ACT
Summary
1
Introduction
2
Synoptic
3
Technical characteristics
4
Part-numbering system
5
Arrangements
6
Receptacles
7
Plug / Panel seal
8
Mating and unmating dimensions
9
Mounting cutouts
10-11
Contacts and Tools
ACT
Introduction
The Deutsch ACT is a high performance composite connector qualified to MIL-DTL-38999. What Deutsch
Defense/Aerospace does better than anyone else is make wire termination devices for demanding applications.
Deutsch utilized its unprecedented achievements in the area of defense/aerospace composite technology enabling us to
design and produce the latest version of MIL-DTL-38999 connectors.
The superior design of the ACT deliberately took into consideration the connector, its contacts, and the respective strain
reliefs to favorably influence intra-system life-cycle performance and costs.
■
Performance
The total performance of the ACT connector is matched by individual components within the system. For example, the
use of composite materials has increased the durability of the connector housing and coupling mechanism to 1500 cycles.
Deutsch developed an extended life MIL-C-39029 contact to meet the increased performance requiremets of today’s systems.
■
Superior corrosion resistance
The ACT eliminates the largest contributing factor in advanced systems malfunction... corrosion, which is the main cause
of mechanical, electrical, and electromagnetic connector degradation. Electromotive force differentials between many
dissimilar metals found in connectors and accessories produce galvanic action. The ACT eliminates these dissimilar metals
resulting in an interconnection system that withstands over 2000 hours of salt spray.
1
ACT
Synoptic
SEALED receptacles
TYPE 90
4 holes square flange
mounting
Plug
TYPE 96
TYPE 94
Single hole mounting
2
ACT
Technical characteristics
■
Mechanical
Shell
Material
Plating
: Composite
: W - Olive drab cadmium,
M - Nickel coating
: Thermoplastic and fluorinated silicone elastomer
: fluoronited silicone elastomer
: Copper alloy
: Gold
: Crimp type or printed circuit pin (consult us)
: Size 22 D: 44 N
Size 20 : 67 N
Size 16 : 111 N
Size 12 : 111 N
Size 8 : 111 N
: As per MIL-DTL-38999
: 300 g, 3 ms in the 3 axes
: 1500 coupling and uncoupling cycles
Insert
Material
Flat gasket and o’ring Material
Contact
Material
Plating
Type
Retention
Vibrations
Physical shocks
Durability
■
Climatics
Service temperature
:
:
:
:
:
Thermal shocks
Sealing
Salt spray resistance
■
Cadmium plating - 65° C to + 175° C
Nickel plating
- 65° C to + 200° c
As per MIL-DTL-38999
Leakage ≤ 16 cm3/h on mated connecting under 2,1 bars
2000 hours, class W as per MIL-DTL-38999
2000 hours class M, as per MIL-DTL-38999
Electrical
Withstanding voltage
at sea level : Service M : 1300 V
Service I : 1800 V
Service II : 2300 V
at 21000 m altitude : Mated connector
Unmated connector
Service M : 800 V
Service M
: 350 V
Service I : 1000 V
Service I
: 400 V
Service II : 1000 V
Service II
: 500 V
Insulation resistance (Ambiant temperature)
: 5000 MΩ to 25° C and 65 % HR max.
Voltage drop
: size 22 : test to 5 Amp. = 73 millivolts max.
Size 20 : test to 7,5 Amp. = 55 millivolts max.
Size 16 : test to 12 Amp. = 49 millivolts max.
Size 12 : test to 23 Amp. = 42 millivolts max.
Size 8 : test to 46
Amp. = 26 millivolts max.
Shielding
: As per MIL-DTL-38999
Size
22
20
16
12
8
Contacts current Diameter over
Sealed
Insulation sheath
version
in mm
5 A
7,5 A
13 A.
23 A.
46 A.
0,76 to 1,37
1,01 to 2,10
1,65 to 2,77
2,46 to 3,61
4,50 to 5,80
Permitted wire
Sizes
section in mm2
0,095 to 0,38
0,21 to 0,60
0,60 to 1,34
1,91 to 3,18
5,30 to 8,98
For more information, see MIL-DTL-38999 series III
3
ACT
Part numbering system
■
DEUTSCH System
Shell
Square flange receptacle
* Single hole mounting receptacle
Plug
ACT
90
Connector type
type
: 90
: 94
: 96
Contact type
P : Male contact
S : Female contact
A : Without male contact
B : Without female contact
U : Male PCB contact
M : Female PCB contact
Shell size
A-B-C-D-E-F
-G-H-J
*
J
Finish
Olive drab cadmium : W
Nickel coating : M
B-35
*
Arrangements
(See page 5)
Special modifications
3025 : Standard gold
500 cycles contact.
