ZPF000000000008039

HERMETIC CONNECTORS RELIABLE AIR- AND GAS-TIGHT CONNECTIONS A Wide Range of Connector Families with High Performance Glass-to-Metal Sealing for Harsh Environments and Differential Pressure Applications AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS Table of Contents Defense ROVs Overview Oil Exploration & Production Downhole Logging Ocean Research 3 Contact Styles and Sealing Process 5 Hermetic Range Selector Guide 6 Product Configuration Sheet 8 D38999 Connectors Overview D38999 Renewable Connector Energy Series Industrial I, III, and IV Specialist Industrial Specialty 9 16 D38999 Connector Series I 16 D38999 Connector Series III 21 D38999 Connector Series IV 27 FDBA Connectors 32 983, EN2997, and ESC10 Connectors 40 MIL-DTL-26482 Connector Series I 48 MIL-C-26482 Connector Series 2 52 DBA, DBC, and DHS Space Market Connectors 57 MIL-C-83723 – 9602 Connector Series – PAN 6432 65 MIL-C-5015 Connectors 68 Shell Contacts Glass Pearl (Glass to Metal) Interfacial Seal Plug AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 2 Hermetic Connectors Look to DEUTSCH hermetic connectors from TE Connectivity (TE) for reliable, air- and gas-tight connections. For applications ranging from submarines and satellites to aircraft and offshore exploration and production, DEUTSCH hermetic connectors are an excellent choice for harsh application environments. We have four decades of experience in producing glass-to-metal seals for applications where temperature, pressure and environmental considerations render standard connectors unusable. APPLICATIONS AEROSPACE • • • • • Actuation Air Data Systems Bulkhead Feedthrough Fuel Utility Systems Hydraulic Systems Hermetic connectors are used to separate an inert atmosphere or vacuum on one side from wide-ranging high-pressure, high-temperature, or corrosive conditions on the other. They are also used to maintain a pressure differential between the two sections. In short, DEUTSCH hermetic connectors are designed to help provide a continuously gas-tight seal while withstanding: • High pressures • Extreme temperatures • High vibration Plug ENGINES • • • • FADEC Pressure Sensors Temperature Sensors Torque Sensors MISSILES AND ORDNANCE • Optical Systems • Inertial Guidance • Electronic Boxes SEISMIC • Land Seismic • Cable Headers • Hydrostreamers Hermetic Part OFFSHORE • Ships • Subsea • Deep Penetration Applications Gas-Tight Glass-to-Metal Sealing Standard sealing techniques—such as epoxy potting—are useful in many applications, but they do not provide the degree of near-perfect sealing that is offered by glass-to-metal hermetic seals. This is especially true of applications with high-pressure differentials. Glass is a durable, highstrength material that resists extreme changes in temperature or pressure. Our glass-to-metal seals create a bond between shell, insulator, and contacts by fusing the glass insulator to the metal components. The bond can maintain a helium leak rate 20 mΩ under Max Intensity Steel Stainless Steel Aluminum Marine Bronze Inconel (Kovar Contacts) Other Contact Types Pin Solder Cup Pin Tail for PCB Eyelet Coax Contacts Termination Finish Gold Plated (23K) Gold Plated (24K) Highest Pressure Resistance 1 – 50 Bars 5 A Max. 10 A Max. 15 A Max. 20 A Max. > 10 mΩ under Max Intensity > 5 mΩ under Max Intensity > 1 mΩ under Max Intensity 50 – 100 Bars > 100 Bars Highest Pressure Delta (Type of Stress) Air Helium Gas (Argon, etc. . .) Water Others Tin Shell Surface Finish Electroless Nickel Polished (Stainless Steel only) Gold Plated Tin Plated Silver Plated AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS Fill in the attached sheet and send directly to your TE sales administration contact or field engineer. Submit form directly to Matthias Puissant at matthias.puissant@te.com PAGE 8 MIL-DTL-38999 Hermetic Connectors EXTREME TEMPERATURE • -65°C to +200°C AIRTIGHT/VACUUM • 90 dB at 100 MHz, >65 dB through 10 GHz • Leakage: 1.10-6 mbar.l.s-1 under 1 bar vaccum or 0.36 mm3/h (as per the EN2591-322) • Thermal Shock: 10 cycles, 4°C max. to 90°C min. Voltage Rating Suggested Operating Voltage Service Rating M N I II Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 300 600 750 550 450 850 1050 1300 1000 1800 2300 550 400 600 800 350 260 400 500 200 200 200 200 Thread Sizes Current Rating Contact Size Test Current (A) Voltage Drop (mV) Shell Size Accessory Thread (Class 2A) Jam Nut Thread (Class 2A) 22D 20 16 12 10 8* 5 7.5 13 23 33 46 73 55 50 42 34 26 9 11 13 15 17 19 21 23 25 .4375-28 UNEF .5625-24 UNEF .6875-24 UNEF .8125-20 UNEF .9375-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF .6875-24 UNEF .8125-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.6250-18 UNEF 1.7500-18 UNS *When commercial power contact replaces twin-ax contact DEUTSCH Base Part No. Mil Cross Type Receptacle Mounting Variations Mil Classes Mil Finishes Contact Styles Series I: Scoop-Proof Bayonet Coupling DJT10H DJT14H DJT11H MS27469 MS27470 MS27471 Square Flange Jam Nut Solder Mount H Space Grade Y Electropolished Stainless Steel E Passivated Stainless Steel P Pin, Solder Cup X Pin, Eyelet C Pin, PCB Flex Feedthrough Keying Options (Viewed from Mating Face of the Receptacle Connector) C D N A B Shell Size 09 11 13 15 17 19 21 23 25 N 95 95 95 95 95 95 95 95 95 A 77 81 75 74 77 77 77 80 80 Key Position (Degrees) B C — — 67 123 63 127 61 129 65 125 65 125 65 125 69 121 69 121 D 113 109 115 116 113 113 113 110 110 Degrees in table above are the distance between Datum E (that bisects first minor keyway) and the center line of the master keyway AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 17 MIL-DTL-38999 Series I MIL-DTL-38999 Series I Military Part Numbering System MS27471 Y 25 F 35 S D xxxx Series IV Series III MIL SPEC NUMBER/SHELL STYLE MS27470   MS27471   MODIFICATIONS Jam Nut Hermetic Receptacle (DJT14) Solder Mount Hermetic Receptacle (DJT11) L/C Less Contacts POLARIZING POSITIONS CLASS Y Hermetically Sealed N Normal (omit from part number) A, B, C, D (B and C not available in shell size 9) SHELL SIZE CONTACTS 9, 11, 13, 15, 17, 19, 21, 23, 25 Hermetic Contacts P Pin, Solder Cup X Pin, Eyelet C Pin, PC Tail FINISH F Nickel G Space Grade E Stainless Steel, Passivated INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 22-23 DEUTSCH Part Numbering System DJT 1 1 H 25 - 35 S D xxxx GENERAL IDENTIFIER DJT DEUTSCH MIL-DTL-38999 Series I COUPLING SYSTEM POLARIZING POSITIONS 1 Bayonet N Normal A, B, C, D (B and C not available in shell size 9) SHELL STYLE 4 Jam Nut Hermetic Receptacle (MS27470) 1 Solder Mount Hermetic Receptacle (MS27471) CONTACTS Hermetic Contacts P Pin, Solder Cup X Pin, Eyelet C Pin, PC Tail CLASS H Hermetic SHELL SIZE INSERT ARRANGEMENT 09, 11, 13, 15, 17, 19, 21, 23, 25 DJT and Military Insert 0907 0935 0998 1102 1104 4 4 4 4 1719 1720 1722 1724 1726 2353 2354 2355 2363 2504 QPL Hermetic DJT and Military Insert See Insert Arrangement Tables, pages 10-17 and 22-23 1105 1135 1198 1199 1304 1308 1335 1398 1505 1515 1518 1519 4 4 4 4 4 4 4 4 4 4 4 1735 1799 1911 1918 1919 1928 1932 1935 2111 2116 2120 2135 2507 2508 2509 2510 2517 2519 2520 2521 2524 2529 2535 4 4 4 1526 1535 1597 1702 1703 1706 1708 1711 4 4 2139 2141 2148 2175 2176 2306 2321 2335 2537 2543 2546 2547 2561 2590 2591 4 4 QPL Hermetic DJT and Military Insert QPL Hermetic 4 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS 4 4 PAGE 18 MIL-DTL-38999 MIL-DTL-38999 Series I Front Panel Mount Square Flange Receptacle 32.08 [1.263] MAX. J ØE H MAX. 3.18 [0.1250] MAX.PANEL THICKNESS 1.52 [0.060] MAX. PANEL PROTRUSION A ØC BLUE BAND AND BAYONET HEADS 3.25 0.128 ØG F G ±0.13 (0.005) H J +0.00 / -0.13 (0.005) 13.11 0.516 3.25 0.128 2.54 0.100 16.05 0.623 09 23.83 0.938 18.26 0.719 14.48 0.570 11 26.19 1.031 20.62 0.812 17.73 0.698 3.25 0.128 16.87 0.664 3.25 0.128 2.54 0.100 16.05 0.623 13 28.58 1.125 ØF 23.01 0.906 21.54 0.848 3.25 0.128 19.05 0.750 3.25 0.128 2.54 0.100 16.05 0.623 15 30.96 1.219 24.61 0.969 24.71 0.973 3.25 0.128 23.01 0.906 3.25 0.128 2.54 0.100 16.05 0.623 17 33.32 1.312 26.97 1.062 27.89 1.098 3.25 0.128 25.81 1.016 3.25 0.128 2.54 0.100 16.05 0.623 19 36.53 1.438 29.36 1.156 30.61 1.205 3.25 0.128 28.98 1.141 3.25 0.128 2.54 0.100 16.05 0.623 21 39.67 1.562 31.75 1.250 33.78 1.330 3.25 0.128 32.16 1.266 3.25 0.128 3.30 0.130 15.29 0.602 23 42.88 1.688 34.93 1.375 36.96 1.455 3.73 0.147 34.98 1.377 3.91 0.154 3.30 0.130 15.29 0.602 25 46.02 1.812 38.10 1.500 40.13 1.580 3.73 0.147 37.69 1.484 3.91 0.154 3.30 0.130 15.29 0.602 B TYP. Millimeters Inches Jam Nut Receptacle MASTER POLARIZING KEYWAY ØA ±0.41 (0.016) B Flat +.000 / -0.25 (0.010) F +.000 / -0.25 (0.010) 09 30.18 1.188 16.64 0.655 17.02 0.670 17.78 0.700 11 34.93 1.375 19.18 0.755 19.58 0.771 20.96 0.825 Shell Size 31.12 [1.225] MAX. ØA 1.52 [0.060] MAX.PANEL PROTRUSION B Flat ØG +.000 / -0.25 (0.010) 13 38.10 1.500 23.93 0.942 24.26 0.955 25.65 1.010 15 41.28 1.625 27.08 1.066 27.56 1.085 F 28.83 1.135 32.00 1.260 ØG 17 44.45 1.750 30.25 1.191 30.73 1.210 19 49.23 1.938 33.43 1.316 33.91 1.335 35.18 1.385 21 52.37 2.062 36.60 1.441 37.08 1.460 38.35 1.510 23 55.58 2.188 39.78 1.566 40.26 1.585 41.53 1.635 25 58.72 2.312 42.95 1.691 43.43 1.710 44.70 1.760 Millimeters Inches Rear Panel Wall Mount Square Flange Receptacle 34.19 [1.346] MAX. J MASTER POLARIZING KEYWAY Y° H 4X ØE MOUNTING HOLE 5° 4X B 4X CHAMFERED OR ROUNDED 2X A ØC INDICATOR BAND (BLUE) AND BAYONET HEADS PART NUMBER Shell Size D THREADS AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS C ±0.08 (0.003) D ØE THREAD +0.25 -0.13 UNEF-2A (+.010 -.005) ØF Min. ØG ±0.13 (0.005) H J +0.38 -0.00 +0.00 -0.13 (+.015 -.000) (+.000 -.005) 23.83 18.26 14.48 11.11-28 0.938 0.719 0.570 0.4375-28 3.25 0.128 13.11 0.516 3.25 0.128 2.16 0.085 20.83 0.820 11 26.19 20.62 17.73 14.29-24 3.25 1.031 0.812 0.698 0.5625-24 0.128 16.87 0.664 3.25 0.128 2.16 0.085 20.83 0.820 13 28.58 23.01 21.54 17.46-24 1.125 0.906 0.848 0.6875-24 3.25 0.128 19.05 0.750 3.25 0.128 2.16 0.085 20.83 0.820 15 30.96 24.61 24.71 20.64-20 1.219 0.969 0.973 0.8125-20 3.25 23.01 3.25 0.128 0.906 0.128 2.16 0.085 20.83 0.820 17 33.32 26.97 27.89 23.81-20 3.25 1.312 1.062 1.098 0.9375-20 0.128 25.81 