MIL-DTL-38999 Circular Connectors
DEPENDABLE
MIL-DTL-38999 Series IV Connectors
• Secure breech lock coupling
• 100% scoop-proof
• Pin-to-pin mating protection helps
prevent failures
RUGGED
• Mated connectors help withstand
high-impact shock
• Rear accessory threads help provide
increased strength
• >500-mating-cycle durability
• Corrosion resistant
EMI PROTECTED
• Grounding fingers for excellent
EMI protection
• Connector is grounded when the
shells meet, even before the contacts
are engaged
EASY INSTALLATION
• Blind-mateable grounding fingers
to help provide a safer assembly
during mating
• Requires only 90° rotation to
engage and disengage
DEUTSCH DIV Series Connectors
DEUTSCH DIV Series connectors from TE Connectivity (TE) are
high-performance MIL-DTL-38999 connectors for use in high
shock, vibration and EMI environments where reliability
is essential.
Qualified to MIL-DTL-38999 specifications, DEUTSCH DIV Series
connectors are designed and built using the high-vibration
capable breech lock coupling mechanism that only requires 90°
of rotation to engage and disengage.
Special grounding fingers form a 360-degree circle just inside
the shell, acting as a shield for excellent EMI protection. The
connector is actually grounded when the shells meet, even before
the contacts engage.
Inserts are available in 8 shell sizes, with contact arrangements
meeting MIL-DTL-1560, along with additional arrangements, to
help provide flexibility in circuit configurations.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 44
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Specifications
MATERIALS
• Shell: Stainless steel, aluminum
• Plating: Olive drab cadmium, passivated, and electroless nickel
(anodized coupling ring for Class F only)
• Insert: Thermoplastic and fluorinated silicone elastomer
• EMI Spring Fingers: Nickel or cadmium-plated beryllium copper
• O-Ring: Fluorinated silicone elastomer
ENVIRONMENTAL
•T
emperature Range:
-65°C to +175°C (Class W)
-65°C to +200°C (Classes C, F, Y and N)
• Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to
MIL-PRF-5606: Hydraulic fluid
MIL-DTL-83133: JP-8 aviation fuel
MIL-PRF-7808: Lubricating oil
MIL-PRF-23699: Lubricating oil
MIL-A-8243: Deicing/defrosting fluid
MIL-C-25769: Aircraft cleaning compound
MIL-PRF-87937: Aircraft cleaning compound
MIL-G-3056: Gasoline
• Salt Spray:
48 hours (Nickel finishes)
500 hours (Cadmium and passivated finishes)
• Thermal Cycling: -65° to 150/175/200°C (max. temperature is
class dependent)
MECHANICAL
• Sine Vibration: Up to 60 g for 36 hr.
• Random Vibration: Up to 41.7 g for 16 hr. at 175° C
Up to 50 g for 16 hr. at ambient temperature
• Shock: 300 g, 3 ms in the 3 axes
• Durability: >500 mating cycles
• Contact Retention:
Size 22D: 44 N (10 lb.)
Size 20: 67 N (15 lb.)
Size 16: 111 N (25 lb.)
Size 12: 111 N (25 lb.)
Size 10: 111 N (25 lb.)
Size 8: 111 N (25 lb.)
ELECTRICAL
•S
hell-to-Shell Conductivity:
Olive Drab Cadmium: 2.5 mV
Passivated: 10.0 mV
Electroless Nickel: 1.0 mV
• Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 45
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Voltage Rating
Service
Rating
Suggested Operating Voltage
Test Voltage at Altitude (VAC rms)
VAC rms
VDC
Sea Level
50,000 Ft.
70,000 Ft.
100,000 Ft.
400
550
1300
550
350
200
N
300
450
1000
400
260
200
I
600
850
1800
600
400
200
II
750
1050
2300
800
500
200
M
Hermetic Connectors
• Hermetic Seal: Sintered glass
• Leakage: ≤16 cm3/hr. (0.97 in3/hr.) on mated pairs connected
under 2.1 bar (4.38 psi)
• Thermal Shock: 10 cycles, 4°C max. to 90°C min.
