D-714-00

Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators Product Facts n Transparent polyvinylidene fluoride or polyolefin insulation sleeve provides encapsulation, inspectability, strain relief, and insulation n Prefluxed solder preform offers a controlled soldering process n One-piece design means easy installation and low installed cost n Optional tape carrier provides convenience and ease of installation n UL and CUL Recognized R Applications Installation Used for terminating wires to component terminals, such as motor tabs, connector pins, and switch terminals. 1. Determine the application operating temperature. 6. Select part number from the appropriate table: 2. From the Product Options table on the next page, select the product series appropriate for the application, based on the temperature required. For CWT series (applications with lowtemperature wires— below 125°C [257°F]), use Table A. n n 3. Determine your component connection point type (pin, post, or tab) and dimensions. For D-129/141/71X series (applications with wires rated higher than 125°C [257°F]), use Table B. 4. Determine your wire gauge. Available in: Americas Europe Asia Pacific For proper installation of these devices, the correct heating tool and reflector attachment must be used. Either of the following Raychem heating tools are recommended: n HL1802E n AA-400 Super Heater Refer to Raychem installation procedure RCPS 20012 (for D-129, D-141, D-71X) or RPIP 824-00 (for CWT) for detailed instructions and recommended reflector attachment. 8 Electrical Interconnect Products Product selection process 5. Optional: Select tape carrier center-to-center spacing (D-71X series only). This should match center spacing of component terminals. You will find ordering information for these tools see section 10. n n n 8-39 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators (Continued) Product Options Product Series CWT D-129, D-141, D-71X Note: Max. Operating Temperature 125°C [257°F] 150°C [302°F] Min. Wire Temperature Rating 85°C [185°F] 125°C [257°F] Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F]. Consult Tyco Electronics for details. Table A. CWT Series (125°C [257°F] rated) Connection-point Type and Size W pin W post Terminal Dimensions Wire AWG/mm2 Part No. W = up to 0.63 [.025] 24 [0.24] 20 [0.61] CWT-1501 CWT-1502 W = 0.63 [.025] to 0.89 [0.035] 24 [0.24] 22 [0.38] 20 [0.61] CWT-1501 CWT-1502 CWT-1503 W = 0.89 [0.035] to 1.14 [.045] 24–22 [0.24–0.38] 20–18 [0.61–0.95] CWT-1502 CWT-1503 W = 1.14 [.045] to 1.52 [.060] 24–22 [0.24–0.38] 20–18 [0.61–0.95] CWT-1503 CWT-1504 W = up to1.52 [.060] 24–20 [0.24–0.61] CWT-1501 W = 1.27 [.050] to 2.28 [.090] 24-18 [0.24–0.95] CWT-1502 W = 1.77 [.070] to 2.79 [.110] 24-18 [0.24–0.95] CWT-1503 W = 2.54 [.100] to 3.80 [.150] 24-18 [0.24–0.95] CWT-1504 W = 2.28 [.090] to 4.70 [.187] 22-16 [0.38–1.21] CWT-1505 W tab 8-40 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators (Continued) Table B. D-129/141/71X Series (up to 150°C [302°F] rated) Connection-point Type and Size Tape Carrier Spacing of Sleeves (Center-to-Center) 1.27 2.54 3.17 None [0.050] [0.100] [0.125] Wire Terminal Dimensions 4.0 [0.156] AWG mm 30–26 [0.05–0.15] D-141-30 D-713-03 — — — 24–22 [0.24–0.38] D-141-07 — D-711-00 — — W = 0.63 [.025] to 0.81 [.032] 20 [0.61] D-141-31 — D-711-04 D-711-07 D-711-08 W = 0.76 [.030] to 1.27 [.050] 24–20 [0.24–0.61] D-141-56 — — — — W = up to 1.52 [.060] 24–20 [0.24–0.61] D-129-05 — D-714-01 — — W = 1.27 [.050] to 2.28 [.090] 24–20 [0.24–0.61] D-129-03 — — — D-714-00 W = 2.28 [.090] to 3.55 [.140] 24–20 [0.24–0.61] D-129-0043 — — — — W 2 W = up to 0.61 [.024] pin W post W tab For Fine Wire Terminations 0.15 mm2 (26 AWG) and Smaller* Inside Diameter As Supplied** 1.0 [0.040] 1.0 [0.040] 0.75 x 1.65 [0.030 X 0.065] 0.75 x 1.65 [0.030 X 0.065] 0.75 x 1.65 [0.030 X 0.065] Fully Recovered† 0.6 [0.025] 0.6 [0.025] 0.75 [0.030] 0.75 [0.030] 0.75 [0.030] Length†† 16.0 [0.630] 9.0 [0.360] 4.7 [0.185] 6.0 [0.240] 9.5 [0.375] 8 Electrical Interconnect Products Part No.* D-110-0062 D-110-0217 D-141-13 D-141-22 D-141-30 Note: Micro SolderSleeve terminators are used for attaching leads smaller than 26 AWG (0.15 mm2) to terminals less than 0.6 [.025] wide. *The D-110 series sleeves are primarily for single wire terminations and do not have a wire stop. The D-141 series will accept either one or two wires; the parts have a built-in wire stop that will locate the wire approximately 0.76 [0.03] from bottom of terminal. **Minimum. Wire insulation must be smaller than this. When using the D-141 parts for two-wire terminations, the combined wire insulation diameters must be less than 1.5 [.060]. †Maximum. The combination of conductor diameter and terminal width and the wire insulation must be greater than this. ††The terminal length should be at least 1.2 [0.05] shorter than this. The wire strip length must be adjusted so that, when terminated, the exposed conductor is covered by the sleeve. 8-41 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Wire Termination to Pin/Post/Tab SolderSleeve Discrete Wire Terminators (Continued) Product Characteristics Specifications/Approvals Material Insulation [D-129, D-141, D-71X] Insulation [CWT] Solder and flux [D-129, D-141, D-71X] Solder and flux [CWT] Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Radiation-crosslinked, heat-shrinkable polyolefin Solder: Sn63 Pb37 Flux: ROL1 per ANSI -J - 004 [RMA flux] Solder: Sn50 Pb32 Cd 18 Flux: ROM1 per ANSI -J - 004 [RA flux] Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating [CWT] Temperature rating [D-129, D-141, D-71X] Insulation resistance 2.0 mV Exceeds strength of conductor 2.0 kV -55°C to 125°C [-67°F to 257°F] -55°C to 150°C [-67°F to 302°F] 1000 megohms Series CWT D-129, D-141 Agency UL and CUL E87681 UL and CUL E87681 Raychem D-5023 RT-1404 8-42 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171