Raychem Data Bus
Components
Interconnection Hardware
A Complete High-Performance System of
Interconnection Hardware for MIL-STD-1553B
Networks and Space Applications
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
Data Bus Components
Interconnection Hardware for MIL-STD-1553B Networks
and Space Applications
Description
Based on unique material technologies, the
TE Connectivity (TE) family of data bus components
offers innovative solutions to today’s aerospace, space,
defense and marine data bus applications.
Used in MIL-STD-1553B multiplexing applications, coupled
with proven field experience, the Raychem data bus
system provides high packaging density, weight savings,
design flexibility, and high performance to 150˚C.
Custom harnesses built to your drawing specifications
are also available. Pre-tested, factory built harnesses
provide quick, easy installation and eliminate unnecessary
splices and connectors, reducing cost and increasing
network reliability.
MORE CHOICE
•A
wide selection of couplers such
as micros, boxes, and ultralightweight versions
•L
ow outgassing components for use
in space
• HARNWARE harness design software
RUGGED RELIABILITY
•T
riax connectors and contacts with
strain relief
•O
ne-piece triaxial contacts for
MIL-DTL-38999 connectors
COMPLETE SYSTEMS
•D
ata bus cables and
identification sleeves
• Bus and stub terminators
• Flexible cable splices
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AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 2
Raychem Data Bus Components
System Illustration
Connectorized
System
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
Spliced or In-Line
Components
PAGE 3
Raychem Data Bus Components
Ultra Lightweight In-Line Microcouplers
1- through 6-Stub
Applications
Building on over 20 years of experience and
continuous improvement in data bus, including pioneering
in-line microcouplers, TE offers a family of ultra
lightweight in-line microcouplers, available in 1- through
6-stub configurations.
These couplers offer the same high performance and
reliability as TE’s current microcouplers, but their weight
is further reduced. They are available in configurations up
to 6-stub. There is no option with a mounting eyelet.
Combined with Raychem 24 AWG data bus cables,
these ultra light couplers allow designers to significantly
reduce weight.
They are also available assembled with other customer
specified components into a complete factory-built and
tested data bus harness.
Lightweight In-Line Coupler Part Numbering
D-500-L4
5
W
- X -
YYY - ZZZ
BOOT
5 Without Mounting Eyelet
DESIGN
5 Without Internal Terminator
6 Same as 5 but with Reverse Bus
7 With Internal Terminator
8 Same as 7 but with Reverse Bus
NUMBER OF STUBS
1, 2, 3, 4, 5 or 6
CABLE TYPE
612
10612 (24 AWG Single Optimized Shield)
613
10613 (24 AWG Double Optimized Shield)
614
10614 (24 AWG EMP Hardened)
STANDARD CABLE LENGTH
012
12 In (1 Ft)
078
78 In (6.5 Ft)
079
79 In (2 m)
120
120 In (10 Ft)
236
236 In (6 m)
240
240 In (20 Ft)
Specifications/Approvals
Series
Military
TE Connectivity
D-500-L4XX
MIL-STD-1553B
D-6020
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 4
Raychem Data Bus Components
Ultra Lightweight In-Line Microcouplers
1- through 6-Stub
Product Selection
D-500-L455-X-YYY-ZZZ D-500-L456-X-YYY-ZZZ
End View
Left Side
End View
Right Side
End View
Left Side
End View
Right Side
1 Stub
1 Stub
2 Stub
2 Stub
3 Stub
3 Stub
4 Stub
4 Stub
5 Stub
5 Stub
6 Stub
6 Stub
D-500-L457-X-YYY-ZZZ D-500-L458-X-YYY-ZZZ
End View
Left Side
End View
Right Side
End View
Right Side
End View
Left Side
1 Stub
1 Stub
2 Stub
2 Stub
3 Stub
3 Stub
4 Stub
4 Stub
5 Stub
5 Stub
6 Stub
6 Stub
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 5
Raychem Data Bus Components
Microcouplers
Compact, in-line, splice-terminated data bus
microcouplers feature a lightweight design that meets
the MIL-STD-1553B requirements for hardware
configuration and performance. The low profile
configuration enables avionics system designers to plan
for optimum coupler locations.
TE data bus microcouplers are qualified to TE
Specification D-6020, European Specification EN3567,
and are specified in the Air Force drawings listed in
8340707. Standard products are supplied with Raychem
SPEC 55 data bus cables, including EMP-hardened
versions. All of these products are available assembled
with other components into a complete data bus harness
without splices.
EASY INSTALLATION
• No connectors
• Optional eyelet configurations for bulkhead mounting
COMPACT
•V
ery small size, light weight: 1 stub: 10 g (max.); 2 stub: 15 g (max.)
