APD-1AP7

Interconnect Solutions Cannon, VEAM, BIW Cannon APD Series ISO 15170 Connectors Cannon, VEAM, BIW A Historical Achievement of  Technology Leadership Defining and Championing Innovation Showcasing a portfolio of creativity, ITT’s “Engineered For Life” execution embraces products which have become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and Automotive. ITT’s rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry’s broadest product offerings, ITT’s interconnect products have supported: • Every Free World space mission, bringing the universe to our doorstep. • Motion picture, radio, and television equipment, serving laughter and entertainment to millions. • Commercial and military communications systems, linking the voices of the world. • Computerized tools, reshaping the information highway. • Aircraft, rapid transit, and automobiles, mobilizing our expanding society. • Oil and natural gas production, powering the world’s economies. • Agricultural equipment, attacking the roots of world hunger. ITT Interconnect Solutions ITT Interconnect Solutions is a division of the multinational ITT Corporation, a $9 billion dollar global enterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The Custom Difference • Automotive • Computer/Consumer • Industrial/Instrumentation • Military/Aerospace • Oil Fields • Telecom/Handset • Transportation As the industry leader in harsh environment interconnect applications, ITT’s world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer’s Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. When you specify a Cannon, VEAM or BIW connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT’s corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon, VEAM, and BIW products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT’s products for RoHS compliance are available in the following plating finishes: black zincelectroless nickel, stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. Six Sigma Manufacturing ITT operates manufacturing facilities in the United States, Germany, Italy, Mexico, China, Japan and the UK, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT to offer products www.ittcannon.com 3 Interconnect Technologies & Solutions for the Transportation Industry For over 90 years, ITT has been developing innovative solutions for harsh environment applications. We have a proven track record of demonstrating our expertise and commitment to the transportation industry, offering the broadest portfolio of interconnect products. Off-Road / Heavy Vehicle Our interconnect range include sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems supplier, providing value-added module and harness assemblies. In addition to our APD ISO 15170 series, we also offer these connectivity solutions: VEAM VBN  Cannon CA-Bayonet Completely intermateable with VEAM VG95234/CIR reverse bayonet connectors. Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Cannon Trident Versatile range of electrical connectors based on a standard contact design. Options include; industrial grade, harsh environment and shielded circulars. Cannon Sure Seal Sure Seal is a series of rugged, IP 67 proof connectors. The one piece molded body provides integrated sealing and excellent vibration resistance. The ITT “Engineered Blocks” symbol and the composite ITT logo are registered trademarks of ITT Corporation. © 2011 4 Cannon APD / ISO 15170 Connectors Table of Contents APD is a versatile range of full plastic direct, in-line and bulkhead connectors. The products were originally designed for the transportation, off-road and special vehicle markets meeting all typical demands of applications in this field. In the meantime APD is also the connector of choice in other areas as e.g. military or industrial applications that require harsh environment solutions while needing a product that is both, small in size and light in weight. The APD series covers a wide range of 1 and 2-way power solutions up to 51-way interface connectors, special sensor or PCB type versions and a flexible platform for your customized solutions. Based on the original DIN72585 standard – now replaced by ISO 15170 – this connector is an ideal solution whenever harsh environment requirements like resistance to engine, transmission or brake fluids, high sealing grades up to IP69K or vibration requirements have to be met. Please be aware that all mentioned connectors are not designed to be disconnected under load. APD 1-2-way 7-24 APD 4-7-way 25-41 APD Sensor Connectors 42-43 APD 19-way 44-54 APD 37 & 51-way 55-72 APD PCB Versions 73 Conversion Charts 74 Part Number Index www.ittcannon.com 75-76 5 Cannon APD / ISO 15170 Connectors Product Overview APD / ISO 15170 Series 1-way 1-way 2-way 2-way 4-way 4-way Type Plug Receptacle Flange / Jam Nut / Snap-In Plug Receptacle Flange / Jam Nut / Snap-In Plug Receptacle Flange / Jam Nut Contacts Materials Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy tin, silver, gold plated Copper alloy tin, silver, gold plated Contact style Machined Machined Machined Machined Stamped & Formed Stamped & Formed Page Number 8 9-11 19 19-21 26 27-28 6/7-way 6/7-way Sensor style 1 Type Plug Receptacle Flange / Jam Nut Receptacle Contacts Materials Copper alloy silver plated Copper alloy silver plated Contact style Stamped & Formed Machined Page Number 36 APD / ISO 15170 Series Sensor style 2 19-way 19-way Receptacle Plug Receptacle Flange / Jam Nut/ Wire-to-wire Copper alloy silver plated Copper alloy silver plated Copper alloy tin, silver, gold plated Copper alloy tin, silver, gold plated Stamped & Formed Machined Machined Machined Stamped & Formed Stamped & Formed 37-38 42 43 45 46-48 37-way 37-way 51-way 51-way 51-way PCB