DTMH04-3PB

DT Family Contents DT Family Overview 18 DTV Series 28 Part Numbering System 18 DTMH Series 29 Dimensions 19 DTMN Series 30 Configurations 20 How To Instructions 31 Required Components 21-22 Special Modifications 22-23 Accessories 24-27 17 DT Family DT Family Overview Deutsch DT, DTM, and DTP Series environmentally sealed connectors are designed specifically for cable to cable applications. The DT connectors are used in harsh environment applications where even a small degradation in connection may be critical. Thermoplastic housings offer a wide operating temperature range and silicone rear wire and interface seals allow the connectors to withstand conditions of extreme temperature and moisture. The connector may be populated with either solid or stamped & formed style contacts. Contact insertion and removal does not require any special tools. Contacts are retained in locked position by dielectric fingers which are molded as an integral part of the housing. Secondary wedgelocks are assembled at the mating interfaces to ensure contact positioning. The Deutsch DT Series general purpose connectors will provide reliability and performance on the engine or transmission, under the hood, on the chassis, or in the cab.  DT Series Overview  DTM Series Overview Deutsch’s DT Series connectors offer field proven reliability and rugged quality. The DT design strengths include optional flange mounting, multi-pin arrangements, lower cost, and design flexibility. The DT Series offers the designer the ability to use multiple size 16 contacts, each with 13 amp continuous capacity, within a single shell. Deutsch’s DTM Series connectors are the answer to all of your smaller wire gauge applications. Building on the DT design strengths, the DTM connector line was developed to fill the need for lower amperage, multipin, inexpensive connectors. The DTM Series offers the designer the ability to use multiple size 20 contacts, each with 7.5 amp continuous capacity, within a single shell.  DTP Series Overview Deutsch’s DTP Series connectors are the solution for your power application requirements. Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multi-pin, inexpensive connectors. The DTP Series offers the designer the ability to use multiple size 12 contacts, each with a 25 amp continuous capacity, within a single shell. The DTP connectors are currently available in two and four pin configurations.  DT Family Part Numbering System DT* 06 - 2 S * - XXXX Special Modifications Series Blank = DT Series M = DTM Series P = DTP Series Key (if applicable) Contacts Style P = Pin S = Socket 04 = Receptacle 06 = Plug Configuration 18 A STEP AHEAD DT Family  DT Series Dimensions E B C D A F DT Plug Cavity Overall Length Overall Height A B 2 3 4 6 1.118 (28.4) 1.118 (28.4) 1.218 (30.94) 1.218 (30.94) .628 (15.95) .934 (23.72) .724 (18.39) .891 (22.63) 8 12 1.217 (30.91) 1.218 (30.94) .776 (19.71) .716 (18.19) Overall Width C .591 (15.01) .718 (18.23) .716 (18.19) .716 (18.19) 1.465 (37.21) 1.597 (40.56) DT Receptacle Overall Length Overall Height D E Overall Width F 1.708 (43.38) 1.698 (43.13) 1.808 (45.92) 1.808 (45.92) .670 (17.02) .973 (24.71) .776 (19.71) .951 (24.16) .675 (17.15) .832 (21.13) .820 (20.83) .820 (20.83) 1.798 (45.67) 1.808 (45.92) 1.000 (25.40) .876 (22.25) 1.435 (36.45) 1.597 (40.56) Dimensions are for reference only.  