Consult factory for
availability
N
*
Key orientation
* N-A-B-C-D-E
The square flange receptacle is never delivered with panel seal. For ordering panel seals see page 9.
For standard contacts delivered with the connector, see page 10.
■
MIL-DTL-38999 SYSTEM
Shell type
Square flange receptacle : 20
** Single hole mounting receptacle : 24
Plug : 26
D38999
Model of designation
20
Shell size
A-B-C-D-E-F
-G-H-J
*
J
Contact type
P : Male contact 500 cycles
S : Female contact 500 cycles
H : Male, extended life 1500 cycles contact
J : Female, extended life 1500 cycles
contact
A : Without male contact
B : Without female contact
19
Arrangements
(See page 5)
Finish
Olive drab cadmium : J
Nickel coating : M
* Consult factory for availability
** Consult factory for current QPL listing.
4
P
N
Key orientation
* N-A-B-C-D-E
ACT
Arrangements
Male insert viewed from front face.
B
A
Disposition B-98
6 contacts size 20
Disposition B-99
7 contacts size 20
Disposition A-35
6 contacts size 22
Disposition A-98
3 contacts size 20
Disposition B-02
2 contacts size 16
Disposition B-05
5 contacts size 20
Disposition B-35
13 contacts size 22
Disposition C-08
8 contacts size 20
Disposition C-35
22 contacts size 22
Disposition C-98
10 contacts size 20
Disposition D-05
5 contacts size 16
Disposition D-15
14 contacts size 20
1 contacts size 16
Disposition D-18
18 contacts size 20
Disposition D-19
19 contacts size 20
Disposition D-35
37 contacts size 22
Disposition E-06
6 contacts size 12
Disposition E-08
8 contacts size 16
Disposition E-26
26 contacts size 20
Disposition E-35
55 contacts size 22
Disposition E-99
21 contacts size 20
2 contacts size 16
Disposition F-11
11 contacts size 16
Disposition C-04
4 contacts size 16
1
6
17
30
11
Disposition E-02
38 contacts size 22
1 contacts size 8
Disposition D-97
8 contacts size 20
4 contacts size 16
Disposition F-32
32 contacts size 20
Disposition F-35
66 contacts size 22
Disposition G-11
11 contacts size 12
Disposition G-35
79 contacts size 22
Disposition G-16
16 contacts size 16
Disposition G-39
2 contacts size 16
37 contacts size 20
Disposition G-41
41 contacts size 20
29
22
64
72
16
79
7
46
1
41 59
42 60
33
19
85
94
74
24
18 32
81
67
H
68
26
82
76
6
93
84
21
28
Disposition H-53
53 contacts size 20
Disposition H-35
100 contacts size 22
Disposition H-55
55 contacts size 20
Disposition J-04
48 contacts size 20
8 contacts size 16
99
53
15
Disposition H-21
21 contacts size 16
Disposition G-75
4 contacts size 8
78
Disposition J-7
97 contacts size 22
2 contacts size 8
Disposition J-8
8 contacts size 8
q
_
n
_
o
_
m
__
q_
w
_
k
_
c_
v
_
x
_
r_
d
_
h_
y
_
i_
u
_
f_
j_
Disposition J-19
19 contacts size 12
*
Disposition J-20
10 contacts size 20
13 contacts size 16
4 contacts size 12
3 contacts size 8
Disposition J-24
12 contacts size 16
12 contacts size 12
Disposition J-29
29 contacts size 16
Disposition J-35
128 contacts size 22
Disposition J-43
23 contacts size 20
20 contacts size 16
t_
u
_
s_
r_
a
_
v_
q_
b
_
q
_
n
_
m
__
c_
w
_
z_
y_
d
_
x_
e
_
k
_
h_
g
_
f_
Disposition J-90
40 contacts size 20
4 contacts size 16
2 contacts size 8
* Sold less contacts tools, and sealing plugs
Arrangements is not currently a MIL-DTL-38999 specification, please refer to MIL-STD-1560
5
Disposition J-61
61 contacts size 20
ACT
Receptacles
■
Square flange - TYPE 90
B
E
31,50 max.
D
C1
C2
E
ØR ØS
F
F
G
G
13,20 max.
13,20 max.
13,50 ± 0,1
5
31,50 max.
PP
P
With PCB contacts
Contact
Size
22
20
16
R
S
+ 0..