Type Plug Receptacle Flange Plug Receptacle Jam Nut Receptacle Snap In Receptacle Contacts Materials Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy silver plated Copper alloy tin, silver, gold plated Copper alloy tin, silver, gold plated Contact style Stamped & Formed Machined Stamped & Formed Machined Stamped & Formed Machined Stamped & Formed Machined Stamped & Formed Machined Machined Page Number 56 57 63 65 64 73 APD / ISO 15170 Series Dimensions shown in mm Specifications and dimensions subject to change 6 www.ittcannon.com Cannon APD / ISO 15170 Connectors Technical Data, High Power 1-way* The APD 1 / 2-way connectors are derived from ISO 15170 and adapted to applications requiring high power. These versions cover wire ranges from 16 mm² up to 50 mm² power and a power consumption up to 245A. The combination of small size and high power make them an ideal solution for many applications. Applications for the 1 / 2-way connector include: • Tail lifts •On Board Kitchen •Power Supply for Antennas and Base Stations Power Distribution in: •Trucks •Tractors Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 0,4 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 2 Nm max. Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 100 m/s², 3 axis, 24h, RT (EN 60512)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Ag plated * Further information available upon request Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 7 Cannon APD / ISO 15170 Connectors High Power Plug, 1-way High Power Plug, 1-way Order No. Designation Code Color 121583-0012 APD-5BSH 5 blue (RAL 5012) 121583-0013 APD-6BSH 6 red (RAL 2002) 121583-0042 APD-7BSH 7 black (RAL 9005) Packaging unit 100 pcs. Socket crimp contacts see pages 12 and 13. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 6 red Code 7 black Note: the connectors offer both mechanical keying and visual coding by different colors. Dimensions shown in mm Specifications and dimensions subject to change 8 www.ittcannon.com Cannon APD / ISO 15170 Connectors High Power Flange Receptacle, 1-way ø23,5 PG 16 High Power Flange Receptacle, 1-way 3,2 18,3 44,0 Order No. Designation Code Color 121583-0014 APD-5APH 5 blue (RAL 5012) 121583-0015 APD-6APH 6 red (RAL 2002) 121583-0043 APD-7APH 7 black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 7 black Code 6 red Note: the connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Flange for all Flange Receptacles R ø2 23 30 27 23,90 B +0, 2 ø3,28 23 ø 3,3 or M3 ø 23 3,8 30 Order Number: 066-8516-005 Metal mounting flange for wall mounting of flange receptacles. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 9 B Cannon APD / ISO 15170 Connectors High Power Jam Nut Receptacle, 1-way ø23,5 PG 16 High Power Jam Nut Receptacle, 1-way 44,0 Order No. 121583-0016 121583-0017 121583-0217 Designation APD-5CPH APD-6CPH APD-7CPH Code 5 6 7 28,7 Color blue (RAL 5012) red (RAL 2002) black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Includes jam nut for wall thickness 1...4 mm. Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 7 black Code 6 red Note: the connectors offer both mechanical keying and visual coding by different colors. 11,9 R0 ,2 Panel Cut Out Flange for all Flange Receptacles ,4 11,9 14,6 R0 29 ,4 Housing Wall thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm O-ring Jam Nut Special Jam Nut: min. 2,0 / max. 5,0 mm Jam Nut, special Designation Order No. for special wall thickness 2,0 - 5,0 mm 217-8516-001 Dimensions shown in mm Specifications and dimensions subject to change 10 www.ittcannon.com Cannon APD / ISO 15170 Connectors High Power Snap-In Receptacle, 1-way High Power Snap-In Receptacle, 1-way Order No. 249-8619-005 249-8619-006 consult factory Designation APD-7SPH APD-6SPH APD-5SPH Code 7 6 5 Color black (RAL 9005) red (RAL 2002) blue (RAL 5012) Packaging unit 100 pcs. Pin crimp contacts see pages 12, 13 and 14. Accessories, see pages 15 and 16. Note: Always use hex nut and cable seal. Coding, 1-way layouts View on Mating Face Code 5 blue Code 6 red Note: the connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out 3D data for design of snap-in cut out available on request. Please consult factory. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 11 Code 7 black Cannon APD / ISO 15170 Connectors High Power 1-way, Contacts Machined Socket Crimp-Contacts, High Performance Copper, Silver plated ø14,3 ød5 16...35 mm2 Order No. AWG Contact size d5+0,15 031-8521-030 (16,00 mm2) 0 6,2 031-8521-010 (25,00 mm2) 4 0 7,6 031-8521-020 (35,00 mm2) 2 0 9,1 031-8646-015 (50,00 mm2) with bunch 0 10,2 41,6 Packaging unit 100 pcs. 50 mm2 Machined Pin Crimp Contacts, High Performance Copper, Silver plated 16...35 mm2 Order No. AWG contact size d6+0,15 030-8614-030 (16,00 mm2) 0 6,2 030-8614-010 (25,00 mm2) 4 0 7,6 030-8614-020 (35,00 mm2) 2 0 9,1 030-8581-029 (50,00 mm2) with bunch 0 10,2 Packaging unit 100 pcs. 50 mm2 Derating Curve, High Performance Copper Contact 350 1 300 2 250 Current [A] 1: 2: 3: 4: 50mm² 35mm² 25mm² 16mm² 3 200 4 150 100 50 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Dimensions shown in mm Specifications and dimensions subject to change 12 www.ittcannon.com Cannon APD / ISO 15170 Connectors High Power 1-way, Contacts Machined Socket Crimp-Contacts, Standard Brass, Silver plated ø14,3 ød5 16...35 mm2 Order No. AWG Contact size d5+0,15 031-8531-010 (16,00 mm2) 0 6,2 031-8531-011 (25,00 mm2) 4 0 7,6 031-8531-012 (35,00 mm2) 2 0 9,1 031-8531-013 (50,00 mm2) with bunch 0 10,2 Packaging unit 100 pcs. 41,6 *Available by Request 50 mm2 Machined Pin Crimp Contacts, Standard Brass, Silver plated Order No. 030-8581-030 030-8581-031 030-8581-032 030-8581-033 (16,00 (25,00 (35,00 (50,00 16...35 mm2 AWG contact