JN1003B10-98PN

DATA HDJ/JN1003 Series Connectors Innovative Interconnection Solutions Contents Introduction 3 Features and Benefits 3 Part Numbering System 4 Technical Characteristics 4 Insert Arrangements 5 Receptacles 6-7 Plugs 8 Accessories 9 Contacts and Tools 10 HDJ/JN1003 Series Connectors The HDJ Series is a range of bayonet coupling connectors specifically designed to conform to new European standards for circular connectors for airframe use. The range comprises plugs, receptacles, and cable accessories. The series is intermateable and intermountable with connectors conforming to LN29729, EN 3372, J 62.017, VG 96912 and the Deutsch AS range. Users of this product range should familiarise themselves with the following relevant specifications and ordering terminology: LN29729 The original DIN specification for ‘Series 11/2’ circular connectors. This is based on MIL-C-38999 Series 1 coupling interface lengths and Series 2 diameters. Eurofighter STD J62.017 is derived from this specification. DIN65002 The performance specification for LN29729 connectors. EN3372 The European AECMA specification based on LN29729. J 62.017 The governing design standard for ‘Series 11/2’ circular connectors used for the Eurofighter programme. This standard incorporates additional performance requirements to LN29729. JN 1003 The ordering code used for qualified product to J 62.017. HDJ The ordering code for Deutsch UK product. VG 96912 Specification for connectors for fighting vehicles. Features Benefits • Medium and high density arrangements • 100% scoop proof design • Hard face socket insert • Contact retention mechanism integral to insert • Elastomer interface and wire seals • RFI fingers at mating interface and 360º backshell serrations • Simple assembly techniques • Standard assembly tooling • Improved EMC performance and reduced weight compared with previous standards • Standard MIL-C-39029 contacts as used in MIL-DTL-38999 connectors • Positive bayonet locking 3 Part Numbering System Deutsch UK Series Eurofighter Series HDJ 07 14 - 35 P N- JN 1003 A * Prefix Prefix Shell Style 00 = Square Flange Receptacle 01H = Hermetic 02 = Box Mount 03 = Bulkhead Receptacle 06 = Free Plug with Grounding Fingers 07 = Jam Nut Receptacle Shell Style A = Jam Nut Receptacle B = Square Flange Receptacle FG = Free Plug with Grounding Fingers H = Box Mount 14 - 35 P N- * Shell Size Insert Arrangement Shell Size Contact Type P = Pin S = Socket Insert Arrangement Contact Type P = Pin S = Socket (for Style 03 use ‘PS’ designator) Orientation N, A, B, C, D (N, A & D only for Size 8) Orientation N, A, B, C, D (N & A only for Style ‘03’) (N, A & D only for Size 8) Modification (consult specification) Without Suffix = Without Contacts, 1 = With Contacts Modification