D-436-53CS391

CUSTOMER DRAWING MATERIALS 1. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene flouride. 2. SINGLE-WIRE SEAL: Low outgassing immersion resistant thermoplastic fluoroelastomer. Color: BLUE. 3. INTEGRAL-WIRE SEAL: Low outgassing immersion resistant thermoplastic fluoroelastomer. Color: BLUE. 4. CRIMP SPLICE: Base metal: Copper Alloy 101 or 102 per ASTM B-75. Plating: Tin per MIL-T-10727, Type 1. Color code: See table below. Dimensions of Crimp Splice : Part Prod. Name Rev. Size D-436-52 C 16 D-436-53 C 12 ØA 2.69 (0.106) 2.56 (0.101) 3.91 (0.154) 3.73 (0.147) ØB 1.75 (0.069) 1.63 (0.064) 2.59 (0.102) 2.46 (0.097) Crimp Splice D 14.86 (0.585) 14.35 (0.565) 14.86 (0.585) 14.35 (0.565) E 7.11 (0.280) 6.60 (0.260) 7.11 (0.280) 6.60 (0.260) Color Code Blue Yellow Installation Data: Wire Size Range of Crimp Splice One Wire Two wires Three wires Minimum Maximum Minimum Maximum Minimum Maximum Splicer Size 16 12 20 16 16 12 24 22 20 16 24 22 22 18 TITLE : Raychem Devices UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. INCHES DIMENSIONS ARE BETWEEN BRACKETS. TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A ANGLES: N/A ROUGHNESS IN MICRON DRAWN BY: M. FORONDA TE CONNECTIVITY (TE) RESERVES THE RIGHT TO CHANGE THIS DRAWING AT ANYTIME. USER SHOULD EVALUATE THE SUITABILITY OF THE PRODUCT FOR THEIR APPLICATION. ECO APPROVED: L. RODRIGUEZ ECO NUMBER: IN-LINE SPLICE SEALING SYSTEM, 2 OR 3 TO 1 SPLICE: Tin Plated, Color Coded, with Inspection Slots DOCUMENT NO. : D-436-52/-53 DATE: REVISION: June 26, 2015 SCALE: 15-009842 ©2015 TE CONNECTIVITY LTD. FAMILY OF COMPANIES. ALL RIGHT RESERVED. If this document is printed it becomes uncontrolled. Check for the latest revision. C SIZE: None A SHEET: 1 of 2 CUSTOMER DRAWING APPLICATION 1. These parts are designed to provide an immersion resistant in-line splices of 2 or 3 to 1 wires falling within the size range listed on sheet 1, having insulations rated for at least 135C. 2. Parts are available only as an assembly of one of each Item #1 and Item #2. 3. Parts are to be installed per Thermofit Assembly Procedure, see below. 4. Inside diameter and outside diameter of splice are to be measured in crimp areas, 2.54 to 5.08 (0.100 to 0.200) from ends of part. Slight burr permitted on parted surfaces. 5. Acceptance sampling shall be in accordance with Paragraph 4.6.1 of MIL-T-7928. 6 . Packing and packaging shall be in accordance with Section 5, Level C, of MIL-T-7928. 7. This document takes precedence over documents referenced herein. THERMOFIT ASSEMBLY PROCEDURE 1.0 SCOPE This document outlines the procedure to be followed to obtain immersion resistant 3 or 2 to 1 in-line splices using Thermofit In-Line Splice Sealing System D-436-52/-53. 2.0 PROCEDURE: a) b) c) d) e) 3.0 Strip all wires 7.92 (0.312) to 8.74 (0.344). Attach the single lead to the appropriate size crimp splice using a Raychem AD-1377 Crimp Tool. Pass the wires to be attached to other barrel through the sealing sleeve from the three-hole insert end. Insert wires into barrel and crimp. Care must be taken that the wires remain untwisted between the crimp splice and the three wire seal or the sealing sleeve cannot be positioned properly. Apply heat, using the recommended heat source, first to the three-hole insert and then the other. Heat should be applied until insert melts and flows axially along the wires. RECOMMENDED RAYCHEM HEATING TOOLS Heater Reflector Thermogun #500A Shop Air Heater #CV-4504 Mini-Gun #CV-5300 TG-14 991180 991319 TITLE : Raychem Devices UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS. INCHES DIMENSIONS ARE BETWEEN BRACKETS. TOLERANCES: 0.00 N/A 0.0 N/A 0 N/A ANGLES: N/A ROUGHNESS IN MICRON DRAWN BY: M. FORONDA TE CONNECTIVITY (TE) RESERVES THE RIGHT TO CHANGE THIS DRAWING AT ANYTIME. USER SHOULD EVALUATE THE SUITABILITY OF THE PRODUCT FOR THEIR APPLICATION. ECO APPROVED: L. RODRIGUEZ ECO NUMBER: IN-LINE SPLICE SEALING SYSTEM, 2 OR 3 TO 1 SPLICE: Tin Plated, Color Coded, with Inspection Slots DOCUMENT NO. : D-436-52/-53 DATE: REVISION: June 26, 2015 SCALE: 15-009842 ©2015 TE CONNECTIVITY LTD. FAMILY OF COMPANIES. ALL RIGHT RESERVED. If this document is printed it becomes uncontrolled. Check for the latest revision. C SIZE: None A SHEET: 2 of 2