1.016 3.25 0.128 2.16 0.085 20.83 0.820 19 36.53 29.36 30.61 26.99-18 1.438 1.156 1.205 1.0625-18 3.25 0.128 28.98 1.141 3.25 0.128 2.16 0.085 20.83 0.820 21 39.67 31.75 33.78 1.562 1.250 1.330 30.16-18 1.1875-18 3.25 0.128 32.16 1.266 3.25 0.128 2.92 0.115 20.07 0.790 23 42.88 34.93 36.96 33.34-18 1.688 1.375 1.455 1.3125-18 3.73 0.147 34.98 3.91 1.377 0.154 2.92 0.115 20.07 0.790 25 46.02 38.10 40.13 36.51-18 1.812 1.500 1.580 1.4375-18 3.73 0.147 37.69 1.484 2.92 0.115 20.07 0.790 4X B RECOMMENDED PANEL CUTOUT B ±0.13 (0.005) 09 4X ØG ØF -A- A ±0.51 (0.020) 3.81 0.150 Millimeters Inches PAGE 19 Series IV B E +0.25 ± A B C 0.25/-0.13 ±0.51 ±0.13 ±0.08 (+0.010/ (0.020) (0.005) (0.003) -0.005) Series III MASTER POLARIZING KEYWAY Shell Size Series I DEUTSCH DJT Series Connectors MIL-DTL-38999 DEUTSCH DJT Series Connectors Plug: Type MS27467 / DEUTSCH DJT16 31.34 [1.234] MAX. MASTER POLARIZING KEY Shell Size A 09 21.82 .859 11 24.99 .984 1.52 [0.060] MAX. PANEL PROTRUSION RFI SPRING ØA MAX. Series IV Series III Series I MIL-DTL-38999 Series I 13 29.36 1.156 15 32.54 1.281 17 35.71 1.406 19 38.51 1.516 21 41.68 1.641 23 44.86 1.766 25 48.03 1.891 Millimeters Inches BLUE BAND Recommended Panel Cutouts C1 C1 ØH ØH A A ØH1ØH1 C1 C1 V1 V1 V V Square Flange Receptacle Shell Size B ±0.13 (0.005) K K Jam Nut Receptacle (Type 24) F G ±0.13 (0.005) Shell Size F +.000 / -0.25 (0.010) 09 18.26 0.719 13.11 0.516 3.25 0.128 09 17.02 0.670 ØG +.000 / -0.25 (0.010) 17.78 0.700 11 20.62 0.812 16.87 0.664 3.25 0.128 11 19.58 0.771 20.96 0.825 25.65 1.010 13 23.01 0.906 19.05 0.750 3.25 0.128 13 24.26 0.955 15 24.61 0.969 23.01 0.906 3.25 0.128 15 27.56 1.085 28.83 1.135 17 26.97 1.062 25.81 1.016 3.25 0.128 17 30.73 1.210 32.00 1.260 19 29.36 1.156 28.98 1.141 3.25 0.128 19 33.91 1.335 35.18 1.385 21 31.75 1.250 32.16 1.266 3.25 0.128 21 37.08 1.460 38.35 1.510 23 34.93 1.375 34.98 1.377 3.91 0.154 23 40.26 1.585 41.53 1.635 25 38.10 1.500 37.69 1.484 3.91 0.154 25 43.43 1.710 44.70 1.760 Millimeters Inches AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS Millimeters Inches PAGE 20 MIL-DTL-38999 MIL-DTL-38999 Series III RELIABLE • Self-locking threaded coupling EMI PROTECTED •G  rounding fingers for excellent EMI protection • Metal-to-metal bottoming for maximum EMI grounding protection • Connector is grounded when the shells meet, even before the contacts are engaged • Trapezoidal thread for excellent shell-to-shell continuity VERSATILE • Variety of shell materials and finishes • Wide range of backshells and accessories Series IV MATERIALS • Hermetic Seal: Sintered glass ENVIRONMENTAL • Temperature Range: -67°F to +392°F • V  ibration: Exceeds requirements of MIL-STD-1344, method 2005 per MIL-C-38999 • P  hysical Shock: No unlocking or electrical discontinuity when tested per MIL-STD-1344, method 2004 at half sine wave of 300 gs • A  ir Leakage: Less than 0.1 micron cu. ft./hr. at 15 psi differential per MIL-C-38999 and MIL-STD-1344, method 1008 • Durability: 500 cycles of engagement per MIL-C-38999 • Moisture Resistance: Meets requirements of MIL-C-38999 • C  orrosion: Exceeds requirements of MIL-STD-1344 method 1001 per Mil-C-38999 using standard plating • U  sable Wire Size: #22D Contacts: #22 AWG Max #20 Contacts: #18 AWG Max #16 Contacts: #16 AWG Max #12 Contacts: #12 AWG Max ELECTRICAL • D  ielectric Withstanding Voltage at Sea Level: #22D Contacts: 1300 V AC rms @ 60Hz #20 Contacts: 2300 V AC rms @ 60Hz #16 Contacts: 2300 V AC rms @ 60Hz • C  urrent Rating: #22D Contacts: 5.0 amps #20 Contacts: 7.5 amps #12 Contacts: 40 amps #16 Contacts: 25 amps • C  ontact Resistance: #22D: 85 mVoLs @ 3 amps #20: 60 mVoLs @ 5 amps #16: 85 mVoLs @ 10 amps #12: 85 mVoLs @ 17 amps 1 2 3 4 5 6 • Insulation Resistance: 5000 Meg ohms min @ 75°F per MIL-C-38999 • Thermal Shock: No deterioration or failure after 5 cycles @ -67°F to +392°F • Leakage: 1.10-6 mbar.l.s-1 under 1 bar vaccum or 0.36 mm3/h (as per the EN2591-322) • Thermal Shock: 10 cycles, 4°C max. to 90°C min. 7 STANDARDS AND SPECIFICATIONS • Qualified to MIL-C-38999   AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS Series III TE Connectivity (TE)’s DEUTSCH DTS series intermates with all qualified Series III plugs. Qualified receptacles feature DEUTSCH developed direct glass-to-metal sealing, nickel or stainless finishes and solder cup or eyelet terminated pin type contacts. TE also offers special application receptacles, including socket type contacts, total and patterned bussed contacts and contacts to terminate flex tape and printed circuit boards. Consult TE regarding availability. Series I Description PAGE 21 MIL-DTL-38999 Voltage Rating Series IV Suggested Operating Voltage Service Rating Series III Series I MIL-DTL-38999 Series III Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. M 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 Current Rating Contact Size Test Current (A) Voltage Drop (mV) 23 3 73 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (6g 0.100R) Mating Thread (0.1P-0.3L) Jam Nut Thread (6g 0.100R) 9 M12 x 1.0 .6250 M17 x 1.0 11 M15 x 1.0 .7500 M20 x 1.0 13 M18 x 1.0 .8750 M25 x 1.0 15 M22 x 1.0 1.0000 M28 x 1.0 17 M25 x 1.0 1.1875 M32 x 1.0 19 M28 x 1.0 1.2500 M35 x 1.0 21 M31 x 1.0 1.3750 M38 x 1.0 23 M34 x 1.0 1.5000 M41 x 1.0 25 M37 x 1.0 1.6250 M44 x 1.0 DEUTSCH Base Part No. Mil Cross Type Receptacle Mounting Variations Mil Classes Mil Finishes Contact Styles Series III: Scoop-Proof, Triple Start, Self-Locking, Threaded Coupling DTS20 D38999/21 Square Flange DTS24 D38999/23 Jam Nut DTS21 D38999/25 Solder Mount DTS23 D38999/27 Weld Mount H Space Grade N Nickel-Plated Stainless Steel Y Electropolished Stainless Steel AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS — — — P Pin, Solder Cup X Pin, Eyelet C Pin, PCB Flex Feedthrough — PAGE 22 MIL-DTL-38999 MIL-DTL-38999 Series III I DTS 20 F 15 35 P N xxxx D38999 /21 F D 35 P N xxxx COMM MILITARY DTS   STYLE KEYING D38999 /21 /23 /25 /27 N, A, B, C, D, E, U N = Normal, U = Universal Hermetic Square Flange Receptacle Hermetic Jam Nut Receptacle Hermetic Solder Flange Hermetic Weld Flange CONTACTS Hermetic Contacts P Pin, Solder Cup X Pin, Eyelet C Pin, PC Tail CLASS HERMETIC Y  Y N  N H  H Series IV 20  24  21  23   MODIFICATION CODE Series III RANGE Series I Part Numbering MIL-DTL-38999 and DEUTSCH Commercial Versions Commercial AI/SS Military INSERT ARRANGEMENTS Stainless Steel, Passivated Stainless Steel, Electrodeposited Nickel Plated Space Grade See Insert Arrangement Tables, pages x-x and x-x SHELL SIZES 9 (A), 11 (B), 13 (C), Numbers = DTS Commercial; 15 (D), 17 (E), 19 (F), (Letters) = Military/ACT Commercial 21 (G), 23 (H), 25 (J) Keying Options (Viewed from Mating Face of the Receptacle Connector) Shell Size 09 11, 13, 15 17, 19, 21, 23, 25 Polarization (Degrees) Key Position A B C D N 105 140 215 265 A 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 N 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 293 N 80 142 196 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS A B C D PAGE 23 MIL-DTL-38999 Square Flange Series I MIL-DTL-38999 Series III Series IV III B [1.240] C1 D DEUTSCH DTS Series Connectors 31.50 MAX. C2 [1.240] E Square Flange Receptacle: Type 20 Shell Size 09 11 13 Series IV 31.50 Square Flange MAX. 15 17 19 21 23 25 D Mass (g) by Shell Type Square G P Flange PP B C1 C2 D Max. E Max. F 23.80 0.937 26.20 1.031 28.60 1.126 31.00 1.220 33.30 1.311 36.50 1.437 39.70 1.563 42.90 1.689 46.00 1.811 18.26 0.719 20.62 0.812 23.01 0.906 24.61 0.969 26.97 1.062 29.36 1.156 31.75 1.250 34.93 1.375 38.10 1.500 15.09 0.594 18.26 0.719 20.62 0.812 23.01 0.906 24.61 0.969 26.97 1.062 29.36 1.156 31.75 1.250 34.93 1.375 20.90 0.823 20.90 0.823 20.90 0.823 20.90 0.823 20.90 0.823 20.90 0.823 20.10 0.791 20.10 0.791 20.10 0.791 2.50 0.098 2.50 0.098 2.50 0.098 2.50 0.098 2.50 0.098 2.50 0.098 3.20 0.126 3.20 0.126 3.20 0.126 15.75 0.620 18.90 0.744 22.10 0.870 25.25 0.994 29.95 1.179 31.55 1.242 34.70 1.366 37.90 1.492 41.10 1.618 AI 11.90 0.469 14.90 0.587 17.90 0.705 21.90 0.862 24.90 0.980 27.90 1.098 30.90 1.217 33.90 1.335 36.90 1.453 3.25 5.49 10 0.128 0.216 3.25 4.93 16 0.128 0.194 3.25 4.93 19 0.128 0.194 3.25 4.93 25 0.128 0.194 3.25 4.93 32 0.128 0.194 3.25 4.93 39 0.128 0.194 3.25 4.93 45 0.128 0.194 3.91 6.15 54 0.154 0.242 3.91 6.15 59 0.154 0.242 Square Flange Jam Nut 09 11 13 15 17 19 21 23 25 A 30.20 1.189 34.90 1.374 38.10 1.500 41.30 1.626 44.50 1.752 49.20 1.937 52.40 2.063 55.60 2.189 58.70 2.311 B 27.00 1.063 31.80 1.252 34.90 1.374 38.10 1.500 41.30 1.626 46.00 1.811 49.20 1.937 52.40 2.063 55.60 2.189 E F 2.20 0.087 2.20 0.087 2.20 0.087 2.20 0.087 2.20 0.087 3.00 0.118 3.00 0.118 3.00 0.118 3.00 0.118 Mass (g) by Shell Type M Max. AI SS Composite G 15.75 0.620 18.90 0.744 22.10 0.870 25.25 0.994 29.95 1.179 31.55 1.242 34.70 1.366 37.90 1.492 41.10 1.618 11.90 0.469 14.90 0.587 17.90 0.705 21.90 0.862 24.90 0.980 27.90 1.098 30.90 1.217 33.90 1.335 36.90 1.453 24.00 0.945 27.00 1.063 32.00 1.260 36.00 1.417 37.00 1.457 41.00 1.614 46.00 1.811 50.00 1.969 51.23 2.017 Jam Nut 15 40 21 9 [1.240] MAX. 36 11 D 45 14 56 18 14 27 60 18 32 72 40 92 74 23 35 54 114 38 65 130 46 73 143 55 Plug P 12.95 PP MAX. [0.510] B C1 G 32.50 Max. G 22.60 31 [0.890] Max. 95 108 36 120 12.95 MAX. [0.510] 43 B 22.60 [0.890] Max. 32.50 [12.80] Max. 22.60 F [0.890] Max. M 32.50 PP [12.80] Max. E P 22.60 [0.890] Max. G F F 32.50 [12.80] Max. Plug B E PP P G B 12.95 E [0.510] MAX. M ØA 12.95 [0.510] MAX. B E M G 12.95 MAX. [0.510] G F P B C2 26 12.95 Jam Nut[12.80] MAX. [0.510] 78 29 49 96 C2 E 23 Plug C1 E D G B 12.95 MAX. [0.510] 31.50 MAX. [1.240] 11 50 B 31.50 27 Jam Nut Receptacle: Type 24 Shell Size G SS Composite Jam Nut Millimeters Inches E ØA 31 [1.220] 12.95 [0.510] MAX. Ø A31 [1.220] G ØS F G ØS F Millimeters Inches 31 Coupling Torque:[1.220] Plug to Receptacle Plug: Type 26 Shell Size F Max. 09 18.40 0.724 11.90 0.469 21.80 0.858 11 21.10 0.831 G S Max. Mass (g)Plug by Shell Type AI SS Composite 15 36 9 14.90 0.587 25.00 0.984 20 50 13 Engagement and Disengagement (Max.) Shell Size F Nm 31 [1.220] 0.9 09 Lb.