size d6+0,15 mm2) 0 6,2 mm2) 4 0 7,6 mm2) 2 0 9,1 mm2) with bunch 0 10,2 Packaging unit 100 pcs. 50 mm2 Derating Curve, Standard Brass Contact 350 300 1: 2: 3: 4: 1 250 Current [A] 2 200 3 4 150 100 50 0 20 30 40 50 60 70 80 90 Ambient Temperature [°C] Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 13 100 110 120 130 50mm² 35mm² 25mm² 16mm² Cannon APD / ISO 15170 Connectors High Power Finger Protected 1-way, Contacts A new finger protected pin contact has been implemented for the APD High Power 1-way connector series. Applications for the 1-way connector include: • Tail lifts •On Board Navigation •Power Supply for Antennas and Base Stations Power Distribution in: •Trucks •Tractors •Hybrid and Electric Vehicles Machined Pin Crimp Contacts, High Performance Copper, Silver plated, Finger Protected Order No. 120110-0229 120110-0220 120110-0221 120110-0222 (16,00 (25,00 (35,00 (50,00 16...35 mm2 AWG Contact size d5+0,15 mm2) 0 6,2 mm2) 4 0 7,6 mm2) 2 0 9,1 mm2) with bunch 0 10,2 Packaging unit 100 pcs. 50 mm2 Derating Curve, High Performance Copper Contact, Finger Protected 350 1 300 2 250 Current [A] 1: 2: 3: 4: 50mm² 35mm² 25mm² 16mm² 3 200 4 150 100 50 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Dimensions shown in mm Specifications and dimensions subject to change 14 www.ittcannon.com Cannon APD / ISO 15170 Connectors High Power 1-way, Contacts, Seals, Nut Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. ø = 5,6 mm APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* X~9cm * for other lengths please consult the factory ø A mm 5,4 6,5 8,0 10,0 11,9 13,8 ØA Insulation ø 5,8 - 7,4 7,4 - 8,4 8,4 - 10,0 10,4 - 12,0 12,3 - 13,9 14,2 - 15,8 Ø19.7±0.3 Order No. 351-8697-005 351-8697-014 351-8697-009 351-8697-001 351-8697-002 351-8697-003 Ø20±0.3 Cable Seal for Cable (in acc. to DIN 670722 FLY/ DIN 72551 FLRY) High Power 1-way Packaging unit 100 pcs. Hexagonal Nut High Power 1-way Order No. 217-8516-010 Packging unit 100 pcs. Flange Gasket For Flange Receptacle, High Power 1-way Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. Nominal Width: 17 Adaptor for Flex Tube For 1-way Plug and Receptacle Order No. 980-8672-010 (ø 17 mm) Packging unit 100 pcs. 90˚ Endbell For 1-way Plug and Receptacle up to 25 mm2 wire Order No.: 980-8672-004 Packging unit 100 pcs. ø max. = 17,4 mm thread = PG 16 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 15 Cannon APD / ISO 15170 Connectors Accessories, 1-way Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. Dimensions shown in mm Specifications and dimensions subject to change 16 www.ittcannon.com Cannon APD / ISO 15170 Connectors Tooling High Power, 1-way Tooling for 1-way High Power Connectors Contact / Socket 031-8561-000 (50,00 mm2) 031-8521-020 (35,00 mm2 / AWG 2) 031-8521-010 (25,00 mm2 / AWG 4) 031-8521-030 (16,00 mm2) Crimp-Dies 121586-5229 121586-5229 121586-5229 121586-5229 Contact / Pin Crimp-Dies 030-8592-000 (50,00 mm2) 121586-5229 030-8614-020 (35,00 mm2 / AWG 2) 121586-5229 030-8614-010 (25,00 mm2 / AWG 4) 121586-5229 030-8614-030 (16,00 mm2) 121586-5229 Optional locator 121586-5232 Assembly Tools Jam Nut Receptacle Square box spanner for torque moment wrench to fix the jam nut. Designation Order No. SS627G 317-8649-034 SW30 Assembly Tools (Hexagonal Nut) To fix the hexagonal fixing nut 217-8516-010. Order No. 980-8672-005 Torque: 2.5 ± 0.5Nm SW27 Assembly and Torque Wrench Adapter Designation Order No. MA-APD-1/ 2-P 248-8653-063 MA-APD-1/ 2-R 249-8619-010 1/4” adaption Contract Extraction Tool Housing can not be reused. Designation Order No. CET-APD-#OP 121586-5192 CET-APD-#OS 121586-5193 Crimp Tool Crimp Tool Designation Order No. Hydraulic, hand operated: HPW400U-ITT 121586-5257 Electro-hydraulic, 230 V AC operated HP400EL-ITT 121586-5253 For detailed assembly instruction please see CAS 25023. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 17 Cannon APD / ISO 15170 Connectors Technical Data, High Power 2-way* Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 2 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 2 Nm max. Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Ag plated Derating Curve 140 1 2 120 1: 16mm² 2: AWG 6 3: 10mm² 4: AWG 8 5: 6mm² 3 Current [A] 100 4 5 80 60 40 20 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Further information available upon request. Dimensions shown in mm Specifications and dimensions subject to change 18 www.ittcannon.com Cannon APD / ISO 15170 Connectors High Power, Plug, Flange Receptacle 2-way High Power Plug, 2-way Order No. Designation Code Color 121583-0083 APD-1BSH8-2-12 1 grey (RAL 7036) 121583-0025 APD-1BSH8-2 1 black (RAL 9005) 121583-0084 APD-1BSH8-2-14 1 blue (RAL 5012) Packaging unit 100 pcs. Socket Crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Always use hext nut and cable seal. PG 16 ø23,5 High Power Flange Receptacle, 2-way 18,3 3,2 44,0 Order No. Designation Code Color 121583-0026 APD-1APH8-2 1 black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Always include hext nut and cable seal. Panel Cut Out Flange for all Flange Receptacles R ø2 23 B +0, 2 ø 3,3 or M3 ø 23 3,8 30 27 23,90 ø3,28 23 30 Order Number: 066-8516-005 Note: Metal mounting flange for wall mounting of flange receptacles. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 19 B High Power Jam Nut Receptacle, 2-way Cannon APD / ISO 15170 Connectors PG 16 ø23,5 High Power Jam Nut Receptacle, 2-way 11,3 44,0 28,7 Order No. Designation Code Color 121583-0085 APD-1CPH8-2-12 1 grey (RAL 7036) 121583-0027 APD-1CPH8-2 1 black (RAL 9005) 121583-0086 APD-1CPH8-2-14 1 blue (RAL 5012) Packaging unit 100 pcs. Pin crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Includes jam nut for wall thickness 1..4 mm. Always use hex nut and cable seal. R0 11,9 Flange for all Flange Receptacles ,2 Panel Cut Out ,4 11,9 14,6 R0 29 ,4 Housing O-ring Jam Nut Wall Thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Special Jam Nut: min. 2,0 / max. 5,0 mm Jam Nut, special Designation Order No. for special wall thickness 2,0 - 5,0 mm 217-8516-001 Dimensions shown in mm Specifications and dimensions subject to change 20 www.ittcannon.com Cannon APD / ISO 15170 Connectors High Power Snap-In Receptacle, 2-way High Power Snap-In Receptacle, 2-way Order No. Designation Code Color 249-8619-007 APD-1SPH8-2 1 black (RAL 9005) Packaging unit 100 pcs. Pin crimp contacts see page 22. Accessories, see pages 22 and 23. Note: Always use hext nut and cable seal. Panel Cut Out 3D data for design of snap-in cut out available on request. Please consult factory. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 21 Cannon APD / ISO 15170 Connectors High Power 2-way, Contacts, Accessories Machined Pin Crimp Contacts, Standard Silver Plated 10...16 mm2 Order No. d6 d8 L1 3,4 6,8 33,4 430-8645-000 (6,00 mm2) * 430-8645-009 (10,00 mm2) 4,3 6,8 30,9 430-8645-003 (AWG 8) 3,8 6,8 30,9 430-8645-002 (AWG 6) 5,3 6,8 30,9 430-8645-007 (16,00 mm2) 5,5 7,5 30,9 Packaging unit 100 pcs. * use individual wire seal or grommet 6 mm2 Machined Socket Crimp Contacts, Standard Silver Plated 10...16 mm2 Order No. d5 d7 L2 3,4 6,8 33,4 031-8646-010 (6,00 mm2) * 031-8646-011 (10,00 mm2) 4,3 6,8 30,9 031-8646-002 (AWG 8) 3,8 6,8 30,9 031-8646-003 (AWG 6) 5,3 6,8 30,9 031-8646-001 (16,00 mm2) 5,5 7,5 30,9 Packaging unit 100 pcs. * use individual wire seal or grommet Individual Wire Seals Designation 16GN5824 6 mm2 For High Power 2-way 6 mm2 only Order No.: 121668-0035 wire insulation ø 4,3 - 4,8 mm / green Cable Sealing Set For High Power 2-way Set consists of: Hexagonal Nut (1) Compression Support Plate for Cable Seal (2) Cable Seal for Cable (3) Order No. 121583-1000 121583-1001 121583-1002 121583-1003 Packaging unit 100 pcs. Wire Insulation 4,2 - 5,8 5,7 - 7,3 7,4 - 8,3 6,8 - 8,3 ø øA 3,8 5,3 7,3 6,5 Flange Gasket 1 2 3 For Flange Receptacle, High Power 2-way Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. Dimensions shown in mm Specifications and dimensions subject to change 22 www.ittcannon.com Cannon APD / ISO 15170 Connectors High Power 2-way, Accessories Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. ø = 5,6 mm APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* X~9cm * for other lengths please consult the factory Adaptor for Flex Tube For 2-way Plug and Receptacle Order No. 980-8672-010 (ø 17 mm) Packging unit 100 pcs. Nominal Width: 17 90˚ Endbell For 2-way Plug and Receptacle Order No.: 980-8672-004 Packging unit 100 pcs. ø max. = 17,4 mm thread = PG 16 Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 23 Cannon APD / ISO 15170 Connectors Tooling High Power, 2-way Crimp Die Tooling for 2-way High Power Connectors Contact / Socket Designation Order No. 031-8646-010 (6,00 mm2) with individual wire seal CT120090-165 120090-0165 031-8646-011 (10,00 mm2) CT120090-165 120090-0165 031-8646-002 (AWG 8) CT120090-165 120090-0165 031-8646-003 (AWG 6) CT120090-165 120090-0165 031-8646-001 (16,0 mm2) CT120090-171 120090-0171 Contact / Socket Designation Order No. 430-8645-000 (6,00 mm2) with individual wire seal CT120090-165 120090-0165 430-8645-009 (10,00 mm2) CT120090-165 120090-0165 430-8645-003 (AWG 8) CT120090-165 120090-0165 430-8645-002 (AWG 6) CT120090-165 120090-0165 430-8645-007 (16,0 mm2) CT120090-171 120090-0171 Assembly Tools Jam Nut Receptacle Square box spanner for torque wrench to tighten the jam nut. Order No. 317-8649-034 SW30 Assembly Tools Hexagonal Nut To tighten the hexagonal fixing nut 217-8516-010. Designation Order No. SS627G 980-8672-005 SW27 Torque 2,5 +/- 0,5 Nm Assembly and Torque Wrench Adapter Designation Order No. MA-APD-1/2-P 248-8653-063 MA-APD-1/2-R 249-8619-010 1/4” adaption Contract Extraction Tool Designation Order No. CET- APD-2 121586-5149 for pin and socket contacts Crimp Tool Crimp Tool Designation Order No. Hydraulic, hand operated: HK120-25 121586-5077 Electro-hydraulic, 230 V AC operated HK12-EL 121586-5075 Hand Crimp Tool 6 / 10 / 16 mm2 121586-5244 Dimensions shown in mm Specifications and dimensions subject to change 24 www.ittcannon.com Cannon APD / ISO 15170 Connectors Technical Data, 4-way APD 4-way connectors are the original DIN72585 (now ISO 15170) versions using a 2,5 mm contact system. Designed for automotive applications they also meet the requirements of transportation, off-road and special vehicle markets. Applications for the 4- and 7-way connector include: • Sensors • Traction / Skid Control • Brake Control • Magnetic Switch Control Systems • Lightening systems on Trucks and Trailers Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 1,2 Nm max. Static Load, mated Connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69k (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Ag plated * Further information available upon request Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 25 Cannon APD / ISO 15170 Connectors Plug, 4-way Derating Curve 40 35 1 30 2 1: APK-_25-40/ 4,0mm² 2: APK-_25-25/ 2,5mm² 3: APK-_25-25/ 1,5mm² 4: APK-_25-10/ 1,0mm² 5: APK-_25-10/ 0,5mm² Current [A] 25 3 20 4 5 15 10 5 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Ambient Temperature [°C] Plug, 4-way Order No. 121583-0000 121583-0001 121583-0002 121583-0003 Designation APD-1BS-K2 APD-2BS-K2 APD-3BS-K2 APD-4BS-K2 Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Packaging unit 100 pcs. Socket crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts View on Mating Face Code 1 black Code 2 grey Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. Dimensions shown in mm Specifications and dimensions subject to change 26 www.ittcannon.com Cannon APD / ISO 15170 Connectors Flange Receptacle, 4-way Flange Receptacle, 4-way Order No. Designation 121583-0004 APD-1AP-K2 121583-0005 APD-2AP-K2 121583-0006 APD-3AP-K2 121583-0007 APD-4AP-K2 Packaging unit 100 pcs. Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Pin crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts View on Mating Face Code 2 grey Code 1 black Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Flange for all Flange Receptacles R ø2 23 27 30 23,90 B +0, 2 ø3,28 23 ø 3,3 or M3 ø 23 3,8 30 B Order Number: 066-8516-005 Note: Metal mounting flange for wall mounting of flange receptacle. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 27 Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 4-way ø23,5 ø18,9 ø20,9 Jam Nut Receptacle, 4-way 14,3 28,0 43,0 Order No. Designation 121583-0008 APD-1CP-K2 121583-0009 APD-2CP-K2 121583-0010 APD-3CP-K2 121583-0011 APD-4CP-K2 Packaging unit 100 pcs. Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Pin crimp contacts see page 32. Accessories, see pages 32 and 33. Note: Includes jam nut for wall thickness 1...4 mm. Coding, 4-way layouts View on Mating Face Code 2 grey Code 1 black Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. 11,9 R0 ,2 Panel Cut Out Piece Parts / Assembly Instruction ,4 11,9 14,6 R0 29 ,4 Housing O-ring Jam Nut Wall Thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Special Jam Nut: min. 2,0 / max. 5,0 mm Jam Nut, special Designation Order No. for special wall thickness 2,0 - 5,0 mm 217-8516-001 Dimensions shown in mm Specifications and dimensions subject to change 28 www.ittcannon.com Cannon APD / ISO 15170 Connectors Technical Data, 4-way High Voltage APD 4-way connectors are the original DIN72585 (now ISO 15170) versions using a 2,5 mm contact system. Designed for automotive applications they also meet the requirements of transportation, off-road and special vehicle markets. ITT has come up with a new high voltage version of the APD 4-way connector. Applications for the 4-way connector include: • • • • • • Sensors Traction / Skid Control Brake Control Magnetic Switch Control Systems Lightening systems on Trucks and Trailers Electric Vehicles Electrical Data Operating Voltage 500 V DC/AC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 3500 VAC, 30 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 1,2 Nm max. Static Load, mated Connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69k (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Sn or Au plated * Further information available upon request Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 29 Cannon APD / ISO 15170 Connectors Plug, 4-way High Voltage Derating Curve 40 35 1 30 2 1: APK-_25-40/ 4,0mm² 2: APK-_25-25/ 2,5mm² 3: APK-_25-25/ 1,5mm² 4: APK-_25-10/ 1,0mm² 5: APK-_25-10/ 0,5mm² Current [A] 25 3 20 4 5 15 10 5 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Ambient Temperature [°C] Plug, 4-way High Voltage Order No. Designation 121583-0213 APD-59BS-HV 121583-0214 APD-69BS-HV Packaging unit 100 pcs. Code 5 6 Color orange (RAL 2003) orange (RAL 2003) Socket crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts High Voltage View on Mating Face Code 5 orange Code 6 orange Note: The connectors offer both mechanical keying and visual coding by different colors. Dimensions shown in mm Specifications and dimensions subject to change 30 www.ittcannon.com Cannon APD / ISO 15170 Connectors Flange Receptacle, 4-way High Voltage Flange Receptacle, 4-way High Voltage Order No. Designation 121583-0215 APD-59AP-HV 121583-0216 APD-69AP-HV Packaging unit 100 pcs. Code 5 6 Color orange (RAL 2003) orange (RAL 2003) Pin crimp contacts see page 32. Accessories, see pages 32 and 33. Coding, 4-way layouts High Voltage View on Mating Face Code 6 orange Code 5 orange Note: The connectors offer mechanical keying. Panel Cut Out Flange for all Flange Receptacles R ø2 23 27 30 23,90 B +0, 2 ø3,28 23 ø 3,3 or M3 ø 23 3,8 30 B Order Number: 066-8516-005 Metal mounting flange for wall mounting of flange receptacle. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 31 Cannon APD / ISO 15170 Connectors Contacts, Accessories 4-way Socket Crimp-Contacts Standard Tinned, 3000 contacts per reel Designation - Standard Order No. APK-SB25A10-002 (0,5 - 1,5 mm2) 121668-0125 APK-SB25A25-002 (1,5 - 2,5 mm2) 121668-0126 APK-SB25A40-002 (2,5 - 4,0 mm2) 121668-0127 Optional with Au-flash APK-SB25H10-002 (0,5 - 1,5 mm2) 1216680022 APK-SB25H25-002 (1,5 - 2,5 mm2) 1216680128 APK-SB25H40-002 (2,5 - 4,0 mm2) 1216680124 Note: For versions with silver plating please consult factory. Pin Crimp-Contacts Standard Tinned, 3000 contacts per reel Designation - Standard Order No. APK-PB25A10-002 (0,5 - 1 mm2) 121668-0026 APK-PB25A25-002 (1,5 - 2,5 mm2) 121668-0027 APK-PB25A40-002 (2,5 - 4,0 mm2) 121668-0028 Optional with Au-flash APK-PB25H10-002 (0,5 - 1 mm2) 121668-0021 APK-PB25H25-002 (1,5 - 2,5 mm2) 121668-0029 APK-PB25H40-002 (2,5 - 4,0 mm2) 121668-0025 Note: For versions with silver plating please consult factory. Individual Wire Seals For all versions 4-way Designation Order No. 10RD5821 121668-0032 Wire insulation ø 1,4 - 2,0 mm / red 15BL5822 121668-0033 Wire insulation ø 2,1 - 2,9 mm / blue Note: Packaging unit 5000 pcs. Wire Filler For all versions 4-way Designation Order No. 15WH5823 121668-0034 white Note: Packaging unit 5000 pcs. Flange Gasket For Flange Receptacle, 4-way Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. Dimensions shown in mm Specifications and dimensions subject to change 32 www.ittcannon.com Cannon APD / ISO 15170 Connectors Accessories, 4-way Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* ø = 5,6 mm X~9cm * for other lengths please consult the factory Straight Endbell for Flex Tube Order No. 058-8578-100 (ø 8,5 mm) 058-8578-102 (ø 10,0 mm) Packaging unit 100 pcs. 90˚ Endbell for Flex Tube Order No. 058-8578-101 (ø 8,5 mm) 058-8578-103 (ø 10,0 mm) 058-8578-105 (ø 11,0 mm) Packaging unit 100 pcs. Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 33 Cannon APD / ISO 15170 Connectors Tooling, 4-way Crimp and Assembly Tools for APK 25 Contacts Contact / Socket Designation Order No. CHT-APK-25-002-Seal 121586-5242 APK-SB25A10-002 (0,5 - 1,0 mm2) APK-SB25A25-002 (1,5 - 2,5 mm2) CHT-APK-25-002-Seal 121586-5242 APK-SB25A40-002 (2,5 - 4,0 mm2) CHT-APK-25-002-Seal 121586-5242 Contact / Pin Designation Order No. APK-PB25A10-002 (0,5 - 1,0 mm2) CHT-APK-25-002-Seal 121586-5242 APK-PB25A25-002 (1,5 - 2,5 mm2) CHT-APK-25-002-Seal 121586-5242 APK-PB25A40-002 (2,5 - 4,0 mm2) CHT-APK-25-002-Seal 121586-5242 Quick Change Tool for above Crimp Machine: (Mini Applicator) Contact / Socket Designation Order No. (to be mentioned on order) WWZ.20-100-APK25-10-002 121586-5134 APK-SB25A10-002 (0,5 - 1,0 mm2) APK-SB25A25-002 (1,5 - 2,5 mm2) WWZ.20-100-APK25-25-002 121586-5135 WWZ.20-100-APK25-40-002 121586-5136 APK-SB25A40-002 (2,5 - 4,0 mm2) APK-SB25A40-002 (2,5 - 4,0 mm2) WWZ-Mecal-APK25-40-002 121586-5249 Contact / Pin Designation Order No. (to be mentioned on order) APK-PB25A10-002 (0,5 - 1,0 mm2) WWZ.20-100-APK25-10-002 121586-5134 APK-PB25A25-002 (1,5 - 2,5 mm2) WWZ.20-100-APK25-25-002 121586-5135 WWZ.20-100-APK25-40-002 121586-5136 APK-PB25A40-002 (2,5 - 4,0 mm2) APK-PB25A40-002 (2,5 - 4,0 mm2) WWZ-Mecal-APK25-40-002 121586-5249 Contact Extraction Tool Order No. Designation 121086-3278 CET-APK25 Dimensions shown in mm Specifications and dimensions subject to change 34 www.ittcannon.com Cannon APD / ISO 15170 Connectors Technical Data, 6/7-way APD 6/7-way connectors are a derivate of the 4-way connector providing higher pin counts using a 1,6 mm connector system. They are available as versions with stamped and machined contacts. Applications for the 6- and 7-way connector include: • • • • • Sensors Traction / Skid Control Brake Control Magnetic Switch Control Systems Lightening systems on Trucks and Trailers Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 1,2 Nm max. Static Load, free connector 350 N (ISO 15170-2, Sec. 4.6) Dynamic Impact 2 J (49mm- ball- drop- test, height 400mm) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 and IP 69k (DIN EN 60529)* Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 200m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts HNBR (alternative FKM) Coupling Nut PA 66 GF Contacts Copper Alloy, Sn or Au plated *Further information upon request Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 35 Cannon APD / ISO 15170 Connectors Plug, 6 /7-way Derating Curve 25 1: 1,5mm² 2: 0,5mm² Current [A] 20 1 15 2 10 5 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Plug, 6/7-way 6-way* 7-way 7-way Packaging Order No. 120110-0024 121583-0211 121583-0018 unit 100 pcs. Designation APD-1BS6 APD-14BS7 APD-1BS7 Code 1 1 1 Color black (RAL 9005) blue (RAL 5012) black (RAL 9005) Socket crimp contacts see page 39. Accessories, see pages 39 and 40. *contact cavity 1 closed Coding, 6/7-way layouts 7-way 6-way Dimensions shown in mm Specifications and dimensions subject to change 36 www.ittcannon.com Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 6/7-way ø23,5 ø18,9 ø20,9 Jam Nut Receptacle, 6/7-way for standard contacts 14,3 28,0 41,0 Order No. 6-way* 121583-0061 7-way 121583-0019 Packaging unit 100 pcs. * Contact cavity 1 closed Designation APD-1CP6 APD-1CP7 Code 1 1 Color black (RAL 9005) black (RAL 9005) Jam Nut Receptacle, 6/7-way for crimp press-in contacts Order No. Designation Code Color 6-way on request 7-way 121583-0028 APD-1CP7-EP 1 black (RAL 9005) 7-way 6-way Press-in Crimp Contact For Flange and Jam Nut Receptacle Order No. 330-8672-021 (tinned) (0,75 - 1,5 mm2) 330-8672-019 (tinned) (0,35 - 0,75 mm2) with gold flash plating upon request Packaging unit 100 pcs. Tooling see page Note: Press-in Crimp Contacts are not removable after insertion. R0 11,9 Flange for all Flange Receptacles ,2 Panel Cut Out ,4 11,9 14,6 R0 29 ,4 Housing Wall Thickness: Standard Jam Nut: min. 1,0 / max. 4,0 mm Special Jam Nut: min. 2,0 / max. 5,0 mm Jam Nut, special Designation Order No. for special wall thickness 2,0 - 5,0 mm 217-8516-001 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 37 O-ring Jam Nut Cannon APD / ISO 15170 Connectors Flange Receptacle, 6/7-way Flange Receptacle, 6/7-way for standard contacts Order No. Designation Code Color 7-way 121583-0020 APD-1AP7 1 black (RAL 9005) 7-way 121583-0212 APD-14AP7-EP 1 blue (RAL 5012) 6-way* 120110-0083 APD-1AP6 1 black (RAL 9005) Packaging unit 100 pcs. * Contact cavity 1 closed Flange Receptacle, 6/7-way for crimp press-in contacts Order No. Designation Code Color 6-way* 120110-0020 APD-1AP6-EP 1 black (RAL 9005) 7-way 121583-0205 APD-1AP7-EP 1 black (RAL 9005) Packaging unit 100 pcs. * Contact cavity 1 closed Pin crimp contacts see page 39. Accessories, see pages 39 and 40. 