1-1986 for underground splicing
• UV resistant
• Qualified for temperatures from –40°C to 90°C
Simply place the connection on the closure and press the closure together. It’s that easy—no tapes,
mastics, tools, or mixing are required. The closure can be easily installed with one hand.
Selection Information: dimensions in inches (millimeters)
Catalog Number
GHFC-1-90
CPGI-GHFC-1-90
GHFC-2-90
CPGI-GHFC-2-90
GHFC-2.5-90
GHFC-3-90
Conductor Size (AWG/kcmil)
Main
Tap
Die
#6 – #2
#14 – #8
“BG”
#6 – #2
#14 – #8
“BG”
#2 – 2/0
#14 – #6
“O”
#2 – 2/0
#14 – #6
“O”
1/0 – 4/0
#6 – 3/0
“D”
350
4/0
“N”
Catalog Number
GHFC-1-90
GHFC-2-90
GHFC-2.5-90
GHFC-3-90
Length
2-3/4 (70)
4-1/4 (108)
7-1/8 (181)
6-1/4 (159)
Std.
Pack
10 or 100
5
10 or 100
5
30 each
6 or 18
Width
1-5/8 (41)
2 (51)
2-3/4 (70)
3-1/3 (84)
Height
1-1/16 (27)
1-3/16 (30)
1-4/7 (40)
1-15/16 (49)
Molded cover of UV stable, impact resistant
polypropylene provides rugged protection for
underground or overhead applications.
Frangible fingers provide wide
cable range.
Snap-lock ensures that cover
remains closed.
Silicone gel is high dielectric insulation and provides constant
pressure on cable and connector to provide waterseal. PowerGel
sealant is specially formulated for high temperature environments.
Ordering Information
1. Select the appropriate catalog number. Selections are based on typical dimensions for low-voltage,
insulated cables and connectors.
2. Approved connectors (supplied by others) include, but are not limited to:
Product
Approved connectors
GHFC-1-90 Homac UB214; T&B 63105; Blackburn WR9; Burndy YPC2A8U
GHFC-2-90 Homac OB22, OB44, OB102, OB103; Burndy YHO-1, YHO-2, YHO100, YHO125,
YHO150; Blackburn WR139, WR159, WR179, WR199; ILSCO AH1; T&B 63110; UTILCO
HT1, HT2
3. Standard packs of 100 ea. are also available. Substitute a (B100) in place of the (B10) in the
catalog number.
4. Related test report: GHFC-1-90 and GHFC-2-90 - EDR-5264, GHFC-3-90 - EDR-5326
19
LOW VOLTAGE SPLICES, TAPS & NETWORK PROTECTION
Low Voltage Taps
GelPort Connectors
Submersible Connectors for URD Distribution (1000 V)
•
•
•
•
•
•
Corrosion resistance
No loose parts due to one piece housing
Gel-filled cable entry ports provide a reliable cable seal
PowerGel sealing gel seals out harsh environments
Rugged, impact-resistant housing stands up to rough installations
Clear view back allows for easy positive visual indication of wire position in connector
Selection Information: dimensions in inches (millimeters)
Clear
Catalog Number
View
GPRT-350-3P
-C
GPRT-350-4P
-C
GPRT-350-5P
-C
GPRT-350-6P
-C
GPRT-350-8P
-C
GPRT-350/4P-500/1P
-C
GPRT-350/6P-500/2P
-C
Number of
Conductor Use
Length
Width
Inches (mm)
Inches (mm)
Wire Ports
Range (mm2)
3
14 - 350 (2 - 150)
4.60 (117)
3.825 (97)
4
14 - 350 (2 - 150)
5.85 (149)
3.825 (97)
5
14 - 350 (2 - 150)
7.10 (180)
3.825 (97)
6
14 - 350 (2 - 150)
8.35 (212)
3.825 (97)
8
14 - 350 (2 - 150)
10.85 (276)
3.825 (97)
5 Hybrid
7.10 (180)
3.825 (97)
4
14 - 350 (2 - 150)
1
6 - 500 (16 - 250)
8 Hybrid
10.85 (276)
3.825 (97)
6
14 - 350 (2 - 150)
2
6 - 500 (16 - 250)
Height
Inches (mm)
3.50 (89)
3.50 (89)
3.50 (89)
3.50 (89)
3.50 (89)
3.50 (89)
3.50 (89)
Note: For clear view back, add “-C” to catalog number
Tin plated aluminum connector
Qualified to ANSI C119.4
Proven tough hinge design
Gel sealed screw port cap
Proven robust latch
design
Tough, puncture
resistant, high
impact strength
polypropylene body
and cap
Gel sealed cable entry port.
Ordering Information
1. Selection based on typical dimensions of low voltage cables.
2. Standard package is 6/box
Product Performance
Testing
Test Condition
Complete unit
ANSI C119.1, 2002, Report: EDR-5379, EDR-5409, EDR-5427
Connector
ANSI C119.4, 2003, Report: 502-47264, 502-47302, 502-47308
Chemical Resistance ASTM D543 to the following liquids: Sulfuric Acid, Sodium Sulfate,
Sodium Chloride, Sodium Hydroxide, Ethylene Glycol
UV Resistance
ASTM G-53-95, ASTM-D-638-95
20
MEDIUM/HIGH VOLTAGE SPLICES,
TAPS & TERMINATIONS
Medium/High Voltage In-Line Splice (5-69 kV)
Cold-Applied
CSJA In-Line Splices (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CSJG In-Line Joint (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Heat-Shrink
HVS In-Line Splice (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HVS-C-1520S In-Line Splice (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
HVS-1550S In-Line Splice w/ AL ShearBolt Connector (15 kV) . . . . 29
EHVS (46 and 69 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
HVS-LC (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
HVS/HVSR In-Line or Transition Splice (15-35 kV) . . . . . . . . . . . . . . . 32
HVS-T/HVSR-T Trifurcating Transition Splice (15-35 kV) . . . . . . . . 33
HVS-T-1590S Trifurcating Splice Kits (15 kV) . . . . . . . . . . . . . . . . . . . . 34
HVS/HVSA-3-1580S In-Line Splice (15 kV) 3/C Transition . . . . . . . . 35
HVS-3-1590S/HVS-3-2590S In-Line Splice (15-25 kV) 3/C . . . . . . . 36
HVSY In-Line Splice/Tap (15 kV) Wye . . . . . . . . . . . . . . . . . . . . . . . . . . 37
HVSH-MOD Kit (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
HVES Seals (15-25 kV) Live End Seals . . . . . . . . . . . . . . . . . . . . . . . . . . 39
HVE-1590 PILC Elbow Adapters (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . 41
HV-MSK In-Line Mining Cable Splice ( 5-8 kV) . . . . . . . . . . . . . . . . . . 42
Link Boxes
Link Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Medium Voltage Terminations (5-69 kV)
Cold-Applied
TFT-E Terminations (15, 25, and 35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Heat-Shrink
HVT-G/SG 1/C Termination (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
HVT-Z Termination with Built-In Stess Control (15-35 kV) . . . . . . . . . . . . . 47
HVT-LC/SLC Termination (15-35 kV) LC Shield . . . . . . . . . . . . . . . . . . . . . . . 49
HVT-J/SJ Termination (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
HVT/HVT-3 Termination (15 kV) PILC/VCLC . . . . . . . . . . . . . . . . . . . . . . . . . . 51
EHVT/GHVT Termination (46 and 69 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Medium Voltage Stub Splices & Motor
Connection Kits (5-8kV)
GelCap 8 Motor connection Kit (5-8 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
MCK-5 Stub Splice (5-8.7 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
21
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
22
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
In-line Cold Shrinkable Joints for 1/C Shielded Power Cables (15-35 kV)
Tyco Electronics introduces the “All-in-One” CSJA cold shrinkable joint for 15kV through 35kV. It is
designed to splice tape shield, wire shield, LC shield, UniShield, and flat strap shielded cables.
•C
able joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock
• “All-in-Ine” design is easy to install with minimal steps and short installation time
• Pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability
allows a wide application range
• Ergonomically designed spiral holdout gives a smooth installation with low release forces
• Total length of the splice body on the holdout is 14 to 19 inches providing a compact design
• Silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
excellent low temperature recovery
• Excellent electrical stress control by factory molded stress cones and Faraday cage
• Void filling stress relief mastics are not necessary
• Proven shield continuity concept
• Joint accepts both mechanical and compression connectors
• Meets IEEE-404 requirements for 15 kV through 35 kV
Each joint is factory tested to include AC withstand and partial discharge to ensure integrity of the
installation in accordance to IEEE-404.
Ordering Information
1. Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard. Nominal insulation thickness (100%): 15kV: 175mils, 25kV: 260mils,
35kV: 345mils.
2. Select the appropriate catalog number. Use the insulation OD, and jacket OD range as the final
ordering criteria.
3. For mechanical ShearBolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables.
4. If external grounding is required, order the CSJ-EG kit.
5. For other applications or if you have any questions, contact your Tyco Electronics representative.
6. Standard package: 1 kit/box.
7. Related test report: EDR-5430, EDR-5455
23
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
CSJA
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
M
A
D
E
B
C
Selection Information: dimensions in inches (millimeters)
L
Neutral
Catalog
Nominal
Max
Sock
Voltage
Number
Cable
Min/Max
Jacket
Length Connector Dimensions
Class
Range
Range
Insulation OD
OD
(AWG) Max, OD
Length
A
B
C
D
CSJA Joint Without Connector
#2 - 350
0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1)
1/0
1.30 (33.0) 5.50 (140.0)
15kV
CSJA-1521
15kV
CSJA-1522
4/0 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0)
1/0
1.50 (38.0) 5.50 (140.0)
15kV
CSJA-1523
350 - 1000 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1)
2/0
1.65 (42.0) 6.69 (170.0)
15kV
CSJA-1524
750 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0)
2/0
1.85 (47.0) 7.90 (200.0)
#1 - 500
0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0)
1/0
1.50 (38.0) 5.50 (140.0)
25/28kV CSJA-2822
25/28kV CSJA-2823
4/0 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1)
2/0
1.65 (42.0) 6.69 (170.0)
25/28kV CSJA-2824
500 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0)
2/0
1.85 (47.0) 7.90 (200.0)
35kV
CSJA-3523
1/0 - 350
1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1)
2/0
1.40 (35.6) 5.50 (140.0)
35kV
CSJA-3524
350 - 1000 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0)
2/0
1.96 (50.0) 7.90 (200.0)
Kit
Installed
Space
L
Required
Installation
Space
M
29 (737)
29 (737)
33 (838)
37 (939)
29 (737)
33 (838)
37 (939)
33 (838)
37 (939)
39 (990)
39 (990)
43 (1090)
49 (1244)
39 (990)
43 (1090)
49 (1244)
43 (1090)
49 (1244)
Kit
Installed
Length
L
Required
Installation
Space
M
Nominal
Voltage
Catalog
Cable
Min/Max
Class
Number
Range
Insulation OD
A
CSJA Joint With Copper Mechanical ShearBolt Connector
15kV
CSJA-1521M1 2/0 - 350
0.69 - 1.20 (17.5 - 30.5)
15kV
CSJA-1522M1 4/0 - 500 0.87 - 1.40 (22. - 35.6)
15kV
CSJA-1522M2 350 - 750
0.87 - 1.40 (22.1 - 35.6)
15kV
CSJA-1523M2 350 - 750 1.03 - 1.58 (26.2 - 40.0)
25/28kV CSJA-2822M1 2/0 - 500
0.87 - 1.40 (22.1 - 35.6)
25/28kV CSJA-2823M2 350 - 750
1.03 - 1.58 (26.2 - 40.0)
25/28kV CSJA-2824M2 500 - 750
1.28 - 2.05 (32.50 - 52.0)
35kV
CSJA-3523M1 2/0 - 350
1.03 - 1.49 (26.20 - 37.8)
35kV
CSJA-3524M2 350 - 750
1.36 - 2.05 (34.54 - 52.0)
Max
Neutral
Jacket
Sock
Min/Max Diameter
OD
(AWG) Over Cable Conductor*
B
E
1.50 (38.1)
1.80 (46.0)
1.80 (46.0)
2.05 (52.1)
1.80 (46.0)
2.05 (52.1)
2.60 (66.0)
2.05 (52.1)
2.60 (66.0)
1/0
0.376 - 0.736 (9.50 - 18.7)
29 (737) 39 (990)
1/0
0.376 - 0.736 (9.50 - 18.7)
29 (737) 39 (990)
1/0
0.570 - 0.945 (14.5 - 24.0)
29 (737) 39 (990)
2/0
0.570 - 0.945 (14.5 - 24.0)
33 (838) 43 (1090)
1/0
0.376 - 0.736 (9.50 - 18.7)
29 (737) 39 (990)
2/0
0.570 - 0.945 (14.5 - 24.0)
33 (838) 43 (1090)
2/0
0.570 - 0.945 (14.5 - 24.0)
37 (939) 49 (1244)
2/0
0.376 - 0.736 (9.50 - 18.7)
33 (838) 43 (1090)
2/0
0.570 - 0.945 (14.5 - 24.0)
37 (939) 49 (1244)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
Nominal
Neutral
Kit
Required
Voltage Catalog
Cable
Min/Max
Max
Sock
Min/Max Diameter
Installed Installation
Class
Number
Range
Insulation OD
Jacket OD
(AWG) Over Cable Conductor *
Length Space
A
B
E
L
M
CSJA Joint With Aluminum Mechanical ShearBolt Connector
0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1)
1/0
0.268 - 0.470 (6.80 - 11.9)
29 (737) 39 (990)
15kV
CSJA-1521M4 #2 - 3/0
0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1)
1/0
0.268 - 0.681 (6.80 - 17.3)
29 (737) 39 (990)
15kV
CSJA-1521M5 #2 - 350
15kV
CSJA-1522M6 4/0 - 500
0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0)
1/0
0.423 - 0.813 (10.7 - 20.6)
29 (737) 39 (990)
15kV
CSJA-1522M7 500 - 750
0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0)
1/0
0.736 - 0.998 (18.7 - 25.3)
29 (737) 39 (990)
15kV
CSJA-1523M8 350 - 750
1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1)
2/0
0.616 - 0.998 (15.7 - 25.3)
33 (838) 43 (1090)
15kV
CSJA-1524M9 750 - 1000
1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0)
2/0
0.813 - 1.152 (20.6 - 29.2)
37 (939) 49 (1244)
0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0)
1/0
0.268 - 0.681 (6.80 - 17.3)
29 (737) 39 (990)
25/28kV CSJA-2822M5 #1 - 350
25/28kV CSJA-2822M6 4/0 - 500
0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0)
1/0
0.423 - 0.813 (10.7 - 20.6)
29 (737) 39 (990)
25/28kV CSJA-2823M8 350 - 750
1.03 - . 58 (26.20 - 40.0) 2.05 (52.1)
2/0
0.616 - 0.998 (15.7 - 25.3)
33 (838) 43 (1090)
25/28kV CSJA-2824M9 500 - 750
1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0)
2/0
0.616 - 0.998 (15.7 - 25.3)
37 (939) 49 (1244)
25/28kV CSJA-2824M9 750 - 1000
1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0)
2/0
0.813 - 1.152 (20.60 - 29.2) 37 (939) 49 (1244)
35kV
CSJA-3523M5 1/0 - 350
1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1)
2/0
0.268 - 0.681 (6.8 - 17.3)
33 (838) 43 (1090)
35kV
CSJA-3524M8 350 - 750
1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0)
2/0
0.616 - 0.998 (15.7 - 25.3)
37 (939) 49 (1244)
35kV
CSJA-3524M9 750 - 1000
1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0)
2/0
0.813 - 1.152 (20.60 - 29.2) 37 (939) 49 (1244)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
Catalog
Length of Moisture
Number
Blocked Braid
Cold-applied External Grounding Kit
CSJ-EG-1
24 (610)
CSJ-EG-2
24 (610)
CSJ-EG-3
24 (610)
Braid (AWG)
#8
#6
#4
24
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
In-line Cold Shrinkable Joint for 1/C Jacketed Concentric Neutral
Cables (15-35 kV)
Tyco Electronics introduces the CSJG cold shrinkable joint for 15kV through 35kV. It is designed to
splice jacketed concentric neutral (JCN) cables.
•S
plice consists of a pre-expanded silicone body on a unique holdout design and separate rejacketing
system. This design is easy to install with minimal steps and short installation time
• Pre-expanded, single piece silicone rubber body with high mechanical expansion capability allows
a wide application range
• Ergonomically designed spiral holdout gives a smooth installation with low release forces
• Silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
excellent low temperature recovery
• Total length of the silicone body on the holdout ranges from 14 to 19 inches providing a
compact design
• Excellent electrical stress control by factory molded stress cones and Faraday cage
• Void filling stress relief mastics are not necessary
• Rejacketing system is a cold-applied wraparound sleeve designed to seal the entire splice and
provide mechanical and environmental protection for direct buried installation
• Joint accepts both mechanical and compression connectors
• Meets IEEE-404 requirements
Each silicone body is factory tested to include AC withstand and partial discharge to ensure integrity
of the installation in accordance to IEEE-404.
Ordering Information
1. Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard. Nominal insulation thickness (100%): 15kV: 175mils, 25kV: 260mils,
35kV: 345mils.
2. Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final
ordering criteria.
3. For mechanical ShearBolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables.
4. If external grounding is required, order the CSJG-EG kit.
5. For other applications or if you have any questions, contact your Tyco Electronics representative.
6. Standard package: 1 kit/box.
7. Related test report: EDR-5430, EDR-5455. Gelwrap rejacketing sleeve is qualified per
IEEE 404-2006
25
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
CSJG
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
M
A
D
E
B
C
Selection Information: dimensions in inches (millimeters)
L
Nominal
Kit
Require
Voltage Catalog
Cable
Min/Max
Max Connector Dimensions
Installed
Installation
Class
Number
Range
Insulation OD
Jacket OD Max. OD
Length
Length
Space
A
B
C
D
L
M
CSJG Joint Without Connector
#2 - 350
0.69 - 1.20 (17.5 - 30.5)
1.50 (38.1) 1.30 (33.0)
5.50 (140.0) 33 (850)
42 (1060)
15kV
CSJG-1511
15kV
CSJG-1512
4/0 - 750 0.87 - 1.40 (22.1 - 35.6)
1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 33 (850)
42 (1060)
15kV
CSJG-1513
350 - 1000 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270)
15kV
CSJG-1514
750 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 1.85 (47.0)
7.90 (200.0) 41 (1050) 55 (1390)
#1 - 500
0.87 - 1.40 (22.1 - 35.6)
1.80 (46.0) 1.50 (38.0) 5.50 (140.0) 33 (850)
42 (1060)
25/28kV CSJG-2812
25/28kV CSJG-2813
4/0 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 1.65 (42.0) 6.69 (170.0) 41 (1050) 50 (1270)
25/28kV CSJG-2814
500 - 1250 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 1.85 (47.0)
7.90 (200.0) 41 (1050) 55 (1390)
35kV
CSJG-3513
1/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 1.40 (35.6)
5.50 (140.0) 41 (1050) 50 (1270)
35kV
CSJG-3514
350 - 1000 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 1.96 (50.0) 7.90 (200.0) 41 (1050) 55 (1390)
35kV
CSJG-3515
750 - 1250 1.63 - 2.36 (41.40 - 60.0) 2.60 (66.0) 2.36 (60.0) 7.90 (200.0) 41 (1050) 55 (1390)
Nominal
Kit
Required
Voltage Catalog
Cable
Min/Max
Min/Max
Min/Max Diameter
Installed
Installation
Class
Number
Range
Insulation OD
Jacket OD Over Cable Conductor*
Length
Space
A
B
E
L
M
CSJG Joint With Copper Mechanical ShearBolt Connector
15kV
CSJG-1511M1 2/0 - 350 0.69 - 1.20 (17.5 - 30.5) 1.50 (38.1) 0.376 - 0.736 (9.50 - 18.7)
33 (850)
42 (1060)
15kV
CSJG-1512M1 4/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.376 - 0.736 (9.50 - 18.7)
33 (850)
42 (1060)
15kV
CSJG-1512M2 350 - 750 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.570 - 0.945 (14.5 - 24.0)
33 (850)
42 (1060)
15kV
CSJG-1513M2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1)
0.570 - 0.945 (14.5 - 24.0)
41 (1050) 50 (1270)
25/28kV CSJG-2812M1 2/0 - 500 0.87 - 1.40 (22.1 - 35.6) 1.80 (46.0) 0.376 - 0.736 (9.50 - 18.7)
33 (850)
42 (1060)
25/28kV CSJG-2813M2 350 - 750 1.03 - 1.58 (26.2 - 40.0) 2.05 (52.1)
0.570 - 0.945 (14.5 - 24.0)
41 (1050) 50 (1270)
25/28kV CSJG-2814M2 500 - 750 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.570 - 0.945 (14.5 - 24.0)
41 (1050) 55 (1390)
35kV
CSJG-3513M1 2/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1)
0.376 - 0.736 (9.50 - 18.7)
41 (1050) 50 (1270)
35kV
CSJG-3514M2 350 - 750 1.36 - 2.05 (34.54 - 52.0) 2.6 (66.0) 0.570 - 0.945 (14.5 - 24.0)
41 (1050) 55 (1390)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
Nominal
Kit
Required
Voltage Catalog
Cable
Min/Max Max Min/Max Diameter
Installed Installation
Class
Number
Range
Insulation OD Jacket OD Over Cable Conductor*
Length
Space
A B E
L
M
CSJG Joint With Aluminum Mechanical ShearBolt Connector
0.69 - 1.20 (17.5 - 30.5)
1.50 (38.1) 0.268 - 0.470 (6.80 - 11.9)
33 (850)
42 (1060)
15kV
CSJG-1511M4 #2 - 3/0
0.69 - 1.20 (17.5 - 30.5)
1.50 (38.1) 0.268 - 0.681 (6.80 - 17.3)
33 (850)
42 (1060)
15kV
CSJG-1511M5 #2 - 350
15kV
CSJG-1512M6 4/0 - 500 0.87 - 1.40 (22.1 - 35.6)
1.80 (46.0) 0.423 - 0.813 (10.7 - 20.6)
33 (850)
42 (1060)
15kV
CSJG-1512M7 500 - 750 0.87 - 1.40 (22.1 - 35.6)
1.80 (46.0) 0.736 - 0.998 (18.7 - 25.3)
33 (850)
42 (1060)
15kV
CSJG-1513M8 350 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 0.616 - 0.998 (15.7 - 25.3)
41 (1050) 50 (1270)
15kV
CSJG-1514M9 750 - 1000 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.813 - 1.152 (20.6 - 29.2)
41 (1050) 55 (1390)
0.87 - 1.40 (22.1 - 35.6)
1.80 (46.0) 0.268 - 0.681 (6.80 - 17.3)
33 (850)
42 (1060)
25/28kV CSJG-2812M5 #1 - 350
25/28kV CSJG-2812M6 4/0 - 500 0.87 - 1.40 (22.1 - 35.6)
1.80 (46.0) 0.423 - 0.813 (10.7 - 20.6)
33 (850)
42 (1060)
25/28kV CSJG-2813M8 350 - 750 1.03 - 1.58 (26.20 - 40.0) 2.05 (52.1) 0.616 - 0.998 (15.7 - 25.3)
41 (1050) 50 (1270)
25/28kV CSJG-2814M8 500 - 750 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.616 - 0.998 (15.7 - 25.3)
41 (1050) 55 (1390)
25/28kV CSJG-2814M9 750 - 1000 1.28 - 2.05 (32.50 - 52.0) 2.60 (66.0) 0.813 - 1.152 (20.60 - 29.2) 41 (1050) 55 (1390)
35kV
CSJG-3513M5 1/0 - 350 1.03 - 1.49 (26.20 - 37.8) 2.05 (52.1) 0.268 - 0.681 (6.8 - 17.3)
41 (1050) 50 (1270)
35kV
CSJG-3514M8 350 - 750 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 0.616 - 0.998 (15.7 - 25.3)
41 (1050) 55 (1390)
35kV
CSJG-3514M9 750 - 1000 1.36 - 2.05 (34.54 - 52.0) 2.60 (66.0) 0.813 - 1.152 (20.60 - 29.2) 41 (1050) 55 (1390)
35kV
CSJG-3515M9 750 - 1000 1.63 - 2.36 (41.40 - 60.0) 2.60 (66.0) 0.813 - 1.152 (20.60 - 29.2) 41 (1050) 55 (1390)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
Catalog
Length of Moisture
Number
Blocked Braid
Cold-Applied External Grounding Kit
CSJG-EG-1
24 (610)
CSJG-EG-2
24 (610)
CSJG-EG-3
24 (610)
Braid
(AWG)
#8
#6
#4
26
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
In-Line Splices for 1/C Shielded Cable (15-35 kV)
Tyco Electronics’ Raychem brand heat-shrinkable shielded power cable splices are pre-engineered
to offer a compact, low-profile installation with a minimum diameter buildup.
• Kits contain a solderless grounding kit, consisting of a ground clamp, a ground braid, and a
shielding mesh
• Heat-shrink feature allows the kits to accommodate out-of-round, out-of-spec cable.
Rated to IEEE 404. For use on copper tape, wire shield, lead sheath, and UniShield cables.
M
A
D
B
Selection information: dimensions in inches (millimeters)
C
Insulation
Diameter
Catalog
Conductor
(Min.–Max.)
Number
Size (AWG/kcmil)
A
HVS-1520S
(15 kV - Tube)
HVS-1521S #2–4/0
0.65–1.05 (17–27)
HVS-1522S 250–350
0.90–1.30 (23–33)
HVS-1523S 500–750
1.10–1.60 (28–41)
HVS-1524S 750–1000
1.25–1.80 (32–46)
HVS-1525S 1250–2000
1.60–2.50 (41–64)
HVS-1520S-W (15 kV with Wraparound Rejacketing Sleeve)
HVS-1521S-W #2–4/0
0.65–1.05 (17–27)
HVS-1522S-W 250–350
0.90–1.30 (23–33)
HVS-1523S-W 500–750
1.10–1.60 (28–41)
HVS-1524S-W 750–1000
1.25–1.80 (32–46)
HVS-1525S-W 1250–2000
1.60–2.50 (41–64)
HVS-2520S (25 kV with Wraparound Rejacketing Sleeve)
HVS-2521S #1–250
0.90–1.20 (23–31)
HVS-2522S 350–500
1.20–1.50 (31–38)
HVS-2523S 750–1000
1.50–1.80 (38–46)
HVS-3520S (35 kV with Wraparound Rejacketing Sleeve)
HVS-3521S 1/0–3/0
0.95–1.35 (24–34)
HVS-3522S 4/0–600
1.20–1.70 (31–43)
HVS-3523S 600–1000
1.55–2.15 (39–55)
L
Jacket
O.D.
Connector Dimensions
(Max.)
Max. O.D. Max. Length
B
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
1.25 (32)
1.50 (38)
1.85 (47)
2.10 (53)
2.80 (71)
0.90 (23) 4.25 (108)
1.20 (30) 5.5 (140)
1.60 (41) 8.0 (203)
1.85 (47) 8.0 (203)
2.40 (61) 8.0 (203)
27 (686)
28 (711)
30 (762)
34 (864)
40 (1016)
54 (1372)
56 (1422)
59 (1499)
67 (1702)
74 (1880)
1.25 (32)
1.50 (38)
1.85 (47)
2.10 (53)
2.80 (71)
0.90 (23) 4.25 (108)
1.20 (30) 5.50 (140)
1.60 (41) 8.00 (203)
1.85 (47) 8.00 (203)
2.40 (61) 11.00 (279)
28 (711)
28 (711)
30 (762)
34 (864)
40 (1016)
39 (990)
40 (1016)
45 (1143)
49 (1244)
54 (1371)
1.50 (38)
1.95 (50)
2.40 (61)
1.10 (28) 4.0 (102)
1.35 (34) 6.0 (152)
1.85 (47) 8.0 (203)
40 (1016)
40 (1016)
40 (1016)
56 (1422)
60 (1524)
62 (1575)
1.55 (39)
2.10 (53)
2.80 (71)
1.20 (30) 4.0 (102)
1.50 (38) 6.0 (152)
1.85 (47) 10.0 (254)
40 (1016)
44 (1118)
44 (1118)
53 (1346)
62 (1575)
67 (1702)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables (manufactured in
accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987), commonly used connectors. Nominal insulation thickness
(100%): 15 kV: 175 mils., 25 kV: 260 mils., 35 kV: 345 mils. Nominal insulation thickness (133%):
15 kV: 220 mils. Check the jacket O.D. on the 15 kV, 133%-insulated 4/0 and 750-kcmil cables to ensure they fall within the use range
specified. If you have any questions, contact your Tyco Electronics sales engineer or representative.
2. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
3. HVS-SHIM kits are available if the diameter of one of your cables is not within the standard range.
4. Kits do not contain connectors; order compression or solder connectors separately.
5. Standard package: 1 kit/box.
6. Related test reports: EDR-5181, HVS15 kV: EDR-5114; HVS 25 kV: EDR-5150; HVS 25–35 kV: EDR-5197,HVS-1520S-W: EDR-5225.
27
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVS
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
HVS-C-1520S
In-Line Splice for 1/C Shielded Cable 15 kV
Tyco Electronics heat-shrink shielded power cable splice, features a triple extrusion tube. The
triple extrusion tube provides increased recovery forces, reduced shrinking time and improved
profile conformity
Provides:
• Reduced shrink time
• Improved heat transfer
• Significantly increased recovery forces
• Reduced overall diameters and length
M
A
B
C
L
Catalog
Conductor Size Insulation
Jacket
Number
(AWG/kcmil)
Diameter (Min-Max)
O.D. (Max)
A
HVS-C-1520S Splice for Compression Connector (Not Included)
Maximum
Connector
Length
B
Maximum
Connector
O.D.
C
Required
Installed
Length
L
Installation
Space
M
HVS-C-1521S
HVS-C-1522S
HVS-C-1523S
HVS-C-1524S
4.00 (100)
5.00 (125)
6.00 (150)
8.00 (200)
0.80 (20)
1.20 (30)
1.45 (44)
1.85 (47)
28.00
28.00
35.00
35.00
28.00
28.00
35.00
35.00
#2 – 2/0
3/0 - 400
500 - 750
750 - 1000
0.65 - 0.95 (17 - 24)
0.85 - 1.30 (23 - 33)
1.10 - 1.55 (28 - 47)
1.30 - 1.90 (33 - 48)
1.20 (30)
1.65 (42)
1.90 (48)
2.30 (58)
(700)
(700)
(870)
(870)
(700)
(700)
(870)
(870)
Catalog
Conductor Size Insulation
Jacket
Number
(AWG/kcmil)
Diameter (Min-Max)
O.D. (Max)
A
HVS-C-1520S with Copper ShearBolt (Connector Included)
Supplied
Connector
Connector
Length
Dimension
B
C
Required
Installed
Length
L
Installation
Space
M
HVS-C-1522S-M1 3/0 - 400
HVS-C-1523S-M2 500 - 750
4.0 (100)
5.0 (125)
28.00 (700)
35.00 (870)
28.00 (700)
35.00 (870)
0.85 - 1.30 (23 - 33)
1.10 - 1.55 (28 - 47)
1.20 (30)
1.45 (37)
1.20 (30)
1.45 (37)
Note: Only the above two kits are available with connectors.
M1 = CSBS-20C-500C-505
M2 = CSBS-300C-750C-505
Ordering Information
1. Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated cables,
nominal insulation thickness 0.175–0.220".
2. Kits can be installed with either aluminum or copper compression connectors (connectors not included with kit).
3. If external grounding, order an HVS-EG kit.
4. Standard package: 1 kit/box
5. Related Test Report: EDR-5440, IEEE 404-2008 and IEEE 48 draft 2006 for 105˚C of Splice and Terminations.
28
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
In-Line Splice for 1/C Shielded Cables 15 kV with Tin Plated
Aluminum ShearBolt Connector
Tyco Electronics heat-shrink shielded power cable splice features a triple extrusion tube. The
triple extrusion tube provides increased recovery forces, reduced shrinking time and improved
profile conformity.
Provides:
• Reduced shrink time
• Improved heat transfer
• Significantly increased recovery forces
• Reduced overall diameters and length
• Tin plated aluminum ShearBolt Connector (CU/AL)
Catalog
Conductor Size Insulation
Jacket
Number
(AWG/kcmil)
Diameter (Min-Max) O.D. (Max)
HVS-1551S
#2 – 2/0
0.65 - 0.95 (17 - 24) 1.20 (30)
HVS-1552S
2/0 - 350
0.79 - 1.19 (20 - 30) 1.65 (42)
HVS-1553S
350 - 500
1.04 - 1.33 (26 - 34) 1.80 (45)
HVS-1554S
500 - 750
1.16 - 1.55 (29 - 39) 1.90 (48)
HVS-1555S
750 - 1000
1.35 - 1.70 (34 - 43) 2.30 (58)
Connector
Dimensions
Length
O.D.
2.50 (65) .095 (24)
4.00 (100) 1.25 (30)
5.00 (125) 1.30 (34)
6.00 (150) 1.55 (40)
8.00 (200) 1.75 (43)
Required
Installed
Installation
Length
Space
28.00 (700)
28.00 (700)
28.00 (700)
28.00 (700)
35.00 (870)
35.00 (870)
35.00 (870)
35.00 (870)
35.00 (870)
35.00 (870)
M4= ASBS-2-3/0
M5= ASBS-2-350
M6= ASBS-3/0-500
M8= ASBS-500-750
M9= ASBS-600-1000
Ordering Information
1. Select the appropriate catalog number. All selections are based on the typical dimensions for both 100% and 133% insulated
cables, nominal insulation thickness 0.175–0.220".
2. Kits are supplied with tin plated aluminum ShearBolt connectors which have been tested with the HVS-1550S kit for
105˚C operation.
3. If external grounding, order an HVS-EG kit or special splice kit with longer solder blocked braid.
4. Standard package: 1 kit/box
5. Related Test Report: EDR-5444, IEEE 404-2006 and IEEE 48 draft 2006 for 105˚C of Splice and Terminations.
29
Connector
Included
in Kit
M4
M5
M6
M8
M9
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVS-1550S
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
High Voltage In-Line Splice
EHVS
In-Line Splices for 1/C Shielded Cable (46 and 69 kV)
A complete line of splice kits for conductor sizes ranging from 4/0–2500 kcmil.
Tyco Electronics sizes the EHVS splice to your application. You simply fill out an EHVS information
sheet (available from your Tyco Electronics representative). Based on the information you provide
(conductor, insulation, and jacket diameters), we will machine a connector to fit your cable and
supply you with a kit containing both the connector and the EHVS splice for your cable.
• 69 kV splice incorporates a connector that allows large cross sections to be joined without special
tools, heat treatment, or filing off after installation, thus reducing outage time.
• For use on wire shield, wire metallic tape shield, and metallic sheathed power cables
• Minimum installation space required is 84.0"
Selection Information: dimensions in inches (millimeters)
Catalog
Number
EHVS-6920-W-CXXX
EHVS-6921-W-CXXX
EVHS-6922-W-CXXX
EVHS-6923-W-CXXX
69 kV
Nominal
Cable Range
1/0 - 3.0 AWG
2/0 - 500kcmil
600 - 1000kcmil
1250 - 2500kcmil
46 kV
Nominal
Cable Range
250 - 500kcmil
600 - 1000kcmil
1250 - 2000kcmil
2500kcmil
Maximun
Jacket
Diameter
2.00 (61)
2.85 (72)
3.00 (76)
3.85 (98)
Insulation
Diameter
Range
1.35 - 1.75 (34 - 44)
1.70 - 2.35 (43 - 60)
2.05 - 2.55 (52 - 55)
2.50 - 3.05 (63 - 77)
Ordering Information
1. Contact your local Tyco Electronics representative for the appropriate part number to order. To help us supply the correct product;
the following information is required: conductor, insulation, and jacket diameters.
2. Each splice comes supplied with a ShearBolt connector manufactured to your cable dimensions.
3. Standard package: 1 kit/box.
4. Related test report: 46/69 kV: PPR 1010 EDR-5228
Stripper Tool for extruded and bonded cable screens and Primary
Insulations for diameters as follows: HVIA-STRIPPER-35/90 mm
and HVIA-STRIPPER-75/150 mm.
Tyco Electronics now offers a complete line of EHVS splices for
system voltages up through 170 kV.
30
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
Splices Kits for 1/C In-Line LC Shielded Cable (15-35 kV)
HVS-LC kits feature a metal laminated wraparound rejacketing sleeve that reduces moisture-vapor
transmission. This tough sleeve also protects the splice from coincidental abrasion, back fill, and
handling damage.
Ground connections are made using stainless steel clamps and tinned copper braid. The ground
connections have been tested to multiple reclosed faults in excess of 13-kA rms without damage.
• Designed to withstand fault current duty of 10-kA rms for 100 cycles
• Rated to IEEE 404
• For use on LC shield cable
M
A
D
C
Selection Information: dimensions in inches (millimeters)
B
L
Conductor
Catalog
Size
Number
(AWG/kcmil)
HVS-1520-LC
(15 kV)
HVS-1531-LC
#2 – 4/0
HVS-1532-LC
4/0 – 400
HVS-1533-LC
500 – 600
HVS-1534-LC
750 – 1000
HVS-2530-LC
(25 kV)
HVS-2531-LC
#1 – 250
HVS-2532-LC
350 – 500
HVS-2533-LC
750 – 1000
HVS-3530-LC
(35 kV)
HVS-3531-LC
1/0 – 3/0
HVS-3532-LC
4/0 – 500
HVS-3533-LC
750 – 1000
Insulation
Diameter
(Min.–Max.)
A
Jacket
O.D.
Connector Dimensions
(Max.)
Max. O.D. Max. Length
B
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0.65 – 0.95 (16 – 24)
0.85 – 1.30 (22 – 33)
1.10 – 1.50 (28 – 38)
1.30 – 1.90 (33 – 48)
1.30 (33)
1.65 (42)
1.90 (48)
2.30 (58)
0.75 (29)
1.25 (29)
1.45 (37)
1.85 (47)
4.0 (102)
5.5 (140)
6.0 (152)
8.0 (203)
30 (762)
34 (864)
34 (864)
40 (1016)
35 (889)
38 (965)
40 (1016)
45 (1143)
0.90 – 1.20 (16 – 24)
1.20 – 1.50 (30 – 38)
1.50 – 1.80 (38 – 46)
1.55 (39)
1.95 (50)
2.40 (61)
1.10 (28)
1.35 (34)
1.85 (47)
4.00 (102)
6.00 (152)
8.00 (203)
36 (914)
37 (940)
39 (991)
48 (1219)
50 (1270)
54 (1372)
0.95 – 1.35 (29 – 34) 1.55 (39)
1.30 – 1.70 (33 – 43) 2.10 (53)
1.65 – 2.15 (42 – 55) 2.80 (71)
1.00 (25)
1.60 (41)
1.85 (47)
4.00 (102)
5.50 (140)
8.00 (203)
40 (1016)
40 (1016)
48 (1219)
52 (1321)
58 (1473)
64 (1626)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%- and 133%-insulated cables
(manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987) and commonly used connectors.
Nominal insulation thickness (100%): 15 kV: 175 mils. 25 kV: 260 mils. 35 kV: 345 mils.
Nominal insulation thickness (133%): 15 kV: 220 mils.
2. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
3. Kits do not contain connectors; order compression or solder connectors separately.
4. HVS-LC kits are supplied with two pieces of braid to provide fault current carrying capacity over the splice. User should verify
compatibility of supplied braids to application on LC shield cable.
5. Standard package: 1 kit/box.
6. Related test reports:
15 kV: EDR-5174
25 kV: EDR-5150
35 kV: EDR-5157
31
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVS-LC
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
HVS/HVSR
1/C In-Line or Transition and Transition “Reducer” Kits (15-35 kV)
• Use as an in-line splice for paper-insulated, lead-covered (PILC) cable or varnished cambric-
insulated, lead-covered (VCLC) cable
• Can also be used as a transition splice—PILC/VCLC to poly (copper tape, lead sheath, wire
shield, UniShield, or jacketed/unjacketed concentric neutral) cable.
PILC splices utilize a highly effective oil-stop system. The system helps to reduce installation and
outage time by eliminating insulation stepping, hand taping, lead wiping, and compound filling.
Tested to the electrical and load cycling requirements of IEEE 404.
HVSR “reducer” kits are used as a transition splice when the PILC/VCLC conductor size is much
smaller than that of the poly cable.
Red
sealing
mastic
Oil
barrier
tube
Ground
braid
Oil block mastic
Stress
control
tube
Insulating/
semiconducting
tube
MBSM
wraparound
sleeve
Copper shielding mesh
M
A
D
Selection Information: dimensions in inches (millimeters)
C
PILC Insulation
PILC/Poly
Diameter
Catalog
Conductor Size
(Min.–Max.)
Number
(AWG/kcmil)
A
HVS-1580D (15 kV)
HVS-1581D
#4–4/0
0.60–0.90 (15–23)
HVS-1582D
250–350
0.85–1.10 (22–28)
HVS-1583D
500–750
1.05–1.30 (27–33)
HVS-1584D
750–1000
1.15–1.50 (29–38)
HVS-2580E (25 kV)
HVS-2582E
#1–250
0.85–1.20 (22–30)
HVS-2583E
350–500
1.15–1.45 (29–37)
HVS-2584E
750–1000
1.50–1.70 (38–43)
HVS-2880E (28 kV)
HVS-2882E
#1-250
0.85-1.25 (21-32)
HVS-2883E
350-500
1.15-1.45 (29-37)
HVS-2884E
750-1000
1.50-1.70 (38-43)
HVS-3580D (35 kV)
HVS-3582D
1/0–250
1.05–1.40 (27–36)
HVS-3583D
300–750
1.20–1.70 (30–43)
HVS-3584D
750–1000
1.60–2.00 (41–51)
HVSR-1580 Transition Reducer (15 kV)
HVSR-1582
#4–4/0/4/0–350
0.60–0.90 (15–23)
HVSR-1583
4/0–350/500–750 0.80–1.10 (20–28)
HVSR-1584
4/0–500/750–1000 0.80–1.20 (20–30)
HVSR-2580E Transition Reducer (25 kV)
HVSR-2583E #1–350/350–500
0.80–1.20 (20–30)
HVSR-2584E 500–750/750–1000 1.25–2.50 (32–38)
E
L
Poly Insulation
Diameter
(Min.–Max.)
E
Connector Dimension
Both
PILC/PILC PILC/Poly Kit
Required
Cables
(Max.
(Max.
Installed Installation
(Max. O.D.) Length)
Length)
Length
Space
C
D
D
L
M
0.65–1.05 (17–27)
0.90–1.30 (23–33)
1.10–1.60 (28–41)
1.25–1.80 (32–46)
0.90 (23)
1.15 (29)
1.60 (41)
1.85 (47)
3.5 (89)
3.5 (89)
5.0 (127)
6.0 (152)
4.5 (114)
5.5 (140)
7.0 (178)
8.0 (203)
0.90–1.25 (23–32)
1.15–1.50 (29–38)
1.60–1.90 (41–48)
1.10 (28)
1.35 (34)
1.85 (47)
3.5 (89)
5.0 (127)
6.0 (152)
5.5 (140) 40 (1016) 57 (1448)
7.0 (178) 40 (1016) 58 (1473)
8.0 (203) 40 (1016) 61 (1549)
0.90-133 (22-34
1.15-1.56(29-40)
1.60-1.90 (41-48)
1.10 (28)
1.35 (34)
1.85 (47)
3.5 (90)
5.0 (127)
6.0 (152)
5.5 (140) 40 (1016) 57 (1448)
7.0 (178) 40 (1016) 58 (1473)
8.0 (203) 40 (1016) 61 (1549)
1.05–1.40 (27–36)
1.30–1.75 (33–44)
1.65–2.00 (41–51)
1.20 (30)
1.60 (41)
1.85 (47)
3.5 (89)
6.0 (152)
7.0 (178)
5.5 (140) 40 (1016) 62 (1575)
9.0 (229) 48 (1219) 67 (1702)
10.0 (254) 48 (1219) 67 (1702)
31 (787)
35 (889)
37 (940)
40 (1016)
48 (1219)
50 (1270)
50 (1270)
54 (1392)
0.90–1.30 (23–33) 1.15 (29)
1.10–1.60 (28–41)
1.60 (41)
1.25–1.80 (32–46) 1.85 (47)
5.5 (140) 33 (838) 78 (1981)
7.0 (178) 37 (940) 87 (2210)
8.0 (203) 40 (1016) 92 (2337)
1.15–1.50 (29–38)
1.55–1.90 (39–48)
7.0 (178) 40 (1016) 58 (1473)
8.0 (203) 40 (1016) 61 (1549)
1.35 (34)
1.85 (47)
Ordering Information
1. S
elect the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated cables
(manufactured in accordance with the data contained in AEIC-1-1968, AEIC CS5-1987, and AEIC CS6-1987) and commonly used
connectors. Nominal insulation thickness (100%): 15 kV: 165 mil (PILC/VCLC). 175 mils (poly). 25 kV: 255 mils (PILC/VCLC), 260 mils
(poly). 28 kV: 255 mils (PILC/VCLC), 280 mils (poly). 35 kV: 330 mils (PILC/VCLC), 345 mils (poly) Nominal insulation thickness (133%):
15 kV: 220 mils (poly).
2. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
3. Kits do not contain ShearBolt connectors; order oil block (sweated or compression) connectors separately.
4. Cable paper cutters are available. EXRM-1004
5. For lead sheath repair, order an HVS-LR kit.
6. Standard package: 1 kit/box.
7. Related test reports: 15 kV: EDR-5080, 25 kV: EDR-5083, 28 kV: EDR- 5318, 35 kV: EDR-5184
32
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
3/C PILC/VCLC to 1/C Poly Trifurcating Transition and Transition
“Reducer” Kits (15–35 kV)
These trifurcating transition splices greatly reduce the complexity of splicing one 3/C PILC cable
to three 1/C polymeric cables. By converting the PILC cable to a polymeric equivalent, the splices
eliminate compound filling and difficult lead wiping which lets you get on and off the job site quickly.
Heat-shrink components help to eliminate lead sleeve failures by replacing lead sleeves and wipes that
can crack due to corrosion or cable flexing.
HVS-T/HVSR-T series splices provide solderless ground braid connection for PILC cable. Tested to the
electrical and load cycling requirements of IEEE 404. One 3/C (VCLC) cable to three 1/C poly cable.
The HVSR kits are for use when the PILC/VCLC cable has a much smaller conductor size than the
poly cable.
