FMCE-0528-TR

Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp Features • Nominal 28 V input, -0.5 to 50 V operation with or without transorb • Transient rating -0.5 to 80 V for 1 second • Up to 5 A throughput current over the full input voltage range -0.5 to 50 V • Compliant to - MIL-STD-461C CE03 - MIL-STD-461C CS01 • Operating temperature -55° to +125°C attenuation to 60 dB at 500 kHz, typical - MIL-STD-461D, E and F CE102 - MIL-STD-461D, E, and F CS101 • Compatible with MIL-STD-704 A-E 28 VDC power bus MODEL FMCE-0528 FMCE-0528-TR INPUT VOLTAgE (V) 28 28 CURRENT (A) 5 5 Description The FMCE-0528™ EMI filters have been specifically designed to reduce the input line reflected ripple current of Interpoint’s MTR, MHF+, and MHV series of DC/DC converters. The filter can be used with combinations of the lower power converters; up to two MTR series converters or a single MFL series converter. These filters are intended for use in 28 volt applications which must meet MIL-STD-461C CE03 and CS01 and/or MIL-STD-461D, E and F CE102 and CS101 levels of conducted emissions. The FMCE-0528 filters are built using thick-film hybrid technology and are hermetically sealed in metal packages for military, aerospace, and other high-reliability applications. Only ceramic capacitors are used in the filters to ensure reliable high temperature operation. The filters are offered with standard screening, “ES” screening, or fully compliant to “883” MIL-PRF-38534 Class H screening. Standard microcircuit drawings (SMD) are available. TraNSIeNT SuppreSSIoN - FMCe-0528-Tr oNLy The FMCE-0528-TR filter also features an optional fast-reacting (1 pico second) transient suppressor (transorb) which begins clamping the input voltage at approximately 47 VDC, protecting the DC/DC converter from damage from induced line transients. The FMCE-0528 does not have the transorb and is designed for those applications that require a wider input voltage range (0 to 50 V). operaTINg TeMperaTure The filters are rated to operate, with no degradation of performance, over the temperature range of -55°C to +125°C (as measured at the baseplate). Above +125°C, current must be derated as specified on the following page. INSerTIoN LoSS MIL-STD NoISe MaNageMeNT Low DC resistance design results in a maximum power loss of less than 3% with typical input voltage. When used in conjunction with Interpoint converters, the FMCE0528 and FMCE-0528-TR filters reduce input ripple current within the frequency band of 100 kHz to 50 MHz. When used with an Interpoint converter, performance exceeds the CEO3 test of MIL-STD-461C and meets the requirements of CS01 of MIL-STD-461C. These filters also meet CE102 and CS101 of MIL-STD-461D, E and F. Crane Aerospace & Electronics Electronics group (Interpoint Brand) PO Box 97005 • Redmond WA 98073-9705 425.882.3100 • power@crane-eg.com www.interpoint.com Page 1 of 10 FMCE-0528 Rev D - 20100413 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp Operating COnditiOns and CharaCteristiCs input Voltage range, with or without transorb • Continuous -0.5 to 50 VDC • Transient -0.5 to 80 V for 1 second meChaniCal and envirOnmental size (maximum) • Non-flanged ‣ 2.100 x 1.115 x 0.400 inches (53.34 x 28.32 x 10.16 mm) See case H1 for dimensions. • Flanged ‣ 2.910 x 1.115 x 0.400 inches (73.91 x 28.32 x 10.16 mm) See case K2 for dimensions. Weight (maximum) • 54 grams screening lead soldering temperature (10 sec per pin) • 300°C storage temperature range (case) • -65°C to +150°C case operating temperature (tc) • -55°C to +125°C full power Derating output power/current • Linearly from 100% at 125°C to 80% at 135°C case input to output capacitance (tc = 25°c) • 0.048 µF max, any pin to case The FMCE-0528 EMI Input filter offers Standard, /ES or 883, Class H, QML screening. See Screening Tables 1 and 2 for more information. electrostatic Discharge (esD) sensitivity per Mil-prF-38534 • Classification 3B, 8000 V EMI FILTER +Vin Case Output Input Common Common +Vout isolation (tc = 25°c) • 100 megohm minimum at 500 V • Any pin to case, except case pin DC/DC CONVERTER +Vin +Vout RL Case Output Input Common Common Chassis ground Multiple units allowed up to rated output current of filter RL The case ground connection between the filter and the converter should be as low an impedance as possible to minimize EMI. Direct contact