GELWRAP WRAP-AROUND SPLICE COVER
EASILY INSTALL CONNECTIONS UP TO 1000V
KEY FEATURES
• Simply wrap and snap the
sleeve on any cable in the
use range
• Easy and quick to install
• For splice cover, cable
rejacketing, underground
or overhead applications
• Closure sleeves are
compatible with solid
dielectric cable insulations
TE Connectivity’s (TE) Raychem GelWrap closure sleeves quickly and
conveniently, insulate and seal buried electrical connections rated up to
1000 volts. The robust yet compact design is engineered to handle the harsh
environments of direct burial and manhole applications. GelWrap sleeves are
equally well suited for insulation and jacket repair.
PowerGel sealing material was specifically developed for the electrical power
industry. This unique hydrophobic gel material provides an excellent moisture
seal over wide operating temperature ranges (-40°C to 95°C). Both the gel
and housing are UV resistant and suitable for overhead applications.
Other common uses for GelWrap sleeves include LV cable repair splices, MV
cable jacket repair, MV splice rejacketing, and Elbow sealing sleeve.
Customers can count on consistent, high quality products, driven by TE’s
proven innovation and backed by our extraordinary customer support.
ENERGY /// GELWRAP WRAP-AROUND SPLICE COVER (1000V)
Gelwrap Wrap-Around Splice Cover (1000V)
TESTING
Maximum Mechanical
Connector Dimensions:
The TE GelWrap sleeve meets the following requirements:
Testing
Test Conditions
ANSI C119.1 – 1986
600V insulated underground
Chemical Resistance
Fluid immersion, 168 hours @ 23° C, 75%
elongation
retention minimum
- 10W-40 motor oil
- 10% hydrochloric acid
- 15% sodium chloride
- 20% sodium hydroxide
- ETX 60280 antifreeze (1000 hours)
Figure (A)
Figure (B)
1000 hours @ 135° C
- 93% retention tensile strength
- 82% retention elongation at break
Accelerated Aging
PRODUCT SELECTION INFORMATION: DIMENSIONS IN INCHES (mm)
Description
Maximum
Connector Opening
General Use
Diameter Range
Sleeve Length
Conductor Size
GelWrap-18/4-100
4.0 (100)
#12 – 4/0 (4 – 95)
1.0 (25)
0.15 – 0.70 (4 – 8)
GelWrap-18/4-150
6.0 (150)
#12 – 4/0 (4 – 95)
3.0 (75)
0.15 – 0.70 (4 –18)
GelWrap-18/4 -200
8.0 (200)
#12 – 4/0 (4 – 95)
5.0 (125)
0.15 – 0.70 (4 – 18)
GelWrap-18/4-250
10.0 (250)
#12 – 4/0 (4 – 95)
7.0 (175)
0.15 – 0.70 (4 – 18)
GelWrap-18/4-300
12.0 (300)
#12 – 4/0 (4 – 95)
9.0 (225)
0.15 – 0.70 (4 – 18)
GelWrap-33/10-150
6.0 (150)
#2 – 500 (35 - 240)
2.0 (50)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-200
8.0 (200)
#2 – 500 (35 - 240)
4.0 (100)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-250
10.0 (250)
#2 – 500 (35 - 240)
6.0 (150)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-300
12.0 (300)
#2 – 500 (35 - 240)
8.0 (200)
0.40 – 1.30 (10 - 33)
GelWrap-33/10-350
14.0 (350)
#2 – 500 (35 - 240)
10.0 (250)
0.40 – 1.30 (10 - 33)
GelWrap-50/20-200
8.0 (200)
250 – 750
2.0 (50)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-250
10.0 (250)
250 – 750
4.0 (100)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-300
12.0 (300)
250 – 750
6.0 (150)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-350
14.0 (350)
250 – 750
8.0 (200)
0.80 – 1.50 (20 - 38)
GelWrap-50/20-400
16.0 (400)
250 – 750
10.0 (250)
Note: For other sizes or application, a minimum seal length is required on each side of connector opening or jacket damage.
0.80 – 1.50 (20 - 38)
PRODUCT SELECTION INFORMATION: UL LISTED - DIMENSIONS IN INCHES (mm)
Sleeve Length
1000V Cable
Range
Maximum
Connector
Opening
Max. Compression
Connector
Diameter
GelWrap-18/4-150UL
6.0 (150)
#14-4/0 AWG
2.0 (50)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-200UL
8.0 (200)
#14-4/0 AWG
4.0 (100)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-250UL
10.0 (250)
#14-4/0 AWG
6.0 (150)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-300UL
12.0 (300)
#14-4/0 AWG
8.0 (200)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-350UL
14.0 (350)
#14-4/0 AWG
10.0 (250)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-400UL
16.0 (400)
#14-4/0 AWG
12.0 (300)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-450UL
18.0 (450)
#14-4/0 AWG
14.0 (350)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-500UL
20.0 (500)
#14-4/0 AWG
16.0 (400)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-550UL
22.0 (550)
#14-4/0 AWG
18.0 (450)
0.85 (22)
1.2 (30)
1.1 (28)
GelWrap-18/4-600UL
24.0 (600)
#14-4/0 AWG
20.0 (500)
0.85 (22)
1.2 (30)
1.1 (28)
Description
Maximum Mechanical Connector Dimensions
Height (A)
Width (B)
FOR MORE INFORMATION:
TE Technical Support Centers
te.com/energy
© 2005, 2007, 2009, 2012, 2014, 2016 TE Connectivity Ltd. family of companies. All Rights Reserved. EPP-2614-DDS-5/16-EN-AMS-Gelwrap-Raychem E157
GelWrap, PowerGel, Raychem, TE Connectivity and TE connectivity (logo) are trademarks. Other logos, product and/or company names might
be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure,
TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate,
correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE
expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of
merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change
without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.
ENERGY /// GELWRAP WRAP-AROUND SPLICE COVER (1000V)
USA:
France:
UK:
Germany:
Spain:
Italy:
Benelux:
Canada:
Mexico:
Latin/S. America:
China:
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1 800 327 6996
33 380 583 200
44 0870 870 7500
49 896 089 903
34 916 630 400
39 333 250 0915
32 16 351 731
1 (905) 475-6222
52 (0) 55-1106-0800
54 (0) 11-4733-2200
86 (0) 400-820-6015
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