FMTR2805D

FEATURES • EMI input filter, up to 50 dB attenuation • –55° to +125°C operation • High frequency output filter • 17 to 40 VDC input • Fully isolated, magnetic feedback • 600 kHz typical–Single Ended Forward • Inhibit and synchronization functions • Indefinite short circuit protection • Trim and remote sense on singles • Up to 83% efficiency • Up to 50V for 50 ms transient protection EMI FILTERED DC/DC CONVERTERS 28 VOLT INPUT FMTR SERIES 30 WATT MODELS VDC OUTPUT SINGLE DUAL 3.3 ±5 5 ±12 12 ±15 15 Size (max): 3.005 x 1.505 x 0.400 inches (76.33 x 38.23 x 10.16 mm) Weight: 100 grams maximum Screening: Standard or ES, see the Environmental Screening table DESCRIPTION The FMTR Series™ of DC/DC converters offers up to 30 watts of output power from single or dual output configurations. They operate over the full military temperature range with up to 83% efficiency. FMTR converters are packaged in hermetically sealed metal cases, making them ideal for use in military, aerospace and other high reliability applications. BUILT-IN FILTERS The built-in input and output filters reduce layout issues and conserve board space. The 2.7 amp EMI input filter meets MIL-STD461C, CE03 and allows filtering of additional converters through the filter output pins. The output filter reduces high frequency common and differential mode noise. It allows a higher bandwidth ripple voltage measurement and eliminates the need for external output decoupling capacitors. Both input and output filters reduce radiated emissions providing quieter operation than conventional DC/DC converters. CONVERTER DESIGN The FMTR converters are constant frequency, pulse-width modulated switching regulators which use a quasi-square wave, single ended, forward converter design. Tight load regulation is maintained via wide bandwidth magnetic feedback and, on single output models, through use of remote sense. Indefinite short circuit protection and overload protection are provided by a constant current-limit feature. This protective system senses current in the converter’s secondary stage and limits it to approximately 115% of the maximum rated output current. WARNING: REQUIRED DAMPING NETWORK To prevent damage to the internal circuitry an external capacitor and resistor are required across the filter outputs (pins 3 and 4) as shown in Figure 1. This applies to both single and dual output models. The recommended capacitor type is wet tantalum, MIL-C39006. +Vin EMI Input Filter 2.7 A max. 28 Vin 8 + + 4 Filter Output Required damping 220 µF network 2.2 Ω 3 Filter Output Rtn 11 Positive Output Additional DC/DC Converters Rtn Inhibit ~ Input Common 7 – Inhibit 5 + Vin – Inh Sync 1 Sync Inhibit/Sync 2 Return Sync Rtn + Vout – High Frequency Output Filter – DC/DC Converter 10 Output Common FIGURE 1: FMTR TYPICAL INPUT INTERFACE APPLIES TO SINGLES AND DUALS (SHOWN WITH SINGLE OUTPUT) 1 FMTR SERIES 30 WATT ABSOLUTE MAXIMUM RATINGS Input Voltage • 17 to 40 VDC Output Power • 25 to 30 watts depending on model • Input filter current, 2.7 A max. Lead Soldering Temperature (10 sec per pin) • 300°C Storage