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ISL78201AVEZ-T

ISL78201AVEZ-T

  • 厂商:

    RENESAS(瑞萨)

  • 封装:

    TSSOP20_EP

  • 描述:

    IC REG MULT CONFG ADJ 2.5A TSSOP

  • 数据手册
  • 价格&库存
ISL78201AVEZ-T 数据手册
DATASHEET ISL78201 FN8615 Rev 2.00 August 15, 2016 40V 2.5A Regulator with Integrated High-Side MOSFET for Synchronous Buck or Boost Buck Converter The ISL78201 is an AEC-Q100 qualified 40V, 2.5A synchronous buck or boost buck controller with a high-side MOSFET and low-side driver integrated. In Buck mode, the ISL78201 supports a wide input range of 3V to 40V. In Boost-Buck mode, the input range can be extended down to 2.5V and output regulation can be maintained when VIN drops below VOUT, enabling sensitive electronics to remain on during cold-cranking and start-stop applications. The ISL78201 has a flexible selection of operation modes including forced PWM mode and an optional switch to PFM mode for light loads. In PFM mode, the quiescent input current is as low as 300µA and can be further reduced to 180µA with AUXVCC connected to VOUT under 12V VIN and 5V VOUT application. The load boundary between PFM and PWM can be programmed to cover wide applications. The low-side driver can be either used to drive an external low-side MOSFET for a synchronous buck, or left unused for a standard non-synchronous buck. The low-side driver can also be used to drive a boost converter as a preregulator that greatly expands the operating input voltage range down to 2.5V or lower (refer to “Typical Application Schematic III - Boost Buck Converters” on page 5). The ISL78201 offers the most robust current protections. It uses peak current mode control with cycle-by-cycle current limiting. It is implemented with frequency foldback undercurrent limit condition; in addition, the hiccup overcurrent mode is also implemented to guarantee reliable operations under harsh short conditions. The ISL78201 has comprehensive protections against various faults including overvoltage and over-temperature protections, etc. Features • Buck mode: input voltage range 3V to 40V (refer to “Input Voltage” on page 14 for more details) • Boost mode expands operating input voltage lower than 2.5V (refer to “Input Voltage” on page 14 for more details) • Selectable forced PWM mode or PFM mode • 300µA IC quiescent current (PFM, no load); 180µA input quiescent current (PFM, no load, VOUT tied to AUXVCC) • Less than 5µA (MAX) shutdown input current (IC disabled) • Operational topologies - Synchronous buck - Non-synchronous buck - Two-stage boost buck - Noninverting single inductor buck boost • Programmable frequency from 200kHz to 2.2MHz and frequency synchronization capability • ±1% Tight voltage regulation accuracy • Reliable cycle-by-cycle overcurrent protection - Temperature compensated current sense - Programmable OC limit - Frequency foldback and hiccup mode protection • 20 Ld HTSSOP package • AEC-Q100 qualified • Pb-free (RoHS compliant) Applications • Automotive applications • General purpose power regulator • 24V Bus power • Battery power • Embedded processor and I/O supplies 100 VIN SYNC AUXVCC VCC VIN BOOT ISL78201 ILIMIT PHASE LGATE SS EXT_BOOST FS SGND PGND FB COMP V OUT EFFICIENCY (%) 95 PGOOD EN MODE 6V VIN 90 85 12V VIN 80 75 24V VIN 70 40V VIN 65 60 55 50 0.1m 1m 10m 100m 1 2.5 LOAD CURRENT (A) FIGURE 1. TYPICAL APPLICATION FN8615 Rev 2.00 August 15, 2016 FIGURE 2. EFFICIENCY, SYNCHRONOUS BUCK, PFM MODE, VOUT 5V, TA = +25°C Page 1 of 23 ISL78201 Pin Configuration ISL78201 (20 LD HTSSOP) TOP VIEW PGND 1 20 LGATE BOOT 2 19 SYNC VIN 3 18 EXT_BOOST VIN 4 17 PHASE SGND 5 VCC 6 21 PAD 16 PHASE 15 PGOOD AUXVCC 7 14 MODE EN 8 13 ILIMIT FS 9 12 COMP SS 10 11 FB Functional Pin Description PIN NAME PIN # PGND 1 This pin is used as the ground connection of the power flow including driver. BOOT 2 This pin provides bias voltage to the high-side MOSFET driver. A bootstrap circuit is used to create a voltage suitable to drive the internal N-channel MOSFET. The boot charge circuitries are integrated inside the IC. No external boot diode is needed. A 1µF ceramic capacitor is recommended to be used between BOOT and PHASE pin. VIN 3, 4 Connect the input rail to these pins that are connected to the drain of the integrated high-side MOSFET, as well as the source for the internal linear regulator that provides the bias of the IC. Range: 3V to 40V. With the part switching, the operating input voltage applied to the VIN pins must be under 40V. This recommendation allows for short voltage ringing spikes (within a couple of ns time range) due to switching while not exceeding absolute maximum ratings. SGND 5 This pin provides the return path for the control and monitor portions of the IC. VCC 6 This pin is the output of the internal linear regulator that supplies the bias for the IC including the driver. A minimum 4.7µF decoupling ceramic capacitor is recommended between VCC to ground. AUXVCC 7 This pin is the input of the auxiliary internal linear regulator, which can be supplied by the regulator output after powerup. With such a configuration, the power dissipation inside the IC is reduced. The input range for this LDO is 3V to 20V. In Boost mode operation, this pin works as boost output overvoltage detection pin. It detects the boost output through a resistor divider. When the voltage on this pin is above 0.8V, the boost PWM is disabled; and when voltage on this pin is