T4110001031-000

PRODUCT SPECIFICATION 108-106140 07Jul2022 Rev. A7 Industrial M8 and M12 Series Circular Connector 1. Scope 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of M8/M12 Series Connector family. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 TE Specifications: • 501-106140: Qualification Test Report For M12 Screw Type Connector (T411XXXXXXX-XXX) • 501-106140-1: Qualification Test Report For M12 Cable Assembly (T415XXXXXXX-XXX and T416XXXXXXX-XXX) • 501-106140-2: Qualification Test Report For M8 Cable Assembly (T405XXXXXXX-XXX and T406XXXXXXX-XXX) • 501-106140-3: Qualification Test Report For M12 Panel mount (T413XXXXXXX-XXX and T414XXXXXXX-XXX and T417XXXXXXX-XXX) • 501-106140-4: Qualification Test Report For M8 Screw Type Assembly (T401XXXXXXX-XXX) • 501-106140-5: Qualification Test Report For M8 Panel mount (T403XXXXXXX-XXX and T404XXXXXXX-XXX and T407XXXXXXX-XXX) • 501-106140-6: Qualification Test Report For M8 Y/T Distributor (T40811X200X-000 and T40821X200X-000) • 501-106140-7: Qualification Test Report For M12 Cable Assembly (TAAXXXXXXXX-XXX, TABXXXXXXXX-XXX) • 501-106140-8: Qualification Test Report For M12 Cable Assembly (TADXXXXXXXX-XXX) • 501-106140-9: Qualification Test Report For M12 Screw Type Green Connector (T411XXXXXXX-XXX) • 501-106140-10: Qualification Test Report For Industrial M12 series circular connector (T411XXXXXXX-XXX) • 501-106140-11: Qualification Test Report For Industrial M12 series cable assembly (TAD14545101-XXX / TAD14541111-XXX / TAD1453A201-XXX / TAD2453A201-XXX) • 501-106140-12: Qualification Test Report For TE Connectivity (Shanghai) Co., Ltd.（No.1528 Gumei Rd, Building 5,Shanghai 200233） WR BY: HAO WANG CHK BY: KOBBY ZHAO APP BY: XIANG XU © Copyright 2005 by TE Connectivity Shanghai Co., Ltd. All rights reserved. - 1 - PRODUCT SPECIFICATION 108-106140 07Jul2022 Rev. A7 Industrial M12 series cable assembly (2373341-1) • 501-106140-13: Qualification Test Report For Industrial M8 series screw assembly (T401XX08XX2-XXX un-shielded type) • 501-106140-14: Qualification Test Report For Industrial M8 8pin Series Connector (T407X01X08S-XXX, panel mount with wire / T4061XDS0X8-XXX, Cord set, Shielding type) 2.2 Commercial Standards and Specifications: • • • IEC 61076-2-101: Detail specification for M12 connectors with screw-locking IEC 61076-2-104: Detail specification with M8 screw-locking or snap-locking IEC 60512: Electromechanical Components for Electronic Equipment; Basic Testing Procedure and Measuring Methods • IEC-60529: Degree of Protection Provided by Enclosures (IP Code) 3. Requirements: 3.1 Design and Construction: Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials: Material used in the construction of this product should be as specified on the applicable product drawing. 3.3 Ratings: 3.3.1 Electrical A. Voltage Rating : M12: 250V (≤4 way) / 60V (5 way) / 30V (>5 way) M8: 60V (3 way) / 30V (4 and 5 way) / 30V (6 and 8 way) B. Current Rating: Refer to Fig.3. C. Temperature Rating : －25° C to 85° C (For cable assembly & Y/T Distributor Connector / M8 8Pin series) －40° C to 85° C (Screw Type Connector & Panel mount Connectors) D. Insulation Resistance: 100 MΩ Min. 3.3.2 Environmental Sealing Requirements: IP67 Durability: 100 cycles 3.4 Performance Requirements and Test Descriptions: The product shall be designed to meet the electrical, mechanical, and environmental performance requirements specified in Fig 1. All tests shall be performed at the ambient environmental conditions per IEC 60512, unless otherwise specified. TE Connectivity (Shanghai) Co., Ltd.