Current Rating
Contact Size
Test Current (A)
Voltage Drop (mV)
22D
5
73
20
7.5
55
16
13
50
12
23
42
10
33
34
8*
46
26
*When commercial power contact replaces twin-ax contact
Thread Sizes
Shell Size
Accessory Thread
(6g 0.100R)
Jam Nut Thread
(6g 0.100R)
11
M15 x 1.0
M20 x 1.0
13
M18 x 1.0
M25 x 1.0
15
M22 x 1.0
M28 x 1.0
17
M25 x 1.0
M32 x 1.0
19
M28 x 1.0
M35 x 1.0
M38 x 1.0
21
M31 x 1.0
23
M34 x 1.0
M41 x 1.0
25
M37 x 1.0
M44 x 1.0
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 46
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Insert
Contact Size/Quantity
B5
5
11-35
B35
11-98
B98
11-99
B99
13-04
C4
C8
13-35
C35
13-98
C98
13
6
7
4
8
22
10
15-05
D5
5
15-15
D15
1
15-18
D18
15-19
D19
15-26
D26
15-35
D35
15-97
D97
17-02
E2
1
38
17-03
E3
1
38
17-06
E6
17-08
E8
17-11
E11
17-19
E19
17-20
E20
17-22
E22
17-24
E24
17-26
E26
17-35
E35
17-99
E99
19-11
F11
19-18
F18
4
14
19-19
F19
4
14
19-28
F28
19-32
F32
19-35
F35
14
18
19
2
8
6
1
4
4
4
4
17-03
4
4
4
8
4
11
4
2
4
4
4
4
4
4
4
4
4
4
4
8
2
4
4
4
4
4
4
4
4
4
24
37
4
4
4
4
4
4
Inactive: Superseded by
11-05
4
4
4
4
4
Uses 38999/62-8* Boots
4
13-08
2
QPL Hermetic
B4
QPL
B2
11-04
22D
20
16
12
10
12 Coax
12 Twinax
8 Power
8 Coax
8 Twinax
Military
DIV Commercial
11-02
4
16
2
2
22
26
55
2
21
11
2
4
4
4
4
4
4
26
4
4
4
19-19
4
4
32
4
66
4
4
Blue shaded entries are not Mil Spec.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 47
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Insert
Contact Size/Quantity
4
G76
4
23-06
H6
6
23-21
H21
23-35
H35
23-53
H53
23-54
H54
23-55
H55
23-63
H63
4
4
4
4
4
4
4
4
Inactive: Superseded by
G75
21-76
2
4
4
Uses 38999/62-8* Boots
21-75
16
QPL Hermetic
11
QPL
G48
22D
G41
21-48
20
21-41
16
G39
12
21-39
10
G35
12 Coax
G20
21-35
12 Twinax
21-20
8 Power
G11
G16
8 Coax
8 Twinax
Military
DIV Commercial
21-11
21-16
18
79
2
37
41
4
21-76
4
21
100
53
4
9
4
8
4
4
4
4
4
4
4
40
55
4
4
4
4
49
25-04
J4
25-07
J7
2
48
25-08
J8
8
25-09
J9
2
25-10
J10
8
25-17
J17
6
25-19
J19
25-20
J20
3
4
13
10
25-21
J21
3
4
13
10
25-24
J24
25-29
J29
25-35
J35
25-37
J37
25-43
J43
20
23
25-46
J46
2
4
40
25-47
J47
2
4
40
25-61
J61
25-90
J90
2
4
40
25-91
J91
2
4
40
97
25-09
25-10
97
4
4
36
19
12
4
25-21
4
12
29
128
37
61
4
4
4
4
4
4
4
4
4
25-47
4
4
4
25-91
4
Blue shaded entries are not Mil Spec.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 48
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Part Numbering
MIL-DTL-38999 and DEUTSCH Commercial Versions
Military
Commercial
D38999/ 40 W J 35 P N - L/C
DIV
40 E 25 - 35 P N - 6139
Commercial Military
PREFIX
SHELL STYLE/MIL SLASH SHEET
40 40
43 42
44 44
46 46
47 47
48 48
Wall Mount Receptacle
Box Mount Receptacle
Jam Nut Receptacle
Straight Plug with EMI Fingers
Straight Plug without EMI Fingers
In-Line Receptacle
41 45
44 43
Hermetic Solder Mount Receptacle
Hermetic Jam Nut Receptacle
Hermetic Connectors
CLASS/FINISH
E F
F
(Not Avail.)