below 0.8V minus the hysteresis, the boost PWM is enabled. Range: 3V to 20V. EN 8 The controller is enabled when this pin is pulled HIGH or left floating. The IC is disabled when this pin is pulled LOW. Range: 0V to 5.5V. FS 9 To connect this pin to VCC, or GND, or left open will force the IC to have 500kHz switching frequency. The oscillator switching frequency can also be programmed by adjusting the resistor from this pin to GND. SS 10 Connect a capacitor from this pin to ground. This capacitor, along with an internal 5µA current source, sets the soft-start interval of the converter. Also this pin can be used to track a ramp on this pin. FB 11 This pin is the inverting input of the voltage feedback error amplifier. With a properly selected resistor divider connected from VOUT to FB, the output voltage can be set to any voltage between the input rail (reduced by maximum duty cycle and voltage drop) and the 0.8V reference. Loop compensation is achieved by connecting an RC network across COMP and FB. The FB pin is also monitored for overvoltage events. COMP 12 Output of the voltage feedback error amplifier. ILIMIT 13 Programmable current limit pin. With this pin connected to the VCC pin, or to GND, or left open, the current limit threshold is set to default 3.6A; the current limit threshold can be programmed with a resistor from this pin to GND. MODE 14 Mode selection pin. Pull this pin to GND for forced PWM mode; to have it floating or connected to VCC will enable PFM mode when the peak inductor current is below the default threshold of 700mA. The current boundary threshold between PFM and PWM can also be programmed with a resistor at this pin to ground. For more details on PFM mode operation refer to the “Functional Description” on page 13. FN8615 Rev 2.00 August 15, 2016 DESCRIPTION Page 2 of 23 ISL78201 Functional Pin Description (Continued) PIN NAME PIN # DESCRIPTION PGOOD 15 PGOOD is an open-drain output and pull-up this pin with a resistor to VCC for proper function. PGOOD will be pulled low under the events when the output is out of regulation (OV or UV) or EN pin is pulled low. PGOOD rising has a fixed 128 cycles delay. PHASE 16, 17 These pins are the PHASE nodes that should be connected to the output inductor. These pins are connected to the source of the high-side N channel MOSFET. EXT_BOOST 18 This pin is used to set Boost mode and monitor the battery voltage that is the input of the boost converter. After VCC POR, the controller will detect the voltage on this pin, if voltage on this pin is below 200mV, the controller is set in Synchronous/Non-synchronous Buck mode and latch in this state unless VCC is below the POR falling threshold; if the voltage on this pin after VCC POR is above 200mV, the controller is set in Boost mode and latch in this state. In Boost mode, this pin is used to monitor input voltage through a resistor divider. By setting the resistor divider, the high threshold and hysteresis can be programmed. When voltage on this pin is above 0.8V, the PWM output (LGATE) for the boost converter is disabled, and when voltage on this pin is below 0.8V minus the hysteresis, the boost PWM is enabled. In Boost mode operation, PFM is disabled when boost PWM is enabled. Check Boost mode operation in the “Functional Description” on page 13 for more details. SYNC 19 This pin can be used to synchronize two or more ISL78201 controllers. Multiple ISL78201s can be synchronized with their SYNC pins connected together. An 180° phase shift is automatically generated between the master and slave ICs. The internal oscillator can also lock to an external frequency source applied on this pin with square pulse waveform (with frequency 10% higher than the IC’s local frequency, and pulse width higher than 150ns). This pin should be left floating if not used. Range: 0V to 5.5V. LGATE 20 In Synchronous Buck mode, this pin is used to drive the lower side MOSFET to improve efficiency. A 5.1k or smaller value resistor has to be added to connect LGATE to ground to avoid a false turn-on of the LGATE caused by coupling noise. In Non-synchronous Buck mode when a diode is used as the bottom-side power device, this pin should be connected to VCC through a resistor (less than 5k) before VCC start-up to have low-side driver (LGATE) disabled. In Boost mode, it can be used to drive the boost power MOSFET. The boost control PWM is the same with the buck control PWM. PAD 21 Bottom thermal pad. It is not connected to any electrical potential of the IC. In layout it must be connected to PCB ground copper plane with an area as large as possible to effectively reduce the thermal impedance. Ordering Information PART NUMBER (Notes 1, 2, 3) ISL78201AVEZ PART MARKING TEMP. RANGE (°C) 78201 AVEZ PACKAGE (RoHS COMPLIANT) -40 to +105 20 Ld HTSSOP PKG. DWG. # M20.173A NOTES: 1. Add “-T” suffix for 2.5k unit or “-T7A” suffix for 250 unit Tape and Reel options. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL78201. For more information on MSL please see techbrief TB363. TABLE 1. KEY DIFFERENCES BETWEEN FAMILY OF PARTS PART NUMBER TOPOLOGY BOOST AUXVCC PFM PACKAGE ISL78201 Boost Buck with Internal High-Side MOSFET Yes Yes Yes 20 Ld HTSSOP ISL78206 Buck with Internal High-Side MOSFET No No No 20 Ld HTSSOP FN8615 Rev 2.00 August 15, 2016 Page 3 of 23 AUXVCC VCC PGOOD ISL78201 FN8615 Rev 2.00 August 15, 2016 Block Diagram VIN (x2) VIN CURRENT MONITOR AUXILARY LDO BIAS LDO ILIMIT POWER-ON RESET SGND VCC BOOT OCP, OVP, OTP PFM LOGIC BOOST MODE CONTROL EN EXT_BOOST MODE PFM/FPWM PHASE (x2) GATE DRIVE VOLTAGE MONITOR SYNC FS SLOPE COMPENSATION OSCILLATOR + SOFT-START LOGIC VCC 5 µA BOOT REFRESH 0.8V REFERENCE COMPARATOR EA SS + LGATE FB COMP FIGURE 3. BLOCK DIAGRAM PGND Page 4 of 23 ISL78201 Typical Application Schematic I T PGOOD EN MODE SYNC AUXVCC VCC PGOOD EN MODE VIN VIN SYNC AUXVCC BOOT ISL78201 V OUT PHASE ILIMIT ISL78201 LGATE PGND EXT_BOOST FS SGND FB COMP V OUT PHASE SS PGND EXT_BOOST FS SGND BOOT ILIMIT LGATE SS VCC VIN VIN FB COMP FIGURE 4A. SYNCHRONOUS BUCK FIGURE 4B. NON-SYNCHRONOUS BUCK FIGURE 4. SYNCHRONOUS AND NON-SYNCHRONOUS BUCK SCHEMATICS Typical Application Schematic II - VCC Switchover to VOUT PGOOD EN MODE SYNC AUXVCC VCC PGOOD EN MODE VIN VIN SYNC AUXVCC BOOT ISL78201 VCC V OUT PHASE ILIMIT ISL78201 LGATE PGND EXT_BOOST FS SGND FB COMP V OUT PHASE SS PGND EXT_BOOST FS SGND BOOT ILIMIT LGATE SS VIN VIN FB COMP FIGURE 5A. SYNCHRONOUS BUCK FIGURE 5B. NON-SYNCHRONOUS BUCK FIGURE 5. VCC SWITCHOVER TO VOUT SCHEMATICS Typical Application Schematic III - Boost Buck Converters Battery + + R1 R2 PGOOD EN MODE EXT_BOOST LGATE AUXVCC SYNC VCC ILIMIT 100k 1M FS BOOT PGND SGND R4 SYNC VIN ISL78201 PHASE SS R3 PGOOD EN COMP FB VCC V OUT ILIMIT EXT_BOOST VCC 15k 130k AUXVCC VIN ISL78201 BOOT PHASE VIN V OUT SS PGND FS SGND LGATE COMP FB FIGURE 6B. NON-INVERTING SINGLE INDUCTOR BUCK BOOST FIGURE 6A. 2-STAGE BOOST BUCK FIGURE 6. BOOST-BUCK CONVERTER SCHEMATICS FN8615 Rev 2.00 August 15, 2016 Page 5 of 23 ISL78201 Absolute Maximum Ratings Thermal Information VIN, PHASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(GND - 0.3V) to +44V VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (GND - 0.3V) to +6.0V AUXVCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(GND - 0.3V) to +22V Absolute Boot Voltage, VBOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +50.0V Upper Driver Supply Voltage, VBOOT - VPHASE . . . . . . . . . . . . . . . . . . . +6.0V All Other Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . (GND - 0.3V) to VCC + 0.3V ESD Rating Human Body Model (Tested per AEC Q100-002D). . . . . . . . . . . . . . . 2kV Machine Model (Tested per JESD22-A115C) . . . . . . . . . . . . . . . . . . 250V Charged Device Model (Tested per AEC-Q100-011C1) . . . . . . . . . . . 1kV Latch-Up Rating (Tested per AEC Q100-004D; Class II, Level A) . . 100mA Thermal Resistance JA (°C/W) JC (°C/W) HTSSOP Package (Notes 4, 5) . . . . . . . . . . 35 3.5 Maximum Junction Temperature (Plastic Package) . . . . . . . . . . . . . . +150°C Maximum Storage Temperature Range. . . . . . . . . . . . . . . . . -65°C to +150°C Pb-Free Reflow Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see TB493 Recommended Operating Conditions Supply Voltage on VIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3V to 40V AUXVCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .)GND - 0.3V) to +20V Ambient Temperature Range (Automotive). . . . . . . . . . . . . . .-40°C to +105°C Junction Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . .-40°C to +125°C CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. JA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 5. For JC, the “case temp” location is the center of the exposed metal pad on the package underside. Electrical Specifications Refer to “Block Diagram” on page 4 and Typical Application Schematics (beginning on page 5). Operating conditions unless otherwise noted: VIN = 12V, or VCC = 4.5V, TA = -40°C to +105°C. Typicals are at TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C. PARAMETER SYMBOL TEST CONDITIONS MIN (Note 6) TYP MAX (Note 6) UNIT VIN SUPPLY VIN Pin Voltage Range Operating Supply Current Shutdown Supply Current IQ IIN_SD VIN pin 3.05 40 V VIN connected to VCC 3.05 5.50 V MODE = VCC/FLOATING (PFM), no load at the output 300 µA MODE = GND (Forced PWM), VIN = 12V, IC Operating, not including driving current 1.3 mA EN connected to GND, VIN = 12V 2.8 4.5 µA INTERNAL MAIN LINEAR REGULATOR MAIN LDO VCC Voltage MAIN LDO Dropout Voltage VCC VIN > 5V 4.2 VDROPOUT_MAIN VIN = 4.2V, IVCC = 35mA VIN = 3V, IVCC = 25mA VCC Current Limit of MAIN LDO 4.5 4.8 V 0.30 0.52 V 0.25 0.42 60 V mA INTERNAL AUXILIARY LINEAR REGULATOR AUXVCC Input Voltage Range VAUXVCC AUX LDO VCC Voltage VCC LDO Dropout Voltage VDROPOUT_AUX 3 VAUXVCC > 5V 4.2 20 V 4.5 4.8 V VAUXVCC = 4.2V, IVCC = 35mA 0.30 0.52 V VAUXVCC = 3V, IVCC = 25mA 0.25 0.42 Current Limit of AUX LDO 60 V mA AUX LDO Switchover Rising Threshold VAUXVCC_RISE AUXVCC voltage rise, switch to auxiliary LDO 2.97 3.10 3.20 V AUX LDO Switchover Falling Threshold VAUXVCC_FALL AUXVCC voltage fall, switch back to main BIAS LDO 2.73 2.87 2.97 V AUX LDO Switchover Hysteresis VAUXVCC_HYS AUXVCC switchover hysteresis 0.2 V POWER-ON RESET Rising VCC POR Threshold VPORH_RISE Falling VCC POR Threshold VCC POR Hysteresis FN8615 Rev 2.00 August 15, 2016 2.82 2.90 3.05 VPORL_FALL 2.6 2.8 VPORL_HYS 0.3 Page 6 of 23 V V V ISL78201 Electrical Specifications Refer to “Block Diagram” on page 4 and Typical Application Schematics (beginning on page 5). Operating conditions unless otherwise noted: VIN = 12V, or VCC = 4.5V, TA = -40°C to +105°C. Typicals are at TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C. (Continued) PARAMETER SYMBOL TEST CONDITIONS MIN (Note 6) TYP MAX (Note 6) UNIT ENABLE Required Enable