Cover headline
Cover headline
SURE-SEAL Series
We Connect
When it matters most
For more than a century, ITT Cannon has developed innovative interconnect solutions for the world’s harshest environments. With facilities in the United States, Germany, Italy, Mexico, China and Japan, each with its unique strengths, we offer our
customers interconnect solutions that are truly Engineered for Life.
In addition to this truly global footprint, we offer highly specialized, segmented industry expertise. We have a proven track record as
an industry leader in harsh-environment applications. This has equipped us with the knowledge needed to continue to produce
the most resilient, reliable connectors for our customers’ most challenging conditions.
Interconnect solutions for the
harshest
environments.
Key Features
• Simple to install and maintain
• Hand insertable contacts
• No wedge locks or blind seals required
The ITT
Cannon
difference
• From
2 way
to 24-way
layouts
• Global
capabilities
• Up
to IP69K
sealing& local support
• Proven Trident
application
expertise
• Utilizes
Contacts
• A
century
of
interconnect
leadershipkey
• Positive locking latch & polarization
• A committed
innovator & business
partner
• Excellent
cost/performance
ratio
About ITT
ITT is a diversified leading manufacturer of highly engineered
critical components and customized technology solutions
for the energy, transportation and industrial markets.
Building on its heritage of innovation, ITT partners with its
customers to deliver enduring solutions to the key industries
that underpin our modern way of life. Founded in 1920,
ITT is headquartered in White Plains, N.Y., with employees in
more than 35 countries and sales in a total of approximately
125 countries. For more information, visit www.itt.com.
2
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lndustrial / lnstrumentation
Rail
Defense Vehicles
Oil & Gas
Medical
Commercial & Military Aerospace
Our connector portfolio
remains the most extensive
Heavy Equipment
www.ittcannon.com
in the industry, offering a reliable and cost
effective range of interconnect solutions
3
Introduction to SURE-SEAL
This series was designed to meet the increased requirements for safety
and reliability in the transportation field.
These field serviceable and sealed connectors satisfy all of the parameters defined by automotive / industrial standards
including vibration, shock, temperature cycling, salt water spray, petroleum derivatives, industrial gases, and most
important low millivolt drop and low contact resistance.
SURE-SEAL is as a reliable, watertight, low-cost solution for many manufacturers of heavy vehicles, trucks & buses,
motorcycles and agricultural equipment. New applications are golf carts, outdoor lighting, portable construction signs
and insulation monitors in electric buses.
SURE-SEAL with its simple design is an ideal solution anywhere a small low cost and fully sealed connector is needed.
Product portfolio
Mini SURE-SEAL
SURE-SEAL
2-4
2 - 10
Number of contacts
Max. Current rating @ 40°C*
11 A
17 A
Wire range
0,4 - 0,75mm² (AWG 20 - 18)
0,5 - 1,0mm² (AWG 20 - 16)
0,75 - 1,5mm² (AWG 18 - 14)
Wire insulation sealing range
1,4 - 1,8 mmØ
1,8 - 2,8 mmØ
Contact platings
Stamped contacts: tin,
Machined contacts: silver
Stamped contacts: tin,
Machined contacts: silver, gold
Max. Durability**
100 mating cycles
IP class
IP67 (IEC 60529)
* Depends on number and type of contacts used. ** Depends on plating and type of contacts used.
➤ Simple design
➤ Polarized against mis-mates
Reducing total installation cost through one-piece molded
rubber bodies. No other parts - other than contacts - are
needed to assemble a complete sealed interconnect.
The main faces are designed with two stepped planes for a
proper oriented contacts engagement. A raised indexing rib
and matching raised indexing spline allows “blind” mating.
➤ Simple two set assembly
➤ Low cost stamped contacts
Save time and installation cost through a simple crimp and
insertion process. No further steps are needed to receive a
sealed connector system
Without sacrificing quality, the cost of SURE-SEAL
connectors is kept low with e.g. stamped contacts available
on reels in continuous strips or as loose pieces.
➤ Chemical resistance
➤ Environmentally sealed
Sealing integrity is maintained with exposure to brake fluid,
gasoline, diesel fuel, anti freeze, ozone and steam cleaning
under normal operation conditions.
No need for filler plugs and wire seals through rugged
multiple moisture seals. SURE-SEAL is not just splash proof
but truly submersible for short periods of time.
This document solely applies to SURE-SEAL products manufactured by ITT Cannon. ITT Cannon does not assume any responsibility or liability
relating to the use, intermatability, compatibility, or interface of its SURE-SEAL products with any third party Sure-Seal products.
