Application Specification
114-151015
DEUTSCH* HDP Series Connector System
19 Apr 2023 Rev C3
NOTE
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].
Unless otherwise specified, dimensions have a tolerance of ±.025 [±0.64] and angles have a tolerance of ±2°. Figures and
illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of TE Connectivity (TE) HDP series connector system.
HDP20 features quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, and
a rear insertion/rear removal contact system.
The HDP20 Series is a heavy duty rated, environmentally sealed, composite shell, multi-pin connector. The
composite thermoplastic shell is ideal in applications where chemicals can damage a connector housing. HDP20
features quick connect-disconnect bayonet coupling, single hole bulkhead mounting, silicone seals, and a rear
insertion/rear removal contact system.
Basic terms and features of this product are provide in Figure 1 and 2 for standard and reverse configuration,
respectively. HDP Series are available in size 18 and 24. See Figure 3 for pin arrangements.
RETAINER RING
RETAINER RING
GROMMET
GROMMET
RETAINER
SOCKET FRONT
RETAINER
SNAP RING
WAFER SPRING
PIN FRONT
PLUG SHELL
COUPLING RING
RECEPTACLE SHELL
O’RING
POLARIZING INDICATOR
RETAINER RING
RETAINER RING
RETAINER RING
3X KEYWAYS
3X KEYWAYS
PLUG
Figure 1 (Standard Configuration)
RECEPTACLE
Note
The polarizing indicator is same color as shell. The color is shown only to highlight the feature.
© 2023 TE Connectivity family of companies
All Rights Reserved
*Trademark
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
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114-151015
RETAINING RING
RETAINER RING
GROMMET
CONTACT RETAINER
GROMMET
PIN FRONT
CONTACT RETAINER
SNAP RING
SOCKET FRONT
WAFER SPRING
PLUG SHELL
RECEPTACLE SHELL
COUPLING RING
O’RING
COUPLING RING
COUPLING RING
3X KEYWAYS
3X KEYWAYS
COUPLING RING
PLUG
COUPLING RING
Figure 2 (Reverse Configuration)
RECEPTACLE
Note
The polarizing indicator is same color as shell. The color is shown only to highlight the feature.
1.1 Product Dimensions
Plug
Receptacle
ØB
ØD
A
Rev C3
C
Shell
Size
Overall
Length A
Overall
Height ØB
Overall
Length C
Overall
Height ØD
18
24
1.521 [38.63]
1.521 [38.63]
1.700 [43.17]
1.950 [49.53]
1.648 [41.86]
1.648 [41.86]
1.750 [44.45]
2.000 [50.80]
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114-151015
2. REFERENCE MATERIAL
2.1 Revision Summary
See section 8
2.2 Customer Assistance
Reference Product Base Part Numbers, HDP24-18-XXP/SX-XXXX, HDP24-24-XXP/SX-XXXX, HDP26-18XXP/SX-XXXX, HDP26-24-XXP/SX-XXXX. Where XX is pin arrangement, X is seal type (N,T,E), XXXX is
modification code. Product Code EQ91 is representative of DEUTSCH HDP series connector system. Use these
number will identify the product line and help you obtain product and tooling information when visiting www.te.com
or calling the number at the bottom of page 1.
2.3 Drawings
Customer drawings for product part numbers are available from www.te.com. Information contained in the
customer drawing takes priority.
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114-151015
2.4 Specifications
108-151015
108-151000
108-151004
114-151000
114-151001
114-151002
114-151003
114-151004
114-151006
0425-013-1800
0425-014-2400
DEUTSCH HDP Series Product Specification
DEUTSCH S&F Contact Product Specification
DEUTSCH Solid Contact Product Specification
DEUTSCH Size 16 S&F Pin and Socket Application Specification
DEUTSCH Size 16 S&F Pin and Socket Application Specification
DEUTSCH Size 12 S&F Pin and Socket Application Specification
DEUTSCH Size 20 S&F Pin and Socket Application Specification
DEUTSCH Size 4-20 Solid Pin and Socket Application Specification
DEUTSCH Size 12 S&F Pin and Socket Application Specification
Size 18 Arrangements
Size 24 Arrangements
2.5 Instructional Material
Instruction sheets (408-series) provide product assembly instructions or tooling setup, and operation procedures
and customer manuals (409-series) provide machine setup and operating procedures. Instructional material that
pertain to this product are:
408-151007
DEUTSCH Extraction Tools for Rear-Release Connectors
408-151066
DEUTSCH Sealing Plugs and Locking Keying Pins
408-151078
DEUTSCH Extended PCB Pins
408-151083
DEUTSCH Size 4 Crimp Sleeve Reducer
3. REQUIREMENTS
3.1.