- 0,05
± 0,05
10,5
1,5
2,6
0,7.
1,15
Size
C1
C2
.
± 0,3
23,80
26,20
28,60
31,00
33,30
36,50
39,70
42,90
46,00
A
B
C
D
E
F
G
H
J
P/N PCB contacts, page 11
■
B
18,26
20,62
23,01
24,61
26,97
29,36
31,75
34,93
38,10
D
E
F
G
± 0,1
± 0,1
15,75
18,90
22,10
25,25
29,95
31,55
34,70
37,90
41,10
11,90
14,90
17,90
21,90
24,90
27,90
30,90
33,90
36,90
max.
15,09
18,26
20,62
23,01
24,61
26,97
29,36
31,75
34,93
19,50
19,50
19,50
19,50
19,50
19,50
18,70
18,70
18,70
3,65
3,65
3,65
3,65
3,65
3,65
4,35
4,35
4,35
P
.
PP
Mass
± 0,2
± 0,2
max.
3,25
3,25
3,25
3,25
3,25
3,25
3,25
3,91
3,91
5,49
4,93
4,93
4,93
4,93
4,93
4,93
6,15
6,15
8,00
11,00
14,00
18,00
23,00
26,00
31,00
36,00
43,00
Single hole mounting - TYPE 94
32,50 max.
32,50 max.
E
22,60 max.
B
E
22,60 max.
M
ØR ØS
F
G
12,06 ± 0,6
F
G
5
13,20 max.
ØA
13,20 max.
With PCB contacts
Contact
Size
22
20
16
R
S
+ 0..
- 0,05
± 0,05
10,5
1,5
2,6
0,7.
1,15
P/N PCB contacts, page 11
Size
A
B
C
D
E
F
G
H
J
A
B
E
F
G
± 0,3
± 0,4
+ 0,7..
- 0,1
± 0,1
± 0,1
30,20
34,90
38,10
41,30
44,50
49,20
52,40
55,60
58,70
27,00
31,80
34,90
38,10
41,30
46,00
49,20
52,40
55,60
3,00
3,00
3,00
3,00
3,00
3,70
3,70
3,70
3,70
15,75
18,90
22,10
25,25
29,95
31,55
34,70
37,90
41,10
11,90
14,90
17,90
21,90
24,90
27,90
30,90
33,90
36,90
6
M
Mass
max.
21,82
24,99
29,77
32,91
36,12
39,25
42,47
45,61
49,25
11,00
14,00
18,00
23,00
29,00
35,00
38,00
46,00
55,00
ACT
Plug
■
TYPE 96
31 max.
F
G
ØS
Size
F
max.
G
S
max. max.
Mass
max.
A
B
C
D
E
F
G
H
J
18,40
21,10
25,40
28,70
32,20
34,90
38,10
41,10
44,30
11,90
14,90
17,90
21,90
24,90
27,90
30,90
33,90
36,90
9,00
13,00
18,00
23,00
25,00
32,00
35,00
41,00
48,00
21,80
25,00
29,40
32,50
35,70
38,50
41,70
44,90
48,00
Panel seal
■
For square flange receptacle
E
B
C
Sealed version
C
ØH
B
4 holes Ø T
E1 max.
Front flange mounting
Size
A
B
C
D
E
F
G
H
J
Part-Number
108-0003-10
108-0001-12
108-0001-14
108-0001-16
108-0003-18
108-0003-20
108-0003-22
108-0003-24
108-0001-25
Rear flange mounting
H
B
max.
max.
15,40
18,40
22,70
25,90
29,10
32,30
35,40
38,60
41,10
24,30
26,70
29,10
31,30
33,70
36,90
40,10
43,30
46,00
C
E
± 0,10 max.
18,30
20,60
23,00
24,60
27,00
29,40
31,75
34,90
38,10
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
3,00
E1
T
H
max.
max.
max.
5,92
5,92
5,92
5,92
5,92
5,92
5,16
5,16
4,87
3,30
3,30
3,30
3,30
3,30
3,30
3,30
4,30
3,90
14,10
17,20
20,40
23,60
26,80
30,60
33,50
36,30
37,70
Part-Number
Size
108-0004-10
108-0004-12
108-0004-14
108-0004-16
108-0004-18
108-0001-20
108-0001-22
108-0004-24
108-0012-25
A
B
C
D
E
F
G
H
J
Nota : The panel seal is never delivered with receptacle. To be ordered separatly.