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Table of contents
Introduction to SURE-SEAL......................................... 4
Industries & Applications............................................ 6
Mini SURE-SEAL
Technical Data........................................................... 7
Product Overview....................................................... 8
SURE-SEAL
Technical Data......................................................... 10
Product Overview..................................................... 11
Accessories.............................................................. 15
Tooling
Crimp Tools............................................................. 17
Insertion Tools......................................................... 20
Extraction and Repair Tools...................................... 22
Part Number Index................................................... 24
Product Safety Information....................................... 25
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5
Industries & Applications
INDUSTRIES
Construction
Agriculture
Truck and Bus
Special Vehicles
APPLICATIONS
1
4
1
2
4
3
3
1
2
3
4
SURE-SEAL connectors assure
reliable data of sensors for
temperature and pressure
Off-Highway dump truck
engines successfully driven
with SURE-SEAL
Reliable breaking systems
realized with SURE-SEAL
connection
Ensuring a safe work at night
and day with SURE-SEAL
connectors on head and taillights
6
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Mini SURE-SEAL
TECHNICAL DATA
Electrical Data
Materials and Finishes
Operating Voltage
48 VDC*
Plug and Receptacle
Nitril-Butadien rubber
Operating Current
see derating curve
Contacts, stamped
Copper alloy, tin plating
Contact Resistance
10 Milliohms max.
Contacts, machined
Copper alloy, hard silver plating
Dielectric Withstanding
Voltage
1200 VAC at sea level
Insulation Resistance
100 Megaohms min.
Wire Dimensions
Wire Range
0,4–0,75 mm2 (AWG 20-18)
Wire Insulation
Sealing Range
1,4–1,8 mmØ
Mechanical Data
No. of contacts
per connector
2 to 4
Polarization
Stepped plane positive
polarization and visual polarization
Contact Retention
30 N minimum
Durability
50 mating cycles with stamped
contacts, tin-plated
100 mating cycles with machined
contacts, silver-plated
Current rating - Mini SURE-SEAL
22
20
18
Environmental Data
Current [A]
Temperature Range
16
-40°C to 105°C (-40°F to 221°F)
Humidity Range
up to 95% r.h.
Sealing
IP67 (IEC 60529)
Salt Spray
100 h (DIN 50021, test SS)
Vibration
Sine wave 10-55 Hz, 1,5mm (IEC 60512-4,
test 6d)
Physical Shock
Half sine 500 m/s2, 11ms
Fluid Compatability
Fuel, engine oil, brake fluid, detergent
fluid and others
Ozone Resistance
50 pphm, 48 h (DIN 53509-1)
14
1
12
2
10
8
6
4
2
0
20
30
40
50
60
70
80
90
Ambient Temperature [°C]
— 1: 2-way connector, wire size 0,75mm2
— 2: 2-way connector, wire size 0,4mm2
Connector fully equipped with stamped contacts
*Further information available upon request
Dimensions shown in mm
Specifications and dimensions subject to change
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7
100
110
PRODUCT OVERVIEW
Contact Arrangements
Part Numbers
Plug
Shell size
Part number
2
MSS 2 P
120-8552-100
3
MSS 3 P
120-8552-101
4
MSS 4 P
120-8552-102
No. of contacts
33,2 ±0,3
B
A
11,9 ±0,25
6
D
Receptacle
No. of contacts
2
3
4
Shell size
Part number
MSS 2 R
120-8551-100
MSS 3 R
120-8551-101
A
MSS 4 R
35,5 ±0,4
33,2 ±0,3
6
B
A
C
120-8551-102
±0,25
CE4518/1
11,9
21,5 ±0,4
D
Measurements
Shell size
ØA
± 0,15
ØB
- 0,2
ØC
- 0,3
D
± 0,3
MSS 2 P/R
8,2
9,6
13,4
16,3
MSS 3 P/R
8,8
10,4
14,4
13,4
MSS 4 P/R
8,8
11,0
15,0
13,4
Dimensions shown in mm
Specifications and dimensions subject to change
8
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C
Contacts, stamped, tinned
Pins
Sockets
Wire hole fillers
Individual
330-8672-100
031-8703-100
225-1012-000
on reels, 5000 pcs.
121348-0100
121347-0100
225-1012-000
With insulation support
Mini SURE-SEAL (MSS-100)
0,4–0,75 mm2
Ø1,95
9,7±0,2
Ø1
Ø2,4±0,2
Ø1,2±0,2
Ø2,7±0,2
20±0,3
2,7±0,2
Contact
Pin
Socket
Sleeve
Wire hole filler *
* Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing.
Contacts, machined, silver plated
Mini SURE-SEAL (MSS-100)
0,4–0,75
mm2
Individual
Pins
Sockets
Wire hole fillers
330-8672-005
031-8703-052
225-1012-000
20
9,7
2,7
Ø1,95
Ø2
Ø2,7
Ø1,4 ±0,1
Sleeve
6,5
20
2,7
Ø1,05
Ø2
Pin
Socket
Ø2,7
Wire hole filler *
Ø1,4 ±0,1
Ø1,2
6,5
* Wire hole fillers are inserted into unused cavities instead of a contact in order to create a watertight sealing.
Dimensions shown in mm
Specifications and dimensions subject to change
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9
9,7
Ø2,4
SURE-SEAL
TECHNICAL DATA
Electrical Data
Materials and Finishes
Operating Voltage
48 VDC*
Operating Current
see derating curve
Contact Resistance
10 Milliohms max.
Plug and Receptacle
Nitril-Butadien rubber
Contacts, stamped
Copper alloy, tin plating
Contacts, machined
Copper alloy, hard silver plating
Dielectric Withstanding
Voltage
1200 VAC at sea level
Insulation Resistance
100 Megaohms min.
Wire Dimensions
Wire Range
0,75–1,5 mm2 (AWG 18-14)
0,5-1,0 mm2 (AWG 20-16)
Wire insulation
Sealing Range
1,8–2,8 mmØ
Mechanical Data
Current rating - SURE-SEAL
No. of contacts
per connector
2 to 10
Polarization
Stepped plane positive
polarization and visual polarization
Contact Retention
35 N minimum
Durability
50 mating cycles with stamped
contacts, tin-plated
100 mating cycles with machined
contacts, silver-plated
22
1: 2-way connector, wire siz
20
1
18
2
2: 7-way connector, wire siz
Current rating - SURE-SEAL
3: 2-way connector, wire siz
4: 7-way connector, wire siz
16
Current
[A]
Current [A]
14
3
12
10
4
8
Environmental Data
6
Temperature Range
-40°C to 105°C (-40°F to 221°F)
Humidity Range
up to 95% r.h.
