PROFET® ITS 410 E2 Smart Highside Power Switch for Industrial Applications
• Overload protection • Current limitation • Short circuit protection • Thermal shutdown • Overvoltage protection (including load dump) • Fast demagnetization of inductive loads • Reverse battery protection1) • Undervoltage and overvoltage shutdown with auto-restart and hysteresis • Open drain diagnostic output • Open load detection in ON-state • CMOS compatible input • Loss of ground and loss of Vbb protection • Electrostatic discharge (ESD) protection
Features
Product Summary Overvoltage protection Operating voltage On-state resistance Load current (ISO) Current limitation Operating temperature
Vbb(AZ) Vbb(on) RON IL(ISO) IL(SCr) Ta
65 V 4.7 ... 42 V 220 mΩ 1.8 A 5 A -30…+85 °C
PG-TO220AB/5
5
1 Straight leads 5
Standard
Application
• µC compatible power switch with diagnostic feedback for 12 V and 24 V DC grounded loads in industrial applications • All types of resistive, inductive and capacitve loads • Replaces electromechanical relays, fuses and discrete circuits
General Description
N channel vertical power FET with charge pump, ground referenced CMOS compatible input and diagnostic feedback, monolithically integrated in Smart SIPMOS technology. Providing embedded protective functions.
+ V bb
Voltage source V Logic Voltage sensor
3
Overvoltage protection
Current limit
Gate protection
OUT
Charge pump Level shifter Rectifier
Limit for unclamped ind. loads Open load
2
IN
Temperature sensor
5
ESD
Logic
Load
detection Short circuit detection
GND
4
ST
PROFET
Load GND
1
Signal GND
1)
With external current limit (e.g. resistor RGND=150 Ω) in GND connection, resistors in series with IN and ST connections, reverse load current limited by connected load.
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Pin 1 2 3 4 5 Symbol GND IN Vbb ST OUT (Load, L) I + S O Function Logic ground Input, activates the power switch in case of logical high signal Positive power supply voltage, the tab is shorted to this pin Diagnostic feedback, low on failure Output to the load
Maximum Ratings at Tj = 25 °C unless otherwise specified Parameter Supply voltage (overvoltage protection see page 3) Load dump protection2) VLoadDump = UA + Vs, UA = 13.5 V RI3)= 2 Ω, RL= 6.6 Ω, td= 400 ms, IN= low or high Load current (Short circuit current, see page 4) Junction temperature Operating temperature range Storage temperature range Power dissipation (DC), TC ≤ 25 °C Inductive load switch-off energy dissipation, single pulse Vbb = 12V, Tj,start = 150°C, TC = 150°C const. IL = 1.8 A, ZL = 2.3 H, 0 Ω: Electrostatic discharge capability (ESD) IN: (Human Body Model) all other pins:
acc. MIL-STD883D, method 3015.7 and ESD assn. std. S5.1-1993
Symbol Vbb 4 VLoad dump ) IL Tj Ta Tstg Ptot EAS VESD VIN IIN IST
Values 65 100 self-limited +150 -30 ...+85 -40 …+105 50 4.5 1 2 -0.5 ... +6 ±5.0 ±5.0
Unit V V A °C
W J kV V mA
Input voltage (DC) Current through input pin (DC) Current through status pin (DC)
see internal circuit diagrams page 6
Thermal Characteristics
Parameter and Conditions Thermal resistance Symbol chip - case: RthJC junction - ambient (free air): RthJA Values min typ max --2.5 --75 Unit K/W
2)
3) 4)
Supply voltages higher than Vbb(AZ) require an external current limit for the GND and status pins, e.g. with a 150 Ω resistor in the GND connection and a 15 kΩ resistor in series with the status pin. A resistor for the protection of the input is integrated. RI = internal resistance of the load dump test pulse generator VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839
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Electrical Characteristics