M
D
A
E
B
C
Selection Information: dimensions in inches (millimeters)
L
PILC
Poly
PILC/Poly
Insulation Dia.
Insulation Dia.
Catalog
Conductor Size
(Min.–Max.)
(Min.–Max.)
Number
(AWG/kcmil)
A
E
HVS-T-1580S
(15 kV)
HVS-T-1581S
#4–4/0*
0.60–1.00 (15–25) 0.65–1.05 (17–27)
HVS-T-1582S
250–350*
0.85–1.10 (22–28) 0.90–1.30 (23–33)
HVS-T-1583S
500–750*
1.05–1.50 (27–38) 1.10–1.60 (28–41)
HVS-T-1584S
750–1000
1.30–1.75 (33–44) 1.25–1.80 (32–46)
HVS-T-1580E-S (15 kV) Short Splice
HVS-T-1581E-S 1/0–4/0*
0.65–1.00 (17–25) 0.70–1.05 (18–27)
HVS-T-1582E-S 250–500*
0.85–1.20 (22–30) 0.90–1.20 (23–30)
HVS-T-1583E-S 500–1000
1.10–1.50 (28–38) 1.15–1.75 (29–44)
HVS-T-2580E
(25 kV)
HVS-T-2582E
#1–250
0.85–1.20 (22–30) 0.90–1.25 (23–32)
HVS-T-2583E
350–500
1.15–1.40 (29–36) 1.15–1.50 (29–38)
HVS-T-2584E
750–1000
1.50–1.70 (38–43) 1.50–1.90 (38–48)
HVS-T-3580S (35 kV)
HVS-T-3582S
1/0–350
1.05–1.40 (27–36) 1.05–1.50 (27–38)
HVS-T-3583S
250-750
1.20-1.70 (30-43) 1.30-1.75 (30-44)
HVSR-T-1580 Transition Reducer (15 kV)
HVSR-T-1582
#4–4/0/4/0–350*
0.60–1.00 (15–25) 0.90–1.30 (23–33)
HVSR-T-1583
4/0–350/500–750 * 0.80–1.20 (20–30) 1.10–1.60 (28–41)
HVSR-T-1584
250–500/750–1000 0.85–1.30 (22–33) 1.25–1.80 (32–46)
HVSR-T-2580E Transition Reducer (25 kV)
HVSR-T-2582E #1–400/350-500
0.80–1.20 (20–30) 1.15–1.50(29–38)
HVSR-T-2583E 500–600/750-1000 1.25–1.40 (32–36) 1.55–1.90 (39–48)
1/C Poly
Connector
Jacket
Max.
(Max. O.D.) O.D.
B
C
Dimensions Kit
Max.
Installed
Length
Length
D
L
Required
Installation
Space
M
1.35 (34)
1.50 (38)
1.90 (48)
2.15 (55)
0.90 (23)
1.15 (29)
1.60 (41)
1.85 (47)
4.5 (114)
5.5 (140)
7.0 (178)
8.0 (203)
60 (1525)
62 (1575)
68 (1727)
69 (1753)
1.40 (36)
1.50 (38)
2.20 (56)
0.90 (23) 2.50 (63) 40 (1016) 61 (1550)
1.35 (34) 4.50 (114) 40 (1016) 65 (1650)
1.85 (47) 5.00 (127) 40 (1219) 69 (1753)
1.55 (39)
2.00 (51)
2.15 (55)
1.10 (28)
1.35 (34)
1.85 (47)
5.5 (140)
7.0 (178)
8.0 (203)
48 (1219) 65 (1650)
48 (1219) 75 (1900)
48 (1219) 77 (1955)
1.90 (48)
2.10 (53)
1.20 (30)
1.80 (46)
6.5 (165)
8.0 (203)
55 (1397) 81 (2057)
55 (1397) 85 (2159)
1.50 (38)
1.90 (48)
2.15 (55)
1.15 (29)
1.60 (41)
1.85 (47)
5.5 (140)
7.0 (178)
8.0 (203)
40 (1016) 62 (1575)
48 (1219) 68 (1727)
48 (1219) 69 (1753)
2.00 (51)
2.15 (55)
1.35 (34)
1.85 (47)
7.0 (178)
8.0 (203)
48 (1219) 75 (1900)
48 (1219) 77 (1955)
40 (1016)
40 (1016)
48 (1219)
48 (1219)
Ordering Information
1. S
elect the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated poly cables
(manufactured in accordance with the data contained in AEIC 1-1968, AEIC CS5-1987, AEIC CS6-1987) and commonly used connectors.
Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC). 175 mils (poly)., 25 kV: 225 mils (PILC/VCLC). 260 mils (poly). 35 kV:
330 mils (PILC/VCLC). 345 mils (poly). Nominal insulation thickness (133%): 15 kV: 220 mils (poly).
2. Check the jacket O.D. on the 133% insulated, single-conductor 15-kV 4/0, 350-kcmil, and 750-kcmil cables to ensure they fall within the
use range specified. If you have any questions, contact your Tyco Electronics field sales engineer or representative.
3. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
4. Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
5. Standard package: 1 kit/box.
6. Related test reports: 15 kV: EDR-5137, 25 kV: EDR-5142, 35 kV: EDR-5184, 15 kV HVS-T-1580E-S: EDR-5227
7. Cable paper cutters are available EXRM-1004.
33
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVS-T/HVSR-T
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
HVST-1590S
3/C PILC/VCLC to PILC/VCLC Trifurcating Kits (15 kV)
These trifurcating splices greatly reduce the complexity of splicing one 3/C PILC cable to three
1/C PILC cables. By converting the PILC cable to a polymeric equivalent, these splices eliminate
compound filling and difficult lead wiping which lets you get on and off the job site quickly.
Heat-shrink components help to eliminate lead sleeve failures by replacing lead sleeves and wipes that
can crack due to corrosion or cable flexing. Tested to the electrical and load cycling requirements of
IEEE 404. One 3/C (PILC/VCLC) cable to three 1/C (PILC/VCLC) cables. For use on paper-insulated,
lead-covered (PILC) cable, or varnished cambric-insulated, lead-covered (VCLC) cable.
Sealing
boot
Red
sealing
mastic
Red
sealing
mastic
Stress
control
tube
Ground
braid
Stress
control
mastic
Oil
block
mastic
Insulating/
semiconducting
tube
Conductive
boot
Red
sealing
mastic
Copper shielding mesh
Oil
barrier
tube
M
D
A
E
MBSM
wraparound
sleeve
B
Selection Information: dimensions in inches (millimeters)
C
L
PILC
PILC
1/C PILC
Conductor
Insulation Dia.
Jacket
Catalog
Size
(Min.–Max.)
(Max. O.D.)
Number
(AWG/kcmil)
A
B
HVS-T-1590S (15 kV)
HVS-T-1591S
#4–4/0
0.60–1.05 (15–27) 1.30 (33)
HVS-T-1592S
4/0–400
0.85–1.30 (22–33) 1.50 (38)
HVS-T-1593S
500–750
1.05–1.60 (27–40) 1.90 (48)
Connector
Max.
O.D.
C
Dimensions
Max.
Length
D
0.90 (23) 3.5 (89)
1.15 (29)
4.5 (114)
1.60 (41) 6.0 (152)
Kit
Installed
Length
L
Required
Installation
Space
M
40 (1016)
40 (1016)
48 (1219)
60 (1524)
60 (1524)
64 (1626)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in
accordance with the data contained in AEIC-1-1968 as well as the dimensions of commonly used connectors. Nominal insulation
thickness (100%): 165 mils.
2. Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
3. Standard package: 1 kit/box
4. Related test reports: EDR-5143
5. Cable paper cutters are available EXRM-1004.
34
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
3/C PILC/VCLC to 3/C POLY (Unarmored and Armored) Kits (15 kV)
These transition splices provide a reliable means for splicing 3/C 15 kV PILC/VCLC cables to 3/C 15 kV
armored or unarmored polymeric cables. They eliminate the need for compound filling, lead wiping
and hot oil. Installation is quick, easy, and repeatable.
Tyco Electronics utilizes high temperature oil barrier tubing, oil-block mastic, and a high-density
conductive boot to seal the oil within the PILC cable. This oil sealing technology has been successful
in over 18 years of installations. Heat-shrink accessories fit out-of-round and sectored cables.
Conductor size transitions are easily handled. Tyco Electronics utilizes its rugged MBSM rejacketing
sleeve to seal against moisture ingress. The splice also incorporates a thermoplastic internal moisture
sealant as a secondary barrier to moisture. Tested to the electrical and load cycling requirements
of IEEE 404. One 3/C (PILC/VCLC) cable to one 3/C poly cable. Load cycle tested to perform at a
conductor temperature of 110°C with an internal oil pressure of 15 psi.
Selection Information: dimensions in inches (millimeters)
PILC/Poly
PILC
Poly
Conductor
Insulation Dia.
Insulation Dia.
Catalog
Size
(Min.–Max.)
(Min.–Max.)
Number
(AWG/kcmil) A
B
HVS-3-1580S Unarmored Cable (15 kV)
HVS-3-1581S
#4–4/0
0.60–1.00 (15–25) 0.60–1.05 (17–27)
HVS-3-1582S
250–350
0.85–1.10 (22–28) 0.90–1.30 (23–33)
HVS-3-1583S
500–750
1.05–1.50 (27–38) 1.10–1.60 (28–41)
HVS-3-1584S
750–1000
1.15–1.75 (29–44)
1.25–1.80 (32–46)
HVSA-3-1580S Armored Cable (15 kV)
HVSA-3-1581S
#4–4/0
0.65–1.00 (17–25) 0.60–1.05 (17–27)
HVSA-3-1582S
250–350
0.85–1.10 (22–28) 0.90–1.30 (23–33)
HVSA-3-1583S
500–750
1.05–1.50 (27–38) 1.10–1.60 (28–41)
HVSA-3-1584S
750–1000
1.15–1.75 (29–44)
1.25–1.85 (32–46)
Connector
Max.
O.D.
C
Dimensions
Max.
Length
D
Kit
Installed
Length
L
Required
Installation
Space
M
1.15 (29)
1.15 (29)
1.60 (41)
1.85 (47)
5.5 (140)
5.5 (140)
7.0 (178)
8.0 (203)
60 (1524)
60 (1524)
72 (1829)
72 (1829)
68 (1727)
68 (1727)
80 (2032)
80 (2032)
0.90 (23)
1.15 (29)
1.60 (41)
1.85 (47)
4.50 (114)
5.5 (140)
7.0 (178)
8.0 (203)
63 (1600)
72 (1829)
72 (1829)
72 (1829)
70 (1778)
80 (2032)
80 (2032)
80 (2032)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in
accordance with the data contained in AEIC 1-1968 as well as the dimensions of commonly used connectors. Nominal insulation
thickness (100%): 165 mils
2. Armored kits include an interlocking steel armoring wraparound with bendable fingers to provide a smooth transition to the armor.
3. Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
4 Note: These kits do not allow cross-phasing.
5. Standard package: 1 kit/box
6. Related test reports: EDR-5137
7. Cable paper cutters are available EXRM-1004.
35
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVS/HVSA-3-1580S
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
HVS-3-1590S/HVS-3-2590S
3/C In-Line Splices for PILC Cable (15-25 kV)
Tyco Electronics’ Raychem 3/C in-line PILC splices provide a highly effective and easily installed oil
stop system, using standard heat-shrinkable components. The adhesive-lined conductive breakout
provides an oil- and pressure-resistant seal and grounds the conductive tubing to the lead sheath.
Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the polymeric
equivalent. Tested to the electrical and load cycling requirements of IEEE 404. For use on paperinsulated, lead-covered (PILC) cable, or varnished cambric-insulated, lead covered (VCLC) cable.
Stress relief mastic
Red sealing mastic
MBSM
wraparound
sleeve
Conductive
boot
Oil block
mastic
Ground
braid
Oil barrier tube
Insulating/
semiconducting
tube
Conductive tube
Copper
shielding
mesh
Conductive
boot
Selection Information: dimensions in inches (millimeters)
PILC
Catalog
Conductor Size
Number
(AWG/kcmil)
HVS-3-1590 (15 kV)
HVS-3-1591
#4–4/0
HVS-3-1592
250–350
HVS-3-1593
500–750
HVS-3-1594
750–1000
HVS-3-1590S “Shorty” (15 kV)*
HVS-3-1591S
#2–350
HVS-3-1592S
4/0–600
HVS-3-1593S
500–1000
HVS-3-2590E (25 kV)
HVS-3-2591E
#1–350
HVS-3-2592E
350–750
PILC
Insulation Dia.
Connector Dimensions
(Min.–Max.)
Max. O.D. Max. Length
A
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0.60–1.00 (15–25)
0.85–1.10 (22–28)
1.05–1.50 (27–38)
1.15–1.75 (29–44)
0.90 (23)
1.15 (29)
1.60 (41)
1.85 (47)
3.5 (89)
3.5 (89)
5.0 (127)
6.0 (152)
63(1600)
63 (1600)
67 (1702)
67 (1702)
67 (1702)
67 (1702)
71 (1803)
71 (1803)
0.65–1.00 (17–25)
0.85–1.25 (22–32)
1.00–1.50 (25–38)
0.85 (22)
1.20 (30)
1.50 (38)
3.0 (76)
4.0 (102)
5.0 (127)
55 (1397)
59 (1499)
59 (1499)
55 (1397)
59 (1499)
59 (1499
0.85–1.15 (22–29)
1.10–1.50 (28–32)
1.15 (29)
1.40 (36)
4.0 (102)
5.0 (25)
67 (1702)
67 (1702)
71 (1803)
71 (1803)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables (manufactured
in accordance with the data contained in AEIC 1-1968 and commonly used connectors). Nominal insulation thickness (100%): 15 kV: 165
mils., 25 kV: 255 mils.
2. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
3. Kits do not contain connectors; order oil block (sweated or compression) connectors separately.
4. Standard package: One 3/C kit/box.
5. Related test reports:
HVS-3-1590/2590: EDR-5143
HVS-3-1590S: EDR-5250
HVS-3-2590E: EDR-5223
* 6. HVS-3-1590S “Shorty“ splice kit does not allow cross phasing.
7. Cable paper cutters are available EXRM-1004.
36
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice (Tap)
Wye (Tap) Splices for 1/C Poly-Poly, PILC-PILC, and
PILC-Poly Cable (15 kV)
The Wye (tap) splice kits may be used for submersible or direct burial applications and have been
tested to meet the performance requirements of IEEE-404. They include a positive heat-activated
sealant system that eliminates taping between main and tap cables.
• Designed to seal against moisture ingress by including a branch clip and the heavy-duty MBSM
wraparound sleeve
• Internal moisture seals provide a redundant seal against water intrusion
• Splices accept a wide range of main and tap cable sizes
• Compact shape simplifies cable training
• Rated to IEEE 404
HVSY-1520S is for use on copper tape, wire shield, lead sheath, and UniShield cables.
HVSY-1580D is for use as a wye splice where the main and/or tap cables may be paper-insulated,
lead-covered (PILC) cable; varnished cambric-insulated, lead-covered (VCLC) cable.
E
Tap
Selection Information: dimensions in inches (millimeters)
A
Main
Main
A
D
L
For Use with Soldered Connectors:
Poly Conductor Size
Catalog
(AWG/kcmil)
Number
Main
Tap
HVSY-1520S (15 kV Polymeric Wye)
HVSY-1522S
#2–4/0
#2–4/0
HVSY-1523S
250–750
#2–750
M
Insulation Diameter
Main
Tap
(Min.–Max.)
(Min.–Max.)
A
E
Connector
Length
(Max.)
D
Kit
Installed
Length
L
Required
Installation
Space
M
0.65–1.05 (17–27)
0.95–1.45 (24–37)
3.0 (75)
3.5 (90)
30 (750)
30 (750)
45 (1125)
45 (1125)
0.65–1.05 (17–27)
0.65–1.45 (17–37)
For use with Burndy YSH Crimp Connectors for Copper Conductors Only:
Insulation Diameter
Poly Conductor Size Main
Tap
Catalog
(AWG/kcmil)
(Min.–Max.)
(Min.–Max.)
Number
Main
Tap
A
E
HVSY-1520S (15 kV Polymeric Wye)
HVSY-1522S
#2–4/0
#2–4/0
0.65–1.05 (17–27)
0.65–1.05 (17–27)
HVSY-1523S
250–500 4/0–500 0.85–1.25 (22–32)
0.85–1.25 (22–32)
HVSY-1523S
500-750 350–750 1.10–1.45 (28–37)
1.00–1.45 (25–37)
37
Connector
Length
(Max.)
D
Kit
Installed
Length
L
Required
Installation Burndy
Space
Connector
M
3.0 (75)
3.5 (90)
3.5 (90)
30 (750)
30 (750)
30 (750)
45 (1125)
45 (1125)
45 (1125)
YSH-2929
YSH-3434
YSH-3939
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVSY
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
E
Tap
A
Main
Main
A
D
L
M
Selection Information: dimensions in inches (millimeters)
PILC/Poly
PILC/Poly Insulation
Conductor Size
Main
Catalog
(AWG/kcmil)
(Min.–Max.)
Number
Main
Tap
A
HVSY-1580D (15 kV PILC and PILC-Poly Wye)
HVSY-1582D
#2–4/0
#2–4/0
0.65–1.05 (17–27)
HVSY-1583D
250–750 #2–750
0.95–1.45 (24–37)
Diameter
Lead
Tap
Sheath
(Min.–Max.)
(O.D. Max.)
E
0.65–1.05 (17–27)
0.65–1.45 (17–37)
1.20 (30)
1.50 (38)
Connector
Length
(Max.)
D
Kit
Installed
Length
L
Required
Installation
Space
M
3.0 (75)
3.5 (90)
30 (750)
30 (750)
45 (1125)
45 (1125)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%- and 133%-insulated cables
manufactured in accordance with the data contained in AEIC CS5-1987 AEIC CS6-1987 and dimensions of commonly used connectors.
Nominal insulation thickness (100%): 165 mils (PILC/VCLC) 175 mils (poly) Nominal insulation thickness (133%): 220 mils (poly)
2. For cables manufactured to other specifications, confirm selection with cable and connector dimensions.
3. Kits do not contain connectors. For all HVSY-1580D kits and for HVSY-1520S kits, use soldered, split-ferrule (half-duplex) connectors,
available from: Richards Manufacturing Company, 517 Lyons Avenue, Irvington, NJ 07111 (973) 371-1771. A special flux is needed to
sweat aluminum conductors. Contact your local Tyco Electronics sales representative for information. For HVSY-1520S kits with
copper conductors only, H-tap compressed connectors, available from Burndy (800-346-4175), may be used in place of the halfduplex connector.
4. Check poly cable insulation diameter to help ensure a proper fit.
5. For 15 kV H-configuration connections on 1/C shielded power cable, order the HVSH-1520 mod kit for use in conjunction with
appropriate HVSY-1520S kit.
6. Standard package: 1 kit/box.
7. Related test reports: HVSY-1520S: EDR-5236, EDR-5256, HVSY-1580D: EDR-5235
8. Burndy Connector, Tool and Die Guide as recommended by Burndy. Please check appropriate tools and dies. YSH-2929 and YSH-3434
connectors may be installed using the Y750 or Y46 tool.
9. Aluminum ShearBolt connectors available for many size combinations of CU/AL connectors.
Dies that fit the Y750 tool are narrow and will require multiple compressions. P654, P1104 and PYFR dies for the Y46 tool only,
Require one compression on either side of the connector. The Y46 tool requires a hydraulic pump to operate.
10.
Connector
YSH-2929
YSH-3434
YSH-3939
Option 1
Tool
Die
Y46
P654
Y46
P1104
Y46
PYFR
Option 2
Tool
Die
Y750
U654
Y750
U1104
N/A
38
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
H Configuration Kits for 1/C Shielded Power Cable (15 kV)
The HVSH-1520D-MOD and HVSH-1580D-MOD series modification kits are used in conjunction with
HVSY-1520S and HVSY-1580D-MOD series wye splice kits. This combination provides a heatshrinkable 15kV system that accommodates “H-configuration” connections for single-conductor
power cables. This kit will accommodate both crimped connectors (copper conductor only) and
soldered connectors.
These splices can be used for submersible or direct burial applications and have been tested to meet
the performance requirements of IEEE 404.
Selection Information: dimensions in inches (millimeters)
Conductor Size**
Insulation Diameter
Connector Kit
Catalog
AWG/kcmil
Main
Tap
Length
Installed
Number*
Main
Tap
(Min.–Max.)
(Min.–Max.)
Max.
Length
HVSH-1520-MOD
HVSY-1522S
#2–4/0
#2–4/0
0.65–1.05 (17–27)
0.65–1.05 (17–27)
3.0 (75)
30 (750)
HVSH-1522-MOD
HVSY-1523S
250–750 #2–750
0.95–1.45 (24–37)
0.65–1.45 (17–37)
3.5 (90)
30 (750)
HVSH-1523 -MOD
HVSH-1580-MOD
HVSY-1582D
#2–4/0
#2–4/0
0.65–1.05 (17–27)
0.65–1.05 (17–27)
3.0 (75)
30 (750)
HVSH-1582D-MOD
HVSY-1583D
250–750 #2–750*
0.85–1.45 (22–37)
0.65–1.45 (17–37)
3.5 (90)
30 (750)
HVSH-1583D-MOD
Required
Installation
Space
45 (1125)
45 (1125)
45 (1125)
45 (1125)
*Check cable insulation diameter to ensure proper fit.
Ordering Information
1. To make an “H-configuration”, order both the standard HVSY kit and the HVSH-MOD kit.
*2. Poly cable selections are based on the typical dimensions of 100% insulated cables made in accordance with the data contained
in AEIC CS5-1987. Final kit selection should be verified by actual cable dimensions. PILC/VCLC cable slections are based on the
typical dimensions of 100% insulated cables manufactured in accordance with AEIC-1-1968.
** 3. Kits do not contain connectors. The splice may be installed using either a Burndy YSH H-tap compression connector or a
split-ferrule (half-duplex) connector. The soldered connector is available from: Richards Manufacturing Co. 517 Lyons Ave.,
Irvington, NJ 07111, (973) 371-1771 contact your local Burndy dealer for information on the H-tap connector.
4. A special flux is needed to sweat aluminum conductors; contact your local Tyco Electronics representative for more information.
5. Standard package: 1 kit/box.
6. Related test reports HVSH-1520-MOD: EDR-5236. HVSH-1580D-MOD: EDR-5235.
Burndy Connector, Tool and Die Guide as recommended by Burndy. Please check appropriate tools and dies. YSH-2929 and YSH-3434
connectors may be installed using the Y750 or Y46 tool.
Dies that fit the Y750 tool are narrow and will require multiple compressions. P654, P1104 and PYFR dies for the Y46 tool only, require
one compression on either side of the connector. The Y46 tool requires a hydraulic pump to operate.
Connector
YSH-2929
YSH-3434
YSH-3939
Option 1
Tool
Die
Y46
P654
Y46
P1104
Y46
PYFR
Option 2
Tool
Die
Y750
U654
Y750
U1104
N/A
39
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVSH-MOD
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
HVES
Seals for 1/C PILC and Poly or 3/C PILC Cable (15-25 kV)
HVES heat-shrinkable live end seals insulate and seal the ends of polymeric and PILC cables. These
kits consist of heat-shrinkable tubings and a high-dielectric strength, polymeric plug which overlap
the conductor to provide excellent insulation. The outer adhesive-lined rejacketing sleeve is designed
to provide a positive environmental seal.
Once the HVES kit is installed, the cable can be re-energized. Typical applications include the live
ending of spare cables for future use, isolating a failed cable length, and sectionalizing a cable circuit
during system maintenance and repair, expansion, or testing.
Selection Information: dimensions in inches (millimeters)
A
L
PILC
PILC/Poly
Insulation Dia.
Catalog
Conductor Size (Min.–Max.)
Number
(AWG/kcmil)
A
HVES-1520D (1/C PILC/VCLC and 1/C Poly) 15 kV
HVES-1521D
#4–4/0
0.60–0.90 (15–23)
HVES-1522D
250–350
0.85–1.10 (22–28)
HVES-1523D
500–750
1.05–1.30 (27–33)
HVES-1524D
750–1000
1.20–1.50 (30–38)
HVES-2520D (1/C PILC/VCLC and 1/C Poly) 25 kV
HVES-2521D
#1-250
0.85–1.25 (22–32)
HVES-2522D
350-500
1.15–1.50 (29–38)
HVES-2523D
750-1000
1.50–1.90 (38–48)
Poly
Insulation Dia.
(Min.–Max.)
A
Kit
Installed
Length
L
0.65–1.05 (17–27)
0.90–1.30 (23–33)
1.10–1.60 (28–41)
1.25–1.80 (32–46)
12
12
12
12
0.85–1.25 (22–32)
1.15–1.50 (29–38)
1.50–1.90 (38–48)
21 (533)
23 (584)
25 (635)
(305)
(305)
(305)
(305)
A
L
PILC
PILC
Insulation Dia.
Catalog
Conductor Size (Min.–Max.)
Number
(Min.–Max.)
A
HVES-3-1590 (3/C PILC/VCLC) 15 kV
HVES-3-1591
#4–4/0
0.60–1.00 (15–25)
HVES-3-1592
250–350
0.85–1.10 (22–28)
HVES-3-1593
500–750
1.05–1.50 (27–38)
HVES-3-1594
750–1000
1.15–1.75 (29–44)
HVES-3-2590E (3/C PILC/VCLC) 25 kV
HVES-3-2591E
#1–250
0.85–1.20 (22–30)
HVES-3-2592E
350–500
1.15–1.40 (28–36)
HVES-3-2593E
750–1000
1.50–1.70 (38–43)
Kit
Installed
Length
L
27
27
27
27
(686)
(686)
(686)
(686)
28 (711)
31 (787)
32 (813)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% and
133% insulated poly cables manufactured in accordance with data contained in
AEIC 1-1968, AEIC CS5-1987, and AEIC CS6-1987. Nominal insulation thickness (100%): 15 kV: 165
mils (PILC/VCLC). 175 mils (poly). 25 kV: 225 mils (PILC/VCLC). 260 mils (poly).
Nominal insulation thickness (133%): 15 kV: 220 mils (poly).
2. For cables manufactured to other specifications, confirm selection with cable dimensions.
3. Standard package:
HVES-1520D,-2520D: One kit/box.
HVES-3-1590,-2590E: One 3/C kit/box.
4. Related test reports: 15 kV: EDR-5146. 25 kV: EDR-5273.
40
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
Adapts 1/C PILC Cable for Installation of Elbow (15 kV)
HVE-1590 elbow adapters provide a highly effective and easily installed oil stop system,
using standard heat-shrinkable components. The system provides an oil-and pressure-resistant seal.
• Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the
polymeric equivalent
• Pressure rated to 15 psi at 90°C.
• Rated to the applicable requirements of ANSI-386-1985.
• Converts PILC cable to allow installation of dead-break elbows. 600 Amp.
• For use on 1/C PILC/VCLC cable.
Selection Information: dimensions in inches (millimeters)
Catalog
Number
HVE-1591
HVE-1592
HVE-1593
HVE-1594
1/C 15 kV* PILC
Conductor Size
(Nominal)
#2 AWG-2/0
3/0-250 kcmil
300-500 kcmil
600-750** kcmil
Min.
Max.
Max Lead
Insulation O.D. Insulation O.D. Sheath O.D.
A
A
B
0.65 (16)
0.75 (19)
0.95 (24)
0.75 (19)
0.95 (24)
1.10 (28)
0.95 (24)
1.15 (29)
1.35 (34)
1.20 (30)
1.35 (34)
1.50 (38)
Adapter Type
Elastimold
655CA-L
655CA-L
655CA-M
655CA-P
*5 kV cables may be used provided the cable dimensions fall within the dimension ranges given above.
**Compact strand only
Please Note: The Tyco Electronics kit does not include the compression connector, cable adapter or elbow.
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%insulated cables manufactured in accordance with data contained in AEIC 1-1968.
Nominal insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC).
2. For cables manufactured to other specifications, confirm selection with cable dimensions.
3. Standard package: One kit/box.
4. Related test reports: 15 kV: EDR-5269.
41
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVE-1590
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage In-Line Splice
HV-MSK
Splices for In-Line and Multiconductor or Medium-Voltage
Multi-Conductor Mining Cable (5-8 kV)
• Flame-retardant, multiconductor splice kits for use on standard flexible cables and
mining cables (MP-GC and SHD-GC) up to 8 kV
• MSHA approved for P-137-MSHA
Selection Information: dimensions in inches (millimeters)
Power Conductor Size (AWG/kcmil)
Catalog
5 kV
5 kV
8 kV
8 kV
Number
3/C MP-GC 3/C SHD-GC 3/C MP-GC 3/C SHD-GC
HV-MSK for 3/C Flexible Cable (5–8 kV)
HV-MSK-3/C-581
#6–#1
#6–#4
#6–#4
HV-MSK-3/C-582
1/0–350
#2–3/0
#2–4/0
#4–2/0
HV-MSK-3/C-584
400–750
4/0–350
250–750
3/0–350
Sleeve
Length
22
22
29
Typical HV-MSK Installation
P-137-MSHA
Ordering Information
1. Select appropriate catalog number based on conductor size for your cable type. Confirm selection with cable
diameter range.
2. Kits do not contain connectors; please order separately.
3. For cable types not listed in this catalog, contact your local Tyco Electronics representative.
4. Standard package: One 3/C kit per box.
42
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Link Boxes
Cross Bonding and Sectionalization for High-Voltage Cable Systems
Link Boxes and Sheath Voltage Limiters
Link boxes are used with cable joints and terminations to provide easy access to shield breaks for
test purposes and to limit voltage build-up on the sheath. Lightning, fault currents and switching
operations can cause overvoltages on the cable sheath. The link box optimizes loss management
in the cable shield on cables grounding both sides.
Application
• Can be installed in pits or vaults and on structures or poles
• Use with single core or concentric bonding lead
• Cross section up to 250 kcmil
• Direct grounding
• Single point bonding
• Cross bonding
• Cross bonding and transposition
• Sheath voltage limiters (SVL)
Type Tests
• Tested to ANSI/IEEE Std 575-1988
IEEE—Guide for the application of sheath-bonding methods for single conductor cables and the
calculation of induced voltages and currents in cable sheaths.
• CIGRE/ELECTRA recommendations for cross bonding (Larger cable cross sections on request)
Selection Information: dimensions in millimeters
Catalog
Number
EPPA-055-0/1
Direct grounding
EPPA-055-3/1
Cross bonding
EPPA-055-6/1
Cross bonding
EPPA-055-0/3
Direct grounding
EPPA-055-3/3
Cross bonding
EPPA-055-6/3
Cross bonding
Number
of Phases
1
1
1
3
3
3
Test Reports: PPR 1168 Type Test of Link Box LBOX3-ZnO-3
PPR 1449 Type Test of Link Box EPPA-055-6/3
43
Sheath Voltage Dimensions
Limiter
L (mm)
W (mm)
---
300
190
3 kV
300
190
6 kV
300
190
---
310
310
3 kV
310
310
6 kV
310
310
H (mm)
165
165
165
255
255
255
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Link Boxes
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Termination
TFT-E
Elastomeric Medium Voltage Terminations for 15 kV, 25 kV and 35 kV
Single Core Polymeric Cables
TFT-E, TFT-E-G/SG, and TFT-E-SLC tool-free termination kits have been developed to provide a quick
and easy, cold-applied method of terminating 5-35 kV, single-core polymeric cables. Both the TFT-E
and TFT-E-SG are designed for indoor and outdoor conditions. TFT-E-G kits do not have skirts and
should be used for 15 kV indoor applications.
TFT-E, TFT-E-G/SG, and TFT-E-SLC kits offer the following features and benefits:
• Advanced Metal Oxide Matrix stress control.
• Positive placement of stress control patch.
• Provided on a crush-resistant core.
• Easy installation—allows for repositioning.
• Rated to IEEE-48-1996, class 1 terminations.
TFT-E accommodates Jacketed and Unjacketed Concentric Neutral Cable. For outdoor or indoor use.
TFT-E-G and TFT-E-SG kits are for use on Copper Tape, Wireshield, Lead Sheath, and Unishield cables.
TFT-E-SLC is for use on LC shield cables. All offer advanced Metal Oxide Matrix stress control.
Selection Information Lugs and Terminals:
Catalog
Number
Solid
TFT-151E
#2AWG - 250kmil
TFT-152E
4/0 / 250kcmil
-
TFT-153E
-
TFT-154E
-
TFT-251E
#1AWG - 3/0AWG
TFT-252E
#1AWG / 250kcmil
-
TFT-253E
250kcmil
-
TFT-254E
-
TFT-352E
1/0AWG - 250kcmil
TFT-353E
4/0 /250kcmil
-
TFT-354E
-
Conductor Range
Termination
Stranded
#2AWG - 4/0AWG
-
350 / 500kcmil
500 / 750kcmil
1000/1250kcmil
#1AWG - 3/0AWG
#1AWG - 4/0AWG
350 - 500kcmil
-
350 - 750kcmil
750 - 1250kcmil
1/0AWG - 4/0AWG
-
350 - 500kcmil
500 - 1250kcmil
Type
Pin
Pin
NEMA Lug
NEMA Lug
NEMA Lug
Pin
Pin
NEMA Lug
Pin
NEMA Lug
NEMA Lug
Pin
Pin
NEMA Lug
NEMA Lug
Related Product Information:
15kv Test Report: EDR-5302/EDR-5306
25kv Test Report: EDR-5303
35kv Test Report: EDR-5299
Packaging: Standard packaging is three terminations per box.
Available accessories: The BRKT series of stainless steel cable mounting brackets are available.
Four sizes of bracket accommodate cable diameters from 0.80-2.40"
3 conductor modification kits
The MOD-3-TFT series of three conductor modification kits are available.
Kits provide rejacketing of phase conductors and break out seals.
Lugs and pin terminals also available.
44
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Termination
Installed Length
5/8/15kV (without sheds)
15kV (with sheds)
23kV (with sheds)
35kV (with sheds)
Catalog
Cable Range
Insulation Diameter
Number
(AWG/kcmil)
(Min./Max.)
CN and JCN Cable - Indoor/Outdoor (15 kV)
TFT-151E
#2–250
0.64–1.09 (16-28)
TFT-152E
4/0–500
0.85–1.45 (22-37)
TFT-153E
500–750
1.06–1.70 (27-43)
TFT-154E
1000–1250
1.49–2.20 (38-56)
CN and JCN Cable - Indoor/Outdoor (25 kV)
TFT-251E
#1–3/0
0.64–1.09 (16-28)
TFT-252E
#1–500
0.85–1.45 (22-37)
TFT-253E
250–750
1.06–1.70 (27-43)
TFT-254E
750–1250
1.49–2.20 (38-56)
CN and JCN Cable - Indoor/Outdoor (35 kV)
TFT-352E
1/0–250
0.85–1.45 (22-37)
TFT-353E
4/0–500
1.06–1.70 (27-43)
TFT-354E
500–1250
1.49–2.20 (38-56)
Shielded Cable - Indoor/Outdoor (5 kV No Sheds)
TFT-151E-G
2/0–250
0.64–1.09 (16-28)
TFT-152E-G
350–500
0.85–1.45 (22-37)
TFT-153E-G
500–750
1.06–1.70 (27-43)
Shielded Cable - Indoor/Outdoor (8 kV No Sheds)
TFT-151E-G
1/0–250
0.64–1.09 (16-28)
TFT-152E-G
250–500
0.85–1.45 (22-37)
TFT-153E-G
500–750
1.06–1.70 (27-43)
Shielded Cable - Indoor Only (15 kV No Sheds)
TFT-151E-G
#2–250
0.64–1.09 (16-28)
TFT-152E-G
4/0–500
0.85–1.45 (22-37)
TFT-153E-G
500–750
1.06–1.70 (27-43)
Shielded Cable - Indoor/Outdoor (15 kV)
TFT-151E-SG
#2–250
0.64–1.09 (16-28)
TFT-152E-SG
4/0–500
0.85–1.45 (22-37)
TFT-153E-SG
500–750
1.06–1.70 (27-43)
TFT-154E-SG
1000–1250
1.49–2.20 (38-56)
Shielded Cable - Indoor/Outdoor (25 kV)
TFT-251E-SG
#1–3/0
0.64–1.09 (16-28)
TFT-252E-SG
#1–500
0.85–1.45 (22-37)
TFT-253E-SG
250–750
1.06–1.70 (27-43)
TFT-254E-SG
750–1250
1.49–2.20 (38-56)
Shielded Cable - Indoor/Outdoor (35 kV)
TFT-352E-SG
1/0–250
0.85–1.45 (22-37)
TFT-353E-SG
4/0–500
1.06–1.70 (27-43)
TFT-354E-SG
500–1250
1.49–2.20 (38-56)
LC Shielded Cable - Indoor/Outdoor (15 kV)
TFT-151E-SLC
#2–250
0.64–1.09 (16-28)
TFT-152E-SLC
4/0–500
0.85–1.45 (22-37)
TFT-153E-SLC
500–750
1.06–1.70 (27-43)
TFT-154E-SLC
1000–1250
1.49–2.20 (38-56)
LC Shielded Cable - Indoor/Outdoor (25 kV)
TFT-251E-SLC
#1–3/0
0.64–1.09 (16-28)
TFT-252E-SLC
#1–500
0.85–1.45 (22-37)
TFT-253E-SLC
250–750
1.06–1.70 (27-43)
TFT-254E-SLC
750–1250
1.49–2.20 (38-56)
LC Shielded Cable -Indoor/Outdoor (35 kV)
TFT-352E-SLC
1/0–250
0.85–1.45 (22-37)
TFT-353E-SLC
4/0–500
1.06–1.70 (27-43)
TFT-354E-SLC
500–1250
1.49–2.20 (38-56)
Number
of Skirts
Standard Pkg Hold
(kits/box)
Out I.D.
3
3
3
3
1
1
1
1
ea.
ea.
ea.
ea.
1.5 (38)
1.77 (45)
2.09 (53)
2.56 (65)
5
5
5
5
1
1
1
1
ea.
ea.
ea.
ea.
1.5 (38)
1.77 (45)
2.09 (53)
2.56 (65)
8
8
8
1 ea.
1 ea.
1 ea.
1.77 (45)
2.09 (53)
2.56 (65)
0
0
0
3 ea.
3 ea.
3 ea.
1.5 (38)
1.77 (45)
2.09 (53)
0
0
0
3 ea.
3 ea.
3 ea.
1.5 (38)
1.77 (45)
2.09 (53)
0
0
0
3 ea.
3 ea.
3 ea.
1.5 (38)
1.77 (45)
2.09 (53)
3
3
3
3
3
3
3
3
ea.
ea.
ea.
ea.
1.5 (38)
1.77 (45)
2.09 (53)
2.56 (65)
5
5
5
5
3
3
3
3
ea.
ea.
ea.
ea.
1.5 (38)
1.77 (45)
2.09 (53)
2.56 (65)
8
8
8
3 ea.
3 ea.
3 ea.
1.77 (45)
2.09 (53)
2.56 (65)
3
3
3
3
3
3
3
3
ea.
ea.
ea.
ea.
1.5 (38)
1.77 (45)
2.09 (53)
2.56 (65)
5
5
5
5
3
3
3
3
ea.
ea.
ea.
ea.
1.5 (38)
1.77 (45)
2.09 (53)
2.56 (65)
8
8
8
3 ea.
3 ea.
3 ea.
1.77 (45)
2.09 (53)
2.56 (65)
I.D. - Inside Dimension
Ordering information:
1. The -SG and -SLC kits contain a solder-blocked ground braid and a solderless ground clamp.
2. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%
insulated cables manufactured in accordance with the data contained in AEIC CS5-198, and
CS6-1987 as well as the dimensions of commonly used connectors.
Nominal insulation thickness (100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils
3. For cables manufactured to other specifications, confirm selection with cable dimensions.
4. Kits do not contain connectors; order compression or solder connectors separately.
5. Cable mounting brackets are available to accommodate cable diameters from 0.80–2.40.
45
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Selection Information: dimensions in inches (millimeters)
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Termination
HVT-G/SG 1/C
Shielded Power Cable (15–35 kV)
Superior High-Contamination Withstand and Non-Tracking
The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material
that does not require periodic cleaning. The material properties have been formulated to be thermally
stable and highly resistant to UV degradation, weathering and environmental pollution.
Positive Environmental Seal
The cable, along with external ground, is sealed from moisture ingress using Tyco Electronics’
proven high-voltage, heat-activated sealing system. No field engineering or additional accessory kits
are required.
Rated to IEEE-48, class 1. Indoor (in enclosures) or outdoor (weather-exposed) use. For use on copper
tape, wire shield, lead sheath, and UniShield cables.
Selection Information: dimensions in inches (millimeters)
Insulation
Jacket
Catalog Number
Conductor Size
Diameter
O.D.
Indoor
Outdoor
(AWG/kcmil)
(Min.–Max.)
(Max.)
15 kV
HVT-151-G
HVT-151-SG
#4 – 1/0
0.60 – 0.95 (15 – 24)
1.20 (30)
HVT-152-G
HVT-152-SG
2/0 – 350
0.80 – 1.25 (20 – 32)
1.50 (38)
HVT-153-G
HVT-153-SG
400 – 1000
1.10 – 1.65 (28 – 42)
2.10 (53)
HVT-154-G
HVT-154-SG
1250 – 2500
1.60 – 2.45 (41 – 62)
2.75 (70)
Installed Length: 15 (381) - 2 Skirts
25 kV
HVT-252-G
HVT-252-SG
HVT-253-G
HVT-253-SG
HVT-254-G
HVT-254-SG
HVT-255-G
HVT-255-SG
Installed Length: 28 (711) -3 Skirts
#2 – 250
300 – 750
1000 – 1750
2000 – 2500
0.80 – 1.25 (20 – 32)
1.10 – 1.70 (28 – 43)
1.60 – 2.45 (41 – 62)
2.05 – 3.00 (52 – 76)
1.50
2.10
2.75
3.45
(38)
(53)
(70)
(88)
35 kV
HVT-352-G
HVT-352-SG
HVT-353-G
HVT-353-SG
HVT-354-G
HVT-354-SG
HVT-355-G
HVT-355-SG
Installed Length: 33 (838) - 4 Skirts
#1 – 1/0
2/0 – 500
750 – 1750
2000 – 2500
0.80 – 1.25 (20 – 32)
1.10 – 1.85 (28 – 47)
1.60 – 2.45 (41 – 62)
2.05 – 3.00 (52 – 76)
1.50
2.10
2.75
3.45
(38)
(53)
(70)
(88)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in
accordance with data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors.
Nominal insulation thickness 15 kV: 175 mils; 25 kV: 260 mils; 35 kV: 345 mils. Nominal insulation thickness (133%): 15 kV: 220 mils..
2. Kits do not contain connectors; order compression or solder connectors separately.
3. All kits include a solderless ground connection. Outdoor (-SG) kits include skirts for outdoor use.
4. Standard package: Three single-conductor kits/box.
5. Related test reports: 5–8 kV: EDR 5217, 15 kV: EDR 5218, 25 kV: EDR 5219, 35 kV: EDR 5222
6. See next page for 3/C modification kits.
7. Cable mounting brackets are available to accommodate cable diameter.
46
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Terminations
Heat-Shrinkable Terminations with Built-In Stress Control
The HVT-Z high voltage termination system features a co-extruded one-piece termination. Unlike
the HVT product line, which includes a non-tracking tube and a separate stress control tube, the
HVT-Z termination consists of the same proven non-tracking tube together with a co-extruded,
built-in stress control grading layer. This stress control layer is based on ceramic semi-conductor
technology (ZnO) and provides superior discharge and impulse performance. When the tubing is
shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals as well as
electrical stress control. The termination design provides a superior product with a shorter overall
length and fewer rain sheds than the HVT product line.
Selection Information: dimensions in inches (millimeters)
Catalog Number
Conductor Size
Indoor/Outdoor
Min./Max.
Indoor
Outdoor
15 kV
HVT-Z-151-G
HVT-Z-151-SG #4 - 1/0 AWG
HVT-Z-152-G
HVT-Z-152-SG 2/0 - 350 kcmil
HVT-Z-153-G
HVT-Z-153-SG 400 - 1000 kcmil
HVT-Z-154-G
HVT-Z-154-SG 1250 - 2500 kcmil
Installed Length 11.8 (300)
Insulation Diameter
Min./Max.
(5 kV 133%)
Jacket
Diameter
Maximum
0.60 - 0.95 (15 - 24)
1.20 (30)
0.80 - 1.25 (20 - 32)
1.50 (38)
1.10 - 1.65 (28 - 42)
2.10 (53)
1.60 - 2.45 (41 - 62)
2.75 (70)
1 Skirt for Outdoor Operation
25kV/35 kV
25 kV (0.260)
35 kV (0.345)
HVT-Z-252/352-G HVT-Z-/252/352-SG #2AWG - 250 kcmil #1 - 1/0 AWG
HVT-Z-253/353-G HVT-Z-253/353-SG
300 - 750 kcmil
2 AWG - 500 kcmil
HVT-Z-254/354-G HVT-Z-254/354-SG 1000 - 2000 kcmil 750 - 1750 kcmil
Installed length: 19.7 (500)
0.80 - 1.25 (20 - 32)
1.50 (38)
1.10 - 1.75 (28 - 44)
2.10 (53)
1.60 - 2.45 (41 - 62)
2.75 (70)
4 Skirts for Outdoor Operation
Product Performance
Testing Chart
Product and voltage class 1
HVT-Z-80 Series
Test Description
(5–8 kV)
AC withstand, 1 minute, (kV)
35
DC withstand, 15 minutes, (kV)
65
Partial discharge (min. kV) for 5 pC or less 9
Impulse withstand 1.2 x 50 µs, crest kV
95
HVT-Z-250/350 Series
(25-35 kV)
90
40
30
200
Continuous Current Rating
Wet withstand, 10 seconds, kV rms
Dry withstand, 6 hours, kV rms
HVT-Z-150 Series
(15 kV)
60
75
13
110
Equal to Cable Ampacity
30
45
25
35
80
75
1. HVT-Z-250 meets requirements of 25/28 kV systems.
2. Outdoor kits (-SG designation) were tested with skirts (rain sheds). Indoor kits (-G designation) do not contain skirts.
