D-110-41CS2885

Wire-to-Wire Splicing SolderSleeve Wire Splices Product Facts Transparent polyvinylidene fluoride or polyolefin sleeve provides encapsulation, inspectability, strain relief, and insulation ■ Prefluxed solder preform provides a controlled soldering process ■ One-piece design makes installation easy and lowers the installed cost ■ With one or two wires per end, the NAS 1744 splices meet 75,000 ft [22,000 m] altitude immersion requirement ■ Thermochromic temperature indicator in the NAS splices facilitates termination and inspection ■ UL and CUL recognized ■ R Applications In-line wire splices. Product Options Product Series B-155 CWT D-110 D-1744 (NAS 1744) Minimum Wire Temperature Rating 85°C [185°F] 85°C [185°F] 125°C [257°F] 125°C [257°F] Maximum Operating Temperature 125°C [257°F] 125°C [257°F] 150°C [302°F] 150°C [302°F] Intended Application Environment (RoHS) Splashproof Splashproof Splashproof Immersion sealed Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F]. Consult TE for details. ■ For D-110 series Product Selection Process Notes: From the Product Options table above, select the product series appropriate for your application based on the temperature rating and sealing performance required. If the application has only one size of wire per side and no more than two wires on either side: 1. Determine wire gauge sizes for both sides of splice. 2. Determine number of wires (one or two wires) for each side of splice. Available in: Americas Europe Asia Pacific 8-6 Catalog 1654025 Revised 5-12 www.te.com 3. Select part numbers from the appropriate table: ■ ■ ■ ■ For B-155 and CWT series (low temperature): Use Table A on page 8-7. Dimensions are shown for reference purposes only. Specifications subject to change. (splashproof): Use Table B on page 8-8. ■ If the application has more than one size of wire per side or more than two wires on either side (or if you prefer to work with CMA or mm2 sizes): 1. Turn to “CMA/mm2 Calculation” on page 8-10 and use the workspace there to calculate the total cross section to be spliced. 2. Use Table E on page 8-11 to select the sleeve recommended for that cross section. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 For D-1744 series (immersion sealed): Use Table C on page 8-9. Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 While all combinations listed will provide satisfactory solder joints, the degree of strain relief obtained depends on the outer diameter of the wires being joined. Refer to Table E for the recommended size ranges for the sleeves. Wires 16 AWG (1.21 mm2) and larger, and wires having more than 19 strands, should be pretinned prior to splicing, to obtain the optimum solder joint quality. Part selection for wires 26 AWG (0.15 mm2) and smaller is covered on page 8-8. UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) Table A: B-155 Series Selection Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side A: Size and Number of Conductors 26 AWG 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 Side B: Size and Number of Conductors 24 AWG 22 AWG 26 AWG 20 AWG 1 2 1 2 1 2 1 2 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-1559001 B-155-9001 B-155-9002 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-155-9002 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9001 B-155-9001 B-155-9001 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-1559003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-1559005 B-155-9005 Side B: Size and Number of Conductors 16 AWG 14 AWG 18 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9002 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9003 B-155-9004 B-155-9004 B-155-9005 B-155-9005 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9003 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9004 B-155-9005 B-155-9004 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 B-155-9005 Table A: CWT Series Selection Side A: Size and Number of Conductors Side A: Size and Number of Conductors 26 AWG 