DTS20W17-08BA

MIL-DTL-38999 Circular Connectors And 38999-Style Connectors Withstand Harsh Environments with Rugged, Capable Connectors for Signal, Power, Control, and Optical Needs AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS INTRODUCTION MIL-DTL-38999 CONNECTORS Series I Series III Series IV MIL-DTL-38999 SERIES III STYLE CONNECTORS Panel Seals Hermetic Connectors PCB Connectors Board-Mount 38999 Connectors Marine Connectors DEUTSCH DTS-B Connectors Band It Platform Connectors Aluminum and Stainless Steel Connectors with Integral Backshells Power Connectors DEUTSCH DTS-HC Connectors POLAMCO Connectors Lanyard Connectors 1760 Series Connectors (MIL-DTL-38999/31 and ACT98 and commercial /29) Ultra-Dense Connectors DEUTSCH Wildcat 38999 Connectors 38999 Series 1.5 Connectors DEUTSCH HDJ/JN1003 Series Connectors High-Speed Connectors Quadrax Connectors CeeLok FAS-X Connectors High-Speed COTS Interface Connectors POLAMCO USB Connectors POLAMCO RJ45 Connectors Fiber-Optic Connectors Introduction MC801 Connectors DEUTSCH MC3 MKII Connectors DEUTSCH MC4 Connectors DEUTSCH MC5 Connectors DEUTSCH MC6 Connectors AviMT Connectors 38999-Style Connectors PRO BEAM Inserts MIL-T-29504 Style Optical Termini Backshells and Rear Accessories Specialty Connectors DEUTSCH CBC Bussed Connectors Assembly Instructions TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem SEACON | Rochester | DEUTSCH Empower Engineers to Solve Problems, Moving the World Forward. 4 18 30 44 56 62 65 102 110 120 125 137 138 144 156 173 186 189 193 195 199 205 211 217 224 226 233 235 237 281 286 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Connectors MIL-DTL-38999 Series Coupling DEUTSCH Connector Family Shell Material Series I Bayonet DJT Aluminum DTS Aluminum Series III Threaded DTS-K, DTS-L, DTS-S Stainless steel ACT Composite Series IV Breech lock DIV Aluminum MIL-DTL-38999 Series III Style Connectors Marine Connectors DEUTSCH DTS-B Connectors Marine bronze shell High-Speed Connectors Quadrax Connectors 2 Gb/s CeeLok FAS-X Connectors 10 Gb/s, 1 or 4 Ethernet channels High-Speed COTS Interface Connectors POLAMCO RJ45 Connectors Cat 6a POLAMCO USB Connectors USB 2.0 and 3.0 Power Connectors DEUTSCH DTS-HC Connectors Up to 300 A POLAMCO Connectors Up to 1000 A Lanyard Connectors 1760 Series Connectors (MIL-DTL-38999/31 and ACT98 and commercial /29) MIL-STD-1760 Types 1 and 2 PCB Connectors Board-Mount 38999 Connectors Fiber-Optic Connectors DEUTSCH MC3 MKII Connectors DEUTSCH 2.5 mm termini DEUTSCH MC4 Duplex Connectors 2.5 mm termini, compact Size 9 shell DEUTSCH MC5 Connectors DEUTSCH 1.25 mm termini DEUTSCH MC6 Connectors MT ferrule MC801 Connectors ARINC 801 termini QPL Connectors MIL-PRF-29504/4 and /5 termini EB16 Connectors EB16 contacts PRO BEAM Inserts Expanded beam termini Ultra-Density Connectors DEUTSCH Wildcat 38999 Connectors Nearly twice the contact density over standard Series III Specialty Connectors DEUTSCH CBC Bussed Connectors Internal contact bussing for grounding or power distribution DEUTSCH Grounding Connectors 38999 Series 1.5 Connectors DEUTSCH HDJ/JN1003 Series Connectors 38999 Series I bayonet coupling interface lengths and Series II diameters Hermetic Connectors Overview/Capabilities AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 3 MIL-DTL-38999 Circular Connectors 38999 Overview MIL-DTL-38999 connectors are some of the most popular and widely used subminiature circular connectors for military and aerospace applications. With three coupling methods, nine shell sizes, and a wide variety of contact arrangements, the connectors help give you the range of choices you need. What’s more, the original aluminum connectors have evolved to include stainless steel and composite shells—supported by a range of finishes. 38999-Style Connectors Because of the widespread popularity of 38999 Series III connectors, the basic design has been adapted to a great many additional configurations. These 38999-style connectors include versions for power, fiber optics, filtering, high-speed networking, commercial interfaces, pc board interfaces, and higher contact densities. As a result, 38999-style connectors offer excellent versatility and flexibility. Rugged Reliability When it comes to taming harsh environments, TE Connectivity (TE) offers 38999 connectors to handle a wide range of applications. We offer a broad array of configurations, materials and finishes to help meet the performance requirements of ground, aerospace, and marine applications. These highly durable subminiature circular connectors are time tested for reliability in some of the toughest environments. TE helps meet the need for reliable performance with rugged MIL-DTL-389999 connectors having 500 mating cycles, operating temperatures to 200°C, corrosion-resistant and corrosion-proof connector versions, scoop-proof designs, and a variety of options for excellent electromagnetic interference (EMI) control, such as filtering and fiber optics. Designs that Save Space and Weight The importance of reducing size and weight of components, including MIL-DTL-38999 subminiature connectors, should never be underestimated. Lighter, smaller connectors can make a big difference in terms of contributing to greater performance: longer flight times, greater payload capability, and increased efficiency. Beyond the standard lightweight aluminum connectors, we offer composite connectors to help support greater weight savings. Solve Tough Application Issues with TE We work closely with customers to help meet their most demanding requirements for some of the world’s toughest applications. Whether for ground defense, commercial and military aerospace, or marine applications, TE designs and manufactures MIL-DTL-38999 subminiature circular connectors to be ruggedly reliable, fast and easy to install, smaller and lighter, and with more options, materials and configurations to help maximize performance, reliability and efficiency. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 4 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Connector Series Overview Series I Series III Series IV Coupling Mechanism Bayonet, 1/3 turn Threaded, 360° turn Breech lock, 1/4 turn Shell Materials Aluminum Stainless steel Aluminum Stainless steel Composite Aluminum Stainless steel Finishes Olive drab cadmium Passivated Electroless nickel Electrodeposited nickel Nickel PTFE Black zinc nickel Olive drab cadmium Passivated Electroless nickel Electrodeposited nickel Nickel PTFE Black zinc nickel Olive drab cadmium Passivated Electroless nickel Shell Sizes 9, 11, 13, 15, 17, 19, 21, 23, 25 9, 11, 13, 15, 17, 19, 21, 23, 25 11, 13, 15, 17, 19, 21, 23, 25 No. of Signal Contacts, Max. 128 187 128 Contact Sizes, Std. 22, 20, 16, 12, 8 23, 22, 20, 16, 12, 10, 8 22, 20, 16, 12, 8 Contact Type SAE AS39029 Contact Styles Crimp PCB tail Solder cup** Eyelet** Features Scoop proof Environmentally sealed Hermetic versions Filter versions Spring fingers for EMI control Operating Temperatures -65°C to +200°C -65°C to +175°C -65°C to +150°C Durability (Mating Cycles) 500 ACT composite Series III: 1500* *Achievable only with high durability contacts or by replacing them each 500 cycles ** Hermetic versions only AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 5 MIL-DTL-38999 Circular Connectors Shell Materials and Finishes Shell-to-Shell RoHS Conductivity Compliant (mV Drop) Finish Spec Temperature (Max.) Salt Spray (Hours) Series Olive Drab Cadmium QQ-P-416 +175°C 500 I 2.5 No F Electroless Nickel ASTM B733 +200°C 48 I, III, IV 1.0 Yes G Electroless Nickel, Space Grade ASTM B733 +200°C 48 I, III, IV 1.0 Yes Yes Class Plating/Finish Aluminum Shells B T Nickel PTFE QQ-N-290 +175°C 500 I, III, IV 2.5 W Olive Drab Cadmium QQ-P-416 +175°C 500 III, IV 2.5 No Z Black Zinc Nickel ASTM B841 +175°C 500 I, III, IV 2.5 Yes Stainless Steel Shells K Passivated — +260°C 500 III 10 Yes L Electrodeposited Nickel QQ-N-290 +200°C 500 III 1.0 Yes S Electrodeposited Nickel QQ-N-290 +200°C 500 III 1.0 Yes Composite Shells J Olive Drab Cadmium ASTM B733 +175°C 2000 III 3.0 No M Electroless Nickel QQ-N-290 +200°C 2000 III 3.0 Yes Hermetic Connectors (Stainless Steel Shell) Y Passivated — +200°C 500 III, IV 10.0 Yes N Electrodeposited Nickel QQ-N-290 +200°C 500 I, III, IV 1.0 Yes H Electroless Nickel, Space Grade QQ-N-290 +200°C 500 III, IV 10.0 Yes Service Rating Service Rating Suggested Operating Voltage Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft 70,000 Ft. 100,000 Ft M 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 6 MIL-DTL-38999 Circular Connectors Shell Materials TE 38999 connectors are available with aluminum, stainless steel, and composite shells. In addition, we offer 38999-style connectors in marine bronze. Aluminum Aluminum offers a favorable balance of performance, weight, and cost Most widely used material Light weight Excellent corrosion resistance Available in all finishes Rugged Stainless Steel Stainless steel is used for hermetic connectors or for connectors used in high-temperature environments, including engines and firewalls Passivated or nickel finish Composite Composite shells offer the lightest weight and highest corrosion resistance Weight savings of up to 40% over aluminum and 70% over stainless steel Corrosion proof: passes 2000-hour salt spray test 1500-mating-cycle durability Marine Bronze With excellent corrosion resistance, aluminum nickel bronze is popular for marine applications Unplated marine bronze helps eliminate the danger of wear to plating that could expose the underlying material to corrosion. See the section on DEUTSCH DTS-B series connectors. Space-Grade Connectors Outgassing—the release of gases trapped in a solid—of polymer materials such as connector inserts, seals, adhesives, or potting materials, is an issue since the gases can degrade performance of charge-coupled-device (CCD) sensors in satellites, thermal radiators, or solar cells. Outgassing is a challenge to creating and maintaining clean high-vacuum environments. The closed environment of spacecraft can make outgassing a greater concern. Our space-grade connectors use low-outgassing materials to help meet requirements for a Total Mass Loss of 1.00% or less and a Collected Volatile Condensable Material (CVCM) of 0.10% or less. Materials can be processed to help meet NASA requirements for low outgassing by oven backout in a thermal vacuum environment. Aluminum, with an electroless nickel finish, is usually the preferred shell material. Its low magnetic permeability helps prevent it from becoming magnetized. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 7 MIL-DTL-38999 Circular Connectors Connector Styles Jam Nut Receptacle Plug Square Flange Receptacle Plug Jam Nut Receptacle Square Flange Receptacle Plugs are free-hanging cable-mount halves of a connection. They contain the coupling ring used to secure the plug to the receptacle. Jam nuts are the preferred style for creating an environmentally sealed mounting. Single-hole mounting and an integral o-ring allows a sealed mounting with a single hex nut threaded onto the front of the connector to secure it in place. Jam nut receptacles are rear-mount connectors. These standard receptacles have a relatively large four-hole flange for front or rear mounting to a bulkhead or panel. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 8 MIL-DTL-38999 Circular Connectors Typical Constructions Pin Contact Square Flange Receptacle Grommet Snap Ring Insert Retainer (Common rear plastic) Insert Center (Pin front) Insert Pin Front (Interfacial seal) Series I Receptacle Bayonet Ring Seal (Typ. 3 places) (Peripheral) Grommet Snap Ring Pin Contact Locking Ball RFI Finger Snap Ring Insert Retainer (Common rear plastic) Insert Center (Pin front) Insert Pin Front (Interfacial seal) Clicker Disk Spring, Coil Coupling Ring Series III Plug Shell Plug AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 9 09-06 MIL-DTL-38999 Circular Connectors Insert Arrangements The drawings in this section use numeric shell sizes. MIL-DTL-38999 uses letter in place of shell size in the part number system. Thus, 9-35 and A35 describe the same insert arrangement. Shell Size Military Designation 9 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 09-23 09-23 25 J Shell Size 9 09-06 09-23 11-04 09-06 09-35 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 09-98 09-98 11-23 11-23 3 Size 20 Contacts I, III, EN I Yes Yes Yes 11-05 13-08 09-06 09-07 10-35 11-23 Insert Configuration Series Service Class QPL 11-02 10-35 Class K QPL/S Hermetic 11-35 11-23 11-35 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 11-23 11-35 11-35 09-06 09-06 10-35 11-01 11-01 1 Size 8 Contact III, EN N — 09-23 09-35 — — 11-35 09-07 09-07 11-04 11-01 11-02 11-98 09-23 25-36 11-12 09-23 09-07 09-23 09-3509-23 09-35 09-35 11-98 11-35 11-98 11-98 11-9911-98 11-99 09-9809-3509-98 09-98 09-98 09-35 6 Size 22D Contacts I, III, EN M Yes Yes Yes 11-05 11-13 11-0511-13 11-13 11-99 11-99 13-04 13-04 11-13 13-04 13-04 13-08 13-08 13-08 09-07 09-07 09-23 13-08 6 11-23 11-02 11-02 17-28 2 Size 16 Contacts I, III, IV I Yes (Series I, III) 09-98 — Yes 11-23 11-35 09-35 09-35 11-35 11-02 11-35 11-04 13-08 09-2309-35 09-23 09-06 09-06 11-04 11-04 11-04 4 Size 20 Contacts I, III, IV, EN I Yes 10-35 10-35 — Yes 11-98 09-98 11-98 09-35 09-07 11-05 11-9811-99 11-05 09-35 09-98 09-98 09-07 09-23 11-05 11-13 11-13 11-05 5 Size 20 Contacts I, III, IV, EN I Yes 11-02 11-02 11-04 — Yes 11-99 11-99 13-04 09-98 09-23 09- 11-13 11-04 13-04 13-04 11-98 11-98 13-08 13-08 11-0 09-98 24-41 11-05 11-12 1 Size 12 Contact III, EN II — 11-04 11-04 — — 11-35 10-35 11-02 11-12 10-35 11-23 11-13 11-13 13 Size 22M Contacts I, III, IV M Yes 11-05 11-05 11-13 — Yes 17-28 11-99 25-36 11-23 09-07 13-04 Insert Configuration Series Service Class QPL 09-07 K QPL/S Class Hermetic 09-06 11-23 09-06 11-99 11-02 10-35 09-07 09-07 09-23 7 Size 22D Contacts 9 Size 23 Contacts I, III III M N — — — — — 11-05 11-02 11-02 11-04 10-35 11-02— 11-02 11-04 11-04 11-04 11-05 11-13 Shell Size 11 11-98 09-07 09-06 09-06 09-06 7 Size 22M Contacts I, III M Yes — Yes 10-35 10-35 10-35 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 11-23 11-23 11-23 19 Size 23 Contacts 13-08 13-08 13-08 III N — 11-13 — — 13-04 11-35 11-35 11-35 13 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 24-41 11-98 11-98 13-08 13-08 11-98 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 11-99 11-99 13-04 11-99 7 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 13-04 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 10 11-99 11-02 10-35 09-07 09-23 09-35 11-04 09-98 11-05 11-13 MIL-DTL-38999 Circular Connectors 02 11-04 11-23 11-05 11-35 11-13 11-98 11-99 13-04 Shell Size 13 35 11-98 13-08 13-22 15-05 11-99 13-22 13-23 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 13-23 *Inactive for new designs 15-05 13-08 13-04 13-04 4 Size 16 Contacts I, III, IV, EN I Yes — Yes Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 15-15 13-35 13-08 8 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 13-35 13-35 22 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 15-18 15-15 13-99 13-99 14-18 13-98 10 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 15-18 15-19 13-22 13-22 13-22 13-22 13-23 13-23 13-23 13-23 13-22 13-22 13-23 13-23 13-22 13-22 15-05 15-05 15-21 15-21 13-22* 22 Size 22M Contacts I, III, IV M Yes — Yes 13-23 13-23 13-35 13-23 32 Size 23 Contacts I, III, IV N — — — 15-15 15-15 15-23 15-23 13-35 13-99 15-18 15-18 14-18 15-26 15-26 15-19 13-35 13-35 13-35 13-35 13-99 13-99 13-99 13-99 14-18 14-18 14-18 14-18 Shell Size 15 15-21 15-21 15-23 15-26 15-23 15-05 15-05 15-05 15-05 15-05 5 Size 16 Contacts I, III, IV, EN II Yes 15-05 15-05 Yes Yes Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 15-21 15-21 15-21 15-21 13-35 13-99 Insert Configuration 15-15 15-23 Series Service Class QPL Class K15-18 QPL/S Hermetic 15-26 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 15-26 13-22 13-35 13-35 15-35 15-15 15-15 15-15 15-15 15-15 14 Size 20 Contacts I, III, IV, EN I Yes 15-15 15-15— 15-05 Yes 15-35 15-18 15-18 15-18 15-18 15-18 18 Size 20 Contacts I, III, IV, EN I Yes 15-18 15-18 Yes 15-15 Yes 15-23 15-23 15-23 15-23 14-18 15-21 15-21 15-21 1 Size 12 Coax Contact 3 Size 20 Contacts 17 Size 22D Contacts I, III, IV I 15-19 — — 15-35 15-35 37 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 15-23 15-23 15A2315-21 4 Size 16 Coax Contacts 3 Size 20 Contacts 19 Size 22D Contacts III N — — — 13-99 13-99 13-23 13-35 14-18 14-18 13-99 15-19 15-19 15-19 15-19 15-19 19 Size 20 Contacts I, III, IV, EN I Yes 15-19 15-19 Yes 15-18 Yes 15-26 15-26 15-26 15-26 15-35 15-35 15-35 15-35 15-26 15-26 15-35 15-35 15-23 15-23 55 Size 23 Contacts 15-26 15-26 2 Size 16 Contacts 24 Size 22D Contacts III N — — — I, III, IV M — — — 15-37 15-37 15-37 37 Size 22M Contacts I, III, IV M Yes — Yes 17-06 17-06 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 15-97 15-97 15-97 4 Size 16 Contacts 8 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 17-08 17-08 14-18 17-02 17-02 15-19 15-35 17-03 17-03 17-11 17-11 17-19 17-19 PAGE 11 37 15-37 MIL-DTL-38999 Circular Connectors Shell Size 17 15-97 15-97 Insert Configuration Series Service Class QPL Class 15-97 15-97 K QPL/S Hermetic 06 17-06 0 17-20 17-02 17-02 17-02* 1 Size 8 Twinax Contact 38 Size 22D Contacts I, III, IV, EN M 17-02 17-02 17-08 17-08 — — 17-11 17-11 17-08 17-08 Insert Configuration 17-22 17-22 Series Service Class QPL 17-08 17-08 Class K QPL/S Hermetic 17-22 17-22 15-97 15-97 17-02 17-02 15-37 15-37 15-97 15-97 17-02 17-02 17-06 17-06 17-06 6 Size 12 Contacts 17-08 17-08 17-08 8 Size 16 Contacts I, III, IV, EN I Yes 17-06 17-06 Yes Yes I, III, IV, EN II Yes 17-08 17-08 Yes Yes 17-19 17-19 17-02 17-02 15-97 15-97 17-03 17-03 17-03 1 Size 8 Twinax 38 Size 22D Contacts I, III, IV M — — 17-03 17-03 — 15-37 15-37 17-20 17-20 17-11 2 Size 12 Twinax 1 Size 12 Coax 8 Size 2017-23 Contacts 17-23 I, III, IV N — 17-11 17-11 — — 17-23 17-23 17-22 17-22 17-23 17-23 17-23 73 Size 23 Contacts Series Service Class QPL Class K QPL/S Hermetic III N — — — 17-19 17-19 17-19 4 Size 16 Contacts 11 Size 20 Contacts 4 Size 22D 17-24 Contacts 17-24 I, III, IV N — 17-19 17-19 — — 17-20 17-20 17-22 17-22 17-20 4 Size 12 Contacts 16 Size 22D Contacts 17-22 2 Size 8 Twinax 2 Size 10 Contacts I, III, IV, EN N — — — I, III, IV, EN N — — — 17-23 17-23 11-12 17-24 17-24 17-24 2 Size 8 Power 2 Size 12 Contacts I, III, IV N — — — 17-55 17-55 17-55 17-26 17-26 17-26 Insert Configuration 17-35 17-35 17-35 17-35 55 Size 22D Contacts 17-55 55 Size 22M Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN M Yes Yes Yes I, III, IV M Yes — Yes 19-18 19-18 19-18 19-32 19-32 19-32 17-28 17-26 17-26 26 Size 20 Contacts 17-35 17-28 2 Size 8 Twinax I, III, IV, EN I Yes Yes Yes I, III, IV, EN Twinax Yes — — 25-36 19-11 19-28 19-28 19-28 17-23 17-23 17-24 17-24 Insert Configuration *Inactive for new designs 19-11 19-11 19-11 17-11 17-11 17-03 17-03 17-11 17-11 11-01 17-22 17-22 17-11 17-11 24-41 17-55 19-18 17-99 17-99 17-99 17-99 2 Size 16 Contacts 21 Size 20 Contacts 19-28 I, III, IV, EN I Yes No Yes 19-32 19-19 19-19 19-19 19-35 19-35 19-35 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 12 17-35 17-26 MIL-DTL-38999 Circular Connectors 17-26 Shell Size 19 7-26 17-26 17-35 19-11 19-11 17-55 19-11 19-11 11 Size 16 Contacts 19-11 19-18 19-28 19-28 19-28 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 17-35 17-35 19-11 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 17-26 17-26 19-28 19-32 19-32 32 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 19-32 17-55 17-99 19-18 19-18 19-18* 4 Size 8 Twinax 14 Size 20 Contacts I, III, IV M — —19-19 19-19 — 19-18 19-32 19-32 17-55 17-55 17-55 I, III, IV, EN II Yes Yes 19-18 Yes 19-28 17-35 17-35 17-99 17-99 19-11 17-99 19-19 19-19 19-19 4 Size 8 Twinax 14 Size 20 Contacts I, III, IV M — — — 19-32 19-35 19-35 19-35 66 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 17-99 19-35 19-35 19-66 19-66* 66 Size 22M Contacts I, III, IV M Yes — Yes 19-19 19-28 19-28 2 Size 16 Contacts 26 Size 20 Contacts I, III, IV I — — Yes 19-35 21-01 *Inactive for new designs 21-16 21-35 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 21-20 21-39 PAGE 13 MIL-DTL-38999 Circular Connectors 19-66 Shell Size 21 19-66 19-66 19-66 21-01 21-01* 79 Size 22M Contacts Series Service Class QPL Class K QPL/S Hermetic 21-01 21-16 I, III, IV I Yes — 21-11 Yes 21-16 21-20 21-01 21-11 21-01 Insert Configuration 21-01 19-66 19-66 21-11 21-11 11 Size 12 Contacts I, III, IV, EN I Yes — 21-16 21-16 Yes 21-16 21-20 19-66 21-23 21-01 21-11 21-01 21-11 21-16 21-16 21-16 16 Size 16 Contacts I, III, IV, EN II Yes Yes 21-20 21-20 — Yes 21-20 21-23 21-35 21-01 21-11 21-20 21-20 21-20 2 Size 8 Twinax 18 Size 20 Contacts I, III, IV, EN M — — 21-23 — 21-23 — 21-35 21-39 21-39 21-39 21-39 21-39 2 Size 16 Contacts 37 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 21-41 21-41 41 Size 20 Contacts 21-23 21-39 21-41 21-41 21-20 21-35 21-23 Insert Configuration 21-35 21-35 21-35 21-23 21-35 121 Size 23 Contacts 21-35 21-41 21-41 79 Size 22D Contacts I, III N — — — I, III, IV, EN M Yes Yes Yes 21-39 Series Service Class QPL Class K QPL/S Hermetic 21-39 I, III, IV, EN I Yes Yes Yes 21-41 21-39 Insert 21-48 Configuration 21-48 Series Service Class QPL Class K QPL/S Hermetic 21-75 21-48 21-48 4 Size 8 Power I, III, IV — — — 21-75 21-75 21-75* 4 Size 8 Twinax I, III, IV, EN Twinax Yes — — 21-76 21-76 21-76 4 Size 8 Twinax 21-76 I, III, IV Twinax — — — *Inactive for new designs 23-01 23-01 23-01 23-23 23-23 23-23 23-06 23-35 23-06 23-35 23-06 23-21 23-21 23-21 23-35 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 14 21-48 2 MIL-DTL-38999 Circular Connectors Shell Size 23 21-48 21-4821-48 21-48 Insert Configuration Series Service Class QPL Class K QPL/S 23-01 Hermetic 21-7521-75 21-75 23-01 23-06 23-2323-23 23-35 11-12 25-36 23-35 100 Size 22D Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN M Yes — Yes 23-0623-06 23-06 6 Size 8 Twinax I, III, IV, EN M — 23-21 — 17-28 Yes 23-35 Insert Configuration 21-76 23-21 23-55 Insert Configuration 23-55 55 Size 20 Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN I Yes — Yes 25-01 *Inactive for new designs 25-04 23-2123-21 23-21 21 Size 16 Contacts I, III, IV, EN II Yes — Yes 23- 23-01 23-23 23-23 151 Size 23 Contacts III N — — — 23-35 23-3523-35 24-41 23-41 3 Size 8 Contacts 3 Size 12 Contacts 11 Size 16 Contacts 3 Size 20 Contacts 22 Size 22D Contacts III, EN N — — — 23-54 23-53 23-54 23-53 53 Size 20 Contacts 23-54 4 Size 12 Contacts 9 Size 16 Contacts 40 Size 22D Contacts 23-53 23-63 25-07 23-54 21-7621-76 21-76 23-01 23-0123-01* 100 Size 22M Contacts I, III, IV M Yes 11-01 — 23-06 Yes 23-23 23-23 21-75 I, III, IV, EN I Yes 23-63 Yes Yes I, III, IV, EN M — 25-01 25-01 — — 25-07 23-63 4 Size 12 Contacts 4 Size 16 Contacts 49 Size 22D Contacts I, III, IV M — — — AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 15 23-55 25-04 23-54 23-53 MIL-DTL-38999 Circular Connectors 23-53 23-53 