On Voltage Required Enable Off Voltage EN Pull-Up Current 1.7 VENH V 1 VENL IEN_PULLUP V VEN = 1.2V, VIN = 24V 1.5 µA VEN = 1.2V, VIN = 12V 1.2 µA VEN = 1.2V, VIN = 5V 0.9 µA OSCILLATOR PWM Frequency FOSC RT = 665kΩ 160 200 240 kHz RT = 51.1kΩ 1870 2200 2530 kHz FS pin connected to VCC or floating or GND 450 500 550 kHz MIN ON Time tMIN_ON 130 225 ns MIN OFF Time tMIN_OFF 210 330 ns Input High Threshold VIH 2 Input Low Threshold VIL SYNCHRONIZATION V 0.5 V Input Minimum Pulse Width 25 ns Input Impedance 100 kΩ Input Minimum Frequency Divided by Free Running Frequency 1.1 N/A Input Maximum Frequency Divided by Free Running Frequency 1.6 N/A CSYNC = 100pF 100 ns RLOAD = 1kΩ VCC 0.25 V GND V Output Pulse Width Output Pulse High VOH Output Pulse Low VOL REFERENCE VOLTAGE Reference Voltage 0.8 VREF System Accuracy -1.0 FB Pin Source Current V 1.0 % 5 nA SOFT-START Soft-Start Current 3 ISS 5 7 µA ERROR AMPLIFIER Unity Gain-Bandwidth CLOAD = 50pF 10 MHz DC Gain CLOAD = 50pF 88 dB Maximum Output Voltage 3.6 V Minimum Output Voltage 0.5 V 5 V/µs MODE = VCC or floating 700 mA (Note 7) Limits apply for +25°C 127 LGATE Source Resistance 100mA source current 3.5 Ω LGATE Sink Resistance 100mA sink current 2.8 Ω Slew Rate SR CLOAD = 50pF PFM MODE CONTROL Default PFM Current Threshold INTERNAL HIGH-SIDE MOSFET Upper MOSFET rDS(ON) rDS(ON)_UP 140 mΩ LOW-SIDE MOSFET GATE DRIVER FN8615 Rev 2.00 August 15, 2016 Page 7 of 23 ISL78201 Electrical Specifications Refer to “Block Diagram” on page 4 and Typical Application Schematics (beginning on page 5). Operating conditions unless otherwise noted: VIN = 12V, or VCC = 4.5V, TA = -40°C to +105°C. Typicals are at TA = +25°C. Boldface limits apply across the operating temperature range, -40°C to +105°C. (Continued) PARAMETER SYMBOL TEST CONDITIONS MIN (Note 6) TYP MAX (Note 6) UNIT 0.74 0.8 0.86 V BOOST CONVERTER CONTROL EXT_BOOST Boost_Turn-Off Threshold Voltage EXT_BOOST Hysteresis Sink Current IEXT_BOOST_HYS AUXVCC Boost Turn-Off Threshold Voltage AUXVCC Hysteresis Sink Current IAUXVCC_HYS 2.1 3.2 4.2 µA 0.74 0.8 0.86 V 2.1 3.2 4.2 µA 104 110 116 % POWER GOOD MONITOR Overvoltage Rising Trip Point VFB/VREF Percentage of reference point Overvoltage Rising Hysteresis VFB/VOVTRIP Percentage below OV trip point Undervoltage Falling Trip Point VFB/VREF Percentage of reference point Undervoltage Falling Hysteresis VFB/VUVTRIP Percentage above UV trip point 3 84 90 % 96 % 3 % 128 cycle PGOOD HIGH, VPGOOD = 4.5V 10 nA VPGOOD PGOOD LOW, IPGOOD = 0.2mA 0.10 V Default Cycle-by-Cycle Current Limit Threshold IOC_1 ILIMIT = GND or VCC or floating Hiccup Current Limit Threshold IOC_2 Hiccup, IOC_2/IOC_1 115 % OV 120% Trip Point Active in and after soft-start Percentage of Reference Point LG = UG = LOW 120 % OV 120% Release Point Active in and after soft-start Percentage of reference point 102.5 % OV 110% Trip Point Active after soft-start done Percentage of reference point LG = UG = LOW 110 % OV 110% Release Point Active after soft-start done Percentage of reference point 102.5 % PGOOD Rising Delay tPGOODR_DELAY PGOOD Leakage Current PGOOD Low Voltage OVERCURRENT PROTECTION 3 3.6 4.2 A OVERVOLTAGE PROTECTION OVER-TEMPERATURE PROTECTION Over-Temperature Trip Point 160 °C Over-Temperature Recovery Threshold 140 °C NOTES: 6. Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. 7. Wire bonds included. FN8615 Rev 2.00 August 15, 2016 Page 8 of 23 ISL78201 100 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 0.0 95 24V VIN 12V VIN 6V VIN 90 40V VIN EFFICIENCY (%) EFFICIENCY (%) Performance Curves 6V VIN 12V VIN 85 80 40V VIN 75 24V VIN 70 65 60 55 0.5 1.0 1.5 50 0.1m 2.5 2.0 1m LOAD CURRENT (A) FIGURE 7. EFFICIENCY, SYNCHRONOUS BUCK, FORCED PWM MODE, 500kHz, VOUT 5V, TA = +25°C 4.970 4.968 4.968 4.966 4.966 1 2.5 4.964 IO = 0A 4.962 4.960 VOUT (V) VOUT (V) 4.964 IO = 2A 4.958 4.956 4.962 4.958 4.954 4.954 4.952 4.952 5 10 6V VIN 40V VIN 4.956 IO = 1A 0 24V VIN 4.960 15 20 25 30 35 40 45 12V VIN 4.950 0.0 50 0.5 FIGURE 9. LINE REGULATION, VOUT 5V, TA = +25°C 1.5 2.0 2.5 FIGURE 10. LOAD REGULATION, VOUT 5V, TA = +25°C 100 95 90 12V VIN 85 24V VIN EFFICIENCY (%) 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 0.0 1.0 LOAD CURRENT (A) INPUT VOLTAGE (V) EFFICIENCY (%) 100m FIGURE 8. EFFICIENCY, SYNCHRONOUS BUCK, PFM MODE, VOUT 5V, TA = +25°C 4.970 4.950 10m LOAD CURRENT (A) 40V VIN 6V VIN 6V VIN 12V VIN 80 40V VIN 75 24V VIN 70 65 60 55 50 45 0.5 1.0 1.5 2.0 LOAD CURRENT (A) FIGURE 11. EFFICIENCY, SYNCHRONOUS BUCK, FORCED PWM MODE, 500kHz, VOUT 3.3V, TA = +25°C FN8615 Rev 2.00 August 15, 2016 2.5 40 0.1m 1m 10m 100m LOAD CURRENT (A) 1 FIGURE 12. EFFICIENCY, SYNCHRONOUS BUCK, PFM MODE, VOUT 3.3V, TA = +25°C Page 9 of 23 2.5 ISL78201 Performance Curves (Continued) 150 200 180 IC DIE TEMPERATURE (°C) 160 INPUT CURRENT (µA) 145 VIN = 12V 140 120 VIN = 24V 100 80 VIN = 40V 60 40 140 135 130 125 120 115 110 20 0 -50 -25 0 25 50 75 100 105 0 125 5 10 15 20 25 85 85 80 80 75 75 70 60 55 VOUT = 9V VOUT = 20V VOUT = 12V 50 45 VOUT = 5V 40 35 30 25 0 5 10 15 20 25 30 35 35 40 45 40 45 70 65 60 55 50 VIN = 40V 45 40 30 25 1.0 50 VIN = 12V VIN = 24V 35 1.5 2.0 VIN (V) IOUT (A) FIGURE 15. IC DIE TEMPERATURE UNDER +25°C AMBIENT TEMPERATURE, STILL AIR, 500kHz, IO = 2A FIGURE 16. IC DIE TEMPERATURE UNDER +25°C AMBIENT TEMPERATURE, STILL AIR, 500kHz, VOUT = 9V 180 170 160 150 140 130 120 130 110 120 90 100 80 70 60 50 40 30 20 0 10 -10 -20 -50 -30 110 -40 UPPER MOSFET rDS(ON) (mΩ) 190 100 DIE TEMPERATURE (°C) FIGURE 17. UPPER MOSFET rDS(ON) (mΩ) OVER-TEMPERATURE FN8615 Rev 2.00 August 15, 2016 50 FIGURE 14. IC DIE TEMPERATURE UNDER +105°C AMBIENT TEMPERATURE, 100 CFM, 500kHz, VOUT = 5V, IO = 2A IC DIE TEMPERATURE (°C) IC DIE TEMPERATURE (°C) FIGURE 13. INPUT QUIESCENT CURRENT UNDER NO LOAD, PFM MODE, AUXVCC CONNECTED TO VOUT, VOUT = 5V 65 30 VIN (V) AMBIENT TEMPERATURE (°C) Page 10 of 23 2.5 ISL78201 Performance Curves (Continued) VOUT 2V/DIV VOUT 2V/DIV PHASE 20V/DIV PHASE 20V/DIV 2ms/DIV FIGURE 18. SYNCHRONOUS BUCK MODE, VIN 36V, IO 2A, ENABLE ON 2ms/DIV FIGURE 19. SYNCHRONOUS BUCK MODE, VIN 36V, IO 2A, ENABLE OFF VOUT 20mV/DIV (5V OFFSET) VOUT 2V/DIV PHASE 20V/DIV PHASE 20V/DIV 5µs/DIV 2ms/DIV FIGURE 20. VIN 36V, PREBIASED START-UP VOUT 100mV/DIV (5V OFFSET) FIGURE 21. SYNCHRONOUS BUCK WITH FORCE PWM MODE, VIN 36V, IO 2A VOUT 70mV/DIV (5V OFFSET) VOUT 1V/DIV LGATE 5V/DIV IOUT 1A/DIV PHASE 20V/DIV PHASE 20V/DIV 1ms/DIV 100µs/DIV FIGURE 22. VIN 24V, 0 TO 2A STEP LOAD, FORCE PWM MODE FIGURE 23. VIN 24V, 80mA LOAD, PFM MODE FN8615 Rev 2.00 August 15, 2016 Page 11 of 23 ISL78201 Performance Curves (Continued) VOUT 200mV/DIV (5V OFFSET) LGATE 5V/DIV IOUT 1A/DIV VOUT 10mV/DIV (5V OFFSET) PHASE 5V/DIV PHASE 20V/DIV 1ms/DIV FIGURE 24. VIN 24V, 0 TO 2A STEP LOAD, PFM MODE 20µs/DIV FIGURE 25. NON-SYNCHRONOUS BUCK, FORCE PWM MODE, VIN 12V, NO LOAD VOUT 1V/DIV VOUT 10mV/DIV (5V OFFSET) PHASE 10V/DIV VIN_BOOST 5V/DIV 5µs/DIV FIGURE 26. NON-SYNCHRONOUS BUCK, FORCE PWM MODE, VIN 12V, 2A 20ms/DIV FIGURE 27. BOOST BUCK MODE, BOOST INPUT STEP FROM 40V TO 3V VOUT 5V/DIV VOUT 1V/DIV IL_BOOST 2A/DIV PHASE_BOOST 20V/DIV VIN_BOOST 5V/DIV 20ms/DIV FIGURE 28. BOOST BUCK MODE, BOOST INPUT STEP FROM 3V TO 40V FN8615 Rev 2.00 August 15, 2016 PHASE_BUCK 20V/DIV 10ms/DIV FIGURE 29. BOOST BUCK MODE, VO = 9V, IO = 1.8A, BOOST INPUT DROPS FROM 16V TO 9V DC Page 12 of 23 ISL78201 Performance Curves (Continued) 95 90 15V VIN EFFICIENCY (%) 85 80 6V VIN 75 9V VIN 70 5V VIN 65 30V VIN 60 BOOST BUCK, VO = 12V 55 50 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 LOAD CURRENT (A) FIGURE 30. EFFICIENCY, BOOST BUCK, 500kHz, VOUT 12V, TA = +25°C PWM Control Functional Description Initialization Initially, the ISL78201 continually monitors the voltage at the EN pin. When the voltage on the EN pin exceeds its rising threshold, the internal LDO will start-up to build up VCC. After Power-On Reset (POR) circuits detect that the VCC voltage has exceeded the POR threshold, the soft-start will be initiated. Soft-Start The Soft-Start (SS) ramp is built up in the external capacitor on the SS pin that is charged by an internal 5µA current source. C SS  F  = 6.5  t SS  S  (EQ. 1) The SS ramp starts from 0V to a voltage above 0.8V. Once SS reaches 0.8V, the bandgap reference takes over and the IC goes into steady-state operation. The soft-start time is referring to the duration for SS pin ramps from 0 to 0.8V while output voltage ramps up with the same rate from 0 to target regulated voltage. The required capacitance at the SS pin can be calculated from Equation 1. The SS plays a vital role in the Hiccup mode of operation. The IC works as a cycle-by-cycle peak current limiting at overload condition. When a harsh condition occurs and the current in the upper side MOSFET reaches the second overcurrent threshold, the SS pin is pulled to ground and a dummy soft-start cycle is initiated. At the dummy SS cycle, the current to charge the soft-start capacitor is cut down to 1/5 of its normal value. Therefore, a dummy SS cycle takes 5 times that of the regular SS cycle. During the dummy SS period, the control loop is disabled and has no PWM output. At the end of this cycle, it will start the normal SS. The Hiccup mode persists until the second overcurrent threshold is no longer reached. The ISL78201 is capable of start-up with prebiased output. FN8615 Rev 2.00 August 15, 2016 Pulling the MODE pin to GND will set the IC in forced PWM mode. The ISL78201 employs the peak current mode PWM control for fast transient response and cycle-by-cycle current limiting. See “Block Diagram” on page 4. The PWM operation is initialized by the clock from the oscillator. The upper MOSFET is turned on by the clock at the beginning of a PWM cycle and the current in the MOSFET starts to ramp up. When the sum of the current sense signal and the slope compensation signal reaches the error amplifier output voltage level, the PWM comparator is triggered to shut down the PWM logic to turn off the high-side MOSFET. The high-side MOSFET stays off until the next clock signal comes for the next cycle. The output voltage is sensed by a resistor divider from VOUT to the FB pin. The difference between the FB voltage and 0.8V reference is amplified and compensated to generate the error voltage signal at the COMP pin. Then the COMP pin signal is compared with the current ramp signal to shut down the PWM. PFM Mode Operation To pull the MODE pin HIGH (>2.5V) or leave the MODE pin floating will set the IC to have Pulse Frequency Modulation (PFM) operation in light load. In PFM mode, the switching frequency is dramatically reduced to minimize the switching loss. The ISL78201 enters PFM mode when the MOSFET peak current is lower than the PWM/PFM boundary current threshold. This threshold is 700mA as default when there is no programming resistor at MODE pin. It can also be programmed by a resistor at the MODE pin to ground (see Equation 2). 