(Lighter weight versions are available)
• In-line profile to enable wire bundle mounting
RUGGED RELIABILITY
• Reliable solder termination of all components
• Potted circuit elements for maximum durability and in-use reliability
• Altitude immersion resistance
ROBUST
• Environmental sealing and 150°C temperature rating
• 360° continuous low-impedance cable shield terminations
• MTBF > 1,000,000 hours
Specifications/Approvals
Series
Military
TE Connectivity
D-500-04XX
MIL-STD-1553B
D-6020
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 6
Raychem Data Bus Components
Data Bus Components
MicroCoupler Part Numbering
D-500-04
X
X
- X -
YYY - ZZZ
BOOT
5 Without Mounting Eyelet
6 With Mounting Eyelet
DESIGN
5 Without Internal Terminator
6 Same as 5 but with Reverse Bus
7 With Internal Terminator
8 Same as 7 but with Reverse Bus
NUMBER OF STUBS
1 or 2
CABLE TYPE
612
10612 (24 AWG Single Optimized Shield)
613
10613 (24 AWG Double Optimized Shield)
614
10614 (24 AWG EMP Hardened)
STANDARD CABLE LENGTH
012
12 In (1 Ft)
078
78 In (6.5 Ft)
079
79 In (2 m)
120
120 In (10 Ft)
236
236 In (6 m)
240
240 In (20 Ft)
In-Line Microcouplers:
One and Two Stub
Single Stub
Double Stub
D-500-0455-1-YYY-ZZZ
D-500-0455-2-YYY-ZZZ
D-500-0465-1-YYY-ZZZ
D-500-0465-2-YYY-ZZZ
D-500-0456-1-YYY-ZZZ
D-500-0456-2-YYY-ZZZ
D-500-0466-1-YYY-ZZZ
D-500-0466-2-YYY-ZZZ
D-500-0457-1-YYY-ZZZ
D-500-0457-2-YYY-ZZZ
D-500-0467-1-YYY-ZZZ
D-500-0467-2-YYY-ZZZ
D-500-0458-1-YYY-ZZZ
D-500-0458-2-YYY-ZZZ
D-500-0468-1-YYY-ZZZ
D-500-0468-2-YYY-ZZZ
Note:
1. Bus cable
2. Stub cable
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 7
Raychem Data Bus Components
Data Bus Box Couplers
1- through 8-Stub
Raychem data bus box couplers provide lightweight,
robust coupler modules with connector versatility.
Up to eight stub connectors can be arrayed on the “face”
of the box coupler. The bus connectors can also be on the
“face” or on the “side” of the box.
Designed with Raychem D-621 series corrosion-resistant
threaded or bayonet-type connectors, box couplers are
qualified to TE Specification D-6021.
Customized data bus box couplers are available
upon request.
Data Bus Box Couplers
Coupler Type
Face - 1 Stub
Part No.
Threaded
Bayonet A
Bayonet B
Bayonet C
D-500-0255-511-1
D-500-0255-513-1
D-500-0255-515-1
D-500-0255-517-1
Face - 2 Stub
D-500-0255-521-1
D-500-0255-523-1
D-500-0255-525-1
D-500-0255-527-1
Face - 3 Stub
D-500-0255-531-1
D-500-0255-533-1
D-500-0255-535-1
D-500-0255-537-1
Face - 4 Stub
D-500-0255-541-1
D-500-0255-543-1
D-500-0255-545-1
D-500-0255-547-1
Face - 5 Stub
D-500-0255-551-1
D-500-0255-553-1
D-500-0255-555-1
D-500-0255-557-1
Face - 6 Stub
D-500-0255-561-1
D-500-0255-563-1
D-500-0255-565-1
D-500-0255-567-1
Face - 7 Stub
D-500-0255-571-1
D-500-0255-573-1
D-500-0255-575-1
D-500-0255-577-1
Face - 8 Stub
D-500-0255-581-1
D-500-0255-583-1
D-500-0255-585-1
D-500-0255-587-1
Side - 1 Stub
D-500-0255-512-1
D-500-0255-513-2
D-500-0255-515-2
D-500-0255-517-2
Side - 2 Stub
D-500-0255-522-1
D-500-0255-523-2
D-500-0255-525-2
D-500-0255-527-2
Side - 3 Stub
D-500-0255-532-1
D-500-0255-533-2
D-500-0255-535-2
D-500-0255-537-2
Side - 4 Stub
D-500-0255-542-1
D-500-0255-543-2
D-500-0255-545-2
D-500-0255-547-2
Side - 5 Stub
D-500-0255-552-1
D-500-0255-553-2
D-500-0255-555-2
D-500-0255-557-2
Side - 6 Stub
D-500-0255-562-1
D-500-0255-563-2
D-500-0255-565-2
D-500-0255-567-2
Side - 7 Stub
D-500-0255-572-1
D-500-0255-573-2
D-500-0255-575-2
D-500-0255-577-2
Side - 8 Stub
D-500-0255-582-1
D-500-0255-583-2
D-500-0255-585-2
D-500-0255-587-2
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 8
Raychem Data Bus Components
Data Bus Cables
Raychem 55 data bus cables meet or exceed the
performance requirements of MIL-STD-1553B.