Shell Size 25 23-63 23-63 23-54 23-54 23-63 23-55 23-55 Insert Configuration 25-01 25-01 25-01* 128 Size 22D Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV M Yes — Yes 25-04 25-04 25-04 8 Size 16 Contacts 48 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 25-01 25-07 25-07* 2 Size 8 Twinax 97 Size 22D Contacts I, III, IV, EN M 25-08 25-08 — — — 25-08 25-08* 8 Size 8 Twinax 25-09 I, III, IV, EN Twinax — 25-09 25-09 — — 25-1 25-07 25-07 25-11 25-08 Insert Configuration Series Service Class QPL 25-09 Class K QPL/S Hermetic 25-11 I, III, IV Twinax — — — 25-17 Configuration 25-19 25-19 19 Size 12 Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN I Yes — Yes Insert 25-17 25-10 25-08 25-10 8 Size 8 Twinax 25-09 25-09 2 Size 8 Twinax 97 Size 22D Contacts I, III, IV M — 25-10 — — 25-11 25-20 *Inactive for new designs 25-11 25-11 25-11 25-09 9 Size 10 Contacts 2 Size 20 Contacts I, III, IV, EN N — — — 25 25-10 25-17 25-17 25-17 6 Size 8 Twinax 36 Size 22D Contacts I, III, IV, EN N — — — 25-19 25-2025-20 25-20 3 Size 8 Twinax 4 Size 12 Coax 13 Size 16 Contacts 10 Size 20 Contacts I, III, IV, EN N Yes — — 25-19 25-17 25-21 25-21 25-21 3 Size 8 Twinax 4 Size 12 Coax 13 Size 16 Contacts 10 Size 20 Contacts I, III, IV N Yes — — 25-21 25-24 25-24 25-24 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 25-23 25-23 25-23 25-23 187 Size 22D Contacts I, III, IV N — — — 25-35 25-35 25-29 25-29 25-29 25-35 PAGE 16 25-19 MIL-DTL-38999 Circular Connectors 25-20 25-20 25-20 25-21 25-21 25-23 25-23 25-21 25-23 11-12 11-01 17-28 Shell Size 25 Insert Configuration 25-24 25-24 25-24 25-24 12 Size 12 Contacts 12 Size 16 Contacts 25-29 25-29 25-29 25-29 29 Size 16 Contacts 25-35 25-35 25-35 128 Size 22D Contacts I, III, IV, EN I Yes — Yes I, III, IV, EN I Yes — Yes I, III, IV, EN M Yes Yes Yes Series Service Class QPL Class K QPL/S Hermetic 25-36 25-36 3 Size 8 Contacts 1 Size 12 Coax 1 Size 12 Contact 10 Size 16 Contacts 24 Size 20 Contacts III, EN N — — 25-37 — 25-35 25-37 Insert Configuration 25-37 25-37 25-37 25-37 37 Size 16 Contacts Series Service Class QPL Class K QPL/S 25-37 Hermetic I, III, IV, EN II Yes 25-43 — 25-43 — 25-47 25-47 25-91 25-47 25-61 25-47 Insert Configuration 25-37 25-9161 Series Service Class QPL Class K QPL/S Hermetic 25-91 25-91 Size 25-47 25-61 25-61 25-91 20 Contacts I, III, IV, EN I Yes Yes Yes 25-43 25-43 25-43 25-43 20 Size 16 Contacts 23 Size 20 Contacts I, III, IV, EN I Yes 25-46 — 25-46 Yes 25-61 25-61 25-61 25-46 25-90 25-90* 25-90 2 Size 8 Twinax 4 Size 16 Contacts 40 Size 20 Contacts I, III, IV I — — — 25-90 25-46 25-90 25-47 25-47 2 Size 8 Coax 4 Size 12 Contacts 40 Size 20 Contacts I, III, IV I — — 25-61 — 25-91 25-91 25-91 2 Size 8 Twinax 4 Size 16 Contacts 40 Size 20 Contacts I, III, IV I — — — *Inactive for new designs AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 25-4 25-43 25-46 25-46* 2 Size 8 Coax 4 Size 12 Contacts 40 Size 20 Contacts I, III, IV, EN I Yes — 25-47 — 25-90 24-41 PAGE 17 25-61 MIL-DTL-38999 Circular Connectors RUGGED • Self-locking bayonet MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors coupling system • 100% scoop proof • 500-mating-cycle durability • Excellent shock and vibration resistance • Environmentally sealed and hermetic versions available VERSATILE • Available in 9 shell sizes • Intermateable and interchangeable with all other MIL-DTL-38999 Series I connectors • Available in a variety of shell materials and finishes • Wide range of backshells and accessories EMI PROTECTED •G  rounding fingers for excellent EMI protection • Connector is grounded when the shells meet, even before the contacts are engaged • Metal-to-metal bottoming to help The DEUTSCH DJT Series connectors from TE Connectivity (TE) are high-performance MIL-DTL-38999 Series I subminiature circular connectors offering a scoop-proof design for easy, reliable mating. Available in 9 shell sizes and environmentally sealed and hermetic versions, DEUTSCH DJT Series connectors feature a self-locking bayonet coupling system. They are completely intermateable and interchangeable with MIL-DTL-38999 Series I connectors, and are available in a variety of shell materials and finishes. Designed for rugged reliability, DEUTSCH DJT Series connectors are highly durable, capable of 500 mating cycles. They provide excellent vibration, corrosion and shock resistance, and offer excellent EMI protection and shielding effectiveness from 100 MHz to 10 GHz. maximize EMI grounding protection • EMI shielding effective up to 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 18 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Specifications MATERIALS • Shell Material and Plating: Aluminum, olive drab cadmium Aluminum, electroless nickel Carbon steel, electrodeposited nickel (hermetic only) Stainless steel, passivated (hermetic only but can be available commercially for standard environment configurations) • Insert: Thermoplastic and fluorinated silicone elastomer • EMI Spring Fingers: Nickel or cadmium-plated beryllium copper • O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL • Temperature Range: -65°C to +150°C Electrodeposited tin-plated carbon steel (Class D) -65°C to +175°C – Cadmium finish (Class B) -65°C to +200°C – Nickel finish (Class F) and stainless steel (Class E) • FluidResistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline • Salt Spray: 48 hours (Nickel finishes) 500 hours (Cadmium, black zinc nickel, nickel PTFE, and passivated finishes) • Thermal Cycling: -65° to 150/175/200°C (max. temperature is class dependent) MECHANICAL • Sine Vibration: Up to 60 g for 36 hr. • Random Vibration: Up to 41.7 g for 16 hr. at 175° C Up to 50 g for 16 hr. at ambient temperature • Shock: 300 g, 3 ms in the 3 axes • Durability: 500 mating cycles • Contact Retention: Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL • Shell-to-Shell Conductivity: 1.0 mV (nickel finish) 2.5 mV (cadmium finish) 10.0 mV (passivated finish) • Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 19 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Voltage Rating Service Rating Suggested Operating Voltage Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Hermetic Connectors • Hermetic Seal: Sintered glass • Leakage: ≤16 cm3/hr. (0.97 in3/hr.) on mated pairs connected under 2.1 bar (4.38 psi) • Thermal Shock: 10 cycles, 4°C max. to 90°C min. Current Rating Contact Size Test Current (A) Voltage Drop (mV) 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (Class 2A) Jam Nut Thread (Class 2A) 9 .4375-28 UNEF .6875-24 UNEF 11 .5625-24 UNEF .8125-20 UNEF 13 .6875-24 UNEF 1.0000-20 UNEF 15 .8125-20 UNEF 1.1250-18 UNEF 17 .9375-20 UNEF 1.2500-18 UNEF 19 1.0625-18 UNEF 1.3750-18 UNEF 21 1.1875-18 UNEF 1.5000-18 UNEF 23 1.3125-18 UNEF 1.6250-18 UNEF 25 1.4375-18 UNEF 1.7500-18 UNS AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 20 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors Military Part Numbering System MS27466 T 25 F 35 S D xxxx MIL SPEC NUMBER/SHELL STYLE MODIFICATIONS MS27466  Front, Wall Mount Receptacle (DJT10) MS27467  Straight Plug with  EMI Fingers (DJT16) MS27468  Jam Nut Receptacle (DJT14) MS27470  Jam Nut Hermetic Receptacle (DJT14) MS27471  Solder Mount Hermetic Receptacle (DJT11) MS27496 Front, Box Mount Receptacle (DJT13) MS27505  Rear, Box Mount Receptacle (DJT12) MS27656  Rear, Wall Mount Receptacle (DJT19) L/C Less Contacts POLARIZING POSITIONS N Normal (omit from part number) A, B, C, D (B and C not available in shell size 9) CONTACTS P 500-Cycle Pin S 500-Cycle Socket H 1500-Cycle Pin J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) Hermetic Contacts P Pin, Solder Cup S Socket, Solder Cup Z Socket, Eyelet X Pin, Eyelet C Pin, PC Tail D Socket, PC Tail CLASS T With Accessory Thread (MS27466, MS27467, M27468, M27656) E Same As T, But Not Approved For New Designs (E-Nut Not Included) E No Accessory Thread, Box Mount (M27496, M27505) G Space-Grade Environment Resisting Y Hermetically Sealed INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 22-23 FINISH B Olive Drab Cadmium F Nickel G Space Grade D C arbon Steel, Electrodeposited Tin Plating E Stainless Steel, Passivated SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, 25 DEUTSCH Part Numbering System DJT 1 0 F 25 - 35 S D xxxx GENERAL IDENTIFIER MODIFICATIONS COUPLING SYSTEM POLARIZING POSITIONS DJT DEUTSCH MIL-DTL-38999 Series I 1 Bayonet SHELL STYLE 0 Front, Wall Mount Receptacle (M27466) 6 Straight Plug with EMI Fingers (M27467) 4 Jam Nut Receptacle (M27468) 4 Jam Nut Hermetic Receptacle (MS27470) 1 Solder Mount Hermetic Receptacle (MS27471) 3 Front, Box Mount Receptacle (M27496) 2 Rear, Box Mount Receptacle (M27505) 9 Rear, Wall Mount Receptacle (M27656) CLASS E Olive Drab Cadmium F Nickel G Space Grade H Hermetic Z Black Zinc Nickel 6149 Less Contacts N Normal A, B, C, D (B and C not available in shell size 9) CONTACTS P 500-Cycle Pin S 500-Cycle Socket H 1500-Cycle Pin J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) Hermetic Contacts P Pin, Solder Cup S Socket, Solder Cup Z Socket, Eyelet X Pin, Eyelet C Pin, PC Tail D Socket, PC Tail INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 22-23 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 21 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Insert Contact Size/Quantity Inactive: Superseded by 4 4 4 4 Uses 38999/62-8* Boots QPL Hermetic 4 4 4 7 09-35 6 09-98 3 11-02 2 11-04 4 11-05 5 11-35 13 11-98 6 11-99 7 13-04 4 13-08 8 13-35 22 13-98 10 15-05 5 15-15 1 15-18 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 14 18 15-19 19 15-26 2 24 15-35 37 15-97 4 8 17-02 1 38 17-03 1 38 17-06 6 17-08 17-11 2 1 8 4 17-20 11 4 2 17-24 17-03 4 4 4 8 17-19 17-22 QPL 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax DJT and Military 09-07 4 16 2 2 22 17-26 26 17-35 55 17-99 2 19-11 11 21 19-18 4 14 19-19 4 14 19-28 2 19-32 4 4 4 4 19-19 4 26 32 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 22 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Insert Contact Size/Quantity 4 4 4 Inactive: Superseded by 79 16 2 Uses 38999/62-8* Boots 4 4 4 QPL Hermetic QPL 66 11 21-16 21-20 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax DJT and Military 19-35 21-11 18 21-35 21-39 2 21-41 37 41 21-48 4 21-75 4 21-76 4 23-06 6 21-76 4 23-21 21 23-35 100 23-53 53 23-54 4 9 23-55 40 55 23-63 4 25-04 4 8 25-07 2 25-08 8 25-09 2 25-10 8 25-17 6 4 4 4 4 49 48 4 4 97 25-09 25-10 97 4 4 36 25-19 19 4 25-20 3 4 13 10 25-21 3 4 13 10 25-24 12 25-29 25-21 4 12 29 25-35 128 25-37 37 25-43 20 23 25-46 2 4 40 25-47 2 4 40 25-61 61 25-90 2 4 40 25-91 2 4 40 4 4 4 4 4 4 4 4 4 4 4 25-47 4 4 4 25-91 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 23 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Front Panel Mount Square Flange Receptacle MASTER POLARIZING KEYWAY 32.08 [1.263] MAX. J ØE H MAX. 3.18 [0.1250] MAX. PANEL THICKNESS 1.52 [0.060] MAX. PANEL PROTRUSION ØF B A ØC BLUE BAND AND BAYONET HEADS Shell Size A ±0.51 (0.020) B ±0.13 (0.005) C ±0.08 (0.003) E +0.25 ± 0.25/-0.13 (+0.010/-0.005) F G ±0.13 (0.005) H J +0.00 / -0.13 (0.005) 09 23.83 0.938 18.26 0.719 14.48 0.570 3.25 0.128 13.11 0.516 3.25 0.128 2.54 0.100 16.05 0.623 11 26.19 1.031 20.62 0.812 17.73 0.698 3.25 0.128 16.87 0.664 3.25 0.128 2.54 0.100 16.05 0.623 13 28.58 1.125 23.01 0.906 21.54 0.848 3.25 0.128 19.05 0.750 3.25 0.128 2.54 0.100 16.05 0.623 15 30.96 1.219 24.61 0.969 24.71 0.973 3.25 0.128 23.01 0.906 3.25 0.128 2.54 0.100 16.05 0.623 17 33.32 1.312 26.97 1.062 27.89 1.098 3.25 0.128 25.81 1.016 3.25 