-in.G Ø S Nm 8 27 64 18 11 1.4 12 21.90 0.862 32.50 1.280 34 80 23 13 1.8 16 2.3 2.7 20 G Ø S 24 19 3.2 28 13 25.40 1.000 17.90 0.705 15 28.70 1.130 29.40 1.157 17 32.20 1.268 24.90 0.980 35.70 1.406 37 88 25 19 34.90 1.374 27.90 1.098 38.50 1.516 48 102 32 21 38.10 1.500 30.90 1.217 41.70 1.642 55 117 35 23 41.10 1.618 33.90 1.335 44.90 1.768 67 131 41 25 44.30 1.744 36.90 1.453 48.00 1.890 71 145 48 Millimeters Inches AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS 15 17 F Minimum Disengagement 21 3.6 32 23 4.1 36 25 4.6 40 Lb.-in. 0.2 2 0.3 3 0.6 5 PAGE 24 MIL-DTL-38999 MIL-DTL-38999 Series III DEUTSCH DTS Series Connectors 3.20 [0.126] MAX. Mated/Unmated Dimensions 35.60 [1.402] MAX. SQUARE FLANGE SQUARE FLANGE RECEPTACLE RECEPTACLE TYPE 20 TYPE 20 8.75 8.75 [0.344] [0.344] MAX. MAX. PLUG TYPE 26 3.20 3.20 [0.126] [0.126] MAX. MAX. 8.75 [0.344] MAX. 53.05 [2.089] MAX. PLUG Front Mount PLUG TYPE 26 TYPE 26 JAM NUT JAM NUT RECEPTACLE RECEPTACLE TYPE 24 TYPE 24 10.75 10.75 [0.423] [0.423] MAX. MAX. 49.85 49.85 [1.963] [1.963] MAX. MAX. Rear Mount Rear Mount 2.30 to 3.10 [0.091 to 0.122] 1.58 to 3.20 [0.062 to 0.126] 1.58 to 3.20 1.58 to[0.062 3.20 to 0.126] [0.062 to 0.126] 49.85 [1.963] MAX. PLUG PLUG TYPE 26 Rear Mount TYPE 26 11.90 11.90 [0.469] [0.469] MAX. MAX. Front Mount Front Mount 2.30 to 3.10 2.30 to[0.091 3.10 to 0.122] [0.091 to 0.122] 11.90 [0.469] MAX. SQUARE FLANGE SQUARE FLANGE RECEPTACLE RECEPTACLE TYPE 20 TYPE 20 53.05 53.05 [2.089] [2.089] MAX. MAX. Jam Nut Receptacle to Plug SQUARE FLANGE RECEPTACLE 35.60 TYPE 35.60 20 [1.402] [1.402] MAX. MAX. Series IV SQUARE FLANGE RECEPTACLE 38.80 TYPE 38.80 20 [1.528] [1.528] MAX. MAX. Series III Square Flange Receptacle to Plug 37.05 [1.459] MAX. JAM NUT RECEPTACLE 37.05 TYPE 24 [1.459] 37.05 [1.459] MAX. MAX. 10.75 [0.423] MAX. 51.30 51.30 [2.020] [2.020] MAX. AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS MAX. Series I 38.80 [1.528] MAX. PLUG TYPE 26 51.30 [2.020] PLUG MAX. PLUG TYPE 26 TYPE 26 PAGE 25 MIL-DTL-38999 DEUTSCH DTS Series Connectors Recommended Panel Cutouts Recommended Panel Cutouts C1 Series IV III Series I Same drawings Series for pages MIL-DTL-38999 III 43 and 56 Series I V ØH ØH1 C1 K A V1 V Shell Size Square Flange Receptacle Square Flange Receptacle (Type 20) A C1 H Min. Front Rear H1 Max. Jam Nut Receptacle Jam Nut Receptacle (Type 24) K Max. V Min. V1 Min. 9 18.26 0.719 13.11 0.516 16.66 0.656 17.78 0.700 16.70 0.657 25.58 1.007 20.20 1.189 11 20.62 0.812 15.08 0.594 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 23.01 0.906 19.05 0.750 23.42 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 24.61 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 13 3.25 0.128 15 17 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 23 3.91 0.154 25 Drawings below are not needed Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 26 MIL-DTL-38999 MIL-DTL-38999 Series IV DEUTSCH DIV Series connectors from TE Connectivity (TE) are highperformance MIL-DTL-38999 connectors for use in high shock, vibration and EMI environments where reliability is essential. Series III MATERIALS RUGGED • Mated connectors help withstand high-impact shock • Rear accessory threads help provide increased strength • >500-mating-cycle durability • Corrosion resistant EMI PROTECTED • Grounding fingers for excellent EMI protection • Connector is grounded when the shells meet, even before the contacts are engaged EASY INSTALLATION • Blind-mateable grounding fingers to help provide a safer assembly during mating • Requires only 90° rotation to engage and disengage Shell: Stainless steel, aluminum Plating: Passivated and electroless nickel Insert: Thermoplastic and fluorinated silicone elastomer O-Ring: Fluorinated silicone elastomer Hermetic Seal: Sintered glass Series IV DEPENDABLE • Secure breech lock coupling • Pin-to-pin mating protection helps prevent failures • • • • • ENVIRONMENTAL • T  emperature Range: -65°C to +175°C (Class W) -65°C to +200°C (Classes C, F, Y and N) • F  luid Resistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline • S  alt Spray: 48 hours (Nickel finishes) • T  hermal Cycling: -65° to 150/175/200°C (max. temperature is class dependent) MECHANICAL • Sine Vibration: Up to 60 g for 36 hr. • Random Vibration: Up to 41.7 g for 16 hr. at 175° C Up to 50 g for 16 hr. at ambient temperature • Shock: 300 g, 3 ms in the 3 axes • Durability: >500 mating cycles • Contact Retention: Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL • Shell-to-Shell Conductivity: Passivated: 10.0 mV Electroless Nickel: 1.0 mV • Leakage: 1.10-6 mbar.l.s-1 under 1 bar vaccum or 0.36 mm3/h (as per the EN2591-322) • Thermal Shock: 10 cycles, 4°C max. to 90°C min. AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS Series I DEUTSCH DIV Series Connectors PAGE 27 MIL-DTL-38999 Voltage Rating Series IV Suggested Operating Voltage Service Rating Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Series III Series I MIL-DTL-38999 Series IV Current Rating Contact Size Test Current (A) 22D 5 Voltage Drop (mV) 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (6g 0.100R) Jam Nut Thread (6g 0.100R) M20 x 1.0 11 M15 x 1.0 13 M18 x 1.0 M25 x 1.0 15 M22 x 1.0 M28 x 1.0 17 M25 x 1.0 M32 x 1.0 19 M28 x 1.0 M35 x 1.0 21 M31 x 1.0 M38 x 1.0 23 M34 x 1.0 M41 x 1.0 25 M37 x 1.0 M44 x 1.0 DEUTSCH Base Part No. Mil Cross Type Receptacle Mounting DIV43H DIV44H D38999/41 D38999/43 Square Flange Jam Nut DIV41H D38999/45 Solder Mount Variations Mil Classes Mil Finishes Contact Styles Series IV: Scoop-Proof, Breech Coupling H Space Grade N Nickel-Plated Stainless Steel Y Electropolished Stainless Steel AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS — — — P Pin, Solder Cup X Pin, Eyelet C Pin, PCB Flex Feedthrough PAGE 28 MIL-DTL-38999 MIL-DTL-38999 Series IV DIV 41 Y 25 35 P N -L/C D38999 45 Y J 35 P N - 6139 COMM MILITARY STYLE 41   44   D38999 45 43 Hermetic Solder Mount Receptacle Hermetic Jam Nut Receptacle Stainless Steel, Passivated Stainless Steel, Electrodeposited Nickel Plated Space Grade CONTACTS Hermetic Contacts P Pin, Solder Cup X Pin, Eyelet C Pin, PC Tail SHELL SIZES 11 (B), 13 (C), Numbers = DIV Commercial; 15 (D), 17 (E), 19 (F), (Letters) = Military 21 (G), 23 (H), 25 (J) INSERT ARRANGEMENTS See Insert Arrangement Tables, pages x-x and x-x DIV and Military Insert 1102 1104 1105 1135 1198 1199 1304 1308 1335 1398 1505 1515 1518 1519 QPL Hermetic 4 4 4 4 4 4 4 4 4 4 4 4 4 4 DIV and Military Insert 1724 1726 1735 1799 1911 1918 1919 1928 1932 1935 2111 2116 2120 2135 4 4 4 4 4 4 2507 2508 2509 2521 2524 2529 2535 4 4 4 QPL Hermetic DIV and Military Insert QPL Hermetic POLARIZING POSITIONS N Normal A, B, C, D, K CLASS/FINISH HERMETIC Y  Y N  N H  H 023* Use to Get Military Class W with Contacts 6149* Use for Mil Class F Less Contacts 6139* Use for Mil Class W Less Contacts L/C* Less Contacts Less Contacts Series IV DIV  MODIFICATION CODE Series III RANGE Series I Part Numbering MIL-DTL-38999 and DEUTSCH Commercial Versions Commercial Military 2363 2504 4 2510 2517 4 2519 4 Keying Options (Viewed from Mating Face of the Receptacle Connector) 2520 1526 1535 1597 4 4 2139 2141 2148 4 4 4 2537 2543 2546 2547 1702 2175 2561 4 1703 2176 2590 1706 1708 1711 1719 1720 1722 4 4 2306 2321 2335 2353 2354 2355 4 4 4 4 2591 4 MASTER KEY Clocking X° Ref. Y° Ref. N 110 250 A 100 260 B 90 270 C 80 280 D 70 290 K 120 255 X° REF. B A Y° REF. AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 29 MIL-DTL-38999 DEUTSCH DIV Series Connectors Wall Mount/Square Flange Receptacle 32.00 [1.260] A SQ MAIN POLARIZING KEY F 20.80 [0.819] B SQ Series IV Series III Series I MIL-DTL-38999 Series IV C DIA. 2.16 [0.085] D DIA. 0.90 [0.035] MAX. Shell A Sq. Size Max. B Sq. ØC Max. ØD Max. F 11 26.70 1.051 20.62 0.812 20.15 0.793 12.93 0.509 2.60 0.102 13 29.10 1.146 23.02 0.906 23.35 0.919 16.10 0.634 2.60 0.102 15 31.50 1.240 24.62 0.970 26.52 1.044 19.28 0.759 2.60 0.102 17 33.90 1.335 26.98 1.062 29.72 1.170 22.48 0.885 2.60 0.102 19 37.10 1.461 29.36 1.156 32.87 1.294 25.63 1.009 2.60 0.102 21 40.20 1.583 31.76 1.250 36.05 1.419 28.80 1.134 3.40 0.133 23 43.40 1.709 34.92 1.374 39.22 1.544 31.98 1.259 3.40 0.133 25 46.60 1.835 38.10 1.500 42.40 1.669 35.15 1.384 3.40 0.133 Millimeters Inches Jam Nut Receptacle 32.00 [1.260] 19.66 [0.744] A A/F MAIN POLARIZING KEY B A/F 28.40 [1.118] 2.16 [0.085] D DIA. C DIA. Box Mount Receptacle MASTER KEYWAY B A/F Max. C Dia. Max. D Dia. Max. 11 35.40 1.394 32.00 1.260 38.60 1.520 12.93 0.509 13 38.60 1.520 36.00 1.417 41.70 1.642 16.10 0.634 15 41.70 1.642 41.00 1.614 44.90 1.768 19.28 0.759 17 45.70 1.799 41.00 1.614 49.70 1.957 22.48 0.885 19 48.50 1.909 46.00 1.811 51.70 2.035 25.63 1.009 21 51.70 2.035 50.00 1.968 54.80 2.157 28.80 1.134 23 54.80 2.157 50.00 1.968 58.00 2.283 31.98 1.259 25 58.00 2.283 55.00 2.165 61.20 2.409 35.15 1.384 MOUNTING THICKNESS BLUE INDICATOR STRIPE B TYP. A A/F Max. Millimeters Inches 2.70 [0.106] 3.18 [0.125] MAX. Shell Size BLUE COLOR BAND A SQ. ØC D 2.16 [0.085] MAX. ØE ØF 3.58 [0.141] MAX. 32.00 [1.260] MAX. 3.58 [0.141] MAX. Shell A Sq. Size Max. B Sq. ØC Max. D ØE ØF 11 26.70 1.051 20.62 0.812 20.15 0.793 2.60 0.102 13.41 0.528 14.50 0.571 13 29.10 1.146 23.02 0.906 23.35 0.919 2.60 0.102 16.31 0.642 17.40 0.685 15 31.50 1.240 24.62 0.970 26.52 1.044 2.60 0.102 19.41 0.764 20.60 0.811 17 33.90 1.335 26.98 1.062 29.72 1.170 2.60 0.102 22.61 0.890 23.80 0.937 19 37.10 1.461 29.36 1.156 32.87 1.294 2.60 0.102 25.30 0.996 26.52 1.044 21 40.20 1.583 31.76 1.250 36.05 1.419 3.40 0.133 28.52 29.620 1.123 1.166 23 43.40 1.709 34.92 1.374 39.22 1.544 3.40 0.133 31.70 1.248 32.82 1.292 25 46.60 1.835 38.10 1.500 42.40 1.669 3.40 0.133 34.82 1.371 36.02 1.418 Millimeters Inches AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 30 MIL-DTL-38999 MIL-DTL-38999 Series IV Plug 36.50 [1.437] MAX. [MATED] 2.16 [0.085] MAX. B DIA. ØB Max. 11 26.60 1.047 19.70 0.775 13 31.00 1.220 22.90 0.901 15 34.20 1.346 26.40 1.039 17 37.40 1.472 29.20 1.149 19 40.20 1.583 32.40 1.275 21 43.30 1.704 35.60 1.401 49.70 1.957 41.90 1.649 A DIA. 26.97 [1.062] MAX. Series IV ØA Max. Series III 38.89 [1.531] MAX. [UNMATED] Shell Size Series I DEUTSCH DIV Series Connectors 46.50 38.80 23 and 56 Same drawings for pages 43 1.831 1.527 25 Millimeters Inches Recommended Panel Cutouts Recommended Panel Cutouts C1 ØH ØH1 C1 K A V1 V Square Flange Receptacle Shell Size Square Flange Receptacle (Type 20) C1 11 20.62 0.812 Jam Nut Receptacle H Min. Front Rear 15.08 0.594 22.22 0.875 H1 Max. Jam Nut Receptacle (Type 24) K Max. V Min. V1 Min. 