DTM Series Dimensions E B C D A F DTM Plug Cavity Overall Length Overall Height A B 2 3 4 6 8 12 1.620 (41.15) 1.620 (41.15) 1.720 (43.69) 1.720 (43.69) 1.720 (43.69) 1.720 (43.69) .638 (16.21) .638 (16.21 .772 (19.61) .937 (23.80) .796 (20.22) .796 (20.22) Overall Width C .475 (12.07) .640 (16.26) .600 (15.24) .600 (15.24) 1.245 (31.62) 1.575 (40.01) DTM Receptacle Overall Length Overall Height Overall Width D E F 1.085 (27.56) 1.085 (27.56) 1.185 (30.10) 1.185 (30.10) 1.185 (30.10) 1.185 (30.10) .508 (12.90) .551 (14.00) .695 (17.65) .817 (20.75) .600 (15.24) .600 (15.24) .651 (16.54) .861 (20.73) .756 (19.20) .756 (19.20) 1.245 (31.62) 1.575 (40.01) Dimensions are for reference only.  DTP Series Dimensions E B D A C F DTP Plug Cavity Overall Length Overall Height A B 2 4 1.364 (34.65) 1.364 (34.65) .711 (18.06) .960 (24.38) Overall Width C .732 (18.59) .868 (22.05) DTP Receptacle Overall Length Overall Height Overall Width D E F 1.861 (47.27) 1.861 (47.27) .869 (22.07) 1.069 (27.15) .732 (18.59) .868 (22.05) 19 Dimensions are for reference only. A STEP AHEAD DT Family  DT Family Connector Configurations Insert Arrangement Keying Options A = A key B = B key C = C key D = D key Insert Layout Number and Size of Cavities DT04-4P 4 size 16 X, X, X  DT Series Configurations DT0*-2* 2 size 16 DT0*-3* 3 size 16 DT0*-4* 4 size 16 DT0*-6* 6 size 16 DT0*-08** 8 size 16 A, B, C, D DT0*-12** 12 size 16 A, B, C, D  DTM Series Configurations DTM0*-2* 2 size 20 DTM0*-3* 3 size 20 DTM0*-4* 4 size 20 DTM0*-6* 6 size 20 DTM0*-08** 8 size 20 A, B, C, D STEP AHEAD  DTP Series Configurations DTP0*-2* 2 size 12 DTP0*-4* 4 size 12 20 A DTM0*-12** 12 size 20 A, B, C, D DT Family Required Components  Secondary Wedgelocks Deutsch DT style electrical connectors require secondary wedgelocks which are sold separately. The wedgelocks ensure proper contact alignment within each connector. Secondary wedgelocks are assembled at the mating interface and click into place. If by chance the secondary wedgelocks are not properly seated during assembly, they will be pressed into locked position during the mating of the connector. Adding to the design flexibility of the DT Series, several wedgelocks offer keying options. Wedgelocks for enhanced seal retention plugs (P012) are also available. DT Series Wedgelocks Receptacle Plug W2P* W Wedgelock for 2 way receptacle *A, B, C, D keying available W W2S* Wedgelock for 2 way plug *A, B, C, D keying available W3P* W Wedgelock for 3 way receptacle *J1939 keying available W3S* Wedgelock for 3 way plug *J1939 keying available W4P* W Wedgelock for 4 way receptacle *A, B, C, D keying available W4S* Wedgelock for 4 way plug *A, B, C, D keying available W6P W Wedgelock for 6 way receptacle W6S Wedgelock for 6 way plug W8P W Wedgelock for 8 way receptacle W8S Wedgelock for 8 way plug W12P Wedgelock for 12 way receptacle W12S Wedgelock for 12 way plug Note Notice Jiffy Splices Wedgelocks for accept one enhanced plugs pin and one (P012) are socket. available. DTP Series Wedgelocks Receptacle Plug WP-2P Wedgelock for 2 way receptacle WP-2S W Wedgelock for 2 way plug WP-4P W Wedgelock for 4 way receptacle WP-4S Wedgelock for 4 way plug 21 A STEP AHEAD DT Family DTM Series Wedgelocks Receptacle Plug WM-2P* W Wedgelock for 2 way receptacle *A, B, C, D keying available W WM-2S* Wedgelock for 2 way plug *A, B, C, D keying available WM-3P W Wedgelock for 3 way receptacle WM-3S W Wedgelock for 3 way plug WM-4P W Wedgelock for 4 way receptacle WM-4S Wedgelock for 4 way plug WM-6P W Wedgelock for 6 way receptacle WM-6S W Wedgelock for 6 way plug WM-8P W Wedgelock for 8 way receptacle WM-8S W Wedgelock for 8 way plug WM-12P W Wedgelock for 12 way receptacle WM-12S W Wedgelock for 12 way plug Special Modifications The DT Series connectors offer several modifications to enhance the design flexibility and meet application specific needs. Options include enhanced seal retention, flanges, and connector body color just to mention a few. By combining the DT Series connectors with the available modifications and accessories, the design possibilities are immense.  