Test Reports
5/8/15 kV
25/28/35 kV
Indoor
EDR-5322
EDR-5337
Outdoor
EDR-5323
EDR-5338
Note: HVT-Z termination kits can be supplied with 2 hole NEMA copper terminal lugs for all sizes of conductors from #4 AWG through 1000 kcmil by adding the
suffix “conductor size C” to the end of the catalog number. Ex. 500 kcmil conductor supplied with an indoor 15kV HVT-Z kit is catalog number
HVT-Z-153-G-500C.
HVT-Z-J/SJ
1/C Unjacketed and Jacketed URD Cable (15–35 kV)
Indoor Kit
Outdoor Kit
15 kV
HVT-Z-151-J
HVT-Z-151-SJ
HVT-Z-152-J
HVT-Z-152-SJ
HVT-Z-153-J
HVT-Z-153-SJ
HVT-Z-154-J
HVT-Z-154-SJ
Installed length: 11.5' (300)
25/35 kV
HVT-Z-252/352-J
HVT-Z-253/353-J
HVT-Z-254/354-J
Installed length 20" (500)
HVT-Z-252/352-SJ
HVT-Z-253/353-SJ
HVT-Z-254/354-SJ
Conductor Size
0.175" Insulation
0.220" Insulation
Min/Max
100%
133%
Insulation
Max. Jacket
#2 - #1 AWG
#2/0 - 250 kcmil
#2 - #4 AWG
350 - 500 kcmil
250 - 500kcmil
750 - 1000 kcmil
750 - 1000kcmil
0.06 - 0.95
0.80 - 1.05
1.05 - 1.40
1.25 - 2.00
1.05
1.45
1.90
2.50
#2 - #1 AWG
#4/0 - 500 kcmil
#1 - #4AWG
750 - 1000 kcmil
250 - 1000 kcmil
0.80 - 1.05
0.06 - 0.95
1.25 - 2.00
1.45
1.05
2.50
47
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVT-Z
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Termination
3/C Cable Terminating
MOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and ground conductors. MOD-3A-HVT
and MOD-3B-HVT provide jacketing, plus an environmental crotch sealing boot. Tubing provided
does not have sealant coating on the inner wall. This makes it easy to remove, like any cable jacket.
Each kit includes three 4-feet long sleeves for the phases and three 4-feet long smaller sleeves for
any ground conductors. (Tubing can be field-cut to appropriate length.) A unique six-legged cable
breakout boot, provided in -3A and -3B kits, has an internal coating of a special adhesive to provide
total environmental sealing of the cable crotch (breakout) area. It has three large legs for the phases
and three smaller legs for ground conductors. Plugs are included for insertion into any unused
ground legs to maintain the environmental seal integrity.
3/C Mod Kit for Converting One 3/C Cable to Three 1/C Cables
1/C “HVT”/ “HVT-Z”
series termination.
Heat-shrink jacketing tubes for
protection of the phases and
any ground conductors.
Heat-shrink cable breakout
boot for crotch seal.
MOD-3-HVT Kit Components and Bulk Ordering Information
Catalog
Number
Kit Components
MOD-3X-HVT
Uncoated tubing to rejacket each
Uncoated tubing to rejacket each
Sealant strip
MOD-3Y-HVT
Uncoated tubing to rejacket each
Uncoated tubing to rejacket each
Sealant strip
MOD-3A-HVT
Uncoated tubing to rejacket each
Uncoated tubing to rejacket each
Sealant strip
Cable breakout boot
Cable breakout plugs
Sealant-coated shim tubing
MOD-3B-HVT
Uncoated tubing to rejacket each
Uncoated tubing to rejacket each
Sealant strip
Cable breakout boot
Cable breakout plugs
Ground wire shim tubing
Component
Bulk Ordering
Catalog Number
Catalog Number
3 each MWTM-35/12-1200/U
MWTM-35/12-A/U
3 each MWTM-16/5-1500/U
MWTM-16/5-A/U
1 each S1085-3-380
S1085-3-380
3 each MWTM-85/25-1500/U
LVIT-75/25-A/U
3 each MWTM-16/5-1200/U
MWTM-16/5-A/U
1 each S1085-3-380
S1085-3-380
3 each MWTM-35/12-1200/U
MWTM-35/12-A/U
3 each MWTM-16/5-1200/U
MWTM-16/5-A/U
1 each S1085-3-380
S1085-3-380
1 each CBR-6-1-A
CBR-6-1-A
3 each CBR-PLUG
CBR-PLUG
1 each WCSM-70/21-150-S
WCSM-70/21-1200S
3 each MWTM-85/25-1500/U
LVIT-75/25-A/U
3 each MWTM-16/5-1200/U
MWTM-16/5-A/U
1 each S1085-3-380
S1085-3-380
1 each CBR-6-2-A
CBR-6-2-A
3 each CBR-PLUG
CBR-PLUG
3 each WCSM-20/6-150S WCSM-20/6-150S (B50)
phase
ground
phase
ground
phase
ground
phase
ground
Note: MOD-3-HVT kits should be installed prior to installing Tyco Electronics HVT kits.
Ordering Information
1. Standard package: 1 kit/box.
2. Kit contents: Unsealed (-3X and -3Y) kits contain rejacketing tubes for phase and ground conductors, and sealant for indoor
terminations that don’t require environmental sealing. Sealed (-3A and -3B) kits contain rejacketing tubes, sealant, a cable
breakout, and plugs for both outdoor and indoor terminations.
3. Kit components can be purchased in bulk quantities (see table above).
48
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Terminations
1/C LC Shield Cable (15–35 kV)
• Rated to IEEE-48-1990, class 1. Indoor (in enclosures) or outdoor (weather-exposed)
• Use on LC shield cables
Selection Information: dimensions in inches (millimeters)
Catalog Number
Indoor
Outdoor
15 kV
HVT-151-LC
HVT-151-SLC
HVT-152-LC
HVT-152-SLC
HVT-153-LC
HVT-153-SLC
HVT-154-LC
HVT-154-SLC
Installed Length: 15 (381)
25 kV
HVT-252-LC
HVT-253-LC
HVT-254-LC
Installed Length: 26
HVT-252-SLC
HVT-253-SLC
HVT-254-SLC
(660)
35 kV
HVT-352-LC
HVT-352-SLC
HVT-353-LC
HVT-353-SLC
Installed Length: 33 (838)
Conductor Size
(AWG/kcmil)
Insulation Diameter
(Min.–Max.)
Jacket O.D.
(Max.)
#2 – 3/0
4/0 – 350
500 – 1000
1250 – 2000
0.65 – 1.00 (17 – 25)
0.85 – 1.40 (22 – 36)
1.15 – 1.70 (29 – 43)
1.60 – 2.15 .(41 – 55)
1.45
1.85
2.20
2.70
#2 – 400
400 – 1000
1000 – 1500
0.85 – 1.40 (22 – 36)
1.25 – 1.80 .(32 – 46)
1.60 – 2.10 (41 – 55)
1.80 (46)
2.50 (64)
2.70 (69)
#1 – 250
250 – 1250
1.05 – 1.40 (27 – 36)
1.25 – 2.10 .(32 – 55)
1.90 (48)
2.60 (66)
(37)
(47)
(56)
(69)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100%insulated and 133%- insulated cables manufactured in accordance with the data contained in AEIC
CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors. Nominal
insulation thickness: (100%) 15 kV: 175 mils 25 kV: 260 mils 35 kV: 345 mils Nominal insulation
thickness: (133%) 15 kV: 220 mils
2. For cables manufactured to other specifications, confirm selection with cable dimensions.
3. HVT-LC/SLC kits are supplied with two pieces of #4 AWG braid to provide fault-current carrying
capacity. Users should verify the compatibility of the braids with their LC shield cable.
4. Kits do not contain connectors; order compression or solder connectors separately.
5. HVT-LC and HVT-SLC kits contain solderless ground connection clamp.
6. Standard package: 1 kit/box.
7. Related test reports:
15 kV: EDR-5218
25 kV: EDR-5219
35 kV: EDR-5222
8. Cable mounting brackets are available to accommodate cable diameters from 0.80–2.40 (20–46).
49
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVT-LC/SLC
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Terminations
HVT-J/SJ
1/C unjacketed and jacketed URD cable (15–35 kV)
HVT-J/SJ terminations are lightweight. They can be mounted directly to fuse cutouts, eliminating
the need for extra support brackets. As with all HVT kits, these URD terminations offer superior UV
stability and a nontracking outer surface.
RUS accepted for indoor and outdoor terminations—Indoor (in enclosure) or outdoor (weatherexposed) use. For use on concentric neutral and jacketed concentric neutral cables.
Selection Information: (dimensions in inches/millimeters)
Catalog Number
Indoor
Outdoor
15 kV
HVT-151-J
HVT-151-SJ
HVT-152-J
HVT-152-SJ
HVT-153-J
HVT-153-SJ
HVT-154-J
HVT-154-SJ
Installed length: 15 (381)
25 kV
HVT-252-J
HVT-252-SJ
HVT-253-J
HVT-253-SJ
HVT-254-J
HVT-254-SJ
Installed length: 26 (660)
35 kV
HVT-352-J
HVT-352-SJ
HVT-353-J
HVT-353-SJ
HVT-354-J
HVT-354-SJ
Installed length: 33 (838)
Conductor Size
(AWG/kcmil)
Insulation Diameter
(Min.–Max.)
Jacket O.D.
(Max.)
#2 – 3/0
4/0 – 350
500 – 1000
1250 – 2000
0.65 – 1.00 (17 – 25)
0.85 – 1.40 (22 – 36)
1.15 – 1.70 (29 – 43)
1.60 – 2.15 (41 – 55)
1.45 (37)
1.85 (47)
2.20 (56)
2.70 (69)
#2 – 400
400 – 1000
1000 – 1500
0.85–1.40 (22 – 36)
1.25–1.80 (32 – 46)
1.60–2.10 (41 – 53)
1.80 (46)
2.50 (64)
2.70 (69)
#1 – 250
250 – 1250
1500 – 2000
1.05 – 1.40 (27 – 36)
1.25 – 2.10 (32 – 53)
2.00 – 2.70 (51 – 69)
1.90 (48)
2.60 (66)
3.30 (84)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% and 133% insulated cables
manufactured in accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly
used connectors. Nominal insulation thickness 100%: 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils
Nominal insulation thickness 133%: 15 kV: 220 mils
2. For cables manufactured to other specifications, confirm selection with cable dimensions.
3. Kits do not contain connectors; order compression or solder connectors separately.
4. Indoor (-J) kits are suitable for unjacketed and jacketed URD cable.
5. Outdoor (-SJ) kits include skirts for outdoor use and are suitable for unjacketed and jacketed URD cable.
6. Standard package: 1 kit/box.
7. Related test reports: 15 kV: EDR-5218, 25 kV: EDR-5219, 35 kV: EDR-5222
8. Cable mounting brackets are available to accommodate cable diameters from 0.80-2.40 (20-46).
50
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Terminations
15 kV Terminations, (1/C, 3/C) PILC/VCLC
HVT-1590-G/SG and HVT-3-1590-G/SG series heat-shrinkable high voltage terminations combine
proven oil-sealing capabilities with stress-control and nontracking technologies to terminate 15 kV 1/C
and 3/C PILC/VCLC cables.
The HVT-1590-G/SG and HVT-3-1590-G/SG heat-shrinkable terminations install quickly and easily, with
no need for special adapters, compound filling, leadwiping, or hot oils. The HVT-1590-G/SG
and HVT-3-1590-G terminations are fully qualified to applicable sections of IEEE-48 to provide a long,
trouble-free product life. In addition, these terminations have been pressure tested to perform at 110°C
and 15 psi under load-cycling conditions.
• Rated to IEEE-48, class 1 termination
• Accommodates belted or shielded paper-insulated, lead-covered (PILC) or varnished
cambric-insulated (VCLC) cable
Selection Information: dimensions in inches (millimeters)
Conductor
Catalog Number
Size
Indoor
Outdoor
(AWG/kcmil)
HVT-3-1590-G/SG 3/C PILC/VCLC Cable
HVT-3-1591-G
HVT-3-1591-SG
#4 – 4/0
HVT-3-1592-G
HVT-3-1592-SG
4/0 – 400
HVT-3-1593-G
HVT-3-1593-SG
500 – 800
Insulation
Diameter
(Min.)
Installed Length
Indoor
(Min.)
(Max.)
Outdoor
(Min.)
(Max.)
0.60 (15)
0.85 (22)
1.00 (25)
31.5 (800)
31.5 (800)
31.5 (800)
28 (711)
28 (711)
28 (711)
40 (1015)
40 (1015)
40 (1015)
Catalog Number
Indoor
Outdoor
HVT-1590-G/SG 1/C PILC/VCLC Cable
HVT-1591-G
HVT-1591-SG
HVT-1592-G
HVT-1592-SG
HVT-1593-G
HVT-1593-SG
HVT-1594G
HVT-1594SG
Conductor
Size
(AWG/kcmil)
Insulation
Diameter
(Min.)
Max Lead
Sheath
OD
Min
Lug
OD
Min
Lug barrel
Length
Installed
Length
Indoor
Outdoor
#4 – 2/0
3/0 – 400
400 – 1000
1250 - 2000
0.60 (15)
0.85 (22)
1.00 (25)
1.75 (44)
0.95 (24)
1.25 (32)
1.65 (42)
2.20 (56)
1.50 (13)
0.65 (16)
0.95 (24)
1.25 (32)
1.50
1.50
1.50
1.50
22.4
22.4
23.6
23.6
22.4
22.4
23.6
23.6
35 (888)
35 (888)
35 (888)
(38)
(38)
(38)
(38)
(570)
(570)
(600)
(600)
Technical Data
The Tyco Electronics HVT-1590-G/SG and HVT-3-1590-G PILC/VCLC terminations have been tested to and meet the following
IEEE-48-1990 requirements:
Test
AC withstand, 1 minute
AC dry withstand, 6 hours
Impulse (BIL) 1.2 x 50 µs
DC withstand, 15 minutes Cyclic aging, 30 cycles at 110°C conductor temp. with 17-kV
and 15-psi internal pressure (one cycle = 8 hours on/16 hours off)
Post load cycling impulse (BIL) 1.2 x 50 µs
Pressure test, 30-psi internal pressure for 1 hour
Requirement
50 kV
35 kV
95 kV
75 kV
Passed
95 kV
Passed
The Tyco Electronics HVT-3-1590-SG PILC/VCLC terminations have been tested to:
Impulse (BIL) 1.2 x 50 µs
110 kV
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables
manufactured in accordance with the data contained in AEIC 1-1968. Nominal insulation thickness (100%): 165 mils
2. Lugs are not supplied in the kits and should be ordered separately. Use oil block lugs only.
3. Standard package quantity:
1 kit (Each 3/C kit contains all components required to terminate one 3/C PILC cable) per box.
4. Related test report: EDR-5245.
5. To order cable prep kit.
6. Cable mounting brackets are available to accommodate cable diameters from 0.80–4.50 (20–115).
51
(570)
(570)
(600)
(600)
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
HVT/HVT-3
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
High Voltage Terminations
EHVT/GHVT
1/C Shielded Power Cable (46 and 69 kV)
Tyco Electronics’ Raychem EHVT series high-voltage terminations utilize a stress control system that
has been field-proven for more than 20 years.
Reduced Installation Costs
Because the 46 and 69 kV HVT kits use standard heat-shrink components, guide tubes are
not needed for alignment, elastomer compression, computed venting, or field compound
filling. Only standard cable support systems are needed, reducing steel structure or pole top
support requirements.
Available in Gray Color
For applications where gray appearance is preferred, GHVT 69 kV terminations are now available.
These terminations meet the same criteria as Tyco Electronics’ EHVT kits. GHVT kits have gray
outer tubes and skirts.
Superior High-Contamination Withstand and Non-Tracking
The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant material
that does not require periodic cleaning. The material properties have been formulated to be thermally
stable and highly resistant to UV degradation, weathering, and environmental pollution.
Positive Environmental Seal
The cable, along with external ground, is sealed from moisture ingress using Tyco Electronics’
proven high-voltage, heat-activated scaling system. No field engineering or additional accessory
kits are required.
Rated to IEEE-48, class 1, for outdoor (weather-exposed) use. For use on wire shield, wire/metallictape shield, lead sheath, and jacketed concentric neutral cables. Both kits contain a limited number of
lightweight components with unlimited shelf life under normal storage conditions.
Selection Information: dimensions in inches (millimeters)
Catalog Number
Indoor
Outdoor
46 kV 32"
40"
EHVT-462-G
EHVT-462-SG
EHVT-463-G
EHVT-463-SG
EHVT-464-G
EHVT-464-SG
EHVT-465-G
EHVT-465-SG
69 kV 42"
52"
EHVT-691-G
EHVT-691-SG
EHVT-692-G
EHVT-692-SG
EHVT-693-G
EHVT-693-SG
GHVT-69 kV (Gray) 40"
52"
SSG 36"
GHVT-691-G
GHVT-691-SG
GHVT-691-SSG
GHVT-692-G
GHVT-692-SG
GHVT-692-SSG
GHVT-693-G
GHVT-693-SG
GHVT-693-SSG
Conductor
Size
(AWG/kcmil)
Insulation
Diameter
(Min – Max.)
Jacket
O.D.
(Max.)
#2 – 4/0
250 – 750
1000 – 1500
1750 – 2500
1.18–1.77
1.47–2.05
1.97–2.56
2.48–3.03
2.36
2.75
3.35
3.94
1/0 – 350
350 – 1000
1000 – 2000
1.50–2.05 (38 – 52)
1.95–2.55 (50 – 65)
2.50–3.05 64 – 77)
2.65 (67)
3.25 (83)
3.95 (100)
1/0 – 350
350 – 1000
1000 – 2000
1.50 – 2.05 (38 – 52)
1.95 – 2.55 (50 – 65)
2.50 – 3.05 (64 – 77)
2.65 (67)
3.25 (83)
3.95 (100)
(30 – 45)
(38 – 52)
(50 – 65)
(63 – 77)
(60)
(70)
(85)
(100)
Ordering Information
1. Select the appropriate catalog number. Selections are based on the typical dimensions of 100% insulated cables manufactured in
accordance with the data contained in AEIC CS6-1982 and AEIC CS7-1987, as well as the dimensions of commonly used connectors.
Nominal insulation thickness (100%): 46 kV: 420 mils, 69 kV: 650 mils
2. For cables manufactured to other specifications, confirm selection with cable dimensions
3. Kits do not contain connectors; order compression or solder connectors separately
4. Standard package: 1 kit/box
5. Installed length: 46 kV:
Indoor (-G): 32 (813)
Outdoor (-SG): 40 (1016)
Installed Length 69 kV:
Indoor (-G): 42 (1067)
Outdoor (-SG): 52 (1321)
Outdoor (-SSG): 36 (915)
6. Related test report: 46 kV: PPR-1085 69 kV: EDR-5241
7. EHVT-BRKT available to accommodate cable diameters from 2.5-4.5 (65-115 mm).
8. EHVT-BP base plates for mounting the EHVT-BRKTs are also available.
52
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Stub Splices & Motor Connection Kits (5-8 kV)
Motor Connection Kits 5-8 kV Shielded and Unshielded Cable
Tyco Electronics’ GelCap 8 stub connection kits provide quick installation, dependable performance,
and easy reentry.
GelCap 8 stub connection kits insulate, seal, and protect stub splice connections up to 8kV. The
design was engineered to provide quick, secure installation and protection of the electrical connection
from both physical and chemical attacks common in the harsh environment of motor connections.
GelCap 8 stub connection kits feature revolutionary PowerGel sealing gel which provides an excellent
moisture seal over a wide temperature range (-40°C to 105°C). PowerGel sealing gel has excellent
insulating properties and the added benefit of acting as a vibration damper.
The specially formulated material provides excellent abrasion resistance, insulation value, and UV
resistance. The cap is designed to fit a wide range of cable sizes.
GelCap 8 stub connection kits provide the fastest installation. Simply place the gel filled insert
between the cables and push the cover down over the connection. Secure with cable tie. No extra
materials or grease are required. No trimming. The PowerGel sealing gel is already in the cap.
Selection Information: dimensions in inches (millimeters)
B
T
Feeder
Lead
Max. Length
Catalog Number
Cap Length Cable O.D.
Nominal Size
Cable O.D.
Tang (T)
Barrel (B)
GelCap-8-NS Non-Shielded Cable
GELCAP-8-NS-1V
8.5 (216)
0.47 - 0.84 (12-21) 4 -250 kcmil
0.43 - 0.67 (11-17)
1.33 (34)
1.0 (25)
GELCAP-8-NS-1VEX 11.5 (292)
0.47 - 0.84 (12-21) 4 -250 kcmil
0.43 - 0.67 (11-17)
3.53 (90) 1.0 (25)
GELCAP-8-NS-2V
12.5 (318)
0.84 - 1.10 (21-28) 250 - 500 kcmil 0.67 - 0.84 (17-21) 3.92 (100) 2.25 (57)
Feeder
Lead
Max. Length
Catalog Number
Cap Length Cable O.D.
Nominal Size
Cable O.D.
Tang (T)
Barrel (B)
GelCap-8-S Shielded Cable
GELCAP-8-S-1V
8.5 (216)
0.67 - 1.00 (17 - 25) 4 - 2/0 AWG
0.40 - 0.62 (10 - 16) 1.33 (34)
1.0 (25)
GELCAP-8-S-1VEX
11.5 (292)
0.67 - 1.00 (17 - 25) 4 - 2/0 AWG
0.40 - 0.62 (10 - 16) 3.64 (92) 1.0 (25)
GELCAP-8-S-2V
12.5 (318)
1.00 - 1.35 (25 - 34) 4/0 - 500 kcmil 0.62 - 0.96 (16 - 24) 3.79 (96) 2.00 (51)
Catalog
Number
Minimum Shield Diameter
Maximum Jacket Diameter
Ground Kit Selection (Select Based on Shielded Cable Shield Diameter and Jacket Diameter Per Below)
GELCAP-8-GRD-1 .47 (12) .70 (18)
GELCAP-8-GRD-2 .67 (17)
1.35 (34)
Bolt
0.75 (19)
0.75 (19)
1.0 (25)
Bolt
0.75 (19)
0.75 (19)
1.00 (25)
Kit contents - Each GELCAP-8-GRD kit contains the following: three each solder blocked ground braid, GelWrap sealing cover, roll spring, gel sealant
strip, and six each copper tape strips and one installation instruction. If grounding is required at the motor box for shielded cable, a separate grounding
kit may be purchased.
Product Performance
AC Voltage withstand: 18kV, 1 minute
DC Voltage withstand: 35kV, 15 minutes
Impulse Withstand (BIL): minimum performance 75kV, 10+, 10Ordering Information
1. Select appropriate catalog number based on the motor feeder cable and motor lead guidelines above. Selections are based on
typical cable dimensions. Confirm selection with cable and connector dimensions.
2. Packaging: Standard packaging is one kit per box. Each GelCap 8 kit contains components for a 3 phase motor connection which
consists of three each of the following: elastomeric, gel filled cap; a gel filled cable insert; and cable tie. The type S kits for shielded
cable also contain three each stress control pads.
3. Kits do not contain connectors.
4. Related tests reports: EDR-5408
53
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
GelCap 8
MEDIUM/HIGH VOLTAGE SPLICES, TAPS & TERMINATIONS
Medium Voltage Stub Splices & Motor Connection Kits (5-8.7 kV)
MCK-5
MCK-5 to 8.7 kV, Flame Retardant
Type V
The Type V kit is designed to splice the stub or butt configuration that is commonly used where there
is insufficient room to make in-line connections.
Type L
The Type L kit is used, where space permits, to splice in-line connections. MCK is qualified to
NSI-C119.1-1986 and rated to ICEA electrical withstand test for 1000 V.
• MCK-5 is rated to the general electrical requirements of the IEEE-48 withstand tests
• For use as an in-line or stub splice between 1/C poly feeder cable and motor leads
• Motor connection kit provides excellent insulation sealing—and resistance to abrasion—in
motor connections
Selection Information: dimensions in inches (millimeters)
Connection
Catalog
Motor Feeder Size Bolt Length
Length (Max.)
Length
Number
(AWG/kcmil)
(Max.)
H
(Nominal)
*MCK (5/8.7 kV)
Type V (Stub)
Cap
MCK-5-1V
#8–#2
1
5.0 (127)
7.5 (191)
MCK-5-2V
#1–250
1 1/2
6.0 (152)
8.5 (216)
MCK-5-3V
300–750
1 1/2
7.0 (178)
9.5 (241)
*Type L (In-Line)
MCK-5-1L
#8–250
MCK-5-2L
300–1000
H
Type V
Stub configuration
1
6.0 (152)
1 1/2
7.0 (178)
Sleeve
12.0 (305)
14.0 (356)
Ordering Information
1. Select appropriate catalog number based on the motor feeder cable. MCK-5 selections are based
on the typical dimensions of meduim-voltage insulated cable. MCK-5 selections are based on the
typical dimensions of 100% insulated cables manufactured in accordance with the data contained
in AEIC CS5-1987 and AEIC CS6-1987, as well as the dimensions of commonly used connectors.
Nominal insulation thickness (100%):90 mils. For cables manufactured to other specifications,
confirm selection with cable and connector dimensions.
2. Shielded cable must be terminated before installing MCK-5 (use Tyco Electronics HVT-80x-G or
HVT-Z-8x-G/SG. G only for HVT).
3. MCK-5 kits are designed for single-hole connectors and include caps and sealant strips for three
connections. Kits do not contain connectors.
* 4. Standard package: MCK-5: 1 kit/box.
5. Related test reports: MCK-5: EDR-5010
H
Type L
In-line configuration
54
CABLE REPAIR & REJACKETING
Repair & Rejacketing
GWRS Gel Wraparound Rejacketing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . 57
GelWrap ES Gel Wraparound Elbow Sealing Adapter . . . . . . . . . . . . . . . . . 58
RVS-SK Rayvolve Elbow Sealing Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
MBSM Wrapaound Jacket Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ESA Heat-Shrinkable Wraparound Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
CRSM Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
55
56
CABLE REPAIR & REJACKETING
Repair & Rejacketing
Gel Wraparound Rejacketing Sleeves (to 35 kV)
Cold-applied Gel Wraparound Rejacketing Sleeves quickly and conveniently seal and protect medium
voltage cable splices up to 35 kV. GWRS rejacketing closure sleeves can also be used to repair cables
with jacket damage. GWRS closure sleeves are designed for manhole, direct buried, or weather
exposed applications.
The GWRS closure sleeves can be used over all types and brands of push-on and cold-applied splices
when a water-tight cover is required.
The wraparound design reduces installation space because it is not required to position a tube to the
side while installing the splice. The result is easier installation in cramped manholes and less digging
for direct buried applications.
Selection Information: dimensions in inches (millimeters)
Cable Diameter
Joint Body Diameter
Kit Description
Use Range
Use Range
Length
GWRS-75/25-750
1.0 - 2.1 (25 - 55)
1.0 - 3.0 (25-75)
29.5 (750)
GWRS-75/25-850
1.0 - 2.1 (25 - 55)
1.0 - 3.0 (25-75)
33.5 (850)
GWRS-75/25-1050
1.0 - 2.1 (25 - 55)
1.0 - 3.0 (25-75)
41.3 (1050)
GWRS-100/40-1050 1.6 - 2.8 (40 - 70) 1.6 - 3.9 (40-100)
41.3 (1050)
Max Jacket
Opening
20.0 (510)
24.0 (610)
32.0 (810)
32.0 (810)
Note: Add X at the end of the catalog number (e.g. GWRS-100/40-1050x) for external grounding, this kit includes gel
strips for sealing neutrals or ground wire exits.
Ordering Information
1. Select the appropriate catalog number based on the cable diameter and the jacket opening. Cable
and splice body must be within specified use range.
2. Order kits with “X” designation if neutrals or ground wires will be exiting the sleeve.
3.Standard package: 1 kits/box
4.Meet IEEE 404-2006
5. Related test reports:
EDR-5380
EDR-5423
EDR-5371
EDR-5358
EDR-5359
EDR-5360
EDR-5454
57
CABLE REPAIR & REJACKETING
GWRS
CABLE REPAIR & REJACKETING
Repair & Rejacketing
GelWrap ES
Wrap Around Cold-Applied Elbow Sealing Adapter for
1/C Jacketed Cables
Use this kit to seal the jacket of a power cable used with a premolded elbow.
GelWrap ES elbow sealing closure kits are easily installed due to the wrap around design. Simply install
the elbow as you normally would. Then use the components of the GelWrap ES elbow
sealing closure kit to provide an environmental seal. Pre-positioning of the sleeve is not required
so retrofit installations are easily accomplished. One kit provides a very wide use range to minimize
inventory requirements.
The sleeve is factory coated with PowerGel sealant to provide a positive moisture seal. PowerGel
sealant strips are included in the kit to ensure proper sealing of any neutrals or grounds exiting
the sleeve.
Ordering Information
1. Select the appropriate catalog number based on the cable conductor size and voltage class.
Selections are based on the typical dimensions of 100%- or 133%-insulated cables manufactured
in accordance with the data contained in AEIC CS5-1987. For cables manufactured to other
specifications, selection should be confirmed with cable dimensions.
2. Kits used on metallic-tape-shielded cables may require external grounding components.
See items HVS-GC and HV-BRAID on pages 115 and 116.
3. Standard package: 6 or 24 kits/box
Selection Information (dimensions in inches/millimeters)
Outside Diameter
Maximum
Minimum
Cable Jacket or
Insulation
Covered Arm
Voltage
100% Insulated
Catalog Number
Shield
of Elbow
Class (kV)
Conductor Size
GelWrap-ES-65/25-150
1.00 (25)
2.40 (61)
5
500 - 1000
15
4/0 - 1000
25
#1 - 1000
35
1/0 - 1000
58
133% Insulated
Conductor Size
500 - 1000
2/0 - 1000
#1 - 1000
1/0 - 750
CABLE REPAIR & REJACKETING
Repair & Rejacketing
Rayvolve “Roll-On” Elbow Sealing Adapters for Concentric
Neutral Jackets for 1/C Jacketed URD Cable
Rayvolve RVS-SK splice cover kits are the easy, “roll-on” way to seal JCN cable jackets when they
are terminated to premolded elbows. RVS-SK splice cover kits provide an environmental seal that is
maintained throughout exposure to conditions typical of elbow installations: temperature extremes
(–36°F to 162°F/–20°C to 90°C), temperature cycling (41°F to 162°F/23°C to 90°C), and twisting and
flexing motions as seen during switching.
• Qualified to ANSI C119.1-1986
• For use on standard poly- or elastomeric-insulated cables
• Use to seal JCN cable jackets when terminated to pre-molded elbows
Selection Information: dimensions in inches (millimeters)
Outside Diameter
Catalog
Insulation Shield
Cable Jacket Voltage
Number
(Min.)
(Max.)
Class (kV)
RVS-13-SK
0.55 (14)
1.25 (32)
5
15
25
RVS-14-SK
0.70 (18)
1.60 (41)
5
15
25
35
RVS-15-SK*
1.15 (29)
2.00 (51)
5
15
25
35
Conductor Size
100% Insulation
(AWG/kcmil)
#2 – 250
#2 – 3/0
#1
3/0 – 600
#2 – 400
#1 – 250
1/0 – 2/0
600 – 1000
350 – 750
4/0 – 600
1/0 – 400
133% Insulation
(AWG/kcmil)
#2 – 250
#2 – 1/0
3/0 – 600
#2 – 350
#1 – 3/0
600 – 1000
250 – 750
1/0 – 500
1/0 – 250
Ordering Information
1. Select the appropriate catalog number. Selections are based on typical dimensions of low voltage
insulated cable. Confirm selection with dimensions to assure proper sizing.
2. Kits do not contain connectors. The RVS-SK selection information covers all conductor types from
solid to stranded.
3. Kits contain all materials necessary to seal from the cable jacket to either the cable semi-con or
200-A elbow.
* 4. For warm weather installations (above 32°F), use range may be extended to a 2.25-inch-maximum
jacket diameter. This covers 133%-insulated 1000-kcmil 15-kV and 25-kV cable, and 133%-insulated
750-kcmil 35-kV cable.
5. Kits used on metallic-tape-shielded cables may require an external grounding kit.
6. Each kit contains one Rayvolve RVS-SK sleeve and sealant strips.
7. Standard package: 6 kits/box.
8. Related test report: EDR-5196
59
CABLE REPAIR & REJACKETING
RVS-SK
CABLE REPAIR & REJACKETING
Repair & Rejacketing
MBSM
Wraparound Jacket Repair Sleeve
MBSM repair sleeves protect cables in mechanically abusive environments; rejacket premolded splices;
repair and rejacket LC-shielded and moisture-impervious cables; and provide strain relief.
Available in five diameters with 5:1 shrink ratios.
For use on standard poly- or elastomeric-insulated/jacketed cables, which may include aluminum or
steel armoring. Provides a moisture-vapor-transmission (MVT) barrier for repairing and rejacketing
LC-shield and moisture impervious cables. MBSM sleeves do not provide electrical insulation.
Selection Information: dimensions in inches (millimeters)
Catalog Number
MBSM-43/8-1200
MBSM-75/15-1200
MBSM-125/30-1200
MBSM-160/42-1200
MBSM-200/50-1200
Cable Use Range (Min.–Max.)
0.35 – 1.50 (9 – 38)
0.65 – 2.65 (17 – 67)
1.30 – 4.30 (33 – 109)
1.80 – 5.70 (46 – 145)
2.15 – 7.10
(55 – 180)
Damage
610)
Total
Seal Length
3 (76)
4 (102)
6 (152)
8 (203)
Sleeve Length*
48 (1219)
48 (1219)
48 (1219)
48 (1219)
48 (1219)
Standard Pkg (Kits/Box)
6
6
6
6
6
Cut Sleeve Length = Damage Length + Total Seal Length
Ordering Information
1. Select appropriate catalog number based on the cable use range.
2. Kits contain a wraparound sleeve, stainless steel channel closure, and redundant sealant strips.
* 3. Sleeve may be field-cut for shorter requirements.
4. Length tolerance is ± 2%.
5. Related test report: EDR-5225
ESA
Heat-Shrinkable Elbow Sealing Adapters for 1/C Jacketed
URD and Shielded Power Cable
ESA elbow sealing adapters shrink down tightly to form an environmental rejacketing seal.
• For use on jacketed concentric neutral, drain-wire-shielded, or copper-tape-shielded power cable
• Qualified to ANSI C119.1-1986
• RUS accepted for termination/elbow sealing
Use this heat-shrinkable kit to seal the jacket of a power cable used with a premolded elbow.
Selection Information: dimensions in inches (millimeters)
Catalog Number
ESA-1
ESA-2
Conductor Size (AWG/kcmil)
5 kV
15 kV
#2 – 500
#2 – 250
600 – 1000
350 – 1000
25 kV
#1 – 3/0
4/0 – 1000
35 kV
1/0 – 1000
Ordering Information
1. Select the appropriate catalog number based on the cable conductor size and voltage class.
Selections are based on the typical dimensions of 100%- or 133%-insulated cables manufactured in
accordance with the data contained in AEIC CS5-1987 and AEIC CS6-1987. For cables manufactured
to other specifications, selection should be confirmed with cable dimensions.
2. Kits used on metallic-tape-shielded cables may require an external grounding kit.
3. Standard package: 3 kits/box
4. Related test report: EDR-5145
60
CABLE REPAIR & REJACKETING
Repair & Rejacketing
Heat-Shrink Wraparound Sleeve (1000 V)
CRSM sleeves close easily with a permanent locking system that consists of a raised rail profile and a
stainless steel channel. These sleeves are made from crosslinked polyolefin, which equals or exceeds
the material properties of the original cable jacket. CRSM sleeves fit a wide range of cable sizes and
have unlimited shelf life, when stored under normal conditions.
• Qualified to ANSI C119.1-1986, rated to ICEA electrical withstand test for 1000 volts.
• RUS accepted for use as jacket restoration materials on JCN cable.
• For use on standard poly- or elastomeric insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring.
• Use as insulation for 1/C low-voltage power cable up to 1000 volts and for jacket repair up to 35
kV or for general sealing applications. All CRSM sleeves are sealant-coated.
Selection Information: dimensions in inches (millimeters)
Primary Electrical Repair (1000 V)
Cable and Jacket Repair
General Sealing
Sleeve
Conductor Size Use Range
Use Range (0–35 kV)
Std.
Catalog Number
Length
(AWG/kcmil)
(Min.–Max.)
(Min.–Max.)
Pack
CRSM 34/10-200
08 (200)
#8 – 2/0
0.25 – 0.60 (6 – 15)
0.25 – 1.20 (6 – 30)
3
CRSM 34/10-1200
48 (1219)
#8 – 2/0
0.25 – 0.60 (6 – 15)
0.25 – 1.20 (6 – 30)
5
CRSM 53/13-200
08 (200)
3/0 – 400
0.60 – 0.95 (15 – 24)
0.60 – 1.80 (15 – 46)
10
CRSM 53/13-1200
48 (1219)
3/0 – 400
0.60 – 0.95 (15 – 24)
0.60 – 1.80 (15 – 46)
5
CRSM 84/20-750
30 (750)
500 – 1000
0.95 – 1.40 (24 – 36)
0.95 – 2.70 (24 – 69)
10
CRSM 84/20-1200
48 (1219)
500 – 1000
0.95 – 1.40 (24 – 36)
0.95 – 2.70 (24 – 69)
5
CRSM 107/29-1000
40 (1000)
1000 – 2000
1.30 – 2.00 (33 – 51)
1.30 – 3.60 (33 – 91)
10
CRSM 107/29-1200
48 (1219)
1000 – 2000
1.30 – 2.00 (33 – 51)
1.30 – 3.60 (33 – 91)
5
CRSM 143/36-1200
48 (1219)
1.65 – 4.95 (42 – 126)
5
CRSM 198/55-1200
48 (1219)
2.50 – 6.50 (64 – 165)
5
Ordering Information
1. Select the appropriate catalog number for either primary electrical repair (1000 volts max.) or
general sealing applications. Electrical repair selections are based on typical dimensions for lowvoltage insulated cable. Confirm selection with cable dimensions to assure proper sizing.
2. Use the “Primary electrical repair” columns for electrical repair applications (when CRSM is in direct
contact with the conductor).
3. Use the ”General sealing and jacket repair use range” column for general rejacketing or sealing
applications (when CRSM is not in direct contact with the conductor).
4. Package does not contain connectors.
5. Kits include a wraparound sleeve and stainless steel channel closure. Both can be field-cut for
shorter requirements (see “Reference dimensions” below).
6. Related test report: EDR-5124, EDR-5192
7. UV resistant test report: EDR-5361
8. CRSM 34/20 are available in shorter standard lengths by ordering the corresponding CRSM-CT kits.
(The use ranges in the selection information table still apply).
Cut sleeve length = Damage length + total
seal length
61
Damage
610)
Total Seal Length
3 (76)
4 (102)
6 (152)
8 (203)
CABLE REPAIR & REJACKETING
CRSM Sleeves
CABLE REPAIR & REJACKETING
62
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
MWTM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LVIT Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
66
68
69
Molded Parts
ESC Sealing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
CFTS Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
CBR Breakout Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
CBR-NPB Sealing Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
63
64
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
Medium-Wall Sealant Coated or Uncoated Tubing (600 V)
• Sealant coated MWTM tubing (-S designation) is for use as insulation/jacket repair up to 600 V
or for general sealing and rejacketing of polymeric- or elastomeric insulated cables up to 35kV
• RUS accepted as jacket restoration of JCN cable
• Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
Selection Information: dimensions in inches (millimeters)
Sealant-Coated, Cut-Length Tubing
Catalog Number
Use Range Min. – Max. Cut-Piece Length
MWTM-10/3-1200-S
0.13 – 0.35 (3 – 9)
48 (1200)
MWTM-16/5-1200-S
0.25 – 0.55 (6 – 14)
48 (1200)
MWTM-25/8-1200-S
0.35 – 0.85 (9 – 22)
48 (1200)
MWTM-35/12-1200-S
0.50 – 1.25 (13 – 32)
48 (1200)
MWTM-50/16-1200-S
0.65 – 1.70 (17 – 43)
48 (1200)
MWTM-85/25-1200-S
1.00 – 2.90 (25 – 74)
48 (1200)
MWTM-115/34-1200-S
1.40 – 3.90 (36 – 99)
48 (1200)
MWTM-140/42-1200-S
1.80 – 4.70 (46 – 119)
48 (1200)
Standard
Pkg /Box
25
25
25
25
15
5
5
5
Uncoated, Spooled Tubing
Catalog Number
Use Range Min. – Max.
MWTM-10/3-A/U
0.13 – 0.35 (3 – 9)
MWTM-16/5-A/U
0.25 – 0.55 (6 – 14)
MWTM-25/8-A/U
0.35 – 0.85 (9 – 22)
MWTM-35/12-A/U
0.50 – 1.25 (13 – 32)
MWTM-50/16-A/U
0.65 – 1.70 (17 – 43)
Bulk Option
Pkg/Spool
100 (30)
100 (30)
100 (30)
100 (30)
75 (23)
Standard
Min. Cont. Length
25 (7.6)
25 (7.6)
25 (7.6)
25 (7.6)
15 (4.6)
Uncoated, Cut-Piece Tubing
Catalog Number
Use Range . Min. – Max. Cut-Piece Length
MWTM-85/25-1500/U
1.00 – 2.90 .(25 – 74)
60 (1500)
MWTM-115/34-1500/U
1.40 – 3.90 .(36 – 99)
60 (1500)
MWTM-140/42-1500/U
1.80 – 4.70 .(46 – 119)
60 (1500)
/Spool
1155 (350)
660 (200)
495 (150)
330 (100)
Standard
Pkg/Box
5
5
5
Ordering Information
1. Select the appropriate catalog number. Confirm selection with application dimensions to assure
proper sizing.
2. MWTM is a general purpose tubing; for sealing applications use MWTM with sealant (-S) or use
uncoated MWTM (-U or -A/U) in combination with S-1052 sealant. Order sealants separately.
3. UV resistant test report: EDR-5361.
65
TUBINGS & MOLDED PARTS
MWTM Tubing
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
WCSM Tubing
Heavy-Wall Sealant-Coated or Uncoated Tubing (1000 V)
• For use on standard poly- or elastomeric -insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring
• Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal for non-flame-retardant
applications. Use uncoated tubing (-A/U and /U) for cable rejacketing and mechanical protection only.
• Sealant-coated WCSM tubing, sizes -9/3 through-70/21 (-S designation) is UL listed per 486D (file
E91151), certified to CSA C22.2, qualified to ANSI C119.1-1986, and rated to Western Underground
Guide 2.5. Also RUS accepted for use as a secondary tap or splice cover, and for use as jacket
restoration materials on JCN cable. WCSM tubing may be used for jacket repair on cables to 35 kV.
• Connectors over 6 inches: Recommended cut length = connector length + 5 inches
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches
• WCSM tubing has a 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
Selection Information: dimensions in inches (millimeters)
Catalog Number1
1000-V General
Conductor Size
(AWG/kcmil)
Use Range
(Min. – Max.)
Cut-Piece
Length2
Sealant-Coated Cut-Length Tubing
WCSM-9/3-150-S
#14 – #8
CPGI-WCSM-9/3-150-S
#14 – #8
WCSM-9/3-300-S
#14 – #8
WCSM-9/3-1200-S
#14 – #8
WCSM-13/4-150-S
#12 – #6
CPGI-WCSM-13/4-150-S
#12 – #6
WCSM-13/4-1200-S
#12 – #6
WCSM-20/6-150-S
#8 – #2
CPGI-WCSM-20/6-150-S
#8 – #2
WCSM-20/6-225-S
#8 – #2
WCSM-20/6-300-S
#8 – #2
WCSM-20/6-1200-S
#8 – #2
WCSM-33/8-150-S
#4 – 4/0
CPGI-WCSM-33/8-150-S
#4 – 4/0
WCSM-33/8-225-S
#4 – 4/0
WCSM-33/8-300-S
#4 – 4/0
WCSM-33/8-1200-S
#4 – 4/0
WCSM-43/12-150-S
1/0 – 400
WCSM-43/12-225-S
1/0 – 400
CPGI-WCSM-43/12-225-S
1/0 – 400
WCSM-43/12-300-S
1/0 – 400
WCSM-43/12-1200-S
1/0 – 400
WCSM-51/16-100-S
250 – 500
WCSM-51/16-225-S
250 – 500
CPGI-WCSM-51/16-225-S
250 – 500
WCSM-51/16-300-S
250 – 500
WCSM-51/16-1200-S
250 – 500
WCSM-70/21-300-S
400 – 1000
WCSM-70/21-450-S
400 – 1000
WCSM-70/21-600-S
400 – 1000
WCSM-70/21-1200-S
400 – 1000
WCSM-105/30-300-S
800 – 1250
WCSM-105/30-1200-S
800 – 1250
WCSM-130/36-300-S
1500 – 2500
WCSM-130/36-450-S
1500 – 2500
WCSM-130/36-1200-S
1500 – 2500
0.15 – 0.30 (4 – 8)
0.15 – 0.30 (4 – 8)
0.15 – 0.30 (4 – 8)
0.15 – 0.30 (4 – 8)
0.20 – 0.45 (5 – 11)
0.20 – 0.45 (5 – 11)
0.20 – 0.45 (5 – 11)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.25 – 0.70 (6 – 18)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.35 – 1.20 (9 – 30)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.50 – 1.55 (13 – 39)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.70 – 1.75 (18 – 44)
0.90 – 2.45 (23 – 62)
0.90 – 2.45 (23 – 62)
0.90 – 2.45 (23 – 62)
0.90 – 2.45 (23 – 62)
1.30 – 3.70 (33 – 94)
1.30 – 3.70 (33 – 94)
1.60 – 4.20 (41 – 107)
1.60 – 4.20 (41 – 107)
1.60 – 4.20 (41 – 107)
6 (150)
50
6 (150)
12 (300)
50
48 (1200)
25
6 (150)
50
6 (150)
48 (120)
25
6 (150)
50
6 (150)
9 (225)
50
12 (300)
50
48 (1200)
25
6 (150)
50
6 (150)
9 (225)
50
12 (300)
50
48 (1200)
25
6 (150)
40
9 (225)
40
9 (225)
12 (300)
40
48 (1200)
10
4 (100)
100
9 (225)
30
9 (225)
12 (300)
30
48 (1200)
10
12 (300)
15
18 (450)
15
24 (600)
10 or 100
48 (1200)
10
12 (300)
15
48 (1200)
5
12 (300)
10
18 (450)
20
48 (1200)
5
Uncoated Tubing
WCSM-9/3-A/U
WCSM-13/4-A/U
WCSM-20/6-A/U
WCSM-33/8-A/U
WCSM-43/12-A/U
WCSM-51/16-A/U
WCSM-70/21-A/U
WCSM-90/30-1500/U
WCSM-130/36-1500/U
0.15 – 0.30 (4 – 8)
100
0.20 – 0.45 (5 – 11)
100
0.25 – 0.70 (6 – 18)
100
0.35 – 1.20 (9 – 30)
65
0.50 – 1.55 (13 – 39)
50
0.70 – 1.75 (18 – 44)
40
0.90 – 2.45 (23 – 62)
40
1.30 – 3.10 (33 – 79)
60
1.60 – 4.20 (41 – 107)
60
#14 – #8
#12 – #6
#8 – #2
#4 – 4/0
1/0 – 400
250 – 500
400 – 1000
800 – 1200
1500 – 2500
Std. Pack
(Ft/Roll) (Pcs/Box) (Pcs/Pack)
3
2
2
2
1
1
5
5
1 Catalog numbers with -S designation are suitable for sealed electrical insulation to 1000 V. Catalog numbers with A/U and /U designations are for cable
rejacketing only.