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 13 23.01 0.906 19.05 0.750 23.42 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 15 24.61 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 23 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 25 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Drawings below are not needed Millimeters Inches AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 31 EN3646 / FDBA Series EN3646 / FDBA Series DEUTSCH FDBA Series connectors were developed from the NAS1599B specification. The lightweight connectors offer medium-density insert arrangements, various plating options, five different keying options, and a bayonet coupling requiring only a 1/3 turn to mate fully. ENVIRONMENTAL MATING COMPATIBILITY FDBA • DEUTSCH RR/602 connectors • ASNE connectors VERSATILE • Wide range of connector SHELL CONFIGURATIONS • Configurable filter topologies RELIABLE • Positive bayonet coupling • High durability silicone elastomers DESIGNED FOR HARSH ENVIRONMENTS • Vibration and shock • Temperature extremes • High humidity • Altitude • Salt spray • Temperature Range: -55°C to +200°C • Physical Shock: 50g in the 3 axes • Thermal Shock: Hermetic version: 10 cycles from – 55°C to + 200°C Aluminum hermetic version: 10 cycles from – 55°C to + 200°C, 1 cycle 10 H/200°C • Vibration: In accordance with MIL-STD 202 method 204, condition B • Pressure Resistance: Up to 70 bars. Consult us for other pressure requirements • Fungus Resistance: Based on MIL-STD-810 • Air Leakage: ≤ 1.10–6 mbar.l/s under 1 bar vaccum • F  luid Resistance: (in accordance with BES/SST/ELC/321/Prod. and MIL-C-26482). Skydrol oil, JP5 fuel, engine oils and hydraulic fluids • F  luid Immersion: Typical as per MIL-DTL-26482 classes H, L and N (Table XXIX) • Salt Spray: Nickel - 48 hours • Humidity: Typically EIA-364-31 test method II • Durability: 500 full coupling and uncoupling cycles MECHANICAL • • • • Shell Material: Stainless steel P  lating: Nickel Insert Material: Sintered glass Contacts Material and Plating: Ferrous alloy - gold over nickel - solder type ELECTRICAL • W  ithstand Voltage (at Sea Level): - Service 1 - 1500 V eff. 50Hz - Service 2 - 2300 V eff. 50Hz • Service Voltage: 500 V eff. 50 Hz • Grounded Line Resistance (Typ.): 15 mΩ • Insulation Resistance: ≥ to 5000 MΩ to 25°C and 60% HR • Contacts Maximum Current: Aluminum Hermetic Version - Size 20: 7.5 A max. - Size 16: 13 A max. - Size 12: 23 A max. Steel Hermetic Version - Size 20: 5 A max. - Size 16: 10 A max. - Size 12: 17 A max. • Contact Resistance: Aluminum Hermetic Version - Size 20: 3 mΩ under max intensity - Size 16: 2 mΩ under max intensity - Size 12: 1.5 mΩ under max intensity AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 32 EN3646 / FDBA Series EN3646 / FDBA Series Steel Hermetic Version - Size 20: 21 mΩ under max intensity - Size 16: 14 mΩ under max intensity - Size 12: 11 mΩ under max intensity • Allowed Wires Section: - Size 20: 0.21 to 0.93 mm2 - Size 16: 0.60 to 1.34 mm2 - Size 12: 1.91 to 3.18 mm2 Dielectric Withstand (Typ.): 5000 MΩ At +260°C and 65% R.H: > 1000 MΩ • Dielectric Withstanding Voltage At Sea Level: 1500 Vrms 50 Hz mated connectors At 15,000 meters altitude: 1000 Vrms 50 Hz mated connectors At 30,000 meters altitude: 200 Vrms 50 Hz mated connectors • Shielding Efficiency as per EN2591-213 100 MHz to 1 GHz Models RS - WS - S - SE - SV - SF AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 41 10-05 EN2997 /size ESC10 /983 Series 5 contacts 20 Arrangements Male Insert: Front Face View 10-05 12-12 08-03 3 Size 20 s Contacts 5 contacts size 20 08-06 6 Size 22 Contacts s 08-98 3 Size 20 Contacts 10-05 5 Size 20 Contacts 12-12 12 Size 20 Contacts 12-21 21 Size 22 Contacts 10-06 6 Size 20 Contacts 12 contacts size 20 10-12 12 Size 22 Contacts 12-03 3 Size 16 Contacts s 983 Series 12 contacts size 20 12-12 9 contacts size 20 6 contacts 14-12 size322contacts size 08-98 16 14-07 7 Size 16 Contacts 10-05 3 contacts size 20 14-12 9 Size 20 Contacts 3 Size 16 Contacts s s 14-04 4 Size 12 Contacts 5 contacts size 20 14-15 15 Size 20 Contacts 16-10 10 Size 16 Contacts 16-24 24 Size 20 Contacts 14 1 9 contacts size 20 14-12 3 contacts size 16 12 18-02 contacts size 222 contacts12-03 K6 18-02 2 Size K6 Contacts 18-02 * 12-12 3 contacts size 16 18-14 14 Size 16 Contacts 18-31 31 Size 20 Contacts * 2 contacts K6 4 contacts size 12 12 contacts size 20 18-08 8 Size 12 Contacts 20-04 14-07 4 Size K6 Contacts 7 contacts size 16 20-16 14-12 16 Size 16 Contacts * * 20-39 37 Size 2016-24 Contacts 10 contacts size 16 2 Size 16 Contacts 20-41 41 Size 2018-02 Contacts 24 contacts size 20 s Aluminum, please consult TE Technical Support * 9 contacts size 20 20-25 3 contacts size 16 19 Size 20 Contacts 6 Size 12 Contacts 20-28 24 Size 20 Contacts 4 Size 12 Contacts 22-12 12 Size 12 Contacts 22-19 19 Size 16 Contacts 2 contacts K6 Consult TE Technical Support AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS s Aluminum, please consult TE Technical Support * PAGE 42 EN2997/ESC10/983 Series Arrangements Male Insert: Front Face View 22-30 24 Size 20 Contacts 6 Size 12 Contacts * 24-43 23 Size 20 Contacts 20 Size 16 Contacts * * 22-39 27 Size 20 Contacts 12 Size 16 Contacts 24-57 55 Size 20 Contacts 2 Size 12 Contacts * * 22-55 55 Size 20 Contacts 983 Series 24-30 30 Size 16 Contacts * 22-32 26 Size 20 Contacts 6 Size 12 Contacts 24-61 61 Size 20 Contacts EE 28-06 6 Size K6 Contacts s Aluminum, please consult TE Technical Support * * Consult TE Technical Support AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS 28-42 42 Size 16 Contacts * s Aluminum, please consult TE Technical Support PAGE 43 EN2997/ESC10/983 Series EN2997/983 Series DEUTSCH Part Numbering Example of order: 983-1YE 22-55 PN 983 1 YE 22- 55 P N CONNECTOR TYPE INSERT CLOCKING POSITION N-6-7-8-9-Y SHELL TYPE 0   1  7  CONTACT TYPE Square Flange Receptacle Solder Receptacle Jam-Nut Receptacle P   Male Contact S  Female Contact, Consult TE Technical Support CONNECTOR MODEL Y-YE   ARRANGEMENTS For Receptacle only See Section xx SHELL SIZE 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 No aluminum hermetic according to EN2997 and ESC10 specifications. For any inquiry concerning aluminum hermetics, please consult TE Technical Support. 983 Series ASD-STAN Part Numbering Example of order: EN2997YE12255MN EN2997 YE 1 22 55 M N CONNECTOR TYPE INSERT CLOCKING POSITION N-6-7-8-9-Y CONNECTOR MODEL CONTACT TYPE Y-YE   M   SHELL TYPE 0   1  7  Male Standard Contact ARRANGEMENTS Square Flange Receptacle Solder Receptacle Jam-Nut Mounting Receptacle See Section xx SHELL SIZE 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 - 24 - 28 ESC10 Part Numbering Example of order: ESC10YE12255NO ESC10 YE 1 CONNECTOR TYPE CONNECTOR MODEL YE   VARIANT IDENTIFIER (ALPHABETIC) O  B   No Minor Variation Eyelet Termination INSERT CLOCKING POSITION SHELL TYPE 1   2   3  22 55 P N O Solder Mounted Receptacle Square Flange Receptacle Jam-Nut Mounting Receptacle SHELL SIZE 08 - 10 - 12 - 14 - 16 - 18 - 20 - 22 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS N-6-7-8-9-Y CONTACT TYPE P   Male Standard Contact ARRANGEMENTS See Section xx PAGE 44 EN2997/ESC10/983 Series EN2997/983 Series Plug Front View Master Key A B C D 983 Series Keying Position N-Normal 6 7 8 9 Y Key/Keyway locations in degrees Size 8 Size 12 to 28 B° C° D° A° B° C° D° A° B° C° D° 105 102 80 35 64 — 140 132 118 140 155 — 215 248 230 205 234 — 265 320 312 275 304 — 105 102 80 35 64 25 140 132 118 140 155 115 215 248 230 205 234 220 265 320 312 275 304 270 105 18 92 84 24 98 140 149 152 152 135 152 215 192 222 204 199 268 265 259 342 334 240 338 Key/Keyway locations in degrees for T and V polarizations (230V only) Keying Position T V Size 10 A° Size 12 and 14 Size 20 A° B° C° D° A° B° C° D° 55 50 145 156 228 218 280 290 45 60 160 165 210 235 300 285 Note: Keying positions T and V do not apply to shell sizes 08, 10, 16, 18, 22, 24 and 28. AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 45 EN2997/ESC10/983 Series EN2997/983 Series Receptacle Square Flange Type O 2.60 MAX. 18.24 ±0.15 1.80 MAX. C G F C 4 HOLES Ø 3.05 ± 0.10 SIZES 08 TO 22 4 HOLES Ø 3.80 ± 0.10 SIZE 24 B C s H B C P V 983 Series MOUNTING STYLES WITH 4 SCREWS P Max Size Size B Max. C± 0.05 F Max. G Max. H Min. 20 16-12 V Min. Weight Max. (g) Stainless Steel 08 10 12 14 16 18 20 22 24 20.75 23.93 26.32 28.71 31.88 34.24 36.63 39.80 43.39 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 12.70 14.27 19.05 20.62 23.80 26.97 30.18 33.32 36.53 15.80 18.70 23.40 24.90 28.30 31.10 34.50 37.50 40.60 4.93 4.93 4.93 4.93 4.93 4.93 4.93 4.93 4.93 5.69 5.69 5.69 5.69 5.69 5.69 5.69 5.69 5.69 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 18 24 31 40 49 54 62 77 88 Dimensions in mm Overall dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 46 EN2997/ESC10/983 Series EN2997/983 Series Receptacle Jam-Nut Mounting Type 7 19.58 ± 0.15 N E 19.58 ± 0.15 E M F A P F N H H M V MOUNTING STYLES WITH PANEL CUTOUTS E P Max Size A Max. B Max. P Max. F A Max. H Min. M Max. N 0-0.26 20 08 10 12 14 16 18 20 22 24 27.38 30.28 35.05 38.51 41.68 44.86 49.63 52.78 55.42 24.89 28.04 32.79 35.33 38.51 41.68 44.86 49.63 52.81 3.48 3.48 3.48 3.48 3.48 3.48 3.48 3.76 3.76 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 16.26 19.43 24.18 25.78 28.96 32.13 35.31 38.48 41.66 21.06 24.23 29.01 30.61 33.76 36.96 40.11 43.31 46.46 15.50 18.67 23.42 25.02 28.20 31.25 34.42 37.59 40.77 4.57 4.57 4.57 4.57 4.57 4.57 4.57 4.29 4.29 19.94 ± 0.15 Dimensions in mm 16-12 19.94 F± 0.15 G 7 m.N max. 10 m.N max. 12 m.N max. 15 m.N max. 18 m.N max. 22 m.N max. 25 m.N max. 27 m.N max. 29 m.N max. H A P G V 2.40 MAX 1.55 MAX 2.40 MAX 1.55 MAX F Weight Max. (g) Tightening Torque Stainless Steel of Panel Nut 5.33 31.70 29 MOUNTING STYLES WITH PANEL CUTOUTS 5.33 34.90 37 5.33 39.60 50 5.33 41.25 58 5.33 44.45 72 5.33 