Parameter and Conditions
at Tj = 25 °C, Vbb = 12 V unless otherwise specified
Symbol
Values min typ max
Unit
Load Switching Capabilities and Characteristics On-state resistance (pin 3 to 5) IL = 1.6 A Tj=25 °C: Tj=150 °C: Nominal load current, ISO Norm (pin 3 to 5) VON = 0.5 V, TC = 85 °C Output current (pin 5) while GND disconnected or GND pulled up, Vbb=30 V, VIN= 0, see diagram page 7, Tj =-40...+150°C Turn-on time IN to 90% VOUT: to 10% VOUT: Turn-off time IN RL = 12 Ω, Tj =-40...+150°C Slew rate on 10 to 30% VOUT, RL = 12 Ω, Tj =-40...+150°C Slew rate off 70 to 40% VOUT, RL = 12 Ω, Tj =-40...+150°C Operating Parameters Operating voltage 5) Undervoltage shutdown RON -190 390 1.8 -----220 440 -1 125 85 3 6 mΩ
IL(ISO) IL(GNDhigh) ton toff dV /dton -dV/dtoff
1.6 -12 5 ---
A mA µs
V/µs V/µs
Tj =-40...+150°C: Tj =25°C: Tj =-40...+150°C: Undervoltage restart Tj =-40...+150°C: Undervoltage restart of charge pump see diagram page 13 Undervoltage hysteresis ∆Vbb(under) = Vbb(u rst) - Vbb(under) Overvoltage shutdown Tj =-40...+150°C: Overvoltage restart Tj =-40...+150°C: Overvoltage hysteresis Tj =-40...+150°C: 6) Overvoltage protection Tj =-40...+150°C: Ibb=4 mA Standby current (pin 3) Tj=-40...+25°C: VIN=0 Tj= 150°C: Leakage output current (included in Ibb(off)) VIN=0 Operating current (Pin 1)7), VIN=5 V, Tj =-40...+150°C
5) 6)
Vbb(on) Vbb(under) Vbb(u rst) Vbb(ucp) ∆Vbb(under) Vbb(over) Vbb(o rst) ∆Vbb(over) Vbb(AZ) Ibb(off) IL(off) IGND
4.7 2.9 2.7 ---42 40 -65 -----
----5.6 0.1 --0.1 70 10 18 -1
42 4.5 4.7 4.9 6.0 -52 ---15 25 20 2.1
V V V V V V V V V µA µA mA
At supply voltage increase up to Vbb= 5.6 V typ without charge pump, VOUT ≈Vbb - 2 V Meassured without load. See also VON(CL) in table of protection functions and circuit diagram page 7.
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Parameter and Conditions
at Tj = 25 °C, Vbb = 12 V unless otherwise specified
Symbol
Values min typ max
Unit
Protection Functions8) Initial peak short circuit current limit (pin 3 to 5)9), IL(SCp) ( max 450 µs if VON > VON(SC) ) Tj =-40°C: Tj =25°C: Tj =+150°C: Repetitive overload shutdown current limit IL(SCr) VON= 8 V, Tj = Tjt (see timing diagrams, page 12) Short circuit shutdown delay after input pos. slope VON > VON(SC), Tj =-40..+150°C: td(SC)
min value valid only, if input "low" time exceeds 60 µs
9 -4 --61 --150 ---
-12 -5 -68 -8.5 -10 --
23 -15 -450 73 75 ---32
A
A µs V
Output clamp (inductive load switch off) at VOUT = Vbb - VON(CL) IL= 40 mA, Tj =-40..+150°C: IL= 1 A, Tj =-40..+150°C: Short circuit shutdown detection voltage (pin 3 to 5) Thermal overload trip temperature Thermal hysteresis Reverse battery (pin 3 to 1) 10) Diagnostic Characteristics Open load detection current
(on-condition)
VON(CL)
VON(SC) Tjt ∆Tjt -Vbb
V °C K V
Tj=-40 ..150°C:
IL (OL)
2
--
150
mA
7) 8)
Add IST, if IST > 0, add IIN, if VIN>5.5 V Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as "outside" normal operating range. Protection functions are not designed for continuous repetitive operation. 9) Short circuit current limit for max. duration of td(SC) max=450 µs, prior to shutdown 10) Requires 150 Ω resistor in GND connection. The reverse load current through the intrinsic drain-source diode has to be limited by the connected load. Note that the power dissipation is higher compared to normal operating conditions due to the voltage drop across the intrinsic drain-source diode. The temperature protection is not active during reverse current operation! Input and Status currents have to be limited (see max. ratings page 2 and circuit page 7).