Safety
Do not stack product shipping containers so high that the containers buckle or deform.
3.2.
Storage
A. Ultraviolet Light
Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the product material.
A. Shelf Life
The product should remain in the shipping containers until ready for use to prevent deformation to components.
The product should be used on a first in, first out basis to avoid storage deterioration could adversely affect
performance.
B. Chemical Exposure
Do not store product near any chemical listed below as they may cause stress corrosion cracking in the material.
Alkalis
Acids
Amines
Ammonia
Carbonates
Citrates
Nitrites
Phosphates
Sulfur Nitrites
Sulfur Compounds
Tartrates
NOTE
Resistance depend on chemical concentration, temperature, and exposure medium.
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114-151015
3.3 Characteristics
A. Part Numbering system
HDP 26 – 24 – 21 S X - XXXX
Series
Special Modification
Style
4 [Receptacle]
6 [Plug]
Shell Size
18 / 24
Configuration
Contacts
P [Pin]
S [Socket]
Wire Seal
N - Seal (Green Ring)
T - Seal (Gray Ring)
E - Seal (Blue Ring)
B. Pin Arrangements
Size 18 (See 0425-013-1800 for contact cavity marking)
Size 24 (See 0425-014-2400 for contact cavity marking)
†Requires size 4 contact part number, 5960-203-04**(Pin) and 5962-203-04**(Socket).
*Modified seal see drawing.
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114-151015
‡Without P064 modification, plug cavities 4 and 5 are internally connected.
Figure 3 Pin Arrangements
C. Materials
Retainer Ring: PA66 10GF (Green, Gray, Blue)
Grommet: VMQ (Burnt-Orange)
Contact Retainer: PEI (Black)
Snap Ring: Steel
Socket Front: PEI (Black)
Pin Front: TPE (Black)
Plug Shell: PA66 10GF (Black)
Receptacle Shell: PA66 10GF (Black)ss
Wafer Spring: Steel
Coupling Ring: PA66 10GF (Black)
D. Sealing Range
Contact Size
20
14-22 AWG
[2.5-0.35mm2]
16
14-20 AWG
[2.0-0.5mm2]
12
10-14 AWG
[6.0-2.0mm2]
8
8-10 AWG
[10.0-5.0mm2]
4
6 AWG
[16.0-13.0mm2]
4
4 AWG
[25.0-21.0mm2]
N-Seal
Green Ring
T-Seal
Gray Ring
T-Seal
Modified*
E-Seal
Blue Ring
E-Seal
Modified*
.040-.095
[1.02-2.41]
.040-.095
[1.02-2.41]
-
.040-.095
[1.02-2.41]
.040-.083
[1.01-2.10]
.100-.134
[2.54-3.40]
.088-.134
[2.23-3.40]
.088-.106
[2.24-2.69]
.053-.120
[1.35-3.05]
.053-.103
[1.35-2.62]
.134-.170
[3.40-4.32]
.113-.170
[2.87-4.32]
-
.097-.158
[2.46-4.01]
.097-.158
[2.46-4.01]
.190-.240
[4.83-6.10]
.170-.240
[4.32-6.10]
-
.135-.220
[3.43-5.59]
-
.280-.292
[7.11-7.42]
.261-.292
[6.63-7.42]
-
.261-.292
[6.63-7.42]
-
.311-.420
[7.90-10.67]
-
-
-
-
*Arrangements 24-29, 24-47 and 24-31 are only available with modified seals.
Arrangement 24-31 modified E-Seal= 0.053 – 0.106 [1.35 – 2.69]
Green: N-Seal
Gray: T-Seal
Blue: E-Seal
Rev C3
Color Coded
Ring
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114-151015
E. Sealing Plugs
Open cavities provide pathways for contaminates to enter the connectors. To maintain seal integrity, any unused
cavity must be filled with the appropriate size sealing plug. See 408-151066 for instructions.