（No.1528 Gumei Rd, Building 5,Shanghai 200233） WR BY: HAO WANG CHK BY: KOBBY ZHAO APP BY: XIANG XU © Copyright 2005 by TE Connectivity Shanghai Co., Ltd. All rights reserved. - 2 - PRODUCT SPECIFICATION 108-106140 07Jul2022 Rev. A7 3.5 Test Requirements and Procedures Summary Para Test Items Requirements Procedures 3.5.1 Examination of No defect would impair normal Visual inspection product operation No physical damage. IEC 60512, Test 1a Electrical Requirements 3.5.2 Voltage proof 1 minute hold with no breakdown or For M8: (withstanding flashover. 650 volts AC or DC, hold for 1 minute voltage) between adjacent contacts/between contacts and shield For M12: 1400(4 pins) /1000(5 pins) /650(8 pins)/ 500(12pins) volts AC or DC, hold for 1 minute between adjacent contacts/ between contacts and shield IEC 60512-4-1 3.5.3 Insulation 100 MΩ Min. 500V DC between adjacent contacts Resistance 3.5.4 LLCR IEC 60512, Test 3a, Method A Initial value: 10mΩ max. Subject specimens to 100 milliamps maximum and 20 millivolts maximum open circuit voltage 3.5.5 For M8 Y/T Distributor: Test points refer to Fig.4 Initial value: Ref IEC 60512-2-1, Test 2a Temperature 30° C MAX under loaded rating Stabilize at rate current level until 3 readings at Rising current. (See fig.3) 5 minutes intervals are within 1°C IEC 60512-5-2 Mechanical Requirements 3.5.6 Impacting water No ingress of water IEC 60529, Test 14.2.7 3.5.7 Dust (IP6X) No deposit dust on contact IEC 60529, Test 6, table 7 3.5.8 Durability Contact resistance: Δ15mΩ max. Mate and un-mate specimens for cycles at a maximum speed of operations=10mm/s, For M8 Y/T Distributor: Rest:30s, unmated Contact resistance: Δ30mΩ max. 100 cycles for gold plating 50 cycles for silver plating 20 cycles for tin plating EIA364-09-1 3.5.9 Mating/Un-matin 15N/15N Max. for 2-5 pins Operation speed: 10mm/min. g Force 23N/30N Max. for 6-12 pins Measure force necessary to mate samples. 30N/30N Max. for 13-17 pins EIA364-13 TE Connectivity (Shanghai) Co., Ltd.（No.1528 Gumei Rd, Building 5,Shanghai 200233） WR BY: HAO WANG CHK BY: KOBBY ZHAO APP BY: XIANG XU © Copyright 2005 by TE Connectivity Shanghai Co., Ltd. All rights reserved. - 3 - PRODUCT SPECIFICATION 3.5.10 108-106140 07Jul2022 Rev. A7 Sinusoidal 1: Duration of disturbance 1μs max. 10Hz to 500Hz and 0.35mm or 50 m/s2 vibration 2: Contact resistance: Sweep cycles:10 Δ15mΩ max. Full duration:6H For M8 Y/T Distributor: IEC60512, Test 6d Contact resistance: Δ30mΩ max. 3: There shall be no defect that would impair normal operation 3.5.11 Mechanical 1: No discontinuities of 1 Subject mated specimens to 50G's half-sine Shock microsecond or longer duration shock pulses of 11 milliseconds duration with 2: Contact resistance: 3.44m/s velocity change. Δ15mΩ max. Three shocks in each direction applied along 3 For M8 Y/T Distributor: mutually perpendicular planes, 18 total shocks. Contact resistance: Δ30mΩ max. EIA364-27 3: There shall be no defect that would impair normal operation Environmental Requirements 3.5.12 Rapid change in See Note. IEC 60512-11-4 temperature Subject specimens to 5 cycles between -40°C to 85°C or -25℃ to 85°C with 30 minutes dwells at temperature extremes Refer to 3.3.1.C : Temperature Rating 3.5.13 Dry heat See Note. IEC 50512-11-9 Insulation resistance at high Subject mated specimens to 85°C for 16 hours temperature 3.5.14 Damp heat, See Note. IEC 60512-11-12 cyclic Subject specimens to 5 cycles (5 days) Temperature:40°C Recovery time:2h 3.5.15 Cold See Note. IEC 60512-11 Temp.: -40°C or -25℃ Duration:2h Recovery time:2h Refer to 3.3.1.C : Temperature Rating 3.5.16 Mixed flowing See Note. IEC 60068-2-60, Method 4 gas Subject mated specimens to flowing mixed gas corrosion-4 days TE Connectivity (Shanghai) Co., Ltd.