Sealing
IP67 (IEC 60529)
Salt spray
100 h (DIN 50021, test SS)
Vibration
Sine wave 10-55 Hz, 1,5mm (IEC 60512-4,
test 6d)
m/s2,
4
2
Physical Shock
Half sine 500
Fluid Compatability
Fuel, engine oil, brake fluid, detergent
fluid and others
Ozone Resistance
50 pphm, 48 h (DIN 53509-1)
0
20
30
40
50
60
70
80
90
100
110
Ambient Temperature [°C]
Ambient Temperature [°C]
—
—
—
—
11ms
1:
2:
3:
4:
2-way
7-way
2-way
7-way
connector,
connector,
connector,
connector,
wire
wire
wire
wire
size
size
size
size
1,5mm2
1,5mm2
0,5mm2
0,5mm2
Connector fully equipped with stamped contacts
*Further information available upon request
Dimensions shown in mm
Specifications and dimensions subject to change
10
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PRODUCT OVERVIEW
Plug
Contact Arrangements
Pin
1
1
2
1
3
2
6
2
3
4
1
5
4
2
3 contacts
4 contacts
5 contacts
8
6
8
1
5
1
5
7
2
7
2
4
2
4
6
3
6
3
3
2 contacts
7
1
3
6 contacts
7 contacts
4
5
8 contacts
8
1
9
4
5
9 contacts
Socket
2
7
3
6
1
2
9
10
5
3
4
10 contacts
Part Numbers
2, 3 and 4 Contacts
5, 6 and 7 Contacts
8 to 10 Contacts
No. of
contacts
Shell size
Part number
ØA
- 0,3
ØB
- 0,3
Insulation
Ø
2
SS2P
120-8552-000
13,9
10,9
1,8 - 2,8
3
SS3P
120-8552-001
15,2
12,3
1,8 - 2,8
4
SS4P
120-8552-002
15,2
12,3
1,8 - 2,8
No. of
contacts
Shell size
Part number
ØA
- 0,3
ØB
- 0,3
Insulation
5
SS5P
120-8552-005
25,3
20,2
1,8 - 2,8
6
SS6P
120-8552-006
25,3
20,2
1,8 - 2,8
7
SS7P
120-8552-007
25,3
20,2
1,8 - 2,8
No. of
contacts
Shell size
Part number
ØA
± 0,3
ØB
± 0,3
Insulation
Ø
8
SS8P
120-8552-308
28,5
23,5
1,8 - 2,8
9
SS9P
120-8552-309
28,5
23,5
1,8 - 2,8
SS10P
120-8552-310
28,5
23,5
1,8 - 2,8
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11
17,4 ±0,3
B
A
37 ±0,5
17,4 ±0,3
Ø
10
Dimensions shown in mm
Specifications and dimensions subject to change
35,1±0,5
B
A
37 ±0,5
B
17,4 ±0,3
A
Plug with Flange
Contact Arrangements
Pin
2
2 contacts
8
1
1
3
2
1
3
4
2
2
7
6
3
6
5
3 contacts
8
1
7
4
5
8 contacts
4 contacts
8
1
9
Socket
2
7
3
6
4
1
10
3
4
5
9 contacts
2
9
10 contacts
Part Numbers
2, 3 and 4 Contacts
No. of
contacts
Shell size
Part number
ØA
- 0,3
ØB
- 0,3
Insulation
Ø
2
SSF2P
120-8552-200
13,9
10,8
1,8 - 2,8
3
SSF3P
120-8552-201
15,2
12,3
1,8 - 2,8
4
SSF4P
120-8552-202
15,2
12,3
1,8 - 2,8
22,2 ±0,3
(39,9)
3,2
+0,3
30 ±0,2
14,5 ±0,2
23 ±0,1
B
A
Ø3,2
CE4562
+0,2
8, 9 and 10 Contacts
No. of
contacts
Shell size
Part number
ØA
± 0,3
ØB
± 0,3
37 ±0,5
Insulation
Ø
8
SSF8P
120-8552-305
28,5
23,5
1,8 - 2,8
9
SSF9P
120-8552-306
28,5
23,5
1,8 - 2,8
10
SSF10P
120-8552-307
28,5
23,5
1,8 - 2,8
22,2 ±0,3
A
35 ±0,2
4
27 ±0.,2
B
Ø3,2
+0,2
CE4562/3
Dimensions shown in mm
Specifications and dimensions subject to change
12
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Receptacle
Contact Arrangements
Pin
1
1
2
3
2
1
2
4
3
5
6
1
4
2
1
4
2
2 contacts
3 contacts
5 contacts
4 contacts
6 contacts
1
1
2
7
2
4
2
3
6
3
4
3
7 contacts
8
1
8
5
3
3
7
6
5
9
4
5
8 contacts
Socket
1
7
2
6
3
5
7
10
4
9 contacts
8
9
6
5
10 contacts
Part Numbers
38,8 ±0,5
No. of
contacts
Shell size
Part number
ØA
- 0,5
ØB
- 0,3
Insulation
Ø
2
SS2R
120-8551-000
18,0
10,9
1,8 - 2,8
3
SS3R
120-8551-001
18,9
12,3