0.128 2.54 0.100 16.05 0.623 19 36.53 1.438 29.36 1.156 30.61 1.205 3.25 0.128 28.98 1.141 3.25 0.128 2.54 0.100 16.05 0.623 21 39.67 1.562 31.75 1.250 33.78 1.330 3.25 0.128 32.16 1.266 3.25 0.128 3.30 0.130 15.29 0.602 23 42.88 1.688 34.93 1.375 36.96 1.455 3.73 0.147 34.98 1.377 3.91 0.154 3.30 0.130 15.29 0.602 25 46.02 1.812 38.10 1.500 40.13 1.580 3.73 0.147 37.69 1.484 3.91 0.154 3.30 0.130 15.29 0.602 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 24 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Jam Nut Receptacle 31.12 [1.225] MAX. MASTER POLARIZING KEYWAY ØA 1.52 [0.060] MAX. PANEL PROTRUSION B Flat Shell Size ØA ±0.41 (0.016) B Flat +.000 / -0.25 (0.010) F +.000 / -0.25 (0.010) ØG +.000 / -0.25 (0.010) 09 30.18 1.188 16.64 0.655 17.02 0.670 17.78 0.700 11 34.93 1.375 19.18 0.755 19.58 0.771 20.96 0.825 13 38.10 1.500 23.93 0.942 24.26 0.955 25.65 1.010 15 41.28 1.625 27.08 1.066 27.56 1.085 28.83 1.135 17 44.45 1.750 30.25 1.191 30.73 1.210 32.00 1.260 19 49.23 1.938 33.43 1.316 33.91 1.335 35.18 1.385 21 52.37 2.062 36.60 1.441 37.08 1.460 38.35 1.510 23 55.58 2.188 39.78 1.566 40.26 1.585 41.53 1.635 25 58.72 2.312 42.95 1.691 43.43 1.710 44.70 1.760 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 25 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Rear Panel Wall Mount Square Flange Receptacle 34.19 [1.346] MAX. J MASTER POLARIZING KEYWAY Y° H 4X ØE MOUNTING HOLE 4X ØG ØF -A- 5° 4X B 2X A 4X B ØC RECOMMENDED PANEL CUTOUT 4X CHAMFERED OR ROUNDED PART NUMBER INDICATOR BAND (BLUE) AND BAYONET HEADS Shell Size A B C ±0.51 ±0.13 ±0.08 (0.020) (0.005) (0.003) D THREADS D THREAD UNEF-2A ØE +0.25 -0.13 (+.010 -.005) ØF Min. ØG ±0.13 (0.005) H +0.38 -0.00 (+.015 -.000) J +0.00 -0.13 (+.000 -.005) 09 23.83 0.938 18.26 0.719 14.48 0.570 11.11-28 0.4375-28 3.25 0.128 13.11 0.516 3.25 0.128 2.16 0.085 20.83 0.820 11 26.19 1.031 20.62 0.812 17.73 0.698 14.29-24 0.5625-24 3.25 0.128 16.87 0.664 3.25 0.128 2.16 0.085 20.83 0.820 13 28.58 1.125 23.01 0.906 21.54 0.848 17.46-24 0.6875-24 3.25 0.128 19.05 0.750 3.25 0.128 2.16 0.085 20.83 0.820 15 30.96 1.219 24.61 0.969 24.71 0.973 20.64-20 0.8125-20 3.25 0.128 23.01 0.906 3.25 0.128 2.16 0.085 20.83 0.820 17 33.32 1.312 26.97 1.062 27.89 1.098 23.81-20 0.9375-20 3.25 0.128 25.81 1.016 3.25 0.128 2.16 0.085 20.83 0.820 19 36.53 1.438 29.36 1.156 30.61 1.205 26.99-18 1.0625-18 3.25 0.128 28.98 1.141 3.25 0.128 2.16 0.085 20.83 0.820 21 39.67 1.562 31.75 1.250 33.78 1.330 30.16-18 1.1875-18 3.25 0.128 32.16 1.266 3.25 0.128 2.92 0.115 20.07 0.790 23 42.88 1.688 34.93 1.375 36.96 1.455 33.34-18 1.3125-18 3.73 0.147 34.98 1.377 3.91 0.154 2.92 0.115 20.07 0.790 25 46.02 1.812 38.10 1.500 40.13 1.580 36.51-18 1.4375-18 3.73 0.147 37.69 1.484 3.81 0.150 2.92 0.115 20.07 0.790 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 26 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Plug Type MS27467 / DEUTSCH DJT16 31.34 [1.234] MAX. MASTER POLARIZING KEY 1.52 [0.060] MAX. PANEL PROTRUSION RFI SPRING ØA MAX. BLUE BAND Shell Size A 09 21.82 .859 11 24.99 .984 13 29.36 1.156 15 32.54 1.281 17 35.71 1.406 19 38.51 1.516 21 41.68 1.641 23 44.86 1.766 25 48.03 1.891 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 27 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors Same drawings for pages 43 and 56 DEUTSCH DJT Series Connectors Recommended PanelPanel CutoutsCutouts Recommended C1 ØH ØH1 C1 K A V1 V Square Flange Receptacle (Type 20) Jam Nut Receptacle (Type 24) Shell Size C1 ±0.13 (0.005) H Min. A ±0.13 (0.005) V Min. Shell Size K +.000 / -0.25 (0.010) ØH1 +.000 / -0.25 (0.010) V1 Min. 09 18.26 0.719 13.11 0.516 3.25 0.128 25.58 1.007 09 17.02 0.670 17.78 0.700 20.20 1.189 11 20.62 0.812 16.87 0.664 3.25 0.128 27.00 1.063 11 19.58 0.771 20.96 0.825 32.60 1.283 13 23.01 0.906 19.05 0.750 3.25 0.128 30.20 1.189 13 24.26 0.955 25.65 1.010 36.00 1.417 15 0.969 0.906 0.128 33.30 1.331 15 27.56 1.085 28.83 1.135 39.60 1.559 17 26.97 1.062 25.81 1.016 3.25 0.128 36.50 1.437 17 30.73 1.210 32.00 1.260 43.30 1.705 19 29.36 1.156 28.98 1.141 3.25 0.128 39.30 1.547 19 33.91 1.335 35.18 1.385 47.00 1.850 21 31.75 1.250 32.16 1.266 3.25 0.128 42.50 1.673 21 37.08 1.460 38.35 1.510 50.60 1.992 23 34.93 1.375 34.98 1.377 3.91 0.154 45.70 1.799 23 40.26 1.585 41.53 1.635 54.20 2.134 25 38.10 1.500 37.69 1.484 3.91 0.154 48.80 1.921 25 43.43 1.710 44.70 1.760 59.70 2.350 Drawings below are not 23.01 needed 24.61 3.25 Millimeters Inches Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 28 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Keying Options (Viewed from Mating Face of the Receptacle Connector) C D N A B Shell Size Key Position (Degrees) N A B C D 09 95 77 — — 113 11 95 81 67 123 109 13 95 75 63 127 115 15 95 74 61 129 116 17 95 77 65 125 113 19 95 77 65 125 113 21 95 77 65 125 113 23 95 80 69 121 110 25 95 80 69 121 110 Degrees in table above are the distance between Datum E (that bisects first minor keyway) and the center line of the master keyway AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 29 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors RELIABLE • Self-locking threaded coupling • 100% scoop proof • Contact retention system provides excellent contact retention under severe vibration EMI PROTECTED • Grounding fingers for excellent EMI protection • Metal-to-metal bottoming for maximum EMI grounding protection • Connector is grounded when the shells meet, even before the contacts are engaged • Trapezoidal thread for excellent shell-to-shell continuity VERSATILE • Variety of shell materials and finishes • Wide range of backshells and accessories DEUTSCH DTS Series Aluminum Connectors DEUTSCH DTS-K, DTS-L and DTS-S Series Stainless Steel Connectors DEUTSCH ACT Series Composite Connectors DEUTSCH MIL-DTL-38999 Series subminiature circular connectors offer a scoop-proof design for easy, reliable mating and a threaded coupling for excellent vibration resistance. They are available in three families distinguished by shell materials. DTS Series: Lightweight aluminum shells for environmentally sealed versions and stainless steel for hermetic versions. DTS-K and DTS-S Series: Stainless steel shells meeting the requirements of Classes K and S, suitable for firewall and high-temperature applications such as engines. ACT Series: Composite shells, offering the lightest weight and highest resistance to corrosion. 1 2 3 4 5 6 Inserts are available in nine shell sizes, with contact arrangements meeting MIL-DTL-1560, along with additional arrangements, to help maximize flexibility in circuit configurations. Designed to Perform 7 1H  igh-quality silicone seals to help maximize tear resistance and sealing memory 2 Self-locking threaded coupling 3 1 00% metal-to-metal bottoming for excellent EMI grounding protection 4 Triple-start threads 5 Grounding fingers providing excellent EMI protection  longated mounting holes for flexible mounting with 6E standard MIL-DTL-38999 box or wall mount receptacles 7 Contact retention system provides excellent contact retention under severe vibration AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 30 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Specifications MATERIALS • Shell: Aluminum, composite, stainless steel, marine bronze • Plating: Olive drab cadmium, passivated, electroless or electrodeposited nickel, nickel PTFE, black zinc nickel • Insert: Thermoplastic and fluorinated silicone elastomer • EMI Spring Fingers: Nickel or cadmium-plated beryllium copper • O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL • Temperature Range: -65°C to +200°C • FluidResistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline • Salt Spray: 48 hours (Nickel finishes) 500 hours (Cadmium, black zinc nickel, nickel PTFE, and passivated finishes) 2000 hours (Composite classes M and J) • Thermal Cycling: -65° to 150/175/200°C (max. temperature is class dependent) MECHANICAL • Sine Vibration: Up to 60 g for 36 hr. • Random Vibration: Up to 41.7 g for 16 hr. at 175° C Up to 50 g for 16 hr. at ambient temperature • Shock: 300 g, 3 ms in the 3 axes • Durability: 500 mating cycles (1500 cycles for composite connectors) • Contact Retention: Size 23: 44 N (10 lb.) Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL • Shell-to-Shell Conductivity: 1.0 mV (nickel finish) 2.5 mV (cadmium finish) 3 mV (passivated finish) • Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 31 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Voltage Rating Suggested Operating Voltage Service Rating Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Hermetic Connectors • Hermetic Seal: Sintered glass • Leakage: ≤16 cm3/hr. (0.97 in3/hr.) on mated pairs connected under 2.1 bar (4.38 psi) • Thermal Shock: 10 cycles, 4°C max. to 90°C min. Current Rating Contact Size Test Current (A) Voltage Drop (mV) 73 23 3 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (6g 0.100R) Mating Thread (0.1P-0.3L) Jam Nut Thread (6g 0.100R) 9 M12 x 1.0 .6250 M17 x 1.0 11 M15 x 1.0 .7500 M20 x 1.0 13 M18 x 1.0 .8750 M25 x 1.0 15 M22 x 1.0 1.0000 M28 x 1.0 17 M25 x 1.0 1.1875 M32 x 1.0 19 M28 x 1.0 1.2500 M35 x 1.0 21 M31 x 1.0 1.3750 M38 x 1.0 23 M34 x 1.0 1.5000 M41 x 1.0 25 M37 x 1.0 1.6250 M44 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 32 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Part Numbering MIL-DTL-38999 and DEUTSCH Commerical Versions Commercial Composite ACT 26 M D 35 P N -6149 Commercial Al/SS Military DTS 26 F 15 - 35 P N -6149 D38999 /26 F D 35 P N -L/C Commercial Commercial Military Description Composite Alum./ Stainless RANGE ACT DTS D38999 20 24 26 13 20 24 21 23 /20 /24 /26 — /21 /23 /25 /27 Square Flange Receptacle Jam Nut Receptacle Straight Plug Box Mount Receptacle Hermetic Square Flange Receptacle Hermetic Jam Nut Receptacle Hermetic Solder Flange Hermetic Weld Flange F G T W Z Electroless Nickel Plated (48-hr. Salt Spray) Space-Grade Electroless Nickel (48-hr. Salt Spray) Nickel PTFE (500-hr. Salt Spray) Olive Drab Cadmium (500-hr. Salt Spray) Black Zinc Nickel (500-hr. Salt Spray) M J Electroless Nickel Plated (2000-hr. Salt Spray) Olive Drab Cadmium (2000-hr. Salt Spray) K S L Passivated S.S., Firewall (500-hr. Salt Spray) Electrodeposited Nickel S.S., Firewall (500-hr. Salt Spray) Electrodeposited Nickel (48-hr. Salt Spray) Y N H Stainless Steel, Passivated Stainless Steel, Electrodeposited Nickel Plated Space Grade STYLE 20 24 26 — — — — — CLASS ALUMINUM SHELL — F — G — T — W — Z COMPOSITE SHELL M — J — STAINLESS STEEL SHELL — K — S — L HERMETIC — Y — N — H SHELL SIZES 9 (A), 11 (B), 13 (C), 15 (D), 17 (E), 19 (F), 21 (G), 23 (H), 25 (J) Numbers = DTS Commercial; (Letters) = Military/ACT Commercial INSERT ARRANGEMENTS See Insert Arrangement Tables, pages 10-17 and 35-36 CONTACTS P Pin, H 1500-Cycle Pin J 1500-Cycle Socket S Socket, A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) CONTACTS FOR HERMETIC CONNECTORS P Pin, Solder Cup, C PC Tail Pin, X Eyelet Pin, S Socket, Solder Cup D PC Tail Socket Z Eyelet Socket KEYING N, A, B, C, D, E, U N = Normal, U = Universal MODIFICATION CODE 6149 6149 L/C Less Contacts AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 33 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Part Numbering EN3645 and DEUTSCH Commercial Versions EN3645 F 0 D N 35 M N RANGE EN3645 FINISH METAL SHELLS F Nickel K Passivated W Olive Drab Cadmium COMPOSITE SHELLS J Olive Drab Cadmium M Nickel SHELL TYPE 0 7 6 Square Flange Receptacle Jam Nut Receptacle Straight Plug SHELL SIZE A, B, C, D, E, F, G, H, J CAVITY TYPE N Normal (Standard) G Grounded (Signal Contact Bodies Grounded to Shell) R Reinforced (For Power Contacts) L Polarized (Keyed for Quadrax or Twinax Contacts) Q Polarized and Grounded Note: L and Q are, respectively, legacy to N and G INSERT ARRANGEMENT See Insert Arrangement Tables, page 10 CONTACT TYPE M F A B Pin Socket Less Pin Less Socket KEYING POSITIONS N (Normal) A, B, C, D, E AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 34 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Insert Contact Size/Quantity 09-98 A98 11-02 B2 (B02) 11-04 B4 (B04) 4 11-05 B5 (B05) 5 11-23 B23 11-35 B35 11-98 B98 11-99 B99 13-04 C4 (C04) 13-08 C8 (C08) 13-23 C23 Inactive: Superseded by A35 Uses 38999/62-8* Boots 09-35 Includes K Class A23 23 A7 (A07) 09-23 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax Military (Commercial ACT) DTS Commercial 09-07 7 9 6 4 4 3 2 19 13 4 4 4 6 7 4 8 4 32 13-35 C35 13-98 C98 22 15-05 D5 (D05) 5 15-15 D15 1 15-18 D18 18 15-19 D19 19 15-23 D23 15-26 D26 4 4 4 10 14 4 4 55 2 24 15-35 D35 15-97 D97 37 17-02 E2 (E02) 1 38 17-03 E3 (E03) 1 38 17-06 E6 (E06) 17-08 E8 (E08) 17-11 E11 17-19 E19 17-20 E20 17-22 E22 17-23 E23 17-24 E24 4 4 4 8 17-03 4 6 4 4 8 2 1 8 4 11 4 2 4 16 2 73 2 22 17-26 E26 17-35 E35 26 17-99 E99 2 19-11 F11 11 19-18 F18 4 14 19-19 F19 4 14 19-23 E23 19-28 F28 4 4 4 4 55 21 19-19 4 88 2 26 Blue shaded entries are not Mil Spec. Green shading indicates high-density inserts. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 35 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Insert Contact Size/Quantity Inactive: Superseded by G39 Uses 38999/62-8* Boots 21-39 32 Includes K Class G35 23 21-35 22D G23 20 21-23 16 G20 12 21-20 10 G16 12 Coax G11 21-16 12 Twinax 21-11 8 Power F35 8 Coax F32 19-35 8 Twinax Military (Commercial ACT) DTS Commercial 19-32 4 4 66 11 16 2 18 121 79 2 21-41 G41 21-48 G48 21-75 G75 4 21-76 G76 4 23-06 H6 (H06) 6 23-21 H21 23-23 H23 23-35 H35 4 4 4 37 41 4 21-76 4 21 151 100 23-53 H53 23-54 H54 53 23-55 H55 23-63 H63 25-04 J4 (J04) 25-07 J7 (J07) 2 25-08 J8 (J08) 8 25-09 J9 (J09) 2 25-10 J10 8 25-11 J11 25-17 J17 25-19 J19 25-20 J20 3 4 13 10 25-21 J21 3 4 13 10 25-23 J23 25-24 J24 25-29 J29 25-35 J35 25-37 J37 25-43 J43 20 23 25-46 J46 2 4 40 25-47 J47 2 4 40 4 9 4 4 4 40 55 8 49 48 4 97 25-09 25-10 97 9 4 4 2 6 36 19 25-21 4 187 12 12 29 128 4 37 25-61 J61 25-90 J90 2 4 40 61 25-91 J91 2 4 40 25-47 4 4 25-91 4 Blue shaded entries are not Mil Spec. Green shading indicates high-density inserts. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 36 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Square Flange Receptacle 20 SquareType Flange 31.50 [1.240] MAX. D B C1 E C2 G B 12.95 [0.510] MAX. PP P Shell Size B C1 C2 0.937 18.26 0.719 15.09 0.594 26.20 1.031 20.62 18.26 22.60 0.719 0.812 Jam Nut23.80 09 11 13 28.60 1.126 [0.890] 23.01 20.62 MAX. 0.812 0.906 15 31.00 1.220 24.61 0.969 17 33.30 1.311 19 D Max. E Max. 20.90 2.50 32.500.098 0.823 [1.280] 20.90 2.50 MAX.0.098 0.823 E Mass (g) by Shell Type F G P PP 15.75 0.620 11.90 0.469 3.25 0.128 5.49 0.216 10 18.90 0.744 14.90 0.587 3.25 0.128 4.93 0.194 16 22.10 0.870 17.90 0.705 3.25 0.128 4.93 0.194 19 21.90 0.862 3.25 0.128 4.93 0.194 24.90 0.980 3.25 0.128 27.90 1.098 AI SS Composite 27 9 36 11 45 14 25 56 18 4.93 0.194 32 74 23 3.25 0.128 4.93 0.194 39 78 26 B M 20.90 0.823 2.50 0.098 23.01 0.906 20.90 0.823 2.50 0.098 25.25 0.994 26.97 1.062 24.61 0.969 20.90 0.823 2.50 0.098 29.95 1.179 36.50 1.437 29.36 1.156 26.97 1.062 20.90 0.823 2.50 0.098 31.55 1.242 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.70 1.366 30.90 1.217 3.25 0.128 4.93 0.194 45 95 31 23 42.90 1.689 34.93 1.375 31.75 20.10 1.250 12.95 0.791 3.20 0.126 37.90 1.492 33.90 1.335 3.91 0.154 6.15 0.242 54 108 36 25 46.00 1.811 38.10 1.500 3.20 0.126 41.10 1.618 36.90 1.453 3.91 0.154 6.15 0.242 59 120 F 34.93 [0.510] 20.10 1.375 MAX. 0.791 G ØA 43 Millimeters Inches Plug AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 31 [1.220] PAGE 37 12.95 [0.510] MAX. MIL-DTL-38999 Circular Connectors PP P MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Jam Jam NutNut Receptacle Type 24 32.50 [1.280] MAX. 22.60 [0.890] MAX. B E M G F 12.95 [0.510] MAX. ØA Mass (g) by Shell Type Shell Size A B E F G M Max. AI SS Composite 09 30.20 1.189 27.00 1.063 2.20 0.087 15.75 0.620 11.90 0.469 24.00 0.945 15 40 11 Plug 11 34.90 1.374 31.80 1.252 2.20 0.087 18.90 0.744 14.90 0.587 27.00 1.063 21 50 14 13 38.10 1.500 34.90 1.374 2.20 0.087 22.10 0.870 17.90 0.705 32.00 1.260 27 60 18 15 41.30 1.626 38.10 1.500 2.20 0.087 31 25.25 [1.220] 0.994 21.90 0.862 36.00 1.417 32 72 23 17 44.50 1.752 41.30 1.626 2.20 0.087 29.95 1.179 24.90 0.980 37.00 1.457 40 92 29 19 49.20 1.937 46.00 1.811 3.00 0.118 31.55 1.242 27.90 1.098 41.00 1.614 49 96 35 21 52.40 2.063 49.20 1.937 3.00 0.118 34.70 1.366 30.90 1.217 46.00 1.811 54 114 38 23 55.60 2.189 52.40 2.063 3.00 0.118 37.90 1.492 33.90 1.335 1.969 65 130 46 25 58.70 2.311 55.60 2.189 3.00 0.118 41.10 1.618 36.90 1.453 51.23 2.017 73 143 55 F G50.00 Ø S Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 38 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Plug Plug Type 26 31 [1.220] ØS G F Coupling Torque: Plug to Receptacle Shell Size F Max. G S Max. 09 18.40 0.724 11.90 0.469 21.10 0.831 14.90 0.587 11 Mass (g) by Shell Type AI SS Composite 21.80 0.858 15 36 9 25.00 0.984 20 50 13 13 25.40 1.000 17.90 0.705 29.40 1.157 27 64 18 15 28.70 1.130 21.90 0.862 32.50 1.280 34 80 23 17 32.20 1.268 24.90 0.980 35.70 1.406 37 88 25 19 34.90 1.374 27.90 1.098 38.50 1.516 48 102 32 21 38.10 1.500 30.90 1.217 41.70 1.642 55 117 35 23 41.10 1.618 33.90 1.335 44.90 1.768 67 131 41 25 44.30 1.744 36.90 1.453 48.00 1.890 71 145 48 Shell Size Engagement and Disengagement (Max.) Nm Lb.-in. 09 0.9 8 11 1.4 12 13 1.8 16 15 2.3 20 17 2.7 24 19 3.2 28 21 3.6 32 23 4.1 36 25 4.6 40 Minimum Disengagement Nm Lb.-in. 0.2 2 0.3 3 0.6 5 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 39 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors 38.80 [1.528] MAX. Mated/Unmated Dimensions Square Flange Receptacle to Plug Square Flange Plug Type 26 Receptacle Type 2038.80 38.80 [1.528] [1.528] MAX. MAX. Square Flange Square FlangeReceptacle Receptacle Type 20 Type 20 8.75 [0.344] MAX. 8.75 [0.344] MAX. 3.20 [0.126] MAX. 8.75 [0.344] MAX. 11.90 [0.469] MAX. Square Flange Square FlangeReceptacle Type 26 Receptacle Type 20 Type 20 49. [1.9 MA Front Mount Plug Plug 53.05 [2.089] MAX. 53.05 [2.089] MAX. 11.90 [0.469] MAX. Front Mount Front Mount Jam Nut Receptacle to Plug P Plug Moun Rear Typ Type 26 11.90 [0.469] MAX. 49.85 [1.963] MAX. 49.85 [1.963] MAX. Rear Mount Rear Mount 2.30 to 3.10 [0.091 to 0.122] 37.05 [1.459] MAX. 1.58 to 3.20 [0.062 to 0.126] Jam Nut 2.30 to 3.10 Receptacle 2.30 to 3.10[0.091 to 0.122] Type 24 37.05 [0.091 to 0.122] [1.459] 1.58 to 3.20 MAX. 1.58 to 3.20[0.062 to 0.126] [0.062 to 0.126] Jam Nut Jam Nut Receptacle Receptacle Type 24 Type 24 3.20 [0.126] MAX. Square Flange Receptacle Type 2035.60 35.60 [1.402] [1.402] MAX. MAX. 53.05 [2.089] MAX. Type 26 Plug Type 26 37.05 [1.459] MAX. 10.75 [0.423] MAX. Plug Type 26 35.60 [1.402 MAX. 3.20 [0.126] MAX. 51.30 [2.020] MAX. Plug Type 26 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 40 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Dummy Receptacle Type PR D B C1 E C2 B F 12.95 [0.510] Max. PP P Mass (g) by Shell Type Shell Size B C1 C2 D Max. E Max. F G P PP AI SS Composite 09 23.80 0.937 18.26 0.719 15.09 0.594 20.90 0.823 2.50 0.098 15.73 0.619 3.25 0.128 5.49 0.216 5.49 0.216 7 10 8 11 26.20 1.031 20.62 0.812 18.26 0.719 20.90 0.823 2.50 0.098 18.91 0.744 3.25 0.128 4.93 0.194 4.93 0.194 11 16 11 13 28.60 1.126 23.01 0.906 20.62 0.812 20.90 0.823 2.50 0.098 22.08 0.869 3.25 0.128 4.93 0.194 4.93 0.194 15 22 14 15 31.00 1.220 24.61 0.969 23.01 0.906 20.90 0.823 2.50 0.098 25.26 0.994 3.25 0.128 4.93 0.194 4.93 0.194 18 31 18 17 33.30 1.311 26.97 1.062 24.61 0.969 20.90 0.823 2.50 0.098 29.96 1.180 3.25 0.128 4.93 0.194 4.93 0.194 22 46 23 19 36.50 1.437 29.36 1.156 26.97 1.062 20.90 0.823 2.50 0.098 31.54 1.242 3.25 0.128 4.93 0.194 4.93 0.194 26 51 26 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.72 1.367 3.25 0.128 4.93 0.194 4.93 0.194 30 65 31 23 42.90 1.689 34.93 1.375 31.75 1.250 20.10 0.791 3.20 0.126 37.90 1.492 3.91 0.154 6.15 0.242 6.15 0.242 33 78 36 25 46.00 1.811 38.10 1.500 34.93 1.375 20.10 0.791 3.20 0.126 41.07 1.617 36.90 1.453 3.91 0.154 6.15 0.242 36 97 43 Millimeters Inches E B C ØH AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS C B PAGE 41 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors Same drawings for pages 43 and 56 DEUTSCH DTS and ACT Series Connectors Recommended PanelPanel CutoutsCutouts Recommended C1 ØH ØH1 C1 K A V1 V Square Flange Receptacle (Type 20) Shell Size A C1 Jam Nut Receptacle (Type 24) H Min. Front Rear H1 Max. K Max. V Min. V1 Min. 9 18.26 0.719 13.11 0.516 16.66 0.656 17.78 0.700 16.70 0.657 25.58 1.007 20.20 1.189 11 20.62 0.812 15.08 0.594 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 13 23.01 0.906 19.05 0.750 23.42 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Drawings below are3.25not needed 24.61 15 23 25 0.128 3.91 0.154 Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 42 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Keying Options (Viewed from Mating Face of the Receptacle Connector) Shell Size 09 11, 13, 15 17, 19, 21, 23, 25 Polarization (Degrees) Key Position A B C D N 105 140 215 265 A 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 N 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 43 MIL-DTL-38999 Circular Connectors DEPENDABLE MIL-DTL-38999 Series IV Connectors • Secure breech lock coupling • 100% scoop-proof • Pin-to-pin mating protection helps prevent failures RUGGED • Mated connectors help withstand high-impact shock • Rear accessory threads help provide increased strength • >500-mating-cycle durability • Corrosion resistant EMI PROTECTED •G  rounding fingers for excellent EMI protection • Connector is grounded when the shells meet, even before the contacts are engaged EASY INSTALLATION •B  lind-mateable grounding fingers to help provide a safer assembly during mating • Requires only 90° rotation to engage and disengage DEUTSCH DIV Series Connectors DEUTSCH DIV Series connectors from TE Connectivity (TE) are high-performance MIL-DTL-38999 connectors for use in high shock, vibration and EMI environments where reliability is essential. Qualified to MIL-DTL-38999 specifications, DEUTSCH DIV Series connectors are designed and built using the high-vibration capable breech lock coupling mechanism that only requires 90° of rotation to engage and disengage. Special grounding fingers form a 360-degree circle just inside the shell, acting as a shield for excellent EMI protection. The connector is actually grounded when the shells meet, even before the contacts engage. Inserts are available in 8 shell sizes, with contact arrangements meeting MIL-DTL-1560, along with additional arrangements, to help provide flexibility in circuit configurations. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 44 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Specifications MATERIALS • Shell: Stainless steel, aluminum • Plating: Olive drab cadmium, passivated, and electroless nickel (anodized coupling ring for Class F only) • Insert: Thermoplastic and fluorinated silicone elastomer • EMI Spring Fingers: Nickel or cadmium-plated beryllium copper • O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL • Temperature Range: -65°C to +175°C (Class W) -65°C to +200°C (Classes C, F, Y and N) • FluidResistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline • Salt Spray: 48 hours (Nickel finishes) 500 hours (Cadmium and passivated finishes) • Thermal Cycling: -65° to 150/175/200°C (max. temperature is class dependent) MECHANICAL • Sine Vibration: Up to 60 g for 36 hr. • Random Vibration: Up to 41.7 g for 16 hr. at 175° C Up to 50 g for 16 hr. at ambient temperature • Shock: 300 g, 3 ms in the 3 axes • Durability: >500 mating cycles • Contact Retention: Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL • Shell-to-Shell Conductivity: Olive Drab Cadmium: 2.5 mV Passivated: 10.0 mV Electroless Nickel: 1.0 mV • Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 45 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Voltage Rating Service Rating Suggested Operating Voltage Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Hermetic Connectors • Hermetic Seal: Sintered glass • Leakage: ≤16 cm3/hr. (0.97 in3/hr.) on mated pairs connected under 2.1 bar (4.38 psi) • Thermal Shock: 10 cycles, 4°C max. to 90°C min. Current Rating Contact Size Test Current (A) Voltage Drop (mV) 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (6g 0.100R) Jam Nut Thread (6g 0.100R) 11 M15 x 1.0 M20 x 1.0 13 M18 x 1.0 M25 x 1.0 15 M22 x 1.0 M28 x 1.0 17 M25 x 1.0 M32 x 1.0 19 M28 x 1.0 M35 x 1.0 M38 x 1.0 21 M31 x 1.0 23 M34 x 1.0 M41 x 1.0 25 M37 x 1.0 M44 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 46 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Insert Contact Size/Quantity B5 5 11-35 B35 11-98 B98 11-99 B99 13-04 C4 C8 13-35 C35 13-98 C98 13 6 7 4 8 22 10 15-05 D5 5 15-15 D15 1 15-18 D18 15-19 D19 15-26 D26 15-35 D35 15-97 D97 17-02 E2 1 38 17-03 E3 1 38 17-06 E6 17-08 E8 17-11 E11 17-19 E19 17-20 E20 17-22 E22 17-24 E24 17-26 E26 17-35 E35 17-99 E99 19-11 F11 19-18 F18 4 14 19-19 F19 4 14 19-28 F28 19-32 F32 19-35 F35 14 18 19 2 8 6 1 4 4 4 4 17-03 4 4 4 8 4 11 4 2 4 4 4 4 4 4 4 4 4 4 4 8 2 4 4 4 4 4 4 4 4 4 24 37 4 4 4 4 4 4 Inactive: Superseded by 11-05 4 4 4 4 4 Uses 38999/62-8* Boots 4 13-08 2 QPL Hermetic B4 QPL B2 11-04 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax Military DIV Commercial 11-02 4 16 2 2 22 26 55 2 21 11 2 4 4 4 4 4 4 26 4 4 4 19-19 4 4 32 4 66 4 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 47 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Insert Contact Size/Quantity 4 G76 4 23-06 H6 6 23-21 H21 23-35 H35 23-53 H53 23-54 H54 23-55 H55 23-63 H63 4 4 4 4 4 4 4 4 Inactive: Superseded by G75 21-76 2 4 4 Uses 38999/62-8* Boots 21-75 16 QPL Hermetic 11 QPL G48 22D G41 21-48 20 21-41 16 G39 12 21-39 10 G35 12 Coax G20 21-35 12 Twinax 21-20 8 Power G11 G16 8 Coax 8 Twinax Military DIV Commercial 21-11 21-16 18 79 2 37 41 4 21-76 4 21 100 53 4 9 4 8 4 4 4 4 4 4 4 40 55 4 4 4 4 49 25-04 J4 25-07 J7 2 48 25-08 J8 8 25-09 J9 2 25-10 J10 8 25-17 J17 6 25-19 J19 25-20 J20 3 4 13 10 25-21 J21 3 4 13 10 25-24 J24 25-29 J29 25-35 J35 25-37 J37 25-43 J43 20 23 25-46 J46 2 4 40 25-47 J47 2 4 40 25-61 J61 25-90 J90 2 4 40 25-91 J91 2 4 40 97 25-09 25-10 97 4 4 36 19 12 4 25-21 4 12 29 128 37 61 4 4 4 4 4 4 4 4 4 25-47 4 4 4 25-91 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 48 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Part Numbering MIL-DTL-38999 and DEUTSCH Commercial Versions Commercial Military Commercial D38999/ 40 W J 35 P N - L/C DIV 40 E 25 - 35 P N - 6139 Military PREFIX SHELL STYLE/MIL SLASH SHEET 40 43 44 46 47 48 40 42 44 46 47 48 Wall Mount Receptacle Box Mount Receptacle Jam Nut Receptacle Straight Plug with EMI Fingers Straight Plug without EMI Fingers In-Line Receptacle 41 44 45 43 Hermetic Solder Mount Receptacle Hermetic Jam Nut Receptacle E F G E (023) F (Not Avail.) G W Electroless Nickel, Black Anodized Coupling Ring Electroless Nickel, Green Anodized Coupling Ring Space Grade, Electroless Nickel Olive Drab Cadmium over Nickel H N Y H N Y Stainless Steel, Passivated, Space Grade Stainless Steel, Nickel Plated Stainless Steel, Passivated Hermetic Connectors CLASS/FINISH Hermetic Connectors SHELL SIZE 11 (B), 13 (C), 15 (D), 17 (E), 19 (F), 21 (G), 23 (H), 25 (J) Numbers = DIV Commercial (Letters) = Military INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 47-48 CONTACTS P 500-Cycle Pin S 500-Cycle Socket H 1500-Cycle Pin J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) Hermetic Contacts P Pin, Solder Cup X Pin, Eyelet C Pin, PC Tail S Socket, Solder Cup Z Socket, Eyelet D Socket, PC Tail POLARIZING POSITIONS N Normal A, B, C, D, K MODIFICATIONS 023* 6149* 6139* L/C** Use to Get Military Class W with Contacts Use for Mil Class F Less Contacts Use for Mil Class W Less Contacts Less Contacts *Use with Commercial DIV callout only **Use with Military D38999 callout only AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 49 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Wall Mount/Square Flange Receptacle 32.00 [1.260] A SQ MAIN POLARIZING KEY F 20.80 [0.819] B SQ C DIA. 2.16 [0.085] D DIA. 0.90 [0.035] MAX. Shell Size A Sq. Max. B Sq. ØC Max. ØD Max. F 11 26.70 1.051 20.62 0.812 20.15 0.793 12.93 0.509 2.60 0.102 13 29.10 1.146 23.02 0.906 23.35 0.919 16.10 0.634 2.60 0.102 15 31.50 1.240 24.62 0.970 26.52 1.044 19.28 0.759 2.60 0.102 17 33.90 1.335 26.98 1.062 29.72 1.170 22.48 0.885 2.60 0.102 19 37.10 1.461 29.36 1.156 32.87 1.294 25.63 1.009 2.60 0.102 21 40.20 1.583 31.76 1.250 36.05 1.419 28.80 1.134 3.40 0.133 23 43.40 1.709 34.92 1.374 39.22 1.544 31.98 1.259 3.40 0.133 25 46.60 1.835 38.10 1.500 42.40 1.669 35.15 1.384 3.40 0.133 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 50 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors 32.00 [1.260] Jam Nut Receptacle 28.40 [1.118] A A/F MAIN POLARIZING KEY 19.66 [0.744] B A/F 2.16 [0.085] D DIA. C DIA. 2.70 [0.106] 3.18 [0.125] MAX. MOUNTING THICKNESS Shell Size A A/F Max. B A/F Max. C Dia. Max. D Dia. Max. 11 35.40 1.394 32.00 1.260 38.60 1.520 12.93 0.509 13 38.60 1.520 36.00 1.417 41.70 1.642 16.10 0.634 15 41.70 1.642 41.00 1.614 44.90 1.768 19.28 0.759 17 45.70 1.799 41.00 1.614 49.70 1.957 22.48 0.885 19 48.50 1.909 46.00 1.811 51.70 2.035 25.63 1.009 21 51.70 2.035 50.00 1.968 54.80 2.157 28.80 1.134 23 54.80 2.157 50.00 1.968 58.00 2.283 31.98 1.259 25 58.00 2.283 55.00 2.165 61.20 2.409 35.15 1.384 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 51 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Box Mount Receptacle MASTER KEYWAY BLUE INDICATOR STRIPE D BLUE COLOR BAND B TYP. A SQ. 2.16 [0.085] MAX. ØC ØE ØF 3.58 [0.141] MAX. 3.58 [0.141] MAX. 32.00 [1.260] MAX. Shell Size A Sq. Max. B Sq. ØC Max. D ØE ØF 11 26.70 1.051 20.62 0.812 20.15 0.793 2.60 0.102 13.41 0.528 14.50 0.571 13 29.10 1.146 23.02 0.906 23.35 0.919 2.60 0.102 16.31 0.642 17.40 0.685 15 31.50 1.240 24.62 0.970 26.52 1.044 2.60 0.102 19.41 0.764 20.60 0.811 17 33.90 1.335 26.98 1.062 29.72 1.170 2.60 0.102 22.61 0.890 23.80 0.937 19 37.10 1.461 29.36 1.156 32.87 1.294 2.60 0.102 25.30 0.996 26.52 1.044 21 40.20 1.583 31.76 1.250 36.05 1.419 3.40 0.133 28.52 1.123 29.620 1.166 23 43.40 1.709 34.92 1.374 39.22 1.544 3.40 0.133 31.70 1.248 32.82 1.292 25 46.60 1.835 38.10 1.500 42.40 1.669 3.40 0.133 34.82 1.371 36.02 1.418 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 52 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Plug 36.50 [1.437] MAX. [MATED] 38.89 [1.531] MAX. [UNMATED] 2.16 [0.085] MAX. A DIA. B DIA. 26.97 [1.062] MAX. Shell Size Ø A Max. Ø B Max. 11 26.60 1.047 19.70 0.775 13 31.00 1.220 22.90 0.901 15 34.20 1.346 26.40 1.039 17 37.40 1.472 29.20 1.149 19 40.20 1.583 32.40 1.275 21 43.30 1.704 35.60 1.401 23 46.50 1.831 38.80 1.527 25 49.70 1.957 41.90 1.649 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 53 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors Same drawings for pages 43 and 56 DEUTSCH DIV Series Connectors Recommended PanelPanel CutoutsCutouts Recommended C1 ØH ØH1 C1 K A V1 V Square Flange Receptacle (Type 20) Shell Size C1 11 Jam Nut Receptacle (Type 24) H Min. H1 Max. K Max. V Min. V1 Min. 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 0.750 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 24.61 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 23 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 25 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Front Rear 20.62 0.812 15.08 0.594 0.906 15 Drawings below are23.01 not needed 19.05 23.42 13 Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 54 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Keying Options (Viewed from Mating Face of the Receptacle Connector) Clocking X° Ref. Y° Ref. N 110 250 A 100 260 B 90 270 C 80 280 D 70 290 K 120 255 MASTER KEY X° REF. B A Y° REF. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 55 MIL-DTL-38999 Circular Connectors Panel Seals Panel seals help improve the sealing between the structure and connector shell. • Color: Tan • Elastomer: Fluorosilicone • Temperature Range: -40°C to +93°C RUGGED • RoHS APPLICATIONS • DataCom • Military • Medical Front Flange Mounting Rear Flange Mounting Size Part Number H max. 09 108-0003-10 15.40 11 108-0001-12 19.20 13 108-0001-14 22.70 15 108-0001-16 25.90 B max. C ± 0.1 E max. E1 max. T max. H max. Part Number Size 24.30 18.30 3.00 5.92 26.40 20.60 3.00 5.92 3.30 14.10 108-0004-10 09 3.30 17.20 108-0004-12 11 29.10 23.00 3.00 5.92 3.30 20.40 108-0004-14 13 31.30 24.60 3.00 5.92 3.30 23.60 108-0004-16 15 17 108-0003-18 29.10 33.70 27.00 3.00 5.92 3.30 26.80 108-0004-18 17 19 108-0003-20 32.30 36.90 29.40 3.00 5.92 3.30 30.60 108-0001-20 19 21 108-0003-22 35.40 40.10 31.75 3.00 5.16 3.30 33.50 108-0001-22 21 23 108-0003-24 38.60 43.30 34.90 3.00 5.16 4.30 36.30 108-0004-24 23 25 108-0001-25 41.40 46.00 38.10 3.00 4.87 4.30 39.00 108-0012-25 25 For Square Flange Receptacle Sealed Version E B C C ØH B 4 holes Ø T E1 max. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 56 MIL-DTL-38999 Circular Connectors Conductive Panel Seals In addition to improving sealing, conductive panel seals also improve conductivity and reduce resistivity for EMI improvement between the connector shell and the panel of the structure/system. • Color: Tan • Elastomer: Fluorosilicone • Filler: Silver aluminum • Hardness: 70 ± 7 Shore A • Volume Resistivity: 0.010 ohm-cm, maximum RUGGED • Density: 2.0 ± 0.25 g/cm3 • Material achieves the performances • Tensile Strength: 200 psi, minimum of MIL-DTL-83528 Type D • Elongation: 60%–260% • Extended temperature range • 100%–300%: 35 ppi, minimum • Improves standard • Temperature Range: -55°C to +160°C environmental resistance • Provides strong EMI protection • RoHS Square Flange Receptacle Shell Size Conductive (Front) Panel Seal Refs 9/A PC-CO161FAB0032-126 SIZE 09-SAFS APPLICATIONS • DataCom • Military • Medical 11 / B PC-CO162FAB0032-126 SIZE 11-SAFS 13 / C PC-CO138FAB0032-126 SIZE 13-SAFS 15 / D PC-CO163FAB0032-126 SIZE 15-SAFS 17 / E PC-CO164FAB0032-126 SIZE 17-SAFS 19 / F PC-CO165FAB0032-126 SIZE 19-SAFS 21 / G PC-CO136FAB0032-126 SIZE 21-SAFS 23 / H PC-CO137FAB0032-126 SIZE 23-SAFS 25 / J PC-CO166FAB0032-126 SIZE 25-SAFS GASKET 09 D38999/20 Series III (Shell Size 09) 24.10 0.949 18.26 0.719 0.81 0.032 50 .50 0.6 Dia. 16 .138 .50 0 Dia. 3 R3 .0 0.1 18 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 57 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 11 D38999/20 Series III (Shell Size 11) 26.50 1.043 20.62 0.812 0.81 0.032 72 .60 0.7 Dia. 19 8 0 0.13 Dia. 3.5 R3 . 