B016 Modification The B016 receptacle modification provides safety against mis-mating. The B016 is available for the DT 12 way connectors, DT13/15, and DTF13/15 PCB Series connectors. In addition to the four keying positions (A, B, C, or D) and color coding, the B016 enhancement gives the user both visual and tactile proof of correct mating, thus eliminating mis-mating opportunities during assembly. Please note the P012 plug is the required mate for the B016 receptacle to make the enhancement effective.  P012 Modification The DT P012 plugs provide enhanced front seal retention providing an ultra tight environmental seal. The enhanced seal retention keeps the seal in place during mating and unmating. The P012 modification requires an enhanced P012 wedgelock. Deutsch’s P012 modification is available in 2, 3, 4, 6, 8, and 12 cavity arrangements. P012 plugs have a black connector body except for the 8 and 12 cavity arrangements, where the color is based on the key. 22 A STEP AHEAD DT Family  E007 & E008 Modification  Flange Modifications To meet the application requirements where wires need added protection, the DT (E008) and DTM (E007) Series may be supplied with shrink boot adapters. These adapters accept shrink tubing. Designed to simplify wire routing and assembly, DT Series receptacles are available in many mounting configurations and styles. Welded flange • Welded flange - BL04, BL08, CL03, L012, LE14 • Welded flange, end cap - LE07, LE11 • Welded flange, shrink boot adapter - LE08, LE12 Sealed flange • Sealed flange, end cap - CL09, LE01, LE05, LE06, LE09, LE10, LE17, LE21 • Sealed flange, shrink boot adapter - BL10, CL07  C015 Modification  E003 Modification The C015 modification offers a reduced diameter insert cavity allowing for a proper seal with smaller wire insulation. The C015 modification is also referred to as an “E” seal. The E003 modification offers a protective end cap attached to the rear of the connector. There are holes in the cap to allow the contacts to be inserted.  E004 Modification  E005 Modification The E004 modification changes the connector body color to black. The E005 modification offers a protective end cap attached to the rear of the connector and has a black connector body. Note Notice Jiffy Splices For additional accept one modifications, pin and one please consult socket. the factory. 23 A STEP AHEAD DT Family Accessories Deutsch Industrial offers several accessory items that can be used to complement the connectors. The DT family accessories include items such as boots, backshells, gaskets, dust caps, and mounting clips. They are designed to assist in completing the design requirements of specific applications. Accessory items cover a wide array of design requirements such as assisting with mounting, providing additional protection, and offering increased aesthetics. il a ble thro ug r ie LA DD s h Ava  Gaskets In d u st Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed mounting flanges. Rated to operate in environments from -70°F to +225°F, these rugged high quality neoprene gaskets form a tight seal between the panel face and connector flange to help keep out destructive elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-6130C, and FMVSS-302 flammability specifications. Gasket P/N Connector P/N DT3P-L012-GKT DT04-3P-L012 DT4P-L012-GKT DT04-4P-L012 DTP4P-L012-GKT DTP04-4P-L012 DT8P-L012-GKT DT04-08P*-L012 DT12-L012-GKT DT04-12P*-L012 DTM04-12P*-L012 s h LA DD ble thro r ie il a ug Ava  Dust Caps In d u st The DT Series dust caps are made of either thermoplastic or durable plastisol and are designed to provide protection for the connector interface when the two halves are not mated. The plastisol caps, available for plugs and receptacles, are ideal for providing temporary protection from dirt, dust, and paint overspray. The thermoplastic caps provide an environmental seal for an unmated plug. Thermoplastic Dust Cap P/N Connector P/N 1011-344-0205 DT06-2S 1011-345-0305 DT06-3S 1011-346-0405 DT06-4S 1011-347-0605 DT06-6S 1011-348-0805 DT06-08S* 1011-349-1205 DT06-12S* Plastisol Dust Cap P/N Connector P/N DTM3S-DC DTM06-3S DT3P-DC DT04-3P DT4P-DC DT04-4P DT6P-DC DT04-6P DTM12P-DC DTM04-12P* DT12P-DC, DT12P-DC-BK DT04-12P* DT12S-DC DT06-12S* 24 A STEP AHEAD DT Family s h LA DD ble thro r ie il a ug Ava  Boots In d u st Boots provide a professional looking finishing touch for your Deutsch DT family connectors. Made of durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from -20° F to +212° F and offer a slip-on design making installation quick and easy. Receptacle Boot Description Boot Part Number DT Series DTM Series DTP Series 2 way receptacle boot, gray DT2P-BT DTM2P-BT DTP2P-BT 2 way receptacle boot, black DT2P-BT-BK DTM2P-BT-BK DTP2P-BT-BK 3 way receptacle boot, gray DT3P-BT DTM3P-BT 3 way receptacle boot, black DT3P-BT-BK 4 way receptacle boot, gray DT4P-BT 4 way receptacle boot, gray, enhanced length - DTM4P-BT - DTP4P-BT DTP4P-BT-EN 6 way receptacle boot, gray DT6P-BT 6 way receptacle boot, black DT6P-BT-BK 8 way receptacle boot, gray DT8P-BT 8 way receptacle boot, black DT8P-BT-BK 12 way receptacle boot, gray DT12P-BT DTM12P-BT - 12 way receptacle boot, black DT12P-BT-BK DTM12P-BT-BK - - - 12 way receptacle boot, gray, enhanced length DT12P-BT-EN DTM6P-BT - DTM8P-BT - - Boot Part Number DT Series DTM Series DTP Series Plug Boot Description 2 way plug boot, gray DT2S-BT DTM2S-BT 2 way plug boot, black DT2S-BT-BK DTM2S-BT-BK - 3 way plug boot, gray DT3S-BT DTM3S-BT - 3 way plug boot, black DT3S-BT-BK DTM3S-BT-BK - 4 way plug boot, gray DT4S-BT DTM4S-BT 4 way plug boot, gray, enhanced length - DTM6S-BT DTP2S-BT DTP4S-BT DTP4S-BT-EN 6 way plug boot, gray DT6S-BT 6 way plug boot, black DT6S-BT-BK 8 way plug boot, gray DT8S-BT DTM8S-BT 8 way plug boot, black DT8S-BT-BK DTM8S-BT-BK - 12 way plug boot, gray DT12S-BT DTM12S-BT - 12 way plug boot, black DT12S-BT-BK DTM12S-BT-BK - 12 way plug boot, gray, enhanced length DT12S-BT-EN - - 48 way plug boot, gray DT48S-BT - - - - 25 A STEP AHEAD DT Family  Backshells The Deutsch DT Series backshells are designed to snap onto and mate with all standard (basic plug and receptacles without modifications) DT Series connectors. The rigid, durable backshells offer a high level of protection and allow convoluted tubing to nest within the rear of the backshell. Straight (180°) and right angle (90°) versions and backshells with strain relief for jacketed cable are also available. The backshells are available for both standard plugs and