CONNECTORS & TERMINALS
ShearBolt Connectors
MINIWEDGE Connectors
Aluminum ShearBolt Splice Connectors . . . . . . . . . . . . . . . . . . . . . 2
Copper ShearBolt Splice Connectors . . . . . . . . . . . . . . . . . . . . . . . 3
Aluminum ShearBolt Terminal Connectors . . . . . . . . . . . . . . . . . . . 4
Service Entrance Connector System. . . . . . . . . . . . . . . . . . . . . . . 27
GHFC MW Closure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Compression Connectors
AMPACT Copper Wire Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Copper Terminal Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SHEAR-LOK Grounding Connector . . . . . . . . . . . . . . . . . . . . . . . 35
WRENCH-LOK Grounding Connector . . . . . . . . . . . . . . . . . . . . . 36
Universal Distribution Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Copper Compression Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Copper Compression Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Insulation Piercing Connectors
Insulation Piercing Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wedge Pressure Connectors
Wedge Pressure Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AMPACT Aluminum Tap System . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AMPACT EL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
AMPACT HTT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Stirrups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AMPACT Stud Disconnect System . . . . . . . . . . . . . . . . . . . . . . . . 15
Identifier Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
AMPACT Deadend Clamp Assembly . . . . . . . . . . . . . . . . . . . . . . 16
AMPACT In-Line Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . 17
Copper Grounding
Symmetrical Connector
Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
AMPACT Selection Guide
Aluminum Taps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Copper Taps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Stirrups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
AMPACT Accessories
Terminal Lugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
URD Tap Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GelPact Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Tap Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
AMPACT Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
AMPACT EZ Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cartridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Inhibitor Compound & NEMA Hinge . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Take-off Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Auxillary Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Accessories Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Transverse Wedge Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hot-Stick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
RAYCHEM cable accessories ALR photocontrols AMP connectors
1
1
ShearBolt Connector
Aluminum ShearBolt Splice Connectors
#2 AWG Compact to 1000 kcmil Stranded
TE Connectivity's Aluminum ShearBolt connectors are range-taking mechanical connectors. Just six
connectors will accommodate a wide range of aluminum and copper conductors from #2 AWG compact
stranded to 1000 kcmil standard stranded class B. The primary application of Aluminum ShearBolt
connectors is for underground splices up to 35 kV.
ShearBolt connectors are ideally suited for aluminum to aluminum, aluminum to copper and copper to
copper applications making them the universal connector solution. Please refer to tests listed below.
C_ASBC
The only tool required to install the connector is a standard ratchet wrench with the appropriate sized
hexagonal sockets. The connector design incorporates shear head bolts, which ensures that the correct
torque is applied to each bolt and consequently the optimal contact force is generated to minimize connection resistance. A holding tool is recommended to avoid core bending of conductors and can be
ordered from TE Connectivity (#188072-000).
TE's cordless impact wrench (#CA7469-000) can also be used to install the connector. This convenient
and quick tool has been tested and qualified to install ShearBolt connectors.
The solid center stop (available on most sizes) inside the connector ensures proper conductor
positioning and eliminates oil leakage when connecting oil impregnated conductors.
C_ASBC_Wrench
Two removable inserts in the connector body centralize smaller conductor sizes. For larger sizes,
inserts are not required and are easily removed with a standard screwdriver.
ShearBolt connectors meet the electrical requirements (Class A) of ANSI C119.4 and exceed the
mechanical requirements of a class 3 connector by a large margin of safety.
ShearBolt connectors are designed to be compatible with TE’s Raychem brand cable accessories and
insulation products.
CONNECTORS & TERMINALS
Selection Information: dimensions shown in inches (millimeters)
2
2
Catalog Number
ASBS-2-3/0
ASBS-2-350
ASBS-3/0-500
ASBS-3/0-500-S
ASBS-500-750
ASBS-350-750
ASBS-600-1000
Conductor Range
2 AWG compact stranded to
3/0 AWG standard stranded
2 AWG compact stranded to
350 kcmil standard stranded
3/0 AWG compact stranded to
500 kcmil standard stranded
3/0 AWG compact stranded to
500 kcmil standard stranded
500 kcmil compact stranded to
750 kcmil standard stranded
350 kcmil compact stranded to
750 kcmil standard stranded
600 kcmil compact stranded to
1000 kcmil standard stranded
OD Range
.268-.470 (6.8-11.9)
Length
2.5 (65)
Connector O.D.
.95 (24)
Stop
Disc
.268-.681 (6.8-17.3)
3.9 (100)
1.22 (31)
Solid
.423-.813 (10.7-20.6)
4.9 (125)
1.3 (34)
Disc
.423-.813 (10.7-20.6)
4.9 (125)
1.3 (34)
Solid
.736-.998 (18.7-25.3)
6.0 (152)
1.52 (39)
Solid
.616-.998 (15.6-25.3)
6.7 (170)
1.67 (42.5)
Solid
.813-1.152 (20.6-29.2)
8.0 (203)
1.75 (44.4)
Solid
Test Reports
Note 1
502-47292(I)
502-47300(I)
502-47340(I)
502-47331(I)
502-47331(I)
502-47331(I)
502-47331(I)
502-47329(I)
502-47288(I)
502-47294(I)
502-47289(I)
502-47344(I)
502-47305(I)
Conductor Combination
Note 1
4/0 kcmil Cu to 350 kcmil AAC
350 kcmil AAC to 350 kcmil AAC
350 kcmil CU to 350 kcmil CU
500 kcmil AAC to 500 kcmil AAC
500 kcmil CU to 500 kcmil CU
500 kcmil AAC to 500 kcmil AAC
500 kcmil CU to 500 kcmil CU
750 kcmil AAC to 750 kcmil AAC
500 kcmil CU to 750 kcmil CU
750 kcmil AAC to 750 kcmil AAC
750 kcmil CU to 1000 kcmil AAC
1000 kcmil CU to 1000 kcmil CU
1000 kcmil AAC to 1000 kcmil AAC
Application Information
Catalog Number
ASBS-2-3/0
ASBS-2-350
PII Number*
408-8990
408-8990
Socket Size
1/2
11/16
ASBS-3/0-500
408-8990
3/4
ASBS-3/0-500-S
408-10429
3/4
ASBS-350-750
ASBS-500-750
408-8990
408-8990
7/8
3/4
ASBS-600-1000
408-8990
7/8
*Installation Instructions Reference Number
Note: The part number was not tested as ANSI C119.4 allows a smaller size connector of the same design to be added without additional testing.
RAYCHEM cable accessories ALR photocontrols AMP connectors
ShearBolt Connector
Copper ShearBolt Splice Connectors
#2 AWG Compact to 1000 kcmil Stranded
TE Connectivity’s Copper ShearBolt connectors are range-taking, mechanical connectors that will
accommodate a wide range of copper cables from #2 AWG compact stranded to 1000 kcmil compact
stranded. The primary application is for underground splices up to 35 kV.
C_CSBC
The tool required to install the connector is a standard ratchet wrench with hexagonal sockets. The
connector design incorporates shear head bolts, which ensures that the correct torque is applied to
each bolt and consequently to the end of each conductor. A holding tool is recommended to avoid core
bending of conductors and can be ordered separately (#188072-000). TE's cordless impact wrench
(#CA7469-000) can also be used to install the connector. This tool offers convenience and speed and
has been tested and qualified to install ShearBolt connectors. It eliminates the need for a holding tool.
Please refer to accessory and tool section for ordering information.
The connector is supplied with two copper inserts assembled into the connector body to center small
conductor sizes. For larger sizes, inserts are not required and are easily removed with a standard
screwdriver. Please see the installation table for details. An oxide-inhibiting joint compound is factoryapplied in the barrel of the connector to provide low initial contact resistance, seal out air and moisture,
prevent oxidation/corrosion, and maintain a reliable connection for the life of the installation.
C_CSBC_Wrench
The connectors have been electrically tested to the class A requirements of ANSI C119.4 and
mechanically rated at a pull out force of 1670 lbs for the #2 AWG to 250 kcmil version; 2300 lbs for the
2/0 AWG to 500 kcmil version; 3000 lbs for the 300 kcmil to 750 kcmil version; and 3800 lbs for the 500
kcmil to 1000 kcmil version. Engineering Test Reports are available upon request
Copper ShearBolt connectors have an impermeable oil block for connecting paper-insulated cables.
Length
3.2 (81)
Connector O.D.
1.05 (26.7)
Stop
Solid
4 (101)
1.2 (30.5)
Solid
4 (101)
1.3 (33)
Solid
5 (127)
1.45 (36.8)
Solid
5 (127)
1.5 (38.1)
Solid
7 (18)
1.75 (44.4)
Solid
Installation
Copper ShearBolt connectors use four (six for the CSBS 500-1000) bronze alloy shear head bolts, two (or three) on each side of the
center stop. A torque wrench is not required. The only tool required is a standard ratchet wrench with a hexagonal socket.
* Refer to the following installation table.
Catalog Number
CSBS-2-250
PII Number*
408-10327
Socket Size
1/2 (13)
Test Reports
502-47407
CSBS-2/0C-500C
408-8894
11/16 (17)
502-47265
CSBS-2/0-500-CPR
408-10327
11/16 (17)
502-47265
CSBS-300C-750C
408-8863
3/4 (19)
CSBS-300-750
408-10327
3/4 (19)
502-47257
502-47260
502-47260
CSBS-500-1000
408-10327
3/4 (19)
502-47386
Application Guide
Remove inserts for cable sizes equal to or greater
than 4/0 AWG compressed
Remove inserts for cable sizes equal to or greater
than 300 kcmil compact.
Remove inserts for cable sizes equal to or greater
than 350 kcmil compressed.
Remove inserts for cable sizes equal to or greater
than 500 kcmil compact.
Remove inserts for cable sizes equal to or greater
than 600 kcmil compressed.
Remove inserts for cable sizes equal to
or greater than 750 kcmil stranded
*Installation Instructions Reference Number
Please contact your TE Connectivity representative for conductor sizes or types not listed in this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
Selection Information: dimensions shown in inches (millimeters)
Conductor
Conductor
Catalog Number
Cable Range
OD Range
CSBS-2-250
#2 AWG compact to
.268-.575 (6.81-14.61)
250 kcmil stranded
CSBS-2/0C-500C
2/0 compact to
.376-.736 (9.5-18.7)
500 kcmil compact
CSBS-2/0-500-CPR
2/0 compact to
.376-.79 (9.5-20)
500 kcmil compressed
CSBS-300C-750C
300 kcmil compact to
.570-.945 (14.5-24.0)
750 kcmil compact
CSBS-300-750
300 kcmil compact to
.570-.99 (14.5-25.4)
750 kcmil standard
CSBS-500-1000
500 kcmil compact to
.736 to 1.152 (1.87-2.93)
1000 kcmil stranded
3
3
ShearBolt Connectors
Aluminum ShearBolt Terminal Connectors
#2 AWG Compact to 1000 kcmil Stranded
TE Connectivity's Aluminum ShearBolt Terminals (ASBT) are range-taking mechanical connectors that
will accommodate a conductor range from #2 compact stranded to 1000 kcmil stranded, Class B. The
primary application of the ASBT is for power cable terminations, both underground and above ground
at voltages up to 35 kV. ASBT is ideally suited for making aluminum or copper cable connections to
flat bar or equipment pads equipped with 2-hole NEMA spacing.
To extend the range of each connector, an aluminum insert is assembled into the connector body,
which centers the smaller conductor sizes in the barrel of the connector. For larger sizes the insert is
not required and is easily removed with a standard screwdriver. An oxide-inhibiting joint compound is
factory applied in the connector barrel to maintain a reliable connection for the life of the installation.
C_ASBT
The connector design incorporates shear head bolts, which ensures that the correct torque is applied to
each bolt and consequently the optimal contact force is generated to minimize connection resistance.
The primary tool required to install the connector is a standard ratchet wrench with the appropriate
hexagonal sockets. The TE Connectivity cordless impact wrench (#CA7469-000) can also be used to
install the connector.
The connectors have been electrically tested to the class A requirements of ANSI C119.4 and exceed
the mechanical requirements of a class 3 connector by a large margin of safety. The existing Aluminum
ShearBolt Splice (ASBS) connector Engineering Test Reports are applicable since the barrel end of the
ASBT exactly replicates the design criteria of the ASBS.
C_ASBT_Wrench
CONNECTORS & TERMINALS
Selection Information: dimensions shown in inches (millimeters)
4
4
Catalog Number
ASBT-2-350
(2-Bolt)
ASBT-350-750
(3-Bolt)
ASBT-600-1000
(3-Bolt)
Length
5.9 (1.49)
OD
1.22 (31)
Socket
Size
11/16 (17)
7.4 (1.88)
1.67 (42.5)
7/8 (22)
7.7 (1.96)
1.75 (44.4)
7/8 (22)
Conductor
Range
2 AWG Compact
to 350 kcmil Stranded
350 kcmil Compact to
750 kcmil Stranded
600 kcmil Compact to
1000 kcmil Stranded
Conductor
OD Range
.268-.681
(6.8-17.3)
.616-.998
(15.7-25.3)
.813-1.152
(20.6-29.2)
Remove Insert for
Conductor Size Greater Than
4/0 AWG Stranded
(.528 (13.4) Conductor Dia.)
600 kcmil Compact
(.813 (20.6) Conductor Dia.)
750 kcmil Stranded
(.998 (25.3) Conductor Dia.)
Engineering Test Information
Catalog Number
ASBT-2-350
ASBT-350-750
ASBT-600-1000
TE Part Number
1099368-1
1099369-1
1099585-1
RPN Part Number
CM9694-000
CM9695-000
CM9696-000
Test Number
N/A
N/A
502-47363, Rev. O
502-47370
Please contact your TE Connectivity representative for conductor sizes or types not
Conductor
See below conductors for ASBS-2-350 test reports
See below conductor for ASBS-350-750 test report.
1000 kcmil AAC
1000 kcmil CU
listed in this datasheet.
Engineering Test Information:
Installation
Catalog Number Instruction Number
ASBS-2-350
408-8990
Socket
Size
11/16”
ASBS-350-750
7/8”
408-8990
ASBS-600-1000 408-8990
7/8”
Test
Number
502-47292(I)
502-47300(I)
502-47340(I)
502-47329(I)
502-47289(I)
502-47344(I)
502-47305(I)
Conductor
Combination
4/0 kcmil Cu to 350 kcmil AAC
350 kcmil AAC to 350 kcmil AAC
350 kcmil Cu to 350 kcmil CU
750 kcmil AAC to 750 kcmil AAC
750 kcmil Cu to 1000 kcmil AAC
1000 kcmil Cu to 1000 kcmil CU
1000 kcmil AAC to 1000 kcmil AAC
RAYCHEM cable accessories ALR photocontrols AMP connectors
Compression Connectors
Copper Compression Terminals
•
•
•
•
•
•
C_CUCT
Uses industry-standard tooling for simple installation
Industry-standard color coding system simplifies die selection
Chamfered connector end allows cable to be inserted easily
One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior
electrical performance and mechanical operation
Closed barrel transition design for protection from moisture and contaminants
Tin-plated for corrosion resistance and durability, and tempered for easy crimping
Copper compression terminals are ideally suited for secondary power distribution in buildings, power
plants, electrical equipment, and industrial applications. Connectors can be used on applications up to
35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved
die sets. (See Instruction Sheet #408-8869 for approved listing of die sets).
Copper compression terminals are available to accommodate a range of cable sizes from 6 AWG
through 1,000 MCM and are designed for terminating concentric, compressed, and compact
conductors. These terminals are offered in one-hole terminals from 6 AWG through 1,000 MCM with
either a standard or long barrel. A two-hole NEMA terminal with a long barrel is also available for 4
AWG through 1,000 MCM.
Compression crimping forms the terminal barrel and conductor into a strong, almost homogeneous
unit, producing excellent conductivity, low temperature rise, and outstanding resistance to oxidation
and corrosion.
Physical and Electrical Properties
Material:
ETP copper alloy C11000
Plating:
Electro tin plate
Heat treating:
Soft tempered
Voltage Rating:
For applications up to 35 kV consult shielded cable manufacturers
stress relief instructions.
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories,
Inc. File No. E13288, Compression terminal connectors comply with the requirements of UL486A and
CSA C.22.2 No. 65-93.
5
5
Compression Connectors
One Hole, Short Barrel
One Hole, Long Barrel
N
W
Two-Hole NEMA, Long Barrel
N
W/2
W
N
W/2
D
W
D
D
T
T
1.75
W/2
T
L
L
L
Selection Information: dimensions shown in inches
Catalog Number
One Hole, Short Barrel
1099898-1
1099898-2
1099898-3
1099898-4
1099898-5
1099898-6
1099898-7
1099898-8
1099898-9
1-1099898-0
1-1099898-1
1-1099898-2
1-1099898-3
1-1099898-4
1-1099898-5
CONNECTORS & TERMINALS
One Hole, Long Barrel
6
6
1099899-1
1099899-2
1099899-3
1099899-4
1099899-5
1099899-6
1099899-7
1099899-8
1099899-9
1-1099899-0
1-1099899-1
1-1099899-2
1-1099899-3
1-1099899-4
1-1099899-5
1-1099899-6
1-1099899-7
1-1099899-8
1-1099899-9
Two-Hole NEMA, Long Barrel
1099939-1
1099939-2
1099939-3
1099939-4
1099939-5
1099939-6
1099939-7
1099939-8
1099939-9
1-1099939-0
1-1099939-1
1-1099939-2
1-1099939-3
1-1099939-4
1-1099939-5
Conductor
Stud Size
Dimensions
L
W
T
D
N
Color Code
6 STR.
4 STR.
3 STR.
2 STR.
1 STR.
1/0 STR.
1/0 STR.
2/0 STR.
3/0 STR.
4/0 STR.
250 MCM
350 MCM
500 MCM
750 MCM
1000 MCM
1/4
1/4
5/16
5/16
1/4
5/16
1/2
3/8
1/2
1/2
1/2
1/2
1/2
5/8
5/8
1.5
1.5
1.6
1.6
1.6
1.7
2.1
1.9
2.2
2.2
2.4
2.5
3.2
4.0
4.9
0.45
0.50
0.57
0.61
0.68
0.74
0.88
0.83
0.91
1.02
1.11
1.27
1.54
1.88
2.16
0.08
0.09
0.09
0.11
0.10
0.12
0.09
0.12
0.13
0.14
0.16
0.18
0.23
0.27
0.32
0.56
0.56
0.70
0.70
0.56
0.70
1.08
0.83
1.08
1.08
1.08
1.08
1.30
1.94
2.12
0.27
0.27
0.34
0.34
0.27
0.34
0.53
0.41
0.53
0.53
0.53
0.53
0.65
0.88
0.94
blue
gray
white
brown
green
pink
pink
black
orange
purple
yellow
red
brown
black
white
6 STR.
4 STR.
3 STR.
2 STR.
1 STR.
1/0 STR.
1/0 STR.
2/0 STR.
3/0 STR.
4/0 STR.
250 MCM
300 MCM
350 MCM
400 MCM
500 MCM
500 MCM
600 MCM
750 MCM
1000 MCM
1/4
1/4
5/16
5/16
5/16
5/16
1/2
3/8
1/2
1/2
1/2
1/2
1/2
5/8
5/8
1/2
5/8
5/8
5/8
1.9
1.9
2.3
2.3
2.4
2.4
2.7
2.7
2.9
3.0
3.2
3.6
3.7
4.2
4.4
4.2
5.2
5.4
6.0
0.45
0.50
0.57
0.60
0.68
0.74
0.75
0.82
0.91
1.00
1.09
1.19
1.28
1.38
1.52
1.54
1.69
1.89
2.17
0.08
0.09
0.09
0.11
0.10
0.12
0.11
0.12
0.13
0.14
0.16
0.16
0.18
0.19
0.23
0.23
0.27
0.27
0.32
0.56
0.56
0.70
0.75
0.75
0.75
1.08
0.88
1.08
1.08
1.12
1.12
1.12
1.50
1.50
1.30
1.75
1.94
2.12
0.34
0.38
0.38
0.38
0.27
0.27
0.53
0.44
0.53
0.53
0.56
0.56
0.56
0.75
0.75
0.65
0.88
0.88
0.94
blue
gray
white
brown
green
pink
pink
black
orange
purple
yellow
white
red
blue
brown
brown
green
black
white
4 STR.
3 STR.
2 STR.
1 STR.
1/0 STR.
2/0 STR.
3/0 STR.
4/0 STR.
250 MCM
300 MCM
350 MCM
500 MCM
600 MCM
750 MCM
1000 MCM
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
4.4
4.4
4.5
4.7
4.7
4.8
4.8
5.0
5.0
5.4
5.4
5.7
6.2
6.5
6.8
0.83
0.83
0.82
0.80
0.75
0.82
0.90
1.00
1.09
1.18
1.27
1.53
1.71
1.89
2.16
0.11
0.11
0.11
0.09
0.12
0.12
0.12
0.14
0.16
0.16
0.18
0.23
0.27
0.27
0.33
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
3.00
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
0.62
gray
white
brown
green
pink
black
orange
purple
yellow
white
red
brown
green
black
white
Additional Information:
PII Number 408-8869
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Compression Splices
•
•
•
•
Uses industry-standard tooling for simple installation
Industry-standard color coding system simplifies die selection
Chamfered connector end allows cable to be inserted easily
One-piece, seamless construction from electrolytic tough pitch (ETP) copper for superior
electrical performance and mechanical operation
• Tin-plated for corrosion resistance and durability, and tempered for easy crimping
Copper compression splices are ideally suited for secondary power distribution in buildings, power
plants, electrical equipment, and industrial applications. Connectors can be used on applications up to
35 kV, and meet the requirements of UL486A and CSA C22.2 No. 65-95 when applied with approved
die sets. (See Instruction Sheet #408-8969 for approved listing of die sets).
C_CUCS
Copper compression splices are available to accommodate a range of cable sizes from 6 AWG through
1,000 MCM and are designed for splicing concentric, compressed and compact conductors. These
splices are offered from 6 AWG through 1,000 MCM with either a standard or long barrel.
Compression crimping forms the splice and conductor into a strong, almost homogeneous unit, producing
excellent conductivity, low temperature rise, and outstanding resistance to oxidation and corrosion.
Physical and Electrical Properties
Material:
ETP copper alloy C11000
Plating:
Electro tin plate
Heat treating: Soft tempered
Voltage rating: For applications up to 35 kV
Consult shielded cable manufacturers’ stress relief instructions.
Agency approvals (when crimped with the approved die sets): Listed by Underwriters Laboratories, Inc.
File No. E13288, Compression splice connectors comply with the requirements of UL486A and CSA
C.22.2 No. 65-93.
Selection Information: dimensions shown in inches (millimeters)
Catalog Number
Length
L
L/2
Outside Diameter
D
Color Code
#6 STR
#4 STR
#3 STR
#2 STR
#1 STR
1/0 STR
2/0 STR
3/0 STR
4/0 STR
250 MCM
300 MCM
350 MCM
400 MCM
500 MCM
600 MCM
750 MCM
1000 MCM
1.75
2.00
2.09
2.09
2.09
2.09
2.18
2.32
2.32
2.50
2.50
2.62
2.75
3.15
3.25
3.75
4.26
0.83
0.96
1.00
1.00
1.00
1.00
1.05
1.11
1.12
1.19
1.19
1.25
1.31
1.50
1.55
1.80
2.06
0.292
0.340
0.377
0.418
0.462
0.515
0.583
0.618
0.691
0.753
0.815
0.844
0.953
1.064
1.185
1.302
1.504
Blue
Gray
White
Brown
Green
Pink
Black
Orange
Purple
Yellow
White
Red
Blue
Brown
Green
Black
White
#6 STR
#4 STR
#3 STR
#2 STR
#1 STR
1/0 STR
2/0 STR
3/0 STR
4/0 STR
250 MCM
300 MCM
350 MCM
400 MCM
500 MCM
600 MCM
750 MCM
1000 MCM
2.41
2.41
2.53
2.65
2.91
2.91
3.15
3.15
3.39
3.39
4.13
4.13
4.38
4.62
5.50
5.88
6.12
1.16
1.16
1.22
1.28
1.41
1.41
1.53
1.53
1.63
1.63
2.00
2.00
2.13
2.23
2.67
2.86
2.96
0.292
0.340
0.377
0.418
0.462
0.515
0.583
0.618
0.691
0.753
0.815
0.844
0.953
1.064
1.185
1.302
1.504
Blue
Gray
White
Brown
Green
Pink
Black
Orange
Purple
Yellow
White
Red
Blue
Brown
Green
Black
White
Conductor
D
L
Long Barrel Splice
Long Barrel Splice
L
OE Index
Color
Part No.
Conductor
OE Index
L2
D
1443403-1
1443403-2
1443403-3
1443403-4
1443403-5
1443403-6
1443403-7
1443403-8
1443403-9
1-1443403-0
1-1443403-1
1-1443403-2
1-1443403-3
1-1443403-4
1-1443403-5
1-1443403-6
1-1443403-7
OE Index
Conductor
OE Index
Color
Part No.
Conductor
L2
Part No.
1443402-1
1443402-2
1443402-3
1443402-4
1443402-5
1443402-6
1443402-7
1443402-8
1443402-9
1-1443402-0
1-1443402-1
1-1443402-2
1-1443402-3
1-1443402-4
1-1443402-5
1-1443402-6
1-1443402-7
Standard Barrel Splice
Color
Standard Barrel Splice
Additional Information:
PII Number 408-8969
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
Color
Compression Connectors
7
7
Insulation Piercing Connectors
Insulation Piercing Connectors
Insulation Piercing Connectors (IPCs) provide electrical connection for aluminum and copper
stranded conductors without stripping and removing insulation from the conductors. During installation
the IPC establishes electrical contact, protects, and seals the contact interface, and electrically
insulates the connection, eliminating the need for weather-proofing and re-insulating.
Features
• Wide conductor range, bare and insulated cables
• Suitable for aluminum and copper conductors
• Tin-plated copper alloy contacts pierce insulation sheath
• Single bolt application with ring washers provide residual contact force
• Torque-control nut for precise pressure on conductor and insulation
• Operating temperature from -40°C to +55°C
• Quick, reliable, and safe connections on energized conductors (not under load)
• Contact TE Connectivity for sizes not listed
• Meets ANSI C119.5 requirements
• Test reports available upon request.
C_IPC
Selection Information: dimensions shown in inches (millimeters)
Main Al/Cu
Min. AWG
4 (25)
6 (16)
Max. AWG
4/0 Al-2/0 Cu
(95-70)
4/0 (95)
Tap Al/Cu
Min. AWG
4 (25)
14 (1.5)
Max. AWG
4/0 Al-2/0 Cu
(95-70)
10 (6)
Dimensions
Shear Head
9/16 Install
3/4 Remove
10 mm Install
13 mm Remove
Weight (g)
202
Std.
Pack
20
54
50
CONNECTORS & TERMINALS
Catalog Number
SIML-1727742-1
(P3X-4/0)
SIML-1-708052-1
(KZEP-4/0)
8
8
RAYCHEM cable accessories ALR photocontrols AMP connectors
Wedge Connectors
Wedge Pressure Technology
The key to higher efficiency and more reliable power connections
TE Connectivity’s AMP utility connectors are designed around an engineering principle that TE calls
“Wedge Pressure Technology”. Field proven for more than 40 years, Wedge Pressure Technology has
formed the basis for a complete family of connectors that outperforms other connectors types, resulting
in “lowest life cycle cost” for our customers.
Developed to overcome the physical and electrical limitations of traditional compression or bolted
connectors. Its design addresses four key areas affecting connectors performance by:
• Maximizing contact between the connector and conductor surfaces
• Overcoming the problems associated with oxidation of metallic surfaces
• Maintaining a constant force within the connection for the life of the connector, while compensating for
thermal expansion or “creep”
• Providing a simple, fool proof method for connector installation
C_wedge
AMPACT
Aluminum Tap System
The proven AMPACT tap “C-spring” and wedge design provides a stored energy system that prevents
connector degradation and achieves significantly lower resistance than any competitive product
over the “in service” life of the connector. As thermal cycling causes the conductors to expand and
contract, the AMPACT tap spring member flexes and maintains constant contact pressure.
The “C” and wedge are made of aluminum alloys. They are used to connect solid and stranded
aluminum, aluminum alloy and stranded aluminum composite conductors including AAC, AAAC,
ACSR, ACAR, AW, ACSR/AW, and ACSS. They may also be used in non-corrosive environments
to connect copper conductors.
Listed File No. E13288
RUS: ANSI C119.4
Class AA - Electrical
Class 1 - Mechanical
Conductor Standard Sizes
1192.5 kcmil
1033.5
795
556.5
477
397.5
350
336.4
266.8
4/0 AWG
3/0
2/0
1/0
2
4
6
8
Size Tap Conductor Applicable
1192.5 thru 6
1033.5 thru 6
795 thru 6
556.5 thru 6
477 thru 6
397.5 thru 6
350 thru 6
336.4 thru 6
266.8 thru 6
4/0 thru 6
3/0 thru 6
2/0 thru 6
1/0 thru 14
2 thru 14
4 thru 14
6 thru 14
8 thru 14
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
• Installing taps takes a fraction of the time needed for conventional crimp-type connectors
• A locking tab prevents wedge from loosening once it has been driven into position. Every
connection may be visually inspected by checking wedge movement and locking tab.
• Taps may be used to connect multiple conductor combinations
• No damage to the conductors when installing or removing tap
• Lightweight, power-actuated tools require minimum operator effort
• “C” and wedge are factory coated with an inhibitor containing abrasive particles to help clean the
contact surfaces during installation
• Individual tap packages are imprinted with applicable conductor combinations. Packages and
labels are color coded to easily match taps with proper tool and cartridge combination
C_ampactAtap
9
9
Wedge Connectors
AMPACT Aluminum Tap System Selection Guide
Catalog Number
Wire Combinations
Type II Street Light Taps (White Cartridge P/N 69338-5 separately)
83653-1
1/0-10-12-14
83653-2
2-10-12-14
83653-5
4-10-12-14
83653-3
6-10-12-14
83653-4
8-10-12-14
Type II Taps (White Cartridge P/N 69338-5 separately)
602283
1/0-2
602283-1
2-2; 1/0-4
602283-2
2-4; 1/0-6
602283-3
4-4; 2-6
602283-4
6-6; 4-6
602283-5
8-8
602283-6
1/0-8
602283-7
2-8
602283-8
6-8; 4-8
CONNECTORS & TERMINALS
Medium Taps (Blue Cartridge P/N 69338-1 separately)
600403
1/0-1/0; 2/0-2; 1/0-2
600411
2/0-2/0; 3/0-1/0; 4/0-2
600446
3/0-6; 2/0-6
600447
2/0-4; 3/0-4
600448
2/0-1/0; 3/0-2
600455
4/0-4
600456
4/0-4
600458
3/0-2/0; 4/0-1/0
600459
3/0-3/0; 4/0-2/0
600465
4/0-3/0
600466
4/0-4/0
10
10
266.8 kcmil Taps (Blue Cartridge P/N 69338-1 separately)
602046-1
266.86
602046-2
266.8-4
602046-3
266.8-2
602046-4
266.8-1/0
602046-5
266.8-2/0
602046-6
266.8-3/0
602046-7
266.8-4/0
602046-9
266.8-266.8
350 kcmil Taps (Blue Cartridge P/N 69338-1 separately)
602380
350-6
602380-1
350-4
602380-2
350-2
602380-3
350-1/0
602380-4
350-2/0
602380-5
350-3/0
602380-6
350-4/0
602380-7
350-350
336.4-477-556.5 kcmil Taps (Yellow Cartridge P/N 69338-4
separately)
602014
336.4-6
602013
336.4-4
602000
336.4-2
602001
336.4-1/0
602002
336.4-2/0
602003
336.4-3/0
602004
336.4-4/0
602006
336.4-266.8
602007
336.4-336.4
602031-8
477.0-2, 3
602031-9
477.0-4, 5
1-602031-0
477.0-6
1-602031-2
556.5-477.0; 556.5
1-602031-3
477.0-477.0; 556.5-336.4
1-602031-4
477.0-336.4; 556.5-266.8
1-602031-5
477.0-266.8; 556.5-3/0; 4/0
1-602031-6
477.0-4/0; 556.5-2/0
1-602031-7
477.0-3/0; 556.5-1/0
1-602031-8
477.0-2/0; 556.5-1
1-602031-9
477.0-1/0; 556.5-2
2-602031-0
556.5-2; 3
2-602031-1
556.5-4; 5
2-602031-2
556.5-6
Tap Catalog Number
Wire Combinations
795 kcmil Taps (Yellow Cartridge P/N 69338-4 separately)
602121
795-795
602121-1
795-715
602121-2
795-636
602121-3
795-556.5
602121-4
795-477
602121-5
795-397.5
602121-6
795-336.4
602121-7
795-266.8
602121-8
795-4/0
602121-9
795-3/0
1-602121-0
795-2/0
1-602121-1
795-1/0
1-602121-2
795-2
1-602121-3
795-4
1-602121-4
795-6
1033.5 kcmil Taps (Yellow Cartridge P/N 69338-4 separately)
602180
1033.5-1033.5
602180-1
1033.5-954.0
602180-2
1033.5-795.0
602180-3
1033.5-715.5
602180-4
1033.5-636.0
602180-5
1033.5-556.5
602180-6
1033.5-477.0
602180-7
1033.5-397.5
602180-8
1033.5-336.4
602180-9
1033.5-266.8
1-602180-0
1033.5-4/0
1-602180-1
1033.5-3/0
1-602180-2
1033.5-2/0
1-602180-3
1033.5-1/0
1-602180-4
1033.5-2
1-602180-5
1033.5-4
1-602180-6
1033.5-6
1192.5 kcmil Taps (Yellow Cartridge P/N 69338-4 separately)
602300
1192.5-1192.5
602300-1
1192.5-1033.5
602300-2
1192.5-954.0
602300-3
1192.5-795.0
602300-4
1192.5-715.5
602300-5
1192.5-636.0
602300-6
1192.5-556.5
602300-7
1192.5-477.0
602300-8
1192.5-397.5
602300-9
1192.5-336.4
1-602300-0
1192.5-266.8
1-602300-1
1192.5-4/0
1-602300-2
1192.5-3/0
1-602300-3
1192.5-2/0
1-602300-4
1192.5-1/0
1-602300-5
1192.5-2
1-602300-6
1192.5-4
1-602300-7
1192.5-6
Note: For specific wire sizes refer to the AMPACT Tap Selection Guide.
RAYCHEM cable accessories ALR photocontrols AMP connectors
Wedge Connectors
AMPACT Aluminum Tap System Diameter Limits Selection Guide
(Dimensions shown in inches (millimeters)
Catalog Number
Sum of Diameters
Max.
Min.
(Large Groove )
Through Wire Diameter
Max.
Min.
(Small Groove)
Tap Wire Diameter
Max.
Min.
.583
.515
.464
.410
.331
.256
.452
.387
.297
(14.81)
(13.08)
(11.79)
(10.41)
(8.41)
(6.50)
(11.48)
(9.83)
(7.54)
.398
.398
.398
.330
.258
.162
.398
.398
.258
(10.11)
(10.11)
(10.11)
(8.38)
(6.55)
(4.11)
(10.11)
(10.11)
(6.55)
.257
.257
.257
.204
.162
.128
.257
.257
.162
(6.53)
(6.53)
(6.53)
(5.18)
(4.11)
(3.25)
(6.53)
(6.53)
(4.11)
.398
.330
.258
.258
.230
.162
.162
.162
.162
(10.11)
(8.38)
(6.55)
(6.55)
(5.84)
(4.11)
(4.11)
(4.11)
(4.11)
.257
.204
.162
.162
.162
.128
.128
.128
.128
(6.53)
(5.18)
(4.11)
(4.11)
(4.11)
(3.25)
(3.25)
(3.25)
(3.25)
Medium Wire Range Taps (Blue Coded)
600403
.796 (20.22)
600411
.901 (22.89)
600446
.707 (17.96)
600447
.761 (19.33)
600448
.846 (21.49)
600455
.769 (19.53)
600456
.823 (20.90)
600458
.963 (24.46)
600459
1.013 (25.73)
600465
1.068 (27.13)
600466
1.130 (28.70)
.621
.736
.526
.570
.690
.622
.664
.804
.858
.938
.956
(15.77)
(18.69)
(13.36)
(14.48)
(17.53)
(15.80)
(16.87)
(20.42)
(21.79)
(23.83)
(24.28)
.500
.572
.572
.572
.572
.572
.572
.572
.572
.572
.572
(12.70)
(14.53)
(14.53)
(14.53)
(14.53)
(14.53)
(14.53)
(14.53)
(14.53)
(14.53)
(14.53)
.324
.364
.364
.364
.364
.364
.364
.364
.364
.364
.364
(8.23)
(9.25)
(9.25)
(9.25)
(9.25)
(9.25)
(9.25)
(9.25)
(9.25)
(9.25)
(9.25)
.464
.464
.204
.258
.398
.204
.258
.464
.572
.572
.572
(11.79)
(11.79)
(5.18)
(6.55)
(10.11)
(5.18)
(6.55)
(11.79)
(14.53)
(14.53)
(14.53)
.257
.257
.162
.204
.257
.162
.204
.257
.364
.364
.364
(6.53)
(6.53)
(4.11)
(5.18)
(6.53)
(4.11)
(5.18)
(6.53)
(9.25)
(9.25)
(9.25)
226.8 kcmil Range Taps (Blue Coded)
602046-1
.846 (21.49)
602046-2
.900 (22.86)
602046-3
.972 (24.69)
602046-4
1.052 (26.72)
602046-5
1.104 (28.04)
602046-6
1.159 (29.44)
602046-7
1.217 (30.91)
602046-9
1.284 (32.61)
.699 (17.75)
.755 (19.18)
.818 (20.78)
.897 (22.78)
.963 (24.46)
1.015 (25.78)
1.080 (27.43)
1.149 (29.18)
.650
.650
.650
.650
.650
.650
.650
.650
(16.51)
(16.51)
(16.51)
(16.51)
(16.51)
(16.51)
(16.51)
(16.51)
.525
.525
.525
.525
.525
.525
.525
.525
(13.34)
(13.34)
(13.34)
(13.34)
(13.34)
(13.34)
(13.34)
(13.34)
.204
.258
.330
.500
.562
.562
.575
.650
(5.18)
(6.55)
(8.38)
(12.70)
(14.27)
(14.27)
(14.61)
(16.51)
.162
.204
.257
.324
.364
.409
.460
.525
(4.11)
(5.18)
(6.53)
(8.23)
(9.25)
(10.39)
(11.68)
(13.34)
350 kcmil Range Taps (Blue Coded)
602380
.885 (22.48)
602380-1
.939 (23.85)
602380-2
1.011 (25.68)
602380-3
1.091 (27.71)
602380-4
1.143 (29.03)
602380-5
1.198 (30.43)
602380-6
1.284 (32.61)
602380-7
1.368 (34.75)
.738 (18.75)
.794 (20.17)
.857 (21.77)
.936 (23.77)
1.002 (25.45)
1.054 (26.77)
1.119 (28.42)
1.188 (30.18)
.684
.684
.684
.684
.684
.684
.684
.684
(17.37)
(17.37)
(17.37)
(17.37)
(17.37)
(17.37)
(17.37)
(17.37)
.600
.600
.600
.600
.600
.600
.600
.600
(15.24)
(15.24)
(15.24)
(15.24)
(15.24)
(15.24)
(15.24)
(15.24)
.204
.258
.333
.500
.562
.562
.600
.684
(5.18)
(6.55)
(8.46)
(12.70)
(14.27)
(14.27)
(15.24)
(17.37)
.162
.204
.257
.324
.364
.409
.460
.600
(4.11)
(5.18)
(6.53)
(8.23)
(9.25)
(10.39)
(11.68)
(15.24)
336.4 kcmil Range Taps (Yellow Coded)
602000
1.069 (27.15)
602001
1.141 (28.98)
602002
1.190 (30.23)
602003
1.245 (31.62)
602004
1.306 (33.17)
602006
1.370 (34.08)
602007
1.456 (36.98)
602013
.999 (25.37)
602014
.932 (23.67)
.860 (21.84)
.927 (23.55)
.967 (24.56)
1.012 (25.70)
1.063 (27.00)
1.140 (28.96)
1.206 (30.63)
.807 (20.50)
.765 (19.43)
.750
.750
.750
.750
.750
.750
.750
.750
.750
(19.05)
(19.05)
(19.05)
(19.05)
(19.05)
(19.05)
(19.05)
(19.05)
(19.05)
.524
.524
.524
.524
.524
.524
.524
.524
.524
(13.31)
(13.31)
(13.31)
(13.31)
(13.31)
(13.31)
(13.31)
(13.31)
(13.31)
.355
.557
.619
.619
.630
.750
.750
.258
.204
(9.02)
(14.15)
(15.72)
(15.72)
(16.00)
(19.05)
(19.05)
(6.55)
(5.18)
.257
.324
.364
.409
.460
.524
.524
.204
.162
(6.53)
(8.23)
(9.25)
(10.39)
(11.68)
(13.31)
(13.31)
(5.18)
(4.11)
477.0 kcmil Range Taps (Yellow Coded)
602031-8
1.185 (30.10)
602031-9
1.118 (28.40)
1-602031-0
1.056 (26.82)
.995 (25.27)
.942 (23.93)
.900 (22.86)
.893 (22.68)
.893 (22.68)
.893 (22.68)
.666 (16.92)
.666 (16.92)
.666 (16.92)
RAYCHEM cable accessories ALR photocontrols AMP connectors
.326 (8.28)
.258 (6.55)
.199 (5.05)
.257 (6.53)
.204 (5.18)
.162 (4.11)
CONNECTORS & TERMINALS
Type II Taps (White Coded)
602283
.724 (18.39)
602283-1
.656 (16.66)
602283-2
.602 (15.29)
602283-3
.530 (13.46)
602283-4
.456 (11.58)
602283-5
.324 (8.23)
602283-6
.560 (14.22)
602283-7
.488 (12.40)
602283-8
.416 (10.57)
11
11
Wedge Connectors
AMPACT Aluminum Tap System Diameter Limits Selection Guide continues
CONNECTORS & TERMINALS
Catalog Number
12
12
Sum of Diameters
Max.
Min.
(Large Groove)
Through Wire Diameter
Max.
Min.
(Small Groove)
Tap Wire Diameter
Max.
Min.
477.0/556.5 kcmil Range Taps (Yellow Coded)
1-602031-2
1.854 (47.09)
1.692
1-602031-3
1.741 (44.22)
1.524
1-602031-4
1.587 (40.31)
1.366
1-602031-5
1.500 (38.10)
1.297
1-602031-6
1.421 (36.09)
1.216
1-602031-7
1.360 (34.54)
1.147
1-602031-8
1.305 (33.15)
1.102
1-602031-9
1.270 (32.26)
1.062
2-602031-0
1.247 (31.67)
1.115
2-602031-1
1.181 (30.00)
1.062
2-602031-2
1.126 (28.60)
1.020
(42.98)
(38.71)
(34.70)
(32.94)
(30.89)
(29.13)
(27.99)
(26.97)
(28.32)
(26.97)
(25.91)
.950
.940
.940
.940
.940
.940
.940
.940
.940
.940
.940
795.0 kcmil Range Taps (Yellow Coded)
602121
2.216 (56.29)
602121-1
2.159 (54.84)
602121-2
2.098 (53.29)
602121-3
2.035 (51.69)
602121-4
1.966 (49.94)
602121-5
1.891 (48.03)
602121-6
1.829 (46.46)
602121-7
1.750 (44.45)
602121-8
1.670 (42.42)
602121-9
1.610 (40.89)
1-602121-0
1.555 (39.50)
1-602121-1
1.506 (38.25)
1-602121-2
1.434 (36.42)
1-602121-3
1.365 (34.67)
1-602121-4
1.306 (33.17)
2.072
2.002
1.946
1.891
1.822
1.747
1.685
1.606
1.526
1.466
1.411
1.362
1.290
1.221
1.162
(52.63)
(50.85)
(49.43)
(48.03)
(46.28)
(44.37)
(42.80)
(40.79)
(38.76)
(37.24)
(35.84)
(34.59)
(32.77)
(31.01)
(29.51)
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1.156
1033.5 kcmil Range Taps (Yellow Coded)
602180
2.496 (63.40)
602180-1
2.411 (61.24)
602180-2
2.354 (59.79)
602180-3
2.297 (58.34)
602180-4
2.236 (56.79)
602180-5
2.173 (55.19)
602180-6
2.104 (53.44)
602180-7
2.029 (51.54)
602180-8
1.967 (49.96)
602180-9
1.888 (47.96)
1-602180-0
1.808 (45.92)
1-602180-1
1.748 (44.40)
1-602180-2
1.693 (43.00)
1-602180-3
1.644 (41.76)
1-602180-4
1.572 (39.93)
1-602180-5
1.503 (38.18)
1-602180-6
1.444 (36.68)
2.332
2.251
2.194
2.137
2.076
2.013
1.944
1.869
1.807
1.728
1.648
1.588
1.533
1.484
1.412
1.343
1.284
(59.23)
(57.18)
(55.73)
(54.28)
(52.73)
(51.13)
(49.38)
(47.47)
(45.90)
(43.89)
(41.86)
(40.34)
(38.94)
(37.69)
(35.86)
(34.11)
(32.61)
1192.5 kcmil Range Taps (Yellow Coded)
602300
2.604 (66.14)
602300-1
2.548 (64.72)
602300-2
2.498 (63.45)
602300-3
2.410 (61.21)
602300-4
2.353 (59.77)
602300-5
2.292 (58.22)
602300-6
2.229 (56.62)
602300-7
2.160 (54.86)
602300-8
2.085 (52.96)
602300-9
2.023 (51.38)
1-602300-0
1.944 (49.38)
1-602300-1
1.865 (47.37)
1-602300-2
1.804 (45.82)
1-602300-3
1.749 (44.42)
1-602300-4
1.701 (43.21)
1-602300-5
1.627 (41.33)
1-602300-6
1.559 (39.60)
1-602300-7
1.500 (38.10)
2.516
2.448
2.398
2.310
2.253
2.192
2.129
2.060
1.985
1.923
1.844
1.765
1.704
1.649
1.601
1.527
1.459
1.400
(63.91)
(62.18)
(60.91)
(58.67)
(57.23)
(55.68)
(54.08)
(52.32)
(50.42)
(48.84)
(46.84)
(44.83)
(43.28)
(41.88)
(40.67)
(38.79)
(37.06)
(35.56)
(24.13)
(23.88)
(23.88)
(23.88)
(23.88)
(23.88)
(23.88)
(23.88)
(23.88)
(23.88)
(23.88)
.722
.666
.666
.666
.666
.666
.666
.666
.666
.666
.666
(18.34)
(16.92)
(16.92)
(16.92)
(16.92)
(16.92)
(16.92)
(16.92)
(16.92)
(16.92)
(16.92)
.950
.940
.750
.750
.650
.562
.562
.450
.326
.258
.199
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
(29.36)
.858
.858
.858
.858
.858
.858
.858
.858
.858
.858
.858
.858
.858
.858
.858
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
(21.79)
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
(31.75)
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
1.375
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
(34.93)
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
.856
(24.13)
(23.88)
(19.05)
(19.05)
(16.51)
(14.27)
(14.27)
(11.43)
(8.28)
(6.55)
(5.05)
.722
.666
.573
.481
.436
.382
.346
.324
.257
.204
.162
(18.34)
(16.92)
(14.55)
(12.22)
(11.07)
(9.70)
(8.79)
(8.23)
(6.53)
(5.18)
(4.11)
1.158 (29.41)
1.156 (29.36)
1.156 (29.36)
1.156 (29.36)
.900 (22.86)
.900 (22.86)
.750 (19.05)
.722 (18.34)
.722 (18.34)
.608 (15.44)
.608 (15.44)
.436 (11.07)
.398 (10.11)
.312 (7.92)
.250 (6.35)
.858
.858
.858
.858
.700
.700
.525
.525
.364
.364
.364
.324
.257
.204
.162
(21.79)
(21.79)
(21.79)
(21.79)
(17.78)
(17.78)
(13.34)
(13.34)
(9.25)
(9.25)
(9.25)
(8.23)
(6.53)
(5.18)
(4.11)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
1.250 (31.75)
1.250 (31.75)
1.250 (31.75)
1.250 (31.75)
1.250 (31.75)
1.250 (31.75)
.900 (22.86)
.900 (22.86)
.750 (19.05)
.722 (18.34)
.608 (15.44)
.608 (15.44)
.608 (15.44)
.398 (10.11)
.326 (8.28)
.258 (6.55)
.198 (5.03)
.856
.856
.856
.856
.856
.856
.700
.700
.525
.525
.364
.364
.364
.324
.257
.204
.162
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(17.78)
(17.78)
(13.34)
(13.34)
(9.25)
(9.25)
(9.25)
(8.23)
(6.53)
(5.18)
(4.11)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
1.375 (34.93)
1.375 (34.93)
1.375 (34.93)
1.375 (34.93)
1.375 (34.93)
1.375 (34.93)
1.375 (34.93)
.900 (22.86)
.900 (22.86)
.750 (19.05)
.722 (18.34)
.608 (15.44)
.608 (15.44)
.608 (15.44)
.398 (10.11)
.326 (8.28)
.258 (6.55)
.198 (5.03)
.856
.856
.856
.856
.856
.856
.856
.700
.700
.525
.525
.364
.364
.364
.324
.257
.204
.162
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(21.74)
(17.78)
(17.78)
(13.34)
(13.34)
(9.25)
(9.25)
(9.25)
(8.23)
(6.53)
(5.18)
(4.11)
RAYCHEM cable accessories ALR photocontrols AMP connectors
Wedge Connectors
AMPACT EL
AMPACT EL connectors are designed for use on a larger conductor that is used on transmission
lines. AMPACT EL connectors can be used in high voltage applications up to 230 kV. 500 kV lines
will require a corona ring. AMPACT EL connectors can be used on solid and stranded aluminum,
aluminum alloy and stranded aluminum composite conductors including AAC, AAAC, ACSR, ACAR,
AW, ACSR/AW and ACSS. Below are conductor combinations already available. Contact your TE
representatives for your individual needs.
C_ampact_el
Selection Information
Catalog Number
1443208-1
1443209-1
109423-1
276915-1
81673-1
81673-2
81673-3
83086-1
83086-2
109424-1
109703-1
276548-1
602080-0
602080-1
109433-1
276300-1
1443268-1
Sum of
Diameter
3.648
2.414
2.482
3.008
2.849
2.567
2.225
2.225
1.964
2.848
2.167
2.712
2.635 2.634
2.635 2.634
2.510
2.690 2.632
2.764
2.799
2.651
2.724
2.167
Large
Groove
1.824
1.424
1.454
1.504
1.504
1.504
1.504
1.504
1.504
1.424
1.424
1.604
1.824
1.824
1.345
1.345 1.316
1.382
1.488
1.737
1.379
1.424
Small
Groove
1.824
.099
1.028
1.504
1.345
1.063
0.721
0.721
0.460
1.424
0.743
1.108
0.811 0.810
0.811 0.810
1.165
1.345 1.316
1.382
1.311
0.914
1.345
0.743
*Use yellow cartridge 69338-4, HAL - Hard Drawn Aluminum, use AMPACT tool 69611 to apply taps
Contact your TE sales representative for additional sizes.
AMPACT HTT
High Temperature Tap
To provide a new family of wedge technology products suitable for use on ACSS overhead lines
operating at temperatures up to 250°C, TE Connectivity has developed a new contact-aid compound
(corrosion inhibitor). This inhibitor compound is capable of sealing the electrical contact area of the
connectors while exposed to high operating temperatures. This new compound is incorporated in
TE’s AMPACT HTT (high temperature tap), expanding the AMPACT connector family of products to
provide increased reliability of connectors for ACSS applications.
C_ampact_hht
• Synthetic lubricant will not degrade insulating materials. It is safe to use and will not damage
conductor insulation.
• Integrated, large, hard, conductive metal alloy particles scrub the conductor during wedge travel,
so the conductor is abraded during the connection installation process.
• Metal-to-metal contact areas are established and sealed.
• Wedge technology combined with a proprietary high-temperature corrosion inhibitor enhances
connector reliability on ACSS conductors.
• Exceeds ANSI C119.4 AA standard current cycling test specifications
• Meets mechanical pull test and corrosion requirements
• Accommodates a wide range of cable diameters
• AMPACT HTT are installed with standard AMPACT tools.
• HT Inhibitor may be purchased separately for any HT application.
Selection Information
Catalog Number
1443316-2
Description
AMPACT High Temperature Inhibitor
RAYCHEM cable accessories ALR photocontrols AMP connectors
Size
1-pound cartridge
CONNECTORS & TERMINALS
81698-1
83861-1
1443259-1
Connector Description
2500 AAC - 2500 AAC
1351.5 ACSR (54/19)-636 ACSR (26/7)
1590 AAC (61)-795 AAC (61)
1590 ACSR (45/7)-1590 ACSR (45/7)
1590 ACSR (45/7)-1272 ACSR (45/7)
1590 ACSR (45/7)-795 ACSR (45/7)
1590 ACSR (45/7)-336.4 ACSR (26/7)
1590 ACSR (45/7)-336 ACSR (26/7)
1590 ACSR (45/7)-4/0 AAC (SOL)
1351.5 ACSR (54/19)-1351.5 ACSR (54/19)
1351.5 ACSR (54/19)-397.5 ACSR (18/1)
1843.2 ACSR (72/7)-795.5 ACSR (27/7)
2500 AAC (X)-500 AAC (19), 500 CU (19)
2500 AAC (X)-500 AAC (19), 500 CU (19)
1272 ACSR (45/7)-954 ACSR (45/7)
1272 ACSR (45/7), (36/1)-1272 ACSR (45/7), (36/1)
1272 ACSR (54/19)-1272 ACSR (54/19)
850 mm2 HAL-660 mm2 HAL*
2167 ACSR (72/7-556.5 ACSR (24/7)
143 AAC (61)-1272 ACSR (45/7)
1351.5 ACSR (54/19-397.5) ACSR (18/1)
13
13
Wedge Connectors
Stirrups
•
•
•
•
Easy to install with AMPACT tooling
Heavy duty, tin plated copper bail
No damage to conductors when removed
Connects almost all solid, stranded or compressed conductor combinations
Selection Information
CONNECTORS & TERMINALS
C_Stirrups
14
Catalog
Number
602585
602586
1443312-1
600464
275436-1
600468
600469
275435-1
602173
600463
602201
602502
276478-1
600474
602142
602136
602047
602143
602247
602104
602248
602115
602174
602162
602163
602237
Conductor
Range Size
Type II
Type II
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Large
Large
Large
Large
Large
Large
Large
Large
Large
Large
Large
Large
Large
ACSR, AAC
Conductor
#6
#4, #2
#4, #2
1/0 or 2/0
1/0 or 2/0
2/0 or 3/0
3/0 or 4/0
3/0 or 4/0
3/0 or 4/0
266.8
266.8
350 AAC
350 AAC
336.4
336.4
336.4
397.5 or 477
397.5 or 477
397.5 or 477
556.5
556.5
556.5
636
795
795
1033.5
Standard
Bail
No. 2
No. 2
No. 2
No. 2
1/0
No. 2
No. 2
1/0
2/0
No. 2
1/0
1/0
No. 2
1/0
2/0
4/0
1/0
2/0
4/0
1/0
2/0
4/0
2/0
2/0
4/0
4/0
Part Number
69338-5
69338-5
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
69338-4
Cartridge
Color
White
White
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
RAYCHEM cable accessories ALR photocontrols AMP connectors
Wedge Connectors
AMPACT Stud Disconnect System
Separable connections in the utility industry exist wherever maintenance must be performed.
Common practice in many utilities is to use a stirrup connector and hot-line clamp. This practice is not
acceptable in high current applications due to current limitations of the hot-line clamp and stirrup bail.
Attached to the circuit conductor using the AMPACT tap, a two-hole NEMA lug can be bolted to the
disconnect in either orientation. The disconnect is then plugged onto the stud with hot-sticks or rubber
gloves and connected/disconnected in seconds with a few turns of the eyebolt. The stud can be
assembled to the line pointing up or down as required.
C_ampact_StudDisc
• Standard NEMA pad allows use of any size jumper conductor
• Can be easily removed in seconds
• Rated for 750 amps continuous current for demanding applications
• Lug can be attached in either orientation for maximum application flexibility
• System tested to ANSI C119.4
• Stud locking feature allows safe removal and easy hot-stick application
• Easy to park on standard parking stud
The AMPACT stud disconnect is an addition to the proven wedge pressure system that utilities around
the world have counted on for over thirty years.
Technical Documents
Instruction Sheet
Engineering Test Report
408-9968
502-47000
Selection Information (Use of kits is highly recommended.)
Part Number
83471-1
83396-1
Conductors Accommodated
1/0 AAC, ACSR to 4/0 ACSR, AAC
266.8 AAC, ACSR to 336.4 AAC, ACSR
477.0 AAC, ACSR to 556.5 AAC, ACSR
795.0 AAC, ACSR
Complete
Kit
83470-1
83470-2
83470-3
83470-4
Kit with Stud
w/o Disconnect
83452-1
83452-2
83452-3
83452-4
Appropriate
AMPACT Tap Only
1-602031-7
1-602031-5
1-602031-3
602121-5
Identifier Plates
TE’s Identifier (ID) Plate can be installed on primary or secondary distribution conductors for field
identification of circuits and/or switches. The improved identification accuracy can contribute to
safer operation of line apparatus especially in congested circuits or multiple switch locations.
The AMPACT connectors have been incorporated into the Identifier Plate design creating simple
efficient application with the AMPACT tool and cartridge. The lightweight aluminum construction
enables easy installation with hot-sticks or rubber gloves. The proven mechanical connection
provided by TE’s wedge-pressure connectors will not damage the conductor. The vibration resistant
connection reduces the possibility of radio frequency interference.
C_IDplates
Selection Information
Part Number
w/AMPACT
Connector
83005-4
83005-1
83005-5
83005-2
83005-3
Fits
Conductor
#2-1/0
2/0-4/0 AWG
4/0-266.8
336.4-556.5 AAC
795 AAC, ACSR
Plate width – 4.00 (101.60),
Plate length – 15.50 (393.70).
Note: Alpha-numeric characters
not supplied with ID plate.
The ID Plate is angled for easier viewing from the ground. Its flat, black anodized surface provides
a sharp contrast to the alpha-numeric characters that can be applied to its surface. (Alpha-numeric
symbols not supplied with plate).
•
•
•
•
•
•
•
•
Angled for easy viewing from ground
Reduces radio frequency interference
Lightweight
Applied with AMPACT tool or standard wrench
Circuit Identification
Phase Marking
Switch Identification
All aluminum construction, black anodized
RAYCHEM cable accessories ALR photocontrols AMP connectors
30°
4.00
[101.60]
CONNECTORS & TERMINALS
Kit
Replacement Disconnect
Replacement Stud
15
Wedge Connectors
AMPACT Deadend Clamp Assembly
The AMPACT deadend clamp connector assembly has been designed to simplify installation and to
provide superior performance. Standard AMPACT tooling and standard utility construction procedures
are used to install the AMPACT deadend clamp connector assembly either by hand (rubber gloves) or
with hot-sticks. A quick visual inspection of the lance on the end of the wedge is a positive verification
of a proper installation, eliminating the need for torque wrenches or other special tooling.
C_ampact_Deadend
The AMPACT deadend clamp connector assembly is offered as a Straight Deadend, Deadend Clamp
with 3/4 [19.05] Jumper Stud, or Deadend Clamp with 2/0 Bail. Use of the AMPACT deadend clamp
connector assembly with Jumper Stud or Bail eliminates the need for a separate electrical connection
to the conductor. TE’s proven wedge pressure technology and components manufactured from
selected aluminum alloys are combined to create a Deadend Clamp that exceeds the mechanical and
electrical industry standards.
The “C” and “wedge” components come with factory applied inhibitor to enhance continued contact
integrity. The AMPACT deadend clamp connector assembly fits standard stranded, All Aluminum
Conductors (AAC) and Aluminum Stranded Conductors (ASC), in sizes 266.8, 336.4, 477.0, and
556.5 kcmil.
The pulling eye, an integral part of the Deadend body, is rated at 6,000 lbs, while the Deadend body
is rated at 10,000 lbs. The “C” and “wedge” components are not reusable. Replacement “wedge” and
“C” components can be obtained by contacting your local TE Connectivity representative.
CONNECTORS & TERMINALS
• Installed with standard AMPACT tools
• Simple hot-stick application
• Available as a mechanical or combination mechanical and electrical termination
• Wedge pressure technology
• Positive visual inspection
• Removable without damage to conductor
• Exceeds CSA C83.71-M87 Standard for Deadend Clamps
• Exceeds the electrical and mechanical requirements of ANSI C119.4 and CSA C57 standards
16
Technical Documents
Instruction Sheet
Engineering Test Report
408-9988
502-47001
Performance Characteristics
Pulling Eye Strength
Deadend Body Strength
6,000 lbs. [26,690 N]
10,000 lbs. [44,480 N]
Selection Information
Fits Conductor
Catalog Number
(AAC/ACSR)1
266.8
83589-1
336.4
83589-2
477.0
83589-3
556.5
83589-4
795 ACC
83589-6
795 ACSR / 954 AAC
83589-7
266.8
83590-1
Deadend Clamp w/Jumper Stud2
(3/4 [19.05] Plated Cu)
336.4
83590-2
477.0
83590-3
556.5
83590-4
Deadend Clamp w/Stirrup
266.8
83591-1
(2/0 Plated Cu Bail)
336.4
83591-2
477.0
83591-3
556.5
83591-4
1. Designed to fit AAC/ACSR standard stranded conductor.
2. For additional information refer to AMPACT Stud Disconnect System.
Note: The “C” and “wedge” components are not reusable. Contact your local TE representative for
replacement “C” and “wedge” components or for part numbers to connect wire types/sizes not shown.
Style
Deadend Clamp
RAYCHEM cable accessories ALR photocontrols AMP connectors
Wedge Connectors
AMPACT In-Line Disconnect Switch (ILD-II)
15 kV to 69 kV Class
The AMPACT In-Line Disconnect Switch (ILD II) combines the reliability of copper blade components
and a double string of polymeric insulators with the AMPACT deadend yoke assembly. The result is
an in-line disconnect that can be installed without the need for tensioning devices.
C_ampact_ILD
The proven performance of AMPACT deadend technology has been utilized in the design of the
AMPACT In-Line Disconnect Switch (ILD II). The deadend yokes are bolted to (2) two polymeric
insulators. The copper blade assembly is connected to the AMPACT deadend yoke assembly
between and below the double string of insulators. This provides adequate space for cutting the
conductor after installation of the AMPACT deadend taps.
Standard AMPACT tap application procedures are used to make both electrical and mechanical
connections simultaneously. The AMPACT In-Line Disconnect Switch (ILD II) can be installed on
standard stranded all aluminum conductors (AAC) or aluminum conductor steel reinforced (ACSR)
in conductor sizes from 1/0 to 954. In addition to its original function to help install the switch on
the conductor, the uniquely designed eye keeper doubles as a mechanical clamp to increase the
conductor pulling-out strength in excess of 7500 lb without slipping or damage to conductor.
The integral pulling eye on the body of the AMPACT deadend yoke assembly is provided to the
attachment of line tensioning devices if removal of the AMPACT in-line disconnect switch is required.
The tensile rating of the pulling eye is 6,000 lbs, while the AMPACT deadend yoke assembly is rated
at 10,000 lbs tensile. Electrical ratings are provided in the performance characteristic tables.
The unique AMPACT In-Line Disconnect design allows for positioning of cutters between the double
insulator assembly. The conductor can be cut between the AMPACT deadend yoke assemblies and
the ends bent back, or if using the new keepers, it can be cut flush on each end.
Installation with standard AMPACT tooling
Quick, easy manual or hot-stick application
Both mechanical and electrical connection made simultaneously with the AMPACT tap
No line tensioning devices required for installation
Double string of polymeric insulators prevents rolling of the switch
Copper disconnect blade assembly suspended below the insulators simplifying the cutting
of conductor
Performance Characteristics
Voltage: 15 kV (110 kV BIL), 29 kV (150 kV BIL), 35 kV (200 kV BIL), 46 kV (250 BIL),
69 kV (350 kV BIL)
Current: 900 and 1200 Amps
Frequency: 60Hz
Momentary Current: 40,000 Amps
Short Time Current: 25,000 Amps, 3 sec.
Technical Documents
Instruction Sheet: PII 56078
Engineering Test Report: 502-47376
Approvals
RUS Listed
ANSI: C119.4, C37.32, C37.34
IEEE: C37.30
CSA: C83.71
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
•
•
•
•
•
•
17
Wedge Connectors
Small
X-Small
Selection Information
ACSR
AAC
Replacement
1/0 6/1
2/0 6/1
1/0
1-83843-0
3/0 6/1
4/0 6/1
4/0
83843-7
266.8
83843-1
266.8
18
/1
266.8 26/7
336.4 18/1, 26/7, 30/7
18
/1, 24/7,
/7, 30/7
477.0 18/1
397.5
83843-2
450
477
500
83843-3
Large
26
397.5
336.4
350
477.0 26/7
556.5 18/1
477.0
30
/7
556.5 / , 26/7, 30/7
605 24/7, 26/7
636 18/1, 36/1
18
X-Large
CONNECTORS & TERMINALS
24 7
605
30
/19
636 26/7, 24/7, 30/19
666.6 24/7, 26/7
795
36
/1, 42/7, 45/7
/ , 26/7
30
30
/7, /19, 54/7
795
24 7
556.5
600
636
650
700
715.5
750
795
954
83843-4
83843-5
83843-6
1-83843-1
1710725-1**
1710724-1**
BIL with Taps - without Taps
29 kV,
35 kV,
46 kV,
150 kV
200 kV
250 kV
1710727-1*
1710731-1*
1710726-1*
1710730-1*
_
1710729-1**
1710733-1**
1710728-1**
1710732-1**
1710723-2*
1710722-2*
1710727-2*
1710726-2*
1710731-2*
1710730-2*
1710725-2**
1710724-2**
1710729-2**
1710728-2**
1710733-2**
1710732-2**
1710723-3*
1710722-2*
1710727-3*
1710726-2**
1710731-3*
1710730-2*
1710723-4*
1710722-2*
1710727-4*
1710726-2*
1710731-4*
1710730-2*
1710725-4**
1710724-2**
1710729-4**
1710728-2**
1710733-4**
1710732-2**
1710723-5*
1710722-3*
1710727-5*
1710726-3*
1710731-5*
1710730-3*
1710725-5**
1710724-3**
1710729-5**
1710728-3**
1710733-5**
1710732-3**
1710723-6*
1710722-3*
1710727-5*
1710726-3*
1710731-6*
1710730-3*
1710725-6**
1710724-3**
1710729-5**
1710728-3**
1710733-6**
1710732-3**
1710723-7*
1710722-4*
1710727-7*
1710726-4*
1710731-7*
1710730-4*
1710725-7**
1710724-4**
1710729-7**
1710726-4**
1710733-7**
1710732-4**
1710723-8*
1710722-4*
1710727-8*
1710728-4*
1710731-8*
1710730-4*
1710725-8**
1710724-4**
1710729-8**
1710728-4**
1710733-8**
1710732-4**
1710723-9*
1710722-4*
1710727-9*
1710726-4*
1710731-9*
1710730-4*
1710725-9**
1710724-4**
1710729-9**
1710728-4**
1710733-9**
1710732-4**
15 kV,
110 kV
1710723-1*
1710722-1*
69 kV,
350 kV
_
1710735-1
1710734-1
1710737-1
1710736-1
1710735-2
1710734-1
1710737-2
1710736-1
1710735-3
1710734-1
1710737-3
1710736-1
1710735-4
1710734-2
1710737-4
1710736-2
1710735-5
1710734-2
1710737-5
1710736-2
1710735-6
1710734-3
1710737-6
1710736-3
1710735-7
1710734-3
1710737-7
1710736-3
1710735-8
1710734-3
1710737-8
1710736-3
*K-line insulators and S&C blades
**Victor insulators and Royal blades
Note: For hot-stick work you will need the following: "C" and Wedge Holder 69900, Piggy Back Clamp 69883
RAYCHEM cable accessories ALR photocontrols AMP connectors
AMPACT Accessories
Terminal Lugs
•
•
•
•
•
•
•
Easy to install with AMPACT tooling
Use as disconnectable tap or jumper connection
Controlled contact pressure
Easily removable and relocated
Aluminum alloy models
Terminal pads have NEMA drilled bolt patterns
Use on overhead or pad mounted transformers
C_Terminal Lugs
Bolt Hole Patterns
1.75
(44.45)
1.75
(44.45)
.5 (12.7)
Dia. Max.
Stud Size
4-Hole
1.75
(44.45)
2-Hole
Selection Information
Paddle Type
2-Hole Paddle
(Tap Groove)
Ampacity*
Catalog
Number
4/0 Str
610
602089
336.4 Str
397.5
795 Str
895
895
1400
602097
569398-1**
602285
4/0 Str
610
602091
336.4 Str
795 Str
336.4 Str
795 Str
895
1400
895
1400
602099
602286
602093
602287
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
Shank Size Conductor
#2 thru #6
1/0 thru 4/0
266.8 kcmil
2-Hole Paddle
336.4, 397.5,
477, 556.5 kcmil
636, 795, 954, 1033.5 kcmil
4-Hole Paddle
#2 thru #6
1/0 thru 4/0
266.8 kcmil
4-Hole Paddle
336.4, 397.5, 477, 556.5 kcmil
636, 795, 954, 1033.5 kcmil
4-Hole Flag
336.4, 397.5, 477, 556.5 kcmil
636, 795, 954, 1033.5 kcmil
*Current-carrying capacity in amperes at 90°C
IS 408-2116
**569398-1 has longer shank
19
AMPACT Accessories
Tap Covers for Underground Residential Distribution (URD)
AMPACT tap covers, combined with the standard AMPACT tap, provide an effective method of
making an insulated moisture-proof connection. This connection is designed for use in direct burial
and ducted installations, above or below grade, in various types of soil and in various climates.
The tap cover is a two-piece molded plastic cover consisting of a cover base and a cap. The cap
contains a row of notches on each side to mate with latches on the cover base which contains a
piston and the sealing compound. Projecting from the cover base are one or two reducers that
may be trimmed to conform to the variety of sizes of insulated conductors. As the cover is closed,
the latches engage the notches and the piston forces the sealing compound around the insulated
conductor, sealing the connection. This sealing action protects the connection from oxidation and
corrosion.
C_TapCovers_URD
cap
latch
URD tap cover
(assembled)
Selection Information (dimentions shown in inches/millimeters)
cover base
Catalog Number Size
Conductor Insulation Dia Range
602179
Small
.200-.500 (5.08-12.7)
602178
Medium
.300-.820 (7.62-20.8)
Note: Refer to Instruction Sheet IS 2584 for application instructions.
Conductor Strip Length
1.5 (38.1)
2.37 (60.3)
GelPact Covers
AMPACT Taps
TE’s Raychem GelPact covers provide corrosion protection for AMPACT aluminum taps in severely
corrosive environments such as coastal or heavily polluted areas. GelPact covers will prevent corrosion
from forming on newly installed AMPACT taps in aerial applications. For previously installed AMPACT
taps, installing a GelPact cover will help to arrest the progress of any corrosion that might be forming in
the tap.
CONNECTORS & TERMINALS
C_GelPactCovers
20
Made of sturdy, black, UV stable plastic. GelPact covers are provided in packs of 18 for white and blue
and in packs of 12 for yellow. These covers are ready to snap on quickly and start providing corrosion
protection for your electrical network. GelPact cover kits feature revolutionary PowerGel sealing gel
which provides an excellent moisture seal over a wide temperature range (-40°C to 105°C). PowerGel
sealing gel offers excellent insulating properties and acts as a vibration damper, as well.
Just three sizes of GelPact covers accommodate the entire AMPACT tap product line. GelPact W-sized
covers fit all white coded taps. GelPact B–sized fits all blue-coded AMPACT taps, while GelPact SMYsized covers fit 336 up to 605 mcm.
Selection Information
Catalog Number
1710523-1
1710501-1
1710500-1
Product Description
Gelpact B fits all blue connectors #6 - 4/0
Gelpact SMY fits all yellow connectors 336 - 605
Gelpact W fits all white connectors #6 - 1/0
Tap Covers
These tap covers are used to electrically insulate AMPACT taps from neighboring taps, exposed
ground conductors, or nearby grounded structures in 600-volt maximum, insulated-conductor
overhead applications.
Selection Information
C_TapCovers
Color
Cover
Tap Size
Code
Strip Style
Length*
Type II
White
Hinged Top 82.6
3.25
Medium 266.8 and 350
Blue
Hinged Top 108
4.25
336.4, 477 and 556.5
Yellow
Hinged Top 152
6
795 and 1033.5
Yellow
2 Half Sections 165
6.5
*Nominal strip length of insulation on through and tap conductors IS 408-2137
Type II covers will fit MINIWEDGE connectors as well.
Catalog
Number
83364-1
602080
602107
602284
RAYCHEM cable accessories ALR photocontrols AMP connectors
AMPACT Accessories
AMPACT Tool
• Lightweight powder-actuated tools require minimum operator effort
• Installs and removes taps even in confined spaces
• Adaptable for standard hot-stick use
• Conductor applications imprinted on tap packages
• Packages and labels color coded to match taps to tools and cartridges
Selection Information
C_AMPACT tool
Catalog Number
69437
69611
Description
Small AMPACT Tool (For Red-, White-,
and Blue-coded taps)
Large AMPACT Tool
(For Yellow-coded taps only)
Connects
Aluminum Wire Combinations:
#8 — 350 kcmil
Aluminum Wire Combinations:
336.4 — 1192.5,
AMPACT EL tap connectors
Using the AMPACT tool with the Hot Stick
1. Position “piggyback” clamp onto wire.
“C” member hooked onto the wire
Piggyback
Clamp
2. Wedge is placed in “C” member.
Wedge Holder
6 - 10”
Holding Bolt
“C” Member
Wedge
“C” Holder
3. AMPACT tool clamped over the tap.
4. Tap is completed by hammer blow to end of tool.
Color cartridge
same as Color
of tap
Make Sure
“C” Member Rests
in Proper Notch
Strike End of Geared
Breech Cap Assembly
with Rubber Hammer
to Fire Tool
Geared
Breech
Cap
Tight
Coupling Tight
Against Wedge
Replacement Parts
Catalog Number
69633-2
47667-8
69612
308967-1
314196-1
5-304668-3
69633-2
Description
Large Tool Head
Small Tool Head
Universal Power Unit
Breech Assembly
Breech Cap Assembly (3-Pc)
Retaining Spring
47667-8
69612
314196-1, 5-304668-3
RAYCHEM cable accessories ALR photocontrols AMP connectors
308967-1
CONNECTORS & TERMINALS
Correct Size Wedge Insert
Tap and Wires Halfway
“C”
Member
in Proper
Notch
Hammer
Shotgun Stick
End of
Wire
21
AMPACT Accessories
AMPACT EZ Load
Wedge Installation Tool
The AMPACT EZ LOAD tool is a precision designed, powder actuated tool that is robust yet
lightweight. The tool is designed with a lock and load approach. This all in one design hinges on the
power unit and is easily opened and closed to replace the cartridges. AMPACT tools are engaged by
firing a special powder loaded cartridge within the tool which reduces the time and effort required to
tap a power line.
C_ampact_EZload
AMPACT cartridges are color-coded (red etc.) and designed specifically for use in the AMPACT EZ
LOAD tools to install AMPACT taps. The cartridges are molded of weatherproof polyethylene and
packed with propellant and primer. The color of the cartridge indicates the strength of the powder
charge and corresponds to the color-code of tap sizes with which they are used.
The compact tools are manufactured in high-grade steel to precise tolerances and are available in
two sizes: large head and small head. The same interchangeable power unit is used in both tools.
Selection Information
Catalog
Number
1443413-2
1443514-1
1443470-1
1443442-1
1443448-1
69610-2
Description
AMPACT EZ LOAD Power k Adapter
AMPACT EZ LOAD Hot-Stick Adapter Kit (includes Piercer pin guide and cover)
AMPACT EZ LOAD Hot-Stick Adapter with Power Unit
AMPACT EZ LOAD Cleaning tool
AMPACT EZ LOAD Tool repair kit (included Piercer Pin guide, Piercer pin and grub screw)
Hot-stick Kit for EZ Load tool
CONNECTORS & TERMINALS
Cartridges
22
Catalog
Number
69338-5
69338-2
69338-1
69338-4
Description
White
Red
Blue
Yellow
C_ampact_cartridges
Inhibitor Compound and NEMA Interface Hinge
Catalog
Number
80665-3
80665-2
561118-1*
Description
8 oz. (236 ml) plastic bottle aluminum inhibitor compound
1 qt (.95 litre) can aluminum inhibitor compound
2-Hole NEMA interface hinge to protect against corrosion between dissimilar metals
*IS 408-2556
80665-2
C_ampact_inhibitor
80665-3
561118-1
Cleaning Tool
Part Number
314199-1
Description
Cleaning Tool
C_cleaningtool
RAYCHEM cable accessories ALR photocontrols AMP connectors
AMPACT Accessories
Take-Off Clip
C_takeoffclip
Catalog
Number
Description
69685-1*
For Blue-Coded Taps (and White-Coded Copper Taps)
69684
For Red-Coded Taps
69947
For Type II White-Coded Taps
69847
For Yellow-Coded Taps
*IS 408-2589
Note: Refer to Customer Manual 409-2106 for AMPACT tap removal.
Auxillary Platform
Catalog
Number
306814
C_platform
Description
Auxillary Platform
Notes:
1. Part No. 69437 includes Take-off Clips, Part Nos. 69947 and 69685-1
2. Part No. 69611 includes Take-off Clip, Part No. 69847
3. Auxiliary Platform Part No. 306814-3 is required to install red-coded standard taps with Small AMPACT Tool.
4. Refer to Customer Manual 409-2106 for instructions on AMPACT connector installation and removal.
IS 408-9494 (P/N 314199-1), IS 408-9907 (P/N 69611 and 69437), IS 408-1201 (P/N 69437)
Accessory Bag
Catalog
Number
608338-1
607501-1
608877-1
Size
12.5 (317.4) tall, 7 (177.8) dia.
12.5 (317.4) tall, 7 (177.8) dia.
Description
Open type, brass snap-on swivel hook, white canvas
Open type, brass snap-on swivel hook
AMPACT Tool Kit Box
Transverse Wedge Connectors
Transverse Wedge Connectors (TWC) represent the second generation of Wedge Pressure
Technology developed by the company that introduced Wedge Pressure Technology with the
AMPACT connector system. The TWC family provides superior wedge performance and reliability
with greater conductor range accommodation – without the need for special application tooling.
C_TWC
The TWC product line has a unique application method. The connector is hooked over both
conductors and then closed. As the user tightens the fastener, the interlocking wedges create
deflection in the two independent “J” members. Once the wedges bottom out, the “J” members
provide consistent contact force regardless of the amount of torque required to close the connector.
There is no torque specification for the TWC product line.
Qualified to ANSI Class AA, the TWC does not require special application tooling.
Selection Information
Catalog
Number
2182075-1
2182076-1
AA Cover
25-Pack
50-Pack
Description
TWC Hotstick Kit East Coast Universal Connect includes Sockets
TWC Hotstick Kit West Coast Quick connect includes Sockets
1710837-1
1710837-2
1710837-3
BB Cover
25-Pack
50-Pack
1710839-1
1710839-2
1710839-3
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
C_bags
23
AMPACT Accessories
Transverse Wedge Connector 6 to 266.8
Tap Conductor
AWG & kcmil
6
4
2
1/0
2/0, 3/0
ACC, Solid
3/0 ACSR,
4/0
250, 226.8, ACC,
266.818/1, ACSR
AA3 Small
Groove
AA2 Small
Groove
AA1 Small
Groove
AA1 Large
Groove
AA2 Large
Groove
AA3 Large
Groove
AA4
266.818/1
ACSR, 266.8
AA4
Large
1710705-9
(AA4-AA3)
1710705-7
(AA4-AA2)
1710705-4
(AA4-AA1)
1710705-4
(AA4-AA1)
1710705-7
(AA4-AA2)
1710705-9
(AA4-AA3)
1-1710705-0
(AA4-AA4)
Conductor Diameter Range (inches)
“J” Member
Stranded
Solid
AA3 Small Groove
.182-.222
.122-.162
AA2 Small Groove
.222-.274
.162-.214
AA1 Small Groove
.274-.338
.214-.278
AA1 Large Groove
.338-.413
.278-.353
AA2 Large Groove
.413-.488
.353-.428
AA3 Large Groove
.488-.563
.428-.503
AA4
.563-.613
.503-.553
Main Conductor AWG
4/0, 3/0
3/0 ACC,
AAC, 250
ACSR
AA3 Large
AA2 Large
Groove
Large
1710705-8
1710705-6
(AA3-AA3)
(AA3-AA2)
1710705-6
1710705-5
(AA3-AA2)
(AA2-AA2)
1710705-3
1710705-2
(AA3-AA1)
(AA2-AA1)
1710705-3
1710705-2
(AA3-AA1)
(AA2-AA1)
1710705-6
1710705-5
(AA3-AA2)
(AA2-AA2)
1710705-8
(AA3-AA3)
& kcmil
1/0
Solid, 2/0
AA1 Small
Small
1710705-3
(AA3-AA1)
1710705-2
(AA2-AA1)
1710705-1
(AA1-AA1)
1710705-1
(AA1-AA1)
2
AA1 Small
Small
1710705-3
(AA3-AA1)
1710705-2
(AA2-AA1)
1710705-1
(AA1-AA1)
4
AA2 Small
Small
1710705-6
(AA3-AA2)
1710705-5
(AA2-AA2)
6
AA3 Small
Groove
1710705-8
(AA3-AA3)
AA
Transverse Wedge Strirrups - 226 Series
Catalog Number "J" Member
Range (kcmil)
Ball Size (AWG) Ampacity*
1710813-1
AA1
2 & 1/0
2
340**
1710813-2
AA2
4 & 2/0 to 3/0 AAC
2
340**
1710813-3
AA3
6 & 3/0 ACSR to 4/0
2
340**
1710813-4
AA4
250 to 266.8 (18/1) ACSR
2
340**
1710813-5
AA1
2 & 1/0
1/0
550
1710813-6
AA2
4 & 2/0 to 3/0 AAC
1/0
550
1710813-7
AA3
6 & 3/0 ACSR to 4/0
1/0
550
1710813-8
AA4
250 to 266.8 (18/1) ACSR
1/0
550
Transverse Wedge Connector 6 to 600
Main Conductor AWG & kcmil
CONNECTORS & TERMINALS
Tap Conductor
AWG & kcmil
24
6
4
2
1/0
2/0, 3/0 ACC,
Solid
3/0 ACSR, 4/0
250, 266.8, 300
AAC, 30018/1, ACSR
30024/7, ACSR,
336.4, 350
397.5, 400, 450
BB3 Small
Groove
BB2 Small
Groove
BB1 Small
Groove
BB1 Large
Groove
BB2 Large
Groove
BB3 Large
Groove
BB4
BB5
BB6
477. 500, 550
BB7
556.5, 600
BB8
600, 566.5
550, 500,
477
450, 400,
397.5
350, 336.4,
30024/7, ACSR
30018/1, ACSR, 300,
ACC 266.8, 250
BB8
1-1710802-5
(BB8-BB3)
1-1710802-0
(BB8-BB2)
1710802-5
(BB8-BB1)
1710802-5
(BB8-BB1)
1-1710802-0
(BB8-BB2)
1-1710802-5
(BB8-BB3)
2-1710802-0
(BB8-BB4)
2-1710802-4
(BB8-BB5)
2-1710802-7
(BB8-BB6)
2-1710802-9
(BB8-BB7)
BB7
1-1710802-4
(BB7-BB3)
1710802-9
(BB7-BB2)
1710802-4
(BB7-BB1)
1710802-4
(BB7-BB1)
1710802-9
(BB7-BB2)
1-1710802-4
(BB7-BB3)
1-1710802-9
(BB7-BB4)
2-1710802-3
(BB7-BB5)
2-1710802-6
(BB7-BB6)
2-1710802-8
(BB7-BB7)
BB6
1-1710802-3
(BB6-BB3)
1710802-8
(BB6-BB2)
1710802-3
(BB6-BB1)
1710802-3
(BB6-BB1)
1710802-8
(BB6-BB2)
1-1710802-3
(BB6-BB3)
1-1710802-8
(BB6-BB4)
2-1710802-2
(BB6-BB5)
2-1710802-5
(BB6-BB6)
BB5
1-1710802-2
(BB5-BB3)
1710802-7
(BB5-BB2)
1710802-2
(BB5-BB1)
1710802-2
(BB5-BB1)
1710802-7
(BB5-BB2)
1-1710802-2
(BB5-BB3)
1-1710802-7
(BB5-BB4)
2-1710802-1
(BB5-BB5)
BB4
1-1710802-1
(BB4-BB3)
1710802-6
(BB4-BB2)
1710802-1
(BB4-BB1)
1710802-1
(BB4-BB1)
1710802-6
(BB4-BB2)
1-1710802-1
(BB4-BB3)
1-1710802-6
(BB4-BB4)
3-1710802-0
(BB8-BB8)
Conductor Diameter Range (inches)
“J” Member
Stranded
Solid
BB3 Small Groove
.182-.222
.122-.162
BB2 Small Groove
.222-.274
.162-.214
BB1 Small Groove
.274-.338
.214-.278
BB1 Large Groove
.338-.413
.278-.353
BB2 Large Groove
.413-.488
.353-.428
BB3 Large Groove
.488-.563
.428-.503
BB4
.563-.663
.503-.603
BB5
.654-.750
.594-.690
BB6
.721-.821
.661-.761
BB7
.790-.890
.730-.830
BB8
.853-.953
.793-.893
Transverse Wedge Strirrups - 600 Series
Catalog Number "J" Member Range (kcmil)
1710814-1
BB4
250 to 300 (18/1) ACSR
1710814-2
BB4
250 to 300 (18/1) ACSR
1710814-3
BB5
300 (24/7) ACSR to 350
1710814-4
BB5
397.5 to 450
1710814-5
BB7
477 to 550
1710814-6
BB8
556.5 to 636 AAC
1710814-7
BB5
300 (24/7) ACSR to 350
1710814-8
BB6
397.5 to 450
1710814-9
BB7
477 to 550
1-1710814-0
BB8
556.6 to 636 AAC
1-1710814-1
BB8
556.6 to 636 ACC
BB
Ball Size (AWG)
2
1/0
1/0
1/0
1/0
2/0
2/0
2/0
2/0
2/0
4/0
Ampacity*
340**
550
550
550
550
700
700
700
700
700
850
RAYCHEM cable accessories ALR photocontrols AMP connectors
AMPACT Accessories
Transverse Wedge Connector 6 to 1192
Main Conductor AWG & kcmil
Tap Conductor
AWG & kcmil
6
4
2
1/0
2/0, 3/0 AAC
3/0 ACSR, 4/0
250, 266.8, 300
AAC, 30018/1, ACSR
30024/7, ACSR,
336.4, 350
397.5, 400, 450
CC3 Small
Groove
CC2 Small
Groove
CC1 Small
Groove
CC1 Large
Groove
CC2 Large
Groove
CC3 Large
Groove
CC4
CC5
CC6
CC7
556.5, 600,
CC8
636, 650, 700,
715.5 AAC, 750
715.5 ACSR, 795
CC9
CC10
800, 900
CC11
954, 1000
CC12
1033.5, 1100
1113 AAC
1113 ACSR,
1192.5
CC13
CC14
1113 AAC,
1100, 1033.5
CC14
1-1710889-8
(CC14-CC3)
1-1710889-2
(CC14-CC2)
1710889-6
(CC14-CC1)
1710889-6
(CC14-CC1)
1-1710889-2
(CC14-CC2)
1-1710889-8
(CC14-CC3)
2-1710889-4
(CC14-CC4)
3-1710889-0
(CC14-CC5)
3-1710889-6
(CC14-CC6)
4-1710889-2
(CC14-CC7)
4-1710889-8
(CC14-CC8)
5-1710889-4
(CC14-CC9)
5-1710889-9
(CC14-CC10)
6-1710889-3
(CC14-CC11)
6-1710889-6
(CC14-CC12)
6-1710889-8
(CC14-CC13)
6-1710889-9
(CC14-CC14)
CC13
1-1710889-7
(CC13-CC3)
1-1710889-1
(CC13-CC2)
1710889-5
(CC13-CC1)
1710889-5
(CC13-CC1)
1-1710889-1
(CC13-CC2)
1-1710889-7
(CC13-CC3)
2-1710889-3
(CC13-CC4)
2-1710889-9
(CC13-CC5)
3-1710889-5
(CC13-CC6)
4-1710889-1
(CC13-CC7)
4-1710889-7
(CC13-CC8)
5-1710889-3
(CC13-CC9)
5-1710889-8
(CC13-CC10)
6-1710889-2
(CC13-CC11)
6-1710889-5
(CC13-CC12)
6-1710889-7
(CC13-CC13)
Conductor Diameter Range (inches)
“J” Member
Stranded
Solid
CC3 Small Groove .182-.222
.122-.162
CC2 Small Groove .222-.274
.162-.214
CC1 Small Groove .274-.338
.214-.278
CC1 Large Groove .338-.413
.278-.353
CC2 Large Groove .413-.488
.353-.428
CC3 Large Groove .488-.563
.428-.503
CC4
.563-.663
.503-.603
CC5
.654-.750
.594-.690
CC6
.721-.821
.661-.761
CC7
.790-.890
.730-.830
CC8
.853-.953
.793-.893
CC9
.918-1.019
CC10
1.008-1.108
CC11
1.100-1.162
CC12
1.124-1.196
CC13
1.172-1.255
CC14
1.255-1.338
1000, 954
900, 800
CC12
1-1710889-6
(CC12-CC3)
1-1710889-0
(CC12-CC2)
1710889-4
(CC12-CC1)
1710889-4
(CC12-CC1)
1-1710889-0
(CC12-CC2)
1-1710889-6
(CC12-CC3)
2-1710889-2
(CC12-CC4)
2-1710889-8
(CC12-CC5)
3-1710889-4
(CC12-CC6)
4-1710889-0
(CC12-CC7)
4-1710889-6
(CC12-CC8)
5-1710889-2
(CC12-CC9)
5-1710889-7
(CC12-CC10)
6-1710889-1
(CC12-CC11)
6-1710889-4
(CC12-CC12)
CC11
1-1710889-5
(CC11-CC3)
1710889-9
(CC11-CC2)
1710889-3
(CC11-CC1)
1710889-3
(CC11-CC1)
1710889-9
(CC11-CC2)
1-1710889-5
(CC11-CC3)
2-1710889-1
(CC11-CC4)
2-1710889-7
(CC11-CC5)
3-1710889-3
(CC11-CC6)
3-1710889-9
(CC11-CC7)
4-1710889-5
(CC11-CC8)
5-1710889-1
(CC11-CC9)
5-1710889-6
(CC11-CC10)
6-1710889-0
(CC11-CC11)
795, 715.5
ACSR
750, 715.5 AAC,
700, 650, 636
CC10
1-1710889-4
(CC10-CC3)
1710889-8
(CC10-CC2)
1710889-2
(CC10-CC1)
1710889-2
(CC10-CC1)
1710889-8
(CC10-CC2)
1-1710889-4
(CC10-CC3)
2-1710889-0
(CC10-CC4)
2-1710889-6
(CC10-CC5)
3-1710889-2
(CC10-CC6)
3-1710889-8
(CC10-CC7)
4-1710889-4
(CC10-CC8)
5-1710889-0
(CC10-CC9)
5-1710889-5
(CC10-CC10)
CC9
1-1710889-3
(CC9-CC3)
1710889-7
(CC9-CC2)
1710889-1
(CC9-CC1)
1710889-1
(CC9-CC1)
1710889-7
(CC9-CC2)
1-1710889-3
(CC9-CC3)
1-1710889-9
(CC9-CC4)
2-1710889-5
(CC9-CC5)
3-1710889-1
(CC9-CC6)
3-1710889-7
(CC9-CC7)
4-1710889-3
(CC9-CC8)
4-1710889-9
(CC9-CC9)
CC
Transverse Wedge Strirrups - 1192 Series
Catalog Number
1710905-1
1710905-2
1710905-3
1710905-5
1710905-6
1710905-7
1710905-8
1710905-9
1-1710905-0
"J" Member
CC9
CC10
CC12
CC9
CC10
CC11
CC12
CC13
CC14
Range (kcmil)
Ball Size (AWG) Ampacity*
636 ACSR to 715.5 AAC
2/0
700
795 AAC to 795 (26/7) ACSR
2/0
700
954 AAC to 954 (48/7) ACSR
2/0
700
636 ACSR to 715.5 AAC
4/0
850
795 AAC to 795 (26/7) ACSR
4/0
850
795 (30/7) ACSR to 900
4/0
850
954 AAC to 954 (48/7) ACSR
4/0
850
1033.5 to 1113 AAC
4/0
850
1113 ACSR to 1272 AAC
4/0
850
*Current carrying capacity in amperes at 90˚C, based upon largest current-carrying conductor ampacity
of bail alone is twice that of copper conductor of same size.
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
477, 500, 550
1192.5,
1113 ACSR
25
AMPACT Accessories
Hot-Stick
This revolutionary tap installation method cuts down lineman exposure to energized lines. Using this
unique tool, the AMPACT tap system is adaptable for use with standard hot sticks. With a simple hot
stick adapter kit, the standard glove method is converted to the fastest hot-stick method available. The
hot stick kit allows linemen to work in line with conductors instead of across them. And the same tools
are used whether working from pole, board or bucket, and when installing or removing tap.
C_HotStick
Adapts AMPACT tools to standard commercial hot stick equipment. The kit handles AMPACT taps and
stirrups from No. 8 to 556.5-27/7 ACSR. (With additional components, it can be used on conductors to
1192.5-45/7 ACSR.). For additional information contact your TE representative.
Selection Information
Part Number 69610-1. The kit consists of the following items, which also can be ordered separately:
Item
Geared Breech
Part Number
306347-1
90˚ Adapter
69833-1
Small Tool Holder
Large Tool Holder
“C” Holder
306349-2
306349-1
306350-2
Wedge Holder
Piggyback Clamp
Adapter
306348-1
69816
1443514-1
Description
Replaces standard breech cap assembly Cap Assembly
and enables power unit to be tightened against wedge by
simply turning stick.
Attaches tool holders to universal hot stick, and wedge holder
to “C” holder. Two adapters are included.
Holds small AMPACT tool No. 69437 with universal hot stick.
Holds large AMPACT tool No. 69611 with universal hot stick.
Used to hold the “C” member with shotgun stick, and to hook
over the through and tap conductors.
Used to hold wedge with universal hot stick.
Used to hold tap conductor in position with through conductor
Hot-Stick EZ Load adapter
CONNECTORS & TERMINALS
Accessories must be ordered separately from Hot-Stick Kit. Required for taps and stirrups in 795.0 to
1192.5 kcmil range.
26
26
Item
Part Number
“C” and Wedge Holder
69900
Piggyback Clamp
69883
Note: This clamp is not intended for continuous electrical service.
306347-1
69833-1
306349-2
306349-1
306350-2
306348-1
69816
69674
69900
69883
1443514-1
RAYCHEM cable accessories ALR photocontrols AMP connectors
MINIWEDGE Connectors
Service Entrance Connector System
MINIWEDGE Connectors
MINIWEDGE connectors incorporate wedge pressure technology to provide an easily applied and
reliable aluminum-to-aluminum/aluminum-to-copper connection for service entrance and street light
applications. The color-coded packaging simplifies connector selection for terminating standard
stranded and compacted ACSR, AAAC, AAC and copper conductors.
C_Miniwedge
MINIWEDGE connectors are for service entrance applications from #6 to #2 through 2/0 to 4/0. To
enhance the mechanical and electrical performance of the service entrance connector, the AMP
GEO-TAC surface is added to the inside of the “C” component during the manufacturing process. The
GEO-TAC surface provides superior grip on the conductor to overcome the possibility of failure due
to vibration and also increases the contact surface for greater electrical performance under changing
load conditions.
MINIWEDGE connectors are also offered for typical street light applications for a range of sizes to
connect from #14, #12, and #10 street light tap wire up to a 336.4 thru conductor. The designed
controlled force exerted by the MINIWEDGE connector does not damage the conductor and it can be
easily removed without loss of cable length.
MINIWEDGE connectors offer simple installations anytime, anywhere, without the need for special
tools and complicated die selection. The aluminum alloy “C” and wedge components are installed
with parallel jaw pliers. A quick visual inspection of the locking tab in the inspection window verifies
the connection is complete and ready for installation of the insulated cover, if required. Factory
applied inhibitor is applied to all MINIWEDGE connectors to prolong the life of the connection in
its service environment.
No special tools
Removable without conductor loss or damage
Unique GEO-TAC surface in “C” provides higher tensile and vibration resistance
Conductor range #14 AWG to 336.4 kcmil
Service entrance and street light applications
Separate insulating covers
Color-coded for easy connector selection
Wedge pressure reliability
Aluminum to aluminum, aluminum to copper
Suitable for guy, messenger and fence grounding (not for direct burial)
Approvals
• UL Listed
• Meets ANSI C119.4
• Part Number Series 83623 and 83630 are Certified by Canadian Standards Association,
File No. LR 7189
• RUS
Note: MINIWEDGE connectors are not recommended for copper-to-copper connections.
The MINIWEDGE connector with GHFC MW cover is pictured.
Parallel Jaw Pliers
109717-1
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
•
•
•
•
•
•
•
•
•
•
27
27
MINIWEDGE Connectors
MINIWEDGE Connectors - Core Wire Range
Note: For Copper to Copper applications contact your TE Representative.
Special Triplex
Full ACSR, AAAC or AAC neutral
Full AAC hot wires
ACSR, AAAC
AAC, Cu Str
AAC/Cu cmpt
Sol, #4 Sol
#4
#4 ACSR, AAAC
#4 AAC, Cu Str
#4 AAC/Cu cmpt
#6 AAC, Cu Str
#6 ACSR, AAAC
#6 Sol, #4 Sol
83592-4
83592-7
83592-9
#4
#4 AAC, Cu Str
#4 ACSR, AAAC
#2 Sol
83592-3
83592-6
83592-8
83592-5
#2
#2 AAC, Cu Str
#2 ACSR, AAAC
83592-2
1/0
1/0 ACSR, AAAC
1/0 AAC
83592-1
#2
CONNECTORS & TERMINALS
#2
#2
#2
#2
#6
#6
Standard Triplex
Full ACSR, AAAC or AAC neutral
Full AAC hot wires
28
28
1/0
1/0 ACSR, AAAC
1/0 AAC, Cu Str
1/0 AAC/Cu cmpt
#2 Sol
1/0
2/0
#2 AAC, Cu Str
#2 ACSR, AAAC
1/0 AAC
1/0 ACSR, AAAC
2/0 AAC cmpt
2/0 AAC
2/0 ACSR, AAAC
Special Triplex (Smooth Body)
Full AAC or cmpt ACSR neutral
Full AAC or cmpt AAC hot wires
#6
#4
#6
#6
#6
#6
AAC, Cu Str
ACC cmpt
ACSR cmpt
Sol, #4 Sol
#4
#4
#4
#2
AAC, Cu Str
AAC cmpt
ACSR cmpt
Sol
#2
#2 AAC, Cu Str
(S.B.) #2 AAC cmpt
#2 ACSR cmpt
1/0 AAC
1/0
1/0 AAC cmpt
(S.B.) 1/0 ACSR cmpt
2/0 AAC cmpt
4/0
3/0
4/0 ACSR, AAAC
4/0 AAC, Cu Str
4/0 AAC cmpt
3/0 ACSR, AAAC
3/0 AAC, Cu Str
3/0 AAC cmpt
2/0
83631-4
83631-2
83631-5
83631-8
83631-3
83631-6
83631-9
1/0 ACSR cmpt
1/0 AAC, Cu Str
1/0 AAC/Cu cmpt
#2 (S.B.)
#2
#2
#2
#2
ACSR cmpt
AAC, Cu Str
AAC/Cu cmpt
Sol#6 Sol, #4 Sol
83631-7
#4
#6
#4 ACSR cmpt
#4 AAC, Cu Str
#4 AAC/Cu cmpt
#6 ACSR cmpt
#6 AAC/Cu cmpt
#6 AAC, Cu Str
1-83592-0
83592-4
83592-7
83592-9
83592-3
83592-6
83592-8
1-83592-2
1-83592-0
2/0 ACSR, AAAC
2/0 AAC, Cu Str
83631-1
1/0 (S.B.)
#6
#6 ACSR, AAAC
#6 AAC, Cu Str
#6 AAC/Cu cmpt
1-83592-3
1-83592-1
RAYCHEM cable accessories ALR photocontrols AMP connectors
MINIWEDGE Connectors
MINIWEDGE Connectors - Core Wire Range
Note: For Copper to Copper applications contact your TE Representative.
Special Triplex (Smooth Body)
Full AAC or cmpt ACSR neutral
Full AAC or cmpt AAC hot wires
4/0 (S.B.)
3/0 (S.B.)
4/0 ACSR cmpt
4/0 AAC, Cu Str
4/0 AAC cmpt
3/0 ACSR cmpt
3/0 AAC, Cu Str
3/0 AAC cmpt
#2
#2 AAC cmpt
(S.B.) #2 AAC, Cu Str
#2 ACSR cmpt
1-83631-1
1-83631-4
1-83631-7
1/0
1/0 AAC cmpt
(S.B.) 1/0 AAC
1/0 ACSR cmpt
1-83631-2
1-83631-5
1-83631-8
1-83631-3
1-83631-6
1-83631-9
2/0 AAC cmpt
2/0
2/0 AAC
(S.B.) 2/0 ACSR cmpt
1/0 ACSR, AAAC
Small Street Light Tap
1/0
1/0
1/0
1/0
2/0
#’s
10, 12, 14
#8
#4
#2 ACSR, AAAC
#2 AAC, Cu Str
#2 AAC/Cu cmpt
#2 Sol
#4
#4
#4
#6
#6
ACSR, AAAC
AAC, Cu Str
AAC/Cu cmpt
Sol, #4 Sol
#6 ACSR, AAAC
#6 AAC, Cu Str
#6 AAC/Cu cmpt
#8
#8 AAC/Cu Str
#8 Al/Cu Sol
#6 Al/Cu Sol
#14 Al/Cu Str & Sol
#12 Al/Cu Str & Sol
#10 Al/Cu Str & Sol
83630-1
83630-3
83630-5
83630-7
83630-9
#8 AAC/Cu Str
#8 Al/Cu Sol
#6 Al/Cu Sol
83630-2
83630-4
83630-6
83630-8
1-83630-0
Large Asymmetrical
Street Light Tap
#’s
10, 12, 14
#2
#14 Al/Cu Str & Sol
#12 Al/Cu Str & Sol
#10 Al/Cu Str & Sol
#8 AAC/Cu Str & Sol
#6 Al/Cu Sol
336.4
336.4 AAC
266.8 ACSR (18/1)
266.8 ACSR (26/7)
266.8
266.8 ACSR (18/1)
266.8 AAC
336.4 AAC cmpt
4/0
4/0 ACSR
4/0 AAC3/0 AAC
266.8 AAC cmpt
3/0
2/0
3/0 ACSR
2/0 AAC
4/0 AAC cmpt
2/0 ACSR
3/0 AAC cmpt
1-83623-7
1-83623-3
83623-9
83623-5
83623-1
1-83623-8
1-83623-4
1-83623-0
83623-6
83623-2
#6
#6 AAC/Cu Str & Sol
#6 ACSR
#4 Al/Cu Sol
1-83623-9
1-83623-5
1-83623-1
83623-7
83623-3
#4
#4 AAC/Cu Str
#4 ACSR
#2 Al/Cu Sol
2-83623-0
1-83623-6
1-83623-2
83623-8
83623-4
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
#8
ACSR, AAAC
AAC, Cu Str
AAC/Cu cmpt
AAC/Cu cmpt
2/0 (S.B.)
2/0 ACSR cmpt
2/0 AAC, Cu Str
2/0 AAC cmpt
29
29
MINIWEDGE Connectors
Selection Information by Wire Diameter Limits: dimensions shown in inches (millimeters)
Catalog
Numbers
Wire Marking
Groove 1 Groove 2
Sum of Diameters
Max.
Min.
1/0
1/0
1/0
1/0
#2
#2
#2
#4
#4
#6
1/0 SB
1/0 SB
#2 SB
1/0
#2
#4
#6
#2
#4
#6
#4
#6
#6
1/0 SB
#2 SB
#2 SB
.796
.723
.656
.602
.650
.583
.529
.516
.462
.408
.752
.670
.600
Service Connectors
83631-1
4/0
83631-2
4/0
83631-3
4/0
83631-4
3/0
83631-5
3/0
83631-6
3/0
83631-7
2/0
83631-8
2/0
83631-9
2/0
1-83631-1
4/0 SB
1-83631-2
4/0 SB
1-83631-3
4/0 SB
1-83631-4
3/0 SB
1-83631-5
3/0 SB
1-83631-6
3/0 SB
1-83631-7
2/0 SB
1-83631-8
2/0 SB
1-83631-9
2/0 SB
#2
1/0
2/0
#2
1/0
2/0
#2
1/0
2/0
#2 SB
1/0 SB
2/0 SB
#2 SB
1/0 SB
2/0 SB
#2 SB
1/0 SB
2/0 SB
Groove 1 Diameter
Max.
Min.
Groove 2 Diameter
Max.
Min.
Core
CONNECTORS & TERMINALS
83592-1
83592-2
83592-3
83592-4
83592-5
83592-6
83592-7
83592-8
83592-9
1-83592-0
1-83592-1
1-83592-2
1-83592-3
30
.696
.618
.549
.498
.550
.481
.429
.416
.362
.308
.652
.570
.500
(17.68)
(15.70)
(13.94)
(12.65)
(13.97)
(12.22)
(10.90)
(10.57)
(9.19)
(7.82)
(16.56)
(14.48)
(12.70)
.398
.398
.398
.398
.336
.336
.336
.268
.268
.215
.398
.398
.336
(10.11)
(10.11)
(10.11)
(10.11)
(8.53)
(8.53)
(8.53)
(6.81)
(6.81)
(5.46)
(10.11)
(10.11)
(8.53)
.315
.315
.315
.315
.260
.260
.260
.205
.205
.138
.315
.315
.260
(8.00)
(8.00)
(8.00)
(8.00)
(6.60)
(6.60)
(6.60)
(5.21)
(5.21)
(3.51)
(8.00)
(8.00)
(6.60)
.398
.336
.268
.215
.336
.268
.215
.268
.215
.215
.398
.336
.336
(10.11)
(8.53)
(6.81)
(5.46)
(8.53)
(6.81)
(5.46)
(6.81)
(5.46)
(5.46)
(10.11)
(8.53)
(8.53)
.315
.260
.205
.138
.260
.205
.138
.205
.138
.138
.315
.260
.260
(8.00)
(6.60)
(5.21)
(3.51)
(6.60)
(5.21)
(3.51)
(5.21)
(3.51)
(3.51)
(8.00)
(6.60)
(6.60)
.888 (22.56)
.961 (24.41)
1.010 (25.65)
.827 (21.01)
.900 (22.86)
.949 (24.10)
.772 (19.61)
.845 (21.46)
.894 (22.71)
.820 (20.83)
.901 (22.89)
.942 (23.93)
.756 (19.20)
.837 (21.26)
.878 (22.30)
.706 (17.93)
.787 (19.99)
.828 (21.03)
.788
.861
.907
.731
.809
.849
.682
.760
.800
.720
.811
.851
.660
.759
.799
.620
.700
.740
(20.02)
(21.87)
(23.04)
(18.57)
(20.55)
(21.56)
(17.32)
(19.30)
(20.32)
(18.29)
(20.60)
(21.62)
(16.76)
(19.28)
(20.29)
(15.75)
(17.78)
(18.80)
.570
.570
.570
.515
.515
.515
.470
.470
.470
.570
.570
.570
.515
.515
.515
.470
.470
.470
(14.48)
(14.48)
(14.48)
(13.08)
(13.08)
(13.08)
(11.94)
(11.94)
(11.94)
(14.48)
(14.48)
(14.48)
(13.08)
(13.08)
(13.08)
(11.94)
(11.94)
(11.94)
.473
.473
.473
.420
.420
.420
.375
.375
.375
.473
.473
.473
.420
.420
.420
.375
.375
.375
(12.01)
(12.01)
(12.01)
(10.67)
(10.67)
(10.67)
(9.53)
(9.53)
(9.53)
(12.01)
(12.01)
(12.01)
(10.67)
(10.67)
(10.67)
(9.53)
(9.53)
(9.53)
.336
.398
.470
.336
.398
.470
.336
.398
.470
.336
.398
.470
.336
.398
.470
.336
.398
.470
(8.53)
(10.11)
(11.94)
(8.53)
(10.11)
(11.94)
(8.53)
(10.11)
(11.94)
(8.53)
(10.11)
(11.94)
(8.53)
(10.11)
(11.94)
(8.53)
(10.11)
(11.94)
.260
.315
.375
.260
.315
.375
.260
.315
.375
.260
.315
.375
.260
.315
.375
.260
.315
.375
(6.60)
(8.00)
(9.53)
(6.60)
(8.00)
(9.53)
(6.60)
(8.00)
(9.53)
(6.60)
(8.00)
(9.53)
(6.60)
(8.00)
(9.53)
(6.60)
(8.00)
(9.53)
Large Asymmetrical Street Light
2-83623-0
336.4
#4
1-83623-9
336.4
#6
1-83623-8
336.4
#8
1-83623-7
336.4
#10 - #14
1-83623-6
266.8
#4
1-83623-5
266.8
#6
1-83623-4
266.8
#8
1-83623-3
266.8
#10 - #14
1-83623-2
4/0
#4
1-83623-1
4/0
#6
1-83623-0
4/0
#8
83623-9
4/0
#10 - #14
83623-8
3/0
#4
83623-7
3/0
#6
83623-6
3/0
#8
83623-5
3/0
#10 - #14
83623-4
2/0
#4
83623-3
2/0
#6
83623-2
2/0
#8
83623-1
2/0
#10 - #14
.924
.870
.828
.782
.867
.813
.771
.725
.821
.767
.725
.679
.760
.706
.664
.618
.705
.651
.609
.563
(23.47)
(22.10)
(21.03)
(19.86)
(22.02)
(20.65)
(19.58)
(18.42)
(20.85)
(19.48)
(18.42)
(17.25)
(19.30)
(17.93)
(16.87)
(15.70)
(17.91)
(16.54)
(15.47)
(14.30)
.822
.771
.725
.673
.788
.737
.691
.639
.720
.669
.623
.571
.662
.611
.565
.513
.613
.562
.516
.464
(20.88)
(19.58)
(18.42)
(17.09)
(20.02)
(18.72)
(17.55)
(16.23)
(18.29)
(16.99)
(15.82)
(14.50)
(16.81)
(15.52)
(14.35)
(13.03)
(15.57)
(14.27)
(13.11)
(11.79)
.675
.675
.675
.675
.620
.620
.620
.620
.570
.570
.570
.570
.515
.515
.515
.515
.470
.470
.470
.470
(17.15)
(17.15)
(17.15)
(17.15)
(15.75)
(15.75)
(15.75)
(15.75)
(14.48)
(14.48)
(14.48)
(14.48)
(13.08)
(13.08)
(13.08)
(13.08)
(11.94)
(11.94)
(11.94)
(11.94)
.590
.590
.590
.590
.540
.540
.540
.540
.473
.473
.473
.473
.420
.420
.420
.420
.375
.375
.375
.375
(14.99)
(14.99)
(14.99)
(14.99)
(13.72)
(13.72)
(13.72)
(13.72)
(12.01)
(12.01)
(12.01)
(12.01)
(10.67)
(10.67)
(10.67)
(10.67)
(9.53)
(9.53)
(9.53)
(9.53)
.268
.215
.198
.125
.268
.215
.198
.125
.268
.215
.198
.125
.268
.215
.198
.125
.268
.215
.198
.125
(6.81)
(5.46)
(5.03)
(3.18)
(6.81)
(5.46)
(5.03)
(3.18)
(6.81)
(5.46)
(5.03)
(3.18)
(6.81)
(5.46)
(5.03)
(3.18)
(6.81)
(5.46)
(5.03)
(3.18)
.205
.138
.115
.055
.205
.138
.115
.055
.205
.138
.115
.055
.205
.138
.115
.055
.205
.138
.115
.055
(5.21)
(3.51)
(2.92)
(1.40)
(5.21)
(3.51)
(2.92)
(1.40)
(5.21)
(3.51)
(2.92)
(1.40)
(5.21)
(3.51)
(2.92)
(1.40)
(5.21)
(3.51)
(2.92)
(1.40)
Small Street
83630-1
83630-2
83630-3
83630-4
83630-5
83630-6
83630-7
83630-8
83630-9
1-83630-0
.514
.560
.441
.487
.374
.420
.320
.366
.278
.324
(13.06)
(14.22)
(11.20)
(12.37)
(9.50)
(10.67)
(8.13)
(9.30)
(7.06)
(8.23)
.400
.460
.332
.384
.274
.320
.220
.266
.178
.224
(10.16)
(11.68)
(8.43)
(9.75)
(6.96)
(8.13)
(5.59)
(6.76)
(4.52)
(5.69)
.398
.398
.336
.336
.268
.268
.215
.215
.198
.198
(10.11)
(10.11)
(8.53)
(8.53)
(6.81)
(6.81)
(5.46)
(5.46)
(5.03)
(5.03)
.315
.315
.260
.260
.205
.205
.138
.138
.115
.115
(8.00)
(8.00)
(6.60)
(6.60)
(5.21)
(5.21)
(3.51)
(3.51)
(2.92)
(2.92)
.125
.198
.125
.198
.125
.198
.125
.198
.125
.198
(3.18)
(5.03)
(3.18)
(5.03)
(3.18)
(5.03)
(3.18)
(5.03)
(3.18)
(5.03)
.055
.115
.055
.115
.055
.115
.055
.115
.055
.115
(1.40)
(2.92)
(1.40)
(2.92)
(1.40)
(2.92)
(1.40)
(2.92)
(1.40)
(2.92)
Light
1/0
1/0
#2
#2
#4
#4
#6
#6
#8
#8
#10
#8
#10
#8
#10
#8
#10
#8
#10
#8
- #14
- #14
- #14
- #14
- #14
(20.22)
(18.36)
(16.66)
(15.29)
(16.51)
(14.81)
(13.44)
(13.11)
(11.73)
(10.36)
(19.10)
(17.02)
(15.24)
RAYCHEM cable accessories ALR photocontrols AMP connectors
MINIWEDGE Connectors
GHFC MW Closure
Gel Cover for Use with MINIWEDGE Connectors
The Raychem GHFC MW closure was specifically designed to provide sealing and corrosion
protection for MINIWEDGE connectors installed overhead for corrosion protection or in direct
buried applications up to 1000 volts. In either case, it is as easy as simply snapping the closure
over the connector.
C_GHFC_MW
Suitable for aluminum-to-aluminum and aluminum-to-copper connections. Fits most MINIWEDGE
connector applications.
Selection Information: dimensions shown in inches (millimeters)
Catalog Number
GHFC-MW
Description
Gel cover for sealing
and insulating
Main
#8-4/0 (10-95)
Tap
#14-2/0 (1.5-70)
Std. Pack
10
Ordering Information
1. Package does not contain MINIWEDGE connectors, which must be ordered separately
2. Standard package: 10 kits/box
3. Related test reports: EDR-5340, 502-47233
CONNECTORS & TERMINALS
RAYCHEM cable accessories ALR photocontrols AMP connectors
31
Copper Grounding
AMPACT Copper Wire Taps
AMPACT copper taps are used when you need a permanent connection. They resist corrosion and
will not loosen. The unique design, incorporating a tapered “C” member and wedge, permits easy
installation in only a fraction of the time required for conventional crimp-type or molded joints.
The tap’s “C” member is composed of an aluminum bronze alloy and the wedge of a copper alloy
very close to pure copper. Built-in spring tension causes the tap to maintain constant mechanical
pressure for optimum electrical conductivity. The taps will provide secure connections on both
stranded wire or solid rod.
C_ampact_Coppertaps
Listed by Underwriters
Laboratories Inc., File
No. E69905
Certified by Canadian
Standards Association,
File No. LR 56476
CONNECTORS & TERMINALS
REA Letter of
Technical Acceptance
(Grounding Taps)
32
When properly matched and applied, AMPACT taps exceed the current-carrying capacity of the
conductors they are connecting. A locking tab prevents the tapered locked wedge from loosening
once it has been driven into position. Taps stay permanently locked during power surges, yet may be
removed if necessary without damage to cables or rods. To make operations even easier, AMPACT
taps may be visually inspected by verifying wedge position and locking tab. Installers can check the
connection immediately — speeding application.
• Unique design provides firm, sure contact for consistent, all weather, wire-to-wire, low resistance
grounding connections
• Compact, lightweight application tool permits easy installation almost anywhere, without bulky
equipment, heat, or external power
• Simple installation system greatly reduces exposure to energized lines
• Connectors may be checked visually — speeding inspection and practically eliminating callbacks
• Electrical joints are stable and effective for optimum electrical contact, even under conditions of
creep and cold flow
• Taps will not penetrate copper plating, allowing secure connections from copper conductors to
ground rods, reinforcing bars or conductors of any type
• AMPACT copper taps are made of quality alloys for low resistivity and superior corrosion resistance
Technical Documents
Customer Manual
Department Publications
Product Specifications
Safety Publication
General Publication
AMPACT Copper Wire Tap Selectionn Information
Groove Size
kcmil or AWG
500
450
400
350
300
250
4/0
3/0
2/0
1/0
No. 2
No. 4
No. 6
Groove
Code
A
B
E
G
H
K (R)††
L
M
N
O
T
W
X
Conductor Diameter
Minimum
Maximum
.785 (19.9)
.813 (20.7)
.745 (18.9)
.784 (19.9)
.700 (17.8)
.744 (18.9)
.650 (16.5)
.699 (17.8)
.620 (15.7)
.649 (16.5)
.561 (14.2)
.625 (15.9)
.506 (12.9)
.560 (14.2)
.451 (11.5)
.505 (12.8)
.401 (10.2)
.450 (11.4)
.355 (9.0)
.400 (10.2)
.280 (7.1)
.354 (9.0)
.216 (5.5)
.279 (7.1)
.182 (4.6)
.215 (5.5)
409-2106
410-5810, 410-5811
108-13011, 108-13012, 108-13015
125-6217
408-3010-1 through -4, GP 1931
Ground Rod Applications Copper-Clad
Designated Size
3/8 (9.53)
1/2 (12.70)
5/8 (15.88)
3/4 (19.05)
Wire Size
1/0 AWG
3/0 AWG
250 kcmil
350 kcmil
Actual Diameter
.355 (9.02)
.475 (12.06)
.563 (14.30)
.682 (17.32)
Galvanized Steel
3/8 (9.53)
1/2 (12.70)
5/8 (15.88)
3/4 (19.05)
1/0 AWG
3/0 AWG
300 kcmil
450 kcmil
.375
.500
.625
.750
(9.53)
(12.70)
(15.88)
(19.05)
††250 kcmil groove is identified with the letter “K” when paired
with 300 through 500 kcmil grooves, and with letter “R” when
paired with No. 6 AWG through 250 kcmil grooves.
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Grounding
AMPACT Copper Tap Selection for Wire to Ground Rod† or Solid Pin
Copper
Conductor
(kcmil/AWG)
500
450
400
350
300
250
4/0
3/0
2/0
1/0
No. 2
No. 4
No. 6
3/8”
Ground Rod/Pin
Dia. Range
.355-.375 (9.02-9.53)
1-276337-4
2-276337-5
3-276337-7
4-276337-9
6-276337-0
275187-4
275187-9
1-275187-3
1-275187-6
1-275187-8
277060-1
277060-1
277060-2
1/2”
Ground Rod/Pin
Dia. Range
.475-.500 (12.07-12.7)
1-276337-3
2-276337-4
3-276337-5
4-276337-7
5-276337-8
275187-2
275187-7
1-275187-1
1-275187-2
1-275187-3
1-275187-4
3-275187-6
3-275187-7
5/8”
Ground Rod
Diameter
.563 (14.3)
276337-9
2-276337-3
3-276337-3
4-276337-5
5-276337-6
2-275187-8
275187-1
275187-2
275187-3
275187-4
275187-5
3-275187-0
3-275187-1
Ground Rod/Pin
Diameter
.625 (15.88)
1-276337-2
2-276337-2
3-276337-2
4-276337-4
5-276337-5
5-276337-6
5-276337-7
5-276337-8
5-276337-9
6-276337-0
6-276337-2
6-276337-4
6-276337-5
3/4”
Ground Rod
Diameter
.682 (17.32)
1-276337-1
2-276337-1
3-276337-1
4-276337-3
4-276337-4
4-276337-5
4-276337-6
4-276337-7
4-276337-8
4-276337-9
5-276337-1
5-276337-3
5-276337-4
Ground Rod/Pin
Diameter
.750 (19.05)
276337-1
1-276337-9
2-276337-0
2-276337-1
2-276337-2
2-276337-3
276337-2
2-276337-4
276337-3
2-276337-5
276337-4
2-276337-8
2-276337-9
†Some Ground Rods have a designated or descriptive diameter that is different from the Actual Diameter. The Actual Diameter must be
determined and used with the top chart for correct tap selection.
AMPACT Copper Tap Selection for Wire-to-Wire Applications
Typical Example:
500 to 350 kcmil = Groove Code AG = Part No. 1-276337-1
Through Conductor
Red Shells
(69338-2)
W
T
4
2
Wire
X
O
N
Size*
5,6
1/0
2/0
X
277060-4 277060-4 277060-2 277060-2 4-275187-0
5,6
W
277060-3 277060-2 277060-1 3-275187-9
4
T
277060-1 277060-1 1-275187-7
2
O
1-275187-8 1-275187-6
1/0
N
1-275187-5
2/0
M
3/0
L
4/0
K (R)
250
H
300
G
350
E
400
B
450
A
500
750
(61)
For additional sizes not listed, contact your TE Representative.
White Shells
(69338-5)
M
L
3/0
4/0
K ( R)
250
H
300
G
350
Blue Shells
(69338-1)
E
400
B
450
A
500
Yellow
(69338-4)
750
(61)
3-275187-7 3-275187-4 3-275187-1 6-276337-5 5-276337-4 4-276337-2
2-276337-9 1-276337-8 1-81723-3*
3-275187-6 3-275187-3 3-275187-0 6-276337-4 5-276337-3
4-276337-1
2-276337-8 1-276337-7 1-81723-3*
1-275187-4 1-275187-0
275187-5 6-276337-2
3-276337-9
1-275187-3
275187-9
275187-4 6-276337-0 4-276337-9 3-276337-7
1-275187-2
275187-8
275187-3 5-276337-9 4-276337-8 3-276337-6
1-275187-1
275187-7
275187-2 5-276337-8 4-276337-7 3-276337-5 2-276337-4 1-276337-3 1-81723-0*
275187-6
275187-1
5-276337-1
5-276337-7 4-276337-6 3-276337-4
2-275187-8 5-276337-6 4-276337-5 3-276337-3
276337-4
276337-8
1-81723-2*
2-276337-5 1-276337-4 1-81723-2*
276337-3
276337-7
1-81723-1*
276337-2
276337-6
81723-9*
2-276337-3
276337-9
81723-8*
5-276337-5 4-276337-4 3-276337-2
2-276337-2 1-276337-2
******
4-276337-3
2-276337-1 1-276337-1
******
3-276337-0 2-276337-0 1-276337-0
******
1-276337-9
276337-1
******
276337-5
81723-2
RAYCHEM cable accessories ALR photocontrols AMP connectors
3-276337-1
81723-1
CONNECTORS & TERMINALS
Wire Identification
Groove Code
33
Copper Grounding
AMPACT Copper Taps Technical Data
CONNECTORS & TERMINALS
AMPACT Copper Wire Taps
34
Catalog Numbers
Tap
275187-1
275187-2
275187-3
275187-4
275187-5
275187-6
275187-7
275187-8
275187-9
1-275187-0
1-275187-1
1-275187-2
1-275187-3
1-275187-4
1-275187-5
1-275187-6
1-275187-7
1-275187-8
2-275187-8
3-275187-0
3-275187-1
3-275187-3
3-275187-4
3-275187-6
3-275187-7
3-275187-9
4-275187-0
276337-1
276337-2
276337-3
276337-4
276337-5
276337-6
276337-7
276337-8
276337-9
1-276337-0
1-276337-1
1-276337-2
1-276337-3
1-276337-4
1-276337-7
1-276337-8
Cartridge
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-5
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
Catalog Numbers
Tap
1-276337-9
2-276337-0
2-276337-1
2-276337-2
2-276337-3
2-276337-4
2-276337-5
2-276337-8
2-276337-9
3-276337-0
3-276337-1
3-276337-2
3-276337-3
3-276337-4
3-276337-5
3-276337-6
3-276337-7
3-276337-9
4-276337-1
4-276337-2
4-276337-3
4-276337-4
4-276337-5
4-276337-6
4-276337-7
4-276337-8
4-276337-9
5-276337-1
5-276337-3
5-276337-4
5-276337-5
5-276337-6
5-276337-7
5-276337-8
5-276337-9
6-276337-0
6-276337-2
6-276337-4
6-276337-5
277060-1
277060-2
277060-3
277060-4
Cartridge
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-1
69338-2
69338-2
69338-2
69338-2
AMPACT copper taps have been tested for the most severe service
environment that they would normally be exposed to under both
distribution and grounding applications. They have been tested to
meet or exceed the requirements of ANSI C119.4-1976 (TDJ-162),
NEMA CC3-1973, Class A 500 cycles. The chart shows the average
DC resistance normalized to 20°C for P/N 2-275187-8 applied to
250 kcmil Cu 37 strand conductor.