1,8 - 2,8
4
SS4R
120-8551-002
18,9
12,3
1,8 - 2,8
Shell size
37 ±0,5 Part number
ØA
- 0,5
ØB
- 0,3
Insulation
Ø
No. of
contacts
17,4 ±0,3
5
SS5R
120-8551-005
29,1
20,2
1,8 - 2,8
6
SS6R
120-8551-006
29,1
20,2
1,8 - 2,8
7
SS7R
120-8551-007
29,1
20,2
1,8 - 2,8
17,4 ±0,3
ØB
- 0,3
Insulation
Ø
B
A
21,1±0,5
B
40,4 ±0,5
20,8 ±0,5
A
B
CE6103/1
CE6102/1
37 ±0,5
No. of
contacts
Shell size
Part number
ØA
- 0,5
8
SS8R
120-8551-308
33,5
23,5
1,8 - 2,8
SS9R
120-8551-309
33,5
23,5
1,8 - 2,8
SS10R
120-8551-310
33,5
23,5
1,8 - 2,8
9
10
B
A
20,8 ±0,5
40,4 ±0,5
A
B
CE6107
CE6106
Dimensions shown in mm
Specifications and dimensions subject to change
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13
Contacts, stamped, tinned
With insulation support
SURE-SEAL (SS20)
0,5–1,0 mm2
Pin
Socket
SURE-SEAL (SS10)
0,75–1,5 mm2
Sockets
individual
330-8672-001
031-8703-001
on reels, 5000 pcs.
121348-0020
121347-0020
individual
330-8672-000
031-8703-000
on reels, 5000 pcs.
121348-0010
121347-0010
Contacts, machined, silver plated
Pins
Sockets
SURE-SEAL (SS20) 0,5–1,0 mm2
330-8672-002
031-8703-050
SURE-SEAL (SS10) 0,75–1,5 mm2
330-8672-003
031-8703-051
With insulation support
Pin
Pins
Socket
Wire size 12-14 and gold plating available upon request.
Mounting dimensions
Mounting plate
Front and rear panel mounting
For SURE-SEAL with flange, steel, zinc finish
Part no. 066-8516-000
(for 2 to 4 way connectors)
30 ±0,2
Ø 21±0,2
23 ±0,1
20 +0,2
Ø3,2
Part no. 066-8516-002
(for 8 to 10 way connectors)
M3
Tighten screw
with min.
30 Ncm
23 ±0,1
±0,15
35
1,5 - 0,2
27 ±0,2
29
Screw head
on this side
27 ±0,2
Ø 30
Ø3,2
Ø3,2
+0,2
+0,15
Dimensions shown in mm
Specifications and dimensions subject to change
14
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ACCESSORIES
Boot
Seals wired cable jackets to connector housing. It also provides abrasion resistance.
K
D
B
H
L
F
For connector
size
Part no.
B
Ø max.
D
Ø max.
Outer
Cable Ø
K max.
2 contacts
317-1398-000
17,0
9,7
5,3 - 5,8
52,1
3/4 contacts
317-1397-000
15,8
9,7
5,6 - 6,1
52,5
4/3 contacts
317-1399-000
19,4
12,9
8,8 - 9,7
52,1
5/6/7 contacts
317-8657-000
27,6
12,5
7,2 - 8,4
62,0
8/9/10 cont.
317-8657-002
31,5
17,5
10,0 - 12,4
64,0
Grommet
Grommets enable panel mounting of either plugs or receptacle. It snaps into a
hole of a panel so non-flanged plugs or receptacles can be mounted.
B A
C
For connector
size
Part no.
A
Ø max.
B
Ø max.
C
Ø max.
F
max.
H
L
max.
2 contacts
351-1640-000
10,4
32,4
19,2
5,9
1,4
17,5
3/4 contacts
351-1641-000
11,9
32,4
19,2
5,9
1,4
17,5
5/6/7 contacts
351-1633-000
19,4
55,9
36,7
8,0
1,7
20,6
8/9/10 cont.
351-1634-000
22,6
55,9
36,7
8,0
1,7
20,6
Wire Fillers
Wire hole fillers are inserted into unused cavities instead of a contact in
order to create a watertight sealing.
Mini SURE-SEAL
Part number
225-1012-000
SURE-SEAL
Part number
225-0093-000
Dimensions shown in mm
Specifications and dimensions subject to change
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15
Clip/Clamp
Clips/Clamps can be used as an extra lock to secure two connector halves. Due to its design it
also offers the possibility for fixed mounting a mated pair by using a screw or a cable tie.