Temperature Range (Case) • –65°C to +135°C DC/DC CONVERTERS SYNC AND INHIBIT Sync (500 to 675 kHz) • Duty cycle 40% min, 60% max • Logic low 0.8 V max • Logic high 4.5 V min, 5 V max • Referenced to inh/sync return • If not used, connect to inh/sync return Inhibit TTL Open Collector • Logic low (output disabled) Voltage ≤0.8 V Inhibit pin current 8.0 mA max • Referenced to inh/sync return • Logic high (output enabled) Open collector TYPICAL CHARACTERISTICS Output Voltage Temperature Coefficient • 100 ppm/°C typical Input to Output Capacitance • 50 pF typ Current Limit • 115% of full load typical Isolation • 100 megohm minimum at 500 V Audio Rejection • 40 dB typical Conversion Frequency • Free run 550 min, 600 typ, 650 max kHz • External sync 500 to 675 kHz Inhibit Pin Voltage (unit enabled) • 9 to 11 V Input Filter DC Resistance • 0.2 ohms max RECOMMENDED OPERATING CONDITIONS Input Voltage Range • 17 to 40 VDC continuous • 50V for 50 ms transient protection Case Operating Temperature (Tc) • –55°C to +125°C full power • –55°C to +135°C absolute Derating Output Power/Current • Linearly from 100% at 125°C to 0% at 135°C EMI FILTER Noise Rejection 500 kHz 1 MHz 5 MHz - Minimum 55 dB 60 dB 60 dB Electrical Characteristics: -55°C to +125° Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. SINGLE OUTPUT MODELS PARAMETER OUTPUT VOLTAGE OUTPUT CURRENT1 OUTPUT POWER1 CONDITION 25°C –55°C TO +125°C VIN = 17 to 40 VDC VIN = 17 to 40 VDC FMTR283R3S MIN 3.26 3.20 0 0 — — — — 17 — — TYP 3.30 3.30 –– — 70 — — — 28 30 7 5 75 72 — — 1.4 MAX 3.34 3.40 6.06 20 140 180 10 10 40 75 8 10 — — 10 12 6 FMTR2805S MIN 4.95 4.85 0 0 — — — — 17 — — — 75 72 — — — — — — — — — — TYP 5.00 5.00 — — 110 — 15 15 28 35 3 5 77 74 — — 1.4 FMTR2812S FMTR2815S UNITS VDC A W mV p-p mV mV VDC mA mA mA p-p % MAX MIN TYP MAX MIN TYP MAX 5.05 11.88 12.00 12.12 14.85 15.00 15.15 5.15 11.64 12.00 12.36 14.55 15.00 15.45 5.0 0 — 2.5 0 — 2.0 25 220 260 50 50 40 75 8 10 — — 10 12 5 0 — — — — 17 — — — 79 76 — — — — — — — — — — — 60 — 15 15 28 35 3 5 82 78 — — 1.4 30 120 160 50 50 40 75 8 10 — — 10 12 5 0 — — — — 17 — — — 80 77 — — — — — — — — — — — 25 — 15 15 28 35 3 5 83 79 — — 1.4 30 50 90 50 50 40 75 8 10 — OUTPUT RIPPLE 25°C 10 kHz – 2 MHz VOLTAGE LINE REGULATION2 VIN = 17 to 40 VDC LOAD REGULATION INPUT VOLTAGE1 INPUT CURRENT1 INPUT RIPPLE CURRENT EFFICIENCY LOAD FAULT3 NO LOAD TO FULL NO LOAD TO FULL NO LOAD INHIBITED INCLUDES FILTER 10 kHz – 10 MHz — 25°C 73 70 — — — — — — — — — — STEP LOAD RESP. STEP LINE RESP.6 POWER DISSIPATION SHORT CIRCUIT 25°C –55°C TO +125°C RECOVERY 4, 6 50% – 100% – 50% TRANSIENT RECOVERY4, 6 17 – 40 – 17 VDC TRANSIENT5 RECOVERY4 DELAY OVERSHOOT6 FULL LOAD NO LOAD 10 12 5 W ms mV pk µs mV pk µs ms ±125 ±250 — 200 — — 1.4 0 33 ±300 300 5 50 150 ±200 ±300 60 200 ±200 ±300 — 300 1.4 0 50 5 50 250 ±250 ±400 60 200 ±400 ±500 — 300 1.4 0 120 5 120 600 ±350 ±500 60 200 ±500 ±600 — 300 1.4 0 150 5 150 750 START-UP1 mV pk Notes 1. Tc = –55°C to +125°C 2. Operation is limited below 17V (see Figure 19). 3. Indefinite short circuit protection not guaranteed above 125°C case. 4. Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. 5. Transition time ≥10 µs. 6. Parameter shall be tested as part of device characterization and after design and process changes. Thereafter, parameters shall be guaranteed to the limits specified in the electrical Characteristics table. 2 DC/DC CONVERTERS DUAL OUTPUT MODELS PARAMETER OUTPUT VOLTAGE CONDITIONS 25°C +VOUT –VOUT –55°C TO +125°C +VOUT –VOUT OUTPUT CURRENT1, 2 OUTPUT POWER1, 2 OUTPUT RIPPLE VOLTAGE +/– VOUT LINE REGULATION VIN = 17 TO 40VDC LOAD REGULATION NO LOAD TO FULL CROSS REGULATION EFFECT ON –VOUT INPUT VOLTAGE1 NO LOAD TO FULL INPUT CURRENT INPUT RIPPLE CURRENT1 EFFICIENCY LOAD FAULT6 VIN = 17 TO 40 VDC VIN = 17 TO 40 VDC 10 kHz - 2 MHz 25°C +VOUT –VOUT +VOUT –VOUT 25°C SEE NOTES 4 & 9 25°C SEE NOTES 5 & 9 CONTINUOUS TRANSIENT 50 ms NO LOAD INHIBITED 10 kHz - 10 MHz 25°C POWER DISSIPATION 25°C SHORT CIRCUIT RECOVERY9 50 – 100 – 50% BALANCED TRANSIENT RECOVERY7, 9 17 – 40 – 17 VIN TRANSIENT8 RECOVERY7 DELAY OVERSHOOT9 FULL LOAD NO LOAD — — 0 50 50 250 — — 0 120 120 600 — — 0 150 FMTR2805D MIN TYP MAX 4.95 5.00 5.05 4.90 4.85 4.80 0 0 — — — — — — — — 17 0 — — — 75 72 — — — — — — — — 5.00 5.00 5.00 2.5 — 75 — 10 50 5 45 8 5 28 — 35 3 5 77 74 — — 1.4 ±200 100 ±200 — 1.4 5.08 5.15 5.18 4.5 25 140 180 50 100 50 120 — — 40 50 75 8 10 — — 10 12 5.0 ±300 200 ±400 300 5 FMTR2812D MIN TYP MAX 11.88 12.00 12.12 11.80 11.64 11.56 0 0 — — — — — — — — 17 0 — — — 78 75 — — — — — — — — 12.00 12.00 12.00 1.25 — 25 — 10 50 15 45 5 4 28 — 50 3 5 80 77 — — 1.4 ±150 100 ±200 — 1.4 12.18 12.36 12.42 2.25 30 80 120 50 150 50 170 — — 40 50 75 8 10 — — 10 12 5.0 ±300 200 ±400 300 5 FMTR SERIES 30 WATT FMTR2815D MIN TYP MAX 14.85 15.00 15.15 14.76 15.00 14.55 15.00 15.23 15.45 15.53 1.8 30 80 120 50 180 50 190 — — 40 50 75 8 10 — — 10 12 5.0 ±400 200 ±500 300 5 150 750 A W mV p-p mV UNITS Electrical Characteristics: -55°C to +125°C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. VDC 14.46 15.00 0 0 — — — — — — — — 17 0 — — — 79 76 — — — — — — — — 1.0 — 40 — 10 50 15 40 3 4 28 — 50 3 5 82 78 — — 1.4 ±200 100 ±400 — 1.4 mV % VDC V mA mA mA p-p % W ms mV pk µs mV pk µs ms STEP LOAD RESPONSE ± VOUT STEP LINE9 RESPONSE ± VOUT START–UP1 mV pk Notes 1. Tc = –55°C to +125°C. 2. Up to 90% of the total output current/power is available from either output providing the positive output is carrying at least 10% of the total output power. 3. Operation is limited below 17 V (see Figure 19). 4. Effect on the negative output under the following conditions: +Pout 20% to 80%; –Pout 80% to 20% 5. Effect on the negative output under the following conditions: +Pout 50%; –Pout 10% to 50% 6. Indefinite short circuit protection not guaranteed above 125°C case. 7. Recovery time is measured from application of the transient to point at which Vout is within 1% of final value. 8. Transition time ≥ 10 µs. 9. Parameter shall be tested as part of device characterization and after design and process changes. Thereafter, parameters shall be guaranteed to the limits specified in the electrical Characteristics table. 