Part Number
Contact
Size
Material
Color
114019
4
VMQ
Red-Orange
114018
8
PBT
White
114017
12, 16
PBT
White
0413-217-1605
16
PBT
White
0413-003-1605
16
PBT
Blue
0413-204-2005
20
PBT
Red
Description
Sealing Plug
Locking
F. Keying Pins
Keying pins are solid plastic rods used to help prevent mis-mating of like connectors in close proximity. Keying
pins are inserted into the retention fingers of an empty socket cavity. Once installed, the keying pin blocks a
mating contact pin from being inserted. The contact pin will be blocked before the coupling device mates the
connectors, helping to prevent the mis-mating of like connectors. Proper usage requires that the corresponding
mating pin be omitted, and a sealing plug inserted in the rear cavity of the mating connector. Individual
applications will vary, and testing should be done to determine the best pattern arrangement to help prevent
improper connector mating. See 408-151066 for instructions.
Part Number
0413-216-2005
0413-215-1605
0413-214-1205
Contact
Size
20
16
12
Material
Color
Description
PBT
PBT
PBT
Red
White
Yellow
Keying
Sealing Plug
Note:
Multiple keying pins may be required to help prevent unintentional forced mating.
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114-151015
G. Modifications
Mod
C018
C019
C022
C030
C038
C041
CL16
CL18
CL19
CL20
CL21
CL22
L015
L017
L024
P064
PL04
Description
Cavities blocked (11, 18, 19), N/E seal options
Cavities blocked (1, 2, 8, 9), N/E seal options
Cavities Blocked (A, D, J, M), with reduced diameter seals (E seal)
4 size 16 cavities blocked (1, 2, 5, 6)
3 size 4, 4 size 16, special size 4 AWG contacts
Receptacle with diagnostic keying
Four size 16 cavities blocked (1, 2, 5, 6) and ring adapter for back
3 size 4, 4 size 16, special size 4 AWG contacts and ring adapter for backshell
3 size 4, 4 size 16, special size 4 AWG contacts and threaded adapter for backshell
Plug with diagnostic keying
4 size 16 cavities blocked (1, 2, 5, 6) and threaded adapter for backshell
3 size 4, 4 size 16, special size 4 AWG contacts and wide threaded adapter for backshell
Threaded adapter for backshell
Ring adapter for backshell
Wide threaded adapter for backshell
24-91 arrangement without internal jumper
24-91 arrangement without internal jumper and ring adapter for backshell
The L015, L017, L024 adapter modifications provide simple, low cost assembly solutions for applications that
require a backshell or conduit. The adapters are designed to be used with the backshell of your choice.
L015
Threaded Adapter
C030 Modification
L017
Ring Adapter
L024
Wide Threaded
Adapter
Size 18, 2 pin connector that accept size 4 solid contacts rated up to 100 amps for each cavity.
C041 / CL20 Modifications
C041: size 18, 14 pin connector with a data link key and E-seal grommet on the receptacle.
CL20: size 18, 14 pin connector with a data link key, L017 ring adapter and E-seal grommet on the plug.
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114-151015
H. Mounting Hardware
DEUTSCH lockwashers and panel nuts are available to aid in mounting the HDP20 Series connectors. The
lockwashers are used to add tension between the threads and the nut to provide a secure mount. The lockwasher
and the panel nut should be used together.
LOCKWASHER
OD
Shell Size
Part Number
OD
18
24
2414-002-1886
2414-001-2486
1.892 [48.06]
2.080 [52.83]
Material: Spring Steel, Tin plate
Operating temperature is -55°C to +125°C [-67° to +257°F].
PANEL NUT
Shell Size
Part Number
A
B
18
2411-002-1805
1.685 [42.80]
24
2411-001-2405
1.875 [47.63]
Material: PEI
Operating temperature is -55°C to +125°C [-67° to +257°F].
.250 [6.35]
.250 [6.35]
Plastic nut is better than metal nut on HDP’s
I. Mounting
RECEPTACLE MOUNTING
ØC±.005[0.13]
ØA±.005 [0.13]
+.010 [0.25]
-.000 [0.00]
Sealing Surface
32rms [0.8µm]
.005 [0.13]
.1875 [4.76]
.0625 [1.59]
Rev C3
Shell Size
ØA
B
ØC
18
1.507 [38.28]
1.442 [36.63]
1.75 [44.45]
24
1.696 [43.08]
1.632 [41.45]
2.00 [50.80]
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114-151015
D HOLE PUNCH
The D hole punch is a hand tool used to cut a D shaped hole. The D shaped hole allows the connector to be
securely mounted and prevents the connector from spinning.