Clamp
Clamps, plug and receptacle in mated condition
23,5 ±0,2
(51,65)
14 ±0,2
19 -0,4
26 - 0,4
Ø4,5 ±0.2
2, 3, 4 Contacts
Part no. 029-8514-001
5, 6, 7 Contacts
Part no. 029-8514-000
8, 9, 10 Contacts
Part no. 029-8514-004
Mounting Clip
Clamps, plug and receptacle in mated condition
7,11
19,05
A
14,73
1,19
Radius
E
C
0,965
F
B MAX.
G
D
B
26,92
MAX.
23,62
2, 3, 4 Contacts
Connector size
Colour of clip
5-10 Contacts
Part no.
A
max.
B
C
D
E
Ø
F
max.
G
max.
2 contacts
Red
029-0263-000
-
22,6
25,4
10,7
10,7
-
-
3/4 contacts
Yellow
029-0262-000
-
23,6
26,7
11,4
12,2
-
-
5/6/7 contacts
Natural
026-0450-000
77,4
35,4
-
-
-
15,5
23,2
8/9/10 contacts
Black
026-0451-000
77,4
38,6
-
-
-
16,8
24,4
Dimensions shown in mm
Specifications and dimensions subject to change
16
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TOOLING
CRIMP TOOLS
Hand Crimp Tool CCT
for stamped contacts
Crimp tool
Part number
Contact size
Pin contact
Socket contact
CCT-MSS/SS-20N
CCT-MSS/SS-20N
121086-3331
SS20
330-8672-001
031-8703-001
121086-3331
MSS-100
330-8672-100
031-8703-100
CCT-SS-10N
121086-3332
SS10
330-8672-000
031-8703-000
Contacts
Contact size
Positioner
Wire size
Pin and Socket mm2
330-8672-003
031-8703-051
SS10
120090-0114
0,75 - 1,5
330-8672-009
330-8672-002
031-8703-055
SS20
120090-0114
0,5 - 1,0
330-8672-008
031-8703-054
SS
120090-0114
330-8672-005
031-8703-052
MSS-100
120090-0114
Hand Crimp Tool M22520-1-01
for machined contacts
Crimp tool
M22520-1-01
Part Number: 995-0001-585
Dimensions shown in mm
Specifications and dimensions subject to change
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17
AWG
12-14
0,4 - 0,75
Semi-Automatic Crimp Press TT
for stamped contacts
The TT Crimp Press is available either in semi-automatic
(for bench-top use) configuration or in full automatic
(integrated into a cut and strip machine) configuration.
Very compact and light, its spheroidal cast iron,
one-piece structure offers the highest rigidity for a
very stable crimping height value. A proprietary safety
cover grants the operator a perfect view of the
crimping zone while enjoying complete protection
from any hazard. The semi-automatic configuration
(for bench top use) always includes safety cover, reel
arm, foot switch according to the international safety
standard and CE regulation. Mini Applicators are
available for all sizes of stamped and reeled contacts.
1
2
3
1
2
3
Crimp Force Control
Stripping Unit
Mini Applicator (to be ordered separately)
Mecal - TT
MECAL-TT-SC19-TT1000
Description
Part number
Crimp machine type
Mecal - TT
121586-5225
Basic Crimp Machine TT
Mecal-TT-SC19
121586-5221
Crimp Machine TT with stripping unit
MECAL-TT-SC19-TT1000
121586-5223
Crimp Machine TT with stripping unit
and crimp force control
Mini Applicator
for semi-automatic crimp machines
The Mini Applicator can be exchanged easy, quick and
effortless. The compact construction as well as the clamping
device allow using the Mini Applicator with other crimp machines.
Contacts
Contacts for the different connector series are available on reels.
They can be terminated with the Mini Applicator on the Basic
Crimp Press TT.
Quick change tool
Part number
Contact
Contact per reel
Termination range mm2
WWZ-MECAL-SS-10-MES1068-JA
121586-5215
Sure Seal
5,000
0,75 - 1,5
WWZ-MECAL-SS-20-MES0476-JB
121586-5216
Sure Seal
5,000
0,5 - 1,0
WWZ-MECAL-MSS-MES0946-J
121586-5214
Mini Sure Seal
5,000
0,4 - 0,75
Dimensions shown in mm
Specifications and dimensions subject to change
18
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Pneumatic Crimp Tool WA27F-CE
for machined contacts
Part Numbers
Contacts
Contact size
Positioner
Wire size
Pin and Socket mm2
330-8672-003
031-8703-051
SS10
120090-0114
0,75 - 1,5
330-8672-009
330-8672-002
031-8703-055
SS20
120090-0114
0,5 - 1,0
330-8672-008
031-8703-054
SS
120090-0114
330-8672-005
031-8703-052
MSS-100
120090-0114
Crimp tool
WA27F-CE
Part Number: 121586-5067
Bench Mount: BM-2
Foot Pedal: WA10
121586-5068
121586-5069
Dimensions shown in mm
Specifications and dimensions subject to change
www.ittcannon.com
19
AWG
12-14
0,4 - 0,75
INSERTION TOOLS
Support Block for Series Production
Fixing clip
Support block to fix the connectors and install
contacts in small and medium series. This
support block is used, according to individual
requirements, with exchangeable inserts for
plugs and receptacles.
The support block depicted on the left hand
side of the image is visually representative of
those used with 2 to 4 way SURE-SEAL and
Mini SURE-SEAL connectors.