3 FMTR SERIES 30 WATT 8 +VIN OUTPUT COMMON SENSE RETURN SENSE INPUT COMMON POSITIVE OUTPUT DC/DC CONVERTERS TRIM AND REMOTE SENSE (AVAILABLE ON SINGLE OUTPUT MODELS ONLY) FMTR SINGLE OUTPUT CONVERTER 8 1 9 12 1 RT 11 7 RL SENSE INPUT COMMON POSITIVE OUTPUT +VIN OUTPUT COMMON SENSE RETURN 10 2 9 12 2 RL 10 FMTR SINGLE OUTPUT CONVERTER 7 11 EXTERNAL TRIM CONNECTION 1 Make connections at converter. REMOTE SENSE CONNECTION 2 Make connections at load. FIGURE 2: TRIM CONNECTION1, 2, 3 Trim Formulas Vout = desired output voltage; Rt = trim resistor 3.3V: Rt = 1300 * Vout – 4304 1.2475 5V: Rt = 1300 * Vout – 6512 1.2475 12V: Rt = 1300 * Vout – 15631 1.2475 15V: Rt = 1300 * Vout – 19498 1.2475 FIGURE 3: REMOTE SENSE2, 3 Notes for Remote Sense and Trim 1. When trimming output voltage and/or remote sensing, the total output voltage increase must be less than 0.6 volts at the converters pins to maintain specified performance. 2. If neither voltage trim nor remote sense will be used, connect pin 9 to pin 10 and pin 11 to pin 12 or the output voltage will increase by 1.2 volts 3. CAUTION: The converter will be permanently damaged if the positive remote sense (pin 12) is shorted to ground. Damage may also result if the output common or positive output is disconnected from the load with the remote sense leads connected to the load. PIN OUT Angled corner indicates pin one. Pin 1 2 3 4 5 6 7 8 9 10 11 12 Single Output Sync Inhibit/Sync Rtn Filter Out Rtn Filter Out Inhibit No connection Input Common 28 V Input Sense Rtn Output Common Positive Output Positive Sense Dual Output Sync Inhibit/Sync Rtn Filter Out Rtn Filter Out Inhibit No connection Input Common 28V Input No connection Negative Output Output Common Positive Output 1 2 3 4 5 6 12 11 TOP VIEW FMTR (Pin side, marked side) 10 9 8 7 See page 7 for dimensions. FIGURE 4: PIN OUT 4 DC/DC CONVERTERS MODEL NUMBERING KEY FMTR SERIES 30 WATT FMTR Base Model 28 12 D / ES Input Voltage Output Voltage Number of Outputs (S = single, D = dual) Screening (Standard screening has no designator in this position.) Typical Performance Curves: 25°C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. 85 16V 80 80 85 16V 82 87 16V 28V EFFICIENCY (%) EFFICIENCY (%) EFFICIENCY (%) 28V 75 28V 75 40V 70 77 40V 72 70 40V 65 65 67 60 5 10 15 20 25 60 62 5 10 15 20 5 10 15 20 25 OUTPUT POWER (Watts) OUTPUT POWER (Watts) OUTPUT POWER (Watts) FMTR2805S EFFICIENCY FMTR2812S EFFICIENCY FMTR2815S EFFICIENCY FIGURE 5 85 16V 80 28V 85 16V 90 FIGURE 6 FIGURE 7 0 10 EFFICIENCY (%) EFFICIENCY (%) ATTENUATION (dB) 20 28V 80 20 30 40 50 60 70 80 90 75 70 40V 65 75 40V 70 60 5 10 15 20 65 5 10 15 OUTPUT POWER (Watts) 100 0.1 1 10 100 FMTR2812D EFFICIENCY OUTPUT POWER (Watts) FREQUENCY (kHz) FMTR2815D EFFICIENCY AUDIO REJECTION, FMTR SERIES FIGURE 8 FIGURE 9 FIGURE 10 5 FMTR SERIES 30 WATT 20V/div DC/DC CONVERTERS 25W to 12.5W Typical Performance Curves: 25°C Tc, 28 VDC Vin, 100% load, free run, unless otherwise specified. 