7
ACT
Mating and unmating dimensions
■
Square flange - TYPES 90 - 96
Front mounting
38,80 max.
Type 90
Size
8,75 max.
A
B
C
D
E
F
G
H
J
53,05 max.
Rear mounting
35,60 max.
3,20 max.
Type 90
11,90 max.
■
Coupling torque
Mating
Unmating
Nm mini
Nm max.
0,2
0,2
0,2
0,3
0,3
0,3
0,6
0,6
0,6
0,9
1,4
1,8
2,3
2,7
3,2
3,6
4,1
4,6
Type 96
49,85 max.
TYPE 94 - 96
2,30 to 3,10 max.
37,05 max.
1,50 to 3,20 max.
Size
Type 94
Type 96
8
A
B
C
D
E
F
G
H
J
Coupling torque
Mating
Unmating
Nm mini
Nm max.
0,2
0,2
0,2
0,3
0,3
0,3
0,6
0,6
0,6
0,9
1,4
1,8
2,3
2,7
3,2
3,6
4,1
4,6
ACT
Mounting cutouts
■
For sealed receptacles - TYPE 90 - 94
Type 90
Type 94
Front panel mounting
3,20 max.
1,58 to 3,20 max.
Panel cutout
C1
ØH
Ø H1
C1
V
C1
Size
A
B
C
D
E
F
G
H
J
18,26
20,62
23,01
24,61
26,97
29,36
31,75
34,93
38,10
K
V1
H mini
H1
K
V
V1
Coupling torque
Front
Rear
+ 0,25.
-0 .
+ 0,25.
-0 .
mini.
mini. Nm mini Nm max
.
13,11
15,08
19,05
23,01
25,81
28,98
32,16
34,93
37,69
16,66
22,22
23,42
26,59
30,96
32,94
36,12
39,29
42,47
17,70
20,88
25,58
28,80
31,98
35,15
38,28
41,50
44,68
16,99
19,53
24,26
27,53
30,68
33,86
37,06
40,01
43,41
24,60
27,00
30,20
33,30
36,50
39,30
42,50
45,70
48,80
27,80
32,60
36,00
39,60
43,30
47,00
50,60
54,20
59,70
9
3,40
4,50
6,20
7,90
9,00
10,20
11,30
12,40
13,60
4,00
5,20
6,80
8,50
9,60
10,70
12,40
13,50
14,70
ACT
Contacts
■
Standard gold 500 cycles contact (3025)
Sealing plug
color code
For contact P as per MIL-DTL 38999
Color code
1 2 3
Color code
3 2 1
L
Connector rear face
Male contact
Wires strip length
Female contact
CONTACTS
Commercial Type Size
Part-number
724-0001-22
724-0007-22
P
S
22
724-0001-20
724-0007-20
P
S
20
724-0001-16
724-0007-16
724-0001-12
724-0007-12
P
S
P
S
182-0001-08
182-0003-08
P
S
8
182-0068-20
182-0009-20
P
S
20
182-0069-20
182-0010-20
P
S
20
182-0068-22
182-0009-22
P
S
22
182-0069-22
182-0010-22
P
S
22
16
12
1
CABLES
Color code
2
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Blue
Yellow
Blue
Green
Blue
Green
Blue
Green
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Purple
Grey
Purple
Grey
Purple
White
Purple
White
Observations
AWG
wire
Ø over
sheath
L
P/N
Color
code
Standard
contact
0,10 to 0,38
22 - 28
0,76 to 1,37
5,00 to 5,80
028-0102-22
Yellow
Standard
contact
0,21 to 0,60
20 - 24
1,02 to 2,11
5,80 to 6,60
006-0893-20
Red
0,60 to 1,34
16 - 20
1,65 to 2,77
5,80 to 6,60
006-0893-16
Bleu
1,93 to 3,18
12 - 14
2,46 to 3,61
5,80 to 6,60
006-0892-12
Yellow
5,30 to 8,98
8
4,50 to 5,80
9,20 to 9,80
182-0061-08
-
0,21 to 0,60
20 - 24
1,02 to 2,11
5,80 to 6,60
006-0893-20
Red
0,21 to 0,60
20 - 24
1,02 to 2,11
5,80 to 6,60
006-0893-20
Red
0,10 to 0,38
22 - 28
0,76 to 1,37
5,00 to 5,80
028-0102-22
Yellow
0,10 to 0,38
22 - 28
0,76 to 1,37
5,00 to 5,80
028-0102-22
Yellow
3
Black
Grey
Orange
Brown
Yellow
Red
Green
Orange
Standard
contact
Standard
contact
Power
contact
Alumel
contact
Chromel
contact
Alumel
contact
Chromel
contact
Green
Purple
Blue
Grey
Brown
Green
Red
Blue
SEALING PLUG
Section
mm2
DATABUS CONTACTS SIZE 8 (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD
CONTACTS
Part-number Type Size
CABLES
Color
code
Types
SLEEVE
Conduct.
