DT06-6S

Deutsch Industrial UK Stanier Road St. Leonards On Sea East Sussex TN 38 9RF England Ph. 44 (0) 1424 852 722 Fax 44 (0) 1424 855 979 industrialuk@deutsch.net Deutsch Industrial Europe Fraunhoferstrasse 11b 82152 Martinsried Germany Ph. +49 (0) 89 899157-0 Fax +49 (0) 89 857 4684 info.eu@deutsch.net Deutsch Industrial US 3850 Industrial Ave. Hemet, CA 92545 USA Ph. +1 (951) 765-2250 Fax +1 (951) 765-2255 insidesales-ipd@deutsch.net INDUSTRIAL Deutsch Industrial Japan NIHON Deutsch Ltd. 44-10, Ohyamakanai-cho Itabashi-ku, Tokyo 173-0024 Japan Ph. + 81-3-5995-5192 Fax + 81-305995-5193 rtakemura@nihon-deutsch.co.jp INDUSTRIAL DT Series Technical Manual 3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255 Web: www.deutsch.net - Edition 2007 A STEP AHEAD A STEP AHEAD DT Series Technical Manual DT Series Technical Manual Table of Contents Introduction 2, 3 Contact Retention System 10 Features & Benefits 3 Assembly Contact Insertion / Removal 11 Product Line Overview 4 Accessories 12 Material Specifications 5 Shrink Boot Adaptor 12 General Specifications 5 Removal Tools / Sealing Plugs 12 Ordering Information 6 DT Mounting Clips 13 Insert Arrangements 7, 8 Back Shells 14, 15 Contacts & Application Data 9 Deutsch DTP Series Deutsch’s DTP Series connectors are the answer to all of your most demanding power application requirements. DTP Series connectors offer the proven reliability and quality of Deutsch’s DT Series, combined with the added flexibilty of using power contacts. Environmentally-Sealed Transportation Connectors Deutsch DT Bussed Series Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, field-proven Deutsch DT Series. The DTM is the connector to be used in harsh environmental application where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. Deutsch DT Series An environmentally-sealed connector designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. On signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. Utilizing the Deutsch DT receptacle shell, Deutsch has combined the rugged characteristics of the DT product line with a bussing device allowing the elimination of various harness splices. By using internal stamped bussed contacts this product can be configured in whatever arrangement meets your individual needs in the DT shell size that matches your requirements. Complete bussing flexibility in a compact, economical package. Deutsch DTHD Series Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. The plug features an integral coupling latch that provides tactile and audible feedback during coupling. The rugged thermoplastic receptacle is designed as an inline for cable to cable applications and is supplied with an integral Vee-Groove to accept mounting, clips, brackets and flanges. Features Benefits Integral Connector Latch Rugged Thermoplastic Housing -55o C to +125o C Operating Temperature Available Configurations: DTM/DT 2, 3, 4, 6, 8 & 12 - Size 20/16 DTP 2 & 4 - Size 12 DTHD 1 - Size 4, 8 & 12 Silicone Seals: DTM: Accepts AWG 22 - 16 wire DT: Accepts AWG 20 - 14 wire DTP: Accepts AWG 14 - 10 wire DTHD: Accepts AWG 14 - 6 wire Crimp Contacts with Option of Gold or Nickel Finish, Solid or Stamped Construction Current rating all contacts @ 1250 C no derating DTM - 7.5 Amps DT - 13 Amps DTP - 25 Amps DTHD - 25 to 100 Amps Fail-Safe Secondary Locks All (Except DTHD) Hand Insertable/Removable Contacts Budget Minded Tactile and Audible Assembly Feedback Field Proven Long Service Life Engine Compartment Rated 2 Meets Most Harness Design Requirements Superior Environmental Seal Seals on .053” to .120 dia.(1.35mm to 3.05mm) Seals on .053” to .145 dia.(1.35mm to 3.68 mm) Seals on .097” to .170 dia.