G G
E (023)
W
Electroless Nickel, Black Anodized Coupling Ring
Electroless Nickel, Green Anodized Coupling Ring
Space Grade, Electroless Nickel
Olive Drab Cadmium over Nickel
H H
N N
Y Y
Stainless Steel, Passivated, Space Grade
Stainless Steel, Nickel Plated
Stainless Steel, Passivated
Hermetic Connectors
SHELL SIZE
11 (B), 13 (C), 15 (D), 17 (E), 19 (F),
21 (G), 23 (H), 25 (J)
Numbers = DIV Commercial
(Letters) = Military
INSERT ARRANGEMENT
See Insert Arrangement Tables, pages 10-17 and 47-48
CONTACTS
P 500-Cycle Pin
S 500-Cycle Socket
H 1500-Cycle Pin
J 1500-Cycle Socket
A Less Pin (with intent to use nonstandard contacts)
B Less Socket (with intent to use nonstandard contacts)
Hermetic Contacts
P Pin, Solder Cup
X Pin, Eyelet
C Pin, PC Tail
S Socket, Solder Cup
Z Socket, Eyelet
D Socket, PC Tail
POLARIZING POSITIONS
N Normal
A, B, C, D, K
MODIFICATIONS
023*
6149*
6139*
L/C**
Use to Get Military Class W with Contacts
Use for Mil Class F Less Contacts
Use for Mil Class W Less Contacts
Less Contacts
*Use with Commercial DIV callout only
**Use with Military D38999 callout only
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 49
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Wall Mount/Square Flange Receptacle
32.00
[1.260]
A SQ
MAIN
POLARIZING
KEY
F
20.80
[0.819]
B SQ
C DIA.
2.16
[0.085]
D DIA.
0.90
[0.035]
MAX.
Shell Size
A Sq. Max.
B Sq.
ØC Max.
ØD Max.
F
11
26.70
1.051
20.62
0.812
20.15
0.793
12.93
0.509
2.60
0.102
13
29.10
1.146
23.02
0.906
23.35
0.919
16.10
0.634
2.60
0.102
15
31.50
1.240
24.62
0.970
26.52
1.044
19.28
0.759
2.60
0.102
17
33.90
1.335
26.98
1.062
29.72
1.170
22.48
0.885
2.60
0.102
19
37.10
1.461
29.36
1.156
32.87
1.294
25.63
1.009
2.60
0.102
21
40.20
1.583
31.76
1.250
36.05
1.419
28.80
1.134
3.40
0.133
23
43.40
1.709
34.92
1.374
39.22
1.544
31.98
1.259
3.40
0.133
25
46.60
1.835
38.10
1.500
42.40
1.669
35.15
1.384
3.40
0.133
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 50
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
32.00
[1.260]
Jam Nut Receptacle
28.40
[1.118]
A A/F
MAIN
POLARIZING
KEY
19.66
[0.744]
B A/F
2.16
[0.085]
D DIA.
C DIA.
2.70
[0.106]
3.18 [0.125] MAX.
MOUNTING THICKNESS
Shell Size
A A/F Max.
B A/F Max.
C Dia. Max.
D Dia. Max.
11
35.40
1.394
32.00
1.260
38.60
1.520
12.93
0.509
13
38.60
1.520
36.00
1.417
41.70
1.642
16.10
0.634
15
41.70
1.642
41.00
1.614
44.90
1.768
19.28
0.759
17
45.70
1.799
41.00
1.614
49.70
1.957
22.48
0.885
19
48.50
1.909
46.00
1.811
51.70
2.035
25.63
1.009
21
51.70
2.035
50.00
1.968
54.80
2.157
28.80
1.134
23
54.80
2.157
50.00
1.968
58.00
2.283
31.98
1.259
25
58.00
2.283
55.00
2.165
61.20
2.409
35.15
1.384
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 51
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Box Mount Receptacle
MASTER
KEYWAY
BLUE INDICATOR
STRIPE
D
BLUE COLOR BAND
B TYP.