standard receptacles. Since they are designed to work with the standard DT connectors, tests should be conducted for fit and function of a backshell being used on any part with a modification. Plug Backshells Receptacle Backshells Connector Style DT04-2P Strain Relief 180° 180° DT04-3P X X 180° 180° X DT04-4P X 180° 180° X 90° DT04-6P X 180° 180° X 90° 90° X DT04-08P* 180° 90° DT04-12P* 180° 90° DT06-2S 6, 7.5, 8.5, and 10 1011-230-0205 90° 6, 7.5, 8.5, and 10 1011-258-0205 90° DT06-3S 180° 6, 7.5, 8.5, and 10 1011-234-0305 90° 6, 7.5, 8.5, and 10 1011-262-0305 90° 180° 6, 7.5, 8.5, and 10 1011-238-0405 90° 6, 7.5, 8.5, and 10 1011-266-0405 90° DT06-6S 1011-241-0605 8.5, 10, and 13 1011-269-0605 180° 8.5, 10, and 13 1011-242-0605 90° 8.5, 10, and 13 1011-270-0605 1011-245-0805 8.5, 10, and 13 1011-246-0805 10, 13, and 17 1011-249-1205 10, 13, and 17 1011-250-1205 90° DT06-08S* 180° 90° DT06-12S* 180° 90° P/N 6, 7.5, 8.5, and 10 1011-255-0205 6, 7.5, 8.5, and 10 1011-228-0205 X 6, 7.5, 8.5, and 10 1011-256-0205 6, 7.5, 8.5, and 10 1011-231-0305 X 6, 7.5, 8.5, and 10 1011-259-0305 6, 7.5, 8.5, and 10 1011-232-0305 X 6, 7.5, 8.5, and 10 1011-260-0305 6, 7.5, 8.5, and 10 1011-235-0405 X 6, 7.5, 8.5, and 10 1011-263-0405 6, 7.5, 8.5, and 10 1011-236-0405 X 180° 8.5, 10, and 13 8.5, 10, and 13 X 180° 6, 7.5, 8.5, and 10 1011-265-0405 Tubing Size (mm) 6, 7.5, 8.5, and 10 1011-227-0205 180° 6, 7.5, 8.5, and 10 1011-261-0305 DT06-4S Strain Relief 180° 180° 6, 7.5, 8.5, and 10 1011-237-0405 90° Connector Style 6, 7.5, 8.5, and 10 1011-257-0205 6, 7.5, 8.5, and 10 1011-233-0305 90° 90° P/N 6, 7.5, 8.5, and 10 1011-229-0205 90° 90° Tubing Size (mm) X X 6, 7.5, 8.5, and 10 1011-264-0405 8.5, 10, and 13 1011-239-0605 8.5, 10, and 13 1011-267-0605 8.5, 10, and 13 1011-240-0605 8.5, 10, and 13 1011-268-0605 8.5, 10, and 13 1011-243-0805 8.5, 10, and 13 1011-244-0805 10, 13, and 17 1011-247-1205 10, 13, and 17 1011-248-1205  Pull Off Strength FT FT 90° 90° FP FP Connector FP [N] FT [N] DT04-2P / DT06-2S 50 / 50 50 / 10 DT04-3P / DT06-3S 50 / 50 50 / 50 DT04-4P / DT06-4S 50 / 50 50 / 25 DT04-6P / DT06-6S 50 / 50 50 / 30 DT04-08P* / DT06-08S* 50 / 50 50 / 35 DT04-12P* / DT06-12S* 50 / 50 50 / 40 26 A STEP AHEAD DT Family  Mounting Clips Mounting clips are used to mount DT Series connectors. To meet design needs, the clips are available for several configurations and in plastic or stainless steel. Mounting Clip Part Number Used On (Receptacles) Mounting Direction Color/Material Hole O.D. inches (mm) 1027-003-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Stainless steel .433 (11.0) 1027-005-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Stainless steel .512 (13.0) 1027-004-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Steel w/ zinc plating .512 (13.0) 1027-008-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Side Steel w/ zinc plating .433 (11.0) 1027-013-1200 DT 2, 3, 4, 6, 12 DTM, DTP (all) Side Steel w/ zinc plating .323 (8.2) 1027-001-0800 DT 8 cavity only Straight Stainless steel .433 (11.0) 1027-006-0800 DT 8 cavity only Straight Stainless steel .512 (13.0) 1027-002-0800 DT 8 cavity only Straight Steel w/ zinc plating .512 (13.0) 1027-014-0800 DT 8 cavity only Straight Steel w/ zinc plating .323 (8.2) 1011-026-0205 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Gray plastic .200 (5.08) 1011-030-0205 DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Black plastic --- *Connector removeable with 50N of force DT 2, 3, 4, 6, 12 DTM, DTP (all) Straight Black plastic --- 1011-027-0805 DT 8 cavity only Straight Gray plastic .200 (5.08) 1011-310-0205* 27 A STEP AHEAD DT Family DTV Series Overview Deutsch’s DTV Series connectors offer the same time tested reliability and performance as the DT Series, with the added flexibility of an 18 cavity flanged design. Deutsch continues its tradition of providing an environmentally sealed connector to meet even your toughest application needs.  