7-way 6-way Press-in Crimp Contact For Flange and Jam Nut Receptacle Order No. 330-8672-021 (tinned) (0,75 - 1,5 mm2) 330-8672-019 (tinned) (0,35 - 0,75 mm2) with gold flash plate upon request Packaging unit 100 pcs. Note: Press-in Crimp Contacts are not removable after insertion. Panel Cut Out Flange for all Flange Receptacles R 23 +0, 2 B ø 3,3 or M3 ø 23 3,8 30 ø2 27 23,90 ø3,28 23 30 B Dimensions shown in mm Specifications and dimensions subject to change 38 www.ittcannon.com Cannon APD / ISO 15170 Connectors Contacts, Accessories, 6/7-way Socket Crimp-Contacts 1,6 mm Standard Tinned, 3000 contacts per reel Order No. 192900-0001 (0,5 - 1,5 mm2) *192900-0003 Loose Piece Bulk Pack * Crimp Tool - 121586-5237 Pin Crimp-Contacts 1,6 mm Standard Tinned, 3000 contacts per reel Order No. 192900-0000 * (0,5 - 1,5 mm2) 192900-0002 Loose Piece Bulk Pack * Crimp Tool - 112108-0014 Individual Wire Seals Designation Order No. Wire insulation ø 1,4 - 2,0 mm / grey 121667-0022 Wire insulation ø 1,9 - 2,1 mm / yellow 121667-0023 Wire insulation ø 1,2 - 1,6 mm / red 121667-0024 Wire Filler Designation Order No. 10WH3940 121667-0025 Gasket for all Flange Receptacles Order No. 075-8503-000 (-55/125˚C) 075-8503-004 (-30/200˚C) Packaging unit 100 pcs. Blind Socket for 1 / 2 / 4 / 6 / 7-way Order No. 120110-0217 Packaging unit 100 pcs. Note: All cavities closed, mates with 1-7-way APD versions. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 39 Cannon APD / ISO 15170 Connectors Accessories, 6/7-way Sealing Cap for Receptacle Designation APD-DP Order No. 121583-0021 Packaging unit 100 pcs. APD-DP with rope, end link and eyelet X = Total rope length upon request Order number 120110-0026* ø = 5,6 mm X~9cm * for other lengths please consult the factory Straight Endbell for Flex Tube Order No. 058-8578-100 (ø 8,5 mm) 058-8578-102 (ø 10,0 mm) Packaging unit 100 pcs. 90˚ Endbell for Flex Tube Order No. 058-8578-101 (ø 8,5 mm) 058-8578-103 (ø 10,0 mm) 058-8578-105 (ø 11,0 mm) Packaging unit 100 pcs. Dust Cap for Plug Order No. 025-8636-005 Packaging unit 100 pcs. Dust Cap for Receptacle Order No. 025-0480-000 Packaging unit 100 pcs. Dimensions shown in mm Specifications and dimensions subject to change 40 www.ittcannon.com Cannon APD / ISO 15170 Connectors Tooling for 6/7-way Hand Tool for formed (stamped contacts) Contact Pin 192990-0100 192900-0446 192990-0060 192900-0002 Contact Socket 192990-0110 192900-0450 192990-0070 192990-0003 Designation Order No.(to be mentioned on order) CHT-Trident-16-18 121586-5237 CHT-Trident-16-18 121586-5237 CHT-Trident-16-18 121586-5237 CHT-Trident-16-18 121586-5237 Quick Change Tool for above Crimp Machine: (Mini Applicator) Contact / Socket Designation (to be mentioned on order) 192900-0001 WWZ-Mecal-16-18-EVS (0,75 - 1,5 mm2) Order No. Contact / Socket Designation (to be mentioned on order) 192900-0000 WWZ-Mecal-16-18-EVS (0,75 - 1,5 mm2) Order No. 121586-5217 121586-5217 Contact Extraction Tool Description Order No. Trident Extraction Tool 192922-1450 Wire Insulation Stripping length: 4,5 mm Crimp and assembly Tools for press in contacts Basic - Hand Crimp Tool Order No. M22520-1-01 995-0001-585 Turret 120190-0163 Insertion Tool CIT-APD 16-TIP 317-8648-008 Hand Lever - Press CHPZ-240 121586-0081 Ragged Tool 192990-7600 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 41 Cannon APD / ISO Connectors Sensor Connectors APD Sensor connectors are special 1-4-way versions based on the ISO 15170 4-way layout. They are designed to be directly adapted to sensor housing and typically customized versions. The offering includes several basic versions / variations for pressure sensoring and options for flow solder and crimp contacts. Typical Applicatins include: • Pressure Sensoring (absolute and relative) • Temperature Sensoring • Humidity Sensoring Sensor Connectors, Style 1 Order No. Code Contact Cavity closed no. 248-8653-031 1 3 + 4 248-8653-053 2 3 + 4 248-8653-105 1 4 248-8653-106 1 - 248-8653-134 4 2 + 4 Consult factory for customized versions. Note: Mate with APD 4-way plug. Color black (RAL 9005) grey (RAL 7036) black (RAL 9005) black (RAL 9005) blue (RAL 5012) Coding, Basic layouts* View on Mating Face Code 1 black Code 2 grey Code 3 green Code 4 blue Note: The connectors offer both mechanical keying and visual coding by different colors. * Versions with closed cavities are not shown. Dimensions shown in mm Specifications and dimensions subject to change 42 www.ittcannon.com Cannon APD / ISO 15170 Connectors Sensor Connectors Sensor Connectors, Style 2 * Pictures and drawings shown are examples. Consult factory for details. Products can be supplied with: • Codings 1, 2, 3 and 4 • Partially closed cavities • Ventilation pin for absolute pressure application Contacts (machined) • 2,5 mm contact diameter • PCB versions available • Press-in types Order Design AP120110-13 AP120110-11 AP120110-14 Order No. 120110-0013 120110-0011 120110-0014 Crimp Wire Size 0,15 - 0,38 mm2 0,5 - 1,0 mm2 0,75 - 1,5 mm2 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 43 Cannon APD / ISO 15170 Connectors Technical Data, 19-way APD 19-way is the latest addition to ITT’s APD connector range. Based on ISO 15170 it adds additional features to the standard harsh environment capabilities. Secondary lock, adaptation of market available standard accessories and ease of assembly and disassembly not demanding any special tooling characterize this connector. Moreover, APD 19 is set up around a flexible design platform which allows for customized solutions up to 27 contacts. Applications for the 19-way include: • Trucks, Busses, and Tractors • Motor / Electronic Control Units • Transmission • Chassis wire-to-wire and Cabin pass through • Industrial automation and instrumentation Electrical Data Operating Voltage 48 VDC* Operating Current See derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 50 Mating Cycles Coupling Torque 3,5 Nm max. Static Load, free connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Dynamic Impact Free fall with cable (EN 61984 Sec. A9, height 1m) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 + IP 69k (DIN EN 60529) Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PBT GF Sealing Parts FKM Coupling Nut PA 46 GF Contacts Copper Alloy, Au, Ag or Sn plated* * Further