A SQ.
2.16
[0.085]
MAX.
ØC
ØE
ØF
3.58 [0.141] MAX.
3.58 [0.141] MAX.
32.00
[1.260]
MAX.
Shell Size
A Sq. Max.
B Sq.
ØC Max.
D
ØE
ØF
11
26.70
1.051
20.62
0.812
20.15
0.793
2.60
0.102
13.41
0.528
14.50
0.571
13
29.10
1.146
23.02
0.906
23.35
0.919
2.60
0.102
16.31
0.642
17.40
0.685
15
31.50
1.240
24.62
0.970
26.52
1.044
2.60
0.102
19.41
0.764
20.60
0.811
17
33.90
1.335
26.98
1.062
29.72
1.170
2.60
0.102
22.61
0.890
23.80
0.937
19
37.10
1.461
29.36
1.156
32.87
1.294
2.60
0.102
25.30
0.996
26.52
1.044
21
40.20
1.583
31.76
1.250
36.05
1.419
3.40
0.133
28.52
1.123
29.620
1.166
23
43.40
1.709
34.92
1.374
39.22
1.544
3.40
0.133
31.70
1.248
32.82
1.292
25
46.60
1.835
38.10
1.500
42.40
1.669
3.40
0.133
34.82
1.371
36.02
1.418
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 52
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Plug
36.50 [1.437] MAX.
[MATED]
38.89 [1.531] MAX.
[UNMATED]
2.16
[0.085]
MAX.
A DIA.
B DIA.
26.97
[1.062]
MAX.
Shell Size
Ø A Max.
Ø B Max.
11
26.60
1.047
19.70
0.775
13
31.00
1.220
22.90
0.901
15
34.20
1.346
26.40
1.039
17
37.40
1.472
29.20
1.149
19
40.20
1.583
32.40
1.275
21
43.30
1.704
35.60
1.401
23
46.50
1.831
38.80
1.527
25
49.70
1.957
41.90
1.649
Millimeters Inches
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 53
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
Same drawings for pages 43 and 56
DEUTSCH DIV Series Connectors
Recommended
PanelPanel
CutoutsCutouts
Recommended
C1
ØH
ØH1
C1
K
A
V1
V
Square Flange Receptacle
(Type 20)
Shell Size
C1
11
Jam Nut Receptacle
(Type 24)
H Min.
H1 Max.
K Max.
V Min.
V1 Min.
22.22
0.875
20.88
0.822
19.53
0.769
27.00
1.063
32.60
1.283
0.750
0.922
25.58
1.007
24.26
0.995
30.20
1.189
36.00
1.417
24.61
0.969
23.01
0.906
26.59
1.047
28.80
1.134
27.53
1.084
33.30
1.331
39.60
1.559
17
26.97
1.062
25.81
1.106
30.96
1.219
31.98
1.259
30.68
1.208
36.50
1.437
43.30
1.705
19
29.36
1.156
28.98
1.141
32.94
1.297
35.15
1.384
33.86
1.333
39.30
1.547
47.00
1.850
21
31.75
1.250
32.16
1.266
36.12
1.422
38.28
1.507
37.06
1.459
42.50
1.673
50.60
1.992
23
34.93
1.375
34.93
1.375
39.29
1.547
41.50
1.634
40.01
1.575
45.70
1.799
54.20
2.134
25
38.10
1.500
37.69
1.484
42.47
1.672
44.68
1.759
43.41
1.709
48.80
1.921
59.70
2.350
Front
Rear
20.62
0.812
15.08
0.594
0.906
15
Drawings below
are23.01
not needed
19.05
23.42
13
Millimeters Inches
3.20
[0.126]
MAX.
3.18
[0.125]
MAX.
Recommended Panel Thickness
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 54
MIL-DTL-38999 Circular Connectors
MIL-DTL-38999 Series IV Connectors
DEUTSCH DIV Series Connectors
Keying Options
(Viewed from Mating Face of the
Receptacle Connector)
Clocking
X° Ref.
Y° Ref.
N
110
250
A
100
260
B
90
270
C
80
280
D
70
290
K
120
255
MASTER KEY
X° REF.
B
A
Y° REF.
AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS
PAGE 55