Without Suffix = With Contacts, 090 = Without Contacts Note: Hermetic and Filter Versions Available. (Consult Deutsch UK) Technical Characteristics Mechanical Shell RFI ring Insert Material Aluminium alloy Material Copper alloy Plating Olive drab cadmium Contacts Plating Gold Material Berrylium copper Type Crimp type Plating Nickel/cadmium Vibration As per J62.017 para. 2.11 Material Thermoplastic and fluorinated silicone elastomer Durability 500 full coupling and uncoupling cycles Environmental Service temperature* Cadmium plated Thermal shock As per J62.017 para. 2.4 -55° C to +175° C Sealing Up to 30,000 meters (100,000 feet) altitude Salt spray resistance As per MIL-DTL-38999 * The upper temperature limit quoted is the maximum internal hot spot temperature resulting from any combination of ambient temperature and heating due to current. Electrical Insulation resistance ≥100,000 MΩ @ 20°C Contact size Size 22 Size 20 Size 16 Size 12 Contact current ratings 5 Amp. max. 7.5 Amp. max. 13 Amp. max. 23 Amp. max. – Diameter over insulation sheath 0.76 to 1.37mm 1.02 to 2.11mm 1.65 to 2.77mm 2.46 to 3.61mm Twinax: 3.43 to 3.94 mm with seal Dielectric withstand voltage rating of mated connectors ACV rms. Rating Class 4 Sea Level 70,000ft (22,000m) M 1300 800 N 1000 600 I (1) 1800 1000 II (2) 2300 1000 Size 8 Insert Arrangements SIZE 8 08-35 08-98 6#22D (M) 3#20 (I) SIZE 10 10-35 10-98 13#22D (M) 6#20 (I) SIZE 12 12-04 4#16 (I) 12-35 22#22D (M) SIZE 14 12-98 10#20 (I) 14-19 19#20 (I) SIZE 16 16-08 8#16 (II) 16-26 26#20 (I) SIZE 16 14-35 37#22D (M) 14-97 8#20 4#16 (I) SIZE 18 16-35 55#22D (M) 18-11 11#16 (II) 18-32 32#20 (I) 18-35 66#22D (M) SIZE 20 20-11 11#12 (I) 20-16 16#16 (II) 20-35 79#22D (M) SIZE 22 20-41 41#20 (I) 20-75 4 TWINAX #8 (M) 22-21 21#16 (II) 22-35 100#22D (M) SIZE 24 SIZE 22 22-53 53#20 (I) 16-06 6#12 (I) 22-55 55#20 (I) 24-19 19#12 (I) 24-20 10#20 13#16 4#12 3 TWINAX #8 (N) SIZE 24 24-35 128#22D (M) 24-46 40#20 4#16 2#8 COAX (I) 24-61 61#20 (I) ( ) Indicates Service Rating Class 5 Receptacles Square Flange Receptacle - Shell Style 00 (JN 1003 Style B) A B ±0.4 ±0.13 D +0 ±0.10 -0.13 08 20.62 15.10 12.00 0.4375 – 28 10 23.83 18.30 15.00 0.5625 – 24 12 26.19 20.60 19.05 Shell Size C E +0.15 Max F +0 -0.13 G H Thread Class 2A UNEF Plated Max P Max 0.6875 – 24 16.05 14 28.57 23.00 22.22 Panel Cutout 0.8125 – 20 18.21 3.20 14.00 3.00 16 30.96 24.60 25.40 0.9375 – 20 18 33.32 27.00 28.57 1.0625 – 18 20 36.53 29.40 31.75 1.1875 – 18 22 39.67 31.80 34.92 24 42.90 34.90 3.70 15.29 1.3125 – 18 38.10 1.4375 – 18 2.26 Shell Size 08 10 12 14 16 18 20 22 24 W ± 0.2 13.7 16.9 21.0 24.2 27.3 30.5 33.7 36.9 40.0 Z ± 0.2 15.1 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 Y 28.0 31.0 36.0 41.0 43.0 46.0 53.0 58.0 61.0 Dimensions: mm