Fixing clip
Basic tool
Basic tool
The support block depicted on the right hand
side is visually representative of those used
for 5 to 10 way SURE-SEAL connectors.
Exchangeable inserts
Basic tool to use for
No. of contacts
SURE-SEAL
Mini SURE-SEAL
Plug / Receptacle
Plug with flange
Plug / Receptacle
Description
Part no.
Description
Part no.
Description
Part no.
2
CIFG-SS-2
121086-3022
CIFG-SS-2
121086-3057
CIF-MSS-2
121086-3021
3
CIFG-SS-3
121086-3019
CIFG-SS-3
121086-3058
CIF-MSS-3
121086-3077
4
CIFG-SS-4
121086-3020
CIFG-SS-4
121086-3059
CIF-MSS-4
121086-3078
5/6/7
CIFG-SS-5-6-7
121586-0080
CIFG-SS-5-6-7
*
8/9/10
CIFG-SS-8-9-10
121086-3056
CIFG-SS-8-9-10
*
*available upon request
Exchangeable inserts to use for
No. of contacts
SURE-SEAL
Mini SURE-SEAL
Plug
Plug with flange
Receptacle
Plug
Receptacle
2
195-8508-000
195-8508-000
195-8508-001
195-8508-013
195-8508-014
3
195-8508-002
195-8508-002
195-8508-003
195-8508-015
195-8508-016
4
195-8508-004
195-8508-004
195-8508-005
195-8508-017
195-8508-018
5/6/7
195-8508-006
195-8508-006
195-8508-007
*
8/9/10
195-8508-008
195-8508-008
195-8508-009
*
*available upon request
Dimensions shown in mm
Specifications and dimensions subject to change
20
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Hand Insertion Tool CIT
Consists of a handle and an insertion tip.
Type of insulator
Description
Part no.
Outer
insulation Ø
SS 2P + R to
SS 10P + R
SSF 8, 9, 10P
CITG-SS-1
121086-3025
1,8-2,8
SSF 2, 3, 4P
CIT-SSF-1
121086-3203
1,8-2,8
MSS 2, 3, 4P + R
CIT-MSS-1
121086-3023
1,4-1,8
Spare Parts for Hand Insertion Tool
Insertion Tip
Contact Holder Tip
Type of insulator
Description
Part no.
Outer
insulation Ø
Type of insulator
Part no.
Outer
insulation Ø
SS 2P + R to
SS 10P + R
SSF 8, 9, 10P
CITG-SS-1-TIP
121586-0076
1,8-2,8
SS 2P + R to
SS 10P + R
SSF 8, 9, 10P
317-8666-005
1,8-2,8
SSF 2, 3, 4P
CIT-SSF-1-TIP
121086-3202
1,8-2,8
SSF 2, 3, 4P
317-8666-007
1,8-2,8
MSS 2, 3, 4P + R
CIT-MSS-1-TIP
121586-0074
1,4-1,8
MSS 2, 3, 4P + R
317-8666-002
1,4-1,8
Dimensions shown in mm
Specifications and dimensions subject to change
www.ittcannon.com
21
Handle
Guiding Pins
Spare part for hand insertion and extraction tools.
Part no.: 204-8501-002
Guiding pins have to be used for socket contacts. They
allow a softer insertion and protection of the insulator
body. Guiding pins are not necessary for Mini SURE-SEAL.
Part no: 317-8588-000
EXTRACTION AND REPAIR TOOLS
Hand Extraction Tool
Type of insulator
Pin contact
Socket contact
Description
Part no.
Description
Part no.
SS 2 - 10P + R
SSF 2, 3, 4P
SSF 8, 9, 10P
CET-SS-P
121586-0121
CET-SS-S
121586-0122
MSS 2, 3, 4P + R
CET-MSS-P
121586-0123
CET-MSS-S
121586-0124
Spare Tip
Type of insulator
Pin contact
Socket contact
Description
Part no.
Description
Part no.
SS 2 - 10P + R
SSF 2, 3, 4P
SSF 8, 9, 10P
CET-SS-P-TIP
121086-3207
CET-SS-S-TIP
121086-3189
MSS 2, 3, 4P + R
CET-MSS-P-TIP
121086-3191
CET-MSS-S-TIP
121086-3192
Dimensions shown in mm
Specifications and dimensions subject to change
22
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Auxiliary Tools CIEF and CIET
Auxiliary tools for repairs
Device for holding connectors during insertion and extraction of crimped contacts.
No. of contacts
Type of insulator
Description
Part no.
2,3,4
SS...P + R
SSF...P
CIEF-SS-2-3-4
121086-3097
5,6,7
SS...P + R
CIEF-SS-5-6-7
121086-3098
8,9,10
SS...P + R
SSF...P
CIEF-SS-8-9-10
121086-3179
2,3,4
MSS...P + R
CIEF-MSS-2-3-4
121086-3099
Guiding pins can be extracted by using a socket contact which is slightly tilted.
Kit for field repair work and prototype
Kit
No. of contacts
Type of insulator
Description
Part no.