AMPACT copper taps have been tested at 36,000 amps
symmetrical RMS for 4 seconds or 248 cycles on 500 to 500
kcmil copper conductor per IEEE 80, IEEE guide for Safety in
AC Substation Grounding. They are tested and rated for use on
conductors that will be exposed to temperatures up to and including
800°C. AMPACT copper taps frequently run 500°C cooler than the
conductor to which they are applied.
The AMPACT copper tap meets all mechanical requirements of
ANSI C119.4 and is rated as a Class 3 minimum-tension connector.
One of the most severe requirements placed on a connector for
below grade grounding applications is corrosion resistance. In
order to make our corrosion testing more severe and more realistic,
we first subject the electrical connections to thermal shock. Our
procedure for subjecting a connector to thermal shock is as follows:
Thermal Shock
Specification 109-13009
Ea. cycle = 150 minutes - 150°C oven
15 minutes- ice water
30 minutes - 150°C oven
60 minutes - room temp.
(Test repeated for 5 complete cycles)
Typical results of testing after thermal shock and corrosion are
shown below.
DC Resistance–
Milliohms measured at 60 amperes
Min.
Max.
Avg.
EWL
Initial
.087
.093
.089
.100
After Thermal Shock
.080
.089
.083
.098
After Corrosion
.078
.086
.082
.102
EWL - Equal wire length
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Grounding
Copper Terminal Lug
•
•
•
•
•
Easy to install with AMPACT tooling
Use as disconnectable tap or jumper connection
Controlled contact pressure
Easily removable and relocated
NEMA-type terminal
Selection Information
C_CopperTermLug
Paddle Type
Copper 2-Hole Paddle
Shank Size Conductor
#2 to 500 kcmil Copper Cable
(Tap Groove)
4/0 STR
Catalog Number
276762-1
SHEAR-LOK Grounding Connector
Copper Tap/Grounding Connector
SHEAR-LOK copper tap/grounding connector was developed for applications in the power utility
industry where connectors are required to withstand mid-range (20 kA symmetrical RMS) magnitudes
of fault current. The SHEAR-LOK connectors utilize Wedge Pressure Technology and controlled
torque drive bolts to provide easily-applied and highly-reliable ground rod connections.
This family of connectors is ideal for pole grounds, transmission grounding, Telco and CATV applications
where connections must be made between conductor and rods, specifically in the range of #10, #6, #4,
to both 5/8” and 3/4” copper clad galvanized rods.
C_Shear-Lok
Typical Applications
• Industrial/residential service grounds
• Pole grounds transmission line grounding
• Telco distribution, CATV grounds
Selection Information: dimensions shown in inches (millimeters)
File No. E69905
Grounding & Bonding
Including Direct Burial.
®
Certified by Canadian
Standards Association.
Connects Rod To
5/8" Cu Clad Dia .562 (14.30)
5/8" Cu Clad Dia .562 (14.30)
5/8" Galv. Dia .562 (15.88)
3/4" Cu Clad Dia .682 (17.32)
3/4" Cu Clad Dia .682 (17.32)
3/4" Galv. Dia .750 (19.05)
3/4" Galv. Dia .750 (19.05)
3/4" Cu Clad Dia .682 (17.32)
5/8" Cu Clad Dia .562 (14.30)
Conductor
1/0 Str.
#6 Sol. or Strd. or #4 Sol. or Strd.
#6 Sol. or Strd.
#6 Sol. or Strd.
#4 Sol. or Strd.
#6 Sol. or Strd.
#4 Sol. or Strd.
1/0 Str.
#6 Sol., #8 Sol., Strd. or #10 Sol., Strd.
*UL Listed File No.E69905 Grounding & Bonding Including Direct Burial
†
CSA Certified
Technical Document
Instruction Sheet 408-9921
RAYCHEM cable accessories ALR photocontrols AMP connectors
Catalog Number
83000-1*
80408-2*†
80408-2*†
80408-3
80408-4*†
80408-4*†
80408-5
80408-6*
80408-7
CONNECTORS & TERMINALS
• Wedge Pressure Technology
• Shear-head bolt—controlled torque
• Removable without conductor damage
• No special tools
• Application not inhibited by disfigured ground rod end
• Taps into existing ground conductors
35
Copper Grounding
WRENCH-LOK Grounding Connector
Electrical Grounding System
The WRENCH-LOK electrical grounding connector system provides a superior, fool-proof connection
while reducing application time dramatically. The WRENCH-LOK connector system uses a specially
designed shear-head bolt to drive a tapered wedge into the connector body. All that’s needed to apply
it is a common ratchet or socket wrench. When the connection is tightened to the proper torque, the
bolt head shears off, giving a positive visual indication of a perfect connection. It’s that simple and
sure. WRENCH-LOK connectors require no special training, no special tools, no auxiliary power,
and they can be installed in any weather. The product line offers options to connect conductor- toconductor or conductor-to-ground rod. There is no need to change connector styles, molds or tooling.
C_Wrench-Lok
®
Test Results for Copper Ground Grid Connectors
IEEE Standard 837
Overall, connectors meet all requirements necessary to be
considered qualified for permanent grounding connections used
in substation grounding.
Listed by Underwriters Laboratories
Inc., File No. E69905
A. Mechanical Pullout
Connectors exceeded min. standard pullout requirements by
wide margin.
REA
B. Electromagnetic Force
Connectors withstood high mechanical and heating stresses of
short circuit currents, well within standard.
C. Sequential Tests
1. Current-Temperature Cycling
Connectors ran much cooler than control conductor and
resistance remained low and stable.
Meets requirements of IEEE STD 837
Certified by Canadian Standards
Association, File No. LR56476
2. Freeze-Thaw
Resistance of connectors remained stable, demonstrating
connectors are not affected by extreme temp. changes.
CONNECTORS & TERMINALS
3. Corrosion-Nitric Acid
Acid did not penetrate contact interface and resistance
remained stable.
36
4. Fault Current
Connectors withstood severe mechanical and heating
stresses with very slight increase in joint resistance, well within
standard.
Thermal Shock and Accelerated
Corrosion
Stable performance indicates connectors will not be adversely
affected by extreme environmental conditions.
Torque of Bolt vs. Resistance
of Connection
Connection resistance stable at point much below nominal torque.
Torque of Bolt vs. Deflection
Connector designed with sufficient strength and spring qualities
to maintain body resilient contact force for dependable, longterm connection.
Tensile vs. Deflection
Connector body designed with sufficient strength to withstand
extreme overload mechanical forces.
Technical Documents
Department Publication
Instruction Sheet
410-5812
408-9504
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Grounding
Wrench-Lok Copper Grounding Connector System Selection Charts
Ground Rod-to-Conductor
3/8
1/2
Copper
Galv.
Copper
Clad
Steel
Clad
.355 (9.02) .375 (9.52) .475 (12.06)
83747-2
83747-2
83747-4
83747-3
83747-3
83749-1
83747-4
83747-4
83749-2
83749-2
83748-1
Galv.
Steet
.500 (12.70)
83747-4
83749-1
83749-2
83749-3
83748-1
5/8
Copper
Clad
.563 (14.30)
83749-1
83749-2
83749-3
83748-1
83748-2
83750-1
83750-1
Galv.
Steel
.625 (15.88)
83749-2
83749-3
83748-1
83748-2
83748-4
83748-4
83751-1
83751-1
83751-2
83751-2
3/4
Copper
Clad
.682 (17.32)
83749-3
83749-4
83748-3
83748-4
83751-1
83751-1
83751-2
83751-2
83751-3
83751-3
83751-3
83751-3
Galv.
Steel
.750 (19.05)
83749-4
83748-3
83748-4
83751-1
83751-2
83751-2
83751-3
83751-3
83751-4
83751-4
83750-2
83751-4
83750-3
Conductor
#2 sol, str, cmpt
1/0 str, cmpt
2/0 str, cmpt
3/0 str, cmpt
4/0 str, cmpt
250 compacted
250 str
300 compacted
300 str
350 compacted
350 str
400 compacted
500 str
Conductor-to-Conductor (Standard Round)
#2 sol,str 1/0 str
83747-1 83747-2
83747-3
2/0 str
83747-2
83747-3
83747-4
3/0 str
83747-3
83747-4
83749-1
83749-2
250 str
83747-1
83749-2
83749-3
83748-1
83748-2
83750-1
300 str
83749-2
83749-3
83748-1
83748-2
83748-4
83751-1
83750-2
350 str
83749-3
83748-1
83748-2
83748-3
83751-1
83751-2
83751-2
83751-3
400 str
83749-4
83749-3
83748-3
83748-4
83751-1
83751-2
83751-3
83751-4
83750-2
450 str
83749-4
83749-3
83748-4
83751-1
83751-2
83751-3
83751-4
83750-2
83750-4
83750-5
500 str
--83751-1
83751-1
83751-2
83751-3
83751-4
83750-2
83750-3
83750-5
83750-4
83750-6
Conductor
#2 sol,str
1/0 str
2/0 str
3/0 str
4/0 str
250 str
300 str
350 str
400 str
450 str
500 str
Conductor-to-Conductor (Compacted)
#2
83747-1
1/0
83747-2
83747-3
2/0
83747-2
83747-3
83747-4
3/0
83747-3
83747-4
83747-1
83749-2
4/0
83747-4
83749-1
83749-2
83749-3
83748-1
250
83747-4
83749-2
83749-2
83748-1
83748-2
83750-1
300
83749-1
83749-2
83749-3
83748-1
83748-2
83750-1
83750-1
350
83749-2
83749-3
83748-1
83748-2
83748-4
83748-4
83751-1
83751-2
400
83749-3
83749-1
83748-2
83748-3
83748-4
83751-1
83751-1
83751-2
83751-3
Replacement Bolts Part Numbers
Small Body
81249-4
Large Body
81249-2
Conductors listed are for Stranded Copper Standard Round
RAYCHEM cable accessories ALR photocontrols AMP connectors
450
83749-3
83749-1
83748-3
83748-4
83751-1
83751-2
83751-2
83751-3
83751-4
83750-2
500
83749-4
83749-3
83748-4
83751-1
83751-1
83751-2
83751-3
83751-3
83751-4
83750-2
83750-3
Conductor
#2
1/0
2/0
3/0
4/0
250
300
350
400
450
500
CONNECTORS & TERMINALS
4/0 str
83747-4
83749-1
83749-2
83749-3
83748-2
37
Copper Grounding
Wrench-Lok Copper Grounding Connector System Selection Information
Catalog Number
Small Body
Description
Standard Round
83747-1
83747-2
83747-3
#2 sol., str.-#2 sol., str.
1/0, 2/0 str.-#2 sol., str.
1/0, 2/0 str.-1/0 str.
3/0 str.-#2 sol, str.
2/0 str.-2/0 str.
3/0 str.-1/0 str.
4/0 str.-#2 sol, str.
3/0 str.-#2 str.
4/0 str.-1/0 str.
250 str.-#2 sol., str.
3/0 str.-3/0,str.
4/0 str.-2/0 str.
250 str.-1/0 str.
300 str.-#2 sol., str.
4/0 str.-3/0 str.
250 str.-2/0 str.
300 str.-1/0 str.
350 str.-#2 sol., str.
4/0 str.-4/0 str.
250 str.-3/0 str.
300 str.-2/0 str.
350 str.-1/0 str.
4/0 str.-4/0 str.
300 str.-3/0 str.
350 str.-2/0 str.
400, 450 str.-#2 sol., str.
83747-4
83749-1
83749-2
83749-3
83748-1
83748-2
83749-4
CONNECTORS & TERMINALS
83748-3
38
83748-4
83750-1
83751-1
350
400
450
300
400
450
str.-3/0 str.
str.-2/0, 1/0 str.
str.-1/0 str.
str.-4/0 str.
str.-3/0 str.
str.-2/0 str.
83751-3
250 str.-250 str.
300 str.-250 str.
350, 400 str.-4/0 str.
450 str.-3/0 str.
500 str. - 2/0 str.
300, 350 str.-300 str.
350, 400 str.-250 str.
450 str.-4/0 str.
500 str.-3/0 str.
350 str.-350 str.
83751-4
400
450
500
400
str.-300 str.
str.-250 str.
str.-4/0 str.
str.-350 str.
450
500
400
450
500
450
450
500
450
500
500
500
str.-300
str.-250
str.-400
str.-350
str.-300
str.-400
str.-400
str.-350
str.-450
str.-400
str.-450
str.-500
83751-2
83750-2
83750-3
83750-5
83750-4
83750-6
str.
str.
str.
str.
str.
str.
str.
str.
str.
str.
str.
str.
Compacted
2-#2
1/0, 2/0-#2
1/0, 2/0-1/0
3/0-#2
2/0-2/0
3/0-1/0
4/0, 250-#2
3/0-2/0
4/0-1/0
300-#2
3/0-3/0
4/0, 250-2/0
250/300-1/0
350-#2
4/0-3/0
300-2/0
350-1/0
400, 450-#2
4/0-4/0
250, 300-3/0
350-2/0
400-1/0
250, 300-4/0
350-3/0
400-2/0
450-1/0
500-#2
400-3/0
450-2/0
500-1/0
350-4/0, 250
400-4/0
450-3/0
500 - 2/0
250, 300-250, 300
350, 400-300
400-250
450-4/0
500-3/0
350, 400-350
450-300, 250
500-250
400-400
450-350
500-350, 300
Conductor to Ground Rod
3/8 Clad or Galv.-#2
3/8 Clad or Galv.-1/0
3/8 Clad or Galv.-2/0
1/2 Clad or Galv.-#2
1/2 Clad or Galv.-1/0
5/8 Clad - #2
1/2 Clad or Galv.-2/0
5/8 Clad-1/0
5/8 Galv.-#2
1/2
5/8
5/8
3/4
1/2
5/8
5/8
Clad or Galv.-3/0
Clad-2/0
Galv.-1/0
Clad-#2
Clad or Galv.-4/0
Clad-3/0
Galv.-2/0
5/8 Clad-4/0
5/8 Galv.-3/0
3/4
3/4
3/4
3/4
Clad-1/0
Galv.-#2
Clad-2/0
Galv.-1/0
5/8
5/8
3/4
3/4
5/8
5/8
3/4
3/4
Galv.-4/0
Galv.-250 cmpt.
Clad-3/0
Galv.-2/0
Clad-250 str., cmpt.
Galv.-250 str., 300 cmpt.
Clad-4/0,250 cmpt.
Galv.-3/0
5/8 Galv.-350 cmpt, 300 str.
3/4 Clad-250 str., 300 cmpt.
3/4 Galv.-4/0, 250 cmpt.
3/4 Clad-300 str., 350 cmpt,
str., 400 cmpt.
3/4 Galv.-250 str., 300 cmpt.
400, 500-400
3/4 Galv.-300 str., 350 cmpt,
400 cmpt.
450, 500-450
3/4 Galv.-350 str., 450 cmpt.
500-500
3/4 Galv.-400 str., 500 cmpt.
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Grounding
Wrench-Lok Copper Grounding Connector System Wire Diameter Limits
IMPERIAL
83747-1
83747-2
83747-3
83747-4
83749-1
83749-2
83749-3
83748-1
83748-2
83749-4
83748-3
83748-4
83750-1
83751-1
83751-2
83751-3
83751-4
83750-2
83750-3
83750-5
83750-4
83750-6
Sum of Diameters
Max.
Min.
0.595
0.500
0.706
0.594
0.782
0.672
0.832
0.733
0.890
0.799
0.942
0.846
1.003
0.898
1.050
0.943
1.099
0.995
1.068
0.964
1.146
1.042
1.192
1.086
1.148
1.040
1.250
1.147
1.311
1.212
1.374
1.288
1.419
1.342
1.464
1.400
1.510
1.446
1.546
1.495
1.580
1.538
1.620
1.578
Large Wire
Max.
Min.
0.296
0.204
0.420
0.298
0.470
0.302
0.520
0.313
0.630
0.423
0.630
0.423
0.700
0.470
0.700
0.470
0.700
0.470
0.770
0.500
0.770
0.500
0.770
0.500
0.580
0.460
0.815
0.572
0.815
0.582
0.815
0.606
0.815
0.660
0.815
0.670
0.815
0.676
.0815
0.680
0.815
0.723
0.815
0.763
Small Wire
Max.
Min.
0.296
0.204
0.296
0.204
0.370
0.258
0.420
0.258
0.470
0.258
0.470
0.258
0.470
0.258
0.700
0.292
0.522
0.295
0.470
0.258
0.520
0.292
0.520
0.316
0.580
0.460
0.575
0.336
0.630
0.414
0.682
0.473
0.682
0.527
0.730
0.585
0.770
0.631
0.815
0.680
0.815
0.723
0.815
0.763
Sum of Diameters
Max.
Min.
15.113
12.700
17.932 15.088
19.863 17.069
21.133 18.618
22.606 20.295
23.927 21.488
25.476 22.809
26.670 23.952
27.910 25.273
27.127 24.486
29.108 26.467
30.277 27.584
29.159 26.416
31.750 29.134
33.299 30.785
34.900 32.715
36.043 34.087
37.186 35.560
38.354 36.728
39.268 37.973
40.132 39.065
41.148 40.081
Large Wire
Max.
Min.
7.518
5.182
10.668
7.569
11.938
7.671
13.208
7.950
16.002
10.744
16.002
10.744
17.780
11.938
17.780
11.938
17.780
11.938
19.558
12.700
19.558
12.700
19.558
12.700
14.732
11.684
20.701
14.529
20.701
14.783
20.701
15.390
20.701
16.764
20.701
17.018
20.701
17.170
20.701
17.272
20.701
18.364
20.701
19.380
Small Wire
Max.
Min.
7.518
5.182
7.518
5.182
9.398
6.553
10.668
6.553
11.938
6.553
11.938
6.553
11.938
6.553
17.780
7.417
13.259
7.493
11.938
6.553
13.208
7.417
13.208
8.026
14.732
11.684
14.605
8.534
16.002
10.516
17.323
12.014
17.323
13.386
18.542
14.859
19.558
16.027
20.701
17.272
20.701
18.364
20.701
19.380
METRIC
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
83747-1
83747-2
83747-3
83747-4
83749-1
83749-2
83749-3
83748-1
83748-2
83749-4
83748-3
83748-4
83750-1
83751-1
83751-2
83751-3
83751-4
83750-2
83750-3
83750-5
83750-4
83750-6
39
Copper Grounding
Universal Distribution Connectors
Universal Distribution Connectors are composed of a “C” component and a “Wedge” component, both
made of a tin-plated copper alloy, in a configuration that creates a spring action.
C_UDC
They are recommended for connecting conductors of aluminum, copper, steel and their alloys
regardless of the combination (i.e., AI to AI, AI to Cu, Cu to Cu) in normal corrosive environments.
Their technical design and construction are such that they have neither the disadvantages of some
screw connectors, which must be periodically readjusted and retightened, nor the drawbacks of
compression-type connectors, which are difficult to select and install, and which, once applied,
cannot be removed without rendering the conductors useless. In addition to these technical features,
the Universal Distribution Connector provides a noncorrosive connection that is protected against
temperature variation and overloading.
The Universal Distribution Connector can be rapidly and safely installed without special tools.
Conventional “parallel jaw” pliers are used to make the connection. A good connection can be easily
verified by visual inspection. A wide range of connectors cover combinations of conductors ranging
from 14 AWG to 4/0 AWG [1.5 mm2 to 120 mm2], and all can be removed without damaging the
conductors.
The reinforced version was developed to comply to ANSI C119.4 “Pull-Out” test and can be used in
high cable tension applications. Both connector versions comply with all other specifications/ tests of
ANSI C119.4 Standard.
Technical Documents
Product Specifications
Instruction Sheet
108-37019
411-37014
CONNECTORS & TERMINALS
“C” component
configuration before
application
40
Double spring action
exerted by the “C” and
the “Wedge” components
maintain a permanent
contact force, providing
a safe and efficient
electrical connection
Large wire groove
Wedge component
configuration before
application
Residential/Commercial
Grounding
• Telephone grounding
• Street lights
• Service entrance drops
• Aerial connections
Consumer Entrance
Service
Consumer Entrance
Service
Aluminum secondary service
drop using“AMPACT Stirrup” for
low voltage
Street light connection
Copper secondary
service drop
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Grounding
Top Groove
max.
min.
Bottom Groove
max.
min.
Sum
max.
min.
Catalog No.
(Reinforced)
Cover
Catalog No.
I
.320
(8,12)
.125
(3,17)
.275
(7,00)
.125
(3,17)
.551
(14,01)
.418
(10,60)
Gray
881781-1
881224-1
II
.320
(8,12)
.125
(3,17)
.208
(5,30)
.125
(3,17)
.417
(10,59)
.347
(8,82)
Green
881783-1
881225-1
III
.258
(6,55)
.100
(2,54)
.174
(4,41)
.050
(1,27)
.346
(8,81)
.291
(7,40)
Red
881785-1
881226-1
IV
.241
(6,12)
.100
(2,54)
.145
(3,70)
.050
(1,27)
.290
(7,39)
.236
(5,99)
Blue
881787-1
881226-1
V
.186
(4,72)
.100
(2,54)
.118
(3,00)
.050
(1,27)
.235
(5,98)
.180
(4,58)
Yellow
881789-1
881226-1
VI
.417
(10,61)
.315
(8,01)
.368
(9,36)
.257
(6,54)
.737
(18,72)
.661
(16,79)
White/
Blue
444031-1
602061-0
VII
.398
(10,11)
.183
(4,66)
.327
(8,30)
.183
(4,66)
.660
(16,78)
.552
(14,02)
White/
Red
444033-1
602061-0
VIII
.398
(10,11)
.315
(8,01)
.398
(10,11)
.315
(8,01)
.796
(20,22)
.738
(18,73)
Green/
White
444385-1
602061-0
A
.368
(9,36)
.220
(5,60)
.201
(5,10)
.068
(1,74)
.431
(10,95)
.358
(9,10)
Violet
688652-1
688385-1
B
.368
(9,36)
.244
(6,20)
.201
(5,10)
.068
(1,74)
.516
(13,11)
.431
(10,95)
Orange
688653-1
688385-1
C
.501
(12,74)
.323
(8,20)
.201
(5,10)
.068
(1,74)
.581
(14,75)
.516
(13,11)
Brown
688654-1
688386-1
D
.501
(12,74)
.374
(9,50)
.201
(5,10)
.068
(1,74)
.669
(17,00)
.581
(14,75)
White
688655-1
688386-1
F
.328
(8,33)
.328
(8,33)
.220
(5,60)
.220
(5,60)
.201
(5,10)
.068
(1,73)
.068
(1,74)
.054
(1,36)
.358
(9,10)
.358
(9,10)
.283
(7,20)
.283
(7,20)
Green/
Blue
Violet/
Blue
688656-1
688385-1
688657-1
688385-1
Symmetrical Connectors
Asymmetrical Connectors
G
*Note: Universal Distribution Connectors are supplied in individual packages identified by Type.
Example
To make a service entrance of a 4 AWG [21 mm2] stranded Al cable to a
10 AWG [5.12 mm ] solid Cu wire, add:
Diameter of Main Wire (4 AWG [21 mm2] stranded Al cable)
Diameter of Service Entrance Wire (10 AWG [5.12 mm2] solid Cu wire)
Total of Diameters
2
= 0.232 in. [5,89 mm]
= 0.096 in. [2,44 mm]
= 0.328 in. [8,33 mm]
Extraction Tools
572882-1
IS 411-37014
357486-1
IS 411-37014
(For use with Symmetrical
Connectors)
(For use with Asymmetrical
Connectors)
RAYCHEM cable accessories ALR photocontrols AMP connectors
The recommended
connector is Type III, with
the red color plastic bag.
CONNECTORS & TERMINALS
Package
Color
Type
41
Symmetrical Connectors
Selection Information: Symmetrical and Asymmetrical Connectors (AWGx AWG)
Wire
Size
CONNECTORS & TERMINALS
14
S 12
O 10
L 8
I 6
D 4
2
1/0
S 14
T 12
R 10
CU 8
6
A 4
A 2
C 1/0
8
6
C 4
S 2
R 1/0
S 14
T 12
R 10
8
C 6
O 4
M 2
P 1/0
42
10
V
V
V
V
8
V
V
V
IV
V
V
IV
IV
IV
IV
SOLID
6 4
V IV
IV IV
V III
IV III
III II
II
IV IV
IV III
IV III
III II
II
III
III
III
II
II
III
II
II
II
2
III/G
III/F
II/F
II/A
I/A
I
I
VII
VII
III/F A
F
A
A
B
II/A B
I/B B
I VII
VII
V
V
V
II/A B
I/B C
I VII
VII
F
F
A
II/A
I/B
I
STR CU/AL AAC
4
2 1/0
III/G G
K
III/F A
B
III/F A
B
II/A B
B
II/A I/B C
I
I
VII
I
VII
VI
IV III/F A
B
IV III/F A
B
III F
A
B
III II/A I/B B
III II/A I/B VII/C
I
I
VII
VII VII
VI
III II/A I/B C
II I/A I/B VII/C
I
VII
VI
1/0 10 8 6
V V IV
A V V IV
A V IV IV
B
IV III
B
III
V
IV
IV
III
III
A
A
B
B
B
IV III
II
VII
VI
F
A
F
A
F
A
II/A I/B
II/A I/B
I
I
VII
B
B
B
C
C
VII
VII
VI
2/0 3/0 4/0
K
J
C
C C
C
F
L
C D
8
V
IV
IV
IV
VI
J
J
C
C
D
C
C
D
D
D
L
V
IV
IV
III
L
III
VI
C
D
D
D
STR ACSR
6
4
2
1/0 2/0 3/0 4/0
IV III/G H
K
IV III/F A
J
C D
III
F
A
J
C D L
III II/A I/B
C
C D L
II II/A I/B
C
D D L
I
I
VII
VII VII
VI
VI
IV III/F A
J
C C
IV III/F A
J
C D L
III
A
B
J
C D L
III II/A I/B VII/C D D L
II
I/B I/B VII/D D D L
I
I
VI
VII VIII
II
II
II/A
I/B
I
VI
J
J
C
C
D
C
D
D
D
L
L
III
III
II
VI
F
F
A
II/A
I/A
I
I/B
C
I/B VII/D
VII VII
VII VI
VIII
A
J
A
J
B
J
I/B
C
I/B
C
I
VII
VII VI
VII
D
D
D
L
L
C
C
D
D
D
D
D
L
L
L
L
L
STR COMPRESSED
8 6
4
2 1/0
V IV IV/G G
H
V IV IV
A
B
IV IV
III
A
B
IV III
III II/A B
III
II
I/B C
I
VII
I
VII
VI
V IV IV/F A
B
V IV
III
A
B
IV III
III
A
B
IV III
II
I/A B
II
I/B C
I
VII
VII
III
II
II
F
F
F
IV
III
II
II/A
II
I/B CA
I/B VII/C
I
VII
VI
VIII
F
B
A
B
A
B
I/A B
I/B C
I
VII
VII VII
VI
Selection Information: Symmetrical and Asymmetrical Connectors (AWGx mm2)
Wire
Size
1.5
S 2.5
O 4
L 6
I 10
D 16
25
35
50
1.5
S 2.5
T 4
R 6
CU 10
A 16
A 25
C 35
50
10
V
8
V
V
V
V
V
V
V
IV
SOLID
6 4
V IV
V IV
IV IV
IV III
III III
II
IV
V IV
V III
IV III
III II
II
2
1/0
III/G A
III/F A
III/F A
A
A/B
IV/A B
I/A/B B
I
H
VII
VII
III/G H
III/F A
F
A
A
B
II/A
B
I
I
VII
VII
10
V
V
IV
IV
III
V
V
IV
IV
III
8
V
V
V
IV
IV
V
V
IV
IV
STR CU/AL AAC
6
4
2 1/0
IV IV/G G
H
IV III/F A
B
IV III/F A
B
IV III/F A
B
III II/A I/A B
II
II/A I/B C
I
I
VII
VII VII
VI
V IV/G G
H
V III/F A
B
V III/F A
B
IV
F
A
B
III II/A 1/B C
I
I
VII
I
VII
VI
VI
2/0 3/0
K
J
C
J
C
C
C
C
D
D
D
VI
VI
K
J
J
C
C
VI
C
C
D
D
8
V
V
IV
IV
III
V
IV
IV
IV
STR ACSR
4
2
III/G H
III/F A
III/F A
F
A
IV/A I/B
I/A I/B
I
I
VII
VII
IV III/G H
IV III/F A
III
F
A
III
A
B
II II/A I/B
I
I
VII
VII
6
IV
IV
IV
III
III
II
1/0
K
J
J
J
C
C
VII
VI
VI
K
J
J
C
C
VII
VII
VI
VIII
2/0 3/0
H
A C
A D
A D
I
D
I/B D
I
L
VII
VII
C
C
C
D
C
D
D
D
STR
8
V
V
V
IV
IV
V
V
IV
IV
COMPRESSED
6
4
2 1/0
V
IV G
H
IV III/F F
A
IV III/F A
B
IV III/F A
B
III A/II I/A B
II A/II I/B C
I
I
VII
I
VII
VI
IV IV/G G
H
IV III/F A
B
IV III/F A
B
III
F
A
B
III II/A B
C
I
I/B VII
I
VII
I
VII
VI
RAYCHEM cable accessories ALR photocontrols AMP connectors
Symmetrical Connectors
Selection Information: Symmetrical and Asymmetrical Connectors (mm2 x AWG)
Wire
Size
S
O
L
I
D
S
T
R
A
A
C
14
12
10
8
6
4
2
1/0
14
12
10
8
6
4
2
1/0
6
10
V
V V
V IV
IV
V
V
V
V
IV
SOLID
16 25
35
IV IV/G G
IV III/F F
IV III/F A
III II/F II/A
III II/A I/A
I
I
I
IV
IV
IV
III
III/F
III/F
III/F
II/A
II/A
50
H
A
A
I/B
IB
I
VII
F
A
F
A
A A/B
II/A I/B
I/B I/B
I
I
VII
4
V
V
6
V
V
V
V
V
IV
10
V
V
V
IV
V
IV
IV
III
STR AAC
16
25
35
IV III/G H
IV III/F
A
III
F
A
III II/A I/A
II
II/A I/B
I
I
VII
IV
III
III
II
II
III/F
III/F
A
II/A
I/B
I
A
A
A
I/B
I/B
I
VII
50
H
B
B
B
C
VII
VII
VI
B
B
B
B
C
VII
VII
70
K
J
J
C
C
VI
VI
J
J
C
C
D
90
C
D
D
D
C
C
D
D
D
10
V
V
IV
IV
16
IV
IV
IV
III
II
V
IV
IV
III
IV
IV
III
III
II
STR COMPRESSED
25 35 50
70
III/G G
H
K
III/F F
A
J
III/F A
A
J
II/A II/A I/B
J
II/A I/B
I
C
I
I
I
VII
I
VII VII
VI
III/F F
A
J
III/F A
A
J
F
A
B
J
II/A I/A I/B
C
I/A I/B I/B VII/C
I
I
I
VII
VII
VI
VIII
95
C
C
C
D
C
C
C
D
D
Selection Information: Symmetrical and Asymmetrical Connectors (mm2 x mm2)
Wire
Size
S
T
R
A
C
C
S
T
R
C
P
10
V
V
V V
V IV
IV
V
V
V
V
IV
IV
SOLID
16 25
V
IV
IV IV/F
IV III/F
IV III/F
III II/A
I
II/A
I
V
IV
IV
III
III
III
IV
III/F
III/F
III/F
II/A
I
II/A
II/A
35
G
F
F
A
II/A
I/B
I
I
G
F
A
A
I/A
I
I
II/A
I/B
I
50
H
A
A
A
I/B
I/B
I
VII
VII
H
A
A
B
I/B
I
VII
VII
I/B
I/B
I
VII
6
10
V
V V
V IV
V IV
III
V V
V IV
V IV
IV IV
III
III
16
IV
IV
IV
III
III
II
IV
IV
III
III
II
II
II
II
STR AAC
25
35
III/G G
III/F A
III/F A
F
A
II/A I/B
I/A I/B
I
I
VII
III/G
III/F
F
A
II/A
I
I
II/A
I/B
I
G
A
A
A
I/B
I
I
VII
I/B
I/B
I
VII
50
H
A
B
B
B
C
VII
VII
VI
H
B
B
B
B
VII
VII
VII
VI
B
C
VII
VII
VI
70
K
J
J
J
C
D
IV
VI
K
J
J
C
C
95
C
C
D
D
D
C
D
D
D
VI
C
D
D
STR COMPRESSED
16
25
35 50
IV IV/G G
H
IV
III/A F
A
V
IV III/F
A
A
J
IV
III III/F
A
A
J
IV
III II/A II/A I/B C
II
II/A
I/B I/B C
I
I
I
VII
I
VII
VII
V IV
III/G G
H
V
IV III/F
F
A
J
IV
IV III/F
A
A
J
IV
III
F
A
B
J
III
II/A I/B I/B
I
I
I
VII
I
VII VII
VII VI
10
V
V
III
III
II
II/A
I/A
I
VI
VI
RAYCHEM cable accessories ALR photocontrols AMP connectors
I/A
I/B
I
70
K
J
95
C
C
D
D
VII
VI
K
C
C
C
C
VI
I/B C
D
I/B VII/C D
I
VII
I
VII
VII
VII VI
VII
D
CONNECTORS & TERMINALS
S
O
L
I
D
1.5
2.5
4
6
10
16
25
35
50
1.5
2.5
4
6
10
16
25
35
50
10
16
25
35
50
70
6
43
AMPACT Tap Selection Guide
What are AMPACT taps?
AMPACT taps consist of a wedge and tapered, spring “C”
member. AMP Inhibitor, an oxide-inhibiting compound, is placed
in the tap grooves at the factory. During installation, the wedge
is driven into the C member at high velocity between the run
and tap conductors. This spreads the C member and places a
high retentive force on the conductors for a reliable, long-lived
connection. A locking tab, formed by a lance on the tool, prevents
the wedge from loosening once it has been driven into position,
and also provides a positive visual means for inspection.
Importance of color codes
Color coding plays a vital role in the AMPACT tap system. When
installing taps, always use color-coded shells to match each
AMPACT tap.
For example: RED-coded taps require RED shell No. 69338-2
WHITE-coded taps require WHITE shell No.
69338-5.BLUE-coded taps require BLUE shell No.
69338-1.YELLOW-coded taps require YELLOW
shell No. 69338-4.
WARNING: Carefully read AMP Customer Manual CM2106,
packaged with the tool, before attempting to apply any taps.
CONNECTORS & TERMINALS
Approvals
Both AMPACT tools (Small Tool No. 69437 and Large Tool No.
69611) have been tested and listed by Underwriters Laboratories,
Inc. (UL) and have been certified by the Canadian Standard
Association (CSA). AMPACT taps that are UL Listed or CSA
Certified are noted on the following pages. Note, that AMPACT
taps also meet or exceed NEMA-ANSI* specifications. AMPACT
connectors and tooling also have the approval of the Rural
Electrification Administration (REA).
44
* National Electrical Manufacturers’ Association - American
National Standards Institute.
Code Letter or Number on lable
and wedge indicates the larger
groove in each wedge
How to use the selection charts
Note that the example chart has the larger conductor listed in
the upper half of each vertical column and the smaller one in
the bottom half of the column. Any wire in the upper portion of
a column can be connected to any wire in the lower half of that
same column by using the recommended AMPACT tap listed at
the bottom of that column.
To Use the Chart:
Carefully check the size and type of the two wires to be
connected.
Example No. 1/0 stranded ACSR, standard round to No. 4 solid
copper (Cu).
In the upper portion of the chart, locate ACSR standard round.
From this point, move across the vertical columns (as indicated
by the arrow) until you come to the 1/0 column.
In the lower half of this 1/0 column, you will find “No. 4,5,6
solid: Al or Cu.” The proper AMPACT tap number and color will
appear at the bottom of this column. “USE AMPACT TAP No.
600528, COLOR RED.”
AMPACT Aluminum Taps (Red, Blue, and Yellow Coded)
All AMPACT taps in this section are made from aluminum alloys
that are corrosion resistant and highly conductive. They are
used primarily to connect solid or stranded conductors including
AAC, AAAC, ACSR, ACAR, AW, and ASCR/AW. They can also
be used in non-corrosive environments to connect to copper
conductors. In short, all aluminum taps listed in this section are
used for connecting the following conductor combinations:
•
•
•
Aluminum to Aluminum
Aluminum to Copper
Copper to Copper (in non-corrosive environments)
Individual tap packages are imprinted with applicable conductor
combinations. Packages and labels are color-coded for ease in
matching taps with proper tool and cartridge combinations.
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Tap
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
U
R
Y
S
P
U
86/1
66/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
1/0, 16/1
86/1
6
4, 5
2, 3
1/0, 1
_
8
6
4, 5
2, 3
1/0, 1
8
8
6
4, 5
2, 3
1/0, 1
8
8
6
3, 4
1, 2
1/0
8
66/1
46/1, 7/1
26/1, 7/1
1/0, 16/1
_
_
_
46/1
45/2, 4/3 , 3/4,
3 6/1, 5/2, 4/3 ,
26/1
42/5, 33/4, 2/5,
2 /2, 4/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
_
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D
3 No. 9,
3 No. 10
7 No. 12
_
_
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
5
/32"
8
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
7
/32", 1/4"
9
/32", 5/16"
11
/32", 3/8"
_
5
/32"
3, 4
1, 2
TO
TO
TO
TO
_
_
_
_
_
86/1
_
_
_
_
_
_
10, 12, 14
10, 12, 14
10, 12, 14
10, 12, 14
10, 12, 14
8
10, 12, 14
10, 12, 14
10, 12, 14
10, 12, 14
10, 12, 14
8
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
10, 12, 14
10, 12, 14
10, 12, 14
10, 12, 14
10, 12, 14
602302-4
602302-3
602302-2
602302-1
602302
Red coded taps are not sold in North America and should be substituted with white coded taps shown
on the following pages.
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
1/0
6, 8
TO
8
5
/32"
6, 8
600532*
CONNECTORS & TERMINALS
ALUMOWELD
/16"
1/0F, 1F, 1G, 1J,
2F, 4A, 5A, 5D,
2A, 2G, 2J, 2K,
6D, 3 No. 7, 7
3A, 4D, 4N, 4P,
No. 10, 3 No. 8, 7
3 No. 5, 7 No. 8,
No. 11
3 No. 6, 7 No. 9
5, 6
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
3
_
5
45
Aluminum Tap
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
X
R
X
R
S
Y
66/1
66/1
46/1, 7/1, 56/1
46/1, 7/1, 56/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
6
6
4, 5
4, 5
4, 5
2, 3
6
6
4, 5
4, 5
4, 5
2, 3
6
6
4, 5
4, 5
4, 5
2, 3
6
6
3, 4
3, 4
3, 4
1, 2
66/1
66/1
46/1, 7/1
46/1, 7/1
46/1, 7/1
26/1, 7/1
_
_
46/1
46/1
46/1
8A, 8C
3 No. 12
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
7 No. 12,
3 No. 10
6A, 6C, 7A,
7D, 8D,
3 No. 9,
7 No. 12,
3 No. 10
COPPERWELD
Galvanized Steel
CONNECTORS & TERMINALS
Solid: AL or CU
46
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
3
Use TAP Number
/16"
7
/32", 1/4"
7
/32", 1/4"
7
/32", 1/4"
2F, 4A, 5A, 5D,
6D, 3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
9
/32", 5/16"
4, 5
2, 3
2, 3
2, 3
1
TO
TO
TO
TO
TO
TO
86/1
66/1
86/1
66/1
46/1, 7/1, 56/1
86/1
_
6
_
6
4, 5
_
8
6
8
6
4, 5
8
8
6
8
6
4, 5
8
8
6
8
6
3, 4
8
_
66/1
_
66/1
46/1, 7/1
_
_
_
_
_
46/1
_
8A, 8C
3 No. 12
_
8A, 8C,
3 No. 12
6A, 6C, 7A, 7D,
8D, 3 No. 9,
3 No. 10,
7 No. 12
COPPERWELD
Solid: AL or CU
3
45/2, 4/3,
/4, 36/1, 5/2,
4
/3, 26/1
4, 5
ALUMOWELD
Galvanized Steel
/16"
3
5
/32"
3
/16"
5
/32"
3
/16"
7
/32", 1/4"
_
_
5
/32"
8
4, 5, 6
8
5, 6
3, 4
6, 8
600535*
600535*
600535*
600530*
600531*
600534*
Red coded taps are not sold in North America and should be substituted with white coded taps shown
on the following pages.
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Tap
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
S
P
Q
W
26/1, 7/1, 36/1
26/1, 7/1, 36/1
26/1, 7/1, 36/1
1/0, 16/1
2, 3
2, 3
2, 3
1/0, 1
2, 3
2, 3
2, 3
1/0, 1
2, 3
2, 3
2, 3
1/0, 1
1, 2
1, 2
1, 2
1/0
26/1, 7/1
26/1, 7/1
26/1, 7/1
1/0, 16/1
45/2, 4/3, 3/4, 36/1,
5
/2, 4/3, 26/1
45/2, 4/3, 3/4, 36/1,
5
/2, 4/3, 26/1
2F, 4A, 5A, 5D,
6D, 3 No. 7,
7 No. 10,
3 No.8,
7 No. 11
2F, 4A, 5A,
5D, 6D, 3 No. 7,
7 No. 10,
3 No.8,
7 No. 11
9
/32", 5/16"
Solid: AL or CU
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
/32", 5/16"
9
/32", 5/16"
11
/32", 3/8"
1
1, 2
1/0, 1
1/0
TO
TO
TO
TO
66/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
86/1
6
4, 5
2, 3
_
6
4, 5
2, 3
8
6
4, 5
2, 3
8
6
3, 4
1, 2
8
66/1
46/1, 7/1
26/1, 7/1
_
_
46/1
45/2, 4/3, 3/4, 36/1
5
/2, 3/4, 26/1
8A, 8C
3 No. 12
6A, 6C, 7A, 7D,
8D, 3 No. 9,
3 No. 10,
7 No. 12
3
/16"
4, 5, 6
600531*
7
/32", 1/4"
2, 3
600528*
_
2F, 4A, 5A,
5D, 6D, 3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
9
_
/32", 5/16"
5
1, 2
600529*
/32"
6, 8
600533*
Red coded taps are not sold in North America and should be substituted with white coded taps shown
on the following pages.
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
9
42/5, 34/3, 2/5,
45/2, 4/3, 3/4, 36/1,
5
5
2 /2, 4/3, 3/4, 16/1,
/2, 4/3, 26/1
5
/2, 4/3, 1/06/1
2F, 4A, 5A, 5D, 1/0F, 1F, 1G, 1J,
6D, 3 No. 7,
2A, 2G, 2J, 2K,
7 No. 10,
3A, 4D, 4N, 4P,
3 No.8,
3 No. 5, 7 No. 8,
7 No. 11
3 No. 6, 7 No. 9
47
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
P
Q
N
1/0, 16/1
1/0, 16/1
1/0, 16/1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0
1/0
1/0
1/0, 16/1
1/0, 16/1
1/0, 16/1
42/5, 34/3, 2/5,
42/5, 34/3, 2/5,
25/2, 4/3, 3/4, 16/1, 25/2, 4/3, 3/4, 16/1,
5
5
/2, 4/3, 1/06/1
/2, 4/3, 1/06/1
1/0F, 1F, 1G, 1J, 1/0F, 1F, 1G, 1J,
2A, 2G, 2J, 2K,
2A, 2G, 2J, 2K,
3A, 4D, 4N, 4P,
3A, 4D, 4N, 4P,
3 No. 5, 7 No. 8, 3 No. 5, 7 No. 8,
3 No. 6, 7 No. 9 3 No. 6, 7 No. 9
11
/32", 3/8"
11
1/0
CONNECTORS & TERMINALS
48
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
11
/32", 3/8"
_
1/0
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
/32", 3/8"
42/5, 34/3, 2/5,
25/2, 4/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
1/0F, 1F, 1G, 1J,
2A, 2G, 2J, 2K,
3A, 4D, 4N, 4P,
3 No. 5, 7 No. 8,
3 No. 6, 7 No. 9
TO
TO
66/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
6
4, 5
2, 3
6
4, 5
2, 3
6
4, 5
2, 3
6
3, 4
1, 2
66/1
56/1, 7/1
26/1, 7/1
_
46/1
45/2, 4/3, 3/4,
36/1, 5/2, 4/3,
26/1
8A, 8C
3 No. 12
6A, 6C, 7A, 7D,
8D, 3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A, 5D,
6D, 3 No. 7, 7
No. 10, 3 No. 8,
7 No. 11
3
/16"
7
/32", 1/4"
9
/32", 5/16"
4, 5, 6
2, 3
1
600528*
600529*
600525
Red coded taps are not sold in North America and should be substituted with white coded taps.
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
U
X
R
X
R
S
86/1
66/1
66/1
46/1, 7/1, 56/1
46/1, 7/1, 56/1
46/1, 7/1, 56/1
-
6
6
4, 5
4, 5
4, 5
8
6
6
4, 5
4, 5
4, 5
8
6
6
4, 5
4, 5
4, 5
8
6
6
3, 4
3, 4
3, 4
_
66/1
66/1
46/1, 7/1
46/1, 7/1
46/1, 7/1
_
_
_
46/1
46/1
46/1
_
8A, 8C,
3 No. 12
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D, 3 No.
9, 3 No. 10,
7 No. 12
6A, 6C, 7A,
7D, 8D, 3 No. 9,
3 No. 10,
7 No. 12
6A, 6C, 7A,
7D, 8D, 3 No. 9,
3 No. 10,
7 No. 12
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
/32"
Use TAP Number
3
/16"
7
/32", 1/4"
7
/32", 1/4"
7
/32", 1/4"
4, 5
4, 5
2, 3
2, 3
2, 3
TO
TO
TO
TO
TO
TO
86/1
_
86/1
66/1
86/1
66/1
46/1, 7/1, 56/1
_
6
-
6
4, 5
8
8
6
8
6
4, 5
8
8
6
8
6
4, 5
8
8
6
8
6
3, 4
_
_
66/1
_
66/1
46/1, 7/1
_
_
_
_
_
_
_
8A, 8C
3 No.12
_
8A, 8C
3 No. 12
COPPERWELD
Solid: AL or CU
/16"
6, 8
ALUMOWELD
Galvanized Steel
3
5
/32"
5
/32"
3
/16"
5
/32"
6, 8
8
4, 5, 6
8
602283-5*
602283-8
602283-4*
602283-8
3
/16"
5, 6
602283-4*
46/1
6A, 6C, 7A, 7D,
8D, 3 No. 9,
7 No. 12,
3 No. 10,
7
/32", 1/4"
3, 4
602283-3*
White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper (in non-corrosive environments)
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
5
49
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Y
S
P
Q
26/1, 7/1, 36/1
26/1, 7/1, 36/1
26/1, 7/1, 36/1
26/1, 7/1, 36/1
1/0, 16/1
2, 3
2, 3
2, 3
2, 3
1/0, 1
2, 3
2, 3
2, 3
2, 3
1/0, 1
2, 3
2, 3
2, 3
2, 3
1/0, 1
1, 2
1, 2
1, 2
1, 2
1/0
26/1, 7/1
26/1, 7/1
26/1, 7/1
26/1, 7/1
1/0, 16/1
45/2, 4/3, 3/4,
36/1, 5/2,
4
/3, 26/1
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10, 3 No.
8, 7 No. 11
45/2, 4/3, 3/4,
36/1, 5/2,
4
/3, 26/1
2F, 4A, 5A,
5D, 6D,
3 No. 7,
7 No. 10, 3 No.
8, 7 No. 11
45/2, 4/3, 3/4,
36/1, 5/2,
4
/3, 26/1
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8, 7 No.
10, 7 No. 11
45/2, 4/3, 3/4,
36/1, 5/2,
4
/3, 26/1
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8, 7 No.
10, 7 No. 11
42/5, 33/4, 2/5,
25/2, 4/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
1/0F, 1F, 1G,
1J, 2A, 2G, 2J,
2K, 3A, 4D,
4N, 4P, 3 No.
5, 3 No. 6, 7 No.
8, 7 No.9
9
/32", 5/16"
CONNECTORS & TERMINALS
Solid: AL or CU
50
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
9
/32", 5/16"
Use TAP Number
9
/32", 5/16"
11
/32", 3/8"
1
1, 2
1/0, 1
1/0
TO
TO
TO
TO
TO
86/1
66/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
86/1
_
6
4, 5
2, 3
_
8
6
4, 5
2, 3
8
8
6
4, 5
2, 3
8
8
6
3, 4
1, 2
8
_
66/1
46/1, 7/1
26/1, 7/1
_
_
_
46/1
45/2, 4/3, 3/4,
36/1, 5/2,
4
/3, 26/1
_
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A,
5D, 6D, 3 No. 7,
7 No. 10,
3 No. 8,
7 No. 11
COPPERWELD
Solid: AL or CU
/32", 5/16"
1
ALUMOWELD
Galvanized Steel
9
W
5
/32"
3
/16"
6, 8
4, 5, 6
602283-7
602283-3*
7
/32", 1/4"
2, 3
602283-2*
3
/32", 5/16"
_
_
5
/32"
1, 2
6, 8
602283-1*
602283-6
White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper (in non-corrosive environments)
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
Q
N
1/0, 16/1
1/0, 16/1
1/0, 16/1, 26/1, 7/1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0, 1
1/0
1/0
1/0, 16/1
1/0, 16/1
1/0, 16/1
42/5, 33/4, 2/5,
25/2, 4/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
42/5, 33/4, 2/5,
25/2, 4/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
42/5, 33/4, 2/5,
25/2, 4/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
1/0F, 1F, 1G, 1J, 1/0F, 1F, 1G,1J,
2A, 2G, 2J, 2K,
2A, 2G, 2J, 2K,
3A, 4D, 4N, 4P, 3 3A, 4D, 4N, 4P, 3
No. 5, 7 No. 8, 3 No. 5, 7 No. 8, 3
No. 6, 7 No. 9
No. 6, 7 No. 9
1/0F, 1F, 1G, 1J,
2A, 2G, 2J, 2K,
3A, 4D, 4N, 4P,
3 No. 5, 7 No. 8,
3 No. 6, 7 No. 9
11
/32", 3/8"
11
/32", 3/8"
11
/32", 3/8"
1/0
1/0
_
TO
TO
TO
66/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
6
4, 5
2, 3
6
4, 5
2, 3
6
4, 5
2, 3
6
3, 4
1, 2
66/1
46/1, 7/1
26/1, 7/1
_
46/1
45/2, 4/3, 3/4,
36/1, 5/2,
4
/3, 26/1
8A, 8C
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
2F, 4A, 5A, 5D,
6D, 3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
3
/16"
7
/32", 1/4"
4, 5, 6
2, 3
602283-2*
602283-1*
9
/32", 5/16"
1
602283*
White - Coded Type II Aluminum Taps - Aluminum to Aluminum, Aluminum to Copper, Copper to Copper (in non-corrosive environments)
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
P
51
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
A
C
D
A
E
T
1/0, 16/1
26/1, 7/1
2/0, 1/06/1
2/0, 1/06/1
2/0, 1/06/1
2/0, 1/06/1
2/0, 1/06/1
1/0, 1, 2
2/0, 1/0
2/0, 1/0
2/0, 1/0
2/0, 1/0
2/0, 1/0
1/0, 1
2/0
2/0
2/0
2/0
2/0
1/0, 1
2/0
2/0
2/0
2/0
2/0
1/0
2/0
2/0
2/0
2/0
2/0
1/0, 16/1
2/06/1
2/06/1
2/06/1
2/06/1
2/06/1
42/5, 3/4, 34/3, 3/4,
2
/5, 26/1, 5/2, 4/3,
3
/4, 16/1, 5/2,
4
/3, 1/06/1
1/0F, 1F, 1G, 1J,
2A, 2F, 2G, 2J,
2K, 3A, 4D, 4N,
4P, 5D, 3 No. 5,
6 or 7, 7 No. 8,
9 or 10
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
5
/16", 11/32", 3/8"
Solid: AL or CU
CONNECTORS & TERMINALS
52
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
7
/16"
3/0
TO
TO
1/0, 16/1
26/1, 7/1
66/1
46/1, 7/1, 56/1
1, 2
6, 5
1/0, 1
7
/16"
3/0, 2/0
7
/16"
7
/16"
3/0, 2/0
3/0, 2/0
TO
TO
26/1, 7/1, 36/1
1/0, 16/1
2/06/1
4
2, 3
1/0, 1
2/0
6, 5
4
2, 3
1/0, 1
2/0
1/0, 1
6, 5
4
2, 3
1/0, 1
2/0
1/0
6
3, 4
1, 2
1/0
2/0
1/0, 16/1
66/1
46/1, 7/1
26/1, 7/1
1/0, 16/1
2/06/1
_
46/1
45/2, 4/3,
/4, 36/1, 5/2,
4
/3, 26/1
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
42/5, 33/4, 2/5,
25/2, 4/3, 3/4,
16/1, 5/2,
4
/3, 1/06/1
1/0F, 1F, 1G, 1J,
2A, 2F, 2G, 2J,
2K, 3A, 4D, 4N,
4P, 3 No. 5, 3
No. 6, 7 No. 8,
7 No. 9
42/5, 3/4, 34/3, 3/4,
2
/5, 26/1, 5/2, 4/3,
3
/4, 16/1, 5/2,
4
/3, 1/06/1
1/0F, 1F, 1G, 1J,
2A, 2F, 2G, 2J,
2K, 3A, 4D, 4N,
4P, 5D, 3 No. 5,
6 or 7; 7 No. 8,
9, or 10
5
/16"
3/0
2/0, 1/0
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
7
/16", 11/32", 3/8"
3
/16"
7
/32", 1/4"
TO
3
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
9
/32", 5/16"
11
/32", 3/8"
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No. 7
7
/16"
1/0
4, 5, 6
2, 3
1/0, 1, 2
2/0
3/0
600403*
600446*
600447*
600403*
600448
600411*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
D
E
T
K
H
3/06/1
3/06/1
3/06/1
3/06/1
3/06/1
3/06/1
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/06/1
3/06/1
3/06/1
3/06/1
3/06/1
3/06/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 7
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P,
7 No. 6
1
/2"
Galvanized Steel
/2"
1
/2"
1
/2"
1
/2"
1
/2"
4/0
4/0
4/0
4/0
4/0
4/0
TO
TO
TO
TO
TO
TO
66/1
4 6/1, 7/1, 56/1
26/1, 7/1, 36/1
1/0, 16/1
2/06/1
3/0 6/1
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
3, 4
1, 2
1/0
2/0
3/0
66/1
46/1, 7/1
26/1, 7/1
1/0, 16/1
2/06/1
3/0 6/1
_
46/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
6A, 6C, 7A,
7D, 8D,
3 No. 9,
3 No. 10,
7 No. 12
42/5, 33/4, 2/5,
25/2, 4/3, 3/4,
16/1, 5/2, 4/3,
1/06/1
1/0F, 1F, 1G,
1J, 2A, 2G, 2J,
2K, 3A, 4D,
4N, 4P, 3 No. 5,
7 No. 8, 3 No.
6, 7 No. 9
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
8A, 8C,
3 No. 12
45/2, 4/3,
3
/4, 36/1,
5
/2, 4/3,
26/1
2F, 4A, 5A,
5D, 6D,
3 No. 7,
3 No. 8,
7 No. 10,
7 No. 11
2/OF, 1/0G,
1/0J, 1K,
2N, 7 No. 7
3/0F, 2/0G,
2/0J, 1/0F,
1N, 2P
7 No. 6
ALUMOWELD
COPPERWELD
1
3
/16"
Solid: AL or CU
4, 5, 6
Use TAP Number
600446*
7
/32", 1/4"
2, 3
600447*
9
/32", 5/16"
1/0, 1
600448*
11
/32", 3/8"
2/0
600411*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
/16"
1
3/0
4/0
7
600458*
/2"
600459*
CONNECTORS & TERMINALS
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
C
53
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
CONNECTORS & TERMINALS
Solid: AL or CU
54
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
G
F
T
K
H
L
4/06/1
4/06/1
4/06/1
4/06/1
4/06/1
4/06/1
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0
4/0, 250.0,
266.8
4/06/1,
266.818/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
4/0, 250.0,
266.8
4/06/1,
266.818/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
4/0, 250.0,
266.8
4/06/1,
266.818/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
4/0, 250.0,
266.8
4/06/1,
266.818/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
4/0, 250.0,
266.8
4/06/1,
266.818/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
4/0, 250.0,
266.8
4/06/1,
266.818/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
9
/16"
Galvanized Steel
Solid: AL or CU
Use TAP Number
/16"
9
/16"
9
/16"
9
/16"
9
/16"
4/0, 250.0,
266.8, 300.0
4/0, 250.0,
266.8, 300.0
250.0, 266.8
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
250.0, 266.8,
300.0
TO
TO
TO
TO
TO
TO
66/1
46/1, 7/1,
55/1
26/1, 7/1,
3 6/1
1/0, 16/1
2/06/1
3/06/1
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
3, 4
1, 2
1/0
2/0
3/0
66/1
46/1, 7/1
26/1, 7/1
1/0, 16/1
2/06/1
3/06/1
46/1
26/1, 36/1,
5
/2, 4/3,
45/2, 4/3, 3/4
2 /5, 1 /4,
1/05/2,
4
/3, 2/06/1
12/5, 1/03/4,
2/05/2,
4
/3, 3/06/1
6A, 6C, 7A,
7D, 8D, 3 No.9,
3 No.10,
7 No.12
2F, 4A, 5A, 5D,
6D, 3 No. 7,
3 No. 8, 7 No.
10, 7 No. 11
1/06/1, 16/1, 5/2,
/3, 25/2, 4/3, 3/4,
33/24, 2/5, 42/5
1/0F, 1F, 1G,
1J, 2A, 2G,
2J, 2K, 3A,
4D, 4N, 4P,
3 No. 5, 7 No. 8,
3 No. 6, 7 No. 9
2N, 1K,
1/0G,
1/0J, 2/0F,
7 No.7
2P, 1N, 1/0F,
2/0J, 3/0F,
7 No. 6
_
ALUMOWELD
COPPERWELD
9
8A, 8C,
3 No.12
3
/16"
7
/32", 1/4"
9
/32", 5/16"
4, 5, 6
2, 3, 4
1/0, 1
600455*
600456*
600411*
4
11
/32", 3/8"
2/0
600458*
2
3
/16"
1
3/0
4/0
7
600459*
/2"
600465*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
1
2
3
4
5
266.8 /7, /1,
24
/7, 26/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
266.8 /7, /1,
24
/7, 26/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
266.8 /7, /1,
24
/7, 26/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
266.8 /7, /1,
24
/7, 26/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
266.8 /7, 18/1,
24
/7, 26/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
4/0
250.0, 300.0
250.0, 300.0
250.0, 300.0
250.0, 300.0
250.0, 300.0
4/0, 250.0,
266.8
4/06/1,
266.818/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K,
4/0F,
7 No. 5,
19 No. 10
300.0, 336.4,
350.0
266.8,
336.418/1
300.0, 336.4,
350.0
266.8,
336.418/1
300.0, 336.4,
350.0
266.8,
336.418/1
300.0, 336.4,
350.0
266.8,
336.418/1
300.0, 336.4,
350.0
266.8,
336.418/1
4/015/4
4/015/4
4/015/4
4/015/4
4/015/4
4/0E, 4/0G,
7 NO .4,
19 No.8,
19 No.9
4/0E, 4/0G,
7 No. 4,
19 No.8,
19 No.9
4/0E, 4/0G,
7 No. 4,
19 No.8,
19 No.9
4/0E, 4/0G,
7 NO .4,
19 No.8,
19 No.9
4/0E, 4/0G,
7 No. 4,
19 No.8,
19 No.9
4/06/1
4/0
4/0
9
/16"
6
5
18
6
/8"
5
18
6
/8"
5
18
6
/8"
5
18
/8"
6
5
/8"
250.0, 266.8
300.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
336.4, 350.0,
397.5, 400.0
TO
TO
TO
TO
TO
TO
4/0 6/1
66/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
1/0, 16/1
2/06/1
4/0
6
4, 5
2, 3
1/0, 1
2/0
4/0
6
4, 5
1, 2, 3
1/0
2/0
4/0
6
4, 5
1, 2, 3
1/0
2/0
4/0, 250.0,
266.8
6
3, 4
1, 2
1/0, 2/0
3/0
4/0 6/1, 266.8
66/1
46/1, 7/1
16/1, 26/1, 7/1
1/0, 2/06/1
3/06/1
_
46/1
26/1, 5/2, 36/1,
5
/2, 4/3, 44/3,
3
/4, 5/2
2F, 2G 3A, 4A,
4N, 5D, 6D
3 No. 7, 3 No. 8,
7 No. 10,
7 No. 11
42/5, 33/4, 2/5,
24/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
1/0F, 1F, 1G, 1J,
2A, 2J, 2K, 4D,
4P, 3 No. 5,
7 No. 8, 3 No. 6,
7 No. 9
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
1/02/5, 2/03/4,
3/05/2,
4
/3, 4/06/1
1/0K, 2/0K, 4/0F,
7 No. 5,
19 No. 10
9
/16"
8A, 8C,
3 No. 12
3
/16"
250.0, 266.8,
300.0
4, 5, 6
600466*
602046-1*
5A, 6A, 6C,
7A, 7D, 8D,
3 No.9,
3 No.10,
7 No.12
7
/32", 1/4"
2, 3
602046-2*
9
/32", 5/16"
1/0, 1
602046-3*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
11
/32", 3/8"
2/0, 3/0
602046-4*
1K, 1/0G, 1/0J,
2N, 2P, 2/0F,
7 No. 7
7
/16"
4/0
602046-5*
CONNECTORS & TERMINALS
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
M
55
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
6
7
CONNECTORS & TERMINALS
56
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
19
18
17
266.8 /7,
/1, 24/7, 26/7
266.86/7,
18
/1, 24/7, 26/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
281.4, 307.1,
312.8
250.0, 266.8,
300.0
281.4, 307.1,
312.8
250.0, 266.8,
300.0
250.0, 300.0
250.0, 300.0
250.0, 300.0
300.0, 336.4,
350.0
300.0, 336.4,
350.0
300.0, 336.4,
350.0
266.8 /7, /1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
266.8, 336.418/1
266.8, 336.418/1
336.418/1
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
4/0 /4
4/0 /4
4/015/4
4/0E, 4/0G,
7 No. 4, 19
No.8, 19 No.9
4/0E, 4/0G,
7 NO .4, 19
No.8, 19 No.9
4/0E, 4/0G,
7 No. 4, 19
No.8, 19 No.9
336.418/1,
343.615/4,
355.015/4, 12/7
4/0E, 7 No. 4,
19 No. 8
336.418/1,
343.615/4,
355.015/4, 12/7
4/0E, 7 No. 4,
19 No. 8
336.418/1,
343.615/4,
355.015/4, 12/7
4/0E, 7 No. 4,
19 No. 8
6
266.8 /7,
/1, 24/7, 26/7
6
6
18
15
5
/8"
336.4, 350.0,
397.5, 400.0
18
15
5
/8"
336.4, 350.0,
397.5, 400.0
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
9
5
/8"
336.4, 350.0,
397.5, 400.0
TO
TO
266.86/7, 18/1,
24
/7, 26/7
281.4, 307.1,
312.8
5
18
266.8 /7, /1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
266.86/7, 18/1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
6
/8"
5
18
/8"
5
/8"
397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
TO
TO
TO
66/1
46/1, 7/1, 56/1
26/1, 7/1, 36/1
6
4, 5
2, 3
3/06/1
4/06/1
3/0
4/0
3/0
4/0 , 250.0
266.8, 300.0
6
4, 5
1, 2, 3
3/0
4/0, 250.0
300.0
6
4, 5
1, 2, 3
4/0, 250.0
266.8, 300.0
336.4, 350.0
6
3, 4
1, 2
4/0 6/1
266.818/1
336.418/1
6 6/1
46/1, 7/1
16/1, 26/1, 7/1
12/5, 1/03/4,
2/05/2, 4/3,
3/06/1
1N, 1/0K,
2/0G, 2/0J,
3/0F, 7 No. 6,
19 No. 10
1/02/5, 2/03/4,
3/05/2, 4/3,
4/06/1, 15/4
–
–
46/1
26/1, 5/2, 36/1,
5
/2, 4/3, 44/3,
2/0K, 4/0F,
7 No. 6,
19 No. 10
4/0E, 4/0G,
7 No. 4, 19
No.8
5A, 6A, 6C,
7A, 7D, 8D,
3 No. 9,
3 No.10,
7 No. 12
2F, 2G, 3A,
4A, 4N, 5D, 6D,
3 No. 7,
3 No. 8, 7 No. 10,
7 No. 11
1
/2"
250.0, 266.8
602046-6*
9
/16"
300.0
602046-7*
5
/8"
336.4, 350.0,
397.5, 400.0
602046-9*
8A, 8C,
3 No. 12
3
/16 "
4, 5, 6
602380*
7
/32", 1/4"
2, 3
602380-1*
3
9
/4, 5/2
/32", 5/16"
1/0, 1
602380-2*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
5
ACSR
Standard Round
ALUMOWELD
COPPERWELD
Galvanized Steel
9
16
266.8 /7, /1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
266.8 /7, /1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
266.8 /7, /1,
24
/7, 24/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
266.86/7, 18/1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
336.4 /1,
343.615/4,
355.015/4, 12/7
336.4 /1,
343.615/4,
355.015/4, 12/7
336.4 /1,
343.615/4,
355.015/4, 12/7
336.4 /1,
343.615/4,
355.015/4, 12/7
336.418/1,
343.615/4,
355.015/4, 12/7
4/0 E, 7 No. 4,
19 No. 8
4/0E, 7 No. 4,
19 No. 8
4/0E, 7 No. 4,
19 No. 8
4/0E, 7 No. 4,
19 No. 8
4/0 E, 7 No. 4,
19 No. 8
18
18
5
/8"
6
18
18
5
/8"
6
18
18
5
6
18
18
/8"
5
/8"
5
/8"
397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
TO
TO
TO
TO
TO
1/0, 16/1
2/06/1
3/06/1
4/06/1
1/0, 1
2/0
3/0
4/0
1/0
2/0
3/0
4/0, 250.0,
266.8
1/0
2/0
3/0
4/0, 250.0
266.86/7, 18/1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0, 336.4,
350.0
_
1/0, 2/0
3/0
4/0, 250.0
266.8, 300.0
336.4, 350.0
1/0, 2/06/1
3/06/1
4/06/1
266.818/1
336.418/1
42/5, 33/4, 2/5,
24/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
1/0F, 1F, 1G, 1J,
2A, 2J, 2K, 4D,
4P, 3 No. 5,
3 No. 6,
7 No. 8, 7 No.9
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
12/5, 1/03/4,
2/05/2, 4/3,
3/06/1
1/02/5, 2/03/4,
3/05/2, 4/3,
4/06/1, 15/4
336.418/1,
343.615/4
350.015/4, 12/7
1K, 1/0G, 1/0J,
2N, 2P, 2/0F,
7 No.7
1N, 1/0K, 2/0G,
2/0J, 3/0F,
7 No. 6,
19 No. 10
2/0K, 4/0F,
4/0G, 7 No. 5,
19 No. 9
4/0E,
7 No.4,
19 No.8
11
/32", 3/8"
Solid: AL or CU
2/0, 3/0
Use TAP Number
602380-3*
7
/16"
4/0
602380-4*
1
/2"
250.0, 266.8
602380-5*
9
/16"
5
/8"
350.0, 336.4,
300.0
_
602380-6*
602380-7*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
7
266.8 /7, /1,
24
/7, 26/7, 30/7,
300.018/1, 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0. 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
Galvanized Steel
Solid: AL or CU
6
6
57
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
355.1
355.1
355.1
355.1
355.1
355.1
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
350.0, 400.0
350.0, 400.0
350.0, 400.0
350.0, 400.0
350.0, 400.0
350.0, 400.0
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
336.418/1, 16/3,
15
/4, 343.615/4,
355.015/4, 12/7
336.418/1, 16/3,
15
/4, 343.615/4,
355.015/4, 12/7
336.418/1, 16/3,
15
/4, 343.615/4,
355.015/4, 12/7
336.418/1, 16/3,
15
/4, 343.615/4,
355.015/4, 12/7
336.418/1, 16/3,
15
/4, 343.615/4,
355.015/4, 12/7
4/0 E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
4/0 E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
4/0 E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
4/0 E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
4/0E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
5
/8"
450.0, 477.0,
500.0
5
450.0, 477.0,
500.0
CONNECTORS & TERMINALS
TO
58
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
/8"
5
/8"
5
/8"
5
/8"
336.4, 397.518/1
336.418/1, 16/3,
15
/4, 343.615/4,
355.015/4, 12/7
4/0E, 19 No. 7,
19 No. 8, 7 No.
4, 37 No.10
5
/8"
450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
450.0, 477.0,
500.0
TO
TO
TO
TO
TO
6/1
46/1, 7/1, 56/1
21/6, 7/1, 36/1
1/01/6, 16/1
2/06/1
3/06/1
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
4, 5
2, 3
1/0, 1
2/0
3/0
6
3, 4
1, 2
1/0
2/0
3/0, 4/0
66/1
46/1, 7/1
26/1, 7/1
1/0, 16/1
2/06/1
3/06/1
_
46/1
26/1, 36/1, 5/2,
4
/3, 45/2,
1/01/6, 16/1, 5/2,
/3, 25/2, 4/3, 3/4,
33/4, 2/5, 42/5
22/5, 13/4, 1/05/2,
4
/3, 2/06/1, 4/3
12/5, 1/03/4,
2/05/2, 3/06/1
8A, 8C,
3 No. 12
6A, 6C, 7A,
7D, 8D, 3 No. 9,
3 No. 10,
7 No. 10
2F, 4A, 5A, 5D,
6D, 3 No. 7,
3 No. 8, 7 No. 10,
7 No. 11
2N, 1K, 1/0G,
1/0J, 2/0F,
7 No.7, 1/0F
2P, 1N, 2/0G,
2/0J, 3/0F, 7
No. 6
3
/16"
7
/32", 1/4"
4, 5, 6
2, 3, 4
602014*
602013*
4
9
/3, 3/4
/32", 5/16"
1/0, 1, 2
602000*
4
1/0F, 1F, 1G, 1J,
2A, 2G, 2J, 2K,
3A, 4D, 4N, 4P,
3 No. 5, 3 No. 6,
7 No. 8, 7 No.9
11
/32", 3/0"
1/0, 2/0
602001*
7
/16"
2/0, 3/0
602002*
1
/2"
4/0
602003*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
336.418/1, 24/7,
26
/7, 266.830/7,
300.018/1 24/7,
26
/7, 30/7
355.1
355.1
355.1
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
336.4, 350.0
397.5, 400.0
350.0, 400.0
350.0, 400.0
350.0, 400.0
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 350.0,
397.5
336.4, 397.518/1
336.4, 397.518/1
336.4, 397.518/1
336.4 /1, /3,
15
/4, 343.615/4,
355.015/4, 12/7
4/0E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
336.4 /1, /3,
15
/4, 343.615/4,
355.015/4, 12/7
4/0 E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
336.4 /1, /3,
15
/4, 343.615/4,
355.015/4, 12/7
4/0E, 19 No. 7,
19 No. 8,
7 No. 4,
37 No.10
18
5
16
18
/8"
450.0, 477.0,
500.0
5
ALUMOWELD
COPPERWELD
Galvanized Steel
4/0
4/0
TO
266.86/7,
18
/1, 24/7,
26
/7, 4/06/1
4/0, 281.4,
307.1, 312.8
250.0, 266.8,
300.0
18
5
477.0, 397.518/1,
24
/7, 26/7,
397.5,
336.430/7
419.6, 465.4,
466.3, 503.6,
559.5
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
477.0, 556.5
477.0, 556.5
477.0, 556.5
503.615/4, 12/7
503.615/4, 12/7
503.615/4, 12/7
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
19 No. 6,
37 No.9
16
/8"
3
/4"
3
/4"
3
/4"
450.0, 477.0,
500.0
_
_
_
TO
TO
TO
TO
300.0, 336.418/1,
24
/7, 26/7, 266.8,
300.030/7,
266.86/7
66/1
41/6, 7/1, 56/1
26/1, 7/1, 36/1
355.1, 394.5
336.4, 350.0,
397.5, 400.0
6
4, 5
2, 3
6
4, 5
2, 3
4/0
250.0, 300.0
350.0, 400.0
6
4, 5
2, 3
250.0, 266.8
300.0, 336.4,
350.0
397.5
6
3, 4
1, 2
4/06/1, 266.818/1
266.818/1
397.518/1
66/1
46/1, 7/1
26/1, 7/1
1/02/5, 2/03/4,
3/05/2, 4/3, 46/1
4/015/4
336.418/1, 16/3,
15
/4, 355.015/4,
12
/7, 343.615/4
–
46/1
2/0K, 4/0F
7 No. 5,
19 No. 10
4/0G, 7 No.4,
19 No.8
19 No. 9
19 No. 7,
37 No.10
8A, 8C,
3 No. 12
/16", 5/8"
_
6A, 6C, 7A,
7D, 8D, 3 No. 9,
3 No. 10,
7 No.12
450.0, 477.0,
500.0
9
/16"
9
Solid: AL or CU
250.0, 266.8,
300.0
336.4, 350.0,
397.5, 400.0
Use TAP Number
602004*
602006*
602007*
/16"
3
7
/32", 1/4"
26/1, 36/1, 5/2,
4
/3, 45/2,
4
/3, 3/4
2F, 4A, 5A, 5D,
6D, 3 No. 7, 3 No.
8, 7 No. 10,
7 No. 11
9
/32", 5/16"
4, 5, 6
2, 3, 4
1/0, 1, 2
I-602031-0*
602031-9*
602031-8*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
4/0 /6
1
/8"
450.0, 477.0,
500.0
TO
ACSR
Standard Round
16
477.0, 397.518/1, 477.0, 397.518/1,
24
24
/7, 26/7,
/7, 26/7,
397.5,
397.5,
336.430/7
336.430/7
419.6, 465.4,
419.6, 465.4,
466.3, 503.6,
466.3, 503.6,
559.5
559.5
450.0, 477.0,
450.0, 477.0,
500.0, 550.0,
500.0, 550.0,
556.5
556.5
450.0, 500.0,
450.0, 500.0,
550.0
550.0
_
_
59
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
477.026/7, 24/7,
18
/1, 336.430/7,
397.530/7 26/7,
24
/7, 18/1
419.6, 465.4,
466.3, 503.6
477.026/7, 24/7,
18
/1, 336.430/7,
397.530/7 26/7,
24
/7, 18/1
419.5, 466.3,
465.4, 503.6
477.026/7, 24/7,
18
/1, 336.430/7,
397.530/7 26/7,
24
/7, 18/1
419.6, 465.4,
466.3, 503.6,
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
477.0, 556.5
477.026/7, 24/7,
18
/1, 336.430/7,
397.530/7 26/7,
24
/7, 18/1
419.5, 466.3,
465.4, 503.6
477.026/7, 24/7,
18
/1, 336.430/7,
397.530/7 26/7,
24
/7, 18/1
419.6, 465.4,
466.3, 503.6,
477.026/7, 24/7,
18
/1, 336.430/7,
397.530/7 26/7,
24
/7, 18/1
419.6, 465.4,
466.3, 503.6,
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
477.0, 556.5
477.0, 556.5
477.0, 556.5
477.0, 556.5
477.0, 556.5
503.615/4, 12/7
503.615/4, 12/7
503.615/4, 12/7
503.615/4, 12/7
503.615/4, 12/7
503.615/4, 12/7
19 No. 6,
37 No. 9
19 No. 6,
37 No.9
19 No. 6,
37 No.9
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
3
CONNECTORS & TERMINALS
60
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
3
/4"
3
3
/4"
/4"
3
/4"
3
/4"
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
Solid: AL or CU
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
/4"
266.830/7, 24/7,
6
/7, 18/1
281.4, 307.1,
312.8
250.0, 266.8,
300.0
266.826/7,
336.426/7, 24/7, 18/1
4/0
250.0, 300.0
350.0, 400.0
3/0
250.0, 266.8
300.0, 336.4
397.5
3/06/1
266.818/1, 4/06/1
336.418/1
397.5
3/0 /1, 2/0 /3,
5
/2, 1/03/4,
4
/3, 12/5
4/06/1, 3/05/2,
2/03/4, 1/02/5
3/0 /3, 4/0 /4
355.015/4,
/7, 343.615/4,
336.415/4, 16/3, 18/1
3/0F, 2/0J, 2/0G,
1/0K, 1N, 2P,
7 No.6
19 No. 10,
7 No.5, 4/0 F,
2/0 K
19 No. 8, 19
No.9, 7 No.4,
4/0 E, 4/0 G
19 No. 7,
37 No.10
/16", 5/8"
_
400.0, 350.0
450.0, 500.0
I-602031-5*
I-602031-4*
1/06/1
2/06/1
3/06/1
4/06/1
1/0
2/0
3/0
4/0
1/0
2/0
3/0
4/0
1/0
2/0
3/0
1/0
2/0
1/06/1
2/06/1
33/4, 24/3,
15/2, 6/1
2/0 /1, 1/0 /2,
6
/1,13/4, 4/3,
22/5, 3/4, 32/5
2/0F, 1/0J,
1/0G, 1/0F,
1K, 1J, 2N,
7 No.7, 7 No.8,
3 No.5
4P, 2K, 2J, 1G,
1F, 7 No. 9,
3 No. 6
3
/8"
2/0
I-602031-9*
6
5
6
4
7
/16"
1
/2"
_
3/0
4/0
300.0, 250.0
I-602031-8*
I-602031-7*
1-602031-6*
4
9
15
355.1, 394.5
336.4, 350.0,
397.5, 400.0
12
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
556.526/7,
24
/7, 18/1,
477.030/7,
556.526/7,
24
/7, 18/1,
477.030/7,
556.526/7,
24
/7, 18/1,
477.030/7,
556.526/7,
24
/7, 18/1,
447.030/7,
556.526/7,
24
/7, 18/1,
447.030/7,
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
559.5, 587.2,
599.6, 652.4,
652.8
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
556.5, 600.0,
636.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
_
_
_
_
_
477.0, 556.5
636.018/1
636.018/1
636.018/1
636.018/1
636.018/1
503.615/4, 12/7
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
19 No. 6,
37 No. 9
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
477.026/7, 24/7,
18
/1, 336.430/7,
397.530/7, 26/7,
24
/7, 18/1
419.6, 465.4,
466.3, 503.6
AAC
Standard Round
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
_
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
3
Solid: AL or CU
/4"
7
_
ALUMOWELD
477.026/7, 24/7,
/1, 397.530/7, 26/7
465.4, 466.3,
503.6, 559.5,
599.6
477.0, 500.0,
550.0, 556.5
500.0, 550.0
556.5, 636.018/1
12
COPPERWELD
Galvanized Steel
_
Solid: AL or CU
_
7
_
TO
/7
/8"
/7
26
7
/8"
/7
26
7
/8"
_
_
_
TO
TO
TO
47/1, 6/1, 56/1
26/1, 36/1
26/1, 7/1
80.08/1, 16/1
6
4, 5
3
2
1
6
3, 4
2
1
1/0
5,6
4
2
1
1/0
6
3, 4
2
1
1/0
66/1
47/1, 6/1
26/1, 7/1
16/1
1/06/1
_
46/1
44/3, 5/2,
35/2, 6/1
33/4, 24/3,
15/2, 6/1
8D, 7D, 7A,
6A, 6C, 3 No. 9,
3 No. 10,
7 No. 12
42/5, 3/4,
34/3,
5
2 /2, 6/1
6D, 5D, 5A,
4A, 3 No.8,
7 No. 11
4N, 3A, 2G,
2F, 3 No.7,
7 No.10
/7
I-602031-3*
/8"
26
66/1
_
19 No.6,
37 No.9
Use TAP Number
7
TO
18
503.615/4,
/8"
/7
8A, 8C,
3 No. 12
/16"
3
5, 6
2-602031-2*
1
/4", 7/32"
4, 3
2-602031-1*
9
/32"
2, 1
2-602031-0*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
/32"
11
1/0
1-602031-9*
4D, 4P, 2K,
2A, 2J, 1G,
1F, 3 No.6,
7 No.9
3
/8"
2/0
I-602031-8*
CONNECTORS & TERMINALS
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
26
_
TO
ACSR
Standard Round
AAAC
6201 - 5003
/7
26
61
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
556.526/7, 24/7,
18
/1, 447.030/7,
556.526/7, 24/7,
18
/1, 447.030/7,
556.526/7, 24/7,
18
/1, 447.030/7,
556.526/7, 24/7,
18
/1, 447.030/7,
556.526/7, 24/7,
18
/1, 447.030/7,
556.526/7, 24/7,
18
/1, 447.030/7,
AAAC
6201 - 5003
559.5, 587.2,
599.6, 652.4,
652.8
556.5, 600.0,
636.0
559.5, 587.2,
599.6, 652.4,
652.8
556.5, 600.0,
636.0
559.5, 587.2,
599.6, 652.4,
652.8
556.5, 600.0,
636.0
559.5, 587.2,
599.6, 652.4,
652.8
556.5, 600.0,
636.0
559.5, 587.2,
599.6, 652.4,
652.8
556.5, 600.0,
636.0
559.5, 587.2,
599.6, 652.4,
652.8
556.5, 600.0,
636.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
_
_
_
_
_
_
636.018/1
636.018/1
636.018/1
636.018/1
636.018/1
636.018/1
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
653.115/4, 12/7,
568.315/4
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
CONNECTORS & TERMINALS
Solid: AL or CU
62
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
/7
26
7
/8"
/7
26
7
/7
26
/8"
7
/8"
/7
26
7
/8"
/7
/7
26
7
26
/8"
7
/8"
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
1/06/1
110.8, 101.812/7,
2/06/1
4/06/1, 3/06/1
266.830/7, 26/7,
24
/7, 6/7, 18/1
1/0
2/0
4/0, 3/0
281.4, 307.1,
312.8
2/0
3/0
4/0
250.0, 266.8,
300.0
2/0
3/0
4/0
250.0, 300.0
_
3/0
4/0, 250.0
266.8, 300.0,
336.4, 350.0
2/06/1
3/06/1
266.818/1, 4/06/1
366.418/1
1/05/2, 6/1,
13/4, 4/3, 22/5,
3
/4, 32/5
1/0G, 1/0F,
1K,1J, 2N,
7 No.7,
7 No.8, 3 No. 5
_
3/06/1, 2/05/2,
6
/1, 1/03/4,
4
/3, 12/5
3/0F, 2/0J, 2/0G,
1/0K, 1/0J,
1N, 2P, 2/0F,
7 No. 6
4/06/1, 3/05/2,
4
/3, 2/03/4,
4
/3, 1/02/5
19 No. 9,
19 No.10,
7 No. 5,
4/0F, 2/0K
336.4, 397.530/7,
26
/7, 24/7, 18/1
355.1, 394.5,
419.6, 465.4,
466.3
336.4, 350.0,
397.5, 400.0,
450.0, 477.0
350.0, 400.0,
450.0
397.5, 477.0,
500.0
556.5, 397.5,
477.018/1
336.415/4, 16/3,
18
/1, 343.615/4,
355.015/4, 12/7
3/0
4/0
300.0, 250.0
400.0, 350.0
450.0, 500.0
I-602031-7*
I-602031-6*
1-602031-5*
1-602031-4*
1-602031-3*
/16"
7
9
/16", 1/2"
4/015/4
19 No. 8,
7 No. 4,
4/0E, 4/0G
5
/8"
19 No. 7,
37 No. 9,
37 No.10
3
/4"
477.0, 556.526/7,
/7,18/1, 477.030/7
652.8, 652.4,
599.6, 503.6,
587.2, 559.2
636.0, 600.0,
500.0, 550.0,
556.5
500.0, 600.0,
550.0
_
24
636.018/1
503.6, 653.115/4,
12
/7, 568.315/4
19 No. 6,
19 No.5,
37 No. 8
7
/8"
_
1-602031-2*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
47/1, 6/1, 56/1
27/1, 6/1, 36/1
1/06/1, 16/1,
80.08/1
2/06/1
3/06/1, 101.8,
110.8, 134.612/7
4/06/1, 159.012/7
4, 5
2, 3
1/0, 1
2/0
3/0
4/0
3, 4, 5
2
1/0
2/0
3/0
250.0, 4/0
4, 5
2, 3
1/0
2/0
3/0
250.0, 4/0
3, 4
1, 2
2/0, 1/0
3/0
250.0, 4/0
266.8, 300.0
47/1, 6/1
27/1, 6/1, 16/1
1/06/1
2/06/1
4/06/1, 3/06/1
266.818/1
6
4 /1
26/1, 35/2, 4/3,
6
/1, 44/3, 3/4
ALUMOWELD
5A, 6A, 6C,
7A, 7D, 8D,
7 No. 12,
3 No.10,
3 No.9
2F, 3A, 4A, 5D,
6D, 3 No. 8,
3 No. 7,
7 No. 10,
7 No.11
2/05/2, 4/3,
3/05/2, 6/1,
1/03/4, 12/5
3/0F, 2/0J,
2/0G, 1/0K,
1N, 2P,
7 No. 6,
19 No.10
4/015/4, 6/1,
3/04/3, 2/03/4,
1/02/5
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
1
/4", 7/32"
2, 3, 4
I-60121-4*
5
/16", 9/32"
1/0, 1
I-602121-3*
1/06/1, 15/2, 4/3,
6
/1, 24/3, 3/4,
33/4, 2/5, 42/5
1J, 1G, 1F,
2K, 2J, 2A,
4D, 4P, 1/0F,
3 No. 6, 3 No.5,
7 No.8, 7 No.9
3
/8", 11/32"
2/0
I-602121-2*
2/06/1, 1/05/2, 4/3,
13/4 , 22/5
2/0F, 1/0G,
1/0J, 1K, 2N,
7 No.7
/16"
7
3/0
1-602121-1*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
1
/2"
4/0G, 4/0F,
2/0K, 19 No. 9,
7 No. 5
9
/16"
250.0, 266.8,
4/0
300.0, 336.4
1-602121-0*
602121-9*
CONNECTORS & TERMINALS
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
ACSR
Standard Round
63
Aluminum Taps
Large Wire Groove Code
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
605.054/7, 24/7,
653.918/3,
556.530/7
_
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
CONNECTORS & TERMINALS
ACSR
Standard Round
64
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
266.830/7, 26/7,
24
/7, 18/1, 6/7,
300.030/7, 26/7,
24
/7, 18/1,
176.9, 190.812/7
281.4, 307.1,
312.8
336.426/7, 24/7,
18
/1, 211.312/7,
203.216/19
397.518/1,
336.430/7
355.1, 394.5
419.6
266.8, 300.0
336.4, 350.0
_
300.0
350.0, 400.0
_
336.4, 350.0
397.5, 477.0
397.518/1
336.4,
/1
18
_
19 No. 7,
37 No. 10
/8"
_
350.0, 397.5,
400.0
450.0, 477.0,
500.0
5
602121-8*
602121-7*
/7,
26
24
/7, 18/1,
397.530/7
503.6, 559.5,
587.2, 599.6
500.0,
550.0, 556.5
556.518/1,
500.030/7
_
600.0
TO
636.054/7, 30/19,
30
/7, 26/7, 24/7,
18
/1, 605.0,
653.918/3,
556.530/7
704.6,
740.8, 746.1
700.0,
715.5, 750.0
500.0, 550.0
600.0
700.0, 750.0
500.0
636.0
_
874.5
477.018/1
556.5, 636.018/1
_
_
568.315/4,
503.615/4, 12/7
_
_
19 No. 6,
37 No. 9
37 No. 8
/8"
_
1"
_
_
_
355.015/4, 12/7,
343.615/4,
336.415/4,
16
/3, 18/1
4/0E, 19 No. 8,
7 No. 4
477.030/7,
TO
3
/4"
_
602121-6*
7
602121-5*
602121-4*
874.536/1
739.830/7, 33/4,
24
/13, 18/19
_
602121-3*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7,
636.030/19, 30/7,
26
/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
740.8, 746.1
740.8, 746.1
740.8, 746.1
715.5, 750.0
715.5, 750.0
715.5, 750.0
750.0
750.0
750.0
874.5
874.5
874.5
874.536/1
874.536/1
874.536/1
_
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
_
_
37 No. 7
37 No. 7
37 No. 7
_
_
_
1"
1"
1"
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
715.554/7, 45/7,
26
/7, 24/7,
666.654/7,
26
/7, 24/7,
795.036/1
795.054/7,
45
/7, 30/19,
30
/7, 26/7, 24/7,
874.554/7, 45/7,
715.530/19, 30/7
954.036/1,
900.045/7
66/1, 56/1
47/1, 6/1, 36/1,
27/1, 6/1, 16/1,
80.08/1
833.6
927.2, 932.6
_
5, 6
3, 4
1, 2
795.0, 800.0
874.5, 900.0
954.0, 1000.0
4, 5, 6
2, 3
1/0, 1
800.0
850.0, 900.0
1000.0
4, 5, 6
2, 3
1/0, 1
954.0
_
_
3, 4
1, 2
2/0, 1/0
954.036/1
_
_
47/1, 6/1
27/1, 6/1
1/0, 16/1
853.730/7, 24/13,
/19, 862.718/19,
840.224/13,
819.230/7
927.230/7,
24
/13, 18/19
1012.224/13,
983.130/7
46/1
605.054/7, 24/7,
653.918/3,
556.5 30/7
605.054/7, 24/7,
653.918/3,
556.5 30/7
605.054/7, 24/7,
653.918/3,
556.5 30/7
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Galvanized Steel
Solid: AL or CU
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
ACSR
Standard Round
ALUMOWELD
18
COPPERWELD
37 No. 7
37 No. 6
_
Galvanized Steel
_
_
_
Solid: AL or CU
_
_
_
Use TAP Number
602121-2*
602121-1*
602121*
6A, 6C, 7A,
7D, 8A, 8D,
3 No. 10,
7 No. 12
1
/4", 7/32", 3/16"
3, 4, 5
I-602121-4*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
30
1/06/1, 15/2,
/1, 24/3, 5/2,
3
/4, 34/3, 2/5,
3
/4, 42/5
1/0F, 1F, 1G,
2F, 4A, 5A, 5D,
2A, 2G, 2J, 2K,
6A, 3 No. 7,
3 No. 8, 3 No. 9, 3A, 4D, 4N, 4P,
3 No. 6,
7 No. 10,
7 No. 8, 7 No. 9
7 No. 11
26/1, 35/2, 6/1,
44/3, 5/2, 3/4
/32"
9
1, 2
I-602121-3*
6
3
/8", 11/32", 5/16"
2/0, 1/0
1-602121-2*
CONNECTORS & TERMINALS
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
30
65
Aluminum Taps
Large Wire Groove Code
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
740.8, 746.1
740.8, 746.1
740.8, 746.1
740.8, 746.1
740.8, 746.1
740.8, 746.1
715.5, 750.0
715.5, 750.0
715.5, 750.0
715.5, 750.0
715.5, 750.0
715.5, 750.0
750.0
750.0
750.0
750.0
750.0
750.0
874.5
874.5
874.5
874.5
874.5
874.5
874.536/1
874.536/1
874.536/1
874.536/1
874.536/1
874.536/1
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
37 No. 7
37 No. 7
37 No. 7
37 No. 7
37 No. 7
37 No. 7
Galvanized Steel
1"
1"
1"
1"
1"
1"
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
1/06/1
3/06/1, 2/06/1,
101.8, 110.812/7
4/06/1,
134.612/7
1/0
2/0, 3/0
4/0
2/0
3/0
4/0
2/0
3/0
4/0
250.0, 300.0
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
CONNECTORS & TERMINALS
ACSR
Standard Round
66
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
30
30
30
30
266.826/7,
/7, 18/1, 6/7,
176.9, 159.0,
190.812/7
24
281.4, 307.1,
312.8
250.0, 266.8,
300.0
3/0
4/0
250.0, 266.8
300.0, 336.4,
350.0
2/0 /1
3/0 /1
266.8 /1, 4/0 /1
336.4 /1
4/0 /1, 3/0 /3,
5
/2, 2/04/3,
3
/4, 1/02/5
4/015/4
4/0F, 2/0K,
19 No. 10,
7 No. 5
4/0 E, 4/0 G,
19 N0. 9,
7 No. 4
6
6
2/0 /1, 1/0 /2,
13/4, 4/3,
22/5
2/0 F, 1/0 G,
1/0 J, 1J, 1K,
2N, 7 No. 7,
3 No. 5
6
5
7
/16"
3/0
1-602121-1*
18
3/0 /1, 2/0 /2,
1/04/3, 3/4,
12/5
3/0F, 2/0J,
2/0G, 1/0K,
1N, 2P,
7 No. 6
6
5
_
4/0
1-602121-0*
6
9
6
18
4
/16", 1/2"
250.0, 266.8
300.0
602121-9*
5
/8"
30
336.426/7, 24/7,
18
/1, 266.830/7,
211.312/7,
300.030/7, 26/7,
24
/7, 18/1
30
TO
397.526/7, 24/7,
18
/1, 336.430/7,
203.216/19
336.4, 350.0
419.6, 465.4,
466.3
397.5, 400.0,
450.0
350.0
400.0, 450.0
397.5, 477.0
500.0, 556.5
397.518/1
355.015/4, 12/7,
343.615/4,
336.416/3, 18/1
477.018/1
355.1, 394.5
19 No. 8
_
336.4, 350.0,
397.5, 400.0
450.0, 477.0,
500.0
602121-8*
602121-7*
336.415/4
37 No. 10,
19 No. 7
3
/4"
_
602121-6*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7,
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7
636.030/19,
/7, 26/7, 24/7,
666.654/7, 26/7,
24
/7, 715.545/7,
605.030/19, 30/7,
740.8, 746.1
740.8, 746.1
740.8, 746.1
740.8, 746.1
740.8, 746.1
740.8, 746.1
715.5, 750.0
715.5, 750.0
715.5, 750.0
715.5, 750.0
715.5, 750.0
715.5, 750.0
750.0
750.0
750.0
750.0
750.0
750.0
874.5
874.5
874.5
874.5
874.5
874.5
874.536/1
874.536/1
874.536/1
874.536/1
874.536/1
874.536/1
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 30/7,
33
/4, 24/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 33/4,
24
/13, 18/19
739.830/7, 30/7,
33
/4, 24/13, 18/19
37 No. 7
37 No. 7
37 No. 7
37 No. 7
37 No. 7
37 No. 7
Galvanized Steel
1"
1"
1"
1"
1"
1"
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
477.026/7, 24/7,
18
/1, 397.530/7
556.526/7, 24/7,
18
/1, 477.0,
500.030/7
666.654/7, 26/7,
24
/7, 636.030/19,
30
/7, 715.545/7
559.5, 587.2,
599.6
550.0, 556.5,
600.0
795.054/7,
45
/7, 26/7,
24
/7, 36/1,
715.554/7, 26/7,
24
/7, 30/19, 30/7
503.6
636.054/7, 26/7,
24
/7, 36/1, 18/1,
605.054/7,
30
/7, 26/7, 24/7,
556.530/7
652.4, 652.8,
704.6, 740.8
636.0, 650.0,
715.5, 700.0
500.0
550.0, 600.0
650.0, 700.0
750.0
636.0
_
795.0, 874.5
_
556.518/1
636.018/1
874.5, 795.036/1
_
653.1 /4, /7,
568.315/4
739.8 /7, /4,
24
/3, 18/9
_
37 No. 8
19 No. 5
_
/8"
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
ACSR
Standard Round
ALUMOWELD
477.0, 500.0
503.6 /4,
15
12
/7
30
15
12
30
30
_
750.0
30
30
795.030/7,
/19, 954.036/1,
900.045/7,
874.554/7, 45/7
30
833.6
927.2, 932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
954.0, 1000.0
1000.0
954.0
_
954.036/1
_
853.730/7, 24/13,
/19, 862.718/19,
840.224/13,
819.230/7
1012.224/13,
983.130/7,
927.230/7
24
/13, 18/19
37 No. 7
_
37 No. 6
_
1"
_
_
30
33
18
COPPERWELD
19 No. 6,
37 No. 9
Galvanized Steel
_
Solid: AL or CU
_
_
_
_
_
_
602121-5*
602121-4*
602121-3*
602121-2*
602121-1*
602121*
Use TAP Number
7
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
30
67
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
CONNECTORS & TERMINALS
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
954.0
954.0
954.0
954.0
954.0
954.036/1
954.036/1
954.036/1
954.0
954.036/1
954.036/1
954.0 36/1
853.7, 927.230/7, 853.7, 927.230/7, 853.7, 927.230/7,
24
/13, 18/19, 862.7 24/13, 18/19, 862.7 24/13, 18/19, 862.7
18
/19, 840.224/13, 18/19, 840.224/13, 18/19, 840.224/13,
819.230/7
819.230/7
819.230/7
853.7, 927.230/7, 853.7, 927.230/7, 853.7, 927.230/7,
24
/13, 18/19, 862.7 24/13, 18/19, 862.7 24/13, 18/19, 862.7
18
/19, 840.224/13, 18/19, 840.224/13, 18/19, 840.224/13,
819.230/7
819.230/7
819.230/7
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
47/1, 6/1, 56/1
27/1, 6/1, 36/1
1/06/1, 16/1,
80.08/1
2/06/1
3/06/1, 101.8,
110.812/7
4, 5
2, 3
1/0, 1
2/0
3/0
3, 4, 5
1, 2
1/0
2/0
3/0
3, 4, 5
1, 2
1/0
2/0
3/0
3, 4
2
2/0, 1/0
3/0
4/0
47/1, 6/1
16/1, 27/1, 6/1
1/06/1
2/06/1
3/06/1
1/06/1, 15/2,
/1, 24/3, 3/4, 32/5,
3
/4, 42/5
2/06/1, 1/05/2,
4
/3, 13/4,
4
/3, 22/5
3/06/1, 2/05/2,
1/03/4, 12/5
2/0F, 1/0G,
1/0F, 1K, 2N,
7 No. 7
3/0F, 2/0G, 2/0J,
1/0K, 1N, 2P,
7 No. 6
COPPERWELD
68
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
6 6/1
6
6
6
6
6 6/1
_
8A, 8C
3 No. 12
3
/16"
5, 6
1-602121-4*
45/2, 6/1
5A, 6A, 6C,
7A, 7D, 8D,
7 No. 12,
3 No. 9,
3 No. 10
1
/4", 7/32"
25/2, 6/1,
34/3, 5/2, 6/1,
43/4, 4/3
2F, 2G, 3A,
4A, 4N, 5D,
6D, 3 No. 7,
3 No. 8, 7 No.
10, 7 No. 11
5
/16", 9/32"
2, 3, 4
1/0, 1
1-602121-3*
1-602121-2*
6
1/0 F, 1F, 1G,
1J, 2A, 2J,
2K, 4D, 4P, 3
No. 5, 3 No. 6,
7 No. 8, 7 No. 9
3
/8", 11/32"
2/0
1-602121-1*
/16"
7
3/0
1-602121-0*
1
/2"
250.0, 4/0
602121-9*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
954.0
954.0
954.0
954.0
954.0
954.0 /1
954.0 /1
954.0 /1
954.0 /1
954.0 /1
36
36
36
853.7, 927.2 /7, 853.7, 927.2 /7,
24
/13, 18/19, 862.7 24/13, 18/19, 862.7
18
/19, 840.224/13, 18/19, 840.224/13,
819.230/7
819.230/7
30
30
36
36
853.7, 927.2 /7,
24
/13, 18/19, 862.7
18
/19, 840.224/13,
819.230/7
30
853.7, 927.2 /7, 853.7, 927.230/7,
24
/13, 18/19, 862.7 24/13, 18/19, 862.7
18
/19, 840.224/13, 18/19, 840.224/13,
819.230/7
819.230/7
_
_
30
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
954.0
954.036/1
853.7, 927.230/7,
24
/13, 18/19, 862.7
18
/19, 840.224/13,
819.230/7
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
266.826/7, 24/7,
/1, 6/7, 300.018/1,
336.426/7, 24/7,
18
/1, 300.030/7,
26
/7, 24/7, 266.830/7,
211.312/7,
203.216/19
397.526/7, 24/7,
18
/1, 336.430/7
477.026/7, 24/7,
18
/1, 397.530/7
556.526/7, 18/1,
477.0, 500.030/7
419.6,
465.4, 466.3
397.5, 400.0,
450.0, 477.0
503.6, 559.5,
599.6
587.2, 652.4,
652.8
500.0, 550.0
556.5, 600.0
350.0
400.0, 450.0
500.0, 550.0
600.0
397.5
477.0, 500.0
556.5
636.0
_
COPPERWELD
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
4/06/1,
134.612/7
18
159.0, 190.8,
176.912/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
4/0
4/0
4/0
355.1, 394.5
336.4, 350.0
250.0, 266.8
250.0, 300.0
300.0, 336.4,
350.0
266.818/1, 4/06/1
336/418/1
397.518/1
477.0, 556.618/1
_
636.018/1
4/0 /1, 3/0 /3,
5
/2, 2/04/3,
3
/4, 1/02/5
4/015/4
355.015/4, 12/7
343.615/4,
336.416/3, 18/1
336.415/4
503.615/4, 12/7
653.115/4, 12/7,
568.315/4
37 No. 9
19 No. 6
/4"
_
_
_
6
4
4/0F, 2/0K,
19 No. 10,
7 No. 5
/16"
9
266.8, 300.0
602121-8*
4/0E, 4/0G,
19 No. 8, 19
No. 9,
7 No. 4
37 No. 10,
19 No. 7
/8"
_
336.4, 350.0,
397.5, 400.0
450.0, 477.0,
500.0
5
602121-7*
602121-6*
3
602121-5*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
602121-4*
37 No. 8
19 No. 5
7
/8"
_
602121-3*
CONNECTORS & TERMINALS
ACSR
Standard Round
_
69
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
CONNECTORS & TERMINALS
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
795.0, 800.0
874.5, 900.0
800.0
850.0, 900.0
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
800.0
874.5, 900.0
800.0
850.0, 900.0
954.0
954.0
954.0
954.036/1
954.036/1
954.036/1
30
30
853.7, 927.2 /7, 853.7, 927.2 /7, 853.7, 927.230/7,
24
24
24
/13, 18/19,
/13, 18/19,
/13, 18/19,
18
18
862.7 /19,
862.7 /19,
862.718/19,
840.224/13,
840.224/13,
840.224/13,
30
30
819.2 /7
819.2 /7
819.230/7
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
1000.0
_
1000.0
_
1000.0
_
_
_
_
1024.530/7, 24/13,
/19, 1012.224/13,
983.130/7
18
1024.530/7, 24/13,
/19, 1012.224/13,
983.130/7
18
1024.530/7, 24/13,
/19, 1012.224/13,
983.130/7
18
_
_
_
37 No. 6
37 No. 6
37 No. 6
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
636.054/7, 26/7,
24
/7, 36/1, 18/1,
605.054/7,
26
/7, 24/7, 30/19,
30
/7, 556.530/7,
653.918/3
715.554/7,
/7, 26/7, 24/7,
795.036/1,
666.654/7, 26/7,
24
/7, 636.030/19,
795.054/7, 45/7,
26
/7, 24/7,
715.530/19,
66/1
47/1, 6/1, 56/1
16/1, 27/1, 6/1
704.6
4/0
927.2
6
4, 5
1, 2, 3
636.0, 650.0,
700.0, 795.0
4/0
5, 6
3, 4
1, 2
4/0
795.0, 800.0
874.5, 900.0
_
5, 6
3, 4
1, 2
250.0, 266.8
_
4, 6
2, 3
1/0, 1
266.818/1, 4/06/1
_
66/1
47/1, 6/1
16/1, 27/1, 6/1
_
4/0 /1, 3/0 /3,
2/04/3, 3/4, 1/02/5
853.7, 927.230/7
24
/13, 18/19,
862.718/19,
840.223/13
_
4 /2, /1
_
4/0F, 2/0K,
19 No. 10,
7 No. 5
_
/16"
_
266.8, 300.0
_
COPPERWELD
70
795.054/7, 45/7,
26
/7, 24/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
833.6, 927.2,
932.6
800.0
874.5, 900.0
800.0
850.0, 900.0
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
30
650.0, 700.0
795.0
795.036/1
Galvanized Steel
_
Solid: AL or CU
_
Use TAP Number
45
602121*
/7
6
4
9
1-602180-6*
/7
30
1-602180-5*
8A, 8C,
3 No. 12
/16"
3
4, 5, 6
1-602180-4*
5
6
5A, 6A, 6C,
7A, 7D, 8D,
3 No. 9, 3 No.
10, 7 No. 11,
7 No. 12
7
/32", 9/32", 1/4"
2, 3
1-602180-3*
16/1, 24/3, 5/2,
6
/1, 33/4, 4/3,
5
/2, 6/1, 42/5,
3
/4, 4/3
1F, 2F, 2G, 2J,
3A, 4A, 4D, 4N,
5D, 6D, 3 No. 6,
3 No. 7, 3 No. 8,
7 No. 9, 7 No. 10
3
/8", 5/16",
9
/32", 11/32"
1/0, 1
1-602180-2*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
1000.0
_
1000.0
_
1000.0
_
1000.0
_
1000.0
_
1000.0
_
_
_
_
_
_
_
1024.530/7, 24/13, 1024.530/7, 24/13,
/19, 1012.224/13, 18/19, 1012.224/13,
983.130/7
983.130/7
18
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1024.530/7, 24/13,
/19, 1012.224/13,
983.130/7
18
1024.530/7, 24/13, 1024.530/7, 24/13,
/19, 1012.224/13, 18/19, 1012.224/13,
983.130/7
983.130/7
18
37 No. 6
37 No. 6
37 No. 6
37 No. 6
37 No. 6
37 No. 6
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
ALUMOWELD
COPPERWELD
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
336.426/7, 24/7,
18
/1, 300.030/7,
26
/7, 24/7, 18/1,
266.830/7, 26/7,
24
/7, 6/7, 211.312/7,
190.812/7
307.1, 312.8,
355.1
300.0, 336.4,
350.0
2/0 /1,
1/06/1,
80.08/1
3/0 /1,
101.812/7
4/0 /1,
110.8,
134.612/7
266.818/1,
159.0,
176.912/7
2/0, 1/0
3/0
4/0
281.4
2/0, 1/0
3/0
4/0
250.0, 266.8
2/0, 1/0
3/0
4/0
250.0
300.0, 350.0
400.0
2/0
3/0
250.0, 4/0
266.8, 300.0,
336.4
350.0, 397.5
477.0, 500.0
6
6
6
397.518/1,
336.430/7,
203.216/19
394.5, 419.6
397.5, 400.0
2/0, 1/06/1
3/06/1
4/06/1
266.818/1
1/06/1, 14/3,
5
/2, 23/4,
32/5
4P, 1/0F, 1/0G,
1G, 1J, 1K, 2A,
2K, 2N, 3 No. 5,
7 No. 8
_
2/06/1, 1/04/3,
5
/2, 13/4,
22/5
3/06/1, 5/2,
2/04/3, 5/2,
1/03/4, 12/5
3/0F, 2/0J,
2/0K,
1/0K, 7 No. 6,
19 No. 10
4/015/4, 6/1,
3/04/3, 2/03/4,
1/02/5
336.4 /1,
397.518/1
336.418/1,
343.615/4,
355.015/4 12/7
4/0F, 4/0G,
7 No. 5,
19 No. 9
355.015/4,12/7
4/0E, 7 No. 4,
19 No. 8
19 No. 7
37 No. 10
/8"
_
336.4, 350.0,
397.5
400.0, 450.0,
477.0
500.0
1-602180-0*
602180-9*
2/0F, 2/0G,
1/0J, 1N, 2P,
7 No. 7
/16"
7
3/0, 2/0
4/0
1-602180-3*
1-602180-2*
1
/2"
250.0, 266.8,
300.0
1-602180-1*
/16"
9
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
18
5
477.018/1
336.416/3,
/4
15
602180-8*
CONNECTORS & TERMINALS
ACSR
Standard Round
71
Aluminum Taps
Large Wire Groove Code
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
954.0, 1000.0
1000.0
1000.0
1000.0
1000.0
1000.0
1000.0
_
_
_
_
_
_
_
_
_
_
_
_
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
37 No. 6
37 No. 6
37 No. 6
37 No. 6
37 No. 6
37 No. 6
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
CONNECTORS & TERMINALS
COPPERWELD
72
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
TO
TO
477.026/7, 24/7,
18
/1, 397.530/7,
26
/7, 24/7
556.518/1,
477.0,
500.030/7
465.4, 466.3,
503.6
450.0, 477.0,
500.0
450.0, 500.0,
550.0
559.5,
587.2, 599.6
550.0,
556.5, 600.0
636.054/8, 36/1,
26
/7, 24/7, 18/1,
605.054/7, 30/7,
26
/7, 24/7, 30/19,
556.630/7, 26/7,
24
/7, 653.918/3
652.4, 652.8,
704.6
636.0, 650.0,
700.0
600.0
556.5
556.518/1
TO
TO
715.045/7,
666.654/7, 26/7,
24
/7, 636.030/19,
795.045/7, 36/1,
715.554/7, 30/19,
30
/7, 26/7, 24/7
874.554/7, 45/7,
795.054/7, 30/19,
30
/7, 26/7, 24/7
740.8, 746.1
833.6
927.2, 932.6
715.5, 750.0
795.0, 800.0
874.5
900.0, 954.0
650.0, 700.0
750.0
800.0, 850.0
900.0
636.0
795.0
874.5
954.0
_
636.018/1
795.036/1
874.536/1
954.036/1
_
739.833/4, 30/7,
24
/13, 18/19
819.230/7,
840.224/13,
853.730/7, 24/13,
18
/19, 862.718/19,
927.230/7,
24
/13,18/19
1024.5 30/7,
24
/13, 18/19,
1012.224/13,
983.130/7
503.615/4,12/7
568.315/4
19 No. 6,
37 No. 9
37 No. 8
19 No. 5
37 No. 7
/8"
_
1"
_
_
_
_
_
_
_
_
602180-7*
602180-6*
3
/4"
7
653.115/4,
/7
/7
30
12
602180-5*
602180-4*
_
602180-3*
37 No. 6
602180-2*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.554/7,
795.030/7, 30/19
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
_
_
_
954.0, 1000.0
954.0, 1000.0
1000.0
1000.0
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
_
_
_
_
_
_
_
_
_
_
_
_
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1024.530/7,
24
/13, 18/19,
1012.224/13,
983.130/7
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
37 No. 6
37 No. 6
_
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
1033.554/7, 45/7,
36
/1, 954.054/7,
45
/7, 36/1, 30/7,
900.054/7, 45/7
_
/13
24
/13
24
/13
24
1033.554/7, 45/7,
954.030/7
66/1
47/1, 6/1,
56/1
27/1, 6/1,
36/1
1/06/1, 16/1,
80.08/1
_
6
4, 5
2, 3
1/0, 1
1100.0, 1113.0
6
4, 5
2, 3
1/0, 1
1000.0
_
6
4, 5
2, 3
1/0, 1
_
_
6
3, 4
1, 2
1/0
_
_
66/1
47/1, 6/1
27/1, 6/1
1/06/1, 16/1
1172.033/4, 30/7,
24
/13, 18/19,
1081.0,
1109.030/7,
24
/13, 18/19
1172.033/4, 30/7,
24
/13, 18/19,
1109.030/7,
24
/13, 18/19
_
_
26/1, 34/3, 5/2,
/1, 43/4, 4/3, 5/2,
6
/1
15/2, 6/1, 24/3,
5
/2, 33/4, 45/2
_
_
8A, 8C,
3 No. 12
6A, 6C, 7A, 7D,
8D, 3 No. 9, 3
No. 10, 7 No. 12
Galvanized Steel
_
_
_
2F, 4A, 5A, 5D,
6D, 3 No. 7, 3
No. 8, 7 No. 10,
7 No. 11
1F, 1G, 2A, 2G,
2J, 2K, 3A, 4D,
4N, 4P, 3 No.6
7 No. 9
Solid: AL or CU
_
_
5, 6
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Use TAP Number
1000.0, 1033.5,
1100.0, 1113.0
602180-1*
602180*
1-602180-6*
/4", 7/32", 3/16"
1
2, 3, 4
1-602180-5*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
6
/16", 9/32"
5
1/0, 1
1-602180-4*
/32", 3/8"
11
2/0
1-602180-3*
CONNECTORS & TERMINALS
ACSR
Standard Round
/13
24
73
Aluminum Taps
Large Wire Groove Code
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
_
_
_
_
_
_
_
_
_
_
_
_
1172.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 24/13,
1172.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 24/13,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 24/13,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1172.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 24/13,
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
266.826/7, 24/7,
18
/1, 6/7, 159.0,
176.9, 190.812/7
336.426/7, 24/7,
/1, 300.030/7,
26
/7, 24/7, 18/1,
266.830/7,
211.312/7,
203.216/19
397.526/7, 24/7,
18
/1, 336.430/7
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
18
ALUMOWELD
/19
18
/19
18
/19
24
/13
24
/13
18
/19
CONNECTORS & TERMINALS
COPPERWELD
74
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
2/06/1
3/06/1,
101.812/7
4/06/1, 110.8,
134.612/7
2/0
3/0
4/0
2/0
3/0
4/0
2/0
3/0
4/0
2/0
3/0
250.0, 266.8
4/0
2/06/1
3/06/1
4/06/1
3/06/1, 2/06/1,
/2, 4/3, 1/04/3,
3
/4, 13/4,
2
/5, 22/5
2/0, 2/0G,
2/0F, 1/0K,
1/0J, 1N, 2P,
7 No. 6, 7 No. 7
4/06/1, 3/04/3,
5
/2, 2/03/4,
1/02/5
4/0F, 3/0F,
2/0K, 7 No. 5,
19 No. 10
1/05/2, 6/1, 14/3,
23/4, 32/5
1/0F, 1/0G, 1J,
1K, 2N, 3 No.5,
7 No. 8
_
3/0
1-602180-2*
5
1
/2", 7/16"
4/0
1-602180-1*
7
/16"
250.0, 266.8,
300.0
1-602180-0*
281.4, 307.1,
312.8
250.0, 266.8,
300.0
250.0, 300.0
300.0, 336.4,
350.0
266.818/1,
336.418/1
18
355.1, 394.5
336.4, 350.0
350.0
397.5
419.6, 465.4,
466.3
397.5, 400.0,
450.0
350.0, 400.0,
450.0
477.0, 500.0,
556.5
397.518/1
477.018/1
4/015/4
343.615/4,
336.418/1, 16/3
336.415/4
4/0E, 4/0G,
7 No. 4,
19. No. 9
19 No. 8
19 No. 7,
37 No. 10
/8"
_
336.4, 350.0,
397.5, 400.0
450.0, 477.0
602180-9*
602180-8*
5
3
/4"
500.0
602180-7*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/1,
45
/7, 36/7,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
1033.5, 1110.0,
1113.0
_
_
_
_
_
_
_
_
_
_
_
_
_
1172.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 24/13,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 24/13,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1170.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 18/19,
1172.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7, 24/13,
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
715.554/7,
/7, 26/7, 24/7,
666.654/7,
26
/7, 24/7,
636.030/19,
795.054/7,
45
/7, 36/1, 26/7,
24
/7, 715.530/7,
704.6
740.8, 746.1
833.6
927.2, 932.6
600.0
636.0, 650.0,
700.0
715.5, 750.0
795.0, 800.0,
874.5
900.0, 954.0,
1000.0
600.0
650.0, 700.0
750.0
800.0, 850.0
900.0, 1000.0
_
795.0
874.5
954.0
_
636.018/1
79536/1
874.536/1
954.036/1
_
568.315/4
653.115/4, 12/7
739.833/4, 30/7,
24
/13, 18/19
862.718/19,
853.730/7, 24/13,
18
/19, 840.224/13,
819.230/7
927.2,
1024.530/7, 24/13,
18
/19, 1012.224/13,
983.130/7
37 No. 8
19 No. 5
37 No. 7
/8"
_
_
_
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
18
ALUMOWELD
/19
18
/19
24
/13
24
/13
24
/13
18
/19
COPPERWELD
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
477.026/7,
24
/7, 18/1,
397.530/7
503.6, 559.5,
599.6
477.0, 500.0
550.0, 556.5
500.0, 550.0
587.2, 652.4,
652.8
556.5, 636.0
556.518/1
503.615/4,
12
COPPERWELD
19 No. 6,
37 No. 9
Galvanized Steel
_
Solid: AL or CU
_
Use TAP Number
556.526/7,
24
/7, 18/1,
477.0,
500.030/7
/7
602180-6*
7
602180-5*
636.054/7, 26/7,
24
/7, 36/1, 18/1,
605.054/7, 30/7,
26
/7, 24/7,
30
/19, 556.530/7,
653.918/3
602180-4*
45
/7
30
1"
_
602180-3*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
30
/19
_
954.045/7, 36/1,
900.054/7, 45/7,
874.5,
795.054/7,
30
/7, 30/19,
26
/7, 24/7
37 No. 6
_
_
_
_
602180-2*
602180-1*
CONNECTORS & TERMINALS
ACSR
Standard Round
75
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1033.5, 1110.0,
1113.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
_
TO
TO
TO
TO
TO
TO
COPPERWELD
CONNECTORS & TERMINALS
1113.045/7,
/19, 1192.536/1,
45
/7
54
1033.5, 1110.0,
1113.0
_
ALUMOWELD
76
1033.554/7,
45
/7, 36/1,
954.054/7, 30/7
_
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
1172.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7,
24
/13, 18/19
1033.554/7, 45/7,
36
/1, 954.054/7,
45
/7, 30/7
66/1
56/1, 47/1, 6/1
36/1, 27/1, 6/1
1/06/1, 16/1,
80.08/1
2/06/1
_
6
4, 5
2, 3
1/0, 1
2/0
1033.5, 1110.0,
1113.0
_
6
3, 4, 5
1, 2
1/0
2/0
6
3, 4, 5
2
1/0, 1
2/0
_
6
3, 4
1, 2
1/0, 2/0
3/0
_
66/1
47/1, 6/1
27/1, 6/1, 16/1
1/06/1
2/06/1
46/1, 5/2
43/4, 4/3,
34/3, 5/2,
6
/1, 26/1, 5/2
42/5, 33/4, 2/5,
24/3, 3/4, 16/1,
5
/2, 4/3, 1/06/1
22/5, 13/4,
1/05/2,
4
/3, 2/06/1
5A, 6A, 6C,
7A, 7D, 8D,
3 No. 9, 3 No.
10, 7 No. 12
2F, 2G, 3A, 4A,
4N, 3 No. 7,
3 No. 8, 7 No.
10, 7 No. 11
4D, 4P, 2A, 2J
2K, 1F, 1G, 1/0F,
2 No. 5, 2 No. 6,
7 No. 8, 7 No. 9
1J, 1K, 2N,
1/0G, 1/0J,
2/0F,
7 No. 7
1172.033/4,
30
/7, 24/13,
18
/19, 1081.0,
1109.030/7,
24
/13, 18/19
_
Galvanized Steel
_
Solid: AL or CU
_
Use TAP Number
602180*
_
8A, 8C,
3 No. 12
5
/16"
5, 6
1-602300-7
1
/4", 7/32"
2, 3, 4
1-602300-6
5
/16", 9/32"
1/0, 1
1-602300-5
11
/32", 3/8"
2/0
1-602300-4
7
/16"
2/0, 3/0
1-602300-3
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1113.045/7,
/19, 1192.536/1,
45
/7
54
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
TO
TO
TO
TO
TO
ALUMOWELD
COPPERWELD
ACSR
Standard Round
4/06/1, 134.6,
159.012/7
176.9, 190.8 /7,
266/818/1, 24/7,
6
/7, 26/7, 30/7,
300.018/1
AAAC
6201 - 5003
AAC
Standard Round
3/0
4/0
281.4, 312.8,
307.1
3/0
4/0, 250.0
266.8, 300.0
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
3/0
4/0, 250.0
300.0
4/0
250.0, 266.8
336.4, 350.0
3/06/1
4/0, 266.86/1
336.418/1
12/5, 1/03/4,
2
/5, 2/05/2,
4
/3, 3/06/1
1/0N, 1/0K,
2/0J,
2/0G, 3/0F,
7 No. 6
1/02/5, 2/03/4,
3/04/3, 5/2,
4/06/1, 15/4
2/0K, 4/0EK,
4/0F, 4/0G, 7
No. 5, 19 No. 9,
19 No. 10
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Use TAP Number
1
/2"
9
/16"
203.216/19,
211.312/7,
266.830/7,
300.030/7, 26/7,
24
/7, 336.418/1,
24
/7, 26/7
355.1, 394.5
419.6, 465.4
336.4, 350.0,
397.5, 450.0,
477.0, 500.0
400.0, 450.0
350.0
397.5, 477.0
_
397.518/1
336.418/1, 16/3,
15
/4, 355.015/4,
12
/7, 343.615/4
4/0E, 4/0G,
7 No. 4,
19. No. 8
19 No. 7,
37 No. 10
5
336.430/7,
397.518/1,
24
/7, 26/7
400.0, 450.0
500.0, 556.5
477.018/1
_
_
/8"
_
_
_
602300-9
602300-8
4/0, 250.0
266.8, 300.0
350.0, 397.5,
400.0
1-602300-2
1-602300-1
1-602300-0
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
3
/4"
CONNECTORS & TERMINALS
3/06/1, 101.8,
110.8
12
77
Aluminum Taps
Large Wire Groove Code
1113.045/7, 54/19,
1192.536/1, 45/7
_
1113.045/7, 54/19,
1192.536/1, 45/7
_
1113.045/7, 54/19,
1192.536/1, 45/7
_
1113.045/7, 54/19,
1192.536/1, 45/7
_
1113.045/7, 54/19,
1192.536/1, 45/7
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
Galvanized Steel
_
_
_
_
_
Solid: AL or CU
_
_
_
_
_
TO
TO
TO
TO
TO
397.530/7,
477.018/1, 24/7,
477.0, 500.030/7,
556.518/1,
24
/7, 26/7
636.030/7, 30/19,
666.624/7,
54
/7, 26/7,
715.524/7,
54
/7, 45/7, 26/7,
795.036/1
715.530/7, 30/19,
795.045/7,
24
/7, 54/7, 26/7,
874.545/7
503.6, 559.5
587.2, 652.4
833.6
927.2, 932.6
477.0, 500.0,
550.0, 556.6
600.0, 636.0,
650.0
556.630/7,
605.024/7, 54/7,
26
/7, 30/7, 30/19,
636.036/1, 18/1,
54
/7, 26/7, 24/7,
653.918/3
704.6, 740.8,
746.1
700.0, 715.5
750.0, 795.0,
800.0
874.5, 900.0,
954.0
500.0, 550.0
600.0, 650.0
700.0
750.0, 800.0
850.0, 900.0
795.0, 874.5
954.0
795.0, 874.536/1
954.036/1
568.315/4,
653.115/4, 12/7
739.833/4, 30/7,
24
/13, 18/19
819.230/7
19 No. 5,
37 No. 8
_
37 No. 7
/8"
_
1"
_
_
_
_
602300-6
602300-5
602300-4
602300-3
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
ACSR
Standard Round
CONNECTORS & TERMINALS
26
78
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
/7
_
636.0
503.615/4,
12
COPPERWELD
19 No. 6,
37 No. 9
Galvanized Steel
_
Solid: AL or CU
_
Use TAP Number
_
556.5, 636.018/1
602300-7
/7
7
_
_
840.224/13,
862.718/19,
853.7, 927.230/7,
24
/13, 18/19
_
_
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Aluminum Taps
Large Wire Groove Code
1113.045/7, 54/19,
1192.536/1, 45/7
_
1113.045/7, 54/19,
1192.536/1, 45/7
_
1113.045/7, 54/19,
1192.536/1, 45/7
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
_
_
_
_
_
_
_
_
_
_
_
_
Galvanized Steel
_
_
_
Solid: AL or CU
_
_
_
TO
TO
TO
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
ACSR
Standard Round
795.030/7, 30/19,
874.554/7,
900.045/7, 54/7,
954.036/1, 45/7,
900.030/7,
954.054/7, 30/7
1013.536/1, 45/7,
48
/7, 54/7
1113.045/7,
54
/19,
1192.536/1,
_
_
_
1000.0, 1033.5
1100.0, 1113.0
1000.0
_
1192.5, 1200.0,
1250.0, 1272.0
_
_
_
_
_
_
_
983.130/7,
1012.224/13,
1024.530/7, 24/13,
1081.0,
1109.030/7, 24/13,
30
/7, 1172.033/4,
30
/7, 24/13, 18/19
_
_
48
18
ALUMOWELD
COPPERWELD
/19
37 No. 6
45
/7
_
Galvanized Steel
_
_
_
Solid: AL or CU
_
_
_
602300-2
602300-1
Use TAP Number
602300
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
/7
79
Copper Taps
Wire ID Code
–
–
–
–
–
–
–
Copper Std. Round
8
6
6
4
1/0
1/0
4
Copper Compressed
–
–
–
–
–
–
–
Copper Compacted
–
–
–
–
–
–
–
8, 6
4
4
2
–
–
2
–
–
–
–
–
–
Ground Rod
–
–
–
–
–
–
–
Pin Diameter
–
–
–
–
–
–
–
TO
TO
TO
TO
TO
TO
TO
Copper Std. Round
8
8
6
8, 6
8, 6
4, 2
4
Copper Compressed
–
–
–
–
–
–
–
Copper Compacted
–
4
–
–
–
–
–
8, 6
8
6, 4
8, 6
8, 6, 4
2
4, 2
COPPERWELD
–
–
–
–
–
–
–
Ground Rod
–
–
–
–
–
–
–
Pin Diameter
–
–
–
–
–
–
–
277060-5**
277060-5**
277060-4**
277060-4**
277060-2**
277060-1**
277060-3**
Wire ID Code
00
NX
NW
NT
NO
NN
MX
Copper Std. Round
Copper Compressed
1/0
1/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
Copper Compacted
2/0
3/0
3/0
3/0
3/0
3/0
4/0
2/0
3/0
3/0
3/0
3/0
3/0
4/0
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0KN
Copper Solid
COPPERWELD
Copper Solid
CONNECTORS & TERMINALS
Use Tap Number
80
Copper Solid
COPPERWELD
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G, 7 No. 7, 1/0G,
2/0F, 1K,
2/0F, 1K,
1/0J, 2N
1/0J, 2N
7 No. 7, 1/0G, 7 No. 7, 1/0G,
2/0F, 1K,
2/0F, 1K,
1/0J, 2N
1/0J, 2N
–
Ground Rod
3
/8"
–
–
–
–
–
1
/2"
Pin Diameter
3
/8"
–
–
–
–
–
1
/2"
TO
TO
TO
TO
TO
TO
TO
Copper Std. Round
1/0
5, 6
4, 3
2, 1
1/0
2/0
5, 6
Copper Compressed
1/0
–
4
2, 1
1/0
2/0
–
Copper Compacted
2/0
4
2
1, 1/0
2/0
3/0
4
Copper Solid
2/0
4
3, 2
1, 1/0
2/0
3/0
4
3 No. 10, 6C,
3 No.9, 6A,
3 No. 8, 8D,
6D
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
8A
3
/8"
–
/8"
–
3
–
–
1-275187-6*
1-275187-5*
3-275187-7*
Ground Rod
3
/8"
–
–
7 No. 10, 1F,
4N, 7 No. 9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
–
Pin Diameter
3
/8"
–
–
–
1-275187-8*
4-275187-0*
3-275187-9
1-275187-7*
COPPERWELD
Use Tap Number
7 No.8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
8A
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Taps
Wire ID Code
–
–
Copper Std. Round
2
2
–
Copper Compressed
–
–
2
–
–
–
–
2, 1/0
1/0
–
COPPERWELD
–
–
–
Ground Rod
–
–
–
Pin Diameter
–
–
–
TO
TO
TO
8, 6
4
2
Copper Compacted
Copper Solid
Copper Std. Round
Copper Compressed
–
–
–
Copper Compacted
–
---
–
Copper Solid
–
4, 2
1/0
COPPERWELD
–
–
–
Ground Rod
–
–
–
Pin Diameter
–
–
–
Use Tap Number
Wire ID Code
277060-3**
277060-2**
277060-1**
MT
MO
MN
MM
LX
LW
Copper Compressed
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
3/0
4/0
4/0, 250.0
4/0
4/0, 250.0
Copper Compacted
4/0
4/0
4/0
4/0
4/0
250.0
250.0
Copper Solid
4/0
4/0
4/0
4/0
4/0
–
–
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0KN
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0KN
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
COPPERWELD
Ground Rod
Pin Diameter
Copper Std. Round
Copper Compressed
Copper Compacted
Copper Solid
COPPERWELD
Ground Rod
Pin Diameter
Use Tap Number
1
/2"
1
/2"
1
/2"
1
/2"
1
–
–
/2"
/2"
1
/2"
/2"
1
1
/2"
–
–
/2"
1
TO
TO
TO
TO
TO
TO
TO
2, 1
1/0
2/0
3/0
5, 6
4, 3
2, 1
1/0
2/0
3/0
–
4
3/0
4/0
1
4, 3
4
2
1, 1/0
2/0
4
2
3, 2
1, 1/0
2/0
3/0
4/0
4
3, 2
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No.9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
–
–
3
/8"
–
1
/2"
–
–
/8"
–
1
/2"
–
3
–
–
1-275187-3*
1-275187-2*
–
3-275187-6*
1-275187-4*
1-275187-1*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
3-275187-4*
3-275187-3*
CONNECTORS & TERMINALS
MW
Copper Std. Round
81
Copper Taps
Wire ID Code
LT
LO
LN
LM
LL
RX
RW
Copper Std. Round
4/0
4/0
4/0
4/0
4/0
250.0
250.0
Copper Compressed
4/0, 250.0
4/0, 250/0
4/0, 250/0
4/0, 250/0
4/0, 250/0
300/0
300/0
Copper Compacted
250.0
250.0
250.0
250.0
250.0
300.0, 350.0
300.0, 350.0
–
–
–
–
–
–
–
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
–
–
–
–
–
5
–
9
Copper Solid
COPPERWELD
Ground Rod
–
–
–
–
TO
TO
TO
TO
Copper Std. Round
2, 1
1/0
2/0
Copper Compressed
2, 1
1/0
2/0
Copper Compacted
1, 1/0
2/0
Copper Solid
1, 1/0
2/0
7 No. 10, 1F,
4N, 7 No.9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
Pin Diameter
COPPERWELD
CONNECTORS & TERMINALS
82
/16"
9
/8"
/16"
TO
TO
TO
3/0
4/0
5, 6
4, 3
3/0
4/0, 250.0
–
4
3/0
4/0
250.0
4
2
3/0
4/0
–
4
3, 2
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
8A
3 No. 10, 6C,
3 No. 9, 6A, 3
No. 8, 8D, 6D
3
/8"
–
1
/2"
–
–
–
–
3
/8"
–
1
/2"
–
–
–
1-275187-0*
275187-9*
275187-7*
275187-6*
3-275187-1*
3-275187-0*
HX
HW
HT
HO
HN
HM
HL
Pin Diameter
Wire ID Code
5
–
Ground Rod
Use Tap Number
/8"
275187-8*
300.0
300.0
300.0
300.0
300.0
300.0
300.0
Copper Compressed
–
–
–
–
–
–
–
Copper Compacted
–
–
–
–
–
–
–
Copper Solid
–
–
–
–
–
–
–
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
19 No. 8,
250EK
Copper Std. Round
COPPERWELD
–
Ground Rod
Pin Diameter
5
/8"
–
5
/8"
–
–
5
/8"
5
/8"
–
5
/8"
–
–
5
/8"
5
/8"
TO
TO
TO
TO
TO
TO
TO
5, 6
4, 3
2, 1
1/0
2/0
3/0
4/0
Copper Compressed
–
4
2, 1
1/0
2/0
3/0
4/0, 250.0
Copper Compacted
4
2
1, 1/0
2/0
3/0
4/0
250.0
Copper Std. Round
4
3, 2
1, 1/0
2/0
3/0
4/0
–
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No.9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6,
1N,2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
Ground Rod
–
–
–
3
/8"
–
1
/2"
–
Pin Diameter
–
–
–
3
/8"
–
1
/2"
–
6-276337-5*
6-276337-4*
6-276337-2*
6-276337-0*
5-276337-9*
Copper Solid
COPPERWELD
Use Tap Number
5-276337-8*
5-276337-7*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Taps
Wire ID Code
RT
RO
Copper Std. Round
250.0
250.0
Copper Compressed
300.0
300.0
Copper Compacted
300.0, 350.0
–
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
Copper Solid
COPPERWELD
RM
RL
RR
250.0
250.0
250.0
250.0
300.0
300.0
300.0
300.0
300.0, 350.0
300.0, 350.0
300.0, 350.0
300.0, 350.0
300.0, 350.0
–
–
–
–
–
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
/8"
5
/16"
9
Ground Rod
5
Pin Diameter
9
RN
/8"
5
/16"
9
/8"
5
/16"
9
/8"
5
/8"
5
/16"
9
/16"
9
/8"
TO
/16"
TO
TO
TO
TO
TO
2, 1
1/0
2/0
3/0
4/0
Copper Compressed
2, 1
1/0
2/0
3/0
4/0, 250.0
300.0
Copper Compacted
1, 1/0
2/0
3/0
4/0
250.0
300.0, 350.0
Copper Std. Round
Copper Solid
COPPERWELD
Ground Rod
Pin Diameter
Use Tap Number
250.0
1, 1/0
2/0
3/0
4/0
–
–
7 No. 10, 1F,
4N, 7 No. 9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5, 4/0F,
2/0K
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
–
3
/8"
–
1
/2"
–
5
–
3
/8"
–
1
/2"
–
9
275187-2*
275187-1*
275187-5*
275187-4*
275187-3*
/8"
/16"
2-275187-8*
HK
HH
GX
GW
GT
GO
GN
Copper Std. Round
300.0
300.0
350.0
350.0
350.0
350.0
350.0
Copper Compressed
–
–
350.0
350.0
350.0
350.0
350.0
Copper Compacted
–
–
400.0
400.0
400.0
400.0
400.0
Copper Solid
–
–
–
–
–
–
–
19 No. 8,
250EK
19 No. 8,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
COPPERWELD
Ground Rod
–
/8"
–
3
/4"
3
/4"
3
/4"
3
/4"
3
/4"
/8"
–
–
–
–
–
TO
TO
TO
TO
TO
TO
TO
Copper Std. Round
250.0
300.0
5, 6
4, 3
2, 1
1/0
2/0
Copper Compressed
300.0
–
–
4
2, 1
1/0
2/0
Pin Diameter
Copper Compacted
Copper Solid
COPPERWELD
Ground Rod
Pin Diameter
Use Tap Number
5
5
300.0
–
4
2
1, 1/0
2/0
3/0
300.0. 350.0
–
4
3, 2
1, 1/0
2/0
3/0
19 No. 9,
4/0EK, 7
No.4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No.9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
–
–
–
–
3
/8"
–
/8"
–
–
3
/8"
–
5-276337-5*
5-276337-4*
4-276337-9*
4-276337-8*
5
/8"
–
5-276337-6*
5
–
5-276337-3*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
5-276337-1*
CONNECTORS & TERMINALS
Wire ID Code
83
Copper Taps
Wire ID Code
GM
GL
Copper Std. Round
350.0
350.0
350.0
350.0
350.0
Copper Compressed
350.0
350.0
350.0
350.0
350.0
400.0
400.0
Copper Compacted
400.0
400.0
400.0
400.0
400.0
450.0, 500.0
450.0, 500.0
Copper Solid
COPPERWELD
Ground Rod
GG
EX
EW
400.0
400.0
–
–
–
–
–
–
–
300EK,
250EK
300EK,
250EK
300EK,
250EK
300EK,
250EK
300E, 350EK,
19 No. 7, 37
No. 10
300E, 350EK,
19 No. 7, 37
No. 10
/4"
–
–
3
/4"
3
/4"
3
/4"
3
/4"
3
–
–
–
–
–
–
–
TO
TO
TO
TO
TO
TO
TO
Copper Std. Round
3/0
4/0
250.0
300
350.0
5, 6
4, 3
Copper Compressed
3/0
4/0, 250.0
300.0
–
350.0
–
4
Copper Compacted
4/0
250.0
300.0, 350.0
–
400.0
4
2
Copper Solid
4/0
–
–
–
–
4
3, 2
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5, 4/0F,
2/0K
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
300EK,
250EK
#8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8, 8D,
#6D
–
5
/8"
–
/4"
–
–
9
/8"
–
–
–
4-276337-4*
4-276337-3*
COPPERWELD
Ground Rod
1
/2"
Pin Diameter
1
/2"
–
4-276337-7*
4-276337-6*
Use Tap Number
CONNECTORS & TERMINALS
GH
300EK,
250EK
Pin Diameter
84
GK
Wire ID Code
Copper Std. Round
/16"
4-276337-5*
5
3
4-276337-2*
4-276337-1*
EG
EE
BX
BW
BT
BO
BN
400.0
400.0
450.0
450.0
450.0
450.0
450.0
Copper Compressed
400.0
400.0
450.0
450.0
450.0
450.0
450.0
Copper Compacted
450.0, 500.0
450.0, 500.0
550.0
550.0
550.0
550.0
550.0
–
–
–
–
–
–
–
–
–
–
–
–
Copper Solid
COPPERWELD
300E, 350EK, 300E, 350EK,
19 No. 7, 37
19 No. 7, 37
No. 10
No. 10
Ground Rod
–
Pin Diameter
–
TO
–
–
/4"
–
3
/4"
–
3
/4"
–
/4"
–
/4"
–
3
TO
TO
TO
TO
TO
TO
3
3
Copper Std. Round
350.0
400.0
5, 6
4, 3
2, 1
1/0
2/0
Copper Compressed
350.0
400.0
–
4
2, 1
1/0
2/0
Copper Compacted
400.0
450.0, 500.0
4
2
1, 1/0
2/0
3/0
–
–
4
3, 2
1, 1/0
2/0
3/0
300EK,
250EK
300E,
350EK,
19 No. 7,
37 No. 10
#8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8, 8D,
#6D
7 No. 10, 1F,
4N, 7 No.9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
/4"
–
–
–
–
3
/8"
–
–
–
–
–
–
3
/8"
–
3-276337-1*
3-276337-0*
2-276337-9*
2-276337-8*
2-276337-5*
276337-3*
Copper Solid
COPPERWELD
Ground Rod
Pin Diameter
Use Tap Number
3
276337-4*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Copper Taps
Wire ID Code
Copper Std. Round
ET
EO
EN
EM
EL
400.0
400.0
400.0
400.0
400.0
EK
400.0
EH
400.0
Copper Compressed
400.0
400.0
400.0
400.0
400.0
400.0
400.0
Copper Compacted
450.0, 500.0
450.0, 500.0
450.0, 500.0
450.0, 500.0
450.0, 500.0
450.0, 500.0
450.0, 500.0
–
–
Copper Solid
COPPERWELD
300E, 350EK, 300E, 350EK,
19 No. 7, 37
19 No. 7, 37
No. 10
No. 10
–
–
–
–
–
300E, 350EK,
19 No. 7, 37
No. 10
300E, 350EK,
19 No. 7, 37
No. 10
300E, 350EK,
19 No. 7, 37
No. 10
300E, 350EK,
19 No. 7, 37
No. 10
300E, 350EK,
19 No. 7, 37
No. 10
Ground Rod
–
–
–
–
–
–
–
Pin Diameter
–
–
–
–
–
–
–
TO
TO
TO
TO
TO
TO
TO
Copper Std. Round
2, 1
1/0
2/0
3/0
4/0
250.0
300.0
Copper Compressed
2, 1
1/0
2/0
3/0
4/0, 250.0
300.0
–
Copper Compacted
1, 1/0
2/0
3/0
4/0
250.0
300.0, 350.0
–
Copper Solid
1, 1/0
2/0
3/0
4/0
–
–
–
7 No. 10, 1F,
4N, 7 No.9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
–
1
/2"
–
5
–
1
/2"
–
9
3-276337-5*
3-276337-4*
COPPERWELD
Ground Rod
–
3
/8"
Pin Diameter
–
3
/8"
Use Tap Number
/8"
/16"
/8"
3-276337-7*
3-276337-6*
BM
BL
BK
BH
BG
BE
BB
Copper Std. Round
450.0
450.0
450.0
450.0
450.0
450.0
450.0
Copper Compressed
450.0
450.0
450.0
450.0
450.0
450.0
450.0
Copper Compacted
550.0
550.0
550.0
550.0
550.0
550.0
550.0
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Copper Solid
COPPERWELD
Ground Rod
Pin Diameter
–
3
/4"
TO
–
–
/4"
–
–
/4"
/4"
4-276337-2*
–
/4"
–
/4"
/4"
3
TO
TO
TO
TO
TO
TO
3
3
3
3
3
Copper Std. Round
3/0
4/0
250.0
300
350.0
400.0
450.0
Copper Compressed
3/0
4/0, 250.0
300.0
–
350.0
400.0
450.0
Copper Compacted
4/0
250.0
300.0, 350.0
–
400.0
450.0, 500.0
550.0
Copper Solid
4/0
–
–
–
–
–
–
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5,
4/0F, 2/0K
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
300EK,
250EK
300E,
350EK,
19 No. 7,
37 No. 10
–
–
5
/8"
–
/4"
–
9
–
–
2-276337-1*
2-276337-0*
COPPERWELD
Ground Rod
1
/2"
Pin Diameter
1
/2"
–
2-276337-4*
276337-2*
Use Tap Number
/16"
2-276337-3*
5
3
/8"
2-276337-2*
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
–
3
/4"
1-276337-9*
CONNECTORS & TERMINALS
3-276337-9*
Wire ID Code
3-276337-3*
–
5
85
Copper Taps
Wire ID Code
AX
AW
AT
AO
AN
AM
AL
Copper Std. Round
500.0
500.0
500.0
500.0
500.0
500.0
500.0
Copper Compressed
500.0
500.0
500.0
500.0
500.0
500.0
500.0
Copper Compacted
600.0
600.0
600.0
600.0
600.0
600.0
600.0
–
–
–
–
–
–
–
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
Ground Rod
–
–
–
–
–
–
–
Pin Diameter
–
–
–
–
–
–
–
TO
TO
TO
TO
TO
TO
TO
Copper Solid
COPPERWELD
5, 6
4, 3
2, 1
1/0
2/0
3/0
4/0
Copper Compressed
–
4
2, 1
1/0
2/0
3/0
4/0, 250.0
Copper Compacted
4
2
1, 1/0
2/0
3/0
4/0
250.0
Copper Solid
4
3, 2
1, 1/0
2/0
3/0
4/0
–
7 No. 8, 1G,
3 No. 5, 2K,
1/0F, 2A,
1J, 4P
7 No. 7, 1/0G,
2/0F, 1K,
1/0J, 2N
7 No. 6, 1N,
2/0J, 2P,
2/0G, 1/0K
7 No. 5, 4/0F,
2/0K
–
1
/2"
–
1
/2"
–
1-276337-3*
276337-6*
Copper Std. Round
COPPERWELD
8A
3 No. 10, 6C,
3 No. 9, 6A,
3 No. 8,
8D, 6D
7 No. 10, 1F,
4N, 7 No. 9,
2J, 4D, 3 No.