2 Length tolerance to ±2 percent. Can be used for multi-conductor LV splices using different tubings.
Note: UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and -130/36 are not UL listed.
66
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
TUBINGS & MOLDED PARTS
WCSM Tubing
Ordering Information
1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated
cable. Confirm selection with dimensions to assure proper sizing.
2. UL listing applies to sealant-coated (-S) WCSM-9/3 through -70/21 only. WCSM-105/30 and
-130/36 are not UL listed.
3. Package does not contain connectors or lugs. Installed connector or lug diameter must be within
use range.
4. If sealing is needed with WCSM-A/U uncoated tubing, order S-1052 sealant separately.
5. WCSM tubing may be field-cut for shorter requirements.
6. Bulk packaging is available for cut lengths. Consult your Tyco Electronics representative
for information.
7. UV resistant test report: EDR-5361.
LISTED 96J4
Direct burial insulation
covered for listed
pressure connectors
SUBMERSIBLE
Certified C22.2
No. 198.2
67
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
FCSM Tubing
Heavy-Wall Flame Retardant Tubing (2000 V)
FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength and cutthrough resistance equal to, or surpassing, the properties of low-voltage cable jackets.
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
• Uses sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a watertight
seal for direct-buried applications and wet environments.
• Use uncoated tubing (-/U) for cable rejacketing only
• Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to
ANSI C119.1-1986; also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81. FCSM is also
MSHA approved (No. P-137-MSHA).
MSHA approved
(No. P-137-MSHA)
For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring.
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches.
Connectors over 6 inches: Recommended cut length = connector length + 5 inches.
Selection Information (dimensions in inches/millimeters)
Catalog Number
In-line Splice or Terminal
FCSM-9/3-1200-S
FCSM-19/6-150-S
FCSM-19/6-1200-S
FCSM-28/9-225-S
FCSM-28/9-1200-S
FCSM-38/12-300-S
FCSM-38/12-1200-S
1000-V Insulated General
Conductor Size Use Range
(AWG/kcmil)
(Min.–Max.)
Lug Seal
#14 – #8
0.15 – 0.30 (4 – 8)
#6 – #2
0.25 – 0.65 (6 – 17)
#6 – #2
0.25 – 0.65 (6 – 17)
#2 – 4/0
0.40 – 0.95 (10 – 24)
#2 – 4/0
0.40 – 0.95 (10 – 24)
1/0 – 350
0.50 – 1.30 (13 – 33)
1/0 – 350
0.50 – 1.30 (13 – 33)
48
6
48
9
48
12
48
(1200)
(150)
(1200)
(225)
(1200)
(300)
(1200)
25
50
25
50
25
40
10
12
48
48
48
48
24
48
(300)
(1200)
(1200)
(1200)
(1200)
(600)
(1200)
30
10
10
5
5
6
5
Bulk Option
ft (m)/Roll
FCSM-51/16-300-S
250 – 500
FCSM-51/16-1200-S
250 – 500
FCSM-68/22-1200-S
600 – 1000
FCSM-90/30-1200-S
800 – 1200
FCSM-120/40-1200-S
1500 – 2500
FCSM-177/63 600-S
FCSM-177/63-1200-S
0.70 – 1.75
0.70 – 1.75
0.95 – 2.30
1.30 – 3.10
1.75 – 4.10
2.75 – 6.05
2.75 – 6.05
Cable Rejacketing
FCSM-9/3-A/U
#14 – #8
0.15 – 0.30 (4 – 8)
100 (30)
FCSM-19/6-A/U
FCSM-28/9-A/U
#6 – #2
#2 – 4/0
0.25 – 0.65 (6 – 17)
0.40 – 0.95 (10 – 24)
100 (30)
65 (20)
FCSM-38/12-A/U
FCSM-51/16-A/U
FCSM-68/22-A/U
FCSM-90/30-1500/U
1/0 – 350
250 – 500
600 – 1000
800 – 1200
0.50 – 1.30
0.70 – 1.75
0.95 – 2.30
1.30 – 3.10
(13 – 33)
50 (15)
(18 – 44)
40 (12)
(25 – 58)
80 (24)
(33 – 79)
60
(1500)
5
FCSM-120/40-1500/U
1500 – 2500
1.75 – 4.10
(44 – 104)
60
2.75 – 6.05 (70 – 154)
60
FCSM-177/63-1500/U
(18 – 44)
(18 – 44)
(25 – 58)
(33 – 79)
(44 – 104)
(70 – 154)
(70 – 154)
Tube
Standard Package
Length* ft. (m)/Roll Pcs/Box
(1500)
5
(1500)
5
825 (250)
495 (150)
395 (120)
330 (100)
*Length tolerance to ±2 percent.
Ordering Information
1. Select the appropriate catalog number based on typical dimensions for low-voltage insulated cable.
Confirm selection with cable dimensions to assure proper sizing.
2. Connectors or lugs not included.
3. If sealing is needed with uncoated FCSM tubing (-/U), order S-1052 separately.
4. Tubing may be field-cut for shorter requirements.
5. Bulk packaging is available for cut-lengths. Contact your Tyco Electronics representative for
additional information.
6. Related test reports: EDR-5133, EDR-5134, EDR-5141
For connector information refer to the Connectors and Terminals section of this catalog.
68
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
LVIT is a heat-shrinkable medium-wall, flame-retardant, low voltage tubing for insulating straight and
bent busbars during original equipment assembly or in retrofit applications where access to one end
of the busbar is available.
When used according to the selection guidelines, LVIT may be used in applications up to 1 kV in
accordance with ANSI/IEEE C37.20 specification. LVIT tubing may be used in applications up to
3.6 kV in accordance with IEC specifications.
Rated to ANSI/IEEE C37.20.1-1987. UL recognized to Standard 224 (file E137416), 600 V-125°C-VW.1.
Selection Information: dimensions in inches (millimeters)
Busbar Dimensions
LVIT Tubing Dia.
as Supplied &
Catalog
Rectangular Bar*
Square Bar
Round Bar
Fully Recovered
Number
(Bus Width)
(Each Side)
(Dia. Min.–Max.)
(Min.–Max.)
LVIT-30/10-A/U 0.50 – 1.0 (12 – 25)
0.40 – 1.0 (11 – 25) 1.18– 0.39 (30 – 10)
LVIT-75/25-A/U 2.0 – 3.0 (50 – 75)
1 (25)
1.0 – 2.0 (25 – 50) 2.95 – 0.98 (75 – 25)
LVIT-150/50-A/U 4.0 – 6.0 (100 – 150) 2 – 3 (50 – 75) 2.0 – 4.0 (50 – 100) 5.91– 1.97 (150 – 50)
Std.
Pack
200 ft.
100 ft.
100 ft.
*Rectangular bus thickness range is 1/4 to 5/8 inch.
Molded Parts
ESC Sealing Caps
End Sealing Caps for 1/C Power Cable (1000 V)
•
•
•
•
hrink and compress a hot-melt adhesive on the cable jacket, forming a secure environmental seal
S
Fits easily over the cable end and shrinks in seconds, leaving a compact, rugged end seal
Qualified to ANSI C119.1-1986 and rated to ICEA electrical withstand test for 1000 volts
For use on standard poly- or elastomeric insulated/ jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring
Use as a live end seal to 1000 volts. Use as an end seal for storage and pulling of de-energized cable.
Selection Information: dimensions in inches (millimeters)
Primary
Insulation
Conductor
(1000 V)
General
Length
Catalog
Size
Use Range
Use Range
as
Number
(AWG/kcmil) (Min.–Max.)
(Min.–Max.)
Supplied
ESC-1/A
#12 - #8
0.17 – 0.35 (4 – 9)
0.15 – 0.30 (4 – 8)
1.0
CPGI-ESC-1/A #12 - #8
0.17 – 0.35 (4 – 9)
0.15 – 0.30 (4 – 8)
1.0
ESC-2/A
#6 – 3/0
0.31 – 0.71 (8 – 18)
0.30 – 0.70 (8 – 18) 2.0
CPGI-ESC-2/A #6 – 3/0
0.31 – 0.71 (8 – 18)
0.30 – 0.70 (8 – 18) 2.0
ESC-3/A
4/0 – 750
0.65 – 1.25 (17 – 32)
0.65 – 1.25 (17 – 32) 3.5
ESC-4/A
750 – 1500
1.08 – 1.94 (27 – 49) 1.05 – 1.95 (27 – 50) 5.3
ESC-5/A
1500 – 2000 1.38 – 2.58 (35 – 66) 1.30 – 2.65 (33 – 67) 6.7
ESC-6/A
1.94 – 3.54 (49 – 90) 1.85 – 3.70 (47 – 94) 5.6
ESC-7/A
3.02 – 4.25 (77 – 108) 2.95 – 4.50 (75 – 114) 5.4
L
Std.
Pack
(Pcs/Box)
50
25
50
25
40
20
10
10
10
*5 packs, each with 5 pcs. per Point of Purchase Package.
Each energized conductor
requires a separate ESC
sealing cap.
Ordering information
1. Select the appropriate catalog number based on the conductor size or use range. Confirm selection
with dimensions to assure proper sizing.
2. Each energized conductor requires a separate ESC sealing cap.
3. Bulk options also available. Consult your Tyco Electronics representative for information.
4. Caps are coated with an adhesive.
5. Related test report: EDR-5161
69
TUBINGS & MOLDED PARTS
LVIT Tubing
Busbar Insulating Tubing (1000 V)
TUBINGS & MOLDED PARTS
Heat-Shrink Tubing
CFTS Seals
Heat-Shrink Cabinet Feed-Through Seals
CFTS seals are heat-shrinkable molded parts for moisture-sealing applications where cable enters
enclosures, such as cabinets or connection boxes.
• Suitable for environments that have existing periodic pressure difference and/or
temperature differential
• Precoated with a thermoplastic adhesive that seals around the entering cable. The O-ring
creates the water/air seal at the cabinet entry.
• Utilizes a rigid plastic that, when inserted through the cabinet wall, protects the entering cable from
abrasion or cut-through
Selection Information: dimensions in inches (millimeters)
A
B
Catalog Number
CFTS-1
CFTS-2
CFTS-3
CFTS-4
CFTS-5
Cable Diameter
(Min. – Max.)
0.20 – 0.40 (5 – 10)
0.25 – 0.65 (6 – 17)
0.55 – 1.00 (14 – 25)
0.80 – 1.45 (20 – 37)
1.45 – 2.40 (37 – 61)
A
Length of
Molded Part
2.75 (70)
2.75 (70)
3.75 (95)
4.50 (114)
7.00 (178)
B
Clearance (Knockout)
Hole Size
1 (25)
1 (25)
1 3/8 (35)
2 (51)
3 1/2 (89)
Std. Pack
5
5
5
5
5
CBR Breakout Boot
Heat-Shrink Cable Breakout Boots
CBR products seal breakouts in multiconductor cables and conduit.
These seals are made of tough, crosslinked polyolefin to provide mechanical protection and strain
relief. CBR seals have an adhesive-coating on the body and the legs to form a durable watertight seal,
and conform tightly to conduits and cable jackets.
For use on standard poly- or elastomeric- insulated/jacketed multiconductor cables or cables in metal
or plastic conduits.
Selection Information: dimensions in inches (millimeters)
Cross
Body Use Range
Section
Catalog Number
(Min. – Max.)
CBR-2-1-A
0.35 – 1.00 (9 – 25)
CBR-2-2-A*
1.25 – 1.70 (32 – 43)
CBR-2-3-A
1.65 – 3.00 (42 – 76)
CBR-3-1-A
0.50 – 1.35 (13 – 34)
CBR-3-2-A*
0.85 – 2.20 (22 – 56)
CBR-3-3-A*
1.10 – 2.90 (28 – 74)
CBR-3-4-A
2.35 – 5.65 (60 – 144)
CBR-4-1-A
0.70 – 1.25 (18 – 32)
CBR-4-2-A*
1.00 – 2.10 (25 – 53)
CBR-4-3-A*
1.20 – 3.50 (30 – 89)
CBR-4-4-A
2.35 – 6.05 (60 – 154)
CBR-6-1-A*
1.45 – 3.85 (37 – 98)
CBR-6-2-A*
2.65 – 5.30 (67 – 135)
Legs Use Range
(Min. – Max.)
0.15 – 0.55 (4 – 14)
0.30 – 0.75 (8 – 19)
0.65 – 1.40 (17 – 36)
0.20 – 0.55 (5 – 14)
0.35 – 0.90 (9 – 23)
0.50 – 1.25 (13 – 32)
1.20 – 2.10 (30 – 53)
0.15 – 0.45 (4 – 11)
0.35 – 0.90 (9 – 23)
0.55 – 1.40 (14 – 36)
0.90 – 1.50 (23 – 38)
0.60 – 1.50 (15 – 38) phase
0.30 – 0.75* (8 – 19) ground
0.90 – 2.20 (23 – 56) phase
0.40 – 0.95* (10 – 24) ground
Std. Pack
3
3
3
3
3
3
3
3
3
3
3
3
3
3
6
*CBR-Plugs are for blocking and sealing unused legs of breakouts. The plug will fit those items asterisked (*) above.
70
TUBINGS & MOLDED PARTS
Molded Parts
Network protector breakout boots
The CBR-NPRB network protector boot is a heat-shrinkable boot designed to provide electrical
and environmental protection of the secondary cable terminations for underground network
protector systems.
Available in 4 and 8 leg breakouts, Tyco Electronics’ network protector boots will work well with
existing (rebuilt) network protector (GE and Westinghouse) systems and are designed specifically
for new Cutler-Hammer CMD, CM22 & CMR network protectors.
These boots can be used on almost all existing bushings, on different type “A” protectors and also
new protector bushings.
Provided as a kit, Tyco Electronics’ network protector boots are adaptable to field or shop installations.
Kits include heat-shrink boot, plugs for unused legs, accessories, and instructions.
Network protector boots:
• Eliminate extensive taping and wrapping
• Prevents Tracking
• Provides electrical insulation and protects termination pad environmentally, even when
totally submerged
• Can be easily installed and easily removed
• Meets MIL spec. mil I 81765/1A
• Heavy wall, rugged construction
Specification Values
Property/Units
Physical
Ultimate Tensile
Ultimate elongation
Hardness - Shore “D”
Water Absorption, % Max
Specific Gravity
Stiffness in Flexure, psi
Test Method
Value
ASTM
ASTM
ASTM
ASTM
ASTM
ASTM
1700
350
52
0.1
1.36
18500
Electrical
Dielectric Strength, 75 mils (v/mil)
Volume Resistivity, ohm-cm, min
ASTM D149
ASTM D257
400 min.
1015
Thermal Properties
Heat Aging
Tensile Strength, psi, min.
Elongation, %min.
Heat Shock
Low Temperature
MIL-1-81765
ASTM D412
ASTM D412
MIL-1-81765
MIL-1-23053D
5 days, 186 hr@175˚C
1200
200
4hr@225˚C
-55˚C
Flammability
Non-Burning
Oxygen Index
ASTM D635
ASTM D2863
Yes
28
D412
D412
D2240
D570
D792, Method 6.1
D747
Specification value cover the physical, electrical, thermal and chemical properties of the materials for
the network protector boots. The values used are typical and should not be used in the preparation
of specifications.
CBR-NPB-8L
Kit consists of:
1 Boot, 2 End Caps, Abrasion Strip, Cable
Wipe, and Installation instructions.
CBR-NPB-4L
Kit consists of:
1 Boot, 1 End Cap, Abrasion Strip, Cable
Wipe, and Installation instructions.
71
TUBINGS & MOLDED PARTS
CBR-NPB Sealing Adapters
TUBINGS & MOLDED PARTS
72
TAPES & SEALANTS
Tapes
FSTW Splicing Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
LVBT Busbar Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Sealants
Hot-Melt and Cold-Applied Sealants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
73
74
TAPES
TAPES&&SEALANTS
SEALANTS
Tapes
Fast Splicing Tape Wrap
Tyco Electronics’ FSTW is a thermoplastic rubber tape combined with a butyl rubber sealant specially
formulated for underground applications. FSTW is ideal for repairing cable jackets, sealing low-voltage
splices, and rejacketing MV cable splices.
This tape provides a complete rejacketing solution in one pass as opposed to the multi-layer
construction required when using traditional tape products. It’s quick to install. There is no need for
separate sealing mastic and tape as it combines sealant and rubber tape in one convenient product.
FSTW rubber tape is made 50 mils thick, which offers strong puncture resistance from underground
material and debris. FSTW is rated for use on 90°C rated cables, in underground use, in acid or caustic
soils, and saltwater environments. It is UV resistant and rated for aerial exposure.
Mastic is in contact with cable surface only at ends which allows for easy removal.
Splices made with FSTW quality to ANSI C119.1
Selection Information: dimensions in inches (millimeters)
Catalog Number
FSTW-2-1-6
Roll Width
2 (50)
Roll Length
6' (1.8)
Std Pk.
12
Approximate Coverage Length
Catalog Diameter
FTSW-2-1-4
0.50 (13)
28 (710)
0.75 (19)
18 (460)
1.00 (25)
14 (355)
1.25 (32)
11 (280)
1.50 (38)
9 (230)
1.75 (44)
7 (180)
2.00 (51)
6 (150)
2.50 (63)
3.00 (76)
FTSW-2-1-6
42 (1000)
27 (680)
21 (530)
17 (430)
14 (355)
10 (280)
9 (230)
7 (180)
6 (150)
Ordering Information
1. See the approximate coverage length per roll based on cable diameter.
2. For repairing cable jackets, install the FSTW tape beginning 2" before the damage and continuing 1"
after the damage.
3. FSTW is 2"(50) wide
4. Related test reports: EDR-5431, EDR-5360
75
TAPES & SEALANTS
FSTW Splicing Tape
TAPES & SEALANTS
Tapes
LVBT Busbar Tape
Low-Voltage Busbar Insulating Heat-Shrink Tape (1000 V)
LVBT is an adhesive-coated, low-voltage heat-shrinkable tape. One wrap insulates straight and bent
bars in retrofit applications where tubing cannot be used. In addition, LVBT easily insulates unusual
connections and geometries in the factory or field.
•A
dhesive layer fuses the tape layers but does not stick to bus or hardware, providing tough
insulation up to 1 kV in accordance with ANSI C37.20–1987 and up to 3.6 kV in accordance with
IEC specifications
• Rated to ANSI/IEEE C37.20-1987
• UL-recognized to Standard 224 (file E137417), 600 V-125°C-VW.1
LVBT Tape Dimensions
Catalog Number
LVBT-1-R
LVBT-2-R
LVBT-4-R
Roll Width
1 (25)
2 (50)
4 (100)
Selection Information: dimensions in inches (millimeters)
Bus Width
Catalog Number
Roll Length
25 ft (7.5 m)
25 ft (7.5 m)
25 ft (7.5 m)
Bus Length
Insulated per Roll
Rolls/
Std. Pack
LVBT-1-R
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-4-R
3.8 ft (1.2 m)
4.8 ft (1.5 m)
3.5 ft (1.1 m)
2.7 ft (0.8 m)
1.9 ft (0.6 m)
2.9 ft (0.9 m)
8
4
4
4
4
4
Square Busbar
1 (25)
2 (50)
3 (75)
4 (100)
6 (150)
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-4-R
LVBT-4-R
6.25 ft (2.0 m)
3.1 ft (1.0 m)
2.0 ft (0.6 m)
3.1 ft (1.0 m)
2.0 ft (0.6 m)
4
4
4
2
2
Round Busbar
0.5 in (12 mm)
1.0 in (25 mm)
2.0 in (50 mm)
3.0 in (75 mm)
4.0 in (100 mm)
LVBT-1-R
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-4-R
8.0 ft (2.6 m)
8.0 ft (2.6 m)
4.0 ft (1.3 m)
2.6 ft (0.9 m)
4.0 ft (1.3 m)
8
4
4
4
2
Rectangular Busbar*
1 (25)
2 (50)
3 (75)
4 (100)
6 (150)
8 (200)
*Maximum thickness: 5/8 (15)
Ordering Information
1. LVBT-1-R is best for shorter lengths. LVBT-2-R is the most versatile width for general purpose use.
LVBT-4-R is useful for long lengths and larger bus sizes.
2. If sealing is needed, order the S-1052-6-150 sealant strips.
76
TAPES & SEALANTS
Sealants
These adhesives are to be used for sealing the ends of uncoated tubing or for low-voltage
applications requiring void-filling. The hot-melt sealants flow when heated and set when cooled
to provide a superior watertight seal. The cold-applied sealants bond to surfaces when placed under
pressure to create a water-tight seal.
Use sealants with uncoated tubing and molded parts for sealing applications or as an adhesion
enhancement for specific applications.
Selection Information
Sealant Type
Description
Use with These Products:
S-1052
General purpose
WCSM-A/U (uncoated),
low-voltage sealant
MWTM-A/U (uncoated),
FCSM-A/U (uncoated),
LVBT, LVIT
S-1085
General purpose
HVS (high-voltage splices),
high-voltage sealant HVT (high-voltage terminations),
MCK-5
S-1174
High-temperature,
MCK
low-voltage sealant
S-1251
High-voltage
BBIT, BPTM, HVBC, HVBT, HVIS
Raysulate electrical insulator sealant
S-1171
Low-voltage
LV-MSK, HV-MSK
mining sealant
S-1278
Low-voltage sealant
RDSS
GelWrap Pad
Low-voltage PowerGel sealing gel
GelWrap, GelWrap-RS closure
Catalog Number
S-1052-3-3000
S-1171-4-300
S-1174-2-300
S-1174-4-460
S-1251-25-300-4
S-1251-50-300-1
S-1278-3 x 61 x 7620
GelWrap Pad 2x8
Color
Black
Black
Black
Black
Red
Red
Gray
Gray
Dimensions (W x L x T)
Roll: 1.5 x 120 x .12
Strip: 2 x 12 x .10
Strip: .5 x 12 x .09
Strip: 1 x 18 x .19
Strip: 1 x 12 x .150
Strip: 2 x 12 x .045
Roll: 2.4 x 300 x .12
Strip: 2 x 8 x .18
Std. Pack
5 rolls/box
100 strips/box
25 strips/box
15 strips/box
25 strips/box
25 strips/box
1 roll/box
6 strips/box
Ordering Information
1. Select the appropriate catalog number based on the application information in columns two and
three of the above table.
2. Use the information in the table directly above for ordering.
3. Sealants are supplied in bulk form with protective release paper.
77
TAPES & SEALANTS
Hot-Melt and Cold-Applied Sealants
TAPES & SEALANTS
78
WIRE MANAGEMENT
Cable Ties & Accessories
AMP Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Mounting Head Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . 83
In-Line Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Plenum Rated - Halar Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Releasable Ties - Natural and UV Black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Identification & Flag Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Mounting Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Low Profile Screw Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Wall Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Screw Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Wing Push Mounts & Button Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Identification Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Duct Sealing System
RDSS Sealing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
79
80
WIRE
WIREMANAGEMENT
MANAGEMENT
Cable Ties & Accessories
• Available in three grades of Nylon 6/6
• General purpose cable ties (NATURAL) are suitable for use in most practical applications at
continuous temperatures up to 150˚F.
• UV Stabilized cable ties (BLACK) ties are used in continuous or extended exposure to outdoor
use. This nylon cable tie is a weather-resistant grade, enduring additional ultraviolet (UV) light.
• Heat Stabilized cable ties (BLACK) are used in continuous or extended exposure to high
temperatures (up to 250 degrees Fahrenheit). These cable ties contain specially formulated heat
stabilizers which provide additional thermal endurance. Heat stabilized nylons are engineered for
continuous exposure to temperatures above 185˚F.
The entire AMP cable tie line provides the following features and benefits:
• Faster—low insertion and pull through force
• Stronger—high tensile strength is achieved from one piece, advanced pawl, and teeth design
• Purer—manufactured from filtered nylon reducing particle contamination
• Easier—angled tail provides quicker initial insertion alignment and tail finger grips allow easier
handling and tightening
• Safer—rounded edges provide added safety and eliminates insulation damage
• Consistent—formulated molding processes
Selection Information: dimensions in inches (millimeters)
Catalog Number
Miniature (18 lb.) Natural
CPGI-CTY-04-18-NAT-C
CPGI-CTY-04-18-NAT-M
CPGI-CTY-04-18-BLK-C
CPGI-CTY-04-18-BLK-M
CPGI-CTY-06-18-NAT-C
CPGI-CTY-06-18-BLK-C
CPGI-CTY-08-18-NAT-C
CPGI-CTY-08-18-NAT-M
CPGI-CTY-08-18-BLK-C
CPGI-CTY-08-18-BLK-M
Description
Length
Width
Thickness
Max Bundle
& UV Black
Natural Nylon
4.12 (104.77) .095 (2.413) .042 (1.06)
7/8 (22.22)
Natural Nylon
4.12 (104.77) .095 (2.413) .042 (1.06)
7/8 (22.22)
UV Black Nylon 4.12 (104.77) .095 (2.413) .042 (1.06)
7/8 (22.22)
UV Black Nylon 4.12 (104.77) .095 (2.413) .042 (1.06)
7/8 (22.22)
Natural Nylon
6.18 (157.14)
.095 (2.413) .042 (1.06)
1.5 (38.10)
UV Black Nylon 6.18 (157.14)
.095 (2.413) .042 (1.06)
1-1/2 (38.10)
Natural Nylon
8.1 (206)
.094 (2.39) .042 (1.06)
2-3/16 (55.56)
Natural Nylon
8.1 (206)
.094 (2.39) .042 (1.06)
2-3/16 (55.56)
UV Black Nylon 8.1 (206)
.094 (2.39) .042 (1.06)
2-3/16 (55.56)
UV Black Nylon 8.1 (206)
.094 (2.39) .042 (1.06)
2-3/16 (55.56)
81
Tensile
Strength
Mil-spec
Reference
Qty/
Bag
Packs/
Carton
18
18
18
18
18
18
18
18
18
18
MS3367-4
MS3367-4
MS3367-4
MS3367-4
MS3367-4
MS3367-4
MS3367-4
MS3367-4
MS3367-4
MS3367-4
100
1000
100
1000
100
100
100
1000
100
1000
10
5
10
5
10
10
10
5
10
5
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
WIRE MANAGEMENT
AMP Cable Ties
WIRE MANAGEMENT
Cable Ties & Accessories
AMP Cable Ties (continued)
Catalog Number
Description
Length
Width
Thickness
Max Bundle
Tensile
Mil-spec
Strength Reference
Qty/ Packs/
Bag Carton
Intermediate (40 lb.) Natural & UV Black
CPGI-CTY-05-40-NAT-C
Natural Nylon
CPGI-CTY-05-40-NAT-M
Natural Nylon
CPGI-CTY-05-40-BLK-C
UV Black Nylon
CPGI-CTY-05-40-BLK-M
UV Black Nylon
CPGI-CTY-08-40-NAT-C
Natural Nylon
CPGI-CTY-08-40-NAT-M
Natural Nylon
CPGI-CTY-08-40-BLK-C
UV Black Nylon
CPGI-CTY-08-40-BLK-M
UV Black Nylon
CPGI-CTY-11-40-NAT-C
Natural Nylon
CPGI-CTY-11-40-BLK-C
UV Black Nylon
CPGI-CTY-14-40-NAT-C
Natural Nylon
CPGI-CTY-14-40-BLK-C
UV Black Nylon
1-7/16 (36.51)
1-7/16 (36.51)
1-7/16 (36.51)
1-7/16 (36.51)
2-3/8 (60.33)
2-3/8 (60.33)
2-3/8 (60.33)
2-3/8 (60.33)
3-3/8 (85.72)
3-3/8 (85.72)
4 (101.60)
4 (101.60)
40
40
40
40
40
40
40
40
40
40
40
40
lbs.
MS3367-5
lbs.
MS3367-5
lbs.
MS3367-5
lbs.
MS3367-5
lbs.
MS3367-5
lbs.
MS3367-5
lbs.
MS3367-5
lbs.
MS3367-5
lbs.
lbs.
lbs.
lbs.
100
1000
100
1000
100
1000
100
1000
100
100
100
100
10
5
10
5
10
5
10
5
10
10
10
10
1-7/8
1-7/8
1-7/8
1-7/8
1-7/8
50
50
50
50
50
lbs.
MS3367-1
lbs.
MS3367-1
lbs.
MS3367-1
lbs.
MS3367-1
lbs.
100
1000
100
1000
100
10
5
10
5
10
(77.79)
(77.79)
(77.79)
(77.79)
(77.79)
50
50
50
50
50
lbs.
MS3367-7-9
lbs.
MS3367-7-9
lbs.
MS3367-7-9
lbs.
MS3367-7-9
lbs.
100
500
100
500
100
10
5
10
5
10
(104.78)
(104.78)
(104.78)
(104.78)
(104.78)
50
50
50
50
50
lbs.
MS3367-2-9
lbs.
MS3367-2-9
lbs.
MS3367-2-0
lbs.
MS3367-2-0
lbs.
100
500
100
500
100
10
5
10
5
10
5.84 (148.33)
5.84 (148.33)
5.84 (148.33)
5.84 (148.33)
8.88 (225.42)
8.88 (225.42)
8.88 (225.42)
8.88 (225.42)
11.5 (292)
11.5 (292)
14.5 (368.30)
14.5 (368.30)
.140
.140
.140
.140
.140
.140
.140
.140
.140
.140
.140
.140
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
(3.56)
.049 (1.24)
.049 (1.24)
.049 (1.24)
.049 (1.24)
.049 (1.24)
.049 (1.24)
.049 (1.24)
.049 (1.24)
.058 (1.473)
.058 (1.473)
.058 (1.473)
.058 (1.473)
Standard (50 lb.) Natural, UV Black & Heat Stabilized Black
CPGI-CTY-07-50-NAT-C
Natural Nylon
7.56 (192.07)
.180 (4.572) .052 (1.32)
CPGI-CTY-07-50-NAT-M
Natural Nylon
7.56 (192.07)
.180 (4.572) .052 (1.32)
CPGI-CTY-07-50-BLK-C
UV Black Nylon 7.56 (192.07)
.180 (4.572) .052 (1.32)
CPGI-CTY-07-50-BLK-M
UV Black Nylon 7.56 (192.07)
.180 (4.572) .052 (1.32)
CPGI-CTY-07-50-HS-BLK-C Heat Stabilized
7.56 (192.07)
.180 (4.572) .052 (1.32)
Black Nylon
CPGI-CTY-11-50-NAT-C
Natural Nylon
11.25 (285.75) .180 (4.572) .052 (1.32)
CPGI-CTY-11-50-NAT-D
Natural Nylon
11.25 (285.75) .180 (4.572) .052 (1.32)
CPGI-CTY-11-50-BLK-C
UV Black Nylon 11.25 (285.75) .180 (4.572) .052 (1.32)
CPGI-CTY-11-50-BLK-D
UV Black Nylon 11.25 (285.75) .180 (4.572) .052 (1.32)
CPGI-CTY-11-50-HS-BLK-C Heat Stabilized 11.25 (285.75) .180 (4.572) .052 (1.32)
Black Nylon
CPGI-CTY-14-50-NAT-C
Natural Nylon
14.56 (369.87) .180 (4.572) .052 (1.32)
CPGI-CTY-14-50-NAT-D
Natural Nylon
14.56 (369.87) .180 (4.572) .052 (1.32)
CPGI-CTY-14-50-BLK-C
UV Black Nylon 14.56 (369.87) .180 (4.572) .052 (1.32)
CPGI-CTY-14-50-BLK-D
UV Black Nylon 14.56 (369.87) .180 (4.572) .052 (1.32)
CPGI-CTY-14-50-HS-BLK-C Heat Stabilized
14.56 (369.87) .180 (4.572) .052 (1.32)
Black Nylon
CPGI-CTY-17-50-NAT-C
Natural Nylon
17.09 (434.16) .187 (4.749) .060 (1.52)
CPGI-CTY-17-50-BLK-C
UV Black Nylon 17.09 (434.16) .187 (4.749) .060 (1.52)
Light Heavy-Duty, Heavy-Duty & Extra Heavy-Duty Natural, UV Black
CPGI-CTY-15-120-NAT-L
Natural Nylon
15.09 (383.36) .300 (7.62) .076 (1.930)
CPGI-CTY-15-120-BLK-L
UV Black Nylon 15.09 (383.36) .300 (7.62) .076 (1.930)
CPGI-CTY-18-120-NAT-L
Natural Nylon
17.70 (449.58) .305 (7.74) .080 (2.032)
CPGI-CTY-18-120-BLK-L
UV Black Nylon 17.70 (449.58) .305 (7.74) .080 (2.032)
CPGI-CTY-24-120-NAT-L
Natural Nylon
24.18 (630.22) .305 (7.74) .080 (2.032)
CPGI-CTY-24-120-BLK-L
UV Black Nylon 24.18 (630.22) .305 (7.74) .080 (2.032)
CPGI-CTY-28-120-NAT-L
Natural Nylon
28.50 (723.9) .305 (7.74) .080 (2.032)
CPGI-CTY-28-120-BLK-L
UV Black Nylon 28.50 (723.9) .305 (7.74) .080 (2.032)
CPGI-CTY-25-175-NAT-L
Natural Nylon
25.25 (641.35) .340 (8.64) .090 (2.29)
CPGI-CTY-25-175-BLK-L
UV Black Nylon 25.25 (641.35) .340 (8.64) .090 (2.29)
CPGI-CTY-37-175-NAT-L
Natural Nylon
37.25 (946.15) .340 (8.64) .090 (2.29)
CPGI-CTY-37-175-BLK-L
UV Black Nylon 37.25 (946.15) .340 (8.64) .090 (2.29)
CPGI-CTY-48-175-NAT-L
Natural Nylon
48.50 (1231.9) .340 (8.64) .090 (2.29)
CPGI-CTY-48-175-GRY-L
Gray Nylon
48.50 (1231.9) .340 (8.64) .090 (2.29)
CPGI-CTY-48-175-BLK-L
UV Black Nylon 48.50 (1231.9) .340 (8.64) .090 (2.29)
CPGI-CTY-22-250-NAT-C Natural Nylon
21.93 (557.19) .494 (12.54) .086 (2.18)
CPGI-CTY-22-250-BLK-C UV Black Nylon 21.93 (557.19) .494 (12.54) .086 (2.18)
82
(47.63)
(47.63)
(47.63)
(47.63)
(47.63)
3-1/16
3-1/16
3-1/16
3-1/16
3-1/16
4-1/8
4-1/8
4-1/8
4-1/8
4-1/8
4-3/4 (120.65)
4-3/4 (120.65)
50 lbs.
50 lbs.
100
100
10
10
4-1/16 (103.18)
4-1/16 (103.18)
5-1/4 (133.35)
5-1/4 (133.35)
7 (177.80)
7 (177.80)
8 (203.20)
8 (203.20)
7-1/8 (182.56)
7-1/8 (182.56)
11 (279.40)
11 (279.40)
14-1/2 (368.30)
14-1/2 (368.30)
14-1/2 (368.30)
6 (152.40)
6 (152.40)
120 lbs. MS3367-3
120 lbs. MS3367-3
120 lbs.
120 lbs.
120 lbs.
120 lbs.
120 lbs.
120 lbs.
175 lbs.
MS3367-10
175 lbs.
MS3367-10
175 lbs.
MS3367-13
175 lbs.
MS3367-13
175 lbs.
MS3367-16
175 lbs.
MS3367-16
175 lbs.
MS3367-16
250 lbs.
250 lbs.
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
100
100
10
10
10
10
5
5
5
5
5
5
5
5
5
5
5
5
5
WIRE MANAGEMENT
Cable Ties & Accessories
WIRE MANAGEMENT
Mounting Head Ties - Natural and UV Black
• One piece design allows for quicker mechanical mounting and reduced cost
• Secures and positions wire bundles, cables, hoses, etc. to panels or other surfaces with one
mechanical fastener
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
Width
Thickness
Max Bundle
CPGI-CTY-05-30-MH-NAT-C
Natural Nylon
5.8 (149.2)
.138 (3.505) .045 (1.143)
1-1/4 (31.75)
CPGI-CTY-05-30-MH-BLK-C
UV Black Nylon
5.8 (149.2)
.138 (3.505) .045 (1.143)
1-1/4 (31.75)
CPGI-CTY-07-50-MH-NAT-C
Natural Nylon
8 (203.2)
.177 (4.495) .052 (1.32)
1-3/4 (44.45)
CPGI-CTY-07-50-MH-BLK-C
UV Black Nylon
8 (203.2)
.177 (4.495) .052 (1.32)
1-3/4 (44.45)
CPGI-CTY-11-50-MH-NAT-C
Natural Nylon
11.7 (298.4) .191 (4.851)
.061 (1.5459) 3 (76.20)
CPGI-CTY-11-50-MH-BLK-C
UV Black Nylon
11.7 (298.4) .191 (4.851)
.061 (1.5459) 3 (76.20)
CPGI-CTY-14-50-MH-NAT-C
Natural Nylon
14.5 (368.3) .186 (4.724) .060 (1.52)
4 (101.60)
CPGI-CTY-14-50-MH-BLK-C
UV Black Nylon
14.5 (368.3) .186 (4.724) .060 (1.52)
4 (101.60)
CPGI-CTY-16-120-MH-NAT-C
Natural Nylon
15.7 (398)
.298 (7.569) .075 (1.90)
4-1/16 (103.12)
CPGI-CTY-16-120-MH-BLK-C
UV Black Nylon
15.7 (398)
.298 (7.569) .075 (1.90)
4-1/16 (103.12)
Tensile
Strength
30 lbs.
30 lbs.
50 lbs.
50 lbs.
50 lbs.
50 lbs.
50 lbs.
50 lbs.
120 lbs.
120 lbs.
Screw
Size
No. 8
No. 8
No. 10
No. 10
No. 10
No. 10
No. 10
No. 10
1/4
1/4
Qty/
Bag
100
100
100
100
100
100
100
100
100
100
Packs/
Carton
10
10
5
5
5
5
5
5
5
5
In-Line Ties - Natural and UV Black
• Reduced head height compared to standard head designs
• Increased safety, eliminates snags, cuts and abrasions to cables, hoses, products, and users
• No sharp tail cutoffs—remaining tail slips back into head of tie leaving no exposed sharp edges
• Quick and safe removal—simply cut and pry top crossbar to release cable tie, eliminating damage
to wires, tubing, etc.
• Flexible head design allows the head to easily flex around the total circumference of tubing or
bundled wires
• Tamper proof pawl located under the tie’s head makes it inaccessible when bundled
• Easy handling finger grips on the tail provide a no slip grip during insertion and tensioning
• Ideal applications: wire harnesses, confined spaces, control panels, marine, hoses, playgrounds,
construction, appliances, and safety equipment
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
Width
Thickness
Max Bundle
CPGI-CTY-07-50-LP-NAT-C
Natural Nylon
7.5 (191)
.177 (4.495) .053 (1.35) 1-3/4 (44.45)
CPGI-CTY-07-50-LP-BLK-C
UV Black Nylon 7.5 (191)
.177 (4.495) .053 (1.35) 1-3/4 (44.45)
CPGI-CTY-16-120-LP-NAT-C
Natural Nylon
16 (406.4) .300 (7.62) .075 (1.90) 41/6 (103.18)
CPGI-CTY-16-120-LP-BLK-C
UV Black Nylon 16 (406.4) .300 (7.62) .075 (1.90) 41/6 (103.18)
83
Tensile
Mil-Spec
Strength Reference
50 lbs.
MS3367-23
50 lbs.
MS3367-23
120 lbs.
120 lbs.
Qty/
Bag
100
100
100
100
Packs/
Carton
10
10
5
5
WIRE MANAGEMENT
Cable Ties & Accessories
Plenum Rated - Halar Ties
• Halar ties feature low smoke density and high flame-resistance and are ideal for plenum areas where
smoke generation is a concern
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
Width
Thickness Max Bundle
CPGI-CTY-04-18-HL-C
Maroon Halar 4.0 (102)
.094 (2.4) .042 (1.07) 1/16 - 7/8
CPGI-CTY-08-50-HL-C
Maroon Halar 8.0 (203)
.178 (4.5)
.053 (1.35) 1/16 -
Tensile
Strength
18 lbs
50 lbs
Qty/
Bag
100
100
Packs/
Carton
5
5
Releasable Ties - Natural and UV Black
• Temporary or Permanent Bundling allows for quick addition or removal of wires or items
• Strap finger release latch allows easy access but reduces snags compared to top latch styles
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
Width
Thickness
Max Bundle
CPGI-CTY-05-50-RL-NAT-C Natural Nylon
5.905 (150.00) .299 (7.60)
.050 (1.27) 1-3/8 (35.00)
CPGI-CTY-05-50-RL-BLK-C UV Black Nylon
5.905 (150.00) .299 (7.60)
.050 (1.27) 1-3/8 (35.00)
CPGI-CTY-08-50-RL-NAT-C Natural Nylon
7.87 (200)
.299 (7.60)
.053 (1.35) 2 (50.00)
CPGI-CTY-08-50-RL-BLK-C UV Black Nylon
7.87 (200)
.299 (7.60)
.053 (1.35) 2 (50.00)
CPGI-CTY-12-50-RL-NAT-C Natural Nylon
11.81 (300)
.299 (7.60)
.053 (1.35) 3 (76.20)
CPGI-CTY-12-50-RL-BLK-C
UV Black Nylon
11.81 (300.00)
.299 (7.60)
.053 (1.35) 3 (76.20)
84
Tensile
Strength
50 lbs.
50 lbs.
50 lbs.
50 lbs.
50 lbs.
50 lbs.
Qty/
Bag
100
100
100
100
100
100
Packs/
Carton
10
10
10
10
10
10
WIRE MANAGEMENT
Cable Ties & Accessories
WIRE MANAGEMENT
Identification & Flag Cable Ties
• One easy step to identify and bundle items
• Flat ties extend from bundle to be easily seen when identification is critical
• Identification ties reduce snags while providing support to the bundle
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
Width
Thickness Max Bundle
CPGI-CTY-04-18-ID-NAT-C Natural Nylon 4.0 (102)
.100 (2.54) .044 (1.12) 7/8 (22.22)
CPGI-CTY-07-50-ID-NAT-C Natural Nylon 7.8 (200)
.181 (4.59) .055 (1.40) 1-7/8 (47.63)
CPGI-CTY-14-50-ID-NAT-C Natural Nylon 14.1 (358.10) .187 (4.749) .055 (1.40) 4 (101.60)
Tensile
Strength Pad Size
18 lbs.
5/16 x 1
50 lbs.
1/2 x 1.1/8
50 lbs.