Punchable Material:
Up to .078” mild steel or aluminum. Up to .1875”
plastic, wood, paneling, or other soft material.
Tool Material:
A2 material heat treated to a Rockwell hardness of
60 to 62.
Tool Size: (rough dimensions)
5.5”L x 2”H x 2” D
Sharpening:
The tool can be sharpened as needed.
Usability:
A .625” minimum pilot hole is required to accommodate
the draw stud. Air tools can be used.
Shell Size
Part Number
18
18-D-PUNCH
24
24-D-PUNCH
The rods included with the “D” hole punch are used
to remove the cutout and are not used in the cutting
process.
J. Accessories
Several accessory items can be used to complement the connectors such as PVC boots, plastic backshells,
neoprene closed cell gaskets, and plastic protective caps. Accessories are designed to complete the application
and meet a wide array of design requirements such as solutions for mounting, providing additional protection,
and offering increased aesthetics.
BOOTS
Slip-on boots are not only aesthetically appealing, but also provide increased protection from dirt, paint overspray,
and pressure washing.
HD30-24BT
Part Number
HD30-18BT
HD30-18BT-BK
HD30-18BT-90-BK
LC-90BT-HT
HD30-24BT
HD30-24BT-BK
HD30-24BT-90-BK
MT-90BT-HT-24
Description
18 shell size boot, gray
18 shell size boot, black
18 shell size boot, 90° bend, black
18 shell size boot, 90° bend, high temperature material, yellow
24 shell size boot, gray
24 shell size boot, black
24 shell size boot, 90° bend, black
24 shell size boot, 90° bend, high temperature material, yellow
Material: PVC
Operating temperature is -29˚C to +100˚C [-20˚ to +212˚F].
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114-151015
PROTECTIVE DUST CAPS
Protective caps are available for receptacle. An optional rubber and steel lanyards are available to protect the
connector while not mated.
Part
Number
HDC26-18
HDC26-24
Shell Size
Description
18
Plug cap for receptacle protection,
environmentally sealed
24
Material: PA66
Operating temperature is -55˚C to +125˚C [-67˚ to +257˚F].
BACKSHELL AND ADAPTERS FOR L017 MODIFICATION
Shell
Size
18
24
24
Orientation
L017 Backshell
Part Number
Conduit Size
Straight
90˚
Straight
90˚
Straight
90˚
2428-016-1805
2428-015-1805
2428-008-2405
2428-004-2405
2428-010-2405
2428-011-2405
13, 17, 19 (mm) NW
13, 17, 19 (mm) NW
1”
1”
17, 19, 23, 26 (mm) NW
17, 19, 23, 26 (mm) NW
Material: PA66
Operating temperature is -55˚C to +125˚C [-67˚ to +257˚F].
THREADED ADAPTER FOR L015 MODIFICATION
Shell Size
Conduit Adapter Part
Numbers
18 and 24
Seal Ring:
SRN21
Cap Nut:
CN21
Conduit
Size
22 (mm) NW
Material: Seal Neoprene, Cap Nut PA66
Operating temperature is -40˚C to +134˚C [-40˚ to +273˚F].
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114-151015
BACKSHELL FOR L015 MODIFICATION
Designed to screw onto connectors with the L015 modification, which adds a threaded adapter. The rigid,
durable backshells offer a high level of protection, provide strain relief, and improve aesthetics.
Cable
Compression
Backshell
Diameter
Nut
.430-.570
M902-2243
M902-2053
[10.92-14.48]
18 and 24
.570-.710
M902-2244
M902-2054
[14.48-18.03]
Material: PC/PBT
Operating temperature is -40˚C to +134˚C [-40˚ to +273˚F].
Shell Size
BACKSHELLS FOR L024 MODIFICATION
Designed to screw onto connectors with the L024 modification, which adds a wide threaded adapter. The rigid,
durable backshells offer a high level of protection, provide strain relief, and improve aesthetics.
Shell Size
Orientation
L024 Backshell Part Number
18
24
Straight
2428-025-1805
2428-024-2405
Material: PA66
Operating temperature is -55˚C to +125˚C [-67˚ to +257˚F].