7, 2G, 4A, 3
No. 6, 2F
–
–
–
3
/8"
3
/8"
–
1-276337-4*
276337-7*
Ground Rod
–
–
–
1-276337-8*
1-276337-7*
276337-8*
Pin Diameter
CONNECTORS & TERMINALS
Use Tap Number
86
86
Wire ID Code
AK
AH
AG
AE
AB
AA
Copper Std. Round
500.0
500.0
500.0
500.0
500.0
500.0
Copper Compressed
500.0
500.0
500.0
500.0
500.0
500.0
Copper Compacted
600.0
600.0
600.0
600.0
600.0
600.0
–
–
–
–
–
–
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
350E,
19 No.6,
37 No. 9
Ground Rod
–
–
–
–
–
–
Pin Diameter
–
–
–
–
–
–
TO
TO
Copper Std. Round
250.0
Copper Compressed
Copper Compacted
Copper Solid
COPPERWELD
TO
TO
TO
300.0
350.0
400.0
450.0
500.0
300.0
–
350.0
400.0
450.0
500.0
300.0, 350.0
–
400.0
450.0, 500.0
550.0
600.0
–
–
–
–
–
–
19 No. 9,
4/0EK, 7
No. 4, 4/0E,
250EK, 4/0G
19 No. 8,
250EK
300EK,
250EK
300E,
350EK,
19 No. 7,
37 No. 10
–
350EK,
19 No. 6,
37 No. 9
–
/4"
–
–
–
/4"
–
276337-1*
276337-5*
Copper Solid
COPPERWELD
Ground Rod
5
/8"
Pin Diameter
5
/8"
Use Tap Number
276337-9*
3
/8"
–
–
1-276337-2*
1-276337-1*
1-276337-0*
5
3
TO
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
Stirrups
Stirrup Selection
Thru Wire Stranded
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
66/1
2, 3, 4, 5,
6
/1, 7/1
66/1
2, 3, 4, 5,
6
/1, 7/1
1/0, 1, 2, 3,
6
/1, 7/1
6
2, 3, 4, 5
6
2, 3, 4, 5
1/0, 1, 2, 3
6
2, 3, 4, 5
6
2, 3, 4, 5
1/0, 1, 2, 3
6
2, 3, 4, 5
6
2, 3, 4, 5
2, 3
6
1, 2, 3, 4,
6
1, 2, 3, 4,
1/0, 1, 2
66/1
2, 4, 66/1, 7/1
66/1
2, 4, 66/1, 7/1
Galvanized Steel
1/0, 1, 2
1/0 /1, 26/1, 5/2,
4 3
/3 /4, 2/5, 16/1,
5
/2, 4/3, 36/1, 5/2,
4
/3, 3/4, 2/5
45/2, 4/3, 3/4, 5/2,
1/0F, 1F, 1G, 1J,
2A, 2F, 2G, 2J, 2K,
3A, 4A, 4D, 4N, 4P,
5D, 6D, 3 No. 5,
6, 7, 8, 7 No.
8, 9, 10, 11
6
_
ALUMOWELD
COPPERWELD
White Shell No. 69338-5 Type II
Red Shell No. 69338-2 Small Wire Range
8A, 8C,
3 No. 12
3
/16"
26/1, 34/3, 5/2, 6/1
43/4, 4/3, 5/2, 6/1
2F, 2G, 3A, 4A,
4N, 5A, 5D, 6A,
6C, 6K, 7A, 7D,
8D, 3 No. 7, 3 No.
8, 3 No. 9, 3 No.
10, 7 No. 10, 7 No.
11, 7 No. 12
1
/4", 5/16", 7/32",
9
/32"
_
8A, 8C,
3 No. 12
3
/16"
26/1, 34/3, 5/2, 6/1
43/4, 4/3, 5/2, 6/1
2F, 2G, 3A, 4A,
4N, 5A, 5D, 6A,
6C, 6D, 7A, 7D,
8D, 3 No. 7,
3 No. 8, 3 No. 9, 3
No. 10, 7 No. 10,
7 No. 11, 7 No. 12
1
/4", 5/16", 7/32",
9
/32"
/32, 5/16, 11/32, 3/8
9
Solid: AL or CU
4, 5, 6
3, 2, 1
4, 5, 6
3, 2, 1
1
Stirrup Color & Number
Red
600580
Red
600581
White / Blue
602585
White
602586 /1443312-1
White
81667-1
#2
#2
#2
#2
#2
Ball Size
*UL Listed
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS&&TERMINALS
TERMINALS
CONNECTORS
Red coded taps are not sold in North America and should be substituted with white coded taps.
87
87
Stirrups
Stirrup Selection
Thru Wire Stranded
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Stirrup Color & Number
CONNECTORS & TERMINALS
Ball Size
88
Stirrup Selection
Thru Wire Stranded
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
Blue Shell No. 69338-1 Medium Wire Range
1, 1/0, 2/06/1,
80.08/1
1, 1/0, 2/06/1,
80.08/1
2/0, 3/06/1,
101.8, 110.8,
134.612/1
3/0, 4/06/1,
101.8, 110.8,
134.612/1
3/0, 4/06/1,
101.8, 110.8,
134.612/1
3/0, 4/06/1,
101.8, 110.8,
134.612/7
1, 1/0, 2/0
1, 1/0, 2/0
1, 1/0, 2/0
3/0, 4/0
3/0, 4/0
3/0, 4/0
1, 1/0, 2/0
1, 1/0, 2/0
1, 1/0, 2/0
3/0, 4/0
3/0, 4/0
4/0
1, 1/0, 2/0
1, 1/0, 2/0
1, 1/0, 2/0
3/0, 4/0
3/0, 4/0
4/0
1/0, 2/0
1, 1/0, 2/06/1
2/0, 1/0, 16/1,
1/04/3, 2, 1/0, 5/2,
2, 12/5, 4/3, 3/4,
32/5, 3/4, 42/5
1/0F, 1F, 1G,
1/0J, 2/0F, 1F,
1G, 1J, 1K, 2A,
2J, 2K, 2N, 4D,
4P, 3 No. 5, 3
No. 6, 7 No. 7, 7
No. 8, 7 No. 9
/32", 3/8", 7/16"
11
COPPERWELD
Galvanized Steel
Solid: AL or CU
Stirrup Color & Number
Ball Size
1/0, 2/0
/16"
4/0, 250.0,
266.8
4/06/1
266.818/1
4/06/1, 3/04/3,
5
/2, 6/1, 2/03/4, 4/3,
5
/2, 1/02/5,
3
/4, 12/5
1/0K, 2/0G,
2/0J, 2/0K,
3/0F, 4/0F, 1N,
2P, 7 No. 5,
7 No. 6,
19 No. 10
/2", 9/16"
1
Blue
600468
250.0, 266.8,
300.0, 3/0, 4/0
Blue
600469
250.0, 266.8,
300.0, 4/0
Blue
275435-1
#2
#2
#1/0
477.026/7, 24/7,
18
/1,
336.430/7,
397.530/7, 26/7,
24
/7, 18/1
477.026/7, 24/7,
18
/1,
336.430/7,
397.530/7, 26/7,
24
/7, 18/1
477.026/7, 24/7,
18
/1,
336.430/7,
397.530/7, 26/7,
24
/7, 18/1
419.6, 466.3,
465.4, 503.6
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
477.0, 500.0,
556.6, 636.0
477.0, 556.6,
636.018/1
419.6, 466.3,
465.4, 503.6
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
477.0, 500.0,
556.6, 636.0
477.0, 556.6,
636.018/1
419.6, 466.3,
465.4, 503.6
450.0, 477.0,
500.0, 550.0,
556.5
450.0, 500.0,
550.0
477.0, 500.0,
556.6, 636.0
477.0, 556.6,
636.018/1
503.615/4, 12/7,
336.415/4
503.615/4, 12/7,
336.415/4
503.615/4, 12/7,
336.415/4
19 No. 6,
37 No. 8
19 No. 6,
37 No. 9
19 No. 6,
37 No. 9
1/0, 2/0, 3/0
1/0, 2/0, 3/0
1/0, 2/0, 3/0
2/0, 3/0, 4/0
Blue
600464
Blue
275436-1
Blue
275436-1
#2
#1/0
#1/0
Yellow Shell No. 69338-4 Large Wire Range
336.4 /7, /7,
18
/1, 266.830/7,
300.018/1,
24
/7, 26/7, 30/7,
211.312/7,
203.216/19
355.1, 394.5,
394.6
336.4, 350.0,
397.5, 400.0
336.4 /7, /7,
18
/1, 266.830/7,
300.018/1,
24
/7, 26/7, 30/7,
211.312/7,
203.216/19
355.1, 394.5,
394.6
336.4, 350.0,
397.5, 400.0
336.426/7, 24/7,
18
/1, 266.830/7,
300.018/1,
24
/7, 26/7, 30/7,
211.312/7,
203.216/19
355.1, 394.5,
394.6
336.4, 350.0,
397.5, 400.0
350.0, 400.0
350.0, 400.0
350.0, 400.0
336.4, 350.0,
397.5
366.4,
397.518/1
343.615/4,
355.015/4, 12/7,
336.418/1, 16/3,
336.4, 350.0,
397.5
366.4,
397.518/1
343.615/4,
355.015/4, 12/7,
336.418/1, 16/3,
4/0E, 7 No. 4,
19 No. 7, 8,
37 No. 10
4/0E, 7 No. 4,
19 No. 7, 8,
37 No. 10
336.4, 350.0,
397.5
366.4,
397.518/1
343.615/4,
350.015/4, 15/4,
12
/7, 336.418/1,
16
/3, 15/4
4/0E, 7 No. 4,
19 No. 7, 8,
37 No. 10
26
24
/4
15
ALUMOWELD
3/0, 4/0, 250.0, 3/0, 4/0, 250.0,
266.8
266.8
3/0, 4/06/1
3/0, 4/06/1
6
6
1, 1/0, 2/0 /1
1, 1/0, 2/0 /1
266.818/1
266.818/1
6
6
6
4
2/0, 1/0, 1 /1,
4/06/1, 3/04/3,
2/0, 1/0, 1 /1,
4/0 /1, 3/0 /3,
1/04/3, 2, 1/0, 5/2, 1/04/3, 2, 1/0, 5/2, 5/2, 6/1, 2/03/4, 4/3, 5/2, 6/1, 2/03/4, 4/3,
5
5
2, 12/5, 4/3, 3/4,
/2, 1/02/5,
2, 12/5, 4/3, 3/4,
/2, 1/02/5,
3
3
32/5, 3/4, 42/5
/4, 12/5
22/5, 3/4, 42/5
/4, 12/5
1/0F, 1F, 1G,
1/0K, 2/0G,
1/0F, 1/0F, 1/0G,
1/0G, 1/0J,
1/0J, 2/0F, 1F,
2/0J, 2/0K, 3/0F,
1/0J, 2/0F, 1F,
1/0K, 2/0F,
1G, 1J, 1K, 2A, 1G, 1J, 1K, 2A,
4/0F,
2/0G, 2/0J,
2J, 2K, 2N, 4D,
1N, 2P, 7 No. 5,
2J, 2K, 2N, 4D,
1N, 2N, 2P,
4P, 3 No. 5, 3
7 No. 6,
4P, 3 No. 5, 3
7 No. 6,
No. 6, 7 No. 7, 7 No. 6, 7 No. 7, 7
19 No. 10
7 No. 7
No. 8, 7 No. 9
No. 8, 7 No. 9
11
/32", 3/8",
11
1
7
/32", 3/8", 7/16"
/2", 9/16"
/16", 1/12"
7
1/0, 2/0
5
/8"
26
24
/4
15
5
/8"
5
/8"
3
/4"
3
/4"
450.0, 477.0,
500.0
Yellow
600474
450.0, 477.0,
500.0
Yellow
602142
450.0, 477.0,
500.0
Yellow
602136
_
_
Yellow
602047
Yellow
602143
1/0
2/0
4/0
1/0
2/0
3
/4"
_
Yellow
602247
4/0
RAYCHEM cable accessories ALR photocontrols AMP connectors
Stirrups
Stirrup Selection
Thru Wire Stranded
ACSR
Standard Round
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Stirrup Color & Number
Ball Size
AAAC
6201 - 5003
AAC
Standard Round
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Galvanized Steel
Solid: AL or CU
Stirrup Color & Number
Ball Size
3/0, 4/06/1,
101.8, 110.8,
134.612/7
266.824/7, 26/7,
18
/1, 6/7, 159.0,
176.9, 19012/7
266.824/7, 26/7,
18
6
/1, /7, 159.0,
176.9, 19012/7
281.4, 307.1,
312.8
250.0, 266.8,
300.0
281.4, 307.1,
312.8
250.0, 266.8,
300.0
4/0
250.0, 300.0
250.0, 300.0
4/0, 250.0,
266.8
4/06/1
266.818/1
4/06/1, 3/04/3,
5
/2, 6/1, 2/03/4,
4
/3, 5/2, 1/02/5,
3
/4, 12/5
1/0K, 2/0G,
2/0J, 2/0K,
3/0F, 4/0F, 1N,
2P, 7 No. 5,
7 No. 6,
19 No. 10
266.8, 300.0,
336.4, 350.0
266.8,
336.418/1
266.8, 300.0,
336.4, 350.0
266.8,
336.418/1
4/015/4
4/015/4
4/0E, 4/0G,
7 No. 4,
19 No. 8, 9
4/0E, 4/0G,
7 No. 4,
19 No. 8, 9
3/0, 4/0
4/0
/2", 9/16"
1
5
/8"
5
266.86/7, 18/1,
24
/1, 26/7, 30/7,
300.0 18/1 , 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0, 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
336.4,
397.518/1
336.418/1,
343.615/4,
355.015/4, 12/7
266.86/7, 18/1,
24
/7, 26/7, 30/7,
300.018/1 , 24/7,
26
/7, 336.418/1
281.4, 307.1,
312.8, 355.1
300.0, 336.4,
350.0
250.0, 300.0,
350.0
336.4, 350.0,
397.5
336.4,
397.518/1
336.418/1,
343.615/4,
355.015/4, 12/7
4/0E,
7 No. 4,
19 No. 8
4/0E,
7 No. 4,
19 No. 8
/8"
5
/8"
5
/8"
250.0, 266.8,
300.0, 4/0
Blue
602173
336.4, 350.0,
397.6, 400.0
336.4, 350.0,
397.6, 400.0
397.5, 400.0,
450.0
397.5, 400.0,
450.0
#2/0
#1/0
#1/0
#1/0
#2
Blue
600463
Blue
602201
Blue
602502
Blue
276478-2
Yellow Shell No. 69338-4 Large Wire Range
556.526/7,
24
/7, 18/1,
477.030/7,
26
/7, 24/7
556.526/7,
24
/7, 18/1,
477.030/7,
26
/7, 24/7
556.526/7,
24
/7, 18/1,
477.030/7,
26
/7, 24/7
559.5, 587.2,
599.6, 652.4,
652.8
550.0, 556.5,
600.0, 636.5
559.5, 587.2,
599.6, 652.4,
652.8
550.0, 556.5,
600.0, 636.5
559.5, 587.2,
599.6, 652.4,
652.8
550.0, 556.5,
600.0, 636.0
550.0, 600.0
550.0, 600.0
550.0, 600.0
_
_
_
636.018/1
636.018/1
636.018/1
653.115/4, 12/7
568.315/4
653.115/4, 12/7
568.315/4
653.115/4, 12/7
568.315/4
19 No. 5,
37 No. 8
19 No. 5,
37 No. 8
/8"
7
/8"
7
556.530/7, 605.0, 556.530/7, 605.0,
636.054/7, 24/7,
636.054/7, 24/7,
26
26
/7, 30/19, 30/7,
/7, 30/19, 30/7,
18
/1, 36/1, 653.918/3 18/1, 36/1, 653.918/3
666.624/7, 54/7, 26/7 666.624/7, 54/7, 26/7
704.6,
704.6,
740.8,
740.8,
746.1
746.1
650.0, 700.0,
650.0, 700.0,
715.5, 750.0
715.5, 750.0
650.0, 700.0,
650.0, 700.0,
750.0
750.0
795.0, 874.5
795.0, 874.5
795.0,
874.536/1
739.833/4, 30/7,
24
/13, 18/19
795.0,
874.536/1
739.833/4, 30/7,
24
/13, 18/19
19 No. 5,
37 No. 8
37 No. 7
37 No. 7
/8"
1"
1"
7
_
_
_
_
_
Yellow
602104
Yellow
602248
Yellow
602115
Yellow
602174
Yellow
275074
1/0
2/0
4/0
2/0
4/0
RAYCHEM cable accessories ALR photocontrols AMP connectors
CONNECTORS & TERMINALS
Stirrup Selection
Thru Wire Stranded
ACSR
Standard Round
Blue Shell No. 69338-1 Medium Wire Range
89
Stirrups
Stirrup Selection
Thru Wire Stranded
ACSR
Standard Round
715.5, 795.554/7,
24
/7, 26/7,
30
/19, 30/7, 45/7,
795.536/1,
874.545/7
833.6, 927.2,
932.6
795.0, 800.0,
874.5,
900.0, 954.0
800.0, 850.0,
900.0
954.0
954.0
954.036/1
954.036/1
_
819.2, 853.7,
927.2, 983.130/7,
840.2, 853.7,
927.224/13,
853.7, 862.7,
927.218/19
819.2, 853.7,
927.2, 983.130/7,
840.2, 853.7,
927.224/13,
853.7, 862.7,
927.218/19
1012.224/13,
1172.033/4,
1024.5,
1081.0, 1109.0,
1172.030/7,
24
/13, 18/19
37 No. 6
37 No. 6
_
Galvanized Steel
_
_
_
Solid: AL or CU
_
_
_
Yellow
602162
Yellow
602163
Yellow
602237
2/0
4/0
4/0
COPPER
Standard Round
AAC Compressed
or Compacted
ACSR Compressed
or Compacted
AWAC, ACAR
ALUMOWELD
COPPERWELD
Stirrup Color & Number
Ball Size
CONNECTORS & TERMINALS
874.554/7,
900.045/7, 54/7,
954.030/7,
1033.536/1, 45/7,
715.5, 795.554/7,
24
/7, 26/7,
30
/19, 30/7, 45/7,
795.536/1,
874.545/7
833.6, 927.2,
932.6
795.0, 800.0,
874.5,
900.0, 954.0
800.0, 850.0,
900.0
AAAC
6201 - 5003
AAC
Standard Round
90
Yellow Shell No. 69338-4 Large Wire Range
/7
54
_
1000.0, 1033.5,
1100.0, 1113.0
1000.0
_
RAYCHEM cable accessories ALR photocontrols AMP connectors
Product
IDENTIFICATION SOLUTIONS
Heat-Shrink Markers
ShrinkMark Heat-Shrinkable Sleeves
Wire Markers
92
CM-SCE Cable Markers
HLX-NEL Cable Markers
Permark Pre-Printed 316 Stainless Steel Markers
Snap-On Markers
Portable Marker Kit
93
93
94
94
Labels
Self-Laminating Labels
Pressure Sensitive Polyester Labels
ProjectMark Continuous Labels
Clear UV Over Laminate
98
95
96
97
97
LM2020 Plus Printer
99
Accessories
Printers
Software
Ribbons
Miscellaneous Accessories
RAYCHEM cable accessories ALR photocontrols AMP connectors
100
101
101
102
91
IDENTIFICATION SOLUTIONS
Cable Markers
Insta-Mark Wire Marker Books and Dispensers
91
Heat-Shrink Markers
ShrinkMark Heat-Shrinkable Sleeves
Raychem ShrinkMark sleeves are suitable for a wide variety of applications Heat-shrinkable sleeves
provide legible identification for all types of cables used by electrical contractors and instrumentation
control manufacturers
Because ShrinkMark sleeves are extruded from Raychem tubing, they have a low installed profile
with no edges to snag The crosslinked polyolefin construction makes ShrinkMark sleeves resistant to
abrasion, aggressive cleaning solvents, and industrial fluids
C_ShrinkMark
ShrinkMark sleeves are ideal for tough industrial environments, including switch gear, motor control
centers, and terminal boxes They shrink faster than conventional thermoplastic tags
•
•
•
•
•
•
•
•
•
•
Shrink ratio of 3:1
Expanded sleeve diameters from .125" (3.125 mm) to 1.50" (38 mm)
Sleeves come in 2.00" (50 mm) lengths
Flame retardant. Sleeves meet UL 224
Print performance to military requirements
ShrinkMark sleeves can be supplied pre-scored for a more economical use of material
Several packaging options to choose from: 250, 1,000 or 2,500 pieces per box
Standard colors are white and yellow
Elliptical shape leaves un-shrunk sleeves in place
Temperature range is -30°C to 105°C
IDENTIFICATION SOLUTIONS
Selection Information: dimensions in inches (millimeters)
92
Catalog Number
ShrinkMark-18-2-9
ShrinkMark-18-2-S1-9
ShrinkMark-12-2-9
ShrinkMark-12-2-S1-9
ShrinkMark-10-2-9
ShrinkMark-10-2-S1-9
ShrinkMark-2-2-9
ShrinkMark-2-2-S1-9
ShrinkMark-250-2-9
ShrinkMark-250-2-S1-9
ShrinkMark-1000-2-9
ShrinkMark-1000-2-S1-9
Nominal
Diameter
0.125 (3)
0.125 (3)
0.187 (5)
0.187 (5)
0.250 (6)
0.250 (6)
0.500 (13)
0.500 (13)
1.00 (25)
1.00 (25)
1.40 (36)
1.40 (36)
Wire Size
#22-#18
#22-#18
#18-#12
#18-#12
#16-#10
#16-#10
#10-#2
#10-#2
#1-250
#1-250
350-1000
350-1000
Recovered
Diameter
0.042 (1)
0.042 (1)
0.062 (2)
0.062 (2)
0.083 (2)
0.083 (2)
0.167 (4)
0.167 (4)
0.333 (9)
0.333 (9)
0.740 (19)
0.740 (19)
*Replace - 9 with - 4 if Yellow is needed
ShrinkMark 10 - 2 - S2 - 9
(1K)
Standard package
Blank = 250 sleeves per box
(1K) = 1,000 sleeves per box
(2.5K) = 2,500 sleeves per box
Product name
Largest nominal conductor size in range
Sleeve length in inches
Number of scores
Blank = No scores yields 1 each - 2" marker
S1 = One score yields 2 each - 1" markers per sleeve
S2 = Two scores yield 3 each - 5/8" markers per sleeve
S3 = Three scores yield 4 each - 1/2" markers per sleeve
Color
4 = Yellow
9 = White
Recommended
Printers
IDP-T208M-PRINTER
IDP-T312M-PRINTER
IDP-TE3112-PRINTER
UL recognized to
Standard 224
®
Ribbons
IDP-T208M-RIBBON
IDP-TMS-RJS-RIBN-4RPSCE
IIDP-TMS-RJS-RIBN-4RPSCE
®
Certified
C22 2
No 198 1
RAYCHEM cable accessories ALR photocontrols AMP connectors
92
Cable Markers
CM-SCE Cable Markers
Raychem CM-SCE cable markers provide a reliable method of identification of larger cables and
bundles They can be installed using standard nylon tie wraps
C_CM_SCE
•
•
•
•
•
•
Markers are a standard 2" (55 mm) length that come in a .25" (6.25 mm) or .50" (12.7 mm) width
Flame retardant
Cable Markers meet UL 224
Print performance to military requirements
Standard color is white
Temperature range is -55°C to 135°C
Selection Information
Catalog Number
IDP-CM-SCE-25-4H-9
IDP-CM-SCE-50-4H-9
IDP-CM-SCE-50-6H-9
Description
25” Cable Marker, 4 hole
5” Cable Marker, 4 hole
5” Cable Marker, 6 hole
Std. Pack
250
250
250
Recommended
Printers
IDP-T312M-PRINTER
IDP-TE3112-PRINTER
Ribbons
IDP-1966-RIBBON
IDP-1966-RIBBON
Raychem HLX markers are assembled in Narrow Edge Leading (NEL) format for use in the T208M
printer Markers are manufactured from low fire hazard polyolefin material making them ideal
in applications where low smoke, low toxicity and zero halogen are critical
• Ideal for pre- or post- termination assembly
• Attach using standard cable ties
• Temperature range is -40°C to 105°C
C_HLX_Markers
Selection Information: dimensions in inches (millimeters)
Catalog Number
IDP-HLX125WE4NEL60S
IDP-HLX125WE2NEL60S
IDP-HLX125YW4NEL60S
IDP-HLX125YW2NEL60S
Marker Dimensions
3.15 x 0.49 (80 x 12.5)
3.15 x 0.49 (80 x 12.5)
3.15 x 0.49 (80 x 12.5)
3.15 x 0.49 (80 x 12.5)
Printable Area
2.35 x 0.4 (60 x 10.50)
2.35 x 0.4 (60 x 10.50)
2.35 x 0.4 (60 x 10.50)
2.35 x 0.4 (60 x 10.50)
Recommended
Printers
IDP-T208M-PRINTER
IDP-TE3112-PRINTER
Ribbons
IDP-T200-RIBBON-1966
IDP-1966-RIBBON
RAYCHEM cable accessories ALR photocontrols AMP connectors
93
Markers
Across
4
2
4
2
Std.
Pack
200
200
200
200
IDENTIFICATION SOLUTIONS
HLX-NEL Cable Markers
93
Cable Markers
Permark Pre-Printed 316 Stainless Steel Markers
Permark stainless steel markers and identification plates are designed to withstand the most hostile
environments Using state-of-the-art technology and no inks, the marking process produces a
permanent, deep surface mark. Permark markers are produced for individual customer requirements
on a fast turn-around basis
C_Permark
•
•
•
•
•
•
Pre-marked to customer requirements
Transfer of data files electronically
Excellent chemical, abrasion, corrosion, and weather resistance
One-piece, 316 stainless steel construction
Stainless steel cable ties are also available
Temperature range is -80°C to 500°C
Selection Information: dimensions in inches (millimeters)
Catalog Number
IDP-PM09512
IDP-PM09512-BLANK
IDP-PM07507
IDP-PM07507-BLANK
IDP-SST141-316
IDP-SST71-316
Description
Stainless Steel 4 mm, 3 74 x 0 47
(95 x 12) marker - Pre-Printed (max 25 characters)
Stainless Steel 4 mm, 3.74 x 0.47
(95 x 12) marker - Blank
Stainless Steel 4 mm, 2.95 x 0.28 (75 x 7)
marker - Pre-Printed (max 20 characters)
Stainless Steel 4 mm, (75 x 70) marker - Blank
SS cable tie 0.18 x 14.3 (4.6 x 360), Ties/ Pack 100
SS cable tie 0.18 x 7.9 (4.6 x 200), Ties/ Pack 100
Std. Pack
1
1
1
1
100
100
Snap-On Markers
IDENTIFICATION SOLUTIONS
Snap-on markers represent the best snap-on wire marking system available Convenient and easy to
use, these markers are supplied on a “wand” applicator that simplifies and reduces installation time
and saves on the cost of marking
94
•
•
•
•
Perfect way to permanently and rapidly mark cables and wires after installation
Resistant against oils, cleaning agents, and fuels
Markers come in white with black print. Color-coding options available for markers 0-9
Temperature range is -40°C to 106°C
C_SnapOn_Markers
Selection Information: dimensions in inches
Wand
Catalog Number Description
STD03W-x
Cable diameters 0 076-0 104
10 wands/pack
STD06W-x
Cable diameters 0 104-0 140
10 wands/pack
STD09W-x
Cable diameters 0 140-0 180
10 wands/pack
STD12W-x
Cable diameters 0 180-0 240
10 wands/pack
STD15W-x
Cable diameters 0 232-0 340
packs, wand separate
STD17W-x
Cable diameters 0 340-0 460
packs, wand separate
STD21W-x
Cable diameters 0 433-0 610
packs, wand separate
STD24W-x
Cable diameters 0 590-0 750
packs, wand separate
STD15MO
Wand for marker size 15
STD17MO
Wand for marker size 17
STD21MO
Wand for marker size 21
STD24MO
Wand for marker size 24
- 30 markers/wand,
Color
Green
Std. Pack
300
- 30 markers/wand,
Red
300
- 30 markers/wand,
Blue
300
- 30 markers/wand,
Yellow
300
- markers in loose
50
- markers in loose
50
- markers in loose
50
- markers in loose
50
Orange
Orange
Gray
Gray
1
1
1
1
*Replace “x” in Catalog Number with the number or letter required on the markers.
RAYCHEM cable accessories ALR photocontrols AMP connectors
94
Labels
Self-Laminating Labels
Raychem Self-Laminating labels offer a fast and inexpensive way to identify wire and cable Because
these labels wrap over themselves, creating a seal, the printed surface is protected from solvents,
oil, water, and abrasion Self-Laminating labels can be printed using various thermal transfer printers
C_SelfLam_Labels
• S
elf-Laminating labels offer a white area for printed or handwritten information and a clear wrap
that winds around and protects the information
• Protects printed information from chemicals and frequent handling
• Designed to withstand exposure to oil, solvents, and water
• Vinyl material with acrylic adhesive
• UL recognized for indoor use
• Temperature Range: -40˚C to 80˚C
Selection Information: dimensions in inches (millimeters)
Catalog Number
IDP-SB050100WE10
IDP-SB050143WE10
IDP-SB100143WE5
IDP-SB200143WE2.5
IDP-SB080150WE10
IDP-SB100225WE5
IDP-SB200225WE2.5
IDP-SB100375WE2.5
IDP-SB200375WE2.5
IDP-SB100594WE1
IDP-SB190594WE1
IDP-SB200743WE1
Maximum
Cable OD
.20 (5.1)
.30 (7.6)
.30 (7.6)
.30 (7.6)
.30 (7.6)
.48 (12.2)
.48 (12.2)
.88 (22.4)
.88 (22.4)
1.40 (35.5)
1.40 (35.5)
1.90 (48.3)
Print Area
Height
.33 (8.5)
.50 (12.7)
.50 (12.7)
.50 (12.7)
.50 (12.7)
.75 (19)
.75 (19)
1.00 (25.4)
1.00 (25.4)
1.50 (38.1)
1.50 (38.1)
1.50 (38.1)
Label
Width
.50 (12.7)
.50 (12.7)
1.00 (25.4)
2.00 (50.8)
.80 (20.3)
1.00 (24.4)
2.00 (50.8)
1.00 (25.4)
2.00 (50.8)
1.00 (25.4)
1.90 (48.3)
2.00 (50.8)
Height
1.00 (25.4)
1.437 (36.5)
1.437 (36.5)
1.437 (36.5)
1.50 (38.1)
2.25 (57.2)
2.25 (57.2)
3.75 (95.3)
3.75 (95.3)
5.94 (151)
5.94 (151)
7.437 (189)
Labels/Roll
10,000
10,000
5,000
2,500
10,000
5,000
2,500
2,500
2,500
1,000
1,000
1,000
These standard labels fit inside the T312M Printer or they can feed into a T208M Printer using the IDP-T200-SPINDLE
.20 (5.1)
.30 (7.6)
.30 (7.6)
.30 (7.6)
.48 (12.2)
.48 (12.2)
.88 (22.4)
.88 (22.4)
1.40 (35.5)
1.90 (48.3)
.33 (8.5)
.50 (12.7)
.50 (12.7)
.50 (12.7)
.75 (19)
.75 (19)
1.00 (25.4)
1.00 (25.4)
1.50 (38.1)
1.50 (38.1)
.50 (12.7)
.50 (12.7)
1.00 (25.4)
.80 (20.3)
1.00 (25.4)
2.00 (50.8)
1.00 (25.4)
2.00 (50.8)
1.00 (25.4)
2.00 (50.8)
1.00 (25.4)
1.437 (36.5)
1.437 (36.5)
1.50 (57.2)
2.25 (57.2)
2.25 (57.2)
3.75 (95.3)
3.75 (95.3)
5.94 (151)
7.734 (189)
5,000
5,000
2,500
5,000
2,500
1,000
1,000
1,000
500
500
These labels have a smaller core that allows them to fit inside of the T208M Printer. However, these are not recommended for the T312M Printer.
Recommended
Printers
IDP-T208M-PRINTER
IDP-T312M-PRINTER
IDP-TE3112-PRINTER
Ribbons
IDP-T208M-RIBBON
IDP-TMS-RJS-RIBN-4RPSCE
IDP-1330-0607-10
RAYCHEM cable accessories ALR photocontrols AMP connectors
95
IDENTIFICATION SOLUTIONS
T208M Size Rolls
IDP-SB050100WE5-T200
IDP-SB050143WE5-T200
IDP-SB100143WE2.5-T200
IDP-SB080150WE5-T200
IDP-SB100225WE2.5-T200
IDP-SB200225WE1-T200
IDP-SB100375WE1-T200
IDP-SB200375WE1-T200
IDP-SB100594WE0.5-T200
IDP-SB200743WE0.5-T200
95
Labels
Pressure Sensitive Polyester Labels
TE’s Raychem offers a wide range of label products for thermal transfer printing applications Several
material types and adhesives are available providing guaranteed results for your application TE
Connectivity is a UL recognized label supplier
C_Pressure_Labels
• Labels made of polyester provide the best material for your application
• Permanent acrylic adhesive provides excellent bond to many surfaces: tubing, wiring,
cables or panels
• No heat curing process required
• Excellent for barcode applications
• Multiple die-cut sizes available
• MP = Metalized Polyester
• WP = White Polyester
• Temperature range is -40°C to 150°C
IDENTIFICATION
IDENTIFICATION SOLUTIONS
SOLUTIONS
Selection Information: dimensions in inches (millimeters)
96
Catalog Number
IDP-MP-191064-10-8A
IDP-MP-203127-10-8A
IDP-MP-254127-10-8A
IDP-MP-254254-10-8A
IDP-MP-381064-10-8A
IDP-MP-381191-5-8A
IDP-MP-508254-5-8A
IDP-MP-508318-2.5-8A
IDP-MP-699254-5-8A
IDP-MP-762381-2.5-8A
IDP-MP-762508-2.5-8A
IDP-MP-101635-2.5-8A
IDP-WP-040040-25-9
IDP-WP-064064-25-9
IDP-WP-080080-10-9
IDP-WP-950950-10-9
IDP-WP-114040-25-9
IDP-WP-127111-10-9
IDP-WP-165102-10-9
IDP-WP-165051-25-9
IDP-WP-178095-10-9
IDP-WP-191064-10-9
IDP-WP-203127-10-9
IDP-WP-229064-10-9
IDP-WP-254097-10-9
IDP-WP-254127-10-9
IDP-WP-254254-10-9
IDP-WP-318064-10-9
IDP-WP-381020-10-9
IDP-WP-381064-10-9
IDP-WP-381191-5-9
IDP-WP-508127-5-9
IDP-WP-508254-5-9
IDP-WP-508318-2.5-9
IDP-WP-508064-10-9
IDP-WP-523841-1.5-9
IDP-WP-700254-5-9
IDP-WP-762381-2.5-9
IDP-WP-762508-2.5-9
IDP-WP-101635-2.5-9
IDP-WP-101165-0.85-9
Label
Width
.75 (19)
.80 (20.3)
1.00 (25.4)
1.00 (25.4)
1.50 (38.1)
1.50 (38.1)
2.00 (50.8)
2.00 (50.8)
2.75 (70)
3.00 (76.2)
3.00 (76.2)
4.00 (101.6)
.157 (4)
.25 (6.4)
.315 (8)
.375 (9.5)
.45 (11.4)
.50 (12.7)
.65 (16.5)
.65 (16.5)
.70 (17.8)
.75 (19)
.80 (20.3)
.90 (22.9)
1.00 (25.4)
1.00 (25.4)
1.00 (25.4)
1.25 (31.8)
1.50 (38.1)
1.50 (38.1)
1.50 (38.1)
2.00 (50.8)
2.00 (50.8)
2.00 (50.8)
2.00 50.8)
2.06 (52.3)
2.75 (70)
3.00 (76.2)
3.00 (76.2)
4.00 (101.6)
4.00 (101.6)
Height
.25 (6.4)
.50 (12.7)
.50 (12.7)
1.00 (25.4)
.25 (6.4)
.75 (19)
1.00 (25.4)
1.25 (31.8)
1.00 (25.4)
1.50 (38.1)
2.00 (50.8)
2.50 (63.5)
.157 (4)
.25 (6.4)
.315 (8)
.375 (9.5)
.157 (4)
.437 (11.1)
.40 (10.2)
.20 (5.1)
.375 (9.5)
.25 (6.4)
.50 (12.7)
.25 (6.4)
.38 (9.7)
.50 (12.7)
1.00 (25.4)
.25 (6.4)
.08 (2)
.25 (6.4)
.75 (19)
.5 (12.7)
1.00 (25.4)
1.25 (31.8)
.25 (6.4)
3.31 (84.1)
1.00 (25.4)
1.50 (38.1)
2.0 (50.8)
2.50 (63.5)
6.50 (165)
Material
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
Metalized Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
White Polyester
T208M
No
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
Yes
No
Yes
Yes
No
No
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Labels per Roll
10,000
10,000
10,000
10,000
10,000
5,000
5,000
2,500
5,000
2,500
2,500
2,500
25,000
25,000
10,000
10,000
25,000
10,000
10,000
25,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
5,000
10,000
5,000
2,500
10,000
1,500
5,000
2,500
2,500
2,500
900
* All labels are compatible with T312M-Printer, but only those marked “Yes” in the T208M column are compatible with T208M Printer.
Recommended
Printers
IDP-T208M-PRINTER
IDP-T312M-PRINTER
IDP-TE3112-PRINTER
Ribbons
IDP-1330-0607-T200
IDP-1330-0607-10
IDP-1330-0607-10
RAYCHEM cable accessories ALR photocontrols AMP connectors
96
Labels
ProjectMark Continuous Labels
The Raychem ProjectMark (TTPA) is a durable, high strength polyester material that can be used
as warning and service labels, rating plates, and a way to identify cable trays—all of which can be
produced on demand
C_ProjectMark
•
•
•
•
•
•
•
High tack acrylic adhesive
Resistant to moisture/humidity
4 printable continuous widths in several colors
Material comes on a 100’ reel and ranges from 1.0" (25 mm) to 4.0" (100 mm) wide
Standard white ProjectMark labels have a 5 - 7 year outdoor life
Apply a UV protection laminate (IDP-NPVF) to provide 15 year protection
Temperature range is -40°C to 150°C
Standard Colors are White (WE) and Metalized Polyester (MP). Additional colors include the
following: OE = Orange, GN = Green, BE = Blue, RD = Red, BK = Black, YW = Yellow, CL = Clear.
High Performance Ribbon is recommended for colors other than White and/or Clear
Selection Information: dimensions in inches/feet
Catalog Number
IDP-TTPA100WE-10*
IDP-TTPA100YW-10*
IDP-TTPA200MP-10
IDP-TTPA200WE-10
IDP-TTPA300MP-10
IDP-TTPA300WE-10
IDP-TTPA400MP-10
IDP-TTPA400WE-10
Description
Continuous Polyester 100 Ft Roll - 1” Wide
Continuous Polyester 100 Ft Roll - 1” Wide
Continuous Polyester 100 Ft Roll - 2” Wide
Continuous Polyester 100 Ft Roll - 2” Wide
Continuous Polyester 100 Ft Roll - 3” Wide
Continuous Polyester 100 Ft Roll - 3” Wide
Continuous Polyester 100 Ft Roll - 4” Wide
Continuous Polyester 100 Ft Roll - 4” Wide
Color
White (WE)
Yellow (YW)
Metalized Poly (MP)
White (WE)
Metalized Poly (MP)
White (WE)
Metalized Poly (MP)
White (WE)
Std.
Pack
1
1
1
1
1
1
1
1
*1 inch wide rolls are only available in White and Yellow.
Recommended
IDP-T208M-PRINTER*
IDP-TE3112-PRINTER
Ribbons
IDP-1330-0607-10 Standard Ribbon
IDP-1330-0619-10 High Performance Ribbon
IDP-1330-0607-T200 Standard Ribbon
IDP-1330-0619-T200 High Performance Ribbon
IDP-1330-0607-10
*Software adjustments required to use the T208M with ProjectMark. Call 866-374-9655 for support.
Clear UV Over Laminate
The Raychem NPVF-CL series is a range of clear non-printable polyvinyl fluoride tapes designed for
use as an over laminate on wires/bundle identifiers where additional UV protection is required. These
tapes can be used over various types of identifiers like wraparound labels, heat-shrink labels, tie-on
cable labels and pressure-sensitive labels This material can also be applied on top of ProjectMark
labels when used in an outdoor environment
C_IDP_Clear_Laminate
•
•
•
•
•
Resists water, oil, conventional cleaning agents, and oil based solvents
Filters UV light
Exhibits high degree of resistance to aging
Meets the requirements of MIL-M-87958
Temperature range -40°C to 130°C
Selection Information: dimensions in inches/feet
Catalog Number
IDP-NPVF200CL-100
IDP-NPVF300CL-100
IDP-NPVF400CL-100
Description
2" x 100 Ft roll
3" x 100 Ft roll
4" x 100 Ft roll
Color
Clear Over Laminate
Clear Over Laminate
Clear Over Laminate
RAYCHEM cable accessories ALR photocontrols AMP connectors
97
Std.
Pack
1
1
1
IDENTIFICATION
IDENTIFICATION SOLUTIONS
SOLUTIONS
Printers
IDP-T312M-PRINTER
97
Wire Markers
Insta-Mark Wire Marker Books & Dispensers
Raychem Insta-Mark Wire Marker Books and Dispensers offer a portable and convenient pocketsized solution of vinyl impregnated cloth tape wire markers and self-laminating labels Each item is
packaged for Point-of-Purchase merchandising and provides an array of letters, numbers, symbols,
or colors to easily identify any type of wire and/or terminal block
Pre-Printed Marker Books (PPMB) contain 10 pages of pre-cut markers 1.25" long, totaling 450 wire
markers with 450 matching terminal markers sized .1875" x .1875".
C_InstaMark
Write-On Self-Laminating Marker Books contain 10 pages of pre-cut self laminating markers made
of .004" thick clear vinyl film, using an acrylic adhesive and mounted on a silicone release liner. The
service temperature is -40°F to +200°F.
Pre-Printed Marker Dispensers (PPMD) are portable wire marker systems. Each dispenser contains
10 rolls of marker tape Each roll contains 76 individual markers with a pre-determined length of
1.25" and a width of .25". Legends available are 0-9, A-J or the NEMA colors.
Write-On Marker Dispensers (WOMD) are a portable and disposable dispenser containing a roll of
pre-cut Self-Laminating Wire Markers Each marker has a white area available for legend inscription
using a pen or pencil The adhesive is an aggressive acrylic that is impervious to oil and water with a
service temperature range of -40°F to +250°F.
IDENTIFICATION SOLUTIONS
Selection Information: dimensions in inches
98
Catalog Number
CPGI-PPMB-01
CPGI-PPMB-02
CPGI-PPMB-03
CPGI-PPMB-04
CPGI-PPMB-05
CPGI-PPMB-06
CPGI-PPMB-07
CPGI-PPMB-08
CPGI-PPMB-09
CPGI-PPMB-10
CPGI-PPMB-11
CPGI-PPMB-12
CPGI-PPMB-13
CPGI-PPMB-14
CPGI-PPMB-15
CPGI-PPMB-16
CPGI-PPMB-20
CPGI-PPMB-21
CPGI-PPMB-22
CPGI-WOMB-B30
CPGI-WOMB-B50
CPGI-WOMB-B60
CPGI-WOMB-B75
CPGI-PPMD-0-9
CPGI-PPMD-A-J
CPGI-PPMD-NEMA
CPGI-PPMDRF-0-9
CPGI-PPMDRF-A-J
CPGI-PPMDRF-NEMA
CPGI-WOMD-13
CPGI-WOMD-16
CPGI-WOMD-51
CPGI-WOMD-52
Description
Insta-Mark Pre-Printed Marker Book - 0-9
Insta-Mark Pre-Printed Marker Book - A-Z, 1-15, +, -, /
Insta-Mark Pre-Printed Marker Book - 1-45
Insta-Mark Pre-Printed Marker Book - 1, 2, 3
Insta-Mark Pre-Printed Marker Book - A, B, C
Insta-Mark Pre-Printed Marker Book - T1, T2, T3
Insta-Mark Pre-Printed Marker Book - L1, L2, L3
Insta-Mark Pre-Printed Marker Book - 46-90
Insta-Mark Pre-Printed Marker Book - 10 NEMA COLORS
Insta-Mark Pre-Printed Marker Book - AC, DC, POS, NEG, GND,
Insta-Mark Pre-Printed Marker Book - Burglar Alarm
Insta-Mark Pre-Printed Marker Book - 0-9, L1-L3, T1-T3
Insta-Mark Pre-Printed Marker Book - 1-30
Insta-Mark Pre-Printed Marker Book - 1-45, +/-, L1-L3, T1-T3,
Insta-Mark Pre-Printed Marker Book - 1, 2, 3, A, B, C, L1-L3, T1-T3
Insta-Mark Pre-Printed Marker Book - 1-45, 46-90, A-Z, +, -, /, 0
Insta-Mark Pre-Printed Marker Book - Circuit Breaker (3 SET)
Insta-Mark Pre-Printed Marker Book - Circuit Breaker (1 SET)
Insta-Mark Pre-Printed Marker Book - Fire Alarm
Insta-Mark Write-on Marker Book - Label Size 1 0 x 5 0
Insta-Mark Write-on Marker Book - Label Size 0 5 x 1 25
Insta-Mark Write-on Marker Book - Label Size 1 0 x 2 5
Insta-Mark Write-on Marker Book - Label Size 75 x 1 67
Insta-Mark Preprinted Marker Dispenser 0, 1, 2, 3, 4, 5, 6, 7, 8, 9
Insta-Mark Preprinted Marker Dispenser A, B, C, D, E, F, G, H, I, J
Preprinted Marker Dispenser NEMA COLORS
(Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk)
Preprinted Marker Dispenser REFILL 0, 1, 2, 3, 4, 5, 6, 7, 8, 9
Preprinted Marker Dispenser REFILL A, B, C, D, E, F, G, H, I, J
Preprinted Marker Dispenser REFILL NEMA COLORS
(Wht, Yel, Org, Red, Blu, Grn, Vio, Brn, Gry, Blk)
Insta-Mark Write-on Marker Dispensers - Label Size .75" x 3.0"
Insta-Mark Write-on Marker Dispensers - Label Size .75" x 6.0"
Insta-Mark Write-on Marker Dispensers - Label Size .75" x 1.25"
Insta-Mark Write-on Marker Dispensers - Label Size .75" x 1.75"
Std.
Pack
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
5
5
5
5
5
5
5
5
5
5
RAYCHEM cable accessories ALR photocontrols AMP connectors
98
Portable Marker Kit
LM2020 PLUS Portable Hand-Held Marking Kit
The Raychem LM2020 Plus system is an advanced portable thermal label printer It is designed for
both labeling and bar coding. The LM2020 Plus system is quick and easy to use in the field, office,
or shop The LM2020 Plus marker material and ribbon are pre-loaded into a snap-in cartridge This
allows for repeatable, error free loading into the printer
C_LM2020
Features
• Minimum media width of 0.125" (3.2 mm). Maximum media width of 1.0" (25 mm)
• 67 point size ranging from 6 point to 72 point
• 10 resident bar codes
• Alphanumeric sequencing
• Battery-operated or AC power supply-operated
• Product and ribbon comes housed in easy-to-install cartridges
Materials available
• Shrink tube wire and cable markers (White & Yellow)
• Self-laminating wrap-around wire and cable markers
• Industrial labels for tray and pipe identification
Advantages over other portable systems
• No smearing—Ink dries immediately
• One-step loading process—No separate ribbon and markers to load
• 300 dpi thermal print quality—Superior print quality compared to 9-pin dot matrix printers
• Savings—Very affordable portable thermal printing system
Selection Information: dimensions in inches/feet
Description
Handheld printer, protective jacket, 6 ni-cad batteries
LM 2020 Rechargeable Batteries
LM 2020 Hard Sided Carrying Case
Shrinktube .125" x 100" Cartridge, White #16-#22
Shrinktube .125" x 100" Cartridge, Yellow #16-#22
Shrinktube .1875" x 100" Cartridge, White #12-#18
Shrinktube .1875" x 100" Cartridge, Yellow #12-#18
Shrinktube .25" x 100" Cartridge, White #10-#16
Shrinktube .25" x 100" Cartridge, Yellow #10-#16
Shrinktube .5" x 100" Cartridge, White #1-#12
Shrinktube .5" x 100" Cartridge, Yellow #1-#12
.5" x 40' Industrial Tape-White on Black
.5" x 40' Industrial Tape-Black on Clear
.5" x 40' Industrial Tape-Black on White
.5" x 40' Industrial Tape-Black on Yellow
1" x 40' Industrial Tape-White on Black
1" x 40' Industrial Tape-Black on Clear
1" x 40' Industrial Tape-Black on White
1" x 40' Industrial Tape-Black on Yellow
.5" x 40' Vinyl Industrial Tape-Black on Clear
.5" x 40' Vinyl Industrial Tape-Black on Red
.5" x 40' Vinyl Industrial Tape-Black on White
.5" x 40' Vinyl Industrial Tape-Black on Yellow
1" x 40' Vinyl Industrial Tape- Black on Clear
1" x 40' Vinyl Industrial Tape-Black on Red
1" x 40' Vinyl Industrial Tape-Black on Silver
1" x 40' Vinyl Industrial Tape-Black on White
1" x 40' Vinyl Industrial Tape-Black on Yellow
Self-Lam 1" x .50", Print Area 1" x .25", 230 each. Fits #16-#22
Self-Lam 1" x .75", Print Area 1" x .375", 250 each. Fits #10-#16
Self-Lam 1" x 1", Print Area 1" x .375", 200 each. Fits #10-#12
Self-Lam 1" x 1.25", Print Area 1" x .50", 170 each. Fits #8-#12
Self-Lam 1" x 2.50", Print Area 1" x .75", 108 each. Fits #6-#10
Self-Lam 1" x 4", Print Area 1" x 1", 81 each. Fits #4-#6
RAYCHEM cable accessories ALR photocontrols AMP connectors
99
Std. Pack
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
IDENTIFICATION SOLUTIONS
Catalog Number
LM2020PLUS-PRINTER-KIT
LM2020PLUS-2500MAH-NICAD
LM-CASE
LM-1/8-TUBE-WE
LM-1/8-TUBE-YW
LM-3/16-TUBE-WE
LM-3/16-TUBE-YW
LM-1/4-TUBE-WE
LM-1/4-TUBE-YW
LM-1/2-TUBE-WE
LM-1/2-TUBE-YW
LM-1/2-TAPE-BK
LM-1/2-TAPE-CR
LM-1/2-TAPE-WE
LM-1/2-TAPE-YW
LM-1-TAPE-BK
LM-1-TAPE-CR
LM-1-TAPE-WE
LM-1-TAPE-YW
LM-1/2-VINYL-CR
LM-1/2-VINYL-RD
LM-1/2-VINYL-WE
LM-1/2-VINYL-YW
LM-1-VINYL-CR
LM-1-VINYL-RD
LM-1-VINYL-SR
LM-1-VINYL-WE
LM-1-VINYL-YW
LM-1/2-SL
LM-3/4-SL
LM-1-SL
LM-1-1/4-SL
LM-2-1/2-SL
LM-4-SL
99
Printers, Software & Accessories
These printers have been selected to suit a range of identification requirements and offer excellent legibility and mark permanence. An
extensive range of ribbons has been designed for use with the TE Connectivity’s identification products. These ribbons ensure excellent
mark permanence and legibility to applicable industry specifications.
Thermal Transfer Printers
T208M Printer
T208M Printer Kit (Contains T208M-Printer & T208M-Ribbon) medium volume, 200 dpi printer.
Lightweight printer with a 4 1” printhead that can print sleeves and labels Parallel and USB ports
provided T208M-C-Printer comes with cutter for continuous labels, such as ProjectMark
C_Thermal_Printer
T312M Printer
T312M Printer is a high performance, yet cost effective thermal transfer printer with a 4 1” printhead
Robust, industrial computer-driven thermal transfer printer This 300 dpi printer has been specially
designed to print the full range of TE Connectivity cable identification and labeling products for the
optimum in flexibility, print quality and permanence. With dual 32 bit processors this printer is ideal
for high volume users T312S-C-Printer comes with optional cutter, ideal for ProjectMark continuous
labels, not recommended for ShrinkMark sleeves
TE3112 Printer
IDENTIFICATION SOLUTIONS
Thermal Transfer Printer
100
The TE3112-PRINTER is a high performance mid-range Identification printer for marking
heat-shrinkable marker sleeves, cable marker tags and labels With a 300 dpi print head, it’s
capable of marking a broad range of products for use in commercial and industrial environments
C_TE3112_Printer
• For printing on heat-shrinkable marker sleeves, cable marker tags and labels
• Approved to print the entire range of TE thermal transfer identification products
• For printing high quality texts, graphic images and barcodes
• For use with TE approved WinTotal ver. 4.9 and PEP-5 ver. 3 software packages.
RAYCHEM cable accessories ALR photocontrols AMP connectors
100
Printers, Software & Accessories
WinTotal Software
WinTotal software is a powerful Windows software based package that makes identification marking
quick and easy. The Windows environment gives access to a huge array of font options, including
non-English fonts and also allows simple importing and manipulation of graphics and logos
•
•
•
•
•
C_WT_Software
Pre-loaded with all of TE Connectivity identification products
Powerful import and export functions: reads wire lists from spreadsheets and text files
Incremental alpha and numeric fields
Automatic or manual routing to multiple printers
Network compatible
WinTotal software option: Registered one time only and can only be used on the computer it is
installed on Please use the WinTotal USB Dongle option when software is to be shared among
different computers
Selection Information
Catalog Number
IDP-T208M-PRINTER
IDP-T208M-C-PRINTER
IDP-T312M-PRINTER
IDP-T312S-C-PRINTER
IDP-TE3112-PRINTER
IDP-WINTOTAL-SWARE
IDP-WINTOTAL-SWARE-DGLUS
Description
Medium Vol. Thermal Trans Printer Kit,
4” Print head
Medium Vol. Thermal Trans Printer Kit,
4” Print head, with cutter
High Vol. Thermal Trans Printer Kit,
4” Print head, 3MB RAM
High Vol. Thermal Trans Printer Kit, 4” Print head,
3MB RAM, with cutter
High performance mid range thermal trans printer kit,
300 dpi print head Compatible with Wintotal software
4 9 and above
WinTotal Software
WinTotal Software with USB Dongle
Std.
Pack
1
1
1
1
1
1
1
Printer
Ribbon
Print Media
IDP-T208M-PRINTER
IDP-T208M-RIBBON
IDP-1330-0607-T200
IDP-1330-0619-T200
IDP-T200-RIBBON-1966
IDP-TMS-RJS-RIBN-4RPSCE
ShrinkMark sleeves & SB labels
TTPA & MP, WP, WV labels
High performance
HLX-NEL cable markers
ShrinkMark sleeves, SB labels, HL cable
markers
TTPA & MP, WP, WV labels
High performance
IDP-T312M-PRINTER
C_Ribbon
IDP-1330-0607-10
IDP-1330-0619-10
Selection Information: dimensions in inches/feet (millimeters/meters)
Catalog Number
IDP-T208M-RIBBON
IDP-1330-0607-T200
IDP-T200-RIBBON-1966
IDP-TMS-RJS-RIBN-4RPSCE
IDP-1330-0607-10
IDP-TE3112-PRINTER
Description
Ribbon for T208M printer, use with heat-shrink sleeves & SB labels, 242 (74)
Ribbon for T208 printer, use with TTPA, MP, WP, WV labels, 242 (74)
Ribbon for T208 printer, use with HLX-NEL cable markers, 242 (74)
T300-T400 Series Ribbon for heat-shrink sleeves & SB labels, 4.33" wide, 984 (300)
T300-T400 Series Ribbon for TTPA, MP, WP, WV labels, 4.33" wide, 984 (300)
Ribbon for TE3112 printer, use with HLX-NEL, CM-SCE
RAYCHEM cable accessories ALR photocontrols AMP connectors
101
Std. Pack
1
1
1
1
1
IDENTIFICATION SOLUTIONS
Ribbons
101
Printers, Software & Accessories
Raychem Miscellaneous Accessories
Selection Information
Catalog Number
Description
IDP-T200-SPINDLE
eeds TTPA, MP, WP, SB (standard), and other
F
labels into T208M
Feeds SHRINKMARK-18/12/10 (2.5K box) and
-2/250/1000 (1K box) into T208M
Hard-sided gray case with foam interior, ideal for
travel with T208M Printer
Flameless heat gun for shrinking ShrinkMark
sleeves or thin wall tubing
IDP-PAYOFF-CRADLE
C_IS_Access
IDP-T200-CASE
1
1
1
6
IDENTIFICATION SOLUTIONS
CPGI-GLOW-GUN
Std. Pack
102
RAYCHEM cable accessories ALR photocontrols AMP connectors
102
LOW VOLTAGE SPLICES & TAPS
Low Voltage In-Line Splices
Cold-Applied
GelWrap Splice Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
GILS In-Line Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Rayvolve RVS Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Heat-Shrink
MWTM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
CRSM Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
CRSM CT Cable Tap Splices . . . . . . . . . . . . . . . . . . . . . . . . . . .111
MRS Repair Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
ALK Splice Sealing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
LVSA-3 Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
LV-MSK Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Low Voltage Stub Splices & Motor
Connection Kits
GelCap Splice Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Rayvolve RVC Splice Cover Kits . . . . . . . . . . . . . . . . . . . . . . . .116
MCK Motor Connection Kits . . . . . . . . . . . . . . . . . . . . . . . . . . .117
Low Voltage Taps
GTAP Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
GelCap SL Splice Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
GHFC H-Frame Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
GelPort Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Network Protection
Smart Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
RAYCHEM cable accessories ALR photocontrols AMP connectors
103
103
Low Voltage In-Line Cold-Applied Splices
GelWrap Splice Closures
Water Resistant Wraparound Splice Closures (1000 V)
Raychem GelWrap splice closures quickly and conveniently insulate and seal buried electrical
connections rated up to 1000 volts . The robust, yet compact, design is engineered to handle the
harsh environments of direct burial and manhole applications . GelWrap splice closures are equally
well suited for insulation and jacket repair . GelWrap UF splices include the UF connector .
C_GelWrapSC_lv
LOW VOLTAGE SPLICES & TAPS
Selection Information: dimensions in inches (millimeters)
104
Catalog Number
GelWrap-18/4-100
GelWrap-18/4-150
GelWrap-18/4-200
GelWrap-18/4-250
GelWrap-18/4-300
GelWrap-33/10-150
GelWrap-33/10-200
GelWrap-33/10-250
GelWrap-33/10-250-I350M4*
GelWrap-33/10-300
GelWrap-33/10-350
GelWrap-50/20-200
GelWrap-50/20-250
GelWrap-50/20-300
GelWrap-50/20-350
GelWrap-50/20-400
GelWrap-UF-200
Sleeve
Length
4 .0 (100)
6 .0 (150)
8 .0 (200)
10 .0 (250)
12 .0 (300)
6 .0 (150)
8 .0 (200)
10 .0 (250)
10 .0 (250)
12 .0 (300)
14 .0 (350)
8 .0 (200)
10 .0 (250)
12 .0 (300)
14 .0 (350)
16 .0 (400)
8 .0 (200)
Conductor Size
#12-4/0 (4-95)
#12-4/0 (4-95)
#12-4/0 (4-95)
#12-4/0 (4-95)
#12-4/0 (4-95)
#2-500 (35-240)
#2-500 (35-240)
#2-500 (35-240)
#6-350 (16-180)
#2-500 (35-240)
#2-500 (35-240)
250-750
250-750
250-750
250-750
250-750
14/2-8/3 w/ground
Connector
Opening
1 .0 (25)
3 .0 (75)
5 .0 (125)
7 .0 (175)
9 .0 (225)
2 .0 (50)
4 .0 (100)
6 .0 (150)
5 (125)
8 .0 (200)
10 .0 (250)
2 .0 (50)
4 .0 (100)
6 .0 (150)
8 .0 (200)
10 .0 (250)
N/A
Max. General Use
Diameter Range
0 .15-0 .70 (4-18)
0 .15-0 .70 (4-18)
0 .15-0 .70 (4-18)
0 .15-0 .70 (4-18)
0 .15-0 .70 (4-18)
0 .40-1 .30 (10-33)
0 .40-1 .30 (10-33)
0 .40-1 .30 (10-33)
0 .40-1 .30 (10-33)
0 .40-1 .30 (10-33)
0 .40-1 .30 (10-33)
0 .80-1 .50 (20-38)
0 .80-1 .50 (20-38)
0 .80-1 .50 (20-38)
0 .80-1 .50 (20-38)
0 .80-1 .50 (20-38)
N/A
Notes: UL denotes UL & cUL for submersible applications
For other sizes or applications, a minimum seal length is required
on each side of connector opening or jacket damage:
GelWrap closure 18/4 series 1.5 (38)
GelWrap closure 33/10 series 2.0 (51)
GelWrap closure 50/20 series 3.0 (75)
*Includes four screw mechanical connector
UL Listed
Catalog Number
GelWrap-18/4-150UL
GelWrap-18/4-200UL
GelWrap-18/4-250UL
GelWrap-18/4-300UL
GelWrap-18/4-350UL
GelWrap-18/4-400UL
GelWrap-18/4-450UL
GelWrap-18/4-500UL
GelWrap-18/4-550UL
GelWrap-18/4-600UL
GelWrap-UF-250UL
Sleeve
Length
6 .0 (150)
8 .0 (200)
10 .0 (250)
12 .0 (300)
14 .0 (350)
16 .0 (400)
18 .0 (450)
20 .0 (500)
22 .0 (550)
24 .0 (600)
10 .0 (250)
1000V
Cable Range
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
#14-4/0 AWG
14/2-8/3 w/ground
Std. Pack
6
6
6
6
6
6
6
6
12
12
10
12
12
12
12
12
10
A
B
Maximum
Connector
Opening
2 .0 (50)
4 .0 (100)
6 .0 (150)
8 .0 (200)
10 .0 (250)
12 .0 (300)
14 .0 (350)
16 .0 (400)
18 .0 (450)
20 .0 (500)
N/A
Maximum
Compression
Connector Dia.
0 .85 (22)
0 .85 (22)
0 .85 (22)
0 .85 (22)
0 .85 (22)
0 .85 (22)
0 .85 (22)
0 .85 (22)
0 .85 (22)
0 .85 (22)
N/A
Maximum Mechanical
Connector Dimensions
Height* (A) Width (B)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
1 .2 (30)
1 .1 (28)
N/A
*Height includes screws with cable installed.
Ordering Information
Product Performance
Testing
ANSI C119 .1
Chemical Resistance
Accelerated Aging
Test Conditions
600 V insulated underground
Fluid immersion, 168 hours @ 23°C,
75% elongation retention minimum
- 10W-40 motor oil
- 10% hydrochloric acid
- 15% sodium chloride
- 20% sodium hydroxide
- ETX 60280 antifreeze (1000 hours)
1000 hours @ 135°C
- 93% retention tensile strength
- 82% retention elongation at break
1 . Selection is based on typical dimensions for low-voltage
insulated cables .
2 . Related test reports: EDR-5343-18/4, EDR-5356-33/10,
EDR-5367 for 50/20, EDR-5356 for GelWrap-33/10-250-I350M4
(A four screw connector is included) . EDR-5356-GelWrap-UF
For connector information refer to the Connectors and Terminals
section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
104
Low Voltage In-Line Cold-Applied Splices
Gel In-Line Splices (GILS)
Water Resistant Splice Kit for Power Cable (1000 V)
Raychem Gel in-line splice (GILS) kits offer a state-of-the-art sealed splice for underground, buried,
and overhead applications . GILS closures offer a fast and simple method for splicing, insulating, and
environmentally sealing low-voltage cable splices .
The GILS closure, with its revolutionary PowerGel sealant, covers and seals the splice quickly and
easily, saving both time and effort .
C_GILS_lv
Simply install the connector, place on the closure, and snap closed . It’s that easy—no tapes, mastic,
tools or mixing are required . The splice is ready to bury-no waiting to cure .
•
•
•
•
•
•
•
Connector accommodates copper and/or aluminum cables
Qualified to ANSI C119 for underground splicing
UV resistant
Qualified for temperatures from -40°C to 90°C
Connector included
RUS accepted connector blocks and splices for secondary.
Water-tight for use in all locations
Selection Information
Catalog Number
GILS-4/0
GILS-350
Conductor Size (AWG/kcmil)
#2-4/0
1/0-350
Std. Pack
18 or 72 each
18
Ordering Information
1 . Based on typical dimensions for low-voltage insulated cables .
2 . Related test reports: EDR-5298, EDR-5394
Raychem RVS splice cover kits are the easy “roll-on” way to insulate and seal cable connections up
to 1000 V . The gripping force of the specially formulated EPDM elastomer combines with the highperformance sealant to form a water-resistant, insulating sleeve that is UL listed and CSA certified
for direct burial application over in-line compression connectors .
C_RVS_lv
RVS splice cover sleeves feature a dual-wall design with an entrapped lubricant, making installation
fast and simple . The elastomeric sleeve rolls onto the cable with minimal effort, even at temperatures
below –15°F (–25°C) . The cable can be energized immediately . It is ideal for use where gas or
electric heating devices are not approved .
Qualified to ANSI C119.1. CSA certified to C22.2 No. 198.2. UL listed per 96J4 (file E91151). RUS
accepted for use as a secondary tap or splice cover . For use on standard poly- or elastomericinsulated cables . Use to insulate and seal in-line compression connectors or to seal terminal lugs .
Selection Information: dimensions in inches (millimeters)
Catalog Number
RVS-11
RVS-12
RVS-13
RVS-14
Conductor Size
(AWG/kcmil)
#8-2/0
1/0-250
250-600
600-1000
Cable O.D. (Min.–Max.)
.22- .68 (6-17)
.50- .90 (13-23)
.70-1 .20 (18-30)
.95-1 .50 (24-38)
Sleeve Length
8 .0 (205)
9 .5 (241)
12 .0 (305)
14 .0 (356)
Maximum
Connector Length
5 .00 (127)
4 .50 (114)
7 .00 (178)
9 .00 (229)
Ordering Information
1 . Select the appropriate catalog number . Selections are based
on typical dimensions of low-voltage insulated cable . Confirm
selection with dimensions to assure proper sizing .
2 . Kits do not contain connectors . The RVS splice cover selection
information mentioned above covers copper and aluminum
in-line compression connections .
3 . Each kit contains one Rayvolve RVS splice cover sleeve and
sealant strips .
4 . Standard package: 5 kits/box or 50 kits/box .
5 . Related test report: EDR-5167 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
105
LOW VOLTAGE SPLICES & TAPS
Rayvolve RVS Splice Covers
“Roll-on” Splices for 1/C Power Cable (1000 V)
105
Low Voltage In-Line Heat-Shrink Splices
Raychem MWTM Tubing
Medium-Wall Sealant-Coated or Uncoated Tubing (600 V)
• S
ealant-coated MWTM tubing (-S designation) is for use as insulation/jacket repair up to 600 V or
for general sealing and rejacketing of polymeric- or elastomeric-insulated cables up to 35 kV
• RUS accepted as jacket restoration of JCN cable
• Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
C_MWTM_lv
Selection Information: dimensions in inches (millimeters)
Catalog Number
Use Range
(Min.-Max.)
LOW VOLTAGE SPLICES & TAPS
Sealant-Coated, Cut-Length Tubing
MWTM-10/3-1200-S
0 .13-0 .35 (3-9)
MWTM-16/5-1200-S
0 .25-0 .55 (6-14)
MWTM-25/8-1200-S
0 .35-0 .85 (9-22)
MWTM-35/12-1200-S
0 .50-1 .25 (13-32)
MWTM-50/16-1200-S
0 .65-1 .70 (17-43)
MWTM-85/25-1200-S
1 .00-2 .90 (25-74)
MWTM-115/34-1200-S
1 .40-3 .90 (36-99)
MWTM-140/42-1200-S
1 .80-4 .70 (46-119)
106
Uncoated, Spooled Tubing
MWTM-10/3-A/U
MWTM-16/5-A/U
MWTM-25/8-A/U
MWTM-35/12-A/U
MWTM-50/16-A/U
0 .13-0 .35 (3-9)
0 .25-0 .55 (6-14)
0 .35-0 .85 (9-22)
0 .50-1 .25 (13-32)
0 .65-1 .70 (17-43)
Uncoated, Cut-Piece Tubing
MWTM-85/25-1500/U
MWTM-115/34-1500/U
MWTM-140/42-1500/U
1 .00-2 .90 (25-74)
1 .40-3 .90 (36-99)
1 .80-4 .70 (46-119)
Cut-Piece
Length
48
48
48
48
48
48
48
48
Min. Cont.
Length
(1200)
(1200)
(1200)
(1200)
(1200)
(1200)
(1200)
(1200)
Std. Package
Box
Spool
25
25
25
25
15
5
5
5
25 (7 .6)
25 (7 .6)
25 (7 .6)
25 (7 .6)
15 (4 .6)
60 (1500)
60 (1500)
60 (1500)
Bulk Spool
100 (30)
100 (30)
100 (30)
100 (30)
75 (23)
1155 (350)
660 (200)
495 (150)
330 (100)
5
5
5
Ordering Information
1 . Select the appropriate catalog number . Confirm selection with
application dimensions to assure proper sizing .
2 . MWTM is a general purpose tubing; for sealing applications
use MWTM with sealant (-S) or use uncoated MWTM (-U
or -A/U) in combination with S-1052 sealant . Order sealants
separately .
3 . For testing information refer to the Technical Data section of
this catalog .
4 . UV resistant test report: EDR-5361 .
For connector information refer to the Connectors and Terminals
section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
106
Low Voltage In-Line Heat-Shrink Splices
Raychem WCSM Tubing
Heavy-Wall Sealant Coated Tubing (1000 V)
• F
or use on standard poly or elastomeric insulated / jacketed cable or lead-jacketed cables, which
may include aluminum or steel armoring .
• WCSM tubing can be used to seal an in-line splice or terminal lug seal for non-flame retardant
applications, cable re-jacketing and mechanical protection .
• WCSM tubing sizes 12-3 through 70-20 is UL and cUL listed per 486D (file E91151).
• Qualified to ANSI C119.1 and rated to Western Underground guide 2.5. Also RUS
accepted for use as a secondary tap or splice cover, and for use as jacket restoration materials
on JCN cable.
• WCSM tubing may be used for jacket repair on cables up to 35 kV.
• WCSM tubing has a 4:1 shrink ratio and an unlimited shelf life when stored under normal conditions.
C_WCSM_lv
Note: UL listing applies to WCSM 12/3 through 70/20 only. WCSM 110/30 and 130/35 have not been
evaluated to the UL standards. WCSM is no longer offered as an uncoated option. You can substitute
either WCSM coated or MWTM uncoated depending on which will work for your application.
Selection Information: dimensions in inches (millimeters)
Catalog Number
Tubing Size
#14
#14
#14
#8
#8
#8
#6
#6
#6
#6
#2
#2
#2
#2
#2
#2/0
#2/0
#2/0
#2/0
250
250
250
500
500
500
500
1250
1250
1500
1500
1500
#6
#6
#6
#2
#2
#2
#4/0
#4/0
#4/0
#4/0
500
500
500
500
500
750
750
750
750
1000
1000
1000
1500
1500
1500
1500
2000
2000
2500
2500
2500
Maximum
Connector
OD
0 .29
0 .29
0 .29
0 .41
0 .41
0 .41
0 .69
0 .69
0 .69
0 .69
1 .06
1 .06
1 .06
1 .06
1 .06
1 .3
1 .3
1 .3
1 .3
1 .5
1 .5
1 .5
1 .84
1 .84
1 .84
1 .84
-
Length tolerance to +2 percent .
Can be used for multi-conductor LV splices using different tubings
UL Conductor
Use Range
Min-Max
.13- .30 (3 .5-7 .7)
.13- .30 (3 .5-7 .7)
.13- .30 (3 .5-7 .7)
.17- .41 (4 .5-10 .5)
.17- .41 (4 .5-10 .5)
.17- .41 (4 .5-10 .5)
.25 - .64 (6 .5-16 .5)
.25 - .64 (6 .5-16 .5)
.25 - .64 (6 .5-16 .5)
.25 - .64 (6 .5-16 .5)
.35 - .94 (9-24)
.35 - .94 (9-24)
.35 - .94 (9-24)
.35 - .94 (9-24)
.35 - .94 (9-24)
.51-1 .12 (13-28 .5)
.51-1 .12 (13-28 .5)
.51-1 .12 (13-28 .5)
.51-1 .12 (13-28 .5)
.68-1 .27 (17 .5-32 .5)
.68-1 .27 (17 .5-32 .5)
.68-1 .27 (17 .5-32 .5)
.92-1 .40 (22-35 .8)
.92-1 .40 (22-35 .8)
.92-1 .40 (22-35 .8)
.92-1 .40 (22-35 .8)
-
A
General
Conductor
Use Range
Min-Max
.13- .39 (3 .5-10)
.13- .39 (3 .5-10)
.13- .39 (3 .5-10)
.17- .55 (4 .5-14)
.17- .55 (4 .5-14)
.17- .55 (4 .5-14)
.25- .86 (6 .5-22)
.25- .86 (6 .5-22)
.25- .86 (6 .5-22)
.25- .86 (6 .5-22)
.35-1 .22 (9-31)
.35-1 .22 (9-31)
.35-1 .22 (9-31)
.35-1 .22 (9-31)
.35-1 .22 (9-31)
.51-1 .73 (13-44)
.51-1 .73 (13-44)
.51-1 .73 (13-44)
.51-1 .73 (13-44)
.70-1 .96 (17 .5-50)
.70-1 .96 (17 .5-50)
.70-1 .96 (17 .5-50)
.86-2 .48 (22-63)
.86-2 .48 (22-63)
.86-2 .48 (22-63)
.86-2 .48 (22-63)
1 .29-3 .93 (33-100)
1 .29-3 .93 (33-100)
1 .49-4 .64 (39-118)
1 .49-4 .64 (39-118)
1 .49-4 .64 (39-118)
Max
Connector
Opening
RAYCHEM cable accessories ALR photocontrols AMP connectors
107
Maximum
Connector
Opeing
“A”
2 .4
7 .8
39 .3
1 .4
6 .8
38 .3
1 .4
3 .96
6 .8
38 .3
1 .4
3 .02
3 .96
6 .8
38 .48
1 .4
3 .96
6 .8
38 .3
3 .96
6 .62
38 .3
5 .8
10 .93
16 .26
37 .3
A
Mininum
Seal Length
per Side
1 .5
1 .5
1 .5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 .5
2 .5
2 .5
2 .5
2 .5
2 .5
2 .5
2 .5
2 .5
LOW VOLTAGE SPLICES & TAPS
WCSM-12/3-150-S
WCSM-12/3-300-S
WCSM-12/3-1200-S
WCSM-16/4-150-S
WCSM-16/4-300-S
WCSM-16/4-1200-S
WCSM-24/6-150-S
WCSM-24/6-225-S
WCSM-24/6-300-S
WCSM-24/6-1200-S
WCSM-34/8-150-S
WCSM-34/8-200-S
WCSM-34/8-225-S
WCSM-34/8-300-S
WCSM-34/8-1200-S
WCSM-48/12-150-S
WCSM-48/12-225-S
WCSM-48/12-300-S
WCSM-48/12-1200-S
WCSM-56/16-225-S
WCSM-56/16-300-S
WCSM-56/16-1200-S
WCSM-70/20-300-S
WCSM-70/20-450-S
WCSM-70/20-600-S
WCSM-70/20-1200-S
WCSM-110/30-300-S
WCSM-110/30-1200-S
WCSM-130/35-300-S
WCSM-130/35-450-S
WCSM-130/35-1200-S
1000 V Cable
Nominal Use
Range AWG/kcmil
Min
Max
107
Low Voltage In-Line Heat-Shrink Splices
Ordering Information
1 . Select the appropriate catalog number based on typical
dimensions for low-voltage insulated cable . Confirm selection
with dimensions to assure proper sizing . For general conductor
use or UL conductor use .
2 Package does not contain connectors or lugs . Installed
connector or lug diameter must be within use range .
3 . WCSM tubing may be field-cut for shorter requirements
4 . Bulk packaging is available for cut lengths . Consult your
TE representative for more information .
5 . UL listing applies to WCSM 12/3 through 70/20 only . WCSM
110/30 and 130/35 are not UL listed .
6 . Related test reports: EDR 5541, PII 56428
For connector information refer to the Connectors and Terminals
section of this catalog.
LOW VOLTAGE SPLICES & TAPS
Wire Connector System for Use
With Underground Connectors
96J4
108
RAYCHEM cable accessories ALR photocontrols AMP connectors
108
Low Voltage In-Line Heat-Shrink Splices
FCSM Tubing
Heavy-Wall Flame Retardant Tubing (2000 V)
Raychem FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength
and cut-through resistance equal to, or surpassing, the properties of low-voltage cable jackets .
C_FCSM_lv
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
• Use sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a watertight seal for direct-buried applications and wet environments .
• Use uncoated tubing (-/U) for cable rejacketing only
• Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to
ANSI C119 .1 also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81 .
• FCSM is also MSHA approved (No. 07-KA090013-MSHA).
For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring .
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches .
Connectors over 6 inches: Recommended cut length = connector length + 5 inches .
Selection Information: dimensions in inches (millimeters)
Connector
Length
Tube
Length*
In-Line Splice Or Terminal Lug Seal (With Sealant)
FCSM-9/3-1200-S
#14-#8
FCSM-19/6-150-S
#6-#2
FCSM-19/6-1200-S
#6-#2
FCSM-28/9-225-S
#2-4/0
FCSM-28/9-1200-S
#2-4/0
FCSM-38/12-300-S
1/0-350
FCSM-38/12-1200-S
1/0-350
FCSM-51/16-300-S
250-500
FCSM-51/16-1200-S
250-500
FCSM-68/22-1200-S
600-1000
FCSM-90/30-1200-S
800-1200
FCSM-120/40-1200-S
1500-2500
FCSM-177/63 600-S
FCSM-177/63-1200-S
0 .15-0 .30 (4-8)
0 .25-0 .65 (6-17)
0 .25-0 .65 (6-17)
0 .40-0 .95 (10-24)
0 .40-0 .95 (10-24)
0 .50-1 .30 (13-33)
0 .50-1 .30 (13-33)
0 .70-1 .75 (18-44)
0 .70-1 .75 (18-44)
0 .95-2 .30 (25-58)
1 .30-3 .10 (33-79)
1 .75-4 .10 (44-104)
2 .75-6 .05 (70-154)
2 .75-6 .05 (70-154)
48 (1200)
6 (150)
48 (1200)
9 (225)
48 (1200)
12 (300)
48 (1200)
12 (300)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
24 (600)
48 (1200)
Cable Rejacketing (Without Sealant)
FCSM-9/3-A/U
#14-#8
FCSM-19/6-A/U
#6-#2
FCSM-28/9-A/U
#2-4/0
FCSM-38/12-A/U
1/0-350
FCSM-51/16-A/U
250-500
FCSM-68/22-A/U
600-1000
FCSM-90/30-1500/U
800-1200
FCSM-120/40-1500/U
1500-2500
FCSM-177/63-1500/U
0 .15-0 .30 (4-8)
0 .25-0 .65 (6-17)
0 .40-0 .95 (10-24)
0 .50-1 .30 (13-33)
0 .70-1 .75 (18-44)
0 .95-2 .30 (25-58)
1 .30-3 .10 (33-79)
1 .75-4 .10 (44-104)
2 .75-6 .05 (70-154)
60 (1500)
60 (1500)
60 (1500)
Std.
Ft.(m)/Roll
Pack
Pcs/Box
Bulk Option
Ft.(m)/Roll
25
50
25
50
25
40
10
30
10
10
5
5
6
5
100 (30)
100 (30)
65 (20)
50 (15)
40 (12)
80 (24)
825 (250)
495 (150)
395 (120)
330 (100)
5
5
5
*Length tolerance to ±2 percent.
Ordering Information
1 . Select the appropriate catalog number based on typical
dimensions for low-voltage insulated cable . Confirm selection
with cable dimensions to assure proper sizing .
2 . Connectors or lugs not included .
3 . If sealing is needed with uncoated FCSM tubing (-/U), order
S-1052 separately .
4 . Tubing may be field-cut for shorter requirements .
5 . Bulk packaging is available for cut-lengths . Contact your
TE Connectivity representative for additional information .
6 . For testing information refer to the Technical Data section
of this catalog .
7 . Related test reports: EDR-5133, EDR-5134, EDR-5141 .
For connector information refer to the Connectors and Terminals
section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
109
LOW VOLTAGE SPLICES & TAPS
General
Use Range
(Min.–Max.)
Catalog Number
2000 V Insulated
Conductor Size
(AWG/kcmil)
109
Low Voltage In-Line Heat-Shrink Splices
CRSM Sleeves
Heat-Shrink Wraparound Sleeve (1000 V)
Raychem CRSM sleeves close easily with a permanent locking system that consist of a raised rail
profile and a stainless steel channel . These sleeves are made from crosslinked polyolefin, which
equals or exceeds the material properties of the original cable jacket . CRSM sleeves fit a wide range
of cable sizes and have unlimited shelf life, when stored under normal conditions .
C_CRSM_lv
• Q
ualified to ANSI C119.1 rated to ICEA electrical withstand test for 1000 V. RUS accepted for use
as jacket restoration materials on JCN cable.
• For use on standard poly- or elastomeric insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring .
• Use as insulation for 1/C low-voltage power cable up to 1000V and for jacket repair up to 35 kV
or for general sealing applications . All CRSM sleeves are sealant-coated .
LOW VOLTAGE SPLICES & TAPS
Selection Information: dimensions in inches (millimeters)
110
Catalog Number
CRSM 34/10-200
CRSM 34/10-1200
CRSM 53/13-200
CRSM 53/13-1200
CRSM 84/20-750
CRSM 84/20-1200
CRSM 107/29-1000
CRSM 107/29-1200
CRSM 143/36-1200
CRSM 198/55-1200
Sleeve
Length
08 (200)
48 (1219)
08 (200)
48 (1219)
30 (750)
48 (1219)
40 (1000)
48 (1219)
48 (1219)
48 (1219)
Primary Electrical Repair (1000 V)
Cable and Jacket Repair
Conductor Size Use Range
(AWG/kcmil) (Min.–Max.)
#8-2/0
0 .25-0 .60 (6-15)
#8-2/0
0 .25-0 .60 (6-15)
3/0-400
0 .60-0 .95 (15-24)
3/0-400
0 .60-0 .95 (15-24)
500-1000
0 .95-1 .40 (24-36)
500-1000
0 .95-1 .40 (24-36)
1000-2000
1 .30-2 .00 (33-51)
1000-2000
1 .30-2 .00 (33-51)
Ordering Information
1 . Select the appropriate catalog number for either primary
electrical repair (1000 volts max .) or general sealing
applications . Electrical repair selections are based on typical
dimensions for low-voltage insulated cable . Confirm selection
with cable dimensions to assure proper sizing .
2 . Use the “Primary electrical repair” columns for electrical
repair applications (when CRSM is in direct contact with the
conductor) .
3 . Use the ”General sealing and jacket repair use range” column
for general rejacketing or sealing applications (when CRSM is
not in direct contact with the conductor) .
4 . Package does not contain connectors .
Damage
Cut sleeve length = Damage length + total seal length
General Sealing
Use Range (0–35 kV)
(Min.–Max.)
0 .25-1 .20 (6-30)
0 .25-1 .20 (6-30)
0 .60-1 .80 (15-46)
0 .60-1 .80 (15-46)
0 .95-2 .70 (24-69)
0 .95-2 .70 (24-69)
1 .30-3 .60 (33-91)
1 .30-3 .60 (33-91)
1 .65-4 .95 (42-126)
2 .50-6 .50 (64-165)
Std.
Pack
3
5
10
5
10
5
10
5
5
5
5 . Kits include a wraparound sleeve and stainless steel channel
closure . Both can be field-cut for shorter requirements (see
“Reference dimensions” below) .
6 . Related test report: EDR-5124, EDR-5192 .
7 . UV resistant test report: EDR-5361 .
8 . CRSM 34/20 are available in shorter standard lengths by
ordering the corresponding CRSM-CT kits . (The use ranges in
the selection information table still apply) .
For connector information refer to the Connectors and Terminals
section of this catalog.
Damage
610)
Total Seal Length
3 (76)
4 (102)
6 (152)
8 (203)
RAYCHEM cable accessories ALR photocontrols AMP connectors
110
Low Voltage In-Line Heat-Shrink Splices
Raychem CRSM CT Cable Tap Splices
Heat-Shrink Wraparound Cable Tap Splices (1000 V)
•
•
•
•
•
Use as a wraparound, sealed cable tap splice
Qualified to ANSI C119.1 rated to ICEA electrical withstand test for 1000 volts
RUS accepted for use with compression and split-bolt connectors
Sealant-coated
For use on standard poly- or elastomeric insulated conductors
C_CRSM_CT_lv
Selection Information: dimensions in inches (millimeters)
Catalog Number
Sleeve
Length
Conductor Size (1000 V max.)
Main
Tap
(AWG/kcmil)
(AWG/kcmil)
Connector
Dimension
(Max. D)
Std. Pack
Compression connector
CRSM-CT-34/10-150
CRSM-CT-53/13-200
CRSM-CT-84/20-250
6 (152)
8 (203)
10 (254)
#8-#2
#2-4/0
4/0-500
#10-#2
#10-4/0
#2-500
2 (51)
4 (102)
6 (152)
10
10
10
Standard split-bolt connector
CRSM-CT-53/13-200
8 (203)
#8-#2
#14-#2
1 .5 (38)
10
Compression connector
4 . Kits include insulating sleeve, sealant strip, and stainless steel
channel closure .
5 . Standard package: 10 kits/box .
6 . Related test report: EDR-5192 .
7 . UV resistant test report: EDR-5361 .
For connector information refer to the Connectors and Terminals
section of this catalog.
Split-bolt connector
D
Main
Main
Tap
Main
D
Tap
RAYCHEM cable accessories ALR photocontrols AMP connectors
111
LOW VOLTAGE SPLICES & TAPS
Ordering Information
1 . Select the appropriate catalog number based on the main and
tap conductor sizes and connector type for electrical repair
(1000 volts max .) . Selections are based on typical dimensions
for low-voltage insulated cable . Confirm selection with cable
dimensions to assure proper sizing .
2 . Kits are capable of insulating and sealing wye (3-wire) or H
(4-wire) configurations up to 1000 volts .
3 . Kits do not contain connectors .
111
Low Voltage In-Line Heat-Shrink Splices
MRS Repair Sleeves
Heat-Shrink Wraparound Flame-Retardant Sleeve (2 kV)
Raychem MRS wraparound mining repair sleeve provides an efficient method of repairing
insulation on flexible cables to 2 kV and repairing jacket damage on high-voltage cable where
a splice is not required .
Specially formulated, flame-retardant, flexible wraparound sleeve installs with a low profile quickly
and easily, which means the cable can be returned to service in minutes . Ideal for use on trailing
cable as well as flexible-construction cables and conduits . MSHA approved (No . P-137-MSHA) .
C_MRS_RS_lv
Selection Information: dimensions in inches (millimeters)
Catalog Number
MRS-12-10
MRS-12-24
MRS-34-24
MRS-34-30
MRS-56-30
Cable use Range
(Min.-Max.)
1 .00-1 .60 (25-41)
1 .00-1 .60 (25-41)
1 .60-2 .30 (41-58)
1 .60-2 .30 (41-58)
2 .30-3 .50 (58-89)
Sleeve Length
10 (254)
24 (610)
24 (610)
30 (762)
30 (762)
Std. Pack
(Kits/Box)
20
10
10
10
10
LOW VOLTAGE SPLICES & TAPS
Kits do not contain connectors.
112
Damage
Total
24 (> 610)
Seal
Length
3 (76)
4 (102)
6 (152)
8 (203)
Ordering Information
1 . Select the appropriate catalog number based on cable diameter .
2 . Kits do not contain connectors .
3 . MRS repair sleeve is precoated with adhesive .
4 . Kits contain a wraparound sleeve and stainless steel channel closure (removed after installation) .
Both can be field-cut for shorter requirements .
5 . Related test report: EDR-5028 .
For connector information refer to the Connectors and Terminals section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
112
Low Voltage In-Line Heat-Shrink Splices
Raychem ALK Splice Sealing Kit
Heat-Shrink Airport Lighting Kit
These environmental sealing kits enhance the ability of type L-823 plug and receptacle connectors to
meet FAA specifications .
Selection Information: dimensions in inches (millimeters)
C_ALK_lv
Cable/Connector Diameter
(Min. – Max.)
0 .50-1 .50 (13-38)
Catalog Number
ALK-L823
Kits do not contain connectors.
Suitable for use on FAA-type L-823 connectors.
Sealant
Std. Pack
(Kits/Box)
10
FAA Connector L-823
Cable
Heat-shrinkable Tubing
Sealant
LVSA-3 Splice
The Raychem LVSA-3 splice kit features a wraparound, heat-shrinkable, adhesive-coated outer
sleeve that significantly reduces the installation space required and protects the splice from corrosion
and moisture .
C_LVSA-3_lv
• K
its include a low-profile wraparound armor case that is simple to install and requires no
compound or resin filling .
• Qualified to ANSI C119.1. For splicing 3/C polymeric, armored (corrugated or interlocked-type)
power and control cables (600–1000 volts) .
Selection Information: dimensions in inches (millimeters)
Catalog Number
LVSA-3-1
LVSA-3-2
LVSA-3-3
LVSA-3-4
Conductor
Size Range
(AWG/kcmil)
#6-#2
#1-4/0
250-500
600-1000
Cable O.D.
(Min.–Max.)
0 .60-1 .50 (15-38)
0 .90-2 .20 (23-56)
1 .20-3 .00 (30-76)
1 .50-3 .80 (38-97)
Maximum
Connector
Length
3 .50 (89)
4 .00 (102)
5 .00 (127)
7 .00 (178)
Kits do not contain connectors; please order them separately.
CRSM can be used if wraparounds are required.
For connector information refer to the Connectors and Terminals section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
113
Std. Pack
1
1
1
1
LOW VOLTAGE SPLICES & TAPS
Heat-Shrink Splices for 3/C Armored Cable (1000 V)
113
Low Voltage In-Line Heat-Shrink Splices
LV-MSK Splice
Heat-Shrink Flexible Mining Cable (600 V-2 kV)
Raychem LV-MSK kits are flame-retardant, in-line and multi-conductor splice kits for use on mining
cables and standard flexible cables up to 2 kV
• MSHA approved to P-137-4--MSHA
• For types G, W, G-GC, and SHD-GC round and flat cables
C_LV-MSK_lv
Selection Information: dimensions in inches (millimeters)
LOW VOLTAGE SPLICES & TAPS
Catalog Number
114
Cable Diameter
(Min.–Max.)
Power Conductor Size (AWG/kcmil)
G or G-GC
W or G
W
3/C
2/C
4/C
LV-MSK (600 V–2 kV) - Flat cables
LV-MSK-046
0 .85-1 .40 (22-36)
LV-MSK-047
1 .30-2 .40 (33-61)
LV-MSK-058
1 .60-3 .15 (41-80)
#6-#1
#2-4/0
Round cables
LV-MSK-045
LV-MSK-046
LV-MSK-047
LV-MSK-058
#8-#6
#6-#2
#2-3/0
2/0-500
0 .85-1 .40 (22-36)
0 .85-1 .40 (22-36)
1 .30-2 .40 (33-61)
1 .60-3 .15 (41-80)
#6-#2
#1-4/0
#8-#6
#6-#4
#3-3/0
2/0-350
Std. Pack
(Kits/Box)
#6-#1
#2-4/0
15
10
5
#6-1/0
1/0-350
20
15
10
5
Ordering Information
1 . Kits do not contain connectors; please order separately .
2 . LV-MSK-045 has a lower profile than LV-MSK-046 .
3 . Standard package: LV-MSK: See selection tables above . HV-MSK: One 3/C kit per box .
4 . If 8 kV is required see HV-MSK .
For connector information refer to the Connectors and Terminals section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
114
Low Voltage Stub Splices & Motor Connection Kits
GelCap Splice Covers
Water Resistant Stub Splice Cover Kit (1000 V)
Raychem GelCap splice cover kits quickly and conveniently insulate, seal, and protect stub splice
connections up to 1000 volts . The robust, yet compact, design was engineered to handle the harsh
environments of motor connections . GelCap splice cover kits are equally well suited for many other
connection applications including street light connections . The specially formulated material provides
excellent abrasion resistance and insulation value .
Each cap size is designed to fit a wide range of cable sizes . The expandable design keeps the cap
as small as possible and allows it to expand only as much as needed to fit on large cable .
C_GelCap_lv
GelCap splice cover kits provide the fastest installation . Simply push the cover down over the
connection and snap the clamp closed . No extra materials or greases are required . The PowerGel
sealant is already in the cap . Removal is just as quick and easy as installation .
Selection Information: dimensions in inches (millimeters)
A
B
C
GelCap 1*
GelCap 2
GelCap 3
GelCap 4
#16-#10 AWG (1 .5-5)
#8-#2 AWG (8-35)
#2-#4/0 AWG (35-105)
250-500 kcmil (125-250)
2
Max. Bolt
Dimensions
Width
A
.375 (10)
.625 (16)
.850 (22)
1 .100 (28)
Length
B
.500 (13)
1 .00 (25)
1 .30 (33)
1 .85 (47)
1/4" max .
Max. Lug
Dimensions
Total Length
C
1 .00 (25)
2 .00 (51)
3 .00 (76)
5 .00 (127)
Barrel
Length
D
0 .5 (13)
1 .0 (25)
1 .5 (38)
2 .0 (51)
Cap length
(Nominal)
Std.
Pack
2 .8 (71)
3 .5 (89)
6 .0 (152)
8 .0 (203)
5
5
5
5
* For wire sizes #16 – #10, the unique design of the GelCap 1 splice kit saves space by allowing all three phase connections to be installed in one cover.
Note: GelCap 1 kit contains one GelCap cover only. For GelCap splice kits sizes 2-4, one cap per phase is provided.
Product Performance
Testing
Chemical Resistance
Ozone Resistance
Accelerated Aging
Abrasion Resistance
Test Conditions
ASTM D543, Sulfuric acid, Sodium hydroxide and motor oil
ASTM D1149, 168 hours @40°C, 50pphm
ASTM D2671
2040 gm wt ., 4000 cycles, 2% max thickness loss
Ordering Information
1 . Selection based on typical dimensions of low-voltage
insulated cables .
2 . Kits do not contain connectors .
Silicone gel is high dielectric insulation and provides
constant pressure on cable and connector to provide
waterseal . PowerGel sealant is specially formulated for
high temperature environments .
3 . Related test report: EDR-5435 .
4 . ANSI C119 .1
For connector information refer to the Connectors and Terminals
section of this catalog.
Molded clamp of UV stable, impact resistant
polypropylene secures cover in place .
Molded cover is abrasion and impact
resistant . Elastomer provides rugged
protection for electrical connection .
Snap-lock feature provides quick
installation and removal .
600V/105˚C
RAYCHEM cable accessories ALR photocontrols AMP connectors
115
LOW VOLTAGE SPLICES & TAPS
Catalog Number
Feeder
Conductor Size (mm )
D
115
Low Voltage Stub Splices & Motor Connection Kits
Rayvolve RVC Splice Cover Kits
“Roll-on” Stub Connection Insulation Kits (1000 V)
Raychem RVC splice cover kits offer the quick and easy “roll-on” way to insulate and seal stub
connections in motors and street lights up to 1000 volts . The elastomeric RVC cap splice cover
provides the required insulation thickness, withstands abrasion, and forms a water-resistant seal .
The tool-free RVC cap is ideal for installation in cramped motor boxes . It slides on easily and will not
leak, unravel, or slip off .
Selection Information: dimensions in inches (millimeters)
C_RVC_lv
Catalog Number
Feeder Size
(AWG/kcmil)
Bolt Dimensions
Size
Length
(Max.)
(Max.)
Lug
Length
(Max.)
Cap
Length
(Nominal)
Std.
Pack
1 .75 (45)
2 .75 (70)
3 .00 (75)
5 .00 (125)
3 .00 (75)
4 .00 (100)
5 .25 (130)
7 .50 (190)
5
5
5
5
Motor connections or two-wire stub splices
LISTED 96J4
Direct burial insulation
covered for listed
pressure connectors
LOW VOLTAGE SPLICES & TAPS
®
116
Certified C22 .2
No . 198 .2
Qualified to ANSI
C119 .1-1986 . CSA
certified to C22 .2 No .
198 .2 . UL listed per
96J4 (file E91151).
RVC-1V
RVC-2V
RVC-3V
RVC-4V
#14-#4
#8-2/0
#2-4/0
250-500
Catalog Number
Conductor Size
(AWG/kcmil)
Three-wire stub splices
RVC-1V
#14-#8
RVC-2V
#6-#2
.375 (8)
.375 (8)
.500 (12)
.625 (16)
.625 (15)
.750 (20)
1 .00 (25)
1 .50 (35)
Insulation
Cut-Back (Max.)
1 .75 (44)
2 .75 (70)
Ordering Information
1 . Select the appropriate catalog number . Selections are based on typical dimensions of low-voltage
insulated cable . Confirm selection with dimensions to assure proper sizing .
2 . Kits do not contain connectors . The RVS splice cover selection information above covers copper
and aluminum in-line compression connections .
3 . Each kit contains one Rayvolve RVS splice cover sleeve and sealant strips .
4 . Standard package: 5 kits/box .
5 . Related test report: EDR-5167 .
For connector information refer to the Connectors and Terminals section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
116
Low Voltage Stub Splices & Motor Connection Kits
Raychem MCK Motor Connection Kits
Heat-Shrink Motor Connection Kits for 1/C (2000 V)
• Qualified to ANSI-C119.1 and rated to ICEA electrical withstand test for 1000 V
• For use as an in-line or stub splice between 1/C poly feeder cable and motor leads
• Excellent insulation sealing—and resistance to abrasion—in motor connections
Type V
The stub “Type V” kit is designed to splice the stub or butt configuration that is commonly used
where there is insufficient room to make in-line connections .
C_MCK_lv
Type L
The In-Line “Type L” kit is used, where space permits, to splice in-line connections .
Selection Information: dimensions in inches (millimeters)
Catalog Number
Motor Feeder Size
(AWG/kcmil)
Bolt Length
(Max.)
Connection
Length (Max.)
H
Length
(Nominal)
Std.
Pack
Stub Type V
MCK-1V
MCK-2V
MCK-3V
MCK-4V
#14-#10
#12-#4
#2-4/0
250-500
.625
.75
1
1 .5
2 .0
2 .5
3 .5
4 .5
Cap
2 .5 (64)
3 .4 (86)
4 .5 (114)
6 .5 (165)
5
5
5
5
In-Line Type L
MCK-1L
MCK-2L
#8-4/0
250-1000
1 .25
1 .25
5 .0 (127)
8 .0 (203)
(51)
(64)
(89)
(114)
Sleeve
9 .0 (229)
12 .0 (305)
Notes: MCK motor connection kits are designed for single-hole connectors and include caps and sealant strips for three connections.
Kits do not contain connectors.
H
Type V
Stub configuration
Ordering information
1 . Select appropriate catalog number based on the motor feeder
cable . Motor pigtail leads of the same size or smaller are
suitable . MCK selections are based on the typical dimensions
of low-voltage insulated cable . MCK selections are based on
the typical dimensions of 100% insulated cables manufactured
in accordance with the data contained in AEIC CS5 and AEIC
CS6, as well as the dimensions of commonly used connectors .
Nominal insulation thickness (100%): 90 mils . For cables
manufactured to other specifications, confirm selection with
cable and connector dimensions .
Type L
In-line configuration
2 . Shielded cable must be terminated before installing MCK .
3 . MCK kits are designed for single-hole connectors and include
caps and sealant strips for three connections . Kits do not
contain connectors .
4 . Related test report: MCK: EDR-5110 .
For connector information refer to the Connectors and Terminals
section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
117
LOW VOLTAGE SPLICES & TAPS
H
117
Low Voltage Taps
GTAP Splices
Water Resistant Splice (1000 V)
The Raychem GTAP gel tap splice kit provides a fast and simple method for connecting, insulating,
and environmentally sealing low-voltage splices . The GTAP splice kit is designed for underground
as well as overhead environments . It is especially useful for street lighting applications .
C_GTAP_lv
• R
ange-taking mechanical connectors splice a wide range of cables, including copper
and aluminum
• Connector’s four port design allows maximum inventory flexibility
• Hinged closure allows for one-step installation
• Can be installed over the connector in seconds by simply snapping the cover shut
• Utilizes TE Connectivity’s innovative PowerGel sealant to protect the connection from moisture
ingress, corrosion, and pollution
• PowerGel sealant provides additional insulation
Selection Information: dimensions in inches (millimeters)
Catalog Number
GTAP-1
GTAP-2
Conductor Size
(All Outlets)
AWG (mm2 )
#14-#2 (2-35)
#14-2/0 (2-70)
Length
2 .75 (70)
4 .25 (108)
Width
1 .625 (41)
2 (51)
Height
1 .0625 (27)
1 .1875 (30)
Std. Pack
18 or 72
18 or 72
LOW VOLTAGE SPLICES & TAPS
Ordering Information
1 . Selection based on typical dimensions of low-voltage insulated cables .
118
Molded cover of UV stable, impact resistant polypropylene
provides rugged protection for underground or overhead
applications .
Range-taking mechanical connector made
of aluminum . Accepts both copper and
aluminum conductors .
Frangible fingers provide
wide cable range .
Snap-lock ensures that cover
remains closed .
Silicone gel is high dielectric insulation and
provides constant pressure on cable and connector
to provide waterseal . PowerGel sealant is specially
formulated for high temperature environments .
RAYCHEM cable accessories ALR photocontrols AMP connectors
118
Low Voltage Taps
GelCap SL Splice Covers for Street Lights
Water Resistant Cover Kit with Connector (1000 V)
TE Connectivity’s Raychem GelCap SL splice cover kits provide quick installation, dependable
performance, and easy reentry for street lighting connections, but they have many other uses .
GelCap SL splice cover kits quickly and conveniently insulate and protect stub splice connections
up to 1000 volts .
C_GelCap_SL_lv
PowerGel Sealant Technology
The GelCap SL splice cover kits feature revolutionary PowerGel sealant which provides an excellent
moisture seal over a wide temperature range (-40°C to 105°C) .
Innovative Cap Design and Material
The specially formulated material provides abrasion resistance and insulation .
Range Taking Connector
The special three wire connector is perfect for street light connections . There are two ports that
accept wires from #14-2/0 AWG . Use these for the feeder cable . There is a single port that accepts
#14-6 AWG . Use this port to power the light .
Fast and Easy Installation
GelCap SL splice cover kits provide the fastest installation . Simply push the cover down over the
connection and snap the clamp closed . No extra materials or greases are required . The PowerGel
sealant is already in the cap .
Easy to Reenter
The GelCap SL splice cover is easy to re-enter because the PowerGel sealant pulls away leaving
a clean connection . Re-entry is also safer than other methods because no sharp objects or cutting
tools are required for removal of the cap .
Selection Information
Hole A
Hole A
Catalog Number
GelCap-SL-2/0-3 Hole
GelCap-SL-2/0-3 Hole-B100
Wire Range
#14-2/0 AWG
#14-2/0 AWG
Recommended
Torque Values
120-180 in–lbs
120-180 in–lbs
Hole B
Hole B
Wire Range
#14-6 AWG
#14-6 AWG
Recommended
Torque Values
120-150 in–lbs
120-150 in–lbs
Product Performance
Testing
Chemical Resistance
Ozone Resistance
Accelerated Aging
Abrasion Resistance
Test Conditions
ASTM D543, Sulfuric acid, Sodium Hydroxide and motor oil
ASTM D1149, 168 hours @ 40˚C, 50 pphm
ASTM D2671
2040 gm wt ., 4000 cycles, 2% max thickness loss
Ordering Information
1 . Selections are based on typical dimensions of low-voltage insulated cables .
2 . Kits include UL Listed connectors for use with copper and/or aluminum conductors .
3 . Each kit contains a gel filled cap, cap clamp, and connector .
4 . Related test reports: EDR-5334 .
5. Qualified to ANSI C 119.1.
600V/105˚C
RAYCHEM cable accessories ALR photocontrols AMP connectors
119
Std. Pack
10
100
LOW VOLTAGE SPLICES & TAPS
Other Common Uses for GelCap Splice Cover Kits
• Irrigation systems
• HVAC
• Outdoor lighting
• Motor connections
119
Low Voltage Taps
GHFC H-Frame Closures
Water Resistant Closure for Power Cable (1000 V)
TE Connectivity’s Raychem low-voltage H-frame closures provide a fast, simple method for
insulating and environmentally sealing low-voltage cable-taps and splices made with H-frame
compression connectors .
C_GHFC_lv
• U
tilizes TE Connectivity’s PowerGel sealant material to seal and protect the connection from
moisture ingress, corrosion, and pollution .
• Ideal for both underground and overhead applications and is especially useful for street
lighting applications .
• Qualified to ANSI C119.1 for underground splicing.
• UV resistant.
• Qualified for temperatures from -40°C to 90°C.
Simply place the connection on the closure and press the closure together . It’s that easy–no tapes,
mastics, tools, or mixing are required . The closure can be easily installed with one hand .
Selection Information: dimensions in inches (millimeters)
Catalog Number
GHFC-1-90
GHFC-2-90
GHFC-2 .5-90
GHFC-3-90
Main
#6-#2
#2-2/0
1/0-4/0
350
Std. Tap
#14-#8
#14-#6
#6-3/0
4/0
Die
BG
O
D
N
Conductor Size (AWG/kcmil)
Length
Width
2 .75 (70)
1 .625 (41)
4 .25 (108)
2 .0 (51)
7 .032 (179)
2 .75 (70)
6 .25 (159)
3 .250 (83)
Height
1 .0625 (27)
1 .1875 (30)
1 .560 (40)
1 .90 (49)
Std. Pack
10 or 100
10 or 100
30 each
6 or 18
LOW VOLTAGE SPLICES & TAPS
Ordering Information
1 . Select the appropriate catalog number . Selections are based on typical dimensions for low-voltage, insulated cables and connectors .
2 . Approved connectors (supplied by others) include, but are not limited to:
120
Product
GHFC-1-90
GHFC-2-90
Approved Connectors
Homac UB214; T&B 63105; Blackburn WR9; Burndy YPC2A8U
Homac OB22, OB44, OB102, OB103; Burndy YHO-1, YHO-2, YHO100, YHO125, YHO150;
Blackburn WR139, WR159, WR179, WR199; ILSCO AH1; T&B 63110; UTILCO HT1, HT2
3 . Standard packs of 100 ea . are also available . Substitute a (B100) in place of the (B10) in the catalog number .
4 . Related test report: GHFC-1-90 and GHFC-2-90,EDR-5264, GHFC-3-90,EDR-5326 .
Molded cover of UV stable, impact resistant
polypropylene provides rugged protection for
underground or overhead applications .
Snap-lock ensures that cover
remains closed .
Frangible fingers provide wide
cable range .
Silicone gel is high dielectric insulation and provides constant pressure on
cable and connector to provide waterseal . PowerGel sealant is specially
formulated for high temperature environments .