47.35 79 5.33 51.90 87 5.05 54.10 108 5.05 57.25 122 Receptacle Solder Round Flange Type 1 V Min. H A V MOUNTING STYLES SOLDER FLANGE P V MOUNTING STYLES SOLDER FLANGE P Max Size Size A± 0-0.2 F Max. G Max. H Min. 20 16-12 V Min. Weight Max. (g) 08 10 12 14 16 18 20 22 24 18.36 / 17.86 21.59 / 21.08 26.80 / 26.29 27.94 / 27.43 30.99 / 30.48 34.39 / 33.78 37.34 / 36.83 40.64 / 40.13 43.68 / 43.17 14.27 17.67 22.22 23.77 26.97 30.15 33.32 36.49 39.67 12.70 14.27 19.05 20.62 23.80 26.97 30.15 33.32 36.50 12.96 14.53 19.30 20.88 24.05 27.23 30.40 33.58 36.75 4.93 4.93 4.93 4.93 4.93 4.93 4.93 4.93 4.93 5.69 5.69 5.69 5.69 5.69 5.69 5.69 5.69 5.69 31.70 34.90 39.60 41.25 44.45 47.35 51.90 54.10 57.25 15 21 31 35 46 51 59 73 86 Stainless Steel shell exempt of sulphur to help withstand Electron Beam (E.B.) welding and laser. Dimensions in mm Overall dimensions and characteristics are given for indication guidance only. TE Connectivity reserves the right to modify them for production improvement reasons (Proprietary products only). AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 47 983 Series Size MIL-DTL-26482 MIL-DTL-26482 Series I Connectors Hermetic receptacles with full glass inserts TE Connectivity (TE)’s DEUTSCH DTK hermetic receptacles are compatible with the 26482 standard and provide true hermetic sealing against deteriorating environmental forces. The precision molded insert offers continuous dielectric separation and higher voltage ratings than connectors with individual contact insulators. They are suitable for a wide range of applications and environments that require equipment to be isolated from variations in atmospheric pressure. ENVIRONMENTAL • Temperature Range: -55°C to +200°C RELIABLE •S  ervice-proven bayonet coupling and lock EASY TO USE •M  ates with existing MS3116 plugs and features color-keyed index grooves for positive alignment engagement • Shell sizes from 8 to 24 • Lock indicators assure reliable visual and blind coupling lock inspection 26482 Series I DURABLE •S  ingle compression glass insert insures a leakproof seal CUSTOM OPTIONS •A  vailable with socket contacts in resilient silicone insert front • T  hermal Shock: No deterioration or failure after 5 cycles at -73°C to +200°C MECHANICAL  hell: • S Material - C1215 Mild steel, Insulator - Glass insert Contact - 52 High nickel-iron alloy, O-Ring - Silicone • Finish (Shell and Contact): Tin over nickel • Insert Material: Compression glass • Usable Wire Size: 12 to 24 gauge, depending on number and size of contacts • G  lass Strength: Withstands pressure differentials of 1000 lb/in2 without loss of electrical quality or leakage ELECTRICAL • Dielectric with Standing Voltage: At Sea Level: 1500 Volts (RMS) 60 Hz, 2100 Volts DC • Current Rating: 7.4 amps – #20 contacts 20 amps – #16 contacts 25 amps – #12 contacts • Insulation Resistance: ≥ 5000 MΩ • Air Leakage: 1.10-6 mbar.l.s-1 under 1 bar vaccum or 0.36 mm3/h (as per EN2591-322) Part Numbering DTK07H - * RECEPTACLE TYPE 07 08 1 Single Hole Mount Square Flange Mount Solder Mount SHELL SIZE 10, 12, 14, 16 . . . AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS - * P * INSERT POSITION Example Blank W, X, Y, Z Normal INSERT ARRANGEMENT PAGE 48 MIL-DTL-26482 MIL-DTL-26482 Series I Connectors Hermetic Pin Unit, Single Hole Mount 2X B ØD A E MAIN POLARIZING KEYWAY PANEL NUT W/ Ø .062 ± .005 SAFETY WIRE HOLES O-RING O-RING H INSERT GLASS SOLDER POT CONTACT ØA ØK C HEX L J SHELL THREAD RECOMMENDED MOUNTING HOLE SECTION A-A A F TYP G RECOMMENDED PANEL THICKNESS A + .001 - .005 B± .016 C± .016 D Max E + .031 - .000 F Max DTK07H-08-*P DTK07H-10-*P DTK07H-12-*P DTK07H-14-*P DTK07H-16-*P DTK07H-18-*P DTK07H-20-*P DTK07H-22-*P DTK07H-24-*P .473 .590 .750 .875 1.000 1.125 1.250 1.375 1.500 .983 1.062 1.250 1.375 1.500 1.625 1.812 1.938 2.062 .750 .875 1.062 1.188 1.312 1.438 1.562 1.688 1.812 1.078 1.203 1.391 1.516 1.641 1.766 1.959 2.078 2.203 .691 .691 .691 .691 .691 .691 .879 .879 .912 .129 .129 .129 .129 .129 .129 .035 .035 .046 G Panel Thk. Min Max H± .015 J Thread Class 2A K + .010 - .000 L + .000 - .010 Weight (Lb) .062 .062 .062 .062 .062 .062 .062 .062 .062 .125 .125 .125 .125 .125 .125 .250 .250 .250 .094 .094 .094 .094 .094 .094 .125 .125 .125 .5625-24UNEF .6875-24UNEF .8750-20UNEF 1.000-20UNEF 1.1250-18UNEF 1.2500-18UNEF 1.3750-18UNEF 1.5000-18UNEF 1.6250-18UNEF .572 .697 .884 1.007 1.134 1.259 1.384 1.507 1.634 .542 .669 .830 .955 1.084 1.208 1.333 1.459 1.575 .042 .054 .080 .097 .110 .137 .191 .217 .240 Dimensions in inches AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 49 26482 Series I Part Number 4X ØH MIL-DTL-26482 F + .011 .062 - .010 A SOLDER POT CONTACT INSERT GLASS O-RING MIL-DTL-26482 Series I Connectors Hermetic Pin Unit, Square Flange Mount A 2X B A A 4X ØH 4X ØH ØD ØC E + .011 .062 - .010 EF + .011 .062 - .010 O-RING O-RING F SOLDER POT CONTACT SOLDER POT INSERT CONTACT GLASS INSERT GLASS D TYP A G TYP SECTION A-A A 2X B 2X B ØD ØC ØC 4X ØH ØJ ØD 2X B D TYP D TYP A A G TYP G TYP SECTION A-A 26482 Series I RECOMMENDED MOUNTING HOLE SECTION A-A 4X ØH 4X ØH Part Number A± .016 B± .005 C + .001 - .005 D + .001 - .005 E + .026 - .005 F± .016 G Max DTK02H-08-*P DTK02H-10-*P DTK02H-12-*P DTK02H-14-*P DTK02H-16-*P DTK02H-18-*P DTK02H-20-*P DTK02H-22-*P DTK02H-24-*P .812 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 .473 .590 .750 .875 1.000 1.125 1.250 1.375 1.500 .562 .672 .781 .906 1.031 1.156 1.250 1.375 1.500 .494 .494 .494 .494 .494 .494 .556 .556 .588 .047 .047 .047 .047 .047 .047 .047 .079 .079 .344 .344 .344 .344 .344 .344 .344 .377 .377 H± 2X B .005 J + .010 2X B - .000 ØJ ØJ Weight (Lb) .120 .572 .025 .120 .682 .035 .120 .791 .037 .120 .916 .047 RECOMMENDED MOUNTING HOLE RECOMMENDED MOUNTING HOLE .120 1.041 .053 .120 1.166 .069 .120 1.260 .084 .120 1.385 .101 .147 1.510 .142 Dimensions in inches AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 50 MIL-DTL-26482 MAIN POLARIZING KEYWAY E A MIL-DTL-26482 Series I Connectors ØB F INSERT GLASS O-RING SOLDER POT CONTACT Hermetic Pin Unit, Solder Mount MAIN POLARIZING KEYWAY A A ØA MAIN POLARIZING KEYWAY ØB ØC E FE ØB F INSERT GLASS O-RING O-RING INSERT GLASS SOLDER POT CONTACT SOLDER POT CONTACT A ØA ØA .031 ± .005 ØC D TYP ØC ØG SECTION A-A A A .031 ± .005 .031 ± .005 SECTION A-A D TYP D TYP ØG ØG RECOMMENDED MOUNTING HOLE SECTION A-A A + .001 - .005 B Max C + .001 - .005 D Max E + .020 - .010 DTK1H-08-*P DTK1H-10-*P DTK1H-12-*P DTK1H-14-*P DTK1H-16-*P DTK1H-18-*P DTK1H-20-*P DTK1H-22-*P DTK1H-24-*P .473 .590 .750 .875 1.000 1.125 1.250 1.375 1.500 .635 .760 .854 .979 1.104 1.228 1.322 1.448 1.574 .562 .672 .781 .906 1.031 1.156 1.250 1.375 1.500 .386 .386 .386 .386 .386 .386 .386 .418 .418 .447 .447 .447 .447 .447 .447 .509 .509 .542 F± .010 G + .010 - .000 Weight (Lb) .094 .572 .014 .094 .682 .018 .094 .791 .028 .094 .916 .035 RECOMMENDED MOUNTING HOLE RECOMMENDED MOUNTING .094 1.041 .040 HOLE .094 1.166 .058 .094 1.260 .076 1.385 .125 .087 1.510 .125 .129 Dimensions in inches AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 51 26482 Series I Part Number MIL-C-26482 Series 2 MIL-C-26482 Series 2 Hermetic Receptacles High performance metal shelled DBC hermetic receptacles, qualified to MIL-C-26482 Series 2 TE Connectivity (TE)’s DEUTSCH DTS series intermates with all qualified Series 2 plugs. Qualified receptacles feature DEUTSCH developed direct glass-to-metal sealing and solder pot or eyelet terminated pin type contacts. TE also offers special application receptacles, including socket type contacts, total and patterned bussed contacts and contacts to terminate flex tape and printed circuit boards. Consult TE regarding availability. ENVIRONMENTAL • Temperature Range: -67°F to +392°F • V  ibration: Exceeds requirements of MIL-STD-1344, method 2005 per MIL-C-26482 COMPATIBLE • Intermateable with all qualified Series 2 plugs • Qualified to MIL-C-26482 Series 2 DURABLE • Physical Shock: No unlocking or electrical discontinuity when tested per MIL-STD-1344, method 2004 at half sine wave of 300 gs • A  ir Leakage: Less than 0.1 micron cu. ft./hr. at 15 psi differential per MIL-C-26482 and MIL-STD-2002, method 112, condition C, procedure 1 •D  irect glass-to-metal sealing ensures a leakproof seal • Durability: 500 cycles of engagement per MIL-C-26482 CUSTOM OPTIONS  orrosion: Exceeds requirements of MIL-STD-1344 method 1001 per • C Mil-C-26482 using standard plating •S  older pot or eyelet terminated pin type contacts • Moisture Resistance: Meets requirements of MIL-C-26482 ELECTRICAL  ielectric Withstanding Voltage at Sea Level: • D #20 Contacts: 1500 V AC rms @ 60Hz #16 Contacts: 2300 V AC rms @ 60Hz #12 Contacts: 2300 V AC rms @ 60Hz 26482 Series 2 • Current Rating: #20 Contacts: 7.5 amps #16 Contacts: 25 amps #12 Contacts: 40 amps • Contact Resistance: #20: 60 mV @ 5 amps #16: 85 mV @ 10 amps #12: 85 mV @ 17 amps • Insulation Resistance: 5000 Meg ohms min @ 75°F per MIL-C-26482 • Thermal Shock: No deterioration or failure after 5 cycles @ -67°F to +392°F STANDARDS AND SPECIFICATIONS • Qualified to MIL-C-26482   MIL-DTL-26482 Series II Receptacle Connectors DEUTSCH Base Part No. Mil Cross Type Receptacle Mounting DBC50H DBC53H DBC54H DBA50H DBA53H DBA54H MS3440H MS3443H MS3449H MS3440H MS3443H MS3449H Square Flange Solder Flange Jam Nut Square Flange Solder Flange Jam Nut AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS Variations Shell Materials Contact Styles Tin-Plated Steel Solder Cup Stainless Steel Solder Cup PAGE 52 MIL-C-26482 Series 2 Arrangements MIL-STD-1669 Insert Arrangments 8-4 4 Size 20 Contacts 8-98 3 Size 20 Contacts 14-12 8 Size 20 Contacts 4 Size 16 Contacts 8-33 3 Size 20 Contacts 10-6 6 Size 20 Contacts 14-15 14 Size 20 Contacts 1 Size 16 Contact 12-3 3 Size 16 Contacts 14-18 18 Size 20 Contacts 18-11 11 Size 16 Contacts 20-41 41 Size 20 Contacts 22-12 12 Size 12 Contacts 14-19 19 Size 20 Contacts 18-30 29 Size 20 Contacts 1 Size 16 Contact 12-10 10 Size 20 Contacts 16-8 8 Size 16 Contacts 18-32 32 Size 20 Contacts 14-4 4 Size 12 Contacts 16-23 22 Size 20 Contacts 1 Size 16 Contact 20-16 16 Size 16 Contacts 14-5 5 Size 16 Contacts 16-26 26 Size 20 Contacts 20-39 37 Size 20 Contacts 2 Size 16 Contacts 