0 0. 118 -RLQWGHEOLQGDJHSRXU 'V«ULH,,,6+(//6,=( Millimeters Inches GASKET 13 D38999/20 Series III (Shell Size 13) 28.90 1.138 23.01 0.906 Dia. 22.8 0.81 0.032 0 0.8 Dia. 3.50 98 0.138 R3 .0 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 0. 118 Joint de blindage pour D38999/20 série III (SHELL SIZE 13) PAGE 58 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 15 D38999/20 Series III (Shell Size 15) 31.30 1.232 0.81 0.032 24.61 0.969 Dia. 26 1.024 0 0.138 Dia. 3.5 R 50 3. 8 .13 0 Millimeters Inches GASKET 17 D38999/20 Series III (Shell Size 17) 33.60 1.323 26.97 1.062 0.81 0.032 0 1.217 Dia. 30.9 0 0.138 Dia. 3.5 R3 .5 0 0. 13 8 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 59 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 19 D38999/20 Series III (Shell Size 19) 36.80 1.449 0.81 0.032 29.36 1.156 0 1.272 Dia. 32.3 Dia. 3.50 0.138 80 3. R 0 .15 0 Millimeters Inches GASKET 21 D38999/20 Series III (Shell Size 21) 40 1.575 Dia. Dia. 35.2 0.81 0.032 31.75 1.250 3.50 0.138 0 1.3 86 R4 .0 0.1 57 Joint de blindage pour D38999/20 série III (SHELL SIZE 21) Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 60 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 23 D38999/20 Series III (Shell Size 23) 43.20 1.701 34.93 1.375 Dia. 38.70 0.81 0.032 1.524 Dia. 4.10 0.161 R4 .0 0.1 57 Millimeters Inches GASKET 25 D38999/20 Series III (Shell Size 25) 46.30 1.823 0.81 0.032 38.10 1.500 Dia. 42 1.654 Dia. 4.10 0.161 R4 .0 0.1 57 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 61 MIL-DTL-38999 Circular Connectors EXTREME TEMPERATURE • -65°C to +200°C AIRTIGHT/VACUUM • 90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 103 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Voltage Rating Suggested Operating Voltage Service Rating Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Current Rating Contact Size Test Current (A) Voltage Drop (mV) 23 5 73 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8 46 26 Thread Sizes Shell Size Accessory Thread (6g 0.100R) Mating Thread (0.1P-0.3L) Jam Nut Thread (6g 0.100R) 9 M12 x 1.0 .6250 M17 x 1.0 11 M15 x 1.0 .7500 M20 x 1.0 13 M18 x 1.0 .8750 M25 x 1.0 15 M22 x 1.0 1.0000 M28 x 1.0 17 M25 x 1.0 1.1875 M32 x 1.0 19 M28 x 1.0 1.2500 M35 x 1.0 21 M31 x 1.0 1.3750 M38 x 1.0 23 M34 x 1.0 1.5000 M41 x 1.0 25 M37 x 1.0 1.6250 M44 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 104 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Part Numbering DTS 24 B 15 - 19 P N FAMILY DTS STYLE 20 24 26 Square Flange Receptacle Jam Nut Receptacle Plug MATERIAL B Marine Bronze SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, 25 INSERT ARRANGEMENT P S H J A B U M Pin Socket 1500-Cycle Pin 1500-Cycle Socket Less Pin Less Socket PCB Pin PCB Socket KEYING N (Normal) A, B, C, D, E AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 105 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Square Flange Receptacle Type 20 e Flange m Nut ug 31.50 [1.240] MAX. D B C1 C2 E G F B 13.20 [0.520] MAX. PP P Shell Size B ±0.3 (±0.012) 09 11 22.60 [0.890] MAX. C1 23.80 32.50 18.26 0.937 0.719 [1.280] 26.20 MAX. 20.62 C2 D Max. E Max. F ±0.1 (±0.004) G ±0.1 (±0.004) P ±0.2 (±0.008) PP ±0.2 (±0.008) 15.09 0.594 20.90 0.823 2.50 0.098 15.75 0.620 B 11.90 0.469 3.25 0.128 5.49 0.216 18.26 0.719 20.90 0.823 2.50 0.098 18.90 0.744 14.90 0.587 3.25 0.128 4.93 0.194 20.62 0.812 20.90 0.823 2.50 0.098 22.10 0.870 17.90 0.705 3.25 0.128 4.93 0.194 1.031 0.812 13 28.60 1.126 23.01 0.906 15 31.00 1.220 24.61 0.969 23.01 0.906 20.90 0.823 2.50 0.098 25.25 0.994 21.90 0.862 3.25 0.128 4.93 0.194 17 33.30 1.311 26.97 1.062 24.61 0.969 20.90 0.823 2.50 0.098 29.95 1.179 24.90 0.980 3.25 0.128 4.93 0.194 19 36.50 1.437 29.36 1.156 26.97 1.062 20.90 0.823 2.50 0.098 31.55 1.242 27.90 1.098 3.25 0.128 4.93 0.194 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.70 1.366 30.90 1.217 3.25 0.128 4.93 0.194 23 42.90 1.689 34.93 1.375 31.75 1.250 20.10 0.791 3.20 0.126 37.90 1.492 33.90 1.335 3.91 0.154 6.15 0.242 25 46.00 1.811 13.20 38.10 [0.520] 1.500 34.93 1.375 20.10 0.791 3.20 0.126 41.10 1.618 ØA 1.453 36.90 3.91 0.154 6.15 0.242 F E MAX. G M Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 106 Nut 13.20 [0.520] MIL-DTL-38999 CircularMAX. Connectors PP P DTS-B Bronze Connectors 38999 Series III-Style Connectors Jam Nut Receptacle Type 24 32.50 [1.280] MAX. 22.60 [0.890] MAX. B M E G F 13.20 [0.520] MAX. ØA Shell Size A ±0.3 (±0.012) B ±0.4 (±0.016) E +0.07/-0.1 (+0.028/-0.004) F ±0.1 (±0.004) G ±0.1 (±0.004) M 09 30.20 1.189 27.00 1.063 2.20 0.087 15.75 0.620 11.90 0.469 21.82 0.859 11 34.90 1.374 31.80 1.252 2.20 0.087 18.90 0.744 14.90 0.587 24.99 0.984 13 38.10 1.500 34.90 1.374 2.20 0.087 22.10 0.870 17.90 0.705 29.77 1.172 15 41.30 1.626 38.10 1.500 2.20 0.087 25.25 0.994 21.90 0.862 32.91 1.296 17 44.50 1.752 31 41.30 1.626 [1.220] 2.20 0.087 29.95 1.179 24.90 0.980 36.12 1.422 19 49.20 1.937 46.00 1.811 3.00 0.118 31.55 1.242 27.90 1.098 39.25 1.545 21 52.40 2.063 49.20 1.937 3.00 0.118 34.70 1.366 30.90 1.217 42.47 1.672 23 55.60 2.189 52.40 2.063 3.00 0.118 37.90 1.492 33.90 1.335 45.61 1.796 25 58.70 2.311 55.20 2.173 3.00 0.118 41.10 1.618 36.90 1.453 49.25 1.939 F Millimeters Inches G AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS ØS PAGE 107 13.20 [0.520] MAX. ØA MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Plug Type 26 31 [1.220] G F ØS Shell Size F Max. G Max. S Max. 09 18.40 0.724 11.90 0.469 21.80 0.858 11 21.10 0.831 14.90 0.587 25.00 0.984 13 25.40 1.000 17.90 0.705 29.40 1.157 15 28.70 1.130 21.90 0.862 32.50 1.280 17 32.20 1.268 24.90 0.980 35.70 1.406 19 34.90 1.374 27.90 1.098 38.50 1.516 21 38.10 1.500 30.90 1.217 41.70 1.642 23 41.10 1.618 33.90 1.335 44.90 1.768 25 44.30 1.744 36.90 1.453 48.00 1.890 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 108 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Panel Cutouts C1 ØH Ø H1 C1 V V1 Square Flange Receptacle (Type 20) Jam Nut Receptacle (Type 24) Shell Size C1 09 H Min. H1 Max. K Max. V Min. V1 Min. 16.66 0.656 17.70 0.697 16.99 0.669 24.60 0.969 27.80 1.094 15.08 0.594 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 23.01 0.906 19.05 0.750 23.42 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 15 24.61 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 23 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 25 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Front Rear 18.26 0.719 13.11 0.516 11 20.62 0.812 13 K Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 109 MIL-DTL-38999 Circular Connectors EASY TO USE Series III Connectors with Integral Accessory • Integrated backshell reduces assembly time • Single or double knurled areas • Terminate cable shield directly to the connector for optimal performance HIGH-TEMPERATURE VERSIONS • Class K stainless steel • Temperatures to 200°C • No costly and heavy backshell • Connectors cable of receiving a shrink boot or cable overmold SPACE AND WEIGHT SAVINGS • Lower profile • Lighter weight than assemblies with separate backshells DEUTSCH DTS Connectors DEUTSCH DTS Firewall Connectors DEUTSCH connectors with integral accessory help provide space and weight savings over using a separate backshell. One or two knurled areas help support reliable shield termination with a band strap. The connectors also accept a heat-shrink boot or overmolding. The connectors are available in aluminum with a variety of finishes or in stainless steel for Class K engine and firewall applications. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 110 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Single Banding Sections Part Numbering DTS 24 F 25 R 29 P N FAMILY DTS D38999 Series III SHELL STYLE 20 Square Flange Receptacle 24 Jam Nut Receptacle 26 Plug CLASS F G T W Z Nickel Space-Grade Nickel PTFE Nickel Olive Drab Cadmium Black Zinc Nickel SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, 25 CONFIGURATION R Banding (Integrated Backshell) INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 22-23 CONTACTS P S Pin Socket KEYING N, A, B, C, D, E Note: If ordering less contacts, please add -6149 to the end of the part number AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 111 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Square Flange Receptacle 39.61 [1.560] MAX. S R1 R2 3.43 ± 0.25 [0.135 ± 0.010] 1.27 ± 0.25 [0.050 ± 0.010] 9.65 ± 0.25 [0.380 ± 0.010] 1.52 ± 0.25 [0.060 ± 0.010] 1.14 ± 0.25 [0.045 ± 0.010] W MAX. V MAX. ØG P PP Shell Size ØG±0.38 ±0.015 09 RED FULLY MATED INDICATOR BAND V BLUE BAND R1 R2 S 11.43 0.450 18.26 0.719 15.09 0.594 23.80 0.937 11 14.63 0.576 20.62 0.812 18.26 0.719 26.19 1.031 13 17.53 0.690 23.01 0.906 20.62 0.812 28.60 1.126 15 20.83 0.820 24.61 0.969 23.01 0.906 30.99 1.220 17 23.83 0.938 26.97 1.062 24.61 0.969 33.30 1.311 19 26.82 1.056 29.36 1.156 26.97 1.062 36.50 1.437 21 29.82 1.174 31.75 1.250 29.36 1.156 39.70 1.563 23 32.82 1.292 34.93 1.375 31.75 1.250 42.90 1.689 25 35.81 1.410 38.10 1.500 34.93 1.375 46.00 1.811 20.88 0.822 20.09 0.791 W 0.51 [0.020] 2.49 0.098 3.20 0.126 P 3.25 0.128 3.91 0.154 PP 4.93 0.194 6.15 0.242 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 112 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Jam Nut Receptacle 43.38 [1.700] MAX. 3.43 ± 0.25 [0.135 ± 0.010] 1.27 ± 0.25 [0.050 ± 0.010] 9.65 ± 0.25 [0.380 ± 0.010] 1.52 ± 0.25 [0.060 ± 0.010] 1.14 ± 0.25 [0.045 ± 0.010] ØG RED FULLY MATED INDICATOR BAND Shell Size ØG ±0.38 ±0.015 09 11.43 0.450 11 14.63 0.576 13 17.53 0.690 15 20.83 0.820 17 23.83 0.938 19 26.82 1.056 21 29.82 1.174 23 32.82 1.292 25 35.81 1.410 0.51 [0.020] BLUE BAND Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 113 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Plug 39.37 [1.550] MAX. 9.65 ± 0.25 [0.380 ± 0.010] 1.27 ± 0.25 [0.050 ± 0.010] 3.43 ± 0.25 [0.135 ± 0.010] 1.52 ± 0.25 [0.060 ± 0.010] 1.14 ± 0.25 [0.045 ± 0.010] ØG ØA MAX. 0.51 [0.020] BLUE BAND Shell Size A ØG ±0.38 ±0.015 09 21.79 0.858 11.43 0.450 11 24.99 0.984 14.63 0.576 13 29.39 1.157 17.53 0.690 15 32.49 1.279 20.83 0.820 17 35.69 1.405 23.83 0.938 19 38.48 1.515 26.82 1.056 21 41.68 1.641 29.82 1.174 23 44.91 1.768 32.82 1.292 25 47.98 1.889 35.81 1.410 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 114 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Double Banding Sections Part Numbers xx = Insert Arrangement Code from dimensions table on next page Polarization Plug Square Flange Receptacle Jam Nut Receptacle Pin Contact Socket Contact Pin Contact Socket Contact Pin Contact Socket Contact N 781-8037-xx 781-8057-xx 781-8060-xx 781-8070-xx 781-8043-xx 781-8049-xx A 781-8131-xx 781-8141-xx 781-8061-xx 781-8071-xx 781-8044-xx 781-8050-xx B 781-8132-xx 781-8142-xx 781-8062-xx 781-8072-xx 781-8045-xx 781-8051-xx C 781-8133-xx 781-8143-xx 781-8063-xx 781-8073-xx 781-8046-xx 781-8052-xx D 781-8134-xx 781-8144-xx 781-8064-xx 781-8074-xx 781-8047-xx 781-8053-xx E 781-8135-xx 781-8145-xx 781-8065-xx 781-8075-xx 781-8048-xx 781-8054-xx Square Flange Receptacle 46.35 ± 0.20 [1.825 ± 0.008] 4 ± 0.10 [0.157 ± 0.004] 11.50 ± 0.10 [0.453 ± 0.004] A B C ØF ØE ØD G 1.25 ± 0.10 [0.049 ± 0.004] 1.50 ± 0.10 [0.059 ± 0.004] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 115 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Double Banding Sections Size - Insert A ±0.3 ±0.012 B ±0.10 ±0.005 C ±0.10 ±0.004 ØD ±0.12 ±0.005 ØE ±0.05 ±0.002 ØF ±0.05 ±0.002 03 09-35 05 09-98 23.80 0.937 18.26 0.719 15.09 0.594 12.06 0.475 11.43 0.450 10.46 0.412 