GASKETS
Moisture, dirt, salt, sand, and road debris can all work their way into electrical panels through unsealed mounting
flanges. These rugged high quality gaskets form a tight seal between the panel face and connector flange to help
keep out destructive elements. The gaskets have a thickness of .125 [3.18]
Shell Size
18
20
Part Number
16-04978
16-04477
Material: Closed Cell Sponge
Operating temperature is -57˚C to +107˚C [-70˚ to +225˚F].
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114-151015
CRIMP SLEEVE REDUCER
A crimp sleeve reducer allows DEUTSCH size 4 solid contacts to accept 8-10 AWG wire. When populating a
connector using a contact with a reducer sleeve, be sure the insert seal penetrates the rear grommet. The use
of the crimp sleeve reducer requires no extra crimp tools and provides an easy transition and increased
flexibility. Used on pin arrangements with size 4 contact cavity. See 408-151083 for instructions.
Part Number
Description
Material
0410-241-0406
Insert Seal
VMQ
Red-Orange
0421-203-04141
Crimp Sleeve
Reducer
Copper Alloy
Nickel
Image
EXTENDED PCB PINS
Straight reduced diameter extended pins are available for installation in the DEUTSCH family of connectors.
The use of removable contacts provides design flexibility and a low cost alternative to meet application needs.
These solid copper alloy pins may be specified in various plating’s. See 408-151078 for instructions.
Contact
Size
20
Part
Number
0460-208-2031
0460-208-2090
0460-208-16141
0460-208-1631
16
0460-241-16141
0460-244-16141
0460-244-1631
0460-208-12141
12
0460-245-1231
0460-245-1290
Rev C3
A
B
C
1.305
[33.15]
.248
[6.30]
.025
[.64]
1.300
[33.02]
.248
[6.30]
.025
[.64]
1.305
[33.15]
.160
[4.06]
.040
[1.02]
.976
[24.79]
.400
[10.16]
.041
[1.04]
1.305
[33.15]
.248
[6.30]
.025
[.64]
1.024
[26.01]
.500
[12.70]
.041
[1.04]
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114-151015
3.4 Contact Insertion
1. The crimped contacts must meet these specification:
114-151000
DEUTSCH Size 16 S&F Pin and Socket Application Specification
114-151001
DEUTSCH Size 16 S&F Pin and Socket Application Specification
114-151002
DEUTSCH Size 12 S&F Pin and Socket Application Specification
114-151003
DEUTSCH Size 20 S&F Pin and Socket Application Specification
114-151004
DEUTSCH Size 4-20 Solid Pin and Socket Application Specification
114-151006
DEUTSCH Size 12 S&F Pin and Socket Application Specification
2. Ensure the correct connector configuration is being used before inserting contacts.
Standard Configuration: Pins used in receptacle; Sockets used in plug.
Reverse Configuration: Sockets used in receptacle; Pins used in plug.
Plug-Standard
Receptacle-Standard
Plug-Reverse
Standard Configuration
Receptacle-Reverse
Reverse Configuration
3. Push contacts straight into the grommet until a positive stop is felt. The contact will lock into place. A slight tug
on wire will confirm that it is properly locked in place.
Wire
Grommet
Note
1. Wire insulation outside diameter must meet connector wire sealing range per section 3.3.D.
2. Insertion tool, M15570-16 (size 16) or M15570-20 (size 20) may be needed for ≤ 20 AWG wire.
3.
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114-151015
3.5 Contact Insertion Tool
Insertion tools are used to help insert small gage wired contacts into connectors that utilize a round shoulder
contact retention system. Insertion tools are compact, easy-to-use and made with durable plastic to insert
wired contacts without damage to wire, insulation, rear grommet seal or connector housing.
1. USING THE TOOL
1. Insert the wired contact into the colored end wire entry slot and gently pull back until the contact locking
shoulder is against tool.
2. Push the tool/wired contact assembly into the connector rear until the contact is felt snap into position
within the retainer.
3. While holding the wire forward, gently pull remove tool out.
4. A slight tug on wire will confirm the contact is properly locked in place.
CAUTION
Do not twist or insert the insertion tool at an angle; otherwise, damage to the cavity retention finger(s) will result.
3.6 Contact Removal
DEUTSCH removal tools are designed to simplify contact removal and field service repair in connectors that
utilize a round shoulder contact retention system. Removal tools are compact, easy-to-use, and manufactured
of heavy duty plastic to remove contacts without damage to the wire, insulation, connector seals, or connector
body.