1
2,3,4
2,3,4
SS...P + R
SSF...P
CIET-SS-2-3-4-KIT-10
121086-3226
2
5,6,7
SS...P + R
CIET-SS-5-6-7-KIT-10
*
3*
8,9,10
8,9,10
SS...P + R
SSF...P
CIET-SS-8-9-10-KIT-10
121086-3228
4
2,3,4
2,3,4
SS...P + R
SSF...P
CIET-SS-2-3-4-KIT-20
121086-3229
5
5,6,7
SS...P + R
CIFG-SS-8-9-10
*
6*
8,9,10
8,9,10
SS...P + R
SSF...P
CIET-SS-8-9-10-KIT-20
*
7
2,3,4
SS...P + R
CIET-MSS-2-3-4-KIT
121086-3232
* upon request
Contents
1
1
1
1
1
1
Operating instruction
CIEF Insertion and extraction holder
CIT
Insertion tool
CET
Extraction tool (socket contacts)
CET
Extraction tool (pin contacts)
CCT Crimp tool
Lubricating fluid: Isopropyl alcohol
10 Guiding pins (not included for MSS)
Dimensions shown in mm
Specifications and dimensions subject to change
www.ittcannon.com
23
SURE-SEAL
PART NUMBER INDEX
PART NUMBER.........................................PAGE
PART NUMBER.........................................PAGE
PART NUMBER.........................................PAGE
026-0450-000............................................. 16
195-8508-000............................................. 20
121086-3023.............................................. 21
026-0451-000............................................. 16
195-8508-001............................................. 20
121086-3025.............................................. 21
029-0262-000............................................. 16
195-8508-002............................................. 20
121086-3056.............................................. 20
029-0263-000............................................. 16
195-8508-003............................................. 20
121086-3057.............................................. 20
029-8514-001............................................. 16
195-8508-004............................................. 20
121086-3058.............................................. 20
029-8514-000............................................. 16
195-8508-005............................................. 20
121086-3059.............................................. 20
029-8514-004............................................. 16
195-8508-006............................................. 20
121086-3077.............................................. 20
031-8703-000....................................... 14, 17
195-8508-007............................................. 20
121086-3078.............................................. 20
031-8703-001....................................... 14, 17
195-8508-008............................................. 20
121086-3097.............................................. 23
031-8703-050............................................. 14
195-8508-009............................................. 20
121086-3098.............................................. 23
031-8703-051................................. 14, 17, 19
195-8508-013............................................. 20
121086-3099.............................................. 23
031-8703-052................................... 9, 17, 19
195-8508-014............................................. 20
121086-3179.............................................. 23
031-8703-054....................................... 17, 19
195-8508-015............................................. 20
121086-3189.............................................. 22
031-8703-055....................................... 17, 19
195-8508-016............................................. 20
121086-3191.............................................. 22
031-8703-100......................................... 9, 17
195-8508-017............................................. 20
121086-3192.............................................. 22
066-8516-000............................................. 14
195-8508-018............................................. 20
121086-3202.............................................. 21
066-8516-002............................................. 14
204-8501-002............................................. 22
121086-3203.............................................. 21
120-8551-000............................................. 13
225-0093-000............................................. 15
121086-3207.............................................. 22
120-8551-001............................................. 13
225-1012-000......................................... 9, 15
121086-3226.............................................. 23
120-8551-002............................................. 13
317-1398-000............................................. 15
121086-3228.............................................. 23
120-8551-005............................................. 13
317-1397-000............................................. 15
121086-3229.............................................. 23
120-8551-006............................................. 13
317-1399-000............................................. 15
121086-3232.............................................. 23
120-8551-007............................................. 13
317-8588-000............................................. 22
121086-3331.............................................. 17
120-8551-100............................................... 8
317-8657-000............................................. 15
121086-3332.............................................. 17
120-8551-101............................................... 8
317-8657-002............................................. 15
121347-0010.............................................. 14
120-8551-102............................................... 8
317-8666-002............................................. 21
121347-0020.............................................. 14
120-8551-308............................................. 13
317-8666-005............................................. 21
121347-0100................................................ 9
120-8551-309............................................. 13
317-8666-007............................................. 21
121348-0010.............................................. 14
120-8551-310............................................. 13
330-8672-000....................................... 14, 17
121348-0020.............................................. 14
120-8552-000............................................. 11
330-8672-001....................................... 14, 17
121348-0100................................................ 9
120-8552-001............................................. 11
330-8672-002................................. 14, 17, 19
121586-0074.............................................. 21
120-8552-002............................................. 11
330-8672-003................................. 14, 17, 19
121586-0076.............................................. 21
120-8552-005............................................. 11
330-8672-005................................... 9, 17, 19
121586-0080.............................................. 20
120-8552-006............................................. 11
330-8672-008....................................... 17, 19
121586-0121.............................................. 22
120-8552-007............................................. 11
330-8672-009....................................... 17, 19
121586-0122.............................................. 22
120-8552-100............................................... 8
330-8672-100......................................... 9, 17
121586-0123.............................................. 22
120-8552-101............................................... 8
351-1640-000............................................. 15
121586-0124.............................................. 22
120-8552-102............................................... 8
351-1641-000............................................. 15
121586-5067.............................................. 19
120-8552-200............................................. 12
351-1633-000............................................. 15
121586-5068.............................................. 19
120-8552-201............................................. 12
351-1634-000............................................. 15
121586-5069.............................................. 19
120-8552-202............................................. 12
995-0001-585............................................. 17
121586-5214.............................................. 18
120-8552-305............................................. 12
120090-0114........................................ 17, 19
121586-5215.............................................. 18
120-8552-306............................................. 12
121086-3019.............................................. 20
121586-5216.............................................. 18
120-8552-307............................................. 12
121086-3020.............................................. 20
121586-5221.............................................. 18
120-8552-308............................................. 11
121086-3021.............................................. 20
121586-5223.............................................. 18
120-8552-309............................................. 11
121086-3022.............................................. 20
121586-5225.............................................. 18
120-8552-310............................................. 11
24
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SURE-SEAL
PRODUCT SAFETY INFORMATION
THIS NOTE MUST BE READ IN CONJUNCTION WITH THE PRODUCT
DATA SHEET/CATALOG. FAILURE TO OBSERVE THE ADVICE IN THIS
INFORMATION SHEET AND THE OPERATING CONDITIONS SPECIFIED IN
THE PRODUCT DATA SHEET/ CATALOG COULD RESULT IN HAZARDOUS
SITUATIONS.
1. MATERIAL CONTENT AND PHYSICAL FORM
Electrical connectors do not usually contain hazardous materials. They
contain conducting and non-conducting materials and can be divided
into two groups.
a) Printed circuit types and low cost audio types which employ all
plastic insulators and casings.
b) Rugged, Fire Barrier and High Reliability types with metal casings
and either natural rubber, synthetic rubber, plastic or glass insulating
materials. Contact materials vary with type of connector and also
application and are usually manufactured from either: Copper, copper
alloys, nickel, alumel, chromel or steel. In special applications, other
alloys may be specified.
2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD
There is no fire hazard when the connector is correctly wired and
used within the specified parameters. Incorrect wiring or assembly
of the connector or careless use of metal tools or conductive fluids,
or transit damage to any of the component parts may cause electric
shock or burns. Live circuits must not be broken by separating mated
connectors as this may cause arcing, ionization and burning. Heat
dissipation is greater at maximum resistance in a circuit. Hot spots
may occur when resistance is raised locally by damage, e.g. cracked
or deformed contacts, broken strands of wire. Local overheating may
also result from the use of the incorrect application tools or from
poor quality soldering or slack screw terminals. Overheating may
occur if the ratings in the product Data Sheet/Catalog are exceeded
and can cause breakdown of insulation and hence electric shock. If
heating is allowed to continue it intensifies by further increasing the
local resistance through loss of temper of spring contacts, formation
of oxide film on contacts and wires and leakage currents through
carbonization of insulation and tracking paths. Fire can then result in
the presence of combustible materials and this may release noxious
fumes. Overheating may not be visually apparent. Burns may result
from touching overheated components.
5. APPLICATION
Connectors with exposed contacts should not be selected for use
on the current supply side of an electrical circuit, because an electric
shock could result from touching exposed contacts on an unmated
connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially
hazardous and care should be taken to ensure that such voltages
cannot be transmitted in any way to exposed metal parts of the
connector body. The connector and wiring should be checked, before
making live, to have no damage to metal parts or insulators, no
solder blobs, loose strands, conducting lubricants, swarf, or any other
undesired conducting particles. Circuit resistance and continuity check
should be made to make certain that there are no high resistance
joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit
untrained personnel to wire, assemble or tamper with connectors.
For operation voltage please see appropriate national regulations.
IMPORTANT GENERAL INFORMATION
(i) Air and creepage paths/Operating voltage. The admissible
operating voltages depend on the individual applications and the
valid national and other applicable safety regulations.
For this reason the air and creepage path data are only reference
values. Observe reduction of air and creepage paths due to PC board
and/or harnessing.
(ii) Temperature
All information given are temperature limits. The operation
temperature depends on the individual application.
(iii) Other important information
Cannon continuously endeavors to improve their products. Therefore,
Cannon products may deviate from the description, technical data
and shape as shown in this catalog and data sheets.
All data subject to change without notice.
3. HANDLING
Care must be taken to avoid damage
to any component parts of electrical connectors during installation
and use. Although there are normally no sharp edges, care must be
taken when handling certain components to avoid injury to fingers.
Electrical connectors may be damaged in transit to the customers,
and damage may result in creation of hazards. Products should
therefore be examined prior to installation/use and rejected if found
to be damaged.
4. DISPOSAL
Incineration of certain materials may release noxious or even
toxic fumes.
This document solely applies to SURE-SEAL products manufactured by ITT Cannon. ITT Cannon does not assume any responsibility or liability
relating to the use, intermatability, compatibility, or interface of its SURE-SEAL products with any third party Sure-Seal products.
www.ittcannon.com
25
Notes
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26
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things connect
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27
Connect with your ITT Cannon representative today
or visit us at www.ittcannon.com
Connect with the experts
ITT’s Cannon brand is a world leader in the design and manufacture of
highly engineered connector solutions for multiple end markets.
Why ITT
ITT is a focused multi-industrial company that designs and manufactures highly engineered critical components and customized technology
solutions. ITT’s Cannon brand is a leading global manufacturer of connector products serving international customers in aerospace, defense, medical,
industrial and transportation end markets. ITT’s Connector business, which also includes the Veam and BIW Connector Systems brand, manufactures
and supplies a variety of connectors and interconnects that make it possible to transfer data, signal and power in an increasingly connected world.
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ITT Cannon Sure Seal Catalog 0622