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PROFET® ITS 410 E2
Parameter and Conditions
at Tj = 25 °C, Vbb = 12 V unless otherwise specified
Symbol
Values min typ max 1.5 1.0 -1 10 -300 --0.5 -25 --2.4 --30 70 450 1400
Unit
Input and Status Feedback11) Tj =-40..+150°C: Input turn-on threshold voltage Input turn-off threshold voltage Tj =-40..+150°C: Input threshold hysteresis Off state input current (pin 2), VIN = 0.4 V On state input current (pin 2), VIN = 5 V Status invalid after positive input slope (short circuit) Tj=-40 ... +150°C: Status invalid after positive input slope (open load) Tj=-40 ... +150°C: Status output (open drain) Zener limit voltage Tj =-40...+150°C, IST = +50 uA: ST low voltage Tj =-40...+150°C, IST = +1.6 mA:
VIN(T+) VIN(T-) ∆ VIN(T) IIN(off) IIN(on) td(ST SC) td(ST)
V V V µA µA µs µs
VST(high) VST(low)
5.0 --
6 --
-0.4
V
11)
If a ground resistor RGND is used, add the voltage drop across this resistor.
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Truth Table
Inputlevel Normal operation Open load Short circuit to GND Short circuit to Vbb Overtemperature Undervoltage Overvoltage L = "Low" Level H = "High" Level L H L H L H L H L H L H L H Output level L H Status 410 E2 H H H L H L H 13 H (L )) L L H H H H
12)
H L L H H L L L L L L
X = don't care Z = high impedance, potential depends on external circuit Status signal after the time delay shown in the diagrams (see fig 5. page 13)
Terms
Ibb I IN 2 I ST V V bb IN V ST 4 ST GND 1 R GND I GND V OUT IN 3 V bb IL PROFET OUT 5 V ON
Input circuit (ESD protection)
R IN I
ESDZDI1 ZDI2 GND
I
I
ZDI1 6 V typ., ESD zener diodes are not to be used as voltage clamp at DC conditions. Operation in this mode may result in a drift of the zener voltage (increase of up to 1 V).
12) 13)
Power Transistor off, high impedance. Low resistance short Vbb to output may be detected in ON-state by the no-load-detection
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PROFET® ITS 410 E2
Status output
+5V
V
Overvolt. and reverse batt. protection
+ V bb Z2
R ST(ON)
R IN
IN
ST
R ST
ST V
Logic
GND
ESDZD
Z1
PROFET
GND
ESD-Zener diode: 6 V typ., max 5 mA; RST(ON) < 250 Ω at 1.6 mA, ESD zener diodes are not to be used as voltage clamp at DC conditions. Operation in this mode may result in a drift of the zener voltage (increase of up to 1 V).
R GND
Signal GND
VZ1 = 6.2 V typ., VZ2 = 70 V typ., RGND= 150 Ω, RIN, RST= 15 kΩ
Short circuit detection
Fault Condition: VON > 8.5 V typ.; IN high
+ V bb
Open-load detection
ON-state diagnostic condition: VON < RON * IL(OL); IN high
+ V bb
V ON
OUT
ON
VON
Logic unit
Short circuit detection
OUT
Logic unit
Open load detection
Inductive and overvoltage output clamp
+ V bb V Z
GND disconnect
VON
3 IN Vbb PROFET 4 V bb V IN V ST ST GND 1 V GND OUT
OUT GND
2
PROFET
5
VON clamped to 68 V typ.
Any kind of load. In case of Input=high is VOUT ≈ VIN - VIN(T+) . Due to VGND >0, no VST = low signal available.
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PROFET® ITS 410 E2
GND disconnect with GND pull up
3 IN Vbb PROFET 4 ST GND 1 V V bb IN ST V V OUT
Inductive Load switch-off energy dissipation
E bb E AS
2
5
IN
Vbb PROFET OUT
ELoad
=
GND
ST GND ZL
{
L RL
EL
Any kind of load. If VGND > VIN - VIN(T+) device stays off Due to VGND >0, no VST = low signal available.
ER
Vbb disconnect with energized inductive load
3 high 2 IN Vbb PROFET 4 ST GND 1 V OUT
Energy stored in load inductance: EL = 1/2·L·I L W hile demagnetizing load inductance, the energy dissipated in PROFET is EAS= Ebb + EL - ER= ∫ VON(CL)·iL(t) dt,
2
5
with an approximate solution for RL > 0 Ω: IL· L IL·RL ) EAS= 2·R ·(Vbb + |VOUT(CL)|)· ln (1+ |V L OUT(CL)|
bb
Maximum allowable load inductance for a single switch off
L = f (IL ); Tj,start = 150°C,TC = 150°C const., Vbb = 12 V, RL = 0 Ω L [mH] 10000
Normal load current can be handled by the PROFET itself.
Vbb disconnect with charged external inductive load
S high 2 IN 3 Vbb PROFET 4 ST GND 1 V OUT
1000
5 D
100
bb
If other external inductive loads L are connected to the PROFET, additional elements like D are necessary.
10
1 1 2 3 4 5
IL [A]
6
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Typ. transient thermal impedance chip case ZthJC = f(tp, D), D=tp/T ZthJC [K/W] 10
1
0.1
D= 0.5 0.2 0.1 0.05 0.02 0.01 0
0.01 1E-5
1E-4
1E-3
1E-2
1E-1
1E0
1E1
tp [s]
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Options Overview
High-side switch, Input protection, ESD protection, load dump and reverse battery protection with 150 Ω in GND connection, protection against loss of ground Type Logic version Overtemperature protection with hysteresis Tj >150 °C, latch function14)15) Tj >150 °C, with auto-restart on cooling Short circuit to GND protection
switches off when VON>3.5 V typ. and Vbb> 7 V typ14) (when first turned on after approx. 150 µs) switches off when VON>8.5 V typ.14) (when first turned on after approx. 150 µs) Achieved through overtemperature protection X ITS410E2 E
X
Open load detection
in OFF-state with sensing current 30 µA typ. in ON-state with sensing voltage drop across power transistor X X X X X
17 -)
Undervoltage shutdown with auto restart Overvoltage shutdown with auto restart Status feedback for
overtemperature short circuit to GND short to Vbb open load undervoltage overvoltage
16)
X -
Status output type
CMOS Open drain X
Output negative voltage transient limit
(fast inductive load switch off) to Vbb - VON(CL) X X X
Load current limit
high level (can handle loads with high inrush currents) low level (better protection of application)
Protection against loss of GND
14)
Latch except when Vbb -VOUT < VON(SC) after shutdown. In most cases VOUT = 0 V after shutdown (VOUT ≠ 0 V only if forced externally). So the device remains latched unless Vbb < VON(SC) (see page 4). No latch between turn on and td(SC). 15) W ith latch function. Reseted by a) Input low, b) Undervoltage 16) No auto restart after overvoltage in case of short circuit 17) Low resistance short Vbb to output may be detected in ON-state by the no-load-detection
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PROFET® ITS 410 E2 Timing diagrams
Figure 1a: Vbb turn on: Figure 2b: Switching an inductive load
IN IN t V bb d(bb IN) t ST
*) d(ST)
V
OUT
V A
OUT
ST open drain IL t A
in case of too early VIN=high the device may not turn on (curve A) td(bb IN) approx. 150 µs
I L(OL) t
*) if the time constant of load is too large, open-load-status may occur
Figure 2a: Switching a lamp,
IN
ST
V
OUT
I
L
t
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Figure 3a: Turn on into short circuit, Figure 3c: Short circuit while on:
IN
IN
ST
ST
VOUT td(SC)
V OUT
I
L
IL t
**) t
td(SC) approx. -- µs if Vbb - VOUT > 8.5 V typ.
**) current peak approx. 20 µs
Figure 3b: Turn on into overload,
Figure 4a: Overtemperature: Reset if Tj