E48199-000

HexaShield High-Performance EMC/EMI Adapters Compact, Lightweight, High-Performance Adapters AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters HexaShield High-Performance EMC/EMI Adapters Compact, Lightweight, High-Performance Adapters TE, a longtime leader in harnessing technology, has written a new chapter in EMC shielding with the introduction of the Raychem brand HexaShield EMC adapter. Designed to provide EMC protection solutions for both commercial and military applications, HexaShield adapters represent a significant improvement over pigtail termination methods. By providing 360-degree EMC shielding on the termination area of each individual cable, HexaShield adapters provide outstanding shielding effectiveness. OUTSTANDING PERFORMANCE •U  p to four shielded cables accommodated by each ferrule •E  asy reentry: To insert or remove ferrules from the HexaShield adapter, simply loosen the back nut • Strain relief on each individual cable HexaShield adapters are simple to install, easy to maintain, and dependably resistant to mechanical and environmental stresses. Simple Assembly and Installation 1. S  older cable or wire shield to a ferrule with a heat-shrinkable SolderShield terminator. 2. Clip ferrule into one of the grounding star cavities. 3. Secure the back nut of the HexaShield adapter so that the conic ring assembly automatically compresses the ferrules. RUGGED •S  uperior protection: No degradation of shielding performance •M  echanical and environmental protection equal to backshells complying with MIL-C-85049 Category 3B VERSATILE •A  vailable in straight, 45° and 90° angles, as well as swept and long bodies COMPACT/LIGHTWEIGHT •C  ompact size - not exceeding outer diameter of connector •W  eight reduction, by possibly eliminating the need for overall shielding MARKETS • Commercial Aircraft Designed to Corresponding Connector Specifications Two Platings Available TE Product Specifications Electroless nickel (MIL-DTL-26074) RB-110 and RB-114 Olive drab cadmium (QQ-P-416 Type II Class 3) — * Contact TE for additional platings. Installation Procedures Installation procedure for HET-A-02X and HET-A-04X (RPIP-696-00) Installation procedure for HET-03X (RPIP-696-03) General procedure for cylindrical connectors, right-angle body (RPIP-696-07) General procedure for ARINC 600 Size II connectors (RPIP-696-01) General procedure for cylindrical connectors, straight body (RPIP-696-04) — General procedure for ARINC 600 Size II connectors (RPIP-696-02) — — RPIP-696-13 HexaShield Filling Factors — — • Military Aircraft • Missiles and Launch Support • Ground Defense • Military Marine TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem SEACON | Rochester | DEUTSCH Empower Engineers to Solve Problems, Moving the World Forward. AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters PAGE 2 HexaShield High-Performance EMC/EMI Adapters Kit Descriptions HexaShield Adapters for Circular Connectors: Straight, 45°and 90° Assemblies Item Description 1 Straight adapter assembly 2 Conic ring assembly A 3 Star Plain (Standard) Drilled (Option) Split (Option) 1 4 Straight adapter assembly - “L” version nominally 0.5" [12.7] longer body 3 5 45° adapter assembly - welded 6 45° adapter assembly - swept 7 90° adapter assembly - welded 8 90° adapter assembly - swept Standard products shown. Variants available on request. Split star assemblies are shown on relevant customer drawings where applicable. Item Adapter Options A Back Nut B Tinel adapter assembly Tinel-Lock ring for single braid C Bandstrap adapter assembly D Conduit adapter B 2 C D 4 5 6 7 8 HexaShield Adapters for ARINC 404/600 Connectors: Sizes 1, 2, 3 and 4 Assemblies Item Description 1 Left side support 2 Right side support 3 Retention bars 4 Body assemblies Body Holding nut Conic ring assembly Star _ Back nut 5 Cavity plug assemblies Plug Holding nut 6 Pan head screws - 4-40 UNC 7 Spring washers ARINC 600 Size 2 shown Stars are available as plain, drilled or split. See relevant customer drawings for further information AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters PAGE 3 HexaShield High-Performance EMC/EMI Adapters Ordering Information: Part Numbering for Standard Products HexaShield Adapters for Circular Connectors HEXYY L -AY -00 S -YY -AY -Y -DS Drilled Star: See applicable customer drawing for star options Type of Back Nut: 1 = Standard back nut 2 = Clamping nut for tinel ring (for overbraid protection) 3 = Clamping nut with bandstrap C = Clamping nut for conduit applicator Max. number of ferrules that can be accommodated See applicable customer drawing for options Hexashield Size Code: See applicable customer drawing for order number (shell size) S = Swept version Configuration: 00 = Straight body 45 = 45 degree angle body 90 = 90 degree angle body Type of Plating: B = Cadmium plated C = Electroless nickel L = Long body See applicable customer drawing for availability Connector Code Number: 21 = MIL-C-26482 Series 1 40 = MIL-DTL-38999 Series 3 and 4 41 = MIL-DTL-38999 Series 1 and 2 54 = MIL-DTL-83723 Series 1 and 3 