26482 Series 2 18-8 8 Size 12 Contacts 12-8 8 Size 20 Contacts 24-19 19 Size 12 Contacts 22-32 32 Size 20 Contacts 22-21 21 Size 16 Contacts 24-31 31 Size 16 Contacts 24-61 61 Size 20 Contacts 22-41 27 Size 20 Contacts 14 Size 16 Contacts 24-98 31 Size 16 Contacts 22-55 55 Size 20 Contacts 24-100* 10 Size 8 Coax Contacts Insert arrangement shown front face of “pin” style receptacle Consult TE for cable/contact selection AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 53 MIL-C-26482 Series 2 MIL-C-26482 Series 2 Hermetic Receptacles Part Numbering DBC 50H - BASIC IDENTIFIER DBC Mild Steel DBA Stainless Steel 22 - 55 P N SHELL KEYING POSITION W, X, Y and Z CONTACT GENDER SHELL MOUNTING STYLE 50 53 54 Narrow Flange Mount Solder Flange Mount Jam Nut Mount P Pin S Socket (Standard termination is solder pot) 26482 Series 2 INSERT ARRANGEMENT SHELL SIZE AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 54 MIL-C-26482 Series 2 MIL-C-26482 Series 2 Hermetic Receptacles Narrow Flange Mount - DBC50H or DBA50H A MAIN POLARIZING KEYWAY 2 1. D  imensions are in inches unless otherwise specified E 4X ØK THRU HOLE F G INSERT PIN FRONT 2. Insert arrangement per MIL-STD-1669 INSERT GLASS SOLDER POT CONTACT SHELL ASM A ØC 2X B 3. Mates with AFD56 - * - *S* plugs 4. Material: Shell: Mild steel for DBC Stainless steel for DBA Insulator: Glass insert Contact: 52 high nickel/iron alloy Insert pin front: fluorosilicone ØM 4X ØK 2X B ØD 5. Finish: Shell: Tin over nickel plated for DBC Passivated stainless steel for DBA Contact: Gold over nickel plate RECOMMENDED MOUNTING HOLE MFG. P/N LOCATION A H (SIZE 20) J (SIZE 12 AND 16) L 6. Shell dimensions shown for pin unit only SECTION A-A Part Number A Max B± .005 DBC50H - 8 - *P* DBC50H - 10 - *P* DBC50H - 12 - *P* DBC50H - 14 - *P* DBC50H - 16 - *P* DBC50H - 18 - *P* DBC50H - 20 - *P* DBC50H - 22 - *P* DBC50H - 24 - *P* .828 .954 1.047 1.141 1.234 1.328 1.453 1.578 1.703 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 +.001 +.001 C-.005 D-.005 .473 .590 .750 .875 1.000 1.125 1.250 1.375 1.500 .562 .672 .781 .906 1.031 1.156 1.250 1.375 1.500 E± .010 F± .010 G± .016 H± .030 J± .030 K± .005 .588 .588 .588 .588 .588 .588 .650 .650 .650 .115 .115 .115 .115 .115 .115 .083 .115 .115 .062 .062 .062 .062 .062 .062 .093 .093 .093 .148 .148 .148 .148 .148 .148 .148 .116 .116 .218 .218 .218 .218 .218 .218 .218 .186 .186 .120 .120 .120 .120 .120 .120 .120 .120 .147 Solder Mount - DBC53H or DBA53H A MAIN POLARIZING KEYWAY .801 .801 .801 .801 .801 .801 .863 .895 .895 Weight Max (lb) .572 .682 .791 .916 1.041 1.166 1.260 1.385 1.510 .038 .044 .052 .070 .085 .098 .110 .150 .280 1. D  imensions are in inches unless otherwise specified INSERT PIN FRONT 2. Insert arrangement per MIL-STD-1669 INSERT GLASS SHELL ASM ØJ SOLDER POT CONTACT 4. Material: Shell: Mild steel for DBC Stainless steel for DBA Insulator: Glass insert Contact: 52 high nickel/iron alloy Insert pin front: fluorosilicone ØC ØA RECOMMENDED MOUNTING HOLE 2 MFG. P/N LOCATION .036 D (SIZE 20) E (SIZE 12 AND 16) +.011 -.010 3. Mates with AFD56 - * - *S* plugs 5. Finish: Shell: Tin over nickel plated for DBC Passivated stainless steel for DBA Contact: Gold over nickel plate 6. Shell dimensions shown for pin unit only F H G SECTION A-A Part Number +.001 N-.005 P± .010 +.001 R-.005 S± .030 T± .030 +.000 U-.040 W Max Ref X± .010 +.010 Y-.000 Weight Max (lb) DBC53H - 8 - *P* DBC53H - 10 - *P* DBC53H - 12 - *P* DBC53H - 14 - *P* DBC53H - 16 - *P* DBC53H - 18 - *P* DBC53H - 20 - *P* DBC53H - 22 - *P* DBC53H - 24 - *P* .473 .590 .750 .875 1.000 1.125 1.250 1.375 1.500 .625 .750 .844 .969 1.094 1.218 1.312 1.438 1.564 .562 .672 .781 .906 1.031 1.156 1.250 1.375 1.500 .148 .148 .148 .148 .148 .148 .148 .116 .116 .218 .218 .218 .218 .218 .218 .218 .186 .186 .156 .156 .156 .156 .156 .156 .156 .188 .188 .801 .801 .801 .801 .801 .801 .863 .895 .895 .588 .588 .588 .588 .588 .588 .650 .650 .650 .570 .680 .789 .914 1.039 1.164 1.258 1.383 1.508 .031 .034 .040 .051 .062 .082 .100 .115 .268 Information contained herein is for reference only. Consult TE for new envelope drawings, updated specifications, and additions to product lines. AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 55 26482 Series 2 ØB A L Max +.010 Ref M-.000 MIL-C-26482 Series 2 MIL-C-26482 Series 2 Hermetic Receptacles Jam Nut Mount - DBC54H or DBA54H 1. D  imensions are in inches unless otherwise specified PANEL NUT W/ 3X Ø.062 ± .005 SAFETY WIRE HOLES MAIN POLARIZING KEYWAY A 2. Insert arrangement per MIL-STD-1669 E 2X B ØD F 3. Mates with AFD56 - * - *S* plugs SHELL ASM INSERT PIN FRONT 4. Material: Shell: Mild steel for DBC Stainless steel for DBA Insulator: Glass insert Contact: 52 high nickel/iron alloy Insert pin front: fluorosilicone INSERT GLASS SOLDER POT CONTACT ØA ØL A M 2 C HEX MS 3186 6. Shell dimensions shown for pin unit only RECOMMENDED MOUNTING HOLE MGF. P/N LOCATION H SHELL THREAD 5. Finish: Shell: Tin over nickel plated for DBC Passivated stainless steel for DBA Contact: Gold over nickel plate J (SIZE 20) K (SIZE 12 AND 16) .125 ± .017 G RECOMMENDED SECTION A-A 26482 Series 2 Part Number +.001 AA ± BB ± CC ± DD ± EE ± Z-.005 .015 .017 .015 .008 .008 FF Panel Thk Min Max GG Thread Class 2A Weight HH ± JJ ± +.010 +.010 Max .030 .030 KK-.000 LL-.000 (lb) DBC54H - 8 - *P* .473 .938 .750 1.062 .699 .105 .062 .187 .5625 - 24UNEF .104 .174 .572 .537 DBC54H - 10 - *P* .590 1.062 .875 1.187 .699 .105 .062 .187 .6875 - 24UNEF .104 .174 .697 .661 .061 DBC54H - 12 - *P* .750 1.250 1.062 1.375 .699 .105 .062 .187 .8750 - 20UNEF .104 .174 .895 .824 .088 1.0000 - 20UNEF .104 .110 DBC54H - 14 - *P* .875 1.375 1.188 1.500 .699 DBC54H - 16 - *P* 1.000 1.500 1.312 DBC54H - 18 - *P* 1.125 DBC54H - 20 - *P* DBC54H - 22 - *P* DBC54H - 24 - *P* .043 .105 .062 .187 .174 1.010 .948 1.625 .699 .105 .062 .187 1.1250 - 18UNEF .104 .174 1.135 1.072 .131 1.625 1.438 1.750 .699 .105 .062 .187 1.2500 - 18UNEF .104 .174 1.260 1.197 .172 1.250 1.812 .763 .138 .062 .250 1.3750 - 18UNEF .069 .139 1.385 1.322 .211 1.375 1.938 1.688 2.062 .763 .138 .062 .250 1.5000 - 18UNEF .069 .139 1.510 1.447 .242 1.500 2.062 1.812 .138 .062 .250 1.6250 - 18UNEF .069 .139 1.635 1.572 .293 1.562 1.938 2.187 .794 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 56 DBA, DBC, DHS DEUTSCH DBA Series Connectors Extreme reliability in harsh aerospace and military applications TE Connectivity (TE)’s DEUTSCH DBA series push pull connectors are designed for severe environments in aeronautic, military and space applications. They are also ideal for rack and panel equipment. Thanks to their visual and sensitive push-pull locking system, the DBA series connectors are highly reliable. The wide range of inserts, shell types and accessories with multiple surfacefinishing options makes integrated solutions for custom designs possible. ENVIRONMENTAL • Temperature Range: -55°C to +200°C • Thermal Shocks: 5 cycles of -55°C to +200°C RELIABLE •V  isual and sensitive locking (blind mating) • Double keying system to prevent any cross connection • Leading clip preventing any accidental unmating on demand • Interface and individual wire sealing • Inferior  Leakage: 1.10-6 mbar.l.s-1 under 1 bar vaccum or 0.36 mm3/h (as per EN2591-322) • Corrosion: Withstands 96 hours of salt spray MECHANICAL • Shell: Material: Steel, Plating: Tin over nickel plating • Plating: Nickel • Insert Material: Glass, thermosetting resin, fluorinated silicone COMPREHENSIVE • Insert Fluids Resistance: Compliant with SAE/AS 81703 •M  obile and “rack and panel” plugs, plugs with heavy duty lanyard • Hermetic receptacles and feedthrough • Removable contacts size 6 to 22, crimp, solder and PCB types • Insulation Resistance: 5000 Meg ohms min @ 75°F per MIL-C-26482 CUSTOM DESIGNED •C  ryogenic and high temperature versions • Dead-Face systems • Specials (High Speed, HF, pyrotechnic, 1553 bus) • Contact: Type: Soldered bucket, Plating: Gold • Insert Contact Retention: Size 22: 4.40 daN Size 16: 11.56 daN Size 20: 6.93 daN Size 12: 11.56 daN Size 8: 11.56 daN Size 6: 11.56 daN • Vibrations: No mechanical nor electrical failure further to 12 hours vibration (4 hours in the 3 axes) 20 G from 10 to 2000 Hz. Resistance to sinusoïdal and random vibrations 20 G effect during 3 minutes from 20 to 2000 Hz. Resistance to critical frequencies and constant accelerations, to pyrotechnic. • Physical Shocks: 100 G, during 11 ms in the 3 axes • Durability: 500 full mating / unmating cycles DBA, DBC, DHS • Pressure Insert Retention: 30 to 70 bars • H  ermetics: 1.10-6 mbar.l.s-1 under 1 bar vaccum or 0.36 mm3/h (as per EN2591-322) ELECTRICAL • Withstanding Voltage: At Sea Level: Service I - 1500 V eff. 50 Hz, Service II - 2300 V eff. 50 Hz In Altitude: At 33000 m Service I - 350 V, Service II - 500 V • Service Voltage: Service I - 600 V eff. 50 Hz, Service II - 1000 V eff. 50 Hz • Insulation Resistance: ≥ at 5000 MΩ at 25°C and 60% R.H. • Mated Shell Conductivity: Plugs with RFI fingers: ≤ 50 mΩ • Contact Maximum Current: Size 20: 5A Size 16: 10A Size 12: 17A • Diameter over Insulating Sheath: Size 22: 0.71 to 1.25 mm Size 16: 1.35 to 2.62 mm Size 20: 1.01 to 2.10 mm Size 12: 2.69 to 4.01 mm Size 8: 33A Size 8: 3.80 to 5.15 mm Size 6: 4.80 to 5.35 mm • Allowed Wires Section: For solder type contacts DBC-DBA Size 20: 0.93 mm2 Size 12: 3.18 mm2 2 Size 16: 1.34 mm Size 8: 8.98 mm2 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 57 DBA, DBC, DHS Arrangements Male Insert Viewed from Front Face DBA, DBC, DHS 3-0 3 Size 20 Contacts 3-01 1 Size 8 Contact 7-0 7 Size 20 Contacts 12-0 12 Size 20 Contacts 19-0 19 Size 20 Contacts 19-2 9 Size 20 Contacts 2 Size 8 Contacts 19-4 4 Size 12 Contacts 19-7 7 Size 12 Contacts 19-12 12 Size 16 Contacts 27-0 27 Size 20 Contacts 27-2 14 Size 16 Contact 27-913 10 Size 20 Contacts 2 Size 8 Contacts 1 Size 6 Contact 37-0 37 Size 20 Contacts 37-3 12 Size 12 Contacts 37-13 30 Size 20 Contacts 1 Size 8 Contact 37-19 13 Size 20 Contacts 6 Size 8 Contacts 61-0 61 Size 20 Contact 37-27 6 Size 20 Contacts 7 Size 8 Contacts 61-5 49 Size 20 Contacts 2 Size 8 Contacts 37-30 20 Size 20 Contacts 4 Size 8 Contacts 61-21 12 Size 8 Contacts 37-924 24 Size 16 Contacts 61-949 46 Size 20 Contacts 