SPEC 55 insulation is a high-temperature, radiation-crosslinked, modified ETFE material that can be used in wire
constructions rated up to 200°C. This insulation is qualified
to SAE-AS22759/32-/35 and /41-/46. The cables are made
with optimized shielding providing three standard levels of
defined EMI/EMP protection. Other shielding options and
cable constructions are available.
PHYSICAL PROPERTIES
• Light weight
• Highly flexible
• Rated up to 200°C
• Flame resistant
• Chemical resistant to all known aircraft fluids
• Solder-iron resistant
Product Selection
Cable Type
Part Description
24 AWG Single Optimized Shield
10612*
24 AWG Double Optimized Shield
10613*
24 AWG EMP Hardened
10614*
26 AWG Single Optimized Shield
7726D0664*
* For part numbers and full descriptions, please contact TE.
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 9
Raychem Data Bus Components
Data Bus Discrete Connectors
Raychem D-621 and DK-621 series connectors are designed
specifically for MIL-STD-1553B data bus applications. In
addition to utilizing Raychem’s heat-shrink technology, the
D-621 and DK-621 series connectors also feature:
RUGGED RELIABILITY
•L
ow voltage drop and high reliability due to precisely controlled
solder terminations
• 1000-hour salt spray resistance, rugged construction
CONVENIENT
• Light weight, built-in strain relief
• Continuous 360° shield coverage
EASY INSTALLATION
• Low-skill assembly, low total installed cost
• Fast termination time of 1 to 2 minutes
• Installation Procedures: ES-61162 and ES-61420
VERSATILE
• Inspectable solder terminations
• Reworkable and repairable terminations
• Removable pin or socket contacts
COMPATIBLE
•T
ermination with Raychem MIL SPEC and MIL-STD-1553B data bus
cables, including EMP-hardened versions
• Specification: D-6025
DK-621
Connector Kit Part Numbering
- 04
XX
-
X
X
D-621 CONNECTOR, KITTED WITH ACCESSORIES
BASIC CONNECTOR CONFIGURATIONS
Threaded Styles
11 Plug
12 Jack
Bayonet Styles
33 Plug, A Polarization
35 Plug, B Polarization
37 Plug, C Polarization
39 Plug, D Polarization
34
36
38
40
Jack,
Jack,
Jack,
Jack,
A Polarization
B Polarization
C Polarization
D Polarization
POLARIZATION (BAYONET STYLES ONLY) (JACK VIEW)
CONTACT (SUPPLIED IN DK-621 KITS ONLY)
P Pin
S Socket
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 10
Raychem Data Bus Components
Triaxial Connectors
1553B Data Bus Cable
Bayonet Connectors
Panel
Connector
Thickness
Connector Contact
Reference
Connector
Mate with
77 Ohm Bus
3K Ohm Stub
Terminator
Terminator
Polarity A
Plug
Plug Socket DK-621-0433-1S DK-621-0434-1P D-621-0477(-L)
D-621-0481(-L)
Standard
Jack
DK-621-0434-1P DK-621-0433-1S D-621-0469(-L)
D-621-0473(-L)
DK-621-0434-1S
2.4 mm max
Jack
Long reach
Jack
12.5 mm max
Jack
Pin
Pin
Socket
Pin
Socket
DK-621-0433-1P DK-621-0434-1S D-621-0461(-L)
DK-621-0433-1P
D-621-0465(-L)
D-621-0453(-L)
D-621-0457(-L)
DK-621-0550-1P DK-621-0433-1S D-621-0469(-L)
D-621-0473(-L)
DK-621-0550-1S
D-621-0453(-L)
D-621-0457(-L)
DK-621-0435-2P DK-621-0436-2S D-621-0462(-L)
D-621-0466(-L)
DK-621-0433-1P
Polarity B
Plug
Plug Socket DK-621-0435-2S DK-621-0436-2P D-621-0478(-L)
D-621-0482(-L)
Standard
Jack
DK-621-0436-2P DK-621-0435-2S D-621-0470(-L)
D-621-0474(-L)
DK-621-0436-2S
D-621-0458(-L)
2.4 mm max
Jack
Long reach
Jack
12.5 mm max
Jack
Pin
Pin
Socket
Pin
Socket
DK-621-0435-2P
D-621-0454(-L)
DK-621-0448-2P DK-621-0435-2S D-621-0470(-L)
D-621-0467(-L)
DK-621-0448-2S
D-621-0483(-L)
DK-621-0435-2P
D-621-0454(-L)
Polarity C
Plug
DK-621-0437-3P DK-621-0438-3S D-621-0463(-L)
D-621-0467(-L)
Plug Socket DK-621-0437-3S DK-621-0438-3P D-621-0479(-L)
D-621-0483(-L)
Standard
Jack
2.4 mm max
Jack
Long reach
Jack
12.5 mm max
Jack
Pin
Pin
Socket
Pin
Socket
DK-621-0438-3P DK-621-0437-3S D-621-0471(-L)
D-621-0475(-L)
DK-621-0438-3S
D-621-0459(-L)
DK-621-0437-3P
D-621-0455(-L)
DK-621-0446-3P DK-621-0437-3S D-621-0471(-L)
D-621-0475(-L)
DK-621-0446-3S
D-621-0459(-L)
DK-621-0437-3P
D-621-0455(-L)
Polarity D
Plug
Plug
Standard
Jack
2.4 mm max
Jack
Long reach
Jack
12.5 mm max
Jack
DK-621-0439-4P DK-621-0440-4S D-621-0464(-L)
D-621-0468(-L)
Socket DK-621-0439-4S DK-621-0440-4P D-621-0480(-L)
Pin
D-621-0484(-L)
Pin
Socket
DK-621-0440-4P DK-621-0439-4S D-621-0472(-L)
D-621-0476(-L)
DK-621-0551-4P DK-621-0439-4S D-621-0472(-L)
D-621-0460(-L)
DK-621-0551-4S
D-621-0456(-L)
D-621-0476(-L)
Plug Pin DK-621-0411-P DK-621-0412-S D-621-0406(-L)
D-621-0424(-L)
Plug Socket DK-621-0411-S DK-621-0412-P D-621-0418(-L)
D-621-0423(-L)
Standard
Jack Pin DK-621-0412-P DK-621-0411-S D -621-0415(-L)
D-621-0407(-L)
2.4 mm max
Jack
D-621-0413(-L)
D-621-0417(-L)
Long reach
Jack Pin DK-621-0412-P DK-621-0411-S D -621-0415(-L)
D-621-0407(-L)
12.5 mm max
Jack
D-621-0417(-L)
Socket
DK-621-0439-4P
D-621-0460(-L)
D-621-0456(-L)
Pin
DK-621-0440-4S
DK-621-0439-4P
Threaded Connectors
Polarity E
Socket
Socket
DK-621-0412-S
DK-621-0412-S
DK-621-0411-P
DK-621-0411-P
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
D -621-0413(-L)
PAGE 11
Raychem Data Bus Components
Triaxial Connectors and Terminators
European NORME EN3716 for 1553B Data Bus Cables
EN Connectors
Panel
Connector
Thickness
Connector Contact
Reference
Connector
Plug
Plug
Plug
Plug
Standard
Jack
Jack
2.4 mm max
Jack
Jack
Pin
Mate with
77 Ohm Bus
Terminator
3K Ohm Stub
Terminator
DK-3716-F101-TP DK-621-E102-TS
D -621-E077-S
D-621-E03K-S
Socket DK-3716-F101-TS DK-621-E102-TP
D -621-E077-P
D-621-E03K-P
DK-3716-F201-TP DK-621-E202-TS
D-621-E077-S
D-621-E03K-S
Socket DK-3716-F201-TS DK-621-E202-TP
Pin
D-621-E077-P
D-621-E03K-P
DK-3716-E102-TP DK-621-F101-TS
D-621-F077-S
D-621-F03K-S
Socket DK-3716-E102-TS DK-621-F101-TP
Pin
D-621-F077-P
D-621-F03K-P
Pin
DK-3716-E202-TP
DK-621-F201-TS
Socket DK-3716-E202-TS DK-621-F201-TP
D-621-F03K-S
D-621-F03K-P
Jack
DK-3716-E112-TP DK-621-F101-TS
D-621-F077-S
D-621-F03K-S
Long reach
Jack Socket DK-3716-E112-TS DK-621-F101-TP
D-621-F077-P
D-621-F03K-P
12.5 mm max
Jack
Jack
Pin
D-621-F077-S
D-621-F077-P
Pin
DK-3716-E212-TP
DK-621-F201-TS
Socket DK-3716-E212-TS DK-621-F201-TP
D -621-F077-S
D-621-F03K-S
D -621-F077-P
D-621-F03K-P
Terminators
Terminator
Connector Contact
Reference
Standard
Connector
Mate with
Long Reach
Connector
Plug Pin DK-3716-F077-P
DK-3716-E102-TS
DK-3716-E112K-TS
77 Ohm bus
Plug Socket DK-3716-F077-S
DK-3716-E102-TP
DK-3716-E112K-TP
terminator Jack Pin DK-3716-F077-P
DK-3716-E201-TS
Jack Socket DK-3716-F077-S
DK-3716-E201-TP
Plug Pin DK-3716-E03K-P
DK-3716-E102-TS
DK-3716-E112K-TS
3K Ohm stub
Plug Socket DK-3716-E03K-S
DK-3716-E102-TP
DK-3716-E112K-TP
terminator
Jack Pin DK-3716-E03K-P
DK-3716-E201-TS
Jack Socket DK-3716-E03K-S
DK-3716-E201-TP
Available options include right-angle and lightweight connectors.
For more information, contact TE.
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 12
Raychem Data Bus Components
Accessories — Terminator and Connector
and Compatibility
Bayonet and Threaded Connectors
Panal Thickness
Connector
Contact
Terminator Reference
Mate with
Standard Connector
Long Reach Connector
Bayonet Connectors
Polarity A
77 Ohm bus
terminator
3K Ohm stub
terminator
Plug
Pin
D-621-0453(-L)
DK-621-0434-1S
DK-621-0550-1S
Plug
Socket
D-621-0469(-L)
DK-621-0434-1P
DK-621-0550-1P
Jack
Pin
D-621-0477(-L)
DK-621-0433-1S
—
Jack
Socket
D-621-0461(-L)
DK-621-0433-1P
—
Plug
Pin
D-621-0457(-L)
DK-621-0434-1S
DK-621-0550-1S
Plug
Socket
D-621-0473(-L)
DK-621-0434-1P
DK-621-0550-1P
Jack
Pin
D-621-0481(-L)
DK-621-0433-1S
—
Jack
Socket
D-621-0465(-L)
DK-621-0433-1P
—
Plug
Pin
D-621-0454(-L)
DK-621-0436-2S
DK-621-0548-2S
Plug
Socket
D-621-0470(-L)
DK-621-0436-2P
DK-621-0548-2P
—
Polarity B
77 Ohm bus
terminator
3K Ohm stub
terminator
Jack
Pin
D-621-0478(-L)
DK-621-0435-2S
Jack
Socket
D-621-0462(-L)
DK-621-0435-2P
—
Plug
Pin
D-621-0458(-L)
DK-621-0436-2S
DK-621-0548-2S
Plug
Socket
D-621-0474(-L)
DK-621-0436-2P
DK-621-0548-2P
Jack
Pin
D-621-0482(-L)
DK-621-0435-2S
—
Jack
Socket
D-621-0466(-L)
DK-621-0435-2P
—
Plug
Pin
D-621-0455(-L)
DK-621-0438-3S
DK-621-0546-3S
Plug
Socket
D-621-0471(-L)
DK-621-0438-3P
DK-621-0546-3P
—
Polarity C
77 Ohm bus
terminator
3K Ohm stub
terminator
Jack
Pin
D-621-0479(-L)
DK-621-0437-3S
Jack
Socket
D-621-0463(-L)
DK-621-0437-3P
—
Plug
Pin
D-621-0459(-L)
DK-621-0438-3S
DK-621-0546-3S
Plug
Socket
D-621-0475(-L)
DK-621-0438-3P
DK-621-0546-3P
Jack
Pin
D-621-0483(-L)
DK-621-0437-3S
—
Jack
Socket
D-621-0467(-L)
DK-621-0437-3P
—
Plug
Pin
D-621-0456(-L)
DK-621-0440-4S
DK-621-0551-4S
Plug
Socket
D-621-0472(-L)
DK-621-0440-4P
DK-621-0551-4P
Jack
Pin
D-621-0480(-L)
DK-621-0439-4S
—
Jack
Socket
D-621-0464(-L)
DK-621-0439-4P
—
Plug
Pin
D-621-0460(-L)
DK-621-0440-4S
DK-621-0551-4S
Polarity D
77 Ohm bus
terminator
3K Ohm stub
terminator
Plug
Socket
D-621-0476(-L)
DK-621-0440-4P
DK-621-0551-4P
Jack
Pin
D-621-0468(-L)
DK-621-0439-4S
—
Jack
Socket
D-621-0484(-L)
DK-621-0439-4P
—
Plug
Pin
D-621-0413(-L)
DK-621-0412-S
DK-621-0512-S
Plug
Socket
D-621-0415(-L)
DK-621-0412-P
DK-621-0512-P
—
Threaded Connectors
77 Ohm bus
terminator
3K Ohm stub
terminator
Jack
Pin
D-621-0418(-L)
DK-621-0411-S
Jack
Socket
D-621-0406(-L)
DK-621-0411-P
—
Plug
Pin
D-621-0417(-L)
DK-621-0412-S
DK-621-0512-S
Plug
Socket
D-621-0407(-L)
DK-621-0412-P
DK-621-0512-P
Jack
Pin
D-621-0423(-L)
DK-621-0411-S
—
Jack
Socket
D-621-0424(-L)
DK-621-0411-P
—
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 13
Raychem Data Bus Components
Triaxial Contacts
MIL-DTL-38999 Type
Now, both high-density packaging and full shield coverage
are available with a simple, quick and reliable termination
system. 24 AWG twisted-pair data bus cables are
terminated to triaxial SolderTacts contacts, which fit size 8
cavities of MIL-DTL-38999, Series I, III, or IV connectors.
Raychem triaxial 38999-type data bus contacts deliver
the signals.