DTV Series Part Numbering System DTV 06 - 18 S * Key Series A, B, C, or D Style Contacts 02 = Receptacle 06 = Plug P = Pin S = Socket Configuration  DTV Series Dimensions E B C F A DTV Plug D DTV Receptacle Cavity Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F 18 1.405 (35.69) 1.059 (26.90) 1.450 (36.83) 2.495 (63.37) 1.786 (45.36) 3.194 (81.12) Dimensions are for reference only.  Secondary Wedgelocks DTV Series Wedgelocks Receptacle WV-18P Plug Wedgelock for 18 way receptacle WV-18S 28 A STEP AHEAD Wedgelock for 18 way plug DT Family DTMH Series Overview The DTMH is an environmentally sealed, high temperature connector capable of operating in temperatures -55° to +150°C. The DTMH accepts size 20 contacts and carries 7.5 amps each. The DTMH connectors feature an integrated TPA for easy assembly.  DTMH Series Part Numbering System DTMH 04 - 2 P * Key Series A, B, C, or D Style Contacts 04 = Receptacle 06 = Plug P = Pin S = Socket Configuration  DTMH Series Configurations DTMH0*-2** 2 size 20 DTMH0*-3** 3 size 20 DTMH0*-4** 4 size 20  DTMH Series Dimensions B E D A F C DTMH Plug DTMH Receptacle Cavity Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F 2 1.085 (27.56) .508 (12.90) .555 (14.10) 1.620 (41.15) .638 (16.21) .729 (18.52) 3 1.085 (27.56) .558 (14.17) .640 (16.26) 1.620 (41.16) .638 (16.21) .894 (22.71) 4 1.185 (30.10) .652 (16.56) .680 (17.27) 1.720 (43.69) .772 (19.61) .834 (21.18) Dimensions are for reference only. 29 A STEP AHEAD DT Family DTMN Series Overview The DTMN is a non-environmentally sealed connector. The DTMN is available in a 2 or 3 cavity connector and accepts size 20 contacts. The DTMN connector is designed to offer Deutsch quality and reliability when a sealed connector is not required.  DTMN Series Part Numbering System DTMN 04 - 2 P Series Contacts Style P = Pin S = Socket 04 = Receptacle 06 = Plug Configuration  DTMN Series Configurations DTMN0*-2** 2 size 20 DTMN0*-3** 3 size 20  DTMN Series Dimensions C F B E A DTMN Plug D DTMN Receptacle Cavity Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F 2 .950 (24.13) .346 (8.78) .370 (9.40) 1.198 (30.43) .334 (8.48) .444 (11.28) 3 .945 (24.00) .406 (10.31) .785 (19.93) 1.188 (30.18) .400 (10.16) .810 (20.56) Dimensions are for reference only. 30 A STEP AHEAD DT Family How To Instructions  Contact Insertion Step 1: Grasp crimped contact approximately one inch behind the contact barrel. Step 2: Hold connector with rear grommet facing you. Step 3: Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. Step 4: Once all contacts are in place, insert green wedge. The green wedge will snap into place. NNNo Note ote Note oote ttee Notice Jiffy Splices Theaccept receptacle one is shown, use the pin and one samesocket. procedure for the plug.  Contact Removal Step 1: Remove green wedge using needlenose pliers to pull wedge straight out. Step 2: To remove the contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver. Step 3: Hold the rear seal in place, as removing the contact will displace the seal. 31 A STEP AHEAD