Each extraction tool is designed to extract individual DEUTSCH solid and stamped and formed (S&F) pin and
socket contacts from rear-release connectors. See 408-151007 for instructions.
1. USING THE TOOL
1. From the rear of the connector, align the tool tip with the contact cavity of the contact to be removed.
Place the wire of the contact over the tool wire entry slot and apply light pressure on the wire until it
enters the wire entry slot. See Figure 6, Detail A.
2. Slide the tool along the wire and into the contact cavity until the tool tip engages the contact and
resistance is felt. See Figure 6, Detail A.
3. Gently pull the tool with the wire until the contact is removed. See Figure 6, Detail B.
CAUTION
Do not twist or insert the extraction tool at an angle; otherwise, damage to the cavity retention finger(s) will result.
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114-151015
Part Number
0411-027-0405
114009
114008
Contact Size
Size 4
Size 4
Size 8
Wire Gauge Range
4 AWG
6 AWG
8-10 AWG
Color
Black
White
Green
0411-353-0805
Size 8 for HD
Box
8-10 AWG
Green Extended
114010
Size 12
12 AWG
Yellow
0411-337-1205
Size 12
12 AWG
Extra Thin Wall
(E-Seal)
Orange
0411-291-1405
0411-310-1605
Size 16
Size 16
14-16 AWG
16-20 AWG
Green
Light Blue
0411-336-1605
Size 16
16-20 AWG
Extra Thin Wall
(E-Seal)
Dark Blue
0411-240-2005
Size 20
20-22 AWG
Red
3.7 Sealing Plug, Locking Sealing Plug and Keying Pin Installation
Sealing Plug Installation (408-151066)
Step 1:
Holding the sealing plug with large diameter end away from the connector, gently apply downward pressure to
force the sealing plug into the cavity.
Large diameter end
Step 2:
With perpendicular motion, apply downward pressure to the large diameter end of the sealing plug.
Large diameter end
Step 3:
Apply pressure until sealing plug is forced to stop by contact with rear grommet. Visually inspect the sealing
plug to confirm it is flush with cavity opening.
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114-151015
Locking Sealing Plug Installation (408-151066)
Step 1:
Holding the sealing plug with locking shoulder end towards the connector, gently apply downward pressure to
force the sealing plug into the cavity.
Locking Shoulder End
Step 2:
With perpendicular motion, apply downward pressure to the small diameter end of the sealing plug.
Small Diameter End
Step 3:
Apply pressure until sealing plug locks into place. A slight tug on the sealing plug will confirm it is locked into
place.
C
Keying Pin Installation (408-151066)
Step 1:
Holding the keying pin with large diameter end towards the connector, gently apply downward pressure to force
the sealing plug into the cavity.
Locking Shoulder
Large Diameter End
Step 2:
With perpendicular motion, apply downward pressure to the small diameter end of the sealing plug.
Small Diameter End
Locking Shoulder
Step 3:
Apply pressure until keying pin locks into place. A slight tug on the sealing plug will confirm it is locked into
place.
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114-151015
3.8. Connector Mating
To mate the plug and receptacle, the plug keys and receptacle keyways must align as shown in figure. Once
aligned, it is pushed until it reaches the inner base of the connector and the Coupling Ring is screwed until the
guides are observed through the holes in the Coupling Ring. Rotate the coupling ring until it comes to a hard
stop. This will indicate that the connector is fully mated.
Bayonets. See Note 2
Polarizing
Indicator. See Note 2
Align the polarized indicators and rotate
the coupling ring to close the union.
When the bayonet is seen through the hole of
the coupling ring this will indicate that it is
completely closed. See Note 2
Coupling Ring.
Polarized indicators serve as guides to make the connection between the connectors, each connector has an
internal guide that makes the holes of the cavities are aligned but these are not visible to the naked eye, so the
polarized indicators help us connect the connectors in better shape.
Note 1
It is not recommended to use dielectric grease on either plug or receptacle. The HDP connectors are guaranteed to seal and
perform per 108-151015 product performance without the application of grease or other foreign substance.
Note 2
The polarizing indicator and bayonet is same color as shell. The color is shown only to highlight the feature.
3.9. Connector Unmating
1. To uncouple the HDP connector, turn coupling ring counterclockwise. This will unlock the lock and allow
them to separate.