EASY INSTALLATION
• One-step termination, requiring only 1 to 2 minutes
• No special termination tools needed
• No requirements for special skills
• Installation Procedures: ES-61231 and ES-612315
HIGH PERFORMANCE
• Rugged construction
•L
ow voltage drop and high reliability due to precisely controlled
solder termination
• Triaxial mating face for least susceptibility to damage
RELIABLE
• Reworkable and repairable terminations
• Built-in strain relief
• Continuous 360° shield coverage
• Inspectable solder terminations
Size 8 triaxial data bus contacts for MIL-DTL-38999
connectors have interfaces that comply with
MIL-DTL-39029/90 and /91 to provide intermatability
with crimp contacts.
These contacts provide a fast and convenient method
of implementing MIL-STD-1553B connections in
MIL-STD-1760 applications.
Specifications/Approvals
Product Selection
Series
TE Connectivity
Size B
D-6020
Cable Type
Pin
Socket
10612
DK-602-0156-N-1
DK-602-0157-N-1
10613
DK-602-0156-N-2
DK-602-0157-N-2
10614
DK-602-0156-N-3
DK-602-0157-N-3
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 14
Raychem Data Bus Components
Data Bus Accessories
TE manufactures all of the Raychem products needed to
build a MIL-STD-1553B data bus network. In addition to the
main components, the following accessory components
that may be necessary to complete a data bus system are
also available:
• Bus and stub terminators spliced-in and connectorized (D-621 series)
• Cable splice kits
• EMI/environment-resistant connector caps
• Braid terminators and strain relief tubing for rework applications
Spliced-in
D-621 Plug
D-621 Jack
Bus and Stub
Terminators
D-621
plug
Splice-in
D-621 jack
Spliced-in
12” Cable
77-ohm 10612 cable
D-500-0463-612
77-ohm 10613 cable
D-500-0463-613
77-ohm 10614 cable
D-500-0463-614
77-ohm 7724E2664 cable
D-500-0463-E26
D-621 Series Plug
Threaded
Bayonet A
Bayonet B
Bayonet C
Bayonet D
77-ohm pin contact
D-621-0413
D-621-0453
D-621-0454
D-621-0455
D-621-0456
77-ohm socket contact
D-621-0415
D-621-0469
D-621-0470
D-621-0471
D-621-0472
3000-ohm pin contact
D-621-0417
D-621-0457
D-621-0458
D-621-0459
D-621-0476
3000-ohm socket contact
D-621-0407
D-621-0473
D-621-0474
D-621-0475
D-621-0460
D-621 Series Jack
Threaded
Bayonet A
Bayonet B
Bayonet C
Bayonet D
77-ohm pin contact
D-621-0418
D-621-0477
D-621-0478
D-621-0479
D-621-0480
77-ohm socket contact
D-621-0406
D-621-0461
D-621-0462
D-621-0463
D-621-0464
3000-ohm pin contact
D-621-0423
D-621-0481
D-621-0482
D-621-0483
D-621-0484
3000-ohm socket contact
D-621-0424
D-621-0465
D-621-0466
D-621-0467
D-621-0468
D-621 Series Lanyard
Lanyard 7”
—
—
—
—
Connector Caps
D-621 Series
Threaded
Bayonet A
Plug cap for jack connector
Supplied with 7” Lanyard
D-600-0083
D-600-0068 D-600-0068 D-600-0068 D-600-0065
Bayonet B
Bayonet C
Bayonet D
Cable Splice Kits
Cables
Flexible
Crimp
Cable Splice
Installation Procedure
D-150-0708-5
RCPS-150-0
All data bus cables
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 15
Data Bus PCB Connectors for
MIL-STD-1553B Networks
Robust, Reliable PCB-Mount Data Bus Interface
Advanced Performance for Military and
Commercial Platforms
MIL-STD-1553B data bus networks have over 30 years
of time-tested reliability in aerospace, military, marine,
and space applications. In addition to our line of cable
connectors, cable, couplers, and terminators, TE Connectivity
(TE) offers a printed circuit board-mounting triaxial jack for
data bus applications.
The data bus PCB jack, with socket contacts, is fully
compatible with threaded data bus cable connectors. The
four-leg mounting of ground leads offers robust mechanical
and electrical connection to the PCB and helps withstand
vibration and shock.
ENVIRONMENTAL/MECHANICAL
• Operating Temperature: -65°C to 125°C
• Dielectric Strength: 900 VAC @ 60 Hz
• Insulation Resistance: 5000 megohms min.
• Current Rating: 3 A
MATERIALS
RUGGED RELIABILITY
• 500-hour salt spray resistance
• Robust design for optimal electrical
and mechanical performance
• Threaded coupling for optimum
vibration and shock resistance
COMPATIBLE
• Mates with standard data bus cable
plug connectors
• Housing Body: Beryllium copper and brass, plated tin
over nickel
• Contact Insulation: Polyethersulfone
• Conductor: Tin-plated copper, 22 AWG, 0.027 diameter max.
• Conductor Insulation: Cross-linked PVDF
• Ground Leads: Brass, plated tin over nickel
SPECIFICATIONS/APPROVALS
Product Specification: D-6025
Qualification Test Report: ISTR-1408
Acceptance Test Report: ISTR-1365
• Available with pin or socket contacts
Part No.
Description
Contact
Mating
Connector
Socket
Assembly
DK-621-0012-SM
D-602-0127
DK-621-0011-P
Pin Assembly
DK-621-0012-PM
D-602-0126
DK-621-0011-S
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 16
Raychem Data Bus Components
Data Bus PCB Connectors for MIL-STD-1553B Networks
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 17
Space-Grade MIL-STD-1553B
Data Bus Components
A Complete System of Interconnection Hardware
Description
A complete system of interconnection hardware for
MIL-STD-1553B networks.
Complete collection of components include:
• A wide selection of couplers such as micros, boxes,
flat-packs, and ultra-lightweight versions
• Data bus cables
• Triax connectors and contacts with strain relief
• One-piece triaxial contacts for MIL-DTL-38999 connectors
• Bus and stub terminators
• Low outgassing components for use in space
• Cable identification sleeves
• Harness design using HARNWARE software
• Flexible cable splices
APPLICATIONS
• Used in MIL-STD-1553B multiplexing space applications
• Flight control for:
Launch Vehicles
Satellites
Human Spacecraft
MORE CHOICE
• Complete line of space-qualified
MIL-STD-1553B components
• Wide selection of couplers
Cargo Spacecraft
Deep Space Probes
SPECIFICATION
Meets TE Specification D-6022 for space-grade data bus components.
• Design flexibility
RUGGED RELIABILITY
• High packaging density and
weight savings
• Low outgassing levels that meet
NASA requirements
• Rugged construction
COMPLETE HARNESS SYSTEMS
• Factory-built harnesses eliminate
unnecessary splices and connectors
• Pre-tested to customer requirements
and ready for installation
• Reduced cost and increased
network reliability
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 18
Raychem Data Bus Components
Space-Grade MIL-STD-1553B Data Bus Components
Components
In-Line Couplers and Terminators
•
•
•
•
•
Tin/nickel-plated metallic parts
Baked silicone rubber components
Low outgassing tubing
D-500-94XX-X-XXX series for couplers
D-500-9463-XXX series for terminators
Threaded Triaxial Connectors
• Tin/nickel-plated metallic parts
• Baked silicone rubber components
• Low outgassing tubing
•
•
•
•
DK-621-0911P
DK-621-0911S
DK-621-0912P
DK-621-0912S
Bayonet Triaxial Connectors
“A” Polarization
“B” Polarization
• Tin/nickel-plated metallic parts
• Baked silicone rubber components
• Low outgassing tubing
• DK-621-0933-1P or S
• DK-621-0934-1P or S
• DK-621-0935-2P or S
• DK-621-0936-2P or S
“C” Polarization
“D” Polarization
• DK-621-0937-3P or S
• DK-621-0938-3P or S
• DK-621-0939-4P or S
• DK-621-0940-4P or S
Splice Kits
• DK-150-9708-5
• Flux-coated, solder-impregnated
copper shield braid encased in a
transparent heat-shrinkable insulation
sleeve provides a controlled soldering
process, encapsulation, inspectability,
strain relief and insulation
Standard Space Cables
Optimized Single Shield
•S
ingle- or double-braid shield—with
optional mumetal layer for EMP
hardening—and radiation crosslinked
ETFE insulation and jacket for
low outgassing
• S16 = 7724S1664-9
• S1L = 7724S1LL4 LF*
EMP Hardened
Optimized Double Shield
• S86 = 7724S8664-9
• S36 = 7724S3664-9
• S8L = 7724S8LL4-9 LF • S3L = 7724S3LL4 LF
*LF = Low Fluoride
Demateable Terminators
•
•
•
•
•
Available with and without lanyard
DK-621-0937
• DK-621-0933
DK-621-0938
• DK-621-0934
DK-621-0939
• DK-621-0935
DK-621-0940
• DK-621-0936
TE also manufactures complete harnesses to customer specifications and print.
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 19
Raychem Data Bus Components
Space-Grade MIL-STD-1553B Data Bus Components
Space-Grade In-Line Coupler Part Numbering
D-500-94
W
W
- X -
YYY
ZZZ
STYLE
5 Without Mounting Eyelet
6 With Mounting Eyelet
DESIGN
5 Without Internal Terminator
6 Same as 5 but with Reverse Bus
7 With Internal Terminator
8 Same as 7 but with Reverse Bus
NUMBER OF STUBS
1, 2, 3, or 4
CABLE TYPE
41L
7724S1LL4 (24 AWG Single Optimized Shield)
43L
7724S3LL4 (24 AWG Double Optimized Shield)
48L
7724S8LL4 (24 AWG EMP Hardened)
CABLE LENGTH
012
12 In (1 Ft)
078
78 In (6.5 Ft)
079
79 In (2 m)
120
120 In (10 Ft)
236
236 In (6 m)
240
240 In (20 Ft)
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 20
Raychem Data Bus Components
Space-Grade MIL-STD-1553B Data Bus Components
Space-Grade Connectors Part Numbering
DK-621
- 09
XX
-
X
X
D-621 CONNECTOR, KITTED WITH ACCESSORIES
BASIC CONNECTOR CONFIGURATIONS
Threaded Styles
11 Plug
12 Jack
Bayonet Styles
33 Plug, A Polarization
34 Jack, A Polarization
35 Plug, B Polarization
36 Jack, B Polarization
37 Plug, C Polarization
38 Jack, C Polarization
39 Plug, D Polarization
40 Jack, D Polarization
POLARIZATION (BAYONET STYLES ONLY) (JACK VIEW)
CONTACT (INSTALLED, DK-621 KITS ONLY)
P Pin*
S Socket*
*May be ordered separately as D-602-0126 (pin) and D-602-0127 (socket)
Space-Grade Terminators Part Numbering
D-500-9463- ZZZ
CABLE TYPE
41L
7724S1LL4 (24 AWG Single Optimized Shield)
43L
7724S3LL4 (24 AWG Double Optimized Shield)
48L
7724S8LL4 (24 AWG EMP Hardened)
Space-Grade Splice Kit: D-150-9708-5
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 21
Raychem Data Bus Components
Customer-Specified Harness Assemblies and
HARNWARE Harness Design Software
TE supplies complete Raychem brand data bus networks
in accordance with customer harness drawings, with
any customer-specified cables and/or connectors. Using
factory-built harnesses eliminates unnecessary splices
and connectors, reducing the cost and increasing the
reliability of the networks.
Factory built harnesses are pre-tested and ready for
installation. HARNWARE Harness Design Software allows
designers to draw a data bus harness in a matter
of minutes, while selecting TE or others’ components;
a bill of materials is automatically generated.
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 22
Raychem Data Bus Components
Sample Drawing
10
WHEEL BAY
12
2
1
12
D-600-XXXX
ISSUE x
LOT N˚ XXXX
4
1
3
NOSE
1
NOSE
DATA BUS COUPLER
Raychem
Raychem
Raychem
DATA BUS COUPLER
DATA BUS COUPLER
2
5
6
11
2
12
CMC1
2
12
12
CMC 1
CMC2
8
STBD
12
7
9
CMC 2
STBD
Parts List
Item
Description
Part No.
Spec/Remarks
Qty
1
Data Bus Cable
10613-9
TE
5.3
Unit
M
2
Data Bus Cable
10613-96
TE
7
M
3
Data Bus Coupler
D-500-0455-1
TE
1
Pc
4
Data Bus Coupler
D-500-0455-2
TE
1
Pc
5
Data Bus Coupler
D-500-0457-1
TE
1
Pc
6
Data Bus Terminator
D-621-0469-L
TE
1
Pc
7
Data Bus Contact
DK-602-0156-N-2
TE
1
Pc
8
Data Bus Contact
DK-602-0157-N-2
TE
1
Pc
9
Data Bus Connector
DK-621-0411-P
TE
1
Pc
10
Data Bus Connector
DK-621-0412-P
TE
1
Pc
11
Data Bus Connector
DK-621-0434-1P
TE
1
Pc
12
Market Sleeve
TMS-SCE-3/16-2.0-9
TE
6
Pc
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
PAGE 23
LET’S CONNECT
We make it easy to connect with our experts and are ready to
provide all the support you need. Just call your local support number or visit
www.te.com to chat with a Product Information Specialist.
Technical Support
te.com/support-center
North America
+1 800 522 6752
Asia Pacific
+86 400 820 6015
North America (Toll)
+1 717 986 7777
Japan
+81 044 844 8180
EMEA/South Africa
+800 0440 5100
Australia
+61 2 9554 2695
EMEA (Toll)
+31 73 624 6999
New Zealand
+64 (0) 9 634 4580
India (Toll-Free)
+800 440 5100
te.com/databus
AMP, AGASTAT, CII, DEUTSCH, HARNWARE, HARTMAN, KILOVAC, LL Rowe, MICRODOT, MiniSeal, NANONICS,
POLAMCO, Raychem, SEACON, SolderShield, SolderTacts, SPEC 55, TE, TE Connectivity and the TE connectivity
(logo) are trademarks of the TE Connectivity Ltd. family of companies. Other products, logos, and company names
mentioned herein may be trademarks of their respective owners.
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein,
nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty
or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication
reserves the right to make any adjustments to the information contained herein at any time without notice. All
implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference
purposes only and are subject to change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
© 2017 TE Connectivity Ltd. family of companies All Rights Reserved.
1773030 03/17
AEROSPACE, DEFENSE & MARINE /// Raychem DATA BUS COMPONENTS
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