Jam Nut Receptacle - Shell Style 07 (JN 1003 Style A) A B Max ±0.41 C D ±0.43 +0 -0.41 -0.13 08 27.38 23.83 19.05 12.00 10 30.56 26.97 22.22 15.00 12 35.33 31.75 26.97 19.05 14 38.51 34.92 30.18 22.22 Shell Size F +0.13 G P H Thread Class 2A UNEF Plated Max 0.4375 – 28 0.5625 – 24 Max 3.20 0.6875 – 24 0.8125 – 20 23.24 14.10 16 41.68 38.10 33.32 25.40 0.9375 – 20 Min 1.60 18 44.86 41.27 36.53 28.57 1.0625 – 18 20 49.61 46.02 39.67 31.75 1.1875 – 18 22 52.78 49.23 42.88 34.92 1.3125 – 18 24 55.96 52.37 46.02 38.10 1.4375 – 18 *H THREAD VG 96912 STYLE Consult Deutsch for availability Panel Cutout Shell Size 08 10 12 14 16 18 20 22 24 W ± 0.10 14.53 17.7 22.5 25.7 28.83 32.01 35.18 38.36 41.53 Z ± 0.2 13.62 16.79 21.0 24.08 27.23 30.41 33.58 36.95 39.93 Y 28.0 31.0 36.0 41.0 43.0 46.0 53.0 58.0 61.0 Dimensions: mm 6 Through Bulkhead Receptacle Shell Style 03 (JN 1003 Style J Type)* Box Mount-Shell Style 02 (JN 1003 Style H) G ØD ØH E F B A A B ØC 5mm MAX PANEL THICKNESS 'P' PANEL THICKNESS REAR MOUNTED A B ØC Shell Size ±0.40 ±0.13 Min 08 20.62 15.10 12.00 11.91 10 23.83 18.30 15.00 15.09 12 26.19 20.60 19.05 14 28.57 23.00 16 30.96 24.60 25.40 18 33.32 27.00 28.57 27.38 20 36.53 29.40 31.75 30.56 22 39.67 31.80 34.92 3.20 ØD +0.00 -0.13 E +0.15 -0.00 FRONT MOUNTED F +0.00 -0.13 G ØH P Max Max Max 16.05 18.26 22.22 27.65 18.21 21.44 3.00 24.61 33.73 15.29 24 42.90 34.90 3.70 38.10 28.72 36.91 2.26 Dimensions: mm Solder Mount-Shell Style 01H (JN 1003 Style E Type)* CL F ØC ØB ØA 1 2 6 3 5 4 A B C Shell Size +0.40 ±0.13 ±0.10 08 20.62 15.10 12.00 10 23.83 18.30 15.00 12 26.19 20.60 19.05 14 28.57 23.00 16 30.96 24.60 18 33.32 27.00 28.57 20 36.53 29.40 31.75 22 39.67 31.80 24 42.90 34.90 3.20 D +0 -0.13 22.22 38.10 P Max 16.05 3.00 25.40 34.92 3.70 F +0 -0.13 15.29 2.26 Dimensions: mm D E ØA ±0.05 B +0.00 -0.16 D E F 17.45 12.00 ±0.05 Max ±1.16 Max 14.20 17.18 26.29 10 20.24 15.00 0.76 16.99 17.18 26.29 12 23.01 0.76 19.05 19.76 17.18 26.29 14 0.76 26.19 22.22 22.94 17.18 26.29 0.76 16 29.36 25.40 26.11 17.18 26.29 0.76 18 32.54 28.57 29.29 17.18 26.29 0.76 20 34.92 31.75 31.67 17.18 26.29 0.76 22 38.10 34.92 34.85 17.19 26.30 0.76 24 41.27 38.10 38.02 17.19 26.30 0.76 Shell Size 08 C PLANFORM EXAMPLE Dimensions: mm *Shell Styles ‘01H’ and ‘03’ are not qualified to JN1003 7 Plugs Plug with Grounding Fingers - Shell Style 06 (JN 1003 Style FG) A B C Shell Size Max Max Max 08 18.64 0.4375 – 28 10 21.44 0.5624 – 24 12 25.81 0.6875 – 24 14 28.98 0.8125 – 20 16 32.13 18 35.33 1.0625 – 18 20 38.10 1.1875 – 18 22 41.27 1.3125 – 18 24 44.45 30.00 31.50 15.00 H Thread Class 2A UNEF Plated 0.9375 – 20 1.4375 – 18 Dimensions: mm 8 Accessories Protective Cap, Receptacle (JN 1003 Styles MA/MB)* Deutsch Part Number Eurofighter Reference Shell Size HDJ12 – ** JN1003MB** ** HDJ13 – ** JN1003MA** ** Ø Shell Size D3 D4 08 14.6 21.95 10 17.8 26.77 12 22.5 31.55 14 25.7 36.83 16 28.9 40.31 18 32.1 43.18 20 35.2 46.36 22 38.0 49.19 24 41.6 52.71 Dimensions: mm Protective Cap, Plug (JN 1003 Style MF) Deutsch Part Number Eurofighter Reference Shell Size HDJ11 – ** JN1003MF** ** Ø Dummy Stowage (JN 1003 Style R) A B C Shell Size D +0 -0.13 +0.40 ±0.13 ±0.10 08 20.62 15.10 12.00 10 23.83 18.30 15.00 12 26.19 20.60 19.05 14 28.57 23.00 22.22 16 30.96 24.60 25.40 18 33.32 27.00 28.57 20 36.53 29.40 31.75 22 39.67 31.80 34.92 24 42.90 34.90 E +0.15 Max F +0 -0.13 p Max 16.05 3.20 3.70 18.21 3.00 15.29 38.10 2.26 Dimensions: mm *Protective caps are not qualified to JN1003 Deutsch Part Number Eurofighter Reference Shell Size HDJ10 – ** JN1003R** ** 9 Contacts and Tools Contacts Deutsch Part Number MIL-C-39029 Eurofighter Reference Reference M39029/ Type Tooling Size Colour Code Blue Size - AWG Cable Sealing Plug Part No. Insert / Extract M81969/ Crimp Positioner for Crimp Tool Black 22 - 28 600300-22 14-01 M22520/2-01 or M22520/7-01 M22520/2-07 M22520/7-05 Grey 22 - 28 600300-22 14-01 M22520/2-01 or M22520/7-01 M22520/2-07 M22520/7-05 Orange 20 - 24 600300-20 14-10 M22520/1-01 or M22520/2-01 or M22520/1-04 M22520/2-10 M22520/7-01 M22520/1-01 or M22520/2-01 or M22520/7-08 M22520/1-04 M22520/2-10 38941-22 58-360 JN1003P22 PIN 22 Orange 38943-22 56-348 JN1003S22 SKT 22 Orange Yellow 38941-20 58-363 JN1003P20 PIN 20 Orange 38943-20 56-351 JN1003S20 SKT 20 Orange Green Brown 20 - 24 600300-20 14-10 38941-16 58-364 JN1003P16 PIN 16 Orange Yellow 16 - 20 600300-16 14-03 M22520/1-01 or M22520/7-01 M22520/1-04 M22520/7-04 38943-16 56-352 JN1003S16 SKT 16 Orange Green Red 16 - 20 600300-16 14-03 M22520/1-01 or M22520/7-01 M22520/1-04 M22520/7-04 38941-12 58-365 JN1003P12 PIN 12 Orange Green 12 - 14 600300-12 14-04 M22520/1-01 M22520/1-04 38943-12 56-353 JN1003S12 SKT 12 Orange Green Orange 12 - 14 600300-12 14-04 M22520/1-01 M22520/1-04 182-0009-20 88-487 - Alumel SKT 20 Yellow Grey Violet 20 - 24 600300-20 14-10 M22520/1-01 M22520/1-04 182-0068-20 87-475 - Alumel PIN 20 Yellow Violet Green 20 - 24 600300-20 14-10 M22520/1-01 M22520/1-04 182-0010-20 88-488 - Chromel SKT 20 Yellow Grey Grey 20 - 24 600300-20 14-10 M22520/1-01 M22520/1-04 182-0069-20 87-476 - Chromel PIN 20 Yellow Violet Blue 20 - 24 600300-20 14-10 M22520/1-01 M22520/1-04 602272-416 75-416 M39029/ 75-416 Shielded SKT 12 Yellow Brown Blue Shielded 600300-12 14-04 Inner M22520/2-01 Outer M22520/31-01 M22520/2-34 M22520/31-02 602290-211 28-211 M39029/ 28-211 Shielded PIN 12 Red Brown Brown Shielded 600300-12 14-04 Inner M22520/2-01 Outer M22520/31-01 M22520/2-34 M22520/31-02 604727 102-558 - 50Ω Coax PIN 12 Green Green Grey Coax 600300-12 14-04 Inner Daniels MH992 Outer M22520/5-01 Daniels K1303S M22520/5-03 604728 103-559 - 50Ω Coax SKT 12 Green Green White Coax 600300-12 14-04 Inner Daniels MH992 Outer M22520/5-01 Daniels K1304 M22520/5-03 610559 - JN1104S50C 50Ω Coax SKT 12 - - - Coax 600300-12 14-04 Inner Daniels MH992 Outer M22520/5-01 Daniels K1303S M22520/5-03 610560 - JN1104P50C 50Ω Coax PIN 12 - - - Coax 600300-12 14-04 Inner Daniels MH992 Outer M22520/5-01 Daniels K1304 M22520/5-03 602080-A - - Databus PIN 8 Red - - Databus 600300-8 14-06 Inner/Inter TDB-CT-08 Outer TDB-CT-HEX - 602090-A - - Databus SKT 8 Red - - Databus 600300-8 14-06 Inner/Inter TDB-CT-08 Outer TDB-CT-HEX - 602080-B - - Databus PIN 8 Brown - - Databus 600300-8 14-06 Inner/Inter TDB-CT-08 Outer TDB-CT-HEX - 602090-B - - Databus SKT 8 Brown - - Databus 600300-8 14-06 Inner/Inter TDB-CT-08 Outer TDB-CT-HEX - 6162-283-0877 90-529 - Databus PIN 8 Green Red White Databus 600300-8 14-06 Inner M22520/2-01 Inter/Outer M22520/5-01 Daniels K709 Daniels Y631 6162-284-0877 91-530 - Databus SKT 8 Green Orange Black Databus 600300-8 14-06 Inner M22520/2-01 Inter/Outer M22520/5-01 Daniels K709 Daniels Y631 604330 - JN1057S Databus SKT 8 - - - Databus 600300-8 14-06 Inner M22520/2-01 Inter/Outer M22520/5-01 Daniels K709 Daniels Y631 604331 - JN1057P Databus PIN 8 - - - Databus 600300-8 14-06 Inner M22520/2-01 Inter/Outer M22520/5-01 Daniels K709 Daniels Y631 Blue Blue Blue Note: Size 8 and Bus contacts are delivered with protect sleeve. 10 Notes 11 DEUTSCH GLOBAL SALES NETWORK For your nearest Sales Office visit www.deutsch.net AUSTRALIA EP&DE 401a Lal Lal Street Ballarat, VIC 3350 AUSTRALIA Tel: +61 3 5331 4700 FRANCE Deutsch CDD Zac Sainte Genevieve 8 rue Paul Heroult Rueil Malmaison 92507 FRANCE Tel: +33 155 47 25 50 GERMANY Compagnie Deutsch GmbH Fraunhoferstrasse 11B Martinsried 82152 GERMANY Tel: +49 89 89 91 570 INDIA Deutsch India Power Connectors Private Limited #104, Prestige Omega, EPIP Zone, White Field Road Bangalore, 560 066 INDIA Tel: +91 80 40466 500/513 ISRAEL Deutsch ECM 31 Hutzot Hayotzer Str. South Industrial Zone Ashkelon 78150 P.O. Box 5082 ISRAEL Tel: +972 8 671 0903 ITALY Deutsch Italia S.R.L. Viale Jenner 51 20159 Milano ITALY Tel: +39 0239 322 240 JAPAN Deutsch Japan Ltd 4-3-28 Nishidai Itabashi-ku Tokyo 175-0045 JAPAN Tel: +81 3 5995 5192 UK Deutsch UK 4 Stanier Road Castleham Industrial Estate St. Leonards on Sea East Sussex TN38 9RF UK Tel: + 44(0) 1424 852721 USA Deutsch ECD 250 Eddie Jones Way Oceanside CA 92054 USA Tel: +1 (760) 757 7500 Deutsch© 2010. Information contained within this brochure is subject to change without prior notification. HDJ/JN1003-08-005 06/09 For more information, technical assistance or custom solutions: email milaerouk@deutsch.net www.deutsch.net