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 20 AWG 1 2 1 2 1 2 1 2 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT9001 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT-9002 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9001 CWT-9001 CWT-9001 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT9005 CWT-9005 Side B: Size and Number of Conductors 16 AWG 14 AWG 18 AWG 12 AWG 8 Electrical Interconnect Products 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side B: Size and Number of Conductors 24 AWG 22 AWG 26 AWG 10 AWG 1 2 1 2 1 2 1 2 1 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9002 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9003 CWT-9004 CWT-9004 CWT-9005 CWT-9005 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9003 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9004 CWT-9005 CWT-9004 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 CWT-9005 B-155-9005 8-7 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Sire Splicing SolderSleeve Wire Splices (Continued) Table B: D-110 Series Selection Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 10 AWG 1 Side B: Size and Number of Conductors 26 AWG 24 AWG 22 AWG 20 AWG 1 2 1 2 1 2 1 2 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-35 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-35 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-41 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-35 D-110-35 D-110-35 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-41 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0083 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 Side B: Size and Number of Conductors 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 1 2 1 2 1 2 1 2 1 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-41 D-110-41 D-110-41 D-110-41 D-110-41 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0083 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0181 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0101 D-110-0090 D-110-0101 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0083 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0090 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0090 D-110-0083 D-110-0090 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 D-110-0083 Fine Wire Splices 26 AWG (0.15 mm2) and Smaller Part No. D-110-0071 D-110-0213 D-110-0214 D-110-0217 D-110-40 As Supplied* 0.9 [0.035] 0.9 [0.035] 0.6 [0.025] 1.0 [0.040] 0.6 [0.025] Inside Diameter Fully Recovered** 0.6 [0.025] 0.6 [0.025] 0.3 [0.013] 0.6 [0.025) 0.5 [0.021] Length*** 4.7 [0.185] 4.2 [0.165] 6.3 [0.250] 9.1 [0.360] 5.1 [0.200] Note: Micro SolderSleeve terminations are used for splicing wires smaller than 26 AWG [0.15 mm2]. *Minimum. Wire insulation must be smaller than this. **Maximum. Wire insulation and combined conductor diameters must be greater than this. ***Nominal. Wire strip length must be approximately one-half of this. 8-8 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) Table C: D-1744 Series Selection Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 1 12 AWG 2 24 AWG 22 AWG 20 AWG 1 2 1 2 1 2 1 2 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 — D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 — D-1744-01 D-1744-01 D-1744-01 D-1744-02 D-1744-01 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-04 — D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 — Side B: Size and Number of Conductors 16 AWG 14 AWG 18 AWG 12 AWG 1 2 1 2 1 2 1 2 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-02 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 D-1744-04 D-1744-04 D-1744-04 D-1744-04 — — D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-04 D-1744-03 D-1744-03 D-1744-03 D-1744-04 D-1744-03 — D-1744-04 D-1744-04 D-1744-04 D-1744-04 — D-1744-04 — — — — — — — — — — 8 Electrical Interconnect Products Side A: Size and Number of Conductors 1 26 AWG 2 1 24 AWG 2 1 22 AWG 2 1 20 AWG 2 1 18 AWG 2 1 16 AWG 2 1 14 AWG 2 12 AWG 1 Side B: Size and Number of Conductors 26 AWG 8-9 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) CMA/mm2 Calculation To calculate the total circular mil or mm2 area of the conductors to be terminated in a single splice, follow these steps: 1. Choose either CMA or mm2 as your unit of measure for selection purposes and continue to use it for all your selection criteria. 