1/2 x 1.1/8
Qty/
Bag
100
100
100
Packs/
Carton
5
5
5
Mounting Pads
• Saves cable tie clinching time: stay-n-place tab keeps cable tie head from sliding down behind
bundle during applications and maintenance placement during horizontal applications
• Easy insertion of cable ties: lead-n-feature funnels cable ties into position and
countersunk screw hole allows cable ties to easily pass over screw head
• Saves positioning time with the 4 sided entry and center screw hole
Selection
Information: dimensions in inches (millimeters)
Qty/
Packs/
Catalog Number
Description
Length
Height
Adhesive
Height
Width
Bag
Carton
CPGI-CTY-MP-750-NAT-C
Natural Nylon
.74 (18.7)
.19 (4.8)
Rubber
.05 (1.2)
.20 (5.0)
100
5
CPGI-CTY-MP-750-BLK-C
Black Nylon
.74 (18.7)
.19 (4.8)
Rubber
.05 (1.2)
.20 (5.0)
100
5
CPGI-CTY-MP-1000-NAT-C
Natural Nylon
.99 (25.1)
.20 (5.0)
Rubber
.06 (1.5)
.20 (5.0)
100
5
CPGI-CTY-MP-1000-BLK-C
Black Nylon
.99 (25.1)
.20 (5.0)
Rubber
.06 (1.5)
.20 (5.0)
100
5
Low Profile Screw Mounts
• Reduces snags allowing bundles closer proximity to mounting material
• Confined spaces and control panels or other areas where space is limited
• Achieve extreme low height when combined with ACT’s Cobra-low profile cable tie
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
CPGI-CTY-LPM1-NAT-C
Natural Nylon
.75 (19.05)
Slot
Height
.12 (3.04)
85
Slot
Width
Height
Width
.50 (12.70)
.062 (1.587) .18 (4.57)
Qty/
Bag
100
Packs/
Carton
5
WIRE MANAGEMENT
Cable Ties & Accessories
Wall Mounts
• Saves cable tie cinching time - the stay-in-place tab keeps cable tie head from sliding down during
vertical applications and maintains placement during horizontal applications
• Quickly secures and positions wire bundles, cables, hoses, etc. to walls
• One piece design allows for quicker mounting with no mechanical fastener, reducing time and cost
Selection Information: dimensions in inches (millimeters)
Catalog Number
CPGI-CTY-WM-BLK-C
Shaft
Description
Black Nylon
Head
Shaft
Head
Slot
Head
Height
Height
Diameter Width
Width
Depth
1.45 (37.0) .248 (6.3) .393 (10.0) .50 (12.7) .381 (9.7) .492 (12.5)
Qty/
Bag
100
Packs/
Carton
5
Screw Mounts
• Secure support deep cradle design provides maximum support for large bundles and tubing
• Easy insertion of cable ties: deep recessed screw hole allows cable ties to pass over screw head
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
Height
Width
CPGI-CTY-SM1-NAT-C
Natural Nylon
.59 (14.98)
.27 (6.85)
.37 9.39
CPGI-CTY-SM1-BLK-C
Black Nylon
.59 (14.98)
.27 (6.85)
.37 9.39
CPGI-CTY-SM2-NAT-C
Natural Nylon
.87 (22.09)
.38 (9.65)
.64 16.25
CPGI-CTY-SM2-BLK-C
Black Nylon
.87 (22.09)
.38 (9.65)
.64 16.25
Slot
Height
.062 (1.587)
.062 (1.587)
.125 (3.175)
.125 (3.175)
Slot
Width
.19 (4.82)
.19 (4.82)
.30 (7.62)
.30 (7.62)
Qty/
Bag
100
100
100
100
Packs/
Carton
5
5
5
5
Wing Push Mounts & Button Mounts
• One piece design allows for quicker mounting with no mechanical fastener, reducing time and cost
• Quickly secures and positions wire bundles, cables, hoses, etc. to panels
• Easy insertion of cable ties through wide entry slot
• Extra stability is created from the push mount tensioning wings
• Saves cable tie cinching time. The button mount’s stay-n-place tab keeps cable ties from sliding
during application
Selection Information: dimensions in inches (millimeters)
Wing Push Mounts
Wing
Head
Slot
Mount
Qty/ Packs/
Catalog Number
Description
Height
Depth
Width
Width
Width
Width
Bag
Carton
CPGI-CTY-PMW-NAT-C
Natural Nylon .732 (18.6) .375 (9.5) .79 (20.1) .422 (10.72) .31 (8.1) .244 (6.2)
100
5
Button Mounts
Shaft
Button
Slot
Shaft
Qty/ Packs
Catalog Number
Description
Height
Exposed Length
Diameter
Width
Diameter
Bag
Carton
CPGI-CTY-BM-BLK-C
Black Nylon
.535 (13.6) .248 (6.3) .287 (7.3) .634 (16.12) .196 (5.0) .299 (7.6)
100
5
86
WIRE MANAGEMENT
Cable Ties & Accessories
•
•
•
•
WIRE MANAGEMENT
Identification Plates
Allows larger print when information and visibility is critical
Increased surface area provides twice the area as conventional identification cable ties
Orientation variety: apply to bundle vertically or horizontally
For use with 18 lb., 40 lb., and 50 lb. cable ties
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
Length
Width
CPGI-CTY-IDP-1-NAT-C
Natural Nylon 1.57 (40.0) .787 (20.0)
CPGI-CTY-IDP-2-NAT-C
Natural Nylon 2.36 (60.0) .984 (25.0)
Slot
Thickness
.039 (1.0)
.039 (1.0)
Slot
Height
Width
.08 (2.03) .18 (4.57)
.08 (2.03) .18 (4.57)
Qty/
Bag
100
100
Packs/
Carton
5
5
Qty/
Bag
100
100
100
100
100
100
100
100
100
100
100
100
Packs/
Carton
5
5
5
5
5
5
5
5
5
5
5
5
Cable Clamps
•
•
•
•
Designed to secure the routing of cables, harnesses, and hoses
Radius edges protect against insulation, abrasion, and cutting hoses
Quick alignment is achieved with bottom oval screw hole
Accurate selection is made easy with clearly identified diameter sizes
Selection Information: dimensions in inches (millimeters)
Catalog Number
Description
CPGI-CTY-CCL-125-NAT-C
Natural Nylon
CPGI-CTY-CCL-125-BLK-C
Black Nylon
CPGI-CTY-CCL-250-NAT-C
Natural Nylon
CPGI-CTY-CCL-250-BLK-C
Black Nylon
CPGI-CTY-CCL2-375-NAT-C
Natural Nylon
CPGI-CTY-CCL2-375-BLK-C
Black Nylon
CPGI-CTY-CCL2-500-NAT-C
Natural Nylon
CPGI-CTY-CCL2-500-BLK-C
Black Nylon
CPGI-CTY-CCL2-750-NAT-C
Natural Nylon
CPGI-CTY-CCL2-750-BLK-C
Black Nylon
CPGI-CTY-CCL2-1000-NAT-C Natural Nylon
CPGI-CTY-CCL2-1000-BLK-C Black Nylon
Screw
Hole
Diameter
Width
.181 (4.6)
.126 (3.2) .378 (9.6)
.181 (4.6)
.126 (3.2) .378 (9.6)
.181 (4.6)
.250 (6.3) .394 (10.0)
.181 (4.6)
.250 (6.3) .394 (10.0)
.181 (4.6)
.374 (9.5) .472 (12.0)
.181 (4.6)
.374 (9.5) .472 (12.0)
.181 (4.6)
.500 (12.7) .472 (12.0)
.181 (4.6)
.500 (12.7) .472 (12.0)
.181 (4.6)
.764 (19.4) .472 (12.0)
.181 (4.6)
.764 (19.4) .472 (12.0)
.181 (4.6)
1.00 (25.4) .472 (12.0)
.181 (4.6)
1.00 (25.4) .472 (12.0)
87
Center to
Center
Thickness
.374 (9.5)
.055 (1.4)
.374 (9.5)
.055 (1.4)
.394 (10.0) .055 (1.4)
.394 (10.0) .055 (1.4)
.492 (12.5) .059 (1.5)
.492 (12.5) .059 (1.5)
.598 (15.2) .059 (1.5)
.598 (15.2) .059 (1.5)
.717 1(8.2) .059 (1.5)
.717 1(8.2) .059 (1.5)
.866 (22.0) .071 (1.8)
.866 (22.0) .071 (1.8)
WIRE MANAGEMENT
Duct Sealing System
RDSS Sealing System
Duct Sealing System
RDSS duct sealing system has been designed for use in conjunction with plastic, concrete, or steel
ducts to provide a watertight duct seal. The RDSS duct sealing system seals cable ducts and helps to
prevent flooding in cable vaults, access manholes, substation basements, and customer feeds. It can
be installed while the water is flowing - see photograph.
Provides Watertight Seal
The RDSS sealing system consists of an inflatable, sealed bladder of flexible, metallic laminate
material, which has pre-installed, high-temperature sealant strips on both sides. The bladder is first
inflated to 45 psi (three-bar) internal pressure, and then presses the sealant against the duct wall and
onto the substrate. The bag uses a self-sealing gel material to seal the filling hole when the filling tube
is removed.
Seals Multiple Cable Ducts
For applications with three or more cables, an RDSS-CLIP is inserted between the cables. The
RDSS-CLIP is a high-temperature mastic mounted on an installation stick. It seals the area between
the cables when used in conjunction with the RDSS inflatable bladder. Acceptable to use on medium
voltage cables including unjacketed concentric neutral.
Selection Information: dimensions in inches (millimeters)
Duct Inner
Number of Cables in Duct / Maximum Cable Bundle Diameter
Diameter
0, 1, or 2 Cables
3 or 4 Cables
5, 6, or 7 Cables
1.25 (32)
RDSS-45 0.5 (13)
RDSS-45, 1 RDSS-CLIP-45
0.3 (8)
RDSS-45, 2 RDSS-CLIP-45
0.1 (3 )
1.50 (38)
RDSS-45 1.0 (25)
RDSS-45, 1 RDSS-CLIP-45
0.8 (20)
RDSS-45, 2 RDSS-CLIP-45 0.6 (15)
1.75 (45)
RDSS-45 1.3 (32)
RDSS-45, 1 RDSS-CLIP-45
1.05 (27)
RDSS-45, 2 RDSS-CLIP-45 0.9 (22)
2.00 (50)
RDSS-60 1.2 (30)
RDSS-60, 1 RDSS-CLIP-75
1.0 (25)
RDSS-60, 2 RDSS-CLIP-75 0.8 (20)
2.25 (57)
RDSS-60 1.6 (41)
RDSS-75, 1 RDSS-CLIP-75
1.4 (36)
RDSS-75, 2 RDSS-CLIP-75
1.2 (31)
2.50 (64)
RDSS-75 1.5 (38)
RDSS-75, 1 RDSS-CLIP-75
1.3 (33)
RDSS-75, 2 RDSS-CLIP-75
1.1 (28)
2.75 (70)
RDSS-75 1.8 (46)
RDSS-75, 1 RDSS-CLIP-75
1.6 (41)
RDSS-75, 2 RDSS-CLIP-75
1.4 (36)
3.00 (75)
RDSS-75 2.2 (56)
RDSS-75, 1 RDSS-CLIP-75
2.0 (50)
RDSS-75, 2 RDSS-CLIP-75
1.8 (46)
3.25 (83)
RDSS-100 2.2 (56)
RDSS-100, 1 RDSS-CLIP-100 2.0 (50)
RDSS-100, 2 RDSS-CLIP-100 1.8 (46)
3.50 (89)
RDSS-100 2.6 (66)
RDSS-100, 1 RDSS-CLIP-100 2.4 (61)
RDSS-100, 2 RDSS-CLIP-100 2.2 (56)
3.75 (95)
RDSS-100 2.9 (74)
RDSS-100, 1 RDSS-CLIP-100 2.7 (69)
RDSS-100, 2 RDSS-CLIP-100 2.5 (64)
4.00 (100)
RDSS-100 3.2 (80)
RDSS-100, 1 RDSS-CLIP-100 3.0 (75)
RDSS-100, 2 RDSS-CLIP-100 2.8 (70)
4.25 (108)
RDSS-100 3.5 (89)
RDSS-100, 1 RDSS-CLIP-100 3.3 (85)
RDSS-100, 2 RDSS-CLIP-100 3.1 (79)
4.50 (114)
RDSS-100 3.5 (89)
RDSS-100, 1 RDSS-CLIP-100 3.3 (85)
RDSS-100, 2 RDSS-CLIP-100 3.1 (79)
4.75 (121)
RDSS-125 3.8 (97)
RDSS-125, 1 RDSS-CLIP-125
3.6 (92)
RDSS-125, 2 RDSS-CLIP-125 3.4 (87)
5.00 (125)
RDSS-125 4.1 (104)
RDSS-125, 1 RDSS-CLIP-125
3.9 (98)
RDSS-125, 2 RDSS-CLIP-125 3.7 (93)
5.25 (133)
RDSS-150† 4.3 (109)
RDSS-150†, 1 RDSS-CLIP-150 4.1 (104)
RDSS-150†, 2 RDSS-CLIP-150 3.9 (98)
5.50 (140)
RDSS-150† 4.7 (120)
RDSS-150†, 1 RDSS-CLIP-150 4.5 (114)
RDSS-150†, 2 RDSS-CLIP-150 4.3 (109)
5.75 (146)
RDSS-150† 4.9 (124)
RDSS-150†, 1 RDSS-CLIP-150 4.7 (119)
RDSS-150†, 2 RDSS-CLIP-150 4.5 (114)
6.00 (150)
RDSS-150† 5.1 (129)
RDSS-150†, 1 RDSS-CLIP-150 4.9 (124)
RDSS-150†, 2 RDSS-CLIP-150 4.7 (120)
6.25 (159)
RDSS-150† 5.4 (138)
RDSS-150†, 1 RDSS-CLIP-150 5.2 (133)
RDSS-150†, 2 RDSS-CLIP-150 5.0 (125)
6.50 - 8.00 (165 - 210mm) Ducts in this range require the use of RDSS-AD-210 adapter. Contact Tyco Electronics for application information.
†See Ordering information.
RDSS sealing system continues next page
88
WIRE MANAGEMENT
Duct Sealing System
Ordering Information
1. In ducts where the cable/cable bundle is less than 2.4”(60mm) in diameter, an RDSS-AT/AP-150
device must be used in conjunction with the RDSS-150.
2. Standard package: RDSS = 10 kits/box or 3 kits/box RDSS-CLIP = 5 clips/box
RDSS-TOOLS = 1 each/box, CO2 cartridges = 10 each/box,
RDSS-AT/AP-150 = 1 each/box
3. Related test report: EDR-5253
4. S-1278 sealant, used in RDSS-CLIPS, is available separately.
RDSS Sealing Clip
RDSS duct sealing clips are to be used if the duct is occupied by more than two cables. The
maximum number of cables sealed with one RDSS-CLIP is four. If more cables are to be sealed, one
extra clip is needed for every three additional cables. Check with your Tyco Electronics representative
for applications with more than seven cables.
Catalog Number
RDSS-CLIP-45
RDSS-CLIP-75
RDSS-CLIP-100
RDSS-CLIP-125
RDSS-CLIP-150
Kit Used With
RDSS-45
RDSS-75 and RDSS-60
RDSS-100
RDSS-125
RDSS-150
RDSS Installation Tools
RDSS duct seals can be installed with a variety of inflation tools having the capability of inflating
RDSS to 45±3 psi (3 bar) of pressure. The tools Tyco Electronics offers are summarized in the
table below. The tool will only accept 16-gr CO2 gas cylinders (listed below).
RDSS-IT-16
RDSS-IG-SR-AS
Catalog Number
Description
RDSS-IT-16 Inflation tool designed with an ON/OFF switch and
an automatic pressure-monitoring system. The
required CO2 gas cylinders (E7512-0160) must
be ordered separately.
E7512-0160 16-gr CO2 gas cylinders for the RDSS-IT-16 tool.
Each gas cylinder inflates approximately four
RDSS-100 duct seals.
RDSS-IG-SR-AS Inflation tool designed for use with customer’s own
source of nitrogen or compressed air. Features a
pressure gauge, automatic shutoff, VGF valve
connection, and two alternate connections for
plastic or rubber hoses.
E7512-0220 Tube snap assembly.
Spare part for RDSS-IT-16 inflation tool.
E7512-0240 Spare pressure gauge assembly for
RDSS-IT-16 inflation tool.
E7512-0260 Spare delivery pipe for RDSS-IT-16 inflation tool.
S-1278-3 x 61 x 7620
RDSS sealant roll.
RDSS-AT/AP-150 For use with the RDSS-150 in duct 5.25” or larger
with cable/cable bundles less than 2.4” (60mm)
in diameter.
RDSS-AD-210
Adapter for ducts 6.5 - 8.0” (165 - 210mm) diameter
E4540-1250
RDSS-LUBE for installation of RDSS.
89
Std. Pack
1 tool/box
10 cylinders/
box
1 tool/box
1 each/box
1 each/box
1 each box
1 25-ft roll/box
1 each/box
4 each/box
25 each/box
WIRE MANAGEMENT
RDSS Sealing System continued
WIRE MANAGEMENT
90
IDENTIFICATION SOLUTIONS
Heat-Shrink Markers
ShrinkMark Heat-Shrinkable Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Cable Markers
CM-SCE Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HL Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HLX-NEL Cable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Permark Pre-Printed 316 Stainless Steel Markers . . . . . . . . . . . . . . . . . . . . . .
Snap-On Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
94
95
96
96
Labels
Self-Laminating Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Pressure Sensitive Polyester Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
ProjectMark Continuous Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Insta-Mark Wire Markers
Pre-Printed Books . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Pre-Printed Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Write-On Books and Dispensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Portable Marker Kit
LM2020 Plus Marking Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Printers, Software & Accessories
Printers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ribbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
102
102
103
103
92
IDENTIFICATION
IDENTIFICATIONSOLUTIONS
SOLUTIONS
Heat-Shrink Markers
ShrinkMark sleeves are suitable for a wide variety of applications. Heat-shrinkable sleeves provide
legible identification for all types of cables used by electrical contractors and instrumentation
control manufacturers.
Because ShrinkMark sleeves are extruded from Tyco Electronics tubing, they have a low installed
profile with no edges to snag. The crosslinked polyolefin construction makes ShrinkMark sleeves
resistant to abrasion, aggressive cleaning solvents, and industrial fluids.
ShrinkMark sleeves are ideal for tough industrial environments, including switch gear, motor control
centers, and terminal boxes. They shrink faster than conventional thermoplastic tags.
•
•
•
•
•
•
•
•
•
•
Shrink ratio of 3:1
Expanded sleeve diameters from .125"(3.125mm) to 1.50" (38mm)
Sleeves come in 2.00"(50mm) lengths
Flame retardant. Sleeves meet UL 224
Print performance to military requirements
ShrinkMark sleeves can be supplied pre-scored for a more economical use of material
Several packaging options to choose from: 250, 1,000 or 2,500 pieces per box
Standard colors are white and yellow
Elliptical shape leaves un-shrunk sleeves in place
Temperature Range: -30°C to 105°C
Selection Information: dimensions in inches (millimeters)
Product Order Code
Replace - 9 with - 4
if Yellow is needed
Wire Size
ShrinkMark-18-2-9
#22 - #18
ShrinkMark-18-2-S1-9
#22 - #18
ShrinkMark-12-2-9
#18 - #12
ShrinkMark-12-2-S1-9
#18 - #12
ShrinkMark-10-2-9
#16 - #10
ShrinkMark-10-2-S1-9
#16 - #10
ShrinkMark-2-2-9
#10 - #2
ShrinkMark-2-2-S1-9
#10 - #2
ShrinkMark-250-2-9
#1 - 250
ShrinkMark-250-2-S1-9
#1 - 250
ShrinkMark-1000-2-9
350 - 1000
ShrinkMark-1000-2-S1-9
350 - 1000
Nominal
Diameter
0.125 (3)
0.125 (3)
0.187 (5)
0.187 (5)
0.250 (6)
0.250 (6)
0.500 (13)
0.500 (13)
1.00 (25)
1.00 (25)
1.40 (36)
1.40 (36)
Recovered
Diameter
0.042 (1)
0.042 (1)
0.062 (2)
0.062 (2)
0.083 (2)
0.083 (2)
0.167 (4)
0.167 (4)
0.333 (9)
0.333 (9)
0.740 (19)
0.740 (19)
ShrinkMark 10 - 2 - S2 - 9 (1K)
Product name
Standard package
Blank = 250 sleeves per box
(1K) = 1,000 sleeves per box
(2.5K) = 2,500 sleeves per box
Largest nominal conductor size in range
Sleeve length in inches
UL recognized
to Standard
224
Number of scores
Blank = No scores yields 1 each - 2" marker
S1 = One score yields 2 each - 1" markers per sleeve
S2 = Two scores yield 3 each - 5/8" markers per sleeve
S3 = Three scores yield 4 each - 1/2" markers per sleeve
Color
4 = Yellow
9 = White
Recommended
®
Certified
C22.2
No. 198.1
Printers
IDP-T208M-PRINTER
IDP-T312M-PRINTER
IDP-AM6310-110V-PRINTER
Ribbons
IDP-T208M-RIBBON
IDP-TMS-RJS-RIBN-4RPSCE
IDP-1892BK04-RIBBON
93
IDENTIFICATION SOLUTIONS
ShrinkMark Heat-Shrinkable Sleeves
IDENTIFICATION SOLUTIONS
Cable Markers
CM-SCE Cable Markers
CM-SCE cable markers provide a reliable method of identification of larger cables and bundles.
They can be installed using standard nylon tie wraps.
•
•
•
•
•
•
Cable markers are a standard 2"(55mm) length that come in a .25"(6.25mm) or .50"(2.5mm) width
Flame retardant
Cable Markers meet UL 224
Print performance to military requirements
Standard color is white
Temperature Range: -55°C to 135°C
Selection Information
Catalog Number
Description
IDP-CM-SCE-25-4H-9
1/4" Cable Marker, 4 hole
IDP-CM-SCE-50-4H-9
1/2" Cable Marker, 4 hole
IDP-CM-SCE-50-6H-9
1/2" Cable Marker, 6 hole
Std. Pack
250
250
250
Recommended
Printers
IDP-AM6310-110V-PRINTER
Ribbons
IDP-1892BK04-RIBBON
HL Cable Markers
HL cable markers are a cost effective way to identify cables already terminated. Like CM-SCE
cable markers, cable ties are used to secure the label to cables or bundles.
• Easy to use fan-fold format for easy kitting and marker selection
• Cable markers are available in 1.75"(44mm) – 3.50" (87.5mm) lengths and
.375" (9.4mm) – 1.0" (25mm) widths
• Standard color is white
• Temperature Range: -55°C to 135°C
Selection Information: dimensions in inches (millimeters)
Catalog Number
IDP-HL104WE1TS025B
IDP-HL104WE1TS033B
IDP-HL104WE1TS038B
IDP-HL104WE1TS050B
IDP-HL104WE1TS070B
IDP-HL203WE1TS025B
IDP-HL203WE1TS033B
IDP-HL203WE1TS038B
IDP-HL203WE1TS050B
IDP-HL203WE1TS070B
IDP-HL253WE1TS025B
IDP-HL253WE1TS033B
IDP-HL253WE1TS038B
IDP-HL253WE1TS050B
IDP-HL253WE1TS070B
Dimensions
W x H
1.800 x 0.400 (45.00 x 10.40)
2.100 x 0.400 (52.00 x 10.40)
2.300 x 0.400 (58.00 x 10.40)
2.750 x 0.400 (70.00 x 10.40)
3.500 x 0.400 (90.00 x 10.40)
1.800 x 0.800 (45.00 x 20.30)
2.100 x 0.800 (52.00 x 20.30)
2.300 x 0.800 (58.00 x 20.30)
2.750 x 0.800 (70.00 x 20.30)
3.500 x 0.800 (90.00 x 20.30)
1.800 x 1.000 (45.00 x 25.30)
2.100 x 1.000 (52.00 x 25.30)
2.300 x 1.000 (58.00 x 25.30)
2.750 x 1.000 (70.00 x 25.30)
3.500 x 1.000 (90.00 x 25.30)
Recommended
Printers
IDP-T312M-PRINTER
Ribbons
IDP-TMS-RJS-RIBN-4RPSCE
94
Printable Area
W x H
1.000 x 0.400 (25.00 x 10.40)
1.300 x 0.400 (33.00 x 10.40)
1.500 x 0.400 (38.00 x 10.40)
2.000 x 0.400 (50.00 x 10.40)
2.750 x 0.400 (70.00 x 10.40)
1.000 x 0.800 (25.00 x 20.30)
1.300 x 0.800 (33.00 x 20.30)
1.500 x 0.800 (38.00 x 20.30)
2.000 x 0.800 (50.00 x 20.30)
2.750 x 0.800 (70.00 x 20.30)
1.000 x 1.000 (25.00 x 25.30)
1.300 x 1.000 (33.00 x 25.30)
1.500 x 1.000 (38.00 x 25.30)
2.000 x 1.000 (50.00 x 25.30)
2.750 x 1.000 (70.00 x 25.30)
Pcs/
Pack
1000
1000
1000
1000
1000
500
500
500
500
500
250
250
250
250
250
Std.
Pack
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
IDENTIFICATION SOLUTIONS
Cable Markers
Tyco Electronics HLX markers are assembled in Narrow Edge Leading (NEL) format for use in the
T208M printer. Markers are manufactured from low fire hazard polyolefin material making them ideal
in applications where low smoke, low toxicity and zero halogen are critical.
•
•
•
•
Ideal for pre- or post- termination assembly
Attach using standard cable ties
Available in white and yellow
Temperature Range: -40°C to 105°C
Selection Information: dimensions in inches (millimeters)
Catalog Number
IDP-HLX125WE4NEL60S
IDP-HLX125WE2NEL60S
IDP-HLX125YW4NEL60S
IDP-HLX125YW2NEL60S
Marker
Dimensions
3.15 x 0.49 (80
3.15 x 0.49 (80
3.15 x 0.49 (80
3.15 x 0.49 (80
x
x
x
x
12.5)
12.5)
12.5)
12.5)
Number of
Printable Area
2.35 x 0.4 (60 x
2.35 x 0.4 (60 x
2.35 x 0.4 (60 x
2.35 x 0.4 (60 x
Recommended
Printers
IDP-T208M-PRINTER
Ribbons
IDP-T200-RIBBON-1966
95
10.50)
10.50)
10.50)
10.50)
Markers
Across
4
2
4
2
Std. Pack
200
200
200
200
IDENTIFICATION SOLUTIONS
HLX-NEL Cable Markers
IDENTIFICATION SOLUTIONS
Cable Markers
Permark Pre-Printed 316 Stainless Steel Markers
Permark stainless steel markers and identification plates are designed to withstand the most hostile
environments. Using state-of-the-art technology and no inks, the marking process produces a
permanent, deep surface mark. Permark markers are produced for individual customer requirements
on a fast turn-around basis.
•
•
•
•
•
•
Pre-marked to customer requirements
Transfer of data files electronically
Excellent chemical, abrasion, corrosion, and weather resistance
One-piece, 316 stainless steel construction
Stainless steel cable ties are also available
Temperature Range: -80°C to 500°C
Selection Information: dimensions in inches (millimeters)
Catalog Number
IDP-PM09512
IDP-PM09512-BLANK
IDP-PM07507
IDP-PM07507-BLANK
IDP-SST141-316
IDP-SST71-316
Description
Stainless Steel 4mm, 3.74 x 0.47 (95 x 12) marker Pre-Printed (max 25 characters)
Stainless Steel 4mm, 3.74 x 0.47 (95 x 12) marker - Blank
Stainless Steel 4mm, 2.95 x 0.28 (75 x 7) marker Pre-Printed (max 20 characters)
Stainless Steel 4mm, (75 x 70) marker - Blank
SS cable tie 0.18 x 14.3 (4.6 x 360), Ties/ Pack 100
SS cable tie 0.18 x 7.9 (4.6 x 200), Ties/ Pack 100
Std. Pack
1
1
1
1
100
100
Snap-On Markers
Snap-on markers represent the best snap-on wire marking system available. Convenient and easy to
use, these markers are supplied on a “wand” applicator that simplifies and reduces installation time
and saves on the cost of marking.
•
•
•
•
Perfect way to permanently and rapidly mark cables and wires after installation
Resistant against oils, cleaning agents, and fuels
Markers come in white with black print. Color-coding options available for markers 0–9
Temperature Range: -40°C to 106°C
Selection Information: dimensions in inches
Catalog Number
STD03W-x
STD06W-x
STD09W-x
STD12W-x
STD15W-x
STD17W-x
STD21W-x
STD24W-x
STD15MO
STD17MO
STD21MO
STD24MO
Description
Wand Color
Cable diameters 0.076 - 0.104 - 30 markers/wand, 10 wands/pack
Green
Cable diameters 0.104 - 0.140 - 30 markers/wand, 10 wands/pack
Red
Cable diameters 0.140 - 0.180 - 30 markers/wand, 10 wands/pack
Blue
Cable diameters 0.180 - 0.240 - 30 markers/wand, 10 wands/pack
Yellow
Cable diameters 0.232 - 0.340 - markers in loose packs, wand separate
Cable diameters 0.340 - 0.460 - markers in loose packs, wand separate
Cable diameters 0.433 - 0.610 - markers in loose packs, wand separate
Cable diameters 0.590 - 0.750 - markers in loose packs, wand separate
Wand for marker size 15
Orange
Wand for marker size 17
Orange
Wand for marker size 21
Gray
Wand for marker size 24
Gray
*Replace “x” in Catalog Number with the number or letter required on the markers.
96
Pcs. / Pack
300
300
300
300
50
50
50
50
1
1
1
1
IDENTIFICATION SOLUTIONS
Labels
Self-Laminating labels offer a fast and inexpensive way to identify wire and cable. Because these
labels wrap over themselves, creating a seal, the printed surface is protected from solvents, oil, water,
and abrasion. Self-laminating labels are able to run through various thermal transfer printers.
•S
elf-laminating labels offer a white area for printed or handwritten information and a clear wrap
that winds around and protects the information
• Protects printed information from chemicals and frequent handling
• Designed to withstand exposure to oil, solvents, and water
• Vinyl material with acrylic adhesive
• UL recognized for indoor use
• Temperature Range: -40˚C to 80˚C
Selection Information: dimensions in inches (millimeters)
Maximum
Print Area Label
Catalog Number
Cable OD
Height
Width
Height
IDP-SB050100WE10 .20 (5.1) .33 (8.5) .50 (12.7)
1.0 (25.4)
IDP-SB050143WE10 .30 (7.6) .50 (12.7) .50 (12.7) 1.437 (36.5)
IDP-SB100143WE5 .30 (7.6) .50 (12.7)
1.0 (25.4)
1.437 (36.5)
IDP-SB200143WE2.5 .30 (7.6) .50 (12.7)
2.0 (50.8) 1.437 (36.5)
IDP-SB080150WE10 .30 (7.6) .50 (12.7) .80 (20.3) 1.50 (38.1)
IDP-SB100225WE5 .48 (12.2) .75 (19)
1.0 (24.4)
2.25 (57.2)
IDP-SB200225WE2.5 .48 (12.2) .75 (19)
2.0 (50.8) 2.25 (57.2)
IDP-SB100375WE2.5 .88 (22.4)
1.0 (25.4)
1.0 (25.4)
3.75 (95.3)
IDP-SB200375WE2.5 .88 (22.4)
1.0 (25.4)
2.0 (50.8) 3.75 (95.3)
IDP-SB100594WE1
1.40 (35.5)
1.50 (38.1) 1.0 (25.4)
5.94 (151)
IDP-SB190594WE1
1.40 (35.5)
1.50 (38.1) 1.90 (48.3) 5.94 (151)
IDP-SB200743WE1
1.90 (48.3)
1.50 (38.1) 2.0 (50.8) 7.437 (189)
Labels/Roll
10,000
10,000
5,000
2,500
10,000
5,000
2,500
2,500
2,500
1,000
1,000
1,000
These standard labels fit inside the T312M Printer or they can feed into a T208M Printer using the IDP-T200-SPINDLE
T208M Size Rolls
IDP-SB050100WE5-T200 .20 (5.1) .33 (8.5) .50 (12.7)
IDP-SB050143WE5-T200 .30 (7.6) .50 (12.7) .50 (12.7)
IDP-SB100143WE2.5-T200 .30 (7.6) .50 (12.7)
1.0 (25.4)
IDP-SB080150WE5-T200 .30 (7.6) .50 (12.7) .80 (20.3)
IDP-SB100225WE2.5-T200 .48 (12.2) .75 (19)
1.0 (25.4)
IDP-SB200225WE1-T200 .48 (12.2) .75 (19)
2.0 (50.8)
IDP-SB100375WE1-T200 .88 (22.4)
1.0 (25.4)
1.0 (25.4)
IDP-SB200375WE1-T200 .88 (22.4)
1.0 (25.4)
2.0 (50.8)
IDP-SB100594WE0.5-T200 1.40 (35.5)
1.50 (38.1) 1.0 (25.4)
IDP-SB200743WE0.5-T200 1.90 (48.3)
1.50 (38.1) 2.0 (50.8)
1.0 (25.4)
1.437 (36.5)
1.437 (36.5)
1.50 (57.2)
2.25 (57.2)
2.25 (57.2)
3.75 (95.3)
3.75 (95.3)
5.94 (151)
7.734 (189)
5,000
5,000
2,500
5,000
2,500
1,000
1,000
1,000
500
500
These labels have a smaller core that allows them to fit inside of the T208M Printer. However, these are not recommended
for the T312M Printer.
Recommended
Printers
IDP-T208M-PRINTER
IDP-T312M-PRINTER
Ribbons
IDP-T208M-RIBBON
IDP-TMS-RJS-RIBN-4RPSCE
97
IDENTIFICATION SOLUTIONS
Self-Laminating Labels
IDENTIFICATION SOLUTIONS
Labels
Pressure Sensitive Polyester Labels
Tyco Electronics offers a wide range of label products for thermal transfer printing applications.
Several material types and adhesives are available providing guaranteed results for your application.
Tyco Electronics is a UL-recognized label supplier.
•L
abels made of polyester provide the best material for your application
• Permanent acrylic adhesive provides excellent bond to many surfaces: tubing, wiring, cables
or panels
• No heat curing process required
• Excellent for barcode applications
• Multiple die-cut sizes available
• MP – Metalized Polyester
• WP – White Polyester
• Temperature Range: -40˚C to 150˚C
Selection Information: dimensions in inches (millimeters)
Labels per
Catalog Number
Width
Height
Material
T208M
Roll
IDP-MP-191064-10-8A .75 (19)
.25 (6.4)
Metalized Polyester No
10,000
IDP-MP-203127-10-8A .80 (20.3) .50 (12.7) Metalized Polyester No
10,000
IDP-MP-254127-10-8A 1.0 (25.4) .50 (12.7) Metalized Polyester Yes
10,000
IDP-MP-254254-10-8A 1.0 (25.4) 1.0 (25.4) Metalized Polyester Yes
10,000
IDP-MP-381064-10-8A 1.50 (38.1) .25 (6.4)
Metalized Polyester Yes
10,000
IDP-MP-381191-5-8A
1.50 (38.1) .75 (19)
Metalized Polyester No
5,000
IDP-MP-508254-5-8A 2.0 (50.8) 1.0 (25.4) Metalized Polyester Yes
5,000
IDP-MP-508318-2.5-8A 2.0 (50.8) 1.25 (31.8) Metalized Polyester Yes
2,500
IDP-MP-699254-5-8A 2.75 (70) 1.0 (25.4) Metalized Polyester Yes
5,000
IDP-MP-762381-2.5-8A 3.0 (76.2) 1.50 (38.1) Metalized Polyester Yes
2,500
IDP-MP-762508-2.5-8A 3.0 (76.2) 2.0 (50.8) Metalized Polyester Yes
2,500
IDP-MP-101635-2.5-8A 4.0 (101.6) 2.50 (63.5) Metalized Polyester Yes
2,500
IDP-WP-040040-25-9 .157 (4)
.157 (4)
White Polyester
No
25,000
IDP-WP-064064-25-9 .25 (6.4)
.25 (6.4)
White Polyester
No
25,000
IDP-WP-080080-10-9 .315 (8)
.315 (8)
White Polyester
No
10,000
IDP-WP-950950-10-9 .375 (9.5) .375 (9.5) White Polyester
Yes
10,000
IDP-WP-114040-25-9 .45 (11.4)
.157 (4)
White Polyester
No
25,000
IDP-WP-127111-10-9
.50 (12.7) .437 (11.1) White Polyester
Yes
10,000
IDP-WP-165102-10-9
.65 (16.5) .40 (10.2) White Polyester
Yes
10,000
IDP-WP-165051-25-9
.65 (16.5) .20 (5.1)
White Polyester
No
25,000
IDP-WP-178095-10-9
.70 (17.8) .375 (9.5) White Polyester
No
10,000
IDP-WP-191064-10-9
.75 (19)
.25 (6.4)
White Polyester
No
10,000
IDP-WP-203127-10-9
.80 (20.3) .50 (12.7) White Polyester
No
10,000
IDP-WP-229364-10-9 .90 (22.9) .25 (6.4)
White Polyester
Yes
10,000
IDP-WP-254097-10-9 1.0 (25.4) .38 (9.7)
White Polyester
Yes
10,000
IDP-WP-254127-10-9
1.0 (25.4) .50 (12.7) White Polyester
Yes
10,000
IDP-WP-254254-10-9 1.0 (25.4) 1.0 (25.4) White Polyester
Yes
10,000
IDP-WP-318064-10-9 1.25 (31.8) .25 (6.4)
White Polyester
Yes
10,000
IDP-WP-381020-10-9 1.50 (38.1) .08 (2)
White Polyester
Yes
10,000
IDP-WP-381064-10-9 1.50 (38.1) .25 (6.4)
White Polyester
Yes
10,000
IDP-WP-381190-5-9
1.50 (38.1) .75 (19)
White Polyester
No
5,000
IDP-WP-508127-10-9
2.0 (50.8) .5 (12.7)
White Polyester
Yes
10,000
IDP-WP-508254-5-9
2.0 (50.8) 1.0 (25.4) White Polyester
Yes
5,000
IDP-WP-508318-2.5-9 2.0 (50.8) 1.25 (31.8) White Polyester
Yes
2,500
IDP-WP-508064-10-9 2.0 50.8) .25 (6.4)
White Polyester
Yes
10,000
IDP-WP-523841-1.5-9
2.06 (52.3) 3.31 (84.1) White Polyester
Yes
1,500
IDP-WP-700254-5-9
2.75 (70) 1.0 (25.4) White Polyester
Yes
5,000
IDP-WP-762381-2.5-9 3.0 (76.2) 1.50 (38.1) White Polyester
Yes
2,500
IDP-WP-762508-2.5-9 3.0 (76.2) 2.0 (50.8) White Polyester
Yes
2,500
IDP-WP-101635-2.5-9 4.0 (101.6) 2.50 63.5) White Polyester
Yes
2,500
IDP-WP-101165-0.85-9 4.0 (101.6) 6.5 (165)
White Polyester
Yes
900
* All labels are compatible with T312M-Printer, but only those marked “Yes” in the T208M column are compatible with
T208M Printer.
Recommended
Printers
IDP-T208M-PRINTER
IDP-T312M-PRINTER
Ribbons
IDP-1330-0607-T200
IDP-1330-0607-10
98
IDENTIFICATION SOLUTIONS
Labels
ProjectMark (TTPA) is a durable, high strength polyester material that can be used as warning
and service labels, rating plates, and a way to identify cable trays—all of which can be produced
on demand.
•
•
•
•
•
•
•
High tack acrylic adhesive
Resistant to moisture/humidity
4 printable continuous widths in several colors
Material comes on a 100' reel and ranges from 1.0" (25mm) to 4.0"(100mm) wide
Standard white ProjectMark labels have a 5–7 year outdoor life
Apply a UV protection laminate (IDP-NPVF) to provide 15 year protection
Temperature Range: -40˚C to 150˚C
Standard Colors are White (WE) and Metalized Polyester (MP)
Additional colors include the following: OE = Orange, GN = Green, BE = Blue, RD = Red, BK = Black,
YW = Yellow, CL = Clear
Selection Information: dimensions in inches
Catalog Number
IDP-TTPA100WE-10*
IDP-TTPA100YW-10*
IDP-TTPA200MP-10
IDP-TTPA200WE-10
IDP-TTPA300MP-10
IDP-TTPA300WE-10
IDP-TTPA400MP-10
IDP-TTPA400WE-10
Description
Continuous Polyester
Continuous Polyester
Continuous Polyester
Continuous Polyester
Continuous Polyester
Continuous Polyester
Continuous Polyester
Continuous Polyester
100
100
100
100
100
100
100
100
Ft
Ft
Ft
Ft
Ft
Ft
Ft
Ft
Roll
Roll
Roll
Roll
Roll
Roll
Roll
Roll
-
1
1
2
2
3
3
4
4
Wide, White
Wide, White
Wide, Metalized Poly
Wide, White
Wide, Metalized Poly
Wide, White
Wide, Metalized Poly
Wide, White
*1 inch wide rolls are only available in White and Yellow.
Recommended
Printers
IDP-T208M-PRINTER*
IDP-T312M-PRINTER
Ribbons
IDP-1330-0607-10
IDP-1330-0607-T200
* Software adjustments required to use the T208M with ProjectMark. Call 866-374-9655 for support.
99
Std. Pack
1
1
1
1
1
1
1
1
IDENTIFICATION SOLUTIONS
ProjectMark Continuous Labels
IDENTIFICATION SOLUTIONS
Insta-Mark Wire Markers
Insta-Mark Wire Marker Books & Dispensers
Insta-Mark Wire Marker Books and Dispensers offer a portable and convenient pocket-sized solution
of vinyl impregnated cloth tape wire markers and self-laminating labels. Each item is packaged for
Point-of-Purchase merchandising and provides an array of letters, numbers, symbols, or colors to
easily identify any type of wire and/or terminal block.
Pre-Printed Marker Books (PPMB) contain 10 pages of pre-cut markers 1-1/4" long, totaling 450 wire
markers with 450 matching terminal markers sized 3/16" x 3/16".
Write-On Self-Laminating Marker Books (WOMB) contain 10 pages of pre-cut self laminating markers
made of .004" thick clear vinyl film, using an acrylic adhesive and mounted on a silicone release liner.
The service temperature is -40°C to 93°C.
Pre-Printed Marker Dispensers (PPMD) are a portable wire marker system. Each dispenser contains 10
rolls of marker tape. Each roll contains 76 individual markers with a pre-determined length of 1-1/4"
and a width of 1/4". Legends available are 0-9, A-J or the NEMA colors.
Write-On Marker Dispensers (WOMD) are a portable and disposable dispenser containing a roll of precut Self-Laminating Wire Markers. Each marker has a white area available for legend inscription using
a pen or pencil. The adhesive is an aggressive acrylic that is impervious to oil and water with a service
temperature range of -40°C to 121°C.
Selection Information: dimensions in inches
Catalog Number
Description
CPGI-PPMB-01
Insta-Mark Pre-Printed Marker Book - 0-9
CPGI-PPMB-02
Insta-Mark Pre-Printed Marker Book - A-Z, 1-15, +, -, /
CPGI-PPMB-03
Insta-Mark Pre-Printed Marker Book - 1-45
CPGI-PPMB-04
Insta-Mark Pre-Printed Marker Book - 1, 2, 3
CPGI-PPMB-05
Insta-Mark Pre-Printed Marker Book - A, B, C
CPGI-PPMB-06
Insta-Mark Pre-Printed Marker Book - T1, T2, T3
CPGI-PPMB-07
Insta-Mark Pre-Printed Marker Book - L1, L2, L3
CPGI-PPMB-08
Insta-Mark Pre-Printed Marker Book - 46-90
CPGI-PPMB-09
Insta-Mark Pre-Printed Marker Book - 10 NEMA COLORS
CPGI-PPMB-10
Insta-Mark Pre-Printed Marker Book - AC, DC, POS, NEG, GND,
CPGI-PPMB-11
Insta-Mark Pre-Printed Marker Book - Burglar Alarm
CPGI-PPMB-12
Insta-Mark Pre-Printed Marker Book - 0-9, L1-L3, T1-T3
CPGI-PPMB-13
Insta-Mark Pre-Printed Marker Book - 1-30
CPGI-PPMB-14
Insta-Mark Pre-Printed Marker Book - 1-45,+/-, L1-L3, T1-T3,
CPGI-PPMB-15
Insta-Mark Pre-Printed Marker Book - 1, 2, 3, A, B, C, L1-L3, T1-T3
CPGI-PPMB-16
Insta-Mark Pre-Printed Marker Book - 1-45, 46-90, A-Z, +, -, /, 0
CPGI-PPMB-20
Insta-Mark Pre-Printed Marker Book - Circuit Breaker (3 SET)
CPGI-PPMB-21
Insta-Mark Pre-Printed Marker Book - Circuit Breaker (1 SET)
CPGI-PPMB-22
Insta-Mark Pre-Printed Marker Book - Fire Alarm
CPGI-WOMB-B30
Insta-Mark Write-on Marker Book - Label Size 1.0 x 5.0
CPGI-WOMB-B50
Insta-Mark Write-on Marker Book - Label Size 0.5 x 1.25
CPGI-WOMB-B60
Insta-Mark Write-on Marker Book - Label Size 1.0 x 2.5
CPGI-WOMB-B75
Insta-Mark Write-on Marker Book - Label Size .75 x 1.67
CPGI-PPMD-0-9
Insta-Mark Preprinted Marker Dispenser 0,1,2,3,4,5,6,7,8,9
CPGI-PPMD-A-J
Insta-Mark Preprinted Marker Dispenser A,B,C,D,E,F,G,H,I,J
CPGI-PPMD-NEMA
Preprinted Marker Dispenser NEMA COLORS
(Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk)
CPGI-PPMDRF-0-9
Preprinted Marker Dispenser REFILL 0,1,2,3,4,5,6,7,8,9
CPGI-PPMDRF-A-J
Preprinted Marker Dispenser REFILL A,B,C,D,E,F,G,H,I,J
CPGI-PPMDRF-NEMA Preprinted Marker Dispenser REFILL NEMA COLORS
(Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk)
CPGI-WOMD-13
Insta-Mark Write-on Marker Dispensers - Label Size .75 x3.0
CPGI-WOMD-16
Insta-Mark Write-on Marker Dispensers - Label Size .75 x6.0
CPGI-WOMD-51
Insta-Mark Write-on Marker Dispensers - Label Size .75 x1.25
CPGI-WOMD-52
Insta-Mark Write-on Marker Dispensers - Label Size .75 x1.75
100
Std.
Pack
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
5
5
5
5
5
5
5
5
5
5
IDENTIFICATION SOLUTIONS
Portable Marker Kit
The LM2020 Plus system is an advanced portable thermal label printer. It is designed for both labeling
and bar coding. The LM2020 Plus system is quick and easy to use in the field, office, or shop. The
LM2020 Plus marker material and ribbon are pre-loaded into a snap-in cartridge. This allows for
repeatable, error free loading into the printer.
Features
• Minimum media width of 0.125" (3.2mm). Maximum media width of 1.0" (25mm)
• 67 point size ranging from 6 point to 72 point
• 10 resident bar codes
• Alphanumeric sequencing
• Battery-operated or AC power supply-operated
• Product and ribbon comes housed in easy-to-install cartridges
Materials available
• Shrink tube wire and cable markers (White & Yellow)
• Self-laminating wrap-around wire and cable markers
• Industrial labels for tray and pipe identification
Advantages over other portable systems
• No smearing—Ink dries immediately
• One-step loading process—No separate ribbon and markers to load
• 300 dpi thermal print quality—Superior print quality compared to 9-pin dot matrix printers
• Savings—Very affordable portable thermal printing system
Selection Information: dimensions in inches
Catalog Number
Description
LM2020PLUS-PRINTER-KIT
Handheld printer, protective jacket, 6 ni-cad batteries
LM2020PLUS-2800MAH-NICAD LM 2020 Rechargeable Batteries
LM-CASE
LM 2020 Hard Sided Carrying Case
LM-1/8-TUBE-WE
Shrinktube 1/8" x 100" Cartridge, White #16 - #22
LM-1/8-TUBE-YW
Shrinktube 1/8" x 100" Cartridge, Yellow #16 - #22
LM-3/16-TUBE-WE
Shrinktube 3/16" x 100" Cartridge, White #12 - #18
LM-3/16-TUBE-YW
Shrinktube 3/16" x 100" Cartridge, Yellow #12 - #18
LM-1/4-TUBE-WE
Shrinktube 1/4" x 100" Cartridge, White #10 - #16
LM-1/4-TUBE-YW
Shrinktube 1/4" x 100" Cartridge, Yellow #10 - #16
LM-1/2-TUBE-WE
Shrinktube 1/2" x 100" Cartridge, White #1 - #12
LM-1/2-TUBE-YW
Shrinktube 1/2" x 100" Cartridge, Yellow #1 - #12
LM-1/2-TAPE-BK
0.5" x 40' Industrial Tape- White on Black
LM-1/2-TAPE-CR
0.5" x 40' Industrial Tape- Black on Clear
LM-1/2-TAPE-WE
0.5" x 40' Industrial Tape- Black on White
LM-1/2-TAPE-YW
0.5" x 40' Industrial Tape- Black on Yellow
LM-1-TAPE-BK
1" x 40' Industrial Tape- White on Black
LM-1-TAPE-CR
1" x 40' Industrial Tape- Black on Clear
LM-1-TAPE-WE
1" x 40' Industrial Tape- Black on White
LM-1-TAPE-YW
1" x 40' Industrial Tape- Black on Yellow
LM-1/2-VINYL-CR
0.5" x 40' Vinyl Industrial Tape- Black on Clear
LM-1/2-VINYL-RD
0.5" x 40' Vinyl Industrial Tape- Black on Red
LM-1/2-VINYL-WE
0.5" x 40' Vinyl Industrial Tape- Black on White
LM-1/2-VINYL-YW
0.5" x 40' Vinyl Industrial Tape- Black on Yellow
LM-1-VINYL-CR
1" x 40' Vinyl Industrial Tape- Black on Clear
LM-1-VINYL-RD
1" x 40' Vinyl Industrial Tape-Black on Red
LM-1-VINYL-SR
1" x 40' Vinyl Industrial Tape-Black on Silver
LM-1-VINYL-WE
1" x 40' Vinyl Industrial Tape-Black on White
LM-1-VINYL-YW
1" x 40' Vinyl Industrial Tape-Black on Yellow
LM-1/2-SL
Self-Lam 1" x .50" Print Area 1" x .25" 230 each. Fits #16-#22
LM-3/4-SL
Self-Lam 1" x .75" Print Area 1" x .375" 250 each. Fits #10-#16
LM-1-SL
Self-Lam 1" x 1" Print Area 1" x .375" 200 each. Fits #10-#12
LM-1-1/4-SL
Self-Lam 1" x 1.25" Print Area 1" x .50" 170 each. Fits #8-#12
LM-2-1/2-SL
Self-Lam 1" x 2.50" Print Area 1" x .75" 108 each. Fits #6-#10
LM-4-SL
Self-Lam 1" x 4˝ Print Area 1" x 1" 81 each. Fits #4-#6
101
Std.