RAYCHEM cable accessories ALR photocontrols AMP connectors
120
Low Voltage Taps
Raychem GelPort Connectors
Submersible Connectors for URD Distribution (1000 V)
•
•
•
•
•
•
Corrosion resistance
No loose parts due to one piece housing
Gel-filled cable entry ports provide a reliable cable seal
PowerGel sealing gel seals out harsh environments
Rugged, impact-resistant housing stands up to rough installations
Clear view back allows for easy positive visual indication of wire position in connector
C_GelPort_lv
Selection Information: dimensions in inches (millimeters)
GelPort 350/500
Number of
Conductor Use
Catalog Number*
Wire Ports
Range (mm2)
GPRT-350-3P
3
14-350 (2-150)
GPRT-350-4P
4
14-350 (2-150)
GPRT-350-5P
5
14-350 (2-150)
GPRT-350-6P
6
14-350 (2-150)
GPRT-350-8P
8
14-350 (2-150)
GPRT-350/4P-500/1P
5 Hybrid
4
14-350 (2-150)
1
6-500 (16-250)
GPRT-350/6P-500/2P
8 Hybrid
6
14-350 (2-150)
2
6-500 (16-250)
GelPort 500 Hybrid
Number of
Wire Ports
3
4
5
6
8
Max.
Cable O.D.
.96
.96
.96
.96
.96
Width
3 .825 (97)
3 .825 (97)
3 .825 (97)
3 .825 (97)
3 .825 (97)
3 .825 (97)
Height
3 .50 (89)
3 .50 (89)
3 .50 (89)
3 .50 (89)
3 .50 (89)
3 .50 (89)
Std. Pack
6
6
6
6
6
6
10 .85 (276)
3 .825 (97)
3 .50 (89)
6
Max. Number
500 kcmil Cables
1 (#6-500 kcmil)
2 (#6-500 kcmil)
3 (#6-500 kcmil)
4 (#6-500 kcmil)
6 (#6-500 kcmil)
Length
4 .6 (117)
5 .85 (149)
7 .1 (180)
8 .35 (212)
10 .85 (276)
Width
3 .825 (97)
3 .825 (97)
3 .825 (97)
3 .825 (97)
3 .825 (97)
Height
3 .50 (89)
3 .50 (89)
3 .50 (89)
3 .50 (89)
3 .50 (89)
*For Clear view back add “-C” to catalog number. Standard back view is black
Ordering Information
1 . Selection based on typical dimensions of low voltage cables .
2 . Standard package is 6/box .
Product Performance
Testing
Complete unit
Connector
Chemical Resistance
UV Resistance
Test Condition
ANSI C119 .1, Report: EDR-5379, EDR-5409, EDR-5427, EDR 5463
ANSI C119 .4, Report: 502-47264, 502-47302, 502-47308
ASTM D543 to the following liquids: Sulfuric Acid, Sodium Sulfate, Sodium Chloride, Sodium
Hydroxide, Ethylene Glycol
ASTM G-53-95, ASTM-D-638-95
Caps
Proven tough hinge design
Gel sealed screw port cap
Gel sealed cable entry port .
3
Tough, puncture resistant, high impact
strength polypropylene body and cap
2
Proven robust latch design
STRIPBACK LENGTH
1
RAYCHEM cable accessories ALR photocontrols AMP connectors
121
LOW VOLTAGE SPLICES & TAPS
Clear
View
C
C
C
C
C
Catalog Number*
GPRT-500-3P
GPRT-500-4P
GPRT-500-5P
GPRT-500-6P
GPRT-500-8P
Length
4 .60 (117)
5 .85 (149)
7 .10 (180)
8 .35 (212)
10 .85 (276)
7 .10 (180)
121
Network Protection
Smart Limiter
Cable Protection
Smart Limiter cable protector helps support higher operating temperatures of secondary cables .
Many utilities, view network systems as the most attractive option for customers seeking
steadfast reliability . The Smart Limiter cable protector will assist companies in rapidly restoring
their network system to its most reliable state . When the limiters operate, they can be easily
identified and replaced . Available in 3-way, 5-way and 7-way configurations and is provides fast
installation in compact spaces through the use of ShearBolt connectors . No special tools are No
special tools are required for installation, only 11/16” socket for installation and 1/2” for removal .
C_SmartLimiter_lv
• Increases reliability by protecting cable system from damage due to fault current
• Quick visual identification of blown limiters reduces the time needed to find faulted limiters
• Sealing and mechanical protection are built in, eliminating the need for additional components
• High-temperature clear inner and outer shells help in dissipating heat
• The limiter will only blow on secondary faults and effortlessly coordinate with network protector fuses
• Minimal exposure to energized parts. Only the conductor being inserted into the limiter needs to
be exposed making it very safe
• Fuse operation is entirely contained in a ballistic enclosure
• 100% submersible
• GelPort cable entries will quench any arc when “live” connections are made; making picking up
load safer
• Hinged bolt caps allow re-entry; enabling voltage measurements to be taken
• Modular design allows circuits to be added or subtracted without cutting cables
• Designed specifically for 208Y/120V systems
LOW VOLTAGE SPLICES & TAPS
Selection Information
122
Catalog Number
Description
Per Box
Smart Limiter Cable Protector
SL-4/0-120V-NF-FT (B1)
SL-4/0-120V-F-01 (B1)
SL-250-120V-NF-FT (B1)
SL-250-120V-F-01 (B1)
SL-350-120V-NF-FT (B1)
SL-350-120V-F-01 (B1)
SL-500-120V-NF-FT (B1)
SL-500-120V-F-01 (B1)
SL-750-120V-NF-FT (B1)
SL-750-120V-F-01 (B1)
Non-Fused splice for 4/0 cable
Fused limiter for 4/0 cable
Non-Fused splice for 250 kcmil cable
Fused limiter for 250 kcmil cable
Non-Fused splice for 350 kcmil cable
Fused limiter for 350 kcmil cable
Non-Fused splice for 500 kcmil cable
Fused limiter for 500 kcmil cable
Non-Fused splice for 750 kcmil cable
Fused limiter for 750 kcmil cable
1
1
1
1
1
1
1
1
1
1
Crab Joint
CJ-4/0-3W3W-CU-FT-B1
CJ-4/0-5W5W-CU-FT-B1
CJ-4/0-7W7W-CU-FT-B1
CJ-250-3W3W-CU-FT-B1
CJ-250-5W5W-CU-FT-B1
CJ-250-7W7W-CU-FT-B1
CJ-350-3W3W-CU-FT-B1
CJ-350-5W5W-CU-FT-B1
CJ-350-7W7W-CU-FT-B1
CJ-500-3W3W-CU-FT-B1
CJ-500-5W5W-CU-FT-B1
CJ-500-7W7W-CU-FT-B1
CJ-750-3W3W-CU-FT-B1
CJ-750-5W5W-CU-FT-B1
CJ-750-7W7W-CU-FT-B1
3 way/3 way copper crab joint with 4/0 conductors
5 way/5 way copper crab joint with 4/0 conductors
7 way/7 way copper crab joint with 4/0 conductors
3 way/3 way copper crab joint with 250 kcmil conductors
5 way/5 way copper crab joint with 250 kcmil conductors
7 way/7 way copper crab joint with 250 kcmil conductors
3 way/3 way copper crab joint with 350 kcmil conductors
5 way/5 way copper crab joint with 350 kcmil conductors
7 way/7 way copper crab joint with 350 kcmil conductors
3 way/3 way copper crab joint with 500 Kcmil conductors
5 way/5 way copper crab joint with 500 kcmil conductors
7 way/7 way copper crab joint with 500 kcmil conductors
3 way/3 way copper crab joint with 750 kcmil conductors
5 way/5 way copper crab joint with 750 kcmil conductors
7 way/7 way copper crab joint with 750 kcmil conductors
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Related test reports:
EDR-5445, EDR-5446, EDR-5450, EDR-5452, 502-47332, 502-47339, 502-47348 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
122
MEDIUM VOLTAGE
CABLE ACCESSORIES
In-Line Splice
Terminations
Heat-Shrink
HVS-500/HVSA-500 Non-Shielded (5 kV) . . . . . . . . . . . . . . . .124
HVS-J Jacketed Concentric Neutral Cables (15 kV) . . . . . . . . 125
HVS-J 1/C Jacketed Concentric Neutral Cables (25-35 kV) . . 126
HVS-C-RJ Repair Sleeve (15-25 kV) . . . . . . . . . . . . . . . . . . . .127
HVS-C-1520S 1/C Shielded (15 kV) . . . . . . . . . . . . . . . . . . . . .128
HVS-S-1520S 1/C Shielded with ShearBolt (15 kV) . . . . . . . . . 129
HVS 1/C Shielded (5-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . .130
HVS 1/C LC Shielded & Flat Strap (15 kV) . . . . . . . . . . . . . . .131
HVS 1/C LC Shielded & Flat Strap (25-35 kV) . . . . . . . . . . . . .132
TECK Splice for TECK Cable (1000 V-15 kV) . . . . . . . . . . . . .133
HVS-Shim Kits (5-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
HVS-3 3/C Shielded (5-25 kV) . . . . . . . . . . . . . . . . . . . . . . . . .135
HVSA-3 3/C Shielded (5-15 kV) . . . . . . . . . . . . . . . . . . . . . . . .136
HVS-3/C Mod Kits (5-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . .137
HVSA Mod Kits (5-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
HVS/HVSR Reducer Kit (15-35 kV) . . . . . . . . . . . . . . . . . . . . .139
HVS-3-1590S/HVS-3-2590S 3/C PIL (15-25 kV) . . . . . . . . . . .140
HVS-T/HVSR-T Reducer Kits (15-35 kv) . . . . . . . . . . . . . . . . .141
HVS-T-1590S Trifurcating Kit (15 kV) . . . . . . . . . . . . . . . . . . . .142
HVS/HVSA-3-1580S Transition Kit (15 kV) . . . . . . . . . . . . . . .143
HVSY Wye Tap Splice (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . .144
HVSH-MOD H-Configuration Kit (15 kV) . . . . . . . . . . . . . . . . .145
HVES Live End Seal (15-25 kV) . . . . . . . . . . . . . . . . . . . . . . . .146
HV-MSK Mining Cable (5-8 kV) . . . . . . . . . . . . . . . . . . . . . . . .147
Heat-Shrink
HVT-50 1/C and 3/C Non-Shielded (5 kV) . . . . . . . . . . . . . . . . . 157
HVT-Z-J/SJ Jacketed Concentric Neutral (15-35 kV) . . . . . . . . . 158
HVT-Z Built-In Stress Control (5-35 kV) . . . . . . . . . . . . . . . . . . . 159
MOD-3-HVT 3/C Modification Kit (5-35 kV) . . . . . . . . . . . . . . . . 161
HVT-Z-LC/SLC LC Shielded (15-35 kV) . . . . . . . . . . . . . . . . . . . 163
HVT-ZL Co-Extruded One-Piece Termination . . . . . . . . . . . . . . 164
HVT/HVT-3 1/C, 3/C PILC/VCLC (15 kV) . . . . . . . . . . . . . . . . . . 165
HVT-M Flexible Cable (5-25 kV) . . . . . . . . . . . . . . . . . . . . . . . . . 166
Cold-Applied
CSJA 1/C Shielded (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . .148
CSJA JCN/EG 1/C Jacketed Concentric Neutral (15-35 kV) . . 150
CSJG 1/C Jacketed Concentric Neutral (15-25 kV) . . . . . . . . . 152
3/C CSJA 3/C Armored (15-35 kV) . . . . . . . . . . . . . . . . . . . . . .154
3/C CSJA 3/C TECK (15 kV) . . . . . . . . . . . . . . . . . . . . . . . . . .156
Cold-Applied
TFT-R 1/C Shielded & Non-Shielded (5-35 kV) . . . . . . . . . . . . . 167
TFT-E 1/C Shielded (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . . . . 168
MOD-3-TFT Modification Kit (5-35 kV) . . . . . . . . . . . . . . . . . . . . 170
Motor Connection Kits & Stub Splices
GelCap 8 Motor Connection Kit (5-8 kV) . . . . . . . . . . . . . . . . . . 171
MCK-5 Stub Splice (5-8 .7 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Elbows & Accessories
ELB-15/28 600 Series T-Body Elbow (15-28 kV) . . . . . . . . . . . . 173
ELB-35 600 Series T- Body Elbow (35 kV) . . . . . . . . . . . . . . . . . 174
Deadbreak Stand-off Plug (28-35 kV) . . . . . . . . . . . . . . . . . . . . 175
Deadbreak Insulating Cap (15/28 kV) . . . . . . . . . . . . . . . . . . . . 176
Deadbreak Connecting Plug (15/28-35 kV) . . . . . . . . . . . . . . . . 177
Deadbreak Junctions (15/28-35 kV) . . . . . . . . . . . . . . . . . . . . . . 178
ELB-15/28-600 Elbow Modular System (15-35 kV) . . . . . . . . . . 180
ELB-35-600 Arrester T-Body Elbow (35 kV) . . . . . . . . . . . . . . . . 181
CES Cold Applied Elbow Seal (15-35 kV) . . . . . . . . . . . . . . . . . 182
ESA Elbow Sealing Adpator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
GelWrap ES Wrap-Around Sealing Adaptor . . . . . . . . . . . . . . . . 184
RVS-SK Roll-On Elbow Sealing Adapter . . . . . . . . . . . . . . . . . . 185
JGK-MS Grounding Kits (15-35 kV) . . . . . . . . . . . . . . . . . . . . . . 186
Gelwrap MS-GRD Grounding Kits . . . . . . . . . . . . . . . . . . . . . . . 187
HVE-1590 PILC Elbow Adapters (15 kV) . . . . . . . . . . . . . . . . . . 188
RAYCHEM cable accessories ALR photocontrols AMP connectors
123
123
In-Line Heat-Shrink Splice
Raychem HVS-500/HVSA-500
Splices for 1/C and 3/C Inline Cable, Including Armored (5 kV Non-Shielded)
•
•
•
Non-shielded cable splices provide high abrasion-resistance and a positive environmental seal
Kits accommodate both jacketed and unjacketed cable
Rated to meet the applicable portions of IEEE 404
C_HVS_HVSA_500
Selection Information: dimensions in inches (millimeters)
HVS-500
M
M
D
A
D
A
B
MEDIUM VOLTAGE CABLE ACCESSORIES
B
124
L
C
L
C
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0 .40-0 .70 (10-18)
0 .65-1 .05 (17-27)
0 .95-1 .65 (24-42)
0 .80 (20)
1 .20 (30)
1 .84 (47)
0 .65 (17)
1 .00 (25)
1 .85 (47)
3 .0 (76)
4 .0 (102)
6 .0 (152)
10 (254)
11 (279)
15 (381)
22 (559)
24 (610)
30 (762)
HVS-3-500 3/C Non-Shielded Power Cable - No Armor
HVS-3-501
#6-#1
0 .40-0 .70 (10-18)
HVS-3-502
1/0-300
0 .65-1 .05 (17-27)
HVS-3-503
350-1000
0 .95-1 .65 (24-42)
3 .00 (76)
3 .00 (76)
3 .95 (100)
0 .65 (17)
1 .00 (25)
1 .85 (47)
3 .0 (76)
4 .0 (102)
6 .0 (152)
32 (812)
40 (1016)
48 (1219)
40 (1016)
48 (1219)
56 (1422)
HVSA-3-500 3/C Non-Shielded Power Cable - Armor
HVSA-3-501
#6-#1
0 .40-0 .70 (10-18)
HVSA-3-502
1/0-300
0 .65-1 .05 (17-27)
HVSA-3-503
350-1000
0 .95-1 .65 (24-42)
3 .00 (76)
3 .00 (76)
3 .95 (100)
0 .65 (17)
1 .00 (25)
1 .85 (47)
3 .0 (76)
4 .0 (102)
6 .0 (152)
40 (1016)
40 (1016)
52 (1321)
48 (1219)
48 (1219)
60 (1524)
Catalog Number
Conductor Size
(AWG/kcmil)
1/C Non-Shielded Power Cable
HVS-501
#6-#1
HVS-502
1/0-300
HVS-503
350-1000
Ordering Information
1 . Select the appropriate catalog number . Selections are based
on 100%-insulated cables, manufactured in accordance with
ICEA S-66-524 standard and commonly used connectors .
Nominal insulation thickness (100%): 110 mils .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
3 . HVS-SHIM kits are available if the diameter of one of your
cables is not within the standard range .
4 . Kits do not contain connectors; order compression or solder
connectors separately .
5 . Standard package: HVS-500: Three 1/C kits/box, HVS-3-500:
One 3/C kit/box, HVSA-3-500: One 3/C kit/box
6 . For an off-the-shelf 3/C splice alternative, select three
appropriate 5 kV single-conductor kits from above and one
HVS-3/C accessory kit (unarmored) or one HVSA accessory
kit (armored cables) .
7 . Related test reports: EDR-5096 .
8 . Verify insulation diameter since 5 kV non-shielded and TECK
cable diameters are NOT STANDARD .
RAYCHEM cable accessories ALR photocontrols AMP connectors
124
In-Line Heat-Shrink Splice
HVS-J
In-Line Splice for 1/C Jacketed Concentric Neutral Cables (15 kV)
These pre-engineered Raychem HVS-J splice kits provide stress control, rebuild the shielding systems,
and restore primary cable insulation to 133% of the cable’s original insulation level .
In addition to the unique internal moisture seal, the SJ/EJ kits feature the MBSM wraparound
outer jacket which provides mechanical resistance to abrasion and impact, as well as an external
moisture seal .
•
•
•
C_HVS_J_15
High recovery forces
Same range as prior HVS-1510S-J
Range taking copper ShearBolt connector available
Rayfit tube
Spring clamp
M
D
A
Black /Red Triple Layer Tube
B
L
C
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0 .65-0 .95 (17-24)
0 .85-1 .30 (23-33)
1 .10-1 .55 (28-47)
1 .30-1 .90 (33-48)
1 .20 (30)
1 .65 (42)
1 .90 (48)
2 .30 (58)
0 .80 (20)
1 .20 (30)
1 .45 (44)
1 .85 (47)
4 .0 (100)
5 .0 (125)
6 .0 (150)
8 .0 (200)
28 (700)
28 (700)
35 (870)
35 (870)
28 (700)
28 (700)
35 (870)
35 (870)
HVS-C-1510S-J with Copper Mechanical ShearBolt Connector
HVS-C-1512S-J-M1
3/0-400
0 .85-1 .30 (23-33)
1 .65 (42)
HVS-C-1513S-J-M2
500-750
1 .10-1 .55 (28-47)
1 .90 (48)
1 .20 (30)
1 .45 (37)
4 .0 (100)
5 .0 (125)
28 (700)
35 (870)
28 (700)
35 (870)
.095 (24)
1 .25 (30)
1 .30 (34)
1 .55 (40)
1 .75 (43)
2 .5 (65)
4 .0 (100)
5 .0 (125)
6 .0 (150)
8 .0 (200)
28 (700)
28 (700)
35 (870)
35 (870)
35 (870)
28 (700)
28 (700)
35 (870)
35 (870)
35 (870)
Conductor Size
(AWG/kcmil)
Catalog Number
HVS-C-1510S-J Without Connector
HVS-C-1511S-J
#2-2/0
HVS-C-1512S-J
3/0-400
HVS-C-1513S-J
500-750
HVS-C-1514S-J
750-1000
M1 = CSBS-20C-500C-SOS, M2 = CSBS-300C-750C-SOS
HVS-S-1510S-J-with Aluminum Mechanical ShearBolt Connector
HVS-S-1512S-J-M4
#2-2/0
0 .65-0 .95 (17-24)
1 .20 (30)
HVS-S-1512S-J-M5
2/0-350
0 .79-1 .19 (20-30)
1 .65 (42)
HVS-S-1513S-J-M6
350-500
1 .04-1 .33 (26-34)
1 .80 (45)
HVS-S-1514S-J-M8
500-750
1 .16-1 .55 (29-39)
1 .90 (48)
HVS-S-1514S-J-M9
750-1000
1 .35-1 .70 (34-43)
2 .30 (58)
M4 = ASBS-2-3/0, M5 = ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions for both 100% and 133%
insulated cables, nominal insulation thickness 0 .175-0 .220",
25 kV: 260 mils ., 28 kV: 280 mils ., 35 kV: 345 mils .
2 . Use the insulation OD, and jacket OD range as the final
ordering criteria .
3 . Kits can be installed with either aluminum or copper
compression connectors (connectors not included with kit) .
4 . If external grounding, contact TE Connectivity for modified
installation instructions .
5 . Standard package: 1 kit/box
6 . Related Test Report:
EDR-5440 and EDR-5444,
25 kV: EDR-5150,
28 kV: EDR-5318,
35 kV: EDR-5157 IEEE 404 and IEEE 48 draft 2006 for 105˚C
of Splice and Terminations .
7 . For AL Mechanical ShearBolt connector information request
data sheet 9-1773440-4 and for CU request 165972 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
125
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
125
MEDIUM VOLTAGE CABLE ACCESSORIESCABLE REPAIR & REJACKETING
126
In-Line Heat-Shrink Splice
HVS-J
In-Line Splice for 1/C Jacketed Concentric Neutral Cables (25-35 kV)
These pre-engineered Raychem HVS-J splice kits provide stress control, rebuild the shielding systems,
and restore primary cable insulation to 133% of the cable’s original insulation level .
In addition to the unique internal moisture seal, the SJ/EJ kits feature the MBSM wraparound
outer jacket which provides mechanical resistance to abrasion and impact, as well as an external
moisture seal .
•
•
C_HVS_J_25-35
High recovery forces
Range taking copper ShearBolt connector available
Rayfit tube
Spring clamp
Selection Information: dimensions in inches (millimeters)
M
D
A
Black /Red Triple Layer Tube
B
L
C
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
HVS-2510E-J (25/28 kV)
HVS-2511E-J
#1-250
HVS-2512E-J
350-500
HVS-2513E-J
750-1000
0 .90-1 .20 (23-30)
1 .20-1 .50 (30-38)
1 .50-1 .80 (38-46)
1 .55 (39)
1 .95 (50)
2 .40 (61)
1 .10 (28)
1 .35 (34)
1 .85 (47)
4 .0 (102)
6 .0 (152)
8 .0 (203)
40 (1016)
48 (1219)
48 (1219)
56 (1422)
68 (1727)
70 (1778)
HVS-3510S-J (35 kV)
HVS-3511S-J
1/0-3/0
HVS-3512S-J
4/0-500
HVS-3513S-J
600-1000
0 .95-1 .35 (24-34)
1 .20-1 .70 (30-43)
1 .55-2 .15 (39-55)
1 .55 (39)
2 .10 (53)
2 .80 (71)
1 .00 (25)
1 .60 (41)
1 .85 (47)
5 .0 (127)
8 .0 (203)
10 .0 (254)
44 (1118)
48 (1219)
48 (1219)
53 (1346)
63 (1600)
64 (1626)
Catalog Number
Conductor Size
(AWG/kcmil)
Ordering Information
1 . Select the appropriate catalog number . All selections are based
on the typical dimensions for both 100% and 133%-insulated
cables, manufactured in accordance with AEIC standard and
commonly used connectors . Nominal insulation thickness
(100%): 15 kV: 175 mils ., 25 kV: 260 mils ., 28 kV: 280 mils .,
35 kV: 345 mils . Nominal insulation thickness (133%):
15 kV: 220 mils .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
3 . Kits do not contain connectors; order compression or solder
connectors separately .
4 . If external grounding and/or shield interrupting is required,
order an HVS-EG kit .
5 . Standard package: 1 kit/box .
6 . Related test reports:
15 kV: EDR-5174
25 kV: EDR-5150
28 kV: EDR-5318
35 kV: EDR-5157
RAYCHEM cable accessories ALR photocontrols AMP connectors
126
In-Line Heat-Shrink Splice
HVS-C-RJ
In-Line Heat-shrinkable Repair Splices
TE Connectivity’s Raychem introduces a new 15 kV and 25 kV repair splice, for use with either
Copper Tape Shield or Jacketed Concentric Neutral cables .
This series of splices utilizes the new triple-extrusion Rayfit splice sleeve which provides high
recovery forces resulting in superior interfacial pressure, reduced shrink and installation time, and a
slimmer space-saving profile .
•
•
•
•
C_HVS_RJ
One kit replaces two conventional splices for most repairs
Splice includes extra long tin plated aluminum shearbolt connector
Each kit contains all of the components required for the complete joint assembly
All HVS joints have been qualified to the latest version of IEEE-404
Selection Information: dimensions in inches (millimeters)
Jacket
Insulation
Conductor Size O.D.
Diameter
Catalog Number
(AWG/kcmil)
(Max)
(Min-Max)
Required
Installation
Space
For Jacketed Concentric Neutral and Unjacketed Concentric Neutral Cables (-10 Series)
HVS-C-1510S-RJ-MX
(15 kV)
HVS-C-1512S-RJ-M4
#2-2/0
1 .20 (30)
.65- .95 (17-24)
17 .3 (440) 0 .95
HVS-C-1512S-RJ-M5
2/0-350
1 .65 (42)
.79-1 .19 (20-30)
17 .3 (440) 1 .29
HVS-C-1513S-RJ-M7
350-500
1 .80 (45)
1 .04-1 .33 (26-34)
17 .3 (440) 1 .45
HVS-C-1514S-RJ-M8
500-750
1 .90 (48)
1 .16-1 .55 (29-39)
17 .3 (440) 1 .66
HVS-C-1514S-RJ-M9
750-1000
2 .30 (58)
1 .35-1 .70 (34-43)
17 .3 (440) 1 .81
48 .0
48 .0
48 .0
48 .0
48 .0
72 .0
73 .0
74 .0
76 .0
76 .0
48 .0
48 .0
48 .0
48 .0
72 .0
73 .0
76 .0
76 .0
(24)
(33)
(37)
(42)
(46)
40 .0
40 .0
44 .0
44 .0
44 .0
69 .0
69 .0
71 .0
71 .0
71 .0
(24)
(33)
(42)
(46)
48 .0
48 .0
48 .0
48 .0
72 .0
73 .0
76 .0
76 .0
(24)
(33)
(37)
(42)
(46)
M4= BSM-25/95-U-L440, M5= BSM-95/240-U-L440, M7= BSMU-120/300-L440,
M8= BSM-185/400-U-L440, M9= BSMU-500-L440
HVS-C-2510S-RJ-MX
HVS-C-2511S-RJ-M4
HVS-C-2512S-RJ-M5
HVS-C-2513S-RJ-M8
HVS-C-2514S-RJ-M9
(25 kV)
#2-3/0
4/0-350
500-750
1000
1 .65 (42)
2 .15 (55)
2 .36 (60)
2 .60 (65)
.75-1 .10 (19-28)
1 .03-1 .50 (26-38)
1 .30-1 .70 (34-43)
1 .70-1 .90 (43-49)
17 .3
17 .3
17 .3
17 .3
(440)
(440)
(440)
(440)
0 .95
1 .29
1 .66
1 .81
(24)
(33)
(42)
(46)
M4= BSM-25/95-U-L440, M5= BSM-95/240-U-L440, M8= BSM-185/400-U-L440,
M9= BSMU-500-L440
For Copper Tape Shield,
HVS-C-1520S-RJ-MX
HVS-C-1522S-RJ-M4
HVS-C-1522S-RJ-M5
HVS-C-1523S-RJ-M7
HVS-C-1524S-RJ-M8
HVS-C-1524S-RJ-M9
Wire Shield, UniShield and Lead Sheath Cables (-20 Series)
(15 kV)
#2-2/0
1 .20 (30)
.65- .95 (17-24)
17 .3 (440)
2/0-350
1 .65 (42)
.79-1 .19 (20-30)
17 .3 (440)
350-500
1 .80 (45)
1 .04-1 .33 (26-34)
17 .3 (440)
500-750
1 .90 (48)
1 .16-1 .55 (29-39)
17 .3 (440)
750-1000
2 .30 (58)
1 .35-1 .70 (34-43)
17 .3 (440)
0 .95
1 .29
1 .45
1 .66
1 .81
M4= BSM-25/95-U-L440, M5= BSM-95/240-U-L440, M7= BSMU-120/300-L440
M8= BSM-185/400-U-L440, M9= BSMU-500-L440
HVS-C-2520S-RJ-MX
HVS-C-2521S-RJ-M4
HVS-C-2522S-RJ-M5
HVS-C-2523S-RJ-M8
HVS-C-2524S-RJ-M9
(25 kV)
#2-3/0
4/0-350
500-750
1000
1 .65
2 .15
2 .36
2 .60
(42)
(55)
(60)
(65)
.75-1 .10 (19-28)
1 .03-1 .50 (26-38)
1 .30-1 .70 (34-43)
1 .70-1 .90 (43-49)
17 .3
17 .3
17 .3
17 .3
(440)
(440)
(440)
(440)
0 .95
1 .29
1 .66
1 .81
M4= BSM-25/95-U-L440, M5= BSM-95/240-U-L440, M8= BSM-185/400-U-L440,
M9= BSMU-500-L440
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions for both 100 and 133%
insulated cables, nominal insulation thickness 0 .175-0 .220” .
2. Use the insulation OD, and jacket OD range as the final
ordering criteria .
3 . Standard package: 1 kit/box
4 . Related Test Report: EDR-5440, EDR-5444, EDR-5473, and
IEEE 404 for 105˚C of Splice and Terminations.
5 . For AL Mechanical ShearBolt connector information request
data sheet .
UniShield is a trademark of General Cable Technologies Corporation.
RAYCHEM cable accessories ALR photocontrols AMP connectors
127
MEDIUM VOLTAGE CABLE ACCESSORIES
Kit
Installed
Length
Connector Dimensions
Length
Diameter
127
MEDIUM VOLTAGE CABLE ACCESSORIESCABLE REPAIR & REJACKETING
128
In-Line Heat-Shrink Splice
HVS-C-1520S
In-Line Splice for 1/C Shielded Cable (15 kV)
TE Connectivity’s Raychem heat-shrink shielded power cable splices feature a triple extrusion tube
which provides increased recovery forces, reduced shrinking time and improved profile conformity .
•
•
•
•
•
C_HVS_C_1520S
Reduced shrink time
Improved heat transfer
Significantly increased recovery forces
Reduced overall diameters and length
Optional copper ShearBolt connector available
Rayfit tube
Wraparound sleeve
Selection Information: dimensions in inches (millimeters)
M
D
A
B
L
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
Connector (not included)
0 .65-0 .95 (17-24)
1 .20 (30)
0 .85-1 .30 (23-33)
1 .65 (42)
1 .10-1 .55 (28-47)
1 .90 (48)
1 .30-1 .90 (33-48)
2 .30 (58)
0 .80 (20)
1 .20 (30)
1 .45 (44)
1 .85 (47)
4 .0 (100)
5 .0 (125)
6 .0 (150)
8 .0 (200)
28 (700)
28 (700)
35 (870)
35 (870)
28 (700)
28 (700)
35 (870)
35 (870)
HVS-C-1520S with Copper ShearBolt (connector included)
HVS-C-1522S-M1 3/0-400
0 .85-1 .30 (23-33)
1 .65 (30)
HVS-C-1523S-M2 500-750
1 .10-1 .55 (28-47)
1 .90 (47)
1 .20 (30)
1 .45 (37)
4 .0 (100)
5 .0 (125)
28 (700)
35 (870)
28 (700)
35 (870)
Catalog Number
Conductor Size
(AWG/kcmil)
HVS-C-1520S Splice for Compression
HVS-C-1521S
#2-2/0
HVS-C-1522S
3/0-400
HVS-C-1523S
500-750
HVS-C-1524S
750-1000
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Max.)
B
C
M1= CSBS-20C-500C-SOS, M2= CSBS-300C-750C-SOS
Note: Only the above two kits are available with connectors.
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions for both 100% and 133%
insulated cables, nominal insulation thickness 0 .175-0 .220" .
2 . Use the insulation OD, and jacket OD range as the final
ordering criteria .
3 . Kits can be installed with either aluminum or copper
compression connectors (connectors not included with kit) .
4 . If external grounding, order an HVS-EG kit .
5 . Standard package: 1 kit/box
6 . Related test reports: EDR-5440 for HVS-C and test report
EDR-5444 for HVS-S, IEEE 404 and IEEE-48 for 105˚C of
Splice and Terminations .
7 . For CU Mechanical ShearBolt connector information request
data sheet 165972 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
128
In-Line Heat-Shrink Splice
HVS-S-1520S
In-Line Splice for 1/C Shielded Cables (15 kV)
Includes Aluminum Mechanical ShearBolt Connector
TE Connectivity’s Raychem Rayfit heat-shrink shielded power cable splice which features a triple
extrusion tube . The triple extrusion tube provides increased recovery forces, reduced shrinking time
and improved profile conformity .
•
•
•
•
•
C_HVS_S_1520S
Reduced shrink time
Improved heat transfer
Significantly increased recovery forces
Reduced overall diameters and length
Tin plated aluminum ShearBolt Connector (CU/AL)
Rayfit tube
Wraparound sleeve
M
D
A
L
Catalog Number
Conductor
Size
(AWG/kcmil)
Insulation
Diameter
(Min.-Max.)
A
HVS-S-1520S Splice for Compression Connector
HVS-S-1522S-M4
#2-2/0
0 .65-0 .95
HVS-S-1522S-M5
2/0-350
0 .79-1 .19
HVS-S-1523S-M6
350-500
1 .04-1 .33
HVS-S-1524S-M8
500-750
1 .16-1 .55
HVS-S-1524S-M9
750-1000
1 .35-1 .70
(17-24)
(20-30)
(26-34)
(29-39)
(34-43)
B
C
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
1 .20
1 .65
1 .80
1 .90
2 .30
.095
1 .25
1 .30
1 .55
1 .75
28
28
35
35
35
28
28
35
35
35
(30)
(42)
(45)
(48)
(58)
(24)
(30)
(34)
(40)
(43)
2 .5
4 .0
5 .0
6 .0
8 .0
(65)
(100)
(125)
(150)
(200)
(700)
(700)
(870)
(870)
(870)
(700)
(700)
(870)
(870)
(870)
M4= ASBS-2-3/0, M5= ASBS-2-350, M6= ASBS-3/0-500, M8= ASBS-500-750, M9= ASBS-600-1000
Selection Information: dimensions in inches (millimeters)
Catalog Number
Diameter (Min.-Max.)
Insulation
Moisture-Blocked
Braid
1/C cables
HVS-EG-1
HVS-EG-2
HVS-EG-3
0 .30-1 .25 (8-32)
1 .00-2 .15 (25-55)
1 .55-3 .40 (39-86)
24 (610)
24 (610)
24 (610)
#8
#6
#4
3/C cables
HVS-EG-3-1
HVS-EG-3-2
HVS-EG-3-3
0 .30-1 .25 (8-32)
1 .00-2 .15 (25-55)
1 .55-3 .40 (39-86)
36 (914)
36 (914)
36 (914)
#8
#6
#4
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions for both 100% and 133%
insulated cables, nominal insulation thickness 0 .175-0 .220" .
2 . Use the insulation OD, and jacket OD range as the final
ordering criteria .
3 . Kits contain Tin-plated Aluminum ShearBolt connector for use
with either CU or AL conductors .
Length of Braid Size
(AWG)
4 . If external grounding, order an HVS-EG kit .
5 . Standard package: 1 kit/box
6 . Related test reports EDR-5440 for HVS-C and test report
EDR-5444 for HVS-S, IEEE 404 for 105˚C.
7 . For AL Mechanical ShearBolt connector information request
data sheet 9-1773440-4 and for CU .
RAYCHEM cable accessories ALR photocontrols AMP connectors
129
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
129
MEDIUM VOLTAGE CABLE ACCESSORIESCABLE REPAIR & REJACKETING
130
In-Line Heat-Shrink Splice
HVS
In-Line Splices for 1/C Shielded Cable (5-35 kV)
TE Connectivity’s Raychem heat-shrinkable shielded power cable splices are pre-engineered to offer
a compact, low-profile installation with a minimum diameter buildup .
•
•
Kits contain a solderless grounding kit, consisting of a ground clamp, a ground braid, and a
shielding mesh .
Heat-shrink feature allows the kits to accommodate out-of-round, out-of-spec cable.
Rated to IEEE 404 . For use on copper tape, wire shield, lead sheath, and UniShield cables . Some
kits contain tube for outer layer .
C_HVS_5-35
Selection Information: dimensions in inches (millimeters)
M
D
A
B
L
C
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
(5/8 kV)
#6-#2
#1-4/0
250-350
500-750
750-1000
0 .35-0 .65
0 .55-0 .90
0 .80-1 .25
1 .00-1 .60
1 .30-2 .25
(9-17)
(14-23)
(20-32)
(25-41)
(33-57)
0 .80
1 .15
1 .80
2 .30
2 .45
(20)
(29)
(46)
(58)
(62)
0 .50
0 .75
1 .10
1 .45
1 .85
(13)
(19)
(28)
(37)
(47)
3 .0 (76)
4 .25 (108)
6 .0 (152)
8 .0 (203)
8 .0 (203)
24
24
27
30
30
(610)
(610)
(686)
(762)
(762)
44
45
50
56
56
(1118)
(1143)
(1270)
(1422)
(1422)
(15 kV)
#2-4/0
250-350
500-750
750-1000
1250-2000
0 .65-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
1 .60-2 .50
(17-27)
(23-33)
(28-41)
(32-46)
(41-64)
1 .25
1 .50
1 .85
2 .10
2 .80
(32)
(38)
(47)
(53)
(71)
0 .90
1 .20
1 .60
1 .85
2 .40
(23)
(30)
(41)
(47)
(61)
4 .25 (108)
5 .5 (140)
8 .0 (203)
8 .0 (203)
8 .0 (203)
27
28
30
34
40
(686)
(711)
(762)
(864)
(1016)
54
56
59
67
74
(1372)
(1422)
(1499)
(1702)
(1880)
HVS-1520S-W (15 kV with Wraparound Rejacketing Sleeve)
HVS-1521S-W
#2-4/0
0 .65-1 .05 (17-27)
HVS-1522S-W
250-350
0 .90-1 .30 (23-33)
HVS-1523S-W
500-750
1 .10-1 .60 (28-41)
HVS-1524S-W
750-1000
1 .25-1 .80 (32-46)
HVS-1525S-W
1250-2000
1 .60-2 .50 (41-64)
1 .25
1 .50
1 .85
2 .10
2 .80
(32)
(38)
(47)
(53)
(71)
0 .90
1 .20
1 .60
1 .85
2 .40
(23)
(30)
(41)
(47)
(61)
4 .25 (108)
5 .50 (140)
8 .00 (203)
8 .00 (203)
11 .00 (279)
28
28
30
34
40
(711)
(711)
(762)
(864)
(1016)
39
40
45
49
54
(990)
(1016)
(1143)
(1244)
(1371)
HVS-2520S
HVS-2521S
HVS-2522S
HVS-2523S
(25 kV)
#1-250
350-500
750-1000
0 .90-1 .20 (23-31)
1 .20-1 .50 (31-38)
1 .50-1 .80 (38-46)
1 .50 (38)
1 .95 (50)
2 .40 (61)
1 .10 (28)
1 .35 (34)
1 .85 (47)
4 .0 (102)
6 .0 (152)
8 .0 (203)
40 (1016)
40 (1016)
40 (1016)
56 (1422)
60 (1524)
62 (1575)
HVS-3520S
HVS-3521S
HVS-3522S
HVS-3523S
(35 kV)
1/0-3/0
4/0-600
600-1000
0 .95-1 .35 (24-34)
1 .20-1 .70 (31-43)
1 .55-2 .15 (39-55)
1 .55 (39)
2 .10 (53)
2 .80 (71)
1 .20 (30)
1 .50 (38)
1 .85 (47)
4 .0 (102)
6 .0 (152)
10 .0 (254)
40 (1016)
44 (1118)
44 (1118)
53 (1346)
62 (1575)
67 (1702)
Catalog
Number
Conductor Size
(AWG/kcmil)
HVS-820S
HVS-821S
HVS-822S
HVS-823S
HVS-824S
HVS-825S
(5 kV)
#6-2/0
3/0-300
350-750
1000-1500
HVS-1520S
HVS-1521S
HVS-1522S
HVS-1523S
HVS-1524S
HVS-1525S
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% insulated cables,
manufactured in accordance with AEIC standard . Nominal
insulation thickness (100%): 5 kV: 90 mils ., 5/8 kV: 115 mils .,
15 kV: 175 mils ., 25 kV: 260 mils ., 35 kV: 345 mils . Nominal
insulation thickness (133%): 15 kV: 220 mils. Check the jacket
O .D . on the 15 kV, 133%-insulated 4/0 and 750-kcmil cables to
ensure they fall within the use range specified . If you have any
questions, contact your TE Connectivity sales engineer
or representative .
2 . For cables manufactured to other specifications, confirm selection
with cable and connector dimensions .
3 . HVS-SHIM kits are available if the diameter of one of your cables
is not within the standard range .
4 . Kits do not contain connectors; order compression or solder
connectors separately .
5 . If external grounding is required, order an HVS-EG kit .
6 . Standard package: 1 kit/box
7 . Related test reports:
HVS 5-8 kV: EDR-5181
HVS 15 kV: EDR-5114
HVS 25 kV: EDR-5150
HVS 25-35 kV: EDR-5197
HVS-1520S-W: EDR-5225
RAYCHEM cable accessories ALR photocontrols AMP connectors
130
In-Line Heat-Shrink Splice
HVS
1/C LC Shielded and Flat Strap Cables (15 kV)
TE Connectivity’s Raychem Rayfit HVS kits feature a metal laminated wraparound rejacketing
sleeve that reduces moisture-vapor transmission . This tough sleeve also protects the splice from
coincidental abrasion, back fill and handling damage .
Ground connections are made using heavy duty stainless steel spring clamps and tinned copper
braid . The ground connections have been tested to multiple reclosed faults in excess of 13-kA rms
without damage .
C_HVS_15
•
•
•
Designed to withstand fault current duty of 10-kA rms for 100 cycles
Rated to IEEE 404
For use on LC shield cable
Rayfit tube
(2) Solder Blocked
Ground Braids
M
D
A
B
L
Catalog Number
Conductor Size
(AWG/kcmil)
HVS-C-1530S without Connector
HVS-C-1531S
#2-2/0
HVS-C-1532S
3/0-400
HVS-C-1533S
500-750
HVS-C-1534S
750-1000
C
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0 .65-0 .95 (17-24)
0 .85-1 .30 (23-33)
1 .10-1 .55 (28-47)
1 .30-1 .90 (33-48)
1 .20 (30)
1 .65 (42)
1 .90 (48)
2 .30 (58)
0 .80
1 .20
1 .45
1 .85
28
28
35
35
28
28
35
35
HVS-C-1530S with Copper Mechanical ShearBolt Connector
HVS-C-1532S-M1 3/0-400
0 .85-1 .30 (23-33)
1 .20 (30)
HVS-C-1533S-M2 500-750
1 .10-1 .55 (28-47)
1 .45 (47)
(20)
(30)
(44)
(47)
1 .20 (30)
1 .45 (37)
4 .0
5 .0
6 .0
8 .0
(100)
(125)
(150)
(200)
(700)
(700)
(870)
(870)
(700)
(700)
(870)
(870)
4 .0 (100)
5 .0 (125)
28 (700)
35 (870)
28 (700)
35 (870)
2 .5
4 .0
5 .0
6 .0
8 .0
28
28
35
35
35
28
28
35
35
35
M1 = CSBS-20C-500C-SOS, M2 = CSBS-300C-750C-SOS
HVS-S-1530S with Aluminum Mechanical ShearBolt Connector
HVS-S-1532S-M4 #2-2/0
0 .65-0 .95 (17-24)
1 .20 (30)
HVS-S-1532S-M5 2/0-350
0 .79-1 .19 (20-30)
1 .65 (42)
HVS-S-1533S-M6 350-500
1 .04-1 .33 (26-34)
1 .80 (45)
HVS-S-1534S-M8 500-750
1 .16-1 .55 (29-39)
1 .90 (48)
HVS-S-1534S-M9 750-1000
1 .35-1 .70 (34-43)
2 .30 (58)
0 .95
1 .25
1 .30
1 .55
1 .75
(24)
(30)
(34)
(40)
(43)
(65)
(100)
(125)
(150)
(200)
(700)
(700)
(870)
(870)
(870)
(700)
(700)
(870)
(870)
(870)
M4 = ASBS-2-3/0, M5 = ASBS-2-350, M6 = ASBS-3/0-500, M8 = ASBS-500-750, M9 = ASBS-600-1000
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions for both 100% and 133%
insulated cables, nominal insulation thickness 0 .175-0 .220 inch .
2 . Use the insulation OD, and jacket OD range as the final
ordering criteria .
3 . Kits can be installed with either aluminum or copper
compression connectors (connectors not included with kit) .
4 . Kits are supplied with solder blocked ground braids .
5 . Standard package: 1 kit/box
6 . Related Test Report: EDR-5440 and EDR-5444, IEEE
404-2006 and IEEE 48 draft 2006 for 105˚C of Splice and
Terminations .
7 . For AL Mechanical ShearBolt connector information request
data sheet 9-1773440-4 and for CU request 165972 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
131
MEDIUM VOLTAGE CABLE ACCESSORIES
Spring clamps
Selection Information: dimensions in inches (millimeters)
131
In-Line Heat-Shrink Splice
HVS
Splice Kits for 1/C LC and Flat Strap Shield Cable (25-35 kV)
The Raychem HVS kits feature a metal laminated wraparound rejacketing sleeve that reduces
moisture-vapor transmission . This tough sleeve also protects the splice from coincidental abrasion,
back fill, and handling damage .
Ground connections are made using stainless steel clamps and tinned copper braid . The ground
connections have been tested to multiple reclosed faults in excess of 13-kA rms without damage .
•
•
C_HVS_25/35
Designed to withstand fault current duty of 10-kA rms for 10 cycles
Rated to IEEE 404
Black/Red
dual layer tube
MEDIUM VOLTAGE CABLE ACCESSORIES
Spring clamp
132
Ground
braid
Insulation
Semicon
Cable outer
jacket
LC
shield
Red
sealant
Connector
Stress relief
mastic
Shielding
mesh
Black
sealant
Cable outer
jacket
MBSM
wraparound
sleeve
Selection Information: dimensions in inches (millimeters)
M
D
A
B
L
C
Catalog Number
Conductor Size
(AWG/kcmil)
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
HVS-2530-LC
HVS-2531-LC
HVS-2532-LC
HVS-2533-LC
(25 kV)
#1-250
350-500
750-1000
0 .90-1 .20 (16-24)
1 .20-1 .50 (30-38)
1 .50-1 .80 (38-46)
1 .55 (39)
1 .95 (50)
2 .40 (61)
1 .10 (28)
1 .35 (34)
1 .85 (47)
4 .0 (102)
6 .0 (152)
8 .0 (203)
36 (914)
37 (940)
39 (991)
48 (1219)
50 (1270)
54 (1372)
HVS-3530-LC
HVS-3531-LC
HVS-3532-LC
HVS-3533-LC
(35 kV)
1/0-3/0
4/0-500
750-1000
0 .95-1 .35 (29-34)
1 .30-1 .70 (33-43)
1 .65-2 .15 (42-55)
1 .55 (39)
2 .10 (53)
2 .80 (71)
1 .00 (25)
1 .60 (41)
1 .85 (47)
4 .0 (102)
5 .5 (140)
8 .0 (203)
40 (1016)
40 (1016)
48 (1219)
52 (1321)
58 (1473)
64 (1626)
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% and 133% insulated
cables, manufactured in accordance with AEIC standard and
commonly used connectors . Nominal insulation thickness
(100%): 15 kV: 175 mils . 25 kV: 260 mils . 35 kV: 345 mils .
Nominal insulation thickness (133%): 15 kV: 220 mils .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
3 . Kits do not contain connectors; order compression or solder
connectors separately .
4 . HVS kits are supplied with two pieces of braid to provide
fault current carrying capacity over the splice . User should
verify compatibility of supplied braids to application on
LC shield cable .
5 . Standard package: 1 kit/box
6 . Related test reports:
25 kV: EDR-5150
35 kV: EDR-5157
RAYCHEM cable accessories ALR photocontrols AMP connectors
132
In-Line Heat-Shrink Splice
TECK
Splices for TECK Cable (1000 V-15 kV)
Designed specifically for TECK power cable, the Raychem TECK splice kits are easy to install and
are ideal for underground and cable tray applications . The splice is protected from moisture and
mechanical damage by two layers of adhesive-lined WCSM heavy-wall tubing and one layer of
CRSM wraparound sleeve .
•
•
•
•
C_TECK
Positive environmental sealing
Complete grounding and bonding
Fast, easy installation
Slim profile
CSA certified to C22 .2, No . 198 .2 . For use on 1/C and 4/C 1000-V TECK cable and 3/C 5 kV
TECK cable .
Inner sealing
sleeve
Solderless
ground clamp
Phase
insulating &
sealing sleeve
(over connector)
Ground wire
connector
Ground
braid
Solderless
ground clamp
Copper mesh
Selection Information: dimensions in inches (millimeters)
Catalog Number
Nominal
Cable Range
Insulation
Diameter
(Min.-Max.)
Inner Jacket
Diameter Range
Outer Jacket
Diameter Range
Maximum
Connector
Length
Splice
Installed
Length
Low-Voltage 1/C
TECK-10
TECK-11
TECK-12
TECK-13
TECK-14
#6-#1 AWG
1/0-3/0 AWG
4/0-350 MCM
400-750MCM
1000-2000 MCM
0 .30-0 .50 (10-15)
0 .45-0 .70 (10-20)
0 .60-0 .90 (15-25)
0 .80-1 .20 (20-30)
1 .20-2 .10 (30-55)
0 .40-0 .80 (10-20)
0 .65-0 .90 (15-25)
0 .80-1 .10 (20-30)
1 .10-1 .50 (30-40)
1 .50-20 .40 (40-60)
0 .70-1 .10 (20-30)
1 .00-1 .15 (25-30)
1 .10-1 .45 (30-35)
1 .40-1 .80 (35-45)
1 .90-2 .80 (50-70)
2 .0 (50)
3 .5 (90)
5 .0 (125)
7 .5 (190)
8 .0 (205)
22 (560)
22 (560)
25 (635)
29 (735)
40 (1015)
Low-Voltage 4/C
TECK-41
TECK-42
TECK-43
TECK-44
#14-#4
#2-3/0
4/0-400
500-1000
0 .50-1 .20 (15-30)
1 .00-1 .70 (25-45)
1 .50-2 .50 (40-65)
2 .00-3 .50 (50-90)
0 .70-1 .45 (20-35)
1 .30-2 .10 (35-55)
2 .00-3 .00 (50-70)
2 .50-4 .00 (65-100)
2 .0 (50)
3 .0 (75)
4 .0 (100)
6 .5 (165)
25 (650)
25 (650)
40 (1015)
40 (1015)
5 kV Unshielded 3/C
TECK-531
TECK-532
#2-4/0
250-750
0 .40-0 .75 (10-20)
0 .65-1 .20 (15-30)
1 .20-2 .00 (30-50)
1 .80-3 .00 (45-75)
1 .50-2 .40 (40-60)
2 .20-3 .25 (55-85)
3 .5 (90)
6 .0 (150)
40 (1015)
48 (1220)
15 kV Shielded 3/C
HVSA-3-1521S-TECK
HVSA-3-1522S-TECK
HVSA-3-1523S-TECK
HVSA-3-1524S-TECK
#2-4/0AWG
250-350 kcmil
500-750 kcmil
750-1000 kcmil
0 .65-1/05 (17-27)
0 .90-1 .30 (23-33)
1 .10-1 .60 (28-41)
1 .25-1 .80 (32-46)
1 .75-4 .5 (45-115)
2 .50-6 .0 (65-150)
2 .50-6 .0 (65-150)
2 .50-6 .0 (65-150)
2 .50-6 .5 (65-165)
2 .50-6 .5 (65-165)
2 .50-6 .5 (65-165)
2 .50-6 .5 (65-165)
4 .25 (105)
5 .5 (140)
8 .0 (200)
8 .0 (200)
72 (1830)
80 (2030)
80 (2030)
80 (2030)
Ordering information
1 . Select the appropriate catalog number based on cable size .
Confirm selection with dimensions to assure proper sizing .
2 . Kits do not contain connectors or lugs; you must order them
separately . Installed connector or lug diameter must be
within use range .
3 . CSA certification applies only to applications up to 1000 volts .
4 . Standard package: 1 kit/box
5 . Related test report: 1000 volts: EDR-5194
RAYCHEM cable accessories ALR photocontrols AMP connectors
133
MEDIUM VOLTAGE CABLE ACCESSORIES
Wraparound
sleeve
133
In-Line Heat-Shrink Splice
HVS-SHIM
Heat-Shrinkable Shim Kits (5-35 kV)
Use TE Connectivity’s Raychem HVS shim kits to increase the insulation diameter of a polymeric
cable, allowing it to fit in the use range of a standard splice kit . For use on copper tape, LC shield,
wire shield, lead sheath, UniShield, and jacketed/unjacketed concentric neutral cables.
MEDIUM VOLTAGE CABLE ACCESSORIES
C_HVS_SHIM
134
Follow these steps to select the appropriate shim kit:
1 . Verify that the insulation diameters of the two cables to be spliced do not fall within the insulation
range of any standard splice kit .
2 . Select the splice kit that fits the larger of the two cables within the kit’s insulation-diameter use
range . If the larger cable fits in more than one kit, choose the smaller kit .
3 . Determine the minimum cable insulation diameter for the kit and find that value in the first column
below . Example: An HVS-1523S kit has a cable insulation range of 1 .10-1 .60 inches . Therefore,
the minimum cable insulation diameter for this kit is 1 .10 inches .
4 . In the second column, find the insulation diameter range in which the smaller cable falls .
Note: If the smaller cable does not fit within any of the specified ranges in the second column,
a standard shim cannot be used for your application. Contact your local TE Connectivity
representative for more information .
5 . In the third column, find the correct HVS-SHIM kit to order .
Selection Information: dimensions in inches (millimeters)
Find the kit’s minimum
cable insulation diameter
in this column
0 .80 (20)
0 .85 (22)
0 .90 (23)
0 .95 (24)
1 .00 (25)
1 .05 (27)
1 .10 (28)
1 .15 (29)
1 .20 (30)
1 .25 (32)
1 .30 (33)
1 .35 (34)
1 .40 (36)
1 .45 (37)
1 .50 (38)
1 .55
1 .60
1 .65
1 .70
1 .75
1 .80
(39)
(41)
(42)
(43)
(44)
(46)
Find the smaller cable’s
insulation diameter
range in this column
0 .60-0 .80 (15-20)
0 .65-0 .85 (17-22)
0 .70-0 .90 (18-23)
0 .80-0 .95 (20-24)
0 .85-1 .00 (22-25)
0 .90-1 .05 (23-27)
0 .70-0 .90 (18-23)
0 .90-1 .10 (23-28)
0 .70-0 .90 (18-23)
0 .95-1 .15 (24-29)
0 .80-0 .95 (20-24)
1 .00-1 .20 (25-30)
0 .85-1 .00 (22-25)
1 .10-1 .25 (28-32)
0 .95-1 .10 (24-28)
1 .15-1 .30 (29-33)
1 .00-1 .15 (25-29)
1 .20-1 .35 (30-34)
1 .00-1 .20 (25-30)
1 .25-1 .40 (32-36)
1 .05-1 .25 (27-32)
1 .30-1 .45 (33-37)
1 .15-1 .30 (29-33)
1 .35-1 .50 (34-38)
1 .20-1 .35 (30-34)
1 .35-1 .55 (34-39)
1 .40-1 .60 (36-41)
1 .45-1 .65 (37-42)
1 .50-1 .70 (38-43)
1 .55-1 .75 (39-44)
1 .60-1 .80 (41-46)
This is the
HVS-SHIM kit to order
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-1
HVS-SHIM-2
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-4
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-3
HVS-SHIM-5
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
HVS-SHIM-6
Ordering Information
1 . Select the appropriate shim kit catalog number based on actual cable dimensions and TE
Connectivity splice kit use range .
2 . Shim kits are supplied separately . Order TE Connectivity splice kit and shim kit separately .
3 . Shim kits do not contain connectors . Order a size-reducing connector separately .
4 . Contact your local TE Connectivity sales engineer or representative for cable sizes not listed
in the selection table .
5 . Standard package: 1 kit/box
RAYCHEM cable accessories ALR photocontrols AMP connectors
134
In-Line Heat-Shrink Splice
HVS-3
In-Line Splices for 3/C Shielded Cable (5-25 kV)
TE Connectivity’s Raychem three conductor cable splice kits are designed to rebuild all layers of the
cable . These kits meet the same performance criteria as our single conductor splice kits .
•
•
Rated to IEEE 404.
For use on copper tape, wire shield, lead sheath, and UniShield cables.
C_HVS_3
Moisture
Sealant
Insulating/
Semiconducting
Sleeve
Ground
Braid
MBSM
Wraparound
Sleeve
Copper
Shielding
Mesh
M
D
A
B
L
C
Insulation
Diameter
(Min.- Max.)
A
Jacket
O.D.
(Min.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
(8 kV)
#6-#2
#1-4/0
250-350
500-750
750-1000
0 .35-0 .65
0 .55-0 .90
0 .80-1 .25
1 .00-1 .60
1 .30-2 .25
(9-17)
(14-23)
(20-32)
(25-41)
(33-57)
0 .90
1 .30
1 .30
1 .55
1 .55
(23)
(33)
(33)
(39)
(39)
0 .50
0 .75
1 .10
1 .45
1 .85
(13)
(19)
(28)
(37)
(47)
3 .0 (76)
4 .25 (108)
6 .0 (152)
8 .0 (203)
8 .0 (203)
40
48
48
59
59
(1016)
(1219)
(1219)
(1499)
(1499)
50
58
58
69
69
(1270)
(1473)
(1473)
(1753)
(1753)
HVS-3-1520S
HVS-3-1521S
HVS-3-1522S
HVS-3-1523S
HVS-3-1524S
(15 kV)
#2-4/0
250-350
500-750
750-1000
0 .65-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
(17-27)
(23-33)
(28-41)
(32-46)
1 .30
1 .55
1 .55
2 .40
(33)
(39)
(39)
(61)
0 .90
1 .15
1 .60
1 .85
(23)
(29)
(41)
(47)
4 .25 (108)
5 .5 (140)
8 .0 (203)
8 .0 (203)
59
59
67
67
(1499)
(1499)
(1702)
(1702)
69
69
77
77
(1753)
(1753)
(1956)
(1956)
HVS-3-2520S
HVS-3-2521S
HVS-3-2522S
HVS-3-2523S
(25 kV)
#1-250
350-500
750-1000
0 .90-1 .20 (23-31)
1 .20-1 .50 (31-38)
1 .50-1 .80 (38-46)
4 .0 (102)
6 .0 (152)
8 .0 (203)
59 (1499)
67 (1702)
72 (1829)
Catalog Number
HVS-3-820S
HVS-3-821S
HVS-3-822S
HVS-3-823S
HVS-3-824S
HVS-3-825S
Conductor Size
(AWG/kcmil)
(5 kV)
#6-2/0*
3/0-300*
350-750*
1000-1500*
Ordering information
*1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% insulated cables and
commonly used connectors, manufactured in accordance with
AEIC standard . Nominal insulation thickness (100%): 5 kV:
90 mils .8 kV: 115 mils ., 15 kV: 175 mils ., 25 kV: 260 mils .
Nominal insulation thickness (133%): 15 kV: 220 mils .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
3 . If using 5/8kV (115-mil) cable, use 8 kV selection .
1 .65 (42)
1 .65 (42)
2 .50 (64)
1 .10 (28)
1 .35 (34)
1 .85 (47)
69 (1753)
77 (1956)
82 (2032)
4 . For an off-the-shelf 3/C splice alternative, select three appropriate single-conductor kits and one HVS-3/C accessory kit .
5 . Kits do not contain connectors; order compression or solder
connectors separately .
6 . If external grounding and/or shield interrupting is required,
order an HVS-EG-3 kit .
7 . Standard package: 1 kit/box
8 . Related test reports:
5/8 kV: EDR-5181
15 kV: EDR-5114
25 kV: EDR-5048
25-35 kV: EDR-5197
RAYCHEM cable accessories ALR photocontrols AMP connectors
135
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
135
In-Line Heat-Shrink Splice
HVSA-3
In-Line Splices for 3/C Armor Cable (5-15 kV)
TE Connectivity’s Raychem three conductor cable splice kits are designed to rebuild all layers of the
cable . These kits meet the same performance criteria as our single conductor splice kits .
•
•
Rated to IEEE 404.
For use on copper tape, wire shield, lead sheath, and UniShield cables.
C_HVSA_3
MEDIUM VOLTAGE CABLE ACCESSORIES
Moisture
Sealant
136
Ground
Braid
Insulating/
Semiconducting
Sleeve
MBSM
Wraparound
Sleeve
Copper
Shielding
Mesh
Selection Information: dimensions in inches (millimeters)
M
D
A
B
L
Catalog Number
HVSA-3-820S
HVSA-3-821S
HVSA-3-822S
HVSA-3-823S
HVSA-3-824S
HVSA-3-825S
HVSA-3-1520S
HVSA-3-1521S
HVSA-3-1522S
HVSA-3-1523S
HVSA-3-1524S
Insulation
Diameter
(Min.-Max.)
A
Jacket
O.D.
(Min.)
B
Maximum
Kit
Connector Dimensions Installed
O.D.
Length
Length
C
D
L
Required
Installation
Space
M
(8 kV)
#6-#2
#1-4/0
250-350
500-750
750-1000
0 .35-0 .65
0 .55-0 .90
0 .80-1 .25
1 .00-1 .60
1 .30-2 .25
(9-17)
(14-23)
(20-30)
(25-41)
(33-57)
0 .90
1 .30
1 .55
1 .55
2 .40
(23)
(33)
(39)
(39)
(61)
0 .50
0 .75
1 .10
1 .45
1 .85
(13)
(19)
(28)
(37)
(47)
3 .0 (76)
4 .25 (108)
6 .0 (152)
8 .0 (203)
8 .0 (203)
48
48
59
63
67
(1219)
(1219)
(1499)
(1600)
(1702)
58
58
69
73
77
(1473)
(1473)
(1753)
(1854)
(1956)
(15 kV)
#2-4/0
250-350
500-750
750-1000
0 .65-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
(17-27)
(23-33)
(28-41)
(32-46)
1 .55
2 .40
2 .40
2 .40
(39)
(61)
(61)
(61)
0 .90
1 .15
1 .60
1 .85
(23)
(29)
(41)
(47)
4 .25 (108)
5 .5 (140)
8 .0 (203)
8 .0 (203)
63
72
72
72
(1600)
(1829)
(1829)
(1829)
73
82
82
82
(1854)
(2082)
(2082)
(2082)
Conductor Size
(AWG/kcmil)*
(5 kV)
#6-2/0**
3/0-300**
350-750**
1000-1500**
C
* Note: For voltages higher than 15 kV, please consult a TE Connectivity repesentative.
Ordering Information
1 . Select the appropriate catalog number . Selections are based
on the typical dimensions of 100% insulated cables and
commonly used connectors, manufactured in accordance with
AEIC standard . Nominal insulation thickness (100%): 5 kV:
90 mils ., 5/8 kV: 115 mils ., 15 kV: 175 mils . 25 kV: 260 mils .
Nominal insulation thickness (133%): 15 kV: 220 mils .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
3 . For an off-the-shelf 3/C splice alternative, select three
appropriate single-conductor kits and one HVSA MOD kit .
**4 . Kits do not contain connectors; order compression or solder
connectors separately .
5 . If external grounding and/or shield interrupting is required,
order an HVS-EG-3 kit .
6 . Standard package: 1 kit/box .
7 . Related test reports:
5/8 kV: EDR-5181,
15 kV: EDR-5114,
25 kV: EDR-5048,
**25-35 kV: EDR-5197
RAYCHEM cable accessories ALR photocontrols AMP connectors
136
In-Line Heat-Shrink Splice
HVS-3/C Mod Kits
For Rejacketing 3/C Shielded or Non-Shielded Cable (5-35 kV)
Designed for use with three 1/C splice kits, each Raychem HVS-3/C kit contains a rejacketing
wraparound sleeve and sealant strips to complete your 3/C splice .
The MBSM wraparound sleeve provides environmental sealing, mechanical strength, and durability .
The sealing mastic provides a secondary seal to protect against damage from water entering the
splice region. Because just four sizes are able to rejacket a broad range of cable sizes from 5-25 kV,
the HVS-3/C series kits allow complete inventory flexibility .
C_HVS_3C_ModKits
HVS-3/C kits are off-the-shelf alternatives for rejacketing 3/C extruded dielectric (XLPE- or EPRinsulated) power cables .
For use with three 1/C splice kits, each HVS-3/C kit contains all materials needed to convert three
1/C splices into one 3/C splice .
Selection Information: dimensions in inches (millimeters)
Kit
Installed
Length
40 (1016)
48 (1219)
48 (1219)
Required
Installation
Space
48 (1219)
56 (1422)
56 (1422)
HVS-3/C-1
HVS-3/C-1
HVS-3/C-2
HVS-3/C-2
HVS-3/C-2
HVS-3/C-2
HVS-3/C-3
HVS-3/C-3
HVS-3/C-3
#6-2/0
#6-2
3/0-300
#1-4/0
350-750
250-350
1000-1500
500-750
750-1000
0 .35-0 .65
0 .35-0 .65
0 .55-0 .90
0 .55-0 .90
0 .80-1 .25
0 .80-1 .25
1 .00-1 .60
1 .00-1 .60
1 .30-2 .25
(9-17)
(9-17)
(14-23)
(14-23)
(20-32)
(20-32)
(25-41)
(25-41)
(33-47)
40
40
48
48
48
48
60
60
60
(1016)
(1016)
(1219)
(1219)
(1219)
(1219)
(1524)
(1524)
(1524)
48
48
56
56
56
56
68
68
68
(1219)
(1219)
(1422)
(1422)
(1422)
(1422)
(1727)
(1727)
(1727)
HVS-1521S
HVS-1522S
HVS-1523S
HVS-1524S
HVS-3/C-3
HVS-3/C-3
HVS-3/C-4
HVS-3/C-4
#2-4/0
250-350
500-750
750-1000
0 .65-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
(17-27)
(23-33)
(28-41)
(32-46)
60
60
72
72
(1524)
(1524)
(1829)
(1829)
68
68
80
80
(1727)
(1727)
(2032)
(2032)
HVS-2521S
HVS-2522S
HVS-2523S
HVS-3/C-4
HVS-3/C-4
HVS-3/C-4
#1-250
350-500
750-1000
0 .90-1 .20 (23-31)
1 .20-1 .50 (31-38)
1 .50-1 .80 (38-46)
60 (1524)
72 (1829)
72 (1829)
68 (1727)
80 (2032)
80 (2032)
HVS-3521S
HVS-3522S
HVS-3523S
HVS-3/C-4
HVS-3/C-4
HVS-3/C-4
1/0-3/0
4/0-600
600-1000
0 .95-1 .35 (24-34)
1 .20-1 .70 (30-43)
1 .55-2 .15 (39-55)
72 (1829)
72 (1829)
72 (1829)
80 (2032)
80 (2032)
80 (2032)
3/C Splice Using
Three of 1/C kits
HVS-501
HVS-502
HVS-503
HVS-821S
HVS-822S
HVS-823S
HVS-824S
HVS-825S
(5 kV)
(5/8 kV)
(5 kV)
(5/8 kV)
(5 kV)
(5/8 kV)
(5 kV)
(5/8 kV)
(5/8 kV)
Ordering Information
1 . Select the appropriate HVS-3/C kit based on the three 1/C kits
used for the application (see table above) . One HVS-3/C kit
will rejacket one 3/C splice.
- HVS-500 (5 kV) Non-shielded
- HVS-820S (5/8 kV)
- HVS-1520S (15 kV)
- HVS-2520S (25 kV)
- HVS-3520S (35 kV)
2 . Selections are based on the typical dimensions of
100% insulated cables and commonly used connectors,
manufactured in accordance with AEIC standard . Nominal
conductor size range for the 1/C splice kits is based on the
typical dimensions of 100% and 133% insulated cables .
3. Minimum 3/C cable jacket O.D.
HVS-3/C-1
0 .65" (17 mm)
HVS-3/C-2
1 .30" (33 mm)
HVS-3/C-3
1 .80" (46 mm)
HVS-3/C-4
2 .15" (55 mm)
4 . Standard package: 1 kit/box
RAYCHEM cable accessories ALR photocontrols AMP connectors
137
MEDIUM VOLTAGE CABLE ACCESSORIES
Order This
HVS-3/C kit
HVS-3/C-1
HVS-3/C-2
HVS-3/C-2
Splice Reference Dimensions
Conductor
Size Range
Insulation
(AWG/kcmil)
Diameter
#6-#1
0 .40-0 .70 (10-18)
1/0-300
0 .65-1 .05 (17-27)
350-1000
0 .95-1 .65 (24-42)
137
In-Line Heat-Shrink Splice
HVSA Mod Kits
For Rearmoring and Rejacketing 3/C Armored Cable (5-35 kV)
TE’s Raychem HVSA mod kits are off-the-shelf alternatives for rejacketing 3/C armored cable splices.
An alternative 3/C armored splicing system that incorporates three 1/C splices, a wraparound
interlocking steel armoring case, and a wraparound sealing sleeve .
Select appropriate 1/C splice kits plus the applicable HVSA kit from the table below .
C_HVSA_Modkits
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
138
Order
This HVSA
Armoring Kit
HVSA-1
HVSA-1
HVSA-2
Splice Reference
Conductor
Size Range
(AWG/kcmil)
#6-#1
1/0-300
350-1000
HVSA-1
HVSA-1
HVSA-2
HVSA-2
HVSA-2
HVSA-2
HVSA-3
HVSA-3
HVSA-3
HVS-1521S
HVS-1522S
HVS-1523S
HVS-1524S
Dimensions
Insulation
Diameter
0 .40-0 .70 (10-18)
0 .65-1 .05 (17-27)
0 .95-1 .65 (24-42)
Kit
Installed
Length
48 (1219)
48 (1219)
55 (1397)
Required
Installation
Space
56 (1422)
56 (1422)
63 (1600)
#6-2/0
#6-#2
3/0-300
#1-4/0
350-750
250-350
1000-1500
500-750
750-1000
0 .35-0 .65
0 .35-0 .65
0 .55-0 .90
0 .55-0 .90
0 .80-1 .25
0 .80-1 .25
1 .00-1 .60
1 .00-1 .60
1 .30-2 .25
(9-17)
(9-17)
(14-23)
(14-23)
(20-32)
(20-32)
(25-41)
(25-41)
(33-57)
48
48
55
55
55
55
72
72
72
(1219)
(1219)
(1397)
(1397)
(1397)
(1397)
(1829)
(1829)
(1829)
56
56
63
63
63
63
80
80
80
(1422)
(1422)
(1600)
(1600)
(1600)
(1600)
(2032)
(2032)
(2032)
HVSA-3
HVSA-3
HVSA-3
HVSA-3
#2-4/0
250-350
500-750
750-1000
0 .65-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
(17-27)
(23-33)
(28-41)
(32-46)
72
72
72
72
(1829)
(1829)
(1829)
(1829)
80
80
80
80
(2032)
(2032)
(2032)
(2032)
HVS-2521S
HVS-2522S
HVS-2523S
HVSA-3
HVSA-3
HVSA-4
#1-250
350-500
750-1000
0 .90-1 .20 (23-30)
1 .20-1 .50 (30-38)
1 .50-1 .80 (38-46)
72 (1829)
72 (1829)
81 (2057)
80 (2032)
80 (2032)
89 (2261)
HVS-3521S
HVS-3522S
HVS-3523S
HVSA-3
HVSA-4
HVSA-4
1/0-3/0
4/0-600
600-1000
0 .95-1 .35 (24-34)
1 .20-1 .70 (30-43)
1 .55-2 .15 (39-55)
72 (1829)
81 (2057)
81 (2057)
80 (2032)
89 (2261)
89 (2261)
3/C Splice Using
Three of 1/C Splices
HVS-501
HVS-502
HVS-503
HVS-821S
HVS-822S
HVS-823S
HVS-824S
HVS-825S
(5 kV)
(5/8 kV)
(5 kV)
(5/8 kV)
(5 kV)
(5/8 kV)
(5 kV)
(5/8 kV)
(5/8 kV)
Ordering Information
1 . Select the appropriate HVSA armoring kit based on the three
1/C kits used for the application (see table above) . One HVSA
kit will armor a 3/C splice . You will find 1/C splice kits .
HVS-500 (5 kV Non-Shielded)
HVS-820S (5 kV-0 .90", 5/8-0 .115")
HVS-1520S (15 kV)
HVS-2520S (25 kV)
HVS-3520S (35 kV)
2 . Kits do not contain connectors .
3 . Nominal conductor size range for the 1/C splice kits is based
on the typical dimensions of 100% and 133% insulated cables
and dimensions of commonly used connectors manufactured
in accordance with AEIC standard .
4. Minimum 3/C cable jacket O.D.
HVSA-1 1 .30" (33 mm)
HVSA-2 1 .80" (46 mm)
HVSA-3 2 .15" (55 mm)
HVSA-4 2 .15" (55 mm)
5 . Standard package: 1 kit/box .
RAYCHEM cable accessories ALR photocontrols AMP connectors
138
In-Line Heat-Shrink Splice
HVS/HVSR
1/C In-Line or Transition and Transition “Reducer” Kits (15-35 kV)
TE’s Raychem PILC splices utilize a highly effective oil-stop system . The system helps to reduce
installation and outage time by eliminating insulation stepping, hand taping, lead wiping, and
compound filling . Tested to the electrical and load cycling requirements of IEEE 404 .
HVSR “reducer” kits are used as a transition splice when the PILC/VCLC conductor size is much
smaller than that of the poly cable .
• Use as an in-line splice for paper-insulated, lead-covered (PILC) cable or varnished cambric-insulated,
lead-covered (VCLC) cable
• Can also be used as a transition splice—PILC/VCLC to poly (copper tape, lead sheath, wire
shield, UniShield, or jacketed/unjacketed concentric neutral) cable.
C_HVS_HVSR
Oil Barrier Tube
Ground
Braid
Stress Control
Tube
Selection Information: dimensions in inches (millimeters)
M
A
L
D
MBSM Wraparound
Sleeve
Copper
Shielding
Mesh
Oil Block
Mastic
E
C
Insulation Diameter (Min.-Max.)
PILC
Poly
A
E
Connector Dimension (Max.)
Both Cables PILC/PILC PILC/poly
O.D.
Length
Length
C
D
D
Kit
Installed
Length
L
Required
Installation
Space
M
HVS-1580D (15 kV)
HVS-1581D
#4-4/0
HVS-1582D
250-350
HVS-1583D
500-750
HVS-1584D
750-1000
0 .60-0 .90
0 .85-1 .10
1 .05-1 .30
1 .15-1 .50
0 .90
1 .15
1 .60
1 .85
31
35
37
40
48
50
50
54
HVS-2580E (25 kV)
HVS-2582E
#1-250
HVS-2583E
350-500
HVS-2584E
750-1000
0 .85-1 .20 (22-30)
1 .15-1 .45 (29-37)
1 .50-1 .70 (38-43)
0 .90-1 .25 (23-32)
1 .15-1 .50 (29-38)
1 .60-1 .90 (41-48)
1 .10 (28)
1 .35 (34)
1 .85 (47)
3 .5 (89)
5 .0 (127)
6 .0 (152)
4 .5 (114)
8 .0 (203)
9 .0 (229)
40 (1016) 57 (1448)
40 (1016) 58 (1473)
40 (1016) 61 (1549)
HVS-3580D (35 kV)
HVS-3582D
1/0-250
HVS-3583D
300-750
HVS-3584D
750-1000
1 .05-1 .40 (27-36)
1 .20-1 .70 (30-43)
1 .60-2 .00 (41-51)
1 .05-1 .40 (27-36)
1 .30-1 .75 (33-44)
1 .65-2 .00 (41-51)
1 .20 (30)
1 .60 (41)
1 .85 (47)
3 .5 (89)
6 .0 (152)
7 .0 (178)
5 .5 (140)
9 .0 (229)
10 .0 (254)
40 (1016) 62 (1575)
48 (1219) 67 (1702)
48 (1219) 67 (1702)
HVSR-1580 Transition Reducer (15
HVSR-1582
#4-4/0/4/0-350
HVSR-1583
4/0-350/500-750
HVSR-1584
4/0-500/750-1000
kV)
0 .60-0 .90 (15-23)
0 .80-1 .10 (20-28)
0 .80-1 .20 (20-30)
0 .90-1 .30 (23-33)
1 .10-1 .60 (28-41)
1 .25-1 .80 (32-46)
1 .15 (29)
1 .60 (41)
1 .85 (47)
5 .5 (140)
7 .0 (178)
8 .0 (203)
33 (838) 78 (1981)
37 (940) 87 (2210)
40 (1016) 92 (2337)
HVSR-2580E Transition Reducer (25 kV)
HVSR-2583E #1-350/350-500
0 .80-1 .20 (20-30)
HVSR-2584E 500-750/750-1000 1 .25-1 .50 (32-38)
1 .15-1 .50 (29-38)
1 .55-1 .90 (39-48)
1 .35 (34)
1 .85 (47)
7 .0 (178)
8 .0 (203)
40 (1016) 58 (1473)
40 (1016) 61 (1549)
Catalog
Number
PILC/poly
Conductor Size
(AWG/kcmil
(15-23)
(22-28)
(27-33)
(29-38)
0 .65-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
(17-27)
(23-33)
(28-41)
(32-46)
Ordering Information
1 . Select the appropriate catalog number . Selections are based on
the typical dimensions of 100% and 133% insulated cables and
commonly used connectors manufactured in accordance with
AEIC standard . Nominal insulation thickness (100%): 15 kV:
165 mil (PILC/VCLC) . 175 mils (poly) . 25 kV: 255 mils (PILC/
VCLC), 260 mils (poly) . 28 kV: 255 mils (PILC/VCLC), 280 mils
(poly) . 35 kV: 330 mils (PILC/VCLC), 345 mils (poly) Nominal
insulation thickness (133%): 15 kV: 220 mils (poly) .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
(23)
(29)
(41)
(47)
3 .5
3 .5
5 .0
6 .0
(89)
(89)
(127)
(152)
4 .5
5 .5
7 .0
8 .0
(114)
(140)
(178)
(203)
(787)
(889)
(940)
(1016)
(1219)
(1270)
(1270)
(1392)
3 . Kits do not contain ShearBolt connectors; order oil block
(sweated or compression) connectors separately .
4. Cable paper cutters are available. EXRM-1004
5 . For lead sheath repair, order an HVS-LR kit .
6 . Standard package: 1 kit/box
7 . Related test reports:
15 kV: EDR-5080
25 kV: EDR-5083
28 kV: EDR-5318
35 kV: EDR-5184
RAYCHEM cable accessories ALR photocontrols AMP connectors
139
MEDIUM VOLTAGE CABLE ACCESSORIES
Red Sealing
Mastic
Insulating Semiconducting Tube
139
In-Line Heat-Shrink Splice
HVS-3-1590S/HVS-3-2590S
3/C In-line splices for PILC cable (15-25 kV)
TE Connectivity Raychem 3/C in-line PILC splices provide a highly effective and easily installed oil
stop system, using standard heat-shrinkable components . The adhesive-lined conductive breakout
provides an oil- and pressure-resistant seal and grounds the conductive tubing to the lead sheath .
Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the polymeric
equivalent .
Tested to the electrical and load cycling requirements of IEEE 404 . For use on paper-insulated, leadcovered (PILC) cable, or varnished cambric-insulated, lead covered (VCLC) cable .
C_HVS_3_1590S
MEDIUM VOLTAGE CABLE ACCESSORIES
Stress
Red Relief Oil Block
Sealing Mastic Mastic Conductive
Tube
Mastic
140
MBSM
Wraparound
Sleeve
Conductive
Boot
Ground
Braid
Conductive
Tube
Insulating/
Semiconducting
Tube
Copper
Shielding
Mesh
Conductive
Boot
Selection information: (dimensions in inches/millimeters)
A
M
D
L
C
Catalog Number
PILC
Conductor Size
(AWG/kcmil)
PILC
Insulation Dia.
(min.–max.)
A
Connector Dimensions
Max. O.D.
Max. Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
HVS-3-1590 (15 kV)
HVS-3-1591
HVS-3-1592
HVS-3-1593
HVS-3-1594
#4-4/0
250-350
500-750
750-1000
0 .60-1 .00
0 .85-1 .10
1 .05-1 .50
1 .15-1 .75
0 .90
1 .15
1 .60
1 .85
(89)
(89)
(127)
(152)
63(1600)
63 (1600)
67 (1702)
67 (1702)
67
67
71
71
(15-25)
(22-28)
(27-38)
(29-44)
(23)
(29)
(41)
(47)
3 .5
3 .5
5 .0
6 .0
(1702)
(1702)
(1803)
(1803)
HVS-3-1590S “shorty” (15 kV)*
HVS-3-1591S
#2-350
HVS-3-1592S
4/0-600
HVS-3-1593S
500-1000
0 .65-1 .00 (17-25)
0 .85-1 .25 (22-32)
1 .00-1 .50 (25-38)
0 .85 (22)
1 .20 (30)
1 .50 (38)
3 .0 (76)
4 .0 (102)
5 .0 (127)
55 (1397)
59 (1499)
59 (1499)
55 (1397)
59 (1499)
59 (1499
HVS-3-2590E (25 kV)
HVS-3-2591E
HVS-3-2592E
0 .85-1 .15 (22-29)
1 .10-1 .50 (28-32)
1 .15 (29)
1 .40 (36)
4 .0 (102)
5 .0 (25)
67 (1702)
67 (1702)
71 (1803)
71 (1803)
#1-350
350-750
Ordering information
1 . Select the appropriate catalog number . Selections are based on
the typical dimensions of 100%-insulated cables (manufactured
in accordance with the data contained in AEIC 1-1968 and
commonly used connectors) .
Nominal insulation thickness (100%):
15 kV: 165 mils ., 25 kV: 255 mils .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
3 . Kits do not contain connectors; order oil block (sweated or
compression) connectors separately .
4 . Standard package: One 3/C kit/box .
5 . Related test reports:
HVS-3-1590/2590: EDR-5143
HVS-3-1590S: EDR-5250
HVS-3-2590E: EDR-5223
6 . HVS-3-1590S “shorty“ splice kit does not allow cross phasing .
RAYCHEM cable accessories ALR photocontrols AMP connectors
140
In-Line Heat-Shrink Splice
HVS-T/HVSR-T
3/C PILC/VCLC to 1/C Poly Trifurcating Transition and Transition
“Reducer” Kits (15-35 kV)
Raychem HVS-T/HVSR-T trifurcating transition splices greatly reduce the complexity of splicing
one 3/C PILC cable to three 1/C polymeric cables . By converting the PILC cable to a polymeric
equivalent, the splices eliminate compound filling and difficult lead wiping which lets you get on and
off the job site quickly. Heat-shrink components help to eliminate lead sleeve failures by replacing
lead sleeves and wipes that can crack due to corrosion or cable flexing .
C_HVS_HVSR_T
HVS-T/HVSR-T series splices provide solderless ground braid connection for PILC cable . Tested to
the electrical and load cycling requirements of IEEE 404 . One 3/C (VCLC) cable to three 1/C poly
cable . The HVSR kits are for use when the PILC/VCLC cable has a much smaller conductor size
than the poly cable .
Selection Information: dimensions in inches (millimeters)
M
D
A
B
C
Catalog
Number
PILC/Poly
Conductor Size
(AWG/kcmil)
Insulation Diameter (Min.-Max.)
PILC
Poly
A
E
1/C Poly
Jacket
O.D.
B
Connector
Dimensions (Max.)
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
HVS-T-1580S
HVS-T-1581S
HVS-T-1582S
HVS-T-1583S
HVS-T-1584S
(15 kV)
#4-4/0*
250-350*
500-750*
750-1000
0 .60-1 .00
0 .85-1 .10
1 .05-1 .50
1 .30-1 .75
1 .35
1 .50
1 .90
2 .15
0 .90
1 .15
1 .60
1 .85
40
40
48
48
60
62
68
69
HVS-T-1580E-S
HVS-T-1581E-S
HVS-T-1582E-S
HVS-T-1583E-S
(15-25)
(22-28)
(27-38)
(33-44)
(15 kV) Short Splice
1/0-4/0*
0 .65-1 .00 (17-25)
250-500*
0 .85-1 .20 (22-30)
500-1000
1 .10-1 .50 (28-38)
0 .65-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
(17-27)
(23-33)
(28-41)
(32-46)
(34)
(38)
(48)
(55)
(23)
(29)
(41)
(47)
4 .5
5 .5
7 .0
8 .0
(114)
(140)
(178)
(203)
(1016)
(1016)
(1219)
(1219)
(1525)
(1575)
(1727)
(1753)
0 .70-1 .05 (18-27)
0 .90-1 .20 (23-30)
1 .15-1 .75 (29-44)
1 .40 (36)
1 .50 (38)
2 .20 (56)
0 .90 (23)
1 .35 (34)
1 .85 (47)
2 .5 (63)
4 .5 (114)
5 .0 (127)
40 (1016)
40 (1016)
40 (1219)
61 (1550)
65 (1650)
69 (1753)
HVS-T-2580E
HVS-T-2582E
HVS-T-2583E
HVS-T-2584E
(25 kV)
#1-250
350-500
750-1000
0 .85-1 .20 (22-30)
1 .15-1 .40 (29-36)
1 .50-1 .70 (38-43)
0 .90-1 .25 (23-32)
1 .15-1 .50 (29-38)
1 .50-1 .90 (38-48)
1 .55 (39)
2 .00 (51)
2 .15 (55)
1 .10 (28)
1 .35 (34)
1 .85 (47)
5 .5 (140)
7 .0 (178)
8 .0 (203)
48 (1219)
48 (1219)
48 (1219)
65 (1650)
75 (1900)
77 (1955)
HVS-T-3580S
HVS-T-3582S
HVS-T-3583S
(35 kV)
1/0-350
250-750
1 .05-1 .40 (27-36)
1 .20-1 .70 (30-43)
1 .05-1 .50 (27-38)
1 .30-1 .75 (30-44)
1 .90 (48)
2 .10 (53)
1 .20 (30)
1 .80 (46)
6 .5 (165)
8 .0 (203)
55 (1397)
55 (1397)
81 (2057)
85 (2159)
kV)
0 .60-1 .00 (15-25)
0 .80-1 .20 (20-30)
0 .85-1 .30 (22-33)
0 .90-1 .30 (23-33)
1 .10-1 .60 (28-41)
1 .25-1 .80 (32-46)
1 .50 (38)
1 .90 (48)
2 .15 (55)
1 .15 (29)
1 .60 (41)
1 .85 (47)
5 .5 (140)
7 .0 (178)
8 .0 (203)
40 (1016)
48 (1219)
48 (1219)
62 (1575)
68 (1727)
69 (1753)
HVSR-T-2580E Transition Reducer (25 kV)
HVSR-T-2582E #1-400/350-500
0 .80-1 .20 (20-30)
HVSR-T-2583E 500-600/750-1000 1 .25-1 .40 (32-36)
1 .15-1 .50(29-38)
1 .55-1 .90 (39-48)
2 .00 (51)
2 .15 (55)
1 .35 (34)
1 .85 (47)
7 .0 (178)
8 .0 (203)
48 (1219)
48 (1219)
75 (1900)
77 (1955)
HVSR-T-1580 Transition Reducer (15
HVSR-T-1582
#4-4/0/4/0-350
HVSR-T-1583
4/0-350/500-750
HVSR-T-1584
250-500/750-1000
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% and 133% insulated
poly cables and commonly used connectors manufactured in
accordance with AEIC standard . Nominal insulation thickness
(100%): 15 kV: 165 mils (PILC/VCLC) . 175 mils (poly) ., 25 kV:
255 mils (PILC/VCLC) . 260 mils (poly) . 35 kV: 330 mils (PILC/
VCLC) . 345 mils (poly) . Nominal insulation thickness (133%):
15 kV: 220 mils (poly) .
2. Check the jacket O.D. on the 133% insulated, single-conductor
15-kV 4/0, 350-kcmil, and 750-kcmil cables to ensure they fall
within the use range specified . If you have any questions, contact
your TE Connectivity field sales engineer or representative .
3 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
4 . Kits do not contain connectors; order oil block (sweated
or compression) connectors separately .
5 . Standard package: 1 kit/box
6 . Related test reports:
15 kV: EDR-5137
25 kV: EDR-5142
35 kV: EDR-5184
15 kV HVS-T-1580E-S: EDR-5227
7. Cable paper cutters are available EXRM-1004.
RAYCHEM cable accessories ALR photocontrols AMP connectors
141
MEDIUM VOLTAGE CABLE ACCESSORIES
L
E
141
In-Line Heat-Shrink Splice
HVS-T-1590S
3/C PILC/VCLC to PILC/VCLC Trifurcating Kits (15 kV)
These trifurcating Raychem splices greatly reduce the complexity of splicing one 3/C PILC cable
to three 1/C PILC cables . By converting the PILC cable to a polymeric equivalent, these splices
eliminate compound filling and difficult lead wiping which lets you get on and off the job site quickly.
C_HVS_T_1590S
Heat-shrink components help to eliminate lead sleeve failures by replacing lead sleeves and wipes
that can crack due to corrosion or cable flexing . Tested to the electrical and load cycling requirements
of IEEE 404 . This kit converts one 3/C (PILC/VCLC) cable to three 1/C (PILC/VCLC) cables . For
use on paper-insulated, lead-covered (PILC) cable or varnished cambric-insulated, lead-covered
(VCLC) cable .
MEDIUM VOLTAGE CABLE ACCESSORIES
Sealing Boot
142
Red Sealing Mastic
Insulating/Semiconducting Tube
Stress
Control
Tube
Red Sealing Mastic
Stress
Control
Mastic
Conductive Boot
Red Sealing Mastic
Oil Block
Mastic
Ground
Oil Block
Braid
Tube
Copper
Shielding
Mesh
MBSM
Wraparound
Sleeve
Selection Information: dimensions in inches (millimeters)
M
D
A
L
E
B
C
Catalog Number
PILC
Conductor Size
(AWG/kcmil)
PILC
Insulation Dia.
(Min.-Max.)
A
1/C PILC
Jacket
(Max. O.D.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
HVS-T-1590S (15 kV)
HVS-T-1591S
HVS-T-1592S
HVS-T-1593S
#4-4/0
4/0-400
500-750
0 .60-1 .05 (15-27)
0 .85-1 .30 (22-33)
1 .05-1 .60 (27-40)
1 .30 (33)
1 .50 (38)
1 .90 (48)
0 .90 (23)
1 .15 (29)
1 .60 (41)
40 (1016)
40 (1016)
48 (1219)
60 (1524)
60 (1524)
64 (1626)
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% insulated cables and
dimensions of commonly used connectors manufactured in
accordance with AEIC standard . Nominal insulation thickness
(100%): 165 mils .
3 .5 (89)
4 .5 (114)
6 .0 (152)
2 . Kits do not contain connectors; order oil block (sweated or
compression) connectors separately .
3 . Standard package: 1 kit/box
4 . Related test reports: EDR-5143
5. Cable paper cutters are available EXRM-1004.
RAYCHEM cable accessories ALR photocontrols AMP connectors
142
In-Line Heat-Shrink Splice
HVS/HVSA-3-1580S
3/C PILC/VCLC to 3/C POLY (Unarmored and Armored) Kits (15 kV)
Raychem transition splices provide a reliable means for splicing 3/C 15 kV PILC/VCLC cables to 3/C
15 kV armored or unarmored polymeric cables . They eliminate the need for compound filling, lead
wiping and hot oil . Installation is quick, easy, and repeatable .
TE Connectivity utilizes high temperature oil barrier tubing, oil-block mastic, and a high-density
conductive boot to seal the oil within the PILC cable . This oil sealing technology has been
successful in over 18 years of installations . Heat-shrink accessories fit out-of-round and sectored
cables, and handle conductor size transitions. TE Connectivity utilizes its rugged MBSM rejacketing
sleeve to seal against moisture ingress . The splice also incorporates a thermoplastic internal
moisture sealant as a secondary barrier . Tested to the electrical and load cycling requirements of
IEEE 404 . Load cycle tested to perform at a conductor temperature of 110°C with an internal oil
pressure of 15 psi .
C_HVSA3_1580S
Oil Block
Mastic
Red Sealing
Mastic
Insulating/Semiconducing tube
Reinforcing
Tube
Copper
Shielding
Mesh
Conductive Boot
Selection Information: dimensions in inches (millimeters)
M
D
A
L
Catalog Number
PILC/Poly
Conductor Size
(AWG/kcmil)
Insulation Diameter (Min.-Max.)
PILC
Poly
A
B
B
C
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
60
60
72
72
(1524)
(1524)
(1829)
(1829)
68
68
80
80
(1727)
(1727)
(2032)
(2032)
63
72
72
72
(1600)
(1829)
(1829)
(1829)
70
80
80
80
(1778)
(2032)
(2032)
(2032)
HVS-3-1580S Unarmored Cable (15 kV)
HVS-3-1581S
#4-4/0
0 .60-1 .00
HVS-3-1582S
250-350
0 .85-1 .10
HVS-3-1583S
500-750
1 .05-1 .50
HVS-3-1584S
750-1000
1 .15-1 .75
(15-25)
(22-28)
(27-38)
(29-44)
0 .60-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .80
(17-27)
(23-33)
(28-41)
(32-46)
1 .15
1 .15
1 .60
1 .85
(29)
(29)
(41)
(47)
5 .5
5 .5
7 .0
8 .0
HVSA-3-1580S Armored Cable (15 kV)
HVSA-3-1581S
#4-4/0
0 .65-1 .00
HVSA-3-1582S
250-350
0 .85-1 .10
HVSA-3-1583S
500-750
1 .05-1 .50
HVSA-3-1584S
750-1000
1 .15-1 .75
(17-25)
(22-28)
(27-38)
(29-44)
0 .60-1 .05
0 .90-1 .30
1 .10-1 .60
1 .25-1 .85
(17-27)
(23-33)
(28-41)
(32-46)
0 .90
1 .15
1 .60
1 .85
(23)
(29)
(41)
(47)
4 .50 (114)
5 .5 (140)
7 .0 (178)
8 .0 (203)
(140)
(140)
(178)
(203)
Ordering Information
1 . Select the appropriate catalog number . All selections are based
on the typical dimensions of 100% insulated cables and the
dimensions of commonly used connectors manufactured in
accordance with AEIC standard . Nominal insulation thickness
(100%): 165 mils .
2 . Armored kits include an interlocking steel armoring wraparound
with bendable fingers to provide a smooth transition to the armor .
3 . Kits do not contain connectors; order oil block (sweated or
compression) connectors separately .
4 Note: These kits do not allow cross-phasing .
5 . Standard package: 1 kit/box
6 . Related test reports: EDR-5137
7. Cable paper cutters are available EXRM-1004.
RAYCHEM cable accessories ALR photocontrols AMP connectors
143
MEDIUM VOLTAGE CABLE ACCESSORIES
Wraparound
Jacket
Oil Barrier Tube
143
In-Line Heat-Shrink Splice
HVSY
Wye (Tap) Splices for 1/C Poly-Poly, PILC-PILC, and
PILC-Poly Cable (15 kV)
TE Connectivity’s Raychem Wye (Tap) splice kits may be used for submersible or direct burial
applications and have been tested to meet the performance requirements of IEEE-404 . They include a
positive heat-activated sealant system that eliminates taping between main and tap cables .
•
C_HVSY
•
•
•
•
Designed to seal against moisture ingress by including a branch clip and the heavy-duty MBSM
wraparound sleeve
Internal moisture seals provide a redundant seal against water intrusion
Splices accept a wide range of main and tap cable sizes
Compact shape simplifies cable training
Rated to IEEE 404
MEDIUM VOLTAGE CABLE ACCESSORIES
HVSY-1520S is for use on copper tape, wire shield, lead sheath, and UniShield cables . HVSY-1580D
is for use as a wye splice where the main and/or tap cables may be paper-insulated, lead-covered
(PILC) cable; varnished cambric-insulated, or lead-covered (VCLC) cable .
144
MBSM
SuperSleeve
Wraparound
Insulating/
Shielding
Tubes
Insulating
Shim Tube
Internal
Seal
Branch Clip
Tap
Main
Main
Shielding Mesh
Stress Relief
Material
Stress
Control
Tube
Selection Information: dimensions in inches (millimeters)
Insulating/Sealing
Profile
E
Tap
A
Main
Main
D
L
A
M
Connector Kit
Length
Installed
(Max.)
Length
D
L
Required
Installation
Space
Burndy
M
Connector
0 .65-1 .05 (17-27)
0 .65-1 .45 (17-37)
3 .0 (75)
3 .5 (90)
30 (750)
30 (750)
45 (1125)
45 (1125)
For use with Burndy YSH Crimp Connectors for Copper Conductors Only:
HVSY-1520S (15 kV Polymeric Wye)
HVSY-1522S
#2-4/0
#2-4/0
0 .65-1 .05 (17-27)
0 .65-1 .05 (17-27)
HVSY-1523S
250-500
4/0-500 0 .85-1 .25 (22-32)
0 .85-1 .25 (22-32)
HVSY-1523S
500-750
350-750 1 .10-1 .45 (28-37)
1 .00-1 .45 (25-37)
3 .0 (75)
3 .5 (90)
3 .5 (90)
30 (750)
30 (750)
30 (750)
45 (1125)
45 (1125)
45 (1125)
Catalog Number
Poly Conductor Size Insulation Diameter (Min.-Max.)
(AWG/kcmil)
Main
Tap
Main
Tap
A
E
For Use with Soldered Connectors:
HVSY-1520S (15 kV Polymeric Wye)
HVSY-1522S
#2-4/0
#2-4/0
HVSY-1523S
250-750
#2-750
Catalog Number
PILC/poly
Conductor Size
(AWG/kcmil)
Main
Tap
0 .65-1 .05 (17-27)
0 .95-1 .45 (24-37)
PILC/Poly
Insulation Diameter (Min.-Max.)
Main
Tap
A
E
HVSY-1580D (15 kV PILC and PILC-Poly Wye)
HVSY-1582D
#2-4/0
#2-4/0
0 .65-1 .05 (17-27)
HVSY-1583D
250-750
#2-750
0 .95-1 .45 (24-37)
0 .65-1 .05 (17-27)
0 .65-1 .45 (17-37)
Ordering Information
1 . Select the appropriate catalog number . All selections are based
on the typical dimensions of 100% and 133% insulated cables
and dimensions of commonly used connectors manufactured in
accordance with AEIC standard . Nominal insulation thickness
(100%): 165 mils (PILC/VCLC) 175 mils (poly) Nominal
insulation thickness (133%): 220 mils (poly) .
2 . For cables manufactured to other specifications, confirm
selection with cable and connector dimensions .
3 . Kits do not contain connectors . For connector information
contact your local TE Connectivity sales representative for
information . For HVSY-1520S kits with copper conductors only,
4 .
5 .
6 .
7 .
YSH-2929
YSH-3434
YSH-3939
Lead
Connector Kit
Sheath
Length
Installed
(O.D. Max.) (Max.)
Length
D
L
Required
Installation
Space
M
1 .20 (30)
1 .50 (38)
45 (1125)
45 (1125)
3 .0 (75)
3 .5 (90)
30 (750)
30 (750)
H-tap compressed connectors, available from Burndy (800-3464175), may be used in place of the half-duplex connector .
Check poly cable insulation diameter to help ensure a proper fit .
For 15 kV H-configuration connections on 1/C shielded power
cable, order the HVSH-1520 mod kit for use in conjunction with
appropriate HVSY-1520S kit .
Standard package: 1 kit/box
Related test reports:
HVSY-1520S: EDR-5236, EDR-5256,
HVSY-1580D: EDR-5235 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
144
In-Line Heat-Shrink Splice
HVSH-MOD
H Configuration Kits for 1/C Shielded Power Cable (15 kV)
TE Connectivity’s Raychem HVSH-1520D-MOD and HVSH-1580D-MOD series modification
kits are used in conjunction with HVSY-1520S and HVSY-1580D-MOD series wye splice kits.
This combination provides a heat-shrinkable 15 kV system that accommodates “H-configuration”
connections for single-conductor power cables . This kit will accommodate both crimped connectors
(copper conductor only) and soldered connectors .
These splices can be used for submersible or direct burial applications and have been tested to
meet the performance requirements of IEEE 404 .
C_HVSH_MOD
Selection Information: dimensions in inches (millimeters)
Catalog Number*
HVSH-1580-MOD
HVSY-1582D
HVSH-1582D-MOD
HVSY-1583D
HVSH-1583D-MOD
Insulation Diameter (Min.-Max.)
Main
Tap
Connector
Length
(Max.)
Kit
Installed
Length
Required
Installation
Space
#2-4/0
#2-4/0
0 .65-1 .05 (17-27)
0 .65-1 .05 (17-27)
3 .0 (75)
30 (750)
45 (1125)
250-750
#2-750
0 .95-1 .45 (24-37)
0 .65-1 .45 (17-37)
3 .5 (90)
30 (750)
45 (1125)
#2-4/0
#2-4/0
0 .65-1 .05 (17-27)
0 .65-1 .05 (17-27)
3 .0 (75)
30 (750)
45 (1125)
250-750
#2-750*
0 .85-1 .45 (22-37)
0 .65-1 .45 (17-37)
3 .5 (90)
30 (750)
45 (1125)
*Check cable insulation diameter to ensure proper fit.
Ordering Information
*1 . To make an “H-configuration”, order both the standard HVSY
kit and the HVSH-MOD kit .
2 . Poly cable selections are based on the typical dimensions
of 100% insulated cables made in accordance with AEIC
standard . Final kit selection should be verified by actual cable
dimensions . PILC/VCLC cable slections are based on the
typical dimensions of 100% insulated cables manufactured in
accordance with AEIC standard .
3 . Kits do not contain connectors . For connector information
contact your local TE Connectivity sales representative
for information .
4 . Standard package: 1 kit/box
5 . Related test reports
HVSH-1520-MOD: EDR-5236,
HVSH-1580D-MOD: EDR-5235
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MEDIUM VOLTAGE CABLE ACCESSORIES
HVSH-1520-MOD
HVSY-1522S
HVSH-1522-MOD
HVSY-1523S
HVSH-1523-MOD
Conductor size
(AWG/kcmil)
Main
Tap
145
In-Line Heat-Shrink Splice
HVES
Live End Seal for 1/C PILC and Poly or 3/C PILC Cable (15-25 kV)
TE Connectivity’s Raychem HVES heat-shrinkable live end seals insulate and seal the ends of
polymeric and PILC cables . These kits consist of heat-shrinkable tubings and a high-dielectric
strength, polymeric plug which overlap the conductor to provide excellent insulation . The outer
adhesive-lined rejacketing sleeve is designed to provide a positive environmental seal.
C_HVES
Once the HVES kit is installed, the cable can be re-energized . Typical applications include the live
ending of spare cables for future use, isolating a failed cable length, and sectionalizing a cable circuit
during system maintenance and repair, expansion, or testing .
Selection Information: dimensions in inches (millimeters)
A
MEDIUM VOLTAGE CABLE ACCESSORIES
L
146
Insulation Diameter (Min.-Max.)
PILC
Poly
A
A
Kit
Installed
Length
L
HVES-1520D (1/C PILC/VCLC and 1/C Poly) 15 kV
HVES-1521D
#4-4/0
HVES-1522D
250-350
HVES-1523D
500-750
HVES-1524D
750-1000
0 .60-0 .90 (15-23)
0 .85-1 .10 (22-28)
1 .05-1 .30 (27-33)
1 .20-1 .50 (30-38)
0 .65-1 .05 (17-27)
0 .90-1 .30 (23-33)
1 .10-1 .60 (28-41)
1 .25-1 .80 (32-46)
12
12
12
12
HVES-2520D (1/C PILC/VCLC and 1/C Poly) 25 kV
HVES-2521D
#1-250
HVES-2522D
350-500
HVES-2523D
750-1000
0 .85-1 .25 (22-32)
1 .15-1 .50 (29-38)
1 .50-1 .90 (38-48)
0 .85-1 .25 (22-32)
1 .15-1 .50 (29-38)
1 .50-1 .90 (38-48)
21 (533)
23 (584)
25 (635)
Catalog Number
PILC/Poly
Conductor Size
(AWG/kcmil)
(305)
(305)
(305)
(305)
A
L
Insulation Diameter (Min.-Max.)
PILC
A
Kit
Installed
Length
L
HVES-3-1590 (3/C PILC/VCLC) 15 kV
HVES-3-1591
#4-4/0
HVES-3-1592
250-350
HVES-3-1593
500-750
HVES-3-1594
750-1000
0 .60-1 .00 (15-25)
0 .85-1 .10 (22-28)
1 .05-1 .50 (27-38)
1 .15-1 .75 (29-44)
27
27
27
27
HVES-3-2590E (3/C PILC/VCLC) 25 kV
HVES-3-2591E
#1-250
HVES-3-2592E
350-500
HVES-3-2593E
750-1000
0 .85-1 .20 (22-30)
1 .15-1 .40 (28-36)
1 .50-1 .70 (38-43)
28 (711)
31 (787)
32 (813)
Catalog Number
PILC
Conductor Size
(Min.-Max.)
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% insulated and 133%
insulated poly cables manufactured in accordance with AEIC
standard . Nominal insulation thickness (100%): 15 kV: 165
mils (PILC/VCLC) . 175 mils (poly) . 25 kV: 225 mils (PILC/
VCLC) . 260 mils (poly) . Nominal insulation thickness (133%):
15 kV: 220 mils (poly) .
(686)
(686)
(686)
(686)
2 . For cables manufactured to other specifications, confirm
selection with cable dimensions .
3 . Standard package:
HVES-1520D,-2520D = One kit/box
HVES-3-1590,-2590E = One 3/C kit/box
4 . Related test reports:
15 kV: EDR-5146
25 kV: EDR-5273
RAYCHEM cable accessories ALR photocontrols AMP connectors
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In-Line Heat-Shrink Splice
Raychem HV-MSK
Splices for In-Line and Multiconductor or Medium-Voltage
Multi-Conductor Mining Cable (5-8 kV)
•
•
Flame-retardant, multiconductor splice kits for use on standard flexible cables and mining cables
(MP-GC and SHD-GC) up to 8 kV
MSHA approved for 07-LA090013-MSHA
C_HVS_MSK
Selection Information: dimensions in inches (millimeters)
Catalog Number
Power Conductor Size (AWG/kcmil)
5 kV
5 kV
8 kV
3/C MP-GC
3/C SHD-GC
3/C MP-GC
#6-#4
#2-3/0
4/0-350
#6-#4
#2-4/0
250-750
Sleeve Length
#4-2/0
3/0-350
22
22
29
Typical HV-MSK installation
Ordering Information
1 . Select appropriate catalog number based on conductor size for your cable type . Confirm selection with cable diameter range .
2 . Kits do not contain connectors; please order separately .
3 . For cable types not listed in this catalog, contact your local TE Connectivity representative .
4 . Standard package: One 3/C kit per box .
RAYCHEM cable accessories ALR photocontrols AMP connectors
147
MEDIUM VOLTAGE CABLE ACCESSORIES
HV-MSK for 3/C Flexible Cable (5-8 kV)
HV-MSK-3/C-581
#6-#1
HV-MSK-3/C-582
1/0-350
HV-MSK-3/C-584
400-750
8 kV
3/C SHD-GC
147
In-Line Cold-Applied Splice
CSJA
In-line Cold Shrinkable Joints for all 1/C Shielded Power Cables (15-35 kV)
TE Connectivity’s Raychem introduces the “All-in-One” CSJA cold shrinkable joint for 15 kV through
35 kV . It is designed to splice tape shield, wire shield, LC shield, UniShield, JCN and flat strap
shielded cables .
MEDIUM VOLTAGE CABLE ACCESSORIES
C_CSJA
148
• This cable joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock. The
“All-in-One” design is easy to install with minimal steps and short installation time .
• A pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability
allows a wide application range .
• An ergonomically designed spiral holdout provides a smooth installation with low release forces.
• Total length of the splice body on the holdout is 14 to 19 inches providing a compact design.
• The silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
excellent low temperature recovery .
• Integrated electrical stress control enhanced by factory molded stress cones and a Faraday cage.
• Void filling stress relief mastics are not necessary.
• Proven shield continuity concept which can also bridge concentric neutrals.
• The joint accepts both mechanical and compression connectors.
• When a ShearBolt connector is used, this is a totally crimpless system.
• Meets IEEE-404 requirements for 15 kV through 35 kV.
• Each silicone splice body is factory tested to include AC withstand and partial discharge in
accordance with IEEE-404 production tests .
Ground Braid
Moisture Block
Spring Clamp
Cable Tie
Ordering Information
1 . Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard . Nominal insulation thickness (100%): 15 kV: 175 mils,
25 kV:260 mils, 35 kV:345 mils .
2. Select the appropriate catalog number. Use the insulation OD, and jacket OD range as the final
ordering criteria .
3 . For mechanical ShearBolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables .
4 . If external grounding is required, order the CSJ-EG kit .
5 . For other applications or if you have any questions, contact your TE Connectivity representative .
6 . Standard package: 1 kit per box .
7 . Related test reports: EDR-5430, EDR-5455, EDR-5513
8 . For AL Mechanical ShearBolt connector information request data sheet 9-1773440-4 and for CU
request 165972 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
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In-Line Cold-Applied Splice
Selection Information: Dimensions in Inches (millimeters)
M
D
A
B
L
C
Neutral
Min./Max Diamter
Over Cable Conductor*
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
1/0
1/0
2/0
2/0
1/0
2/0
2/0
2/0
2/0
2/0
1 .30 (33 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .85 (47 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .85 (47 .0)
1 .40 (35 .6)
1 .96 (50 .0)
2 .36 (60 .0)
29 (737)
29 (737)
33 (838)
37 (939)
29 (737)
33 (838)
37 (939)
33 (838)
37 (939)
37 (939)
39 (990)
39 (990)
43 (1090)
49 (1244)
39 (990)
43 (1090)
49 (1244)
43 (1090)
49 (1244)
49 (1244)
CSJA Joint With Copper Mechanical Shear Bolt Connector
CSJA-1521M1 15 kV
2/0-350
0 .69-1 .20 (17 .5-30 .5)
1 .50 (38 .1) 1/0
0 .376-0 .736 (9 .50-18 .7)
CSJA-1522M1 15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 1/0
0 .376-0 .736 (9 .50-18 .7)
CSJA-1522M2 15 kV
350-750
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 1/0
0 .570-0 .945 (14 .5-24 .0)
CSJA-1523M2 15 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
2 .05 (52 .1) 2/0
0 .570-0 .945 (14 .5-24 .0)
CSJA-2822M1 28 kV
2/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 1/0
0 .376-0 .736 (9 .50-18 .7)
CSJA-2823M2 28 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
2 .05 (52 .1) 2/0
0 .570-0 .945 (14 .5-24 .0)
CSJA-2824M2 28 kV
500-750
1 .28-2 .05 (32 .50-52 .0)
2 .60 (66 .0) 2/0
0 .570-0 .945 (14 .5-24 .0)
CSJA-3523M1 35 kV
2/0-350
1 .03-1 .49 (26 .20-37 .8)
2 .05 (52 .1) 2/0
0 .376-0 .736 (9 .50-18 .7)
CSJA-3524M2 35 kV
350-750
1 .36-2 .05 (34 .54-52 .0)
2 .60 (66 .0) 2/0
0 .570-0 .945 (14 .5-24 .0)
* Min./max. diameter over cable conductor accepted by the copper mechanical connector.
29 (737)
29 (737)
29 (737)
33 (838)
29 (737)
33 (838)
37 (939)
33 (838)
37 (939)
39 (990)
39 (990)
39 (990)
43 (1090)
39 (990)
43 (1090)
49 (1244)
43 (1090)
49 (1244)
CSJA Joint with Aluminum Mechanical ShearBolt Connector
CSJA-1521M4 15 kV
#2-3/0
0 .69-1 .20 (17 .5-30 .5)
1 .50 (38 .1) 1/0
0 .268-0 .470 (6 .80-11 .9)
CSJA-1521M5 15 kV
#2-350
0 .69-1 .20 (17 .5-30 .5)
1 .50 (38 .1) 1/0
0 .268-0 .681 (6 .80-17 .3)
CSJA-1522M6 15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 1/0
0 .423-0 .813 (10 .7-20 .6)
CSJA-1522M7 15 kV
500-750
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 1/0
0 .736-0 .998 (18 .7-25 .3)
CSJA-1523M8 15 kV
350-750
1 .03-1 .58 (26 .20-40 .0)
2 .05 (52 .1) 2/0
0 .616-0 .998 (15 .7-25 .3)
CSJA-1524M9 15 kV
750-1000
1 .28-2 .05 (32 .50-52 .0)
2 .60 (66 .0) 2/0
0 .813-1 .152 (20 .6-29 .2)
CSJA-2822M5 28 kV
#1-350
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 1/0
0 .268-0 .681 (6 .80-17 .3)
CSJA-2822M6 28 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 1/0
0 .423-0 .813 (10 .7-20 .6)
CSJA-2823M8 28 kV
350-750
1 .03-1 .58 (26 .20-40 .0)
2 .05 (52 .1) 2/0
0 .616-0 .998 (15 .7-25 .3)
CSJA-2824M8 28 kV
500-750
1 .28-2 .05 (32 .50-52 .0)
2 .60 (66 .0) 2/0
0 .616-0 .998 (15 .7-25 .3)
CSJA-2824M9 28 kV
750-1000
1 .28-2 .05 (32 .50-52 .0)
2 .60 (66 .0) 2/0
0 .813-1 .152 (20 .60-29 .2)
CSJA-3523M5 35 kV
1/0-350
1 .03-1 .49 (26 .20-37 .8)
2 .05 (52 .1) 2/0
0 .268-0 .681 (6 .8-17 .3)
CSJA-3524M8 35 kV
350-750
1 .36-2 .05 (34 .54-52 .0)
2 .60 (66 .0) 2/0
0 .616-0 .998 (15 .7-25 .3)
CSJA-3524M9 35 kV
750-1000
1 .36-2 .05 (34 .54-52 .0)
2 .60 (66 .0) 2/0
0 .813-1 .152 (20 .60-29 .2)
CSJA-3525M10 35 kV
1000-1250 1 .63-2 .36 (41 .40-60 .0)
2 .60 (66 .0) 2/0
1 .060-1 .251 (23 .0-31 .7)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
29 (737)
29 (737)
29 (737)
29 (737)
33 (838)
37 (939)
29 (737)
29 (737)
33 (838)
37 (939)
37 (939)
33 (838)
37 (939)
37 (939)
37 (939)
39 (990)
39 (990)
39 (990)
39 (990)
43 (1090)
49 (1244)
39 (990)
39 (990)
43 (1090)
49 (1244)
49 (1244)
43 (1090)
49 (1244)
49 (1244)
49 (1244)
Catalog
Number
CSJA Joint without Connector
CSJA-1521
15 kV
#2-350
CSJA-1522
15 kV
4/0-750
CSJA-1523
15 kV
350-1000
CSJA-1524
15 kV
750-1250
CSJA-2822
28 kV
#1-500
CSJA-2823
28 kV
4/0-750
CSJA-2824
28 kV
500-1250
CSJA-3523
35 kV
1/0-350
CSJA-3524
35 kV
350-1000
CSJA-3525
35 kV
750-1250
Insulation O.D.
(Min.-Max.)
A
OD
(Max.)
B
0 .69-1 .20 (17 .5-30 .5)
0 .87-1 .40 (22 .1-35 .6)
1 .03-1 .58 (26 .2-40 .0)
1 .28-2 .05 (32 .50-52 .0)
0 .87-1 .40 (22 .1-35 .6)
1 .03-1 .58 (26 .20-40 .0)
1 .28-2 .05 (32 .50-52 .0)
1 .03-1 .49 (26 .20-37 .8)
1 .36-2 .05 (34 .54-52 .0)
1 .63-2 .36 (41 .40-60 .0)
1 .50 (38 .1)
1 .80 (46 .0)
2 .05 (52 .1)
2 .60 (66 .0)
1 .80 (46 .0)
2 .05 (52 .1)
2 .60 (66 .0)
2 .05 (52 .1)
2 .60 (66 .0)
2 .60 (66 .0)
5 .50 (140 .0)
5 .50 (140 .0)
6 .69 (170 .0)
7 .90 (200 .0)
5 .50 (140 .0)
6 .69 (170 .0)
7 .90 (200 .0)
5 .50 (140 .0)
7 .90 (200 .0)
7 .90 (200 .0)
Cold-Applied External Grounding Kit
Catalog Number
CSJ-EG-1
CSJ-EG-2
CSJ-EG-3
Length of Moisture
Blocked Braid
24 (610)
24 (610)
24 (610)
Braid (AWG)
#8
#6
#4
RAYCHEM cable accessories ALR photocontrols AMP connectors
149
MEDIUM VOLTAGE CABLE ACCESSORIES
Jacket
Sock
(AWG)
Nominal
Voltage Cable
Class
Range
149
In-Line Cold-Applied Splice
CSJA JCN/EG
In-line Cold Shrinkable Joints Specifically for 1/C Jacketed Concentric
Neutral Cables (15-35 kV)
TE’s Raychem “All-in-One” CSJA is a cold shrinkable joint for 15 kV through 35 kV. It is designed to
splice jacketed concentric neutral (JCN) cables.
•
C_CSJA_JCNEG
•
•
•
•
MEDIUM VOLTAGE CABLE ACCESSORIES
•
•
•
150
•
•
Cable joint has a pre-expanded EPDM rejacketing sleeve and an integrated neutral sock.
The “All-in-One” design is easy to install with minimal steps and short installation time .
A pre-expanded, single-piece silicone rubber joint body with high mechanical expansion capability
allows a wide application range .
An ergonomically designed spiral holdout provides a smooth installation with low release forces.
Total length of the splice body on the holdout is 14 to 19 inches providing a compact design.
The Silicone rubber body provides high dielectric strength, high tear strength, low tension set, and
excellent low temperature recovery .
Integrated electrical stress control enhanced by factory molded stress cones and Faraday cage.
Void filling stress relief mastics are not necessary.
Proven shield continuity concept. The neutral wires are connected externally. The integrated preexpanded neutral sock is connected to the neutral wires by a constant force spring . This provides
the metallic shielding system to the cable joint.
The joint accepts both mechanical and compression connectors.
Meets IEEE-404 requirements for 15 kV through 35 kV.
Each silicone splice body is factory tested to include AC withstand and partial discharge in
accordance with IEEE-404 production tests .
Gray
Mastic
Copper Mesh
Copper Mesh
Gray
Mastic
Customer Supplied Connectors
Ordering Information
1 . Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard . Nominal insulation thickness (100%): 15 kV: 175mils,
25 kV: 260mils, 35 kV: 345mils .
2. Select the appropriate catalog number. Use the insulation OD, jacket OD and the neutral sock
equivalent range as the final ordering criteria. To ensure proper parking diameter, calculate jacket
OD with concentric neutrals folded back over jacket.
3 . For mechanical shear bolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables .
4 . For other applications or if you have any questions, contact your TE Connectivity representative .
5 . Standard package: 1 kit/box
6 . Related test report: EDR-5430, EDR-5455
7 . For Al Mechanical ShearBolt connector information request data sheet 9-1773440-4 and for
CU request 165972 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
150
In-Line Cold-Applied Splice
Selection Information: dimensions in inches (millimeters)
M
D
A
B
L
Catalog Number
Voltage
Class
Nominal
Cable
Range
Catalog Number
Voltage
Class
Nominal
Cable
Range
Insulation
O.D. (Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Maximum
Connector Dimensions
O.D.
Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0 .69-1 .20 (17 .5-30 .5)
0 .87-1 .40 (22 .1-35 .6)
1 .03-1 .58 (26 .2-40 .0)
1 .28-2 .05 (32 .50-52 .0)
0 .87-1 .40 (22 .1-35 .6)
1 .03-1 .58 (26 .20-40 .0)
1 .28-2 .05 (32 .50-52 .0)
1 .03-1 .49 (26 .20-37 .8)
1 .36-2 .05 (34 .54-52 .0)
1 .63-2 .36 (41 .40-60 .0)
1 .50 (38 .1)
1 .80 (46 .0)
2 .05 (52 .1)
2 .60 (66 .0)
1 .80 (46 .0)
2 .05 (52 .1)
2 .60 (66 .0)
2 .05 (52 .1)
2 .60 (66 .0)
2 .60 (66 .0)
1 .30 (33 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .85 (47 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .85 (47 .0)
1 .40 (35 .6)
1 .96 (50 .0)
2 .36 (60 .0)
29 (737)
29 (737)
33 (838)
37 (939)
29 (737)
33 (838)
37 (939)
33 (838)
37 (939)
37 (939)
37 (940)
37 (940)
41 (1041)
48 (1219)
37 (940)
41 (1041)
48 (1219)
41 (1041)
48 (1219)
48 (1219)
Insulation
O.D. (Min.-Max.)
A
Jacket
O.D.
(Max.)
B
Min/Max Diameter
Over Cable Conductor*
E
Kit
Installed
Length
L
Required
Installation
Space
M
0 .376-0 .736 (9 .50-18 .7)
0 .376-0 .736 (9 .50-18 .7)
0 .570-0 .945 (14 .5-24 .0)
0 .570-0 .945 (14 .5-24 .0)
0 .376-0 .736 (9 .50-18 .7)
0 .570-0 .945 (14 .5-24 .0)
0 .570-0 .945 (14 .5-24 .0)
0 .376-0 .736 (9 .50-18 .7)
0 .570-0 .945 (14 .5-24 .0)
29 (737)
29 (737)
29 (737)
33 (838)
29 (737)
33 (838)
37 (939)
33 (838)
37 (939)
37 (940)
37 (940)
37 (940)
41 (1041)
37 (940)
41 (1041)
48 (1219)
41 (1041)
48 (1219)
29 (737)
29 (737)
29 (737)
29 (737)
33 (838)
37 (939)
29 (737)
29 (737)
33 (838)
37 (939)
37 (939)
33 (838)
37 (939)
37 (939)
37 (939)
37 (939)
37 (940)
37 (940)
37 (940)
37 (940)
41 (1041)
48 (1219)
39 (990)
39 (990)
41 (1041)
48 (1219)
48 (1219)
41 (1041)
48 (1219)
48 (1219)
48 (1219)
48 (1219)
CSJA JCN/EG Joint With Copper Mechanical ShearBolt Connector
CSJA-JCN/EG-1511M1
15 kV
2/0-350
0 .69-1 .20 (17 .5-30 .5)
1 .50 (38 .1)
CSJA-JCN/EG-1512M1
15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0)
CSJA-JCN/EG-1512M2
15 kV
350-750
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0)
CSJA-JCN/EG-1513M2
15 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
2 .05 (52 .1)
CSJA-JCN/EG-2812M1
28 kV
2/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0)
CSJA-JCN/EG-2813M2
28 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
2 .05 (52 .1)
CSJA-JCN/EG-2814M2
28 kV
500-750
1 .28-2 .05 (32 .50-52 .0) 2 .60 (66 .0)
CSJA-JCN/EG-3513M1
35 kV
2/0-350
1 .03-1 .49 (26 .20-37 .8) 2 .05 (52 .1)
CSJA-JCN/EG-3514M2
35 kV
350-750
1 .36-2 .05 (34 .54-52 .0) 2 .60 (66 .0)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
5 .50 (140 .0)
5 .50 (140 .0)
6 .69 (170 .0)
7 .90 (200 .0)
5 .50 (140 .0)
6 .69 (170 .0)
7 .90 (200 .0)
5 .50 (140 .0)
7 .90 (200 .0)
7 .90 (200 .0)
CSJA JCN/EG Joint With Aluminum Mechanical ShearBolt Connector
CSJA-JCN/EG-1511M4
15 kV
#2-3/0
0 .69-1 .20 (17 .5-30 .5)
1 .50 (38 .1) 0 .268-0 .470 (6 .80-11 .9)
CSJA-JCN/EG-1511M5
15 kV
#2-350
0 .69-1 .20 (17 .5-30 .5)
1 .50 (38 .1) 0 .268-0 .681 (6 .80-17 .3)
CSJA-JCN/EG-1512M6
15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 0 .423-0 .813 (10 .7-20 .6)
CSJA-JCN/EG-1512M7
15 kV
500-750
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 0 .736-0 .998 (18 .7-25 .3)
CSJA-JCN/EG-1513M8
15 kV
350-750
1 .03-1 .58 (26 .20-40 .0) 2 .05 (52 .1) 0 .616-0 .998 (15 .7-25 .3)
CSJA-JCN/EG-1514M9
15 kV
750-1000
1 .28-2 .05 (32 .50-52 .0) 2 .60 (66 .0) 0 .813-1 .152 (20 .6-29 .2)
CSJA-JCN/EG-2812M5
28 kV
#1-350
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 0 .268-0 .681 (6 .80-17 .3)
CSJA-JCN/EG-2812M6
28 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
1 .80 (46 .0) 0 .423-0 .813 (10 .7-20 .6)
CSJA-JCN/EG-2813M8
28 kV
350-750
1 .03-1 . 58 (26 .20-40 .0) 2 .05 (52 .1) 0 .616-0 .998 (15 .7-25 .3)
CSJA-JCN/EG-2814M8
28 kV
500-750
1 .28-2 .05 (32 .50-52 .0) 2 .60 (66 .0) 0 .616-0 .998 (15 .7-25 .3)
CSJA-JCN/EG-2814M9
28 kV
750-1000
1 .28-2 .05 (32 .50-52 .0) 2 .60 (66 .0) 0 .813-1 .152 (20 .60-29 .2)
CSJA-JCN/EG-3513M5
35 kV
1/0-350
1 .03-1 .49 (26 .20-37 .8) 2 .05 (52 .1) 0 .268-0 .681 (6 .8-17 .3)
CSJA-JCN/EG-3514M8
35 kV
350-750
1 .36-2 .05 (34 .54-52 .0) 2 .60 (66 .0) 0 .616-0 .998 (15 .7-25 .3)
CSJA-JCN/EG-3514M9
35 kV
750-1000
1 .36-2 .05 (34 .54-52 .0) 2 .60 (66 .0) 0 .813-1 .152 (20 .60-29 .2)
CSJA-JCN/EG-3515M9
35 kV
750-1000
1 .63-2 .36 (41 .40-60 .0) 2 .60 (66 .0) 0 .813-1 .152 (20 .60-29 .2)
CSJA-JCN/EG-3515M10 35 kV
1000-1250 1 .63-2 .36 (41 .40-60 .0) 2 .60 (66 .0) 0 .060-1 .251 (23 .0-31 .7)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
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MEDIUM VOLTAGE CABLE ACCESSORIES
CSJA JCN/EG Joint Without Connector
CSJA-JCN/EG-1511
15 kV
#2-350
CSJA-JCN/EG-1512
15 kV
4/0-750
CSJA-JCN/EG-1513
15 kV
350-1000
CSJA-JCN/EG-1514
15 kV
750-1250
CSJA-JCN/EG-2812
28 kV
#1-500
CSJA-JCN/EG-2813
28 kV
4/0-750
CSJA-JCN/EG-2814
28 kV
500-1250
CSJA-JCN/EG-3513
35 kV
1/0-350
CSJA-JCN/EG-3514
35 kV
350-1000
CSJA-JCN/EG-3515
35 kV
750-1250
C
151
In-Line Cold-Applied Splice
CSJG
In-line Cold Shrinkable Joints for Specifically for all 1/C Jacketed
Concentric Neutral Cables (15-35 kV)
TE Connectivity’s Raychem introduces the CSJG cold shrinkable joint for 15 kV through 35 kV. It is
designed to splice jacketed concentric neutral (JCN) cables. The splice consists of a pre-expanded
silicone body on a unique holdout design and separate rejacketing system.