18.26 0.719 15.06 0.593 14.63 0.576 13.67 0.538 20.62 0.812 18.08 0.712 17.53 0.690 16.56 0.652 Insert Code 10 11-35 11 11-98 12 11-99 14 13-08 16 13-35 17 13-98 18 15-05 20 15-18 21 15-19 22 15-35 24 15-97 25 17-06 26 17-08 27 17-26 28 17-35 31 19-11 34 19-32 46 21-39 47 21-41 55 23-53 61 25-04 65 25-35 68 25-61 28.60 1.126 G Max. 23.01 0.906 31.00 1.220 24.61 0.969 23.01 0.906 22.07 0.869 20.83 0.820 19.86 0.782 33.30 1.311 26.97 1.062 24.61 0.969 25.07 0.987 23.83 0.938 22.86 0.900 36.50 1.437 29.36 1.156 26.97 1.062 28.07 1.105 26.83 1.056 25.86 1.018 39.70 1.563 31.75 1.250 29.36 1.156 31.06 1.223 29.82 1.174 28.91 1.138 42.90 1.689 34.93 1.375 31.75 1.250 34.06 1.341 32.82 1.292 31.85 1.254 46.00 1.811 38.10 1.500 34.93 1.375 37.06 1.459 35.81 1.410 34.85 1.372 2.50 0.098 3.20 0.126 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 116 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Double Banding Sections 44.80 ± 0.20 [1.764 ± 0.008] 3 [0.118] MIN. Plug ØA ØB 4 ± 0.10 [0.157 ± 0.004] 11.50 ± 0.10 [0.453 ± 0.004] ØE ØD ØC Diamond Knurl 1.50 ± 0.10 [0.059 ± 0.004] 1.25 ± 0.10 [0.049 ± 0.004] Size - Insert ØA Max. ØB Max. ØC ±0.12 ±0.005 ØD ±0.05 ±0.002 ØE ±0.05 ±0.002 03 09-35 05 09-98 21.80 0.858 18.60 0.732 12.06 0.475 11.43 0.450 10.46 0.412 25.0 0.984 21.30 0.839 15.06 0.593 14.63 0.576 13.67 0.538 29.40 1.157 25.60 1.008 18.08 0.712 17.53 0.690 16.56 0.652 32.50 1.280 28.90 1.138 22.07 0.869 20.83 0.820 19.86 0.782 35.70 1.406 32.40 1.276 25.07 0.987 23.83 0.938 22.86 0.900 38.50 1.516 35.10 1.382 28.07 1.105 26.83 1.056 25.86 1.018 41.70 1.642 38.30 1.508 31.06 1.223 29.82 1.174 28.91 1.138 44.90 1.768 41.30 1.626 34.06 1.341 32.82 1.292 31.85 1.254 48.00 1.890 44.50 1.752 37.06 1.459 35.81 1.410 34.85 1.372 Insert Code 10 11-35 11 11-98 14 13-08 16 13-35 17 13-98 18 15-05 20 15-18 21 15-19 22 15-35 24 15-97 25 17-06 26 17-08 27 17-26 28 17-35 31 19-11 34 19-32 35 19-35 45 21-35 46 21-39 47 21-41 55 23-53 61 25-04 65 25-35 68 25-61 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 117 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Single Banding Sections Part Numbers xx = Insert Arrangement Code from dimensions table on next page Polarization Plug Square Flange Receptacle Jam Nut Receptacle Pin Contact Socket Contact Pin Contact Socket Contact Pin Contact Socket Contact N 781-8130-xx 781-8010-xx 781-8020-xx 781-8030-xx 781-8043-xx 781-8049-xx A 781-8131-xx 781-8011-xx 781-8021-xx 781-8031-xx 781-8044-xx 781-8050-xx B 781-8132-xx 781-8012-xx 781-8022-xx 781-8032-xx 781-8045-xx 781-8051-xx C 781-8133-xx 781-8013-xx 781-8023-xx 781-8033-xx 781-8046-xx 781-8052-xx D 781-8134-xx 781-8014-xx 781-8024-xx 781-8034-xx 781-8047-xx 781-8053-xx E 781-8135-xx 781-8015-xx 781-8025-xx 781-8035-xx 781-8048-xx 781-8054-xx 8.51 [0.335] 8.51 [0.335] 4.19 [0.165] 4.19 [0.165] 2.54 [0.100] 2.54 [0.100] 4.19 [0.165] 3.05 [0.120] ØB ØC ØA ØB ØC ØA ØB ØC E 33.02 [1.300] Plug 33.02 [1.300] Square Flange Receptacle AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 33.53 [1.320] Jam Nut Receptacle PAGE 118 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Insert Code (xx) Size - Insert ØA ±0.12 ±0.005 ØB ±0.05 ±0.002 ØC ±0.05 ±0.002 ØD Min. E Max. 12.06 0.475 10.46 0.412 11.43 0.450 13.46 0.530 25.60 1.008 15.06 0.593 13.67 0.538 14.63 0.576 TBD TBD 18.08 0.712 16.56 0.652 17.53 0.690 22.07 0.869 19.86 0.782 20.83 0.820 03 9-35 05 9-98 11 11-98 14 13-8 17 13-98 18 15-05 20 15-18 21 15-19 25 17-6 26 17-8 27 17-26 31 19-11 34 19-32 46 21-39 47 21-41 55 23-53 61 25-04 68 25-61 22.86 0.900 25.60 1.008 25.07 0.987 22.86 0.900 23.83 0.938 28.07 1.105 25.86 1.018 26.82 1.056 31.06 1.223 28.91 1.138 29.82 1.174 34.06 1.341 31.85 1.254 32.82 1.292 37.06 1.459 34.85 1.372 35.81 1.410 25.86 1.018 TBD TBD Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 119 MIL-DTL-38999 Circular Connectors ROBUST DTS-HC High-Current Connectors • Signal and power contacts in same housing • Up to four 150 A or one 300 A high-current contacts • Threaded coupling with self-locking mechanism for anti-vibration • 100% scoop-proof design RELIABLE • Excellent contact retention under severe vibration • Dedicated sealed backfitting and cable support grommet • Interfacial sealing helps provide protection against aggressive fluid and dust ingress EMI PROTECTION •R  FI/EMI shielding fingers at mating interface EASY TO USE • Rear removable crimp contacts • Standard AS39029 Size 20 contacts 38999 Series III-Style Connectors DEUTSCH DTS-HC high-current circular connectors provide power connections in the familiar 38999 form factor. They are optimized for use in harsh high-vibration environments where space is at a premium. With integral power and signal wires in some configurations, the connectors also help save space and give you a variety of versatile contact termination options. Rated to 175°C, DTS-HC connectors are the rugged choice for high-temperature applications. In addition, interfacial sealing helps provide protection from dust and aggressive fluids, while shielding fingers at the mating interface provide excellent EMI and RFI protection. for signals • Space saving with integral power and signal wires AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 120 MIL-DTL-38999 Circular Connectors Specifications CURRENT RATING, CONTINUOUS MATERIALS • Size 00 Contact: 300 A • Size 4 Contact: 150 A • Size 20 Contact: 7.5 A •S  hell/Coupling Ring: High-strength aluminum alloy • Plating: Nickel (standard), olive drab cadmium, or zinc cobalt • Insulators: High-performance thermoplastic • Seals: Fluorinated silicone • Contacts: Gold-plated copper alloy POWER CABLE CONDUCTOR TYPE •S  ize 4: 4 AWG, 8 mm2, 16 mm2 and 25 mm2 conductor • Size 00: 70 mm2 ENVIRONMENTAL/MECHANICAL CONFIGURATIONS • Temperature: -65°C to +175°C • Vibration: Random, 50-2000 Hz, 5 g2/Hz (per MIL-DTL-38999) • Dielectric Withstand Voltage: 1500 VAC • Insulation Resistance: 5000 MΩ min., 500 VDC, • Durability: 500 mating cycles • Altitude: 30,000 m (100,000 ft.) max. • Size 21 Shell: 2 Size 4 power contacts • Size 23 Shell: 1 Size 00 power contact • Size 23 Shell: 2 Size 4 power contacts and 3 Size 20 contacts • Size 25 Shell: 4 Size 4 power contacts and 4 Size 20 contacts DTS-HC High-Current Connectors 38999 Series III-Style Connectors Insert Arrangements 21-240 2 Size 4 Contacts 23-100 One Size 00 Contact Part Numbering DTS 26 23-24320 2 Size 4 Contacts 3 Size 20 Contacts F 23 - 24320 P N - 025 FAMILY SHELL STYLE 20 Square Flange Receptacle 24 Jam Nut Receptacle 26 Free Plug FINISH F W Z U 25-44420 4 Size 4 Contacts 4 Size 20 Contacts Nickel Olive Drab Cadmium Black Zinc Nickel Zinc Cobalt SHELL SIZE/ ARRANGEMENT 21-240 23-100 23-24320 25-44420 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS CONTACT (CONDUCTOR SIZE) 25 25 mm 2 (Ø7.33 mm max) 16 16 mm 2 (Ø5.48 mm max) 08 8 mm 2 (Ø4.50 mm max) 04 4 AWG (Ø6.8 mm max) S prefix = Split Finger Socket O prefix = Pin — Hyperboloid Socket (consult TE for availability) KEYWAY N Normal A, B CONTACT TYPE P Pin A Less Pin Contacts S Socket B Less Socket Contacts PAGE 121 MIL-DTL-38999 Circular Connectors DTS-HC High-Current Connectors 38999 Series III-Style Connectors Square Flange Receptacle Type 20 B 31.50 [1.240] MAX. D C1 E C2 F G B 12.95 MAX. [0.510] PP P Shell Size B C1 C2 D Max. E Max. F G P PP 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.70 1.366 30.90 1.217 3.25 0.128 4.93 0.194 23 42.90 1.689 34.93 1.375 31.75 1.250 20.10 0.791 3.20 0.126 37.90 1.492 33.90 1.335 3.91 0.154 6.15 0.242 34.93 1.375 20.10 0.791 3.20 0.126 41.10 1.618 36.90 B 1.453 3.91 0.154 6.15 0.242 25 22.60 Inches Millimeters [0.890] Max. 32.50 46.00 [1.280]38.10 1.811 Max. 1.500 E M G F 12.95 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS [0.510] MAX. ØA PAGE 122 12.95 MAX. [0.510] PP 12.95 MAX. MIL-DTL-38999 Circular Connectors [0.510] P PP DTS-HC High-Current Connectors P 38999 Series III-Style Connectors Jam Nut Receptacle Type 24 32.50 [1.280] Max. 32.50 22.60 [1.280] [0.890] Max. Max. 22.60 [0.890] Max. B B E E M M G F G F 12.95 [0.510] MAX. ØA Shell Size 12.95 [0.510]AMAX. B E Max. F G M Max. 21 52.40 2.063 49.20 1.937 3.99 0.157 34.70 1.366 30.90 1.217 46.00 1.811 23 55.60 2.189 52.40 2.063 3.00 0.118 37.90 1.492 33.90 1.335 50.00 1.969 25 58.70 2.311 55.60 2.189 3.00 0.118 41.10 1.618 36.90 1.453 51.23 2.017 ØA Millimeters Inches 31 [1.220] Plug Type 26 31 [1.220] F F G Ø S G S Max. Mass (g) 1.500 30.90 1.217 41.70 1.642 55 23 41.10 1.618 33.90 1.335 44.90 1.768 67 25 44.30 1.744 36.90 1.453 48.00 1.890 71 Shell Size F Max. G 21 Ø38.10 S Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 123 MIL-DTL-38999 Circular Connectors DTS-HC High-Current Connectors 38999 Series III-Style Connectors Contacts Contact Size Conductor Pin Socket 20 24 - 20 38941-20 38943-20 6 mm 2 611091 611089 14 mm 2 605345-01-31 605344 8 4 00 00 Bus Bar 4 AWG 611102 611103 25 mm 2 605660 611103-025 16 mm 2 605734 611103-016 8 mm 2 611102 611103 70 mm 2 610304 601365 ** 610364 610299 Dieset or Positioner Contact Removal Tool M22520/2-01 M22520/2-10 M81969/14-10 M22520/23-01 M22520/23-09 611218 Crimp Tool Consult TE for Tooling D51 31040 610136-TOOL M22520/23-01 or D51 M22520/23-11 610136-TOOL Consult TE for Tooling — — — ** Consult TE AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 124 MIL-DTL-38999 Circular Connectors HIGH PERFORMANCE POLAMCO High-Power Connectors • Up to 1000 A capability • Rugged 38999-style connector and shell systems • Rated -65°C to +175°C CONVENIENT • Variety of shell sizes • Choose from straight or 90° configurations • Threaded coupling and screened crimp termination options EASY ASSEMBLY •S  imple adjustment of angled backshells (no special tooling) • Low mating force • Conductive jam nut O-ring option available 38999-Style Connectors for Harsh Military Environments The POLAMCO high-power connector family provides a simple and effective way of terminating power cables in a harsh environment military connector system. POLAMCO high-power connectors are optimized for cable sizes ranging from 50 mm2 up to 240 mm2, and are available in shell sizes 19 through 25, depending on the cable being terminated. Rated to 175°C, these high-power MIL-DTL-38999 Series I and IIIstyle connector systems give you a variety of versatile options including threaded termination or a screened crimp, with straight or 90° orientation. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 125 MIL-DTL-38999 Circular Connectors Specifications MATERIALS •S  hell: High-strength aluminum alloy, nickel aluminum bronze, or stainless steel • Contact Body: Silver-plated copper alloy •S  eals: Silicone elastomer • Insulators: Thermoplastic: PPS-GL40, UL94V-0 • Plating Finishes: Olive drab cadmium Black zinc nickel Electroless nickel Zinc cobalt (Contact TE for additional finishes) Plating Code Plating Description RoHS Compliant Environmental Protection Conductivity B Olive drab cadmium (5-10 µm) QQ-P-416, Type II, Class 3 over electroless nickel No 500 hours salt spray C Electroless nickel, AMS-C-26047, Class 4, Grade B Yes 48 hours salt spray ZB Zinc cobalt (5-10 µm) over electroless nickel (2.5-7.5 µm) with an olive drab chromate conversion Yes 350 hours salt spray ZN Passivated black zinc nickel (5-12 µm) over electroless nickel (8-12 µm), ASTM B 841 Class 1 Yes 500 hours salt spray ZK Zinc cobalt (5-10 µm) over electroless nickel (2.5-7.5 µm) with a black chromate conversion Yes 500 hours salt spray ELECTRICAL ENVIRONMENTAL/MECHANICAL • Voltage: 1800 VAC / 60 Hz (service rating 1) • Shell Continuity: