T2193503101-000

HEAVY DUTY CONNECTORS HCM/IP68 Hoods/Housings Series OVERVIEW PRODUCT SPECIFICATION Heavy duty connectors (HDC) from TE Connectivity (TE) have excellent and reliable performance in harsh environments. They are mainly used for data, signal, or power connection between different devices or functional units, the modular and standard interface can maximize application efficiency. Heavy duty connectors can be widely used in different industrial environments. HCM insert series HCM250 has a current of up to 250A, and HCM350 has a current of up to 350A. The Latest HCM650 has a current of up to 650A. TE’s HCM high-current series together with IP68 hoods/ housing can easily satisfy the high current requirements in harsh environments. The HCM series has a maximum current of up to 650A, the contact position is selectable from 1 to 4, and the IP68 housing can provide a stable and reliable environmental protection (Salt spraying time of up to 500 hours is provided). This solution can easily meet customer’s high current needs in harsh environment. PRODUCT APPLICATION Strong and reliable product design makes it widely used in • New Energy • Rail • Power INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES • Inserts of crimping type, different wire diameter is provided according to customer needs (HCM250: 35-70mm2, HCM350: 35-120mm2, HCM650: 35 - 240 mm2) • Crimping contacts, excellent shock resistance capacity • Excellent withstand voltage and insulation performance (HCM650 extends rated voltage up to 4000V, and withstand voltage up to 12KV) • Insert solutions of 1-4 positions are available, suitable for IP68 hoods/housings with optional single/multiple outlets IP68 hoods/housings series • IP68 aluminum hoods and housing, made of aluminum alloy, together with powder coating surface treatment, strong and reliable, provide reliable protection in harsh outdoor environment • Corrosion resistance confirmed by salt spray testing of 500h • Stainless screw locking ensures reliable, water, dust and pressure tight connection • Full range of products H6BPR -H32BPR Heavy Duty Connectors HCM/IP68 Hoods/Housings Series High Current Solutions – TE – Heavy Duty Connectors HCM/IP68 Hoods/Housings Series MECHANICAL PERFORMANCES STANDARDS AND SPECIFICATIONS • High current, HCM250 - 2000V/250A; HCM350 2000V/350A; HCM650 - 4000V/650A Standards: • Insert mating cycle ≥ 500 • Installation method: screw locking • Anticorrosion hoods/housing with salt spraying resistance of 500H • Durable and reliable structure • EN 61984: Connectors - Safety requirements and tests • IEC 60068: Environmental testing • IEC 60512: Connectors for electronic equipment - Test and measurements • IEC 60529: Degrees of Protection Provided by Enclosures (IP Code) • Operating temperature: -40°C to +125°C • IEC 60664-1: Insulation coordination for equipment within low-voltage systems (Part 1) PRODUCT BENEFITS/FEATURES • EN 61373: Railway application - Rolling stock equipment Shock and vibration test • 250A/350A/650A high current solutions (250A/350A/650A) Product Specifications: • Aluminum alloy housing, durable structure, strong and reliable, with long service life • 108-137171: HCM250 Insert Series Product Specification • IP68 protection degree, providing reliable connection in harsh outdoor environment • 108-137074: HCM650 Insert Series Product Specification • RoHS compliant MATERIAL • Hoods/housings: Aluminum alloy • Seals: Rubber, conductive rubber • Materials of locks/fasteners: Stainless steel (screw locking) • Surface treatment: Powder coating/deactivation + powder coating (EMC series) • 108-137073: HCM350 Insert Series Product Specification • 108-137014: IP68 Hood and Housing Series Product Specification • 108-137191: IP68 EMC Hood and Housing Series Product Specification • 114-137171: HCM250 Insert Series Application Specification • 114-137073: HCM350 Insert Series Application Specification • 114-137074: HCM650 Insert Series Application Specification • 114-137014: IP68 Hood and Housing Series Application Specification • 114-137191: IP68 EMC Hood and Housing Series Application Specification INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES Heavy Duty Connectors HCM/IP68 Hoods/Housings Series PRODUCT OFFERING Solution Series HCM250 Components HCM350 Description Comments T1920160125-000 H16BPR-TGH-M25 Housing T1930160000-000 H16BPR-AG Female Inserts T2192503201-000 HCM250-FC Crimp terminal Male Inserts T2192503101-000 HCM250-MC Crimp terminal Frame T0924028544-000 H16BRP-2P-250-FRAME T2192502035-000 HCM250-FC-35 Crimp area acc. to DIN EN 46 235 T2192502050-000 HCM250-FC-50 Crimp area acc. to DIN EN 46 235 Female Contacts Depends on cable diameter T2192502070-000 HCM250-FC-70 Crimp area acc. to DIN EN 46 235 T2192501035-000 HCM250-MC-35 Crimp area acc. to DIN EN 46 235 T2192501050-000 HCM250-MC-50 Crimp area acc. to DIN EN 46 235 T2192501070-000 HCM250-MC-70 Crimp area acc. to DIN EN 46 235 Hood T1920160125-000 H16BPR-TGH-M25 Depends on cable diameter Housing T1930060000-000 H6BPR-AG Female Inserts T2193503201-000 HCM350-FC Crimp terminal Male Inserts T2193503101-000 HCM350-MC Crimp terminal Frame T0924015115-000 H6BPR-1P-350-FRAME T2193502035-000 HCM350-FC-35 Crimp area acc. to DIN EN 46 235 T2193502050-000 HCM350-FC-50 Crimp area acc. to DIN EN 46 235 T2193502070-000 HCM350-FC-70 Crimp area acc. to DIN EN 46 235 T2193502095-000 HCM350-FC-95 Crimp area acc. to DIN EN 46 235 T2193502120-000 HCM350-FC-120 Crimp area acc. to DIN EN 46 235 T2193501035-000 HCM350-MC-35 Crimp area acc. to DIN EN 46 235 T2193501050-000 HCM350-MC-50 Crimp area acc. to DIN EN 46 235 T2193501070-000 HCM350-MC-70 Crimp area acc. to DIN EN 46 235 T2193501095-000 HCM350-MC-95 Crimp area acc. to DIN EN 46 235 T2193501120-000 HCM350-MC-120 Crimp area acc. to DIN EN 46 235 Male Contacts 1 Pos PN Hood Female Contacts Male Contacts INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 3 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series PRODUCT OFFERING Solution Series HCM250 Components Comments H16BPR-TGH-2M25 Housing T1930160000-000 H16BPR-AG Female Inserts T2192503201-000 HCM250-FC Crimp terminal Male Inserts T2192503101-000 HCM250-MC Crimp terminal Frame T0924028544-000 H16BRP-2P-250-FRAME T2192502035-000 HCM250-FC-35 Crimp area acc. to DIN EN 46 235 T2192502050-000 HCM250-FC-50 Crimp area acc. to DIN EN 46 235 Female Contacts Depends on cable diameter T2192502070-000 HCM250-FC-70 Crimp area acc. to DIN EN 46 235 T2192501035-000 HCM250-MC-35 Crimp area acc. to DIN EN 46 235 T2192501050-000 HCM250-MC-50 Crimp area acc. to DIN EN 46 235 T2192501070-000 HCM250-MC-70 Crimp area acc. to DIN EN 46 235 Hood T1920160225-000 H16BPR-TGH-2M25 Depends on cable diameter Housing T1930160000-000 H16BPR-AG Female Inserts T2193503201-000 HCM350-FC Crimp terminal Crimp terminal Male Inserts T2193503101-000 HCM350-MC Frame T0924027845-000 H16BPR-2P-350-FRAME T2193502035-000 HCM350-FC-35 Crimp area acc. to DIN EN 46 235 T2193502050-000 HCM350-FC-50 Crimp area acc. to DIN EN 46 235 T2193502070-000 HCM350-FC-70 Crimp area acc. to DIN EN 46 235 T2193502095-000 HCM350-FC-95 Crimp area acc. to DIN EN 46 235 T2193502120-000 HCM350-FC-120 Crimp area acc. to DIN EN 46 235 T2193501035-000 HCM350-MC-35 Crimp area acc. to DIN EN 46 235 T2193501050-000 HCM350-MC-50 Crimp area acc. to DIN EN 46 235 T2193501070-000 HCM350-MC-70 Crimp area acc. to DIN EN 46 235 T2193501095-000 HCM350-MC-95 Crimp area acc. to DIN EN 46 235 T2193501120-000 HCM350-MC-120 Crimp area acc. to DIN EN 46 235 T1920240332-409 H24BPR-TGH-XL-3M32EMC-C Anti-corrosion performance, , 3xM32 threads Female Contacts 2 Pos Male Contacts Hood HCM650 Description T1920160225-000 Male Contacts HCM350 PN Hood Housing T1930240000-409 H24BPR-AG-EMC-C High anticorrosion performance Blind Plug T3165320111-000 BLIND-32-M Metal blind plug M32 Female Inserts T2196503201-000 HCM650-FC Crimp terminal Male Inserts T2196503101-000 HCM650-MC Crimp terminal Frame T0924311125-000 H24BPR-3P-650-RRAME 3 Positions Frame T2196502070-001 HCM650-FC-70 Crimp area acc. to DIN EN 46 235 T2196502095-001 HCM650-FC-95 Crimp area acc. to DIN EN 46 235 T2196502120-001 HCM650-FC-120 Crimp area acc. to DIN EN 46 235 T2196502150-001 HCM650-FC-150 Crimp area acc. to DIN EN 46 235 T2196502185-001 HCM650-FC-185 Crimp area acc. to DIN EN 46 235 T2196501070-001 HCM650-MC-70 Crimp area acc. to DIN EN 46 235 T2196501095-001 HCM650-MC-95 Crimp area acc. to DIN EN 46 235 T2196501120-001 HCM650-MC-120 Crimp area acc. to DIN EN 46 235 T2196501150-001 HCM650-MC-150 Crimp area acc. to DIN EN 46 235 T2196501185-001 HCM650-MC-185 Crimp area acc. to DIN EN 46 235 Female Contacts Male Contacts INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 4 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series PRODUCT OFFERING Solution Series Components PN H24BPR-TGH-XL-3M25 Housing T1930240000-000 H24BPR-AG Female Inserts T2192503201-000 HCM250-FC Crimp terminal Male Inserts T2192503101-000 HCM250-MC Crimp terminal T0924049044-100 T0924049044-200 HCM250 Female Contacts Male Contacts Depends on cable diameter H24BPR-4P-250-MFRAME H24BPR-4P-250-FFRAME T2192502035-000 HCM250-FC-35 Crimp area acc. to DIN EN 46 235 T2192502050-000 HCM250-FC-50 Crimp area acc. to DIN EN 46 235 T2192502070-000 HCM250-FC-70 Crimp area acc. to DIN EN 46 235 T2192501035-000 HCM250-MC-35 Crimp area acc. to DIN EN 46 235 T2192501050-000 HCM250-MC-50 Crimp area acc. to DIN EN 46 235 T2192501070-000 HCM250-MC-70 Crimp area acc. to DIN EN 46 235 Hood T1920240325-002 H24BPR-TGH-XL-3M25 Depends on cable diameter Housing T1930240000-000 H24BPR-AG Female Inserts T2193503201-000 HCM350-FC Crimp terminal Male Inserts T2193503101-000 HCM350-MC Crimp terminal Frame T0924311044-000 H24BRP-3P-350-FRAME T2193502035-000 HCM350-FC-35 Crimp area acc. to DIN EN 46 235 T2193502050-000 HCM350-FC-50 Crimp area acc. to DIN EN 46 235 T2193502070-000 HCM350-FC-70 Crimp area acc. to DIN EN 46 235 T2193502095-000 HCM350-FC-95 Crimp area acc. to DIN EN 46 235 T2193502120-000 HCM350-FC-120 Crimp area acc. to DIN EN 46 235 T2193501035-000 HCM350-MC-35 Crimp area acc. to DIN EN 46 235 T2193501050-000 HCM350-MC-50 Crimp area acc. to DIN EN 46 235 T2193501070-000 HCM350-MC-70 Crimp area acc. to DIN EN 46 235 T2193501095-000 HCM350-MC-95 Crimp area acc. to DIN EN 46 235 T2193501120-000 HCM350-MC-120 Crimp area acc. to DIN EN 46 235 Hood T1920240332-409 H24BPR-TGH-XL-3M32EMC-C Anti-corrosion performance, 3xM32 threads Housing T1930240000-409 H24BPR-AG-EMC-C High anticorrosion performance Mounting frame T1990240001-001 H24BPR-FRAME Female Inserts T2196503201-000 HCM650-FC Crimp terminal Male Inserts T2196503101-000 HCM650-MC Crimp terminal Frame T0924311125-000 H24BPR-3P-650-RRAME 3 Positions Frame T2196502070-001 HCM650-FC-70 Crimp area acc. to DIN EN 46 235 T2196502095-001 HCM650-FC-95 Crimp area acc. to DIN EN 46 235 T2196502120-001 HCM650-FC-120 Crimp area acc. to DIN EN 46 235 T2196502150-001 HCM650-FC-150 Crimp area acc. to DIN EN 46 235 T2196502185-001 HCM650-FC-185 Crimp area acc. to DIN EN 46 235 T2196501070-001 HCM650-MC-70 Crimp area acc. to DIN EN 46 235 T2196501095-001 HCM650-MC-95 Crimp area acc. to DIN EN 46 235 T2196501120-001 HCM650-MC-120 Crimp area acc. to DIN EN 46 235 T2196501150-001 HCM650-MC-150 Crimp area acc. to DIN EN 46 235 T2196501185-001 HCM650-MC-185 Crimp area acc. to DIN EN 46 235 Female Contacts 3 Pos Male Contacts HCM650 Comments T1920240325-002 Frame HCM350 Description Hood Female Contacts Male Contacts INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 5 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series PRODUCT OFFERING Solution Series Components Comments H24BPR-TGH-XL-4M25 Housing T1930240000-000 H24BPR-AG Female Inserts T2192503201-000 HCM250-FC Crimp terminal Male Inserts T2192503101-000 HCM250-MC Crimp terminal T0924049044-100 H24BPR-4P-250-M-FRAME T0924049044-200 H24BPR-4P-250-F-FRAME T2192502035-000 HCM250-FC-35 Crimp area acc. to DIN EN 46 235 T2192502050-000 HCM250-FC-50 Crimp area acc. to DIN EN 46 235 T2192502070-000 HCM250-FC-70 Crimp area acc. to DIN EN 46 235 T2192501035-000 HCM250-MC-35 Crimp area acc. to DIN EN 46 235 T2192501050-000 HCM250-MC-50 Crimp area acc. to DIN EN 46 235 T2192501070-000 HCM250-MC-70 Crimp area acc. to DIN EN 46 235 Hood T1926320163-001 H32BPR-TGXH-4S-M63 Housing T1936320000-000 H32BPR-AG-4S Female Inserts T2193503201-000 HCM350-FC Crimp terminal Male Inserts T2193503101-000 HCM350-MC Crimp terminal Frame T0924048581-000 H32BRP-4P-350-FRAME T2193502035-000 HCM350-FC-35 Crimp area acc. to DIN EN 46 235 T2193502050-000 HCM350-FC-50 Crimp area acc. to DIN EN 46 235 T2193502070-000 HCM350-FC-70 Crimp area acc. to DIN EN 46 235 T2193502095-000 HCM350-FC-95 Crimp area acc. to DIN EN 46 235 T2193502120-000 HCM350-FC-120 Crimp area acc. to DIN EN 46 235 T2193501035-000 HCM350-MC-35 Crimp area acc. to DIN EN 46 235 T2193501050-000 HCM350-MC-50 Crimp area acc. to DIN EN 46 235 T2193501070-000 HCM350-MC-70 Crimp area acc. to DIN EN 46 235 T2193501095-000 HCM350-MC-95 Crimp area acc. to DIN EN 46 235 T2193501120-000 HCM350-MC-120 Crimp area acc. to DIN EN 46 235 HCM250 Female Contacts Male Contacts HCM350 Description T1920240425-002 Frame 4 Pos PN Hood Female Contacts Male Contacts INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES Depends on cable diameter PAGE 6 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series Overall dimensions of products HIGH CURRENT SERIES HCM250 insert Male insert T2192503101-000 Female insert HCM250-MC T2192503201-000 HCM250-FC HCM250 pin Pin contact T21925010XX-000 PART NUMBER PIN CONTACT SOCKET CONTACT Socket contact HCM250-MC-XX DESCRIPTION T21925020XX-000 DIA d1 DIA d2 HCM250-FC-XX WIRE GUAGE STRIPPING LENGTH mm2 mm T2192501035-000 HCM250-MC-35 8.4 12.5 35 22 T2192501050-000 HCM250-MC-50 10.2 14.5 50 22 T2192501070-000 HCM250-MC-70 11.7 16.5 70 22 PART NUMBER DESCRIPTION DIA d1 DIA d2 WIRE GUAGE STRIPPING LENGTH mm2 mm T2192502035-000 HCM250-FC-35 8.4 12.5 35 22 T2192502050-000 HCM250-FC-50 10.2 14.5 50 22 T2192502070-000 HCM250-FC-70 11.7 16.5 70 22 INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 7 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series Overall dimensions of products HIGH CURRENT SERIES HCM350 insert Male insert T2193503101-000 Female insert HCM350-MC T2193503201-000 HCM350-FC HCM350 pin Pin contact T21935010XX-000 PART NUMBER PIN CONTACT HCM350-MC-XX DESCRIPTION T21935020XX-000 DIA d1 DIA d2 L1 L2 HCM350-FC-XX C1 C2 WIRE GUAGE STRIPPING LENGTH mm2 mm T2193501035-000 HCM350-MC-35 8.2 12.5 52.5 26 7 20 35 26 T2193501050-000 HCM350-MC-50 10 14.5 55 28.5 7 22 50 28 T2193501070-000 HCM350-MC-70 11.5 16.5 55 28.5 5 22 70 28 T2193501095-000 HCM350-MC-95 13.5 19 58 30.5 5 23 95 30 T2193501120-000 HCM350-MC-120 15.5 21 58 24 3.5 20.5 120 24 C2 WIRE GUAGE STRIPPING LENGTH mm2 mm PART NUMBER SOCKET CONTACT Socket contact DESCRIPTION T2193502035-000 HCM350-FC-35 T2193502050-000 T2193502070-000 DIA d1 DIA d2 L1 L2 8.2 12.5 57 26 HCM350-FC-50 10 14.5 59.5 HCM350-FC-70 11.5 16.5 59.5 C1 7 20 35 26 28.5 7 22 50 28 28.5 5 22 70 28 T2193502095-000 HCM350-FC-95 13.5 19 62.5 30.5 5 23 95 30 T2193502120-000 HCM350-FC-120 15.5 21 62.5 24 3.5 20.5 120 24 INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 8 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series Overall dimensions of products HIGH CURRENT SERIES HCM650 insert Male insert T2196503101-000 Female insert HCM650-MC T2196503201-000 HCM650-FC HCM650 pin Pin contact T2196501XXX-001 Socket contact HCM650-MC-XX T2196502XXX-001 HCM650-FC-XX PART NUMBER TYPE DRAWING NO. DESCRIPTION Dia d1 Dia d2 L1 L2 L3 Number of crimps X WIRE GAUGE mm2 STRIPPING LENGTH mm T2196501070-001 HCM650-MC-70 T2196501XXX000 HCM650 Male Contact, 70mm2, Silver Plating 11.75 16.5 22 10 25 1 70 42 T2196501095-001 HCM650-MC-95 T2196501XXX000 HCM650 Male Contact, 95mm2, Silver Plating 13.5 19 24.5 9 26 1 95 42 T2196501120-001 HCM650-MC-120 T2196501XXX000 HCM650 Male Contact, 120mm2, Silver Plating 15.5 21 26.5 8 27 1 120 42 T2196501150-001 HCM650-MC-150 T2196501XXX000 HCM650 Male Contact, 150mm2, Silver Plating 17 23.5 29 5 30 2 150 42 T2196501185-001 HCM650-MC-185 T2196501XXX000 HCM650 Male Contact, 185mm2, Siiver Plating 19 25.5 31 3 28 2 185 42 T2196502070-001 HCM650-FC-70 T2196502XXX000 HCM650 Female Contact, 70mm2, Silver Plating 11.75 16.5 22 10 25 1 70 42 T2196502095-001 HCM650-FC-95 T2196502XXX000 HCM650 Female Contact, 95mm2, Silver Plating 13.5 19 24.5 9 26 1 95 42 T2196502120-001 HCM650-FC-120 T2196502XXX000 HCM650 Female Contact, 120mm2, Silver Plating 15.5 21 26.5 8 27 1 120 42 T2196502150-001 HCM650-FC-150 T2196502XXX000 HCM650 Female Contact, 150mm2, Silver Plating 17 23.5 29 5 30 2 150 42 T2196502185-001 HCM650-FC-185 T2196502XXX000 HCM650 Female Contact, 185mm2, Siiver Plating 19 25.5 31 3 28 2 185 42 INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 9 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series Overall dimensions of products IP68 HOUSING IP68 hoods (H16BPR) – Diagonal locking IP68 housings (H16BPR) – Diagonal locking T1920160140-000 H16BPR-TGH-M40 T1930160000-000 H16BPR-AG T1920160140-009 H16BPR-TGH-M40-EMC-C T1930160000-009 H16BPR-AG-EMC-C IP68 hoods (H24BPR) – quadrangled locking T1916240163-001 H24BPR-TSH-4S-M63 INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES IP68 housings (H24BPR) – quadrangled locking T1936240000-000 H24BPR-AG-4S PAGE 10 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series Overall dimensions of products HCM HIGH CURRENT SOLUTIONS HCM250 HCM250 male inserts + IP68 hoods/housings INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 11 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series Overall dimensions of products HCM HIGH CURRENT SOLUTIONS HCM350 HCM350 male insert + IP68 hood HCM350 female insert + IP68 housing INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 12 Heavy Duty Connectors HCM/IP68 Hoods/Housings Series Overall dimensions of products HCM HIGH CURRENT SOLUTIONS HCM650 te.com © 2018 TE Connectivity. All Rights Reserved. TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. 1-1773934-1  SL  10/18   Tangence INDUSTRIAL /// HEAVY DUTY CONNECTORS - HCM SERIES PAGE 13