20V/div 1V/div 12.5W to 25W VIN VIN 20mV/div 100mV/div VOUT VOUT 50µs/div 16 TO 40V 50µs/div 50% 100% 500 µs / div FMTR2805S TURN-ON INTO NO LOAD FMTR2805S STEP LINE RESPONSE FMTR2805S STEP LOAD RESPONSE FIGURE 11 20V/div FIGURE 12 FIGURE 13 VIN 15W to 7.5W +VOUT –POUT =15W 20V/div VIN +VOUT 100mV/div 20mV/div 5V/div 7.5W to 15W –VOUT –VOUT 50µs/div 16 TO 40 50µs/div 25% 50% 200µs/div FMTR2815D STEP LINE RESPONSE FMTR2815D +VOUT STEP LOAD RESPONSE FMTR2815D TURN-ON INTO NO LOAD FIGURE 14 10 9 8 7 2812D 6 5 4 2805D 3 2 1 2815D 0 -1 2815D -2 -3 -4 2812D -5 -6 2805D -7 -8 -9 -10 +POUT 0 3 6 9 12 15 18 21 24 27 30 –POUT 30 27 24 21 18 15 12 9 6 3 0 8 7 6 5 4 3 2 1 0 –1 –2 –3 –4 –5 –6 –7 –8 FIGURE 15 16.0 FIGURE 16 –VOUT VOLTAGE CHANGE (%) –VOUT VOLTAGE CHANGE (%) 15.5 2805D COND A 2815D COND B 2805D 2812D INPUT VOLTAGE (Volts) 2812D 15.0 14.5 14.0 13.5 13.0 10 20 30 40 50 9 12 15 18 21 24 27 30 OUTPUT LOAD (Watts) 10% to 90% LOAD +V 90% to 10% LOAD –V OUTPUT LOAD (%) COND. B: 50% LOAD +V, 50% to 10% –V COND. A: 50% LOAD –V, 50% to 10% +V OUTPUT POWER (Watts) 1% DROP CROSS REGULATION CROSS REGULATION FMTR SINGLES AND DUALS LOW LINE DROPOUT FIGURE 17 FIGURE 18 FIGURE 19 6 DC/DC CONVERTERS Angled corner indicates pin one FMTR SERIES 30 WATT 1.505 max (38.23) CASE U TOP VIEW (PIN SIDE) 3.005 (76.33) max. Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold compression glass seal FIGURE 20: CASE U MAXIMUM DIMENSIONS Angled corner indicates pin one. 1.505 (38.23) max. 1.380 (35.05) 1.250 (31.75) 1.050 (26.67) 0.850 (21.59) 0.650 (16.51) 0.450 (11.43) 0.250 (6.35) 0.120 (3.05) 0.000 Seam Seal 0.23 (5.8) Lead Length 0.128 dia (3.25). 0.040 dia (1.02) 1 2 3 12 11 10 TOP VIEW CASE U 4 5 6 9 8 7 2.880 (73.15) 3.005 (76.33) max. 0.120 (3.05) 0.250 (6.35) 2.750 (69.85) 0.410 (10.41) max. FIGURE 21: CASE U CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places, ±0.01 (0.2) for two decimal places unless otherwise specified Although every effort has been made to render the case drawings at actual size, variations in the printing process may cause some distortion. Please refer to the numerical dimensions for accuracy. 0.050 (1.27) 0.000 0.220 (5.59 0.000 7 FMTR SERIES 30 WATT TEST DC/DC CONVERTERS ENVIRONMENTAL SCREENING 125°C STANDARD 125°C /ES PRE-CAP INSPECTION 25°C Method 2017, 2032 TEMPERATURE CYCLE (10 times) Method 1010, Cond. B, -55°C to 125°C CONSTANT ACCELERATION 25°C Method 2001, 500 g BURN-IN 96 hours at 125°C case (typical) FINAL ELECTRICAL TEST MIL-PRF-38534, Group A Subgroups 1 and 4: +25°C case HERMETICITY TESTING 25°C Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10-3) yes yes no yes no yes no yes yes yes no no yes yes yes no FINAL VISUAL INSPECTION 25°C Method 2009 yes yes Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Contact Information: Interpoint Headquarters USA Phone: 1-800-822-8782 +425-882-3100 Email: power@intp.com www.interpoint.com Interpoint UK Phone: +44-1252-872266 Email: poweruk@intp.com Interpoint France Phone: +33-134285455 Email: powerfr@intp.com 8 FMTR 28001-001-DTS Rev E. This revision supercedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. FMTR Series is a trademark of Interpoint. Copyright © 1994 - 2002 Interpoint Corporation. All rights reserved.