118500 R MODE = -----------------------------IPFM + 0.2 (EQ. 2) Where IPFM is the desired PWM/PFM boundary current threshold and RMODE is the programming resistor. The usable resistor value range to program PFM current threshold is 150kΩ to 200kΩ. The RMODE value out of this range is not recommended. Page 13 of 23 ISL78201 voltage ringing spikes (within a couple of ns time range) due to part switching while not exceeding an absolute maximum rating of 44V. 200 RMODE (kΩ) 190 180 170 160 150 0.3 0.4 0.5 IPFM (A) 0.6 0.7 FIGURE 31. RMODE vs IPFM Synchronous and Non-Synchronous Buck The ISL78201 supports both synchronous and non-synchronous buck operations. In synchronous buck configuration, a 5.1k or smaller value resistor has to be added to connect LGATE to ground to avoid a false turn-on of the LGATE caused by coupling noise. For a non-synchronous buck operation when a power diode is used as the low-side power device, the LGATE driver can be disabled with LGATE connected to VCC (before IC start-up). For non-synchronous buck, the phase node will show oscillations after high-side turns off (as shown in Figure 24 - blue trace). This is normal due to the oscillations among the parasitic capacitors at phase node and output inductor. A RC snubber (typically 200Ω and 2.2nF) at phase node can reduce this ringing. AUXVCC Switchover The ISL78201 has an auxiliary LDO integrated as shown in the block diagram on page 4. It is used to replace the internal MAIN LDO function after the IC start-up. “Typical Application Schematic II - VCC Switchover to VOUT” on page 5 shows its basic application setup with output voltage connected to AUXVCC. After the IC soft-start is complete and the output voltage is built up to a steady state, (once the AUXVCC pin voltage is over the AUX LDO Switchover Rising Threshold) the MAIN LDO is shut off and the AUXILIARY LDO is activated to bias VCC. Since the AUXVCC pin voltage is lower than the input voltage VIN, the internal LDO dropout voltage and consequent power loss is reduced. This feature brings substantial efficiency improvements in light load range especially at high input voltage applications. When the voltage at AUXVCC falls below the AUX LDO Switchover Falling Threshold, the AUXILIARY LDO is shut off and the MAIN LDO is reactivated to bias VCC. At the OV/UV fault events, the IC will switchover from AUXILIARY LDO to MAIN LDO. The AUXVCC switchover function is offered in buck configuration. It is not offered in boost configuration when the AUXVCC pin is used to monitor the boost output voltage for OVP. Input Voltage With the part switching, the operating ISL78201 input voltage must be under 40V. This recommendation allows for short FN8615 Rev 2.00 August 15, 2016 The lowest IC operating input voltage (VIN pin) depends on VCC voltage and the rising and falling VCC POR threshold in the Electrical Specifications table on page 6. At IC start-up when VCC is just over rising POR threshold, switching does not occur until soft-start begins. Thus, the IC minimum start-up voltage on the VIN pin is 3.05V (Maximum of Rising VCC POR). When the soft-start is initiated, the regulator is switching and the dropout voltage across the internal LDO increases due to driving current. Thus, the IC VIN pin shutdown voltage is related to driving current and VCC POR falling threshold. The internal upper side MOSFET has typical 10nC gate drive. For a typical example of synchronous buck with 4nC lower MOSFET gate drive and 500kHz switching frequency, the driving current is 7mA total causing a 70mV drop across internal LDO under 3V VIN. Then the IC shutdown voltage on the VIN pin is 2.87V (2.8V + 0.07V). In practical design, extra room should be taken into account with concerns of voltage spikes at VIN. With boost buck configuration, the input voltage range can be expanded further down to 2.5V or lower depending on the boost stage voltage drop upon maximum duty cycle. Since the boost output voltage is connected to the VIN pin as the buck inputs, after the IC starts up, the IC will keep operating and switching as long as the boost output voltage can keep the VCC voltage higher than falling threshold. Refer to “Boost Converter Operation” on page 15 for more details. Output Voltage The output voltage can be programmed down to 0.8V by a resistor divider from VOUT to FB. For Buck, the maximum achievable voltage is (VIN * DMAX - VDROP), where VDROP is the voltage drop in the power path including mainly the MOSFET rDS(ON) and inductor DCR. The maximum duty cycle DMAX is decided by (1 - fSW * tMIN(OFF)). Output Current With the high-side MOSFET integrated, the maximum current the ISL78201 can support is decided by the package and many operating conditions including input voltage, output voltage, duty cycle, switching frequency and temperature, etc. From the thermal perspective, the die temperature should not be above +125°C with the power loss dissipated inside of the IC. Figures 14 through 16 show the thermal performance of this part operating in buck at different conditions. The part can output 2.5A under typical buck application condition VIN 8~36V, VOUT 5V, 500kHz, still air and +85°C ambient conditions. The output current should be derated under any conditions causing the die temperature to exceed +125°C. Figure 14 shows a 5V, 2A output application over VIN