(2.46mm to 4.32mm) Seals on .134 to .292 dia. (3.40mm to 7.42mm) Low Costs, High Reliability Terminals for Data & Signal Transmission Meets Most Signal Requirements Positive Contact Retention No Special Tools Required (Except DTHD) Low Installation Costs 3 A STEP AHEAD A STEP AHEAD DT Series Technical Manual Product Line Overview DT Series Technical Manual Deutsch DTP Series Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, field-proven Deutsch “DT Series”. The DTM is the connector to be used in harsh environmental applications where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. In fact, everywhere data signals or critical electronic circuits go, the field proven Deutsch design of the DTM will provide reliable peak connector performance. The low cost, size 20 contacts terminate AWG 16 to 22 gauge wire (0.5mm2 to 1.5mm2). Closed entry socket (female) contacts featuring spring action fingers are protected by a stainless steel hood. This allows for positive axial alignment while mating and prevents probe damage during testing. Thermoplastic housings offer a wide operating temperature range (-550 C to +1250 C). Silicone rear wire and internal peripheral interface seals allow the DTM to withstand moisture and fluids. Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multi-pin, inexpensive connectors. The series meets the same specifications as the DTM and DT but offers the designer the ability to use multiple 12 gauge contacts, each with a 25 amp continuous capacity, within a single shell. Based on the DTM overall design, it offers the protected interfacial seal located within the receptacle shell. Standard multi-seal grommet is used in both the plug and receptacle. Currently available in two and four pin configurations. Deutsch DT Bussed Series These standard “DT” receptacle shells feature internal pin type contact buss bar arrangements that allow common connections from 3 to 12 size 16 contacts. Buss bars are available in standard nickel or gold to match common Deutsch Industrial contacts. Other features include the use of standard “DT” plugs to mate with these environmental receptacles. Plugs with any Deutsch modification are intermatable. Deutsch DT Series Deutsch DTHD Series Deutsch DT Series of environmentally-sealed, connectors are designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. Where signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. DTHD plugs and receptacles can be permanently assembled with thermoplastic end caps that prevent removal of the silicone wire seal grommets. Designed for diesel engine, electronic fuel injectors, automatic transmissions, ABS brakes and other applications that involve fuel and oil exposure. These end caps provide the additional reliability required for critical wiring circuits. Thermoplastic (-550 C to + 1250 C rated) housings and silicone seals are used to allow the connector to withstand conditions of extreme temperature and moisture. The connector may be employed with either solid-copper crimp type contacts for critical circuits or budget-minded stamped and formed contacts. In either selection, the spring action is designed in the socket and shrouded by a stainless steel hood that provides closed entry for positive axial alignment during mating, and eliminates probe damage from occurring. Contact insertion and withdrawal require no special tools and are retained in locked position by dielectic fingers, molded as an integral part of the housing. Secondary locks are assembled at the mating interfaces. If by chance the secondary locks are not properly seated during assembly, they will be pressed into locked position during the mating of the connector. MATERIAL SPECIFICATIONS Plug/Receptacle Shell: Thermoplastic Wedge: Thermoplastic Grommet: Silicone Rubber Contacts Pin: Socket: Finish: Thermal Cycle: No cracking, chipping or leaking after 20 test cycles from -550 C to +1250 C. Durability: No electrical or mechanical defects after 100 cycles of engagement and disengagement. Copper Alloy Copper Alloy Nickel (optional - gold) Plated CONTACT RESISTANCE Sealing Plugs Thermoplastic: (All sizes) CONTACT WIRE GAUGE Test Current AWG(mm2) SIZE (Amps) GENERAL SPECIFICATIONS 20 Dielectric Withstanding Voltage Current leakage less than 2 milliamps at 1500 VAC 16 Insulation Resistance: 1000 megohms minimum at 250 C. 12 Current Rating (Contact current rating @ 1250 C (continuous) Size 20: 7.5 amps Size 16: 13 amps Size 12: 25 amps Size 8: 60 amps Size 4: 100 amps 8 Resistance (mV) Stamped & Formed 20 (.50) 7.5 60 100 18 (.80) 7.5 60 100 16 (1.0) 7.5 60 100 20 (.50) 7.5 60 100 18 (.80) 10 60 100 16 (1.0) 14 (2.0) 13 60 100 13 60 100 14 (2.0) 18 60 100 12 (3.0) 25 60 100 8 (8.60) 60 60 N/A 10 (5.60) 60 60 N/A 6 (13.0) 100 60 N/A 4 Submersion: Properly wired and mated connection will withstand immersion under three feet of water without loss of electronic qualities or leakage. Resistance (mV) Solids WIRE SEALING RANGE CONTACT SIZE RECOMMENDED WIRE INSULATION O.D. E-SEAL N-SEAL Fluid Resistance: Connectors show no damage when exposed to most fluids used in industrial applications. #20 .053-.120 (1.35-3.05) N/A #16 .088-.145 (2.24-3.68) .053-.120 (1.35-3.05) Vibration: No unlocking or unmating and exhibits no mechanical or physical damage after sinusoidal vibration levels of 20 G’s at 10 to 2000 Hz in each of the three mutually perpendicular planes. No electrical discontinuities longer than 1 microsecond. #12 .134-.170 (3.40-4.32) .097-.158 (2.46-4.01) #8 #4 .190-.240 (4.83-6.10) .280-.292 (7.11-7.42) N/A N/A Temperature: Operative at temperatures from -550C to +1250C. Continuous at rated current. Contact Retention: Contacts withstand a minimum load of: 20 lbs (89N) for size 20 25 lbs (111N) for size 16 30 lbs (133N) for size 12 35 lbs (156N) for size 8 35 lbs (156N) for size 4 5 4 A STEP AHEAD A STEP AHEAD DT Series Technical Manual DT Series Technical Manual PART NUMBERING SYSTEM (DTM) DTM 06 - 2 S * - **** DTM Series Size 20 Contacts Series Prefix Special Modifications 04 = Receptacle Polarizing Position (If Applicable) 06 = Plug 08 + 12 Only Number of Contacts Contact Type 2 2 size 20 3 3 size 20 4 4 size 20 6 6 size 20 8 8 size 20 12 12 size 20 P = Pin Receptacle Only S = Socket Plug Only PART NUMBERING SYSTEM (DT & DT Bussed) DT 06 - 2 S * - **** DT & DT BUSSED Series Size 16 Contacts Special Modifications Series Prefix Polarizing Position 04 = Receptacle (If Applicable) 06 = Plug Contact Type P = Pin Receptacle Only Number of Contacts S = Socket Plug Only PART NUMBERING SYSTEM (DTP) DTP 06 - 2 S * - **** 2 2 size 16 3 3 size 16 4 4 size 16 6 6 size 16 8 8 size 16 12 12 size 16 Special Modifications Series Prefix Polarizing Position 04 = Receptacle (If Applicable) 06 = Plug Contact Type P = Pin Receptacle Only Number of Contacts S = Socket Plug Only DTP Series Size 12 Contacts PART NUMBERING SYSTEM (DTHD) DTHD 06 - 1 - 4 S - **** Series Prefix Special Modifications 04 = Receptacle 2 2 size 12 4 4 size 12 06 = Plug Single Terminal Contact Style Contact Size DTHD Series Size 4, 8 & 12 P = Pin Receptacle Only 4 = Size 4 S = Socket Plug Only 8 = Size 8 12 = Size 12 1 1 size 4 6 A STEP AHEAD 1 1 size 8 A STEP AHEAD 1 1 size12 7 DT Series Technical Manual DT Series Technical Manual CONTACTS AND APPLICATION DATA DT Series BUSSED Arrangements Solid Contacts Standard DT Receptacles Bussed to Customer Specifications SOLID CONTACT PART NUMBERS 6 PIN 6 7 7 8 5 6 7 8 5 6 5 RECOMMENDED STRIP LENGTH INCHES (mm) MIN CONTACT RETENTION LBS (N) REF CRIMP TENSILE LBS (N) MAX RATED AMPS AT 1250C CONTINUOUS .156-.218 (3.96 - 5.54) 20 (89) 25 (111) 20 (89) 7.5 35-20 (156-89) 70 (311) 13 75-70 (334 - 311) 125-90 (556-400) 25 SOCKET 20 0460-202-20** 0462-201-20** 20 (0.50) 16 0460-202-16** 0462-201-16** 16-20 (1.0 - 0.50) 16 0460-215-16** 0462-209-16** 14 (2.0) 3 DEUTSCH 6 PIN PIN 4 5 2 6 1 3 DEUTSCH 4 PIN 8 4 5 1 2 6 3 DEUTSCH 2 1 4 SIZE WIRE SIZE AWG (mm2) 12 0460-204-12** 0462-203-12** 8 0460-204-08** 0462-203-08** 4 0460-204-04** 0462-203-04** 12-14 (3.0 - 2.0) 8-10 (8.0 - 5.0) 6 (13.0) .250 (6.35 .250 (6.35 - .312 7.92) .312 7.92) .222 (5.64 .430 (10.92 - .284 7.21) .492 12.50) 25 (111) 30 (134) 35 (156) 35 (156) .430-.492 (10.92-12.50) 13 60 300 (1334) 100 * See Envelope Print 0425-205-0000. Consult factory for alternate finishes. 2 1 DEUTSCH 1 2 3 4 5 DEUTSCH 7 6 8 12 11 1 2 10 3 9 9 4 10 DEUTSCH Stamped and Formed Contacts Socket Pin INSPECTION HOLE 7 8 5 3 11 Socket 8 PIN 8 PIN 12 Solid Contacts INSPECTION HOLE Pin 6 4 8 PIN 3 DEUTSCH 4 2 1 3 DEUTSCH 4 2 1 12 PIN 12 PIN 3 2 7 8 4 1 9 10 DEUTSCH 5 11 Stamped & Formed Contacts STAMPED & FORMED CONTACT PART NUMBERS 6 12 12 PIN Arrangements shown are currently available. For additional arrangements contact factory. SIZE 20 20 20 ALL PART NUMBERS ARE FOR “BLACK” MAX CURRENT RATINGS NICKEL BUSS P/N GOLD BUSS P/N MATING PLUG P/N PIN SOCKET 1060-20-01** 1062-20-01** 1060-20-02** N/A WIRE RECOMMENDED MIN CONT. CARRIER WIRE SIZE STRIP AWG (mm2) INSULATION STRIP LENGTH RETENTION O.D. RANGE INCHES (mm) LBS (N) IDENTIFICATION 20 - 01 1062-20-02** 20 - 02 1062-20-03** 20 - 03 16 1060-14-01** 1062-14-01** 14-16 16 1060-14-10** 1062-14-10** 14 -16 4 PIN = 26 AMPS DT04-4P-EP13 DT04-4P-EP12 DT06-4S-**** 16 1060-16-01** 1062-16-01** 16 - 18 6 PIN = 39 AMPS DT04-6P-EP13 DT04-6P-EP12 DT06-6S-**** 16 1060-16-06** 1062-16-06** 0.5 - 1.0 DT04-6P-EP14 DT04-6P-EP15 DT06-6S-**** 16 1060-16-07** 1062-16-07** 0.75 - 2.0 DT-8PB-P021 DT04-8PB-P016 DT06-08SB-**** 16 1060-16-09** 1062-16-09** 16 - 18 5 PIN = 26 AMPS DT04-8PB-PO28 DT04-8PB-PO29 DT06-08SB-**** 16 4 PIN = 26 AMPS DT04-8PB-P026 DT04-8PB-P027 DT06-08SB-**** 16 3 PIN = 13 AMPS DT04-3P-*** DT04-3P-*** DT06-3S-**** 12 12 PIN = 76 AMPS DT04-12PB-P021 DT04-12PB-P016 DT06-12SB-**** 12 6 PIN = 39 AMPS DT04-12PB-P026 DT04-12PB-P027 DT06-12SB-**** 3 PIN = 13 AMPS DT04-12PB-P030 DT04-12PB-P031 DT06-12SB-**** 3 PIN = 13 AMPS 8 PIN = 52 AMPS PLEASE CONSULT FACTORY FOR AVAILABILITY AND ALTERNATE KEYING 8 1060-16-12** 1062-16-12** 1.0 - 2.5 1062-16-14** 14 - 16 1060-12-01** 1062-12-01** 12 - 14 1060-12-02** 1062-12-02** 10 - 12 N/A 16 - 22 (1.0 - 0.35) 16 - 22 (1.0 - 0.35) 16 - 22 (1.0 - 0.35) 14 - 18 (2.0 - .75) 14 - 18 (2.0 - .75) 14 - 18 (2.0 - .75) 16 - 20 (1.0 - 0.50) 14 (2.0 14 (2.0 12 (2.5 12 (2.5 12 (4.0 10 (6.0 - 18 .75) 18 .75) 16 1.0) 16 1.0) 14 2.0) 12 4.0) .075 - .125 (1.91 - 3.15) .051 - .085 (1.30 - 2.16) .075 - .125 (1.91 - 3.15) .095 - .150 (2.41 - 3.81) .095 - .150 (2.41 - 3.81) .075 - .140 (1.91 - 3.55) 055 - .100 (1.40 - 2.54) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .075 - .140 (1.91 - 3.55) .113 - .176 (2.87 - 4.47) .140 - .204 (3.56 - 5.18) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .150 - .200 (3.81 - 5.08) .175 - .225 (4.45 - 5.72) .175 - .225 (4.45 - 5.72) .225 - .275 (5.72 - 6.991) .225 - .275 (5.72 - 6.99) 20 (89) 20 (89) 20 (89) REF CRIMP TENSILE LBS (N) 20 (89 20 (89 20 (89 - 10 - 45) - 10 - 45) - 10 - 45) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 - 15 (111 - 67) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 25 (111) 30 (134) 30 (134) 25 (111) 25 (111) 70 (311) 70 (311) MAX RATED AMPS AT 1250C CONTINUOUS 7.5 7.5 7.5 13 13 13 13 13 13 13 13 25 25 ** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size Consult factory for alternate finishes 0425-203-0000 16 Size 0425-207-0000 20 Size 0425-059-0000 16,20 Size 0425-039-0000 16 Size 0425-041-0000 12 Size 9 A STEP AHEAD A STEP AHEAD DT Series Technical Manual DT Series Technical Manual Contact Retention System (DTHD) Rquired Removal Tool (See page 12) Assembly Contact Insertion (DTM, DT, DTP) LOCKING FINGERS CONTACT CONTACT INSERTION UNLOCKED POSITION CONTACT LOCKED POSITION Contact Insertion Procedure 1. Grasp crimped contact approximately 1.0” (25.4mm) behind the contact barrel. 2. Hold connector with rear grommet facing you. TOOL AND CONTACT REMOVED TOOL INSERTED TO UNLOCK CONTACT 3. Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. 4. Once all contacts are in place, insert orange wedge: receptacles - with half holes aligning with contacts. Plugs - with contacts aligning behind full holes. The orange wedge will snap into place. Contact Insertion System (DTM/DT/DTP) CONTACT NOTE: The receptacle is shown - use the same procedure for plug. LOCKING FINGER CONTACT INSERTION UNLOCKED POSITION CONTACT LOCKED IN POSITION Contact Removal Contact Removal Procedure (DTM/DT/DTP) SCREW DRIVER INSERTED TO UNLOCK CONTACT CONTACT REMOVED 1. Remove orange wedge using needlenose pliers to pull wedge straight out. 2. To remove the contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver. 10 A STEP AHEAD A STEP AHEAD 3. Hold the rear seal in place, as removing the contact will displace the seal. 11 DT Series Technical Manual Accessories DT Series Technical Manual Accessories DT Mounting Clips Accessories Metal Mounting Clips 1027-001-0800 1027-004-1200 1027-003-1200 To meet the application requirements where wires are to be protected, the DT Series may be supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available. 1027-005-1200 1027-014-0800 Shrink Boot Adaptor Modification Numbers Part Number - Receptacles Part Number - Plugs Number Basic of Ways Part Number Grey Black Std. Thin Wall Std. Thin Wall Number Basic of Ways Part Number Grey Black Std. Thin Wall Std. Thin Wall 2 DT06-2S -E008 -CE04 -EP11 -CE13 2 DT04-2P -E008 -CE04 -EE11 -CE09 3 DT06-3S -E008 -CE04 -EP11 -CE13 3 DT04-3P -E008 -CE04 -EE11 -CE09 4 DT06-4S -E008 -CE04 -EP11 -CE13 4 DT04-4P -E008 -CE04 -EE11 -CE09 6 DT06-6S -E008 -CE04 -EP11 -CE13 6 DT06-6P -E008 -CE04 -EE11 -CE09 8 DT06-8SA -E008 -CE04 -EP11 -CD13 8 DT04-8PA -E008 -CE04 -EE11 -CE09 12 DT06-12SA -E008 -CE04 -EP11 -CD13 12 DT04-12PA -E008 -CE04 -EE11 -CE09 1011-027-0805 (Thru Hole) 1011-026-0205 (Thru Hole) Metal Mounting Clips Hole O.D. in. (mm) Stainless Steel .433 (11.0) Stainless Steel .512 (13.0) DTM (all) 1027-004-1200 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) Stainless Steel w/Zinc Plating .512 (13.0) 1027-001-0800 DT 8 cavity only Stainless Steel .433 (11.0) 1027-014-0800 DT 8 cavity only Stainless Steel w/Zinc Plating .323 (8.2) Used On NORMAL WIRE SEALS (N) PART NO. 114010 114008 114009 Sealing Plugs EXTRA THIN WALL WIRE SEALS (E) SIZE WIRE RANGE AWG 12 8 4 12-14 8-10 6 PART NO. 0411-337-1205 0411-353-0805 114009 SIZE 12 8 4 SEALING PLUG WIRE RANGE AWG CONTACT SIZE 20 12-14 16 -12 8-10 8 6 4 PART NO. 0413-204-2005 114017 114018 114019 Wire Sealing Range: Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm - 3.05mm wire insulation diameter DTM (all) 1027-005-1200 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) 1011-310-0205 (W/Self Mounting Stud) Plastic Mounting Clips Material Part Number DTM (all) 1027-003-1200 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) DTHD Removal Tools 1011-030-0205 (Snap Fit) Part Number Used On DTM (all) 1011-026-0205 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) 1011-027-0805 DT 8 Cavity Only DTM (all) 1011-027-0805 DT 2, 3, 4, 6, 12 DTP (all) DTHD (all) Material Color Plastic Gray Plastic Gray Plastic Black 13 12 A STEP AHEAD A STEP AHEAD