IRAM136-1060A

PD-97334 RevA Integrated Power Hybrid IC for Appliance Motor Drive Applications Description IRAM136-1060A Series 10A, 600V with Open Emitter Pins International Rectifier's IRAM136-1060A is a 10A, 600V Integrated Power Hybrid IC with Open Emitter pins for advanced Appliance Motor Drives applications such as energy efficient Washing Machine and Refrigerator Compressor Drivers. IR's technology offers an extremely compact, high performance AC motor-driver in a single isolated package to simplify design. This advanced HIC is a combination of IR's low VCE (on) Trench IGBT technology and the industry benchmark 3 phase high voltage, high speed driver (3.3V compatible) in a fully isolated thermally enhanced package. A built-in high precision temperature monitor and over-current protection feature, along with the short-circuit rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and fail-safe operation. Using a Single in line package (SIP05) with full transfer mold structure and CTI>600 minimizes PCB space and resolves isolation problems to heatsink. Features x x x x x x x x x x x Integrated gate drivers and bootstrap diodes Temperature monitor Protection shutdown pin Low VCE (on) Trench IGBT technology Undervoltage lockout for all channels Matched propagation delay for all channels 3.3V Schmitt-triggered input logic Cross-conduction prevention logic Lower di/dt gate driver for better noise immunity Motor Power range 0.25~0.75kW / 85~253 Vac Isolation 2000VRMS min and CTI> 600 Absolute Maximum Ratings VCES / VRRM V Io @ TC=25°C Io @ TC=100°C Ipk Fp Pd VISO TJ (IGBT & Diode & IC) TC TSTG + IGBT/ FW Diode Blocking Voltage Positive Bus Input Voltage RMS Phase Current (Note 1) RMS Phase Current (Note 1) Maximum Peak Phase Current (Note 2) Maximum PWM Carrier Frequency Maximum Power dissipation per IGBT @ TC =25°C Isolation Voltage (1min) Maximum Operating Junction Temperature Operating Case Temperature Range Storage Temperature Range 600 450 10 5 13 20 25 2000 +150 -20 to +100 -40 to +125 V A kHz W VRMS °C T Mounting torque Range (M3 screw) 0.8 to 1.0 Nm Note 1: Sinusoidal Modulation at V+=400V, TJ=150°C, FPWM=16kHz, Modulation Depth=0.8, PF=0.6, See Figure 3. Note 2: tP 400ns TC = 25°C www.irf.com 5 IRAM136-1060A Thermal and Mechanical Characteristics Symbol Rth(J-C) Rth(J-C) Rth(C-S) CD CTI Parameter Thermal resistance, per IGBT Thermal resistance, per Diode Thermal resistance, C-S Creepage Distance, from pins to backside of module Comparative Tracking Index Min ------3.2 600 Typ 4.6 6.9 0.1 ----Max 5.0 7.6 ------Units Conditions Inverter Operating Condition Flat, greased surface. Heatsink °C/W compound thermal conductivity 1W/mK mm V See outline Drawings Internal NTC - Thermistor Characteristics Parameter R25 R125 B Definition Resistance Resistance B-constant (25-50°C) Min 97 2.25 4165 -40 --Typ 100 2.52 4250 --1 Max 103 2.80 4335 125 --Units Conditions k k k °C mW/°C TC = 25°C TC = 25°C TC = 125°C R2 = R1e [B(1/T2 - 1/T1)] Temperature Range Typ. Dissipation constant Input-Output Logic Level Table FLT/EN 1 1 1 1 1 0 ITRIP 0 0 0 0 1 X HIN1,2,3 1 0 0 1 X X LIN1,2,3 0 1 0 1 X X U,V,W V+ 0 Off Off Off Off 6 www.irf.com IRAM136-1060A HIN1,2,3 LIN1,2,3 ITRIP U,V,W Figure 1. Input/Output Timing Diagram HIN1,2,3 LIN1,2,3 50% 50% ITRIP U,V,W 50% 50% T ITRIP Figure 2. ITRIP Timing Waveform T FLT-CLR Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the halfbridge output voltage would be determined by the direction of current flow in