CV-OBHAT-SIL-ARM-GRIP

APPLICATION TOOLING FOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS APPLICATION TOOLING FOR RAYCHEM HEAT SHRINK PRODUCTS AD-3050 Seal Test Equipment Sealing Evaluation – Various Products Product Features Ordering Information • Fast determination of sealing integrity • AD-3050-SEAL-TEST-EQ-NC • Multiple test fixtures PN: C82893-000 • Easy load and release of test samples • Version with integrated timer: • Connector seal test port AD-3050-SEAL-TEST-EQ-NC-TIMER • Timer adjustable from 8 – 120 seconds PN: 528024-1 (only with integrated AD-3050 Seal Test Equipment (Timer retrofit kit available) timer version) Accessories Technical Data • Recommended spares • Pneumatic supply: Set of 8 Seals** 600 kPa / 6 bar maximum, filtered supply AD-3050-SEAL-8-KIT 200 kPa / 2 bar test pressure maximum PN: 299155-000 (Test pressure typically 50 kPa / 0.5 bar) • Clamp assembly including seals • Machine cycle times for seal testing: Typically 1 min. AD-3050-SEAL-CLAMP-ASSY • Total system noise: Negligible noise from air test PN: 168927-000 • Dimensions: 550 x 350 x 215 mm (21.7 x 13.8 x 8.5 in) • Sealing tape (excludes packing case) EPDM foam, 6 x 9 mm, with acrylic adhesive backing • Weight: 4 kg (excludes packing case) ** Full set of seals As the equipment is designed to use readily available pneumatic components, these are listed on the parts list which is included with the equipment. TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS PAGE 2 The AD-3050 seal test equipment is a manually The test result is determined visually by looking for operated pneumatic device, intended for use as a bubbles in the area of the sealing product. Connectors convenient “in process” sampling technique for can also be pressure tested by adapting the separate checking sealed splices. supply fixture to any connector type. Use of this Different combinations of in-line, end-/stub-splices equipment is described in TE’s customer manual. This and various ring terminal applications can be pressure tested in any of the combination of fixtures (8 in total). There is also a facility to allow leak testing of various connectors. The tool is also intended for use as a quick equipment can also check for poke through i.e. where individual wire strands poke through the installed heat shrinkable sleeve, by using any applicable measure instruments. and easy sampling technique for the preliminary selection of installation conditions where Raychem splice protection products are used. TE has seen good correlation between results obtained with the AD-3050 seal test and those obtained through water immersion testing. However testing in accordance with the Original Equipment Manufacturer (OEM) specification is the only way of confirming that the OEM specification is being met. The splice products are located in clamps which deliver the test pressure. The product is immersed in water and pressure is delivered through the wire(s) to the sealed area. APPLICATION SAMPLES TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS PAGE 3 APPLICATION TOOLING FOR RAYCHEM HEAT SHRINK PRODUCTS RBK ILS Processor MK 4 Installation of Splice Sealing Products Ultrasonic Welder Product Features • Long life heating elements • Pre-installed connection for an optional • Installation times, temperatures, and product size air-cooling-device information (individual selection) • Second D-SUB-9-connector with a signal output • Sequenced installations “0” volt (n/c and n/o) where the machine can be • Operator key lock/password protection levels connected to a server, local PC or customer intranet • Automatic heater retraction on mains failure • Machine hours and installation cycle counters (updated safety feature) • Software upgradeable to support special • Automatic calibration (single cycle) applications • RS232 interface allows time, temperature and • Integrated SW-safety-features to provide a high product sizes for the next installation to be trans- ferred from a remote machine (e.g. an ultrasonic welding tool) level of safety during processing • Compliant with latest CE and RoHs requirements • Big mechanical protection-cover (removable) in front of the feeding-/working-area APPLICATION SAMPLES TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS PAGE 4 Technical Data The RBK ILS processor MK 4 is a semiautomatic unit • Electrical supply: 220 – 240 V, 50 Hz designed specifically to install splice sealing products • Power consumption: 1.7 A (max.) onto ultrasonically welded or crimped splice joints • Operating temperature: 500 °C recommended used in automotive harnesses. • Machine cycle times for splice sealing products used The tool can operate in several modes: on typical range of automotive splices: 6 to 20 sec. depending on wire size and the number or wires used • Total system noise: