Industrial Connectors For Harsh Environments
Specialised Capability and Innovation
Deutsch is well known for its high performance connectors and has built a solid reputation world
wide in the wire termination and custom integrated interconnection market.
Our expertise has developed over many years of involvement with
● Building and Construction equipment
● Heavy goods vehicles
● Off road and marine equipment
● Agricultural tractors and farm
machinery
● Special purpose vehicles
● Coaches, buses and commercial
vehicles
In all cases the environments can be tough and life expectancy
is long term. Special attention is paid to connector material
choice, the operating environments, temperature ranges and
above all sealability.
Specific applications such as engine management systems,
hydraulic controls, chassis and engine wiring, cab bulkhead
through connections, vehicle ABS & EBS, diagnostic and
multiplexing are well understood. Deutsch design and
development ensures that the right product is offered when working closely with our customers.
Special interfaces are continually being developed for sensors, solenoids, switches, lights, electronic
enclosures and fuel systems. In these areas particular attention has to be paid to vibration, through pin
sealing and high electrical integrity.
2
DT Series Standard Products
Deutsch DT Series of environmentally sealed connectors designed for wire to wire applications on engine, transmission, chassis and cab.
There are two versions identified by different colours:Grey - Plug with orange wedge lock, Receptacle with green wedge lock. Black (preferred) - With enhanced seal retention and green secondary locks.
Note: Component parts are not intermountable but in the fully assembled condition, both grey and black parts are intermateable and interchangeable
thus maintaining the higher levels of sealability expected within the Construction, Off-road, Heavy Goods vehicle and Agricultural market.
Wire Sealing Range
Standard - 2.24mm - 3.68mm wire insulation diameter.
Part Nos. - Plugs
No. of
Ways
2
3
4
6
8
12
Basic
Part No.
Thin wall - 1.35mm - 3.05mm wire insulation diameter (Identified by an ‘E’ on the Seal/End Cap).
Standard
With End Cap
Grey
Orange
Black
Std. Thin wall Wedge Std. Thin wall
DT06-2S
-P004
DT06-3S
-P004
DT06-4S
-P004
DT06-6S
-P004
DT06-8SA* -P004
DT06-12SA* -P004
-C015
-C015
-C015
-C015
-C015
-C015
W2S
W3S
W4S
W6S
W8S
W12S
-P012
-P012
-P012
-P012
-EP07
-EP07
-CE06
-CE06
-CE06
-CE06
-CE10
-CE10
Green
Wedge
Grey
Orange
Std. Thin wall Wedge
W2S-P012
W3S-P012
W4S-P012
W6S-P012
W8S-P012
W12S-P012
-EP04
-EP04
-EP04
-EP04
-EP04
-EP04
-CE01
-CE01
-CE01
-CE01
-CE01
-CE01
W2S
W3S
W4S
W6S
W8S
W12S
Black
Std. Thin wall
-EP06
-EP06
-EP06
-EP06
-EP08
-EP08
-CE05
-CE05
-CE05
-CE05
-CE11
-CE11
Green
Wedge
W2S-P012
W3S-P012
W4S-P012
W6S-P012
W8S-P012
W12S-P012
*Available with B, C & D Keyways in Black, Green & Brown respectively.
Part Nos. - Receptacles
No. of
Ways
2
3
4
6
8
12
Basic
Part No.
DT04-2P
DT04-3P
DT04-4P
DT04-6P
DT04-8PA*
DT04-12PA*
Standard
Std.
Grey
Thin wall
-P004
-P004
-P004
-P004
-P004
-P004
-C015
-C015
-C015
-C015
-C015
-C015
Std.
With End Cap
Black
Thin wall
-E004
-E004
-E004
-E004
-E004
-E004
-CE02
-CE02
-CE02
-CE02
-CE02
-CE02
Std.
-EP04
-EP04
-EP04
-EP04
-EP04
-EP04
*Available with B, C & D Keyways in Black, Green & Brown respectively.
3
Grey
Thin wall
-CE01
-CE01
-CE01
-CE01
-CE01
-CE01
Std.
-E005
-E005
-E005
-E005
-E005
-E005
Black
Thin wall
-CE03
-CE03
-CE03
-CE03
-CE03
-CE03
Green
Wedge
W2P
W3P
W4P
W6P
W8P
W12P
DT Series
Flanges
The DT Flanged Receptacle Series of sealed connectors is
available in grey and black with standard or thin wall wire seals.
Each receptacle requires a secondary contact lock - e.g. W3P
through to W12P coloured green.
Part Nos. - Receptacles Only
No. of
Ways
3
4
*6
8
12
Wire Sealing Range
Standard - 2.24mm - 3.68mm wire insulation diameter
Thin wall - 1.35mm - 3.05mm wire insulation diameter
*Note: Contact Sales Office for 6 Way Drawing
Basic
Part No.
DT04-3P
DT04-4P
DT04-6P
DT04-8PA
DT04-12PA
Grey
Std. Thin wall
-L012 -CL03
-L012 -CL03
-L012 -CL03
-L012 -CL03
-L012 -CL03
3 WAY
Green
Wedge
W3P
W4P
W6P
W8P
W12P
4 WAY
40.51
30.35
40.51
30.35
Black
Std. Thin wall
-LE14 -CL06
-LE14 -CL06
-LE14 -CL06
-LE14 -CL06
-LE14 -CL06
3.18
3.18
31.75 22.45
1
4
2
3
10.5
31.75 22.45
4.32
19.96
outline for panel cut out
Radius 5.84
4.32
outline for panel cut 25.40
21.2
8 WAY
12 WAY
36.5
35.50
3.71
35.50
24
25.5
21.5
22.5
10.5
13.5
45.00
55.00
34.5
3.71
41
32
45.00
55.00
Radius 5.85
21
18.5
20
24.00
4.30
24.00
outline for panel cut out
4
4.30
13
outline for panel cut out
DT Series
Boot Adaptors
To meet the application requirements where wires are to be protected, the DT Series maybe supplied with boot adaptors. These will accept shaped
boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available.
Wire Sealing Range
Standard - 2.24mm - 3.68mm wire insulation diameter Thin wall - 1.35mm - 3.05mm wire insulation diameter
Part Nos. - Plugs
No. of
Ways
2
3
4
8
12
Basic
Part No.
DT06-2S
DT06-3S
DT06-4S
DT06-8SA
DT06-12SA
Part Nos. - Receptacles
Grey
Std. Thin wall
-E008 -CE04
-E008 -CE04
-E008 -CE04
-E008 -CE04
-E008 -CE04
Orange
Wedge
W2S
W3S
W4S
W8S
W12S
Black
Std. Thin wall
-EP11 -CE13
-EP11 -CE13
-EP11 -CE13
-EP11 -CE12
-EP11 -CE12
Green
Wedge
W2S -P012
W3S -P012
W4S -P012
W8S -P012
W12S -P012
No. of
Ways
2
3
4
8
12
Basic
Part No.
DT04-2P
DT04-3P
DT04-4P
DT04-8PA
DT04-12PA
2 WAY
Grey
Std. Thin wall
-E008 -CE04
-E008 -CE04
-E008 -CE04
-E008 -CE04
-E008 -CE04
Black
Std. Thin wall
-EE01 -CE09
-EE01 -CE09
-EE01 -CE09
-EE01 -CE09
-EE01 -CE09
3 WAY
A
1
24.56
B
16.56
2
C
17.35
40.92
40.67
4 WAY
43.21
20.08
8 WAY
4
1
3
2
21.79
19.74
20.83
44.14
5
Wedges
W2P
W3P
W4P
W8P
W12P
Conduit Adaptors
The Deutsch range of Conduit Adaptors are designed to snap fix onto the full range of Standard DT Connectors (i.e. without end caps). They are
available for both plugs and receptacles and the options include Straight and Right Angled Adaptors for 2, 3, 4, 6, 8 & 12 way, plus a Strain Releif
version for Jacketed Cables in 2, 3, 4 & 6 way.
2-, 4- and 6 Way
R
P
3 Way
R
P
Part Nos. - Plugs
Type:
8- and 12 Way
R
R = Receptacle side
P = Plug side
-X = with strain relief for
jacketed cable
-Y = without strain relief
P
Tube sizes and length additions
(mm added to the tube length for each backshell)
2-way
3-way
NW6
L+ 16 L+ 18
NW 7.5 L+ 16 L+ 18
NW 8.5 L+ 10 L+ 12.5
NW 10 L+ 5
L+ 7
NW 13
NW 17
4-way
6-way
8-way
12-way
L+ 16 L+ 18
L+ 16 L+ 18
L+ 10 L+ 12.5 L+ 20
L+ 5
L+ 7 L+ 14 L+ 24.5
L+ 8
L+ 16
L+ 10
6
2R 180º
2R 90º
2P 180º
2P 90º
3R 180º
3R 90º
3P 180º
3P 90º
4R 180º
4R 90º
4P 180º
4P 90º
6R 180º
6R 90º
6P 180º
6P 90º
8R 180º
8R 90º
8P 180º
8P 90º
12R 180º
12R 90º
12P 180º
12P 90º
a
b
L
H
18
18
14
14
25
25
21
21
22
22
20
20
26.5
26.5
24
24
27.5
27.5
24.5
24.5
26
26
23
23
17
17
17
17
23
23
23
23
22
22
22
22
22
22
22
22
28
28
28.5
28.5
35.5
35.5
36
36
54.5
41
45.5
31
64.5
44
56
36
59.5
43
55
33.5
62
46.5
53.5
38
62
47.5
57
39.5
63.5
54
57.5
43.5
37
37
48
48
45
45
49
49.5
50.5
49
50.5
50.5
Art.-No. -X
-Y
610316103161031610316105161051610516105161048610486104861048610576105761057610576104961049610496104961052610526105261052-
-33
-34
-35
-36
-33
-34
-35
-36
-33
-34
-35
-36
-33
-34
-35
-36
-33
-34
-35
-36
-33
-34
-35
-36
-23
-24
-25
-26
-23
-24
-25
-26
-23
-24
-25
-26
-23
-24
-25
-26
DRB Series
Bulkhead
The 48, 60 or 102 way high density bulkhead connectors are provided
with 3 basic parts, a central bulkhead flange and two independent plug
and socket assemblies complete with contact secondary locks
Insert arrangements use multiple sizes of contacts from the standard
range and may be mounted in either environmental or non
environmental versions. Plug and receptacle mate with a single sturdy
jack screw.
No specific tools are required for either insertion or extraction of
contacts
S p e c i a l
P r o d u c t s
Diodes
Modules with moulded in semi conductor devices can be mated with the DT Series providing a fully sealed
and compact package. Peak reverse voltages up to 600 volts and average forward current up to 4 amps.
2 way: DT04 - 2P - RT01 or RT02. 4 way: DT04 - 4P - RT01 or RT03
Bussing Connectors
These sealed standard DT receptacles feature internal pin type contact buss bar arrangements which
eliminate the need for wire splicing. 3 to 12 ways in either nickel or gold plate are available. All will mate
with the appropriate DT connectors.
Boxes
Environmentally sealed with either 12 or 24 way DTM interfaces.
The flanged header features 90º pins.
Enclosure: EEC - 325X4A (Black with vent hole).
EEC - 325X4B (Black without vent hole).
EEC - 325X4B - E016 (Clear without vent hole).
12 Pin Receptacle - DTM13 - 12PA - R008.
24 Pin Receptacle - DTM13 - 12PA - 12PB - R008
7
HDP Series
Conduit Adaptor
-L015 and -L017
The composite circular connectors may be supplied with threaded
or plain adaptors which are colour coded according to wire sealing
capability.
Green: Standard (N)
Blue: Thin Wall (E)
Part Nos. eg.
A 23 way plug and receptacle suitable for size 16AWG
contacts.
Plug - for standard wires.
HDP26 - 24 - 23SN - L015
- for thin wall European wires.
HDP26 - 24 - 23SE - L015
Receptacle - for standard wires.
HDP24 - 24 - 23PN - L015
- for thin wall European wires.
HDP24 - 24 - 23PE - L015
PLUG AND RECEPTACLE
45.77
26.16
Part No. - L017
e.g. Typical Part No. HDP26 - 24 - 23SE - L017
For further details please refer to the HD and HDP
Connector Brochure which includes conduit backshells.
M35 x 1.75 thd.
-L015
40.16
45.29
1.6875-18 UNEF thd
S p e c i a l
42.44
2.54
12.83
49.53
Blackshell Adaptor
55.45
-L017
P r o d u c t s
Multiplex Connectors
J1939 & ISO/CD 11783-2
A range of components designed to be compatible with the requirements of the 250k bits/sec
control and communications networking for Trucks, Buses, Tractors and Agricultural Machinery.
Parts include flange mounted and polarised connectors, ‘T’ splitters and bus terminators. Both
shielded and unshielded twisted pair cable can be accommodated.
Further details from our sales office.
PCB Flangeless Connectors
The DTF Series flangeless headers are designed to be potted
into PCB enclosures where space is limited. Parts are
environmentally sealed when mated to the Deutsch DT06
plugs. 2, 3, 4, 6 & 12 way will be available (13 amp).
DTMF15-48P is a compact PCB connector with 4 banks of
12 way in A, B, C & D keyway. (7 amp).
8
How to Strip a Wire for use with the
HDT48-00 Crimp Tool
Step 1:
Choose the correct AWG for the contact being used. (See chart).
A
Step 2:
Measure from the end of the wire (A) the recommended strip length
according to the contact size. (See chart).
Step 3:
Place the wire into the stripping tool at the recommended strip length.
Strip the wire according to the stripping tool instructions.
B
Step 4:
After stripping, a small piece of insulation should come off (B).
Step 5:
Check for any broken strands or for a dent in the wire. If either exist, the wire
is damaged and should be cut and stripped again.
Step 6:
Measure the exposed strands to be sure the crimp length is correct (C).
C
Solid Contacts
Contact
Part Number
Size &
Type
Recommended
Strip Length
Hand
Crimp Tool
Production
Crimp Tool
0460-202-20141
0462-201-20141
20 Pin
20 Socket
20 & 24 AWG (0.5 - 0.2mm2)
20 & 24 AWG (0.5 - 0.2mm2)
.156 - .218 (3.96 - 5.54mm)
.156 - .218 (3.96 - 5.54mm)
HDT-48-00
HDT-48-00
HDP-400
HDP-400
0460-202-16141
0462-201-16141
16 Pin
16 Socket
16, 18 & 20 AWG (1.0 - 0.5mm2)
16, 18 & 20 AWG (1.0 - 0.5mm2)
.250 - .312 (6.35 - 7.92mm)
.250 - .312 (6.36 - 7.92mm)
HDT-48-00
HDT-48-00
HDP-400
HDP-400
0460-215-16141
0462-209-16141
16 Pin
16 Socket
14 & 16 AWG (2.0 - 1.0mm2)
14 & 16 AWG (2.0 - 1.0mm2)
.250 - .312 (6.35 - 7.92mm)
.250 - .312 (6.36 - 7.92mm)
HDT-48-00
HDT-48-00
HDP-400
HDP-400
0460-204-12141
0462-203-12141
12 Pin
12 Socket
12 & 14 AWG (3.0 - 2.0mm2)
12 & 14 AWG (3.0 - 2.0mm2)
.222 - .284 (5.64 - 7.21mm)
.222 - .284 (5.64 - 7.21mm)
HDT-48-00
HDT-48-00
HDP-400
HDP-400
0460-204-08141
0462-203-08141
8 Pin
8 Socket
8 & 10 AWG (8.0 - 5.0mm2)
8 & 10 AWG (8.0 - 5.0mm2)
.430 - .492 (10.9 - 12.5mm)
.430 - .492 (10.9 - 12.5mm)
HDT-04-08
HDT-04-08
HDP-400
HDP-400
0460-204-0490
0462-203-04141
4 Pin
4 Socket
6 AWG (13.0mm2)
6 AWG (13.0mm2)
.430 - .492 (10.9 - 12.5mm)
.430 - .492 (10.9 - 12.5mm)
HDT-04-08
HDT-04-08
HDP-400
HDP-400
Wire Gauge Range
9
How to Crimp
with the HDT48-00 Hand Tool
Step 1:
Strip insulation from wire.
Please refer to the instructions ‘How to Strip a Wire for the HDT48-00 Crimp
Tool’ on page 9.
Step 2:
Raise selector knob and rotate until arrow is aligned with wire gauge to be
crimped. (A).
Step 3:
Loosen lock nut, turn adjusting screw in until it stops. (B).
A
Step 4:
Insert contact (See C for insertion point), turn adjusting screw clockwise out
until contact is flush or a bit above flush with indentor cover. Tighten lock
nut.
Step 5:
Insert wire in contact (D). Contact must be centered between indicators.
Close handles until the handles stop.
Step 6:
Release handles and remove crimped contact.
Lock Nut
Adjusting Screw
B
Step 7:
When completed, correct assembly can be checked visually. The removed
insulation should expose a conductor length that will pass beyond the
inspection hole in the contact. There should be about .025” to .100” of
conductor between the contact and the insulation of the wire.
The following should be checked for after crimping:
1.
Damaged wire strands.
2.
Missing wire strands.
3.
Wire strands not entering the contact barrel or splayed wires.
4.
Wire not inserted to the correct depth in the contact, i.e. not visible
through inspection hole.
Insertion Point
C
If any of the above conditions exist, please discard the contact, re-cut and
strip the wire and start the crimping process over.
Correct Crimp
Conductor strands must be
visible through the
inspection hole
.025 - .100 (.63 - 2.54)
Insulation Gap
Crimp centered between the
inspection hole and crimp barrel end
10
D
Stamped & Formed Contacts
The Deutsch range of Stamped & Formed contacts are designed primarily
for use where wire termination costs are of primary concern without
sacrificing the reliability and maintainability of the normal operating
electrical circuits.
provides superior durability, performance, corrosion and oxidation resistance.
To achieve air-tight crimps that eliminate the need to solder after wire
terminations, Deutsch engineers have specified that the core-wing ends be
formed in the direction of the crimp, thus assuring resistance to crimp
relaxation and displacement of metal,crimp after crimp.
True to all Deutsch terminals, the split socket (female) tines, protected by a
closed entry stainless steel sleeve, ensure controlled contact pressure for
maximum conductivity with minimum surface wear.
In keeping with the Deutsch commitment to quality, all stamped & formed
contacts are manufactured using SPC controls and are subjected to extensive
programs of rigid testing, including field performance feedback.
Design and Materials Selection
Deutsch engineers have combined the process of superior material selection
with outstanding mechanical Cad-Cam Designs to present stamped & formed
contacts that exceed the demands of today’s truck, bus and off-highway
electrical systems.
The selection of copper alloys, finished after forming with nickel plating
Bare Wire Strands Extended
From Conductor Crimp
All Strands Captivated
Recommended
Strip Length
See Table Below
Features
Insulation Spaced From
Conductor Crimp Area
Benefits
Stainless Steel Socket Sleeve
Contact Tines are in Socket Member, Not Pin
No Lances / Tangs
Bullet (Rounded) Pin Nose
Nickel Plating
Plated After Forming
Optional Gold Plating
No Individual wire Seal Grommets
Pre-Bent Core Wings
Improved Die Stop Gap
Off-Set Configuration
Copper Alloy Materials
Provides closed entry design preventing probe damage.
Terminal contact points are protected from handling and assembly damage.
Contact retention is designed in the connector body, eliminating retention problems during handling and rework.
Prevents mismating and bent pins.
Reduces oxidations, thus improving conductivity performance.
No base metal is exposed to corrosion.
Available for dry circuit application.
Wire seals are designed as an integral component of the connector, thus reducing wire terminating costs.
Provides an air-tight crimp joint.
Allows application die to position wire for proper crimp length.
Provides centre wire alignment between conductor and insulation.
Prevents material relaxation over time, providing reliable crimp joints and increased durability
Stamped & Formed Contacts
Contact
Part Number
Size &
Type
Wire Gauge Range
Insulation O.D.
Recommended
Strip Length
Hand
Crimp Tool
Production
Crimp Tool
1060-20-0122 20 Pin
16, 18 & 20 AWG (1.0-0.5mm2)
1060-20-0122 20 Socket 16, 18 & 20 AWG (1.0-0.5mm2)
0.075-0.125 (1.90-3.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
0.075-0.125 (1.90-3.15mm) .150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
1060-20-0222 20 Pin
16, 18 & 20 AWG (1.0-0.5mm2)
1060-20-0222 20 Socket 16, 18 & 20 AWG (1.0-0.5mm2)
0.050-0.085 (1.3-2.15mm)
0.050-0.085 (1.3-2.15mm)
.150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
.150-2.00 (3.81-5.08mm) DTT-20-00 DCT20-02-00
1060-16-0622 16 Pin
16, 18 & 20 AWG (0.50-1.0mm2)
1060-16-0622 16 Socket 16, 18 & 20 AWG (0.50-1.0mm2)
.055-.083 (1.40-2.10mm)
.055-.083 (1.40-2.10mm)
.150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
.150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-16-0122 16 Pin
16 & 18 AWG (0.75-1.5mm2)
1060-16-0122 16 Socket 16 & 18 AWG (0.75-1.5mm2)
.075-0.115 (1.90-2.92mm)
.075-0.115 (1.90-2.92mm)
.150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
.150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-14-0122 16 Pin
14 & 16 AWG (2.0-1.0mm2)
1060-14-0122 16 Socket 14 & 16 AWG (2.0-1.0mm2)
.095-0.150 (2.41-3.81mm)
.095-0.150 (2.41-3.81mm)
.150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
.150-2.00 (3.81-5.08mm) DTT-16-00 DCT16-02-00
1060-12-0166 12 Pin
12 & 14 AWG (4.0-2.0mm2)
1060-12-0166 12 Socket 12 & 14 AWG (4.0-2.0mm2)
.113-0.170 (2.87-4.32mm)
.113-0.170 (2.87-4.32mm)
.225-.275 (5.72-6.99mm) DTT-12-00 DCT12-02-00
.225-.275 (5.72-6.99mm) DTT-12-00 DCT12-02-00
11
DEUTSCH DISTRIBUTION NETWORK
Contact your local distribution outlet for sales and further information:
AUSTRALIA
EP&DE
401a Lal Lal Street
Ballarat, VIC 3350
AUSTRALIA
Tel: +61 3 5331 4700
JAPAN
Deutsch Japan Ltd.
44-10 Ohyamakanai-cho
Itabashi-ku
Tokyo 173-0024
JAPAN
Tel: +81 3 5995 5192
GERMANY
Compagnie Deutsch GMBH
Fraunhoferstrabe.11b
82152 Martinsried
GERMANY
Tel: +49 89 89 91 570
UNITED KINGDOM
Deutsch UK
Stanier Road
St Leonards on Sea
East Sussex TN38 9RF
UK
Tel: +44 (0) 1424 852722
ISRAEL
Deutsch ECM
P.O. Box 5010
Ashkelon 78150
Southern Industrial Zone
ISRAEL
Tel: +972 8 671 0903
USA
Deutsch IPD
3850 Industrial Ave
Hemet CA 92545
USA
Tel: +1 951 765 2250
ITALY
Deutsch Italia
9 Piazzale Lugano
20158 Milano
ITALY
Tel: +39 0239 322 240
Stanier Road, St Leonards on Sea
East Sussex TN38 9RF UK
Tel: +44 (0) 1424 852722
Fax: +44 (0) 1424 855979
Email: waterproof@deutsch.net
www.deutsch.net
SB1K08