Pack
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
IDENTIFICATION SOLUTIONS
LM2020 PLUS Portable Hand-Held Marking Kit
IDENTIFICATION SOLUTIONS
Accessories
System Printers, Software, & Accessories
These printers have been selected to suit a range of identification requirements and offer excellent
legibility and mark permanence. An extensive range of ribbons has been designed for use with the
Tyco Electronics’ identification products. These ribbons ensure excellent mark permanence and
legibility to applicable industry specifications.
Thermal Transfer Printers
T208M Printer
T208M Printer Kit (Contains T208M-Printer & T208M-Ribbon) medium volume, 200 dpi printer.
Lightweight printer with a 4.1" printhead that can print sleeves and labels. Parallel and USB
ports provided.
T208M-C-Printer comes with cutter for continuous labels, such as ProjectMark.
T312M Printer
T312M Printer is a high performance, yet cost effective thermal transfer printer with a 4.1" printhead.
Robust, industrial computer-driven thermal transfer printer. This 300 dpi printer has been specially
designed to print the full range of Tyco Electronics’ cable identification and labeling products giving
the optimum in flexibility, print quality and permanence. With dual 32 bit processors this printer is ideal
for high volume users.
T312S-C-Printer comes with optional cutter, ideal for ProjectMark continuous labels, not
recommended for ShrinkMark sleeves.
Dot-Matrix Printer
AM6310 Printer
Specifically designed by Tyco Electronics, the AM6310 is a heavy-duty, industrial dot matrix printer
with a high impact 24-pin print head. Automatic media thickness detection and a high impact
print head make the AM6310 the best industrial printer available for heavy gauge wire marker and
tag materials, and the 24-pin print head produces high quality text printing with fast print speeds.
Standard AM6310 printer models are designed to print on Tyco Electronics wire marker sleeves and
dot matrix pressure sensitive label and tag products.
WinTotal Software
WinTotal software is a powerful Windows based package that makes identification marking quick and
easy. The Windows environment gives access to a huge array of font options, including non-English
fonts and also allows simple importing and manipulation of graphics and logos.
• Pre-loaded with all of Tyco Electronics identification products
• Powerful import and export functions: reads wire lists from spreadsheets, and text files
• Incremental alpha and numeric fields
• Double-sided marker printing
• Automatic or manual routing to multiple printers
• Network compatible
WinTotal USB Dongle option available - Allows software registration to be purchased once and
shared among different computers simply by plugging the dongle into an available USB port.
Selection Information
Catalog Number
Description
IDP-T208M-PRINTER
Medium Vol. Thermal Trans Printer Kit, 4" Print head,
IDP-T208M-C-PRINTER
Medium Vol. Thermal Trans Printer Kit, 4" Print head, with cutter
IDP-T312M-PRINTER
High Vol. Thermal Trans Printer Kit, 4" Print head, 3MB RAM
IDP-T312S-C-PRINTER
High Vol. Thermal Trans Printer Kit, 4" Print head, 3MB RAM, with cutter
IDP-AM6310-110V-PRINTER
AM-6310 Dot Matrix Printer Kit
IDP-WINTOTAL-SWARE
WinTotal Software
IDP-WINTOTAL-SWARE-DGLUS
WinTotal Software with USB Dongle
102
Std.
Pack
1
1
1
1
1
1
1
IDENTIFICATION SOLUTIONS
Accessories
Printer
IDP-T208M-PRINTER
IDP-T312M-PRINTER
IDP-AM6310-110V-PRINTER
Ribbon
Print Media
IDP-T208M-RIBBON
ShrinkMark sleeves & SB labels
IDP-1330-0607-T200
TTPA & MP, WP, WV labels
IDP-T200-RIBBON-1966
HLX-NEL cable markers
IDP-TMS-RJS-RIBN-4RPSCE ShrinkMark sleeves, SB labels,
HL cable markers
IDP-1330-0607-10
TTPA & MP, WP, WV labels
IDP-1892BK04-RIBBON ShrinkMark sleeves & CM-SCE
cable markers
Selection Information
Catalog Number
Description
IDP-T208M-RIBBON
Ribbon for T208M printer, use with heat-shrink sleeves & SB labels, 242' (74M)
IDP-1330-0607-T200
Ribbon for T200 printers, use with TTPA, MP, WP, WV labels, 242' (74M)
IDP-T200-RIBBON-1966
Ribbon for T200 printers, use with HLX-NEL cable markers, 242' (74M)
IDP-TMS-RJS-RIBN-4RPSCE
T300-T400 Series Ribbon for heat-shrink sleeves & SB labels, 4.33" wide, 984' (300M)
IDP-1330-0607-10
T300-T400 Series Ribbon for TTPA, MP, WP, WV labels, 4.33" wide, 984' (300M)
IDP-1892BK04-RIBBON
AM-6310-Ribbon designed for heat-shrink sleeves and CM-SCE cable markers
Std.
Pack
1
1
1
1
1
1
Accessories
Catalog Number
Description
IDP-T200-SPINDLE Feeds TTPA, MP, WP, SB (standard), and
other labels into T208M
IDP-PAYOFF-CRADEL Feeds SHRINKMARK-18/12/10 (2.5K box) and
-2/250/1000 (1K box) into T208M
IDP-T200-CASE Hard-sided gray case with foam interior,
ideal for travel with T208M Printer
CPGI-GLOW-GUN Flameless heat gun for shrinking ShrinkMark
sleeves or thin wall tubing
103
Std.
Pack
1
1
1
6
IDENTIFICATION SOLUTIONS
Ribbons
IDENTIFICATION SOLUTIONS
CONNECTORS & TERMINALS
Compression Connectors
Copper Compression Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Copper Compression Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
ShearBolt Connectors
Aluminum ShearBolt Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Copper ShearBolt Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
105
106
CONNECTORS
CONNECTORS&&TERMINALS
TERMINALS
Compression Connectors
•
•
•
•
•
•
Uses industry-standard tooling for simple installation
Industry-standard color coding system simplifies die selection
Chamfered connector end allows cable to be inserted easily
One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior
electrical performance and mechanical operation
Closed barrel transition design for protection from moisture and contaminants
Tin-plated for corrosion resistance and durability, and tempered for easy crimping
Copper compression terminals are ideally suited for secondary power distribution in buildings, power
plants, electrical equipment, and industrial applications. Connectors can be used on applications up to
35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved
die sets. (See Instruction Sheet #408-8869 for approved listing of die sets.)
Copper compression terminals are available to accommodate a range of cable sizes from 6 AWG
through 1,000 MCM and are designed for terminating concentric, compact, or standard stranded
copper conductors. These terminals are offered in one-hole terminals from 6 AWG through 1,000 MCM
with either a standard or long barrel. A two-hole NEMA terminal with a long barrel is also available for
4 AWG through 1,000 MCM.
Compression crimping forms the terminal barrel and conductor into a strong, almost homogeneous
unit, producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation
and corrosion.
Physical and Electrical Properties
Material:
ETP copper alloy C11000
Plating:
Electro tin plate
Heat treating:
Soft tempered
Voltage Rating: For applications up to 35 kV consult shielded cable manufacturers stress
relief instructions.
Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories,
Inc. File No. E13288, Compression terminal connectors comply with the requirements of UL486A and
CSA C.22.2 NO. 65-93.
107
CONNECTORS & TERMINALS
Copper Compression Terminals
CONNECTORS & TERMINALS
Compression Connectors
Copper Compression Terminals continued
Selection Information: dimensions shown in inches (millimeters)
Catalog
Number
Conductor
Stud Size
Dimensions
L
W
T
D
N
Color
Code
One Hole, Short Barrel
1099898-1
6 STR.
1099898-2
4 STR.
1099898-3
3 STR.
1099898-4
2 STR.
1099898-5
1 STR.
1099898-6
1/0 STR.
1099898-7
1/0 STR.
1099898-8
2/0 STR.
1099898-9
3/0 STR.
1-1099898-0 4/0 STR.
1-1099898-1
250 MCM
1-1099898-2 350 MCM
1-1099898-3 500 MCM
1-1099898-4 750 MCM
1-1099898-5 1000 MCM
1/4
1/4
5/16
5/16
1/4
5/16
1/2
3/8
1/2
1/2
1/2
1/2
1/2
5/8
5/8
1.5
1.5
1.6
1.6
1.6
1.7
2.1
1.9
2.2
2.2
2.4
2.5
3.2
4.0
4.9
0.45
0.50
0.57
0.61
0.68
0.74
0.88
0.83
0.91
1.02
1.11
1.27
1.54
1.88
2.16
0.08
0.09
0.09
0.11
0.10
0.12
0.09
0.12
0.13
0.14
0.16
0.18
0.23
0.27
0.32
0.56
0.56
0.70
0.70
0.56
0.70
1.08
0.83
1.08
1.08
1.08
1.08
1.30
1.94
2.12
0.27
0.27
0.34
0.34
0.27
0.34
0.53
0.41
0.53
0.53
0.53
0.53
0.65
0.88
0.94
blue
gray
white
brown
green
pink
pink
black
orange
purple
yellow
red
brown
black
white
One Hole, Long Barrel
1099899-1
6 STR.
1099899-2
4 STR.
1099899-3
3 STR.
1099899-4
2 STR.
1099899-5
1 STR.
1099899-6
1/0 STR.
1099899-7
1/0 STR.
1099899-8
2/0 STR.
1099899-9
3/0 STR.
1-1099899-0 4/0 STR.
1-1099899-1
250 MCM
1-1099899-2 300 MCM
1-1099899-3 350 MCM
1-1099899-4 400 MCM
1-1099899-5 500 MCM
1-1099899-6 500 MCM
1-1099899-7 600 MCM
1-1099899-8 750 MCM
1-1099899-9 1000 MCM
1/4
1/4
5/16
5/16
5/16
5/16
1/2
3/8
1/2
1/2
1/2
1/2
1/2
5/8
5/8
1/2
5/8
5/8
5/8
1.9
1.9
2.3
2.3
2.4
2.4
2.7
2.7
2.9
3.0
3.2
3.6
3.7
4.2
4.4
4.2
5.2
5.4
6.0
0.45
0.50
0.57
0.60
0.68
0.74
0.75
0.82
0.91
1.00
1.09
1.19
1.28
1.38
1.52
1.54
1.69
1.89
2.17
0.08
0.09
0.09
0.11
0.10
0.12
0.11
0.12
0.13
0.14
0.16
0.16
0.18
0.19
0.23
0.23
0.27
0.27
0.32
0.56
0.56
0.70
0.75
0.75
0.75
1.08
0.88
1.08
1.08
1.12
1.12
1.12
1.50
1.50
1.30
1.75
1.94
2.12
0.34
0.38
0.38
0.38
0.27
0.27
0.53
0.44
0.53
0.53
0.56
0.56
0.56
0.75
0.75
0.65
0.88
0.88
0.94
blue
gray
white
brown
green
pink
pink
black
orange
purple
yellow
white
red
blue
brown
brown
green
black
white
Two-Hole NEMA, Long Barrel
1099939-1
4 STR.
1099939-2
3 STR.
1099939-3
2 STR.
1099939-4
1 STR.
1099939-5
1/0 STR.
1099939-6
2/0 STR.
1099939-7
3/0 STR.
1099939-8
4/0 STR.
1099939-9
250 MCM
1-1099939-0 300 MCM
1-1099939-1
350 MCM
1-1099939-2 500 MCM
1-1099939-3 600 MCM
1-1099939-4 750 MCM
1-1099939-5 1000 MCM
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
4.4
4.4
4.5
4.7
4.7
4.8
4.8
5.0
5.0
5.4
5.4
5.7
6.2
6.5
6.8
0.83
0.83
0.82
0.80
0.75
0.82
0.90
1.00
1.09
1.18
1.27
1.53
1.71
1.89
2.16
0.11
0.11
0.11
0.09
0.12
0.12
0.12
0.14
0.16
0.16
0.18
0.23
0.27
0.27
0.33
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
gray
white
brown
green
pink
black
orange
purple
yellow
white
red
brown
green
black
white
108
CONNECTORS & TERMINALS
Compression Connectors
•
•
•
•
ses industry-standard tooling for simple installation
U
Industry-standard color coding system simplifies die selection
Chamfered connector end allows cable to be inserted easily
One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior electrical
performance and mechanical operation
• Tin-plated for corrosion resistance and durability, and tempered for easy crimping
Copper compression splices are ideally suited for secondary power distribution in buildings, power
plants, electrical equipment, and industrial applications. Connectors can be used on applications up to
35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved
die sets. (See Instruction Sheet #408-8969 for approved listing of die sets.)
Copper compression splices are available to accommodate a range of cable sizes from 6 AWG
through 1,000 MCM and are designed for splicing concentric, compact, or standard stranded copper
conductors. These splices are offered from 6 AWG through 1,000 MCM with either a standard or
long barrel.
Compression crimping forms the splice and conductor into a strong, almost homogeneous unit,
producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation
and corrosion.
Physical and Electrical Properties
Material:
ETP copper alloy C11000
Plating:
Electro tin plate
Heat treating:
Soft tempered
Voltage rating:
For applications up to 35 kV
Consult shielded cable manufacturers stress relief instructions.
OE Index
Color
Part No.
Conductor
Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories,
Inc. File No. E13288, Compression splice connectors comply with the requirements of UL486A and
CSA C.22.2 NO. 65-93.
OD
L
L2
OE Index OE Index
L
Color
Color
Part No.
Part No.
Conductor
Conductor
L2
OD
OD
L
OE Index
Color
Part No.
Conductor
L2
L
L2
OD
Selection
Information:
dimensions shown in inches (millimeters)
Length
Catalog Number Conductor
(L)
(L/2)
Outside
Diameter(D)
Color
Code
Standard Barrel Splice
1443402-1
#6 STR
1443402-2
#4 STR
1443402-3
#3 STR
1443402-4
#2 STR
1443402-5
#1 STR
1443402-6
1/0 STR
1443402-7
2/0 STR
1443402-8
3/0 STR
1443402-9
4/0 STR
1-1443402-0
250 MCM
1-1443402-1
300 MCM
1-1443402-2
350 MCM
1-1443402-3
400 MCM
1-1443402-4
500 MCM
1-1443402-5
600 MCM
1-1443402-6
750 MCM
1-1443402-7
1000 MCM
1.75
2.00
2.09
2.09
2.09
2.09
2.18
2.32
2.32
2.50
2.50
2.62
2.75
3.15
3.25
3.75
4.26
0.83
0.96
1.00
1.00
1.00
1.00
1.05
1.11
1.12
1.19
1.19
1.25
1.31
1.50
1.55
1.80
2.06
0.292
0.340
0.377
0.418
0.462
0.515
0.583
0.618
0.691
0.753
0.815
0.844
0.953
1.064
1.185
1.302
1.504
Blue
Gray
White
Brown
Green
Pink
Black
Orange
Purple
Yellow
White
Red
Blue
Brown
Green
Black
White
Long Barrel Splice
1443403-1
#6 STR
1443403-2
#4 STR
1443403-3
#3 STR
1443403-4
#2 STR
1443403-5
#1 STR
1443403-6
1/0 STR
1443403-7
2/0 STR
1443403-8
3/0 STR
1443403-9
4/0 STR
1-1443403-0
250 MCM
1-1443403-1
300 MCM
1-1443403-2
350 MCM
1-1443403-3
400 MCM
1-1443403-4
500 MCM
1-1443403-5
600 MCM
1-1443403-6
750 MCM
1-1443403-7
1000 MCM
2.41
2.41
2.53
2.65
2.91
2.91
3.15
3.15
3.39
3.39
4.13
4.13
4.38
4.62
5.50
5.88
6.12
1.16
1.16
1.22
1.28
1.41
1.41
1.53
1.53
1.63
1.63
2.00
2.00
2.13
2.23
2.67
2.86
2.96
0.292
0.340
0.377
0.418
0.462
0.515
0.583
0.618
0.691
0.753
0.815
0.844
0.953
1.064
1.185
1.302
1.504
Blue
Gray
White
Brown
Green
Pink
Black
Orange
Purple
Yellow
White
Red
Blue
Brown
Green
Black
White
109
CONNECTORS & TERMINALS
Copper Compression Splices
CONNECTORS & TERMINALS
ShearBolt Connectors
Aluminum ShearBolt Connectors
#2 AWG Compact to 1000 kcmil Standard
Tyco Electronics’ new line of Aluminum ShearBolt connectors are range-taking mechanical connectors.
Just six connectors will accommodate a wide range of aluminum and copper conductors from #2
AWG compact stranded to 1000 kcmil standard stranded class B. The primary application of Aluminum
ShearBolt connectors is for underground splices up to 35kV.
ShearBolt connectors are ideally suited for aluminum to aluminum, aluminum to copper and copper to
copper applications making them the universal connector solution. Please refer to test report matrix.
The only tool required to install the connector is a standard ratchet wrench with the appropriate sized
hexagonal sockets. The connector design incorporates shear head bolts, which ensures that the correct
torque is applied to each bolt and consequently the optimal contact force is generated to minimize
connection resistance. A holding tool is recommended to avoid core bending of conductors and can
be ordered from Tyco Electronics (#188072-000).
The Tyco Electronics cordless impact wrench (#CA7469-000) can also be used to install the connector.
This convenient and quick tool has been tested and qualified to install ShearBolt connectors.
The solid center stop (available on certain sizes) inside the connector ensures proper conductor
positioning and eliminates oil leakage when connecting oil impregnated conductors.
Two removable inserts in the connector body centralize smaller conductor sizes. For larger sizes, inserts
are not required and are easily removed with a standard screwdriver.
ShearBolt connectors are only available from Tyco Electronics. They meet the electrical requirements
(Class A) of ANSI C119.4-2004 and exceed the mechanical requirements of a class 3 connector by a
large margin of safety.
ShearBolt connectors are designed to be compatible with Tyco Electronics’ Raychem brand cable
accessories and insulation products. For a complete list of cable accessories please visit our web site,
http://energy.tycoelectronics.com. For other applications, please consult the manufacturer’s installation
instructions for compatibility.
Feature
Advantage
Benefit
Wide Application Range Only six connectors needed to
Reduces inventory and prevents accidental use
accommodate all cable sizes
of the wrong connector
from #2 AWG compact strand
to 1,000 kcmil standard stranded
Patented hexagonal
Installs with simple
Installs easily and quickly in confined areas
shear head bolts
ratchet-type socket wrench
No crimp tooling or dies required
Installs easily using readily available tool Ease of installation. Installation tool is no longer a source
of failure. Reduces tool and die inventory, maintenance
and cost
Compact, smooth body design
Compatible with Raychem brand
An engineered system providing years of
heat-shrink and cold-applied products
trouble-free performance
Torque-controlled shear head bolts Sheared head gives positive indication
Low contact resistance gives superior electrical
of correct installation
performance
Heavy-duty design
Connector bodies are made of high
Provides long service life under normal operation
strength, tin-plated aluminum alloy conditions with reserve capacity for emergency
loading conditions
Centering inserts for
Properly positions small conductors
Minimizes voltage stresses at transition from
small diameter conductors
for proper connection
connector body to cable insulation
Knurled Inner bore
Unique profile breaks through oxides
Generates low contact resistance and increases
and grips conductor strands
conductor pullout rating
Solid center stop
Eliminates oil leakage and ensures
Accommodates transition applications from
proper conductor position
polymeric to oil impregnated conductors
110
CONNECTORS & TERMINALS
ShearBolt Connectors
Catalog Number
ASBS-2-3/0
ASBS-2-350
ASBS-3/0-500
ASBS-500-750
ASBS-350-750
ASBS-600-1000
Conductor Range
OD Range
Length
Connector OD
2 AWG compact stranded to .268 - .470 (6.8 - 11.9mm)
2.5 (65mm) .95 (24mm)
3/0 AWG standard stranded
2 AWG compact stranded to .268 - .681 (6.8 - 17.3mm)
3.9 (100mm) 1.22 (31mm)
350 kcmil standard stranded
3/0 AWG compact stranded to .423 - .813 (10.7 - 20.6mm)
4.9 (125mm) 1.3 (34mm)
500 kcmil standard stranded
500 kcmil compact stranded to .736 - .998 (18.7 - 25.3mm)
6 (152mm)
1.52 (39mm)
750 kcmil standard stranded
350 kcmil compact stranded to .616 - .998 (15.6 - 25.3mm)
6.7 (170mm) 1.67 (42.5mm)
750 kcmil standard stranded
600 kcmil compact stranded to .813 - 1.152 (20.6 - 29.2 mm) 8 (203mm)
1.75 (44.4mm)
1000 kcmil standard stranded
Please request Data Sheet # 1654972 for our line of Copper ShearBolt connectors.
Application Information
Socket
Catalog
Installation
Size
Number
Instruction Number
(inches)
ASBS-2-3/0
408-8990
1/2
ASBS-2-350
408-8990
11/16
ASBS-3/0-500
408-8990
3/4
ASBS-350-750
408-8990
7/8
ASBS-500-750
408-8990
3/4
ASBS-600-1000
408-8990
7/8
Test
Number
Note 1
502-47292(I)
502-47300(I)
502-47340(I)
502-47331(I)
502-47331(I)
502-47329(I)
502-47288(I)
502-47294(I)
502-47289(I)
502-47344(I)
502-47305(I)
Conductor
Combination
Note 1
4/0 kcmil CU to 350 kcmil AAC
350 kcmil AAC to 350 kcmil AAC
350 kcmil CU to 350 kcmil CU
500 kcmil AAC to 500 kcmil AAC
500 kcmil CU to 500 kcmil CU
750 kcmil AAC to 750 kcmil AAC
500 kcmil CU to 750 kcmil AAC
750 kcmil AC to 750 kcmil AAC
750 kcmil CU to 1000 kcmil AAC
1000 kcmil CU to 1000 kcmil CU
1000 kcmil AAC to 1000 kcmil AAC
Note 1: This part number was not tested, as ANSI C119.4 allows a smaller size connector of the same design to be added without additional testing.
Please contact your Tyco Electronics representative for conductor sizes or types not listed in this catalog.
111
Stop
Disc
Solid
Disc
Solid
Solid
Solid
CONNECTORS & TERMINALS
Selection Information: dimensions shown in inches (millimeters)
CONNECTORS & TERMINALS
ShearBolt Connectors
Copper ShearBolt Connectors
2/0 AWG Compact to 750 kcmil Compact
Tyco Electronics’ line of Copper ShearBolt connectors are range-taking, mechanical connectors that
will accommodate a wide range of copper cables from 2/0 AWG compact stranded to 750 kcmil
compact stranded. The primary application is for underground splices up to 35 kV.
The tool required to install the connector is a standard ratchet wrench with hexagonal sockets. The
connector design incorporates shear head bolts, which ensures that the correct torque is applied to
each bolt and consequently to the end of each conductor. A holding tool is recommended to avoid
core bending of conductors and can be ordered separately (#188072-000).
The Tyco Electronics cordless impact wrench (#CA7469-000) can also be used to install the
connector. This tool offers convenience and speed and has been tested and qualified to install
ShearBolt connectors. It eliminates the need for a holding tool. Please refer to accessory and tool
section for ordering information.
The connector is supplied with two copper inserts assembled into the connector body to center
small conductor sizes. For larger sizes, inserts are not required and must be removed with a standard
screwdriver. Please see the installation table for details. An oxide-inhibiting joint compound is factoryapplied in the barrel of the connector to provide low initial contact resistance, seal out air and
moisture, prevent oxidation/corrosion, and maintain a reliable connection for the life of the installation.
The connectors have been electrically tested to the class A requirements of ANSI C119.4 and
mechanically rated at a pull out force of 2300 lbs, for the 2/0 AWG to 500 kcmil version and 3000 lbs,
for the 300 kcmil to 750 kcmil version. Engineering Test Reports are available upon request.
Copper ShearBolt connectors have an impermeable oil block for connecting paper-insulated cables.
Product Selection Guide
Selection Information: dimensions shown in inches (centimeters)
Catalog Number
Cable Range
Conductor OD Range Length
OD
Connector Type
CSBS-20C-500C-SOS
2/0 AWG compact to .376 to .736
4
1.2
Center cable block,
(solid oil stop)
500 kcmil compact
(0.95 cm to 1.87 cm)
(10.10 cm)
(3.05 cm) impermeable to oil,
recommended for oil
impregnated cables
CSBS-300C-750C-SOS
300 kcmil compact to .570 to .945
5.00
1.45
Center cable block,
(solid oil stop)
750 kcmil compact
(1.45 cm to 2.40 cm)
(12.70 cm) (3.68 cm) impermeable to oil,
recommended for oil
impregnated cables
Installation
Copper ShearBolt connectors use four brass shear head bolts, two on each side of the center stop. A torque wrench is not required. The
only tool required is a standard ratchet wrench with a hexagonal socket.* Refer to the following installation table.
Catalog Number
Installation Sheet Number
Socket Size
CSBS-20C-500C-S0S
408 -8894
11/16
CSBS-300C-750C-S0S
408 -8863
3/4
Application Guide
Remove inserts for cable sizes equal to or greater
than 300 kcmil compact.
Remove inserts for cable sizes equal to or greater
than 500 kcmil compact.
Engineering Test Information
#502-47260 (300 kcmil compact) - CSBS-300C-750C
#502-47257 (750 kcmil compact) - CSBS-300C-750C
#502-47265 (500 kcmil compact) - CSBS-20C-500C
Available upon request
Please contact your Tyco Electronics representative for conductor sizes or types not listed in this catalog.
* Ask about the new cordless impact wrench (RPN# CA7469-000), specially designed for quick and easy installation.
112
ACCESSORIES & TOOLS
Accessories
Cable Preparation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Splicing Accessories
HV-BRAID Ground Braid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVS-MESH Shielding Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVS-GC Grounding Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVS-SHIM Heat-Shrinkable Shim Kits (5-35 kV) . . . . . . . . . . . . . . . . . . . . . .
HVS-EG External Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVS-LR Lead Sheath Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115
116
116
117
118
118
Termination Accessories
BRKT-SS Cable Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
EHVT-BRKT High Voltage Cable Mounting Brackets . . . . . . . . . . . . . . . . . . 119
EHVT-BP Cable Mounting Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
EAKT-1520 Mounting Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
MOD-S Skirts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Torches & Heat Guns
Heat Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Torch Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Torch Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Tools
Impact Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Wire Strippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Wire Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
All-Purpose Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
113
114
ACCESSORIES
ACCESSORIES&&TOOLS
TOOLS
Accessories
P63
• P63 cable preparation kits can be used with all Tyco Electronics cable accessories
• Use P63 kits to clean and abrade cable insulation
Selection Information
Catalog Number
P63
Std. Pack (kits/box)
12
Ordering Information
1. One kit contains six solvent wipes, six dry wipes and three strips of abrasive paper.
2. For splices, the number of prep kits vary depending upon size of cable and type of splice. For
terminations, one prep kit will clean three phases (one 3/C termination or three 1/C terminations).
3. Solvent wipes contain PT Technologies type PF cleaner.
HV-BRAID
Ground Braid
HV-Braid is tinned copper braid, solder-blocked for use with Tyco Electronics HVS and HVT kits.
Selection Information: dimensions in inches (millimeters)
Catalog Number
HV-BRAID-8-1520
HV-BRAID-6-1520
HV-BRAID-4-1520
Braid Size
(AWG)
#8
#6
#4
Length of
Moisture-Blocked Braid
60 (1524)
60 (1524)
60 (1524)
Ordering Information
Order shielding mesh based on braid size.
115
Standard Pkg.
(pcs/box)
3
3
3
ACCESSORIES & TOOLS
Cable Preparation Kit
ACCESSORIES & TOOLS
Accessories
HVS-MESH
Shielding Mesh
HVS-MESH is used in conjunction with high-voltage ground braids to provide shield continuity when
splicing shielded power cables.
Selection Information: dimensions in inches (millimeters)
Catalog Number
HVS-MESH-2-5000
Width
2 (51)
Length
16 ft. (4.8)
Standard Pkg
4 rolls/box
Ordering Information
1. Order shielding mesh based on cable diameter and length of cable to be covered.
2. To apply shielding mesh, half-lap around cable.
HVS-GC
Grounding Clamps
HVS-GC are used for securing ground brades when splicing or terminating power cables.
Selection Information: dimensions in inches (millimeters)
Catalog Number
HVS-GC-0.5
HVS-GC-1.0
HVS-GC-1.5
EPPA-034-E
EPPA-034-F
EPPA-034-G
EPPA-034-H
EPPA-034-L
Use Range
0.5–1.0 (13–25)
1.0–2.0 (25–51)
1.5–3.0 (38–76)
0.7-1.1 (17-29)
1.2-1.5 (30-39)
1.6-2.4 (40-60)
2.0-3.0 (50-75)
2.3-3.3 (57- 85)
Ordering Information
1. Order ground clamps based on cable diameter.
2. Confirm size with use range.
116
Standard Pkg.
100 pieces/box
100 pieces/box
50 pieces/box
ACCESSORIES & TOOLS
Accessories
Heat-Shrinkable Shim Kits (5-35 kV)
Use HVS shim kits to increase the insulation diameter of a polymeric cable, allowing it to fit in the use
range of a standard splice kit. For use on copper tape, LC shield, wire shield, lead sheath, UniShield,
and jacketed/unjacketed concentric neutral cables.
Follow these steps to select the appropriate shim kit
1. Verify that the insulation diameters of the two cables to be spliced do not fall within the insulation
range of any standard splice kit.
2. Select the splice kit that fits the larger of the two cables within the kit’s insulation-diameter use
range. If the larger cable fits in more than one kit, choose the smaller kit.
3. Determine the minimum cable insulation diameter for the kit and find that value in the first column
below. Example: An HVS-1523S kit has a cable insulation range of 1.10–1.60 inches. Therefore, the
minimum cable insulation diameter for this kit is 1.10 inches.
4. In the second column, find the insulation diameter range in which the smaller cable falls. Note: If
the smaller cable does not fit within any of the specified ranges in the second column, a standard
shim cannot be used for your application. Contact your local Tyco Electronics representative for
more information.
5. In the third column, find the correct HVS-SHIM kit to order.
Find the kit’s minimum
cable insulation diameter
in this column:
0.80 (20)
0.85 (22)
0.90 (23)
0.95 (24)
1.00 (25)
1.05 (27)
1.10 (28)
1.15 (29)
1.20 (30)
1.25 (32)
1.30 (33)
1.35 (34)
1.40 (36)
1.45 (37)
1.50 (38)
1.55 (39)
1.60 (41)
1.65 (42)
1.70 (43)
1.75 (44)
1.80 (46)
Find the smaller cable’s
insulation diameter range
in this column:
0.60–0.80 (15–20)
0.65–0.85 (17–22)
0.70–0.90 (18–23)
0.80–0.95 (20–24)
0.85–1.00 (22–25)
0.90–1.05 (23–27)
0.70–0.90 (18–23)
0.90–1.10 (23–28)
0.70–0.90 (18–23)
0.95–1.15 (24–29)
0.80–0.95 (20–24)
1.00–1.20 (25–30)
0.85–1.00 (22–25)
1.10–1.25 (28–32)
0.95–1.10 (24–28)
1.15–1.30 (29–33)
1.00–1.15 (25–29)
1.20–1.35 (30–34)
1.00–1.20 (25–30)
1.25–1.40 (32–36)
1.05–1.25 (27–32)
1.30–1.45 (33–37)
1.15–1.30 (29–33)
1.35–1.50 (34–38)
1.20–1.35 (30–34)
1.35–1.55 (34–39)
1.40–1.60 (36–41)
1.45–1.65 (37–42)
1.50–1.70 (38–43)
1.55–1.75 (39–44)
1.60–1.80 (41–46)
This is the
HVS-SHIM kit
to order:
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-2
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
Ordering Information
1. Select the appropriate shim kit catalog number based on actual cable dimensions and
Tyco Electronics splice kit use range.
2. Shim kits are supplied separately. Order Tyco Electronics splice kit and shim kit separately.
3. Shim kits do not contain connectors. Order a size-reducing connector separately.
4. Contact your local Tyco Electronics sales engineer or representative for cable sizes not listed
in the selection table.
5. Standard package: 1 kit/box.
117
ACCESSORIES & TOOLS
HVS-SHIM
ACCESSORIES & TOOLS
Accessories
HVS-EG
External Grounding
• Use HVS-EG to externally ground a Tyco Electronics splice.
• For use with splices when installing an external ground.
Selection Information: dimensions in inches (millimeters)
Catalog
Number
1/C cables
HVS-EG-1
HVS-EG-2
HVS-EG-3
3/C cables
HVS-EG-3-1
HVS-EG-3-2
HVS-EG-3-3
Insulation Diameter
(Min.–Max.)
Length of
Moisture-Blocked Braid
Braid Size
(AWG)
0.30–1.25 (8–32)
1.00–2.15 (25–55)
1.55–3.40 (39–86)
24 (610)
24 (610)
24 (610)
#8
#6
#4
0.30–1.25 (8–32)
1.00–2.15 (25–55)
1.55–3.40 (39–86)
36 (914)
36 (914)
36 (914)
#8
#6
#4
Ordering Information
1. Select the appropriate catalog number based on the insulation diameter.
2. Kits include ground braid and sealant to make an external ground and/or shield interrupt with a
Tyco Electronics splice kit.
3. Standard package: HVS-EG: 3 kits/box, HVS-EG-3: 1 kit/box.
HVS-LR
Lead Sheath Repair Kits for PILC Cable
The HVS-LR series kit offers a simple method of repairing lead sheath damage on paper-insulated,
lead-covered (PILC) cables.
• Combines the strength and durability of Tyco Electronics’ Raychem MBSM wraparound sleeve with
an effective oil-resistant sealing mastic.
• Tested to and meet the following load-cycling and pressure test requirements:
Product Performance
Test
Current cycling at 110°C conductor temperature for 90 cycles
(5 hours on, 3 hours off)
Applied pressure
Maximum continuous conductor temperature
Result
Pass
15 psi
110°C
Selection Information: dimensions in inches (millimeters)
Catalog Number
HVS-LR-75/15-600
HVS-LR-75/15-1200
HVS-LR-160/42-600
HVS-LR-160/42-1200
HVS-LR-200/50-600
HVS-LR-200/50-1200
Nominal Sleeve Length
24 (600)
48 (1200)
24 (600)
48 (1200)
24 (600)
48 (1200)
Application Use Range (Min.–Max.)
0.65–2.65 (17–67)
0.65–2.65 (17–67)
1.80–5.70 (46–144)
1.80–5.70 (46–144)
2.15–7.10 (55–180)
2.15–7.10 (55–180)
Ordering Information
1. Be sure to look at both the cable jacket diameter and the lead sheath diameter when selecting the
HVS-LR kit.
2. Standard package: 3 kits/box.
3. Related test report: EDR-5243.
118
ACCESSORIES & TOOLS
Accessories
Cable Mounting Brackets
BRKT-SS cable mounting brackets are versatile and may be used outdoors. The brackets are
constructed of stainless steel and include all hardware.
• Suitable for use on all types of cables
• For use with terminations or other applications where cable mounts are needed
• Includes a mounting bracket and rubber pad
Selection Information: dimensions in inches (millimeters)
Catalog
Number
BRKT-1-SS
BRKT-2-SS
BRKT-3-SS
BRKT-4-SS
Cable Range
O.D. Range
0.80–1.25 (20-32)
1.10–1.50 (28-38)
1.45–1.95 (37-50)
1.80–2.40 (46-61)
Ordering Information
1. Standard package: 1 bracket/box
2. Order brackets based on cable diameter, confirm size with use range.
3. Related test report: NCTR-99-065
Rubber
pad
2"
1/2" bolt
hole
Mounting
bracket
EHVT-BRKT
High Voltage Cable Mounting Brackets
EHVT-BRKT high voltage cable mounting brackets are made from a high density UV resistant
black polymer and are designed to support larger diameter cables. The brackets will be bolted to
appropriate supporting steel work or cross-arms, using the galvanized steel fixing hardware, including
two seven inch long bolts, with nuts and washers to suit. Supporting steelwork will need two holes
drilled with centers five and one half inches apart to accept the “nuts, bolts and washers”. Seven sizes
accommodate cable diameters from 1.75" thru 4.25".
Selection Information: dimensions in inches (millimeters)
Catalog Number
EHVT-BRKT-2.00IN
EHVT-BRKT-2.25IN
EHVT-BRKT-2.50IN
EHVT-BRKT-2.75IN
EHVT-BRKT-3.00IN
EHVT-BRKT-3.50IN
EHVT-BRKT-3.75IN
EHVT-BRKT-4.00IN
EHVT-BRKT-4.25IN
Min. Cable O.D.
1.75-2.00 (44-51)
2.00-2.25 (51-57
2.25-2.50 (57-63)
2.50 - 2.75 (63-70)
2.75 - 3.00 (70-76)
3.25-3.50 (83-89)
3.50-3.75 (89-95)
3.75-4.00 (95-102)
4.00-4.25 (102-108)
119
ACCESSORIES & TOOLS
BRKT-SS
ACCESSORIES & TOOLS
Accessories
EHVT-BP
High Voltage Cable Mounting Base Plate
The base plate is a galvanized steel plate intended for use with Tyco Electronics heat-shrink EHVT/
GHVT terminations together with EHVT-BRKT support brackets. The plate comes suitably drilled for
attaching to supporting steelwork or cross arms that have been drilled to accept steelwork for various
porcelain insulator type terminations. It is especially useful when retrofitting old porcelain termination
with heat-shrink terminations. It has suitable spaced slots to accommodate two EHVT-BRKTs.
Selection Information: dimensions in inches (millimeters)
Catalog Number
EHVT-BP
1 base plate per box
EAKT-1520
Mounting Kits
Tyco Electronics offers a mounting bracket and support insulators for poletop mounting of Tyco
Electronics high voltage terminations. The EAKT-1520 series mounting kits provide a galvanized steel
bracket, three insulators for mounting outdoor terminations, and installation instructions.
The bracket is dip galvanized to meet outdoor requirements (BS 729). The insulators are lightweight
and shatterproof. They combine a strong and flexible polymeric core with Tyco Electronics’ proven
high-voltage, nontracking material.
•U
sed with Tyco Electronics’ Raychem high-voltage outdoor termination kits (15–35 kV).
• Includes a galvanized steel T-bracket, three insulators for poletop mounting, and
installation instructions.
P
Top
A
L
B
Front
Selection Information: dimensions in inches (millimeters)
Catalog
Number
EAKT 1521
EAKT 1523
EAKT 1524
Voltage
Class
Insulator Dimensions
No. of
(kV)
P
L
A
B
Skirts
15
12.5 (310)
7.6 (195)
2.6 (65)
1.4 (35)
5
25
17.0 (430)
12.0 (305) 2.6 (65)
1.4 (35)
9
35
22.0 (560) 15.0 (380) 2.6 (65)
1.4 (35)
11
Ordering Information
1. Standard package: 1 kit/box.
2. Related test reports: UVR-8150
UVR-8166
120
Min.
Creepage
Length
15.4 (390)
26.0 (660)
43.3 (1100)
Mechanical
Capabilities (ft. lb)
Cantilever
Torque M12
184
37
184
37
516
37
ACCESSORIES & TOOLS
Accessories
MOD-S Skirts are used with Tyco Electronics high voltage termination kits for outdoor applications.
Selection Information: dimensions in inches (millimeters)
Catalog Number
MOD-S1-314-Skirts
MOD-S2-325-Skirts
MOD-S3-336-Skirts
MOD-S4-346-Skirts
MOD-S5-357-Skirts
Cable Insulation
Diameter
(Min.–Max.)
0.35–0.55 (9–14)
0.60–1.25 (15–32)
0.85–1.75 (22–44)
1.15–2.45 (29–62)
2.00–3.30 (50–84)
Standard
Package
(Skirts/Box)
6
6
6
6
6
Ordering Information
1. Tyco Electronics outdoor termination kits (-S) include appropriate number of skirts for the
particular voltage.
2. See the table below for the number of skirts needed at each voltage.
Voltage
5 - 8 kV
15 kV
25 kV
35 kV
HVT Number of Skirts
1
2
3
4
121
HVT-Z Number of Skirts
0
1
4
4
ACCESSORIES & TOOLS
MOD-S Skirts
ACCESSORIES & TOOLS
Accessories
Heat Guns
These hot-air heat guns are ideal for shrinking small low voltage products and identification marking
sleeves. Heat guns are not recommended for shrinking high voltage products or thick-wall low
voltage products.
FH-PS-2001
Primus-Sievert model with increased air flow allows faster shrinking. 120V, 1750 watt, 80°F – 1100°F,
Variable air flow: 21 cfm max., double insulated LED read out. This heat gun can be used for shrinking
thick-wall low voltage products.
HG-501A
115 Volts
(462047)
500°F – 750°F hot-air gun ideal for shrinking ShrinkMark or TMS marking products, and thin-wall
tubing. Includes stand. Reflector must be ordered separately.
HG-751A-C
120 Volts
(926935)
750°F – 1000°F hot-air gun for shrinking low voltage and marking products. Includes stand. Reflector
must be ordered separately.
Heat Gun Accessories
Catalog Number
TG-12 Reflector
TG-13 Reflector
TG-23 Reflector
TG-24 Reflector
Description
Use on tubing
Use on tubing
Use on tubing
Use on tubing
up to 3/4 inch in diameter.
up to 2 inches in diameter.
and cable breakouts up to 1 3/4 inches in diameter.
and cable breakouts up to 3 1/4 inches in diameter.
Ordering Information
Standard package: 1 each/box.
Glow Gun
•
•
•
•
Portable and convenient with a powerful temperature rating
Hand-held refillable heat gun with standard butane
Automatic Piezo Electronics Ignition System
Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves
Catalog Number
CPGI-GLOW-GUN
Description
Flameless Heat Gun
Std. Pack
6
Glow Torch
•
•
•
•
•
Lightweight, portable, and ergonomic design
Provides a wide-flame torch output for instant controlled heating
Automatic Piezo Electronics Ignition System
Attaches directly to 1 lb or 2 lb disposable propane bottles
Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves
Catalog Number
CPGI-GLOW-TORCH
Description
Wide-Flame Torch
Std. Pack
10
C
US Listed
Heat Gun 16C6
122
ACCESSORIES & TOOLS
Accessories
These clean-burning, efficient, heat-shrinking torches are recommended for shrinking high voltage
products through low voltage products
Selection information
Primus-Sievert Siever-Matic Torch Materials
FH-3366-97-PS-HANDLE
• Siever-Matic S auto ignite, auto shut-off torch handle
• Ergonomic design ensures comfortable operation
• Adjustable output
• Piezo ignition
FH-AD-3061-13-PS-REGULATOR
• Works with torch handle FH-3366-97-PS-HANDLE above
• Adjustable from 14-57psi
• Fitting POL, UNF 9/16” LH
• Requires torch hose AD-1432 or AD-1434
FH-AD-3347-91-PS-BURN-1
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for low voltage and general purpose products
• Tip diameter 1.0 inch 20,000BTU/hour
FH-AD-3341-91-PS-BURN1.5
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for low voltage products and high voltage terminations
and splices
• Tip diameter 1.5 inch 40,000BTU/hour
FH-AD-3348-91-PS-BURN-2
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for Raysulate products
• Tip diameter 2.0 inch 90,000BTU/hour
Bullfinch Torch Materials
FH-2629-TORCH ASSY
• Built-in ingnitor recommended for all products
• General purpose, heavy-duty propane torch with comfortable grip
• Provides a clean burning flame for shrinking high voltage products or thick-wall
low voltage products.
