S02-03-R

Shield Termination SolderSleeve Shield Terminators Product Facts n Transparent insulation sleeve provides encapsulation, inspectability, strain relief, and insulation n Prefluxed solder preform provides a controlled soldering process n One-piece design offers easy installation and lower installed cost n Optional preinstalled ground leads provide convenience and ease of installation Applications Product Selection Process Used for shield-to-ground termination. 1. Select product series from the Product Options table below. 4. Select part number (use the selection table indicated for your product series in the Product Options table below). 2. Determine cable dimensions. 5. Refer to Table H on page 8-49 for cross-reference information. 3. Optional: Select preinstalled wire lead type (see Table G on page 8-47 for type descriptions). Jacket OD (max.) Shield OD (min.) Product Options (Refer to Table G on Page 8-47 for Additional Information) Product Series CWT SO63* S01/S02**, S03 SO96*** SO175**** System Oper. Temperature (Max.) 125°C [257°F] 150°C [302°F] 150°C [302°F] 175°C [347°F] 175˚C [347°F] Used on Cables Rated (Min.) 85°C [185°F] 125°C [257°F] 125°C [257°F] 150°C [302°F] 150˚C [302°F] Environmental Protection Solder Alloy Flux Type Insulation Material Splash resistant Immersion resistant Immersion resistant Immersion resistant Immersion resistant Cd18 Sn63 Sn63 Sn96 Sn96 RA RMA RMA RA RA Polyolefin Polyvinylidene fluoride Polyvinylidene fluoride Polyvinylidene fluoride Polyvinylidene fluoride Part No. Selection Table A B C, D E F *Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator. **Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator. ***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator. ****Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519), supplied with BiAlloy temperature indicator. Note: Cadmium-free option (B-152 series) is available for operating temperature of 125˚C [257˚F]. Consult Tyco Electronics for details. Available in: Americas Europe Asia Pacific n n n 8-44 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Shield Termination SolderSleeve Shield Terminators (Continued) Table A. CWT Series (125°C [257°F] rated) Cable OD Part Nos. Shield OD Min. 0.9 [.035] 1.1 [.043] 1.5 [.059] 2.0 [.079] 3.3 [.130] 3.3 [.130] 4.5 [.177] 4.5 [.177] 7.0 [.276] Jacket OD Max. 1.7 [.065] 1.95 [.075] 2.7 [.105] 4.5 [.180] 6.0 [.235] 7.0 [.275] 8.7 [.340] 10.7 [.420] 13.0 [.510] No Preinstalled Lead CWT-3801 CWT-3802 CWT-3 CWT-5 CWT-6 CWT-7 CWT-9 CWT-11 CWT-13 With Preinstalled Lead (22AWG/0.38 mm2 green) — — CWT-3-W122-5 CWT-5-W122-5 CWT-6-W122-5 CWT-7-W122-5 CWT-9-W122-5 CWT-11-W122-5 CWT-13-W122-5 *See Table G on page 8-47 for lead description. Note: The CWT series is suitable for applications using low-temperature wires (typically rated at 85°C [185°F] to 125°C [257°F]) with bare copper or tin plating. Table B. SO63 Series BiAlloy Temperature Indication System This system greatly enhances the reliability and repeatability of SO63 series terminators while reducing installed cost. The heat-shrinkable thermoplastic sleeve contains a precisely engineered, fluxed solder band that is visible through the sleeve. The band provides exactly the amount of solder and flux required to terminate the ground lead to the cable shield. Encircling the band is a small temperature indicator ring. This ring melts only when the surfaces to be joined have reached the correct soldering temperature, thus ensuring a properly soldered connection. Process control is built into each sleeve. Jacket OD Max. Shield OD Min. 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.90 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] Electrical Interconnect Products Cable OD 8 Part Nos. No Preinstalled Lead SO63-1-00 SO63-2-00 SO63-3-00 SO63-4-00 SO63-5-00 Preinstalled Lead Option* 20 AWG 22 AWG SO63-1-55-20-90 SO63-2-55-20-90 SO63-3-55-20-90 SO63-4-55-20-90 SO63-5-55-20-90 SO63-1-55-22-90 SO63-2-55-22-90 SO63-3-55-22-90 SO63-4-55-22-90 SO63-5-55-22-90 24 AWG SO63-1-55-24-90 SO63-2-55-24-90 SO63-3-55-24-90 SO63-4-55-24-90 SO63-5-55-24-90 Braid Strap 26 AWG SO63-1-55-26-90 SO63-2-55-26-90 SO63-3-55-26-90 SO63-4-55-26-90 SO63-5-55-26-90 Nickel Plated Tin Plated SO63-1-01 SO63-2-01 SO63-3-01 SO63-4-01 SO63-5-01 SO63-1-9030 SO63-2-9030 SO63-3-9030 SO63-4-9030 SO63-5-9030 *See Table G on page 8-47 for lead description. Color of wire lead is denoted by the last two digits of the part number as follows: 90 = White with a black stripe 9 = White 0 = Black 6 = Blue (24 AWG only) 5 = Green (20, 22, 24 AWG) The SO63 series is immersion resistant, features the Raychem BiAlloy temperature indication system, and meets the performance requirements of SAE-AS83519 (formerly MIL-S-83519) . 8-45 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Shield Termination SolderSleeve Shield Terminators (Continued) Table C. S01/S02 M83519 Series Thermochromic Temperature Indicator The M83519 (S01 and S02) series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of the completed termination. Cable OD Part No. (MIL Part Number and Raychem Part No.) by Lead Option Preinstalled Lead Option* No Preinstalled Lead Jacket OD Max Shield OD Min MIL Raychem MIL Raychem MIL Raychem 1.95 [0.075] 2.7[0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] M83519/1-1 M83519/1-2 M83519/1-3 M83519/1-4 M83519/1-5 S01-01-R S01-02-R S01-03-R S01-04-R S01-05-R M83519/2-1 M83519/2-2 M83519/2-3 M83519/2-4 M83519/2-5 S02-01-R S02-02-R S02-03-R S02-04-R S02-05-R M83519/2-6 M83519/2-7 M83519/2-8 M83519/2-9 M83519/2-10 S02-06-R S02-07-R S02-08-R S02-09-R S02-10-R Jacket OD Max. Shield OD Min. 1.95 [0.075] 2.7 [0.105] 4.3[0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] 20 AWG 22 AWG Preinstalled Lead Option* 24 AWG M83519/2-11 M83519/2-12 M83519/2-13 M83519/2-14 M83519/2-15 26 AWG M83519/2-16 M83519/2-17 M83519/2-18 M83519/2-19 M83519/2-20 S02-11-R S02-12-R S02-13-R S02-14-R S02-15-R S02-16-R S02-17-R S02-18-R S02-19-R S02-20-R *See Table G for lead description. M83519 is the qualified product listed in SAE-AS83519 (formerly MIL-S-83519) . The series features a thermochromic temperature indicator to assist in termination and inspection. The Raychem part number is permanently marked on the sleeve. Table D. S03 Series Thermochromic Temperature Indicator The S03 series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both Manufacturing and Quality Control an aid in the inspection of the completed termination. Cable OD Part No. Jacket OD Max. Shield OD Min. Tin plated Braid Strap Nickel plated Braid Strap 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] S03-01-R S03-02-R S03-03-R S03-04-R S03-05-R S03-06-R S03-07-R S03-08-R S03-09-R S03-10-R Preinstalled Lead Option* *See Table G for lead description. 8-46 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Shield Termination SolderSleeve Shield Terminators (Continued) Table E. SO96 Series (175°C [347°F] rated) Thermochromic Temperature Indicator The SO96 series terminators contain a colored thermochromic temperature indicator that exhibits a distinct color change when surfaces have reached wetting temperature. This color change gives both manufacturing and Quality Control an aid in the inspection of the completed termination. Cable OD Part No. Jacket OD Max. Shield OD Min. No Preinstalled Lead 22 AWG Preinstalled Lead Option* Braid Strap 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.9 [.035] 1.40 [.055] 2.15 [.085] 3.30 [.130] 4.30 [.170] SO96-1-00 SO96-2-00 SO96-3-00 SO96-4-00 SO96-5-00 SO96-1-55-22-90 SO96-2-55-22-90 SO96-3-55-22-90 SO96-4-55-22-90 SO96-5-55-22-90 SO96-1-01 SO96-2-01 SO96-3-01 SO96-4-01 SO96-5-01 *See Table G for lead description. The SO96 series is designed for high-temperature applications with operating temperature requirements up to 200°C [392°F]. This series features a thermochromic temperature indicator and meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) . The solder is Sn96 with RA flux compatible with nickel-plated shields. Table F. SO175 Series (175°C [347°F] rated) BiAlloy Temperature Indication System This system greatly enhances the reliability and repeatability of SO175 series terminators while reducing installed cost. The temperature indicator ring, encircling the solder preform, melts to indicate the very minimum amount of heat. Cable OD Part No. Shield OD Min. 1.95 [0.075] 2.7 [0.105] 4.3 [0.170] 6.0 [0.235] 7.0 [0.275] 0.90 [0.035] 1.40 [0.055] 2.15 [0.085] 3.30 [0.130] 4.30 [0.170] 8 Preinstalled Lead Option* No Preinstalled Lead 22 AWG Braid Strap SO175-1-00 SO175-2-00 SO175-3-00 SO175-4-00 SO175-5-00 SO175-1-1-55-22-90 SO175-2-1-55-22-90 SO175-3-1-55-22-90 SO175-4-1-55-22-90 SO175-5-1-55-22-90 SO175-1-01 SO175-2-01 SO175-3-01 SO175-4-01 SO175-5-01 Electrical Interconnect Products Jacket OD Max. *See Table G for lead description. Table G. Preinstalled Lead Description Series M83519, SO63 SO96, SO175 SO63, SO96, S03 CWT SO63, S03 Lead Type 55A0111 55A0813 Braid strap XL polyethylene Braid Strap Remarks MIL-W-22759/32 MIL-W-22759/41 Uninsulated UL Listed Uninsulated Plating Tin Nickel Nickel Tin Tin Stranding Stranded Stranded 40 x 38 AWG Stranded (W1) Stranded Min. Length 150 [6.00] 150 [6.00] 150 [6.00] 150 [6.00] 150 [6.00] 8-47 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Shield Termination SolderSleeve Shield Terminators (Continued) Product Characteristics Material Insulation SO, M83519 CWT Solder and flux SO63, M83519, S03 SO96, SO175 series CWT Ground lead CWT series SO, M83519, SO175 Typical Performance Voltage drop Tensile strength Dielectric strength Temperature rating CWT SO63/M83519/S03 SO96/SO175 series Insulation resistance Specifications/Approvals Radiation-crosslinked, heat-shrinkable polyvinylidene fluoride Radiation-crosslinked, heat-shrinkable polyolefin Solder: Sn63 Pb37 Solder: Sn96 Ag4 Solder: Sn50 Pb32 Cd18 Flux: ROL1 per ANSI - J - 004 (RMA Flux) Flux: ROM1 per ANSI - J - 004 (RA Flux) Flux: ROM1 per ANSI - J - 004 (RA Flux) XL polyethylene MIL-W-22759/32 or /41 2.5 mV Exceeds strength of ground lead 1.0 kV immersed -55°C to 125°C [-67°F to 257°F] -55°C to 150°C [-67°F to 302°F] -55°C to 175°C [-67°F to 347°F] 1000 megohms Agency — NAS 1747 MIL-S-83519/1&/2 NAS 1747 Series CWT SO63* M83519** SO96*** SO175 Raychem D-5023 RT-1404 RT-1404 RT-1404 RT-1404 * Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with BiAlloy temperature indicator. ** Qualified to SAE-AS83519 (formerly MIL-S-83519), supplied with thermochromic temperature indicator. ***Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) and NAS 1747, supplied with thermochromic temperature indicator. Installation For proper installation of these devices, the correct heating tool and reflector attachment must be used. Any one of the following Raychem heating tools is recommended: For detailed instructions and recommended reflector attachments, refer to the appropriate Raychem installation procedure: Series Procedure CWT RPIP 655-00-D SO63 RCPS 100-70 n HL1802E M83519 (S01/S02) RCPS 100-70 n AA-400 Super Heater SO96 RCPS 100-70 n CV-1981 S03 RCPS 100-70 n MiniRay SO175 RCPS-100-70 n IR-1759 You will find ordering information for these tools in section 10. 8-48 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 Shield Termination SolderSleeve Shield Terminators (Continued) Table H. NAS, M83519, and Raychem Cross-Reference NAS Raychem D Series NAS Part No. Comment Part No. D-1744-01 1744-1 D-1744-02 1744-2 1744-3 D-1744-03 1744-4 D-1744-04 D-1744-05 1744-5 D-1744-06 1744-6 D-1744-07 1744-7 1744-8 D-1744-08 1745-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519) D-100-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519) 1745-2 D-101-00 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519) 1745-3 D-103-00 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519) 1745-4 1745-5 D-144-26 1745-6 D-100-31 D-101-31 1745-7 D-103-31 1745-8 Obsolete - Use NAS1745-13 1745-9 1745-10 Obsolete - Use NAS1745-14 1745-11 Obsolete - Use NAS1745-15 Obsolete - Use NAS1745-16 1745-12 D-142-83 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519) 1745-13 D-142-50 Inactive, Use SAE-AS83519/1-2(formerly MIL-S-83519) 1745-14 1745-15 D-142-51 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519) D-142-52 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519) 1745-16 1745-17 D-107-00 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519) D-104-00 1745-18 1745-19 D-105-00 1745-20 D-107-31 1745-21 D-104-31 1745-22 D-105-31 1745-23 D-142-56 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519) 1745-24 D-142-65 1745-25 D-142-66 1746-1 D-144-25 Inactive, Use SAE-AS83519/1-1 (formerly MIL-S-83519) 1746-2 D-144-00 Inactive, Use SAE-AS83519/1-2 (formerly MIL-S-83519) 1746-3 D-144-01 Inactive, Use SAE-AS83519/1-3 (formerly MIL-S-83519) 1746-4 D-144-02 Inactive, Use SAE-AS83519/1-5 (formerly MIL-S-83519) 1746-5 D-144-26 1746-6 D-144-03 1746-7 D-144-04 1746-8 D-144-05 1746-9 D-144-46 Inactive, Use SAE-AS83519/1-4 (formerly MIL-S-83519) 1746-10 D-144-37 Military Raychem S01/S02 Series* Raychem SO63 Series** Part No. Part No. Part No. M83519/1-1 S01-01-R SO63-1-00 M83519/1-2 S01-02-R SO63-2-00 M83519/1-3 S01-03-R SO63-3-00 M83519/1-4 S01-04-R SO63-4-00 M83519/1-5 S01-05-R SO63-5-00 M83519/2-1 S02-01-R SO63-1-55-20-90 SO63-2-55-20-90 S02-02-R M83519/2-2 M83519/2-3 S02-03-R SO63-3-55-20-90 M83519/2-4 S02-04-R SO63-4-55-20-90 SO63-5-55-20-90 S02-05-R M83519/2-5 M83519/2-6 S02-06-R SO63-1-55-22-90 SO63-2-55-22-90 S02-07-R M83519/2-7 M83519/2-8 S02-08-R SO63-3-55-22-90 M83519/2-9 S02-09-R SO63-4-55-22-90 M83519/2-10 S02-10-R SO63-5-55-22-90 S02-11-R SO63-1-55-24-90 M83519/2-11 M83519/2-12 S02-12-R SO63-2-55-24-90 SO63-3-55-24-90 S02-13-R M83519/2-13 SO63-4-55-24-90 S02-14-R M83519/2-14 M83519/2-15 S02-15-R SO63-5-55-24-90 SO63-1-55-26-90 S02-16-R M83519/2-16 M83519/2-17 S02-17-R SO63-2-55-26-90 M83519/2-18 S02-18-R SO63-3-55-26-90 M83519/2-19 S02-19-R SO63-4-55-26-90 M83519/2-20 S02-20-R SO63-5-55-26-90 * QPL listed to SAE-AS83519 (formerly MIL-S-83519) ** Meets performance requirements of SAE-AS83519 (formerly MIL-S-83519) 8 Electrical Interconnect Products 8-49 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171