Coupling Ring
2. To separate the connectors, uncouple the Coupling Ring counterclockwise to unmate, follow the connector
as indicated by the arrows.
Note
The polarizing indicator and bayonet is same color as shell. The color is shown only to highlight the feature.
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114-151015
3.10. Backshell, Adapter, Boot, Gasket, Protective Dust Cap Installation and Removal
See section J for part numbers.
L017 BACKSHELL
1. To install the backshell or adapter, it must first be in the open position as shown. The slots on the backshell
will line up and fit onto the flange on the housing. Slide one half of the backshell onto housing as shown.
Orientation of the opening is important on the plug housing; backshells may be oriented as desired on
receptacles. HDP connector plug is shown as an example. Use the same method to install the backshell on all
housings.
Snap
Snap Latch
Wire Exit
2. To close the backshell, rotate other half and line up the slots in the backshell line up with flange on housing
(as described in previous step). Before snapping shut, make sure convoluted tubing (if used) is captured within
the inner grooves. If no convoluted tubing is used, make sure any wires are not pinched in the backshell. There
are four snaps that need to engage in order to properly snap shut the backshell.
Click
Snaps
Snaps
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Click
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114-151015
4. To remove the backshell, disengage all four snaps by wedging a DT-RT1 tool or small flat head
screwdriver under the snap latch, lift until disengaged the pry the backshell open.
Snap Latch
DT-RT1 or small
Flat head screwdriver
L015 BACKSHELL AND ADAPTER
1. The first step for the installation of backshell and compression nut starts with the insertion of wires in the
connector, once inserted the wires are passed through the backshell.
Threaded adapter
2. The second step is
to screw the backshell on the back of
the connector and hand tight. The connector has a threaded adapter which the backshell is threaded on.
Wire Exit
Threads for Compression Nut
Internal Threads
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114-151015
3. As a third step the wires will be passed through the compression nut and this will be screwed in the back part
of the backshell in this way the wires will be secured. Hand tight compression nut.
Wire Exit
Internal Threads
Cap Nut and Seal Ring
Cap Nut and Seal Ring is similar to the backshell. Insert the wires in the connector then pass the wires through
the Seal Ring and Cap Nut. Screw the Cap Nut unto the threaded adapter, hand tight.
Wire Exit
Threaded adapter
L024 BACKSHELL
First insert the wires into the connector. Next pass through the wires through the backshell then screw the
backshell onto the threaded adapter and hand tight. If needed, install tie wrap and cut off excess.
Internal Threads
Tie Wrap Holes
Threaded adapter
BOOT
First insert the wires into the connector. Next, cut off the end of the boot as needed then pass through the wires
through the boot. Slide the boot onto the connector. If needed, attach a tie wrap on the end of the connector
and boot. Trim tie wrap as needed.
Wire Exit
Boot
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114-151015
GASKET
Install the gasket onto the connector in front of the flange. Next install into panel mounting hole. See section 3.9
for panel installation.
Gasket
PROTECTIVE DUST CAP
To mate the protective cap to the receptacle, align the bayonets on the receptacle to the openings on the cap.
Turn clockwise until a snap is felt. Remove in reverse steps.
Protective Dust Cap
Lanyard
Use a lanyard to keep dust cap safe and close to connector when is not in use.
3.11. Panel Installation
1. The receptacles may be mounted to a panel as shown. A clocking feature on the housing may be used to
orient the connector on the panel, but the panel cutout must contain the proper tab in order to properly utilize
this feature. If a gasket is used, ensure the gasket is installed onto the housing before inserting mating side
through the panel cutout.
Panel
Clocking Tab on Panel
(Optional)
Flat “Clocking” Feature
Flange
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Mating
Side
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114-151015
2. Install Lock Washer and Panel Nut. Secure the receptacle to the panel using the recommended mounting
torque.
Panel
Panel Nut
Lock Washer
Shell size
18
24
Panel Nut Mounting Torque
Mounting torque
Socket Size
45-55 IN. LB. [5.1-6.1 N.M]
1-11/16"
65-75 IN. LB. [7.4-8.4 N.M]
1-7/8"
Tool Speed Max
5 RPM
Note:
Do not cross thread panel nut or over torque panel nut
3.12. Replacement and Repair
Damaged or defective connectors must not be used. These connectors cannot be repaired.
4. QUALIFICATION
Refer to product specification 108-151015 for qualification and approved agency.
5. TOOLING
Refer to the following application specifications for reference on all pins and sockets contact termination tooling
114-151000
114-151001
114-151002
114-151003
114-151004
114-151006
Rev C3
DEUTSCH Size 16 S&F Pin and Socket Application Specification
DEUTSCH Size 16 S&F Pin and Socket Application Specification
DEUTSCH Size 12 S&F Pin and Socket Application Specification
DEUTSCH Size 20 S&F Pin and Socket Application Specification
DEUTSCH Size 4-20 Solid Pin and Socket Application Specification
DEUTSCH Size 12 S&F Pin and Socket Application Specification
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114-151015
6. HELPFUL HINTS
Helpful hint
Proper wire outside diameters
help provide water tight seals.
Helpful hint
Proper wire routing assures.
Water tight seal performance
Helpful hint
Making the socket contact side
the “hot side” can reduce the
danger of electric shock.
Helpful hint
Pulling lightly on the wire
after it is snapped in place
will assure the contact is
locked.
Helpful hint
Sealing plugs are used
to seal the connector
when all the cavities are
not used by wires.
Helpful hint
Mounting connectors
Horizontally allows proper
Water drainage.
Helpful hint
Planned wire routing and
clamp points can reduce
harness cost by eliminating
strain reliefs.
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114-151015
Helpful hint
Attaching the connector
to a structure eliminates
straining the electrical
system in service.
Helpful hint
Tie wraps and tape
away from the rear of
the connector will allow
the wire to be sealed
properly.
Helpful hint
Harness design should permit
filling the connector cavities from
the center out in order to provide
support for the center of the harness
and to allow easier connector
assembly.
Helpful hint
A contact removal tool taped or
tie wrapped to the harness will
make it easily available should
repairs be needed.
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114-151015
7. VISUAL AID
Below shows a typical application of the HDP Series Connector. This illustration should be used by production
personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be
inspected using the information in the proceeding pages of this specification and in the instruction material
shipped with the product or tooling.
Bayonets
Contacts fully
Seated in housing
Sealing Plugs
Fully bottomed
Against Grommet
Bayonet visible in coupling ring
inspection hole
Key
Key
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114-151015
8. REVISION HISTORY
Rev Ltr
Brief Description of Change
Date
Dwn
Apvd
A
Initial Release
Page 1, 2: Added note "The polarizing indicator is same color as shell…"
Page 16, 17: Added Note "The polarizing indicator and bayonet is same color as
shell…" and moved mating/unmating blue directional arrows off the connector.
Page 20: Under L024 section, moved blue directional arrows off backshell.
Page 21: Added note "The polarizing indicator is same color as shell…"
Page 14: Added information 3.5 Contact Insertion Tool.
Page 22: Added missing “24” to Shell Size.
General formatting and added hyperlinks throughout document
Sec 2.4 Added 108-151000, 108-151004, 114-151004, 114-151006
Sec 2.5 Add 408-151066, 408-151078, 408-151083
Page 6. Added 3D view showing different color rings for seal type
Page 8. Clarified C041/CL20 definitions
Page 9. Added sealing surface requirement for panel mounting
Page 13 Added Crimp Sleeve Reducer section
Page 13 Added Extended PCN Pin section
Sec 3.4 Add 114-151004, 114-151006. Deleted 0425-205-0000
Page 23 Deleted second note under panel mounting
Sec 5 Added 114-151004. Deleted 0425-205-0000
Page 11 Added size 18 to L015 Threaded Adapters
Page 12 Added size 18 to L015 Backshells
Page 18 Sec 3.8, first paragraph. Added “Rotate the coupling ring until it comes
to a hard stop. This will indicate that the connector is fully mated.”
Page 1 Updated tolerance from +/- .005 [+/-0.13] to +/- .025 [+/-0.64].
Updated the images of Pin front from Keyshot renders with material color Black.
Page 6 Updated the Grommet material from VMQ (Red-Orange) to VMQ (Burnt
Orange)
Page 12 Added additional Note for Cable clamp With bushing.
Page 22 Protective dust cap images updated with Lanyard and additional
clarification point added to it.
14-Mar-18
JA
DM
13-Apr-18
JA
DM
15-Nov-19
DM
DM
12/16/2019
DM
DM
08/10/2020
DM
IG
08/13/2020
DM
IG
04/19/2023
GB
IG
B
B1
C
C1
C2
C3
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