3 Size 8 Contacts For hermetic versions, consult TE Connectivity (TE). AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 58 DBA, DBC, DHS DEUTSCH DBA Series Connectors Part Numbering DBA 70 H 27 2 P N 1 DA **** CONNECTOR TYPE SPECIAL MODIFICATIONS DBA  Stainless Steel Hermetic Receptacle, Solder Contact DBC   Hermetic Receptacle, Solder Contact DHS   Feedthrough See page x KEY ORIENTATION See page x SHELL TYPE 70   73  74   INDEX FOR CONTACTS* Square Flange Receptacle Solder Flange Receptacle Jam-Nut Mounting Receptacle See pages x-x INSERT CLOCKING POSITION N Normal W - X - Y - B - C Others See pages x-x HERMETICS SHELL SIZE CONTACT TYPE 3 - 7 - 12 - 19 - 27 - 37 - 61 P Male Contact PP Male/Male Contact • PS Male/Female Contact ARRANGEMENTS See pages x-x • * Micro-coax sizes 16 and 12 available (see pages x and x) Only for DHS • Hermetic Receptacles Hermetic Feedthrough DBA 70H Square flange 4 holes mounting DBC 70H DHS 70H Square flange 4 holes mounting DBA 73H Solder flange DBC 73H DBA 74H Jam-nut mounted receptacle DBC 74H Accessories Nut 059 Straight Cable Clamp AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS 081 90° Cable Clamp A 140 Adaptor A 083 Potting Cup PAGE 59 DBA, DBC, DHS DHS 74H Jam-nut mounted receptacle DBA, DBC, DHS DEUTSCH DBA Series Connectors Insert Clocking Position Clocking position is normal (N) when the insert vertical axis is intermingled with the shell keyway axis. An unkeying can be performed between 2 connectors of same layout by angular displacement of one of the inserts in its shell. This insert rotation is made in the clockwise for male layouts and in the counter clockwise for female layouts. Angular displacements on the hereafter table give clocking position W, X, Y, B or C. N N Y Normal position Position Y Example of insert angular displacement, male front face view DBA, DBC, DHS Arrangements Clocking Position in Degrees Contacts Sizes W X Y B C 22 20 16 12 8 6 Service 3-0 25 50 75 150 220 — 3 — — — — I 3-01 — — — — — — — — — 1 — — 7-0 27.30 47.30 75 150 225 — 7 — — — — I 12-0 15 50 75 150 225 — 12 — — — — I 19-0 25 50 75 150 225 — 19 — — — — I 19-2 25 50 75 150 225 — 9 — — 2 — I 19-4 — — 22°30 135 247°30 — — — 4 — — I 19-7 — — 75 150 225 — — — 7 — — I 19-12 25 50 75 150 225 — — 12 — — — I 27-0 25 50 75 150 225 — 27 — — — — I 27-2 25 50 75 150 225 — — 14 — — — II 27-8 25 50 75 150 225 — — 6 4 — — I 27-13 25 50 75 150 225 — 12 — — 3 — I 37-0 25 50 75 150 225 — 37 — — — — I 37-3 20 70 75 — — — — — 12 — — I I 37-13 — — 75 150 225 — 30 — — 1 — 37-19 25 50 75 150 225 — 13 — — 6 — I 37-27 — — 75 150 225 — 6 — — 7 — I 37-30 25 50 75 150 225 — 20 — — 4 — I 37-922 45 90 — — — — 20 — — — 2 I 37-924 105 13 — — — — — 24 — — — I 37-961 — — — — — 61 — — — — — — I 61-0 25 50 75 150 225 — 61 — — — — 61-5 25 50 75 150 225 — 49 — — 2 — I 61-14 25 50 75 150 225 — — 37 — — — — 61-21 25 50 75 150 225 — — — — 12 — I 61-42 — 67°30 — — — — 29 4 8 — — — 61-929 — — — — — — 15 8 — 6 — — 61-948 45 90 135 — — — 42 4 — — 2 I 61-949 25 50 75 150 225 — 46 — — 3 — AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 60 DBA, DBC, DHS DEUTSCH DBA Series Connectors Key Orientation (Except 79) Receptacle Front Face View A Plug Front Face View A B B C C D D 3 7 12 19 Angles Size A B C D A B C D A B Standard DA DB DC 23 — — — 97 — — — 187 — — — — — — — 23 23 23 30 97 105 115 120 187 195 210 195 277 300 285 285 30 30 30 30 105 90 120 135 DD DE DF — — — — — — — — — — — — 30 — — 97 210 270 — — — — — — 45 45 45 105 210 315 90 180 285 120 270 300 DG — — — — — — 45 135 — — C D A 37 61 C D A B C D A B C D A B C D 105 105 115 115 195 195 195 210 270 270 270 270 30 40 30 30 105 105 115 115 195 195 195 210 270 270 270 270 30 40 30 30 105 105 115 115 195 195 195 210 270 270 270 270 30 40 30 30 105 105 115 115 195 195 195 210 270 270 270 270 30 — — 115 — — 195 280 — — — — 30 — — 115 — — 195 280 — — — — 30 30 30 115 195 280 90 170 270 115 170 255 30 30 30 115 195 280 90 170 270 115 170 255 — — — — 30 115 30 115 195 270 30 225 315 40 210 285 30 180 300 30 195 225 27 B — — — — 180 300 180 300 Dimensions in mm DBA, DBC, DHS AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 61 DBA, DBC, DHS DEUTSCH DBA Series Connectors DBA / DBC 70H - Hermetic Square Flange Receptacle SIZES 20 AND 16: 4.75 MAX. SIZES 12 AND 16: 5.95 MAX. 14.80 MAX. 1.70 MAX. B C C F B Part Number B max C ±0,1 F max Part Number DBA 70H-3-** P * DBA 70H-7-** P * DBA 70H-12-** P * DBA 70H-19-** P * DBA 70H-27-** P * DBA 70H-37-** P * DBA 70H-61-** P * 22.32 25.50 27.86 30.25 32.64 36.60 45.34 15.88 18.26 20.65 23.02 24.59 30.15 36.47 11.11 14.54 17.97 21.50 25.44 28.51 35.80 DBC 70H-3-** P * DBC 70H-7-** P * DBC 70H-12-** P * DBC 70H-19-** P * DBC 70H-27-** P * DBC 70H-37-** P * DBC 70H-61-** P * Part Number A max F max H1 max Part Number DBA 73H-3-** P * DBA 73H-7-** P * DBA 73H-12-** P * DBA 73H-19-** P * DBA 73H-27-** P * DBA 73H-37-** P * DBA 73H-61-** P * 15.09 19.10 22.28 25.45 30.07 32.59 39.72 11.11 14.54 17.97 21.50 25.44 28.51 35.80 12.62 15.80 18.97 22.96 26.92 29.28 36.44 DBC 73H-3 ** P * DBC 73H-7 ** P * DBC 73H-12 ** P * DBC 73H-19 ** P * DBC 73H-27 ** P * DBC 73H-37 ** P * DBC 73H-61 ** P * Dimensions in mm MOUNTING PANEL 1.60 MAX. 4 HOLES Ø3.20 DBA / DBC 73H - Hermetic Solder Flange Receptacle SIZES 20 AND 16: 4.75 MAX. SIZE 12: 5.95 MAX. 14.80 MAX. 13.25 MAX. 1.80 MAX. H1 A F Dimensions in mm DBA, DBC, DHS DBA / DBC 74H - Hermetic Jam-Nut Mounting Receptacle Part Number A max B max F max M max DBA 74H-3 ** P * DBA 74H-7 ** P * DBA 74H-12 ** P * DBA 74H-19 ** P * DBA 74H-27 ** P * DBA 74H-37 ** P * DBA 74H-61 ** P * 19.53 22.70 25.77 30.65 33.83 36.98 48.23 18.58 21.76 24.93 29.72 32.88 36.16 47.29 11.11 14.54 17.97 21.50 25.44 28.51 35.80 15.97 20.72 23.90 27.07 31.34 35.10 42.97 Max. Nut Panel Tightening Torque 0.70 daN.m 1.00 daN.m 1.30 daN.m 1.50 daN.m 1.80 daN.m 2.20 daN.m 2.90 daN.m Part Number DBC 74H-3 ** P * DBC 74H-7 ** P * DBC 74H-12 ** P * DBC 74H-19 ** P * DBC 74H-27 ** P * DBC 74H-37 ** P * DBC 74H-61 ** P * Dimensions in mm ND 16: 4.75 MAX. 5 MAX. A M 20.72 MAX. 17.69 MAX. B EL 2.50 MAX. - 1.57 MINI. SIZES 20 AND 16: 4.75 MAX. SIZE 12: 5.95 MAX. A M B F MOUNTING PANEL 2.50 MAX. - 1.57 MINI. AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 62 DBA, DBC, DHS DEUTSCH DBA Series Connectors DHS 70H - Hermetic Square Flange Receptacle Feedthrough TYPE PS TYPE PP 26 .75 MAX. 14.99 MAX. 26 .75 MAX. 14.99 MAX. 1.83 MAX. PLUG S A108 PLUG S FF STANDARD B C 1.83 MAX. PLUG P STANDARD PLUG S STANDARD C B 4 HOLES: 1.60 MAX PANEL MOUNTING: 1.60 MAX Part Number B max C ±0,1 F max Part Number DHS 70H-3-** PP * DHS 70H-7-** PP * DHS 70H-12-** PP * DHS 70H-19-** PP * DHS 70H-27-** PP * DHS 70H-37-** PP * DHS 70H-61-** PP * 22.65 25.85 28.20 30.60 32.95 36.95 48.65 15.88 18.26 20.65 23.02 24.59 30.15 36.47 11.20 14.63 18.03 21.56 25.50 28.60 35.91 DHS 70H-3-** PS * DHS 70H-7-** PS * DHS 70H-12-** PS * DHS 70H-19-** PS * DHS 70H-27-** PS * DHS 70H-37-** PS * DHS 70H-61-** PS * Dimensions in mm DHS 74H - Hermetic Jam-Nut Mounting Receptacle Feedthrough TYPE PS TYPE PP 17.70 MAX. 32.50 MAX. 11.76 MAX. PLUG S A108 PLUG P STANDARD 32.50 MAX. 11..76 MAX. A M PLUG S STANDARD B DBA, DBC, DHS PLUG S STANDARD FF 17.70 MAX. PANEL MOUNTING 4 MAX. - 1.57 MINI. Part Number A max B max F max M max DHS 74H-3-** PP * DHS 74H-7-** PP * DHS 74H-12-** PP * DHS 74H-19-** PP * DHS 74H-27-** PP * DHS 74H-37-** PP * DHS 74H-61-** PP * 19.81 22.98 26.16 30.93 34.11 37.26 48.51 18.84 22.02 25.19 29.97 33.14 36.32 47.59 11.20 14.63 18.03 21.56 25.50 28.60 35.91 15.87 20.62 23.79 26.97 31.75 37.26 42.87 Max. Nut Panel Tightening Torque 0.70 daN.m 1.00 daN.m 1.30 daN.m 1.50 daN.m 1.80 daN.m 2.20 daN.m 2.90 daN.m Part Number DHS 74H-3-** PS * DHS 74H-7-** PS * DHS 74H-12-** PS * DHS 74H-19-** PS * DHS 74H-27-** PS * DHS 74H-37-** PS * DHS 74H-61-** PS * Dimensions in mm Panel sealing gasket to be ordered separately, see page xx. Panel cutout, see page xx. O’ring to be ordered separately, see page xx. Panel cutout, see page xx. AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 63 DBA, DBC, DHS DEUTSCH DBA Series Connectors Panel Cutout for Sealed and Hermetic Receptacles Square Flange Jam-Nut Mounted 3.20 max. with flat gasket (see note) C H 4 holes Ø 3.15 3.20 max. with flat gasket Mounting panel: 4.00 max. - 1.57 mini Key Key position C H1 N ±0.15 Overall (as per accessory) Overall (as per accessory) Note: For utilization on rack connectors, see page 40. For Hermetic Receptacle Solder Flange Size DBA, DBC, DHS 3 7 12 19 27 37 C± 0.1 15.90 18.26 20.62 23.02 24.58 30.12 H+ 0 - 0.2 14.80 19.40 22.60 25.75 28.95 32.35 H1 + 0.2 - 0 14.40 17.55 20.73 25.48 28.65 31.83 H3 Max H2 ± 0.38 17.04 20.62 23.80 26.97 30.56 34.92 14.40 17.55 20.73 25.48 28.65 31.83 N+ 0.1 - 0 13.56 16.79 19.91 24.61 27.81 30.99 N1 + 0.1 ± 0.38 21.41 24.99 27.96 31.34 34.92 38.89 Dimensions in mm Coax Braid Nut For Hermetic Coax 13.80 max. Index 6.70 max. A Without B 4 1 5 Cable Part Number A max B max RG 178/U RG 179/U RG 196/U RG 174/U RG 187/U RG 188/U RG 180/U RG 195/U RG 141/U 14.60 046-0006-01 20.90 25.70 046-0006-02 32.00 38.40 046-0006-03 046-0006-04 20.45 2.50 20.45 20.45 3.00 20.45 20.45 4.20 5.05 79.00 3.50 95.00 95.00 4.00 111.00 111.00 5.20 6.10 Dimensions in mm AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS Allowed Wire External DBAS C 74-3 140 to 2.70 DBAS C 74-12 DBAS C 74-19 2.70 to 2.90 DBAS C 74-37 DBAS C 74-61 3.40 to 3.90 4.50 to 5.00 Wiring instruction. NC 025-031. PAGE 64 MIL-C-83723 / 9602 Series MIL-C-83723 Series 9602 Connectors Rugged reliability in harsh environments TE Connectivity (TE)’s DEUTSCH 9602 series hermetic connectors are designed for severe environments in aeronautic, military and space applications. Made of stainless steel or mild steel, they have compression glass, compressed at more than 1000°C in a regulated temperature oven. Series 9602 insulators and joints are made of silicone elastomers. Special modifications are available, such as A868, which withstands Skydrol (front part) and kerosene (rear part), for example. ENVIRONMENTAL • Temperature Range: -55°C to +175°C RELIABLE MECHANICAL •V  isual and sensitive locking (blind mating) • Double keying system to prevent any