Braid
Types
max. section
Ø max.
TOOLS
Crimping tool
Conductor
Ferrule
Tool
Extraction
182-0034-03
182-0035-03
P
S
8
Brown-red
braid simple
0,86 mm2
3,48
Thermosetting
and silicone
TDB-CT-08
TDB-CT-HEX
Mark C
114-008 or
M 81969/14-06
182-0034-04
182-0035-04
P
S
8
Red-red
Hight immunity
double braid
0,86 mm2
3,91
Thermosetting
and silicone
TDB-CT-08
TDB-CT-HEX
Mark D
114-008 or
M 81969/14-06
Nota : Standard contacts delivered with connector.
Size 8 and Bus contacts are delivered with protect sleeve.
■
Contact 1500 cycles contact
DEUTSCH EXTENDED LIFE FINISH
Part number
Military
part number
Type
182-0441-22
182-0447-22
MIL-C 39029/107-620
MIL-C 39029/106-614
p
S
182-0441-20
182-0447-20
MIL-C 39029/107-621
MIL-C 39029/106-615
P
S
182-0441-16
182-0447-16
182-0441-12
182-0447-12
MIL-C 39029/107-622
MIL-C 39029/106-616
MIL-C 39029/107-623
MIL-C 39029/106-617
P
S
P
S
Size
1
Color code
2
3
22
Blue
Blue
Red
Brown
Black
Yellow
20
Blue
Blue
Red
Brown
Bown
Green
Blue
Blue
Blue
Blue
Red
Brown
Red
Brown
Red
Blue
Orange
Violet
16
12
10
ACT
Tools
SITIO
PO TO N
0°
IN
CH
9
ND
R AALL
NE ST
TOOLS
Tool
Insertion
CONTACTS STANDARDISATION
Crimping tool
Extraction
Pilot stop for
crimping tool
M 81969/14-01
M 22520/2-01
M 22520/2-09
M 22520/2-07
M 15570-20
M 22520/1-01
M 22520/1-04
M 15570-16
M 22520/1-01
M 22520/1-04
M 15570-12
M 22520/1-01
M 22520/1-04
M 22520/5-01
SP 593
Manual
M 81969/14-06
M 15570-20
M 22520/1-01
M 22520/1-04
M 15570-20
M 22520/1-01
M 22520/1-04
M 81969/14-01
M 22520/2-01
M 81969/14-01
M 22520/2-01
PCB Contacts
Part-number Type
Size
724-0902-22
724-0902-20
724-0902-16
724-0902-12
724-0904-22
724-0904-20
724-0904-16
724-0904-12
22
P
S
20
16
12
22
20
16
12
MIL-C
MIL-C 39029/58-360
MIL-C 39029/56-348
MIL-C 39029/58-363
MIL-C 39029/56-351
MIL-C 39029/58-364
MIL-C 39029/56-352
MIL-C 39029/58-365
MIL-C 39029/56-353
MIL-C 39029/87-475
MIL-C 39029/88-487
MIL-C 39029/87-476
MIL-C 39029/88-488
MIL-C 39029/87-471
MIL-C 39029/89-495
MIL-C 39029/87-472
MIL-C 39029/89-496
M 22520/2-09
M 22520/2-07
M 22520/2-09
M 22520/2-07
COAXIAL Contacts
Part-number Type
Size MIL-C 39029
724-0004-16
182-0013-16
182-0100-12
182-0101-12
182-0127-68
182-0128-68
P
S
P
S
P
S
76
77
102
103
59
60
16
12
8
11
SHIELDED CONTACTS
Part-number
Type
Size MIL-C 39029
182-0098-12
182-0099-12
P
S
12
28
52
Notes
ACT
CONNECTEURS ELECTRIQUES DEUTSCH
17, rue Lavoisier z.i. n° 2 B.P. 117 27091 EVREUX CEDEX 09 (FRANCE) - Tél.: +33 (0)2 32 23 57 00 - Fax : +33 (0)2 32 23 58 00
E-mail : ced@deutsch.net - We b : w w w. d e u t s c h . n e t - Réf.: CC 024-21 A
Edition Mars 2008