range under +105°C ambient temperature with 100 CFM air flow. Figure 15 shows 2A applications under +25°C still air conditions. Different VOUT (5V, 9V, 12V, 20V) applications thermal data are shown over VIN range at +25°C and still air. The temperature rise data in this figure can be used to estimate the die temperature at different ambient temperatures under various operating conditions. Note: More temperature rise is expected at higher Page 14 of 23 ISL78201 ambient temperatures due to more conduction loss caused by rDS(ON) increase. Equation 3 to calculate the upper resistor RUP (R1 in Figure 32) for a desired hysteresis VHYS at boost input voltage. Figure 16 shows thermal performance under various output currents and input voltages. It shows the temperature rise trend with load and VIN changes. VHYS R UP  M  = ----------------3  A  Basically, the die temperature equals the sum of ambient temperature and the temperature rise resulting from power dissipated from the IC package with a certain junction to ambient thermal impedance JA. The power dissipated in the IC is related to the MOSFET switching loss, conduction loss and the internal LDO loss. Besides the load, these losses are also related to input voltage, output voltage, duty cycle, switching frequency and temperature. With the exposed pad at the bottom, the heat of the IC mainly goes through the bottom pad and JA is greatly reduced. The JA is highly related to layout and air flow conditions. In layout, multiple vias (20) are strongly recommended in the IC bottom pad. In addition, the bottom pad with its vias should be placed in ground copper plane with an area as large as possible connected through multiple layers. The JA can be reduced further with air flow. For applications with high output current and bad operating conditions (compact board size, high ambient temperature, etc.), synchronous buck is highly recommended since the external low-side MOSFET generates smaller heat than the external low-side power diode. This helps to reduce PCB temperature rise around the ISL78201 and less junction temperature rise. Boost Converter Operation The Typical Application Schematic III on page 5 shows the circuits where the boost works as a prestage to provide input to the following Buck stage. This is for applications when the input voltage could drop to a very low voltage in some constants (in some battery powered systems as an example), causing the output voltage drops out of regulation. The boost converter can be enabled to boost the input voltage up to keep the output voltage in regulation. When the system input voltage recovers back to normal, the boost stage is disabled while only the buck stage is switching. The EXT_BOOST pin is used to set Boost mode and monitor the boost input voltage. At IC start-up before soft-start, the controller will latch in Boost mode when the voltage on this pin is above 200mV; it will latch in Synchronous Buck mode if voltage on this pin is below 200mV. In Boost mode, the low-side driver output PWM has the same PWM signal with the buck regulator. In Boost mode, the EXT_BOOST pin is used to monitor the boost input voltage to turn on and turn off the boost PWM. The AUXVCC pin is used to monitor the boost output voltage to turn on and turn off the boost PWM. Referring to Figure 32, a resistor divider from the boost input voltage to the EXT_BOOST pin is used to detect the boost input voltage. When the voltage on the EXT_BOOST pin is below 0.8V, the boost PWM is enabled with a fixed 500µs soft-start when the boost duty cycle increases from tMINON*fSW to ~50% and a 3µA sinking current is enabled at the EXT_BOOST pin for hysteresis purposes. When the voltage on the EXT_BOOST pin recovers to above 0.8V, the boost PWM is disabled immediately. Use FN8615 Rev 2.00 August 15, 2016 (EQ. 3) Use Equation 4 to calculate the lower resistor RLOW (R2 in Figure 32) according to a desired boost enable threshold. R UP  0.8 R LOW = ------------------------------VFTH – 0.8 (EQ. 4) Where VFTH is the desired falling threshold on boost input voltage to turn on the boost, 3µA is the hysteresis current, and 0.8V is the reference voltage to be compared. Note the boost start-up threshold has to be selected in a way that the buck is operating well at close loop before boost start-up. Otherwise, large inrush current at boost start-up could occur at boost input due to the buck loop saturation. The boost start-up input voltage threshold should be set high enough to cover the DC voltage drop of boost inductor and diode, also the buck’s maximum duty cycle and voltage conduction drop. This ensures buck is not reaching maximum duty cycle before boost start-up. Similarly, a resistor divider from boost output voltage to the AUXVCC pin is used to detect the boost output voltage. When the voltage on the AUXVCC pin is below 0.8V, the boost PWM is enabled with a fixed 500µs soft-start and a 3µA sinking current is enabled at the AUXVCC pin for hysteresis purpose. When the voltage on the AUXVCC pin recovers to above 0.8V, the boost PWM is disabled immediately. Use Equation 3 to calculate the upper resistor RUP (R3 in Figure 32 on page 16) according to a desired hysteresis VHY at boost output voltage. Use Equation 4 to calculate the lower resistor RLOW (R4 in Figure 32) according to a desired boost enable threshold at boost output. Assuming VBAT is the boost input voltage, VOUTBST is the boost output voltage and VOUT is the buck output voltage, the steady state transfer functions are: 1 V OUTBST = -------------  V BAT 1–D (EQ. 5) D V OUT = D  V OUTBST = -------------  V BAT 1–D (EQ. 6) From Equations 5 and 6, Equation 7 can be derived to estimate the steady state boost output voltage as a function of VBAT and VOUT: V OUTBST = V BAT + V OUT (EQ. 7) After the IC starts up, the boost buck converters can keep working when the battery voltage drops extremely low because the IC’s bias (VCC) LDO is powered by the boost output. For an example of 3.3V output application, when the battery drops to 2V, the VIN pin voltage is powered by the boost output voltage that is 5.2V (Equation 7), meaning the VIN pin (buck input) still needs 5.2V to keep the IC working. Page 15 of 23 ISL78201 BATTERY V OUTBST + R1 + EXT_BOOST 0.8V R2 I_HYS = 3µA LOGIC R3 LGATE AUXVCC R4 PWM 0.8V LGATE DRIVE I_HYS = 3µA FIGURE 32. BOOST CONVERTER CONTROL Note in the previous mentioned case, the boost input current could be high because the input voltage is very low (VIN *IIN = VOUT * IOUT / Efficiency). If the design is to achieve the low input operation with full load, the inductor and MOSFET have to be selected to have enough current ratings to handle the high current appearing at boost input. The boost inductor current are the same with the boost input current, which can be estimated in Equation 8, where POUT is the output power, VBAT is the boost input voltage, and EFF is the estimated efficiency of the whole boost and buck stages. P OUT IL IN = -------------------------------V BAT  EFF (EQ. 8) Based on the same concerns of boost input current, the start-up sequence must follow the rule that the IC is enabled after the boost input voltage rises above a certain level. The shutdown sequence must follow the rule that the IC is disabled first before the boost input power source is turned off. At Boost mode applications where there is no external control signal to enable/disable the IC, an external input UVLO circuit must be implemented for the start-up and shutdown sequence. PFM is not available in Boost mode. Noninverting Single Inductor Buck Boost Converter Operation Figure 6B on page 5 in “Typical Application Schematic III - Boost Buck Converters” shows a noninverting single inductor buck boost configuration. The recommended setting is to connect a resistor divider 100kΩ (1%) and 15kΩ (1%) from VCC pin to both EXT_BOOST and AUXVCC pins (EXT_BOOST and AUXVCC pins are directly connected) as shown in Figure 6B on page 5. In this way, the EXT_BOOST pin voltage is set with a voltage higher than the Boost mode detection threshold 0.2V (Typical) at start-up, which sets the IC in Boost mode. During and after soft-start, the EXT_BOOST and AUXVCC pins' voltages have voltages lower than the boost switching-disable threshold 800mV to keep boost constantly PWM switching. FN8615 Rev 2.00 August 15, 2016 Just like in the 2-stage Boost Buck mode, LGATE is switching ON with the same phase of upper FETs switching ON, meaning both upper and lower-side FETs are ON and OFF at the same time with the same duty cycle. When both FETs are ON, the input voltage charges the inductor current ramping up for duration of DT; when both FETs are OFF, inductor current is free wheeling through the 2 power diodes to output, and output voltage discharge the inductor current ramping down for (1 - D)T (in CCM mode). The steady state DC transfer function is shown in Equation 9: D V OUT = ------------------  V IN 1–D (EQ. 9) Where VIN is the input voltage, VOUT is the buck-boost output voltage, D is duty cycle. Another useful equation is to calculate the inductor DC current as shown in Equation 10: 1 IL DC = ------------------  I OUT 1–D (EQ. 10) Where ILDC is the inductor DC current and IOUT is the output DC current. Equation 10 says the inductor current is charging output only during (1-D)T, which means inductor current has larger DC current than output load current. Thus, for this part with high-side FET integrated, the noninverting buck-boost configuration has less load current capability compared with buck and 2-stage boost-buck configurations. Its load current capability depends mainly on the duty cycle and inductor current. Inductor ripple current is calculated using Equation 11 V OUT  1 – D T IL RIPPLE = ----------------------------------------------------L (EQ. 11) The inductor peak current is, 1 IL PEAK = IL DC + ----  IL RIPPLE 2 (EQ. 12) Page 16 of 23 ISL78201 In power stage DC calculations, use Equation 9 to calculate D, then use Equation 10 to calculate ILDC. D and ILDC are useful information to estimate the high-side FETs power losses and check if the part can meet the load current requirements. 1200 1000 RFS (kΩ) 800 600 400 In the case when the PGOOD pin is pulled up by external bias supply instead of VCC of itself, when the part is disabled, the internal PGOOD open-drain transistor is off, the external bias supply can charge PGOOD pin HIGH. This should be known as false PGOOD reporting. At start-up when VCC rises from 0, PGOOD will be pulled low when VCC reaches 1V. After EN pulled low and VCC falling, PGOOD internal open-drain transistor will open with high impedance when VCC falls below 1V. The time between EN pulled low and PGOOD OPEN depends on the VCC falling time to 1V. Fault Protection 200 0 within OV/UV window (90%REF
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