MEDIUM VOLTAGE CABLE ACCESSORIES
C_CSJG
152
This design is easy to install with minimal steps and short installation time. The rejacketing system
is a cold-applied wraparound sleeve designed to seal the entire splice and provide mechanical and
environmental protection for direct buried installation . Both mechanical and compression connectors
can be used .
• A pre-expanded, single piece silicone rubber body with high mechanical expansion capability which
allows a wide application range .
• An ergonomically designed spiral holdout provides a smooth installation with low release forces.
• Integrated electrical stress control enhanced by factory molded stress cones and a Faraday cage.
• The joint and rejacketing system are both qualified to the latest revision of IEEE-404.
• Each silicone splice body is factory tested to include AC withstand and partial discharge in
accordance with IEEE-404 production tests .
Grey Mastic
Snap Lock
Mastic
Cable
Gray Mastic
Ordering Information
1 . Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard . Nominal insulation thickness (100%): 15 kV: 175 mils,
25 kV: 260 mils, 35 kV: 345 mils .
2. Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final
ordering criteria .
3 . For mechanical shear bolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables .
4 . Standard package: 1 kit/box .
5 . Related test reports: EDR-5430, EDR-5507, EDR-5455 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
152
In-Line Cold-Applied Splice
Selection Information: Dimensions in Inches (millimeters)
M
D
A
B
L
C
Connector Dimensions
Max. OD
Max. Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0 .69-1 .20 (17 .5-30 .50)
0 .87-1 .40 (22 .1-35 .60)
1 .03-1 .58 (26 .2-40 .0)
1 .28-2 .05 (32 .50-52 .0)
0 .87-1 .40 (22 .1-35 .60)
1 .03-1 .58 (26 .20-40 .0)
1 .28-2 .05 (32 .50-52 .0)
1 .03-1 .49 (26 .20-37 .80)
1 .36-2 .05 (34 .54-52 .0)
1 .63-2 .36 (41 .40-60 .0)
1 .30 (33 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .85 (47 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .85 (47 .0)
1 .40 (35 .6)
1 .96 (50 .0)
2 .36 (60 .0)
33 (850)
33 (850)
41 (1050)
41 (1050)
33 (850)
41 (1050)
41 (1050)
41 (1050)
41 (1050)
41 (1050)
42 (1060)
42 (1060)
50 (1270)
55 (1390)
42 (1060)
50 (1270)
55 (1390)
50 (1270)
55 (1390)
55 (1390)
Min/Max
Insulation OD
A
Min/Max Diameter*
Over Cable Conductor*
E
Kit
Installed
Length
L
Required
Installation
Space
M
CSJG Joint with Copper Shearbolt Connector
CSJG-1511M1 15 kV
2/0-350
0 .69-1 .20 (17 .5-30 .50)
0 .376-0 .736 (9 .50-18 .70)
CSJG-1512M1 15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .60)
0 .376-0 .736 (9 .50-18 .70)
CSJG-1512M2 15 kV
350-750
0 .87-1 .40 (22 .1-35 .60)
0 .570-0 .945 (14 .5-24 .0)
CSJG-1513M2 15 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
0 .570-0 .945 (14 .5-24 .0)
CSJG-2812M1 28 kV
2/0-500
0 .87-1 .40 (22 .1-35 .60)
0 .376-0 .736 (9 .50-18 .70)
CSJG-2813M2 28 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
0 .570-0 .945 (14 .5-24 .0)
CSJG-2814M2 28 kV
500-750
1 .28-2 .05 (32 .50-52 .0)
0 .570-0 .945 (14 .5-24 .0)
CSJG-3513M1 35 kV
2/0-350
1 .03-1 .49 (26 .20-37 .80)
0 .376-0 .736 (9 .50-18 .70)
CSJG-3514M2 35 kV
350-750
1 .36-2 .05 (34 .54-52 .0)
0 .570-0 .945 (14 .5-24 .0)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
33 (850)
33 (850)
33 (850)
41 (1050)
33 (850)
41 (1050)
41 (1050)
41 (1050)
41 (1050)
42 (1060)
42 (1060)
42 (1060)
50 (1270)
42 (1060)
50 (1270)
55 (1390)
50 (1270)
55 (1390)
CSJG Joint with Aluminum Shearbolt Connector
CSJG-1511M4 15 kV
#2-3/0
0 .69-1 .20 (17 .5-30 .50)
0 .268-0 .470 (6 .80-11 .9)
CSJG-1511M5 15 kV
#2-350
0 .69-1 .20 (17 .5-30 .50)
0 .268-0 .681 (6 .80-17 .3)
CSJG-1512M6 15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .60)
0 .423-0 .813 (10 .7-20 .6)
CSJG-1512M7 15 kV
500-750
0 .87-1 .40 (22 .1-35 .60)
0 .736-0 .998 (18 .7-25 .3)
CSJG-1513M8 15 kV
350-750
1 .03-1 .58 (26 .20-40 .0)
0 .616-0 .998 (15 .7-25 .3)
CSJG-1514M9 15 kV
750-1000
1 .28-2 .05 (32 .50-52 .0)
0 .813-1 .152 (20 .6-29 .2)
CSJG-2812M5 28 kV
#1-350
0 .87-1 .40 (22 .1-35 .60)
0 .268-0 .681 (6 .80-17 .3)
CSJG-2812M6 28 kV
4/0-500
0 .87-1 .40 (22 .1-35 .60)
0 .423-0 .813 (10 .7-20 .6)
CSJG-2813M8 28 kV
350-750
1 .03-1 .58 (26 .20-40 .0)
0 .616-0 .998 (15 .7-25 .3)
CSJG-2814M8 28 kV
500-750
1 .28-2 .05 (32 .50-52 .0)
0 .616-0 .998 (15 .7-25 .3)
CSJG-2814M9 28 kV
750-1000
1 .28-2 .05 (32 .50-52 .0)
0 .813-1 .152 (20 .60-29 .2)
CSJG-3513M5 35 kV
1/0-350
1 .03-1 .49 (26 .20-37 .80)
0 .268-0 .681 (6 .8-17 .3)
CSJG-3514M8 35 kV
350-750
1 .36-2 .05 (34 .54-52 .0)
0 .616-0 .998 (15 .7-25 .3)
CSJG-3514M9 35 kV
750-1000
1 .36-2 .05 (34 .54-52 .0)
0 .813-1 .152 (20 .60-29 .2)
CSJG-3515M10 35 kV
1000-1250
1 .63-2 .36 (41 .40-60 .0)
1 .060-1 .251 (23 .0-31 .7)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
33 (850)
33 (850)
33 (850)
33 (850)
41 (1050)
41 (1050)
33 (850)
33 (850)
41 (1050)
41 (1050)
41 (1050)
41 (1050)
41 (1050)
41 (1050)
41 (1050)
42 (1060)
42 (1060)
42 (1060)
42 (1060)
50 (1270)
55 (1390)
42 (1060)
42 (1060)
50 (1270)
55 (1390)
55 (1390)
50 (1270)
55 (1390)
55 (1390)
55 (1390)
Catalog
Number
Voltage
Class
CSJG Joint without Connector
CSJG-1511
15 kV
#2-350
CSJG-1512
15 kV
4/0-750
CSJG-1513
15 kV
350-1000
CSJG-1514
15 kV
750-1250
CSJG-2812
28 kV
#1-500
CSJG-2813
28 kV
4/0-750
CSJG-2814
28 kV
500-1250
CSJG-3513
35 kV
1/0-350
CSJG-3514
35 kV
350-1000
CSJG-3515
35 kV
750-1250
Catalog
Number
Voltage
Class
Nominal
Cable
Range
5 .50 (140 .0)
5 .50 (140 .0)
6 .69 (170 .0)
7 .90 (200 .0)
5 .50 (140 .0)
6 .69 (170 .0)
7 .90 (200 .0)
5 .50 (140 .0)
7 .90 (200 .0)
7 .90 (200 .0)
RAYCHEM cable accessories ALR photocontrols AMP connectors
153
MEDIUM VOLTAGE CABLE ACCESSORIES
Min/Max
Insulation OD
A
Nominal
Cable
Range
153
In-Line Cold-Applied Splice
3/C CSJA
Cold Shrinkable Joint for 3/C Armored Cables (15-35 kV)
Raychem’s CSJA cold shrinkable joint for 15 kV through 35 kV is designed to splice 3/C armored
cables . The splice consists of three pre-expanded silicone bodies on a unique holdout and a
separate rejacketing system.
MEDIUM VOLTAGE CABLE ACCESSORIES
C_3C_CSJA
154
This design is easy to install with minimal steps and a short installation time. The rejacketing system
is a cold-applied wraparound sleeve designed to seal the entire splice and provide mechanical and
environmental protection for direct buried installations . Both mechanical and compression connectors
can be used .
• A pre-expanded, single piece silicone rubber body with high mechanical expansion capability which
allows a wide application range .
• An ergonomically designed spiral holdout provides a smooth installation with low release forces
• Integrated electrical stress control enhanced by factory molded stress cones and a Faraday cage
• The joint and rejacketing system are both qualified to the latest revision of IEEE-404
• Each silicone splice body is factory tested to include AC withstand and partial discharge in
accordance with IEEE-404 production tests .
• The GMRS rejacketing system is a cold-applied wrap around sleeve that eliminates parking
distance
required with traditional rejacketing. It is designed to seal the entire splice and provide mechanical
and environmental protection for direct buried and submersible applications .
Splice Bodies
Ordering Information
1 . Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard . Nominal insulation thickness (100%): 15 kV: 175 mils,
25 kV: 260 mils, 35 kV: 345 mils .
2. Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final
ordering criteria .
3 . For mechanical ShearBolt connector included in the kit confirm the correct connector selection
according to the Min ./Max . diameter over the cable conductor from the tables .
4 . Standard package: 1 kit/box .
5 . Related test reports: EDR-5530 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
154
In-Line Cold-Applied Splice
Selection Information: dimensions in inches (millimeters)
M
D
A
B
L
C
Connector Dimensions
Max. OD
Max. Length
C
D
Kit
Installed
Length
L
Required
Installation
Space
M
0 .69-1 .20 (17 .5-30 .5)
0 .87-1 .40 (22 .1-35 .6)
1 .03-1 .58 (26 .2-40 .0)
0 .87-1 .40 (22 .1-35 .6)
1 .03-1 .58 (26 .2-40 .0)
1 .03-1 .49 (26 .2-37 .8)
1 .36-1 .06 (34 .5-40 .6)
1 .30 (33 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .50 (38 .0)
1 .65 (42 .0)
1 .40 (35 .6)
1 .96 (50 .0)
65 (1650)
65 (1650)
71 (1800)
65 (1650)
71 (1800)
71 (1800)
71 (1800)
65 (1650)
65 (1650)
71 (1800)
65 (1650)
71 (1800)
71 (1800)
71 (1800)
Min/Max
Insulation OD
A
Min/Max Diameter*
Over Cable Conductor
E
Kit
Installed
Length
L
Required
Installation
Space
M
CSJA-3/C Joint with Copper Shearbolt Connecto
CSJA-3-1521M1-ARMR
15 kV
2/0-350
0 .69-1 .20 (17 .5-30 .5)
0 .376-0 .736 (9 .5-18 .7)
CSJA-3-1522M1-ARMR
15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
0 .376-0 .736 (9 .5-18 .7)
CSJA-3-1522M2-ARMR
15 kV
350-750
0 .87-1 .40 (22 .1-35 .6)
0 .570-0 .945 (14 .5-24 .0)
CSJA-3-1523M3-ARMR
15 kV
500-1000
1 .03-1 .58 (26 .2-40 .0)
0 .736-1 .152 (18 .7-29 .3)
CSJA-3-2822M1-ARMR
28 kV
2/0-500
0 .87-1 .40 (22 .1-35 .6)
0 .376-0 .736 (9 .5-18 .7)
CSJA-3-2823M2-ARMR
28 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
0 .570-0 .945 (14 .5-24 .0)
CSJA-3-3523M1-ARMR
35 kV
2/0-350
1 .03-1 .49 (26 .2-37 .8)
0 .376-0 .736 (9 .5-18 .7)
CSJA-3-3524M2-ARMR
35 kV
350-500
1 .36-1 .60 (34 .5-40 .6)
0 .570-0 .945 (14 .5-24 .0)
* Min/max diameter over cable conductor accepted by the copper mechanical connector.
65 (1650)
65 (1650)
71 (1800)
71 (1800)
65 (1650)
71 (1800)
71 (1800)
71 (1800)
65 (1650)
65 (1650)
71 (1800)
71 (1800)
65 (1650)
71 (1800)
71 (1800)
71 (1800)
CSJA-3/C Joint with Aluminum Shearbolt Connector
CSJA-3-1521M4-ARMR
15 kV
#2-3/0
0 .69-1 .20 (17 .5-30 .5)
0 .268-0 .470 (6 .8-11 .9)
CSJA-3-1521M5-ARMR
15 kV
#2-350
0 .69-1 .20 (17 .5-30 .5)
0 .268-0 .681 (6 .8-17 .3)
CSJA-3-1522M6-ARMR
15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
0 .423-0 .813 (10 .7-20 .6)
CSJA-3-1522M7-ARMR
15 kV
500-750
0 .87-1 .40 (22 .1-35 .6)
0 .736-0 .998 (18 .7-25 .3)
CSJA-3-1523M8-ARMR
15 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
0 .616-0 .998 (15 .7-25 .3)
CSJA-3-2822M5-ARMR
28 kV
#1-350
0 .87-1 .40 (22 .1-35 .6)
0 .268-0 .681 (6 .8-17 .3)
CSJA-3-2822M6-ARMR
28 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
0 .423-0 .813 (10 .7-20 .6)
CSJA-3-2823M8-ARMR
28 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
0 .616-0 .998 (15 .7-25 .3)
CSJA-3-3523M5-ARMR
35 kV
1/0-350
1 .03-1 .49 (26 .2-37 .8)
0 .268-0 .681 (6 .8-17 .3)
CSJA-3-3524M8-ARMR
35 kV
350-500
1 .36-1 .60 (34 .5-40 .6)
0 .616-0 .998 (15 .7-25 .3)
* Min/max diameter over cable conductor accepted by the aluminum mechanical connector.
65
65
71
71
71
65
65
71
71
71
65
65
71
71
71
65
65
71
71
71
Catalog Number
Voltage
Class
CSJA 3/C Joint without Connector
CSJA-3-1521-ARMR
15 kV
#2-350
CSJA-3-1522-ARMR
15 kV
4/0-750
CSJA-3-1523-ARMR
15 kV
350-1000
CSJA-3-2822-ARMR
28 kV
#1-500
CSJA-3-2823-ARMR
28 kV
4/0-750
CSJA-3-3523-ARMR
35 kV
1/0-350
CSJA-3-3524-ARMR
35 kV
350-500
Number Catalog
Voltage
Class
Nominal
Cable
Range
5 .50 (140 .0)
5 .50 (140 .0)
6 .69 (170 .0)
5 .50 (140 .0)
6 .69 (170 .0)
5 .50 (140 .0)
7 .90 (200 .0)
RAYCHEM cable accessories ALR photocontrols AMP connectors
155
(1650)
(1650)
(1800)
(1800)
(1800)
(1650)
(1650)
(1800)
(1800)
(1800)
(1650)
(1650)
(1800)
(1800)
(1800)
(1650)
(1650)
(1800)
(1800)
(1800)
MEDIUM VOLTAGE CABLE ACCESSORIES
Min/Max
Insulation OD
A
Nominal
Cable
Range
155
In-Line Cold-Applied Splice
3/C CSJA
Cold Shrinkable Joint for 15 kV 3/C TECK Cables
Raychem’s CSJA cold shrinkable joint for 15 kV 3/C TECK cables. The joint consists of three preexpanded silicone bodies on a unique holdout and a separate rejacketing system.
This design is easy to install with minimal steps and a short installation time . The cold-applied
wraparound GMRS rejacketing system is designed to seal the entire splice and provide mechanical
and environmental protection for direct buried and submersible installations . Both mechanical and
compression connectors can be used .
C_3C_CSJA
•
•
•
•
•
Single piece silicone rubber body for wide application range
Integrated electrical stress control via factory molded stress cones and a Faraday cage
Joint, rejacketing sleeve, and body all qualified to IEEE-404
Easy release spiral holdout
Robust rejacketing solution eliminates parking distance
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
156
M
D
A
L
E
C
Kit
Installed
Length
L
Required
Installation
Space
M
5 .50 (140 .0)
5 .50 (140 .0)
6 .69 (170 .0)
65 (1650)
65 (1650)
71 (1800)
65 (1650)
65 (1650)
71 (1800)
Min/Max Diameter
Over Cable Conductor*
E
Kit
Installed
Length
L
Required
Installation
Space
M
(17 .5-30 .5)
(22 .1-35 .6)
(22 .1-35 .6)
(26 .2-40 .0)
0 .376-0 .736
0 .376-0 .736
0 .570-0 .945
0 .736-1 .152
(9 .5-18 .7)
(9 .5-18 .7)
(14 .5-24 .0)
(18 .7-29 .3)
65
65
71
71
(1650)
(1650)
(1800)
(1800)
65
65
71
71
(1650)
(1650)
(1800)
(1800)
CSJA 3/C Aluminum Shearbolt Connector, for TECK cable
CSJA-3-1521M4-TECK
15 kV
#2-3/0
0 .69-1 .20 (17 .5-30 .5)
CSJA-3-1521M5-TECK
15 kV
#2-350
0 .69-1 .20 (17 .5-30 .5)
CSJA-3-1522M6-TECK
15 kV
4/0-500
0 .87-1 .40 (22 .1-35 .6)
CSJA-3-1522M7-TECK
15 kV
500-750
0 .87-1 .40 (22 .1-35 .6)
CSJA-3-1523M8-TECK
15 kV
350-750
1 .03-1 .58 (26 .2-40 .0)
0 .268-0 .470
0 .268-0 .681
0 .423-0 .813
0 .736-0 .998
0 .616-0 .998
(6 .8-11 .9)
(6 .8-17 .3)
(10 .7-20 .6)
(18 .7-25 .3)
(15 .7-25 .3)
65
65
71
71
71
(1650)
(1650)
(1800)
(1800)
(1800)
65
65
71
71
71
(1650)
(1650)
(1800)
(1800)
(1800)
Catalog Number
CSJA 3/C no connector,
CSJA-3-1521-TECK
CSJA-3-1522-TECK
CSJA-3-1523-TECK
Catalog Number
Voltage
Class
for TECK
15 kV
15 kV
15 kV
Voltage
Class
Nominal
Cable
Range
cable
#2-350
4/0-750
350-1000
Nominal
Cable
Range
Min/Max
Insulation OD
A
0 .69-1 .20 (17 .5-30 .5)
0 .87-1 .40 (22 .1-35 .6)
1 .03-1 .58 (26 .2-40 .0)
Min/Max
Insulation OD
A
CSJA 3/C Copper Shearbolt Connector, for TECK cable
CSJA-3-1521M1-TECK
15 kV
2/0-350
0 .69-1 .20
CSJA-3-1522M1-TECK
15 kV
4/0-500
0 .87-1 .40
CSJA-3-1522M2-TECK
15 kV
350-750
0 .87-1 .40
CSJA-3-1523M3-TECK
15 kV
500-1000
1 .03-1 .58
Connector Dimensions
Max. OD
Max. Length
C
D
1 .30 (33 .0)
1 .50 (38 .0)
1 .65 (42 .0)
* Min/max diameter over cable conductor accepted by the copper or aluminum mechanical connector.
Ordering Information
1 . Selections are based on the typical dimensions of 100% insulated cables, manufactured in accordance
with AEIC standard . Nominal insulation thickness (100%): 15kV: 175mils, 25kV: 260mils, 35kV: 345mils .
2. Select the appropriate catalog number. Use the insulation OD and jacket OD range as the final
ordering criteria .
3 . For mechanical shear bolt connector included in the kit confirm the correct connector selection
according to the Min/Max diameter over the cable conductor from the tables .
4 . Standard package: 1 kit/box .
5 . Related test reports: EDR-5530 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
156
Heat-Shrink Terminations
HVT-50 1/C and 3/C
Non-Shielded Power Cable (5 kV)
Raychem HVT-50 non-shielded polymeric terminations are designed to withstand rigorous service
conditions . The nontracking, heat-shrinkable insulation is simple to install and provides excellent
UV stability .
Selection Information: dimensions in inches (millimeters)
C_HVT_50
Catalog Number
HVT-51
HVT-52
HVT-53
Installed length: 12 (300)
Conductor Size
(AWG/kcmil)
#4-2/0
3/0-500
750-1500
Insulation Diameter
(Min.)
0 .45 (11)
0 .70 (18)
1 .10 (28)
Jacket O.D.
(Max.)
0 .85 (22)
1 .30 (33)
2 .15 (55)
Ordering Information
1 . Select the appropriate catalog number . All selections are based on the typical dimensions of 100%
insulated cables manufactured in accordance with the data contained in ICEA S-66-524, as well
as the dimensions of commonly used connectors . Nominal insulation thickness (100%): 90 mils .
2 . For cables manufactured to other specifications, confirm selection with cable dimensions .
3 . Kits do not contain connectors; order compression or solder connectors separately .
4 . Standard package:
• HVT-50: 3 single-conductor kits/box.
• MOD-3-HVT: 1 kit/box.
5 . Cable mounting brackets are available to accommodate cable diameters from 0 .80-2 .40 inches
(20-61 mm) .
RAYCHEM cable accessories ALR photocontrols AMP connectors
157
MEDIUM VOLTAGE
VOLTAGE CABLE
CABLE ACCESSORIES
ACCESSORIES
MEDIUM
For Three-Conductor 5 kV Terminations
1 . Order three appropriate single-conductor terminations from the selection information above .
2 . In addition, order the appropriate three-conductor modification kit (MOD-3-HVT) as follows:
• MOD-3A-HVT for HVT-51 and HVT-52
• MOD-3B-HVT for HVT-53
These MOD-3-HVT kits contain:
• 4 feet of tubing to rejacket each phase and ground conductor
• sealant
• plugs
• cable breakout to seal the crotch area
157
Heat-Shrink Terminations
HVT-Z-J/SJ
Terminations with Built-in Stress Control for Jacketed Concentric
Neutral Cables
The Raychem HVT-Z medium voltage termination system features a co-extruded one-piece
termination . Unlike the HVT product line, which includes a non-tracking tube and a separate stress
control tube, the HVT-Z termination consists of the same proven non-tracking tube together with a
co-extruded, built-in stress control grading layer . This stress control layer is based on ceramic semiconductor technology (ZnO) and provides superior discharge and impulse performance . When the
tubing is shrunk down, the coating softens and sticks to irregular surfaces, providing moisture seals
as well as electrical stress control . The termination design provides a superior product with a shorter
overall length and fewer rain sheds than the HVT product line .
C_HVT-Z-J-SJ
MEDIUM VOLTAGE CABLE ACCESSORIES
•
•
•
•
•
158
Reliable, field proven performance
Slim profile and lightweight, can be installed upright or inverted
Non-tracking material is maintenance free even in highly polluted environments
Fully qualified Class 1 termination per IEEE-48 for a long, trouble free service life
Unlimited shelf life
Selection Information: dimensions in inches (millimeters)
Indoor Kit
Outdoor Kit
15 kV
HVT-Z-151-J
HVT-Z-152-J
HVT-Z-153-J
HVT-Z-154-J
Installed Length 11.5'
HVT-Z-151-SJ
HVT-Z-152-SJ
HVT-Z-153-SJ
HVT-Z-154-SJ
(300)
25 kV/35 kV
HVT-Z-252/352-J
HVT-Z-252/352-SJ
HVT-Z-253/353-J
HVT-Z-253/353-SJ
HVT-Z-254/354-J
HVT-Z-254/354-SJ
Installed Length 20' (500)
Conductor Size (Min.-Max.)
Insulation Diameter
(Min.-Max.)
Jacket
O.D. (Max.)
15 kV (100%)
#2-#1 AWG
#2/0-250 kcmil
350-500 kcmil
750-1000 kcmil
15 kV (133%)
0 .60-0 .95
0 .80-1 .05
1 .05-1 .40
1 .25-2 .00
1 .05
1 .45
1 .90
2 .50
25 kV
#1-3 .0 AWGl
#4/0-500 kcmil
750-1000 kcmil
35 kV
0 .80-1 .05
0 .05-1 .40
1 .25-2 .00
1 .45
1 .90
2 .50
#2-4/0 AWG
250-500 kcmil
750-1000 kcmil
#1/0-4/0 AWG
250-1000 kcmil
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% and 133% insulated
cables manufactured in accordance with the data contained
in AEIC CS5 and AEIC CS6, as well as the dimensions of
commonly used connectors . Nominal Insulation thickness
(100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils .
Nominal thickness (133%): 15 kV: 220 mils .
2 . For cables manufactured to other specifications, confirm
selection with cable dimensions .
3 . Kits do not contain connectors . Order compression or solder
connectors separately .
4. Indoor (-J) kits are suitable for unjacketed and jacketed
URD cable .
5 . Outdoor (-SJ) kits include skirts for outdoor use and are
suitable for unjacketed and jacketed URD cable. To order
skirts refer to Accessory and Tool section .
6 . Cable mounting brackets are available to accommodate
cable diameters from 0 .80-2 .40 inches (20-46 mm) refer to
Accessory and Tools section for ordering information .
7 . Standard package: 1 kit/box .
8 . Refer to the Application and Technical Specification section for
testing information .
9 . Related test reports:
Outdoor: 15 kV: EDR-5323, 25-35 kV: EDR-5338 .
Indoor: 15 kV: EDR-5322, 25-35 kV: EDR5338 .
NOTE: If Legacy HVT Product is required please contact your local TE Connectivity sales representative.
RAYCHEM cable accessories ALR photocontrols AMP connectors
158
Heat-Shrink Terminations
HVT-Z
High Voltage Termination for shielded cables
The Raychem HVT-Z high voltage termination system features a new, co-extruded one-piece
termination . The main termination component consists of the proven Raychem non-tracking
tube together with a co-extruded stress control grading layer . This stress control layer is based
on ceramic semi-conductor technology (ZnO) and provides superior discharge and impulse
performance . When the tubing is shrunk down, the coating softens and sticks to irregular surfaces,
providing moisture seals as well as electrical stress control . HVT-Z high-voltage terminations are
fully qualified per IEEE-48 as Class I terminations to provide a long, trouble-free service life .
C_HVT-Z
Optional ShearBolt Terminal
As an option, the HVT-Z can also be ordered with TE Connectivity’s new line of Aluminum ShearBolt
Terminals . These are range taking mechanical connectors that will accommodate a conductor range
from #2 compact to 1000 kcmil stranded, Class B .
Selection Information: dimensions in inches (millimeters)
Outdoor Kit
Conductor Size (Min.-Max.)
Insulation Diameter
(Min.-Max.)
Jacket
O.D. (Max.)
For Copper Tape Shield, Wire Shield, UniShield and Lead Sheath Cables
5/8 kV
HVT-Z-80-G/SG
HVT-Z-81-G/SG
HVT-Z-82-G/SG
HVT-Z-83-G/SG
HVT-Z-84-G/SG
Installed Length 11.5” (295)
5 kV (0.90")
8 kV (0.115")
#4-#1 AWG
#6-#2 AWG
1/0 AWG-250 kcmil #1-4/0 AWG
300-500 kcml
250-500 kcmil
600-1750 kcmil
600-1750 kcmil
1500-3500 kcmil
1500-2500 kcmil
Can be cut shorter for use with MCK kits
15 kV
HVT-Z-151-G
HVT-Z-151-SG
HVT-Z-152-G
HVT-Z-152-SG
HVT-Z-153-G
HVT-Z-153-SG
HVT-Z-154-G
HVT-Z-154-SG
Installed Length 11.5” (295)
15 kV (.175-.220")
#4-1/0 AWG
2/0 AWG-350 kcmil
400-1000 kcml
1250-2500 kcmil
25 kV/35 kV
HVT-Z-252/352-G
HVT-Z-252/352-SG
HVT-Z-253/353-G
HVT-Z-253/353-SG
HVT-Z-254/354-G
HVT-Z-254/354-SG
Installed Length 19.0” (485)
25 kV (0.260")
#2 AWG-250 kcmil
300-750 kcmil
1000-2000 kcmil
35 kV (0.345")
#1-1/0 AWG
2/0 AWG-500 kcmil
750-1750 kcmil
5 kV
1/0 AWG-250 kcmil
300-350 kcmil
350-500 kcmil
600-1000 kcmil
8 kV
#1-4/0 AWG
250-350 kcmil
350-500 kcmil
600-1000 kcmil
0 .35-0 .60 (9-15)
0 .95 (24)
0 .60-0 .95 (15-24)
1 .20 (30)
0 .80-1 .25 (20-32)
1 .50 (38)
1 .10-1 .75 (28-44)
2 .10 (53)
1 .60-2 .45 (41-62)
2 .75 (70)
No Skirts for Outdoor Operation
0 .60-0 .95 (15-24)
1 .20
0 .80-1 .25 (20-32)
1 .50
1 .10-1 .75 (28-44)
2 .10
1 .60-2 .45 (41-62)
2 .75
1 Skirt for Outdoor Operation
(30)
(38)
(53)
(70)
0 .80-1 .25 (20-32)
1 .50 (38)
1 .10-1 .75 (28-44)
2 .10 (53)
1 .60-2 .45 (41-62)
2 .75 (70)
4 Skirts for Outdoor Operation
Kits Include ShearBolt Terminal
5/8 kV
HVT-Z-81-G/SG-T5
HVT-Z-82-G/SG-T5
HVT-Z-82-G/SG-T8
HVT-Z-83-G/SG-T9
15 kV
HVT-Z-151-G-T5
HVT-Z-152-G-T5
HVT-Z-153-G-T8
HVT-Z-153-G-T9
HVT-Z-151-SG-T5
HVT-Z-152-SG-T5
HVT-Z-153-SG-T8
HVT-Z-153-SG-T9
15 kV
#2-1/0 AWG
2/0 AWG-350 kcmil
400-500 kcmil
600-1000 kcmil
25 kV/35 kV
HVT-Z-252/352-G-T5
HVT-Z-253/353-G-T5
HVT-Z-253/353-G-T8
HVT-Z-254/354-G-T9
HVT-Z-252/352-SG-T5
HVT-Z-253/353-SG-T5
HVT-Z-253/353-SG-T8
HVT-Z-254/354-SG-T9
25 kV (0.260”)
#2 AWG-250 kcmil
300-350 kcmil
350-750 kcmil
600-1000 kcmil
0 .60-0 .95 (15-24)
1 .20 (30)
0 .80-1 .07 (20-27)
1 .50 (38)
0 .85-1 .25 (22-32)
1 .50 (38)
1 .10-1 .40 (28-36)
2 .10 (53)
No Skirts for Outdoor Operation
0 .65-0 .95 (17-24)
1 .20
0 .80-1 .25 (20-32)
1 .50
1 .10-1 .355 (28-34)
2 .10
1 .215-1 .65 (32-42)
2 .10
1 Skirt for Outdoor Operation
35 kV (0.345”)
#1-1/0 AWG
2/0 AWG-350 kcmil
350-500 kcmil
600-1000 kcmil
RAYCHEM cable accessories ALR photocontrols AMP connectors
0 .80-1 .25 (20-32)
1 .10-1 .50 (28-38)
1 .185-1 .70 (30-43)
1 .60-1 .79 (41-45)
4 Skirts for Outdoor
159
(30)
(38)
(53)
(53)
1 .50 (38)
2 .0 (51)
2 .10 (53)
2 .75 (70)
Operation
MEDIUM VOLTAGE CABLE ACCESSORIES
Indoor
159
Heat-Shrink Terminations
Selection Information: dimensions in inches (millimeters)
Indoor
Outdoor Kit
Conductor Size (Min.-Max.)
Insulation Diameter
(Min.-Max.)
Jacket
O.D. (Max.)
MEDIUM VOLTAGE CABLE ACCESSORIES
For Copper Tape Shield, Wire Shield, UniShield and Lead Sheath Cables
160
5/8 kV
HVT-Z-80-G/SG
HVT-Z-81-G/SG
HVT-Z-82-G/SG
HVT-Z-83-G/SG
HVT-Z-84-G/SG
Installed Length 11.5” (295)
5 kV (0.90”)
#4-#1 AWG
1/0 AWG-250 kcmil
300-500 kcml
600-1750 kcmil
1500-3500 kcmil
Can be cut shorter for
8 kV (0.115”)
#6-#2 AWG
#1-4/0 AWG
250-500 kcmil
600-1750 kcmil
1500-2500 kcmil
use with MCK kits
15 kV
HVT-Z-151-G
HVT-Z-151-SG
HVT-Z-152-G
HVT-Z-152-SG
HVT-Z-153-G
HVT-Z-153-SG
HVT-Z-154-G
HVT-Z-154-SG
Installed Length 11.5” (295)
15 kV (.175-.220”)
#4-1/0 AWG
2/0 AWG-350 kcmil
400-1000 kcml
1250-2500 kcmil
25 kV/35 kV
HVT-Z-252/352-G
HVT-Z-252/352-SG
HVT-Z-253/353-G
HVT-Z-253/353-SG
HVT-Z-254/354-G
HVT-Z-254/354-SG
Installed Length 19.0” (485)
25 kV (0.260”)
#2 AWG-250 kcmil
300-750 kcmil
1000-2000 kcmil
35 kV (0.345”)
#1-1/0 AWG
2/0 AWG-500 kcmil
750-1750 kcmil
5 kV
1/0 AWG-250 kcmil
300-350 kcmil
350-500 kcmil
600-1000 kcmil
8 kV
#1-4/0 AWG
250-350 kcmil
350-500 kcmil
600-1000 kcmil
0 .35-0 .60 (9-15)
0 .95 (24)
0 .60-0 .95 (15-24)
1 .20 (30)
0 .80-1 .25 (20-32)
1 .50 (38)
1 .10-1 .75 (28-44)
2 .10 (53)
1 .60-2 .45 (41-62)
2 .75 (70)
No Skirts for Outdoor Operation
0 .60-0 .95 (15-24)
1 .20
0 .80-1 .25 (20-32)
1 .50
1 .10-1 .75 (28-44)
2 .10
1 .60-2 .45 (41-62)
2 .75
1 Skirt for Outdoor Operation
(30)
(38)
(53)
(70)
0 .80-1 .25 (20-32)
1 .50 (38)
1 .10-1 .75 (28-44)
2 .10 (53)
1 .60-2 .45 (41-62)
2 .75 (70)
4 Skirts for Outdoor Operation
Kits Include ShearBolt Terminal
5/8 kV
HVT-Z-81-G/SG-T5
HVT-Z-82-G/SG-T5
HVT-Z-82-G/SG-T8
HVT-Z-83-G/SG-T9
15 kV
HVT-Z-151-G-T5
HVT-Z-152-G-T5
HVT-Z-153-G-T8
HVT-Z-153-G-T9
HVT-Z-151-SG-T5
HVT-Z-152-SG-T5
HVT-Z-153-SG-T8
HVT-Z-153-SG-T9
15 kV
#2-1/0 AWG
2/0 AWG-350 kcmil
400-500 kcmil
600-1000 kcmil
25 kV/35 kV
HVT-Z-252/352-G-T5
HVT-Z-253/353-G-T5
HVT-Z-253/353-G-T8
HVT-Z-254/354-G-T9
HVT-Z-252/352-SG-T5
HVT-Z-253/353-SG-T5
HVT-Z-253/353-SG-T8
HVT-Z-254/354-SG-T9
25 kV (0.260")
#2 AWG-250 kcmil
300-350 kcmil
350-750 kcmil
600-1000 kcmil
0 .60-0 .95 (15-24)
1 .20 (30)
0 .80-1 .07 (20-27)
1 .50 (38)
0 .85-1 .25 (22-32)
1 .50 (38)
1 .10-1 .40 (28-36)
2 .10 (53)
No Skirts for Outdoor Operation
0 .65-0 .95 (17-24)
1 .20
0 .80-1 .25 (20-32)
1 .50
1 .10-1 .355 (28-34)
2 .10
1 .215 -1 .65 (32-42)
2 .10
1 Skirt for Outdoor Operation
35 kV (0.345")
#1-1/0 AWG
2/0 AWG-350 kcmil
350-500 kcmil
600-1000 kcmil
(30)
(38)
(53)
(53)
0 .80-1 .25 (20-32)
1 .50 (38)
1 .10-1 .50 (28-38)
2 .0 (51)
1 .185-1 .70 (30-43)
2 .10 (53)
1 .60-1 .79 (41-45)
2 .75 (70)
4 Skirts for Outdoor Operation
RAYCHEM cable accessories ALR photocontrols AMP connectors
160
Heat-Shrink Terminations
MOD-3-HVT
3/C Modification Kits for Raychem Medium-Voltage
Terminations (5-35 kV)
Use TE’s Raychem MOD-3-HVT kits in conjunction with three 1/C terminations to seal and rejacket
the cable terminations . MOD-3-HVT kits are available for both unsealed and sealed applications .
Selection Information: dimensions in inches (millimeters)
C_MOD_3HVT
Outdoor/Indoor (Includes Breakout Boot)
1/C Termination
MOD-3-HVT Kit
5-8 kV
HVT-Z-80-G/SG
HVT-Z-81-G/SG
HVT-Z-82-G/SG
HVT-Z-83-G/SG
HVT-Z-84-G/SG
Indoor
MOD-3X-HVT*
MOD-3X-HVT
MOD-3X-HVT
MOD-3Y-HVT
MOD-3Y-HVT
HVT-Z-80-G/SG
HVT-Z-81-G/SG
HVT-Z-82-G/SG
HVT-Z-83-G/SG
HVT-Z-84-G/SG
In/Outdoor Sealed
MOD-3A-HVT*
MOD-3A-HVT
MOD-3A-HVT
MOD-3B-HVT
MOD-3B-HVT*
15 kV
HVT-Z-151-G
HVT-Z-152-G
HVT-Z-153-G
HVT-Z-154-G
MOD-3X-HVT
MOD-3X-HVT
MOD-3Y-HVT
MOD-3Y-HVT
HVT-Z-151-SG
HVT-Z-152-SG
HVT-Z-153-SG
HVT-Z-154-SG
MOD-3A-HVT
MOD-3A-HVT
MOD-3B-HVT
MOD-3B-HVT*
25 kV and 35 kV
HVT-Z-252/352-G
HVT-Z-253/353-G
HVT-Z-254/354-G
MOD-3X-HVT
MOD-3Y-HVT
MOD-3Y-HVT
HVT-Z-252/352-G
HVT-Z-253/353-G
HVT-Z-254/354-G
MOD-3A-HVT
MOD-3B-HVT
MOD-3B-HVT*
*Refer to Selection information (#3) below this table.
Catalog Number
MOD-3X-HVT (unsealed)
MOD-3Y-HVT (unsealed)
MOD-3A-HVT (sealed)
MOD-3B-HVT (sealed)
Insulation Diameter
(Min.-Max.)
0.50-1.35 (13-34)
1 .00-2 .70 (25-69)
0 .50-1 .25 (13-32)
1 .00-2 .10 (25-53)
Jacket O.D.
(Min.-Max.)
1 .25-3 .85 (32-98)
2 .65-5 .30 (67-135)
Ordering Information
1 . To select the appropriate modification kit for the HVT terminations, use the MOD-3-HVT selection
table above .
2. Use the MOD-3-HVT dimensions table to confirm the insulation and jacket diameters. If the
diameters of your cable fall outside the MOD-3-HVT kit’s use range, you can purchase MOD-3HVT components separately . To order separately, use the ordering information on the next page .
RAYCHEM cable accessories ALR photocontrols AMP connectors
161
MEDIUM VOLTAGE CABLE ACCESSORIES
Indoor (Without Breakout Boot)
1/C Termination Indoor
MOD-3-HVT Kit
161
Heat-Shrink Terminations
3/C Cable Terminating
MOD-3X-HVT and MOD-3Y-HVT are for jacketing of phases and
ground conductors . MOD-3A-HVT and MOD-3B-HVT provide
jacketing, plus an environmental crotch sealing boot. Tubing
provided does not have sealant coating on the inner wall . This
makes it easy to remove, like any cable jacket. Each kit includes
three 4-feet long sleeves for the phases and three 4-feet long
smaller sleeves for any ground conductors . (Tubing can be fieldcut to appropriate length .) A unique six-legged cable breakout
boot, provided in -3A and -3B kits, has an internal coating of a
special adhesive to provide total environmental sealing of the
cable crotch (breakout) area . It has three large legs for the phases
and three smaller legs for ground conductors . Plugs are included
for insertion into any unused ground legs to maintain the environmental seal integrity .
3/C Mod Kit for Converting One 3/C Cable to Three 1/C Cables
MEDIUM VOLTAGE CABLE ACCESSORIES
HVBC kit
162
1/C “HVT” series termination
Heat-shrink jacketing tubes for protection
of the phases and any ground conductors
Heat-shrink cable breakout
boot for crotch seal
C_MODHVT_I_3
MOD-3-HVT Kit Components and Bulk Ordering Information
Catalog
Number
MOD-3X-HVT
MOD-3Y-HVT
MOD-3A-HVT
MOD-3B-HVT
Kit Components
Uncoated tubing to rejacket
Uncoated tubing to rejacket
Sealant strip
Uncoated tubing to rejacket
Uncoated tubing to rejacket
Sealant strip
Uncoated tubing to rejacket
Uncoated tubing to rejacket
Sealant strip
Cable breakout boot
Cable breakout plugs
Sealant-coated shim tubing
Uncoated tubing to rejacket
Uncoated tubing to rejacket
Sealant strip
Cable breakout boot
Cable breakout plugs
Ground wire shim tubing
each phase
each ground
each phase
each ground
each phase
each ground
each phase
each ground
Component
Catalog Number
3 each MWTM-35/12-1200/U
3 each MWTM-16/5-1500/U
1 each S1085-3-380
3 each MWTM-85/25-1500/U
3 each MWTM-16/5-1200/U
1 each S1085-3-380
3 each MWTM-35/12-1200/U
3 each MWTM-16/5-1200/U
1 each S1085-3-380
1 each CBR-6-1-A
3 each CBR-PLUG
1 each WCSM-70/21-150-S
3 each MWTM-85/25-1500/U
3 each MWTM-16/5-1200/U
1 each S1085-3-380
1 each CBR-6-2-A
3 each CBR-PLUG
3 each WCSM-20/6-150-S
Bulk Ordering
Catalog Number
MWTM-35/12-A/U
MWTM-16/5-A/U
S1085-3-380
LVIT-75/25-A/U
MWTM-16/5-A/U
S1085-3-380
MWTM-35/12-A/U
MWTM-16/5-A/U
S1085-3-380
CBR-6-1-A
CBR-PLUG
WCSM-70/21-1200-S
LVIT-75/25-A/U
MWTM-16/5-A/U
S1085-3-380
CBR-6-2-A
CBR-PLUG
WCSM-20/6-150-S (B50)
Note: MOD-3-HVT kits should be installed prior to installing TE Connectivity HVT kits.
Ordering Information
1 . Standard package: 1 kit/box .
2. Kit contents: Unsealed (-3X and -3Y) kits contain rejacketing
tubes for phase and ground conductors, and sealant for indoor
terminations that don’t require environmental sealing . Sealed
(-3A and -3B) kits contain rejacketing tubes, sealant, a cable
breakout, and plugs for both outdoor and indoor terminations .
3 . Kit components can be purchased in bulk quantities .
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162
Heat-Shrink Terminations
HVT-Z-LC/SLC
1/C LC Shield Cable (15-35 kV)
The Raychem HVT-Z-LC/SLC heat-shinkable termination is designed using a stress grading material Zinc Oxide (ZnO) that is used in conjunction with our surge arrester research. The use of ZnO
as the stress control system has made it possible for us to offer a one piece termination and an
overall shorter length than the HVT .
C_HVT-Z-LC
•
•
•
•
•
Reliable, field proven performance
Slim profile and lightweight, can be installed upright or inverted
Non-tracking material is maintenance free even in highly polluted environments
Fully qualified Class 1 termination per IEEE-48 for a long, trouble free service life
Unlimited shelf life
Selection Information: dimensions in inches (millimeters)
Conductor Size
(AWG/kcmil)
Insulation Diameter
(Min.-Max.)
Jacket O.D.
(Max.)
15 kV
HVT-Z-151-LC/SLC
HVT-Z-152-LC/SLC
HVT-Z-153-LC/SLC
HVT-Z-154-LC/SLC
#4-1/0
2/0-350
400-1000
1250-2500
0 .65-0 .95
0 .85-1 .25
1 .10-1 .75
1 .60-2 .45
1 .20
1 .50
2 .10
2 .75
(5-24)
(22-32)
(28-44)
(41-62)
(30)
(38)
(53)
(70)
Ordering Information
1 . Select the appropriate catalog number . All selections are based on the typical dimensions of
100% insulated and 133% insulated cables manufactured in accordance with the data contained
in AEIC CS5 and AEIC CS6 as well as the dimensions of commonly used connectors . Nominal
insulation thickness: (100%) 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils . Nominal
insulation thickness: (133%) 15 kV: 220 mils .
2 . For cables manufactured to other specifications, confirm selection with cable dimensions .
3 . HVT-LC/SLC kits are supplied with two pieces of #4 AWG braid to provide fault-current carrying
capacity . Users should verify the compatibility of the braids with their LC shield cable .
4 . Kits do not contain connectors; order compression or solder connectors separately .
5 . Indoor (-LC) kits include a solderless ground connection .
6 . Outdoor (-SLC) kits include skirts for outdoor use and a solderless ground connection . Skirts
sold separately . For skirt ordering information refer to the Accessory & Tool section .
7 . Cable Mounting brackets are available to accommodate cable diameters from 0 .80-2 .40 inches
(20-46 mm) . Refer to Acccessory & Tool section for ordering information .
8 . Standard package: 1 kit/box
9 . For testing information refer to the Application and Technical Specification Section .
10 . Related test reports: Indoor: 15 kV: EDR-5322, Outdoor: 15 kV: EDR-5323
RAYCHEM cable accessories ALR photocontrols AMP connectors
163
MEDIUM VOLTAGE CABLE ACCESSORIES
Catalog Number
163
Heat-Shrink Terminations
HVT-ZL
High Voltage Termination
Raychem HVT-ZL high voltage termination system is based on the HVT-Z termination and still features
the new, co-extruded one-piece termination . The HVT-ZL is intended for applications that require
longer installation . This may include coastal environments or legacy HVT installations . The main
termination component consists of the proven Raychem non-tracking tube together with a co-extruded
stress control grading layer . This stress control layer is based on ceramic semi-conductor technology
(ZnO) and provides superior discharge and impulse performance . When the tubing is shrunk down,
the coating softens and sticks to irregular surfaces, providing moisture seals as well as electrical
stress control .
C_HVT-Z
Selection Information: dimensions in inches (millimeters)
MEDIUM VOLTAGE CABLE ACCESSORIES
Catalog Number
Indoor
164
Conductor Size (Min. - Max.)
Insulation Diameter
(Min. - Max.)
Jacket
O.D. (Max.)
5/8 kV
HVT-ZL-80-G
HVT-ZL-80-SG
HVT-ZL-81-G
HVT-ZL-81-SG
HVT-ZL-82-G
HVT-ZL-82-SG
HVT-ZL-83-G
HVT-ZL-83-SG
HVT-ZL-84-G
HVT-ZL-84-SG
Installed Length 10.5" (267 mm)
5 kV (0.90")
#4-#1 AWG
1/0 AWG-250 kcmil
300-500 kcml
600-1750 kcmil
1500-2500 kcmil
0 .35-0 .60
0 .60-0 .95
0 .80-1 .25
1 .10-1 .75
1 .60-2 .45
(9-15)
(15-24)
(20-32)
(28-44)
(41-62)
0 .95
1 .20
1 .50
2 .10
2 .75
(24)
(30)
(38)
(53)
(70)
15 kV
HVT-ZL-151-G
HVT-ZL-151-SG
HVT-ZL-152-G
HVT-ZL-152-SG
HVT-ZL-153-G
HVT-ZL-153-SG
HVT-ZL-154-G
HVT-ZL-154-SG
Installed Length 15.0" (381 mm)
15 kV (.175-.220")
#4-1/0 AWG
2/0 AWG-350 kcmil
400-1000 kcml
1250-2500 kcmil
0 .60-0 .95
0 .80-1 .25
1 .10-1 .65
1 .60-2 .45
(15-24)
(20-32)
(28-44)
(41-62)
1 .20
1 .50
2 .10
2 .75
(30)
(38)
(53)
(70)
25 kV
HVT-ZL-252-G
HVT-ZL-252-SG
HVT-ZL-253-G
HVT-ZL-253-SG
HVT-ZL-254-G
HVT-ZL-254-SG
HVT-ZL-255-G
HVT-ZL-255-SG
Installed Length 28.0" (711 mm)
25 kV (0.260")
#2 AWG-250 kcmil
300-750 kcmil
1000-2000 kcmil
2000-2500 kcmil
0 .80-1 .25
1 .10-1 .70
1 .60-2 .45
2 .05-3 .00
(20-32)
(28-43)
(41-62)
(52-76)
1 .50
2 .10
2 .75
3 .45
(38)
(53)
(70)
(88)
35 kV
HVT-ZL-352-G
HVT-ZL-352-SG
HVT-ZL-353-G
HVT-ZL-353-SG
HVT-ZL-354-G
HVT-ZL-354-SG
HVT-ZL-355-G
HVT-ZL-355-SG
Installed Length 33.0" (838 mm)
35 kV (0.345")
#1-1/0 AWG
2/0 AWG-500 kcmil
750-1750 kcmil
2000-2500 kcmil
0 .80-1 .25
1 .10-1 .75
1 .60-2 .45
2 .05-3 .00
(20-32)
(28-44)
(41-62)
(52-76)
1 .50
2 .10
2 .75
3 .45
(38)
(53)
(70)
(88)
Outdoor Kit
8 kV (0.115")
#6-#2 AWG
#1-4/0 AWG
250-500 kcmil
600-1750 kcmil
2000-2500 kcmil
Testing Chart
Product and Voltage Class
Test Description
AC Withstand, 1 minute, (kV)
DC Withstand, 15 minutes (kV)
Partial Discharge (min . kV) for 3 pc or less
Impulse withstand 1.2 X 50 us, crest kV
HVT-Z-80 Series
(5-8 kV)
35
65
9
95
HVT-Z-150 Series
(15 kV)
60
75
15 .6
110
Continuous current rating
Wet withstand, 10 seconds, kV rms .
Dry withstand, 6 hours, kV rms .
Equal to cable ampacity
30
45
25
35
HVT-Z-250 & 350 Series
(25-35 kV)
90
140
36
200
80
75
Test Reports
Voltage Class
5/8/15 kV
25/28/35 kV
Indoor
EDR-5322
EDR-5337
Outdoor
EDR-5323-A
EDR-5338
RAYCHEM cable accessories ALR photocontrols AMP connectors
164
Heat-Shrink Terminations
HVT/HVT-3
15 kV Terminations, (1/C, 3/C) PILC/VCLC
TE’s Raychem HVT-1590-G/SG and HVT-3-1590-G/SG series heat-shrinkable high voltage
terminations combine proven oil-sealing capabilities with stress-control and nontracking technologies
to terminate 15 kV 1/C and 3/C PILC/VCLC cables .
C_HVT_HVTE_G
The HVT-1590-G/SG and HVT-3-1590-G/SG heat-shrinkable terminations install quickly and easily,
with no need for special adapters, compound filling, leadwiping, or hot oils . The HVT-1590-G/SG and
HVT-3-1590-G terminations are fully qualified to applicable sections of IEEE-48 to provide a long,
trouble-free product life . In addition, these terminations have been pressure tested to perform at
110°C and 15 psi under load-cycling conditions .
•
•
Rated to IEEE-48, class 1 termination
Accommodates belted or shielded paper-insulated, lead-covered (PILC) or varnished
cambric-insulated (VCLC) cable
Conductor
Catalog Number
Size
Indoor
Outdoor
(AWG/kcmil)
HVT-1590-G/SG 1/C PILC/VCLC Cable
HVT-1591-G
HVT-1591-SG
#4-2/0
HVT-1592-G
HVT-1592-SG
3/0-400
HVT-1593-G
HVT-1593-SG
400-1000
HVT-1594-G
HVT-1594-SG
1250-2000
Insulation
Diameter
(Min.)
Max Lead
Sheath
O.D.
Min.
Lug
O.D.
0 .60
0 .85
1 .00
1 .75
0 .95
1 .25
1 .65
2 .20
0 .51
0 .65
0 .95
1 .25
Conductor
Catalog Number
Size
Indoor
Outdoor
(AWG/kcmil)
HVT-3-1590-G/SG 3/C PILC/VCLC Cable
HVT-3-1591-G HVT-3-1591-SG
#4-4/0
HVT-3-1592-G HVT-3-1592-SG
4/0-400
HVT-3-1593-G HVT-3-1593-SG
500-800
Insulation
Diameter
(Min.)
Installed Length
Indoor
(Min.)
(Max.)
Outdoor
(Min.)
(Max.)
0 .60 (15)
0 .85 (22)
1 .00 (25)
31 .5 (800)
31 .5 (800)
31 .5 (800)
28 (711)
28 (711)
28 (711)
40 (1015)
40 (1015)
40 (1015)
Ordering Information
1 . Select the appropriate catalog number . Selections are
based on the typical dimensions of 100% insulated cables
manufactured in accordance with AEIC standard . Nominal
insulation thickness (100%): 165 mils
2 . Lugs are not supplied in the kits and should be ordered
separately . Use oil block lugs only .
(15)
(22)
(25)
(44)
(24)
(32)
(42)
(56)
(13)
(16)
(24)
(32)
35 (888)
35 (888)
35 (888)
Min.
Lug barrel
Length
Installed Length
Indoor
Outdoor
1 .50
1 .50
1 .50
1 .50
22 .4
22 .4
23 .6
23 .6
(38)
(38)
(38)
(38)
(570)
(570)
(600)
(600)
22 .4
22 .4
23 .6
23 .6
(570)
(570)
(600)
(600)
3 . Standard package quantity: 1 kit (Each 3/C kit contains all
components required to terminate one 3/C PILC cable) per box .
4 . Related test report: EDR-5245
5 . Cable mounting brackets are available to accommodate cable
diameters from 0 .80-4 .50 inches (20-115 mm) .
RAYCHEM cable accessories ALR photocontrols AMP connectors
165
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
165
Heat-Shrink Terminations
HVT-M
Flexible Cable Termination (5-25 kV)
TE Connectivity’s Raychem HVT-M heat-shrinkable terminations for mining cables provide for
nontracking termination of 5-25 kV MP-GC and SHD-GC flexible cables .
•
•
C_HVT-M
•
•
Proven, nontracking insulation surface can withstand the rigors of long-term electrical stress
and surface pollution while maintaining its overall performance .
For outdoor applications in polluted and dusty environments, the creepage path is quickly
extended by simply installing heat-shrinkable skirts .
The tubing and molded parts shrink quickly, providing a tight fit and minimizing downtime.
Rated to IEEE-48, class 1, for indoor or outdoor use: High-voltage, nontracking terminations for
standard flexible and mining cables (MP-GC and SHD-GC) .
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
166
Catalog Number
Indoor
Outdoor
Power conductor size (AWG/kcmil)
5 kV
8 kV
3/C MP-GC
3/C SHD-GC
3/C MP-GC
3/C SHD-GC
5-8 kV
HVT-M-581
HVT-M-582
HVT-M-583
HVT-M-581-S
HVT-M-582-S
HVT-M-583-S
#2-3/0
4/0-350
500-750
#6-2/0
3/0-300
350-500
#4-#1
1/0-300
350-500
15 kV
HVT-M-151
HVT-M-152
HVT-M-151-S
HVT-M-152-S
15 kV
#2-4/0
250-500
#2-3/0
4/0-500
25 kV
HVT-M-251
HVT-M-252
HVT-M-251-S
HVT-M-252-S
25 kV
#1-250
350-500
#1-4/0
250-500
#4-2/0
3/0-350
500-750
Ordering Information
1 . Select the appropriate catalog number based on conductor size for your cable type . Confirm
selection with cable diameter range .
2 . Kits do not contain connectors; please order separately .
3 . “S” (outdoor) kits include skirts (rain sheds) .
4 . For longer tail lengths or for cable types not listed in this catalog, contact your local
TE Connectivity representative .
5 . Standard package: One 3/C kit/box .
6 . Related test reports:
5/8 kV: EDR-5217,
15 kV: EDR-5218,
25 kV: EDR-5219
7 . Cable mounting brackets are available to accommodate cable diameters from 0 .80-4 .50 inches
(20-115 mm) .
RAYCHEM cable accessories ALR photocontrols AMP connectors
166
Cold-Applied Terminations
TFT-R
1/C Terminations for Shielded and Non-Shielded Power Cable (5-35 kV)
TE Connectivity’s Raychem TFT-R and TFT-RG/SG tool-free termination kits have been developed
to provide a quick and easy, cold-applied method of terminating 5-35 kV, single conductor polymeric
cables . Both the TFT-R and TFT-R-SG are designed for indoor and outdoor conditions .
TFT-R kits are for non-shielded cable applications . TFT-R-G kits do not have rain sheds and should
be used for 5/8 kV indoor or outdoor applications and 15 kV indoor only applications .
•
•
•
•
•
C_TFT-R
Advanced Metal Oxide Matrix stress control
Positive placement of stress control patch
Provided on a crush-resistant core
Easy installation — allows for repositioning
Rated to IEEE-48, class 1 termination requirements.
Selection Information: dimensions in inches (millimeters)
Installed Length
5/8/15 kV (without sheds)
L = 10 .5"
15 kV (with sheds)
L = 11 .5"
25 kV (with sheds)
L = 15"
35 kV (with sheds)
L = 25"
Cable Range
(AWG/kcmil)
Insulation Diameter
(Min./Max.)
Std. Pack
(Kits/Box)
TFT-R Non-Shielded, Indoor/Outdoor - Without Sheds (5 kV)
TFT-50R
#2-3/0 AWG
0 .53-0 .80 (13-20)
TFT-51R
1/0-250 kcmil
0 .64-1 .09 (16-28)
TFT-52R
250-500 kcmil
0 .85-1 .45 (22-37)
TFT-53R
350-750 kcmil
1 .06-1 .70 (27-43)
0
0
0
0
3
3
3
3
TFT-R-G Shielded, Indoor/Outdoor - Without Sheds (5 kV)
TFT-150R-G
#2-3/0 AWG
0 .53-0 .80 (13-20)
TFT-151R-G
2/0-250 kcmil
0 .64-1 .09 (16-28)
TFT-152R-G
350-500 kcmil
0 .85-1 .45 (22-37)
TFT-153R-G
500-750 kcmil
1 .06-1 .70 (27-43)
0
0
0
0
3
3
3
3
TFT-R-G Shielded, Indoor/Outdoor - Without Sheds (8 kV)
TFT-150R-G
#2-3/0 AWG
0 .53-0 .80 (13-20)
TFT-151R-G
1/0-250 kcmil
0 .64-1 .09 (16-28)
TFT-152R-G
250-500 kcmil
0 .85-1 .45 (22-37)
TFT-153R-G
500-750 kcmil
1 .06-1 .70 (27-43)
0
0
0
0
3
3
3
3
TFT-R-G Shielded, Indoor Only - Without Sheds (15 kV)
TFT-150R-G
#2-3/0 AWG
0 .53-0 .80 (13-20)
TFT-151R-G
#2-250 kcmil
0 .64-1 .09 (16-28)
TFT-152R-G
4/0-500 kcmil
0 .85-1 .45 (22-37)
TFT-153R-G
500-750 kcmil
1 .06-1 .70 (27-43)
0
0
0
0
3
3
3
3
TFT-R-SG Shielded,
TFT-151R-SG
TFT-152R-SG
TFT-153R-SG
TFT-154R-SG
Indoor/Outdoor (15 kV)
#2-250 kcmil
0 .64-1 .09 (16-28)
4/0-500 kcmil
0 .85-1 .45 (22-37)
500-750 kcmil
1 .06-1 .70 (27-43)
1000-1250 kcmil
1 .49-2 .20 (38-56)
3
3
3
3
3
3
3
3
TFT-R-SG Shielded,
TFT-251R-SG
TFT-252R-SG
TFT-253R-SG
TFT-254R-SG
Indoor/Outdoor (25 kV)
#1-3/0 AWG
0 .64-1 .09 (16-28)
#2/0-500 kcmil
0 .85-1 .45 (22-37)
250-750 kcmil
1 .06-1 .70 (27-43)
750-1250 kcmil
1 .49-2 .20 (38-56)
5
5
5
5
3
3
3
3
TFT-R-SG Shielded,
TFT-352R-SG
TFT-353R-SG
TFT-354R-SG
Indoor/Outdoor (35 kV)
1/0-250 kcmil
0 .85-1 .45 (22-37)
4/0-500 kcmil
1 .06-1 .70 (27-43)
500-1250 kcmil
1 .49-2 .20 (38-56)
8
8
8
3
3
3
TFT-P-R Shielded, Indoor - Push on Installation (5 kV/8 kV)
TFT-P-80R
#6 - #2 AWG
0 .39 - 0 .61 (10-16)
Ordering Information
1 . All shielded cable kits contain a solder-blocked ground braid
and a solderless ground clamp .
2 . Selections are based on the typical dimensions of 100%
insulated cables and the dimensions of commonly used
connectors manufactured in accordance with AEIC standard .
Nominal insulation thickness (100%): 15 kV: 175 mils,
25 kV: 260 mils, 35 kV: 345 mils
3 . For cables manufactured to other specifications, confirm
cable dimensions .
4 . Kits do not contain connectors; order compression or solder
connectors separately .
5 . Related test reports: 15 kV: EDR-5302 (outdoor),
15 kV: EDR-5306 (indoor), 25 kV: EDR-5303,
35 kV: EDR-5299
6 . Cable mounting brackets are available to accommodate cable
diameters from 0 .80-2 .40 inches (20-61 mm) .
7 . For three conductor cables, order MOD-3-TFT kits .
RAYCHEM cable accessories ALR photocontrols AMP connectors
167
MEDIUM VOLTAGE CABLE ACCESSORIES
Number
of Skirts
Catalog Number
167
Cold-Applied Terminations
TFT-E
1/C Termination for Shielded Power Cable (15-35 kV)
These elastomeric medium voltage cable terminations are designed for customers who want
TE Connectivity’s Raychem material technology with a cold applied termination . This termination
features an advanced stress control system using metal oxide matrix technology providing superior
electrical performance .
The TFT-E system has an elastomeric housing with integral sheds that is formulated for long term
performance in typical extreme termination environments . The housing comes on a pre-lubricated,
crush resistant holdout for simple installation . The superior elastomeric housing, together with the
positively positioned stress control system and moisture sealing mastic, provide reliable and
consistent installations .
C_TFT-E
MEDIUM VOLTAGE CABLE ACCESSORIES
Silicone
Housing
168
•
•
•
•
•
•
Material does not degrade in outdoor applications
Provides excellent electrical performance and prevents misplacement of stress control system
Prevents collapsing due to rough handling
Quick and easy installation in confined spaces
Seals out moisture and contamination
Aluminum ShearBolts are available in 35 kV class terminations
Rated to IEEE, class 1 termination requirements .
Class 1 termination requirements include the following:
Holdout
11 .5"
15"
25"
Insulation Class
15 kV
25 kV
35 kV
6 h AC
35 kV
55 kV
75 kV
DEV
13 kV
21 .5 kV
30 kV
BIL
110 kV
150 kV
200 kV
DC
75 kV
105 kV
140 kV
Catalog Number
TFT-151E/SG/SLC
TFT-152E/SG/SLC
TFT-153E/SG/SLC
TFT-154E/SG/SLC
Nominal Conductor Size
#2-250 kcmil
4/0-500 kcmil
500-750 kcmil
1000-1250 kcmil
Min./Max. Insulation ODs*
0 .64-1 .09 (16-28)
0 .85-1 .45 (22-37)
1 .06-1 .70 (27-43)
1 .49-2 .20 (38-56)
TFT-251E/SG/SLC
TFT-252E/SG/SLC
TFT-253E/SG/SLC
TFT-254E/SG/SLC
#1-2/0 AWG
#2-350 kcmil
250-750 kcmil
750-1250 kcmil
0 .64-1 .09
0 .85-1 .45
1 .06-1 .70
1 .49-2 .20
TFT-352E/SG/SLC
TFT-353E/SG/SLC
TFT-354E/SG/SLC
1/0-250 kcmil
4/0-350 kcmil
500-1250 kcmil
0 .85-1 .45 (22-37)
1 .06-1 .70 (27-43)
1 .49-2 .20 (38-56)
(16-28)
(22-37)
(27-46)
(38-63)
*Insulation ODs and nominal conductor sizes are based on 100 and 133% concentric stranded cable dimensions.
Kit
TFT-353E-T5
TFT-354E-T8
TFT-354E-T9
Nominal Conductor Size
1/0-350
350-750
600-1000
Min./Max. Insulation ODs
1 .05-1 .48 (26-38)
1 .36-1 .82 (35-46)
1 .57-2 .20 (40-56)
Connector
ASBT-2-350
ASBT-350-750
ASBT-600-1000
Related Product Information
15 kV Test Report: EDR-5302, 25 kV Test Report: EDR-5303,
35 kV Test Report: EDR-5299
• Packaging: Standard packaging is three terminations per box
• Available accessories: The BRKT series of stainless steel
cable mounting brackets are available . Four sizes of
bracket accommodate cable diameters from 0 .80-2 .40 inches
(20-61 mm) 3 conductor modification kits .
Ordering information:
1 . The -SG and -SLC kits contain a solder-blocked ground braid
and a solderless ground clamp .
2 . Select the appropriate catalog number . Selections are based
on the typical dimensions of 100% insulated cables and the
dimensions of commonly used connectors manufactured in
accordance with AEIC standard .Nominal insulation thickness
(100%): 15 kV: 175 mils, 25 kV: 260 mils, 35 kV: 345 mils .
•
•
The MOD-3-TFT series of three conductor modification kits
are available. Kits provide rejacketing of phase conductors
and break out seals .
Lugs and pin terminals also available.
3 . For cables manufactured to other specifications, confirm
selection with cable dimensions .
4 . Kits do not contain connectors; order compression or solder
connectors separately .
5 . Cable mounting brackets are available to accommodate cable
diameters from 0 .80-2 .40 inches (20-61 mm) .
RAYCHEM cable accessories ALR photocontrols AMP connectors
168
Cold-Applied Terminations
Selection Information: dimensions in inches (millimeters)
Installed Length
5/8/15 kV (without sheds)
L = 10 .5"
15 kV (with sheds)
L = 11 .5"
L = 15"
35 kV (with sheds)
L = 25"
Cable Range
(AWG/kcmil)
Insulation Diameter
(Min./Max.)
Number
of Skirts
Std. Pack
(kits/box)
Hold
Out I.D.
CN and JCN Cable - Indoor/Outdoor (15 kV)
TFT-151E
#2-250
0 .64-1 .09
TFT-152E
4/0-500
0 .85-1 .45
TFT-153E
500-750
1 .06-1 .70
TFT-154E
1000-1250
1 .49-2 .20
(16-28)
(22-37)
(27-43)
(38-56)
3
3
3
3
1
1
1
1
ea .
ea .
ea .
ea .
1 .50
1 .77
2 .09
2 .56
(38)
(45)
(53)
(65)
CN and JCN Cable - Indoor/Outdoor
TFT-251E
#1-3/0
TFT-252E
#1-500
TFT-253E
250-750
TFT-254E
750-1250
(16-28)
(22-37)
(27-43)
(38-56)
5
5
5
5
1
1
1
1
ea .
ea .
ea .
ea .
1 .50
1 .77
2 .09
2 .56
(38)
(45)
(53)
(65)
CN and JCN Cable - Indoor/Outdoor (35 kV)
TFT-352E
1/0-250
0 .85-1 .45 (22-37)
TFT-353E
4/0-500
1 .06-1 .70 (27-43)
TFT-354E
500-1250
1 .49-2 .20 (38-56)
8
8
8
1 ea .
1 ea .
1 ea .
1 .77 (45)
2 .09 (53)
2 .56 (65)
Shielded Cable - Indoor/Outdoor (5 kV No Sheds)
TFT-151E-G
2/0-250
0 .64-1 .09 (16-28)
TFT-152E-G
350-500
0 .85-1 .45 (22-37)
TFT-153E-G
500-750
1 .06-1 .70 (27-43)
0
0
0
3 ea .
3 ea .
3 ea .
1 .50 (38)
1 .77 (45)
2 .09 (53)
Shielded Cable - Indoor/Outdoor (8 kV No Sheds)
TFT-151E-G
1/0-250
0 .64-1 .09 (16-28)
TFT-152E-G
250-500
0 .85-1 .45 (22-37)
TFT-153E-G
500-750
1 .06-1 .70 (27-43)
0
0
0
3 ea .
3 ea .
3 ea .
1 .50 (38)
1 .77 (45)
2 .09 (53)
Shielded Cable - Indoor Only (15 kV No Sheds)
TFT-151E-G
#2-250
0 .64-1 .09 (16-28)
TFT-152E-G
4/0-500
0 .85-1 .45 (22-37)
TFT-153E-G
500-750
1 .06-1 .70 (27-43)
0
0
0
3 ea .
3 ea .
3 ea .
1 .50 (38)
1 .77 (45)
2 .09 (53)
Shielded Cable - Indoor/Outdoor (15 kV)
TFT-151E-SG
#2-250
0 .64-1 .09 (16-28)
TFT-152E-SG
4/0-500
0 .85-1 .45 (22-37)
TFT-153E-SG
500-750
1 .06-1 .70 (27-43)
TFT-154E-SG
1000-1250
1 .49-2 .20 (38-56)
3
3
3
3
3
3
3
3
ea .
ea .
ea .
ea .
1 .50
1 .77
2 .09
2 .56
(38)
(45)
(53)
(65)
Shielded Cable - Indoor/Outdoor (25 kV)
TFT-251E-SG
#1-3/0
0 .64-1 .09 (16-28)
TFT-252E-SG
#1-500
0 .85-1 .45 (22-37)
TFT-253E-SG
250-750
1 .06-1 .70 (27-43)
TFT-254E-SG
750-1250
1 .49-2 .20 (38-56)
5
5
5
5
3
3
3
3
ea .
ea .
ea .
ea .
1 .50
1 .77
2 .09
2 .56
(38)
(45)
(53)
(65)
Shielded Cable - Indoor/Outdoor (35 kV)
TFT-352E-SG
1/0-250
0 .85-1 .45 (22-37)
TFT-353E-SG
4/0-500
1 .06-1 .70 (27-43)
TFT-354E-SG
500-1250
1 .49-2 .20 (38-56)
8
8
8
3 ea .
3 ea .
3 ea .
1 .77 (45)
2 .09 (53)
2 .56 (65)
LC Shielded Cable
TFT-151E-SLC
TFT-152E-SLC
TFT-153E-SLC
TFT-154E-SLC
- Indoor/Outdoor
#2-250
4/0-500
500-750
1000-1250
(15 kV)
0 .64-1 .09
0 .85-1 .45
1 .06-1 .70
1 .49-2 .20
(16-28)
(22-37)
(27-43)
(38-56)
3
3
3
3
3
3
3
3
ea .
ea .
ea .
ea .
1 .50
1 .77
2 .09
2 .56
(38)
(45)
(53)
(65)
LC Shielded Cable
TFT-251E-SLC
TFT-252E-SLC
TFT-253E-SLC
TFT-254E-SLC
- Indoor/Outdoor
#1-3/0
#1-500
250-750
750-1250
(25 kV)
0 .64-1 .09
0 .85-1 .45
1 .06-1 .70
1 .49-2 .20
(16-28)
(22-37)
(27-43)
(38-56)
5
5
5
5
3
3
3
3
ea .
ea .
ea .
ea .
1 .50
1 .77
2 .09
2 .56
(38)
(45)
(53)
(65)
LC Shielded Cable
TFT-352E-SLC
TFT-353E-SLC
TFT-354E-SLC
-Indoor/Outdoor
1/0-250
4/0-500
500-1250
(35 kV)
0 .85-1 .45 (22-37)
1 .06-1 .70 (27-43)
1 .49-2 .20 (38-56)
8
8
8
3 ea .
3 ea .
3 ea .
(25 kV)
0 .64-1 .09
0 .85-1 .45
1 .06-1 .70
1 .49-2 .20
I.D. - Inside Dimension
RAYCHEM cable accessories ALR photocontrols AMP connectors
169
1 .77 (45)
2 .09 (53)
2 .56 (65)
MEDIUM VOLTAGE CABLE ACCESSORIES
25 kV (with sheds)
Catalog Number
169
Cold-Applied Terminations
MOD-3-TFT
3/C Modification Kits for Raychem Medium-Voltage Tool Free
Terminations (5-35 kV)
Use Raychem MOD-3-TFT kits in conjunction with three Raychem 1/C tool free terminations
(TFT) to seal and rejacket the cable terminations.
MOD-3Z-TFT is for rejacketing of phase conductors. MOD-3C-TFT and MOD-3D-TFT provide
rejacketing, plus an environmental crotch sealing boot.
C_MOD_3_TFT
Each -3C and -3D kit includes six 1 .5 foot pre-stretched tubes on holdouts for the phases .
(Tubing can be field-cut to appropriate length) . A three-legged cable breakout boot is also
pre-stretched on holdouts and has a domed crown . Sealing is insured by pressure sensitive
mastic to be applied under the breakout boot body as well as at the tubing interfaces .
The -3Z kit contains three 1.5 foot rejacketing tubes.
MEDIUM VOLTAGE CABLE ACCESSORIES
Note: MOD-3-TFT kits should be installed prior to installing Raychem TFT kits.
170
Selection Information: dimensions in inches (millimeters)
Indoor (Without Breakout Boot)
1/C Termination Indoor
MOD-3-TFT Kit
Outdoor/Indoor (Includes Breakout Boot)
1/C Termination Outdoor
MOD-3-TFT Kit
5/8 kV
TFT-50R
TFT-51R
TFT-52R
TFT-53R
TFT-150R-G
TFT-151R-G
TFT-152R-G
TFT-153R-G
MOD-3Z-TFT*
MOD-3Z-TFT
MOD-3Z-TFT
MOD-3Z-TFT
MOD-3Z-TFT*
MOD-3Z-TFT
MOD-3Z-TFT
MOD-3Z-TFT
TFT-50R
TFT-51R
TFT-52R
TFT-53R
TFT-150R-G
TFT-151R-G
TFT-152R-G
TFT-153R-G
MOD-3C-TFT*
MOD-3C-TFT
MOD-3C-TFT
MOD-3D-TFT
MOD-3C-TFT*
MOD-3C-TFT
MOD-3C-TFT
MOD-3D-TFT
15 kV
TFT-150R-G
TFT-151R-G
TFT-152R-G
TFT-153R-G
MOD-3Z-TFT*
MOD-3Z-TFT
MOD-3Z-TFT
MOD-3Z-TFT
TFT-151R-SG
TFT-152R-SG
TFT-153R-SG
TFT-154R-SG
MOD-3C-TFT*
MOD-3C-TFT
MOD-3D-TFT
MOD-3D-TFT
25 kV
TFT-251R-SG
TFT-252R-SG
TFT-253R-SG
TFT-254R-SG
MOD-3Z-TFT
MOD-3Z-TFT
MOD-3Z-TFT
MOD-3Z-TFT*
TFT-251R-SG
TFT-252R-SG
TFT-253R-SG
TFT-254R-SG
MOD-3C-TFT
MOD-3C-TFT
MOD-3D-TFT
MOD-3D-TFT*
35 kV
TFT-352R-SG
TFT-353R-SG
TFT-354R-SG
MOD-3Z-TFT
MOD-3Z-TFT
MOD-3Z-TFT*
TFT-352R-SG
TFT-353R-SG
TFT-354R-SG
MOD-3C-TFT
MOD-3D-TFT
MOD-3D-TFT*
Insulation Diameter
Jacket O.D.
Components
Jacketing
(Min.-Max.)
0 .60-1 .72 (15-43)
0 .60-1 .40 (15-35)
1 .20-1 .72 (30-43)
(Min.-Max.)
* Refer to Selection information (#3) below this table.
Breakout
Catalog Number
MOD-3Z-TFT
MOD-3C-TFT
MOD-3D-TFT
Ordering Information
1 . Select three TFT single-conductor terminations .
2 . To select the appropriate modification kit for the TFT
terminations, use the MOD-3-TFT selection table above .
1 .30-3 .50 (33-89)
2 .70-4 .50 (69-114)
Tubes
3
6
Boot
0
1
3 . Use the MOD-3-TFT dimensions table to confirm the
insulation and jacket diameters.
4 . Related installation instructions: MOD-3-TFT .
RAYCHEM cable accessories ALR photocontrols AMP connectors
170
Cold-Applied Terminations
GelCap 8
Motor Connection Kits 5-8 kV Shielded and Unshielded Cable
TE Connectivity’s Raychem GelCap 8 stub connection kits provide quick installation, dependable
performance, and easy reentry .
GelCap 8 stub connection kits insulate, seal, and protect stub splice connections up to 8 kV .
The design was engineered to provide quick, secure installation and protection of the electrical
connection from both physical and chemical attacks common in the harsh environment of motor
connections .
C_GelCap8
Kits feature revolutionary PowerGel sealing gel which provides an excellent moisture seal over a
wide temperature range (-40°C to 105°C) . PowerGel sealing gel has excellent insulating properties
and the added benefit of acting as a vibration damper .
The specially formulated material provides excellent abrasion resistance, insulation value, and UV
resistance . The cap is designed to fit a wide range of cable sizes .
Selection Information: dimensions in inches (millimeters)
T
Nominal Size
Lead
Cable O.D.
Max. Length
Tang
Barrel
T
B
Bolt
0 .47-0 .84 (12-21)
0.47-0.84 (12-21)
0 .84-1 .10 (21-28)
4-250 kcmil
4-250 kcmil
250-500 kcmil
0 .43-0 .67 (11-17)
0.43-0.67 (11-17)
0 .67-0 .84 (17-21)
1 .33 (34)
3.53 (90)
3 .92 (100)
1 .00 (25)
1.00 (25)
2 .25 (57)
0 .75 (19)
0.75 (19)
1 .0 (25)
0 .67-1 .00 (17-25)
0.67-1.00 (17-25)
1 .00-1 .35 (25-34)
4-2/0 AWG
4-2/0 AWG
4/0-500 kcmil
0 .40-0 .62 (10-16)
0.40-0.62 (10-16)
0 .62-0 .96 (16-24)
1 .33 (34)
3.64 (92)
3 .79 (96)
1 .00 (25)
1.00 (25)
2 .00 (51)
0 .75 (19)
0.75 (19)
1 .00 (25)
Feeder
Cable O.D.
GelCap-8-NS Non-Shielded Cable
GELCAP-8-NS-1V
8 .5 (216)
GELCAP-8-NS-1VEX
11.5 (292)
GELCAP-8-NS-2V
12 .5 (318)
GelCap-8-S Shielded Cable
GELCAP-8-S-1V
8 .5 (216)
GELCAP-8-S-1VEX
11.5 (292)
GELCAP-8-S-2V
12 .5 (318)
Catalog Number
Cap
Length
B
Shield O.D. (Min.)
Jacket O.D. (Max.)
Ground Kit* (Select Based on Shielded Cable Shield Diameter and Jacket Diameter Per Below)
GELCAP-8-GRD-1
.47 (12)
.70 (18)
GELCAP-8-GRD-2
.67 (17)
1 .35 (34)
Kit contents - Each GELCAP-8-GRD kit contains the following:
three each solder blocked ground braid, GelWrap sealing cover,
roll spring, gel sealant strip, and six each copper tape strips and
one installation instruction . If grounding is required at the motor
box for shielded cable, a separate grounding kit may be purchased .
Product Performance
AC Voltage withstand: 18 kV, 1 minute
DC Voltage withstand: 35 kV, 15 minutes
Impulse Withstand (BIL): minimum performance 75 kV, 10+, 10Ordering Information
1 . Select appropriate catalog number based on the motor feeder
cable and motor lead guidelines above . Selections are based
on typical cable dimensions . Confirm selection with cable and
connector dimensions .
2 . Packaging: Standard packaging is one kit per box . Each
GelCap 8 kit contains components for a 3 phase motor
connection which consists of three each of the following:
elastomeric, gel filled cap; a gel filled cable insert; and cable
tie . The type S kits for shielded cable also contain three each
stress control pads .
3 . Kits do not contain connectors .
4 . Related tests reports: EDR-5408
RAYCHEM cable accessories ALR photocontrols AMP connectors
171
MEDIUM VOLTAGE CABLE ACCESSORIES
GelCap 8 stub connection kits provide the fastest installation . Simply place the gel filled insert
between the cables and push the cover down over the connection . Secure with cable tie . No extra
materials or grease are required . No trimming . The PowerGel sealing gel is already in the cap .
171
Stub Splice & Motor Connector Kits
Raychem MCK-5
Flame Retardant to 8.7 kV
Type V
The Type V kit is designed to splice the stub or butt configuration that is commonly used where there
is insufficient room to make in-line connections .
Type L
The Type L kit is used, where space permits, to splice in-line connections . MCK is qualified to
ANSI-C119 .1 and rated to ICEA electrical withstand test for 1000 V .
C_MCK-5
•
•
•
MCK-5 is rated to the general electrical requirements of the IEEE-48 withstand tests
For use as an in-line or stub splice between 1/C poly feeder cable and motor leads
Motor connection kit provides excellent insulation sealing—and resistance to abrasion—in
motor connections
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
172
Catalog Number
Motor Feeder Size
AWG/kcmil
Bolt Length
Max.
Connection Length
Max.
Length
Nominal
Type V (Stub)
MCK-5-1V
MCK-5-2V
MCK-5-3V
#8-#2
#1-250
300-750
1 .0
1 .5
1 .5
5 .0 (127)
6 .0 (152)
7 .0 (178)
Cap
7 .5 (191)
8 .5 (216)
9 .5 (241)
Type L (In-Line)
MCK-5-1L
MCK-5-2L
#8-250
300-1000
1 .0
1 .5
Sleeve
6 .0 (152)
7 .0 (178)
12 .0 (305)
14 .0 (356)
*MCK (5/8.7 kV)
Ordering Information
1 . Select appropriate catalog number based on the motor feeder cable . MCK-5 selections are based
on the typical dimensions of 100% insulated cables and the dimensions of commonly used
connectors manufactured in accordance AEIC standard . Nominal insulation thickness (100%):
90 mils . For cables manufactured to other specifications, confirm selection with cable and
connector dimensions .
2 . Shielded cable must be terminated before installing MCK-5 (use TE Connectivity HVT-8x-G or
HVT-Z-8x-G/SG . G only for HVT) .
3 . MCK-5 kits are designed for single-hole connectors and include caps and sealant strips for three
connections . Kits do not contain connectors .
4 . Standard package: MCK-5: 1 kit/box
*5 . Related test reports: MCK-5: EDR-5010
RAYCHEM cable accessories ALR photocontrols AMP connectors
172
Elbows & Accessories
ELB-15/28-600 Series
600/900 Amp 15/28 kV Class T-Body Elbow Connector
The Raychem ELB-15/28-600 and ELB-15/28-610 elbows are designed to terminate underground
cables to high-voltage apparatus such as transformers and switchgear . They are fully shielded and
fully submersible and meet the requirements of IEEE Standard 386 . They are interchangeable with
other manufacturers products that conform with this industry standard .
They are designed for use on extruded (XLPE or EPR) solid dielectric cable. The conductor range is
from 1/0 AWG to 1250 kcmil for aluminum or copper conductors with insulation diameters from .640"
to 1 .965" . The ELB-15/28-610 elbow has a capacitive test point molded into the elbow body which
provides a means of sensing voltage and provides an attachment point for test point fault indicators .
900A ratings can be achieved by ordering the kit with a copper shearbolt terminal .
C_ELB_15_600
8 .10" (206 mm)
3 .20"
(81 mm)
The ShearBolt terminal design incorporates shear head bolts, which ensures that the correct
torque is applied to each bolt and consequently the optimal contact force is generated to minimize
12 .70"
connection resistance . Eliminating the need for crimp tooling and dies, they are therefore ideal when
(323 mm) installation space is confined .
•
•
•
•
•
•
•
ELB Kit Contents
Elbow, Insulating Plug*, Cable
Adapter, Stud*, Connector*,
Silicone Lubricant, Installation
Instruction, Jacket Seal
(optional) *When Copper
ShearBolt is specified, kit
will automatically include
copper insulating plug and
stud, therefore offering 900A
capability.
Ordering Information
1 . To include a sealing kit,
add “-ESA” suffix for heatshrinkable and “-GES” suffix
for cold applied Gelwrap ES
closure .
2 . If using copper tape cable,
accessory ELB-35-600GRDx (x = 1, 2, or 3)
is required and ordered
separately .
4 . Related test reports:
EDR-5482, EDR-5476,
EDR-5502, EDR-5503 .
Peroxide cured EPDM rubber ensures low tension set and high dielectric strength
100% factory production tested for partial discharge and AC Hipot per IEEE 386
Optional capacitive test point provided on elbow
Fits 15/28 kV cables up to 1250 kcmil
Molded semiconducting shield provides ground shield continuity per the requirements of IEEE 592
Meets IEEE 386-2006 specification requirements
900A capability is available
Selection Information
The part number for a 35 kV Elbow, 600 A with test point, an insulation OD of 1 .755”, and 750 kcmil
stranded cable is ELB-35-610R750 . (Or with AL ShearBolt ELB-15/28-610K-A3)
ELB-15/28Current Rating/Test Point
600 = 600 AMP WITHOUT
test point on T-Body
610 = 600 AMP WITH test
point on T-Body
Cable
Code
A
B
C
D
E
F
G
H
J
K
L
Insulation O.D. Range
inches (mm)
.640- .760 (16 .3-19 .3)
.720- .845 (18 .3-21 .5)
.785- .970 (19 .9-24 .6)
.910-1 .065 (23 .1-27 .1)
.980-1 .140 (24 .9-29 .0)
1 .080-1 .280 (27 .4-32 .5)
1 .220-1 .420 (31 .0-36 .1)
1 .360-1 .560 (34 .5-39 .6)
1 .480-1 .700 (37 .6-43 .2)
1 .640-1 .840 (41 .7-46 .7)
1 .780-1 .965 (45 .2-49 .9)
1
2
3
Conductor Size (Aluminum or Copper)
Code
Str/Comp
Compact
1
1
1/0
2
2
2
10
1/0
2/0
20
2/0
3/0
30
3/0
4/0
40
4/0
250
250
250
300
300
300
350
350
350
400
400
400
450/500
450
450
500/550
500
500
600
550
550
650
600
600
700
650
650
750/800
750
700/750
900
800
800
900
900
900
1000
1000
1000
—
1100
1100
—
1250
1250
—
Solid
1/0
2
2/0
3/0
4/0
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
Aluminum ShearBolt | Conductor Size
Code
Compression, Compact, Strand
-A1
2-350
-A2
350-750
-A3
750-1000
-A4
1000-1250
Copper ShearBolt | Conductor Size
Code
Compression, Compact, Strand
-C1
2-4/0
-C2
4/0-500
-C3
500-750
-C4
750-1000
-C5
1000-1250
RAYCHEM cable accessories ALR photocontrols AMP connectors
173
MEDIUM VOLTAGE CABLE ACCESSORIES
1 .50"
(38 mm)
3 .23"
(82 mm)
As an option, the elbow can also be ordered with TE’s Aluminum or Copper ShearBolt Terminals .
These are range taking mechanical connectors that will accommodate a conductor range from #2
compact to 1250 kcmil stranded, Class B .
173
Elbows & Accessories
ELB-35-600 Series
600/900 Amp 35 kV Class T-Body Elbow Connector
Raychem ELB-35-600 and ELB-35-610 elbows are designed to terminate underground cables
to high-voltage apparatus such as transformers and switchgear . They are fully shielded and fully
submersible and meet the requirements of IEEE Standard 386 . They are interchangeable with other
manufacturers products that conform with this industry standard .
They are designed for use on extruded (XLPE or EPR) solid dielectric cable. The conductor range
is from 1/0 AWG to 1250 kcmil for aluminum or copper conductors with insulation diameters from
.930" to 2 .145” . The ELB-35-610 elbow has a capacitive test point molded into the elbow body which
provides a means of sensing voltage and provides an attachment point for test point fault indicators .
900A ratings can be achieved by ordering the kit with a copper shearbolt terminal .
C_ELB_35_600
As an option, the elbow can also be ordered with TE’s new line of Aluminum or Copper ShearBolt
Terminals . These are range taking mechanical connectors that will accommodate a conductor range
from #2 compact to 1250 kcmil stranded, Class B .
MEDIUM VOLTAGE CABLE ACCESSORIES
11 .20" (284 mm)
174
1 .60"
(41 mm)
3 .70"
(94 mm)
3 .20"
(81 mm)
14 .60"
(371 mm)
The ShearBolt terminal design incorporates shear head bolts, which ensures that the correct
torque is applied to each bolt and consequently the optimal contact force is generated to minimize
connection resis-tance . Eliminating the need for crimp tooling and dies, they are therefore ideal when
installation space is confined .
•
•
•
•
•
•
•
ELB Kit Contents
Elbow, Insulating Plug*, Cable
Adapter, Stud*, Connector*,
Silicone Lubricant, Installation
Instruction, Jacket Seal
(optional) *When Copper
ShearBolt is specified, kit will
automatically include copper
insulating plug and stud,
therefore offering 900A
capability.
Ordering Information
1 . To include a sealing kit,
add “-ESA” suffix for heatshrinkable and “-GES” suffix
for cold applied Gelwrap ES
closure .
2 . If using copper tape cable,
accessory ELB-35-600GRDx (x = 1, 2, or 3)
is required and ordered
separately .
3 . Related test reports:
EDR-5476, EDR-5482,
EDR-5502, EDR-5503
Peroxide cured EPDM rubber ensures low tension set and high dielectric strength
100% factory production tested for partial discharge and AC Hipot per IEEE 386
Optional capacitive test point provided on elbow
Fits 35 kV cables up to 1250 kcmil
Molded semiconducting shield provides ground shield continuity per the requirements of IEEE 592
Meets IEEE 386-2006 specification requirements
900 A capability is available
Selection Information
The part number for a 35 kV Elbow, 600 A with test point, an insulation OD of 1 .755”, and 750 kcmil
stranded cable is ELB-35-610R750 . (Or with AL Shearbolt ELB-15/28-610K-A3)
ELB-35Current Rating/Test Point
600 = 600 AMP WITHOUT
test point on T-Body
610 = 600 AMP WITH test
point on T-Body
Note: 600 AMP kit is provided with
aluminum components.
Cable Insulation O.D. Range
Code
inches (mm)
E
.930-1 .040 (23 .6-26 .4)
F
.980-1 .115 (24 .9-28 .3)
G
1 .040-1 .175 (26 .4-29 .8)
H
1 .095-1 .240 (27 .8-31 .5)
J
1 .160-1 .305 (29 .5-33 .1)
K
1 .220-1 .375 (31 .0-34 .9)
L
1 .285-1 .395 (32 .6-35 .4)
M
1 .355-1 .520 (34 .4-39 .0)
N
1 .485-1 .595 (37 .7-40 .5)
P
1 .530-1 .640 (38 .9-41 .7)
Q
1.575-1.685 (40.0-42.8)
R
1 .665-1 .785 (42 .3-45 .3)
S
1 .775-1 .875 (45 .1-47 .6)
T
1 .845-1 .965 (46 .9-50 .0)
U
1 .935-2 .055 (49 .1-52 .2)
V
2 .025-2 .145 (51 .4-54 .5)
1
2
3
Conductor Size (Aluminum or Copper)
Code
Str/Comp
Compact
Solid
1
—
1/0
1/0
10
1/0
2/0
2/0
20
2/0
3/0
3/0
30
3/0
4/0
4/0
40
4/0
250
—
250
250
300
—
300
300
350
—
350
350
400
—
400
400
450/500
—
450
450
500/550
—
500
500
600
—
550
550
650
—
600
600
700
—
650
650
750/800
—
750
700/750
900
—
800
800
900
—
900
900
1000
—
1000
1000
—
—
1100
1100
—
—
1250
1250
—
—
Aluminum ShearBolt | Conductor Size
Code
Compression, Compact, Strand
-A1
2-350
-A2
350-750
-A3
750-1000
-A4
1000-1250
Copper ShearBolt | Conductor Size
Code
Compression, Compact, Strand
-C1
2-4/0
-C2
4/0-500
-C3
500-750
-C4
750-1000
-C5
1000-1250
RAYCHEM cable accessories ALR photocontrols AMP connectors
174
Elbows & Accessories
Deadbreak Standoff Plug
600 Amp 15 / 28-35 kV Class
Raychem 600A deadbreak standoff plug is available in both 15/28 kV and 35 kV Class versions .
The standoff plug is meant for use in a parking stand of an apparatus or junction, where it provides
insulated protection for energized 15/28-35 kV deadbreak interfaces .
They are frequently used temporarily or permanently within padmount cabinets, underground vaults,
switchgear, transformers, and a variety of other apparatus . Typical applications include isolating and
sectionalizing energized cable, system maintenance, circuit reconfiguration, and future expansion .
C_Deadbreak_Standoff
A fully shielded, submersible connection is offered, with conformance to IEEE Standard 386 . These
standoff plugs are therefore interchangeable with other manufacturers’ products that also comply with
this standard .
15/28 kV Deadbreak Standoff Plug
35 kV Deadbreak Standoff Plug
5 .4"
5 .4"
1 .6"
1 .6"
3 .25"
4 .1"
.25"
.25"
4 .30"
5 .10"
Ratings
Voltage Class
15/28 kV
Max . Rating Phase-to-Ground
16 .2 kV
Max . Rating Phase-to-Phase
28 kV
AC 1 minute withstand
45 kV
DC 15 minute withstand
88 kV
BIL and full wave crest
140 kV
Minimum Corona Level
21 .5 kV (3pC)
Continuous
600A rms
24 Hour Overload
1,000A rms
Momentary:
25,000 A symmetrical 10 cycles
10,000 A symmetrical 3 .00 sec
100% Production Test
Minimum Corona level
AC 1 minute withstand
Selection Information
Catalog Number
ELB-15/28-600-SP
ELB-35-600-SP
35 kV
21 .1 kV
36 .6 kV
50 kV
103 kV
150 kV
26 kV (3pC)
600A rms
1,000A rms
21 .5 kV (3pC)
45 kV
26 kV (3pC)
50 kV
Voltage
Class
15/28 kV
35 kV
Current
Rating
600
600
Product Description
Aluminum Deadbreak Standoff Plug
Aluminum Deadbreak Standoff Plug
Related test report
EDR-5510
RAYCHEM cable accessories ALR photocontrols AMP connectors
175
MEDIUM VOLTAGE CABLE ACCESSORIES
• 15/28 kV or 35 kV, 600A ratings
• Designed to be installed in the parking stand of apparatus
• Fully-shielded, fully submersible connection
• Stainless steel eyebolt with a stainless steel pressure foot
• Body bolted to stainless steel base bracket
• Compatible with 900A, all copper circuits
• Conforms to ANSI/IEEE standard 386
175
Elbows & Accessories
Deadbreak Insulating Cap
600 Amp 15/28 kV Class
Raychem 600A deadbreak insulating cap is available in 15/28 kV class . The insulating cap is meant
to provide insulated protection for energized 15-28 kV deadbreak interfaces .
They are frequently used temporarily or permanently within padmount cabinets, underground vaults,
switchgear, transformers, and a variety of other apparatus . Typical applications include system
maintenance, circuit reconfiguration, and future expansion .
C_Deadbreak_Cap
A fully shielded, submersible connection is offered, with conformance to IEEE Standard 386 . These
insulating caps are therefore interchangeable with other manufacturers’ products that also comply
with this standard .
MEDIUM VOLTAGE CABLE ACCESSORIES
•
•
•
•
•
176
15/28 kV, 600A ratings available
Includes a semiconducting EPDM insert for stress relief
High quality peroxide cured EPDM insulation
Provides insulated, fully shielded, submersible connection
Maintains ground potential on the cap’s surface when the drain wire is connected
to a common ground
• Compatible with 900A, all-copper circuits
• Conforms to ANSI/IEEE Standard 386
1 .9" 3 .1"
6 .6"
3 .1"
Ratings
Voltage Class
Max . Rating Phase-to-Ground
Max . Rating Phase-to-Phase
AC 1 minute withstand
DC 15 minute withstand
BIL and full wave crest
Minimum Corona Level
15/28 kV
16 .2 kV
28 kV
45 kV
88 kV
140 kV
21 .5 kV (3pC)
100% Production Test
Minimum Corona level
AC 1 minute withstand
21 .5 kV (3pC)
45 kV
Selection Information
Catalog Number
ELB-15/28-600-IC
Voltage
Class
15/28 kV
Current
Rating
600
Product Description
Aluminum Deadbreak Insulating Cap
RAYCHEM cable accessories ALR photocontrols AMP connectors
176
Elbows & Accessories
Deadbreak Connecting Plug
600/900 Amp 15/28-35 kV Class
Raychem 600/900A deadbreak connecting plug is available in both 15/28 kV and 35 kV class
versions . The connecting plug is meant to connect two or more 600/900A deadbreak elbows .
Typical applications are as a separable cable splice, circuit reconfiguration, or as an expandable,
submersible junction.
900A ratings are achieved by ordering the copper version, but require copper cable and other copper
constructed components .
C_Deadbreak_Plug
A fully shielded, submersible connection is offered with conformance to IEEE Standard 386 . These
standoff plugs are therefore interchangeable with other manufacturers’ products that also comply
with this standard .
15/28 kV or 35 kV, 600 or 900A ratings available
Fully submersible
Industry standard 5/8"- 11 threaded stud used for electrical connection
Available in either Aluminum or Copper
Conforms to ANSI/IEEE Standard 386
15/28 kV Deadbreak Connecting Plug
8 .2"
35 kV Deadbreak Connecting Plug
1 .6"
10 .0"
1 .7"
1 .6"
1 .7"
Ratings
Voltage Class
Max . Rating Phase-to-Ground
Max . Rating Phase-to-Phase
AC 1 minute withstand
DC 15 minute withstand
BIL and full wave crest
Minimum Corona Level
Continuous
24 Hour Overload
Momentary:
600A
600A
900A
900A
100% Production Test
Minimum Corona level
AC 1 minute withstand
Selection Information
Catalog Number
ELB-15/28-600-CP-AL
ELB-35-600-CP-AL
ELB-15/28-600-CP-CU
ELB-35-600-CP-CU
15/28 kV
16 .2 kV
28 kV
45 kV
88 kV
140 kV
21 .5 kV (3pC)
600/900A rms
1,000A rms
25,000
10,000
40,000
10,000
A
A
A
A
35 kV
21 .1 kV
36 .6 kV
50 kV
103 kV
150 kV
26 kV (3pC)
600/900 A rms
1,000A rms
symmetrical
symmetrical
symmetrical
symmetrical
10 cycles
3 .00 sec
10 cycles
3 .00 sec
21 .5 kV (3pC) 26 kV (3pC)
45 kV
50 kV
Voltage
Class
15/28 kV
35 kV
15/28 kV
35 kV
Current
Rating
600
600
600/900
600/900
Product Description
Aluminum Deadbreak Connecting Plug
Aluminum Deadbreak Connecting Plug
Copper Deadbreak Connecting Plug
Copper Deadbreak Connecting Plug
Related test reports
EDR-5511
RAYCHEM cable accessories ALR photocontrols AMP connectors
177
MEDIUM VOLTAGE CABLE ACCESSORIES
•
•
•
•
•
177
Elbows & Accessories
Deadbreak Junctions
600/900 Amp 15/28-35 kV Class
The Raychem 600A/900A deadbreak junction is available in both 15/28 kV and 35 kV Class
versions. Deadbreak junctions are used with 600/900A elbows and accessories for connecting,
establishing loops, tapping, and facilitating apparatus change out . They are commonly used in padmounted apparatus, sectionalizing cabinets, and underground vaults, where there is a critical use
of space, flexibility, and operability .
MEDIUM VOLTAGE CABLE ACCESSORIES
C_Deadbreak_Junction
178
The junction provides two, three, or four deadbreak interfaces bused together and encapsulated
in a molded, peroxide-cured EPDM insulated rubber body, with an EPDM peroxide-cured semiconductive outer shield. Optional stationary or adjustable mounting brackets are available,
assembled with the junctions themselves. 900A ratings are achieved by ordering the copper version,
but require copper cable and other copper constructed components . A fully shielded, submersible
connection is offered, with conformance to IEEE Standard 386. These deadbreak junctions are
therefore interchangeable with other manufacturers’ products that also comply with this standard .
•
•
•
•
•
•
•
•
Available in 2, 3, 4 point configurations
Deadfront, 15/28 kV or 35 kV, 600 or 900A Ratings
EPDM molded rubber construction
Optional corrosion resistant stainless steel (adjustable or stationary) mounting brackets for direct
wall mounting
Maintenance free, fully shielded, submersible
Applications include padmount, indoor/outdoor vault, subsurface
Conforms to ANSI/IEEE Standard 386
Heavy duty U-straps provide secure mounting for junctions
Ratings
Voltage Class
Max . Rating Phase-to-Ground
Max . Rating Phase-to-Phase
AC 1 minute withstand
DC 15 minute withstand
BIL and full wave crest
Minimum Corona Level
Continuous
24 Hour Overload
15/28 kV
16 .2 kV
28 kV
45 kV
88 kV
140 kV
21 .5 kV (3pC)
600/900A rms
1,000A rms
Momentary:
600A
600A
900A
900A
25,000
10,000
40,000
10,000
100% Production Test
Minimum Corona level
AC 1 minute withstand
21 .5 kV (3pC)
45 kV
A
A
A
A
35 kV
21 .1 kV
36 .6 kV
50 kV
103 kV
150 kV
26 kV (3pC)
600/900 A rms
1,000A rms
symmetrical
symmetrical
symmetrical
symmetrical
10 cycles
3 .00 sec
10 cycles
3 .00 sec
26 kV (3pC)
50 kV
RAYCHEM cable accessories ALR photocontrols AMP connectors
178
Elbows & Accessories
Selection Information
Catalog Number
Current Rating
Size
Material
J2
J3
J4
J2
J3
J4
Aluminum
Aluminum
Aluminum
Copper
Copper
Copper
J2
J3
J4
J2
J3
J4
Aluminum
Aluminum
Aluminum
Copper
Copper
Copper
Junction with Stationary Bracket Included 15/28 kV
ELB-15/28-600-J2-AL-STD
600A
ELB-15/28-600-J3-AL-STD
600A
ELB-15/28-600-J4-AL-STD
600A
ELB-15/28-900-J2-CU-STD
600/900A
ELB-15/28-900-J3-CU-STD
600/900A
ELB-15/28-900-J4-CU-STD
600/900A
J2
J3
J4
J2
J3
J4
Aluminum
Aluminum
Aluminum
Copper
Copper
Copper
Junction with Stationary Bracket Included 35 kV
ELB-35-600-J2-AL-STD
600A
ELB-35-600-J3-AL-STD
600A
ELB-35-600-J4-AL-STD
600A
ELB-35-900-J2-CU-STD
600/900A
ELB-35-900-J3-CU-STD
600/900A
ELB-35-900-J4-CU-STD
600/900A
J2
J3
J4
J2
J3
J4
Aluminum
Aluminum
Aluminum
Copper
Copper
Copper
Junction with Adjustable Bracket Included 15/28 kV
ELB-15/28-600-J2-AL-ADJ
600A
ELB-15/28-600-J3-AL-ADJ
600A
ELB-15/28-600-J4-AL-ADJ
600A
ELB-15/28-900-J2-CU-ADJ
600/900A
ELB-15/28-900-J3-CU-ADJ
600/900A
ELB-15/28-900-J4-CU-ADJ
600/900A
J2
J3
J4
J2
J3
J4
Aluminum
Aluminum
Aluminum
Copper
Copper
Copper
Junction with Adjustable Bracket Included 35 kV
ELB-35-600-J2-AL-ADJ
600A
ELB-35-600-J3-AL-ADJ
600A
ELB-35-600-J4-AL-ADJ
600A
ELB-35-900-J2-CU-ADJ
600/900A
ELB-35-900-J3-CU-ADJ
600/900A
ELB-35-900-J4-CU-ADJ
600/900A
J2
J3
J4
J2
J3
J4
Aluminum
Aluminum
Aluminum
Copper
Copper
Copper
Junction with U-Strap 15/28 kV
ELB-15/28-600-J2-AL
600A
ELB-15/28-600-J3-AL
600A
ELB-15/28-600-J4-AL
600A
ELB-15/28-900-J2-CU
600/900A
ELB-15/28-900-J3-CU
600/900A
ELB-15/28-900-J4-CU
600/900A
Junction with U-Strap 35 kV
ELB-35-600-J2-AL
ELB-35-600-J3-AL
ELB-35-600-J4-AL
ELB-35-900-J2-CU
ELB-35-900-J3-CU
ELB-35-900-J4-CU
600A
600A
600A
600/900A
600/900A
600/900A
RAYCHEM cable accessories ALR photocontrols AMP connectors
179
MEDIUM VOLTAGE CABLE ACCESSORIES
Related Test Report
EDR-5508
179
Elbows & Accessories
ELB-15/28-600 Elbow Modular Splicing Systems
600 Amp (15-35 kV) Class for Deadbreak T-body Elbow Connector
TE’s Raychem Elbow Modular Splicing System offers separable solutions to fit a variety of needs
which include: splicing, connecting to apparatus, dead-ending, and the ability to easily reconfigure
circuits . At 15-35 kV 600 Amp, the following options are available: 2-way, 3-way, 4-way, or dead-end
connections .
C_ELB_15_28_600
These kits use TE Connectivity’s standard T-bodies, connecting plugs, insulating plugs, and
conductive caps . They are fully shielded and fully submersible and meet the requirements of IEEE
Standard 386 . They are interchangeable with other manufacturers’ products that conform with this
industry standard .
Peroxide cured EPDM rubber ensures low tension set and high dielectric strength
100% factory production tested for partial discharge and AC Hipot per IEEE 386
Fits 15-35 kV cables up to 1250 kcmil
Both compression lugs and range taking shearbolt connectors are available, along with the
required cable adapter (sold separately)
• Designed for use on extruded (XLPE or EPR) solid dielectric cable
MEDIUM VOLTAGE CABLE ACCESSORIES
•
•
•
•
180
Kit Description
Assembly
ELB-15/28-600-T1WAY
ELB-15/28-610-T1WAY
ELB-35-600-T1WAY
ELB-35-610-T1WAY
ELB-15/28-600-T2WAY
ELB-15/28-610-T2WAY
ELB-35-600-T2WAY
ELB-35-610-T2WAY
ELB-15/28-600-T3WAY
ELB-15/28-610-T3WAY
ELB-35-600-T3WAY
ELB-35-610-T3WAY
ELB-15/28-600-T4WAY
ELB-15/28-610-T4WAY
ELB-35-600-T4WAY
ELB-35-610-T4WAY
Note: 600 version is without testpoint and 610 version is with test point .
Modular Elbow Splice kits do not include connectors or cable adapters .
Selection Information: dimensions in inches (millimeters)
Approximate Width of Splicing System
Assembly
15/28 kV
35 kV
Deadend (One Way)
10 .1 (256)
12 .1 (307)
Two Way
19 .0 (483)
23 .0 (584)
Three Way
27 .9 (709)
33 .9 (861)
Four Way
36 .8 (935)
44 .8 (1138)
Ordering Information
1 . Due to the variety of configurations possible, cable adapters and connectors are not included as part
of this kit . Each one sold separately . Contact your local TE sales representative for assistance .
2 . A spanner wrench (ELB-600-SPANNER, sold separately) may be required for proper installation .
3 . If using copper tape cable, accessory ELB-35-600-GRDx (x = 1, 2 or 3) is required and
ordered separately .
4 . Sealing kits are available separately: the ESA for heatshrink, GES for cold-applied Gelwrap ES
closure, and CES for cold-applied rip-cord style .
5 . Related test reports: EDR-5482, EDR-5476, EDR-5502, EDR-5503, EDR-5511 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
180
Elbows & Accessories
ELB-35-600 Arrester
600 A 35 kV T-Body Elbow Arrester
The Raychem ELB-35-600-ARSTR elbow arresters are designed to protect underground
cables and high-voltage apparatus from voltage surges due to lightning and switching transients .
They are fully submersible and meet the performance requirements of IEEE C62 .11 and IEEE
standard 386 .
C_ELB_600_ARST
The 600A interface elbow arrester eliminates the need for bushing extenders, reducing tap
plugs, and 200A load break interface arresters and installs in the same manner as a standard
35 kV 600 A elbow . The design incorporates an epoxy fiber module which integrates all MOV
components in a single unit .
• The 600A interface bolts directly to a bushing, saving space and eliminating the need for adaptors.
• All MOV elements and end fittings are integrated in a single piece . There are no glued interfaces . The
design is void and gap free ensuring peak performance under the harshest conditions .
• Tested in accordance with the dead front arrester failure mode test, which has proven TE’s elbow
arrester to have safe and predictable failure characteristics .
• Large diameter MOV elements provide high energy handling capability.
ELB-35-600-ARSTR
Kit Contents:
• Elbow Arrester
• Insulating Plug (Al)
• Stud (Al)
• 36" tinned Cu Ground Lead
• Silicone Lubricant
• Installation Instruction
35 kV 600A deadbreak bushing interface
Molded in chemically bonded contact lug
Epoxy fiberglass wrapped MOV module
Peroxide cured EPDM rubber
15 .0"
ZnO varistors
Stainless steel end cap
36” #2 AWG copper flexible rope lay ground lead
Selection Information: dimensions in inches (millimeters)
Catalog Number
ELB-35-600 ARSTR-27
ELB-35-600 ARSTR-30
ELB-35-600 ARSTR-33
ELB-35-600 ARSTR-36
Duty Cycle Rating
(kV/rms)
27
30
33
36
MCOV
(kVrms)
22 .0
24 .4
26 .8
29 .0
Maximum Discharge Voltage (kV crest)
8 x 20 microsecond current wave
1.5 kA
5 kA
10 kA
65 .6
72 .3
78 .2
72 .6
79 .9
86 .5
80 .1
88 .2
95 .4
87 .1
95 .9
103 .8
Performance Characteristics
High Current Short Duration
Low Current Long Duration
Duty Cycle
65kA, 4 x 10µsec
75A, 2000µsec
5kA, 8 x 20µsec
Following each of the preceding tests the arrester demonstrates thermal recovery at MCOV .
100% Production Test
Partial Discharge 26 kV (10pc)
AC 1 minute withstand 50 kV (housing only)
Reference Voltage Test
RAYCHEM cable accessories ALR photocontrols AMP connectors
181
20 kA
85 .7
94 .8
104 .5
113 .8
MEDIUM VOLTAGE CABLE ACCESSORIES
10 .5"
181
Elbows & Accessories
Cold-Applied Elbow Seal CES
600 Amp (15-35 kV) Class for 1/C Jacketed Cables
TE Connectivity’s Raychem CES Cold-Applied Elbow Sealing Kit is used for sealing power cables
where elbows or other cable accessories are installed . The CES is applied in 15-35 kV, 600A
applications . It protects underground cable from moisture and airborne contaminants, and is suitable
for both direct burial and submersible applications .
The kit consists of a factory-expanded tubular EPDM rubber sleeve on a spiral holdout, along with
strips of mastic which are used to help create the seal .
C_ELB_600_CES
MEDIUM VOLTAGE CABLE ACCESSORIES
Designed for easy field installation . After applying the mastic and cable accessory, the spiral
holdout is simply pulled clear. The jacket will compress and, in combination with the mastic, form an
environmental seal .
182
• Highly elastic EPDM formulation enables wide cable application ranges. Just three products are
able to cover the most common range of cable, 15 kV #2-35 kV 1250 kcmil
• An ergonomically designed spiral holdout provides a smooth installation with low release forces
• No open flame or heat source is required for installation
• Meets IEEE 404 jacket sealing requirements
• Thick walled tube resists puncture and damage
• Resistant to fungus, acids, and alkalies
Typical Installation of ELB-600-CES
Selection Information: dimensions in inches (millimeters)
Catalog Number
ELB-600-CES-1
ELB-600-CES-2
ELB-600-CES-3
Typical Tube Length
Expanded
Relaxed
5 .00 (127)
6 .00 (150)
6 .75 (171)
8 .00 (200)
7 .50 (190)
9 .00 (225)
Cable Size
Catalog Number 15 kV Class
ELB-600-CES-1 2-4/0 AWG
(35-100 mm2)
ELB-600-CES-2 2/0-1000 kcmil
(70-500 mm2)
ELB-600-CES-3 750-1500 kcmil
(380-725 mm2)
25 kV Class
2-2/0 AWG
(35-50 mm2)
1/0 AWG-750 kcmil
(60-380 mm2)
600-1250 kcmil
(325-625 mm2)
Expanded
Tube Diameter
2 .24 (57)
2 .95 (75)
4 .13 (105)
35 kV Class
1/0 AWG
(60 mm2)
1/0 AWG-500 kcmil
(60-250 mm2)
350-1250 kcmil
(180-625 mm2)
Inner Diameter
of Holdout
2 .09 (53)
2 .75 (70)
3 .85 (98)
Minimum Diameter
Seal
Installed
0 .95 (24) 1 .94 (49)
1 .28 (33) 2 .67 (68)
1 .60 (41) 3 .50 (89)
Ordering Information
1 . Selections are based on the typical dimensions of 100% insulated cables, manufactured in
accordance with AEIC standard . Nominal insulation thickness (100%): 15 kV:175 mils,
25 kV: 260 mils, 35 kV: 345 mils .
2. Select the appropriate catalog number. Use the actual insulation OD, and jacket OD range as the
final ordering criteria .
3 . Kits used on metallic tape-shielded cables may require external grounding component .
HVS-GC + HV-Braid .
4 . For other applications or if you have any questions, contact your TE Connectivity representative .
5 . If ordered separate from Elbow kits, standard package: 3 kits per box .
6 . Related test reports: EDR-5528
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182
Elbows & Accessories
ESA
Heat-Shrinkable Elbow Sealing Adapters for 1/C Jacketed
URD and Shielded Power Cable
TE Connectivity’s Raychem ESA elbow sealing adapters shrink down tightly to form an environmental
rejacketing seal.
C_ESA
• For use on jacketed concentric neutral, drain-wire-shielded, or copper-tape-shielded power cable
• Qualified to ANSI C119.1
• RUS accepted for termination/elbow sealing
Use this heat-shrinkable kit to seal the jacket of a power cable used with a premolded elbow.
Selection Information: dimensions in inches (millimeters)
Conductor Size (AWG/kcmil)
5 kV
15 kV
#2-500
#2-250
600-1000
350-1000
25 kV
#1-3/0
4/0-1000
35 kV
1/0-1000
Ordering Information
1 . Select the appropriate catalog number based on the cable conductor size and voltage class .
Selections are based on the typical dimensions of 100% or 133% insulated cables manufactured
in accordance with AEIC standard . For cables manufactured to other specifications, selection
should be confirmed with cable dimensions .
2 . Kits used on metallic-tape-shielded cables may require an external grounding kit .
3 . Standard package: 3 kits/box .
4 . Related test report: EDR-5145 .
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183
MEDIUM VOLTAGE CABLE ACCESSORIES
Catalog Number
ESA-1
ESA-2
183
Elbows & Accessories
GelWrap ES
Wrap-Around Cold-Applied Elbow Sealing Adapter for 1/C
Jacketed Cables
C_GelWrap_ES
This kit is used to seal the jacket of a power cable used with a premolded elbow. The Raychem
GelWrap ES elbow sealing closure kits are easily installed due to the wrap-around design . Simply
install the elbow as you normally would then use the components of the GelWrap ES elbow sealing
closure kit to provide an environmental seal . Pre-positioning of the sleeve is not required so retrofit
installations are easily accomplished . One kit provides a very wide use range to minimize inventory
requirements .
The sleeve is factory coated with PowerGel sealant to provide a positive moisture seal . PowerGel
sealant strips are included in the kit to ensure proper sealing of any neutrals or grounds exiting
the sleeve .
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
184
Catalog Number
GelWrap-ES-65/250150
Outside Diameter
Insulation
Shield
(Min.)
1 .00 (25)
Cable Jacket or
Covered Arm of Elbow
(Max.)
2 .40 (61)
Ordering Information
1 . Select the appropriate catalog number based on the cable
conductor size and voltage class . Selections are based on
the typical dimensions of 100% or 133% insulated cables
manufactured in accordance with AEIC standard . For cables
manufactured to other specifications, selection should be
confirmed with cable dimensions .
Voltage
Class
5
Insulated Conductor Size
100%
133%
500-1000
500-1000
2 . Kits used on metallic-tape-shielded cables may require an
external grounding kit .
3 . Standard package: 3 kits/box .
4 . Related test report: EDR-5145 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
184
Elbows & Accessories
RVS-SK
Rayvolve “Roll-On” Elbow Sealing Adapters for Concentric Neutral
Jackets for 1/C Jacketed URD Cable
TE Connectivity’s Raychem Rayvolve RVS-SK splice cover kits are the easy, “roll-on” way to
seal JCN cable jackets when they are terminated to premolded elbows. RVS-SK splice cover kits
provide an environmental seal that is maintained throughout exposure to conditions typical of elbow
installations: temperature extremes (–36°F to 162°F/–20°C to 90°C), temperature cycling (41°F to
162°F/23°C to 90°C), and twisting and flexing motions as seen during switching .
C_RVS_SK
• Qualified to ANSI C119.1
• For use on standard poly- or elastomeric-insulated cables
• Use to seal JCN cable jackets when terminated to pre-molded elbows
Selection Information: dimensions in inches (millimeters)
Jacket O.D.
(Max.)
1 .25 (32)
RVS-14-SK
0 .70 (18)
1 .60 (41)
RVS-15-SK*
1 .15 (29)
2 .00 (51)
Ordering Information
1 . Select the appropriate catalog number . Selections are based
on typical dimensions of low voltage insulated cable . Confirm
selection with dimensions to assure proper sizing .
2 . Kits do not contain connectors . The RVS-SK selection
information covers all conductor types from solid to stranded .
3 . Kits contain all materials necessary to seal from the cable
jacket to either the cable semi-con or 200-A elbow.
*4 . For warm weather installations (above 32°F), use range may
be extended to a 2.25-inch-maximum jacket diameter. This
covers 133%-insulated 1000-kcmil 15 kV and 25 kV cable,
and 133%-insulated 750-kcmil 35 kV cable .
Voltage
Class (kV)
5
15
25
5
15
25
35
5
15
25
35
5 .
6 .
7 .
8 .
Insulated Conductor Size (AWG/kcmil)
100%
133%
#2-250
#2-250
#2-3/0
#2-1/0
#1
3/0-600
3/0-600
#2-400
#2-350
#1-250
#1-3/0
1/0-2/0
600-1000
600-1000
350-750
250-750
4/0-600
1/0-500
1/0-400
1/0-250
Kits used on metallic-tape-shielded cables may require
an external grounding kits .
Each kit contains one Rayvolve RVS-SK sleeve and
sealant strips .
Standard package: 6 kits/box
Related test report: EDR-5196
RAYCHEM cable accessories ALR photocontrols AMP connectors
185
MEDIUM VOLTAGE CABLE ACCESSORIES
Catalog Number
RVS-13-SK
Outside Diameter
Insulation Shield
(Min.)
0 .55 (14)
185
Elbows & Accessories
JGK-MS
Jacketed Cable Grounding Kits (15-35 kV)
The Raychem JGK-MS kit addresses the RUS recommendation to externally ground the jacketed
cable neutrals at least four times per mile to limit shield standing voltage, to avoid accidental shock,
and to provide multiple parallel return paths for line-to-ground faults .
C_JGK_MS
• Heat-shrinkable JGK-MS kits provide complete environmental sealing with a wraparound,
adhesive-lined rejacketing sleeve.
• Each kit contains a constant-force ground clamp, a solder-blocked ground braid for external
grounding, and a sealant to encapsulate and seal the ground connector .
• Kits are RUS accepted and have been tested to meet the 10 kA/10 cycles or 15 kA/15 cycle fault
current test requirements .
• Wraparound rejacketing sleeve has been water-seal tested to the applicable sections of ANSI C 119.1.
• JGK-MS-HC kits have high fault current capability
MEDIUM VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
186
Catalog Number
JGK-MS-1
JGK-MS-2
JGK-MS-3
Nominal Use Range (AWG/kcmil)
15 kV
25 kV
35 kV
#4-4/0
#1-1/0
250-1000
1/0-750
1/0-500
1000-2000
750-1750
500-1500
Rated
Fault Current
10 kA, 10 cycles
15 kA, 15 cycles
15 kA, 15 cycles
JGK-MS-HC-2
JGK-MS-HC-3
250-1000
1000-2000
30 kA, 10 cycles
30 kA, 10 cycles
1/0-750
750-1750
1/0-500
500-1500
Ordering Information
1 . Standard package: 3 kits/box
2 . Related test report: EDR-5242
RAYCHEM cable accessories ALR photocontrols AMP connectors
186
Elbows & Accessories
GelWrap MS-GRD
Cold-Applied Jacketed Concentric Neutral Cable Mid-Span
Grounding Kit
The Raychem GelWrap MS-GRD kit addresses the WindFarm construction recommendation to
externally ground jacketed concentric neutral power cable at least four times per mile to limit/
minimize shield standing voltage, to avoid accidental shock, and to provide a return path for line-toground faults .
C_GelWrap_MS_GRD
• Cold-Applied GelWrap MS-GRD kits provide complete environmental sealing with a Gel-Filled,
wraparound rejacketing sleeve.
• Each kit contains a constant-force ground clamp, a solder-blocked ground braid for external
grounding, a gel sealant strip and tie wraps .
• Kits are tested to meet the 10 kA/10 cycles or 15 kA/15 cycle fault current test requirements.
• Wraparound rejacketing sleeve has been water-seal tested to the applicable sections of
ANSI C 119 .1 .
Selection Information: dimensions in inches (millimeters)
Check kit selection and fault current rating per Table 1.
Voltage
Class (kV)
5
5
5
Catalog Number
GelWrap-MS-GRD-CT-2
Shield O.D.
(Min.)
1 .00 (25)
Nominal Use Range (AWG/kcmil)
15 kV
25 kV
35 kV
250-750
2/0-500
1/0-250
Jacket O.D.
(Max.)
1 .80 (46)
Insulated
Conductor
100%
500-1000
500-1000
500-1000
Size
133%
500-1000
500-1000
500-1000
Table 1
Catalog Number
GelWrap-MS-GRD-1
GelWrap-MS-GRD-2
GelWrap-MS-GRD-3
Nominal Use Range (AWG/kcmil)
15 kV
25 kV
35 kV
#4-2/0
#1
n/a
2/0-750
#1-500
1/0-350
1000-2000
750-1750
1500
Rated
Fault Current
10 kA, 10 cycles
15 kA, 15 cycles
15 kA, 15 cycles
Ordering Information
1 . Select the appropriate catalog number based on the cable conductor size and voltage class .
Selections are based on the typical dimensions of 100%- or 133%-insulated cables
manufactured in accordance with the data contained in AEIC CS5 . For cables manufactured
to other specifications, selection should be confirmed with cable dimensions .
2 . Kits used on metallic-tape-shielded cables may require external grounding components . See items
HVS-GC and HV-Braid .