the load. www.irf.com 7 IRAM136-1060A Module Pin-Out Description Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Name VB3 W,VS3 na na VB2 V,VS2 na na VB1 U,VS1 na na V + Description High Side Floating Supply Voltage 3 Output 3 - High Side Floating Supply Offset Voltage none none High Side Floating Supply voltage 2 Output 2 - High Side Floating Supply Offset Voltage none none High Side Floating Supply voltage 1 Output 1 - High Side Floating Supply Offset Voltage none none Positive Bus Input Voltage none none Current Protection Pin Low Side Emitter Connection - Phase 1 Fault Output and Enable Pin Low Side Emitter Connection - Phase 2 Logic Input High Side Gate Driver - Phase 1 Low Side Emitter Connection - Phase 3 Logic Input High Side Gate Driver - Phase 2 Logic Input High Side Gate Driver - Phase 3 Logic Input Low Side Gate Driver - Phase 1 Logic Input Low Side Gate Driver - Phase 2 Logic Input Low Side Gate Driver - Phase 3 Temperature Feedback +15V Main Supply Negative Main Supply na na ITRIP VRU FLT/EN VRV HIN1 VRW HIN2 HIN3 LIN1 LIN2 LIN3 VTH VCC VSS 8 www.irf.com IRAM136-1060A Typical Application Connection IRAM136-1060A 1 VB3 (1) W, VS3 (2) W 3-Phase AC MOTOR CURRENT SENSING CAN USE A SINGLE SENSE RESISTOR OR PHASE LEG SENSING AS SHOWN BOOT-STRAP CAPACITORS V VB2 (5) V, VS2 (6) IRAM136-1060A VB1 (9) U, VS1 (10) U V+ V+ (13) DC BUS CAPACITORS PHASE LEG CURRENT SENSE ITRIP (16) VRU (17) FLT/EN (18) VRV (19) HIN1 (20) VRW (21) HIN2 (22) HIN3 (23) CONTROLLER LIN1 (24) LIN2 (25) LIN3 (26) VTH (27) VDD (28) 5V 15 V VSS (29) 29 Enable 100nF 10m 0.1m 1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce ringing and EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins will further improve performance. 2. In order to provide good decoupling between VCC-VSS and VB1,2,3-VS1,2,3 terminals, the capacitors shown connected between these terminals should be located very close to the module pins. Additional high frequency capacitors, typically 0.1μF, are strongly recommended. 3. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made based on IR design tip DN 98-2a, application note AN-1044 or Figure 9. Bootstrap capacitor value must be selected to limit the power dissipation of the internal resistor in series with the VCC. (see maximum ratings Table on page 3). 4. After approx. 2ms the FAULT is reset. (see Dynamic Characteristics Table on page 5). 5. PWM generator must be disabled within Fault duration to guarantee shutdown of the system, overcurrent condition must be cleared before resuming operation. www.irf.com 9 IRAM136-1060A 12 Maximum Output Phase RMS Current - A 11 10 9 8 7 6 5 4 3 2 1 0 0 2 4 6 8 10 12 14 16 18 20 PWM Sw itching Frequency - kHz TC = 80º C TC = 90º C TC = 100º C Figure 3. Maximum Sinusoidal Phase Current vs. PWM Switching Frequency Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=100Hz 6 Maximum Output Phase RMS Current - A 5 4 3 2 1 0 1 10 Modulation Frequency - Hz 100 FPWM = 12kHz FPWM = 16kHz FPWM = 20kHz Figure 4. Maximum Sinusoidal Phase Current vs. Modulation Frequency Sinusoidal Modulation, V+=400V, TJ=150°C, TC=100°C, MI=0.8, PF=0.6 10 www.irf.com IRAM136-1060A 100 80 Total Power Loss- W 60 40 20 0 0 2 4 6 8 10 12 14 16 PWM Sw itching Frequency - kHz IOUT = 6A IOUT = 5A IOUT = 4A 18 20 Figure 5. Total Power Losses vs. PWM Switching Frequency Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=100Hz 120 100 Total Power Loss - W 80 60 FPWM = 20kHz FPWM = 16kHz FPWM = 12kHz 40 20 0 0 1 2 3 4 5 6 7 