of baseplate to chassis ground provides the lowest impedance. Figure 1: ConneCtion Diagram Positive Input 1 Positive Output Input Common Output Common 1 Transorb in FMCE-0528-TR and FMCE-0528-TR-F models only (standard, /ES and /883). FIgure 2: SCheMaTIC – FMCe-0528 www.interpoint.com Page 2 of 10 FMCE-0528 Rev D - 20100413 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp pin 1 2 3 4 5 1 pin out Positive Input Case ground Designation Positive Output Output Common Input Common Notes 1. All pins must be connected. Dot on top of package indicates pin one 1 BOTTOM VIEW FMCE-0528 NON-FLANGED AND FLANGED 2 3 4 5 Dotted line outlines flanged package option. See case H1 and case K2 for dimensions. FIgure 3: pIN ouT www.interpoint.com Page 3 of 10 FMCE-0528 Rev D - 20100413 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp MoDel nuMBering key Base Model FMCE 05 28 TR F / 883 DsCC Drawing (5915) 10016-02HXC 10016-01HXC 10016-02HZC 10016-01HZC Dscc nuMBers FmCe-0528 similar Part 1 FMCE-0528/883 FMCE-0528-TR/883 FMCE-0528-F/883 FMCE-0528-TR-F/883 Input Voltage Transorb Option (Standard FMCE-0528 (no transorb) has no designator in this position) Case Option (Non-flanged case has no designator in this position) Screening (Standard screening has no designator in this position.) Output Current 1. Models with “TR” have a transorb (-01 in the DSCC numbers). For exact specifications for a DSCC product, refer to the DSCC drawing. DSCC drawings can be downloaded from: http://www. dscc.dla.mil/programs/smcr on the lines below, enter one seleCtion From unDer eaCh Category to Determine the moDel number. MoDel selection category FMce-0528 Base MoDel anD input Voltage “FMce-0528” is the only available selection – _______ transorB option 1 (no transorB leave blank) tr (with transorb) – _______ case/leaD option 2 (non-FlangeD leave blank) F (flanged) / ______ screening 3 standard (leave blank) es 883 (class H, QMl) selection 1. Transorb Option: For the standard filter (no transorb) leave the transorb option blank. For a filter with the transorb, insert the letters TR in the TR Option position. 2. Case Options: For the standard case, case H1, leave the case option blank. For the flanged case option, case K2, insert the letter F in the Case Option position. 3. Screening: For standard screening leave the screening option blank. For other screening options, insert the desired screening level. For more information see Screening Tables 1 and 2. www.interpoint.com Page 4 of 10 FMCE-0528 Rev D - 20100413 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp Electrical Characteristics: -55° to +125°C TC, nominal Vin, unless otherwise specified. MODEL paraMeTer INpuT VoLTage INpuT CLaMpINg VoLTage NoISe reJeCTIoN DC reSISTaNCe (rDC) CapaCITaNCe aT MaXIMuM CurreNT CoNDITIoNS CoNTINuouS TraNSIeNT, 1 sec TC = -55°C TC = +125°C 500 khz 1 Mhz TC = 25°C TC = -55 aND +125°C 1 aNy pIN To CaSe TC = 25°C STeaDy STaTe TC = 25°C 1, 3 FMCE-0528-TR MIN -0.5 -0.5 40.8 44.7 44.7 55 60 — — — TYP 28 — 45.1 47.0 49.5 60 — 0.110 — 44,000 MAX 50 80 49.4 49.4 54.2 — — 0.125 0.150 48,000 — — MIN -0.5 -0.5 — — — 55 60 FMCE-0528 2 TYP 28 — — — — 60 — 0.110 — 44,000 MAX 50 80 — — — — — 0.125 0.150 48,000 dB Ω pF VDC A W V uNITS VDC V ouTpuT VoLTage 4 ouTpuT CurreNT poWer DISSIpaTIoN aT MaXIMuM CurreNT 1 VOUT = VIN - IIN (RDC) — — — — 2.8 — 5 3.0 3.8 VOUT = VIN - IIN (RDC) — — — — 2.8 — 5 3.1 3.8 STeaDy STaTe VIN = -0.5 - 50 VDC TC = 125°C TC = 25°C Notes 1. guaranteed by design, not tested. 2. The FMCE-0528 does not have a transorb and does not clamp the input voltage 3. 0.5 ohm source impedance 4. Typical applications result in Vout within 2% of Vin. www.interpoint.com Page 5 of 10 FMCE-0528 Rev D - 20100413 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp Typical Performance Curves: 25°C TC , nominal Vin, unless otherwise specified. 90 MIL-STD-461C POWER IN LIMITS EMISSION LEVEL (dB µA) 70 60 50 40 30 20 10 0 .015 03 EMISSION LEVEL (dB µA) 80 90 80 70 60 50 40 30 20 10 0 .015 0.1 CE LIM IT NARROWBAND CE MIL-STD-461C POWER IN LIMITS 03 LIM IT NARROWBAND 0.1 FREQUENCY (MHz) 1 10 50 FREQUENCY (MHz) 1 10 50 High power DC/DC converter without filtering. FIgure 4 100 CE03: High power DC/DC converter filtered with an FMCE-0528 FIgure 5 EMISSION LEVEL (dB µV) 90 80 70 60 50 40 30 20 10 .01 CE1 02 A Ca nd D CL imit s FREQUENCY (MHz) CE102: High power converter filtered with an FMCE-0528. 0.1 1 10 FIgure 6 2.0 10 -10 -30 -50 -70 IMPEDANCE (OHMS) 1.8 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.1 1.0 10 28 1.5 FREQUENCY (kHz) 100 ATTENUATION (dB) 1.6 1 10 FREQUENCY (kHz) 100 1M FMCE-0528 Output Impedance (measured at the output with input pins shorted) FMCE-0528 Attenuation FIgure 7 www.interpoint.com FIgure 8 Page 6 of 10 FMCE-0528 Rev D - 20100413 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp BOTTOM VIEW CASE H1 Seam Seal 0.040 dia (1.02) 1.115 max. (28.32) Squared corner and dot on top of case indicate pin one. 1 2 3 0.955 (24.26) 0.555 (14.1) 5 0.155 (3.94) 0.000 0.400 max. (10.16) 0.000 0.25 ±0.01 (6.4 ±0.3) 0.000 4 0.245 (6.22) 1.845 (46.86) Seal hole: 0.120 ±0.002 (3.05 ±0.05) Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold, ceramic seal Seal hole 0.120 ±0.002 (2.34 ± 0.05) Case H1 Filters, Rev E, 20100316 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright © 1999-2009 Interpoint Corp. All rights reserved. FIgure 9: CaSe h1 www.interpoint.com Page 7 of 10 FMCE-0528 Rev D - 20100413 2.100 max. (53.34) Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp BOTTOM VIEW CASE K2 Flanged cases: Designator “F” required in Case Option position of model number. Seam Seal 0.040 dia (1.02) 1.115 max. (28.32) Dot on top of case indicates pin one 0.955 (24.26) 1 0.555 (14.1) 5 2 3 0.162 dia (4.11) 0.155 (3.94) 0.000 4 0.245 (6.22) 1.845 (46.86) 2.090 (53.01) 0.230 (5.84) 2.910 max (73.91) Flange thickness: 0.060 (1.52) Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold, cceramic seal. Seal Hole: 0.120 ±0.002 (3.04 ±0.05) Case K1 FMC F, Rev E, 20091111 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright © 1999-2009 Interpoint Corp. All rights reserved. FIgure 10: CaSe k2 www.interpoint.com Page 8 of 10 FMCE-0528 Rev D - 20100413 2.320 (58.93) 0.400 max. (10.16) 0.000 0.25 ±0.03 (6.4 ±0.8) 0.000 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp STANDARD AND /ES (NON-QML) AND /883 (CLASS H, QML) PRODUCT ELEMENT EVALUATION COmpOnent-level test perFOrmed standard and /es nOn-Qml 1 M/S 2 P3 no no N/A no no no /883 Class h Qml M/S 2 yes yes yes yes yes no P3 yes yes N/A yes yes yes Element Electrical (probe) Element Visual Internal Visual Final Electrical Wire Bond Evaluation 4 yes no no no no no SLAM™/C-SAM: Input capacitors only (Add’l test, not req. by H) Notes: 1. Standard and /ES, non-QML products, do no meet all of the requirements of MIL-PRF-38534. 2. M/S = Active components (Microcircuit and Semiconductor Die) 3. P = Passive components 4. Not applicable to EMI filters that have no wire bonds. Definitions: Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534 SLAM™: Scanning Laser Acoustic Microscopy C-SAM: C - Mode Scanning Acoustic Microscopy SCreeNINg TabLe 1: eLeMeNT eVaLuaTIoN www.interpoint.com Page 9 of 10 FMCE-0528 Rev D - 20100413 Crane Aerospace & Electronics Power Solutions FMce-0528 eMi input Filters 28 Volt input – 5 aMp STANDARD AND /ES (NON-QML) AND /883 (CLASS H, QML) PRODUCT ENVIRONMENTAL SCREENING test perFOrmed Pre-cap Inspection Method 2017, 2032 Temperature Cycle (10 times) Method 1010, Cond. C, -65°C to 150°C, ambient Method 1010, Cond. B, -55°C to 125°C, ambient Constant Acceleration Method 2001, 3000 g Method 2001, 500 g Burn-in 2 Method 1015, 125°C case, typical 96 hours 160 hours Final Electrical Test MIL-PRF-38534, Group A Subgroups 1 through 6: -55°C, +25°C, +125°C case Subgroups 1 and 4: +25°C case Hermeticity Test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10-3) Final visual inspection Method 2009 Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Notes: 1. Standard and /ES, non-QML products, do not meet all of the requirements of MIL-PRF-38534. 2. Burn-in temperature designed to bring the case temperature to +125°C 125°C standard nOn-Qml1 yes no no no no 125°C /es nOn-Qml1 yes no yes no yes /883 Class h Qml yes yes no yes no no no no yes no no yes yes yes no no yes yes yes no yes no yes yes no yes yes no yes SCreeNINg TabLe 2: eNVIroNMeNTaL SCreeNINg FMCE-0528 EMI Input Filters FMCE-0528 Rev D - 20100413. This revision supersedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. FMCE-0528 Series is a trademark of Interpoint. Copyright © 1999 - 2010 Interpoint Corporation. All rights reserved. www.interpoint. com Page 10 of 10