MIL-C-25482 Series 2 AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters PAGE 4 HexaShield High-Performance EMC/EMI Adapters Ordering Information (Continued) HexaShield Adapters for Collins Connectors HexaShield Adapters for ARINC 600 Connectors HEXDB-AC-00-A9-1 00 = Straight body 90 = Right-angle body HEXA6-AY-00-YY-AY-Y Clamping nut version: 1 = Clamping nut alone 2 = Clamping nut for tinel ring Number of ferrules: 18 for ARINC 600 size II (A and B cavities) 25 for ARINC 600 size II (A, B and C cavities) 18 for ARINC 600 size III (A and B cavities) See applicable customer drawing for options ARINC Connector Size: 02 = ARINC 600 size II 03 = ARINC 600 size III Configuration: 00 = Straight body 90 = Right-angle body Plating: B = Cadmium plated C = Electroless nickel Drilled Stars are standard on ARINC 600 adapters. Part Numbering of Ferrule Kits* HET-A-02X for small-size cable with SolderShield terminator HET-A-03X for connection of unshielded cables ferrules with heat-shrinkable tubing (no shield) HET-A-04X for large-size cables with SolderShield terminator Type of Plating: B = Cadmium plated C = Electroless nickel HEX07-AX ferrule - solid blank for use when a HET-A is not needed Type of Plating: B = Cadmium plated C = Electroless nickel *Not all part numbers are standard; your local TE representative will assist you in selecting the appropriate standard product AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters PAGE 5 HexaShield High-Performance EMC/EMI Adapters EMC Performance Transfer Impedance 10 75 95 1.0 Zt (mΩ/m) ■ Outperforms traditional pigtail termination, especially in HIRF performance ■ Withstands 10-kA peak current lightning transients of SAE AE4L-87-3 85 105 115 .1 125 .01 .01 .1 1.0 10 Frequency (MHz) 100 Shielding effectiveness (dB) Product Facts 135 1000 HexaShield size: 23 Cable: TE 5024H8424 (one cable installed) Test method: CEI 96-1 Protection Level Generalized system performance (Actual system performance in any one test method may differ.) 100 HexaShield terminated, shielded, twisted pairs without overbraid 80 dB 60 40 Pigtailed, shielded twisted pairs 20 0 Frequency spectrum of threats 0 10 Pigtailed, shielded twisted pairs with overbraid 1000 100 MHz 10,000 Lightning EMP Cross talk HIRF Frequency spectrum of test methods Lightning Surface transfer impedance Bulk cable injection Radiated susceptibility Stirred mode AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters PAGE 6 HexaShield High-Performance EMC/EMI Adapters EMC Performance (Continued) Typical HexaShield Applications Civilian and military aircraft Avionics Fighter aircraft Missiles and launch support systems Armored and military support vehicles Navy ships (total shipboard hardening) Military communications Engines (FADEC harness hardening) HexaShield Product Range Accommodates the following connector types*: MIL-C-26482 Series 1 MIL-DTL-38999 Series 1, 2, 3, and 4 MIL-C-26482 Series 2 MIL-DTL-83723 Series 1 and 3 DBAD ARINC 600 ARINC 404 *Please contact TE for other connector types and special requests. Flexible EMI Termination System Individual cable braid terminations offering multiple connector pin repairs with zero pig-tail length for superior EMC performance, without the need for gross over-braid. HexaShield F provides the following advantages: ■ Installation ease reduces shield termination labor cost ■ E  ase of maintenance and repair allows performance of normal connector contact repairs, addition or change of a cable multiple times ■ Small size and lightweight ■ Sound mechanical performances of termination ■ Provides strain relief on individual cables ■ Better shielding performance of termination ■ Available in various star sizes and platings (TE FLX40 series drawings. Contact TE for detailed information) Product Facts ■ Maintains electrical integrity while connecting controlled electrical cables to mil-spec connectors ■ Flexible and versatile design fits most mil-spec connectors, shielded signal wires, and ARINC connectors ■ Zero pigtail length braid termination ■ Modular cable termination using ferrules, SolderSleeve devices, stars, and braid allows for repeated cable segment repairability ■ Stars for ferrules with band strap (Tinel-Lock ring can be available) allows for easy re-entry for repair and replacement while providing a secure attachment ■ Various ferrule count and star positions with optional plugs available to accommodate various cables and plugs Applications HexaShield F termination system is especially useful for high-speed quadrax cable (IEEE 1394) applications. AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters PAGE 7 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit te.com to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com AMP, AGASTAT, CII, DEUTSCH, HARTMAN, HexaShield, KILOVAC, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks owned or licensed by TE Connectivity. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2019 TE Connectivity All Rights Reserved. 2355247-1  04/19    AEROSPACE, DEFENSE & MARINE /// HexaShield High-Performance EMC/EMI Adapters