3 . Standard package: 3 kits/box
4 . Test report: EDR-5375
RAYCHEM cable accessories ALR photocontrols AMP connectors
187
MEDIUM VOLTAGE CABLE ACCESSORIES
Catalog Number
GelWrap-MS-GRD-1
GelWrap-MS-GRD-2
GelWrap-MS-GRD-3
Outside Diameter
Shield O.D.
Jacket O.D.
(Min.)
(Max.)
1 .00 (25)
2 .60 (61)
1 .00 (25)
2 .60 (61)
1 .00 (25)
2 .60 (61)
187
Elbows & Accessories
HVE-1590
Adapts 1/C PILC Cable for Installation of Elbow (15 kV)
TE Connectivity’s Raychem HVE-1590 elbow adapters provide a highly effective and easily installed
oil stop system, using standard heat-shrinkable components . The system provides an oil- and
pressure-resistant seal .
C_HVE_1590
• Oil barrier tubing locks the oil in the PILC cables, converting each conductor into the
polymeric equivalent .
• Pressure rated to 15 psi at 90°C.
• Rated to the applicable requirements of ANSI-386.
• Converts PILC cable to allow installation of dead-break elbows.
• For use on 1/C PILC/VCLC cable.
Elbow
Adapter
Red
Insulating
Tube
MEDIUM VOLTAGE CABLE ACCESSORIES
Oil Barrier Tube
188
Red Sealing Mastic
Elbow
Oil Block
Mastic
Semi Conducting Tube
Red
Insulating
Tube
Stress Relief Mastic
Reinforcing
Tube
Selection Information: dimensions in inches (millimeters)
B
Catalog Number
HVE-1591
HVE-1592
HVE-1593
HVE-1594
1/C 15 kV* PILC
Conductor Size
(Nominal)
#2 AWG-2/0
3/0-250 kcmil
300-500 kcmil
600-750** kcmil
Insulation O.D.
(Min.)
(Max.)
A
A
0 .65 (16)
0 .75 (19)
0 .75 (19)
0 .95 (24)
0 .95 (24)
1 .22 (31)
1 .22 (31)
1 .35 (34)
A
Lead Sheath
O.D. (Max.)
B
0 .95 (24)
1 .10 (28)
1 .35 (34)
1 .50 (38)
*5 kV cables may be used provided the cable dimensions fall within the dimension ranges given above.
**Compact strand only
Please Note: The TE Connectivity kit does not include the compression connector, cable adapter or elbow.
Ordering Information
1 . Select the appropriate catalog number . All selections are
based on the typical dimensions of 100% insulated cables
manufactured in accordance with AEIC standard . Nominal
insulation thickness (100%): 15 kV: 165 mils (PILC/VCLC) .
2 . For cables manufactured to other specifications, confirm
selection with cable dimensions .
Adapter Type
Elastimold
ELB-15/28-600-CA-F
ELB-15/28-600-CA-G
ELB-15/28-600-CA- H
ELB-15/28-600-CA-L
3 . Standard package: One kit/box
4 . Related test reports: 15 kV: EDR-5269 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
188
HIGH VOLTAGE CABLE
ACCESSORIES & INSULATORS
Splices, Terminations & Accessories
Tools
Torque Controlled Connectors and Lugs . . . . . . . . . . . . . . . . . .190
EHVS Heat-Shrink Splices (46/69 kV) . . . . . . . . . . . . . . . . . . . .192
EHVT Heat-Shrink Terminations (46/69 kV) . . . . . . . . . . . . . . . .193
EHVS Three-Piece Splice (138 kV) . . . . . . . . . . . . . . . . . . . . . .194
EHVS Single-Piece Splice (138/230 kV) . . . . . . . . . . . . . . . . . .195
OHVT Oil-Filled Termination (69/138/230 kV) . . . . . . . . . . . . . .196
OHVT Dry-Type Termination (138 kV) . . . . . . . . . . . . . . . . . . . .196
PHVS/PHVT Dry Compact Switchgear and Transformer
(69/138/230 kV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
Link Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
Termination Lifting Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
EHVT-BRKT Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . .198
EHVT-BP Mounting Base Plate . . . . . . . . . . . . . . . . . . . . . . . . .198
HVIA Cable Stripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
Cable Heating Blanket & Accessories . . . . . . . . . . . . . . . . . . . .199
Tool Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
High Voltage Insulators
Composite Station Post (Axicom) . . . . . . . . . . . . . . . . . . . . . . . .200
RAYCHEM cable accessories ALR photocontrols AMP connectors
189
189
Splices, Terminations & Accessories
High Voltage Torque Controlled Connectors and Lugs
for Splices and Terminations up to 69 kV
The connector design allows cables to be spliced/terminated without special tools, heat treatment or
filing after installation. Shearhead bolts ensure a pre-engineered electrical connection. The shearhead
bolts break off at a predetermined level below the outer surface of the connector, at a defined torque.
This ensures the correct contact pressure is reached every time . Oxide-breaking and corrosion
prevention is performed by the contact grease inside the body .
C_HV_Torque
•
•
•
•
•
•
•
•
•
•
•
Fast and safe installation
Excellent electrical performance
Excellent mechanical performance
Easy installation with socket wrench
Pre-engineered design for perfect fit
Cu and Al conductors
Suitable for up to 1600 mm2
Straight and size transition type connectors
Body made of aluminum alloy
Variety of different palms available
Lug body made of tinned aluminum alloy
HIGH VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
190
Cable Lug with 1-hole Palm NEMA Pad (EPPA-071-x/y)
L = 6 .54 in . (166 .2 mm)
A = 3 in . (76 .2 mm)
B = 1 .5 in . (38 .1 mm)
D = .56 in . (14 .2 mm)
E = .98 in . (25 mm)
F = 2 .68 in . (68 mm)
X, Y according to the cable dimensions
F
L
B
D
A
Y X
E
Cable Lug with 2-Hole Palm NEMA Pad (EPPA-072-x/y)
L = 6 .54 in . (166 .2 mm)
A = 3 in . (76 .2 mm)
B = .63 in . (15 .9 mm)
C = 1 .75 in . (44 .5 mm)
D = .56 in . (14 .2 mm)
E = .98 in . (25 mm)
F = 2 .68 in . (68 mm)
F
X, Y according to the cable dimensions
L
C
B
D
A
Y X
Cable Lug with Rod
ROD ø 30 mm (EPPA-050-X/Y)
L = 7 .48 in . (190 mm)
A = 3 .94 in . (100 mm)
F = 2 .52 in . (64 mm)
ø = 1 .18 in . (30 mm)
ROD ø 40 mm (EPPA-053-X/Y)
L = 10 .39 in (264 mm)
A = 4 .92 in . (125 mm)
F = 4 .02 in . (102 mm)
ø = 1 .57 in . (40 mm)
E
F
A
YX
ø
L
ROD ø 50 mm (EPPA-061-X/Y)
L = 10 .39 in . (264 mm)
A = 4 .92 in . (125 mm)
F = 4 .19 in . (106 .5 mm)
ø = 1 .97 in . (50 mm)
X, Y according to the cable dimensions
RAYCHEM cable accessories ALR photocontrols AMP connectors
190
Splices, Terminations & Accessories
Cable Lug with 4-Hole Palm NEMA Pad (EPPA-054-X/Y)
Contact plate: EPPA-054-X/Y
4 in . x 4 in . (101 .6 mm x 101 .6 mm)
L = 9 .2 in . (234 mm)
A = 4 in . (101 .6 mm)
B = 1 .13 in . (28 .6 mm)
E = .98 in . (25 mm)
C = 1 .75 in . (44 .5 mm)
D = .56 in . (14 .3 mm)
F = 4 .53 in . (115 mm)
Contact plate: EPPA-054-X/Y-A
3 in . x 3 in . (76 .2 mm x 76 .2 mm)
L = 8 .2 in . (208 .3 mm)
A = 3 in . (76 .2 mm)
B = .63 in . (15 .9 mm)
E = .98 in . (25 mm)
C = 1 .75 in . (44 .5 mm)
D = .56 in . (14 .3 mm)
F = 4 .53 in . (115 mm)
E
L
D
A
YX
X, Y according to the cable dimensions
F
B
E
L
D
W
YX
F
C
Mechanical Connector for Straight Connection (EPPA-047-X/Y-L)
L = 5 .12 in . (130 mm)
L = 7 .09 in . (180 mm)
X, Y according to the cable dimensions
A
C
B
L
Y X
Mechanical Connector for Size Transition (EPPA-047-X1/Y1-X2/Y2-L)
L = 5 .12 in . (130 mm)
L = 7 .09 in . (180 mm)
X1/Y1, X2/Y2 according to the cable dimensions
L
Y1 X1
Mechanical Connector for Cables with Small Insulation Thickness (EPPA-063-X1/Y1-X2/Y2-L)
L = 7 .09 in . (180 mm)
L
L = 9 .06 in . (230 mm)
X1/Y1, X2/Y2 according to the cable dimensions
Y X
RAYCHEM cable accessories ALR photocontrols AMP connectors
Y1 X1
191
X2 Y2
L
X2 Y2
HIGH VOLTAGE CABLE ACCESSORIES
Cable Lug with 6-Hole Palm NEMA Pad (EPPA-076-X/Y)
Contact plate: 4 in . x 6 in . (101 .6 mm x 152 .4 mm)
L = 11 .2 in . (285 mm)
W = 4 in . (101 .6 mm)
B = 1 .25 in (31 .8 mm)
E = .98 in . (25 mm)
C = 1 .75 in . (44 .5 mm)
D = .56 in . (14 .3 mm)
F = 4 .53 in . (115 mm)
A = 6 in . (152 .4 mm)
X, Y according to the cable dimensions
C
A
191
Splices, Terminations & Accessories
EHVS
Splices for 1/C Shielded Cable (46 and 69 kV)
A complete line of Raychem splice kits for conductor sizes ranging from 4/0-2500 kcmil .
TE sizes the EHVS splice to your application . You simply fill out an EHVS information sheet
(available from your TE representative) . Based on the information you provide (conductor, insulation,
and jacket diameters), we will machine a connector to fit your cable and supply you with a kit
containing both the connector and the EHVS splice for your cable .
C_EHVS
•
•
•
69 kV splice incorporates a connector that allows large cross sections to be joined without special
tools, heat treatment, or filing off after installation, thus reducing outage time .
For use on wire shield, wire metallic tape shield, and metallic sheathed power cables.
Minimum installation space required is 84.0".
HIGH VOLTAGE CABLE ACCESSORIES
Selection Information: dimensions in inches (millimeters)
192
Catalog Number
EHVS-6920-W-CXXX
EHVS-6921-W-CXXX
EVHS-6922-W-CXXX
EVHS-6923-W-CXXX
69 kV
Nominal
Cable Range
1/0-3 .0 AWG
2/0-500 kcmil
600-1000 kcmil
1250-2500 kcmil
46 kV
Nominal
Cable Range
250-500 kcmil
600-1000 kcmil
1250-2000 kcmil
2500 kcmil
Jacket O.D.
(Max.)
2 .00 (61)
2 .85 (72)
3 .00 (76)
3 .85 (98)
Insulation
Diameter Range
1 .35-1 .75 (34-44)
1 .70-2 .35 (43-60)
2 .05-2 .55 (52-55)
2 .50-3 .05 (63-77)
Ordering Information
1 . Contact your local TE representative for the appropriate part number to order . To help us
supply the correct product; the following information is required: conductor, insulation, and
jacket diameters .
2 . Each splice comes supplied with a shear bolt connector manufactured to your cable dimensions .
3 . Related test report: 46/69 kV: PPR 1010, EDR-5228
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Splices, Terminations & Accessories
EHVT
Termination for 1/C Shielded Power Cable (46 and 69 kV)
TE’s Raychem EHVT series high-voltage terminations utilize a stress control system that has been
field-proven for more than 20 years .
C_EHVT_GHVT
Reduced Installation Costs
Because the 46 and 69 kV HVT kits use standard heat-shrink components, guide tubes are
not needed for alignment, elastomer compression, computed venting, or field compound filling .
Only standard cable support systems are needed, reducing steel structure or pole top support
requirements .
Superior High-Contamination Withstand and Non-Tracking
The unique high-voltage insulating sleeve is a field-proven, nontracking, and erosion-resistant
material that does not require periodic cleaning . The material properties have been formulated to be
thermally stable and highly resistant to UV degradation, weathering, and environmental pollution .
Positive Environmental Seal
The cable, along with external ground, is sealed from moisture ingress using TE’s proven highvoltage, heat-activated scaling system . No field engineering or additional accessory kits are required .
Selection Information: dimensions in inches (millimeters)
Catalog Number
Indoor
Outdoor
Conductor Size
(AWG/kcmil)
Insulation Diameter
(Min.-Max.)
Jacket O.D.
(Max.)
46 kV 32"
EHVT-462-G
EHVT-463-G
EHVT-464-G
EHVT-465-G
40"
EHVT-462-SG
EHVT-463-SG
EHVT-464-SG
EHVT-465-SG
#2-4/0
250-750
1000-1500
1750-2500
1 .18-1 .77 (30-45)
1 .47-2 .05 (38-52)
1 .97-2 .56 (50-65)
2 .48-3 .03 (63-77)
2 .36 (60)
2 .75 (70)
3 .35 (85)
3 .94 (100)
69 kV 42"
EHVT-691-G
EHVT-692-G
EHVT-693-G
52"
EHVT-691-SG
EHVT-692-SG
EHVT-693-SG
1/0-350
350-1000
1000-2000
1 .50-2 .05 (38-52)
1 .95-2 .55 (50-65)
2 .50-3 .05 (64-77)
2 .65 (67)
3 .25 (83)
3 .95 (100)
Ordering Information
1 . Select the appropriate catalog number . Selections are based on the typical dimensions of 100%
insulated cables and the dimensions of commonly used connectors manufactured in accordance
with AEIC standard . Nominal insulation thickness (100%): 46 kV: 420 mils, 69 kV: 650 mils .
2 . For cables manufactured to other specifications, confirm selection with cable dimensions .
3 . Kits do not contain connectors; order connectors separately .
4 . Installed length: 46 kV: Indoor (-G): 32 (813), Outdoor (-SG): 40 (1016)
Installed Length 69 kV: Indoor (-G): 42 (1067), Outdoor (-SG): 52 (1321)
5 . Related test report: 46 kV: PPR-1085, 69 kV: EDR-5241
6 . EHVT-BRKT available to accommodate cable diameters from 2 .5-4 .5 inches (65-115 mm) .
7 . EHVT-BP base plates for mounting the EHVT-BRKTs are also available .
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193
HIGH VOLTAGE CABLE ACCESSORIES
Rated to IEEE-48, class 1, for outdoor (weather-exposed) use . For use on wire shield, wire/metallictape shield, lead sheath, and jacketed concentric neutral cables . Both kits contain a limited number of
lightweight components with unlimited shelf life under normal storage conditions .
193
Splices, Terminations & Accessories
EHVS-T Three-Piece Splice
up to 138 kV
TE’s Raychem splice is a pre-fabricated three piece design for voltage classes up to 138 kV .
Polymeric insulated cables of various designs can be adapted with respect to shielding and metal
sheath . The silicone rubber joint parts with integrated geometrical stress control provides proven
electrical function . The splice components combine electrical performance, stress control and
moisture sealing to provide the important functions required for all high voltage products .
HIGH VOLTAGE CABLE ACCESSORIES
C_3pcJoint
194
• Torque-controlled connector
• Splice fits on all polymeric cable constructions
• Proven shield continuity concept
• Special silicone rubber provides perfect compression force for optimizied electrical performance
• Short cut-back dimensions
• No special tools required to install the splice
• Cable size transition possible
• No tension set of splice body
• Moulded outer conductive screen
• Geometrical electrical stress control by moulded conductive deflectors
• Type tested according to IEC60840 and IEEE404 Standards
• Manufactured according to ISO9001 and ISO14001
Technical Data
Rated voltage U0/U (Um)
Basic impulse level
Max . continuous operating temperature
Max . conductor emergency temperature
Conductor short circuit temperature
Short circuit current (sheath)
For Shield Break Joints
DC voltage between metallic sheaths/screens
DC voltage between metallic sheath/screen and earthed exterior
Lightning impulse voltage between metallic sheath/screen
Lightning impulse voltage between metallic sheath/screen
and earthed exterior
kV
kV
°C
°C
°C
kA / 1sec
138 kV
76/132 (145)
650
90
150
250
40
kV
kV
kV
20
20
75
kV
37 .5
Application Range
Conductor
kcmil
2250
Diameter over Insulation
inch (mm)
1 .69-3 .31 (43-84)
For special applications and bigger cable sizes please contact your TE representative .
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194
Splices, Terminations & Accessories
EHVS-S One-Piece Splice
up to 230 kV
TE’s Raychem splice is a pre-fabricated one-piece design for voltage classes up to 230 kV . Polymeric
insulated cables of various designs can be adapted with respect to shielding and metal sheath . The
silicone rubber joint body with integrated geometrical stress control provides proven electrical function .
The splice components combine electrical performance, stress control and moisture sealing to provide
the important functions required for all High Voltage products .
C_1pcJoint
• Premoulded one-piece joint body
• Torque-controlled connector
• Choice of outer sealing and protection systems
• Splice fits on all polymeric cable constructions
• Proven shield continuity concept
• Special silicone rubber provides perfect compression force for optimizied electrical performance
• Simple assembly
• No tension set of joint body
• Moulded thick outer conductive screen
• Geometrical electrical stress control by moulded conductive deflectors
• Type tested according to IEC60840, IEC 62067, IEEE404, GB11017 Standards
• Manufactured according to ISO9001 and ISO14001
kV
kV
°C
°C
°C
kA / 1sec
138 kV
76/132 (145)
650
90
150
250
40
230 kV
127/220 (245)
1050
90
150
250
40
Application range
Conductor
kcmil
2250
5000
Diameter over Insulation
inch (mm)
2 .20-3 .07 (56-78)
2 .80-4 .69 (71-119)
For special applications and bigger cable sizes please contact your TE Connectivity representative .
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HIGH VOLTAGE CABLE ACCESSORIES
Technical data
Rated voltage U0/U (Um)
Basic impulse level
Max . continuous operating temperature
Max . conductor emergency temperature
Conductor short circuit temperature
Short circuit current (sheath)
195
Splices, Terminations & Accessories
OHVT Oil-Filled Outdoor Termination
up to 230 kV
The Raychem OHVT high voltage outdoor termination system is designed for voltage up to 230 kV
and to operate under severe environmental conditions . Polymeric insulated cables of various designs
can be adopted with respect to shielding and metal sheath . Composite or porcelain housings with
different creepage lengths are available covering the most common and also extreme pollution levels .
The installation of the termination can be done by trained installer equiped with conventional tools .
C_OHVT
The termination is designed according to following standards: IEC-60840, IEC-62067, IEC-60815,
IEEE-48, IEEE-1313 .
HIGH VOLTAGE CABLE ACCESSORIES
Technical Data
Rated voltage U0/U (Um)
Basic impulse level
Max . continuous operating temperature
Max . conductor emergency temperature
Conductor short circuit temperature
Short circuit current (sheath)
Creepage (Pollution class IEC 60815)
Withstand voltage support insulators (AC/DC)
196
kV
kV
°C
°C
°C
kA / 1sec
kV
69 kV
36/69 (72 .5)
325
90
150
250
40
a-e
10/20
138 kV
76/132 (145)
650
90
150
250
40
a-e
10/20
Application Range
Conductor
kcmil
3750
3750
Diameter over Insulation: Composite
inch (mm)
1 .34-3 .82 (34-97) 1 .34-3 .82 (34-97)
Porcelain
inch (mm)
1 .34-2 .91 (34-74) 1 .34-2 .91 (34-74)
Diameter over sheath
inch (mm)
4 .33 (110)
4 .33 (110)
All listed dimensions are standard size to serve the common application of these terminations .
For special applications and bigger cable sizes please contact your TE representative .
170 kV
87/161 (170)
750
90
150
250
40
a-e
10/20
230 kV
127/220 (245)
1050
90
150
250
40
a-e
10/20
5000
1 .34-4 .25 (34-108)
—
4 .69 (119)
5000
2 .80-4 .69 (71-119)
2 .80-4 .69 (71-119)
6 .30 (160)
OHVT-D Dry Self-Supporting Outdoor Termination
up to 138 kV
The dry self-supporting termination is designed for voltage class 138 kV and operation under severe
environmental conditions . It is free from any insulating liquid or gel . Polymeric insulated cables of
various designs can be adopted with respect to shielding and metal sheath . The polymeric housing
with long creepage length covers extreme pollution levels according to IEC 60071-1 1996, IEC
60071-2 1996 and IEEE-1313.1-1996. Its mechanical performance is similar to conventional oil-filled
terminations with composite housing . The termination is easily separable and consists of a plug-in
part and an epoxy resin insulator protected with a directly moulded silicone shed housing .
C_OHVT_D
Due to the short cable cut-back dimensions of the plug-in, the time required to install the termination
is very short and can be further reduced in case of short cable links by pre-installing the plug-in on the
shop floor. The plug-in is similar to the plug-in used with our dry switchgear/transformer termination.
•
•
•
•
•
•
•
•
•
Dry interface, no oil-filling
Self-supporting
Pre-fabricated and factory tested silicone-rubber stress cone
Torque-controlled multi-contact conductor bolt
Fast and simple installation combining GIS plug-in technology with polymeric insulators
No special tools required to install the termination
Isolated cable gland for sectionalization
Long creepage length
Type tested according to IEC 60840
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Splices, Terminations & Accessories
Raychem PHVS/PHVT Dry Compact Switchgear and
Transformer Termination
up to 230 kV
The dry compact switchgear termination for voltage classes up to 230 kV is designed to be installed
in cable entry housings of gas-insulated switchgear (GIS) . It complies with IEC 62271-209 standard,
which essentially specifies the interfaces between the termination and the switchgear . Therefore
the termination will fit into all GIS complying with IEC 62271-209 . Adapters are available to match
the dimensions of wet (oil-filled) type terminations, and older designs specified in IEC 60859 . The
termination operates in SF6 but also in insulating liquids like transformer oil . A corona shield at the top
of the termination then provides the necessary shielding of the terminal .
C_PHSV_PHVT
The termination is easily separable and consists of a plug-in part and an epoxy resin insulator .
The insulator can be installed by the GIS or transformer manufacturer already at the factory saving
installation time on-site and reducing the risk of contamination of the cable entry housing . In case of
short cable links and due to the short length and light weight of the plug-in part it can be also preinstalled by the cable manufacturer further reducing the time required to install a substation .
Dry interfaces, no oil-filling
Dimensions comply with pressure-tight resin housing
Operates in SF6 and insulating liquids
Pre-fabricated and factory tested Si-rubber stress cone
Torque-controlled multi-contact conductor bolt
No special tools required to install the termination
Isolated cable gland for sectionalization
Type tested according to IEC 60840, IEC 62067 and IEC 62271-209 standards
Link Boxes
Cross Bonding and Sectionalization for High-Voltage Cable Systems
Link boxes are used with cable joints and terminations to provide easy access to shield breaks for
test purposes and to limit voltage build-up on the sheath . Lightning, fault currents and switching
operations can cause overvoltages on the cable sheath . The link box optimizes loss management
in the cable shield on cables grounding both sides .
•
•
•
•
•
•
•
•
C_LINK_BOXES
•
Can be installed in pits or vaults and on structures or poles
Use with single core or concentric bonding lead
Cross section up to 250 kcmil
Direct grounding
Single point bonding
Cross bonding and transposition
Sheath voltage limiters (SVL)
Tested to ANSI/IEEE Std. 575. Guide for the application of sheath-bonding methods for single
conductor cables and the calculation of induced voltages and currents in cable sheaths .
CIGRE/ELECTRA recommendations for cross bonding (Larger cable cross sections on request)
Selection Information: dimensions in inches (millimeters)
Catalog Number
EPPA-055-0/1
EPPA-055-3/1
EPPA-055-6/1
EPPA-055-0/3
EPPA-055-3/3
EPPA-055-6/3
Direct
Cross
Cross
Direct
Cross
Cross
grounding
bonding
bonding
grounding
bonding
bonding
Number
of Phases
1
1
1
3
3
3
Sheath Voltage
Limiter
--3 kV
6 kV
--3 kV
6 kV
L
11 .81 (300)
11 .81 (300)
11 .81 (300)
12 .20 (310)
12 .20 (310)
12 .20 (310)
Product Information
Test Reports: PPR 1168 Type Test of Link Box LBOX3-ZnO-3
PPR 1449 Type Test of Link Box EPPA-055-6/3
RAYCHEM cable accessories ALR photocontrols AMP connectors
197
Dimensions
W
7 .48 (190)
7 .48 (190)
7 .48 (190)
12 .20 (310)
12 .20 (310)
12 .20 (310)
H
6 .50 (165)
6 .50 (165)
6 .50 (165)
10 .04 (255)
10 .04 (255)
10 .04 (255)
HIGH VOLTAGE CABLE ACCESSORIES
•
•
•
•
•
•
•
•
197
Tools
Lifting Device
for High Voltage Outdoor Termination up to 138 kV
The Lifting Device ensures a safe and easy installation of TE Connectivity outdoor terminations on
high positioned mounting places . The installer can do the complete installation of the termination on
the ground including the oil filling and then lifting up the termination to the high positioned mounting
place . Mounting the termination onto the rack is the only work step the installer has to do on
the pylon .
C_SHVT_THVT
•
•
•
•
Simplifies placement and mounting onto the rack on the pylon
Applicable for all TE terminations up to 138 kV
Adjustable to all common cable sizes up to a diameter over cable sheath of 110 mm
Easy assembly and handling
HIGH VOLTAGE CABLE ACCESSORIES
EHVT-BRKT
198
EHVT-BRKT high voltage cable mounting brackets are made from a high density UV resistant
black polymer and are designed to support larger diameter cables . The brackets will be bolted
to appropriate supporting steel work or cross-arms, using the galvanized steel fixing hardware,
including two seven inch long bolts, with nuts and washers to suit . Supporting steelwork will need
two holes drilled with centers five and one half inches apart to accept the “nuts, bolts and washers” .
Seven sizes accommodate cable diameters from 1.75" thru 4.25".
Selection Information: dimensions in inches (millimeters)
C_EHVT_BRKT
Catalog Number
EHVT-BRKT-2 .00IN
EHVT-BRKT-2 .25IN
EHVT-BRKT-2 .50IN
EHVT-BRKT-2 .75IN
EHVT-BRKT-3 .00IN
EHVT-BRKT-3 .50IN
EHVT-BRKT-3 .75IN
EHVT-BRKT-4 .00IN
EHVT-BRKT-4 .25IN
Min. Cable O.D.
1 .75-2 .00 (44-51)
2 .00-2 .25 (51-57)
2 .25-2 .50 (57-63)
2 .50-2 .75 (63-70)
2 .75-3 .00 (70-76)
3 .25-3 .50 (83-89)
3 .50-3 .75 (89-95)
3 .75-4 .00 (95-102)
4 .00-4 .25 (102-108)
EHVT-BP
High Voltage Cable Mounting Base Plate
The base plate is a galvanized steel plate intended for use with TE heat-shrink EHVT/GHVT
terminations together with EHVT-BRKT support brackets . The plate comes suitably drilled for attaching
to supporting steelwork or cross arms that have been drilled to accept steelwork for various porcelain
insulator type terminations . It is especially useful when retrofitting old porcelain termination with heatshrink terminations . It has suitable spaced slots to accommodate two EHVT-BRKTs .
Selection Information
C_EHVT_BP
Catalog Number
EHVT-BP
Std. Pack
1 base plate per box
HVIA-Stripper 35/90-US
Stripping tool for cable semicon and primary insulation for cable diameters from 1.37"-3.54"
(35-90 mm)
HVIA-Stripper 75/150-US
Stripping tool for cable semicon and primary insulation for cable diameters from 2.95"-5.90"
(75-150 mm)
C_HVIAstripper
RAYCHEM cable accessories ALR photocontrols AMP connectors
198
Tools
High Voltage Heating Blanket and Slide Rails with Clamps
HVIA-CABLE-HEATING-BLANKET
Cable heating blankets
Screw Clamps (accessory to Heating Blanket)
HVIA-SLIDE-RAIL-1580
Slide rail
C_Blanket
C_ToolBox
1
1
2
6
1
1
1
1
1
2
1
10
1
1
100
1
100
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Power saw
Large cable cutter
Long slide rails*
Short slide rails*
Hook knife
Mechanical compression tool
Stripping tool*
Pipe cutter
Cable sheath cutter*
Cable heating blankets*
Small cable cutter
Cable knives*
Shrinkage burner*
Small orbital sander
Abrasive pads P180/P240/P320/P400
Large orbital sander
Abrasive pads P180/P240/P320/P400
Rechargeable power drill
Hammer drill
Drill bit set 1-10mm
Drill 10 .5mm HSS/E
Drill 13mm HSS/E
Floodlights
Extension cables 230V
Side-cutting plier
Combination plier
Hammer 500g
Hammer 1000g
Torque wrench
File assortment
Adjustable tap wrench
Allen wrench socket
Socket set 1/4
Socket set 1/2
Chisel and punch set
Double-end ring spanner set
Screwdriver set
Multigrip pliers
1
Screw clamp 100mm
6
Screw clamp 120mm
1
Hand saw
20 White marker
2
Eye bolt M10 / M12 / M16
1
Abrasive block
1
Socket wrench 7mm/8mm
1
Tubular box spanner 19x22
1
Wire brush
1
Rethreading die M8/M10/M12/M16
1
Hand thread-cutting tap M8/M10/M12/M16
1
Double open-end spanner-set
1
Allen key set
1
Wrecking bar
1
Rasp
1
Stud bolt driver-set
2
Plastic hammers
1
Heavy cutting plier
1
Adjustable spanner
1
Screw extractor set
1
Flashlight
10 Plastic folding rulers
1
Digital caliper
1
Caliper
1
Try square
1
Spirit level
1
Plastic tarpaulin
1
Paper cleaning tissue
1
Stretch foil
50 Latex gloves
1
Chain hoist
2
Chain blocks
3
Lifting straps
2
Round slings
4
Ratchet lashing straps
*Tools can be ordered separately .
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HIGH VOLTAGE CABLE ACCESSORIES
Tool Box
199
High Voltage Insulators
Composite Station Post
Axicom
TE’s Axicom Composite Insulators have been in service worldwide for more than 25 years as
important components of high voltage apparatus . Modern circuit breakers, instrument transformers,
cable terminations and other components in high voltage substations utilize this advanced
technology for voltages up to 800 kV .
200
in
37
37
35
46
46
44
54
54
52
72
72
71
70
84
84
82
98
97
96
114
113
112
120
118
118
142
142
140
172
172
170
186
186
184
198
198
196
214
214
212
lb
1 .700
2 .600
5 .200
1 .400
2 .200
4 .400
1 .200
1 .850
3 .700
950
1 .450
2 .200
3 .000
800
1 .250
2 .300
1 .000
1 .450
2 .000
900
1 .170
1 .750
900
1 .700
2 .400
1 .400
2 .000
2 .800
1 .200
1 .600
2 .200
1 .200
1 .600
2 .200
1 .000
1 .400
2 .000
1 .000
1 .400
2 .000
in
0 .23
0 .28
0 .19
0 .33
0 .41
0 .27
0 .42
0 .52
0 .35
0 .72
0 .88
0 .70
0 .60
0 .92
1 .15
0 .70
1 .41
1 .36
0 .94
1 .94
1 .67
1 .25
2 .24
1 .40
1 .54
1 .93
2 .14
1 .65
2 .84
2 .95
2 .23
3 .55
3 .68
2 .79
3 .54
3 .85
3 .03
3 .43
4 .80
3 .78
lb
20 .000
25 .000
25 .000
20 .000
25 .000
25 .000
20 .000
25 .000
25 .000
20 .000
25 .000
25 .000
25 .000
20 .000
25 .000
40 .000
25 .000
20 .000
40 .000
25 .000
20 .000
40 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
20 .000
lb
60 .000
75 .000
75 .000
60 .000
75 .000
75 .000
60 .000
75 .000
75 .000
60 .000
75 .000
75 .000
75 .000
60 .000
75 .000
100 .000
75 .000
60 .000
100 .000
75 .000
60 .000
100 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
60 .000
Torsional Strength
in
123
123
122
158
158
151
186
186
184
255
255
254
248
297
297
290
352
346
345
408
408
402
430
423
423
513
513
506
624
624
617
674
674
667
721
721
714
778
778
771
Compression
Strength
in
45
45
45
54
54
54
62
62
62
80
80
80
80
92
92
92
106
106
106
122
122
122
128
128
128
152
152
152
182
182
182
196
196
196
208
208
208
224
224
224
Tensile Strength
Cantilever Strength
lb
54
61
96
64
73
110
73
83
125
94
106
136
156
107
121
177
139
153
202
159
176
230
167
240
278
283
328
391
336
390
464
360
418
497
382
444
527
476
476
565
Deflection at 40% c.
Strength
Arching Distance
(SW)
kV
230
230
230
275
275
275
315
315
315
385
385
385
385
455
455
455
525
525
525
590
590
590
620
620
620
710
710
710
830
830
830
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
Leakage Distance
(L)
kV
550
550
550
650
650
650
750
750
750
900
900
900
900
1050
1050
1050
1300
1300
1300
1470
1470
1470
1550
1550
1550
1800
1800
1800
2050
2050
2050
2250
2250
2250
2400
2400
2400
2550
2550
2550
Height (H)
kV
115
115
115
138
138
138
161
161
161
230
230
230
230
315
315
315
345
345
345
500
500
500
500
500
500
500
500
500
800
800
800
800
800
800
800
800
800
800
800
800
Weight
286
287
287
288
289
289
291
295
295
304
308
308
308
312
316
362
324
367
368
330
371
372
n/a
379
379
391
391
391
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
Low-frequency Wet
Withstand
Highest System
Voltage
SPI1 .7P-550
2 .6P-550
5 .2P-550
1 .4P-650
2 .2P-650
4 .4P-650
1 .2P-750
1 .85P-750
3 .7P-750
0 .95P-900
1 .45P-900
2 .2P-900
3P-900
0 .8P-1050
1 .25P-1050
2 .3P-1050
1P-1300
1 .45P-1300
2P-1300
0 .9P-1470
1 .17P-1470
1 .75P-1470
0 .9P-1550
1 .7P-1550
2 .4P-1550
1 .4P-1800
2P-1800
2 .8P-1800
1 .2P-2050
1 .6P-2050
2 .2P-2050
1 .2P-2250
1 .6P-2250
2 .2P-2250
1P-2400
1 .4P-2400
2P-2400
1P-2550
1 .4P-2550
2P-2550
Technical Reference
Number
HIGH VOLTAGE CABLE ACCESSORIES
Code
C_Composite_SPost
Impulse Withstand
(BIL)
Application
Busbar support and disconnect switches in high contamination areas and/or areas with seismic
threats . These insulators can change a normal air insulated substation into a “minimum
maintenance substation” .
in-lb
40 .000
90 .000
90 .000
40 .000
90 .000
90 .000
40 .000
90 .000
90 .000
40 .000
90 .000
90 .000
90 .000
40 .000
90 .000
120 .000
90 .000
40 .000
120 .000
90 .000
40 .000
120 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
40 .000
RAYCHEM cable accessories ALR photocontrols AMP connectors
200
Product
Product
CABLE REPAIR & REJACKETING
Cable Repair & Rejacketing
GMRS Rejacketing Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
MBSM Wraparound Jacket Repair . . . . . . . . . . . . . . . . . . . . . . . 203
HVS-LR Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
CRSM Wraparound Sleeves (1000 V) . . . . . . . . . . . . . . . . . . . . 205
MRS WraparoundFlame Retardant Sleeve . . . . . . . . . . . . . . . . 206
RAYCHEM cable accessories ALR photocontrols AMP connectors
201
201
Repair & Rejacketing
GMRS
Gray Mastic Rejacketing Sleeve
Raychem GMRS rejacketing sleeves quickly and conveniently seal and protect medium voltage
cable splices up to 35 kV . GMRS rejacketing sleeves can also be used to repair cables with jacket
damage . The robust, yet compact design is engineered to handle the harsh environments of
manhole, direct buried or weather exposed applications .
C_GMRS_cr
• GMRS provides a watertight seal cover that can be used over all types and brands of push-on
and cold-applied splices .
• GMRS design reduces installation space because it is not required to position a tube to the side
while installing the splice . The result is easier installation in cramped manholes and less digging
for direct buried applications .
• Installation is literally a snap. Installers will appreciate the simple wraparound design and
dependable mastic sealing performance . To install, use the supplied pre-latch clips and
installation snap tool – simply wrap and snap the sleeve on any cable in the use range .
CABLE REPAIR & REJACKETING
Pre-latch Clip
202
Snap Tool Installation
Selection Information: dimensions in inches (millimeters)
Catalog Number
GMRS-75/25-650
GMRS-75/25-750
GMRS-75/25-850
GMRS-75/25-1050
GMRS-75/25-1200
GMRS-100/40-750
GMRS-100/40-850
GMRS-100/40-1050
GMRS-100/40-1200
Sleeve
Length
25 .5 (650)
29 .5 (750)
33 .5 (850)
41 .25 (1050)
47 .25 (1200)
29 .5 (750)
33 .5 (850)
41 .25 (1050)
47 .25 (1200)
Cable
Jacket O.D.
Min.
1 (25)
1 (25)
1 (25)
1 (25)
1 (25)
1 .5 (38)
1 .5 (38)
1 .5 (38)
1 .5 (38)
Splice O.D.
Max.
2 .5 (63)
2 .5 (63)
2 .5 (63)
2 .5 (63)
2 .5 (63)
3 .5 (89)
3 .5 (89)
3 .5 (89)
3 .5 (89)
Maximum
Jacket Opening
17 .5 (445)
21 .5 (545)
25 .5 (648)
33 .25 (820)
39 .25 (996)
21 .5 (545)
25 .5 (648)
33 .25 (820)
39 .25 (996)
Ordering Information
1 . Select the appropriate catalog number based on the cable diameter and the jacket opening .
Cable and splice body must be within specified use range .
2 . Standard package: 3 kits per box . Each kit contains one strip of mastic and one solvent wipe .
Each box of 3 kits contains one installation snap tool and 2 pre-latch clips .
3. GMRS-75/25 and GMRS-100/40 meet the test requirements of IEEE 404-2006.
Request EDR # 5507 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
202
Repair & Rejacketing
MBSM
Wraparound Jacket Repair Sleeve
Raychem MBSM repair sleeves protect cables in mechanically abusive environments, rejacket
premolded splices, repair and rejacket LC-shielded and moisture-impervious cables and provide
strain relief .
Available in five diameters with 5:1 shrink ratios .
C_MBSM_cr
For use on standard poly- or elastomeric-insulated/jacketed cables, which may include aluminum or
steel armoring . Provides a moisture-vapor-transmission (MVT) barrier for repairing and rejacketing
LC-shield and moisture impervious cables .
Notice: MBSM sleeves do not provide electrical insulation.
Selection Information: dimensions in inches (millimeters)
Cable Use Range
(Min.–Max.)
0 .35-1 .50 (9-38)
0 .65-2 .65 (17-67)
1 .30-4 .30 (33-109)
1 .80-5 .70 (46-145)
2 .15-7 .10 (55-180)
Damage
610)
Total Seal Length
3 (76)
4 (102)
6 (152)
8 (203)
Sleeve Length*
48 (1219)
48 (1219)
48 (1219)
48 (1219)
Damage
48 (1219)
Damage
Cut Sleeve Length = Damage Length
+ Total Seal Length
Ordering Information
1 . Select appropriate catalog number based on the cable use range .
2 . Kits contain a wraparound sleeve, stainless steel channel closure,
and redundant sealant strips .
* 3 . Sleeve may be field-cut for shorter requirements .
4 . Length tolerance is ± 2% .
5 . Related test report: EDR-5225
RAYCHEM cable accessories ALR photocontrols AMP connectors
Std. Pack
(Kits/Box)
6
6
6
6
6
203
CABLE REPAIR & REJACKETING
Catalog Number
MBSM-43/8-1200
MBSM-75/15-1200
MBSM-125/30-1200
MBSM-160/42-1200
MBSM-200/50-1200
203
CABLE REPAIR & REJACKETING
CABLE REPAIR & REJACKETING
204
Repair & Rejacketing
HVS-LR
Lead Sheath Repair Kits for PILC Cable
The Raychem HVS-LR series kit offers a simple method of repairing lead sheath damage on
paper-insulated, lead covered (PILC) cables. The kit combines the strength and durability of
TE Connectivity’s Raychem MBSM wraparound sleeve with an effective oil-resistant sealing mastic .
The HVS-LR kits are tested to and meet the following load-cycling and pressure test requirements
(see chart below for details) .
Selection Information: dimensions in inches (millimeters)
C_HVS_LR_cr
Catalog Number
HVS-LR-75/15-600
HVS-LR-75/15-1200
HVS-LR-160/42-600
HVS-LR-160/42-1200
HVS-LR-200/50-600
HVS-LR-200/50-1200
Nominal
Sleeve Length
24 (600)
48 (1200)
24 (600)
48 (1200)
24 (600)
48 (1200)
Application Use Range
(Min. -Max.)
0 .65-2 .65 (17-67)
0 .65-2 .65 (17-67)
1 .80-5 .70 (46-144)
1 .80-5 .70 (46-144)
2 .15-7 .10 (55-180)
2 .15-7 .10 (55-180)
Kits do not contain connectors.
Product Performance Test
Result
Current cycling at 110˚C conductor temperature for
90 cycles (5 hours on - 3 hours off)
Applied Pressure
Maximum continuous conductor temperature
PASS
15 psi
110˚C
Ordering Information
1 . Select the appropriate catalog number based on cable jacket diameter and
the lead sheath diameter .
2 . Standard package: 3 kits/box .
3 . Related test report: EDR-5243 .
RAYCHEM cable accessories ALR photocontrols AMP connectors
204
Repair & Rejacketing
CRSM Sleeves
Heat-Shrink Wraparound Sleeve (1000 V)
Raychem CRSM sleeves close easily with a permanent locking system that consists of a raised rail
profile and a stainless steel channel . These sleeves are made from crosslinked polyolefin, which
equals or exceeds the material properties of the original cable jacket . CRSM sleeves fit a wide range
of cable sizes and have unlimited shelf life .
C_CRSM_cr
•
•
•
•
Qualified to ANSI C119.1
Rated to ICEA electrical withstand test for 1000 volts
RUS accepted for use as jacket restoration materials on JCN cable
For use on standard poly- or elastomeric-insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring .
Use as insulation for 1/C low-voltage power cable up to 1000 volts, and for jacket repair up to 35 kV
or for general sealing applications . All CRSM sleeves are sealant-coated .
Selection Information: dimensions in inches (millimeters)
Primary Electrical Repair (1000 V)
Catalog Number
CRSM 34/10-200
CRSM 34/10-1200
CRSM 53/13-200
CRSM 53/13-1200
CRSM 84/20-750
CRSM 84/20-1200
CRSM 107/29-1000
CRSM 107/29-1200
CRSM 143/36-1200
CRSM 198/55-1200
Damage
610)
Total Seal Length
3 (76)
4 (102)
6 (152)
8 (203)
Ordering Information
1 . Select the appropriate catalog number for either primary
electrical repair (1000 volts max .) or general sealing
applications . Electrical repair selections are based on typical
dimensions for low voltage insulated cable. Confirm selection
with cable dimensions to assure proper sizing .
2. Use the “primary electrical repair” columns for electrical
repair applications (when CRSM is in direct contact with
the conductor) .
3. Use the ”General sealing and jacket repair use range” column
for general rejacketing or sealing applications (when CRSM is
not in direct contact with the conductor) .
General Sealing
Use Range (0–35 kV)
(Min.–Max.)
0 .25-1 .20 (6-30)
0 .25-1 .20 (6-30)
0 .60-1 .80 (15-46)
0 .60-1 .80 (15-46)
0 .95-2 .70 (24-69)
0 .95-2 .70 (24-69)
1 .30-3 .60 (33-91)
1 .30-3 .60 (33-91)
1 .65-4 .95 (42-126)
2 .50-6 .50 (64-165)
Std.
Pack
3
5
10
5
10
5
10
5
5
5
Damage
Damage
Cut Sleeve Length = Damage Length + Total Seal Length
4 . Package does not contain connectors .
5 . Kits include a wraparound sleeve and stainless steel channel
closure. Both can be field-cut for shorter requirements.
6 . Related test report: EDR-5124, EDR-5192 .
7. UV resistant test report: EDR-5361.
8 . CRSM 34/20 are available in shorter standard lengths by
ordering the corresponding CRSM-CT kits . (The use ranges in
the selection information table still apply) .
RAYCHEM cable accessories ALR photocontrols AMP connectors
205
CABLE REPAIR & REJACKETING
Cable and Jacket Repair
Conductor Size Use Range
(AWG/kcmil)
(Min.–Max.)
#8-2/0
0 .25-0 .60 (6-15)
#8-2/0
0 .25-0 .60 (6-15)
3/0-400
0 .60-0 .95 (15-24)
3/0-400
0 .60-0 .95 (15-24)
500-1000
0 .95-1 .40 (24-36)
500-1000
0 .95-1 .40 (24-36)
1000-2000
1 .30-2 .00 (33-51)
1000-2000
1 .30-2 .00 (33-51)
Sleeve
Length
8 (200)
48 (1219)
8 (200)
48 (1219)
30 (750)
48 (1219)
40 (1000)
48 (1219)
48 (1219)
48 (1219)
205
Repair & Rejacketing
MRS Repair Sleeve
Heat-Shrink Wraparound Flame-Retardant Sleeve (2 kV)
TE Connectivity’s Raychem wraparound mining repair sleeve provides an efficient method of repairing
insulation on flexible cables to 2 kV and repairing jacket damage on high-voltage cable where a splice is
not required .
The specially formulated, flame-retardant, flexible wraparound sleeve installs with a low profile quickly
and easily, which means the cable can be returned to service in minutes .
C_MRS_RS_cr
The sleeve is ideal for use on trailing cable as well as flexible-construction cables and conduits .
MSHA approved (P-07-KA090012-MSHA) .
Selection Information: dimensions in inches (millimeters)
Catalog Number
MRS-12-10
MRS-12-24
MRS-34-24
MRS-34-30
MRS-56-30
Cable use Range
(Min. – Max.)
1 .00-1 .60 (25-41)
1 .00-1 .60 (25-41)
1 .60-2 .30 (41-58)
1 .60-2 .30 (41-58)
2 .30-3 .50 (58-89)
Sleeve Length
10 (254)
24 (610)
24 (610)
30 (762)
30 (762)
Std. Pack
(Kits/Box)
20
10
10
10
10
Kits do not contain connectors.
CABLE REPAIR & REJACKETING
Damage
610)
206
Total Seal Length
3 (76)
4 (102)
6 (152)
8 (203)
Damage
Damage
Cut Sleeve Length = Damage
Length + Total Seal Length
Ordering Information
1 . Select the appropriate catalog number based on cable diameter .
2 . Kits do not contain connectors .
3 . MRS repair sleeve is precoated with adhesive .
4 . Kits contain a wraparound sleeve and stainless steel channel closure (removed after installation) .
Both can be field-cut for shorter requirements.
5 . Related test report: EDR-5028 .
For connector information refer to the Connectors & Terminals section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
206
Product
Product
TUBING & MOLDED PARTS
Heat-Shrink Tubing
RNF-100 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
MWTM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
WCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
FCSM Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
LVIT Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
Molded Parts
ESC Sealing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
CFTS Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
CBR Breakout Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
RAYCHEM cable accessories ALR photocontrols AMP connectors
207
207
Heat-Shrink Tubing
Raychem RNF-100 Tubing
Thin-Wall Tubing, Uncoated
• UL recognized to standard 224 (file E35586)
• Flexible, flame-retardant, thin-wall, general purpose heat-shrinkable polyolefin tubing
• Clear tubing is not flame-retardant
• Ideal for wire jacketing marking and color coding
• Black, white, and colors meet AMS-DTL-23053/5, Class 1. Clear meets AMS-DTL-23053/5, Class 2
• 2:1 shrink ratio and an unlimited shelf life when stored under normal conditions
• Order spools as RNF-100-Size-Spool Length-color
• Other sizes, colors, and packaging are available
C_RNF_100_tubing
Selection Information: dimensions in inches (millimeters)
Catalog Number
RNF-100-1/16-25-(color)
RNF-100-3/32-25-(color)
RNF-100-1/8-25-(color)
RNF-100-1/8-500-(color)
RNF-100-3/16-25-(color)
RNF-100-1/4-25-(color)
RNF-100-1/4-250-(color)
RNF-100-3/8-25-(color)
RNF-100-3/8-200-(color)
RNF-100-1/2-25-(color)
RNF-100-1/2-150-(color)
RNF-100-3/4-25-(color)
RNF-100-1-25-(color)
RNF-100-1 1/2-25-(color)
RNF-100-2-25-(color)
Inner Diameter
as Supplied
.063 (1.6)
.093 (2.4)
.125 (3.2)
.125 (3.2)
.187 (4.8)
.250 (6.4)
.250 (6.4)
.375 (9.6)
.375 (9.6)
.500 (13)
.500 (13)
.750 (19)
1.000 (25)
1.500 (38)
2.000 (51)
Recovered
.031 (0.8)
.046 (1.2)
.062 (1.6)
.062 (1.6)
.093 (2.4)
.125 (3.2)
.125 (3.2)
.187 (4.8)
.187 (4.8)
.250 (6.4)
.250 (6.4)
.375 (9.6)
.500 (13)
.750 (19)
1.00 (25)
Recovered
Wall Thickness
(Mils)
17
20
20
20
20
25
25
25
25
25
25
30
35
40
45
Color
BLK, WHT, CL
BLK, WHT, CL
BLK, WHT, CL
BLK, WHT, RED
BLK, WHT, CL
BLK, WHT, CL
BLK, WHT, RED
BLK, WHT, CL
BLK, WHT, RED, GRN, BLUE
BLK, WHT, CL
BLK, WHT, RED, GRN, BLUE
BLK, WHT, CL
BLK, WHT, CL
BLK, WHT, CL
BLK, WHT, CL
Feet/
Spool
25
25
25
500
25
25
250
25
200
25
150
25
25
25
25
TUBING & MOLDED PARTS
UL recognized to Standard 224
208
600V/125˚C
RAYCHEM cable accessories ALR photocontrols AMP connectors
208
Heat-Shrink Tubing
Raychem MWTM Tubing
Medium-Wall Sealant-Coated or Uncoated Tubing (600 V)
• S
ealant-coated MWTM tubing (-S designation) is for use as insulation/jacket repair up to 600 V or
for general sealing and rejacketing of polymeric- or elastomeric-insulated cables up to 35 kV
• RUS accepted as jacket restoration of JCN cable
• Uncoated MWTM tubing (-U or -A/U) is for cable rejacketing only
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
C_MWTM_tubing
Selection Information: dimensions in inches (millimeters)
Use Range
(Min.-Max.)
Min. Cont.
Length
Std. Package
Box
Spool
Sealant-Coated, Cut-Length Tubing
MWTM-10/3-1200-S
0.13-0.35 (3-9)
MWTM-16/5-1200-S
0.25-0.55 (6-14)
MWTM-25/8-1200-S
0.35-0.85 (9-22)
MWTM-35/12-1200-S
0.50-1.25 (13-32)
MWTM-50/16-1200-S
0.65-1.70 (17-43)
MWTM-85/25-1200-S
1.00-2.90 (25-74)
MWTM-115/34-1200-S
1.40-3.90 (36-99)
MWTM-140/42-1200-S
1.80-4.70 (46-119)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
25
25
25
25
15
5
5
5
Uncoated, Spooled Tubing
MWTM-10/3-A/U
MWTM-16/5-A/U
MWTM-25/8-A/U
MWTM-35/12-A/U
MWTM-50/16-A/U
0.13-0.35 (3-9)
0.25-0.55 (6-14)
0.35-0.85 (9-22)
0.50-1.25 (13-32)
0.65-1.70 (17-43)
25 (7.6)
25 (7.6)
25 (7.6)
25 (7.6)
15 (4.6)
Uncoated, Cut-Piece Tubing
MWTM-85/25-1500/U
MWTM-115/34-1500/U
MWTM-140/42-1500/U
1.00-2.90 (25-74)
1.40-3.90 (36-99)
1.80-4.70 (46-119)
60 (1500)
60 (1500)
60 (1500)
5
5
5
100 (30)
100 (30)
100 (30)
100 (30)
75 (23)
Bulk Spool
1155 (350)
660 (200)
495 (150)
330 (100)
Ordering Information
1. S
elect the appropriate catalog number. Confirm selection
with application dimensions to assure proper sizing.
2. MWTM is a general purpose tubing; for sealing applications
use MWTM with sealant (-S) or use uncoated MWTM
(-U or -A/U) in combination with S-1052 sealant. Order
sealants separately.
3. F
or testing information refer to the Technical Data section of
this catalog.
4. UV resistant test report: EDR-5361.
For connector information refer to the Connectors and Terminals
section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
209
TUBING & MOLDED PARTS
Cut-Piece
Length
Catalog Number
209
Heat-Shrink Tubing
Raychem WCSM Tubing
Heavy-Wall Sealant Coated Tubing (1000 V)
• F
or use on standard poly or elastomeric insulated / jacketed cable or lead-jacketed cables, which
may include aluminum or steel armoring.
• WCSM tubing can be used to seal an in-line splice or terminal lug seal for non-flame retardant
applications, cable re-jacketing and mechanical protection.
• WCSM tubing sizes 12-3 through 70-20 is UL and cUL listed per 486D (file E91151).
• Qualified to ANSI C119.1 and rated to Western Underground guide 2.5. Also RUS
accepted for use as a secondary tap or splice cover, and for use as jacket restoration materials
on JCN cable.
• WCSM tubing may be used for jacket repair on cables up to 35kV.
• WCSM tubing has a 4:1 shrink ratio and an unlimited shelf life when stored under normal conditions.
C_WCSM_tubing
Note: UL listing applies to WCSM 12/3 through 70/20 only. WCSM 110/30 and 130/35 have not been
evaluated to the UL standards. WCSM is no longer offered as an uncoated option. You can substitute
either WCSM coated or MWTM uncoated depending on which will work for your application.
Selection Information: dimensions in inches (millimeters)
TUBING & MOLDED PARTS
Catalog Number
Tubing Size
210
WCSM-12/3-150-S
WCSM-12/3-300-S
WCSM-12/3-1200-S
WCSM-16/4-150-S
WCSM-16/4-300-S
WCSM-16/4-1200-S
WCSM-24/6-150-S
WCSM-24/6-225-S
WCSM-24/6-300-S
WCSM-24/6-1200-S
WCSM-34/8-150-S
WCSM-34/8-200-S
WCSM-34/8-225-S
WCSM-34/8-300-S
WCSM-34/8-1200-S
WCSM-48/12-150-S
WCSM-48/12-225-S
WCSM-48/12-300-S
WCSM-48/12-1200-S
WCSM-56/16-225-S
WCSM-56/16-300-S
WCSM-56/16-1200-S
WCSM-70/20-300-S
WCSM-70/20-450-S
WCSM-70/20-600-S
WCSM-70/20-1200-S
WCSM-110/30-300-S
WCSM-110/30-1200-S
WCSM-130/35-300-S
WCSM-130/35-450-S
WCSM-130/35-1200-S
1000 V Cable
Nominal Use
Range AWG/kcmil
Min
Max
#14
#14
#14
#8
#8
#8
#6
#6
#6
#6
#2
#2
#2
#2
#2
#2/0
#2/0
#2/0
#2/0
250
250
250
500
500
500
500
1250
1250
1500
1500
1500
#6
#6
#6
#2
#2
#2
#4/0
#4/0
#4/0
#4/0
500
500
500
500
500
750
750
750
750
1000
1000
1000
1500
1500
1500
1500
2000
2000
2500
2500
2500
Maximum
Connector
OD
0.29
0.29
0.29
0.41
0.41
0.41
0.69
0.69
0.69
0.69
1.06
1.06
1.06
1.06
1.06
1.3
1.3
1.3
1.3
1.5
1.5
1.5
1.84
1.84
1.84
1.84
-
-
-
-
-
UL Conductor
Use Range
Min-Max
.13-.30 (3.5-7.7)
.13-.30 (3.5-7.7)
.13-.30 (3.5-7.7)
.17-.41 (4.5-10.5)
.17-.41 (4.5-10.5)
.17-.41 (4.5-10.5)
.25 -.64 (6.5-16.5)
.25 -.64 (6.5-16.5)
.25 -.64 (6.5-16.5)
.25 -.64 (6.5-16.5)
.35 -.94 (9-24)
.35 -.94 (9-24)
.35 -.94 (9-24)
.35 -.94 (9-24)
.35 -.94 (9-24)
.51-1.12 (13-28.5)
.51-1.12 (13-28.5)
.51-1.12 (13-28.5)
.51-1.12 (13-28.5)
.68-1.27 (17.5-32.5)
.68-1.27 (17.5-32.5)
.68-1.27 (17.5-32.5)
.92-1.40 (22-35.8)
.92-1.40 (22-35.8)
.92-1.40 (22-35.8)
.92-1.40 (22-35.8)
-
-
-
-
-
General
Conductor
Use Range
Min-Max
.13-.39 (3.5-10)
.13-.39 (3.5-10)
.13-.39 (3.5-10)
.17-.55 (4.5-14)
.17-.55 (4.5-14)
.17-.55 (4.5-14)
.25-.86 (6.5-22)
.25-.86 (6.5-22)
.25-.86 (6.5-22)
.25-.86 (6.5-22)
.35-1.22 (9-31)
.35-1.22 (9-31)
.35-1.22 (9-31)
.35-1.22 (9-31)
.35-1.22 (9-31)
.51-1.73 (13-44)
.51-1.73 (13-44)
.51-1.73 (13-44)
.51-1.73 (13-44)
.70-1.96 (17.5-50)
.70-1.96 (17.5-50)
.70-1.96 (17.5-50)
.86-2.48 (22-63)
.86-2.48 (22-63)
.86-2.48 (22-63)
.86-2.48 (22-63)
1.29-3.93 (33-100)
1.29-3.93 (33-100)
1.49-4.64 (39-118)
1.49-4.64 (39-118)
1.49-4.64 (39-118)
Maximum
Connector
Opeing
“A”
2.4
7.8
39.3
1.4
6.8
38.3
1.4
3.96
6.8
38.3
1.4
3.02
3.96
6.8
38.48
1.4
3.96
6.8
38.3
3.96
6.62
38.3
5.8
10.93
16.26
37.3
Mininum
Seal Length
per Side
1.5
1.5
1.5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
RAYCHEM cable accessories ALR photocontrols AMP connectors
210
A
Max
Connector
Opening
Ordering Information
1. Select the appropriate catalog number based on typical
dimensions for low-voltage insulated cable. Confirm selection
with dimensions to assure proper sizing. For general conductor
use or UL conductor use.”
2 Package does not contain connectors or lugs . Installed
connector or lug diameter must be within use range.
3. WCSM tubing may be field-cut for shorter requirements
4. Bulk packaging is available for cut lengths. Consult your TE
representative for more information.
A
5. UL listing applies to WCSM 12/3 through 70/20 only. WCSM
110/30 and 130/35 are not UL listed.
6. Related test reports: EDR 5541, PII 56428
For connector information refer to the Connectors and Terminals
section of this catalog.
CABLE REPAIR & REJACKETING
Heat-Shrink Tubing
Wire Connector System for Use
With Underground Connectors
96J4
TUBING & MOLDED PARTS
RAYCHEM cable accessories ALR photocontrols AMP connectors
211
211
CABLE REPAIR & REJACKETING
Heat-Shrink Tubing
Raychem FCSM Tubing
Heavy-Wall Flame Retardant Tubing (2000 V)
FCSM tubing’s tough, crosslinked polyolefin construction provides mechanical strength and cutthrough resistance equal to, or surpassing, the properties of low-voltage cable jackets.
C_FCSM_tubing
• 3:1 shrink ratio and an unlimited shelf life when stored under normal conditions
• Uses sealant-coated tubing (-S) as a sealed in-line splice or terminal lug seal. It provides a
watertight seal for direct-buried applications and wet environments.
• Use uncoated tubing (-/U) for cable rejacketing only
• Sealant-coated or uncoated tubing may be used for jacket repair on cable to 35 kV. Qualified to
ANSI C119.1; also rated to IEEE 383 (Vertical Tray Flame Test) and ICEA S-19-81. FCSM is also
MSHA approved (P-07-KA090013-MSHA).
For use on standard poly- or elastomeric- insulated/jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring.
Connectors up to 6 inches: Recommended cut length = connector length + 4 inches.
Connectors over 6 inches: Recommended cut length = connector length + 5 inches.
Connector
Length
Selection Information: dimensions in inches/feet (millimeters/meters)
Tube
Length*
Std. Pack
Ft.(m)/Roll
Pcs/Box
In-Line Splice Or Terminal Lug Seal (With Sealant)
FCSM-9/3-1200-S
#14-#8
0.15-0.30 (4-8)
FCSM-19/6-150-S
#6-#2
0.25-0.65 (6-17)
FCSM-19/6-1200-S
#6-#2
0.25-0.65 (6-17)
FCSM-28/9-225-S
#2-4/0
0.40-0.95 (10-24)
FCSM-28/9-1200-S
#2-4/0
0.40-0.95 (10-24)
FCSM-38/12-300-S
1/0-350
0.50-1.30 (13-33)
FCSM-38/12-1200-S
1/0-350
0.50-1.30 (13-33)
FCSM-51/16-300-S
250-500
0.70-1.75 (18-44)
FCSM-51/16-1200-S
250-500
0.70-1.75 (18-44)
FCSM-68/22-1200-S
600-1000
0.95-2.30 (25-58)
FCSM-90/30-1200-S
800-1200
1.30-3.10 (33-79)
FCSM-120/40-1200-S
1500-2500
1.75-4.10 (44-104)
FCSM-177/63 600-S
2.75-6.05 (70-154)
FCSM-177/63-1200-S
2.75-6.05 (70-154)
48 (1200)
6 (150)
48 (1200)
9 (225)
48 (1200)
12 (300)
48 (1200)
12 (300)
48 (1200)
48 (1200)
48 (1200)
48 (1200)
24 (600)
48 (1200)
25
50
25
50
25
40
10
30
10
10
5
5
6
5
Cable Rejacketing (Without Sealant)
FCSM-9/3-A/U
#14-#8
FCSM-19/6-A/U
#6-#2
FCSM-28/9-A/U
#2-4/0
FCSM-38/12-A/U
1/0-350
FCSM-51/16-A/U
250-500
FCSM-68/22-A/U
600-1000
FCSM-90/30-1500/U
800-1200
FCSM-120/40-1500/U
1500-2500
FCSM-177/63-1500/U
60 (1500)
60 (1500)
60 (1500)
100 (30)
100 (30)
65 (20)
50 (15)
40 (12)
80 (24)
TUBING & MOLDED PARTS
Catalog Number
212
2000 V Insulated
Conductor Size
(AWG/kcmil)
General Use Range
(Min.–Max.)
0.15-0.30 (4-8)
0.25-0.65 (6-17)
0.40-0.95 (10-24)
0.50-1.30 (13-33)
0.70-1.75 (18-44)
0.95-2.30 (25-58)
1.30-3.10 (33-79)
1.75-4.10 (44-104)
2.75-6.05 (70-154)
Bulk Option
Ft.(m)/Roll
825 (250)
495 (150)
395 (120)
330 (100)
5
5
5
*Length tolerance to ±2 percent.
Ordering Information
1. Select the appropriate catalog number based on typical
dimensions for low-voltage insulated cable. Confirm selection
with cable dimensions to assure proper sizing.
2 . Connectors or lugs not included .
3. If sealing is needed with uncoated FCSM tubing (-/U), order
S-1052 separately.
4. Tubing may be field-cut for shorter requirements.
5. Bulk packaging is available for cut-lengths. Contact your
TE Connectivity representative for additional information.
6. Related test reports: EDR-5133, EDR-5134, EDR-5141.
For connector information refer to the Connectors and Terminals
section of this catalog.
RAYCHEM cable accessories ALR photocontrols AMP connectors
212
LVIT Tubing
Busbar Insulating Tubing (1000 V)
Raychem LVIT is a heat-shrinkable medium-wall, flame-retardant, low voltage tubing for insulating
straight and bent busbars during original equipment assembly or in retrofit applications where access
to one end of the busbar is available.
When used according to the selection guidelines, LVIT may be used in applications up to 1 kV in
accordance with ANSI/IEEE C37.20 specification. LVIT tubing may be used in applications up to 3.6
kV in accordance with IEC specifications.
C_LVIT_tubing
Rated to ANSI/IEEE C37.20.1. UL recognized to Standard 224 (file E137416),
600 V-125°C-VW.1.
Selection Information: dimensions in inches (millimeters)
Busbar dimensions
Rectangular Bar*
(Bus Width)
0.50-1.0 (12-25)
2.0-3.0 (50-75)
4.0-6.0 (100-150)
Catalog Number
LVIT-30/10-A/U
LVIT-75/25-A/U
LVIT-150/50-A/U
Square Bar
(Each Side)
1 (25)
2-3 (50-75)
Round Bar
(Dia. Min.–Max.)
0.40-1.0 (11-25)
1.0-2.0 (25-50)
2.0-4.0 (50-100)
LVIT Tubing Dia.
as Supplied &
Fully Recovered
(Min.–Max.)
1.18 - 0.39 (30-10)
2.95-0.98 (75-25)
5.91 -1.97 (150-50)
Std.
Pack
200 ft.
100 ft.
100 ft.
CABLE REPAIR & REJACKETING
Heat-Shrink Tubing
*Rectangular bus thickness range is 1/4 to 5/8 inch.
Molded Parts
Raychem ESC Sealing Caps
End Sealing Caps for 1/C Power Cable (1000 V)
Use as a live end seal to 1000 volts. Use as an end seal for storage and pulling of de-energized cable.
C_ESC_Caps_tubing
Selection Information: dimensions in inches (millimeters)
L
Catalog
Number
ESC-1/A
ESC-2/A
ESC-3/A
ESC-4/A
ESC-5/A
ESC-6/A
ESC-7/A
Primary
Insulation
Conductor Size
(AWG/kcmil)
#12-#8
#6-3/0
4/0-750
750-1500
1500-2000
(1000 V)
Use Range
(Min.–Max.)
0.17-0.35 (4-9)
0.31-0.71 (8-18)
0.65-1.25 (17-32)
1.08-1.94 (27-49)
1.38-2.58 (35-66)
1.94-3.54 (49-90)
3.02-4.25 (77-108)
*5 packs, each with 5 pcs. per Point of Purchase Package.
Each energized conductor requires a separate ESC sealing cap.
General
Use Range
(Min.–Max.)
0.15-0.30 (4-8)
0.30-0.70 (8-18)
0.65-1.25 (17-32)
1.05-1.95 (27-50)
1.30-2.65 (33-67)
1.85-3.70 (47-94)
2.95-4.50 (75-114)
Length
L
1.0
2.0
3.5
5.3
6.7
5.6
5.4
Std. Pack
(Pcs/Box)
50
50
40
20
10
10
10
Ordering information
1. Select the appropriate catalog number based on the conductor size or use range. Confirm
selection with dimensions to assure proper sizing.
2. Each energized conductor requires a separate ESC sealing cap.
3. Bulk options also available. Consult your TE Connectivity representative for information.
4. Caps are coated with an adhesive.
5. Related test report: EDR-5161.
RAYCHEM cable accessories ALR photocontrols AMP connectors
213
TUBING & MOLDED PARTS
• Shrink and compress a hot-melt adhesive on the cable jacket, forming a secure environmental seal
• Fits easily over the cable end and shrinks in seconds, leaving a compact, rugged end seal
• Qualified to ANSI C119.1 and rated to ICEA electrical withstand test for 1000 volts
• For use on standard poly- or elastomeric insulated/ jacketed cables or lead-jacketed cables, which
may include aluminum or steel armoring.
213
CABLE REPAIR & REJACKETING
Molded Parts
CFTS Seals
Heat-Shrink Cabinet Feed-Through Seals
Raychem CFTS seals are heat-shrinkable molded parts for moisture-sealing applications where
cable enters enclosures, such as cabinets or connection boxes.
C_CFTS_tubing
• S
uitable for environments that have existing periodic pressure difference and/or
temperature differential
• Precoated with a thermoplastic adhesive that seals around the entering cable. The O-ring
creates the water/air seal at the cabinet entry.
• Utilizes a rigid plastic that, when inserted through the cabinet wall, protects the entering
cable from abrasion or cut-through
O-Ring
Cabinet Wall
Heat-shrinkable
Molded Part
B
A
Plastic Nut
Selection Information: dimensions in inches (millimeters)
Catalog Number
CFTS-1
CFTS-2
CFTS-3
CFTS-4
CFTS-5
Cable Diameter
(Min. – Max.)
0.20-0.40 (5-10)
0.25-0.65 (6-17)
0.55-1.00 (14-25)
0.80-1.45 (20-37)
1.45-2.40 (37-61)
Length of
Molded Part
A
2.75 (70)
2.75 (70)
3.75 (95)
4.50 (114)
7.00 (178)
Clearance (Knockout)
Hole Size
B
1 (25)
1 (25)
1.375 (35)
2 (51)
3.5(89)
Std. Pack
5
5
5
5
5
CBR Breakout Boot
TUBING & MOLDED PARTS
Heat-Shrink Cable Breakout Boots
214
Raychem CBR products seal breakouts in multiconductor cables and conduit.
These seals are made of tough, crosslinked polyolefin to provide mechanical protection and strain
relief. CBR seals have an adhesive-coating on the body and the legs to form a durable watertight
seal, and conform tightly to conduits and cable jackets.
C_CBR_Boot_tubing
For use on standard poly- or elastomeric insulated/jacketed multiconductor cables or cables in metal
or plastic conduits .
Selection Information: dimensions in inches (millimeters)
Catalog Number
CBR-2-1-A
CBR-2-2-A*
CBR-2-3-A
CBR-3-1-A
CBR-3-2-A*
CBR-3-3-A*
CBR-3-4-A
CBR-4-1-A
CBR-4-2-A*
CBR-4-3-A*
CBR-4-4-A
CBR-6-1-A*
CBR-6-2-A*
Cross
Section
Body Use Range
(Min.-Max.)
0.35-1.00 (9-25)
1.25-1.70 (32-43)
1.65-3.00 (42-76)
0.50-1.35 (13-34)
0.85-2.20 (22-56)
1.10-2.90 (28-74)
2.35-5.65 (60-144)
0.70-1.25 (18-32)
1.00-2.10 (25-53)
1.20-3.50 (30-89)
2.35-6.05 (60-154)
1.45-3.85 (37-98)
2.65-5.30 (67-135)
Legs Use Range
(Min.-Max.)
0.15-0.55 (4-14)
0.30-0.75 (8-19)
0.65-1.40 (17-36)
0.20-0.55 (5-14)
0.35-0.90 (9-23)
0.50-1.25 (13-32)
1.20-2.10 (30-53)
0.15-0.45 (4-11)
0.35-0.90(9-23)
0.55-1.40 (14-36)
0.90-1.50 (23-38)
0.60-1.50 (15-38) phase
0.30-0.75* (8-19) ground
0.90-2.20 (23-56) phase
0.40-0.95* (10-24) ground
Std. Pack
3
3
3
3
3
3
3
3
3
3
3
3
3
3
6
*CBR-Plugs are for blocking and sealing unused legs of breakouts. The plug will fit those items
asterisked (*) above.
RAYCHEM cable accessories ALR photocontrols AMP connectors
214
Product
Product
TAPES & SEALANTS
Tapes
Raychem Electrical PVC Tape . . . . . . . . . . . . . . . . . . . . . . . . .
CRPS Repair Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FSTW Splicing Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MVFT Medium Voltage Fusion Tape . . . . . . . . . . . . . . . . . . . .
LVBT Busbar Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVBT High Voltage Busbar Insulating Tape . . . . . . . . . . . . . . .
216
218
219
219
220
221
Sealants
Hot-Melt and Cold-Applied Sealants . . . . . . . . . . . . . . . . . . . . 222
TAPES & SEALANTS
RAYCHEM cable accessories ALR photocontrols AMP connectors
215
215
Tapes
Raychem Electrical PVC Tape
TE Raychem offers PVC electrical tapes for applications up to 600 Volts which are pressure
sensitive, lead-free, UV resistant, flame retardant, and suitable to various temperature ratings.
TE Raychem tapes are offered in three grades:
Professional Grade – provides premium all-weather resistance, adhesion strength, electrical
insulation, abrasion resistance and performance over a wide range of temperatures .
Commercial Grade – provides excellent all-around performance for harnessing, insulating,
identification and abrasion applications.
C_Tape_tape
General Purpose Grade – provides an economical solution for harnessing and identification of
electrical phases, circuits, feeders and branches .
Selection Information:
TAPES & SEALANTS
Product
Description Grade
3030*
Professional
216
Mil
Thickness
7 Mil (0 .18 mm)
Temperature
Rating
220 F (105 C)
Specification,
Certificate
ASTM-D-1000,
CSA C22 .2
Description
Black all-weather resistant tape, excellent
for cold weather applications, primary
insulation and protective jacketing .
7070*
Professional
7 Mil (0 .18 mm)
220 F (105 C)
ASTM-D-1000,
CSA C22 .2
All-weather resistant tape available in nine
fade-resistant colors, excellent for phase
identification, primary insulation and
protective jacketing .
8080*
Professional
8 .5 Mil (0 .21 mm) 220 F (105 C)
ASTM-D-1000,
CSA C22 .2
Black all-weather resistant tape, excellent for
cold weather applications, thicker tape for
easier insulation build up and exceptional
abrasion resistance .
5050
Commercial
7 Mil (0 .18 mm)
194 F (90 C)
ASTM-D-1000,
UL510,
CSA C22 .2
Black, commercial grade tape rated to
194°F (90°C), recommended for insulation
and harnessing .
2020*
Commercial
10 Mil (0 .25 mm)
176 F (80 C)
ASTM-D-1000
Black heavy-duty tape, ideal for maximum
abrasion resistance .
1818
General Purpose 7 Mil (0 .18 mm)
176 F (80 C)
ASTM-D-1000,
UL510,
CSA C22 .2
Available in black and nine fade-resistant
colors, recommended for phase identification.
* UL 510 Certification in progress
For additional technical information contact your local TE representative .
RAYCHEM cable accessories ALR photocontrols AMP connectors
216
Tapes
3030
7070
8080
5050
2020
1818
Most commonly requested part numbers:
Product
Description
3030*
Color
Black
Black
Thickness
mil (mm)
7 (0 .18)
7 (0 .18)
Roll Width
inches (mm)
3/4 (19)
3/4 (19)
Roll Length
feet (m)
66 (20 .1)
66 (20 .1)
Package
Type
Cellophane
Plastic Case
Case
Qty
100
20
7070*
ETP-7070-5-19-20-P-A
ETP-7070-4-19-20-P-A
ETP-7070-2-19-20-P-A
ETP-7070-6-19-20-P-A
ETP-7070-9-19-20-P-A
ETP-7070-1-19-20-P-A
ETP-7070-3-19-20-P-A
ETP-7070-8-19-20-P-A
ETP-7070-7-19-20-P-A
Green
Yellow
Red
Blue
White
Brown
Orange
Gray
Violet
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
Plastic Case
Plastic Case
Plastic Case
Plastic Case
Plastic Case
Plastic Case
Plastic Case
Plastic Case
Plastic Case
20
20
20
20
20
20
20
20
20
8080*
ETP-8080-0-19-20-A
ETP-8080-0-19-20-P-A
ETP-8080-0-25-20-B
ETP-8080-0-38-20-B
Black
Black
Black
Black
8 .5 (0 .21)
8 .5 (0 .21)
8 .5 (0 .21)
8 .5 (0 .21)
3/4 (19)
3/4 (19)
1 (25 .4)
1-1/2 (38)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
Cellophane
Plastic Case
Cellophane
Cellophane
100
20
50
50
5050
ETP-5050-0-19-20-B
Black
7 (0 .18)
3/4 (19)
66 (20 .1)
Cellophane
100
2020*
ETP-2020-0-25-33-B
ETP-2020-0-51-33-B
ETP-2020-0-38-33-B
ETP-2020-0-19-33-B
Black
Black
Black
Black
10 (0 .25)
10 (0 .25)
10 (0 .25)
10 (0 .25)
1 (25 .4)
2 (51 .4)
1-1/2 (38)
3/4 (19)
36 yd (32 .9)
36 yd (32 .9)
36 yd (32 .9)
36 yd (32 .9)
Cellophane
Cellophane
Cellophane
Cellophane
48
12
12
48
1818
ETP-1818-0-19-20-B
ETP-1818-5-19-20-B
ETP-1818-4-19-20-B
ETP-1818-2-19-20-B
ETP-1818-6-19-20-B
ETP-1818-9-19-20-B
ETP-1818-1-19-20-B
ETP-1818-3-19-20-B
ETP-1818-8-19-20-B
ETP-1818-7-19-20-B
Black
Green
Yellow
Red
Blue
White
Brown
Orange
Gray
Violet
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
7 (0 .18)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
66 (20 .1)
Cellophane
Cellophane
Cellophane
Cellophane
Cellophane
Cellophane
Cellophane
Cellophane
Cellophane
Cellophane
100
100
100
100
100
100
100
100
100
100
* UL 510 Certification in progress
Note: A = 1 inch core, B = 1-1/2 inch core
For additional options contact your local TE representative .
RAYCHEM cable accessories ALR photocontrols AMP connectors
217
TAPES & SEALANTS
Catalog Number
ETP-3030-0-19-20-A
ETP-3030-0-19-20-P-A
217
Tapes
CRPS Repair Tape
Flexible Cable Repair Tape
Raychem CRPS repair strip is a high-quality replacement jacket for low and high voltage flexible
mining cables . It is a tool-free, flexible, flame-retardant elastomeric strip that has been specially
formulated to provide excellent resistance to abrasion, tearing, and cutting .
C_CRPS_tape
• P
recoated with a thermoplastic sealant that provides an excellent seal against moisture and
corrosive elements
• MSHA approved (No. P-137-13-MSHA)
• Tool-free, flexible, flame-retardant elastomeric strip for jacket repair on mining and other
flexible cable
Selection Information: dimensions in inches (millimeters)
Catalog Number
CRPS-248
CRPS-260
CRPS-290
CRPS-2120
Strip Length
48 (1219)
60 (1524)
90 (2286)
120 (3048)
Strip Width
2 (51)
2 (51)
2 (51)
2 (51)
Std. Pack (Strips/Box)
20
20
15
10
Approximate Coverage Length
Cable Diameter
0 .50 (13)
0 .75 (19)
1 .00 (25)
1 .25 (32)
1 .50 (38)
1 .75 (44)
2 .00 (51)
2 .50 (64)
3 .00 (76)
CRPS-248
28 (711)
18 (457)
14 (356)
11 (279)
9 (229)
7 (178)
CRPS-260
36 (914)
23 (584)
17 (432)
14 (355)
11 (279)
9 (228)
8 (203)
CRPS-290
55 (1397)
37 (940)
26 (660)
21 (533)
18 (457)
15 (381)
14 (356)
10 (254)
9 (229)
CRPS-2120
73 (1854)
49 (1245)
35 (889)
28 (711)
24 (610)
20 (508)
19 (483)
13 (330)
12 (305)
TAPES & SEALANTS
Ordering Information
1 . Select the appropriate catalog number based on cable diameter and length of cable damage to
be covered (see “Approximate coverage length” chart above) . For larger damaged areas, multiple
strips may be used to provide continuous coverage .
2 . To install, half-lap CRPS repair strip on cable, beginning 3” before damage and continuing 3
inches after damage .
3 . CRPS repair strip is pre coated with a thermoplastic sealant .
4 . Related test report: EDR-5068 .
Recommended coverage area includes 3 inches on either side of damaged area.
218
Damage
RAYCHEM cable accessories ALR photocontrols AMP connectors
218
Tapes
FSTW Splicing Tape
Fast Splicing Tape Wrap
TE’s Raychem FSTW is a thermoplastic rubber tape combined with a butyl rubber sealant specially
formulated for underground applications . FSTW is ideal for repairing cable jackets, sealing lowvoltage splices, and rejacketing MV cable splices .
This tape provides a complete rejacketing solution in one pass as opposed to the multi-layer
construction required when using traditional tape products . It’s quick to install . There is no need for
separate sealing mastic and tape as it combines sealant and rubber tape in one convenient product .
C_FSTW_tape
FSTW rubber tape is 50 mils thick, which offers strong puncture resistance from underground
material and debris . FSTW is rated for use on 90°C rated cables, in underground use, in acid or
caustic soils, and saltwater environments . It is UV resistant and rated for aerial exposure .
Mastic is in contact with cable surface only at ends which allows for easy removal .
Splices made with FSTW qualify to ANSI C119 .1
Selection Information: dimensions in feet (meters)
Catalog Number
FSTW-2-1-6
Roll Width
2 (50)
Roll Length
6’ (1 .8)
FTSW-2-1-4
28 (710)
18 (460)
14 (355)
11 (280)
9 (230)
7 (180)
6 (150)
FTSW-2-1-6
42 (1000)
27 (680)
21 (530)
17 (430)
14 (355)
10 (280)
9 (230)
7 (180)
6 (150)
Std. Pack
12
Approximate Coverage Length
Catalog Diameter
0 .50 (13)
0 .75 (19)
1 .00 (25)
1 .25 (32)
1 .50 (38)
1 .75 (44)
2 .00 (51)
2 .50 (63)
3 .00 (76)
Ordering Information
1 . See the approximate coverage length per roll based on cable diameter .
2 . For repairing cable jackets, install the FSTW tape beginning 2” before the damage and continuing
1” after the damage .
3 . FSTW is 2" (50) wide .
4 . Related test reports: EDR-5431, EDR-5360 .
MVFT
Medium Voltage Fusion Tape
C_MVFT_tape
MVFT tape is quick and easy to install . Upon application the tape amalgamates the over-lapped
layers together, producing a complete seal . A single layer of MVFT tape, two-thirds overlapped, will
provide AC voltage withstand (flashover protection) to at least 15 kV increasing to 35 kV if a second
layer is applied . Although MVFT tape will stick to itself and other insulating materials, it will not
adhere to metal or porcelain allowing easy removal for maintenance .
MVFT tape is compatible with all other products in the Raysulate MV Insulation enhancement
system . This fusion tape is suitable for both indoor and outdoor use . MVFT tape exhibits non-tracking
properties and possesses a continuous operating temperature up to 90˚C.
MVFT tape offers a simple and effective solution to the problems of retrofit insulation of busbars
particularly where existing equipment cannot be dismantled . It can be used for indoor and outdoor
applications and is easily installed over a wide variety of shapes including complex connections .
Selection Information: dimensions in inches (millimeters)/yards (meters)
Catalog Number
MVFT-G-2-12(B4)
Color
Gray
Width
2 (50)
Length
12 (11)
Ordering Information
EDR-5465 Medium Voltage Fusion Tape Qualification Report
RAYCHEM cable accessories ALR photocontrols AMP connectors
219
Std. Pack
4 Rolls
TAPES & SEALANTS
Raychem Medium Voltage Fusion Tape (MVFT) is a self amalgamating tape, which provides
insulation enhancement and protection against accidentally induced discharge . MVFT tape is
designed to combine the integrity of a Silicone polymer with the versatility of a wraparound product .
219
CABLE REPAIR & REJACKETING
Sealants
LVBT Busbar Tape
Low-Voltage Busbar Insulating Heat-Shrink Tape (1000 V)
Raychem LVBT is an adhesive-coated, low-voltage heat-shrinkable tape . One wrap insulates straight
and bent bars in retrofit applications where tubing cannot be used . In addition, LVBT easily insulates
unusual connections and geometries in the factory or field .
C_LVBT_tape
• A
dhesive layer fuses the tape layers but does not stick to bus or hardware, providing tough
insulation up to 1 kV in accordance with ANSI C37 .20 and up to 3 .6 kV in accordance with
IEC specifications
• Rated to ANSI/IEEE C37.20
• UL-recognized to Standard 224 (file E137417), 600 V-125°C-VW.1
LVBT Tape Dimensions
Catalog Number
LVBT-1-R
LVBT-2-R
LVBT-4-R
Roll width
1 (25)
2 (50)
4 (100)
Roll Length
25 ft (7 .5 m)
25 ft (7 .5 m)
25 ft (7 .5 m)
Selection Information: dimensions in feet (meters)
Bus Width
Catalog Number
Bus Length
Insulated per Roll
Rolls/Std.
Pack
Rectangular Busbar*
1 (25)
2 (50)
3 (75)
4 (100)
6 (150)
8 (200)
LVBT-1-R
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-4-R
3 .8 ft (1 .2 m)
4 .8 ft (1 .5 m)
3 .5 ft (1 .1 m)
2 .7 ft (0 .8 m)
1 .9 ft (0 .6 m)
2 .9 ft (0 .9 m)
8
4
4
4
4
4
Square Busbar
1 (25)
2 (50)
3 (75)
4 (100)
6 (150)
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-4-R
LVBT-4-R
6 .25 ft (2 .0 m)
3 .1 ft (1 .0 m)
2 .0 ft (0 .6 m)
3 .1 ft (1 .0 m)
2 .0 ft (0 .6 m)
4
4
4
2
2
Round Busbar
0 .5 in (12 mm)
1 .0 in (25 mm)
2 .0 in (50 mm)
3 .0 in (75 mm)
4 .0 in (100 mm)
LVBT-1-R
LVBT-2-R
LVBT-2-R
LVBT-2-R
LVBT-4-R
8 .0 ft (2 .6 m)
8 .0 ft (2 .6 m)
4 .0 ft (1 .3 m)
2 .6 ft (0 .9 m)
4 .0 ft (1 .3 m)
8
4
4
4
2
TAPES & SEALANTS
*Maximum thickness: 5/8 (15)
220
Ordering Information
1 . LVBT-1-R is best for shorter lengths . LVBT-2-R is the most versatile width for general purpose use .
LVBT-4-R is useful for long lengths and larger bus sizes.
2 . If sealing is needed, order the S-1052-6-150 sealant strips .
RAYCHEM cable accessories ALR photocontrols AMP connectors
220
Sealants
HVBT
High Voltage Busbar Insulating Tape (5–15 kV)*
Raychem HVBT tape is an adhesive coated, high-voltage, heat-shrinkable, general-purpose tape for
insulating straight and bent bars in retrofit applications where tubing cannot be used . In addition, HVBT
easily insulates unusual connections and geometries in the factory or field .
HVBT tape is also ideal for protection against incidental/accidental bridging caused by birds and
animals . HVBT may be suitable for higher voltage applications (see Ordering information #2 below) .
The HVBT adhesive layer fuses the tape layers but does not stick to bus or hardware, thus providing
environmental sealing while allowing fast, easy removal .
C_HVBT_tape
HVBT tape may be used in applications up to 15 kV in accordance with ANSI/IEEE specifications and
up to 36 kV in accordance with IEC specifications .
Rated to ANSI/IEEE C37 .20-1987 .
HVBT tape dimensions
Catalog
Number
HVBT-1-R-01 (B8)
HVBT-2-R-01 (B4)
HVBT-4-R-01 (B2)
Roll
W
1"
2"
4"
Selection Information: dimensions in inches/feet (millimeters/meters)
L
25 ft .
25 ft .
25 ft .
Bus Width
Recommended
Product
Rectangular busbar
1 (25)
HVBT-1-R-01
2 (50)
HVBT-2-R-01
3 (75)
HVBT-2-R-01
4 (100)
HVBT-2-R-01
6 (150)
HVBT-2-R-01
8 (200)
HVBT-4-R-01
Maximum thickness: 5/8 inch (15 mm)
Bus Length
Insulated per Roll
(B8)
(B4)
(B4)
(B4)
(B4)
(B2)
2.5
3.3
2.2
1.6
1.0
1.6
(0.7)
(1.0)
(0.6)
(0.5)
(0.3)
(0.5)
HVBT-2-R-01
HVBT-2-R-01
HVBT-2-R-01
HVBT-4-R-01
HVBT-4-R-01
(B4)
(B4)
(B4)
(B2)
(B2)
4.0
2.0
1.3
2.0
1.3
(1.2)
(0.6)
(0.4)
(0.6)
(0.4)
Round busbar
0 .5 (12)
1 .0 (25)
2 .0 (50)
3 .0 (75 )
4 .0 (100)
HVBT-1-R-01
HVBT-2-R-01
HVBT-2-R-01
HVBT-2-R-01
HVBT-4-R-01
(B8)
(B4)
(B4)
(B4)
(B2)
5.0
5.0
2.5
1.5
2.5
(1.5)
(1.5)
(0.7)
(0.4)
(0.7)
Ordering Information
1 . Select the appropriate catalog number for the application . Confirm selection with the following
recommendations and HVBT tape dimensions:
• HVBT-1-R is best for short lengths and small bus sizes.
• HVBT-2-R is the most versatile width for general purpose use.
• HVBT-4-R is useful for long lengths and larger bus sizes.
*2 . HVBT may be suitable for applications with higher voltage than those listed . Please contact your
TE representative for more information .
3 . To environmentally seal the bus, order S-1251-50-300-1 or S-1251-25-300-4 sealant strips
separately .
4 . Recommended application is to wrap the tape around the busbar using a two-thirds overlap .
5 . Bolted connections require two layers of tape .
6 . Standard package:
HVBT-1-R: 8 rolls/box
HVBT-2-R: 4 rolls/box
HVBT-4-R: 2 rolls/box
7 . Continuous operating temperature: 90°C
8 . Related test reports: UVR-8023, EDR-5154
RAYCHEM cable accessories ALR photocontrols AMP connectors
221
TAPES & SEALANTS
Square busbar
1 x 1 (25)
2 x 2 (50)
3 x 3 (75)
4 x 4 (100)
6 x 6 (150)
221
Sealants
Hot-Melt and Cold-Applied Sealants
TE’s Raychem adhesives are to be used for sealing the ends of uncoated tubing or for low-voltage
applications requiring void-filling . The hot-melt sealants flow when heated and set when cooled to
provide a superior watertight seal . The cold-applied sealants bond to surfaces when placed under
pressure to create a water-tight seal .
Use sealants with uncoated tubing and molded parts for sealing applications or as an adhesion
enhancement for specific applications .
C_Sealants_tape
Selection Information
Sealant Type
S-1052
Description
General purpose
low-voltage sealant
S-1085
General purpose
high-voltage sealant
S-1189
S-1171
High-temperature,
low-voltage sealant
High-voltage Raysulate
electrical insulator sealant
Low-voltage mining sealant
S-1278
GelWrap Pad
Catalog Number
S-1052-3-3000
S-1171-4-300
S-1174-2-300
S-1174-4-460
S-1251-25-300-4
S-1251-50-300-1
S-1278-3 x 61 x 7620
GelWrap Pad 2x8
S-1189-3-600
TAPES & SEALANTS
S-1251
222
Use with These Products
WCSM-A/U (uncoated),
MWTM-A/U (uncoated),
FCSM-A/U (uncoated),
LVBT, LVIT
HVS (high-voltage splices),
HVT (high-voltage terminations),
MCK-5
MCK
Application
heat-shrink
BBIT, BPTM, HVBC, HVBT, HVIS
heat-shrink
LV-MSK, HV-MSK
heat-shrink
Low-voltage sealant
Low-voltage PowerGel sealing gel
RDSS
GelWrap, GelWrap-RS closure
cold-applied
cold-applied
Color
Black
Black
Black
Black
Red
Red
Gray
Gray
Yellow
Std. Pack
5 rolls/box
100 strips/box
25 strips/box
15 strips/box
25 strips/box
25 strips/box
1 roll/box
6 strips/box
Dimensions
(W x L x T)
Roll: 1 .5 x 120 x .12
Strip: 2 x 12 x .10
Strip: .5 x 12 x .09
Strip: 1 x 18 x .19
Strip: 1 x 12 x .150
Strip: 2 x 12 x .045
Roll: 2 .4 x 300 x .12
Strip: 2 x 8 x .18
heat-shrink
heat-shrink
Ordering Information
1 . Select the appropriate catalog number based on the application
information in columns two and three of the above table .
2 . Use the information in the table above for ordering .
3 . Sealants are supplied in bulk form with protective release paper .
RAYCHEM cable accessories ALR photocontrols AMP connectors
222
CABLE REPAIR & REJACKETING
Product
Product
PHOTOCONTROLS,
TIMERS & ACCESSORIES
Thermal Photocontrols
AT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT / SPT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AA Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
M Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time Controls
224
224
225
225
226
226
227
Electronic Photocontrols
LM 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8000 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SST Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227
228
229
230
231
232
233
24 Hour Time Clocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Spring Wound Interval Timers . . . . . . . . . . . . . . . . . . . . . . . . . 234
Lighting Accessories
AMR Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shorting and Open Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AM Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
US-30 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OLC/PL/ACL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RAYCHEM cable accessories ALR photocontrols AMP connectors
223
235
235
236
236
236
223
CABLE REPAIR & REJACKETING
PHOTOCONTROLS, TIMERS & ACCESSORIES
224
Thermal Photocontrols
AT Series
The AT series control’s rugged die-cast aluminum housing makes it the ideal choice for any outdoor
installation where vandalism or other types of abuse may be a concern . These controls feature a
heavy-duty thermal bi-metal switch that provides a 30-45 second time delay . This virtually eliminates
unwanted lamp cycling that could be caused by lightning, car headlights, or other sudden changes
in the ambient light level . Although the turn-on level is pre-set at the factory, each AT control is
furnished with an adjustable slide bar that allows field adjustment to satisfy specific needs .
•
•
•
•
•
•
C_AT
Tough die-cast aluminum housing
Heavy-duty thermal bimetal switch
UL and CSA listed
30-45 second time delay
2000 & 3000 Watt load ratings
Fail mode is ON
Certified
LR27428
156D
E45412
Selection Information
Catalog
Number
AT-15
AT-168
AT-19*
AT-20
AT-30*
AT-368*
AT-39*
Note: 6” Lead wires
*Not UL or CSA Listed
Rated Volts
120
208/240/277
480
120/208/240/277
120
208/240/277
480
Range
(Volts)
105-130
185-305
420-530
105-305
105-130
185-305
420-530
Load Rating
Tungsten
(Watts)
2000
2000
2000
2000
3000
3000
3000
Ballast
(VA)
1900
1900
1900
1900
2900
2900
2900
Turn ON
(Fc)
1 .5
1 .5
1 .5
1 .5
1 .5
1 .5
1 .5
OFF/ON
Ratio
6:1
6:1
6:1
6:1
6:1
6:1
6:1
PT / SPT Series
Non-Metallic Housing
PT
C_PT-SPT
SPT
The PT and SPT series controls combine the superior performance of the AT series with an
economical, yet highly durable, polycarbonate housing . These controls feature a heavy-duty thermal
bi-metal switch that provides a 30-45 second time delay . This virtually eliminates unwanted lamp
cycling that could be caused by lightning, car headlights, or other sudden changes in the ambient
light level . Although the Turn ON level is pre-set at the factory, each PT and SPT control is furnished
with an adjustable slide bar that allows field adjustment to satisfy specific needs . The SPT is also
equipped with a field adjustable swivel base to provide maximum installation flexibility .
•
•
•
•
•
•
Fixed or adjustable swivel base
Heavy duty thermal bimetal switch
UL and CSA listed
30-45 second time delay
2000 Watt load rating
Fail mode is ON
Certified
LR27428
156D
E45412
Selection Information
Rated Volts
Range
(Volts)
Load Rating
Tungsten Ballast
(Watts)
(VA)
Turn ON
(Fc)
OFF/ON
Ratio
Fixed
Fixed
Fixed
Fixed
120
208/240/277
120/208/240/277
347
105-130
185-305
105-305
310-380
2000
2000
2000
2000
1900
1900
1900
1900
1 .5
1 .5
1 .5
1 .5
5:1
5:1
5:1
5:1
Swivel
Swivel
Swivel
Swivel
120
208/240/277
480
347
105-130
185-305
420-530
310-380
2000
2000
2000
2000
1900
1900
1900
1900
1 .5
1 .5
1 .5
1 .5
5:1
5:1
5:1
5:1
Catalog
Number
Base
PT Series
PT-15
PT-168
PT-20
PT-347**
SPT Series
SPT-15
SPT-168
SPT-19*
SPT-347**
Note: 6” Lead wires
*Not UL or CSA Listed
** CSA Listed only
RAYCHEM cable accessories ALR photocontrols AMP connectors
224
TL Series
Slim Profile
The TL series controls have a thin cylindrical shape to fit neatly between twin floodlights and in other
tight applications . These controls are equipped with a field adjustable swivel base that makes it easy
to direct the photocell away from stray light and is “O” ring sealed to prevent water from entering
through the knuckle . The TL control also features a heavy-duty thermal bi-metal switch that provides
a 30-45 second time delay . This virtually eliminates unwanted lamp cycling that could be caused by
lightning, car headlights, or other sudden changes in the ambient light level .
•
•
•
•
•
•
C_TL
Adjustable swivel base
Thinline profile - perfect for tight spots
30-45 second time delay
UL and CSA listed
Durable polycarbonate housing
Fail mode is ON
156D
E45412
Certified
LR27428
Catalog
Number
TL-115
TL-1168
Rated Volts
120
208/240/277
Note: 6” Lead wires
Range
(Volts)
105-130
185-305
Load Rating
Tungsten
(Watts)
1800
1200
Ballast
(VA)
1100
1100
Turn ON
(Fc)
1 .5
1 .5
OFF/ON
Ratio
5:1
5:1
AA Series
Button Style
The AA series control is designed for internal mounting and is constructed of a high impact, UV
stabilized polycarbonate housing . The wire leads exit from the rear allowing the control to be placed
in tight locations while positioning the wiring for easy access . The AA-105W and AA-1068W controls
include a brushed aluminum wall plate for installation in standard outlet boxes . All AA controls utilize
a heavy-duty thermal bimetal switch that provides a 30-45 second minimum time delay .
C_AA
Selection Information
Catalog
Number
AA-105
AA-105W
AA-1068
AA-1068W
AA-305
AA-105M
AA-1068M
AA-105HA
Product
Information
120
w/Wall Plate
208/240/277
w/Wall Plate
120
15" Leads
15" Leads
High Ambient
•
•
•
•
•
•
3/4" long threaded nipple
30-45 second time delay
UL and CSA listed
Durable polycarbonate housing
1800 and 1200 Watt load rating
Fail mode is ON
Rated Volts
105-130
120
185-305
208/240/277
105-130
120
208/240/277
120
Range
(Volts)
1800
105-130
1200
185-305
300
105-130
185-305
105-130
156D
E45412
Load Rating
Tungsten
(Watts)
1100
1800
1100
1200
840
1800
1200
1800
Ballast
(VA)
1100
1100
1100
1100
1100
Surge
Protection
(Joules)
1 .5
1 .5
1 .5
180
180
Note: 6" Lead wires unless otherwise noted
RAYCHEM cable accessories ALR photocontrols AMP connectors
225
Turn ON
(Fc)
5:1
1 .5
5:1
1 .5
5:1
1.5
1.5
1 .5
Certified
LR27428
OFF/ON
Ratio
5:1
5:1
5:1
5:1
5:1
PHOTOCONTROLS, TIMERS & ACCESSORIES
Selection Information
CABLE REPAIR & REJACKETING
Thermal Photocontrols
225
Thermal Photocontrols
LC Series
Locking Style/Residential Grade
The LC series locking-type photocontrols offer an economical and cost-effective means of controlling
residential lighting systems from dusk to dawn . These controls feature a heavy-duty bi-metal switch
that produces a minimum 30-45 second time delay, virtually eliminating unwanted off/on operations
that could result from lightning, car headlights, or other sudden changes in the ambient outdoor light
level . LC controls are a perfect and reliable solution for lighting driveways, patios, decks, entryways
or other areas around the home where security lighting is desired .
C_LC
•
•
•
•
•
Heavy-duty thermal bimetal switch
30-45 second time delay
UL and CSA listed
ANSI C136.10 compliant
Fail mode is ON
Certified
LR27428
128F
PHOTOCONTROL
E66375
PHOTOCONTROLS, TIMERS & ACCESSORIES
Selection Information
226
ANSI Standard Cap Colors
120V Gray/Clear
208/240/277V Maroon
120/208/240/277V Blue
Catalog
Number
LC-120
LC-208-277
Rated Volts
120
208/240/277
Range
(Volts)
105-130
185-305
Load Rating
Tungsten
(Watts)
1000
1000
Ballast
(VA)
1800
1800
Turn ON
(Fc)
1 .5
1 .5
OFF/ON
Ratio
4:1
4:1
BF Series
Locking Style/Industrial/Commercial Grade with Surge Protection
The BF series locking-type photocontrols are engineered to meet the needs of virtually every
commercial and industrial outdoor lighting control application utilizing HID luminaries equipped with
locking-style receptacles . Typical applications include parking lots, security lighting, street, and other
types of area lighting . The heavy-duty thermal bi-metal switch produces a minimum 30-45 second
time delay, eliminating unwanted off/on operations that could be caused by lightning, car headlights,
or other sudden changes in the ambient light level . BF controls are also equipped with a 180 joule
MOV to protect both the photocontrol and the luminaries from sudden surges in the line voltage .
C_BF
ANSI Standard Cap Colors
120V Gray/Clear
208/240/277V Maroon
120/208/240/277V Blue
•
•
•
•
•
•
180 Joule MOV surge protection
Heavy-duty thermal bimetal switch
30-45 second time delay
UL and CSA listed
ANSI C136.10 compliant
Fail mode is ON
128F
PHOTOCONTROL
E66375
Certified
LR27428
Selection Information
Catalog
Number
BF-120
BF-208-277
BF-PV
Rated Volts
120
208/240/277
120 or 208/240/277
Range
(Volts)
105-130
185-305
105-305
Load Rating
Tungsten Ballast
(Watts)
(VA)
1000
1800
1000
1800
1000
1800
Surge
Protection
(Joules)
180
180
180
Turn
ON
(Fc)
1 .5
1 .5
1 .5
OFF/ON
Ratio
5:1
5:1
5:1
RAYCHEM cable accessories ALR photocontrols AMP connectors
226
M Series
Locking Style/Industrial Grade with Surge Protection
The M series photocontrols are engineered to meet the demanding needs of Utility street lighting
control . The heavy-duty thermal bi-metal switch in the M series produces a minimum 30-45 second
time delay, eliminating unwanted off/on operations that could be caused by lightning, car headlights
or other sudden changes in the ambient light . This feature makes the M series well suited for areas
with high lightning activity. All M series controls are equipped with a 180 or 360 Joule Metal Oxide
Varistor (MOV) to protect both the control and the luminaries against sudden surges in the line
voltage, as well as a 1” CdS cell to maximize the photocontrol’s useful life .
C_M
•
•
•
•
•
•
180 or 360 Joule MOV surge protection
Heavy-duty thermal bimetal switch
30-45 second time delay
UL and CSA listed
ANSI C136.10 compliant
Fail mode is ON
Certified
LR27428
128F
PHOTOCONTROL
E66375
ANSI Standard Cap Colors
120V
208/240/277V
120/208/240/277V
480V
Gray/Clear
Maroon
Blue
Yellow
Catalog
Number
M-120
M-208-277
M-480*
M-PV
M-347**
MH-120*
MH-208-277*
MH-PV*
Rated Volts
120
208/240/277
480
120 or 208/240/277
347
120
208/240/277
120 or 208/240/277
* Not UL or CSA Listed
** CSA Listed Only
Range
(Volts)
105-130
185-305
420-530
105-305
310-380
105-130
185-305
105-305
Load Rating
Tungsten Ballast
(Watts)
(VA)
1000
1800
1000
1800
1000
1800
1000
1800
1000
1800
1000
1800
1000
1800
1000
1800
Surge
Protection
(Joules)
180
180
180
180
180
360
360
360
Turn
ON
(Fc)
1 .5
1 .5
1 .5
1 .5
1 .5
1 .5
1 .5
1 .5
OFF/ON
Ratio
5:1
5:1
5:1
5:1
5:1
5:1
5:1
5:1
Electronic Photocontrols
LM 1000
Time Off Lighting Control
The Lightmaster II time off lighting control enables you to turn lights on when you need them and off
when you don’t . It does this, consistently and accurately, by combining the operational simplicity of
a traditional solid-state photocontrol with the sophisticated switching capabilities of a programmable
electronic time clock . The Lightmaster II lighting control’s unique design turns lights on at dusk,
then off again at a field-selectable time later in the evening, when lighting is no longer necessary . If
desired, it can also be set to turn lights back on again at a field-selectable time before dawn .
•
•
•
•
•
•
•
C_LM1000
Programmable
Resets automatically after power outages
360 Joule MOV surge protection
2-5 second ON and OFF time delay
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode Is ON
Selection Information
Catalog Number
LM-1000
Rated Volts
120/208/240/277
Range
(Volts)
105-305
Load Rating
Tungsten (Watts)
1000
Ballast (VA)
1800
RAYCHEM cable accessories ALR photocontrols AMP connectors
Surge
Protection
(Joules)
360
227
Turn ON
(Fc)
5 .0
OFF/ON
Ratio
1 .5:1
PHOTOCONTROLS, TIMERS & ACCESSORIES
Selection Information
CABLE REPAIR & REJACKETING
Thermal Photocontrols
227
CABLE REPAIR & REJACKETING
PHOTOCONTROLS, TIMERS & ACCESSORIES
228
Electronic Photocontrols
2000 Series
Electronic/Heavy Duty
TE Connectivity’s advanced technology 2000 Series provides a unique mix of low-cost, long-life and
multi-volt operation for demanding Roadway Lighting applications . Like all of our Electronic controls,
the 2000 Series utilizes our interlocking base/cap design for superior environmental protection .
Its cost effective solid-state photoelectric control is designed for extra long life in demanding
applications . The 2000 series control includes a non-drifting photo transistor and heavy duty relay,
which ensures precise control for more than 8 years .
•
•
•
•
•
•
•
•
•
C_2000
Heavy duty utility grade electronic
30 Amp relay
180 or 360 Joule MOV surge protection
2-5 second ON and OFF time delay
Non-drifting phototransistor
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode is ON
2100 series has inverse OFF/ON ratio
Selection Information
Catalog Number
2060-NPS
2060-VPS
2090-NPS
Rated Volts
120
120
120/208/240/277
Range
(Volts)
105-130
105-130
105-305
Load Rating
Tungsten
(Watts)
1000
1000
1000
Ballast
(VA)
1800
1800
1800
Surge
Protection
(Joules)
180
360
180
Turn ON
(Fc)
1 .5 +/- 0 .5
1 .5 +/- 0 .5
1 .5 +/- 0 .5
OFF/ON
Ratio
1 .5:1
1 .5:1
1 .5:1
Note: Custom models can be configured based on chart below.
2
0
Series (Fail Mode)
2 = 2000 (ON)
OFF/ON Ratio
0 = 1 .5:1
1 = 0 .6:1
Voltage
48 = 480
60 = 120
72 = 208/240/277
90 = 120/208/240/277
MOV Surge Protection
N = 180J, 320V, 3000A, 14mm
V = 360J, 320V, 10000A, 20mm
60 - V
P
S - BK
Cap Color (Leave blank if ANSI Standard)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
ANSI Standard Cap Colors
GR = Gray
MR = Maroon
120V Gray/Clear
YL = Yellow
208/240/277V Maroon
120/208/240/277V Blue
Turn-On Level
480V Yellow
1 = 1 .0 Fc
S = 1 .5 Fc (ANSI Std)
2 = 2 .0 Fc
3 = 2 .6 Fc
Light Sensor
P = Phototransistor
RAYCHEM cable accessories ALR photocontrols AMP connectors
228
3000 Series
Electronic/Heavy Duty/N.O. Contact
TE Connectivity’s advanced technology 3000 Series provides a unique mix of long-life, multi-volt
and fail OFF operation demanding roadway lighting applications . Like all of our electronic controls,
the 3000 Series utilizes our interlocking base/cap design for superior environmental protection .
The 3190 model utilizes a microprocessor in its design ensuring precise calibration for inverse ratio
operation and allowing for user-defined factory programmable attributes including ON/OFF ratios,
ON light levels and time delays .
Heavy duty utility grade electronic
180 or 360 Joule MOV surge protection
2-5 second ON and OFF time delay
Non-drifting phototransistor, optional IR filtered
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode is OFF
3100 series has inverse OFF/ON ratio
Selection Information
Load Rating
Range
Tungsten
Catalog Number
Rated Volts
(Volts)
(Watts)
3090-NPS
120/208/240/277
105-305
1000
3090-VFS
120/208/240/277
105-305
1000
Note: Custom models can be configured based on chart below.
3
0
Series (Fail Mode)
3 = 3000 (OFF)
OFF/ON Ratio
0 = 1 .5:1
1 = 0 .6:1
Voltage
60 = 120
72 = 208/240/277
90 = 120/208/240/277
MOV Surge Protection
N = 180J, 320V, 3000A, 14mm
V = 360J, 320V, 10000A, 20mm
90 - V
P
Ballast
(VA)
1800
1800
Surge
Protection
(Joules)
180
360
Turn ON
(Fc)
1 .5 +/- 0 .5
1 .5 +/- 0 .5
OFF/ON
Ratio
1 .5:1
1 .5:1
S - BK
Cap Color
(Leave blank if ANSI Standard)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
ANSI Standard Cap Colors
120V Gray/Clear
208/240/277V Maroon
120/208/240/277V Blue
Turn-On Level
1 = 1 .0 Fc
S = 1 .5 Fc (ANSI Std)
2 = 2 .0 Fc
2 .6 = 2 .6 Fc
Light Sensor
P = Phototransistor
F = IR Filtered Phototransistor
RAYCHEM cable accessories ALR photocontrols AMP connectors
229
PHOTOCONTROLS, TIMERS & ACCESSORIES
•
•
•
•
•
•
•
•
C_3000
CABLE REPAIR & REJACKETING
Electronic Photocontrols
229
CABLE REPAIR & REJACKETING
PHOTOCONTROLS, TIMERS & ACCESSORIES
230
Electronic Photocontrols
6000 Series
Electronic/Heavy Duty/Premium Grade
TE Connectivity’s advanced technology 6000 Series provides a unique mix of low-cost, long-life and
multi-volt operation for demanding Roadway Lighting applications . Like all of our Electronic controls,
the 6000 Series utilizes our interlocking base/cap design for superior environmental protection and its
expected life is far greater than 10 years . The newest member of the 6000 Series family, the 6190,
utilizes a microprocessor in its design ensuring precise calibration for inverse ratio operation and
allowing for user-defined factory programmable attributes .
•
•
•
•
•
•
•
•
•
C_6000
Long life, high reliability
30 Amp relay
MOV surge protection
Non-drifting phototransistor
Instant ON / 2-5 second OFF time delay
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode is ON
6100 series has inverse OFF/ON ratio
128F
PHOTOCONTROL
E66375
Selection Information
Range
(Volts)
105-130
105-305
105-305
Load Rating
Tungsten
(Watts)
2000
2000
1000
Catalog Number
Rated Volts
6060-VPS
120
6090-VPS
120/208/240/277
6090-VPS-UL
120/208/240/277
Note: UL indicates a UL listed product
Note: Custom models can be configured based on chart below.
6
0
90 - V
Series (Fail Mode)
6 = 6000 (ON)
OFF/ON Ratio
0 = 1 .5:1
1 = 0 .6:1
Voltage
60 = 120
72 = 208/240/277
90 = 120/208/240/277
MOV Surge Protection
V = 360J, 320V, 10000A, 20mm
UL V Type = 545J, 510V, 13000A, 20mm
P
Ballast
(VA)
1800
1800
1800
Surge
Protection
(Joules)
360
360
545
Turn ON
(FC)
1 .5
1 .5
1 .5
OFF/ON
Ratio
1 .5:1
1 .5:1
1 .5:1
S - BK
Cap Color (Leave blank if ANSI Std)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
1 = 1 .0 Fc
S = 1 .5 Fc (ANSI Std)
2 = 2 .0 Fc
3 = 2 .6 Fc
ANSI Standard Cap Colors
120V Gray/Clear
208/240/277V Maroon
120/208/240/277V Blue
Light Sensor
P = Phototransistor
RAYCHEM cable accessories ALR photocontrols AMP connectors
230
Electronic Photocontrols
7000 Series
Electronic/Heavy Duty/Utility Grade
TE Connectivity’s advanced technology 7000 Series provides a unique mix of low-cost, long-life and
multi-volt operation for demanding Roadway Lighting applications . Like all of our Electronic controls,
the 7000 Series utilizes our interlocking base/cap design for superior environmental protection and its
expected life is far greater than 10 years . Available as an option, the IR FIltered Phototransistor gives
a human eye response along with long-term, drift-free light sensing .
Long life, high reliability
30 Amp relay
480 Joule surge protection
Non-drifting phototransistor, optional IR filtered
Instant ON / 2–5 second OFF time delay
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode Is ON
Standard pack 100 units that are in individual bags
Selection Information
Catalog Number
7060-VPS
7090-VPS
7090-VPS-BK
Rated Volts
120
120/208/240/277
120/208/240/277
Range
(Volts)
105-130
105-305
105-305
Load Rating
Tungsten
(Watts)
1000
1000
1000
Ballast
(VA)
1800
1800
1800
Surge
Protection
(Joules)
360
360
360
Turn ON
(FC)
1 .5+/-0 .5
1 .5+/-0 .5
1 .5+/-0 .5
OFF/ON
Ratio
1 .5:1
1 .5:1
1 .5:1
Note: Custom models can be configured based on chart below.
7
0
Series (Fail Mode)
7 = 7000 (ON)
OFF/ON Ratio
0 = 1 .5:1
Voltage
60 = 120
72 = 208/240/277
90 = 120/208/240/277
MOV Surge Protection
V = 480J, 320V, 15000A, 20mm
90 - V
P
S - BK
Cap Color (Leave blank if ANSI Std)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
1 = 1 .0 Fc
S = 1 .5 Fc (ANSI Std)
2 = 2 .0 Fc
3 = 2 .6 Fc
Light Sensor
P = Phototransistor
F = IR Filtered Phototransistor
RAYCHEM cable accessories ALR photocontrols AMP connectors
231
ANSI Standard Cap Colors
120V Gray/Clear
208/240/277V Maroon
120/208/240/277V Blue
PHOTOCONTROLS, TIMERS & ACCESSORIES
•
•
•
•
•
•
•
•
•
C_7000
231
Electronic Photocontrols
8000 Series
Electronic/Heavy Duty/Utility Grade
TE Connectivity’s advanced technology 8000 Series provides a unique, durable, multi-volt control
especially designed for twenty year operation . Like all of TE Connectivity’s electronic controls, the
8000 Series utilizes our inter-locking base/cap design for superior environmental housing . High
temperature base material, rated at a minimum 138˚C, along with a UV stabilized, opaque housing
ensure our control will last over 20 years without degradation .
TE uses a process of IR filtering a phototransistor which in turn gives a human eye response along
with long-term, drift free light sensing for the life of the control .
C_8000
PHOTOCONTROLS, TIMERS & ACCESSORIES
• Multi-Volt Operation
• High-Temp Housing and Components
• 545 Joule MOV Standard
• Meets or exceeds ANSI C136.10
232
Specifications
Physical:
Dimensions - approx. 3.26" (83mm) dia. x 1.77" (45mm) high (Not including contacts)
Enclosure - designed to meet ANSI C136 .10
Power consumption - less than 0 .5 Watt at 120 VAC
Temperature: Minus 40°C to plus 65°C at 96% RH
Control:
Exceeds 20,000 ON/OFF operations
Solid State Switch Type
Relay Rating: 30 Amp
Load Rating: 1000 Watt Tunsten 1800 VA
Light Sensor: Non-drifting phototransistor
Selection Information
Catalog Number
8090-VFS
Range
(Volts)
(Joules)
105-305
Rated Volts
(VA)
120/208/240/277
Load Rating
Tungsten
(Watts)
(FC)
1000
Ballast
Surge
Protection
Turn ON
OFF/ON
Ratio
1800
545
1 .5
1 .5:1
Note: Custom models can be configured based on chart below.
8
0
Series (Fail Mode)
8 = 8000 (ON)
OFF/ON Ratio
0 = 1 .5:1
Voltage
90 = 120/208/240/277
MOV Surge Protection
V = 545J, 510V, 13000A, 20mm
90 -
V
F
S - BK
Cap Color (Leave blank for Blue)
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
Turn-On Level
1 = 1 .0 Fc
S = 1 .5 Fc (ANSI Std)
2 = 2 .0 Fc
3 = 2 .6 Fc
Light Sensor
F = IR Filtered Phototransistor
RAYCHEM cable accessories ALR photocontrols AMP connectors
232
Electronic Photocontrols
SST Series
Electronic/Heavy Duty with Time Delay
TE Connectivity’s SST Series offers a low-cost and energy saving control for demanding lighting
applications . The SST features a heavy-duty DC magnetic switch that provides high shock and
vibration resistance, as well as a 20 - 40 second ON and OFF time delay which eliminates any
chance of unwanted luminaire cycling caused by lightning, car headlights, or other sudden changes
in ambient light . The SST’s light sensor is a non-drifting phototransistor that ensures consistent and
uniform switching over the life of the control .
Energy saving inverse OFF/ON ratio
30 Amp relay / microprocessor controlled
MOV surge protection
Non-drifting phototransistor
20-40 second ON and OFF time delay
Rain-tight / dust-tight housing
ANSI C136.10 compliant
Fail mode is ON
128F
PHOTOCONTROL
E66375
Selection Information
Catalog Number
SST-PV
SST-PV-IES
SST-PV-IES-UL
SST-FAA
Rated Volts
120/208/240/277
120/208/240/277
120/208/240/277
120/208/240/277
Note: UL indicates a UL listed product
Range
(Volts)
105-305
105-305
105-305
105-305
Load Rating
Tungsten
(Watts)
1000
1000
1000
1000
Ballast
(VA)
1800
1800
1800
1800
Surge
Protection
(Joules)
180
180
545
180
Turn ON
(Fc)
1 .5 +/- 0 .5
3 .0 +/- 0 .5
3 .0 +/- 0 .5
35 +/- 0 .5
OFF/ON
Ratio
0 .6:1
0 .6:1
0 .6:1
1 .5:1
SST - PV - IES - BK
Series (Fail Mode)
SST = SST (ON)
Voltage
120 = 120
240 = 240
PV = 120/208/240/277
Cap Color (Leave blank if ANSI Std)
BL = Blue
BK = Black
BR = Brown (Bronze)
GN = Green
GR = Gray
MR = Maroon
YL = Yellow
ANSI Standard Cap Colors
120V
208/240/277V
120/208/240/277V
480V
Turn-On Level
(Leave blank if ANSI Std)
IES = 3 .0
RAYCHEM cable accessories ALR photocontrols AMP connectors
233
Gray/Clear
Maroon
Blue
Yellow
PHOTOCONTROLS, TIMERS & ACCESSORIES
•
•
•
•
•
•
•
•
C_SST
233
Time Controls
Time Clocks
24 Hour
The TC and PC series 24-hour time clocks offer a number of features and are the perfect choice
for controlling HVAC systems, Pool/Spa Heaters and Filters, Fans/Motors/Pumps/ Blowers, Electric
Fences, Conveyers or many other types of applications . The 24-hour dial accommodates 2 to
14 replaceable trippers for 1 to 7 on/off operations per day . The 24-hour clocks allow 1-1/2 hour
minimum and 22-1/2 hour maximum ON or OFF time with a manual override lever to temporarily
reverse switch operation without permanently disturbing the preset schedule . The time controls also
feature a switch slide bar that assures positive switching, heavy-duty industrial type synchronous
motors and heavy-duty terminals that accommodate #8 AWG wire . The optional skip-a-day feature
(model TC-173) allows schedule to be omitted on any day or days of the week without permanently
disturbing the preset schedule .
PHOTOCONTROLS, TIMERS & ACCESSORIES
C_TimeClocks
234
•
•
•
•
•
Tamper proof enclosure
All-steel mechanism
1-7 ON/OFF operations per day
Manual override
UL and CSA listed
E79611
Selection Information
Volts
(60 Hz)
120
120
208-277
Switch Rating Per
Switch
Amps
SPST
40
DPST
40
DPST
40
Catalog Number
TC-101
TC-103
TC-104
Use
Indoor
Indoor
Indoor
TC-101R
TC-103R
TC-104R
Outdoor 120
SPST
Outdoor 120
DPST
Outdoor 208-277 DPST
40
40
40
PC-101R
Outdoor 120
SPST
PC-103R
Outdoor 120
DPST
PC-104R
Outdoor 208-277 DPST
Note: Trippers Replacement Part X-2772
40
40
40
VA
690
690
690
HP
1
1
1
Enclosure
Type
(NEMA)
1
1
1
40
40
40
690
690
690
1
1
1
3
3
3
9-5/8
9-5/8
9-5/8
5-3/8
5-3/8
5-3/8
3-11/16
3-11/16
3-11/16
40
40
40
690
690
690
1
1
1
3R
3R
3R
8-1/2
8-1/2
8-1/2
5-5/8
5-5/8
5-5/8
3-7/8
3-7/8
3-7/8
Pole
Amps T
40
40
40
Height
(inches)
7-27/32
7-27/32
7-27/32
Width
(inches)
4-9/64
4-9/64
5-9/64
Depth
(inches)
2-15/16
2-15/16
2-15/16
Interval Timers
Spring Wound
Spring-wound interval timers are easily operated with a simple rotary knob and are available in three
popular styles . These manually set time switches are interchangeable with standard toggle switches
and turn circuits “OFF” at the end of a pre-set time period . Their simple 2-wire design also makes
them easy to install in NEMA wall boxes . Typical applications include controlling electrical circuits for
lighting, heating, ventilating and air-conditioning equipment, attic fans, heat lamps, whirlpools and
saunas, as well as in conjunction with HVAC systems as a thermostat bypass .
C_Timers
•
•
•
•
Easy to Install 2-Wire Design
20 Amp Rating at 120 VAC
UL and CSA Listed
SPST
E79611
Selection Information
Catalog
Number
FC-15M
FC-30M
FC-60M
* Tungsten
Cycle
Time
15 min .
30 min .
60 min .
Style / Color
Brushed Aluminum
Brushed Aluminum
Brushed Aluminum
Wall Plate
Included
Included
Included
NEMA Wall Box
(Depth - inches)
3
3
3
Amps
10
10
7
Volts (AC)
250
277
125*
RAYCHEM cable accessories ALR photocontrols AMP connectors
234
Lighting Accessories
AMR Series
•
•
•
•
Perfect for group control applications
30 Amp relay
3000 Watt rating per pole
SPDT or DPST switching
Selection Information
Photocontrols Sold Separately
C_AMR
Model
AMR3030 .2-120V
AMR3030 .2-240V
AMR3030 .3-120V
AMR3030 .3-240V
Note: 12” Lead wires
Rated
(Volts)
120
240
120
240
Range
(Volts)
105-130
204-260
105-130
204-260
Ballast
(VA)/Pole
3600
7200
3600
7200
Load Rating
(Amps)
30
30
30
30
Switch
SPDT
SPDT
DPST
DPST
Switch
Contacts
1 NO/ 1 NC
1 NO/ 1 NC
2 NO
2 NO
SC, MC and NS caps provide a convenient and economical method to close or open the primary
circuit with a NEMA locking type receptacle . Durable materials and gasket provide both long life
and weatherproof protection . The MC-10 model also incorporates a 360-joule Metal Oxide Varistor
(MOV) that protects the cap and the luminaries from transient line surges . Designating ANSI in
the part number will provide you a unit with a stepped housing dictated in the latest ANSI C136 .10
specification . This unique housing makes it easier for users to distinguish visually between a
standard photocontrol and a shorting or open cap .
C_Short_Open_Caps
• Shorting and non-shorting models
• Optional surge protection
128F
PHOTOCONTROL
E66375
Selection Information
Catalog Number
Circuit Type
SC-10A*
Shorting
SC-10ANSI**
Shorting
MC-10
Shorting
MC-10ANSI**
Shorting
NS-10
Open
NS-10ANSI**
Open
* UL Listed
**ANSI C136.10-2006 Compliant
Cap
Color
Clear
Black
Black
Black
Maroon
Red
Load Rating
Tungsten (Watts)
1000
1000
1000
1000
1000
1000
RAYCHEM cable accessories ALR photocontrols AMP connectors
235
Ballast (VA)
1800
1800
1800
1800
1800
1800
Surge
Protection
(Joules)
360
360
-
PHOTOCONTROLS, TIMERS
TIMERS && ACCESSORIES
ACCESSORIES
PHOTOCONTROLS,
Shorting and Open Caps
235
Lighting Accessories
AM Series
•
•
•
•
E168962
Phosphor bronze contacts
Thermal-set phenolic base
UL Recognized component
Voltage range: 120 - 480 VAC
C_AM
PHOTOCONTROLS, TIMERS & ACCESSORIES
Selection Information
236
Catalog Number
AM-1-A
AM-1-A-NB
AM-2-A
AM-2-A-NB
Load Rating
Ballast
Ballast
(VA)
(Amps)
1800
15 .0
1800
15 .0
1800
15 .0
1800
15 .0
Flange
Diameter
2-9/16
2-9/16
2-9/16
2-9/16
Barrel
Diameter
1-3/8
1-3/8
-
Receptacle
Height
(inches)
1-1/2
1-1/2
3-1/3
3-1/4
Overall
Lead
Length
9
9
6
6
Bracket
Width
2 .0
2 .0
-
(inches)
Depth
3-1/2
3-1/2
-
Height
5-1/2
5-1/2
-
US-30 Starter
The US-30 starter is a universal starting aid designed to operate with most 3-wire HPS ballasts from
35 to 400 watts and with 55 or 100-volt arc tube lamps . This one starter does the job of dozens
of different 3-wire starters . The US-30 starter is a state-of-the-art device that generates the spike
required for lamp ignition, then discontinues the spike after lamp ignition to prevent damage to
luminaries’ components . The US-30’s components are hermetically sealed to prevent damage from
contaminants or adverse environmental conditions, and its wire leads are color coded for ease of
installation and maintenance .
C_US30
•
•
•
•
Universal 3-wire design
Hermetically sealed components
Durable ABS housing
Operates with 35 to 400 Watt HPS ballasts
Selection Information
Catalog Number
US-30
Lead Connector
None
Lamp Voltage
50 or 100
Lamp Wattage
35-400
OLC / PL / ACL Series
•
•
•
•
Fast and simple to install
For incandescent, CFL, LED, Halogen loads only
Designed for outdoor and indoor use
Fail Mode is ON
Selection Information
C_OLC_PL_ACL
Catalog Number
CPGI-ALR-PL-120S
CPGI-ALR-PL-120S-B
CPGI-ALR-OLC-5C
CPGI-ALR-ACL-11*
* ACL controls are designed for
Rated
Range
Volts
(Volts)
120
105 - 130
120
105 - 130
120
105 - 130
120
105 - 130
incandescent loads only
Tungsten
(Watts)
150
150
150
400
Load Rating
CDs Cell (inch)
1/8
1/8
1/4
1/8
RAYCHEM cable accessories ALR photocontrols AMP connectors
236
Product
Product
ASSET & WILDLIFE PROTECTION
BUS Insulation & Wildlife Protection
HVBT High Voltage Busbar Insulating Tape (5-35 kV) . . . . . . . .
BBIT/BPTM Insulating Busbar Tubing (5-35 kV) . . . . . . . . . . . . .
HVIS High Voltage Insulating Sheet (5-15 kV) . . . . . . . . . . . . . .
RRBB Insulating Barrier Board . . . . . . . . . . . . . . . . . . . . . . . . . .
HVBC Raysulate Electrical Insulator . . . . . . . . . . . . . . . . . . . . . .
Overhead
238
239
240
241
241
Substations
BISG Bus Insulator Squirrel Guard . . . . . . . . . . . . . . . . . . . . . . .
BCAC Bushing Connection Animal Cover . . . . . . . . . . . . . . . . . .
BCAC-IC Bushing Connection Inspection Cover . . . . . . . . . . . .
BCIC Bus Connection Insulating Cover . . . . . . . . . . . . . . . . . . . .
MVFT Medium Voltage Fusion Tape . . . . . . . . . . . . . . . . . . . . . .
MVCC Medium Voltage Conductor Covers . . . . . . . . . . . . . . . . .
242
243
244
245
251
251
BCIC Raptor Protection Cover . . . . . . . . . . . . . . . . . . . . . . . . . . .
BCAC/BCIC Distribution Covers . . . . . . . . . . . . . . . . . . . . . . . . .
BCIC Recloser Insulating Covers . . . . . . . . . . . . . . . . . . . . . . . .
BCIC-115-PH Transmission Flashover Protection . . . . . . . . . . .
MVLC Medium Voltage Line Cover (5-25 kV) . . . . . . . . . . . . . . .
252
253
254
255
255
Contamination/Flashover Prevention
HVCE High Voltage Creepage Extenders . . . . . . . . . . . . . . . . . .
HVCE-WA Wraparound High Voltage Creepage Extenders . . . .
HVBS Booster Shed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RRGS Guano Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RAYCHEM cable accessories ALR photocontrols AMP connectors
237
257
258
259
260
237
Bus Insulation & Clearance Reduction
HVBT
High Voltage Busbar Insulating Tape (5–15 kV)*
Raychem HVBT tape is an adhesive coated, high-voltage, heat-shrinkable, general-purpose tape for
insulating straight and bent bars in retrofit applications where tubing cannot be used . In addition, HVBT
easily insulates unusual connections and geometries in the factory or field .
HVBT tape is also ideal for protection against incidental/accidental bridging caused by birds and
animals . HVBT may be suitable for higher voltage applications (see Ordering information #2 below) .
The HVBT adhesive layer fuses the tape layers but does not stick to bus or hardware, thus providing
environmental sealing while allowing fast, easy removal .
C_HVBT
HVBT tape may be used in applications up to 15 kV in accordance with ANSI/IEEE specifications and
up to 36 kV in accordance with IEC specifications .
Rated to ANSI/IEEE C37 .20-1987 .
HVBT tape dimensions
Catalog
ASSET & WILDLIFE PROTECTION
Number
HVBT-1-R-01 (B8)
HVBT-2-R-01 (B4)
HVBT-4-R-01 (B2)
238
Roll
W
1"
2"
4"
Selection Information: dimensions in inches/feet (millimeters/meters)
L
25 ft .
25 ft .
25 ft .
Bus Width
Recommended
Product
Rectangular busbar
1 (25)
HVBT-1-R-01
2 (50)
HVBT-2-R-01
3 (75)
HVBT-2-R-01
4 (100)
HVBT-2-R-01
6 (150)
HVBT-2-R-01
8 (200)
HVBT-4-R-01
Maximum thickness: 5/8 inch (15 mm)
Bus Length
Insulated per Roll
(B8)
(B4)
(B4)
(B4)
(B4)
(B2)
2.5
3.3
2.2
1.6
1.0
1.6
(0.7)
(1.0)
(0.6)
(0.5)
(0.3)
(0.5)
Square busbar
1 x 1 (25)
2 x 2 (50)
3 x 3 (75)
4 x 4 (100)
6 x 6 (150)
HVBT-2-R-01
HVBT-2-R-01
HVBT-2-R-01
HVBT-4-R-01
HVBT-4-R-01
(B4)
(B4)
(B4)
(B2)
(B2)
4.0
2.0
1.3
2.0
1.3
(1.2)
(0.6)
(0.4)
(0.6)
(0.4)
Round busbar
0 .5 (12)
1 .0 (25)
2 .0 (50)
3 .0 (75 )
4 .0 (100)
HVBT-1-R-01
HVBT-2-R-01
HVBT-2-R-01
HVBT-2-R-01
HVBT-4-R-01
(B8)
(B4)
(B4)
(B4)
(B2)
5.0
5.0
2.5
1.5
2.5
(1.5)
(1.5)
(0.7)
(0.4)
(0.7)
Ordering Information
1 . Select the appropriate catalog number for the application . Confirm selection with the following
recommendations and HVBT tape dimensions:
• HVBT-1-R is best for short lengths and small bus sizes.
• HVBT-2-R is the most versatile width for general purpose use.
• HVBT-4-R is useful for long lengths and larger bus sizes.
*2 . HVBT may be suitable for applications with higher voltage than those listed . Please contact your
TE Connectivity representative for more information .
3 . To environmentally seal the bus, order S-1251-50-300-1 or S-1251-25-300-4 sealant strips
separately .
4 . Recommended application is to wrap the tape around the busbar using a two-thirds overlap .
5 . Bolted connections require two layers of tape .
6 . Standard package:
HVBT-1-R: 8 rolls/box
HVBT-2-R: 4 rolls/box
HVBT-4-R: 2 rolls/box
7 . Continuous operating temperature: 90°C
8 . Related test reports: UVR-8023, EDR-5154
RAYCHEM cable accessories ALR photocontrols AMP connectors
238
Bus Insulation & Clearance Reduction
BBIT/BPTM
Busbar Insulating Tubing (5–35 kV)*
Raychem BBIT (5–35 kV)
Heavy-wall tubing for use on straight or bent bars where maximum clearance reduction or 35 kV
insulation is required .
Raychem BPTM (5–25 kV)
Medium-wall tubing for use on straight or bent bars where some clearance reduction or 25 kV
insulation is required . These heat-shrinkable tubes for straight and bent busbars are extremely
flexible, allowing them to be easily positioned on busbars and quickly installed using a gas torch or
oven. They have a high expansion ratio, so each size of tubing fits a range of busbar sizes. Both
BBIT and BPTM tubing are ideal for original equipment assembly, and for retrofit applications where
access to one end is available .
C_BBIT_BPTM
BBIT and BPTM tubings are also ideal for protection against accidental bridging caused by birds
and animals .
Selection Information: dimensions in inches (millimeters)
BBIT Tubing
Busbar dimensions
BBIT (5-35 kV)*
BBIT-25/10-A/U
BBIT-40/16-A/U
BBIT-65/25-A/U
BBIT-100/40-A/U
BBIT-150/60-A/U
BBIT-175/80-A/U
0 .5 (12)
1 .0 (25)
2 .0 (50)
3 .0 (75)
4 .0 (100)
5 .0-6 .0 (125-150)
Catalog Number
BPTM (5-25 kV)*
BPTM-15/6-A/U
BPTM-30/12-A/U
BPTM-50/20-A/U
BPTM-75/30-A/U
BPTM-100/40-A/U
BPTM-120/50-A/U
BPTM-175/70-A/U
BPTM-205/110-A/U
BPTM-235/130-A/U
Square Bar
(each side)
Round Bar
(diameter min.-max.)
Diameter as
Supplied and
Fully Recovered
1 .0
2 .0
3 .0
4 .0
0 .50-0 .70
0 .70-1 .10
1 .10-1 .55
1 .75-2 .45
2 .60-3 .60
3 .45-4 .75
0 .98-0 .39
1 .57-0 .63
2 .56-0 .98
3 .94-1 .57
5 .91-2 .36
6 .89-3 .15
(25)
(50)
(75)
(100)
(12-18)
(18-28)
(28-40)
(44-62)
(66-91)
(88-121)
Diameter as
Supplied and
Fully Recovered
Rectangular Bar
5-15 kV
25 kV
Square Bar
5-15 kV
25 kV
5–15 kV
N/A
.25-0 .5 (12)
1 .0 (25)
2 .0 (50)
3 .0 (75)
4 .0-5 .0
(100-127)
6 .0-7 .0
(150-178)
8 .0 (200)
12 (300)
N/A
0 .5 (12)
1 .0 (25)
1 .5 (38)
2 .0 (50)
3 .0 (75)
N/A
0 .5 (12)
N/A
1 .0 (25)
1 .5 (38)
2 .0 (50)
0 .26-0 .52 (7-13)
0 .53-0 .90 (14-23)
0 .90-1 .35 (23-33)
1 .30-2 .00 (33-51)
1 .75-2 .75 (44-70)
2 .15-4 .00 (55-102)
0 .26-0 .30 (7-8)
0 .53-0 .65 (14-16)
0 .90-1 .10 (23-28)
1 .30-1 .65 (33-42)
1 .75-2 .30 (44-58)
2 .15-3 .20 (55-81)
0 .59-0 .24 (15-6)
1 .18-0 .47 (30-12)
1 .97-0 .79 (50-20)
2 .95-1 .18 (75-30)
3 .94-1 .57 (100-40)
4 .72-1 .97 (120-50)
4 .0 (100)
3 .0 (75)
3 .20-5 .50 (81-140)
3 .20-4 .40 (81-112)
6 .88-2 .75 (175-70)
5 .0 (127)
6 .0 (150)
4 .0 (100)
6 .0 (150)
4 .75-7 .00 (120-178)
5 .70-8 .45 (145-215)
4 .75-6 .80 (120-174)
5 .70-8 .07 (145-205)
8 .07-4 .33 (205-110)
9 .25-5 .12 (235-130)
N/A
1 .0 (25)
2 .0 (50)
3 .0 (75)
4 .0 (100)
5 .0-6 .0
(127-150)
8 .0 (200)
10 (250)
Round Bar
25 kV
(25-10)
(40-16)
(65-25)
(100-40)
(150-60)
(175-80)
Ordering/Application Information
1 . Select the appropriate catalog number . Confirm selection with
bus dimensions .
*2 . These products may be suitable for applications with higher
voltages than those listed . Please contact your
TE Connectivity representative for more information .
3 . Rectangular bus thickness range is 1/4 to 5/8 inch .
4 . Bolted connections require two layers of tubing or a fiber
bolt pad .
5 . To environmentally seal the bus at each end of the BBIT
tubing, order S-1251-50-300-1 or S-1251-25-300-4 sealant
strip separately .
6 . Standard package:
BBIT-25/10-A/U: 65'/box
BBIT-150/60: 50’/box
BBIT-40/16-A/U: 60'/box
BBIT-175/80: 50’/box
BBIT-65/25 A/U: 50'/box
BPTM 235/132: 66’/box
BBIT-100/40: 50'/box
All other BPTM sizes: 50’/box
BBIT and BPTM are also available in bulk spooled quantities.
7 . Related test reports:
BBIT-UVR-8136
UVR-8137
BPTM-UVR-8019
8 . Minimum continuous length is 15 feet (4 .5 meters) .
RAYCHEM cable accessories ALR photocontrols AMP connectors
239
ASSET & WILDLIFE PROTECTION
Catalog Number
Rectangular Bar
(bus width)
239
Bus Insulation & Clearance Reduction
HVIS
High Voltage Busbar Insulating Sheet (5–15 kV)*
Raychem HVIS is an adhesive coated, heat-shrinkable sheet that shrinks in two directions to tightly
conform to complex shapes . It is ideal for insulating busbar tees, elbows, and other connections
where tubing or tape cannot be used . HVIS may also be used in conjunction with Raysulate
electrical insulating tapes and tubings or alone to help protect against accidental bridging caused by
birds and animals .
Rated to ANSI/IEEE C37 .20-1987 .
C_HVIS
Selection Information: dimensions in inches/feet (millimeters/meters)
ASSET & WILDLIFE PROTECTION
Catalog Number
HVIS-05-(B3) NS
HVIS-10-(B1) NS
240
Width
26 (660)
26 (660)
Length
20 (508)
33 ft (10 m)
Packaging
Sheet
Roll
Bus Width
Cut Size Needed
Number
of Installations
HVIS-05 Sheet
Per Sheet/Roll
HVIS-10 Roll
T Connection
1 (25)
2 (50)
3 (75)
4 (100)
6 (150)
11 x 9 (275 x 225)
13 x 10 (325 x 250)
16 x 11 (400 x 275)
18 x 13 (450 x 325)
22 x 17 (550 x 425)
4
4
2
2
1
88
78
48
44
23
Elbow Connection
1 (25)
2 (50)
3 (75)
4 (100)
6 (150)
11 x 7 (275 x 175)
13 x 9 (325 x 225)
15 x 10 (375 x 250)
18 x 11 (450 x 275)
22 x 13 (550 x 325)
4
4
2
2
1
112
88
52
44
36
Catalog Number
Description
Sheet (HVIS) Accessories
HVIS-Flat (B12)
HVIS-Angle (B12)
HVIS-Clamp (B25)
36" flat bracket for clamping HVIS on straight runs 12 ea .
Angle brackets for clamping HVIS at 90° angles
12 ea .
Spring clamps to hold brackets on HVIS .
25 ea .
Flat bracket
Std. Pack
Angle
Bracket
Clamp
Ordering/Application Information
1 . Select the appropriate catalog number . Confirm selection with dimensions .
2 Busbars are assumed to be insulated to within 1 inch of the joint. Cut size should extend a minimum
of 4 inches onto each leg of the joint before shrinking .
3 The above table should be used as a guide only; experiment to confirm final cut size. Table is based
on 5/8-inch bus thickness .
4 . To environmentally seal each leg of the bus, order S-1251-50-300-1 or S-1251-25-300-4 sealant
strips separately .
5 . HVIS may be rated for applications up to 35 kV . Please contact your TE representative for more
information .
6 . Standard package: HVIS-05: 3 sheets/box, HVIS-10: 1 roll/box
7 . Related test report: EDR-5175
RAYCHEM cable accessories ALR photocontrols AMP connectors
240
Bus Insulation & Clearance Reduction
RRBB
Interphase Insulating Barrier Board
Raychem RRBB board is a non-structural, interphase barrier for switchgear applications . The RRBB
board is made from a homogeneous polymer and has excellent track resistance, especially following
a power-arc . Easily fabricated into a shape, it produces less nuisance dust and less tooling wear
than other boards .
C_RRBB
Applications
RRBB barriers protect switchgear cabinets against interphase flashovers that can be caused by
contaminants, moisture and animals .
• Excellent tracking resistant properties provide longevity not found in typical polymers
• UV properties of the barrier boards are suitable for outdoor applications
• Extremely durable barrier boards resist damage from solvents, mechanical impact and general
wear and tear
• Machining properties allow it to be cut and drilled for mounting without requiring special
safety equipment
• Innovative cross-linking polymer withstands power-arcs without compromising its physical shape
• High temperature resistant material can be wiped clean after power-arc events resulting in no
visible effects or surface damage
Selection Information: dimensions in inches (millimeters)
Catalog Number
RRBB-6-1 .25Mx1 .25M-(B3)
RRBB-2440/1220-6 .2-BP
Width
48 (1220)
48 (1220)
Length
48 (1220)
96 (2440)
Thickness
0 .250 (6)
0 .250 (6)
HVBC
Electrical Insulator Cable-to-Bus Connection Kit (5–15 kV)
The Raychem HVBC kit contains heat-shrinkable insulating tubing and sealant strips for insulating
and environmentally sealing high-voltage in-line cable-to-busbar connections . For multiple cable
connections, the kit also contains a heat-shrinkable sealing boot . The kit greatly simplifies field
installation and eliminates the labor and skill needed for tape-and-putty methods .
C_HVBC
When HVBC kits are used with TE Connectivity’s high voltage terminations, the diameter build-up
over the cable is minimal . This increases working space in cramped areas and allows up to four
cable connections . HVBC may be used in applications up to 15 kV in accordance with ANSI/IEEE
specifications, and up to 36 kV in accordance with IEC applications . Rated to ANSI/IEEE C37 .20-1987 .
Selection Information: dimensions in inches (millimeters)
Catalog Number
Bus Width: 2–4 inches
HVBC-41
HVBC-42
HVBC-43
HVBC-44
Bus Width: 5–6 inches
HVBC-61
HVBC-62
HVBC-63
HVBC-64
Accessory
BP-46
Description
Bolt Pad
Number of
Cables
1
2
3
4
Cable Size Range
(Min.–Max.)
#4–1000 kcmil
#4–1000 kcmil
#4–1000 kcmil
#4–1000 kcmil
Ordering/Application Information
1 . Select the appropriate catalog number . Confirm selection with dimensions . One HVBC kit
insulates one phase of an in-line cable-to-bus connection .
• Maximum bolt length: 2 inches
• Maximum busbar thickness: 5/8 inch
• Maximum bare bus length: 9 inches
2 . BBIT tubing, BPTM tubing, or HVBT tape, can be used to insulate the exposed busbar before
installing the HVBC products .
3 . Shielded cable must be terminated before installing HVBC products; use TE’s HVT terminations .
4 . Standard package: 3 kits/box
5 . Related test report: EDR-5103
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ASSET & WILDLIFE PROTECTION
Product Information
Related Test Report: EDR-5311
241
Substation
BISG
Bus Insulator Squirrel Guard
This isolation guard prevents animal-caused outages in electrical sub-station equipment .
Reliable outage prevention
Raychem BISG discs have been successfully eliminating outages caused by squirrels, raccoons,
opossums, cats, and other animals in substations for years . The guards are designed to allow
for excellent visibility of switch blades and other components through the guard while providing
mechanical resistence to power arcs and high winds .
C_BISG
High performance material
Superior high voltage outdoor materials are used in the BISG guard design . The rugged,
track resistant, UV-stable polymer ensures long-term performance even in the most extreme
environmental conditions . Available in red or gray material .
Faster, easier installation
The BISG-24 guard can be installed on energized equipment by one person. The new design
incorporates a wedge device which makes hot-stick installations on vertical and horizontal mounted
insulators quick and easy .
Expanded size range
The BISG guard family fits insulator core diameters ranging from 1” (25 mm) through 5 .0” (125 mm)
from the factory . The “grill” type design allows easy field modifications for even larger diameters
(see your local TE representative for details) .
ASSET & WILDLIFE PROTECTION
The BISG guard can also have its outside diameter reduced by trimming along the grill ribs . This
will allow the guard to fit in tight phase-to-phase insulator applications .
242
BISG-60/115-03-HOT
Selection Information: dimensions in inches (millimeters)
Catalog Number
BISG-60/115-02 (B1O)
BISG-60/115-03-HOT (B1O)
BISG-G-60/115-02 (B1O)
BISG-G-60/115-03-HOT (B1O)
Insulator Core
Diameter Range
1.0-4.5 (25-115)
1.0-4.5 (25-115)
1.0-4.5 (25-115)
1.0-4.5 (25-115)
Overall
Product
Diameter
24
24
24
24
Color
Red
Red
Gray
Gray
Installation
De-energized
Two stick (energized)
De-energized
Two stick (energized)
BISG-24
BISG-24-01 (B10)
BISG-G-24-01 (B10)
2.5-5.0 (62-125)
2.5-5.0 (62-125)
24
24
Red
Gray
One stick (energized)
One stick (energized)
*Overall product diameter can be trimmed down to 16” diameter
BISG-24 energized install
Ordering/Application Information
1 . Standard package: 10 BISG-60/115-02 | 10 BISG-24-01 assemblies per box .
(One BISG will install on one insulator) .
2 . Related test report: EDR-5310, EDR-5517-Bus Insulator Squirrel Guard (BISG-24-01) .
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Substations
BCAC
Bushing Connection Animal Cover
These insulating covers are designed to prevent animal caused outages on bushings ranging from
15 to 35 kV. They fit a wide range of bushing sizes and are suitable for substation and distribution
applications .
BCAC-5D/8
C_BCAC
Reliable Outage Protection
TE’s Raychem insulating covers have been successfully eliminating outages from all types of
animals for years . These covers have been designed to provide the same great protection with
enhanced features .
Fast and Versatile Installation
These BCACs are fast and easy to install . No trimming is required and they fit a wide range of
bushing skirt diameters (see chart below). If needed, they can be installed on energized equipment
as well. The feathered edges of these covers allow for conductor exits in both vertical and horizontal
directions . These same edges act as thermal scan sites for true temperature evaluation of the
covered hardware .
High Performance Material
Superior high-voltage outdoor materials are used in the BCAC cover design . The rugged,
non-tracking, UV-resistant polymer ensures long-term performance even in the most extreme
environmental conditions .
BCAC-8D/14
Color
Red
Red
Red
Gray
Gray
Gray
Ordering/Application Information
1. Standard package: 12 or 6 units per box, depending on size of cover. (One BCAC will install on
one insulator .)
2 Related test reports: EDR-5339, UVR-8209
BCAC-BYPASS
Catalog Number
BCAC-BYPASS-01 (B6)
BCAC-BYPASS-02 (B6)
Max. Shed
Diameter
6 .8 (172)
8 .0 (203)
Cover Height
10 .6 (266)
14 .0 (355)
The BCAC covers are also kitted for voltage regulator applications .
The kit includes two bushing covers and a center arrester cover .
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Color
Red
Red
ASSET & WILDLIFE PROTECTION
Selection Information: dimensions in inches (millimeters)
Max. Shed
Catalog Number
Diameter
Cover Height
BCAC-5D/8 (B12)
4 .8 (122)
8 .0 (203)
BCAC-7D/10 (B6)
6 .8 (172)
10 .5 (266)
BCAC-8D/14 (B6)
8 .0 (203)
14 .0 (355)
BCAC-G-5D/8 (B12)
4 .8 (122)
8 .0 (203)
BCAC-G-7D/10 (B6)
6 .8 (172)
10 .5 (266)
BCAC-G-8D/14 (B6)
8 .0 (203)
14 .0 (355)
243
Substations
Raychem BCAC-IC
Bushing Connection Inspection Substation Cover
This insulating cover is designed to prevent animal caused outages on breaker and transformer
bushings ranging from 15 to 35 kV .
BCAC-IC-8D/18
C_BCAC_IC
Fast and Versatile Installation
The cover is easily installed around bushings and connections by wrapping the double hinged design
around the insulator’s top skirt and snapping it in place with a robust latching mechanism . The cover
allows conductors to exit from both the top and side interfaces without the need to trim the cover . The
design allows for visible inspections of oil fill levels on transformer bushings as well .
High Performance Material
Superior high voltage outdoor materials are used in the BCAC cover design . The rugged, nontracking, UV resistant, high temperature polymer ensures long-term performance even in the most
extreme environmental conditions .
Selection Information: dimensions in inches (millimeters)
ASSET & WILDLIFE PROTECTION
Catalog Number
BCAC-IC-7D/12 (B6)
BCAC-IC-8D/18 (B6
BCAC-G-IC-7D/12 (B6)
BCAC-G-IC-8D/18 (B6)
244
Std.
Pack
6
6
6
6
Color
Red
Red
Gray
Gray
Insulator
Core Range
3 .0-4 .87 (76-124)
3 .5-6 .25 (90-160)
3 .0-4 .87 (76-124)
3 .5-6 .25 (90-160)
Insulator
Shed Range
3 .75-7 .00 (95-178)
4 .00-8 .00 (100-200)
3 .75-7 .00 (95-178)
4 .00-8 .00 (100-200)
Cover Size
7 .00 (178) dia,
8 .00 (200) dia,
7 .00 (178) dia,
8 .00 (200) dia,
12
18
12
18
(305)
(455)
(305)
(455)
ht
ht
ht
ht
Ordering/Application Information
.
1 . Related test reports: EDR-5514, UVR-8209
The BCAC-IC covers are also kitted for voltage regulator applications .
The kit includes two bushing covers and a center arrester cover .
Selection Information: dimensions in inches (millimeters)
Max. Shed
Catalog Number
Diameter
Cover Height
BCAC-IC-BYPASS-01 (B1)
7 .0 (178)
12 .00 (305)
Color
Red
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Substations
BCIC Bus Connection
Insulating Covers
Raychem BCIC covers are designed to protect energized conductors or busbars from flashovers
due to contact from birds, squirrels and other wildlife . BCIC parts are made from a UV stable, track
resistant, high performance TE’s Raychem material to ensure years of reliable service .
A variety of different shapes and sizes are available to cover circuit breaker bushings, bus standoff
insulators, capacitors, transformer bushings, voltage regulators, potential transformers and more .
C_BCIC
Installation can be made quickly in the field by trimming the entry and exit holes to the required
dimensions . The BCIC covers can be re-entered for other maintenance needs and then reused,
thus lowering overall lifetime costs .
Selection Information: dimensions in inches (millimeters)
Bushing Covers
Installed Product
Hardware Configuration
3.5"
(88mm)
10.6"
(268mm)
3.2"
(81mm)
BCIC-4411 (B3)
ASSET & WILDLIFE PROTECTION
6.0" Dia.
(152mm)
4.0" Dia.
(102mm)
6.0" Dia.
(152mm)
Note: 4˝(100mm)
Bottom Port Opening
Uses 13 BCIC Latches
1.125" Dia.
(29mm)
12"
(305mm)
4.5" Dia.
(114mm)
3" Dia.
(72mm)
(Note 1)
BCIC-SG-101-H2 (B3)
Note: Bottom and Top Opening
9 Dia
Uses 5 BCIC Latches
9 Dia
18.5
9
4 Dia
BCIC-9D/19-3 (B3)
Uses 11 BCIC Latches
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245
Substations
Bushing Covers
Installed Product
Hardware Configuration
17.00
Dia 7.75
14.00
8
Dia 9.0
BCIC-10D/18-3 (B3)
Uses 11 BCIC Latches
5.00
(127)
4.70
(119.4)
5.40
(137.2)
2.75
(69.9)
ASSET & WILDLIFE PROTECTION
Dia 8.0
(203.2)
246
BCIC-8D/6-3 (B3)
Uses 6 BCIC Latches
6.0"
(152mm)
2.0"
(51mm)
1.5"
(38mm)
3.55"
(90.2mm)
Dia 2.0
(51mm)
BCIC-3D/6-3 (B3)
Uses 4 BCIC Latches
5.5" DIM
(140mm)
3.5"
(89mm)
17.1"
(434mm)
3.2" DIM
(81mm)
(Note 1)
BCIC-5.5D/16 (B3)
3.0" Dia.
(75mm)
Uses 7 BCIC Latches
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Substations
Bushing Covers
Installed Product
Hardware Configuration
5.5" Dia.
(140mm)
12.5"
(318mm)
A
4.5" Dia.
(114mm)
1.5"
(38mm)
BCIC-8D/15H0 (B3)
BCIC-8D/18-H0 (B3)
8.0" Dia.
(203mm)
Dim . A = 16 .2 (411)
Dim . A = 19 .2 (488)
Uses 10 BCIC Latches
5.50" Dia.
11.50"
(140mm)
(292mm)
3.50" Dia.
(89mm)
Bushing Range Dia . 2-3 .5
Note: No Opening
Uses 9 BCIC Latches
DIM A
hinge
side
DIM C
Depth
BCIC-12/12/5-H (B3)
BCIC-14/19/6-U (B3)
BCIC-24/11/12-U (B3)
BCIC-4/12/4-H (B3)
BCIC-7/12/7-H (B3)
BCIC-4/16/4-H (B3)
Dim A
12 (305)
14 (356)
11 (279)
4 (102)
7 (178)
4 (102)
DIM B
Dim B
12 (305)
19 (483)
24 (610)
12 (305)
12 (305)
16 (406)
Dim C
5 (127)
6 (152)
12 (304)
4 (102)
7 (178)
4 (102)
Uses
Uses
Uses
Uses
Uses
Uses
12
16
16
12
12
12
BCIC
BCIC
BCIC
BCIC
BCIC
BCIC
Latches
Latches
Latches
Latches
Latches
Latches
Note: Must be field cut.
2.63" Dia.
(67mm)
4.625"
(117mm)
1"
(25mm)
13.3"
(338mm)
BCIC-0270-SCE (B3)
Note: Single Bushing
Capacitor Cover
Uses 2 BCIC Latches
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ASSET & WILDLIFE PROTECTION
BCIC-5.5D/11 (B3)
247
Substations
Bushing Covers
Installed Product
Hardware Configuration
03.63"
(92mm)
1.75"
(44mm)
BCIC-0370-SCE (B3)
Note: Single Bushing
Capacitor Cover
4.25" Dia.
(108mm)
Uses 2 BCIC Latches
5.75" Dia.
(146.1mm)
ASSET & WILDLIFE PROTECTION
2" (51mm)
248
BCIC-8/12/2 (B3)
8"
(203mm)
12"
(305mm)
Note: Field trimmed part
8.8" Dia.
(224mm)
13.0"
(330mm)
13.0" Dia.
(330mm)
BCIC-13D/13-H0 (B3)
7.5" Dia.
(191mm)
(Note 1)
Note: No Opening
Must Be Field Cut
Uses 10 BCIC Latches
6"
(152mm)
5" Dia.
(127mm)
(Note 1)
BCIC-5D/6 (B3)
Note: No Opening
Must Be Field Cut
Uses 5 BCIC Latches
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Substations
Bushing Covers
Installed Product
Hardware Configuration
4.00
(102)
4.00 Dia
(102)
BCIC-4D/4 (B3)
Uses 5 BCIC Latches
20.0"
(508mm)
10.4"
(264mm)
Dia. Range
2-3" (50-76mm)
Dia. 7.5" (191mm)
Dia. Range
4.5 - 6.75"
(114-171mm)
Bus Bar Dia . 2-3 (50-75)
Angle Bus Double 3 (75)
Uses 8 BCIC Latches
17.5"
(445mm)
4.0" Max. Dia.
(102mm)
8.05"
(204.5mm)
BCIC-SG-201 (B3)
8.25"
(209.6mm)
3.0"
(76mm)
7.25"
(184.2mm)
5.25" Dia.
(133.4mm)
Max . Bus Bar Dia . 4 (100)
Uses 10 BCIC Latches
17.0"
(432mm)
3.0"
(76mm)
(Note 1)
3.0" (76mm)
7.5"
(191mm)
2.25" Dia.
(57mm)
BCIC-TR205-L (B3)
Note: No Opening
Must Be Field Cut
2.2"
(56mm)
4.25"
(108mm)
3.75" Dia.
(95mm)
Uses 10 BCIC Latches
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ASSET & WILDLIFE PROTECTION
BCIC-7.5D/18-3 (B3)
249
Substations
Bushing Covers
Installed Product
Hardware Configuration
8.0"
(203mm)
1.25" Dia.
(32mm)
5.5"
(140mm)
4.25"
(108mm)
2.0"
(51mm)
BCIC-TR205-R (B3)
4.5" Dia.
(114mm)
(Note 1)
Note: 4 .5 (114) Dia .
Bottom Port Opening
12"
(305mm)
Uses 10 BCIC Latches
4.125" Dia.
(105)
ASSET & WILDLIFE PROTECTION
3.5"
(89mm)
250
BCIC-3212-01 (B3)
Note: Bottom Port Has Opening
Uses 8 BCIC Latches
8.00 DIA
7.00
10.00
4.00
3.75 DIA
3.75
19.00 MAX
BCIC-BYPASS (B1)
Note: 3 .75 (95) Dia .
Bottom Port Opening
Uses 60-8" Long Tywraps
.700 Dia.
.800
BCIC-LATCH (B250)
Std . Pack = 250 Latches or 1000 Latches
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Substations
MVFT
Medium Voltage Fusion Tape
Raychem Medium Voltage Fusion Tape (MVFT) is a self amalgamating tape that provides insulation
enhancement and protection against accidentally induced discharge . MVFT tape is designed to
combine the integrity of a silicone polymer with the versatility of a wraparound product .
C_MVFT
Fast and Versatile Installation
MVFT tape is quick and easy to install . Upon application the tape amalgamates the over-lapped
layers together, producing a complete seal . A single layer of MVFT tape, two-thirds overlapped, will
provide AC voltage withstand (flashover protection) to at least 15 kV increasing to 35 kV if a second
layer is applied . Although MVFT tape will stick to itself and other insulating materials, it will not adhere
to metal or porcelain allowing easy removal for maintenance .
Features
MVFT tape is compatible with all other products in the Raysulate MV Insulation Enhancement
System . This fusion tape is suitable for both Indoor and outdoor use . MVFT tape exhibits non-tracking
properties and possesses a continuous operating temperature up to 90˚C.
Applications
MVFT tape offers a simple and effective solution to the problems of retrofit insulation of busbars
particularly where existing equipment cannot be dismantled . It can be used for indoor and outdoor
applications and is easily installed over a wide variety of shapes including complex connections .
Selection Information: dimensions in inches (millimeters) / yards (meters)
Supplied
Catalog Number
Color
Width
Length
Std. Pack
MVFT-G-2-12(B4)
Gray
2 (50)
12 (11)
4 Rolls
EDR-5465 Medium Voltage Fusion Tape Qualification Report
MVCC
Medium Voltage Conductor Covers for Outage Prevention
C_MVCC
Raychem Medium Voltage Conductor Covers (MVCC) provide high quality electrical insulation
for substation leads and jumpers . These covers are made from a non-tracking silicone material
that is suitable for harsh medium voltage outdoor environments . MVCC covers are split for
easy installation . The MVCC’s flexibility allows installation on tight bends which makes it ideal for
substation applications. These covers are designed to protect energized conductors from flashovers
due to contact from birds and animals . The MVCC is suitable for applications up to 25 kV phase to
ground. They are currently available in four sizes that will fit conductors with diameters ranging up
to 1 .75 inch .
Selection Information: dimensions in inches (millimeters) / feet (meters)
Catalog Number
MVCC-10/ .40 (B100)
MVCC-G-10/ .40 (B100)
MVCC-19/0 .750 (B50)
MVCC-G-19/0 .750 (B50)
MVCC-25/1 .0 (B25)
MVCC-G-25/1 .0 (B25)
MVCC-45/1 .75 x 4 (B24)
MVCC-G-45/1 .75 x4 (B24)
Conductor Diameter
Use Range
up to .450 (11)
up to .450 (11)
.50- .75 (12-19)
.50- .75 (12-19)
.75-1 .125 (19-28)
.75-1 .125 (19-28)
1 .125-1 .75 (28-44)
1 .125-1 .75 (28-44)
Color
Red
Gray
Red
Gray
Red
Gray
Red
Gray
Supplied Length
2 pieces @ 50 (15.24)
2 pieces @ 50 (15.24)
2 pieces @ 25 (7.6)
1 piece @ 25 (7.6)
1 piece @ 25 (7.6)
6 pieces @ 4 (1.2)
6 pieces @ 4 (1.2)
6 pieces @ 4 (1.2)
Product Information
Related Test Report: EDR-5461 Medium Voltage Conductor Cover Electrical Testing
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ASSET & WILDLIFE PROTECTION
Product Information
251
Overhead
BCIC Raptor Protection Cover
Insulating Covers
These hot-stickable insulating covers are designed to prevent raptor caused outages on medium
voltage distribution lines . This family of products fits a variety of polymeric and porcelain insulator
configurations— including pin type insulators, horizontal post insulators and dead end insulators.
BCIC-G-HZ-795-01
Reliable Outage Protection
TE’s Raychem insulating covers have been successfully eliminating outages from all types of
animals for years . These covers have been designed to provide the same great protection with
enhanced features .
Fast and Versatile Installation
These BCIC Raptor protection covers use a patented bimaterial design to allow for hot-stick
installations . The main covers and extension arms are built with rigid clips to provide a reliable
mechanical hold. Up to 10 feet of coverage on conductor sizes ranging from #2 to 795 can be
achieved when one cover and two arms are installed together . The arms are designed to nest
over vibration dampers . The flexible covers allow conductors to exit at up to 30 degree angles
from any axis .
BCIC-G-PIN-795-01
High Performance Material
Superior high voltage outdoor materials are used in the BCIC cover design . The rugged, track
resistant, UV resistant polymer ensures long-term performance even in the most extreme
environmental conditions .
C_BCIC_Pro_Cover
ASSET & WILDLIFE PROTECTION
Selection Information: dimensions in inches
252
Catalog Number
BCIC-G-PIN-556-01 (B6)
BCIC-G-SMPIN-795-01 (B6)
BCIC-G-PIN-795-01 (B6)
BCIC-G-DPIN-795-01 (B6)
BCIC-G-DPIN-556-01 (B6)
BCIC-G-DSMPIN-795-01 (B6)
BCIC-G-HZ-795-01 (B6)
BCIC-G-HZ-795-XL (B6)
BCIC-G-HZPOR/3.5D-795-01 (B6)
BCIC-G-HZPOR/4.5D-795-01 (B6)
BCIC-G-PIN-556/55-01 (B6)
BCIC-G-POR-228-795-01 (B6)
BCIC-G-DE/CL-01(B6)
Conductor
Application
Porcelain PIN
Porcelain PIN
Porcelain PIN
Double Porcelain PIN
Double Porcelain PIN
Double Porcelain PIN
Horizontal Post
Horizontal Post
Horizontal Post
Horizontal Post
Line Post
Line Post
Dead End
Cover
Range
#6-556
#6-795
#6-795
#6-795
#6-556
#6-795
#6-795
#6-795
#6-795
#6-795
#6-556
#6-795
#6-795
Length
42
42
32
41
42
42
29
41
29
29
55
55
27
Std.
Insulator Type/ ANSI
55-2, 55-3, 55-4, 55-5
55-2, 55-3, 55-4, 55-5
55-5, 55-6, 55-7, 56-1, 56-2, 56-3
55-5, 55-6, 55-7, 56-1, 56-2, 56-3
55-2, 55-3, 55-4, 55-5
55-5, 55-6, 55-7, 56-1, 56-2, 56-3
Polymeric
Polymeric
Porcelain >35kV
Porcelain 25 to 35kV
Polymeric
Porcelain 7-9 inch diameter
Conductor
Pack
6
6
6
6
6
6
6
6
6
6
6
6
6
BCIC-G-ARM-48-01 (B12)
BCIC-G-ARM-24-01 (B12)
Extension ARM
Extension ARM
#6-795
#6-795
48
24
Conductor
Conductor
12
12
Product Information
Related Test Report: EDR-5369 Raptor Protection Cover (BCIC-795) Mechanical/Electrical Evaluation
EDR-5311 Rigid Red Barrier Board Qualification
EDR-5314 EMMAQUA Testing of BCIS
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Overhead
BCAC | BCIC
Distribution Covers for Animal Protection
These Raychem insulating covers are designed to prevent raptor caused outages on distribution
equipment ranging from 15 to 35 kV . Covers are available for terminations, reclosures, lightning
arresters, and fuse cutouts .
BCAC-G-5D/8-01
BCAC-G-AR-5D-2
Transformer Bushing
The BCAC-G-4D/13-2 covers a wide variety of termination sizes. The cover is easily installed on top
of the first termination skirt. No trimming is required and the cover fits terminations ranging in size
from #1 to 750 kcml . Extensive testing has ensured that the cover will not damage or deteriorate
the terminations .
Fast and Versatile Installation
These BCACs are fast and easy to install . No trimming is required and they fit a wide range of
bushing skirt diameters. If needed, they can be installed on energized equipment as well. The
feathered edges of these covers allow for conductor exits in both vertical and horizontal directions.
These same edges act as thermal scan sites for true temperature evaluation of the covered
hardware .
Lightning Arresters
Distribution surge arrester caps protect against unwanted animal and bird outages . The unique
design covers the first skirt which improves the level of protection . The cap is easily installed and
attaches to both the stud and the conductor so that it will stay secure even in high winds . Three
different covers are available .
BCAC-G-4D/13-2
High Performance Material
Superior high voltage outdoor materials are used in all of these BCIC cover designs . The rugged,
track resistant, UV resistant polymer ensures long-term performance even in the most extreme
environmental conditions .
Selection Information: dimensions in inches (millimeters)
BCAC-G-CUTOUT-100-01
C_BCAC_Dis_Cover
Catalog Number
BCAC-G-4D/13-2 (B18)
BCAC-G-5D/8-01 (B12)
BCAC-G-AR-5D-2 (B24)
BCAC-G-AR-4D-2 (B24)
BCAC-G-AR-3 .75D-2 (B24)
BCAC-G-CUTOUT-100-01 (B12)
BCAC-G-CUTOUT-200 (B3)
BCAC-G-CUTOUT-100-P-B12
Hardware
Terminations
Transformer Bushing
Ohio Brass Arrester
TE Arrester
Cooper Arrester
Fuse Cutout Switch (100 AMP) Porcelain Style
Fuse Cutout Switch (200 AMP) Porcelain Style
Fuse Cutout Switch (100 AMP) Polymeric Style
RAYCHEM cable accessories ALR photocontrols AMP connectors
253
ASSET & WILDLIFE PROTECTION
Fuse Cutouts
The BCAC-G-CUTOUT hot-stickable insulating cover is designed to protect fused cutout switch
applications up to 25 kV . The unique omega shaped attachment area easily clips onto the cutout
insulator between the first and second skirt . The insulated conductor is captured securely as
well to ensure retention even in high winds . Two different covers are available for 100 and
200 amp applications .
253
Overhead
BCIC Recloser Insulating Covers
Raychem insulating covers are designed to prevent animal electrocution and related outages on
reclosers operating from 15 kV to 35 kV . There are numerous cover designs available to fit a wide
variety of reclosers . TE Raychem also offers tubing and line hose to insulate leads as well as BCAC
covers to protect lightning arresters on recloser units .
Fast and Versatile Installation
The one piece hinged design is easily and quickly installed around the top skirts and secured
using the supplied push pins to ensure years of reliable service . The cover can be re-entered for
maintenance needs and then reused, thus lowering overall lifetime costs .
C_BCIC_Recloser
Selection Information: dimensions in inches (millimeters)
Catalog Number
BCIC-G-Reclosercover (B6)
BCIC-G-Recloser-100 (B6)
BCIC-G-Recloser-200 (B6)
Height
(A)
12 .4 (315)
15 .4 (390)
14 .5 (368)
Max. Skirt
(B)
7 .8 (198)
6 .75 (171)
8 .5 (216)
Fits Recloser Type
Cooper
ABB
Siemens
Note: Specialty kits are also available that include BPTM and MVCC.
Available in red or gray.
Product Information
Related Test Report: EDR-5369 Raptor Protection Cover (BCIC-795) Mechanical/Electrical Evaluation
EDR-5311 Rigid Red Qualification
EDR-5314 EMMAQUA Testing of BCIS
ASSET & WILDLIFE PROTECTION
.80” (20 .32)
254
A
1 .75"
(45)
B
BCIC-RecloserCover (B6)
BCIC-G-RecloserCover (B6)
A
2 .80" (71)
B
BCIC-Recloser-100 (B6)
BCIC-G-Recloser-100 (B6)
A
2 .00"
(51)
B
BCIC-G-Recloser-200 (B6)
RAYCHEM cable accessories ALR photocontrols AMP connectors
254
Overhead
BCIC-115-PH
Transmission Flashover Protection Cover
The Raychem BCIC-115-PH insulating cover provides protection from raptor induced flashovers on
115 kV transmission lines . Cover is made out of the same thick BCIS material and can be used on
both porcelain disc and polymeric insulator designs . The seven foot long body and bolt locking system
can be used on energized or de-energized installations. Unique design allows the cover to rest on
the lowest insulator for porcelain I string designs . In polymeric designs, the cover rests on a bolted
collar on top of the lowest portion of the insulator string . The collar is made from robust BCIS material .
The superior high-voltage material is made from a rugged, non-tracking, UV-resistant, high temperature
polymer ensuring long-term performance even in the most extreme environmental conditions .
C_BCIC_115
Selection Information: dimensions in inches (millimeters)
Catalog Number
BCIC-115-PH (B1)
BCIC-Collar-50/280-5-BP
Part Number
111371-000
471716-000
Length
74 (1879 .6)
—
Insulator
Range
9-12 (229-305)
—
Height
15 (381)
—
Applications
Main Cover
Adapter collar for polymeric installations
MVLC
Medium Voltage Line Cover (5-25 kV)
Selection Information: dimensions in inches (millimeters)
Product Size
Conductor Size
Max. Conductor Dia.
Voltage Class
Covers for overhead conductors
MVLC-14-A/U-C-100
MVLC-14-A/241-C-100
MVLC-18-A/U-C-75
MVLC-18-A/241-C-75
MVLC-38-A/U-C-50
MVLC-38-A/241-C-50
#6-3/0kcmil
#6-3/0kcmil
#2-397kcmil
#2-397kcmil
477-1590kcmil
477-1590kcmil
0 .5 (12 .7)
0 .5 (12 .7)
.75 (18)
.75 (18)
1 .5 (38)
1 .5 (38)
15
25
15
25
15
25
Installation Tools for overhead conductors
MVLC-14-TOOL-100
for use with MVLC-14
MVLC-18-TOOL-03-2006
for use with MVLC-18
MVLC-38-TOOL-03-2006
for use with MVLC-38
MVLC-Hydraul-Drill
non-impact hydraulic drill
kV
kV
kV
kV (sealing mastic in receptacle)
kV
kV (sealing mastic in receptacle)
15-25 kV
15-25 kV
15-25 kV
Covers & Installation Tools for substation use
MVLC-14-1830/U (B18)
package of 18 six foot lengths for 15 kV
MVLC-14-1830/241 (B18)
package of 18 six foot lengths for 25 kV
MVLC-18-1830/U (B18)
package of 18 six foot lengths for 15 kV
MVLC-18-A/241-1830 (B18)
package of 18 six foot lengths for 25 kV
MVLC-38-A/U-1830 (B18)
package of 18 six foot lengths for 15 kV
MVLC 38-A/241-1830 (B18)
package of 18 six foot lengths for 25 kV
MVLC-HAND-TOOL-14
hand tool for installing MVLC-14
MVLC-HAND-TOOL-02
hand tool for installing MVLC-18 and 38
use
use
use
use
use
use
Ordering/Application Information
1 . OLIC-C, MVLC-38-SPLICE-COVER, and S-1251 mastic can
be used to cover splices .
2 . Overhead Conductors: standard package for MVLC-14 is 330
feet (100m) continuous on a spool . Standard package for
MVLC-18 is 247 feet (75 m) continuous on a spool . Standard
package for MVLC-38 is 165 feet (50 m) continuous on
a spool .
3 . Please contact TE Connectivity for use on 35 kV and
other sizes.
4 . Related Test Reports: EDR-5308, EDR-5309, EDR-5316
5 . MVLC TOOL contains the MVLC installation tool, MVLC
cutters, drainage hole punch, hand crank, and a drive nut
socket packaged in a protective bag .
6 . MVLC can be installed at temperatures above 0°C (32°F) .
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255
ASSET & WILDLIFE PROTECTION
C_MVLC
The Raychem MVLC cover is a cold-applied wrap-around cover that provides retrofit insulation for
overhead conductors to help prevent electrical outages caused by incidental contact from tree branches
or wildlife . The MVLC cover may be applied selectively on problem spans to avoid costly conductor
replacement. Installation is possible on energized lines utilizing the MVLC tool which attaches directly
to the overhead conductor and remains stationary in a single location . The tool may be manually or
automatically operated, using a gasoline powered drill . The tool forms, closes, and feeds the MVLC
cover along the conductor with speed and consistency . The MVLC hand tool allows for quick installation
on short lengths of conductors, especially in substations .
255
Overhead
Product Performance
Test
AC withstand (dry)-1 minute
AC withstand (wet)-1 minute
AC long term withstand (dry)-4 hours
30 day thermal loading (8 hr @ 130°C; 16 hr off)
Conductor ampacity
MVLC-A/U / MVLC-A/241 (Sealed)
15 kV min . / 25 kV min .
15 kV min . / 25 kV min .
8 .6 kV min . / 14 .4 kV min .
No MVLC deformation
82-89% of bare conductor ampacity
Material Properties Per pps 3010/42
Physical
Tensile Strength
Ultimate Elongation
Abrasion Resistance
Low Temperature Impact
Electrical
Dielectric Strength
Test Method
ASTM D638
ASTM D638
1000 cycles, 2068g
ASTM D746
ASTM D149
ASSET & WILDLIFE PROTECTION
Tracking and Erosion
Resistance
256
Installation Tool for
Overhead Conductors
For Busbar Applications:
2"
2 .5" L
3"
4"
4" busbar with 2-MVLC-38
1-MVLC-18
ASTM D2303
Step Voltage Method
(Initiate @ 2 .5 kV)
MVLC-HAND-TOOL-14
use
use
use
use
Requirement
8 MPa min . 1150 psi min .
200% min .
20% max . thickness loss
No cracking at -20°C
217 kV/cm @ 1 .27 mm
550 V/mil min @ 0 .050"
No tracking or erosion
to top surface or flame
failure after: 200 minutes
MVLC-HAND-TOOL-02
1-MVLC-38 and 1-MVLC-18
2-MVLC-38
2-MVLC-38
2-MVLC-38 and 1-MVLC-18
2.5" L busbar with 2-MVLC-38
2 Pieces: MVLC-38 on busbar
with BCIC
Nominal Dimensions
1 .0"
1 .0"
2 .4"
1 .5"
0 .8"
MVLC-14
1 .6"
MVLC-18
MVLC-38
RAYCHEM cable accessories ALR photocontrols AMP connectors
256
Contamination/Flashover Prevention
HVCE
High Voltage Creepage Extenders
Raychem heat-shrinkable creepage extenders help to increase the flashover performance of
insulators by reducing the surface electrical stress and leakage current and increasing the electric
strength of the insulators . The extenders are designed to be resistant to conventional spray washing
techniques and will withstand most normal handling, abuse, and extreme weather conditions .
Selection Information: dimensions in inches (millimeters)
C_HVCE
A
A
Catalog Number
HVCE 100/80-01 (B6)
HVCE 120/100-01 (B6)
HVCE 140/120-01 (B6)
HVCE 160/140-01 (B6)
HVCE 183/161-01 (B6)
HVCE 205/184-01 (B6)
HVCE 226/206-11 (B6)
HVCE 247/227-11 (B6)
HVCE 268/248-11 (B6)
HVCE 289/269-11 (B6)
HVCE 310/290-11 (B6)
HVCE 331/311-11 (B6)
HVCE 352/332-11 (B6)
HVCE 373/353-11 (B6)
HVCE 394/374-11 (B6)
Skirt Diameter
of Insulator
(Min.–Max.) A
3 .20-3 .90 (81-99)
3 .90-4 .70 (99-119)
4 .70-5 .50 (119-140)
5 .50-6 .30 (140-160)
6 .30-7 .20 (160-183)
7 .20-8 .10 (183-206)
8 .10-8 .90 (206-226)
8 .90-9 .70 (226-246)
9 .70-10 .50 (246-267)
10 .50-11 .40 (267-290)
11 .40-12 .20 (290-310)
12 .20-13 .00 (310-330)
13 .00-13 .90 (330-353)
13 .90-14 .70 (353-373)
14 .70-15 .50 (373-393)
Nominal
Min. Internal
Diameter
of HVCE*
4 .50 (114)
5 .30 (135)
6 .10 (155)
7 .00 (178)
8 .00 (203)
9 .00 (229)
9 .40 (239)
10 .30 (262)
11 .10 (282)
11 .90 (302)
12 .70 (323)
13 .60 (345)
14 .40 (366)
15 .20 (386)
16 .10 (409)
Creepage
Extension Per
Extender (in.)
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Std. Pack
(pcs/box)
6
6
6
6
6
6
3
3
3
3
3
3
3
3
3
Ordering/Application Information
1 . Select the appropriate catalog number . Confirm selection with insulator skirt outer diameter (A) .
2 . Each HVCE extender adds a nominal 4 inches to the creepage length . As a general
recommendation, TE advises a 20 percent increase in existing creepage distance . Use this
formula to calculate the number of creepage extenders needed: Existing creepage distance
in inches x 0 .2 ÷ 4 = Minimum number of HVCE creepage extenders recommended (i .e ., 40
inches creepage x 0 .2 ÷ 4 = 2 HVCEs needed) . Always round up to a whole number (i .e ., 1 .33
to 2 HVCE’s) .
3 . For applications that do not fall within the ranges above, contact your local TE representative .
4 . HVCE does not upgrade the voltage class of the insulator .
5 . Related test reports:
UVR-8138
UVR-8144
UVR-8037
EDR-5350
RAYCHEM cable accessories ALR photocontrols AMP connectors
257
ASSET & WILDLIFE PROTECTION
*As supplied
257
Contamination/Flashover Prevention
HVCE-WA
High Voltage Wraparound Creepage Extenders
C_HVCE_WA
Raychem High Voltage Wraparound Creepage Extenders (HVCE-WA) are designed for use in highly
contaminated environments. In order to select the appropriate size of HVCE, an insulator or section
of an insulator must be obtained . Then measure accurately the dimensions of the shed diameter and
outside profile of the shed at its farthest point . This can be done by breaking a piece of porcelain off of
the insulator or by using a profile gauge . The vital measurements needed to select a creepage extender
are shown below . The illustration (Diagram B) shows an example of a typical cross section of an HVCE
with the dimensions representing that of the insulator profile .
ASSET & WILDLIFE PROTECTION
Selection Information: dimensions in inches (millimeters)
258
Catalog Number
HVCE-WA-175-02-FT (B6)
HVCE-WA-206-01 (B6)
HVCE-WA-216-01 (B6)
HVCE-WA-221-01 (B6)
HVCE-WA-226-01 (B6)
HVCE-WA-227-01 (B6)
HVCE-WA-234-01 (B6)
HVCE-WA-244-01-FT (B6)
HVCE-WA-248-01 (B6)
HVCE-WA-251-01 (B6)
HVCE-WA-255-01 (B6)
HVCE-WA-267-01 (B6)
HVCE-WA-271-01 (B6)
HVCE-WA-280-01 (B6)
HVCE-WA-281-01 (B6)
HVCE-WA-287-01 (B6)
HVCE-WA-292-01 (B6)
HVCE-WA-303-01 (B6)
HVCE-WA-323-01 (B6)
HVCE-WA-326-01 (B6)
HVCE-WA-330-01 (B6)
HVCE-WA-336-01 (B6)
HVCE-WA-341-01 (B6)
HVCE-WA-348-01 (B6)
HVCE-WA-349-01 (B6)
HVCE-WA-356-01 (B6)
HVCE-WA-359-01 (B6)
HVCE-WA-364-01 (B6)
HVCE-WA-367-01 (B6)
HVCE-WA-372-01 (B6)
HVCE-WA-373-01 (B6)
HVCE-WA-377-01 (B6)
HVCE-WA-381-01 (B6)
HVCE-WA-392-01 (B6)
HVCE-WA-393-01 (B6)
HVCE-WA-406-01 (B6)
HVCE-WA-407-01 (B6)
HVCE-WA-413-01 (B6)
HVCE-WA-421-01 (B6)
HVCE-WA-426-01 (B6)
HVCE-WA-429-01 (B6)
HVCE-WA-440-01 (B6)
HVCE-WA-442-01 (B6)
HVCE-WA-452-01 (B6)
HVCE-WA-457-01 (B6)
HVCE-WA-463-01 (B6)
HVCE-WA-482-01 (B6)
HVCE-WA-488-01 (B6)
HVCE-WA-490-01 (B6)
HVCE-WA-501-01 (B6)
HVCE-WA-528-01 (B6)
HVCE-WA-551-01 (B6)
HVCE-WA-584-01 (B6)
HVCE-WA-611-01 (B6)
Shed Diameter
of Insulator A
6 .90 (175)
8 .11 (206)
8 .50 (216)
8 .70 (221)
8 .90 (226)
8 .94 (227)
9 .21 (234)
9 .61 (244)
9 .76 (248)
9 .88 (251)
10 .04 (255)
10 .51 (267)
10 .67 (271)
11 .02 (280)
11 .06 (281)
11 .30 (287)
11 .50 (292)
11 .93 (303)
12 .72 (323)
12 .83 (326)
13 .00 (330)
13 .23 (336)
13 .39 (341)
13 .70 (348)
13 .74 (349)
14 .02 (356)
14 .13 (359)
14 .33 (364)
14 .45 (367)
14 .65 (372)
14 .68 (373)
14 .84 (377)
15 .00 (381)
14 .53 (392)
15 .47 (393)
15 .98 (406)
15 .98 (407)
16 .26 (413)
16 .54 (421)
16 .77 (426)
16 .89 (429)
17 .32 (440)
17 .40 (442)
17 .60 (452)
18 .00 (457)
18 .23 (463)
16 .98 (482)
19 .21 (488)
19 .29 (490)
19 .72 (501)
20 .79 (528)
21 .69 (551)
22 .99 (584)
24 .05 (611)
Std Pk
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
3
6
6
6
6
6
3
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
3
6
6
6
3
3
3
6
A
A
Diagram B
Shed Dia 175
(6,9)
17˚
R12
(.47)
R5
(.26)
Ordering/Application
Information
1 . Each HVCE-WA Extender
adds nominal 6 inches to
the creepage length . As a
general recommendation,
TE advises a 20 percent
increase in existing creepage
distance . Use this formula
to calculate the number of
creepage extenders needed:
Existing creepage distance in
inches x 0 .2 ÷ 6 = Minimum
number of HVCE creepage
extenders recommended .
(i .e ., 60" x .2 ÷ 6 = 2 HVCEWAs needed) . Always round
up to a whole number (i .e .,
1 .33 = 2 HVCE’s needed) .
2 . For applications that do not
fall within the ranges
above, contact your TE
representative .
3 . HVCE does not upgrade the
voltage class of the insulator .
4 . Related test reports:
UVR-8152, EDR-5350
Related Installation
Instructions: HVCE-WA
5 . Installation Tool:
HVCE-WA-TOOL
RAYCHEM cable accessories ALR photocontrols AMP connectors
258
Contamination/Flashover Prevention
HVBS
High Voltage Booster Shed
The Raychem Booster Shed is a loose fitting collar made from Raysulate anti-tracking polymer which
is spaced from the porcelain skirt by short pegs and from the insulator core by spacers . Booster
sheds prevent “heavy wetting” flashover by breaking up the water cascades from skirt to skirt . Booster
sheds have also been proven to prevent ice-cascade-induced flashovers .
C_HVBS
Feature and Benefits
• Wraparound installation speeds installation time since the connections don’t need to be disconnected
• Superior UV resistance
• Anti-tracking material
Applications
• Circuit breaker bushings
• Bus support insulators
• Surge arresters
• Transformer bushings
Selection Information: dimensions in inches (millimeters)
Catalog Number
HVBS-770/310-01-M-BP
HVBS-740/280-01-M-BP
HVBS-710/250-01-M-BP
HVBS-685/225-01-M-BP
HVBS-665/205-01-M-BP
HVBS-615/155-01-M-BP
Suitable
Insulator Core
8 .9-10 .1 (227-257)
7 .8-9 .0 (199-229)
6 .9-7 .9 (175-201)
6 .2-7 .0 (158 -178)
5 .5-6 .3 (140-160)
3 .7-4 .5 (94-114)
Medium Outside
Insulator Skirt
12 .0 (304)
10 .9 (276)
9 .8 (249)
9 .3 (235)
8 .5 (216)
6 .3 (161)
RAYCHEM cable accessories ALR photocontrols AMP connectors
259
ASSET&&WILDLIFE
WILDLIFEPROTECTION
PROTECTION
ASSET
Product Information
Related Test Report: UVR-8107 Qualification report for Booster Sheds
Booster Shed Diameter
Fully Installed
28 .1 (713)
27 .0 (685)
25 .9 (657)
25 .0 (634)
24 .3 (616)
22 .4 (569)
259
Contamination/Flashover Prevention
Raychem RRGS
Polymeric and Porcelain Rigid Red Guano Shield
The rigid red guano shield protects against bird streamer caused outages . There are designs to fit
both porcelain bells and polymeric insulators . This two piece shield attaches easily with plastic bolts
and nuts around the top of the insulator and provides protection from fecal contaminates coming
from above the insulator string . For porcelain applications there are 18 inch and 24 inch diameter
shield designs . For polymeric applications the shield has an 18 inch diameter .
Selection Information: dimensions in inches
Catalog Number
RRGS-35/470-FT (B12)
RRGS-35/600-FT (B12)
RRGS-35/470-M (B12)
RRGS-35/600-M(B12)
Also available in gray.
Insulator Type
Polymeric
Polymeric
Porcelain
Porcelain
Polymeric RRGS Shield
Porcelain RRGS Shield
Shield Diameter
18
24
18
24
ASSET
ASSET&&WILDLIFE
WILDLIFEPROTECTION
PROTECTION
C_RRGS
260
RAYCHEM cable accessories ALR photocontrols AMP connectors
260
ACCESSORIES & TOOLS
Splicing Accessories
HV-BRAID Ground Braid . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVS-MESH Shielding Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . .
JGK-MS Jacketed Cable Ground Kits (5-35 kV) . . . . . . . . . . .
Cable Preparation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVS-GC Grounding Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVS-LR Lead Sheath Repair Kits . . . . . . . . . . . . . . . . . . . . . .
262
262
262
263
263
264
Termination Accessories
BRKT-SS Cable Mounting Brackets . . . . . . . . . . . . . . . . . . . . . 265
EAKT-1520 Mounting Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Conduit/Cable Sealing
RDSS Sealing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Blank Duct Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Torches & Heat Guns
Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torch Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torch Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
269
270
270
271
Tools
Splicing Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impact Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stripping Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RAYCHEM cable accessories ALR photocontrols AMP connectors
261
272
272
272
273
273
274
274
261
Splicing Accessories
HV-BRAID
Ground Braid
Raychem HV-Braid is tinned copper braid, solder-blocked for use with HVS and HVT kits .
C_HV_Braid
Selection Information: dimensions in inches (millimeters)
Braid Size
Length of
Catalog Number
(AWG)
Moisture-Blocked Braid
HV-BRAID-8-1520
#8
60 (1524)
HV-BRAID-6-1520
#6
60 (1524)
HV-BRAID-4-1520
#4
60 (1524)
Std. Pack
(pcs/box)
3
3
3
Ordering Information
Order shielding mesh based on braid size .
HVS-MESH
Shielding Mesh
Raychem HVS-MESH is used in conjunction with high-voltage ground braids to provide shield
continuity when splicing shielded power cables .
Selection Information: dimensions inches/feet (milimeters/meters)
C_HVS_Mesh
Catalog Number
HVS-MESH-2-5000
Width
2 (51)
Length
16 (4.8)
Std. Pack
(Rolls/Box)
4
ACCESSORIES & TOOLS
Ordering Information
1 . Order shielding mesh based on cable diameter and length of cable to be covered .
2 . To apply shielding mesh, half-lap around cable .
262
JGK-MS
The Raychem JGK-MS kit addresses the RUS recommendation to externally ground the jacketed
cable neutrals at least four times per mile to limit shield standing voltage, to avoid accidental shock,
and to provide multiple parallel return paths for line-to-ground faults .
•
•
C_JGK_MS
•
•
eat-shrinkable JGK-MS kits provide complete environmental sealing with a wraparound,
H
adhesive-lined rejacketing sleeve .
Each kit contains a constant-force ground clamp, a solder-blocked ground braid for external
grounding, and a sealant to encapsulate and seal the ground connector .
Kits are RUS accepted and have been tested to meet the 10 kA/10 cycles or 15 kA/15 cycle fault
current test requirements .
Wraparound rejacketing sleeve has been water-seal tested to the applicable sections of
ANSI C 119 .1 .
Selection Information: dimensions in inches (millimeters)
Catalog Number
JGK-MS-1
JGK-MS-2
JGK-MS-3
Nominal Use Range (AWG/kcmil)
15 kV
25 kV
35 kV
#4-4/0
#1-1/0
250-1000
1/0-750
1/0-500
1000-2000
750-1750
500-1500
Fault Current
10 kA, 10 cycles
15 kA, 15 cycles
15 kA, 15 cycles
Ordering Information
1. Standard package: 3 kits/box
2 . Related test report: EDR-5242
RAYCHEM cable accessories ALR photocontrols AMP connectors
262
Splicing Accessories
Cable Preparation Kit
P63
• Raychem P63 cable preparation kits can be used with all TE Connectivity cable accessories
• Use P63 kits to clean and abrade cable insulation
Selection Information
C_P63
Catalog Number
P63
Std. Pack (kits/box)
12
Ordering Information
1 . One kit contains six solvent wipes, six dry wipes and three strips of abrasive paper .
2 . For splices, the number of prep kits vary depending upon size of cable and type of splice . For
terminations, one prep kit will clean three phases (one 3/C termination or three 1/C terminations).
3 . Solvent wipes contain PT Technologies type PF cleaner .
HVS-GC
Grounding Clamps
Raychem HVS-GC are used for securing ground brades when splicing or terminating power cables .
Selection Information: dimensions in inches (millimeters)
C_HVS_SG
Catalog Number
HVS-GC-0 .5
HVS-GC-1 .0
HVS-GC-1 .5
EPPA-034-A
EPPA-034-E
EPPA-034-F
EPPA-034-G
EPPA-034-H
EPPA-034-L
Use Range
0 .5-1 .0 (13-25)
1 .0-2 .0 (25-51)
1 .5-3 .0 (38-76)
0 .5-0 .8 (12-20)
0 .7-1 .1 (17-29)
1 .2-1 .5 (30-39)
1 .6-2 .4 (40-60)
2 .0-3 .0 (50-75)
2 .3-3 .3 (57-85)
Std. Pack (Pcs./Box)
100
100
50
RAYCHEM cable accessories ALR photocontrols AMP connectors
ACCESSORIES & TOOLS
Ordering Information
1 . Order ground clamps based on cable diameter .
2 . Confirm size with use range .
263
263
Splicing Accessories
HVS-LR
The Raychem HVS-LR series kit offers a simple method of repairing lead sheath damage on paperinsulated, lead-covered (PILC) cables .
•
•
C_HVS_LR
ombines the strength and durability of TE Connectivity’s Raychem MBSM wraparound sleeve
C
with an effective oil-resistant sealing mastic .
Tested to and meet the following load-cycling and pressure test requirements indicated in the
chart below
Product Performance
Test
Current cycling at 110°C conductor temperature for 90 cycles
(5 hours on, 3 hours off)
Applied pressure
Maximum continuous conductor temperature
Result
Pass
15 psi
110°C
Selection Information: dimensions in inches (millimeters)
Catalog Number
HVS-LR-75/15-600
HVS-LR-75/15-1200
HVS-LR-160/42-600
HVS-LR-160/42-1200
HVS-LR-200/50-600
HVS-LR-200/50-1200
Nominal Sleeve Length
24 (600)
48 (1200)
24 (600)
48 (1200)
24 (600)
48 (1200)
Application use
Range (Min.–Max.)
0.65-2.65 (17-67)
0.65-2.65 (17-67)
1.80-5.70 (46-144)
1.80-5.70 (46-144)
2.15-7.10 (55-180)
2.15-7.10 (55-180)
ACCESSORIES & TOOLS
Ordering Information
1 . Be sure to look at both the cable jacket diameter and the lead sheath diameter when selecting
the HVS-LR kit .
2. Standard package: 3 kits/box
3 . Related test report: EDR-5243
264
RAYCHEM cable accessories ALR photocontrols AMP connectors
264
Termination Accessories
BRKT-SS
Cable Mounting Brackets
Raychem BRKT-SS cable mounting brackets are versatile and may be used outdoors . The brackets
are constructed of stainless steel and include all hardware .
•
•
•
C_BRKT_SS
Suitable for use on all types of cables
For use with terminations or other applications where cable mounts are needed
Includes a mounting bracket and rubber pad
Selection Information: dimensions in inches (millimeters)
Catalog Number
BRKT-1-SS
BRKT-2-SS
BRKT-3-SS
BRKT-4-SS
Cable Range O.D. Range
0 .80-1 .25 (20-32)
1 .10-1 .50 (28-38)
1 .45-1 .95 (37-50)
1 .80-2 .40 (46-61)
Rubber
pad
2"
.5" bolt
hole
Ordering Information
1. Standard package: 1 bracket/box
2 . Order brackets based on cable diameter, confirm size with
use range .
3 . Related test report: NCTR-99-065
Mounting
bracket
EAKT-1520
Mounting Kits
TE Connectivity Raychem offers a mounting bracket and support insulators for poletop mounting
of TE high voltage terminations . The EAKT-1520 series mounting kits provide a galvanized steel
bracket, three insulators for mounting outdoor terminations, and installation instructions .
The bracket is dip galvanized to meet outdoor requirements (BS 729) . The insulators are lightweight
and shatterproof. They combine a strong and flexible polymeric core with TE’s proven high-voltage,
nontracking material .
C_EAKT-1520
Used with TE’s Raychem high-voltage outdoor termination kits (15–35 kV).
Includes a galvanized steel T-bracket, three insulators for poletop mounting, and
installation instructions .
B
P
A
L
Selection Information: dimensions in inches (millimeters)
Catalog
Number
EAKT 1521
EAKT 1523
EAKT 1524
Voltage
Class
(kV)
15
25
35
Insulator Dimensions
P
L
12 .5 (310)
7 .6 (195)
17 .0 (430)
12 .0 (305)
22 .0 (560)
15 .0 (380)
A
2 .6 (65)
2 .6 (65)
2 .6 (65)
Front
B
1 .4 (35)
1 .4 (35)
1 .4 (35)
No. of
Skirts
5
9
11
Min.
Creepage
Length
15 .4 (390)
26 .0 (660)
43 .3 (1100)
Ordering Information
1. Standard package: 1 kit/box.
2 . Related test reports: UVR-8150, UVR-8166
RAYCHEM cable accessories ALR photocontrols AMP connectors
265
Mechanical
Capabilities
Cantilever
184
184
516
Torque
M12
(ft. lb)
37
37
37
ACCESSORIES&&TOOLS
TOOLS
ACCESSORIES
•
•
265
ACCESSORIES & TOOLS
266
RAYCHEM cable accessories ALR photocontrols AMP connectors
266
Conduit & Cable Sealing
RDSS Sealing System
Duct Sealing System
TE’S Raychem RDSS duct sealing system has been designed for use in conjunction with plastic,
concrete, or steel ducts to provide a watertight duct seal . The RDSS duct sealing system seals cable
ducts and helps to prevent flooding in cable vaults, access manholes, substation basements, and
customer feeds . It can be installed while the water is flowing—see photograph .
C_RDSS
Provides Watertight Seal
The RDSS sealing system consists of an inflatable, sealed bladder of flexible, metallic laminate
material, which has pre-installed, high-temperature sealant strips on both sides . The bladder is first
inflated to 45 psi (three-bar) internal pressure, and then presses the sealant against the duct wall and
onto the substrate . The bag uses a self-sealing gel material to seal the filling hole when the filling tube
is removed .
Seals Multiple Cable Ducts
For applications with three or more cables, an RDSS-CLIP is inserted between the cables . The
RDSS-CLIP is a high-temperature mastic mounted on an installation stick . It seals the area between
the cables when used in conjunction with the RDSS inflatable bladder . Acceptable to use on medium
voltage cables including unjacketed concentric neutral .
Selection Information: dimensions in inches (millimeters)
†See Ordering information.
Ordering Information
1. In ducts where the cable/cable bundle is less than 2.4” (60mm)
in diameter, an RDSS-AT/AP-150 device must be used in
conjunction with the RDSS-150 .
2. Standard package: RDSS = 10 kits/box or 3 kits/box
RDSS-CLIP = 5 clips/box
RDSS-TOOLS = 1 each/box, CO2 cartridges = 10 each/box,
RDSS-AT/AP-150 = 1 each/box
3 . Related test report: EDR-5253
4 . S-1278 sealant, used in RDSS-CLIPS, is available separately .
5 . For proper inflation do not exceed the maximum cable bundle
diameter (MCBD) . To determine MCBD, use a diameter tape
or contact your TE representative for assistance .
RDSS Sealing Clip
RDSS duct sealing clips are to be used if the duct is occupied by
more than two cables . The maximum number of cables sealed with
one RDSS-CLIP is four . If more cables are to be sealed, one extra
clip is needed for every three additional cables . Check with your TE
representative for applications with more than seven cables .
Catalog Number
RDSS-CLIP-45
RDSS-CLIP-75
RDSS-CLIP-100
RDSS-CLIP-125
RDSS-CLIP-150
RAYCHEM cable accessories ALR photocontrols AMP connectors
Kit Used With
RDSS-45
RDSS-75 and RDSS-60
RDSS-100
RDSS-125
RDSS-150
267
ACCESSORIES & TOOLS
Duct Inner
Number of Cables in Duct / Maximum Cable Bundle Diameter
Diameter
0, 1, or 2 Cables
3 or 4 Cables
5, 6, or 7 Cables
1 .25 (32)
RDSS-45
0 .5 (13)
RDSS-45, 1 RDSS-CLIP-45
0 .3 (8)
RDSS-45, 2 RDSS-CLIP-45
0 .1 (3 )
1 .50 (38)
RDSS-45
1 .0 (25)
RDSS-45, 1 RDSS-CLIP-45
0 .8 (20)
RDSS-45, 2 RDSS-CLIP-45
0 .6 (15)
1 .75 (45)
RDSS-45
1 .3 (32)
RDSS-45, 1 RDSS-CLIP-45
1 .05 (27)
RDSS-45, 2 RDSS-CLIP-45
0 .9 (22)
2 .00 (50)
RDSS-60
1 .2 (30)
RDSS-60, 1 RDSS-CLIP-75
1 .0 (25)
RDSS-60, 2 RDSS-CLIP-75
0 .8 (20)
2 .25 (57)
RDSS-60
1 .6 (41)
RDSS-75, 1 RDSS-CLIP-75
1 .4 (36)
RDSS-75, 2 RDSS-CLIP-75
1 .2 (31)
2 .50 (64)
RDSS-75
1 .5 (38)
RDSS-75, 1 RDSS-CLIP-75
1 .3 (33)
RDSS-75, 2 RDSS-CLIP-75
1 .1 (28)
2 .75 (70)
RDSS-75
1 .8 (46)
RDSS-75, 1 RDSS-CLIP-75
1 .6 (41)
RDSS-75, 2 RDSS-CLIP-75
1 .4 (36)
3 .00 (75)
RDSS-75
2 .2 (56)
RDSS-75, 1 RDSS-CLIP-75
2 .0 (50)
RDSS-75, 2 RDSS-CLIP-75
1 .8 (46)
3 .25 (83)
RDSS-100
2 .2 (56)
RDSS-100, 1 RDSS-CLIP-100
2 .0 (50)
RDSS-100, 2 RDSS-CLIP-100
1 .8 (46)
3 .50 (89)
RDSS-100
2 .6 (66)
RDSS-100, 1 RDSS-CLIP-100
2 .4 (61)
RDSS-100, 2 RDSS-CLIP-100
2 .2 (56)
3 .75 (95)
RDSS-100
2 .9 (74)
RDSS-100, 1 RDSS-CLIP-100
2 .7 (69)
RDSS-100, 2 RDSS-CLIP-100
2 .5 (64)
4 .00 (100)
RDSS-100
3 .2 (80)
RDSS-100, 1 RDSS-CLIP-100
3 .0 (75)
RDSS-100, 2 RDSS-CLIP-100
2 .8 (70)
4 .25 (108)
RDSS-100
3 .5 (89)
RDSS-100, 1 RDSS-CLIP-100
3 .3 (85)
RDSS-100, 2 RDSS-CLIP-100
3 .1 (79)
4 .50 (114)
RDSS-100
3 .5 (89)
RDSS-100, 1 RDSS-CLIP-100
3 .3 (85)
RDSS-100, 2 RDSS-CLIP-100
3 .1 (79)
4 .75 (121)
RDSS-125
3 .8 (97)
RDSS-125, 1 RDSS-CLIP-125
3 .6 (92)
RDSS-125, 2 RDSS-CLIP-125
3 .4 (87)
5 .00 (125)
RDSS-125
4 .1 (104)
RDSS-125, 1 RDSS-CLIP-125
3 .9 (98)
RDSS-125, 2 RDSS-CLIP-125
3 .7 (93)
5 .25 (133)
RDSS-150† 4 .3 (109)
RDSS-150†, 1 RDSS-CLIP-150 4 .1 (104)
RDSS-150†, 2 RDSS-CLIP-150
3 .9 (98)
5 .50 (140)
RDSS-150† 4 .7 (120)
RDSS-150†, 1 RDSS-CLIP-150 4 .5 (114)
RDSS-150†, 2 RDSS-CLIP-150
4 .3 (109)
5 .75 (146)
RDSS-150† 4 .9 (124)
RDSS-150†, 1 RDSS-CLIP-150 4 .7 (119)
RDSS-150†, 2 RDSS-CLIP-150
4 .5 (114)
6 .00 (150)
RDSS-150† 5 .1 (129)
RDSS-150†, 1 RDSS-CLIP-150 4 .9 (124)
RDSS-150†, 2 RDSS-CLIP-150
4 .7 (120)
6 .25 (159)
RDSS-150† 5 .4 (138)
RDSS-150†, 1 RDSS-CLIP-150 5 .2 (133)
RDSS-150†, 2 RDSS-CLIP-150
5 .0 (125)
6 .50-8 .00 (165-210) Ducts in this range require the use of RDSS-AD-210 adapter . Contact your TE representative for application information .
267
Conduit & Cable Sealing
RDSS Installation Tools
RDSS duct seals can be installed with a variety of inflation tools having the capability of inflating
RDSS to 45±3 psi (3 bar) of pressure . The tools TE Connectivity offers are summarized in the
table below . The tool will only accept 16-gr CO2 gas cylinders (listed below) .
RDSS-IT-16
RDSS-IG-SR-AS
Catalog Number
RDSS-IT-16
Description
Inflation tool designed with an ON/OFF switch and an
automatic pressure-monitoring system . The required CO2
gas cylinders (E7512-0160) must be ordered separately .
E7512-0160
16-gr CO2 gas cylinders for the RDSS-IT-16 tool.
Each gas cylinder inflates approximately four
RDSS-100 duct seals .
RDSS-IG-SR-AS
I nflation tool designed for use with customer’s own
source of nitrogen or compressed air . Features a
pressure gauge, automatic shutoff, VGF valve
connection, and two alternate connections for
plastic or rubber hoses .
E7512-0220
Tube snap assembly.
Spare part for RDSS-IT-16 inflation tool .
E7512-0240
Spare pressure gauge assembly for
RDSS-IT-16 inflation tool .
E7512-0260
Spare delivery pipe for RDSS-IT-16 inflation tool .
S-1278-3 x 61 x 7620 RDSS sealant roll.
RDSS-AT/AP-150
For use with the RDSS-150 in duct 5.25" or larger
with cable/cable bundles less than 2.4" (60 mm)
in diameter .
RDSS-AD-210
Adapter for ducts 6.5 - 8.0" (165 - 210 mm) diameter
E4540-1250
RDSS-LUBE for installation of RDSS.
Std. Pack
1 tool/box
10 cylinders/
box
1 tool/box
1 each/box
1 each/box
1 each box
1 25-ft roll/box
1 each/box
4 each/box
25 each/box
Blank Duct Plug
ACCESSORIES
ACCESSORIES&&TOOLS
TOOLS
Duct Plug | Sealing Ducts
268
TE’s Raychem Blank Duct Plugs effectively seal empty conduits to reduce the cost of cable
placement and maintenance in new underground construction projects and routine work . Plugs are
removable and reusable providing a more economical sealing solution . These plugs prevent the flow
of water and the costly sedimentation of duct banks and conduit systems while confining problems of
dangerous vapors to their source .
C_BlankDuct
Manufactured from high-impact plastic components, combined with durable elastic gaskets, blank
plugs are corrosion proof and effective for long-term or temporary sealing .
Each blank plug is equipped with a rope tie mechanism that provides the benefit of securing a pull
rope to plug’s back compression plate and the allowance of storing excess slack rope behind the
plug within the conduit system for future use .
• All plastic construction
• Corrosion proof
• Water and gas tight
• Easy Installation and removal
• Fully removable and reusable
Selection Information: dimensions in inches (millimeters)
Catalog Number
RBDP-BLA-10D104U
RBDP-BLA-12D148U
RBDP-BLA-15D183U
RBDP-BLA-20D236U
RBDP-BLA-30D346U
RBDP-BLA-40D402U
RBDP-BLA-50D535U
RBDP-BLA-60D637U
RBDP-BLA-80D816U
Plug Diameter
1 .00
1 .25
1 .50
2 .00
3 .00
4 .00
5 .00
6 .00
8 .00
Duct ID
0 .96-1 .16
1 .14-1 .48
1 .49-1 .83
1 .83-2 .36
2 .99-3 .46
3 .94-4 .17
5 .00-5 .35
5 .82-6 .37
7 .83-8 .27
(24 .4-29 .5)
(29 .0-37 .6)
(37 .8-46 .5)
(46 .5-59 .9)
(75 .9-87 .9)
(100 .0-105 .9)
(127 .0-135 .9)
(147 .8-161 .8)
(198 .9-210 .1)
STD Pack
12
12
12
12
12
8
8
8
8
RAYCHEM cable accessories ALR photocontrols AMP connectors
268
Torches & Accessories
Torches
These clean-burning, efficient, heat-shrinking torches are recommended for shrinking high voltage
products through low voltage products
Selection information
Primus-Sievert Siever-Matic Torch Materials
C_Torches
FH-3366-97-PS-HANDLE
• Siever-Matic S auto ignite, auto shut-off torch handle
• Ergonomic design ensures comfortable operation
• Adjustable output
• Piezo ignition
FH-AD-3061-23-PS-REGULATOR
• Works with torch handle FH-3366-97-PS-HANDLE above
• Adjustable from 14-57psi
• Fitting POL, UNF 9/16 inch LH
• Requires torch hose AD-1432 or AD-1434
FH-AD-3347-91-PS-BURN-1
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for low voltage and general purpose products
• Tip diameter 1.0 inch 20,000BTU/hour
FH-AD-3348-91-PS-BURN-2
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for Raysulate products
• Tip diameter 2.0 inch 90,000BTU/hour
Bullfinch Torch Materials
FH-2629-TORCH ASSY
• Built-in ingnitor recommended for all products
• General purpose, heavy-duty propane torch with comfortable grip
• Provides a clean burning flame for shrinking high voltage products or thick-wall low voltage products.
• Output: Approximately 30,000 BTU/Hour
FH-2629-ELECTRODE
• Replacement ignitor for FH-2629 torch
RAYCHEM cable accessories ALR photocontrols AMP connectors
269
ACCESSORIES & TOOLS
FH-AD-3341-91-PS-BURN1.5
• Works with torch handle FH-3366-97-PS-HANDLE above
• Recommended especially for low voltage products and high voltage terminations and splices
• Tip diameter 1.5 inch 40,000BTU/hour
269
MEDIUM / HIGH VOLTAGE CABLE ACCESSORIES
Torches & Accessories
C_Torch_Accessories
Torch Accessories
AD-1358-LPG-REGW/GAGE
• Propane tank regulator with gauge (0–30 psi)
• Can also be used with Primus-Sievert or BullFinch products
AD-1432-ACD10FT-LPG-HOSE
• 10-foot LPG hose
AD-1434-ACD30FT-LPG-HOSE
• 30-foot LPG hose
AD-1460-ACD-HEAT-SHLDGPA
• 12 x 40 pad woven of heat-resistant fabric with corner grommets
• Protects adjacent components from torch heat during installation of heat-shrinkable products
in confined areas
AD-1563-ADAPTER
• Valve to standard hose
• For use with FH-2618A-1 propane torch if disposable cylinders are not used
AD-3015-04
• Adapts Siever-Matic S FH-2649-PS-KIT or FH2629 for use with disposable 14.1 oz
propane cylinders
• Includes 4-foot hose and regulator preset at 28 psi
Torch Kits
ACCESSORIES & TOOLS
C_Torch_Kits
270
FH-2618A-1
• Light, portable propane torch for installing low voltage products and smaller, conductor-sized,
high-voltage (up to 15 kV) accessories
• Includes hose, handle assembly, and regulator for disposable propane cylinder
• Operates from disposable 14.1 oz. propane cylinders
• Output: Approximately 20,000 BTU/hour
• Handle and torch head not available separately
• Regulator and hose assembly is product AD-3015-04
FH-2629-Kit
• Includes (AD-1432) 10 foot hose, (AD-1358) adjustable regulator, and (FH-2629-TORCH-ASSY)
torch handle and tip
FH-2640-PS-KIT
• Primus-Sievert torch kit for use with disposable propane bottles
• Includes (FH-3366-97-PS-HANDLE, FH-AD-3341-91-PS-BURN1.5, & AD-3015-04)
FH-2649-PS-KIT
• Seiver-Matic S auto ignite, auto shut-off torch system
• Recommended especially for Raysulate products and can be used with all products
• Includes ergonomic handle, 30 foot hose, adjustable regulator, and large burner (3348-91); all in
a canvas carrying bag
• Output: Approximately 90,000 BTU/hour
• Smaller burner and adapter for disposable bottles available. Includes:
FH-3366-97-PS-HANDLE, FH-AD-3348-91-PS-BURN-2, FH-AD-3061-13-PS-REGULAT,
AD-1434-ACD30FT-LPG-HOSE, and a carrying bag
RAYCHEM cable accessories ALR photocontrols AMP connectors
270
Torches & Accessories
Heat Guns
These hot-air heat guns are ideal for shrinking small low voltage products and identification marking
sleeves . Heat guns are not recommended for shrinking high voltage products or thick-wall low
voltage products .
C_Heat_Guns
FH-PS-2001
Primus-Sievert model with increased air flow allows faster shrinking. 120V, 1750 watt, 80°F –
1100°F, Variable air flow: 21 cfm max ., double insulated LED read out . This heat gun can be used
for shrinking thick-wall low voltage products .
HG-501A
115 Volts
462047
500°F – 750°F hot-air gun ideal for shrinking ShrinkMark or TMS marking products, and thin-wall
tubing . Includes stand . Reflector must beordered separately .
CUS Listed
Heat Gun 16C6
HG-751A-C
120 Volts
926935
750°F – 1000°F hot-air gun for shrinking low voltage and marking products. Includes stand.
Reflector must be ordered separately .
Heat Gun Accessories
Catalog Number
TG-12 Reflector
TG-13 Reflector
TG-23 Reflector
TG-24 Reflector
Description
Use on tubing up to 3/4 inch in diameter.
Use on tubing up to 2 inches in diameter .
Use on tubing and cable breakouts up to 1 3/4 inches in diameter.
Use on tubing and cable breakouts up to 3 1/4 inches in diameter.
Ordering Information
Standard package: 1 each/box.
Glow Torch
Lightweight, portable, and ergonomic design
Provides a wide-flame torch output for instant controlled heating
Automatic Piezo Electronics Ignition System
Attaches directly to 1 lb or 2 lb disposable propane bottles
Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves
Selection Information:
C_Glow_Torch
Catalog Number
CPGI-GLOW-TORCH
Description
Wide-Flame Torch
Std. Pack
10
Glow Gun
•
•
•
•
•
Lightweight, portable, and ergonomic design
Provides a wide-flame torch output for instant controlled heating
Automatic Piezo Electronics Ignition System
Attaches directly to 1 lb or 2 lb disposable propane bottles
Installs thin wall, dual wall and adhesive lined heat-shrink tubing and sleeves
Selection Information:
C_Glow_Gun
Catalog Number
CPGI-GLOW-GUN
Description
Flameless heat gun
RAYCHEM cable accessories ALR photocontrols AMP connectors
Std. Pack
10
271
ACCESSORIES&&TOOLS
TOOLS
ACCESSORIES
•
•
•
•
•
271
Tools
Splicing Tools
EXRM-1004-US - Insulation Removal Tool
• Description – hand tool for making ring cuts on cable jackets and EPR insulation.
• Length = 7.5 inches
• Ring cut range - .50-2.00 inches
C_Splicing_Tools
EXRM-0607 - Cable Splice Knife
• Special purpose short blade
• Comfortable full-size handle
• Finest cuttery steel, tough and carefully tempered to hold its edge
Impact Wrench
IT-1000-033-US - Cordless Impact Wrench
• Easy and quick installation of mechanical ShearBolt connectors
• Powerful design, class leading torque - 1,460 in-lbs
• Includes battery charger two 12 volt NI-Mlt batteries carrying case, sockets 1/2" hexagonal socket
sizes 10, 13, 17, 19, 22, 27, 1/4" hexagonal adapter
CA7478-000 - Battery for Cordless Impact Wrench
CA7476-000 - Charger for Battery
Wire Cutters
ACCESSORIES & TOOLS
605744-1 - 350 MCM Cutter
• Suitable for copper and aluminum up to 350 MCM
• Steel handles
• Not for steel or ACSR cable
272
C_WireCutters
605742-1 - 500 MCM Cutter
• Suitable for copper and aluminum up to 500 MCM
• 21 inches overall length
• Fiberglass handles
• Not for steel or ACSR cable
RAYCHEM cable accessories ALR photocontrols AMP connectors
272
Tools
Cable Cutters
1490489-1
• Suitable for copper or aluminum, solid or stranded to 350 MCM
• Ratchet mechanism keeps handle force low
• Handles lock together for safety/storage
• Compact design for easy fit into tight places
• Quick-release lever for easy take-up
• Ideal for cutting cable up to 2/0
• Also cuts coax cable up to RG-9
607453-2 1
• Great for copper and aluminum cable up to 1.5” diameter
• Light weight tubular steel handles with vinyl hand grips
• Fixed and moving blade made from high grade alloy steel
• Fast advance button to minimize required motion
• Combines light weight and ratcheted mechanical advantage in its circular cutting motion
• Weight 3.27 Lb [1.49 Kg]
• Not for steel or ACSR cable
169415-1
• Solid and stranded copper and aluminium cables
• Solid Cu 185 mm²
• Solid Al 240 mm²
• Stranded Cu / Al Ø25
• Hi Flex Cu Ø32
C_CableCutters
734045-1
• Solid and stranded copper and aluminium cables
• Solid Cu 185 mm²
• Solid Al 185 mm²
• Stranded Cu / Al Ø52
• Hi Flex Cu Ø52
1-1579002-8
• Solid and stranded copper and aluminium cables (no ASCR)
• Solid Cu 480 mm²
• Solid Al 480 mm²
• Stranded Cu / Al Ø54
Cable Vise
IT 1000-002
The IT-1000-002 cable vice is for fast and easy installation of joints and the repair of cables . An
adaptor is included which enables the cable vice to be used for the installation of terminations . Suitable
for field installation and for workshop use . When fixed to a work bench, the upper part with the clamps
can be used without the legs . Cable vice for the installation of joints and the repair of cables .
Cable Vise Adaptor and Clamp (comes with Cable Vise)
Adaptor and clamp for the installation of termations
C_CableVise
RAYCHEM cable accessories ALR photocontrols AMP connectors
273
ACCESSORIES & TOOLS
KMS-K-INT
• Cable Sheath cutter
273
Tools
Tool Sets
IT-1000-006 - Assortment of Tools
• 1x Pipe Wrench, size 9.84" (250 mm)
• 1x Side cutter, size 6.30" (160 mm)
• 1x Pincers, size 7.08" (180 mm)
• 1x Combination Pliers, size 7.08" (180 mm)
• 1x Scissors, size 7.87" (200 mm)
IT-1000-019 - Installation tool for mechanical connectors
This tool avoids the cable cores being over bend during installation of mechanical connectors
Application diameter range: .59"-2 .36" (15-60 mm) . Length of handle: 8 .07" (205 mm)
734587-1 - Cable Tie Gun
• For cable ties 3.3-4.8 mm
• Thickness up to 1.6 mm
• Automatic cut-off
• Adjustable tension setting
C_ToolSets
Stripping Tools
IT-1000-030-2 - Screen Removal Tool
• Screen Removal Tool IT-1000-030-2 for bonded screens on round conductors of MV Cables
includes: 1 spare blade, silicone grease and allen key delivered in a roburst polypropylene box .
• Suitable for one and three core cables.
• Application range over insulation .39”-1.97” (10-50 mm), Min screen cutback .39” (10mm), variable
cutting thickness
ACCESSORIES & TOOLS
IT-1000-030-2-BLADE - SIML 0-711744-1
• Cable Jacket/lead removal tool
274
SIMIL 0711744-1
Cable jacket / lead removal tool PG2, cable diameter .83”-1.37” (21-33 mm)
SIML 0-711745-1
Cable Jacket / lead removal tool-PG3 Cable Diameter 1.02”-2.04” (26-52 mm)
SIML 0-711746-1
Cable Jacket / lead removal tool-PG3 Cable Diameter 1.85”-2.95” (47-75 mm)
SIML 0-0711748-1
Strip insulation of MV cables of diameter between .55”-1.57” (14-40 mm)
SIML 0-0711749-1
Strip insulation of MV cables of diameter between 1.50”-2.36” (38-60 mm)
LHM 1R 30/45 - 0-0716541-1
To strip non-bonded semiconductive screen of MV cables of diameter between .55”-1.57” (14-40 mm)
C_StrippingTools
RAYCHEM cable accessories ALR photocontrols AMP connectors
274
APPLICATIONS &
TECHNICAL SPECIFICATIONS
Applications by Cable Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Low Voltage Tubing and Wraparound Sleeves . . . . . . . . . . . . . . . 285
Splices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Busbar/Wildlife Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
RAYCHEM cable accessories ALR photocontrols AMP connectors
275
275
Cable Type
1/C Power Cable (Up to 1000V)
APPLICATIONS & TECHNICAL SPECIFICATIONS
Application(s)
276
•
•
•
•
Sealed in-line splices
Terminal lug seals
Insulation
Jacket repair
•
•
•
•
•
Sealed in-line splices
Insulation
Jacket repair
Terminal lug seals
UF underground feeder cable splice
Product(s)
Heat-Shrink
WCSM
FCSM
MWTM
RNF-100
Gelwrap closure sleeve
GILS closure
RVS
• Submersible secondary
BUS connectors
GelWrap UF closure sleeve
GelPort connector
• Sealed motor connections
• 2- or 3-wire stub splices
MCK
MBSM
GelCap SL splice cover
GWRS
CRSM
MBSM
GelWrap splice cover
GWRS
CRSM-CT
GHFC MW
GHFC
GTAP
• End seals for storage and pulling
• Sealing of live ends (up to 1000V)
ESC
RVC
• Wire and cable marking
• Labels
• Hardware and Software
Identification Solutions
• Installation of heat-shrink products
Propane torches
Heat guns
• Sealing of uncoated tubing
Sealing mastics
• Duct sealing
RDSS
• Airport lighting kit
ALK
• Cable breakout boots
• Network protector sealing
CBR
CBR-NPB
• Cabinet feed through seals
CFTS
• Cable prep kit
P-63
• Insulation and jacket repair
• General wraparound sealing
• Wraparound, sealed cable
• Tap splices
Cold-Applied
RAYCHEM cable accessories ALR photocontrols AMP connectors
276
Cable Type
1/C Nonshielded Power Cable (5 kV)
Product(s)
Heat-Shrink
• Indoor terminations (in enclosures)
• Outdoor (weather-exposed) terminations
HVT-50
• In-line splices
HVS-500
• Sealed motor connections
• 2 wire pigtail splices
MCK-5
GelCap 8-motor connection
Cold-Applied
3/C Nonshielded Power Cables (5 kV)
Interlock
Armor, CLX,
Teck Cable
Unarmored Cable
Application(s)
Product(s)
Heat-Shrink
• 3/C indoor terminations (in enclosures)
• 3/C outdoor (weather-exposed)
terminations
HVT-50
MOD-3-HVT
• Cold-applied
MOD-3-TFT
• 3/C in-line splices—no armor
HVS-3-500
HVS-3/C mod kits
• 3/C in-line splices—armored
HVSA-3-500
HVSA mod kits
• Sealed motor connections
• 2 wire pigtail splices
MCK-5
GelCap 8-motor connection
RAYCHEM cable accessories ALR photocontrols AMP connectors
Cold-Applied
277
APPLICATIONS & TECHNICAL SPECIFICATIONS
Application(s)
277
Cable Type
1/C Shielded Power Cable (5-69 kV)
Copper Tape Cable
Wire Shield Cable
UniShield Cable
LC Shield (15–35 kV)
APPLICATIONS & TECHNICAL SPECIFICATIONS
Application(s)
278
• Indoor heat-shrinkable terminations for
copper tape, wire shield, and UniShield
cable (in enclosures)
Product(s)
Heat-Shrink
HVT-80-G (5/8 kV)
HVT-150-G (15 kV)
HVT-250-G (25 kV)
HVT-350-G (35 kV)
EHVT-460-G (46 kV)
EHVT-690-G (69 kV)
GHVT-690-G (69 kV)
HVT-Z-80-G/SG (5/8 kV)
HVT-Z-150-G (15 kV)
HVT-Z-250/350-G (35 kV)
TFT-150R-G (5/8 kV)
TFT-E-G (5-15 kV)
TFT-P-80R (5/8 kV)
HVT-150-LC (15 kV)
HVT-250-LC (25 kV)
HVT-350-LC (35 kV)
HVT-80-G/SG (5/8 kV)
HVT-150-SG (15 kV)
HVT-250-SG (25 kV)
HVT-350-SG (35 kV)
HVT-Z-80-SG (5/8 kV)
HVT-Z-150-SG (15 kV)
HVT-Z-250/350-SG (25 kV)
EHVT-460-SG (46 kV)
EHVT-690-SG (69 kV)
GHVT-690-SG (69 kV)
GHVT-690-SSG
HVT-150-SLC (15 kV)
HVT-250-SLC (25 kV)
HVT-350-SLC (35 kV)
TFT-150R-SG (15 kV)
TFT-250R-SG (25 kV)
TFT-350R-SG (35 kV)
TFT-150E-SG (15 kV)
TFT-250E-SG (15 kV)
TFT-350E-SG (15 kV)
TFT-150E-SLC (15 kV)
TFT-250E-SLC (15 kV)
TFT-350E-SLC (15 kV)
• In-line splices for copper tape, wire
shield, Unishield, flat strap and LC
shielded cable (15-35kV)
HVS-820S (5/8 kV)
HVS-C-1520S (15 kV)
HVS-1520S (15 kV)
HVS-1550S (15 kV)
HVS-2520S (25 kV)
HVS-3520S (35 kV)
EHVS-6920 (49/69 kV)
HVS-1530-LC (15 kV)
HVS-2530-LC (25 kV)
HVS-3530-LC (35 kV)
CSJA-152X (15 kV)
CSJA-282X (25/28 kV)
CSJA-352X (35 kV)
• Wye splice
• H-tap splice
HVSY-1520S (15 kV only)
HVSH-Mod (15 kV only)
• Sealing of live ends
HVES-1520D (15 kV)
HVES-2520D (25 kV)
• Sealed motor connections
• 2 wire pigtail splices
MCK-5 (5/8 kV)
GelCap 8 motor connection
• Indoor heat-shrink terminations with
built in stress control
• Indoor cold-applied terminations
(5–15 kV) for copper tape, wire shield
and UniShield cable (in enclosures)
• Indoor heat-shrinkable terminations
LC-shield cable (in enclosures)
(15–35 kV)
• Outdoor heat-shrinkable terminations
for copper tape, wire shield, and
UniShield cable (weather-exposed)
• Outdoor heat-shrink terminations with
built in stress control, for copper tape,
wire shield, and UniShield cable
(weather exposed)
• Outdoor heat-shrinkable terminations
for LC-shield cable (weather exposed)
15–35 kV
• Outdoor cold-applied terminations, for
copper tape, wire shield, and UniShield
cable (weather exposed) (15–35 kV)
• In-line splices for copper tape,
wire shield, and UniShield cable
• In-line splices for LC shield cable
(15–35 kV)
Cold-Applied
RAYCHEM cable accessories ALR photocontrols AMP connectors
278
Cable Type
Interlock Armor,
CLX, Teck Cable
Unarmored Cable
Product(s)
• 3/C indoor terminations
(in enclosures)
HVT-80-G (5/8 kV)
HVT-150-G (15 kV)
HVT-250-G (25 kV)
HVT-350-G (35 kV)
HVT-Z-80-G/SG
HVT-Z-150-G
HVT-Z-250/350-G
in conjunction with
MOD-3-HVT
HVT-80-SG (5/8 kV)
HVT-Z-80-G/SG
HVT-150-SG (15 kV)
HVT-Z-150-SG
HVT-250-SG (25 kV)
HVT-350-SG (35 kV)
HVT-250/350-SG
in conjunction with
MOD-3-HVT
HVS-3-820S (5/8 kV)
• 3/C in-line splices—no armor
HVS-3-1520S (15 kV)
HVS-3-2520S (25 kV)
HVS-3/C (5–35 kV)
HVSA-3-820S (5/8 kV)
• 3/C in-line splices—armored
HVSA-3-1520S (15 kV)
HVSA (5–35 kV)
MCK-5 (5/8 kV)
CSJA-3-1520-ARMR
CSJA-3-2820-ARMR
CSJA-3-3520-ARMR
GelCap 8 motor connection
• 3/C outdoor terminations
(weather-exposed)
• Sealed motor connections
• 2 wire pigtail splices
RAYCHEM cable accessories ALR photocontrols AMP connectors
Heat-Shrink
Cold-Applied
279
APPLICATIONS & TECHNICAL SPECIFICATIONS
Application(s)
279
Cable Type
1/C Unjacketed & Jacketed URD Power Cable (15-35 kV)
Jacketed Concentric
Neutral Cable
APPLICATIONS
APPLICATIONS&&TECHNICAL
TECHNICALSPECIFICATIONS
SPECIFICATIONS
Unjacketed Concentric Neutral Cable
280
Application(s)
Product(s)
• Indoor heat-shrinkable unjacketed
or jacketed terminations
(in enclosures)
• Indoor cold-applied terminations
(15-35 kV)
HVT-150-J (15 kV)
HVT-250-J (25 kV)
HVT-350-J (35 kV)
TFT-150-E (15 kV)
TFT-250-E (25 kV)
TFT-350-E (35 kV)
• Outdoor heat-shrinkable unjacketed
or jacketed terminations
(weather-exposed)
• Outdoor cold-applied terminations
(15-35 kV)
HVT-150-SJ (15 kV)
HVT-250-SJ (25 kV)
HVT-350-SJ (35 kV)
TFT-150-E (15 kV)
TFT-250-E (25 kV)
TFT-350-E (35 kV)
• Unjacketed in-line splices
HVS-1510S (15 kV)
HVS-2510E (25 kV)
HVS-3510S (35 kV)
HVS-1510S-J (15 kV)
HVS-2510E-J (25 kV)
HVS-3510S-J (35 kV)
CSJG-151X (15 kV)
CSJG-281X (25/28 kV)
CSJG-351X (35 kV)
HVS-1510E-R (15 kV)
HVS-2510E-R (25 kV)
HVS-3510S-R (35 kV)
HVS-3510S-R (35 kV)
HVS-3510S-RJ (35 kV)
HVS-1510E-RJ (15 kV)
HVS-2510E-RJ (25 kV)
• Sealing of live ends
HVES-1520D (15 kV)
HVES-2520D (25 kV)
• Jacket/elbow sealing
ESA
RVS-SK
GelWrap ES Splice Closure
CES
JGK-MS (15-35 kV)
• Jacketed in-line splices
• Unjacketed repair splices
• Jacketed repair splices
• Jacketed cable grounding kits
Heat-Shrink
Cold-Applied
RAYCHEM cable accessories ALR photocontrols AMP connectors
280
Cable Type
Paper-Insulated, Lead-Covered (PILC) Cable/
Varnished Cambric-Insulated, Lead-Covered (VCLC) Cable
Product(s)
• 1/C PILC indoor/outdoor
terminations
HVT-1590-G/SG (15 kV)
• 1/C PILC-to-PILC splices
• 1/C PILC-to-poly transition
splices
HVS-1580D (15 kV
HVS-2580E (25 kV)
HVS-3580D (35 kV)
• 1/C PILC-to-poly transition
“reducer” splices
HVSR-1580 (15 kV)
HVSR-2580E (25 kV)
• Wye splices (PILC-to-PILC
splices or PILC-to-poly
transition splices)
• H-tap splices
HVSY-1580D (15 kV only)
HVSH-1580 MOD (15 kV)
• Sealing of live ends
HVES-1520D (15 kV)
HVES-2520D (25 kV)
• 1/C PILC elbow adapter
HVE-1590 (15 kV)
Adapter for 1/C PILC elbows
• Lead repair kit for PILC cables
HVS-LR
RAYCHEM cable accessories ALR photocontrols AMP connectors
Heat-Shrink
281
Cold-Applied
APPLICATIONS&&TECHNICAL
TECHNICALSPECIFICATIONS
SPECIFICATIONS
APPLICATIONS
Application(s)
281
Cable Type
APPLICATIONS & TECHNICAL SPECIFICATIONS
Paper-Insulated, Lead-Covered (PILC) Cable/
Varnished Cambric-Insulated Lead-Covered (VCLC) Cable
282
Application(s)
Product(s)
• 3/C PILC indoor/outdoor
terminations
HVT-3-1590-G/SG (15 kV)
• 3/C PILC to 3/C PILC splices
HVS-3-1590S (shorty–15 kV)
HVS-3-1590 (15 kV)
HVS-3-2590 (25 kV)
• 3/C PILC to three 1/C poly
trifurcating transition splices
HVS-T-1580S (15 kV)
HVS-T-2580D (25 kV)
HVS-T-3580S (25 kV)
HVS-3-1580S (15 kV)
HVSA-3-1580S (15 kV)
• 3/C PILC to three 1/C poly
trifurcating transition “reducer”
splices
HVSR-T-1580 (15 kV)
HVSR-T-2580E (25 kV)
• 3/C PILC to three 1/C PILC
trifurcating splices
HVS-T-1590S (15 kV)
• Sealing of live ends
HVES-3-1590 (15 kV)
HVES-3-2590 (25 kV)
• Lead repair kit
HVS-LR
• 3/C PILC to 3/C poly
• 3/C PILC to 3/C poly armor
Heat-Shrink Cold-Applied
RAYCHEM cable accessories ALR photocontrols AMP connectors
282
Cable Type
Flexible Cable (Up to 2 kV)
W-Round
G-, GC-Round
W-, G-Flat
Application(s)
Product(s)
Heat-Shrink
• Sealed, in-line splices
• Multiconductor splices
LV-MSK
• General wraparound sealing
MRS
• Cable jacket repair
CRPS
Cold-Applied
P-137-
-MSHA
P
Flexible Cable (5-25 kV)
MP-GC
-MSHA
SHD-GC-Round
Application(s)
Product
Heat-Shrink
• Indoor terminations
(in enclosures)
• Outdoor (weather-exposed)
terminations (5–25 kV)
HVT-M
• Sealed, in-line 3/C
splices (5–8 kV)
HV-MSK
• Insulation (2 kV) and jacket
repair
• General wraparound sealing
MRS
• Cable jacket repair
CRPS
P-137-
-MSHA
P
RAYCHEM cable accessories ALR photocontrols AMP connectors
283
Cold-Applied
APPLICATIONS & TECHNICAL SPECIFICATIONS
-MSHA
G-, GC-Flat
283
Cable Type
Bus Insulation Configuration
Straight Bus Runs
APPLICATIONS & TECHNICAL SPECIFICATIONS
Bends and Edgewise Elbows
284
Bolted Bus Connections
Tee Connections
Application(s)
Product(s)
• Bus insulation—
slide-on access required
LVIT
BPTM/BBIT
• Bus insulation—
slide-on access not required
LVBT
HVBT
• Field-fabricated
insulating covers
HVIS
Flat Elbow Connections
Cable-to-Bus Connection Configurations
1-4 Cable(s) Phase
Application(s)
Product
• Switchgear in-line
cable-to-bus connections
HVBC
RAYCHEM cable accessories ALR photocontrols AMP connectors
284
Low-Voltage Tubing and Wraparound Sleeves
General Purpose Cable Accessories (1000 V)
TE offers a complete line of Raychem brand general purpose heat-shrinkable and cold-applied power
cable accessories that consistently provide outstanding mechanical protection, complete moisture
sealing, and excellent electrical insulation for a broad range of low voltage applications.
Heat-shrink Products
Raychem invented heat-shrinkable products in 1959 and the Raychem brand contiunes to be the
world leader in heat-shrink technology and design.Our heat-shrink products continue to be upgraded
and improved to provide the best performance and value possible.
Watertight seals—every time
Most heat-shrinkable products are coated with a high-performance adhesive that melts and flows
when heated, forming a durable bond that seals out water and dirt.
General purpose sealants are also available for use with uncoated tubings and other moisture
sealing applications .
Superior electrical insulation—every time
Heat-shrinkable products not only conform tightly to the connection, but they are also pre-engineered
to shrink consistently to the required insulation thickness.
Cold-applied Products
Cold-applied products offer superior sealing and electrical insulation. Our revolutionary PowerGel
sealant provides the best and quickest cold-applied seal. By combining the properties of solids and
liquids, PowerGel sealant conforms to intricate shapes to completely seal out water and contaminants.
RAYCHEM cable accessories ALR photocontrols AMP connectors
285
APPLICATIONS & TECHNICAL SPECIFICATIONS
Rugged mechanical protection—every time
The tough, abrasion-resistant, cross-linked polyolefin construction of general-purpose products
provides mechanical protection equal to the cable jacket. In addition, the one-piece solid protective
layer cannot unravel or slip off .
285
Low-Voltage Tubing and Wraparound Sleeves
Material Properties
APPLICATIONS & TECHNICAL SPECIFICATIONS
Test Method
286
Test Method
WCSM
Heavy Wall
FCSM
Heavy Wall
MWTM
Medium Wall
RNF-100
Thin Wall
CRSM
Wrap-Around
ASTM D 412
ASTM D 412
1750 psi min.
350% min.
1750 psi min.
350% min.
2000 psi min.
350% min.
1500 psi min.
200% min.
2450 psi min.
350% min.
1750 psi min.
350% min.
No cracking
(–55°C)
1600 psi min.
200% min.
No cracking
(–40°C)
2000 psi min.
300% min.
No cracking
(–40°C)
Physical
Tensile strength
Ultimate elongation
Accelerated aging
(168 hrs at 150°±2°C)
Tensile strength
Ultimate elongation
Low-temperature flexibility
(4 hrs. at temp. indicated)
Flammability
ASTM D 2671
Electrical
Dielectric strength
(at 0.04 inch)
Volume resistivity
ohm-cm min.
ASTM D 149
(at 0.10 inch)
ASTM D 257
ohm-cm min.
430 V/mil min.
(at 0.04 inch)
1 x 1012
ohm-cm min.
330 V/mil min.
1 x 1013
ohm-cm min.
500 V/mil min.
(at 0.04 inch)
1 x 1012
ohm-cm min.
ASTM
ASTM
ASTM
ASTM
1450 psi min.
300% min.
No corrosion
1600 psi min.
300% min.
2000 psi min.
300% min.
Pass rating 1
Pass rating 1
Pass rating 1
Chemical
Resistance to liquids
Tensile strength
Ultimate elongation
Corrosive effect
(16 hours at 150°±2°C)
Fungus resistance
Technical specifications
ANSI C119.1-1986
UL 486D-1986
UL Standard 224
CSA 22 .2
Western Underground
Guide 2.5
MIL-I-23053/15,
CIass 1 & 2
Flame-retardant per
IEEE 383, ICEA-S-19-81
ASTM
ASTM
ASTM
ASTM
D
D
D
D
D
D
D
D
2671
412
412
2671
543
412
412
2671
ASTM G 21
(60 sec max.)
No cracking
(–55°C)
Self-extinguishing
2000 psi min.
300% min.
No cracking
(–40°C)
500 V/mil min.
500 V/mil min.
1 x 1014
1 x 1012
1000 psi min.
2000 psi min.
300% min.
No corrosion
at 175°C
Pass rating 1
Pass rating 1
*Flame-Retardant
Note: Blank space indicates that property was not measured during product qualification.
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Low-Voltage Tubing and Wraparound Sleeves
Material Properties
Physical
Tensile strength
Ultimate elongation
Accelerated aging
(168 hours at temperature indicated)
Tensile strength
Ultimate elongation
Test method
ASTM D 412
ASTM D 412
ASTM D 2671
MCK
1450 psi min.
300% min.
ESC
1750 psi min.
200% min.
CBR
1500 psi min.
300% min.
ASTM D 412
1000 psi min.
(175°±2°C)
200% min.
(175°±2°C)
No cracking
1750 psi min.
(150°±2°C)
200% min.
(150°±2°C)
No cracking
1250 psi min.
(150°±2°C)
100% min.
(150°±2°C)
No cracking
ASTM D 412
ASTM D 2671
ASTM D 635
Self-extinguish
(120 sec. max.)
Electrical
Dielectric strength (at .075 inch)
Volume resistivity
ASTM D 149
ASTM D 257
250 V/mil min.
1 x 1012
ohm-cm min.
200 V/mil min.
1 x 1012
ohm-cm min.
250 V/mil min.
1 x 1012
ohm-cm min.
Chemical
Resistance to liquids, transformer oil
to VDE 0370 (168 hours at 23°±2°C)
Tensile strength
Ultimate elongation
Corrosive effect(16 hours at 175°±2°C)
Resistance to fungi
ASTM D 543
ASTM D 412
ASTM D 412
ASTM D 2671
ASTM G 21
1150 psi min.
240% min.
No corrosion
Pass rating 1
1750 psi min.
200% min.
1250 psi min.
240% min.
Pass rating 1
Pass rating 1
Technical specifications
ANSI C119.1-1986
Flame-retardant per IEEE 383,
ICEA-S-19-81
Note: Blank space indicates that property was not measured during product qualification.
Material Properties
Physical
Softening point
Adhesive peel strength:
Polyethylene
Steel
Aluminum
Copper
Low-temperature
flexibility (4 hours at
temperature indicated)
Test Method
ASTM E 28
ASTM D 2671
S1052
70°C min.
S1085
1 lb/in min.
2 lb/in min .
5.5 lb/in min.
No cracking
(–40°C±3°C)
S1171
140°C min.
4 .4 lb/in min .
4 .4 lb/in min .
No cracking
(–30°C±2°C)
S1174
140°C min.
S1251
5 lb/in min.
5 lb/in min .
6 lb/in min.
No cracking
(–40°C±3°C)
No cracking
(–40°C±3°C)
Electrical
Dielectric strength min.
(0.04 inch)
Volume resistivity
ASTM D 149
300 V/mil min. 200 V/mil min.
200 V/mil min. 300 V/mil min.
ASTM D 257
Tracking & erosion resistance
ASTM D 2303
1 x 1012
ohm-cm min.
1 x 1012
ohm-cm min.
1 x 1012
ohm-cm min.
Chemical
Corrosive effect (16 hours at 121°±2°C)
Fungus resistance
ASTM D 2671
ASTM G 21
No corrosion
No corrosion
Pass rating 1
1 x 1012
ohm-cm min.
No tracking or
erosion to top
surface or flame
failure after:
1 hr at 2.00 kV
1 hr at 2.25 kV
1 hr at 2.50 kV
No corrosion
Pass rating 1
Note: Blank space indicates that property was not measured during product specification.
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300 V/mil
1 x 1012
ohm-cm min.
APPLICATIONS & TECHNICAL SPECIFICATIONS
Low-temperature flexibility
(4 hours at –40°±3°C)
Flammability
287
Low-Voltage Tubing and Wraparound Sleeves
APPLICATIONS & TECHNICAL SPECIFICATIONS
Material Properties
288
PowerGel Testing
Dielectric strength
(4 mm/016 inch wall thickness)
Test Methods
S.I. Units
Imperial Units
40 kV/cm min.
100 V/mil min.
Volume Resistivity
1 x 1012 Ohm cm min.
1 x 1012 Ohm cm min.
Resistance to Liquids
Chemicals: 1 N na2SO4
0,1 N NaOH; 0, 1 N NaCl;
water; Ethylene Glycol
ASTM D543 modified:
10.0 cm x 1.0 cm x 0.4 cm, test
bar supported on wire mesh, 24
hours immersion, IPA rinse after
immersion, 24 hr. drying
No visible cracking, max. 2%
weight change, 80% retention
of elongation and tensile strength
No visible cracking, max. 2%
weight change, 80% retention
of elongation and tensile
strength
Corrosive Effect
ASTM D2671
No corrosion
No corrosion
Resistance to Fungi
4.5 cm diameter x
0.4 cm thickness petridish
ISO 846
Pass rating1 or less
Pass rating 1 or less
UV Resistance
10.0 cm x 1.0 cm x 0.4 cm
est bar, UVB 313; 250 cycles
(2000 hrs); 4 hours UV at
60°C then 4 hours at 50°C
with condensation
ISO 4892/3
80% tensile strength retention,
no visible cracking
80% tensile strength retention,
no visible cracking
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Splices
Superior Long-Term Performance
Even in the harshest environments,TE’s Raychem brand cable splices are ideal for the following
direct-burial and manhole applications: copper tape, wire shield, UniShield, LC-shield, PILC,
and jacketed/unjacketed URD cables. The splices not only match the requirements of cable test
specifications but also meet or exceed the requirements of IEEE-404. Throughout the world, TE
Raychem splices are meeting the needs of industrial, utility, and mining customers with outstanding
performance and reliability .
Positive Moisture Sealing and High Abrasion-Resistance
Internal moisture seals protect the cable from water that may enter the cable through a damaged
jacket outside of the splice area. In addition, the adhesive-lined rejacketing sleeve provides a
moisture-resistant seal that is field-tested and superior to interference fits. Underwater cyclic aging
tests per ANSI C119.1-1986 and IEEE 404 specifications confirm this. In addition, the outer jacket is
superior to tape in abrasion resistance and cannot unravel or fray .
Fast, Consistent Installations
Simple heat-shrinking techniques reduce installation time and training. Pre-engineered kits help to
ensure consistent performance while minimizing potential installation errors.
Heat-shrink, high-voltage splice
kits install quickly and uniformly.
Unique Repair Splices
Specially designed to speed URD cable repair, TE’s Raychem brand URD repair splices reduce
cable preparation and required excavation space, thus minimizing total repair costs. With our
superior heat-shrink adhesive system, our splices reliably seal fault-deformed cables. In addition, one
splice repair kit may replace two conventional splices for most repairs.
The typical TE Raychem brand splice—based on heat-shrink technology, specialized materials, and
pre-engineered designs—delivers reliable performance.
A close look at one of our polymeric cable splices shows how each component draws on TE
technical excellence and field experience to rebuild every function of the cable.
All
•
•
•
•
cable splices must rebuild these critical cable functions:
Electrical stress control
Insulation and semiconductive layer
Shielding and grounding
Environmental and mechanical protection
Grounding and Shielding*
Electrical Stress Control
Stress relief material
Minimizes stress around
the connector and at the
shield cutback.
Moisture Sealing and
Mechanical Protection
Moisture sealant Internal
moisture seal inhibits
migration of moisture
even on cables with
jacket damage.
Heat-Shrinkable Stress
Control Tubing
• Reduces electrical stress to
safe operating levels .
• Delivers long-term, stable
electrical performance .
Heat-Shrinkable AdhesiveLined Wraparound Jacket
• Heat-activated adhesive promotes
a positive moisture seal between
the cable and splice.
• Tough, crosslinked polyolefin
materials provide impact and
abrasion-resistance .
• Ground braid provides continuity
across the splice.
• Ground clamp provides secure
grounding without soldering.
• Shielding mesh surrounds the
splice for personnel protection .
* Grounding components not
included with URD cable splices.
Insulation & Semi-conductive Layer
Heat-shrinkable dual-layer insulation/conductive
tube delivers consistent insulation thickness
without field measurements, in a factoryengineered system .
• Outer conductive layer reconstructs the cable’s
insulation shield.
• Inner insulating wall provides insulation
thickness to meet or exceed that of the cable.
• Both layers are factory-bonded to help ensure
a void-free interface between the insulation
and shield.
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289
APPLICATIONS & TECHNICAL SPECIFICATIONS
Polymeric wye and H-tap splices
produce dependable water tight
seals between the main and tap
cable(s) with no taping.
289
Splices
Positive, Consistent Oil Stop
Unlike other oil stops, TE Connectivity unique system combines heat-shrinkable, high temperature oil
barrier tubing and oil blocking stress relief material (SRM) to avoid splice failures due to oil leakage.
Long-Term Reliability
Both the component materials and the complete splices have undergone rigorous, long-term test
programs, including pressurized load-cycling to maximum cable system overload temperatures.
APPLICATIONS & TECHNICAL SPECIFICATIONS
Elimination of Lead Sleeve Failures
Moisture is the worst enemy of PILC cable systems. A major source of leakage problems is cracking
of lead sleeves and wipes due to cable flexing or corrosion. TE’s design replaces these components
with heavy-duty, heat-shrinkable jacketing and adhesive seals, so moisture problems are minimized.
290
Field-Tested Performance
Since TE “converts” the PILC cable to a “polymeric equivalent,” all TE’s designs can then use the
effective components found in our plastic cable splices. For more than a decade, these products
have compiled an excellent service history in more than a million installations worldwide.
Easy, Consistent Installations
By “converting” the PILC cable to a “polymeric equivalent,” these TE’s Raychem brand kits eliminate
compound-filling and difficult lead-wiping. Also, heat-shrinking means no time-consuming insulation,
stepping or penciling, hand taping, and stress cone building.
Reduced Installation and Training Time
You get on and off the job site quicker. There’s no lead-wiping, no compound pouring, and no waiting
for “cool downs” and “top-ups.” Time and cost are drastically reduced, with users reporting installation
cost savings of up to 75 percent .
To produce a simple, field-tested oil stop system, TE’s Raychem brand splices utilize high-
temperature oil barrier tubing and oil-blocking stress relief material.
Stress Relief Material
Oil Barrier
Tubing
Oil Stop
Connector
Easy to Install Wye Splices
PILC wye splices produce water-tight seals between the main and tap cable with no tedious, complex
taping. The simple construction does not require lead wiping, so installation is fast and easy. These
splices are versatile, accommodating both PILC-to-PILC and PILC-to-polymeric constructions.
Breakout Seal
Heat-activated sealants combine with heat-shrinkable components to produce a field-tested moisture
resistant system for the critical branch breakout area.
Intercable Insulation
A soft (pliant) preformed profile conforms tightly to the cable surfaces upon shrinking. This provides
insulation in the area between the main and branch (or tap) cable.
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Splices
Positive Oil Stop Systems for 3/C Cables
TE provides a highly effective and easily installed oil stop system, using standard heat-shrinkable
components:
• Adhesive-lined, conductive breakout
• Converts the 3/C cable into three 1/C cables
• Provides an oil- and pressure-resistant seal
• Grounds the conductive tubing to the lead sheath
Oil Barrier Tubing
• Locks the oil in the PILC cables, converting each conductor to a polymeric equivalent
Elastomeric Technology
The elastomeric splice component is supplied in an expanded form. In this form, the heat-shrinkable
outer wall holds the insulating layer at a wide diameter. Application of heat causes the outer wall to
shrink, allowing the insulating layer to contract at the same time and closely fit the splice. The rubberlike characteristics of the material enable the splice to follow the thermally induced dimensional
changes of the cable insulation.
The elastic memory of the material helps to ensure that the correct insulation-wall thickness is
obtained for the defined application range of the component.
Cable Splice without Stress Control
The figure below shows a computer-simulated plot of electrical stress in a splice without stress
control. Areas of high stress exist near the edge of the semi-con and connector as shown by the
concentrations of equipotential lines. These high stresses must be lowered to prevent premature
insulation damage and splice failures .
Splice
Insulation
High-stress Area
Subject to Discharge
Splice
Shield
High-stress Area
Subject to Discharge
10% line voltage
20%
30%
40%
50%
70%
90%
Semi-con
Shield
Equipotential
Lines
Conductor
(100% Line Voltage
RAYCHEM cable accessories ALR photocontrols AMP connectors
Primary
Insulation
291
Crimp
Connector
APPLICATIONS & TECHNICAL SPECIFICATIONS
Oil Blocking Stress Relief Material
• During shrinking, the material softens and conforms around the individual conductors forming an
oil-resistant seal
• Provides electrical stress relief between the insulated conductors on belted cable
• Conductive tubing
• Reshields the individual insulated conductors
291
Splices
Cable Splice with Stress Control System
TE’s stress control system controls the distribution of the electrical field in the splice. The equipotential
lines are distributed uniformly, reducing the stresses within the splice to levels required for longer
service life. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable
tubing and stress relief material (SRM).