8 Output Phase Current - ARMS Figure 6. Total Power Losses vs. Output Phase Current Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=100Hz www.irf.com 11 IRAM136-1060A 160 Max Allowable Case Temperature - ºC 140 120 100 FPWM = 12kHz FPWM = 16kHz FPWM = 20kHz 80 60 40 0 1 2 3 4 5 6 7 8 Output Phase Current - ARMS Figure 7. Maximum Allowable Case Temperature vs. Output RMS Current per Phase Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz 160 TJ avg = 1.2 x TTherm + 23 IGBT Junction Temperature - °C 150 140 130 120 110 100 106 90 65 70 75 80 85 90 95 100 105 110 115 Internal Therm istor Tem perature Equivalent Read Out - °C Figure 8. Estimated Maximum IGBT Junction Temperature vs. Thermistor Temperature Sinusoidal Modulation, V+=400V, Iphase=5Arms, fsw=16kHz, fmod=50Hz, MI=0.8, PF=0.6 12 www.irf.com IRAM136-1060A 5.0 4.5 Thermistor Pin Read-Out Voltage - V 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 -40 -30 -20 -10 Max Avg. Min 0 10 20 30 40 50 60 70 80 Therm istor Tem perature - °C 90 100 110 120 130 Figure 9. Thermistor Readout vs. Temperature (47kohm pull-up resistor, 5V) and Normal Thermistor Resistance values vs. Temperature Table. 11.0 Recommended Bootstrap Capacitor - F 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0.0 0 5 10 PWM Frequency - kHz 15 20 4.7 F 3.3 F 2.2 F 1.5 F 6.8 F 10 F Figure 10. Recommended Bootstrap Capacitor Value vs. Switching Frequency www.irf.com 13 IRAM136-1060A Figure 11. Switching Parameter Definitions VCE 50% HIN /LIN IC IC 90% IC VCE HIN /LIN 90% IC 50% VCE HIN /LIN 50% HIN /LIN 50% VCE 10% IC 10% IC tr TON Figure 11a. Input to Output propagation turn-on delay time. tf TOFF Figure 11b. Input to Output propagation turn-off delay time. IF VCE HIN/LIN Irr trr Figure 11c. Diode Reverse Recovery. 14 www.irf.com IRAM136-1060A V+ 5V Ho IN U,V,W Hin1,2,3 IC Driver Lo IO Lin1,2,3 Figure CT1. Switching Loss Circuit V+ Hin1,2,3 1k VCC 5VZD IN 10k Lin1,2,3 Ho IN U,V,W IC Driver Lo IO Io Figure CT2. S.C.SOA Circuit V+ Hin1,2,3 1k VCC 5VZD 10k IC Driver Ho IN U,V,W Lin1,2,3 IN Lo IO Io Figure CT3. R.B.SOA Circuit www.irf.com 15 IRAM136-1060A Package Outline IRAM136-1060A missing pin : 3,4,7,8,11,12,14,15 note3 note5 IRAM136-1060A P note4 note2 note1: Unit Tolerance is +0.5mm, Unless Otherwise Specified. note2: Mirror Surface Mark indicates Pin1 Identification. note3: Part Number Marking. Characters Font in this drawing differs from Font shown on Module. note4: Lot Code Marking. Characters Font in this drawing differs from Font shown on Module. note5: “P” Character denotes Lead Free. Characters Font in this drawing differs from Font shown on Module. Dimensions in mm For mounting instruction see AN-1049 16 www.irf.com IRAM136-1060A Package Outline IRAM136-1060A2 missing pin : 3,4,7,8,11,12,14,15 note3 note5 IRAM136-1060A2 P note4 note2 note1: Unit Tolerance is +0.5mm, Unless Otherwise Specified. note2: Mirror Surface Mark indicates Pin1 Identification. note3: Part Number Marking. Characters Font in this drawing differs from Font shown on Module. note4: Lot Code Marking. Characters Font in this drawing differs from Font shown on Module. note5: “P” Character denotes Lead Free. Characters Font in this drawing differs from Font shown on Module. Dimensions in mm For mounting instruction see AN-1049 Data and Specifications are subject to change without notice IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7903 Visit us at www.irf.com for sales contact information 2008-07-16 www.irf.com 17