• Output: Approximately 30,000 BTU/Hour
FH-2629-ELECTRODE
• Replacement ignitor for FH-2629 torch
123
ACCESSORIES & TOOLS
Torches
ACCESSORIES & TOOLS
Accessories
Torch Accessories
AD-1358-LPG-REGW/GAGE
• Propane tank regulator with gauge (0–30 psi)
• Can also be used with Primus-Sievert or BullFinch products
AD-1432-ACD10FT-LPG-HOSE
10-foot LPG hose
AD-1434-ACD30FT-LPG-HOSE
30-foot LPG hose
AD-1460-ACD-HEAT-SHLDGPA
• 12 x 40 pad woven of heat-resistant fabric with corner grommets
• Protects adjacent components from torch heat during installation of heat-shrinkable
products in confined areas
AD-1563-ADAPTER
• Valve to standard hose
• For use with FH-2618A-1 propane torch if disposable cylinders are not used
AD-3015-04
• Adapts Siever-Matic S FH-2649-PS-KIT or FH2629 for use with disposable 14.1 oz
propane cylinders
• Includes 4-foot hose and regulator preset at 28 psi
Torch Kits
FH-2618A-1
• Light, portable propane torch for installing low voltage products and smaller,
conductor-sized, high-voltage (up to 15 kV) accessories
• Includes hose, handle assembly, and regulator for disposable propane cylinder
• Operates from disposable 14.1 oz. propane cylinders
• Output: Approximately 20,000 BTU/hour
• Handle and torch head not available separately
• Regulator and hose assembly is product AD-3015-04
FH-2629-Kit
• Includes (AD-1432) 10 foot hose, (AD-1358) adjustable regulator, and
(FH-2629-TORCH-ASSY) torch handle and tip
FH-2640-PS-KIT
• Primus-Sievert torch kit for use with disposable propane bottles
• Includes (FH-3366-97-PS-HANDLE, FH-AD-3341-91-PS-BURN1.5, & AD-3015-04)
FH-2649-PS-KIT
• Seiver-Matic S auto ignite, auto shut-off torch system
• Recommended especially for Raysulate products and can be used with all products
• Includes ergonomic handle, 30 foot hose, adjustable regulator, and large burner
(3348-91); all in a canvas carrying bag
• Output: Approximately 90,000 BTU/hour
• Smaller burner and adapter for disposable bottles available. - includes
FH-3366-97-PS-HANDLE , FH-AD-3348-91-PS-BURN-2, FH-AD-3061-13-PS-REGULAT,
AD-1434-ACD30FT-LPG-HOSE, and a carrying bag
124
ACCESSORIES & TOOLS
Tools
Impact Tool
• Non-slip rubber grips on handle
• Blade storage in rear of tool
• Tool with 110 blade: 158608-1
• Replacement 110 Blade: 1583609-1
1583608-2
Premium Impact Tool
• Light system, pick, hook and spudger
• Non-slip rubber grips on handle
• Blade storage in rear of tool
• Adjustable Hi/Lo impact setting
• Accepts all Twist and Lock blades
• Tool with 110 Blade: 1583694-1
1583694-2
Non-Impact Tool
• Rubber palm grip
• Blade storage area in side of tool
• Accepts all Twist and Lock blades
• Replacement 110 Blade: 1583609-1
• Tool with 110 Blade: 1583694-1
1583236-2
Wire Strippers
Coax Stripper
• 3 blades designed to strip RG-6, 58, 59 cable in one step
• Replaceable blade cartridges
1490490-1
Cyclops Cable Stripper
• Outer sheath stripper
• Automatically adjusts to different cable thicknesses
• Works on cable diameters up to 11mm
1375317-1
Automatic Wire Stripper
• Strips PVC, THHN, and THHW
• Adjustable wire stop
• Built-in cutter
734185-1
125
ACCESSORIES & TOOLS
Impact Tools
ACCESSORIES & TOOLS
Tools
Wire Cutters
350 MCM Cutter
• Steel handles
• Not for steel or ACSR cable
605744-1
500 MCM Cutter
• 21" overall length
• Fiberglass handles
• Not for steel or ACSR cable
605742-1
All-Purpose Tools
Cable Tie Gun
• For cable ties 3.3 - 4.8mm
• Thickness up to 1.6mm
• Automatic cut-off
• Adjustable tension setting
734587-1
Raceway Cutting Tool
• Cuts surface mount raceway to length
• Cuts PVC tubing up to 1.25" in diameter
1375479-1
SUPER CHAMP
• Economy Crimper
• Great for bolt cutting, wire stripping
• Convenient for tool boxes and repair kits
696201-1
Tel-Splice Pliers
• Works with all Tel-Splice part numbers
• Rounded nose won’t snag on wires
• Wire cutter built into side
• Yellow handles
• Spring loaded handles
790162-1
Ratcheted Crimp Tool
• Tool with die: RBY Terminals
Coax Terminals
• Interchangeable with Ideal dies
• Ratchet release lever
• Easy clean plastic handles
126
1490496-2
1490496-3
APPLICATIONS AND TECHNICAL
SPECIFICATIONS
Technical Data
Applications by Cable Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Low Voltage Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
127
APPLICATIONS AND TECHNICAL SPECIFICATIONS
128
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Application by Cable Type
Application(s)*
Product(s)
•
•
•
•
Sealed in-line splices
Terminal lug seals
Insulation
Jacket repair
•
•
•
•
•
Sealed in-line splices
Insulation
Jacket repair
Terminal lug seals
UF underground feeder cable splice
WCSM
• Submersible secondary
BUS connectors
Heat-Shrink
(HS)
Cold-Applied
(CA)
(HS)
FCSM
(HS)
MWTM
(HS)
RNF-100
(HS)
Gelwrap closure sleeve
GILS closure
(CA)
RVS
(CA)
GelWrap UF closure sleeve
GelPort connector
(CA)
(CA)
MCK
(HS)
GelCap splice cover
(CA)
GelCap SL splice cover (CA)
RVC
CRSM
(HS)
MBSM
(HS)
GelWrap splice cover
(CA)
GWRS
(CA)
CRSM-CT
(HS)
GHFC MW
GHFC
(CA)
GTAP
(CA)
• Sealed motor connections
• 2- or 3-wire stub splices
• Insulation and jacket repair
• General wraparound sealing
• Wraparound, sealed cable
• Tap splices
• End seals for storage and pulling
• Sealing of live ends (up to 1000V)
ESC
(HS)
RVC
(CA)
• Wire and cable marking
• Labels
• Hardware and Software
Identification Solutions
• Installation of heat-shrink products
Propane torches
Heat guns
• Sealing of uncoated tubing
Sealing mastics
• Duct sealing
RDSS
• Airport lighting kit
ALK
(HS)
• Cable breakout boots
• Network protector sealing
CBR
CBR-NPB
(HS)
(HS)
• Cabinet feed through seals
CFTS
(HS)
• Cable prep kit
P-63
129
(CA)
APPLICATIONS AND TECHNICAL SPECIFICATIONS
1/C Power Cable (Up to 1000V)
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Application by Cable Type
1/C Nonshielded Power Cable (5 kV)
Heat-Shrink
Cold-Applied
Application(s)*
Product(s)
(HS)
(CA)
• Indoor terminations (in enclosures)
• Outdoor (weather-exposed) terminations
HVT-50
(HS)
• In-line splices
HVS-500
(HS)
• Sealed motor connections
• 2 wire pigtail splices
MCK-5
(HS)
GelCap 8motor connection
(CA)
1/C Shielded Power Cable (5-69 kV)
Copper Tape Cable
Wire Shield Cable
UniShield Cable
LC Shield (15–35 kV)
Heat-Shrink Cold-Applied
Application(s)*
• Indoor heat-shrinkable terminations for
copper tape, wire shield, and UniShield
cable (in enclosures)
• Indoor heat-shrink terminations with
built in stress control
Product(s)
(HS)
HVT-80-G (5/8 kV)
HVT-150-G (15 kV)
HVT-250-G (25 kV)
HVT-350-G (35 kV)
EHVT-460-G (46 kV)
EHVT-690-G (69 kV)
GHVT-690-G (69 kV)
HVT-Z-80-G/SG (5/8 kV)
HVT-Z-150-G (15 kV)
HVT-Z-250/350-G (35 kV)
(HS)
(HS)
(HS)
(HS)
(HS)
(HS)
(HS)
(HS)
(HS)
(HS)
• Indoor cold-applied terminations
(5–15 kV) for copper tape, wire shield
and UniShield cable (in enclosures)
TFT-150R-G (5/8 kV)
TFT-E-G (5-15 kV)
• Indoor heat-shrinkable terminations
LC-shield cable (in enclosures)
(15–35 kV)
HVT-150-LC (15 kV)
HVT-250-LC (25 kV)
HVT-350-LC (35 kV)
130
(CA)
(CA)
(CA)
(HS)
(HS)
(HS)
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Application by Cable Type
1/C Shielded Power Cable (5-69 kV)
LC Shield (15–35 kV)
Heat-Shrink Cold-Applied
Application(s)*
Product(s)
(HS)
•O
utdoor heat-shrinkable terminations
for copper tape, wire shield, and
UniShield cable (weather-exposed)
•O
utdoor heat-shrink terminations with
built-in stress control, for copper tape,
wire shield, and UniShield cable
(weather exposed)
•O
utdoor heat-shrinkable terminations
for LC-shield cable (weather exposed)
15–35 kV
• Outdoor cold-applied terminations, for
copper tape, wire shield, and UniShield
cable (weather exposed) (15–35 kV)
(CA)
HVT-80-G/SG (5/8 kV)
(HS)
HVT-150-SG (15 kV)
(HS)
HVT-250-SG (25 kV)
(HS)
HVT-350-SG (35 kV)
(HS)
HVT-Z-80-SG (5/8 kV)
(HS)
HVT-Z-150-SG (15 kV)
(HS)
HVT-Z-250/350-SG (25 kV) (HS)
EHVT-460-SG (46 kV)
(HS)
EHVT-690-SG (69 kV)
(HS)
GHVT-690-SG (69 kV)
(HS)
GHVT-690-SSG
(HS)
HVT-150-SLC (15 kV)
(HS)
HVT-250-SLC (25 kV)
(HS)
HVT-350-SLC (35 kV)
(HS)
TFT-150R-SG (15 kV)
(CA)
TFT-250R-SG (25 kV)
(CA)
TFT-350R-SG (35 kV)
(CA)
TFT-150E-SG (15 kV)
(CA)
TFT-250E-SG (15 kV)
(CA)
TFT-350E-SG (15 kV)
(CA)
TFT-150E-SLC (15 kV)
(CA)
TFT-250E-SLC (15 kV)
(CA)
TFT-350E-SLC (15 kV)
(CA)
• In-line splices for copper tape, wire shield,
Unishield, flat strap and LC shielded cable
(15-35kV)
HVS-820S (5/8 kV)
(HS)
HVS-C-1520S (15 kV)
(HS)
HVS-1520S (15 kV)
(HS)
HVS-1550S (15 kV)
(HS)
HVS-2520S (25 kV)
(HS)
HVS-3520S (35 kV)
(HS)
EHVS-6920 (49/69 kV)
(HS)
HVS-1530-LC (15 kV)
(HS)
HVS-2530-LC (25 kV)
(HS)
HVS-3530-LC (35 kV)
(HS)
CSJA-152X (15kV)
(CA)
CSJA-282X (25/28kV)
(CA)
CSJA-352X (35kV)
(CA)
• Wye splice
• H-tap splice
HVSY-1520S (15 kV only)
HVSH-Mod (15 kV only)
(HS)
(HS)
• Sealing of live ends
HVES-1520D (15 kV)
HVES-2520D (25 kV)
(HS)
(HS)
• Sealed motor connections
• 2 wire pigtail splices
MCK-5 (5/8 kV)
(HS)
GelCap 8 motor connection
(CA)
• In-line splices for copper tape,
wire shield, and UniShield cable
• In-line splices for LC shield cable
(15–35 kV)
131
APPLICATIONS AND TECHNICAL SPECIFICATIONS
UniShield Cable
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Application by Cable Type
1/C Unjacketed & Jacketed URD Power Cable (15-35 kV)
Jacketed Concentric
Neutral Cable
Unjacketed Concentric Neutral Cable
Application(s)*
Product(s)
Heat-Shrink Cold-Applied
(HS)
(CA)
• Indoor heat-shrinkable unjacketed
or jacketed terminations
(in enclosures)
• Indoor cold-applied terminations
(15-35 kV)
HVT-150-J (15 kV)
(HS)
HVT-250-J (25 kV)
(HS)
•O
utdoor heat-shrinkable unjacketed
or jacketed terminations
(weather-exposed)
HVT-150-SJ (15 kV)
HVT-250-SJ (25 kV)
(HS)
(HS)
• Outdoor cold-applied terminations
(15-35 kV)
HVT-350-SJ (35 kV)
(HS)
• Unjacketed in-line splices
• Jacketed in-line splices
HVT-350-J (35 kV)
(HS)
TFT-150-E (15kV)
(CA)
TFT-250-E (25kV)
(CA)
TFT-350-E (35kV)
(CA)
TFT-150-E (15 kV)
(CA)
TFT-250-E (25 kV)
(CA)
TFT-350-E (35 kV)
(CA)
HVS-1510S (15 kV)
(HS)
HVS-2510E (25 kV)
(HS)
HVS-3510S (35 kV)
(HS)
HVS-1510S-J (15 kV)
(HS)
HVS-2510E-J (25 kV)
(HS)
HVS-3510S-J (35 kV)
(HS)
CSJG-151X (15kV)
(CA)
CSJG-281X (25/28kV) (CA)
CSJG-351X (35kV)
(CA)
• Unjacketed repair splices
• Jacketed repair splices
• Sealing of live ends
HVS-1510E-R (15 kV)
(HS)
HVS-2510E-R (25 kV)
(HS)
HVS-3510S-R (35 kV)
(HS)
HVS-3510S-R (35 kV)
(HS)
HVS-3510S-RJ (35 kV)
HVS-1510E-RJ (15 kV)
HVS-2510E-RJ (25 kV)
(HS)
(HS)
(HS)
HVES-1520D (15 kV)
(HS)
HVES-2520D (25 kV)
(HS)
ESA
(HS)
RVS-SK
• Jacket/elbow sealing
GelWrap ES Splice Closure
JGK-MS (15-35 kV)
• Jacketed cable grounding kits
132
(CA)
(HS)
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Application by Cable Type
Paper-Insulated, Lead-Covered (PILC) Cable/
Varnished Cambric-Insulated, Lead-Covered (VCLC) Cable
Application(s)*
Product(s)
Heat-Shrink
(HS)
• 1/C PILC indoor/outdoor
terminations
HVT-1590-G/SG (15 kV)
(HS)
• 1/C PILC-to-PILC splices
• 1/C PILC-to-poly transition splices
HVS-1580D (15 kV
HVS-2580E (25 kV)
HVS-3580D (35 kV)
(HS)
(HS)
(HS)
• 1 /C PILC-to-poly transition
“reducer” splices
HVSR-1580 (15 kV)
HVSR-2580E (25 kV)
(HS)
(HS)
•W
ye splices (PILC-to-PILC splices or
PILC-to-poly transition splices)
• H-tap splices
• Sealing of live ends
• 1/C PILC elbow adapter
• Lead repair kit for PILC cables
133
HVSY-1580D (15 kV only)
(HS)
HVSH-1580 MOD (15 kV)
(HS)
HVES-1520D (15 kV)
HVES-2520D (25 kV)
(HS)
(HS)
HVE-1590 (15 kV)
Adapter for 1/C PILC elbows
(HS)
HVS-LR
(HS)
Cold-Applied
(CA)
APPLICATIONS AND TECHNICAL SPECIFICATIONS
1/C PILC/VCLC Power Cable (15-35 kV)
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Application by Cable Type
3/C PILC/VCLC Power Cable (15-35 kV)
Paper-Insulated, Lead-Covered (PILC) Cable/
Varnished Cambric-Insulated Lead-Covered (VCLC) Cable
Application(s)*
Heat-Shrink
(HS)
Product(s)
•3
/C PILC indoor/outdoor
terminations
HVT-3-1590-G/SG (15 kV)
• 3/C PILC to 3/C PILC splices
HVS-3-1590S (shorty–15 kV)
HVS-3-1590 (15 kV)
HVS-3-2590 (25 kV)
(HS)
(HS)
(HS)
•3
/C PILC to three 1/C poly
trifurcating transition splices
HVS-T-1580S (15 kV)
HVS-T-2580D (25 kV)
HVS-T-3580S (25 kV)
HVS-3-1580S (15 kV)
HVSA-3-1580S (15 kV)
(HS)
(HS)
(HS)
(HS)
(HS)
•3
/C PILC to three 1/C poly
trifurcating transition “reducer”
splices
HVSR-T-1580 (15 kV)
HVSR-T-2580E (25 kV)
(HS)
(HS)
•3
/C PILC to three 1/C PILC
trifurcating splices
HVS-T-1590S (15 kV)
(HS)
• Sealing of live ends
HVES-3-1590 (15 kV)
HVES-3-2590 (25 kV)
(HS)
(HS)
• Lead repair kit
HVS-LR
(HS)
• 3/C PILC to 3/C poly
• 3/C PILC to 3/C poly armor
(HS)
134
Cold-Applied
(CA)
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Low-Voltage Tubing And Wraparound Sleeves
Heat-Shrink Products
Raychem invented heat-shrinkable products in 1959 and the Raychem brand contiunes to be the
world leader in heat-shrink technology and design. With Tyco Electronics, our heat-shrink products
continue to be upgraded and improved to provide the best performance and value possible.
Rugged Mechanical Protection—Every Time
The tough, abrasion-resistant, cross-linked polyolefin construction of Tyco Electronics general-purpose
products provides mechanical protection equal to the cable jacket. In addition, the one-piece solid
protective layer cannot unravel or slip off.
Watertight Seals—Every Time
Most heat-shrinkable products are coated with a high-performance adhesive that melts and flows
when heated, forming a durable bond that seals out water and dirt.
General purpose sealants are also available for use with uncoated tubings and other moisturesealing applications.
Superior Electrical Insulation—Every Time
Heat-shrinkable products not only conform tightly to the connection, but they are also pre-engineered
to shrink consistently to the required insulation thickness.
Cold-Applied Products
Cold-applied products offer superior sealing and electrical insulation. Our revolutionary PowerGel
sealant provides the best and quickest cold-applied seal. By combining the properties of solids and
liquids, PowerGel sealant conforms to intricate shapes to completely seal out water and contaminants.
135
APPLICATIONS AND TECHNICAL SPECIFICATIONS
General Purpose Cable Accessories (1000 V)
Tyco Electronics offers a complete line of Raychem brand general purpose heat-shrinkable
and cold-applied power cable accessories that consistently provide outstanding mechanical
protection, complete moisture sealing, and excellent electrical insulation for a broad range of
low voltage applications.
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Low-Voltage Tubing And Wraparound Sleeves
Material Properties
FCSM
WCSM
Heavy Wall,
MWTM
RNF-100
CRSM
Physical
Test Method
Heavy Wall
Flame-Retardant
Medium Wall
Thin Wall
Wrap-Around
Tensile strength
ASTM D 412
1750 psi min.
1750 psi min.
2000 psi min.
1500 psi min.
2450 psi min.
Ultimate elongation
ASTM D 412
350% min.
350% min.
350% min.
200% min.
350% min.
Accelerated aging
(168 hrs at 150°±2°C)
ASTM D 2671
Tensile strength
ASTM D 412
1750 psi min.
1600 psi min.
2000 psi min.
2000 psi min.
Ultimate elongation
ASTM D 412
350% min.
200% min.
300% min.
300% min.
Low-temperature flexibility ASTM D 2671
No cracking
No cracking
No cracking
No cracking
No cracking
(4 hrs. at temp. indicated)
(–55°C)
(–40°C)
(–40°C)
(–55°C)
(–40°C)
Flammability
ASTM D 2671
Self-extinguishing
(60 sec max.)
Electrical
Dielectric strength
ASTM D 149
Volume resistivity
ASTM D 257
430 V/mil min.
(at 0.04 inch)
1 x 1012
ohm-cm min.
330 V/mil min.
(at 0.10 inch)
1 x 1013
ohm-cm min.
500 V/mil min.
500 V/mil min. 500 V/mil min.
(at 0.04 inch)
(at 0.04 inch)
1 x 1012
1 x 1014
1 x 1012
ohm-cm min.
ohm-cm min.
ohm-cm min.
Chemical
Resistance to liquids
ASTM D 543
X
X
X
Tensile strength
ASTM D 412
1450 psi min.
1600 psi min.
2000 psi min.
1000 psi min.
Ultimate elongation
ASTM D 412
300% min.
300% min.
300% min.
Corrosive effect
ASTM D 2671
No corrosion
No corrosion
(16 hours at 150°±2°C)
at 175°C
Fungus resistance
ASTM G 21
Pass rating 1
Pass rating 1
Pass rating 1
Pass rating 1
Technical Specifications
ANSI C119.1-1986
X
X
UL 486D-1986
X
UL Standard 224
X
CSA 22.2
X
X
Western Underground
X
Guide 2.5
MIL-I-23053/15,
X
CIass 1 & 2
Flame-retardant per
X
IEEE 383, ICEA-S-19-81
Note: Blank space indicates that property was not measured during product qualification.
136
X
2000 psi min.
300% min.
Pass rating 1
X
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Low-Voltage Tubing And Wraparound Sleeves
Self-extinguishing
(120 sec. max.)
Electrical
Dielectric strength (at .075 inch)
ASTM D 149
Volume resistivity
ASTM D 257
Chemical
Resistance to liquids, transformer oil
to VDE 0370 (168 hours at 23°±2°C)
Tensile strength
Ultimate elongation
Corrosive effect(16 hours at 175°±2°C)
Resistance to fungi
ASTM D 543
ASTM D 412
ASTM D 412
ASTM D 2671
ASTM G 21
MCK
1450 psi min.
300% min.
ESC
1750 psi min.
200% min.
CBR
1500 psi min.
300% min.
1000 psi min.
(175°±2°C)
200% min.
(175°±2°C)
No cracking
1750 psi min.
(150°±2°C)
200% min.
(150°±2°C)
No cracking
1250 psi min.
(150°±2°C)
100% min.
(150°±2°C)
No cracking
250 V/mil min.
12
1 x 10
ohm-cm min.
200 V/mil min.
1 x 1012
ohm-cm min.
250 V/mil min.
12
1 x 10
ohm-cm min.
1150 psi min.
240% min.
No corrosion
Pass rating 1
1750 psi min.
200% min.
1250 psi min.
240% min.
Pass rating 1
Pass rating 1
X
X
X
Technical Specifications
ANSI C119.1-1986
Flame-retardant per IEEE 383,
ICEA-S-19-81
Note: Blank space indicates that property was not measured during product qualification.
137
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Material Properties
Physical
Test Method
Tensile strength
ASTM D 412
Ultimate elongation
ASTM D 412
Accelerated aging
ASTM D 2671
(168 hours at temperature indicated)
Tensile strength
ASTM D 412
Ultimate elongation
ASTM D 412
Low-temperature flexibility
ASTM D 2671
(4 hours at –40°±3°C)
Flammability
ASTM D 635
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Low-Voltage Tubing And Wraparound Sleeves
Material Properties
Physical
Test Method
S1052
S1085
S1171
Softening point
ASTM E 28
70°C min.
140°C min.
Adhesive peel strength:
Polyethylene
1 lb/in min.
5.5 lb/in min.
Steel
2 lb/in min.
Aluminum
4.4 lb/in min.
Copper
4.4 lb/in min.
Low-temperature
ASTM D 2671
No cracking
No cracking
flexibility (4 hours at
(–40°C±3°C)
(–30°C±2°C)
temperature indicated)
Electrical
Dielectric strength min.
ASTM D 149
300 V/mil min.
200 V/mil min.
(0.04 inch)
12
1 x 1012
Volume resistivity
ASTM D 257
1 x 10
ohm-cm min.
ohm-cm min.
Tracking and
ASTM D 2303
No tracking
erosion resistance or erosion to
top surface or
flame failure after:
1 hr at 2.00 kV
1 hr at 2.25 kV
1 hr at 2.50 kV
Chemical
Corrosive effect
(16 hours at 121°±2°C)
Fungus resistance
ASTM D 2671
ASTM G 21
No corrosion
S1174
5 lb/in min.
5 lb/in min.
6 lb/in min.
No cracking
(–40°C±3°C)
No cracking
(–40°C±3°C)
200 V/mil min.
300 V/mil min.
1 x 1012
ohm-cm min.
1 x 1012
ohm-cm min.
No corrosion
No corrosion
Pass rating 1
S1251
140°C min.
300 V/mil
1 x 1012
ohm-cm min.
Pass rating 1
Note: Blank space indicates that property was not measured during product specification.
PowerGel Testing
Test Methods
Dielectric strength
(4 mm/016 inch wall
thickness)
Volume Resistivity
Resistance to Liquids
ASTM D543 modified:
Chemicals:
1 N na2SO4
10.0 cm x 1.0 cm x 0.4 cm,
test bar supported on wire
0,1 N NaOH; 0, 1 N NaCl;
mesh, 24 hours immersion,
0, 1 NH2SO4; Distilled
IPA rinse after immersion,
water; Ethylene Glycol
24 hr. drying
Corrosive Effect
ASTM D2671
Resistance to Fungi
ISO 846
4.5 cm diameter x
0.4 cm thickness petridish
UV Resistance
ISO 4892/3
10.0 cm x 1.0 cm x
0.4 cm test bar,
UVB 313; 250 cycles
(2000 hrs); 4 hours UV
at 60°C then 4 hours at
50°C with condensation
138
S.I. Units Imperial Units
40 kV/cm min.
100 V/mil min.
1 x 1012 Ohm cm min.
No visible cracking,
max. 2% weight
change, 80% retention
of elongation and
tensile strength
1 x 1012 Ohm cm min.
No visible cracking,
max. 2% weight
change, 80% retention
of elongation and
tensile strength
No corrosion
Pass rating1 or less
No corrosion
Pass rating 1 or less
80% tensile strength
retention, no visible
cracking
80% tensile strength
retention, no visible
cracking
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Splices
Positive Moisture Sealing and High Abrasion-Resistance
Internal moisture seals protect the cable from water that may enter the cable through a damaged jacket
outside of the splice area. In addition, the adhesive-lined rejacketing sleeve provides a moisture-resistant
seal that is field-tested and superior to interference fits. Underwater cyclic aging tests per ANSI
C119.1-1986 and IEEE 404 specifications confirm this. In addition, the outer jacket is superior to tape in
abrasion resistance and cannot unravel or fray.
A sealant-coated, outer jacket
on high-voltage splices provide
a moisture resistant seal for
direct buried.
Fast, Consistent Installations
Simple heat-shrinking techniques reduce installation time and training. Pre-engineered kits help to
ensure consistent performance while minimizing potential installation errors.
Unique Repair Splices
Specially designed to speed URD cable repair, Tyco Electronics’ Raychem brand URD repair splices
reduce cable preparation and required excavation space, thus minimizing total repair costs. With our
superior heat-shrink adhesive system, our splices reliably seal fault-deformed cables. In addition, one
splice repair kit may replace two conventional splices for most repairs.
Polymeric wye and
H-tap splices produce
dependable water tight
seals between the
main and tap cable(s)
with no taping.
Heat-shrink, high-voltage splice
kits install quickly
and uniformly.
139
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Superior Long-Term Performance
Even in the harshest environments, Tyco Electronics’ Raychem brand cable splices are ideal for the
following direct-burial and manhole applications: copper tape, wire shield, UniShield, LC-shield, PILC,
and jacketed/unjacketed URD cables. The splices not only match the requirements of cable test
specifications but also meet or exceed the requirements of IEEE-404. Throughout the world,
Tyco Electronics’ splices are meeting the needs of industrial, utility, and mining customers with
outstanding performance and reliability.
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Splices
All cable splices must rebuild these critical cable functions:
• Electrical stress control
• Insulation and semiconductive layer
• Shielding and grounding
• Environmental and mechanical protection
The typical Tyco Electronics Raychem brand splice—based on heat-shrink technology, specialized
materials, and pre-engineered designs—delivers reliable performance.
A close look at one of our polymeric cable splices shows how each component draws on
Tyco Electronics’ technical excellence and field experience to rebuild every function of the cable.
Grounding and Shielding*
•G
round braid provides continuity across
the splice.
• Ground clamp provides secure
grounding without soldering.
• Shielding mesh surrounds the splice for
personnel protection.
*Grounding components not included with
URD cable splices.
Electrical Stress Control
Heat-Shrinkable Stress Control Tubing
Stress relief material
Minimizes stress around the connector and
at the shield cutback.
•R
educes electrical stress to safe operating
levels.
• Delivers long-term, stable electrical
performance.
Insulation and
Semiconductive Layer
Heat-Shrinkable Adhesive-Lined
Wraparound Jacket
Moisture Sealing and
Mechanical Protection
Heat-shrinkable dual-layer
insulation/conductive tube
Delivers consistent insulation thickness
without field measurements, in a factoryengineered system.
• Outer conductive layer reconstructs the
cable’s insulation shield.
• Inner insulating wall provides insulation
thickness to meet or exceed that of
the cable.
• Both layers are factory-bonded to help
ensure a void-free interface between the
insulation and shield.
•H
eat-activated adhesive promotes a
positive moisture seal between the cable
and splice.
• Tough, crosslinked polyolefin materials
provide impact and abrasion-resistance.
Moisture sealant
Internal moisture seal inhibits
migration of moisture even on
cables with jacket damage.
140
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Splices
Long-Term Reliability
Both the component materials and the complete splices have undergone rigorous, long-term test
programs, including pressurized load-cycling to maximum cable system overload temperatures.
Elimination of Lead Sleeve Failures
Moisture is the worst enemy of PILC cable systems. A major source of leakage problems is cracking
of lead sleeves and wipes due to cable flexing or corrosion. Tyco Electronics’ design replaces these
components with heavy-duty, heat-shrinkable jacketing and adhesive seals, so moisture problems
are minimized.
Field-Tested Performance
Since Tyco Electronics “converts” the PILC cable to a “polymeric equivalent,” all Tyco Electronics designs
can then use the effective components found in our plastic cable splices. For more than a decade, these
products have compiled an excellent service history in more than a million installations worldwide.
Easy, Consistent Installations
By “converting” the PILC cable to a “polymeric equivalent,” these Tyco Electronics Raychem brand kits
eliminate compound-filling and difficult lead-wiping. Also, heat-shrinking means no time-consuming
insulation, stepping or penciling, hand taping, and stress cone building.
Reduced Installation and Training Time
You get on and off the job site quicker. There’s no lead-wiping, no compound pouring, and no waiting
for “cooldowns” and “top-ups.” Time and cost are drastically reduced, with users reporting installation
cost savings of up to 75 percent.
141
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Positive, Consistent Oil Stop
Unlike other oil stops, Tyco Electronics’ unique system combines heat-shrinkable, high temperature oil
barrier tubing and oil blocking stress relief material (SRM) to avoid splice failures due to oil leakage.
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Splices
To produce a simple, field-tested oil stop system, Tyco Electronics’ Raychem brand splices utilize hightemperature oil barrier tubing and oil-blocking stress relief material.
Easy to Install Wye Splices
PILC wye splices produce water-tight seals between the main and tap cable with no tedious, complex
taping. The simple construction does not require lead wiping, so installation is fast and easy. These
splices are versatile, accommodating both PILC-to-PILC and PILC-to-polymeric constructions.
Breakout Seal
Heat-activated sealants combine with heat-shrinkable components to produce a field-tested moisture
resistant system for the critical branch breakout area.
Intercable Insulation
A soft (pliant) preformed profile conforms tightly to the cable surfaces upon shrinking. This provides
insulation in the area between the main and branch (or tap) cable.
Positive Oil Stop Systems for 3/C Cables
Tyco Electronics provides a highly effective and easily installed oil stop system, using standard
heat-shrinkable components:
• Adhesive-lined, conductive breakout
• Converts the 3/C cable into three 1/C cables
• Provides an oil- and pressure-resistant seal
• Grounds the conductive tubing to the lead sheath
Oil Blocking Stress Relief Material
• During shrinking, the material softens and conforms around the individual conductors forming an
oil-resistant seal
• Provides electrical stress relief between the insulated conductors on belted cable.
• Conductive tubing
• Reshields the individual insulated conductors
Oil Barrier Tubing
• Locks the oil in the PILC cables, converting each conductor to a polymeric equivalent
Elastomeric Technology
The elastomeric splice component is supplied in an expanded form. In this form, the heat-shrinkable
outer wall holds the insulating layer at a wide diameter. Application of heat causes the outer wall to
shrink, allowing the insulating layer to contract at the same time and closely fit the splice. The rubberlike characteristics of the material enable the splice to follow the thermally induced dimensional
changes of the cable insulation.
Features and Benefits:
Elastomeric Technology
The elastic memory of the
material helps to ensure that
the correct insulation-wall
thickness is obtained for the
defined application range of
the component.
142
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Splices
Cable Splice with Stress Control System
Tyco Electronics’ stress control system controls the distribution of the electrical field in the splice. The
equipotential lines are distributed uniformly, reducing the stresses within the splice to levels required
for longer service life. This is achieved by the unique resistive and capacitive properties of the heatshrinkable tubing and stress relief material (SRM).
The stress control materials reduce stress through their electrical properties rather than the geometry of
the splice or correct positioning of a Faraday cage. Stress cone buildup is diminished, resulting in a slim,
compact splice and significantly decreasing splice installation time.
143
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Cable Splice without Stress Control
The figure below shows a computer-simulated plot of electrical stress in a splice without stress control.
Areas of high stress exist near the edge of the semi-con and connector as shown by the concentrations
of equipotential lines. These high stresses must be lowered to prevent premature insulation damage and
splice failures.
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Splices
Test and Performance Data for Polymeric and URD Splices
To help provide long-term reliability and durability, Tyco Electronics’ Raychem brand splices have been
subjected to extensive testing in both the laboratory and actual field environments. Kits are factorydesigned and tested to meet cable system requirements as summarized in the table below. Test levels
are drawn from relevant sections of existing industry standards, including the following:
• IEEE 404-2006
• IEEE 593-1990
• ANSI C119.1-1986
• ANSI/IEEE 386-1985
• AEIC CS5-1987
• AEIC CS6-1987
HVS-8XX
Test Description
(5–8 kV)
Partial discharge (min. kV)
7
for 3 pC or less
AC withstand, 1 min (kV)
23
AC withstand, 5 min (kV)
21
AC withstand, 5 hr (kV)
16
DC withstand, 15 min (kV)
45
Impulse withstand 1.2 x 50 µs (crest kV) 95
Water sealing properties**
Pass
HVS-15XX HVS-25XX* HVS-35XX EHVS-69XX
(15 kV)
(25 kV)
(35 kV)
(46/69 kV)
13
22
30
60
35
39
31
75
110
Pass
52
65
50
105
150
Pass
69
90
71
140
200
Pass
120 (15 min)
N/A
100 (6 hr)
240
350
*Also meets requirements of 25/28 kV systems.
**Refer to EDR-5101, “A Survey of the Water Sealing Properties of Raychem brand Heat-Shrinkable Splices” (9/7/83) for
testing details. IEEE 404-2006 requires testing without jacket installed for load cycling under water. All Tyco Electronics
heat-shrink splices pass this new requirement.
Recommended Guide Specification for Polymeric and URD Splices (5–35 kV)
Please feel free to use the following in your design specification:
Power cable splices for nonshielded or shielded solid dielectric cable and unjacketed or jacketed URD
(concentric neutral) cable shall be factory-engineered kits that rebuild the primary cable insulation,
shielding and grounding systems, and outer jacket equivalent to that of the original cable.
When assembled on cable, the splice shall be capable of passing the electrical test requirements of
IEEE-404 and the water immersion tests of ANSI C119.1-1986.
Splices shall be of a uniform-cross-section, heat-shrinkable polymeric construction utilizing an
impedance-layer stress control tube and high-dielectric-strength insulating layers.
The outer insulating layer shall be bonded to a conducting layer for shielding. The splice shall
be rejacketed with a heat-shrinkable adhesive-lined sleeve to provide a waterproof seal.
The splice shall accommodate a range of cable sizes and be completely independent of cable
manufacturer’s tolerances. Splices shall be capable of being properly installed on out-of-round
cable per relevant ICEA and AEIC standards. Kits shall accommodate a range of commercially
available connectors.
Splices for armored cables shall provide a means of reinstating the armor over the span of the
installed splices.
Wye splices shall include a sealant profile to seal the area between the branch and the main cable.
The splice manufacturer shall provide a test report demonstrating compliance with the
above requirements.
Splices shall be manufactured by Tyco Electronics Corporation or approved equivalent.
144
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Splices
Test levels are drawn from relevant sections of existing industry standards, including those that follow:
• IEEE 404 (power cable splices)
• IEEE 48-1990 (terminations)
• AEIC-1-1968 (paper cable)
• AEIC-CS5-1982 (XLPE cable)
• AEIC-CS6-1982 (EPR cable)
• ANSI C119.1-1986 (sealed insulated underground connection system)
Test and Performance Data for PILC Splices
Electrical
AC withstand test, 6 hours
DC withstand test, 15 minutes
Impulse withstand (BIL) 1.2 x 50 µs
Voltage Class
15 kV
35 kV
55 kV
110 kV
25 kV
58 kV
75 kV
150 kV
35 kV
80 kV
100 kV
200 kV
Load Cycle/Pressure
Current load cycling,1 2 cycles of 5 hours heating, 3 hours cooling
to conductor temperature of 110°C with applied overvoltage and
maximum continuous internal oil pressure; no breakdown, oil leakage
Maximum continuous internal oil pressure
Maximum continuous conductor temperature2
Maximum overload conductor temperature2
Pass
15 psig
90°C
110°C
Pass
15 psig
90°C
110°C
Pass
15 psig
90°C
110°C
ANSI C119.1
ANSI C119.1
ANSI C119.1
Pass
Pass
Pass
Sealing
Water immersion outer jacketing system
Proof test on oil blocking system:
Tyco Electronics test method—no oil diffusion3
1. Not applicable to live end seals.
2. Maximum continuous/emergency conductor temperature for wye splices: 70°C.
3. Test methods discussed in IEEE paper 84 T&D 340-6, “The extension of heat-shrinkable components for use with 1/C transition and paper cable splices,” by
Mackevich, et al.
Recommended Guide Specification for PILC Splices (15–35 kV)
Please feel free to use the following in your design specification:
Splices shall be factory-manufactured kits to suit the specific type and size of the cables to be spliced.
The electric field distribution in the splice shall be controlled by a heat-shrinkable tubing having a
complex impedance when energized with an AC voltage. A dual-wall tubing with a co-extruded outer
conductive layer to form a void-free interface between the insulation and shield shall be used.
Kits shall be factory-engineered to contain all necessary materials, except connector, and provide an oil
block and oil seal, electrical stress control, insulation, shielding, and environmental sealing. The kit shall
allow for external grounding. Major kit components shall be heat-shrinkable.
The splice insulation shall not require a lead sleeve, lead wipe, or any kind of filling.
The splice manufacturer shall provide a test report, upon request, demonstrating that the splice
performance is equivalent to the cables per relevant sections of IEEE-404, AEIC-1-1968. Splices
shall be load cycled with 15 psig internal oil pressure at 2.5x rated line-to-ground voltage at 110°C
emergency overload rating. Splices shall also be subjected to a voltage withstand test sequence per
listed standards.
Wye splices on PILC cable shall be tested to the requirements of ANSI C119.1-1986. The test
shall demonstrate the mechanical integrity, water sealing, and electrical properties of the outer
jacket system.
Splices shall be manufactured by Tyco Electronics Corporation or approved equivalent.
145
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Test and Performance Data for PILC Splices
PILC splices are fully engineered to provide a long, trouble-free service life. They are factory-designed
and tested to meet PILC cable system requirements, as summarized in the table below.
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Terminations
Reliable, Field-Proven Performance
Independent testing and field experience have repeatedly proven the long-term stability, durability,
and reliability of the Tyco Electronics’ Raychem HVT system, even in highly polluted environments. The
nontracking, insulating outer jacket can withstand the rigors of long-term electrical stress and surface
pollution without loss of performance. The nontracking material offers the additional benefit of being
maintenance free, with no need for periodic cleaning. Extensive load cycle testing verifies the long-term
thermomechanical compatibility between the termination system and the cable.
Ease of Installation
HVT kits can be installed on all cable types without special adapters or accessories. No special tooling
or connectors are required since HVT kits accept all common compression or terminal lugs. The HVT
installation method also provides generous cable cutback and component positioning tolerances,
further reducing installation variability. Heat-shrinking allows the kits to be easily inspected, either
visually or by simple touch, to help ensure proper installation.
Always Ready for the Job–Even in Emergencies
HVT kits have an unlimited shelf life. They remain ready to use on short notice, so you have no worries
about scrapping aged inventory or being caught with useless products during an emergency or on a
time-critical project.
Flexible and Versatile
An HVT system may be installed upright or inverted and can bend to the same bending radius as the
cable. Slim and lightweight, the system can also be mounted directly to fuse cutouts or other devices,
eliminating the cost of additional supporting brackets and cross arms.
Tyco Electronics’ proven oilsealing technology has been
used for more than 18 years
in medium-voltage transition
joints. This technology is
now put to work in our PILC
termination kits.
46 and 69 kV
At voltages as high as 69 kV the need for proven stress control is even more important. The materials
used in our 46 and 69 kV terminations (as with all lower voltages) are suitable for severely polluted
areas—and for all installation conditions, including top feed installation.
The material is designed to be resistant to impact damage from transportation or vandalism, a
typical problem for heavy, inflexible porcelain products. Tyco Electronics’ Raychem brand 46/69 kV
terminations also require no compound filling which can leak over time.
Cold-Applied Termination System
TFT terminations are designed for customers who want Tyco Electronics material technology in a
cold-applied system. The cold-applied terminations also provide positive positioning of the stress
control patch.
Tyco Electronics’ Raychem
brand HVT system features a
nontracking, insulating surface
that can withstand long-term
electrical stress and
surface pollution.
146
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Terminations
Moisture Sealing
Nontracking, high-voltage sealant:
• Provides a watertight connector seal when
combined with heat-shrinkable material
• Will not harden or crack
Shielding and Solderless Grounding
(included in polymeric cable kits except URD)
Ground Braid
• Provides shield continuity
Ground Clamp
• Has a constant-force roll spring, which provides
secure grounding without soldering
Additional Creepage for Outdoor Applications
Moisture Sealing
Heat-shrinkable skirts:
• Increase surface creepage distance
• Easily adapt terminations for outdoor use
• May be inverted for terminations facing downward
Electrical Stress Control and Insulation (8 kV and up)
Heat-shrinkable stress control tubing:
• Reduces the electrical stress gradient at the end
of the cable shield to safe operating levels
• Shrinks to fit out-of-spec cable
• Provides long-term electrical performance
• Nontracking, high-voltage sealant
Nontracking, Heat-Shrinkable Outer
Insulation Tubing:
• Provides excellent UV stability
• Withstands polluted environments
• Is proven to withstand severe application
Stress Relief Material:
• Minimizes stress at the shield cutback
•A
pplies easily, smoothing the step at the cable
semi-con edge and filling any voids
• Acts as a secondary moisture sea
Additional Creepage for Outdoor Applications
TFT
Molded skirts:
• Increase surface creepage distance
Moisture Sealing
Nontracking, high-voltage sealant:
• Provides a watertight connector seal
• Will not harden or crack
Electrical Stress Control
Metal Oxide Matrix stress control patch:
• Reduces the electrical stress gradient at the end of
the cable shield to safe operating levels
• Conforms to fit out-of-spec cable
• Provides long-term electrical performance
Nontracking, Termination Body:
• Provides excellent UV stability
• Withstands polluted environments
• Is proven to withstand severe applications
Moisture Sealing
• Nontracking, high-voltage sealant
Spring clamp and solder-block ground braid
available for metallic shielded cables
147
APPLICATIONS AND TECHNICAL SPECIFICATIONS
HVT
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Terminations
HVT Testing Data
Tyco Electronics’ Raychem brand high-voltage terminations are fully qualified per IEEE-48 as Class I
terminations to provide a long, trouble-free service life. Independent testing and field experience have
repeatedly proven the long-term durability, reliability, and stability of the HVT system, even in highly
polluted environments. Tyco Electronics’ proven nontracking, insulating jacket can withstand the rigors
of long-term electrical stress and surface pollution without loss of performance. The nontracking
material is maintenance free and does not require periodic cleaning. Extensive load-cycle testing verifies
the thermomechanical compatibility between the termination system and cable.
Recommended Guide Specifications
Please feel free to use one or all of the following in your design specifications:
Medium-Voltage Terminations (through 69 kV)
Shielded power cable termination kits shall be factory engineered for the application. The kits shall
consist of high-permittivity, high-resistivity, heat-shrinkable stress control tubing, and outer insulation
tubing and skirts (outdoor applications) made from UV-stable, nontracking (per ASTM D 2303)
materials. Heat-activated sealant materials to help prevent moisture ingress and contamination should
also be included. Termination kits shall meet or exceed all rating requirements of IEEE-48 for Class I
terminations and the test sequence prescribed by IEEE-404, including 130°C load cycling and 130°C
impulse withstand.
Multi-Conductor Shielded Cable Terminations
In addition to the phase terminations, multi-conductor termination kits shall provide a heat-shrinkable
breakout boot, factory-coated with sealant for strain-relief and sealing purposes. Each kit shall include
lengths of heat-shrinkable tubing to help prevent corrosion and shifting of the shielding layers between
the boot and the phase-termination installation point.
When grounding and/or ground check conductors are included, the kit includes lengths of heatshrinkable tubing and sealant material to seal each conductor from the boot to its connection point.
Nonshielded Cable Terminations (2–5 kV)
Termination kits for nonshielded power cables installed in contaminated indoor or outdoor environments
are factory engineered to provide UV-stable, nontracking (per ASTM D 2303 and the Ontario Hydro
accelerated tracking wheel test) exterior surfaces and complete environmental sealing for the
termination area. Termination kits shall consist of heat-shrinkable tubing, skirts (outdoor applications),
and sealing boots (for 3/C only) supplied with heat-activated sealant materials to help prevent moisture
ingress and contamination.
Product and Voltage Class 1
Test Description
AC withstand, 1 minute, (kV)
DC withstand, 15 minutes, (kV)
Partial discharge (min. kV) for
5 pC or less
Impulse withstand 1.2 x 50 µs,
crest kV (outdoor)3
Impulse withstand 1.2 x 50 µs,
crest kV (indoor)3
Continuous current rating
Wet withstand, 10 seconds, kV rms
Dry withstand, 6 hours, kV rms
HVT-80
(5–8 kV)
35
65
9
HVT-150
(15 kV)
50
75
13
HVT-250
(25 kV2)
65
105
21.5
HVT-350
(35 kV)
90
140
30
EHVT-460
(46 kV)
120
170
40
EHVT-690
(69 kV)
175
245
60
95
110
150
200
250
350
80
95
125
150
250
350
60
55
80
75
100
100
145
120
Equal to cable ampacity
30
45
25
35
1. URD and LC kits are rated for 15–35 kV only; HVT-M kits for 5/8–25 kV only.
2. HVT-250 meets requirements of 25/28 kV systems.
3. Outdoor kits (-SJ, -SG, or -SLC designation) were tested with skirts (rain sheds). Indoor kits (-J, -G, -LC designation) do not contain skirts.
148
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Terminations
Cable Termination Without Stress Control
The diagram below shows an energized cable termination without stress control. The electric field
intensity is greatest where the equipotential lines (line of constant voltage) are concentrated. Note
the concentration near the edge of the semi-con shield. Stress control is required here to reduce
the electrical stress below levels at which the air would break down or discharges would occur in
the insulation.