（No.1528 Gumei Rd, Building 5,Shanghai 200233） WR BY: HAO WANG CHK BY: KOBBY ZHAO APP BY: XIANG XU © Copyright 2005 by TE Connectivity Shanghai Co., Ltd. All rights reserved. - 4 - PRODUCT SPECIFICATION NOTE 108-106140 07Jul2022 Rev. A7 Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Re qualification Test Sequence shown in Figure 2. Fig. 1 (END) 3.6 Product Qualification Test Sequence Test Group Test or Examination A(a) B C D E(f) 1 Test Sequence Examination of product 1 3,6,11,20,26 8 9 Voltage proof(withstanding voltage) 4 10,19,25 4,7 4,8 Insulation resistance 3 9,13,18,24 3,6 3,7 LLCR 2 2,5,8,17,23 2 2 Temperature Rising 2,6 5(e) Impacting water 21 Dust (IP6X) 5 6 22(b) Durability 4 Mating and Un-mating Force 3,5 Sinusoidal vibration 1 Mechanical shock 4 Rapid change in temperature 7 Dry heat 12 Damp heat, cyclic 1 14(c),16(d) Cold 15 Mixed flowing gas 1 NOTE: (a) When the initial test group A has been completed, the specimens are divided in the 3 groups B, C, D. All connectors in each group shall undergo the tests specified for the relevant group numbers indicate sequence in which tests are performed. (b) It's allowed to perform with an additional specimen, extending the total number of specimen by 1. (c) First cycle (d) Remaining cycles (e) Test with additional specimen for over-molding type cable assembly (f) This test group should be tested without the screw nut Fig.2 TE Connectivity (Shanghai) Co., Ltd.（No.1528 Gumei Rd, Building 5,Shanghai 200233） WR BY: HAO WANG CHK BY: KOBBY ZHAO APP BY: XIANG XU © Copyright 2005 by TE Connectivity Shanghai Co., Ltd. All rights reserved. - 5 - PRODUCT SPECIFICATION 108-106140 07Jul2022 Rev. A7 4. QUALITY ASSURANCE PEOVISIONS 4.1 Qualification Testing A. Specimen Selection Plugs and receptacles should be prepared in accordance with applicable Instruction Sheet and should be elected at random from current production. Each test group shall consist of 3 specimens Min. unless otherwise stated. B. Test Sequence Qualification inspection shall be verified by testing specimens as specified in figure 2. 4.2 Requalification testing If changes significantly affecting form, fit or function are made to the product or manufacturing process or controlling industry specification, product assurance, shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. 4.3 Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmitted. 4.4 Quality conformance Inspection The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. For M12: A-coding 2- 5 ways =4 A 6- 8 ways =2 A 9- 17 ways =1.5 A B-coding 5 ways =4 A C-coding 3 ways (2+PE) =4 A 4 ways (3+PE) =4 A 5 ways (4+PE) =2 A 6 ways (5+PE) =2 A D-coding 4 ways =4 A P-coding 5 ways (4+PE) =4 A Fig.4 Contact resistance arrangement For M8: A-coding 3/4 ways =3 A 6/8 ways =1.5 A B-coding 5 ways =3 A Fig.3 (Rating Current) TE Connectivity (Shanghai) Co., Ltd.（No.1528 Gumei Rd, Building 5,Shanghai 200233） WR BY: HAO WANG CHK BY: KOBBY ZHAO APP BY: XIANG XU © Copyright 2005 by TE Connectivity Shanghai Co., Ltd. All rights reserved. - 6 -