cross connection • Leading clip preventing any accidental unmating on demand • Interface and individual wire sealing • Shell: 9602: 00H Nickel Plated Steel 9062: 04H Stainless Steel COMPREHENSIVE • Contact Plating: Gold •M  obile and “rack and panel” plugs, plugs with heavy duty lanyard • Sealed receptacles and hermetic receptacles and feedthrough • Removable contacts size 6 to 22, crimp, solder and PCB types • Savers, protective caps and dummy receptacles • O-Ring: Viton® CUSTOM DESIGNED • Insulation Resistance: 5000 MΩ at 25°C and 60% HR •C  ryogenic and high temperature versions • Dead-Face systems • Specials (High Speed, HF, pyrotechnic, 1553 bus) • Contact Maximum Current: Size 16: 10A Size 20: 5A • Insert Material: Glass • Interfacial Insert: Silicone Elastomer or Fluorated Silicone • Contact Type: Solder Type • Contact Material: Nickel Iron Alloy ELECTRICAL • Withstanding Voltage: At Sea Level: 1500 V. 50 Hz (R.M.S.) In Altitude: A  t 15000 m - 500 V At 21000 m - 375 V At 33000 m - 200 V 83723 Series 9602 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 65 MIL-C-83723 / 9602 Series Arrangements 8-33 3 Size 20 Contacts 8-3A / 8-98 3 Size 20 Contacts 10-6 6 Size 20 Contacts 12-10 10 Size 20 Contacts 14-19 19 Size 20 Contacts 16-8* 8 Size 16 Contacts 16-26 26 Size 20 Contacts 20-41 41 Size 20 Contacts Normalized insert arrangements DEUTSCH Part Numbering 9602 00 H 08 3 A P N *** CONNECTOR TYPE SHELL TYPE 00   04   Hermetic Square Flange Receptacle Hermetic Single Hole Receptacle SPECIAL MODIFICATIONS A868    Interface joint in elastomer SK 60 withstands Skydrol INSERT CLOCKING POSITION HERMETIC VERSION N Normal W-X-Y-Z SHELL SIZE CONTACT TYPE P Pin Contact 83723 Series 9602 INSERT ARRANGEMENTS AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 66 MIL-C-83723 / 9602 Series MIL-C-83723 Series 9602 Connectors – PAN 6432 Hermetic Square Flange Receptacle Type 00H Panel Boring DEUTSCH Reference 9602 00-H- 8-**-P/N 9602 00-H- 10-**-P/N 9602 00-H- 12-**-P/N 9602 00-H- 14-**-P/N 9602 00-H- 16-**-P/N 9602 00-H- 20-**-P/N B Max 21.00 24.20 26.55 28.95 31.30 36.85 C± 0.1 15.08 18.26 20.62 23.02 24.58 29.36 D Max 15.20 15.20 15.20 15.20 15.20 16.80 D1 Max 3.20 3.20 3.20 3.20 3.20 3.20 E Max 1.98 1.98 1.98 1.98 1.98 2.40 F Max 12.03 15.01 19.07 22.24 25.42 31.77 G Max 14.30 17.10 19.90 23.05 26.25 31.80 H + 0.0 - 0.2 14.70 17.50 20.30 23.45 26.65 32.20 Panavia Reference Flat Gasket Reference PAN 6432 3-T- 8-**-P PAN 6432 3-T- 10-**-P PAN 6432 3-T- 12-**-P PAN 6432 3-T- 14-**-P PAN 6432 3-T- 16-**-P PAN 6432 3-T- 20-**-P 108-0003- 8-395 108-0003- 10-395 108-0003- 12-395 108-0003- 14-395 108-0003- 16-395 108-0003- 20-395 Hermetic Single Hole Receptacle Type 04H Panel Boring 9602 04-H- 8-**-P/N 9602 04-H- 10-**-P/N 9602 04-H- 12-**-P/N 9602 04-H- 14-**-P/N 9602 04-H- 16-**-P/N 9602 04-H- 20-**-P/N A Max 27.40 30.60 35.30 38.50 41.70 49.60 B Max 24.20 27.40 32.10 35.30 38.50 46.40 D± 0.1 17.80 17.80 17.80 17.80 17.80 19.40 E Max 2.90 2.90 2.90 2.90 2.90 3.80 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS F Max 12.03 15.01 19.07 22.24 25.42 31.77 G Max 12.70 15.85 19.05 22.20 25.40 30.15 H + 0.0 - 0.2 14.70 17.90 22.90 25.80 29.00 35.40 K + 0.0 - 0.2 13.80 17.00 21.10 24.30 27.40 33.80 L Max 31.35 31.35 31.35 31.35 31.35 32.95 M Max 19.50 22.70 27.40 30.60 33.70 40.10 Panavia Reference PAN 6432 3-V- 8-**-P PAN 6432 3-V- 10-**-P PAN 6432 3-V- 12-**-P PAN 6432 3-V- 14-**-P PAN 6432 3-V- 16-**-P PAN 6432 3-V- 20-**-P PAGE 67 83723 Series 9602 DEUTSCH Reference MIL-C-5015 MIL-C-5015 Series Connectors Description TE Connectivity (TE)’s DEUTSCH DF02 and DH02 series intermate with all standard MIL-C-5015 plugs. DF02 hermetic receptacles are built to meet or exceed the requirements of MIL-C-5015. Our standard receptacles are available in eyelet, solder cup or short solder cup terminated pin type contacts. TE also offers special application receptacles. Consult us for the availability of our specially built products. ELECTRICAL • D  ielectric Withstanding Voltage at Sea Level: #16 Contacts: 1500 V AC rms @ 60Hz #12 Contacts: 1500 V AC rms @ 60Hz DURABLE •R  esists effects of vibration, physical shock and moisture • Direct glass-to-metal sealing and electro-deposited tin plating finishes • C  urrent Rating: #16 Contacts: 22 amps #12 Contacts: 41 amps • C  ontact Resistance: #16: 80 mV Drop #12: 80 mV Drop APPLICATION SPECIFIC •T  otal and patterned bussed contacts available • Extended pin contacts for termination to flex tape and printed circuit boards available • Insulation Resistance: 1000 Meg ohms min @ 75°F per MIL-C-5015 • Thermal Shock: No deterioration or failure after 5 cycles @ -67°F to +392°F ENVIRONMENTAL VERSATILE •V  ariety of arrangements and contact types available • Stainless steel and other shell materials available upon request • Temperature Range: -67°F to +392°F • Vibration: Exceeds requirements of MIL-STD-1344, method 2005 per MIL-C-5015  hysical Shock: No unlocking or electrical discontinuity when tested per • P half sine wave of 50 g per MIL-C-5015 • A  ir Leakage: Less than 0.1 micron cu. ft./hr. at 15 psi differential per MIL-C-5015 and MIL-STD-202, method 112 • Durability: 500 cycles of engagement per MIL-C-5015 • Moisture Resistance: Meets requirements of MIL-C-5015  orrosion: Exceeds requirements of MIL-STD-1344 method 1001 per • C Mil-C-5015 using standard plating • U  sable Wire Size: #16 Contacts: #16 AWG Max #12 Contacts: #12 AWG Max STANDARDS AND SPECIFICATIONS MIL-C-5015 • Qualified to MIL-C-5015   D*02 - * - MIL-C-5015 TYPE F H With Insert Pin Front Without Insert Pin Front SHELL SIZE Example: 10, 12, 14, 16 . . . INSERT ARRANGEMENT P Pin Contact *P* - ** * REAR TERMINAL 1 2 3 Eyelet Solder Cup Short Solder Cup SHELL STYLE 00 11 25 No Flange Solder Mount Box Mount MS3142 Series Solder Mount MS3143 Series INSERT CLOCKING POSITION Example: W, X, Y, Z AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 68 MIL-C-5015 MIL-C-5015 Series Connectors Box Mount Part Number DF02 - 10SL - *P* - 11* DF02 - 12 - *P* - 11* DF02 - 12S - *P* - 11* DF02 - 14 - *P* - 11* DF02 - 14S - *P* - 11* DF02 - 16 - *P* - 11* DF02 - 16S - *P* - 11* DF02 - 18 - *P* - 11* DF02 - 20 - *P* - 11* Shell Size 10SL 12 12S 14 14S 16 16S 18 20 A 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 B .719 .812 .812 .906 .906 .969 .969 1.062 1.156 C .120 .120 .120 .120 .120 .120 .120 .120 .120 D .730 .915 .730 .915 .730 .915 .730 .915 .915 E Thread .6250 - 24UNEF .7500 - 20UNEF .7500 - 20UNEF .8750 - 20UNEF .8750 - 20UNEF 1.000 - 20UNEF 1.000 - 20UNEF 1.1250 - 18UNEF 1.2500 - 18UNEF F .375 .625 .375 .625 .375 .625 .375 .625 .625 G .688 .812 .812 .938 .938 1.062 1.062 1.188 1.312 Insert Arrangements B A A C 2 Size 16 Contacts 3 Size 16 Contacts C B 12-3 2 Size 16 Contacts 12 - 3 MIL-C-5015 10-3 3 Size 16 Contacts 10 - 3 A A B B 10-4 2 Size 16 Contacts 10 - 4 D 14-2 2 Size 16 Contacts 14 - 2 2 Size 16 Contacts 4 Size 16 Contacts Consult TE for availability of arrangements not shown AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS F A E B C PAGE 69 A A E G B MIL-C-5015 MIL-C-5015 Series Connectors Solder Mount Part Number A - *P* - B DF02 - 10SL 25* DF02 - 12 - *P* - 25* DF02 - 12S - *P* - 25* DF02 - 14 - *P* - 25* DF02 - 14S - *P* - 25* DF02 - 16 - *P* - 25* DF02 - 16S - *P* - 25* DF02 - 18 - *P* - 25* -4 DF02 - 2010 - *P* - 25* 2 Size 16 Contacts Shell Size 10SL 12 12S 14 14S 16 16S 18 20 C J .875 1.000 B 1.000 1.125 1.125 1.250 1.250 1.375 10 1.500 A K .490 .646 .646 .709 .709 .834 .834 .959 1.146 L B .730 .915 .730 .915 .730 .915 .730 .915 .915 3 3 Size 16 Contacts M Thread A - 24UNEF .6250 .7500 - 20UNEF .7500 - 20UNEF .8750 - 20UNEF .8750 - 20UNEF 1.000 - 20UNEF 1.000 - 20UNEF 1.1250 - 18UNEF 1.2500 - 18UNEF 12 - 3 2 Size 16 Contacts D N .375 .625 C .375 .625 .375 .625 .375 .625 14 .625 A B P .688 .812 .812 .938 .938 1.062 1.062 1.188 1.312 2 4 Size 16 Contacts Insert Arrangements F A MIL-C-5015 E D 5 E C 14-5 -5 514 Size 16 SizeContacts 16 Contacts A C B B 3 A 14-7 - 716 314 Size Size Contacts 16 Contacts G D 7 B C 16-1 - 116 716 Size Size Contacts 16 Contacts Consult TE for availability of arrangements not shown AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 70 MIL-C-5015 MIL-C-5015 Series Connectors No Flange Solder Mount Part Number DF02 - 10SL - *P* - 00* DF02 - 12 - *P* - 00* DF02 - 12S - *P* - 00* DF02 - 14 - *P* - 00* DF02 - 14S - *P* - 00* DF02 - 16 - *P* - 00* DF02 - 16S - *P* - 00* DF02 - 18 - *P* - 00* DF02 - 20 - *P* - 00* Shell Size 10SL 12 12S 14 14S 16 16S 18 20 R .490 .646 .646 .709 .709 .834 .834 .959 1.146 S .730 .915 .730 .915 .730 .915 .730 .915 .915 T Thread .6250 - 24UNEF .7500 - 20UNEF .7500 - 20UNEF .8750 - 20UNEF .8750 - 20UNEF 1.000 - 20UNEF 1.000 - 20UNEF 1.1250 - 18UNEF 2.2500 - 18UNEF U .375 .625 .375 .625 .375 .625 .375 .625 .625 V .530 .686 .686 .749 .749 .874 .874 .999 1.186 MIL-C-5015 AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS PAGE 71 CONNECT WITH US We make it easy to connect with our experts and are ready to provide all the support you need. Visit te.com/support to chat with a Product Information Specialist. QUALITY STARTS WITH THE RIGHT APPLICATION TOOLING Creating a quality crimp connection is essential to delivering high performance and reliability in extreme environments. From low to high volume wire processing, TE has you covered with a full range of application tooling and a global field service team. • View all application tooling • Connect with our experts to find the right tool for your application te.com/hermetic-connectors AMP, AGASTAT, CII, DEUTSCH, DRI, HARTMAN, KILOVAC, L. L. ROWE, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks owned or licensed by TE Connectivity. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. Kovar is a registered trademark of Carpenter Technology Corporation. Alumel and Chromel are registered trademarks of Concept Alloys, Inc. Viton is a registered trademark of Dupont. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. © 2023 TE Connectivity  All Rights Reserved. 1-1773915-9  01/23    AEROSPACE, DEFENSE & MARINE / HERMETIC CONNECTORS HERMETIC CONNECTORS TE Connectivity Aerospace, Defense & Marine 2900 Fulling Mill Road Middletown, PA 17057