High-stress area
subject to discharge
Semi-con
shield
40%
30%
20%
10%
50% 60%
70%
80%
90% line voltage
Equipotential lines
Conductor (100% line voltage)
Primary insulation
Cable Termination with Tyco Electronics’ Unique Stress Control System
With Tyco Electronics’ stress control tube installed, the equipotential lines are spread out, distributing
the electrical field and reducing the electrical stress to the cable insulation’s operating level, as shown
in the diagram below. This is achieved by the unique resistive and capacitive properties of the heatshrinkable material. Note that no diameter buildup is required as in a conventional stress cone that
utilizes its geometry to reduce stress.
Stress control tube
Semi-con shield
SRM
5%
10%
15%
20%
Equipotential lines
25%
30%
40%
60%
Conductor (100% line voltage)
149
80% line voltage
Primary insulation
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Electrical Stress Control
Shielded power cables require electrical stress control when terminated. When the insulation shield is
removed from a cable, the electrical field is concentrated at the cutback point, causing high electrical
stress. If the stress is great enough, it can cause the air to break down, resulting in corona. High-stress
areas also cause internal discharges. Corona or internal discharges will ultimately destroy the cable
insulation, causing premature failure.
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Terminations
Recommended Air Clearance (Heat-Shrink and Cold-Applied Products)
Phase/Phase and Phase/Ground
The stress control system provides a linear voltage distribution from the lug at high voltage to the shield
termination at ground potential. If the termination is installed too close to another phase termination
or grounded metal, the electric stress in the air gap will rise to a level where discharge or flashover
may occur. The table and diagrams below indicate the minimum clearances needed between various
termination configurations. These clearances are based on IEEE Basic Impulse Levels (BIL).
a
d
b
c
b
c
c
d
45∞
Figure 1.
Phase to ground
a
Figure 2.
Same phase
Figure 3.
Between phases
Figure 4.
Between phases
Minimum Clearance1 (inches/millimeters)
BIL (kV)
95
110
125
150
200
a
6.5 (160)
7.0 (175)
9.0 (225)
9.0 (225)
13.0 (325)
b
3.5
4.0
6.0
6.0
9.0
(90)
(100)
(150)
(150)
(225)
c2
1.2 (30)
1.4 (35)
1.6 (40)
1.6 (40)
2.0 (50)
d
0.8
0.9
1.0
1.0
1.4
(20)
(23)
(25)
(25)
(35)
1 Values are based on normal operating conditions. Humid or poorly ventilated environments may require additional
air clearance.
2 For skirted, outdoor terminations, the value for “c” is equal to the distance from the edge of one skirt to another
or from a skirt to ground.
R
D
Recommended cable bending radius Tyco Electronics’ Raychem brand terminations are as flexible as
the original cable. A cable end should not be bent to a radius less than that recommended by
the manufacturer.
D = Cable jacket O.D.
R = 10 x D—Minimum bending radius (consult cable manufacturer’s values and check them against Tyco
Electronics’. Select the higher of the two values. Preheat cable to approximately 80°C
before bending.)
Figure 5.
Bending radius
150
APPLICATIONS AND TECHNICAL SPECIFICATIONS
Terminations
This series of products features the latest in advanced stress control systems using Metal Oxide Matrix
technology to provide superior electrical performance.
Tyco Electronics Products: Voltage Class
Test Description
AC withstand, 1 minute, (kV)
DC withstand, 15 minutes, (kV)
Partial discharge (min. kV) for 5 pC or less
Impulse withstand 1.2 x 50 µs, crest kV (outdoor)
Wet withstand, 10 seconds, kV rms
Dry withstand, 6 hours, kV rms
*With or without sheds
151
TFT
(5 – 8 kV)
35
65
9
95
30
25
TFT
(15 kV)*
50
75
13
110
45
35
TFT
(25 kV)
65
105
21.5
150
60
55
TFT
(35 kV)
90
140
30
200
80
75
APPLICATIONS AND TECHNICAL SPECIFICATIONS
TFT Testing Data
These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, troublefree service life. These terminations incorporate Tyco Electronics material technology in a cold-applied
system. These terminations have an elastomeric tubing that is formulated for long-term performance
in typical extreme termination environments. The non-tracking material is maintenance-free and does
not require periodic cleaning.
152
INDEX
1
1099898-1
1099898-2
1099898-3
1099898-4
1099898-5
1099898-6
1099898-7
1099898-8
1099898-9
1099899-1
1099899-2
1099899-3
1099899-4
1099899-5
1099899-6
1099899-7
1099899-8
1099899-9
1099939-1
1099939-2
1099939-3
1099939-4
1099939-5
1099939-6
1099939-7
1099939-8
1099939-9
1-1099898-0
1-1099898-1
1-1099898-2
1-1099898-3
1-1099898-4
1-1099898-5
1-1099899-0
1-1099899-1
1-1099899-2
1-1099899-3
1-1099899-4
1-1099899-5
1-1099899-6
1-1099899-7
1-1099899-8
1-1099899-9
1-1099939-0
1-1099939-1
1-1099939-2
1-1099939-3
1-1099939-4
1-1099939-5
1-1443402-0
1-1443402-1
1-1443402-2
1-1443402-3
1-1443402-4
1-1443402-5
1-1443402-6
1-1443402-7
1-1443403-0
1-1443403-1
1-1443403-2
1-1443403-3
1-1443403-4
1-1443403-5
1-1443403-6
1-1443403-7
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
108
109
109
109
109
109
109
109
109
109
109
109
109
109
109
109
109
1375317-1
1375479-1
1443402-1
1443402-2
1443402-3
1443402-4
1443402-5
1443402-6
1443402-7
1443402-8
1443402-9
1443403-1
1443403-2
1443403-3
1443403-4
1443403-5
1443403-6
1443403-7
1443403-8
1443403-9
1490490-1
1490496-2
1490496-3
1583236-2
1583608-2
1583694-2
605742-1
605744-1
696201-1
734185-1
734587-1
790162-1
125
126
109
109
109
109
109
109
109
109
109
109
109
109
109
109
109
109
109
109
125
126
126
125
125
125
126
126
126
125
126
126
A
AD-1358-LPG-REGW/GAGE
124
AD-1432-ACD10FT-LPG-HOSE 124
AD-1434-ACD30FT-LPG-HOSE 124
AD-1460-ACD-HEAT-SHLDGPA 124
AD-1563-ADAPTER
124
AD-3015-04
124
AM6310 Printer
102
ASBS-2-3/0
111
ASBS-2-350
111
ASBS-3/0-500
111
ASBS-350-750
111
ASBS-500-750
111
ASBS-600-1000
111
B
BRKT-1-SS
BRKT-2-SS
BRKT-3-SS
BRKT-4-SS
119
119
119
119
C
CBR-2-1-A
CBR-2-2-A
CBR-2-3-A
CBR-3-1-A
CBR-3-2-A
CBR-3-3-A
CBR-3-4-A
CBR-4-1-A
CBR-4-2-A
70
70
70
70
70
70
70
70
70
153
CBR-4-3-A
CBR-4-4-A
CBR-6-1-A
CBR-6-2-A
CBR-NPB-4L
CBR-NPB-8L
CFTS-1
CFTS-2
CFTS-3
CFTS-4
CFTS-5
CJ-250-3W3W-CU-FT-B1
CJ-250-5W5W-CU-FT-B1
CJ-250-7W7W-CU-FT-B1
CJ-350-3W3W-CU-FT-B1
CJ-350-5W5W-CU-FT-B1
CJ-350-7W7W-CU-FT-B1
CJ-4/0-3W3W-CU-FT-B1
CJ-4/0-5W5W-CU-FT-B1
CJ-4/0-7W7W-CU-FT-B1
CJ-500-3W3W-CU-FT-B1
CJ-500-5W5W-CU-FT-B1
CJ-500-7W7W-CU-FT-B1
CJ-750-3W3W-CU-FT-B1
CJ-750-5W5W-CU-FT-B1
CJ-750-7W7W-CU-FT-B1
CPGI-CRSM-CT-34/10-150
CPGI-CTY-04-18-BLK-C
CPGI-CTY-04-18-BLK-M
CPGI-CTY-04-18-HL-C
CPGI-CTY-04-18-ID-NAT-C
CPGI-CTY-04-18-NAT-C
CPGI-CTY-04-18-NAT-M
CPGI-CTY-05-30-MH-BLK-C
CPGI-CTY-05-30-MH-NAT-C
CPGI-CTY-05-40-BLK-C
CPGI-CTY-05-40-BLK-M
CPGI-CTY-05-40-NAT-C
CPGI-CTY-05-40-NAT-M
CPGI-CTY-05-50-RL-BLK-C
CPGI-CTY-05-50-RL-NAT-C
CPGI-CTY-06-18-BLK-C
CPGI-CTY-06-18-NAT-C
CPGI-CTY-07-50-BLK-C
CPGI-CTY-07-50-BLK-M
CPGI-CTY-07-50-HS-BLK-C
CPGI-CTY-07-50-ID-NAT-C
CPGI-CTY-07-50-LP-BLK-C
CPGI-CTY-07-50-LP-NAT-C
CPGI-CTY-07-50-MH-BLK-C
CPGI-CTY-07-50-MH-NAT-C
CPGI-CTY-07-50-NAT-C
CPGI-CTY-07-50-NAT-M
CPGI-CTY-08-18-BLK-C
CPGI-CTY-08-18-BLK-M
CPGI-CTY-08-18-NAT-C
CPGI-CTY-08-18-NAT-M
CPGI-CTY-08-40-BLK-C
CPGI-CTY-08-40-BLK-M
CPGI-CTY-08-40-NAT-C
CPGI-CTY-08-40-NAT-M
CPGI-CTY-08-50-HL-C
CPGI-CTY-08-50-RL-BLK-C
CPGI-CTY-08-50-RL-NAT-C
CPGI-CTY-11-40-BLK-C
CPGI-CTY-11-40-NAT-C
CPGI-CTY-11-50-BLK-C
70
70
70
70
71
71
70
70
70
70
70
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
12
81
81
84
85
81
81
83
83
82
82
82
82
84
84
81
81
82
82
82
85
83
83
83
83
82
82
81
81
81
81
82
82
82
82
84
84
84
82
82
82
CPGI-CTY-11-50-BLK-D
CPGI-CTY-11-50-HS-BLK-C
CPGI-CTY-11-50-MH-BLK-C
CPGI-CTY-11-50-MH-NAT-C
CPGI-CTY-11-50-NAT-C
CPGI-CTY-11-50-NAT-D
CPGI-CTY-12-50-RL-NAT-C
CPGI-CTY-12-50-RL-BLK-C
CPGI-CTY-14-40-BLK-C
CPGI-CTY-14-40-NAT-C
CPGI-CTY-14-50-BLK-C
CPGI-CTY-14-50-BLK-D
CPGI-CTY-14-50-HS-BLK-C
CPGI-CTY-14-50-ID-NAT-C
CPGI-CTY-14-50-MH-BLK-C
CPGI-CTY-14-50-MH-NAT-C
CPGI-CTY-14-50-NAT-C
CPGI-CTY-14-50-NAT-D
CPGI-CTY-15-120-BLK-L
CPGI-CTY-15-120-NAT-L
CPGI-CTY-16-120-LP-NAT-C
CPGI-CTY-16-120-LP-BLK-C
CPGI-CTY-16-120-MH-BLK-C
CPGI-CTY-16-120-MH-NAT-C
CPGI-CTY-17-50-BLK-C
CPGI-CTY-17-50-NAT-C
CPGI-CTY-18-120-BLK-L
CPGI-CTY-18-120-NAT-L
CPGI-CTY-22-250-BLK-C
CPGI-CTY-22-250-NAT-C
CPGI-CTY-24-120-BLK-L
CPGI-CTY-24-120-NAT-L
CPGI-CTY-25-175-BLK-L
CPGI-CTY-25-175-NAT-L
CPGI-CTY-28-120-BLK-L
CPGI-CTY-28-120-NAT-L
CPGI-CTY-37-175-BLK-L
CPGI-CTY-37-175-NAT-L
CPGI-CTY-48-175-BLK-L
CPGI-CTY-48-175-GRY-L
CPGI-CTY-48-175-NAT-L
CPGI-CTY-BM-BLK-C
CPGI-CTY-CCL-125-BLK-C
CPGI-CTY-CCL-125-NAT-C
CPGI-CTY-CCL2-1000-NAT-C
CPGI-CTY-CCL2-1000-BLK-C
CPGI-CTY-CCL2-375-BLK-C
CPGI-CTY-CCL2-375-NAT-C
CPGI-CTY-CCL2-500-BLK-C
CPGI-CTY-CCL2-500-NAT-C
CPGI-CTY-CCL-250-BLK-C
CPGI-CTY-CCL-250-NAT-C
CPGI-CTY-CCL2-750-BLK-C
CPGI-CTY-CCL2-750-NAT-C
CPGI-CTY-IDP-1-NAT-C
CPGI-CTY-IDP-2-NAT-C
CPGI-CTY-LPM1-NAT-C
CPGI-CTY-MP-1000-BLK-C
CPGI-CTY-MP-1000-NAT-C
CPGI-CTY-MP-750-BLK-C
CPGI-CTY-MP-750-NAT-C
CPGI-CTY-PMW-NAT-C
CPGI-CTY-SM1-BLK-C
CPGI-CTY-SM1-NAT-C
CPGI-CTY-SM2-BLK-C
CPGI-CTY-SM2-NAT-C
CPGI-CTY-WM-BLK-C
CPGI-ESC-1/A
CPGI-ESC-2/A
CPGI-GelCap-1
CPGI-GelCap-2
CPGI-GelCap-2-SGL
CPGI-GelCap-SL-2/0-3 Hole
CPGI-GelWrap-18/4-200
CPGI-GelWrap-18/4-200UL
82
82
83
83
82
82
84
84
82
82
82
82
82
83
83
82
82
82
82
82
83
83
83
83
82
82
82
82
82
82
82
82
82
82
82
82
82
82
82
82
82
86
87
87
87
87
87
87
87
87
87
87
87
87
87
87
85
85
85
85
85
86
86
86
86
86
86
69
69
14
14
14
18
5
5
CPGI-GelWrap-18/4-250UL
CPGI-GelWrap-33/10-50
CPGI-GelWrap-UF-200
CPGI-GelWrap-UF-250UL
CPGI-GHFC-1-90
CPGI-GHFC-2-90
CPGI-GILS-4/0
CPGI-GLOW-GUN
CPGI-GLOW-GUN
CPGI-GLOW-TORCH
CPGI-GTAP-1
CPGI-GTAP-2
CPGI-MCK-1V
CPGI-MCK-2V
CPGI-PPMB-01
CPGI-PPMB-02
CPGI-PPMB-03
CPGI-PPMB-04
CPGI-PPMB-05
CPGI-PPMB-06
CPGI-PPMB-07
CPGI-PPMB-08
CPGI-PPMB-09
CPGI-PPMB-10
CPGI-PPMB-11
CPGI-PPMB-12
CPGI-PPMB-13
CPGI-PPMB-14
CPGI-PPMB-15
CPGI-PPMB-16
CPGI-PPMB-20
CPGI-PPMB-21
CPGI-PPMB-22
CPGI-PPMD-0-9
CPGI-PPMD-A-J
CPGI-PPMD-NEMA
CPGI-PPMDRF-0-9
CPGI-PPMDRF-A-J
CPGI-PPMDRF-NEMA
CPGI-RVS-11
CPGI-RVS-12
CPGI-RVS-13
CPGI-WCSM-13/4-150-S
CPGI-WCSM-13/4-150-S
CPGI-WCSM-20/6-150-S
CPGI-WCSM-20/6-150-S
CPGI-WCSM-33/8-150-S
CPGI-WCSM-33/8-150-S
CPGI-WCSM-43/12-225-S
CPGI-WCSM-43/12-225-S
CPGI-WCSM-51/16-225-S
CPGI-WCSM-51/16-225-S
CPGI-WCSM-9/3-150-S
CPGI-WCSM-9/3-150-S
CPGI-WOMB-B30
CPGI-WOMB-B50
CPGI-WOMB-B60
CPGI-WOMB-B75
CPGI-WOMD-13
CPGI-WOMD-16
CPGI-WOMD-51
CPGI-WOMD-52
CRSM 107/29-1000
CRSM 107/29-1000
CRSM 107/29-1200
CRSM 107/29-1200
CRSM 143/36-1200
CRSM 143/36-1200
CRSM 198/55-1200
CRSM 198/55-1200
CRSM 34/10-1200
CRSM 34/10-1200
CRSM 34/10-200
CRSM 34/10-200
CRSM 53/13-1200
154
5
5
5
5
19
19
6
103
122
122
17
17
16
16
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
7
7
7
8
66
8
66
8
66
8
66
8
66
8
66
100
100
100
100
100
100
100
100
11
61
11
61
11
61
11
61
11
61
11
61
11
CRSM 53/13-1200
CRSM 53/13-200
CRSM 53/13-200
CRSM 84/20-1200
CRSM 84/20-1200
CRSM 84/20-750
CRSM 84/20-750
CRSM-CT-34/10-150
CRSM-CT-53/13-200
CRSM-CT-84/20-250
CSBS-20C-500C-S0S
CSBS-300C-750C-S0S
CSJA-1521
CSJA-1521M1
CSJA-1521M4
CSJA-1521M5
CSJA-1522
CSJA-1522M1
CSJA-1522M2
CSJA-1522M6
CSJA-1522M7
CSJA-1523
CSJA-1523M2
CSJA-1523M8
CSJA-1524
CSJA-1524M9
CSJA-2822
CSJA-2822M1
CSJA-2822M5
CSJA-2822M6
CSJA-2823
CSJA-2823M2
CSJA-2823M8
CSJA-2824
CSJA-2824M2
CSJA-2824M8
CSJA-2824M9
CSJA-3523
CSJA-3523M1
CSJA-3523M5
CSJA-3524
CSJA-3524M2
CSJA-3524M8
CSJA-3524M9
CSJ-EG-1
CSJ-EG-2
CSJ-EG-3
CSJG-1511
CSJG-1511M1
CSJG-1511M4
CSJG-1511M5
CSJG-1512
CSJG-1512M1
CSJG-1512M2
CSJG-1512M6
CSJG-1512M7
CSJG-1513
CSJG-1513M2
CSJG-1513M8
CSJG-1514
CSJG-1514M9
CSJG-2812
CSJG-2812M1
CSJG-2812M5
CSJG-2812M6
CSJG-2813
CSJG-2813M2
CSJG-2813M8
CSJG-2814
CSJG-2814M2
CSJG-2814M8
CSJG-2814M9
CSJG-3513
CSJG-3513M1
CSJG-3513M5
61
11
61
11
61
11
61
12
12
12
112
112
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
CSJG-3514
CSJG-3514M2
CSJG-3514M8
CSJG-3514M9
CSJG-3515
CSJG-3515M9
CSJG-EG-1
CSJG-EG-2
CSJG-EG-3
E
E4540-1250
E7512-0160
E7512-0220
E7512-0240
E7512-0260
EAKT 1521
EAKT 1523
EAKT 1524
EHVS-6920-W-CXXX
EHVS-6921-W-CXXX
EHVS-6922-W-CXXX
EHVS-6923-W-CXXX
EHVT-462-G
EHVT-462-SG
EHVT-463-G
EHVT-463-SG
EHVT-464-G
EHVT-464-SG
EHVT-465-G
EHVT-465-SG
EHVT-691-G
EHVT-691-SG
EHVT-692-G
EHVT-692-SG
EHVT-693-G
EHVT-693-SG
EHVT-BP
EHVT-BRKT-2.00IN
EHVT-BRKT-2.25IN
EHVT-BRKT-2.50IN
EHVT-BRKT-2.75IN
EHVT-BRKT-3.00IN
EHVT-BRKT-3.50IN
EHVT-BRKT-3.75IN
EHVT-BRKT-4.00IN
EHVT-BRKT-4.25IN
EPPA-034-E
EPPA-034-F
EPPA-034-G
EPPA-034-H
EPPA-034-L
EPPA-055-0/1
EPPA-055-0/3
EPPA-055-3/1
EPPA-055-3/3
EPPA-055-6/1
EPPA-055-6/3
ESA-1
ESA-2
ESC-1/A
ESC-2/A
ESC-3/A
ESC-4/A
ESC-5/A
ESC-6/A
ESC-7/A
EVHS-6920-W
EVHS-6921-W
EVHS-6922-W
EVHS-6923-W
F
26
26
26
26
26
26
26
26
26
89
89
89
89
89
120
120
120
30
30
30
30
52
52
52
52
52
52
52
52
52
52
52
52
52
52
120
119
119
119
119
119
119
119
119
119
116
116
116
116
116
43
43
43
43
43
43
61
61
69
69
69
69
69
69
69
30
30
30
30
FCSM-120/40-1200-S
10
FCSM-120/40-1200-S
68
FCSM-120/40-1500/U
10
FCSM-120/40-1500/U
68
FCSM-177/63 600-S
10
FCSM-177/63 600-S
68
FCSM-177/63-1200-S
10
FCSM-177/63-1200-S
68
FCSM-177/63-1500/U
10
FCSM-19/6-1200-S
10
FCSM-19/6-1200-S
68
FCSM-19/6-150-S
10
FCSM-19/6-150-S
68
FCSM-19/6-A/U
10
FCSM-19/6-A/U
68
FCSM-28/9-1200-S
10
FCSM-28/9-1200-S
68
FCSM-28/9-225-S
10
FCSM-28/9-225-S
68
FCSM-28/9-A/U
10
FCSM-28/9-A/U
68
FCSM-38/12-1200-S
10
FCSM-38/12-1200-S
68
FCSM-38/12-300-S
10
FCSM-38/12-300-S
68
FCSM-38/12-A/U
10
FCSM-38/12-A/U
68
FCSM-51/16-1200-S
10
FCSM-51/16-1200-S
68
FCSM-51/16-300-S
10
FCSM-51/16-300-S
68
FCSM-51/16-A/U
10
FCSM-51/16-A/U
68
FCSM-68/22-1200-S
10
FCSM-68/22-1200-S
68
FCSM-68/22-A/U
10
FCSM-68/22-A/U
68
FCSM-9/3-1200-S
10
FCSM-9/3-1200-S
68
FCSM-9/3-A/U
10
FCSM-9/3-A/U
68
FCSM-90/30-1200-S
10
FCSM-90/30-1200-S
68
FCSM-90/30-1500/U
10
FCSM-90/30-1500/U
68
FH-2618A-1
124
FH-2629-ELECTRODE
123
FH-2629-Kit
124
FH-2629-TORCH ASSY
123
FH-2640-PS-KIT
124
FH-2649-PS-KIT
124
FH-3366-97-PS-HANDLE
123
FH-AD-3061-13-PS-REGULATOR 123
FH-AD-3341-91-PS-BURN1.5
123
FH-AD-3347-91-PS-BURN-1
123
FH-AD-3348-91-PS-BURN-2
123
FH-PS-2001
122
FSTW-2-1-6
75
G
GelCap 1
GelCap 2
GelCap 3
GelCap 4
GELCAP-8-GRD-1
GELCAP-8-GRD-2
GELCAP-8-NS-1V
GELCAP-8-NS-1VEX
GELCAP-8-NS-2V
GELCAP-8-S-1V
GELCAP-8-S-1VEX
GELCAP-8-S-2V
GelCap-SL-2/0-3 Hole
GelWrap-18/4-100
155
14
14
14
14
53
53
53
53
53
53
53
53
18
5
GelWrap-18/4-150
GelWrap-18/4 -200
GelWrap-18/4-250
GelWrap-18/4-300
GelWrap-33/10-150
GelWrap-33/10-200
GelWrap-33/10-250
GelWrap-33/10-250-I350M4
GelWrap-33/10-300
GelWrap-33/10-350
GelWrap-50/20-200
GelWrap-50/20-250
GelWrap-50/20-300
GelWrap-50/20-350
GelWrap-50/20-400
GelWrap-ES-65/25-150
GelWrap Pad 2 x 8
GHFC-1-90
GHFC-2-90
GHFC-2.5-90
GHFC-3-90
GHVT-691-G
GHVT-691-SG
GHVT-691-SSG
GHVT-692-G
GHVT-692-SG
GHVT-692-SSG
GHVT-693-G
GHVT-693-SG
GHVT-693-SSG
GILS-350
GILS-4/0
GPRT-350/4P-500/1P
GPRT-350/6P-500/2P
GPRT-350-3P
GPRT-350-4P
GPRT-350-5P
GPRT-350-6P
GPRT-350-8P
GTAP-1
GTAP-2
GWRS-75/25-600
GWRS-75/25-850
GWRS-75/25-950
GWRS-75/25-1050
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
58
77
19
19
19
19
52
52
52
52
52
52
52
52
52
6
6
20
20
20
20
20
20
20
17
17
57
57
57
57
H
HG-501A
HG-751A-C
HV-BRAID-4-1520
HV-BRAID-6-1520
HV-BRAID-8-1520
HVE-1591
HVE-1592
HVE-1593
HVE-1594
HVES-1521D
HVES-1522D
HVES-1523D
HVES-1524D
HVES-2521D
HVES-2522D
HVES-2523D
HVES-3-1591
HVES-3-1592
HVES-3-1593
HVES-3-1594
HVES-3-2591E
HVES-3-2592E
HVES-3-2593E
HV-MSK-3/C-581
HV-MSK-3/C-582
HV-MSK-3/C-584
HVS-MESH-2-5000
122
122
115
115
115
41
41
41
41
40
40
40
40
40
40
40
40
40
40
40
40
40
40
42
42
42
116
HVS-1521S
HVS-1522S
HVS-1523S
HVS-1524S
HVS-1525S
HVS-1521S-W
HVS-1522S-W
HVS-1523S-W
HVS-1524S-W
HVS-1525S-W
HVS-2521S
HVS-2522S
HVS-2523S
HVS-3521S
HVS-3522S
HVS-3523S
HVS-1531-LC
HVS-1532-LC
HVS-1533-LC
HVS-1534-LC
HVS-1551S
HVS-1552S
HVS-1553S
HVS-1554S
HVS-1555S
HVS-1581D
HVS-1582D
HVS-1583D
HVS-1584D
HVS-2531-LC
HVS-2532-LC
HVS-2533-LC
HVS-2582E
HVS-2583E
HVS-2584E
HVS-2882E
HVS-2883E
HVS-2884E
HVS-3-1581S
HVS-3-1582S
HVS-3-1583S
HVS-3-1584S
HVS-3-1591
HVS-3-1591S
HVS-3-1592
HVS-3-1592S
HVS-3-1593
HVS-3-1593S
HVS-3-1594
HVS-3-2591E
HVS-3-2592E
HVS-3531-LC
HVS-3532-LC
HVS-3533-LC
HVS-3582D
HVS-3583D
HVS-3584D
HVSA-3-1581S
HVSA-3-1582S
HVSA-3-1583S
HVSA-3-1584S
HVS-C-1521S
HVS-C-1522S
HVS-C-1522S-M1
HVS-C-1523S
HVS-C-1523S-M2
HVS-C-1524S
HVS-EG-1
HVS-EG-2
HVS-EG-3
HVS-EG-3-1
HVS-EG-3-2
HVS-EG-3-3
HVS-GC-0.5
HVS-GC-1.0
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
31
31
31
31
29
29
29
29
29
32
32
32
32
31
31
31
32
32
32
32
32
32
35
35
35
35
36
36
36
36
36
36
36
36
36
31
31
31
32
32
32
35
35
35
35
28
28
28
28
28
28
118
118
118
118
118
118
116
116
HVS-GC-1.5
HVSH-1522-MOD
HVSH-1523-MOD
HVSH-1582D-MOD
HVSH-1583D-MOD
HVS-LR-160/42-1200
HVS-LR-160/42-600
HVS-LR-200/50-1200
HVS-LR-200/50-600
HVS-LR-75/15-1200
HVS-LR-75/15-600
HVS-MESH-2-5000
HVSR-1582
HVSR-1583
HVSR-1584
HVSR-2583E
HVSR-2584E
HVSR-T-1582
HVSR-T-1583
HVSR-T-1584
HVSR-T-2582E
HVSR-T-2583E
HVS-SHIM-1
HVS-SHIM-2
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-5
HVS-SHIM-6
HVS-T-1581E-S
HVS-T-1581S
HVS-T-1582E-S
HVS-T-1582S
HVS-T-1583E-S
HVS-T-1583S
HVS-T-1584S
HVS-T-1591S
HVS-T-1592S
HVS-T-1593S
HVS-T-2582E
HVS-T-2583E
HVS-T-2584E
HVS-T-3582S
HVS-T-3583S
HVSY-1522S
HVSY-1522S
HVSY-1523S
HVSY-1523S
HVSY-1582D
HVSY-1582D
HVSY-1583D
HVSY-1583D
HVT-151-G
HVT-151-J
HVT-151-LC
HVT-151-SG
HVT-151-SJ
HVT-152-G
HVT-152-J
HVT-152-LC
HVT-152-SG
HVT-152-SJ
HVT-153-G
HVT-153-J
HVT-153-LC
HVT-153-SG
HVT-153-SJ
HVT-154-G
HVT-154-J
HVT-154-LC
HVT-154-SG
HVT-154-SJ
HVT-1591-G
HVT-1591-SG
HVT-1592-G
HVT-1592-SG
156
116
39
39
39
39
118
118
118
118
118
118
116
32
32
32
32
32
33
33
33
33
33
117
117
117
117
117
117
33
33
33
33
33
33
33
34
34
34
33
33
33
33
33
37
39
37
39
38
39
38
39
46
50
49
46
50
46
50
49
46
50
46
50
49
46
50
46
50
49
46
50
51
51
51
51
HVT-1593-G
HVT-1593-SG
HVT-1594G
HVT-1594SG
HVT-252-G
HVT-252-J
HVT-252-LC
HVT-252-SG
HVT-252-SJ
HVT-253-G
HVT-253-J
HVT-253-LC
HVT-253-SG
HVT-253-SJ
HVT-254-G
HVT-254-J
HVT-254-LC
HVT-254-SG
HVT-254-SJ
HVT-255-G
HVT-255-SG
HVT-3-1591-G
HVT-3-1591-SG
HVT-3-1592-SG
HVT-3-1592-G
HVT-3-1593-G
HVT-3-1593-SG
HVT-352-G
HVT-352-J
HVT-352-LC
HVT-352-SG
HVT-352-SJ
HVT-353-G
HVT-353-J
HVT-353-LC
HVT-353-SG
HVT-353-SJ
HVT-354-G
HVT-354-J
HVT-354-SG
HVT-354-SJ
HVT-355-G
HVT-355-SG
HVT-Z-151-G
HVT-Z-151-J
HVT-Z-151-SG
HVT-Z-151-SJ
HVT-Z-152-G
HVT-Z-152-J
HVT-Z-152-SG
HVT-Z-152-SJ
HVT-Z-153-G
HVT-Z-153-J
HVT-Z-153-SG
HVT-Z-153-SJ
HVT-Z-154-G
HVT-Z-154-J
HVT-Z-154-SG
HVT-Z-154-SJ
HVT-Z-252/352-G
HVT-Z-252/352-J
HVT-Z-252/352-SG
HVT-Z-252/352-SJ
HVT-Z-253/353-G
HVT-Z-253/353-J
HVT-Z-253/353-SG
HVT-Z-253/353-SJ
HVT-Z-254/354-G
HVT-Z-254/354-SG
HVT-Z-254/354-J
HVT-Z-254/354-SJ
51
51
51
51
46
50
49
46
50
46
50
49
46
50
46
50
49
46
50
46
46
51
51
51
51
51
51
46
50
49
46
50
46
50
49
46
50
46
50
46
50
46
46
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
I
IDP-1330-0607-10
103
IDP-1330-0607-T200
IDP-1892BK04-RIBBON
IDP-1892BK04-RIBBON
IDP-AM6310-110V-PRINTER
IDP-AM6310-110V-PRINTER
IDP-AM6310-110V-PRINTER
IDP-CM-SCE-25-4H-9
IDP-CM-SCE-50-4H-9
IDP-CM-SCE-50-6H-9
IDP-HL104WE1TS025B
IDP-HL104WE1TS033B
IDP-HL104WE1TS038B
IDP-HL104WE1TS050B
IDP-HL104WE1TS070B
IDP-HL203WE1TS025B
IDP-HL203WE1TS033B
IDP-HL203WE1TS038B
IDP-HL203WE1TS050B
IDP-HL203WE1TS070B
IDP-HL253WE1TS025B
IDP-HL253WE1TS033B
IDP-HL253WE1TS038B
IDP-HL253WE1TS050B
IDP-HL253WE1TS070B
IDP-HLX125WE2NEL60S
IDP-HLX125WE4NEL60S
IDP-HLX125YW2NEL60S
IDP-HLX125YW4NEL60S
IDP-MP-101635-2.5-8A
IDP-MP-191064-10-8A
IDP-MP-203127-10-8A
IDP-MP-254127-10-8A
IDP-MP-254254-10-8A
IDP-MP-381064-10-8A
IDP-MP-381191-5-8A
IDP-MP-508254-5-8A
IDP-MP-508318-2.5-8A
IDP-MP-699254-5-8A
IDP-MP-762381-2.5-8A
IDP-MP-762508-2.5-8A
IDP-PAYOFF-CRADEL
IDP-PM07507
IDP-PM07507-BLANK
IDP-PM09512
IDP-PM09512-BLANK
IDP-SB050100WE10
IDP-SB050143WE10
IDP-SB050100WE5-T200
IDP-SB050143WE5-T200
IDP-SB080150WE10
IDP-SB080150WE5-T200
IDP-SB100143WE2.5-T200
IDP-SB100143WE5
IDP-SB100225WE2.5-T200
IDP-SB100225WE5
IDP-SB100375WE1-T200
IDP-SB100375WE2.5
IDP-SB100594WE0.5-T200
IDP-SB100594WE1
IDP-SB190594WE1
IDP-SB200143WE2.5
IDP-SB200225WE1-T200
IDP-SB200225WE2.5
IDP-SB200375WE1-T200
IDP-SB200375WE2.5
IDP-SB200743WE0.5-T200
IDP-SB200743WE1
IDP-SST141-316
IDP-SST71-316
IDP-T200-CASE
IDP-T200-RIBBON-1966
IDP-T200-SPINDLE
IDP-T208M-C-PRINTER
IDP-T208M-PRINTER
IDP-T208M-PRINTER
103
94
103
94
102
103
94
94
94
94
94
94
94
94
94
94
94
94
94
94
94
94
94
94
95
95
95
95
98
98
98
98
98
98
98
98
98
98
98
98
103
96
96
96
96
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
97
96
96
103
103
103
102
93
95
IDP-T208M-PRINTER
IDP-T208M-PRINTER
IDP-T208M-PRINTER
IDP-T208M-PRINTER
IDP-T208M-PRINTER
IDP-T312M-PRINTER
IDP-T312M-PRINTER
IDP-T312M-PRINTER
IDP-T312M-PRINTER
IDP-T312M-PRINTER
IDP-T312M-PRINTER
IDP-T312M-PRINTER
IDP-T312M-PRINTER
IDP-T312S-C-PRINTER
IDP-TMS-RJS-RIBN-4RPSCE
IDP-TMS-RJS-RIBN-4RPSCE
IDP-TTPA100WE-10
IDP-TTPA100YW-10
IDP-TTPA200MP-10
IDP-TTPA200WE-10
IDP-TTPA300MP-10
IDP-TTPA300WE-10
IDP-TTPA400MP-10
IDP-TTPA400WE-10
IDP-WINTOTAL-SWARE
IDP-WINTOTAL-SWARE-DGLUS
IDP-WP-040040-25-9
IDP-WP-064064-25-9
IDP-WP-080080-10-9
IDP-WP-101165-0.85-9
IDP-WP-101635-2.5-9
IDP-WP-114040-25-9
IDP-WP-127111-10-9
IDP-WP-165051-25-9
IDP-WP-165102-10-9
IDP-WP-178095-10-9
IDP-WP-191064-10-9
IDP-WP-203127-10-9
IDP-WP-229364-10-9
IDP-WP-254097-10-9
IDP-WP-254127-10-9
IDP-WP-254254-10-9
IDP-WP-318064-10-9
IDP-WP-381020-10-9
IDP-WP-381064-10-9
IDP-WP-381190-5-9
IDP-WP-508064-10-9
IDP-WP-508127-10-9
IDP-WP-508254-5-9
IDP-WP-508318-2.5-9
IDP-WP-523841-1.5-9
IDP-WP-700254-5-9
IDP-WP-762381-2.5-9
IDP-WP-762508-2.5-9
IDP-WP-950950-10-9
97
98
99
102
103
93
94
95
98
97
99
102
103
102
94
103
99
99
99
99
99
99
99
99
102
102
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
98
L
LM-1/2-SL
LM-1/2-TAPE-BK
LM-1/2-TAPE-CR
LM-1/2-TAPE-WE
LM-1/2-TAPE-YW
LM-1/2-TUBE-WE
LM-1/2-TUBE-YW
LM-1/2-VINYL-CR
LM-1/2-VINYL-RD
LM-1/2-VINYL-WE
LM-1/2-VINYL-YW
LM-1/4-TUBE-WE
LM-1/4-TUBE-YW
LM-1/8-TUBE-WE
LM-1/8-TUBE-YW
LM-1-1/4-SL
LM-1-SL
157
101
101
101
101
101
101
101
101
101
101
101
101
101
101
101
101
101
LM-1-TAPE-BK
101
LM-1-TAPE-CR
101
LM-1-TAPE-WE
101
LM-1-TAPE-YW
101
LM-1-VINYL-CR
101
LM-1-VINYL-RD
101
LM-1-VINYL-SR
101
LM-1-VINYL-WE
101
LM-1-VINYL-YW
101
LM2020PLUS-2800MAH-NICAD 101
LM2020PLUS-PRINTER-KIT
101
LM-2-1/2-SL
101
LM-3/16-TUBE-WE
101
LM-3/16-TUBE-YW
101
LM-3/4-SL
101
LM-4-SL
101
LM-CASE
101
LVBT-1-R
76
LVBT-2-R
76
LVBT-4-R
76
LVIT-150/50-A/U
69
LVIT-30/10-A/U
69
LVIT-75/25-A/U
69
M
MBSM-43/8-1200
MBSM-75/15-1200
MBSM-125/30-1200
MBSM-160/42-1200
MBSM-200/50-1200
MCK-1L
MCK-1V
MCK-2L
MCK-2V
MCK-3V
MCK-4V
MCK-5-1L
MCK-5-1V
MCK-5-2L
MCK-5-2V
MCK-5-3V
MOD-3A-HVT
MOD-3B-HVT
MOD-3X-HVT
MOD-3Y-HVT
MOD-S1-314-Skirts
MOD-S2-325-Skirts
MOD-S3-336-Skirts
MOD-S4-346-Skirts
MOD-S5-357-Skirts
MWTM-10/3-1200-S
MWTM-10/3-A/U
MWTM-115/34-1200-S
MWTM-115/34-1500/U
MWTM-140/42-1200-S
MWTM-140/42-1500/U
MWTM-16/5-1200-S
MWTM-16/5-A/U
MWTM-25/8-1200-S
MWTM-25/8-A/U
MWTM-35/12-1200-S
MWTM-35/12-A/U
MWTM-50/16-1200-S
MWTM-50/16-A/U
MWTM-85/25-1200-S
MWTM-85/25-1500/U
60
60
60
60
60
16
16
16
16
16
16
54
54
54
54
54
48
48
48
48
121
121
121
121
121
65
65
65
65
65
65
65
65
65
65
65
65
65
65
65
65
P
P63
R
115
RDSS-AD-210
RDSS-AT/AP-150
RDSS-45
RDSS-60
RDSS-75
RDSS-100
RDSS-125
RDSS-150
RDSS-CLIP-100
RDSS-CLIP-125
RDSS-CLIP-150
RDSS-CLIP-45
RDSS-CLIP-75
RDSS-IG-SR-AS
RDSS-IT-16
RVC-1V
RVC-2V
RVC-3V
RVC-4V
RVS-11
RVS-12
RVS-13
RVS-13-SK
RVS-14
RVS-14-SK
RVS-15-SK
89
89
88
88
88
88
88
88
89
89
89
89
89
89
89
15
15
15
15
7
7
7
59
7
59
59
S
S-1052-3-3000
S-1171-4-300
S-1174-2-300
S-1174-4-460
S-1251-25-300-4
S-1251-50-300-1
S-1278-3 x 61 x 7620
S-1278-3 x 61 x 7620
ShrinkMark-1000-2-9
ShrinkMark-1000-2-S1-9
ShrinkMark-10-2-9
ShrinkMark-10-2-S1-9
ShrinkMark-12-2-9
ShrinkMark-12-2-S1-9
ShrinkMark-18-2-9
ShrinkMark-18-2-S1-9
ShrinkMark-2-2-9
ShrinkMark-2-2-S1-9
ShrinkMark-250-2-9
ShrinkMark-250-2-S1-9
SL-250-120V-F-FT(B1)
SL-250-120V-NF-FT(B1)
SL-350-120V-F-FT(B1)
SL-350-120V-NF-FT(B1)
SL-4/0-120V-F-FT(B1)
SL-4/0-120V-NF-FT(B1)
SL-500-120V-F-FT(B1)
SL-500-120V-NF-FT(B1)
SL-750-120V-F-FT(B1)
SL-750-120V-NF-FT(B1)
STD03W-x
STD06W-x
STD09W-x
STD012W-x
STD015W-x
STD017W-x
STD021W-x
STD024W-x
STD15MO
STD17MO
STD21MO
STD24MO
77
77
77
77
77
77
77
89
93
93
93
93
93
93
93
93
93
93
93
93
13
13
13
13
13
13
13
13
13
13
96
96
96
96
96
96
96
96
96
96
96
96
T
T208M Printer
102
T312S-C-Printer
TFT-151E
TFT-151E
TFT-151E-G
TFT-151E-SG
TFT-151E-SLC
TFT-152E
TFT-152E
TFT-152E-G
TFT-152E-SG
TFT-152E-SLC
TFT-153E
TFT-153E
TFT-153E-G
TFT-153E-SG
TFT-153E-SLC
TFT-154E
TFT-154E
TFT-154E-SG
TFT-154E-SLC
TFT-251E
TFT-251E
TFT-251E-SG
TFT-251E-SLC
TFT-252E
TFT-252E
TFT-252E-SG
TFT-252E-SLC
TFT-253E
TFT-253E
TFT-253E-SG
TFT-253E-SLC
TFT-254E
TFT-254E
TFT-254E-SG
TFT-254E-SLC
TFT-352E
TFT-352E
TFT-352E-SG
TFT-352E-SLC
TFT-353E
TFT-353E
TFT-353E-SG
TFT-353E-SLC
TFT-354E
TFT-354E
TFT-354E-SG
TFT-354E-SLC
TG-12 Reflector
TG-13 Reflector
TG-23 Reflector
TG-24 Reflector
102
44
45
45
45
45
44
45
45
45
45
44
45
45
45
45
44
45
45
45
44
45
45
45
44
45
45
45
44
45
45
45
44
45
45
45
44
45
45
45
44
45
45
45
44
45
45
45
122
122
122
122
W
WCSM-105/30-1200-S
WCSM-105/30-1200-S
WCSM-105/30-300-S
WCSM-105/30-300-S
WCSM-13/4-1200-S
WCSM-13/4-1200-S
WCSM-13/4-150-S
WCSM-13/4-150-S
WCSM-13/4-A/U
WCSM-13/4-A/U
WCSM-130/36-1200-S
WCSM-130/36-1200-S
WCSM-130/36-1500/U
WCSM-130/36-1500/U
WCSM-130/36-300-S
WCSM-130/36-300-S
WCSM-130/36-450-S
WCSM-130/36-450-S
WCSM-20/6-1200-S
WCSM-20/6-1200-S
158
8
66
8
66
8
66
8
66
9
66
8
66
9
66
8
66
8
66
8
66
WCSM-20/6-150-S
WCSM-20/6-150-S
WCSM-20/6-225-S
WCSM-20/6-225-S
WCSM-20/6-300-S
WCSM-20/6-300-S
WCSM-20/6-A/U
WCSM-20/6-A/U
WCSM-33/8-1200-S
WCSM-33/8-1200-S
WCSM-33/8-150-S
WCSM-33/8-150-S
WCSM-33/8-225-S
WCSM-33/8-225-S
WCSM-33/8-300-S
WCSM-33/8-300-S
WCSM-33/8-A/U
WCSM-33/8-A/U
WCSM-43/12-1200-S
WCSM-43/12-1200-S
WCSM-43/12-150-S
WCSM-43/12-150-S
WCSM-43/12-225-S
WCSM-43/12-225-S
WCSM-43/12-300-S
WCSM-43/12-300-S
WCSM-43/12-A/U
WCSM-43/12-A/U
WCSM-51/16-100-S
WCSM-51/16-100-S
WCSM-51/16-1200-S
WCSM-51/16-1200-S
WCSM-51/16-225-S
WCSM-51/16-225-S
WCSM-51/16-300-S
WCSM-51/16-300-S
WCSM-51/16-A/U
WCSM-51/16-A/U
WCSM-70/21-1200-S
WCSM-70/21-1200-S
WCSM-70/21-300-S
WCSM-70/21-300-S
WCSM-70/21-450-S
WCSM-70/21-450-S
WCSM-70/21-600-S
WCSM-70/21-600-S
WCSM-70/21-A/U
WCSM-70/21-A/U
WCSM-9/3-1200-S
WCSM-9/3-1200-S
WCSM-9/3-150-S
WCSM-9/3-150-S
WCSM-9/3-300-S
WCSM-9/3-300-S
WCSM-9/3-A/U
WCSM-9/3-A/U
WCSM-90/30-1500/U
WCSM-90/30-1500/U
8
66
8
66
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City ......................................................................... State ........................ Zip .............................
email..............................................................................................................................................
Type of Business
q Consulting Engineer
City ......................................................................... State ........................ Zip .............................
email..............................................................................................................................................
Type of Business
q Consulting Engineer
q Commercial/Institutional User
q Electrical Wholesaler
q Commercial/Institutional User
q Electrical Wholesaler
q Industrial User
Address ........................................................................................................................................
Address ........................................................................................................................................
q Contractor
Company ......................................................................................................................................
Company ......................................................................................................................................
q Industrial User
Title ........................................................................ Phone ..........................................................
Title ........................................................................ Phone ..........................................................
q Contractor
Your Name ...................................................................................................................................
Your Name ...................................................................................................................................
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Tyco Electronics / Energy Division
8000 Purfoy Road
Fuquay-Varina, NC 27526-9349
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