2. In the workspace below, list the CMA or mm2 for each conductor that will go into the same splice. (To assist you, Table D on this page provides the CMA of typical conductors.) Wire Number 3. Add together the values listed in the workspace below to obtain the total area. 4. From Table E on the next page, select the part number recommended for the total CMA or mm2 you have calculated. 5. Refer to the examples on this page for further clarification. CMA mm2 1 2 3 4 5 Part Number: Total CMA/mm2 Examples One-to-One Wire Splice Multiwire Splice 1.50 [.060] 1.50 [.060] 3.00 [.120] 2.50 [.100] 16 AWG (CMA 2426) [1.21 mm2] Table D. 22 AWG (CMA 754) [0.38 mm2] 2.25 [.090] 1.50 [.060] 2 at 22 AWG (CMA 1508) [0.38 mm2] 18 AWG (CMA 1900) [0.24 mm2] Total CMA = 3180 Total mm2 = 1.59 Total CMA = 3408 Total mm2 = 1.71 Correct part number selection from Table E (based on CMA/mm2 and nominal jacket wire OD) = B-155-9002, CWT-9002, D-110-41 or D-1744-02. Correct part number selection from Table E (based on CMA/mm2 and nominal jacket wire OD) = B-155-9003, CWT-9003, D-110-0181 or D-1744-03. CMA of Typical AWG Conductors AWG CMA mm2 28 177 0.09 26 304 0.15 24 475 0.23 22 754 0.38 20 1216 0.62 18 1900 0.96 16 2426 1.23 14 3831 1.44 12 5874 2.97 8-10 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Wire-to-Wire Splicing SolderSleeve Wire Splices (Continued) Installation Requirements For proper installation of these devices the correct heating tool and reflector attachment must be used. Any one of the following TE heating tools is recommended: ■ HL1910E/HL2010E ■ IR-1759 MiniRay ■ AA-400 Super Heater ■ CV-1981 Refer to TE installation procedure RPIP-850-00 for D-1744 Series and RPIP- 824-00 for B-155 Series. You will find ordering information for these tools in Section 10. Table E: Product Series Multiwire Splice Selection B-155-9001 B-155-9002 B-155-9003 B-155-9004 B-155-9005 D-1744-01 D-1744-02 D-1744-03 D-1744-04 D-110-35 D-110-41 D-110-0181 D-110-0101 D-110-0090 D-110-0083 Product Characteristics Wire Jacket OD Min. Max. 0.4 [0.015] 1.7 [0.066] 1.3 [0.05] 2.7 [0.106] 1.8 [0.07] 4.5 [0.18] 2.8 [0.11] 6.0 [0.236] 3.2 [0.125] 7.0 [0.275] 0.50 [0.020] 1.90 [0.075] 0.80 [0.031] 2.80 [0.110] 1.30 [0.050] 4.57 [0.180] 2.00 [0.080] 7.11 [0.280] 0.51 [0.020] 1.78 [0.070] 1.27 [0.050] 2.54 [1.00] 1.9 [0.075] 4.5 [0.177] 2.41 [0.095] 4.32 [0.17] 3.56 [0.140] 7.11 [0.28] 4.0 [0.160] 8.76 [0.345] CMA Combined Total Min. Max. 450 1500 1500 4000 4000 7800 7800 12000 12000 19000 350 2000 2000 4000 4000 10000 10000 13000 500 1500 1200 3500 3600 6000 4800 9000 8500 16200 16200 25000 mm2 Combined Total Min. Max. 0.3 0.8 0.8 2.0 2.0 4.0 4.0 6.0 6.0 10.0 – – – – – – – – – – – – – – – – – – – – 8 Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Radiation-crosslinked, heat-shrinkable polyolefin Solder: Sn63 Pb37 Flux: ROL1 per ANSI-J-004 (RMA flux) Solder: Sn42Bi58 Flux: ROM1 per ANSI-J-004 (RA Flux) Solder: Sn50 Pb32 Cd18 Flux: ROM1 per ASNI-J-004 (RA flux) Meltable thermoplastic Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating (B-155) Temperature rating (D-110, D-1744) Insulation resistance 2.0 mV Exceeds strength of conductor 2.0 kV -55°C to +125°C [-67°F to +257°F] -55°C to +150°C [-67°F to +302°F] 1000 megohms Specifications/Approvals Series B-155 CWT D-110 D-1744 Agency n/a UL E87681 UL E87681 NAS-1744 Electrical Interconnect Products Material Insulation (D-110, D-1744) Insulation (B-155) Solder and flux (D-110, D-1744) Solder and flux (B-155) Solder and flux (CWT) Meltable inserts (B-155, D-1744) TE RT-1404 D-5023 RT-1404 RT-1404 8-11 Catalog 1654025 Revised 5-12 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015