The stress control materials reduce stress through their electrical properties rather than the geometry
of the splice or correct positioning of a Faraday cage. Stress cone buildup is diminished, resulting in a
slim, compact splice and significantly decreasing splice installation time.
APPLICATIONS & TECHNICAL SPECIFICATIONS
Splice
Insulation
292
Stress Control Tube
SRM
SRM
10% line voltage
20%
30%
50%
90%
Semi-con
Shield
40%
70%
Equipotential
Lines
Conductor
(100% Line Voltage)
Primary
Insulation
Crimp
Connector
Test and Performance Data for Polymeric and URD Splices
To help provide long-term reliability and durability, TE’s Raychem brand splices have been subjected
to extensive testing in both the laboratory and actual field environments. Kits are factory-designed
and tested to meet cable system requirements as summarized in
the table below. Test levels are drawn from relevant sections of existing industry standards, including
the following: IEEE 404, IEEE 593, ANSI C119.1 and ANSI C119.4, IEEE 386, AEIC CS5, AEIC CS6
Test Description
Partial discharge (min. kV)
for 3 pC or less
AC withstand,1 min (kV)
AC withstand,5 min (kV)
AC withstand,5 hr (kV)
DC withstand,15 min (kV)
Impulse withstand 1.2 x 50 µs
(crest kV)
Water sealing properties**
HVS-8XX
(5–8 kV)
HVS-15XX
(15 kV)
HVS-25XX*
(25 kV)
HVS-35XX
(35 kV)
EHVS69XX
(46/69 kV)
7
23
21
16
45
13
35
39
31
75
22
52
65
50
105
30
69
90
71
140
60
120 (15 min)
N/A
100 (6 hr)
240
95
Pass
110
Pass
150
Pass
200
Pass
350
* Also meets requirements of 25/28 kV systems.
**Refer to EDR-5101, “A Survey of the Water Sealing Properties of Raychem brand Heat-Shrinkable Splices” for testing details. IEEE 404 requires testing without jacket installed for load cycling under water. All TE heat-shrink splices
pass this new requirement.
Recommended Guide Specification for Polymeric and URD Splices (5–35 kV)
Please feel free to use the following in your design specification:
Power cable splices for nonshielded or shielded solid dielectric cable and unjacketed or jacketed
URD (concentric neutral) cable shall be factory-engineered kits that rebuild the primary cable
insulation, shielding and grounding systems, and outer jacket equivalent to that of the original cable.
When assembled on cable, the splice shall be capable of passing the electrical test requirements of
IEEE-404 and the water immersion tests of ANSI C119.1.
Splices shall be of a uniform-cross-section, heat-shrinkable polymeric construction utilizing an
impedance-layer stress control tube and high-dielectric-strength insulating layers.
The outer insulating layer shall be bonded to a conducting layer for shielding. The splice shall be
rejacketed with a heat-shrinkable adhesive-lined sleeve to provide a waterproof seal.
The splice shall accommodate a range of cable sizes and be completely independent of cable
manufacturer’s tolerances. Splices shall be capable of being properly installed on out-of-round
cable per relevant ICEA and AEIC standards. Kits shall accommodate a range of commercially
available connectors .
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Splices
Splices for armored cables shall provide a means of reinstating the armor over the span of the
installed splices. Wye splices shall include a sealant profile to seal the area between the branch and
the main cable.
The splice manufacturer shall provide a test report demonstrating compliance with the above
requirements. Splices shall be manufactured by TE or approved equivalent.
Test and Performance Data for PILC Splices
PILC splices are fully engineered to provide a long, trouble-free service life. They are factorydesigned and tested to meet PILC cable system requirements, as summarized in the table below.
Test and Performance Data for PILC Splices
Electrical
AC withstand test, 6 hours
DC withstand test, 15 minutes
Impulse withstand (BIL) 1.2 x 50 µs
Load Cycle/Pressure
Current load cycling1, 2 cycles of 5 hours heating,
3 hours cooling to conductor temperature of
110°C with applied overvoltage and maximum
continuous internal oil pressure; no breakdown,
oil leakage
Maximum continuous internal oil pressure
Maximum continuous conductor temperature
Maximum overload conductor temperature
Sealing
Water immersion outer jacketing system
Proof test on oil blocking system:
TE test method—no oil diffusion
Voltage Class
15 kV
35 kV
55 kV
110 kV
25 kV
58 kV
75 kV
150 kV
35 kV
80 kV
100 kV
200 kV
Pass
Pass
Pass
15 psig
90°C
110°C
15 psig
90°C
110°C
15 psig
90°C
110°C
ANSI C119.1
ANSI C119.1
ANSI C119.1
Pass
Pass
Pass
1. Not applicable to live end seals.
2. Maximum continuous/emergency conductor temperature for wye splices: 70°C.
3. Test methods discussed in IEEE paper 84 T&D 340-6, “The extension of heat-shrinkable
components for use with 1/C transition and paper cable splices,” by Mackevich, et al.
Recommended Guide Specification for PILC Splices (15–35 kV)
Please feel free to use the following in your design specification: Splices shall be factorymanufactured kits to suit the specific type and size of the cables to be spliced.
The electric field distribution in the splice shall be controlled by a heat-shrinkable tubing having a
complex impedance when energized with an AC voltage. A dual-wall tubing with a co-extruded outer
conductive layer to form a void-free interface between the insulation and shield shall be used.
Kits shall be factory-engineered to contain all necessary materials, except connector, and provide an
oil block and oil seal, electrical stress control, insulation, shielding, and environmental sealing. The kit
shall allow for external grounding. Major kit components shall be heat-shrinkable.
The splice insulation shall not require a lead sleeve, lead wipe, or any kind of filling.
The splice manufacturer shall provide a test report, upon request, demonstrating that the splice
performance is equivalent to the cables per relevant sections of IEEE-404, AEIC-1. Splices
shall be load cycled with 15 psig internal oil pressure at 2.5x rated line-to-ground voltage at 110°C
emergency overload rating. Splices shall also be subjected to a voltage withstand test sequence per
listed standards .
Wye splices on PILC cable shall be tested to the requirements of ANSI C119.1. The test shall
demonstrate the mechanical integrity, water sealing, and electrical properties of the outer jacket system.
Splices shall be manufactured by TE Connectivity or approved equivalent .
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APPLICATIONS
APPLICATIONS&&TECHNICAL
TECHNICALSPECIFICATIONS
SPECIFICATIONS
Test levels are drawn from relevant sections of existing industry standards, including those that
follow:
• IEEE 404 (power cable splices)
• IEEE 48 (terminations)
• AEIC-1 (paper cable)
• AEIC-CS5 (XLPE cable)
• AEIC-CS6 (EPR cable)
• ANSI C119.1 (sealed insulated underground connection system)
293
Terminations
APPLICATIONS
APPLICATIONS&&TECHNICAL
TECHNICALSPECIFICATIONS
SPECIFICATIONS
Reliable, Field-Proven Performance
Independent testing and field experience have repeatedly proven the long-term stability, durability,
and reliability of the TE’s Raychem HVT system, even in highly polluted environments. The
nontracking, insulating outer jacket can withstand the rigors of long-term electrical stress and surface
pollution without loss of performance. The nontracking material offers the additional benefit of being
maintenance free, with no need for periodic cleaning. Extensive load cycle testing verifies the longterm thermomechanical compatibility between the termination system and the cable.
294
Ease of Installation
HVT kits can be installed on all cable types without special adapters or accessories. No special
tooling or connectors are required since HVT kits accept all common compression or terminal lugs.
The HVT installation method also provides generous cable cutback and component positioning
tolerances, further reducing installation variability. Heat-shrinking allows the kits to be easily
inspected, either visually or by simple touch, to help ensure proper installation.
Always Ready for the Job–Even in Emergencies
HVT kits have an unlimited shelf life. They remain ready to use on short notice, so you have no
worries about scrapping aged inventory or being caught with useless products during an emergency
or on a time-critical project.
TE proven oil-sealing
technology has been used for
more than 18 years in mediumvoltage transition joints. This
technology is now put to work
in our PILC termination kits.
Flexible and Versatile
An HVT system may be installed upright or inverted and can bend to the same bending radius as the
cable. Slim and lightweight, the system can also be mounted directly to fuse cutouts or other devices,
eliminating the cost of additional supporting brackets and cross arms.
46 and 69 kV
At voltages as high as 69 kV the need for proven stress control is even more important. The
materials used in our 46 and 69 kV terminations (as with all lower voltages) are suitable for severely
polluted areas—and for all installation conditions, including top feed installation.
The material is designed to be resistant to impact damage from transportation or vandalism, a
typical problem for heavy, inflexible porcelain products. TE Connectivity Raychem brand 46/69 kV
terminations also require no compound filling which can leak over time.
Cold-Applied Termination System
TFT terminations are designed for customers who want TE material technology in a cold-applied
system. The cold-applied terminations also provide positive positioning of the stress control patch.
TE’s Raychem brand HVT
system features a nontracking,
insulating surface that can
withstand long-term electrical
stress and
surface pollution .
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Terminations
HVT
TFT
Shielding and Solderless Grounding
(included in polymeric cable kits except URD)
Moisture Sealing
Nontracking, high-voltage sealant:
• Provides a watertight connector
seal when combined with heatshrinkable material
• Will not harden or crack
Moisture Sealing
Nontracking, high-voltage sealant:
• Provides a watertight connector
seal
• Will not harden or crack
Heat-shrinkable skirts:
• Increase surface creepage distance
• Easily adapt terminations for outdoor use
• May be inverted for terminations facing
downward
Additional Creepage for
Outdoor Applications
Electrical Stress Control and Insulation
(8 kV and up)
Molded skirts:
• Increase surface creepage distance
Heat-shrinkable stress control tubing:
• Reduces the electrical stress gradient
at the end of the cable shield to safe
operating levels
• Shrinks to fit out-of-spec cable
• Provides long-term electrical performance
Nontracking, Heat-Shrinkable Outer
Insulation Tubing
• Provides excellent UV stability
• Withstands polluted environments
• Is proven to withstand severe application
Electrical Stress Control
Metal Oxide Matrix stress control
patch:
• Reduces the electrical stress
gradient
at the end of the cable shield to safe
operating levels
• Conforms to fit out-of-spec cable
• Provides long-term electrical
performance
Stress relief material
• Minimizes stress at the shield cutback
• Applies easily, smoothing the step at the
cable semi-con edge and filling any voids
• Acts as a secondary moisture sea
Ground Braid
• Provides shield continuity
Nontracking, Termination Body
• Provides excellent UV stability
• Withstands polluted environments
• Is proven to withstand severe
applications
Ground Clamp
• Has a constant-force roll spring, which
provides secure grounding without soldering
Moisture Sealing
Moisture Sealing
• Nontracking, high-voltage sealant
spring clamp and solder-block
ground braid available for metallic
shielded cables
• Nontracking, high-voltage sealant
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APPLICATIONS&&TECHNICAL
TECHNICALSPECIFICATIONS
SPECIFICATIONS
APPLICATIONS
Additional Creepage for Outdoor
Applications
295
Terminations
HVT Testing Data
TE’s Raychem brand high-voltage terminations are fully qualified per IEEE-48 as Class I terminations
to provide a long, trouble-free service life. Independent testing and field experience have repeatedly
proven the long-term durability, reliability, and stability of the HVT system, even in highly polluted
environments. TE‘s proven nontracking, insulating jacket can withstand the rigors of long-term
electrical stress and surface pollution without loss of performance. The nontracking material is
maintenance free and does not require periodic cleaning. Extensive load-cycle testing verifies the
thermomechanical compatibility between the termination system and cable.
APPLICATIONS & TECHNICAL SPECIFICATIONS
Recommended Guide Specifications
Please feel free to use one or all of the following in your design specifications:
296
Medium-Voltage Terminations (through 69 kV)
Shielded power cable termination kits shall be factory engineered for the application. The kits shall
consist of high-permittivity, high-resistivity, heat-shrinkable stress control tubing, and outer insulation
tubing and skirts (outdoor applications) made from UV-stable, nontracking (per ASTM D 2303)
materials. Heat-activated sealant materials to help prevent moisture ingress and contamination should
also be included. Termination kits shall meet or exceed all rating requirements of IEEE-48 for Class I
terminations and the test sequence prescribed by IEEE-404, including 130°C load cycling and 130°C
impulse withstand.
Multi-Conductor Shielded Cable Terminations
In addition to the phase terminations, multi-conductor termination kits shall provide a heat-shrinkable
breakout boot, factory-coated with sealant for strain-relief and sealing purposes. Each kit shall include
lengths of heat-shrinkable tubing to help prevent corrosion and shifting of the shielding layers between
the boot and the phase-termination installation point.
When grounding and/or ground check conductors are included, the kit includes lengths of heatshrinkable tubing and sealant material to seal each conductor from the boot to its connection point.
Nonshielded Cable Terminations (2–5 kV)
Termination kits for nonshielded power cables installed in contaminated indoor or outdoor
environments are factory engineered to provide UV-stable, nontracking (per ASTM D 2303 and the
Ontario Hydro accelerated tracking wheel test) exterior surfaces and complete environmental sealing
for the termination area. Termination kits shall consist of heat-shrinkable tubing, skirts (outdoor
applications), and sealing boots (for 3/C only) supplied with heat-activated sealant materials to help
prevent moisture ingress and contamination .
Product and Voltage Class 1
Test Description
AC withstand, 1 minute, (kV)
DC withstand, 15 minutes, (kV)
Partial discharge (min. kV) for
5 pC or less
Impulse withstand 1.2 x 50 µs,
crest kV (outdoor)
Impulse withstand 1.2 x 50 µs,
crest kV (indoor)
Continuous current rating
Wet withstand, 10 seconds, kV rms
Dry withstand, 6 hours, kV rms
HVT-80
(5–8 kV)
35
65
9
HVT-150
(15 kV)
50
75
13
HVT-250
(25 kV)
65
105
21.5
HVT-350
(35 kV)
90
140
30
EHVT-460
(46 kV)
120
170
40
EHVT-690
(69 kV)
175
245
60
95
110
150
200
250
350
80
95
125
150
250
350
80
75
100
100
145
120
Equal to cable ampacity
30
45
60
25
35
55
Electrical Stress Control
Shielded power cables require electrical stress control when terminated. When the insulation shield is
removed from a cable, the electrical field is concentrated at the cutback point, causing high electrical
stress. If the stress is great enough, it can cause the air to break down, resulting in corona. Highstress areas also cause internal discharges. Corona or internal discharges will ultimately destroy the
cable insulation, causing premature failure.
Cable Termination Without Stress Control
The diagram below shows an energized cable termination without stress control. The electric field
intensity is greatest where the equipotential lines (line of constant voltage) are concentrated. Note
the concentration near the edge of the semi-con shield. Stress control is required here to reduce
the electrical stress below levels at which the air would break down or discharges would occur in
the insulation.
RAYCHEM cable accessories ALR photocontrols AMP connectors
296
Terminations
Cable Termination with TE’s Unique Stress Control System
With TE’s stress control tube installed, the equipotential lines are spread out, distributing the
electrical field and reducing the electrical stress to the cable insulation’s operating level, as shown
in the diagram below. This is achieved by the unique resistive and capacitive properties of the heatshrinkable material. Note that no diameter buildup is required as in a conventional stress cone that
utilizes its geometry to reduce stress.
High-Stress Area Subject to Discharge
Semi-con
Shield
90% Line Voltage
Conductor
(100% Line Voltage)
Equipotential Lines
Primary Insulation
Semi-con Shield
SRM
10%
5%
Equipotential Lines
Stress Control Tube
15%
20%
25%
30%
40%
60%
80% Line Voltage
Conductor
(100% Line Voltage)
Primary Insulation
Recommended Air Clearance (Heat-Shrink and Cold-Applied Products) Phase/Phase
and Phase/Ground
The stress control system provides a linear voltage distribution from the lug at high voltage to the
shield termination at ground potential. If the termination is installed too close to another phase
termination or grounded metal, the electric stress in the air gap will rise to a level where discharge
or flashover may occur. The table and diagrams below indicate the minimum clearances needed
between various termination configurations. These clearances are based on IEEE Basic Impulse
Levels (BIL).
Minimum Clearance1 (inches/millimeters)
BIL (kV)
95 (5–8 kV)
110 (15 kV)
150 (25 kV)
200 (35 kV)
A
6.5 (160)
7.0 (175)
9.0 (225)
13.0 (325)
B
3.5
4.0
6.0
9.0
(90)
(100)
(150)
(225)
C2
1.2
1.4
1.6
2.0
(30)
(35)
(40)
(50)
D
0.8
0.9
1.0
1.4
(20)
(23)
(25)
(35)
1 Values are based on normal operating conditions. Humid or poorly ventilated environments may require additional
air clearance.
2 For skirted, outdoor terminations, the value for “C” is equal to the distance from the edge of one skirt to another
or from a skirt to ground.
B
C
D
A
B
C
C
D
45°
Phase to Ground
A
Same Phase
Between Phases
RAYCHEM cable accessories ALR photocontrols AMP connectors
297
Between Phases
APPLICATIONS & TECHNICAL SPECIFICATIONS
40% 50% 60% 70%
30%
80%
20%
10%
297
Recommended cable bending radius TE Connectivity Raychem brand terminations are as flexible as
the original cable. A cable end should not be bent to a radius less than that recommended by
the manufacturer.
R
D
APPLICATIONS & TECHNICAL SPECIFICATIONS
Bending Radius
298
D = Cable jacket O.D.
R = 10 x D—Minimum bending radius (consult cable manufacturer’s values and check them against
TE Connectivity. Select the higher of the two values. Preheat cable to approximately 80°C
before bending.)
TFT Testing Data
These terminations are fully qualified per IEEE-48 as Class 1 terminations to provide a long, troublefree service life. These terminations incorporate TE material technology in a cold-applied system.
These terminations have an elastomeric tubing that is formulated for long-term performance in
typical extreme termination environments. The non-tracking material is maintenance-free and does
not require periodic cleaning .
This series of products features the latest in advanced stress control systems using Metal Oxide
Matrix technology to provide superior electrical performance.
Voltage class
Test description
AC withstand, 1 minute, (kV)
DC withstand, 15 minutes, (kV)
Partial discharge (min. kV) for 5 pC or less
Impulse withstand 1.2 x 50 µs, crest kV (outdoor)
Wet withstand, 10 seconds, kV rms
Dry withstand, 6 hours, kV rms
*With or without sheds
(5-8 kV)
(15 kV)*
(25 kV)
(35 kV)
35
65
9
95
30
25
50
75
13
110
45
35
65
105
21.5
150
60
55
90
140
30
200
80
75
RAYCHEM cable accessories ALR photocontrols AMP connectors
298
Busbar/Wildlife Protection
The Raychem Raysulate electrical insulation family of products offers easy-to-install busbar insulation
systems for both the field engineer and the manufacturer. Raysulate electrical insulation products provide
flashover protection against the accidental bridging of conductors commonly caused by birds and animals.
The system is ideal for both enclosed and exposed bus work and for connections in switchgear lineups,
substations, and other electrical apparatus. It also permits clearance reduction in many applications.
Compatibility with Other Insulating Materials
All Raysulate heat-shrinkable electrical insulation products are compatible with other solid switchgear
insulating materials. Raysulate electrical insulating materials are not subject to stress crazing or
embrittlement and are not adversely affected by common plasticizers used in conventional switchgear
insulating materials .
Flame-retardant Materials
Most Raysulate heat-shrinkable electrical insulating materials pass the ANSI C37.20 switchgear insulation
flammability tests .
Reduced Corrosive and Toxic Fumes
Raysulate electrical insulation materials contain no chlorine compounds. This minimizes noxious and
corrosive effects in case of equipment fault or fire .
For Protection, Repair, and Maintenance
Raysulate heat-shrinkable electrical insulating tubes, tapes, and sheets provide a complete system for
electrical repair and maintenance of enclosed or exposed buswork and for connections in switchgear and
electrical equipment. They offer:
• Fast, easy installation and removal
•
•
•
•
•
•
HVBC Bus Connection Kit
A flexible system to cover most conductor shapes and sizes
Consistent, reliable installation
Consistent electrical and thermal performance
Proven corrosion protection
Compatibility with conventional solid insulating materials
Protection against flashovers
For the Electrical Equipment Manufacturers
The Raysulate system of insulation-enhancement components addresses the needs of electrical
equipment manufacturers. The superior material properties and versatility of these components
enhance the quality and reliability of the final product. Raysulate electrical insulating materials
feature:
•
•
•
•
•
•
•
•
Low-hazard formulation
Flexibility
Track resistance
Rugged, easy installation
Excellent electrical and thermal performance
Unlimited shelf life
Corrosion protection of conductor
TE Connectivity assistance and support for testing and applications
BBIT/BPTM
Bus Insulation Tubing
HVBT Bus Insulation Tape
HVBT Bus Insulation Sheet
RAYCHEM cable accessories ALR photocontrols AMP connectors
299
APPLICATIONS & TECHNICAL SPECIFICATIONS
Excellent Electrical and Thermal Performance
Raysulate electrical insulation products are manufactured from high dielectric strength, radiationcrosslinked, heat-shrinkable materials. The high-voltage materials are specially formulated to provide
high resistance to arcing and tracking. All high-voltage and low-voltage materials provide high-thermal
endurance throughout the range of switchgear operating temperatures. They offer field-proven reliability
and long service life in harsh environments. In addition, these heat-shrink tubing, tape, and sheet products
can be preformed and preshrunk in the customer’s shop, allowing easy, quick installation in the field.
299
Busbar/Wildlife Protection
For Outdoor Equipment
TE’s Raychem Raysulate electrical insulation products provide a complete system of insulation
enhancement for high-voltage busbars and related equipment in outdoor substations and overhead
lines. The system offers:
APPLICATIONS & TECHNICAL SPECIFICATIONS
•
•
•
•
•
•
•
300
Easy installation in the field
Insulation for many different shapes, including busbars, joints, tees, insulators/bushing connections
Flashover protection against accidental bridging
Protection of wildlife and from wildlife-induced outages
Excellent UV and weathering resistance
Protection against corrosion
Protection against incidental tree branch contact
MVLC-18-A/U Overhead
Line Cover
MVCC
HVCE
BCAC-G-AR-5D/2
Lighting Arrester Cover
BCAC-IC-8D/18 Bushing Cover
BISG-24
RAYCHEM cable accessories ALR photocontrols AMP connectors
300
Busbar/Wildlife Protection
Medium-Voltage Products*
Test and Performance Data
Material
Properties
Electrical
Volume resistivity
Dielectric constant
Thermal
Thermal endurance
Accelerated aging
for 168 hours
Chemical
Flammability
Water absorption
Low-temperature
flexibility
Corrosion
Physical
Tensile strength
ASTM D-257,
IEC 93
ASTM D-150,
IEC 250
ASTM D-149,
IEC 243
IEEE 1-1969,
IEC 216
ISO 188
Requirements
BBIT
BPTM
BCIC
HVIS
ohm-cm min.
1.0x1013
1.0x1013
1.0x1013
1.0x1013
1x1013
1x1013
maximum
5.0
5.0
5.0
5.0
5.0
5.0
V/mil
V/mil
V/mil
V/mil
V/mil
500
450
400
350
at
at
at
at
at
1.3 mm min.
1.5 mm min.
2 mm min.
2.5 mm min.
3 mm min.
HVCE
MVLC
BISG
RRBB
550
330
330
250
380
minimum
105°C
105°C
105°C**
110°C
105˚C
Tensile strength
Ultimate elongation
Aging Temp.
1450 psi
300%
120˚C
1450 psi
300%
120˚C
1450 psi.
300%
120˚C
1100 psi
300%
120˚C
1450 psi
100%
150˚C
2450 psi
25%
120˚C
ANSI C37.20
ISO/R 62,
procedure A
ASTM D-2671,
procedure C
Copper Mirror,
ASTM D-2671,
procedure B
Pass
1% max. after
14 days at 23°C
No cracking
after 4 hr
Passed visual
inspection after
16 hr
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
-40˚C
Pass
-40˚C
Pass
150°C
Pass
-40˚C
Pass
150°C
Pass
-40˚C
Pass
-20˚C
Pass
135°C
Pass
-40˚C
ASTM D-638,
ISO 37
psi. (min.)
14504 mm
1450
1150
1450
2450
Ultimate elongation
ASTM D-638, % minimum
300
300
300
300
200
25
ISO 37
Note: Blank spaces indicate that property was not measured during product qualification.
*Each product’s voltage rating will be displayed with its selection information.
**Properties measured on backing material only. HVBT and OLIT have a 90°C maximum continuous operating temperature limit.
RAYCHEM cable accessories ALR photocontrols AMP connectors
301
APPLICATIONS & TECHNICAL SPECIFICATIONS
Dielectric strength
Test
Method
BCAC,
HVCE-WA,
HVBT,
OLIT
301
Busbar/Wildlife Protection
Busbar Insulation Technical Data
This table indicates clearance differences for rectangular busbars without and with various Raysulate
electrical insulation products. These spacings are derived from BIL, AC-withstand, DC-withstand,
and discharge-extinction tests on a limited number of busbar configurations insulated with Raysulate
electrical insulation products .
Due to the wide range of possible busbar geometries, these spacings should not be adopted without
actual testing by the user. Sharp electrodes and unusual geometries will require wider spacings.
APPLICATIONS & TECHNICAL SPECIFICATIONS
Note: Phase-to-phase distances are reduced more than phase-to-ground distances because it is
assumed that each phase is insulated.
302
B
A
A
B
Selection Information: dimensions in inches (millimeters)
System
Voltage
BIL
kV
kV
15
95
25
125
35
150
* Phase-to-phase
** Phase-to-ground
Uninsulated Clearance
(Indoor)
A*
B**
7.5 (190)
5.0 (125)
10.5 (265)
7.5 (190)
12.5 (320)
9.5 (240)
BBIT Clearance
(Indoor)
A*
2.2 (55)
2.8 (70)
5.6 (140)
B**
2.6 (65)
4.0 (100)
7.5 (190)
BPTM, HVBT, and HVIS
Clearance (Indoor)
A*
B**
3.4 (85)
4.2 (105)
4.5 (115)
6.0 (150)
6.5 (165)
8.0 (200)
Recommended Guide Specification
Please feel free to use the following in your design specification:
Insulation for energized bus components and connections shall consist of tubing, tape, and sheets
that are factory-engineered to meet applicable switchgear performance requirements.
All insulation components shall be fabricated from flexible, crosslinked, heat-shrinkable polymeric
materials formulated to provide high dielectric strength, adequate thermal endurance at bus
operating temperatures, and tracking and erosion resistance.
The insulation materials shall contain no halogen compounds and be compatible with other
commercial, factory-installed bus insulation materials.
Materials shall be installable at temperatures as low as –40°F. Adhesive coatings on tape and sheet
products shall not adhere to metal surfaces, thus permitting easy re-entry to the connections.
The insulation supplier shall furnish technical data to document design and performance to these
requirements and functional testing of the complete insulation system in accordance with
ANSI/IEEE C37.20.
RAYCHEM cable accessories ALR photocontrols AMP connectors
302
Index
602380............................................... 10, 11
602502.....................................................14
602585.....................................................14
602586.....................................................14
1-1099898-0 ..............................................5
1-1099898-1 ..............................................5
1-1099898-2 ..............................................5
1-1099898-3 ..............................................5
1-1099898-4 ..............................................5
1-1099898-5 ..............................................5
1-1099899-0 ..............................................5
1-1099899-1 ..............................................5
1-1099899-2 ..............................................5
1-1099899-3 ..............................................5
1-1099899-4 ..............................................5
1-1099899-5 ..............................................5
1-1099899-6 ..............................................5
1-1099899-7 ..............................................5
1-1099899-8 ..............................................5
1-1099899-9 ..............................................5
1-1099939-0 ..............................................5
1-1099939-1 ..............................................5
1-1099939-2 ..............................................5
1-1099939-3 ..............................................5
1-1099939-4 ..............................................5
1-1099939-5 ..............................................5
1-1443402-0 ..............................................7
1-1443402-1 ..............................................7
1-1443402-2 ..............................................7
1-1443402-3 ..............................................7
1-1443402-4 ..............................................7
1-1443402-5 ..............................................7
1-1443402-6 ..............................................7
1-1443402-7 ..............................................7
1-1443403-0 ..............................................7
1-1443403-1 ..............................................7
1-1443403-2 ..............................................7
1-1443403-3 ..............................................7
1-1443403-4 ..............................................7
1-1443403-5 ..............................................7
1-1443403-6 ..............................................7
1-1443403-7 ..............................................7
1-1579002-8 ..........................................273
1-1710802-0 ............................................24
1-1710802-1 ............................................24
1-1710802-2 ............................................24
1-1710802-3 ............................................24
1-1710802-4 ............................................24
1-1710802-5 ............................................24
1-1710814-0 ............................................25
1-1710814-1 ............................................25
1-1710889-0 ............................................25
1-1710889-1 ............................................25
1-1710889-2 ............................................25
1-1710889-3 ............................................25
1-1710889-4 ............................................25
1-1710889-5 ............................................25
1-1710889-6 ............................................25
1-1710889-7 ............................................25
1-1710889-8 ............................................25
1-1710905-0 ............................................25
1-275187-0 ..............................................33
1-275187-0 ..............................................34
RAYCHEM cable accessories ALR photocontrols AMP connectors
1-275187-1 ........................................33, 34
1-275187-2 ..............................................33
1-275187-2 ........................................33, 34
1-275187-3 ........................................33, 34
1-275187-4 ........................................33, 34
1-275187-5 ........................................33, 34
1-275187-6 ........................................33, 34
1-275187-7 ........................................33, 34
1-275187-8 ........................................33, 34
1-276337-0 ........................................33, 34
1-276337-1 ........................................33, 34
1-276337-2 ........................................33, 34
1-276337-3 ........................................33, 34
1-276337-4 ........................................33, 34
1-276337-7 ........................................33, 34
1-276337-8 ..............................................33
1-276337-9 ........................................33, 34
1-602031-0 ........................................ 10, 11
1-602031-2 ........................................10, 12
1-602031-3 ..................................10, 12, 15
1-602031-4 ........................................10, 12
1-602031-5 ..................................10, 12, 15
1-602031-6 ........................................10, 12
1-602031-7 ..................................10, 12, 15
1-602031-8 ........................................10, 12
1-602031-9 ........................................10, 12
1-602121-0 ........................................10, 12
1-602121-1 ........................................10, 12
1-602121-2 ........................................10, 12
1-602121-3 ........................................10, 12
1-602121-4 ........................................10, 12
1-602180-0 ........................................10, 12
1-602180-1 ........................................10, 12
1-602180-2 ........................................10, 12
1-602180-3 ........................................10, 12
1-602180-4 ........................................10, 12
1-602180-5 ........................................10, 12
1-602180-6 ........................................10, 12
1-602300-0 ........................................10, 12
1-602300-1 ........................................10, 12
1-602300-2 ........................................10, 12
1-602300-3 ........................................10, 12
1-602300-4 ........................................10, 12
1-602300-5 ........................................10, 12
1-602300-6 ........................................10, 12
1-602300-7 ........................................10, 12
1-76337-8 ................................................34
1-81723-0 ................................................33
1-81723-1 ................................................33
1-81723-2 ................................................33
1-81723-3 ................................................33
1-83592-0 ................................................28
1-83592-0 ..........................................28, 30
1-83592-1 ..........................................28, 30
1-83592-2 ..........................................28, 30
1-83592-3 ..........................................28, 30
1-83623-0 ..........................................29, 30
1-83623-1 ..........................................29, 30
1-83623-2 ..........................................29, 30
1-83623-3 ..........................................29, 30
1-83623-4 ..........................................29, 30
1-83623-5 ..........................................29, 30
1-83623-6 ..........................................29, 30
303
INDEX
INDEX
69437.......................................................21
69611 .......................................................21
69612.......................................................21
69684.......................................................23
69816.......................................................26
69847.......................................................23
69947.......................................................23
306814.....................................................23
600403............................................... 10, 11
600411 ............................................... 10, 11
600446............................................... 10, 11
600447............................................... 10, 11
600448............................................... 10, 11
600455............................................... 10, 11
600456............................................... 10, 11
600458............................................... 10, 11
600459............................................... 10, 11
600463.....................................................14
600465............................................... 10, 11
600466............................................... 10, 11
600468.....................................................14
600469.....................................................14
600474.....................................................14
602000............................................... 10, 11
602001............................................... 10, 11
602002............................................... 10, 11
602003............................................... 10, 11
602004............................................... 10, 11
602006............................................... 10, 11
602007............................................... 10, 11
602013............................................... 10, 11
602014............................................... 10, 11
602047.....................................................14
602080.....................................................20
602089.....................................................19
602091.....................................................19
602093.....................................................19
602097.....................................................19
602099.....................................................19
602104.....................................................14
602107.....................................................20
602115 .....................................................14
602121...............................................10, 12
602136.....................................................14
602142.....................................................14
602143.....................................................14
602162.....................................................14
602163.....................................................14
602173.....................................................14
602174.....................................................14
602178.....................................................20
602179.....................................................20
602180...............................................10, 12
602201.....................................................14
602237.....................................................14
602247.....................................................14
602248.....................................................14
602283............................................... 10, 11
602284.....................................................20
602285.....................................................19
602286.....................................................19
602287.....................................................19
602300...............................................10, 12
303
Index
1-83623-7 ..........................................29. 30
1-83623-8 ..........................................29, 30
1-83623-9 ..........................................29, 30
1-83630-0 ..........................................29, 30
1-83631-1 ..........................................29, 30
1-83631-2 ..........................................29, 30
1-83631-3 ..........................................29, 30
1-83631-4 ..........................................29. 30
1-83631-5 ..........................................29, 30
1-83631-6 ..........................................29, 30
1-83631-7 ..........................................29, 30
1-83631-8 ..........................................29, 30
1-83631-9 ..........................................29, 30
1-83843-0 ................................................18
1-83843-1 ................................................18
109423-1 .................................................13
109424-1 .................................................13
109433-1 .................................................13
109703-1 .................................................13
1099898-1 .................................................5
1099898-2 .................................................5
1099898-3 .................................................5
1099898-4 .................................................5
1099898-5 .................................................5
1099898-6 .................................................5
1099898-7 .................................................5
1099898-8 .................................................5
1099898-9 .................................................5
1099899-1 .................................................5
1099899-2 .................................................5
1099899-3 .................................................5
1099899-4 .................................................5
1099899-5 .................................................5
1099899-6 .................................................5
1099899-7 .................................................5
1099899-8 .................................................5
1099899-9 .................................................5
1099939-1 .................................................5
1099939-2 .................................................5
1099939-3 .................................................5
1099939-4 .................................................5
1099939-5 .................................................5
1099939-6 .................................................5
1099939-7 .................................................5
1099939-8 .................................................5
1099939-9 .................................................5
1443208-1 ...............................................13
1443209-1 ...............................................13
1443259-1 ...............................................13
1443268-1 ...............................................13
1443312-1 ...............................................14
1443316-2 ...............................................13
1443402-1 .................................................7
1443402-2 .................................................7
1443402-3 .................................................7
1443402-4 .................................................7
1443402-5 .................................................7
1443402-6 .................................................7
1443402-7 .................................................7
1443402-8 .................................................7
1443402-9 .................................................7
1443403-1 .................................................7
1443403-2 .................................................7
304
1443403-3 .................................................7
1443403-4 .................................................7
1443403-5 .................................................7
1443403-6 .................................................7
1443403-7 .................................................7
1443403-8 .................................................7
1443403-9 .................................................7
1443413-2 ...............................................22
1443442-1 ...............................................22
1443448-1 ...............................................22
1443470-1 ...............................................22
1443514-1 ...............................................22
1490489-1 .............................................273
169415-1 ...............................................273
1710500-1 ...............................................20
1710501-1 ...............................................20
1710523-1 ...............................................20
1710705-1 ...............................................24
1710705-2 ...............................................24
1710705-3 ...............................................24
1710705-5 ...............................................24
1710705-6 ...............................................24
1710705-7 ...............................................24
1710705-8 ...............................................24
1710705-9 ...............................................24
1710802-1 ...............................................24
1710802-2 ...............................................24
1710802-3 ...............................................24
1710802-4 ...............................................24
1710802-5 ...............................................24
1710802-6 ...............................................24
1710802-7 ...............................................24
1710802-8 ...............................................24
1710802-9 ...............................................24
1710813-1 ...............................................25
1710813-2 ...............................................25
1710813-3 ...............................................25
1710813-4 ...............................................25
1710813-5 ...............................................25
1710813-6 ...............................................25
1710813-7 ...............................................25
1710813-8 ...............................................25
1710814-1 ...............................................25
1710814-2 ...............................................25
1710814-3 ...............................................25
1710814-4 ...............................................25
1710814-5 ...............................................25
1710814-6 ...............................................25
1710814-7 ...............................................25
1710814-8 ...............................................25
1710814-9 ...............................................25
1710837-1 ...............................................23
1710837-2 ...............................................23
1710837-3 ...............................................23
1710839-1 ...............................................23
1710839-2 ...............................................23
1710839-3 ...............................................23
1710889-1 ...............................................25
1710889-2 ...............................................25
1710889-3 ...............................................25
1710889-4 ...............................................25
1710889-5 ...............................................25
1710889-6 ...............................................25
RAYCHEM cable accessories ALR photocontrols AMP connectors
1710889-7 ...............................................25
1710889-8 ...............................................25
1710889-9 ...............................................25
1710905-1 ...............................................25
1710905-2 ...............................................25
1710905-3 ...............................................25
1710905-5 ...............................................25
1710905-6 ...............................................25
1710905-7 ...............................................25
1710905-8 ...............................................25
1710905-9 ...............................................25
2-1710802-0 ............................................24
2-1710802-1 ............................................24
2-1710802-2 ............................................24
2-1710802-3 ............................................24
2-1710802-4 ............................................24
2-1710802-5 ............................................24
2-1710802-6 ............................................24
2-1710802-7 ............................................24
2-1710802-8 ............................................24
2-1710802-9 ............................................24
2-1710889-0 ............................................25
2-1710889-1 ............................................25
2-1710889-2 ............................................25
2-1710889-3 ............................................25
2-1710889-4 ............................................25
2-1710889-5 ............................................25
2-1710889-6 ............................................25
2-1710889-8 ............................................25
2-1710889-9 ............................................25
2-226337-1 ..............................................33
2-275187-8 ........................................33, 34
2-276337-0 ........................................33, 34
2-276337-1 ........................................33, 34
2-276337-2 ........................................33, 34
2-276337-3 ........................................33, 34
2-276337-4 ........................................33, 34
2-276337-5 ........................................33, 34
2-276337-8 ........................................33, 34
2-276337-9 ........................................33, 34
2-602031-0 ........................................10, 12
2-602031-1 ........................................10, 12
2-602031-2 ........................................10, 12
2-83623-0 ..........................................29, 30
2060-NPS ..............................................228
2060-VPS ..............................................228
2090-NPS ..............................................228
2182075-1 ...............................................23
2182076-1 ...............................................23
273337-6 .................................................33
275187-1 ...........................................33, 34
275187-2 ...........................................33, 34
275187-3 ...........................................33, 34
275187-4 ...........................................33, 34
275187-5 ...........................................33, 34
275187-6 ...........................................33, 34
275187-7 ...........................................33, 34
275187-8 ...........................................33, 34
275187-9 ...........................................33, 34
275435-1 .................................................14
275436-1 .................................................14
276300-1 .................................................13
276337-1 ...........................................33, 34
Index
276337-2 ...........................................33, 34
276337-3 ...........................................33, 34
276337-4 ...........................................33, 34
276337-5 ...........................................33, 34
276337-6 .................................................34
276337-7 ...........................................33, 34
276337-8 ...........................................33, 34
276337-9 ...........................................33, 34
276478-1 .................................................14
276548-1 .................................................13
276762-1 .................................................35
276915-1 .................................................13
277060-1 ...........................................33, 34
277060-2 ...........................................33, 34
277060-2 ................................................33
277060-3 ...........................................33, 34
277060-4 ...........................................33, 34
3-1710802-0 ............................................24
3-1710889-0 ............................................25
3-1710889-1 ............................................25
3-1710889-2 ............................................25
3-1710889-3 ............................................25
3-1710889-4 ............................................25
3-1710889-5 ............................................25
3-1710889-6 ............................................25
3-1710889-7 ............................................25
3-1710889-8 ............................................25
3-1710889-9 ............................................25
3-275187-0 ........................................33, 34
3-275187-1 ........................................33, 34
3-275187-3 ........................................33, 34
3-275187-4 ........................................33, 34
3-275187-6 ........................................33, 34
3-275187-7 ........................................33, 34
3-275187-9 ........................................33, 34
3-276337-0 ........................................33, 34
3-276337-1 ........................................33, 34
3-276337-2 ........................................33, 34
3-276337-3 ........................................33, 34
3-276337-4 ........................................33, 34
3-276337-5 ........................................33, 34
3-276337-6 ........................................33, 34
3-276337-7 ........................................33, 34
3-276337-9 ........................................33, 34
306347-1 .................................................26
306348-1 .................................................26
306349-1 .................................................26
306349-2 .................................................26
306350-2 .................................................26
308967-1 .................................................21
3090-NPS ..............................................229
3090-VFS ..............................................229
314196-1 .................................................21
314199-1 .................................................23
4-1710889-0 ............................................25
4-1710889-1 ............................................25
4-1710889-2 ............................................25
4-1710889-3 ............................................25
4-1710889-4 ............................................25
4-1710889-5 ............................................25
4-1710889-6 ............................................25
4-1710889-7 ............................................25
4-1710889-8 ............................................25
4-1710889-9 ............................................25
4-275187-0 ........................................33, 34
4-276337-1 ........................................33, 34
4-276337-2 ........................................33, 34
4-276337-3 ........................................33, 34
4-276337-4 ........................................33, 34
4-276337-5 ........................................33, 34
4-276337-6 ........................................33, 34
4-276337-7 ........................................33, 34
4-276337-8 ........................................33, 34
4-276337-9 ........................................33, 34
444031-1 .................................................41
444033-1 .................................................41
444385-1 .................................................41
47667-8 ...................................................21
5-1710889-0 ............................................25
5-1710889-1 ............................................25
5-1710889-2 ............................................25
5-1710889-3 ............................................25
5-1710889-4 ............................................25
5-1710889-5 ............................................25
5-1710889-6 ............................................25
5-1710889-7 ............................................25
5-1710889-8 ............................................25
5-1710889-9 ............................................25
5-276337-1 ........................................33, 34
5-276337-3 ........................................33, 34
5-276337-4 ........................................33, 34
5-276337-5 ........................................33, 34
5-276337-6 ........................................33, 34
5-276337-7 ........................................33, 34
5-276337-8 ........................................33, 34
5-276337-9 ........................................33, 34
5-304668-3 ..............................................21
561118-1 ..................................................22
569398-1 .................................................19
6-1710889-0 ............................................25
6-1710889-1 ............................................25
6-1710889-2 ............................................25
6-1710889-3 ............................................25
6-1710889-4 ............................................25
6-1710889-5 ............................................25
6-1710889-6 ............................................25
6-1710889-7 ............................................25
6-1710889-8 ............................................25
6-1710889-9 ............................................25
6-276337-0 ........................................33, 34
6-276337-2 ........................................33, 34
6-276337-4 ........................................33, 34
6-276337-5 ........................................33, 34
602031-8 ........................................... 10, 11
602031-9 ........................................... 10, 11
602046-1 ........................................... 10, 11
602046-2 ........................................... 10, 11
602046-3 ........................................... 10, 11
602046-4 ........................................... 10, 11
602046-5 ........................................... 10, 11
602046-6 ........................................... 10, 11
602046-7 ........................................... 10, 11
602046-9 ........................................... 10, 11
602121-1 ...........................................10, 12
602121-2 ...........................................10, 12
602121-3 ...........................................10, 12
602121-4 ...........................................10, 12
602121-5 .....................................10, 12, 15
602121-6 ...........................................10, 12
602121-7 ...........................................10, 12
602121-8 ...........................................10, 12
602121-9 ...........................................10, 12
602180-1 ...........................................10, 12
602180-2 ...........................................10, 12
602180-3 ...........................................10, 12
602180-4 ...........................................10, 12
602180-5 ...........................................10, 12
602180-6 ...........................................10, 12
602180-7 ...........................................10, 12
602180-8 ...........................................10, 12
602180-9 ...........................................10, 12
602283-1 ........................................... 10, 11
602283-2 ........................................... 10, 11
602283-3 ........................................... 10, 11
602283-4 ........................................... 10, 11
602283-5 ........................................... 10, 11
602283-6 ........................................... 10, 11
602283-7 ........................................... 10, 11
602283-8 ........................................... 10, 11
602300-1 ...........................................10, 12
602300-2 ...........................................10, 12
602300-3 ...........................................10, 12
602300-4 ...........................................10, 12
602300-5 ...........................................10, 12
602300-6 ...........................................10, 12
602300-7 ...........................................10, 12
602300-8 ...........................................10, 12
602300-9 ...........................................10, 12
602380-1 ........................................... 10, 11
602380-2 ........................................... 10, 11
602380-3 ........................................... 10, 11
602380-4 ........................................... 10, 11
602380-5 ........................................... 10, 11
602380-6 ........................................... 10, 11
602380-7 ........................................... 10, 11
602880-0 .................................................13
602880-1 .................................................13
605742-1 ...............................................272
605744-1 ...............................................272
6060-VPS ..............................................230
607453-2 1 ............................................273
607501-1 .................................................23
608338-1 .................................................23
608877-1 .................................................23
6090-VPS ..............................................230
6090-VPS-UL ........................................230
688652-1 .................................................41
688653-1 .................................................41
688654-1 .................................................41
688655-1 .................................................41
688656-1 .................................................41
688657-1 .................................................41
69338-1 ...................................................22
69338-2 ...................................................22
69338-4 ...................................................22
69338-5 ...................................................22
69610-2 ...................................................22
69633-2 ...................................................21
69685-1 ...................................................23
RAYCHEM cable accessories ALR photocontrols AMP connectors
305
INDEX
INDEX
Index
306
69833-1 ...................................................26
7060-VPS ..............................................231
7090-VPS ..............................................231
7090-VPS-BK ........................................231
734045-1 ...............................................273
734587-1 ...............................................274
80408-2 ...................................................35
80408-3 ...................................................35
80408-4 ...................................................35
80408-5 ...................................................35
80408-6 ...................................................35
80408-7 ...................................................35
80665-2 ...................................................22
80665-3 ...................................................22
8090-VPS ..............................................232
81673-1 ...................................................13
81673-2 ...................................................13
81673-3 ...................................................13
81698-1 ...................................................13
81723-1 ...................................................33
81723-2 ...................................................33
81723-8 ...................................................33
81723-9 ...................................................33
83000-1 ...................................................35
83005-1 ...................................................15
83005-2 ...................................................15
83005-3 ...................................................15
83005-4 ...................................................15
83005-5 ...................................................15
83086-1 ...................................................13
83086-2 ...................................................13
83364-1 ...................................................20
83452-1 ...................................................15
83452-2 ...................................................15
83452-3 ...................................................15
83452-4 ...................................................15
83470-1 ...................................................15
83470-2 ...................................................15
83470-3 ...................................................15
83470-4 ...................................................15
83589-1 ...................................................16
83589-2 ...................................................16
83589-3 ...................................................16
83589-4 ...................................................16
83589-6 ...................................................16
83589-7 ...................................................16
83590-1 ...................................................16
83590-2 ...................................................16
83590-3 ...................................................16
83590-4 ...................................................16
83591-1 ...................................................16
83591-2 ...................................................16
83591-3 ...................................................16
83591-4 ...................................................16
83592-1 .............................................28, 30
83592-2 .............................................28, 30
83592-3 .............................................28, 30
83592-4 .............................................28, 30
83592-5 .............................................28, 30
83592-6 .............................................28, 30
83592-7 .............................................28, 30
83592-8 .............................................28, 30
83592-9 .............................................28, 30
83623-1 .............................................29, 30
83623-2 .............................................29, 30
83623-3 .............................................29, 30
83623-4 .............................................29, 30
83623-5 .............................................29, 30
83623-6 .............................................29, 30
83623-7 .............................................29, 30
83623-8 .............................................29, 30
83623-9 .............................................29, 30
83630-1 .............................................29, 30
83630-2 .............................................29, 30
83630-3 .............................................29, 30
83630-4 .............................................29, 30
83630-5 .............................................29, 30
83630-6 .............................................29, 30
83630-7 .............................................29, 30
83630-8 .............................................29, 30
83630-9 .............................................29, 30
83631-1 .............................................28, 30
83631-2 .............................................28, 30
83631-3 .............................................28, 30
83631-4 .............................................28, 30
83631-5 .............................................28, 30
83631-6 .............................................28, 30
83631-7 .............................................28, 30
83631-8 .............................................28, 30
83631-9 .............................................28, 30
83653-1 ...................................................10
83653-2 ...................................................10
83653-3 ...................................................10
83653-4 ...................................................10
83653-5 ...................................................10
83747-1 .............................................38, 39
83747-2 .............................................38, 39
83747-3 .............................................38, 39
83747-4 .............................................38, 39
83748-1 .............................................38, 39
83748-2 .............................................38, 39
83748-3 .............................................38, 39
83748-4 .............................................38, 39
83749-1 .............................................38, 39
83749-2 .............................................38, 39
83749-3 .............................................38, 39
83749-4 .............................................38, 39
83750-1 .............................................38, 39
83750-2 .............................................38, 39
83750-3 .............................................38, 39
83750-4 .............................................38, 39
83750-5 .............................................38, 39
83750-6 .............................................38, 39
83751-1 .............................................38, 39
83751-2 .............................................38, 39
83751-3 .............................................38, 39
83751-4 .............................................38, 39
83843-1 ...................................................18
83843-2 ...................................................18
83843-3 ...................................................18
83843-4 ...................................................18
83843-5 ...................................................18
83843-6 ...................................................18
83843-7 ...................................................18
83861-1 ...................................................13
881781-1 .................................................41
881783-1 .................................................41
881785-1 .................................................41
881787-1 .................................................41
881789-1 .................................................41
A
AA-105 ..................................................225
AA-105HA..............................................225
AA-105M................................................225
AA-105W ...............................................225
AA-1068.................................................225
AA-1068M..............................................225
AA-1068W .............................................225
AA-305...................................................225
AD-1358-LPG-REGW/GAGE ................270
AD-1432-ACD10FT-LPG-HOSE............270
AD-1434-ACD30FT-LPG-HOSE............270
AD-1460-ACD-HEAT-SHLDGPA ...........270
AD-1563-ADAPTER ..............................270
AD-3015-04 ...........................................270
ALK-L823............................................... 113
AMR3030.2-120V ..................................235
AMR3030.2-240V ..................................235
AMR3030.3-120V ..................................235
AMR3030.3-240V ..................................235
ASBS-2-3/0................................................2
ASBS-2-350...............................................2
ASBS-3/0-500............................................2
ASBS-3/0-500-S ........................................2
ASBS-350-750...........................................2
ASBS-500-750...........................................2
ASBS-600-1000.........................................2
ASBT-2-350 ...............................................4
ASBT-350-750 ...........................................4
ASBT-600-1000 .........................................4
AT-15 .....................................................224
AT-168 ...................................................224
AT-19 .....................................................224
AT-20 .....................................................224
AT-30 .....................................................224
AT-368 ...................................................224
AT-39 .....................................................224
B
BBIT-100/40-A/U ..................................239
BBIT-150/60-A/U ..................................239
BBIT-175/80-A/U ..................................239
BBIT-25/10-A/U .....................................239
BBIT-40/16-A/U ....................................239
BBIT-65/25-A/U ....................................239
BCAC-5D/8 (B12) ..................................243
BCAC-7D/10 (B6) ..................................243
BCAC-8D/14 (B6) ..................................243
BCAC-BYPASS-01 (B6) ........................243
BCAC-BYPASS-02 (B6) ........................243
BCAC-G-4D/13-2 (B18).........................253
BCAC-G-5D/8 (B12) ..............................243
BCAC-G-5D/8-01 (B12).........................253
BCAC-G-7D/10 (B6) ..............................243
BCAC-G-8D/14 (B6) ..............................243
BCAC-G-AR-3.75D-2 (B24)...................253
BCAC-G-AR-4D-2 (B24)........................253
RAYCHEM cable accessories ALR photocontrols AMP connectors
306
Index
BISG-G-60/115-02 (B1O) ......................242
BISG-G-60/115-03-HOT (B1O) .............242
BPTM-100/40-A/U ................................239
BPTM-120/50-A/U ................................239
BPTM-15/6-A/U ....................................239
BPTM-175/70-A/U ................................239
BPTM-205/110-A/U ..............................239
BPTM-235/130-A/U ..............................239
BPTM-30/12-A/U ..................................239
BPTM-50/20-A/U ..................................239
BPTM-75/30-A/U ..................................239
BRKT-1-SS ............................................265
BRKT-2-SS ............................................265
BRKT-3-SS ............................................265
BRKT-4-SS ............................................265
C
CA7476-000 ..........................................272
CA7478-000 ..........................................272
Cable Vise Adaptor/Clamp ....................273
CBR-2-2-A .............................................214
CBR-2-3-A ............................................214
CBR-3-1-A ............................................214
CBR-3-2-A .............................................214
CBR-3-3-A .............................................214
CBR-3-4-A ............................................214
CBR-4-1-A ............................................214
CBR-4-2-A .............................................214
CBR-4-3-A .............................................214
CBR-4-4-A .............................................214
CBR-6-1-A .....................................162, 214
CBR-6-2-A .....................................162, 214
CFTS-1 .................................................214
CFTS-2 .................................................214
CFTS-3 .................................................214
CFTS-4 .................................................214
CFTS-5 .................................................214
CJ-250-3W3W-CU-FT-B1......................122
CJ-250-5W5W-CU-FT-B1......................122
CJ-250-7W7W-CU-FT-B1......................122
CJ-350-3W3W-CU-FT-B1......................122
CJ-350-5W5W-CU-FT-B1......................122
CJ-350-7W7W-CU-FT-B1......................122
CJ-4/0-3W3W-CU-FT-B1.......................122
CJ-4/0-5W5W-CU-FT-B1.......................122
CJ-4/0-7W7W-CU-FT-B1.......................122
CJ-500-3W3W-CU-FT-B1......................122
CJ-500-5W5W-CU-FT-B1......................122
CJ-500-7W7W-CU-FT-B1......................122
CJ-750-3W3W-CU-FT-B1......................122
CJ-750-5W5W-CU-FT-B1......................122
CJ-750-7W7W-CU-FT-B1......................122
CPGI-ALR-ACL-11 ................................236
CPGI-ALR-OLC-5C ...............................236
CPGI-ALR-PL-120S ..............................236
CPGI-ALR-PL-120S-B ...........................236
CPGI-GLOW-GUN ................................271
CPGI-GLOW-TORCH ............................271
CPGI-PPMB-01 .......................................98
CPGI-PPMB-02 .......................................98
CPGI-PPMB-03 .......................................98
CPGI-PPMB-04 .......................................98
CPGI-PPMB-05 .......................................98
RAYCHEM cable accessories ALR photocontrols AMP connectors
CPGI-PPMB-06 .......................................98
CPGI-PPMB-07 .......................................98
CPGI-PPMB-08 .......................................98
CPGI-PPMB-09 .......................................98
CPGI-PPMB-10 .......................................98
CPGI-PPMB-11 .......................................98
CPGI-PPMB-12 .......................................98
CPGI-PPMB-13 .......................................98
CPGI-PPMB-14 .......................................98
CPGI-PPMB-15 .......................................98
CPGI-PPMB-16 .......................................98
CPGI-PPMB-20 .......................................98
CPGI-PPMB-21 .......................................98
CPGI-PPMB-22 .......................................98
CPGI-PPMD-0-9 ......................................98
CPGI-PPMD-A-J......................................98
CPGI-PPMD-NEMA.................................98
CPGI-PPMDRF-0-9 .................................98
CPGI-PPMDRF-A-J .................................98
CPGI-PPMDRF-NEMA ............................98
CPGI-WOMB-B30 ...................................98
CPGI-WOMB-B50 ...................................98
CPGI-WOMB-B60 ...................................98
CPGI-WOMB-B75 ...................................98
CPGI-WOMD-13......................................98
CPGI-WOMD-16......................................98
CPGI-WOMD-51......................................98
CPGI-WOMD-52......................................98
CRPS-2120 ...........................................218
CRPS-248 ............................................218
CRPS-260 .............................................218
CRPS-290 ............................................218
CRSM 107/29-1000 ....................... 110, 205
CRSM 107/29-1200 ....................... 110, 205
CRSM 143/36-1200 ....................... 110, 205
CRSM 198/55-1200 ....................... 110, 205
CRSM 34/10-1200 ......................... 110, 205
CRSM 34/10-200 ........................... 110, 205
CRSM 53/13-1200 ......................... 110, 205
CRSM 53/13-200 ........................... 110, 205
CRSM 84/20-1200 ......................... 110, 205
CRSM 84/20-750 ........................... 110, 205
CRSM-CT-34/10-150 ........................... 111
CRSM-CT-53/13-200 ............................ 111
CRSM-CT-84/20-250 ............................. 111
CSBS-20-500-CPR....................................3
CSBS-20C-500C-SOS ..............................3
CSBS-300-750 ..........................................3
CSBS-300C-750C-SOS ............................3
CSBS-500-1000 ........................................3
CSJ-EG-1 .............................................149
CSJ-EG-2 .............................................149
CSJ-EG-3 .............................................149
CSJA-1521 ...........................................149
CSJA-1521M1 ......................................149
CSJA-1521M4 ......................................149
CSJA-1521M5 ......................................149
CSJA-1522 ...........................................149
CSJA-1522M1 ......................................149
CSJA-1522M2 ......................................149
CSJA-1522M6 ......................................149
CSJA-1522M7 ......................................149
CSJA-1523 ...........................................149
307
INDEX
INDEX
BCAC-G-AR-5D-2 (B24)........................253
BCAC-G-CUTOUT-100-01 (B12) ..........253
BCAC-G-CUTOUT-200 (B3)..................253
BCAC-G-IC-7D/12 (B6) .........................244
BCAC-G-IC-8D/18 (B6) .........................244
BCAC-IC-7D/12 (B6) .............................244
BCAC-IC-8D/18 (B6 ..............................244
BCAC-IC-BYPASS-01 (B1) ...................244
BCIC-0270-SCE (B3) ............................247
BCIC-0370-SCE (B3) ............................248
BCIC-10D/18-3 ......................................246
BCIC-115-PH (B1) .................................255
BCIC-12/12/5-H (B3) .............................247
BCIC-13D/13-H0 (B3)............................248
BCIC-14/19/6-U (B3) .............................247
BCIC-24/11/12-U (B3) ...........................247
BCIC-3212-01 (B3) ................................250
BCIC-3D/6-3 ..........................................246
BCIC-4/12/4-H (B3) ...............................247
BCIC-4/16/4-H (B3) ...............................247
BCIC-4411 (B3) .....................................245
BCIC-4D/4 (B3) .....................................249
BCIC-5.5D/11 (B3).................................247
BCIC-5.5D/16 ........................................246
BCIC-5D/6 (B3) .....................................248
BCIC-7.5D/18-3 (B3) .............................249
BCIC-7/12/7-H (B3) ...............................247
BCIC-8/12/2 (B3) ...................................248
BCIC-8D/15H0 (B3) ...............................247
BCIC-8D/18-H0 (B3)..............................247
BCIC-8D/6-3 ..........................................246
BCIC-9D/19-3 (B3) ................................245
BCIC-BYPASS (B1) ...............................250
BCIC-Collar-50/280-5-BP ......................255
BCIC-G-ARM-24-01 (B12) ....................252
BCIC-G-ARM-48-01 (B12) ....................252
BCIC-G-DE/CL-01(B6) .........................252
BCIC-G-DPIN-556-01 (B6) ....................252
BCIC-G-DPIN-795-01 (B6) ....................252
BCIC-G-DSMPIN-795-01 (B6)...............252
BCIC-G-HZ-795-01 (B6) ........................252
BCIC-G-HZPOR/3.5D-795-01 ...............252
BCIC-G-HZPOR/4.5D-795-01 ...............252
BCIC-G-PIN-556-01 (B6) ......................252
BCIC-G-PIN-556/55-01 (B6)..................252
BCIC-G-PIN-795-01 (B6) ......................252
BCIC-G-POR-228-795-01 (B6)..............252
BCIC-G-Recloser-100 (B6)....................254
BCIC-G-Recloser-200 (B6)....................254
BCIC-G-Reclosercover (B6) ..................254
BCIC-G-SMPIN-795-01 (B6) .................252
BCIC-LATCH (B250) .............................250
BCIC-SG-101-H2 (B3) ...........................245
BCIC-SG-201 (B3).................................249
BCIC-TR205-L (B3) ...............................249
BCIC-TR205-R (B3) ..............................250
BF-120 ...................................................226
BF-208-277............................................226
BF-PV ....................................................226
BISG-24-01 (B10) ..................................242
BISG-60/115-02 (B1O) ..........................242
BISG-60/115-03-HOT (B1O) .................242
BISG-G-24-01 (B10) ..............................242
307
INDEX
INDEX
Index
308
CSJA-1523M2 ......................................149
CSJA-1523M8 ......................................149
CSJA-1524 ...........................................149
CSJA-1524M9 .....................................149
CSJA-2822 ............................................149
CSJA-2822M1 ......................................149
CSJA-2822M5 ....................................149
CSJA-2822M6 ....................................149
CSJA-2823 ............................................149
CSJA-2823M2 .......................................149
CSJA-2823M8 ....................................149
CSJA-2824 ............................................149
CSJA-2824M2 ......................................149
CSJA-2824M8 ....................................149
CSJA-2824M9 ....................................149
CSJA-3-1521-ARMR ............................155
CSJA-3-1521-TECK ..............................156
CSJA-3-1521M1-ARMR ........................155
CSJA-3-1521M1-TECK ........................156
CSJA-3-1521M4-ARMR ........................155
CSJA-3-1521M4-TECK ........................156
CSJA-3-1521M5-ARMR ........................155
CSJA-3-1521M5-TECK ........................156
CSJA-3-1522-ARMR ............................155
CSJA-3-1522-TECK ..............................156
CSJA-3-1522M1-ARMR ........................155
CSJA-3-1522M1-TECK ........................156
CSJA-3-1522M2-ARMR ........................155
CSJA-3-1522M2-TECK ........................156
CSJA-3-1522M6-ARMR ........................155
CSJA-3-1522M6-TECK ........................156
CSJA-3-1522M7-ARMR ........................155
CSJA-3-1522M7-TECK ........................156
CSJA-3-1523-ARMR ............................155
CSJA-3-1523-TECK ..............................156
CSJA-3-1523M3-ARMR ........................155
CSJA-3-1523M3-TECK ........................156
CSJA-3-1523M8-ARMR ........................155
CSJA-3-1523M8-TECK ........................156
CSJA-3-2822-ARMR ............................155
CSJA-3-2822M1-ARMR ........................155
CSJA-3-2822M5-ARMR ........................155
CSJA-3-2822M6-ARMR ........................155
CSJA-3-2823-ARMR ............................155
CSJA-3-2823M2-ARMR ........................155
CSJA-3-2823M8-ARMR ........................155
CSJA-3-3523-ARMR ............................155
CSJA-3-3523M1-ARMR ........................155
CSJA-3-3523M5-ARMR ........................155
CSJA-3-3524-ARMR ............................155
CSJA-3-3524M2-ARMR ........................155
CSJA-3-3524M8-ARMR ........................155
CSJA-3523 ............................................149
CSJA-3523M1 ......................................149
CSJA-3523M5 .....................................149
CSJA-3524 ............................................149
CSJA-3524M2 .......................................149
CSJA-3524M8 ....................................149
CSJA-3524M9 ....................................149
CSJA-3525 ............................................149
CSJA-3525M10 ....................................149
CSJA-JCN/EG-1511 .............................151
CSJA-JCN/EG-1511M1 .......................151
CSJA-JCN/EG-1511M4 .......................151
CSJA-JCN/EG-1511M5 .......................151
CSJA-JCN/EG-1512 .............................151
CSJA-JCN/EG-1512M1 .......................151
CSJA-JCN/EG-1512M2 .......................151
CSJA-JCN/EG-1512M6 .......................151
CSJA-JCN/EG-1512M7 .......................151
CSJA-JCN/EG-1513 .............................151
CSJA-JCN/EG-1513M2 .......................151
CSJA-JCN/EG-1513M8 .......................151
CSJA-JCN/EG-1514 .............................151
CSJA-JCN/EG-1514M9 .......................151
CSJA-JCN/EG-2812 ..............................151
CSJA-JCN/EG-2812M1 .......................151
CSJA-JCN/EG-2812M5 .......................151
CSJA-JCN/EG-2812M6 .......................151
CSJA-JCN/EG-2813 ..............................151
CSJA-JCN/EG-2813M2 .......................151
CSJA-JCN/EG-2813M8 .......................151
CSJA-JCN/EG-2814 ..............................151
CSJA-JCN/EG-2814M2 .......................151
CSJA-JCN/EG-2814M8 .......................151
CSJA-JCN/EG-2814M9 .......................151
CSJA-JCN/EG-3513 ..............................151
CSJA-JCN/EG-3513M1 .......................151
CSJA-JCN/EG-3513M5 .......................151
CSJA-JCN/EG-3514 ..............................151
CSJA-JCN/EG-3514M2 .......................151
CSJA-JCN/EG-3514M8 .......................151
CSJA-JCN/EG-3514M9 .......................151
CSJA-JCN/EG-3515 ..............................151
CSJA-JCN/EG-3515M10 ......................151
CSJA-JCN/EG-3515M9 .......................151
CSJG-1511 ...........................................153
CSJG-1511M1 ......................................153
CSJG-1511M4 ......................................153
CSJG-1511M5 ......................................153
CSJG-1512 ...........................................153
CSJG-1512M1 ......................................153
CSJG-1512M2 ......................................153
CSJG-1512M6 ......................................153
CSJG-1512M7 ......................................153
CSJG-1513 ...........................................153
CSJG-1513M2 ......................................153
CSJG-1513M8 ......................................153
CSJG-1514 ...........................................153
CSJG-1514M9 ......................................153
CSJG-2812 ...........................................153
CSJG-2812M1 ......................................153
CSJG-2812M5 ......................................153
CSJG-2812M6 ......................................153
CSJG-2813 ...........................................153
CSJG-2813M2 ......................................153
CSJG-2813M8 ......................................153
CSJG-2814 ...........................................153
CSJG-2814M2 ......................................153
CSJG-2814M8 ......................................153
CSJG-2814M9 ......................................153
CSJG-3513 ...........................................153
CSJG-3513M1 ......................................153
CSJG-3513M5 ......................................153
CSJG-3514 ...........................................153
CSJG-3514M2 .....................................153
CSJG-3514M8 ......................................153
CSJG-3514M9 ......................................153
CSJG-3515 ...........................................153
CSJG-3515M10 ...................................153
E
E4540-1250 ...........................................268
E7512-0160 ...........................................268
E7512-0220 ...........................................268
E7512-0240 ...........................................268
E7512-0260 ...........................................268
EAKT 1521 ............................................265
EAKT 1523 ............................................265
EAKT 1524 ............................................265
EHVS-6920-W-CXXX ..........................192
EHVS-6921-W-CXXX ..........................192
EHVS-S .................................................195
EHVS-T .................................................194
EHVT-462-G ........................................193
EHVT-462-SG........................................193
EHVT-463-G ........................................193
EHVT-463-SG........................................193
EHVT-464-G ..........................................193
EHVT-464-SG........................................193
EHVT-465-G .........................................193
EHVT-465-SG .......................................193
EHVT-691-G .........................................193
EHVT-691-SG........................................193
EHVT-692-G .........................................193
EHVT-692-SG .......................................193
EHVT-693-G ..........................................193
EHVT-693-SG .......................................193
EHVT-BP ..............................................198
EHVT-BRKT-2.00IN ...............................198
EHVT-BRKT-2.25IN ...............................198
EHVT-BRKT-2.50IN ...............................198
EHVT-BRKT-2.75IN ...............................198
EHVT-BRKT-3.00IN ..............................198
EHVT-BRKT-3.50IN ...............................198
EHVT-BRKT-3.75IN ...............................198
EHVT-BRKT-4.00IN ..............................198
EHVT-BRKT-4.25IN ...............................198
ELB-15/28-600 ......................................173
ELB-15/28-600-CP-AL ..........................177
ELB-15/28-600-CP-CU ........................177
ELB-15/28-600-IC ................................176
ELB-15/28-600-J2-AL ...........................179
ELB-15/28-600-J2-AL-ADJ ....................179
ELB-15/28-600-J2-AL-STD .................179
ELB-15/28-600-J3-AL ...........................179
ELB-15/28-600-J3-AL-ADJ ....................179
ELB-15/28-600-J3-AL-STD .................179
ELB-15/28-600-J4-AL ...........................179
ELB-15/28-600-J4-AL-ADJ ....................179
ELB-15/28-600-J4-AL-STD .................179
ELB-15/28-600-SP ...............................175
ELB-15/28-600-T1WAY .........................180
ELB-15/28-600-T2WAY .........................180
ELB-15/28-600-T3WAY .........................180
ELB-15/28-600-T4WAY .........................180
ELB-15/28-610-T1WAY .........................180
RAYCHEM cable accessories ALR photocontrols AMP connectors
308
Index
EPPA-054-X/Y-A ...................................190
EPPA-055-0/1 .......................................197
EPPA-055-0/3 ........................................197
EPPA-055-3/1 ........................................197
EPPA-055-3/3 ........................................197
EPPA-055-6/1 ........................................197
EPPA-055-6/3 ........................................197
EPPA-061-X/Y .......................................190
EPPA-063-X1/Y1-X2/Y2-L .....................190
EPPA-071-x/y ........................................190
EPPA-072-x/y ........................................190
EPPA-076-X/Y .......................................190
ESA-1 ...................................................183
ESA-2 ...................................................183
ESC-1/A ................................................213
ESC-2/A ................................................213
ESC-3/A ................................................213
ESC-4/A.................................................213
ESC-5/A ................................................213
ESC-6/A ................................................213
ESC-7/A ................................................213
ETP-1818-0-19-20-B .............................217
ETP-1818-1-19-20-B .............................217
ETP-1818-3-19-20-B ............................217
ETP-1818-4-19-20-B .............................217
ETP-1818-5-19-20-B .............................217
ETP-1818-6-19-20-B ............................217
ETP-1818-7-19-20-B ............................217
ETP-1818-8-19-20-B ............................217
ETP-1818-9-19-20-B ............................217
ETP-2020-0-19-33-B .............................217
ETP-2020-0-25-33-B .............................217
ETP-2020-0-38-33-B ............................217
ETP-2020-0-51-33-B ............................217
ETP-3030-0-19-20-A ............................217
ETP-3030-0-19-20-P-A .........................217
ETP-4040-0-19-20-B ............................217
ETP-4040-0-25-20-B .............................217
ETP-4040-0-38-20-A ............................217
ETP-4040-0-38-20-B .............................217
ETP-4040-0-51-20-B ............................217
ETP-5050-0-19-20-B .............................217
ETP-7070-1-13-06-A .............................217
ETP-7070-1-19-20-P-A..........................217
ETP-7070-2-13-06-B .............................217
ETP-7070-3-13-06-B ............................217
ETP-7070-3-19-20-P-A..........................217
ETP-7070-4-13-06-B ............................217
ETP-7070-4-19-20-P-A..........................217
ETP-7070-5-13-06-A ............................217
ETP-7070-5-19-20-P-A..........................217
ETP-7070-6-13-06-B ............................217
ETP-7070-6-19-20-P-A .........................217
ETP-7070-7-13-06-A ............................217
ETP-7070-7-19-20-P-A .........................217
ETP-7070-8-13-06-B ............................217
ETP-7070-8-19-20-P-A..........................217
ETP-7070-9-13-06-B ............................217
ETP-7070-9-19-20-P-A .........................217
ETP-8080-0-19-20-A ............................217
ETP-8080-0-19-20-P-A .........................217
ETP-8080-0-25-20-A ............................217
ETP-8080-0-25-20-B ............................217
RAYCHEM cable accessories ALR photocontrols AMP connectors
ETP-8080-0-38-20-B ............................217
EVHS-6922-W-CXXX ..........................192
EVHS-6923-W-CXXX ............................192
EXRM-0607 ...........................................272
EXRM-1004-US .....................................272
F
FC-15M..................................................234
FC-30M..................................................234
FC-60M..................................................234
FCSM-120/40-1200-S ...................109, 212
FCSM-120/40-1500/U ...................109, 212
FCSM-177/63 600-S .....................109, 212
FCSM-177/63-1200-S ...................109, 212
FCSM-177/63-1500/U ...................109, 212
FCSM-19/6-1200-S .......................109, 212
FCSM-19/6-150-S ........................109, 212
FCSM-19/6-A/U ............................109, 212
FCSM-28/9-1200-S .......................109, 212
FCSM-28/9-225-S .........................109, 212
FCSM-28/9-A/U ............................109, 212
FCSM-38/12-1200-S ....................109, 212
FCSM-38/12-300-S ......................109, 212
FCSM-38/12-A/U ..........................109, 212
FCSM-51/16-1200-S ....................109, 212
FCSM-51/16-300-S ......................109, 212
FCSM-51/16-A/U ..........................109, 212
FCSM-68/22-1200-S .....................109, 212
FCSM-68/22-A/U ..........................109, 212
FCSM-9/3-1200-S ................................109
FCSM-9/3-1200-S #14 ..........................212
FCSM-9/3-A/U ...............................109, 212
FCSM-90/30-1200-S ....................109, 212
FCSM-90/30-1500/U .....................109, 212
FH-2618A-1 ...........................................270
FH-2629-ELECTRODE .........................269
FH-2629-Kit ...........................................270
FH-2629-TORCH ASSY ........................269
FH-2640-PS-KIT ....................................270
FH-2649-PS-KIT ....................................270
FH-3366-97-PS-HANDLE......................269
FH-AD-3061-23-PS-REGULATOR ........269
FH-AD-3341-91-PS-BURN1.5 ...............269
FH-AD-3347-91-PS-BURN-1.................269
FH-AD-3348-91-PS-BURN-2.................269
FH-PS-2001...........................................271
FSTW-2-1-6 ...........................................219
G
GelCap 1 ............................................... 115
GelCap 2 .............................................. 115
GelCap 3 .............................................. 115
GelCap 4 ............................................... 115
GELCAP-8-GRD-1 ...............................171
GELCAP-8-GRD-2 ...............................171
GELCAP-8-NS-1V ................................171
GELCAP-8-NS-1VEX ...........................171
GELCAP-8-NS-2V ................................171
GELCAP-8-S-1V ...................................171
GELCAP-8-S-1VEX ..............................171
GELCAP-8-S-2V ...................................171
GelCap-SL-2/0-3 Hole ......................... 119
309
INDEX
INDEX
ELB-15/28-610-T2WAY .........................180
ELB-15/28-610-T3WAY .........................180
ELB-15/28-610-T4WAY .........................180
ELB-15/28-900-J2-CU ..........................179
ELB-15/28-900-J2-CU-ADJ ...................179
ELB-15/28-900-J2-CU-STD ..................179
ELB-15/28-900-J3-CU ..........................179
ELB-15/28-900-J3-CU-ADJ ...................179
ELB-15/28-900-J3-CU-STD ..................179
ELB-15/28-900-J4-CU ..........................179
ELB-15/28-900-J4-CU-ADJ ...................179
ELB-15/28-900-J4-CU-STD ..................179
ELB-35-600 ...........................................174
ELB-35-600 ARSTR-27 ........................181
ELB-35-600 ARSTR-30 ........................181
ELB-35-600 ARSTR-33 ........................181
ELB-35-600 ARSTR-36 ........................181
ELB-35-600-CP-AL ...............................177
ELB-35-600-CP-CU ..............................177
ELB-35-600-J2-AL ................................179
ELB-35-600-J2-AL-ADJ ........................179
ELB-35-600-J2-AL-STD ......................179
ELB-35-600-J3-AL ................................179
ELB-35-600-J3-AL-ADJ ........................179
ELB-35-600-J3-AL-STD ......................179
ELB-35-600-J4-AL ................................179
ELB-35-600-J4-AL-ADJ ........................179
ELB-35-600-J4-AL-STD ......................179
ELB-35-600-SP ....................................175
ELB-35-600-T1WAY ..............................180
ELB-35-600-T2WAY ..............................180
ELB-35-600-T3WAY ..............................180
ELB-35-600-T4WAY ..............................180
ELB-35-610-T1WAY ..............................180
ELB-35-610-T2WAY ..............................180
ELB-35-610-T3WAY ..............................180
ELB-35-610-T4WAY ..............................180
ELB-35-900-J2-CU ...............................179
ELB-35-900-J2-CU-ADJ .......................179
ELB-35-900-J2-CU-STD ......................179
ELB-35-900-J3-CU ...............................179
ELB-35-900-J3-CU-ADJ .......................179
ELB-35-900-J3-CU-STD ......................179
ELB-35-900-J4-CU ...............................179
ELB-35-900-J4-CU-ADJ .......................179
ELB-35-900-J4-CU-STD ......................179
ELB-600-CES-1 .....................................182
ELB-600-CES-1 ....................................182
ELB-600-CES-2 .....................................182
ELB-600-CES-2 ....................................182
ELB-600-CES-3 .....................................182
ELB-600-CES-3 ....................................182
EPPA-034-A...........................................263
EPPA-034-E ..........................................263
EPPA-034-F...........................................263
EPPA-034-G ..........................................263
EPPA-034-H ..........................................263
EPPA-034-L ...........................................263
EPPA-047-X/Y-L ....................................190
EPPA-047-X1/Y1-X2/Y2-L .....................190
EPPA-050-X/Y .......................................190
EPPA-053-X/Y .......................................190
EPPA-054-X/Y ......................................190
309
INDEX
INDEX
Index
310
GelCap-SL-2/0-3 Hole-B100 ................ 119
GelWrap Pad 2x8 .................................222
GelWrap-18/4 -200 ...............................104
GelWrap-18/4-100 ................................104
GelWrap-18/4-150 ................................104
GelWrap-18/4-150UL.............................104
GelWrap-18/4-200UL ............................104
GelWrap-18/4-250 ................................104
GelWrap-18/4-250UL ............................104
GelWrap-18/4-300 ................................104
GelWrap-18/4-300UL ............................104
GelWrap-18/4-350UL ............................104
GelWrap-18/4-400UL ............................104
GelWrap-18/4-450UL ............................104
GelWrap-18/4-500UL ............................104
GelWrap-18/4-550UL ............................104
GelWrap-18/4-600UL ............................104
GelWrap-33/10-150 ..............................104
GelWrap-33/10-200 ..............................104
GelWrap-33/10-250 ..............................104
GelWrap-33/10-250-I350M4 ..................104
GelWrap-33/10-300 ..............................104
GelWrap-33/10-350 ..............................104
GelWrap-50/20-200 ..............................104
GelWrap-50/20-250 ..............................104
GelWrap-50/20-300 ..............................104
GelWrap-50/20-350 ..............................104
GelWrap-50/20-400 ...............................104
GelWrap-ES-65/250150 .......................184
GelWrap-MS-GRD-1 ............................187
GelWrap-MS-GRD-1 ............................187
GelWrap-MS-GRD-2 ............................187
GelWrap-MS-GRD-2 ............................187
GelWrap-MS-GRD-3 ............................187
GelWrap-MS-GRD-3 ............................187
GelWrap-MS-GRD-CT-2 .......................187
GelWrap-UF-200 ..................................104
GelWrap-UF-250UL...............................104
GHFC-1-90 ..........................................120
GHFC-2-90 ...........................................120
GHFC-2.5-90 .......................................120
GHFC-3-90 ...........................................120
GHFC-MW ...............................................31
GILS-350 ...............................................105
GILS-4/0 ................................................105
GMRS-100/40-1050 ..............................202
GMRS-100/40-1200 ..............................202
GMRS-100/40-750 ................................202
GMRS-100/40-850 ................................202
GMRS-75/25-1050 ................................202
GMRS-75/25-1200 ................................202
GMRS-75/25-650 ..................................202
GMRS-75/25-750 ..................................202
GMRS-75/25-850 ..................................202
GPRT-350-3P ........................................121
GPRT-350-4P ......................................121
GPRT-350-5P .......................................121
GPRT-350-6P ........................................121
GPRT-350-8P .......................................121
GPRT-350/4P-500/1P ..........................121
GPRT-350/6P-500/2P ...........................121
GTAP-1 ................................................. 118
GTAP-2 ................................................. 118
H
HG-501A................................................271
HG-751A-C ............................................271
HV-BRAID-4-1520 .................................262
HV-BRAID-6-1520 .................................262
HV-BRAID-8-1520 .................................262
HV-MSK-3/C-581 ..................................147
HV-MSK-3/C-582 ..................................147
HV-MSK-3/C-584 ..................................147
HVBC-41 ...............................................241
HVBC-42 ...............................................241
HVBC-43 ...............................................241
HVBC-44 ...............................................241
HVBS-615/155-01-M-BP .......................259
HVBS-665/205-01-M-BP .......................259
HVBS-685/225-01-M-BP .......................259
HVBS-710/250-01-M-BP .......................259
HVBS-740/280-01-M-BP .......................259
HVBS-770/310-01-M-BP .......................259
HVBT-1-R-01 (B8) .................................221
HVBT-1-R-01 (B8) .................................238
HVBT-2-R-01 (B4) .................................238
HVBT-2-R-01 (B4) ................................221
HVBT-4-R-01 (B2) .................................238
HVBT-4-R-01 (B2) ................................221
HVCE 100/80-01 (B6)............................257
HVCE 120/100-01 (B6)..........................257
HVCE 140/120-01 (B6)..........................257
HVCE 160/140-01 (B6)..........................257
HVCE 183/161-01 (B6)..........................257
HVCE 205/184-01 (B6)..........................257
HVCE 226/206-11 (B6) ..........................257
HVCE 247/227-11 (B6) ..........................257
HVCE 268/248-11 (B6) ..........................257
HVCE 289/269-11 (B6) ..........................257
HVCE 310/290-11 (B6) ..........................257
HVCE 331/311-11 (B6) ..........................257
HVCE 352/332-11 (B6) ..........................257
HVCE 373/353-11 (B6) ..........................257
HVCE 394/374-11 (B6) ..........................257
HVCE-WA-175-02-FT (B6) ....................258
HVCE-WA-206-01 (B6) .........................258
HVCE-WA-216-01 (B6) .........................258
HVCE-WA-221-01 (B6) .........................258
HVCE-WA-226-01 (B6) .........................258
HVCE-WA-227-01 (B6) .........................258
HVCE-WA-234-01 (B6) .........................258
HVCE-WA-244-01-FT (B6) ....................258
HVCE-WA-248-01 (B6) .........................258
HVCE-WA-251-01 (B6) .........................258
HVCE-WA-255-01 (B6) .........................258
HVCE-WA-267-01 (B6) .........................258
HVCE-WA-271-01 (B6) .........................258
HVCE-WA-280-01 (B6) .........................258
HVCE-WA-281-01 (B6) .........................258
HVCE-WA-287-01 (B6) .........................258
HVCE-WA-292-01 (B6) .........................258
HVCE-WA-303-01 (B6) .........................258
HVCE-WA-323-01 (B6) .........................258
HVCE-WA-326-01 (B6) .........................258
HVCE-WA-330-01 (B6) .........................258
HVCE-WA-336-01 (B6) .........................258
HVCE-WA-341-01 (B6) .........................258
HVCE-WA-348-01 (B6) .........................258
HVCE-WA-349-01 (B6) .........................258
HVCE-WA-356-01 (B6) .........................258
HVCE-WA-359-01 (B6) .........................258
HVCE-WA-364-01 (B6) .........................258
HVCE-WA-367-01 (B6) .........................258
HVCE-WA-372-01 (B6) .........................258
HVCE-WA-373-01 (B6) .........................258
HVCE-WA-377-01 (B6) .........................258
HVCE-WA-381-01 (B6) .........................258
HVCE-WA-392-01 (B6) .........................258
HVCE-WA-393-01 (B6) .........................258
HVCE-WA-406-01 (B6) .........................258
HVCE-WA-407-01 (B6) .........................258
HVCE-WA-413-01 (B6) .........................258
HVCE-WA-421-01 (B6) .........................258
HVCE-WA-426-01 (B6) .........................258
HVCE-WA-429-01 (B6) .........................258
HVCE-WA-440-01 (B6) .........................258
HVCE-WA-442-01 (B6) .........................258
HVCE-WA-452-01 (B6) .........................258
HVCE-WA-457-01 (B6) .........................258
HVCE-WA-463-01 (B6) .........................258
HVCE-WA-482-01 (B6) .........................258
HVCE-WA-488-01 (B6) .........................258
HVCE-WA-490-01 (B6) .........................258
HVCE-WA-501-01 (B6) .........................258
HVCE-WA-528-01 (B6) .........................258
HVCE-WA-551-01 (B6) .........................258
HVCE-WA-584-01 (B6) .........................258
HVCE-WA-611-01 (B6) ..........................258
HVE-1591 ..............................................188
HVE-1592 ..............................................188
HVE-1593 ..............................................188
HVE-1594 ..............................................188
HVES-1521D ........................................146
HVES-1522D .........................................146
HVES-1523D .........................................146
HVES-1524D ........................................146
HVES-2521D ........................................146
HVES-2522D ........................................146
HVES-2523D ........................................146
HVES-3-1591 .......................................146
HVES-3-1592 .......................................146
HVES-3-1593 .......................................146
HVES-3-1594 .......................................146
HVES-3-2591E .....................................146
HVES-3-2592E .....................................146
HVES-3-2593E .....................................146
HVIA-CABLE-HEATING-BLANKET.......199
HVIA-SLIDE-RAIL-1580 ........................199
HVIA-Stripper 35/90-US ........................198
HVIA-Stripper 75/150-US ......................198
HVIS-05-(B3) NS ...................................240
HVIS-10-(B1) NS ...................................240
HVIS-Angle (B12) ..................................240
HVIS-Clamp (B25) .................................240
HVIS-Flat (B12) .....................................240
HVS-1521S............................130, 137, 138
HVS-1521S-W ......................................130
HVS-1522S............................130, 137, 138
HVS-1522S-W ......................................130
HVS-1523S............................130, 137, 138
RAYCHEM cable accessories ALR photocontrols AMP connectors
310
Index
HVS-3583D .........................................139
HVS-3584D .........................................139
HVS-501 ...............................124, 137, 138
HVS-502 ...............................124, 137, 138
HVS-503 ...............................124, 137, 138
HVS-821S .............................130, 137, 138
HVS-822S .............................130, 137, 138
HVS-823S .............................130, 137, 138
HVS-824S .............................130, 137, 138
HVS-825S .............................130, 137, 138
HVS-C-1511S-J ....................................125
HVS-C-1512S-J ....................................125
HVS-C-1512S-J-M1 ..............................125
HVS-C-1512S-RJ-M4 ..........................127
HVS-C-1512S-RJ-M5 ..........................127
HVS-C-1513S-J ....................................125
HVS-C-1513S-J-M2...............................125
HVS-C-1513S-RJ-M7 ..........................127
HVS-C-1514S-J ....................................125
HVS-C-1514S-RJ-M8 ..........................127
HVS-C-1514S-RJ-M9 ..........................127
HVS-C-1521S .......................................128
HVS-C-1522S .......................................128
HVS-C-1522S-M1 .................................128
HVS-C-1522S-RJ-M4 ...........................127
HVS-C-1522S-RJ-M5 ...........................127
HVS-C-1523S .......................................128
HVS-C-1523S-M2 .................................128
HVS-C-1523S-RJ-M7 ...........................127
HVS-C-1524S .......................................128
HVS-C-1524S-RJ-M8 ...........................127
HVS-C-1524S-RJ-M9 ...........................127
HVS-C-1531S ......................................131
HVS-C-1532S ......................................131
HVS-C-1532S-M1 .................................131
HVS-C-1533S ......................................131
HVS-C-1533S-M2 .................................131
HVS-C-1534S ......................................131
HVS-C-2511S-RJ-M4 ..........................127
HVS-C-2512S-RJ-M5 ..........................127
HVS-C-2513S-RJ-M8 ..........................127
HVS-C-2514S-RJ-M9 ..........................127
HVS-C-2521S-RJ-M4 ...........................127
HVS-C-2522S-RJ-M5 ...........................127
HVS-C-2523S-RJ-M8 ...........................127
HVS-C-2524S-RJ-M9 ...........................127
HVS-EG-1 .............................................129
HVS-EG-2 .............................................129
HVS-EG-3 .............................................129
HVS-EG-3-1 .........................................129
HVS-EG-3-2 .........................................129
HVS-EG-3-3 .........................................129
HVS-GC-0.5 ..........................................263
HVS-GC-1.0 ..........................................263
HVS-GC-1.5 ..........................................263
HVS-LR-160/42-1200 ....................204, 264
HVS-LR-160/42-600 ......................204, 264
HVS-LR-200/50-1200 ....................204, 264
HVS-LR-200/50-600 ......................204, 264
HVS-LR-75/15-1200 ......................204, 264
HVS-LR-75/15-600 ........................204, 264
HVS-MESH-2-5000 ...............................262
HVS-S-1512S-J-M4 ..............................125
RAYCHEM cable accessories ALR photocontrols AMP connectors
HVS-S-1512S-J-M5 ..............................125
HVS-S-1513S-J-M6 ..............................125
HVS-S-1514S-J-M8 ..............................125
HVS-S-1514S-J-M9 .............................125
HVS-S-1522S-M4 .................................129
HVS-S-1522S-M5 .................................129
HVS-S-1523S-M6 .................................129
HVS-S-1524S-M8 .................................129
HVS-S-1524S-M9 .................................129
HVS-S-1532S-M4 ................................131
HVS-S-1532S-M5 ................................131
HVS-S-1533S-M6 ................................131
HVS-S-1534S-M8 ................................131
HVS-S-1534S-M9 ................................131
HVS-SHIM-1 ..........................................134
HVS-SHIM-2 ..........................................134
HVS-SHIM-3 ..........................................134
HVS-SHIM-4 ..........................................134
HVS-SHIM-5 ..........................................134
HVS-SHIM-6 ..........................................134
HVS-T-1581E-S ...................................141
HVS-T-1581S .......................................141
HVS-T-1582E-S ...................................141
HVS-T-1582S .......................................141
HVS-T-1583E-S ...................................141
HVS-T-1583S .......................................141
HVS-T-1584S .......................................141
HVS-T-1591S .......................................142
HVS-T-1592S .......................................142
HVS-T-1593S .......................................142
HVS-T-2582E ........................................141
HVS-T-2583E ........................................141
HVS-T-2584E ........................................141
HVS-T-3582S ......................................141
HVS-T-3583S ......................................141
HVSA-1 ................................................138
HVSA-2 ................................................138
HVSA-3 ................................................138
HVSA-3-1521S .....................................136
HVSA-3-1521S-TECK ..........................133
HVSA-3-1522S .....................................136
HVSA-3-1522S-TECK ..........................133
HVSA-3-1523S .....................................136
HVSA-3-1523S-TECK ..........................133
HVSA-3-1524S .....................................136
HVSA-3-1524S-TECK ..........................133
HVSA-3-1581S ......................................143
HVSA-3-1582S ......................................143
HVSA-3-1583S ......................................143
HVSA-3-1584S ......................................143
HVSA-3-501 ........................................124
HVSA-3-502 ........................................124
HVSA-3-503 ........................................124
HVSA-3-821S ......................................136
HVSA-3-822S ......................................136
HVSA-3-823S ......................................136
HVSA-3-824S ......................................136
HVSA-3-825S .......................................136
HVSA-4 ................................................138
HVSH-1522-MOD .................................145
HVSH-1523-MOD .................................145
HVSH-1582D-MOD ..............................145
HVSH-1583D-MOD ..............................145
311
INDEX
INDEX
HVS-1523S-W ......................................130
HVS-1524S............................130, 137, 138
HVS-1524S-W ......................................130
HVS-1525S............................................130
HVS-1525S-W ......................................130
HVS-1581D ..........................................139
HVS-1582D ..........................................139
HVS-1583D ..........................................139
HVS-1584D ..........................................139
HVS-2511E-J ........................................126
HVS-2512E-J ........................................126
HVS-2513E-J ........................................126
HVS-2521S ...........................130, 137, 138
HVS-2522S ...........................130, 137, 138
HVS-2523S ...........................130, 137, 138
HVS-2531-LC .......................................132
HVS-2532-LC .......................................132
HVS-2533-LC .......................................132
HVS-2582E ...........................................139
HVS-2583E ...........................................139
HVS-2584E ...........................................139
HVS-3-1521S .......................................135
HVS-3-1522S .......................................135
HVS-3-1523S .......................................135
HVS-3-1524S .......................................135
HVS-3-1581S ......................................143
HVS-3-1582S ......................................143
HVS-3-1583S ......................................143
HVS-3-1584S ......................................143
HVS-3-1591 ..........................................140
HVS-3-1591S ......................................140
HVS-3-1592 ..........................................140
HVS-3-1592S ......................................140
HVS-3-1593 ..........................................140
HVS-3-1593S ......................................140
HVS-3-1594 ..........................................140
HVS-3-2521S .......................................135
HVS-3-2522S .......................................135
HVS-3-2523S .......................................135
HVS-3-2591E .......................................140
HVS-3-2592E .......................................140
HVS-3-501 ...........................................124
HVS-3-502 ...........................................124
HVS-3-503 .............................................124
HVS-3-821S ........................................135
HVS-3-822S ........................................135
HVS-3-823S ........................................135
HVS-3-824S ........................................135
HVS-3-825S .........................................135
HVS-3/C-1 ...........................................137
HVS-3/C-2 ...........................................137
HVS-3/C-3 ...........................................137
HVS-3/C-4 ...........................................137
HVS-3511S-J ........................................126
HVS-3512S-J ........................................126
HVS-3513S-J ........................................126
HVS-3521S ...........................130, 137, 138
HVS-3522S ...........................130, 137, 138
HVS-3523S ...........................130, 137, 138
HVS-3531-LC ........................................132
HVS-3532-LC ........................................132
HVS-3533-LC ........................................132
HVS-3582D .........................................139
311
INDEX
INDEX
Index
312
HVSR-1582 ..........................................139
HVSR-1583 ..........................................139
HVSR-1584 ..........................................139
HVSR-2583E .........................................139
HVSR-2584E .........................................139
HVSR-T-1582 ......................................141
HVSR-T-1583 ......................................141
HVSR-T-1584 ......................................141
HVSR-T-2582E ....................................141
HVSR-T-2583E ....................................141
HVSY-1522S ................................144, 145
HVSY-1523S ................................144, 145
HVSY-1582D .................................144, 145
HVSY-1583D .................................144, 145
HVT-1591-G .........................................165
HVT-1591-SG ......................................165
HVT-1592-G .........................................165
HVT-1592-SG ......................................165
HVT-1593-G .........................................165
HVT-1593-SG ......................................165
HVT-1594-G .........................................165
HVT-1594-SG ......................................165
HVT-3-1591-G ......................................165
HVT-3-1591-SG .....................................165
HVT-3-1592-G ......................................165
HVT-3-1592-SG .....................................165
HVT-3-1593-G ......................................165
HVT-3-1593-SG .....................................165
HVT-51 ..................................................157
HVT-52 ..................................................157
HVT-53 ..................................................157
HVT-M-151 ............................................166
HVT-M-151-S ........................................166
HVT-M-152 ............................................166
HVT-M-152-S ........................................166
HVT-M-251 ...........................................166
HVT-M-251-S ........................................166
HVT-M-252 ...........................................166
HVT-M-252-S ........................................166
HVT-M-581 ............................................166
HVT-M-581-S .......................................166
HVT-M-582 ............................................166
HVT-M-582-S .......................................166
HVT-M-583 ............................................166
HVT-M-583-S .......................................166
HVT-Z-151-G .........................159, 160, 161
HVT-Z-151-G-T5............................159, 160
HVT-Z-151-J ..........................................158
HVT-Z-151-LC/SLC ..............................163
HVT-Z-151-SG.......................159, 160, 161
HVT-Z-151-SG-T5 .................................159
HVT-Z-151-SG-T5 .................................160
HVT-Z-151-SJ........................................158
HVT-Z-152-G .........................159, 160, 161
HVT-Z-152-G-T5....................................159
HVT-Z-152-G-T5....................................160
HVT-Z-152-J ..........................................158
HVT-Z-152-LC/SLC ..............................163
HVT-Z-152-SG.......................159, 160, 161
HVT-Z-152-SG-T5 .........................159, 160
HVT-Z-152-SJ........................................158
HVT-Z-153-G .........................159, 160, 161
HVT-Z-153-G-T8............................159, 160
HVT-Z-153-G-T9............................159, 160
HVT-Z-153-J ..........................................158
HVT-Z-153-LC/SLC ..............................163
HVT-Z-153-SG.......................159, 160, 161
HVT-Z-153-SG-T8 .........................159, 160
HVT-Z-153-SG-T9 .........................159, 160
HVT-Z-153-SJ........................................158
HVT-Z-154-G .........................159, 160, 161
HVT-Z-154-J ..........................................158
HVT-Z-154-LC/SLC ..............................163
HVT-Z-154-SG.......................159, 160, 161
HVT-Z-154-SJ........................................158
HVT-Z-252/352-G ..................159, 160, 161
HVT-Z-252/352-G ................................161
HVT-Z-252/352-G-T5.....................159, 160
HVT-Z-252/352-G-T5.............................160
HVT-Z-252/352-J ...................................158
HVT-Z-252/352-SG........................159, 160
HVT-Z-252/352-SG-T5 ..................159, 160
HVT-Z-252/352-SJ.................................158
HVT-Z-253/353-G ..................159, 160, 161
HVT-Z-253/353-G ................................161
HVT-Z-253/353-G-T5.....................159, 160
HVT-Z-253/353-G-T8.....................159, 160
HVT-Z-253/353-J ...................................158
HVT-Z-253/353-SG........................159, 160
HVT-Z-253/353-SG-T5 ..................159, 160
HVT-Z-253/353-SG-T8 ..................159, 160
HVT-Z-253/353-SJ.................................158
HVT-Z-254/354-G ..................159, 160, 161
HVT-Z-254/354-G ................................161
HVT-Z-254/354-G-T9.....................159, 160
HVT-Z-254/354-J ...................................158
HVT-Z-254/354-SG........................159, 160
HVT-Z-254/354-SG-T9 ..................159, 160
HVT-Z-254/354-SJ.................................158
HVT-Z-80-G/SG .....................159, 160, 161
HVT-Z-80-G/SG ....................................161
HVT-Z-81-G/SG .....................159, 160, 161
HVT-Z-81-G/SG-T5 .......................159, 160
HVT-Z-82-G/SG .....................159, 160, 161
HVT-Z-82-G/SG-T5 .......................159, 160
HVT-Z-82-G/SG-T8 .......................159, 160
HVT-Z-83-G/SG .....................159, 160, 161
HVT-Z-83-G/SG-T9 .......................159, 160
HVT-Z-84-G/SG .....................159, 160, 161
HVT-ZL-151-G ......................................164
HVT-ZL-151-SG.....................................164
HVT-ZL-152-G ......................................164
HVT-ZL-152-SG.....................................164
HVT-ZL-153-G ......................................164
HVT-ZL-153-SG.....................................164
HVT-ZL-154-G ......................................164
HVT-ZL-154-SG.....................................164
HVT-ZL-252-G .......................................164
HVT-ZL-252-SG.....................................164
HVT-ZL-253-G .......................................164
HVT-ZL-253-SG.....................................164
HVT-ZL-254-G .......................................164
HVT-ZL-254-SG.....................................164
HVT-ZL-255-G .......................................164
HVT-ZL-255-SG.....................................164
HVT-ZL-352-G .......................................164
HVT-ZL-352-SG ....................................164
HVT-ZL-353-G .......................................164
HVT-ZL-353-SG ....................................164
HVT-ZL-354-G .......................................164
HVT-ZL-354-SG ....................................164
HVT-ZL-355-G .......................................164
HVT-ZL-355-SG ....................................164
HVT-ZL-80-G .........................................164
HVT-ZL-80-SG.......................................164
HVT-ZL-81-G .........................................164
HVT-ZL-81-SG.......................................164
HVT-ZL-82-G .........................................164
HVT-ZL-82-SG.......................................164
HVT-ZL-83-G .........................................164
HVT-ZL-83-SG.......................................164
HVT-ZL-84-G .........................................164
HVT-ZL-84-SG.......................................164
I
IDP-1330-0607-10 .................................101
IDP-1330-0607-T200 .............................101
IDP-CM-SCE-25-4H-9 .............................93
IDP-CM-SCE-50-4H-9 .............................93
IDP-CM-SCE-50-6H-9 .............................93
IDP-HLX125WE2NEL60S .......................93
IDP-HLX125WE4NEL60S .......................93
IDP-HLX125YW2NEL60S .......................93
IDP-HLX125YW4NEL60S .......................93
IDP-MP-101635-2.5-8A ...........................96
IDP-MP-191064-10-8A ............................96
IDP-MP-203127-10-8A ............................96
IDP-MP-254127-10-8A ............................96
IDP-MP-254254-10-8A ............................96
IDP-MP-381064-10-8A ............................96
IDP-MP-381191-5-8A ..............................96
IDP-MP-508254-5-8A ..............................96
IDP-MP-508318-2.5-8A ...........................96
IDP-MP-699254-5-8A ..............................96
IDP-MP-762381-2.5-8A ...........................96
IDP-MP-762508-2.5-8A ...........................96
IDP-NPVF200CL-100 ..............................97
IDP-NPVF300CL-100 ..............................97
IDP-NPVF400CL-100 ..............................97
IDP-PM07507 ..........................................94
IDP-PM07507-BLANK .............................94
IDP-PM09512 ..........................................94
IDP-PM09512-BLANK .............................94
IDP-SB050100WE10 ...............................95
IDP-SB050100WE5-T200 .......................95
IDP-SB050143WE10 ...............................95
IDP-SB050143WE5-T200 .......................95
IDP-SB080150WE10 ...............................95
IDP-SB080150WE5-T200 .......................95
IDP-SB100143WE2.5-T200 ....................95
IDP-SB100143WE5 .................................95
IDP-SB100225WE2.5-T200 ....................95
IDP-SB100225WE5 .................................95
IDP-SB100375WE1-T200 .......................95
IDP-SB100375WE2.5 ..............................95
IDP-SB100594WE0.5-T200 ....................95
IDP-SB100594WE1 .................................95
IDP-SB190594WE1 .................................95
IDP-SB200143WE2.5 ..............................95
RAYCHEM cable accessories ALR photocontrols AMP connectors
312
Index
J
JGK-MS-1 ......................................186, 262
JGK-MS-2 ......................................186, 262
JGK-MS-3 ......................................186, 262
JGK-MS-HC-2 .....................................186
JGK-MS-HC-3 ......................................186
K
KMS-K-INT ............................................273
L
LC-120 ...................................................226
LC-208-277............................................226
LHM 1R 30/45 .......................................274
Lifting Device .........................................198
LM-1-1/4-SL.............................................99
LM-1-SL ...................................................99
LM-1-TAPE-BK ........................................99
LM-1-TAPE-CR........................................99
LM-1-TAPE-WE .......................................99
LM-1-TAPE-YW .......................................99
LM-1-VINYL-CR ......................................99
LM-1-VINYL-RD ......................................99
LM-1-VINYL-SR.......................................99
LM-1-VINYL-WE ......................................99
LM-1-VINYL-YW ......................................99
LM-1/2-SL ................................................99
LM-1/2-TAPE-BK .....................................99
LM-1/2-TAPE-CR.....................................99
LM-1/2-TAPE-WE ....................................99
LM-1/2-TAPE-YW ....................................99
LM-1/2-TUBE-WE....................................99
LM-1/2-TUBE-YW....................................99
LM-1/2-VINYL-CR ...................................99
LM-1/2-VINYL-RD ...................................99
LM-1/2-VINYL-WE ...................................99
LM-1/2-VINYL-YW ...................................99
LM-1/4-TUBE-WE....................................99
LM-1/4-TUBE-YW....................................99
LM-1/8-TUBE-WE....................................99
LM-1/8-TUBE-YW....................................99
LM-1000 ................................................227
LM-2-1/2-SL.............................................99
LM-3/16-TUBE-WE..................................99
LM-3/16-TUBE-YW..................................99
LM-3/4-SL ................................................99
LM-4-SL ...................................................99
LM-CASE.................................................99
LM2020PLUS-2500MAH-NICAD.............99
LM2020PLUS-PRINTER-KIT ..................99
LV-MSK-045 .......................................... 114
LV-MSK-046 .......................................... 114
LV-MSK-047 ......................................... 114
LV-MSK-058 .......................................... 114
LVBT-1-R ..............................................220
LVBT-2-R ..............................................220
LVBT-4-R ...............................................220
LVIT-150/50-A/U ....................................213
LVIT-30/10-A/U ......................................213
LVIT-75/25-A/U ......................................162
LVIT-75/25-A/U ......................................162
LVIT-75/25-A/U ......................................213
RAYCHEM cable accessories ALR photocontrols AMP connectors
LVSA-3-1 ............................................... 113
LVSA-3-2 ............................................... 113
LVSA-3-3 ............................................... 113
LVSA-3-4 ............................................... 113
M
M-120 ....................................................227
M-208-277 .............................................227
M-347 ....................................................227
M-480 ....................................................227
M-PV......................................................227
MBSM-125/30-1200 ..............................203
MBSM-160/42-1200 ..............................203
MBSM-200/50-1200 ..............................203
MBSM-43/8-1200 ..................................203
MBSM-75/15-1200 ................................203
MC-10 ....................................................235
MC-10ANSI ...........................................235
MCK-1L ................................................. 117
MCK-1V ............................................... 117
MCK-2L ................................................. 117
MCK-2V ................................................ 117
MCK-3V ................................................ 117
MCK-4V ................................................. 117
MCK-5-1L .............................................172
MCK-5-1V .............................................172
MCK-5-2L .............................................172
MCK-5-2V .............................................172
MCK-5-3V .............................................172
MH-120 ..................................................227
MH-208-277...........................................227
MH-PV ...................................................227
MOD-3A-HVT ........................................161
MOD-3B-HVT ........................................161
MOD-3D-TFT.........................................170
MOD-3X-HVT ........................................161
MOD-3Y-HVT.........................................161
MOD-3Z-TFT ........................................170
MOD-S1-314-Skirts ...............................266
MOD-S2-325-Skirts ...............................266
MOD-S3-336-Skirts ...............................266
MOD-S4-346-Skirts ...............................266
MOD-S5-357-Skirts ...............................266
MRS-12-10 .................................... 112, 206
MRS-12-24 .................................... 112, 206
MRS-34-24 .................................... 112, 206
MRS-34-30 .................................... 112, 206
MRS-56-30 .................................... 112, 206
MVCC-10/.40 (B100) .............................251
MVCC-19/0.750 (B50) ...........................251
MVCC-25/1.0 (B25) ..............................251
MVCC-45/1.75 x 4 (B24) .......................251
MVCC-G-10/.40 (B100) .........................251
MVCC-G-19/0.750 (B50) .......................251
MVCC-G-25/1.0 (B25) ...........................251
MVCC-G-45/1.75 x4 (B24) ....................251
MVFT-G-2-12(B4) ..........................219, 251
MVLC 38-A/241-1830 (B18) ..................255
MVLC-14-1830/241 (B18) ....................255
MVLC-14-1830/U (B18) ........................255
MVLC-14-A/241-C-100 .........................255
MVLC-14-A/U-C-100 .............................255
MVLC-14-TOOL-100 ............................255
313
INDEX
INDEX
IDP-SB200225WE1-T200 .......................95
IDP-SB200225WE2.5 ..............................95
IDP-SB200375WE1-T200 .......................95
IDP-SB200375WE2.5 ..............................95
IDP-SB200743WE0.5-T200 ....................95
IDP-SB200743WE1 .................................95
IDP-SST141-316 .....................................94
IDP-SST71-316 .......................................94
IDP-T200-RIBBON-1966 .......................101
IDP-T200-SPINDLE...............................102
IDP-T208M-C-PRINTER .......................101
IDP-T208M-PRINTER ...........................101
IDP-T208M-Ribbon................................101
IDP-T312M-PRINTER ...........................101
IDP-T312S-C-PRINTER ........................101
IDP-TE3112-PRINTER ..................100, 101
IDP-TMS-RJS-RIBN-4RPSCE ..............101
IDP-TTPA100WE-10 ...............................97
IDP-TTPA100YW-10 ...............................97
IDP-TTPA200MP-10 ................................97
IDP-TTPA200WE-10 ...............................97
IDP-TTPA300MP-10 ................................97
IDP-TTPA300WE-10 ...............................97
IDP-TTPA400MP-10 ................................97
IDP-TTPA400WE-10 ...............................97
IDP-WINTOTAL-SWARE .......................101
IDP-WINTOTAL-SWARE-DGLUS .........101
IDP-WP-040040-25-9 ..............................96
IDP-WP-064064-25-9 ..............................96
IDP-WP-080080-10-9 ..............................96
IDP-WP-101165-0.85-9 ...........................96
IDP-WP-101635-2.5-9 .............................96
IDP-WP-114040-25-9 ..............................96
IDP-WP-127111-10-9 ..............................96
IDP-WP-165051-25-9 ..............................96
IDP-WP-165102-10-9 ..............................96
IDP-WP-178095-10-9 ..............................96
IDP-WP-191064-10-9 ..............................96
IDP-WP-203127-10-9 ..............................96
IDP-WP-229364-10-9 ..............................96
IDP-WP-254097-10-9 ..............................96
IDP-WP-254127-10-9 ..............................96
IDP-WP-254254-10-9 ..............................96
IDP-WP-318064-10-9 ..............................96
IDP-WP-381020-10-9 ..............................96
IDP-WP-381064-10-9 ..............................96
IDP-WP-381190-5-9 ................................96
IDP-WP-508064-10-9 ..............................96
IDP-WP-508127-10-9 ..............................96
IDP-WP-508254-5-9 ................................96
IDP-WP-508318-2.5-9 .............................96
IDP-WP-523841-1.5-9 .............................96
IDP-WP-700254-5-9 ................................96
IDP-WP-762381-2.5-9 .............................96
IDP-WP-762508-2.5-9 .............................96
IDP-WP-950950-10-9 ..............................96
IT 1000-002 ...........................................273
IT-1000-006 ...........................................274
IT-1000-019 ...........................................274
IT-1000-023-US .....................................272
IT-1000-030-2 ........................................274
IT-1000-030-2-BLADE ...........................274
313
Index
MVLC-18-1830/U (B18) ........................255
MVLC-18-A/241-1830 (B18) .................255
MVLC-18-A/241-C-75 ...........................255
MVLC-18-A/U-C-75 ...............................255
MVLC-18-TOOL-03-2006 ......................255
MVLC-38-A/241-C-50 ...........................255
MVLC-38-A/U-1830 (B18) ....................255
MVLC-38-A/U-C-50 ..............................255
MVLC-38-TOOL-03-2006 .....................255
MVLC-HAND-TOOL-02 ........................255
MVLC-HAND-TOOL-14 ........................255
MVLC-Hydraul-Drill ...............................255
MWTM-10/3-1200-S .....................106, 209
MWTM-10/3-A/U ...........................106, 209
MWTM-115/34-1200-S .................106, 209
MWTM-115/34-1500/U .................106, 209
MWTM-140/42-1200-S ..................106, 209
MWTM-140/42-1500/U ..................106, 209
MWTM-16/5-1200-S .....................106, 209
MWTM-16/5-1200/U ............................162
MWTM-16/5-1500/U ............................162
MWTM-16/5-A/U............................162, 209
MWTM-25/8-1200-S .....................106, 209
MWTM-25/8-A/U ...........................106, 209
MWTM-35/12-1200-S ....................106, 209
MWTM-35/12-1200/U ..........................162
MWTM-35/12-A/U..................106, 162, 209
MWTM-50/16-1200-S ....................106, 209
MWTM-50/16-A/U..........................106, 209
MWTM-85/25-1200-S ...................106, 209
MWTM-85/25-1500/U ...........106, 162, 209
N
NS-10 ....................................................235
NS-10ANSI ............................................235
O
OHVT.....................................................196
OHVT-D .................................................196
P
P63 ........................................................263
PC-101R ................................................234
PC-103R ................................................234
PC-104R ................................................234
PHVS/PHVT .........................................197
PT-15 .....................................................224
PT-168 ...................................................224
PT-20 .....................................................224
PT-347 ...................................................224
INDEX
INDEX
R
314
RBDP-BLA-10D104U ............................268
RBDP-BLA-12D148U ............................268
RBDP-BLA-15D183U ............................268
RBDP-BLA-20D236U ............................268
RBDP-BLA-30D346U ............................268
RBDP-BLA-40D402U ............................268
RBDP-BLA-50D535U ............................268
RBDP-BLA-60D637U ............................268
RBDP-BLA-80D816U ............................268
RDSS-100 .............................................267
RDSS-125 .............................................267
RDSS-150 .............................................267
RDSS-45 ...............................................267
RDSS-60 ...............................................267
RDSS-75 ...............................................267
RDSS-AD-210 .......................................268
RDSS-AT/AP-150 ..................................268
RDSS-CLIP-100 ....................................267
RDSS-CLIP-125 ....................................267
RDSS-CLIP-150 ....................................267
RDSS-CLIP-45 ......................................267
RDSS-CLIP-75 ......................................267
RDSS-IG-SR-AS ...................................268
RDSS-IT-16 ...........................................268
RNF-100-1 1/2-25-(color) .....................208
RNF-100-1-25-(color) ...........................208
RNF-100-1/16-25-(color) .......................208
RNF-100-1/2-150-(color) .......................208
RNF-100-1/2-25-(color) ........................208
RNF-100-1/4-25-(color) .........................208
RNF-100-1/4-250-(color) .......................208
RNF-100-1/8-25-(color ..........................208
RNF-100-1/8-500-(color) .......................208
RNF-100-2-25-(color) ............................208
RNF-100-3/16-25-(color) .......................208
RNF-100-3/32-25-(color) .......................208
RNF-100-3/4-25-(color) ........................208
RNF-100-3/8-200-(color) .......................208
RNF-100-3/8-25-(color) ........................208
RRBB-2440/1220-6.2-BP ......................241
RRBB-6-1.25Mx1.25M-(B3) ..................241
RRGS-35/470-FT (B12).........................259
RRGS-35/470-M (B12) ..........................260
RRGS-35/600-FT (B12).........................260
RRGS-35/600-M(B12) ...........................260
RVC-1V ................................................. 116
RVC-2V ................................................ 116
RVC-3V ................................................ 116
RVC-4V ................................................. 116
RVS-11 ..................................................105
RVS-12 .................................................105
RVS-13 .................................................105
RVS-13-SK ...........................................185
RVS-14 ..................................................105
RVS-14-SK ...........................................185
RVS-15 -SK ...........................................185
S
S-1052-3-3000 ......................................222
S-1171-4-300 ........................................222
S-1174-2-300 ........................................222
S-1174-4-460 .........................................222
S-1189-3-600 .........................................222
S-1251-25-300-4 ...................................222
S-1251-50-300-1 ...................................222
S-1278-3 x 61 x 7620 ....................222, 268
S1085-3-380 .........................................162
SC-10A ..................................................235
SC-10ANSI ............................................235
Screw Clamps .......................................199
ShrinkMark-10-2-9 ...................................92
ShrinkMark-10-2-S1-9 .............................92
ShrinkMark-1000-2-9 ...............................92
ShrinkMark-1000-2-S1-9 .........................92
ShrinkMark-12-2-9 ...................................92
ShrinkMark-12-2-S1-9 .............................92
ShrinkMark-18-2-9 ...................................92
ShrinkMark-18-2-S1-9 .............................92
ShrinkMark-2-2-9 .....................................92
ShrinkMark-2-2-S1-9 ...............................92
ShrinkMark-250-2-9 .................................92
ShrinkMark-250-2-S1-9 ...........................92
SIMIL 0711744-1 ...................................274
SIML 0-0711748-1 .................................274
SIML 0-0711749-1 .................................274
SIML 0-711745-1 ...................................274
SIML 0-711746-1 ...................................274
SIML-1-708052-1.......................................8
SIML-1727742-1 ........................................8
SL-250-120V-F-01 (B1) .........................122
SL-250-120V-NF-FT (B1) ......................122
SL-350-120V-F-01 (B1) ........................122
SL-350-120V-NF-FT (B1) ......................122
SL-4/0-120V-F-01 (B1) ..........................122
SL-4/0-120V-NF-FT (B1) .......................122
SL-500-120V-F-01 (B1) ........................122
SL-500-120V-NF-FT (B1) .....................122
SL-750-120V-F-01 (B1) .........................122
SL-750-120V-NF-FT (B1) ......................122
SPI-0.8P-1050 .......................................200
SPI-0.95P-900 .......................................200
SPI-0.9P-1470 ......................................200
SPI-0.9P-1550 ......................................200
SPI-1.17P-1470 .....................................200
SPI-1.25P-1050 .....................................200
SPI-1.2P-2050 ......................................200
SPI-1.2P-2250 .......................................200
SPI-1.2P-750 ........................................200
SPI-1.45P-1300 ...................................200
SPI-1.45P-900 .....................................200
SPI-1.4P-1800 .......................................200
SPI-1.4P-2400 .......................................200
SPI-1.4P-2550 ......................................200
SPI-1.4P-650 ........................................200
SPI-1.6P-2050 .....................................200
SPI-1.6P-2250 .......................................200
SPI-1.75P-1470 .....................................200
SPI-1.7P-1550 .....................................200
SPI-1.7P-550 .......................................200
SPI-1.85P-750 .....................................200
SPI-1P-1300 ........................................200
SPI-1P-2400 ..........................................200
SPI-1P-2550 .........................................200
SPI-2.2P-2050 .......................................200
SPI-2.2P-2250 .....................................200
SPI-2.2P-650 .......................................200
SPI-2.2P-900 ........................................200
SPI-2.3P-1050 .......................................200
SPI-2.4P-1550 ......................................200
SPI-2.6P-550 .......................................200
SPI-2.8P-1800 .......................................200
SPI-2P-1300 ........................................200
RAYCHEM cable accessories ALR photocontrols AMP connectors
314
Index
SPI-2P-1800 ........................................200
SPI-2P-2400 ..........................................200
SPI-2P-2550 .........................................200
SPI-3.7P-750 ........................................200
SPI-3P-900 ............................................200
SPI-4.4P-650 .........................................200
SPI-5.2P-550 ........................................200
SPT-15...................................................224
SPT-168.................................................224
SPT-19...................................................224
SPT-347.................................................224
SST-FAA ................................................233
SST-PV ..................................................233
SST-PV-IES ...........................................233
SST-PV-IES-UL .....................................233
STD03W-x ...............................................94
STD06W-x ...............................................94
STD09W-x ...............................................94
STD12W-x ...............................................94
STD15MO................................................94
STD15W-x ...............................................94
STD17MO................................................94
STD17W-x ...............................................94
STD21MO................................................94
STD21W-x ...............................................94
STD24MO................................................94
STD24W-x ...............................................94
T
RAYCHEM cable accessories ALR photocontrols AMP connectors
U
US-30 ....................................................236
W
WCSM-105/30-1200-S .........................107
WCSM-105/30-1200-S3 .......................210
WCSM-105/30-300-S ...........................107
WCSM-105/30-300-S3 .........................210
WCSM-13/4-1200-S .....................107, 210
WCSM-13/4-150-S ........................107, 210
WCSM-13/4-A/U ............................ 108, 211
WCSM-130/36-1200-S .........................107
WCSM-130/36-1200-S3 .......................210
WCSM-130/36-1500/U .................. 108, 211
WCSM-130/36-300-S ...........................107
WCSM-130/36-300-S3 ..........................210
WCSM-130/36-450-S ...........................107
WCSM-130/36-450-S3 .........................210
WCSM-20/6-1200-S ......................107, 210
WCSM-20/6-150-S ...............107, 162, 210
WCSM-20/6-225-S ........................107, 210
WCSM-20/6-300-S .......................107, 210
WCSM-20/6-A/U ............................ 108, 211
WCSM-33/8-1200-S ......................107, 210
WCSM-33/8-150-S .......................107, 210
WCSM-33/8-225-S .......................107, 210
WCSM-33/8-300-S .......................107, 210
WCSM-33/8-A/U ............................ 108, 211
WCSM-43/12-1200-S ....................107, 210
WCSM-43/12-150-S .....................107, 210
WCSM-43/12-225-S .....................107, 210
WCSM-43/12-300-S .....................107, 210
WCSM-43/12-A/U .......................... 108, 211
WCSM-51/16-100-S ..............................107
WCSM-51/16-100-S3 ...........................210
WCSM-51/16-1200-S ....................107, 210
WCSM-51/16-225-S .....................107, 210
WCSM-51/16-300-S .....................107, 210
WCSM-51/16-A/U .......................... 108, 211
WCSM-70/21-1200-S ...........107, 162, 210
WCSM-70/21-150-S ............................162
WCSM-70/21-300-S .....................107, 210
WCSM-70/21-450-S .....................107, 210
WCSM-70/21-600-S ......................107, 210
WCSM-70/21-A/U .......................... 108, 211
WCSM-9/3-1200-S .......................107, 210
WCSM-9/3-150-S ..................................107
WCSM-9/3-300-S ..........................107, 210
WCSM-9/3-A/U ............................. 108, 211
WCSM-90/30-1500/U .................... 108, 211
INDEX
INDEX
T208M Printer ........................................100
T312M Printer ........................................100
TC-101...................................................234
TC-101R ................................................234
TC-103...................................................234
TC-103R ................................................234
TC-104...................................................234
TC-104R ................................................234
TEC K-11 ..............................................133
TECK- 41 ..............................................133
TECK-10 ..............................................133
TECK-12 ...............................................133
TECK-13 ...............................................133
TECK-14 ...............................................133
TECK-42 ...............................................133
TECK-43 ...............................................133
TECK-44 ...............................................133
TECK-531 .............................................133
TECK-532 .............................................133
TFT-150R-G ..................................167, 170
TFT-151E ..............................................169
TFT-151E / SG/SLC .............................168
TFT-151E-G ..........................................169
TFT-151E-SG ......................................169
TFT-151E-SLC .....................................169
TFT-151R-G ..................................167, 170
TFT-151R-SG ................................167, 170
TFT-152E ..............................................169
TFT-152E/SG/SLC ...............................168
TFT-152E-G ..........................................169
TFT-152E-SLC .....................................169
TFT-152R-G ..................................167, 170
TFT-152R-SG ................................167, 170
TFT-153E ..............................................169
TFT-153E/SG/SLC ...............................168
TFT-153E-G ..........................................169
TFT-153E-SG ......................................169
TFT-153E-SLC .....................................169
TFT-153R-G ..................................167, 170
TFT-153R-SG ................................167, 170
TFT-154E ..............................................169
TFT-154E/SG/SLC ...............................168
TFT-154E-SG ......................................169
TFT-154E-SLC .....................................169
TFT-154R-SG ................................167, 170
TFT-251E ..............................................169
TFT-251E/SG/SLC ...............................168
TFT-251E-SG ........................................169
TFT-251E-SLC ....................................169
TFT-251R-SG ...............................167, 170
TFT-252E ..............................................169
TFT-252E/SG/SLC ...............................168
TFT-252E-SG ........................................169
TFT-252E-SLC ....................................169
TFT-252R-SG ...............................167, 170
TFT-253E ..............................................169
TFT-253E/SG/SLC ...............................168
TFT-253E-SG ........................................169
TFT-253E-SLC ....................................169
TFT-253R-SG ...............................167, 170
TFT-254E ..............................................169
TFT-254E/SG/SLC ...............................168
TFT-254E-SG ........................................169
TFT-254E-SLC ....................................169
TFT-254R-SG ...............................167, 170
TFT-352E ..............................................169
TFT-352E/SG/SLC ..............................168
TFT-352E-SG ......................................169
TFT-352E-SLC .....................................169
TFT-352R-SG ................................167, 170
TFT-353E ..............................................169
TFT-353E/SG/SLC ..............................168
TFT-353E-SG ......................................169
TFT-353E-SLC .....................................169
TFT-353E-T5 ........................................168
TFT-353R-SG ...............................167, 170
TFT-354E ..............................................169
TFT-354E/SG/SLC ..............................168
TFT-354E-SG ......................................169
TFT-354E-SLC .....................................169
TFT-354E-T8 ........................................168
TFT-354E-T9 ........................................168
TFT-354R-SG ...............................167, 170
TFT-50R .......................................167, 170
TFT-51R .......................................167, 170
TFT-52R .......................................167, 170
TFT-53R .......................................167, 170
TFT-P-80R ............................................167
TG-12 Reflector .....................................271
TG-13 Reflector .....................................271
TG-23 Reflector .....................................271
TG-24 Reflector .....................................271
TL-115 ...................................................225
TL-1168 .................................................225
Tool Box .................................................199
315
315
AMPACT, CRSM, CSJA, GelPort, GelWrap, GHFC, GILS, GTAP,
Insta-Mark, MINIWEDGE, Permark, PowerGel, PRO-CRIMPER,
Rayvolve, SHEAR-LOK, ShrinkMark, Smart Limiter, SUPER CHAMP,
WINTOTAL, WRENCH-LOK, ALR, AMP, Raychem, Raysulate,
TE connectivity (logo) and TE connectivity are trademarks of
the Tyco Electronics group of companies and its licensors. Other
products, logos, and Company names mentioned herein may be
trademarks of their respective owners.
TE Energy
Customer Center
8000 Purfoy Road
Fuquay-Varina, NC 27526-9349
T: 800-327-6996
F: 800-527-8350
For more information and your country
contact person, please visit us at:
energy.te.com
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