information available upon request. Dimensions shown in mm Specifications and dimensions subject to change 44 www.ittcannon.com Cannon APD / ISO 15170 Connectors Plug, 19-way Derating Curve 14 12 Current [A] 10 8 1,5mm2 6 4 2 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Plug, 19-way Order No. 121583-0119 121583-0121 121583-0123 121583-0125 Packaging unit 50 pcs. Designation APD-1BS19S APD-2BS19S APD-3BS19S APD-4BS19S Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Note: Each packaging unit includes one release tool. Socket crimp contacts see page 49. Accessories, see pages 50, 51, and 52. Coding, 19-way layouts Code 1 black Code 2 grey Code 3 green Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 45 Code 4 blue Cannon APD / ISO 15170 Connectors Flange Receptacle, 19-way Flange Receptacle, 19-way Order No. 121583-0120 121583-0122 121583-0124 121583-0126 Designation APD-1AP19S APD-2AP19S APD-3AP19S APD-4AP19S Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Version with o-ring for rear panel mounting: Order No. 121583-0127 121583-0129 121583-0131 121583-0133 Designation APD-1AP19S-R APD-2AP19S-R APD-3AP19S-R APD-4AP19S-R Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Version with o-ring for front panel mounting: Order No. Designation 121583-0128 APD-1AP19S-F 121583-0130 APD-2AP19S-F 121583-0132 APD-3AP19S-F 121583-0134 APD-4AP19S-F Packaging unit 50 pcs. Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Note: Each packaging unit includes one release tool. Pin crimp contacts see page 49. Accessories, see pages 50, 51, and 52. Coding, 19-way layouts Code 1 black Code 2 grey Code 3 green Code 4 blue Panel Cut Out Dimensions shown in mm Specifications and dimensions subject to change 46 www.ittcannon.com Cannon APD / ISO 15170 Connectors Wire-to-Wire Receptacle, 19-way Wire-to-Wire Receptacle, 19-way Order No. 121583-0135 121583-0136 Designation APD-1BP19S APD-2BP19S Code 1 2 Color black (RAL 9005) grey (RAL7036) Coding, 19-way layouts Code 1 black Code 2 grey Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 47 Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 19-way Jam Nut Receptacle, 19-way Order No. Consult Factory Consult Factory Consult Factory Consult Factory Packaging unit 50 pcs. Designation APD-1CP19S APD-2CP19S APD-3CP19S APD-4CP19S Code 1 2 3 4 Color black (RAL 9005) grey (RAL 7036) green (RAL 6029) blue (RAL 5012) Note: Each packaging unit includes one release tool. Pin crimp contacts see page 49. Accessories, see pages 50, 51, and 52. Coding, 19-way layouts Keying positions: See coding, 19-way layouts plug or flange receptacle. Panel Cut Out Piece Parts, Assembly Instructions Dimensions shown in mm Specifications and dimensions subject to change 48 www.ittcannon.com Cannon APD / ISO 15170 Connectors CONTACTS • • • • Contacts / Seals, 19-way Low contact resistance (max. 5mΩ) for maximum signal integrity Current carrying capacity: 12A max. Machined press-in contacts. (other machined contacts available on request) Silver plating, please consult factory For 19-way Contacts (stamped & formed) Crimp Range Plating tin Socket contacts gold (0,8 μm) tin Pin contacts gold (0,8 μm) Reeled (5000 pcs) Part Designation number Loose Piece (bags of 100) Part Designation number 0,35 - 0,75 mm² APK-SA16A07-002 121668-0221 APK-SA16A07-002-B 121668-0274 0,75 - 1,5 mm² APK-SA16A15-002 121668-0202 APK-SA16A15-002-B 121668-0276 0,35 - 0,75 mm² APK-SA16G07-002 121668-0270 APK-SA16G07-002-B 0,75 - 1,5 mm² APK-SA16G15-002 121668-0272 APK-SA16G15-002-B 121668-0278 121668-0280 0,35 - 0,75 mm² APK-PA16A07-002 121668-0252 APK-PA16A07-002-B 121668-0275 0,75 - 1,5 mm² APK-PA16A15-002 121668-0253 APK-PA16A15-002-B 121668-0277 0,35 - 0,75 mm² APK-PA16G07-002 121668-0269 APK-PA16G07-002-B 121668-0279 0,75 - 1,5 mm² APK-PA16G15-002 121668-0271 APK-PA16G15-002-B 121668-0281 Press-In Contacts Contacts (machined) Crimp Range Plating tin Pin contacts gold (0,8 μm) Reeled Designation Single piece Part number Designation Part number 0,3 - 0,6 mm² - - APK-PA16A06-E Consult Factory 0,3 - 0,6 mm² - - APK-PA16G06-E Consult Factory 0,5 - 1,0 mm² - - APK-PA16G10-E Consult Factory 1,0 - 1,5 mm² - - APK-PA16G15-E Consult Factory Individual Wire Seals / Blind Seals Description Color Insulation Diameter Part Number 1,2 - 1,6 mm Red 121667-0024 Single Wire Sealing 1,4 - 2,0 mm Grey 121667-0022 1,9 - 2,1 mm Yellow 121667-0023 Blind Seal 1,4 - 2,0 mm White 121667-0025 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 49 Cannon APD / ISO 15170 Connectors Accessories, 19-way Endbell, 19-way Order No. Color 044-8597-002 Designation Enbell for APD 19 version only black (RAL 9005) Endbell Adapter, 19-way, for the use of standard 90° / Straight conduit accessories * Can be used in combination with PN 980-8672-034. Further adapters available upon request. Order Number: 044-8597-004* Dust Cap for Plug Order Number: 025-8636-053 Dust Cap for Receptacle Order Number: 025-0487-000 Dimensions shown in mm Specifications and dimensions subject to change 50 www.ittcannon.com Cannon APD / ISO 15170 Connectors Accessories 19-way 90° Endbell for Flex Tube Order No. 980-8672-034 980-8672-035 Designation 90° Endbell Adapter 90° Endbell Adapter Color black black ø A 18 14 Packaging unit 100 pcs. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 51 Nominal Dimension of Conduit 17 13 Cannon APD / ISO 15170 Connectors Accessories, 19-way Flange Gasket, 19-way Order Number: 075-8566-003 Conduit Adaptors, 19-way Order No. Designation 980-8672-015 90°, M25, NW23 980-8672-016 Straight, M25, NW17 980-8672-018 Elbow, M25, NW17 980-8672-020 45°, M25, NW23 All versions in black color Conduit Retainers, 19-way Order No. Designation 980-8672-021 NW17 All versions in black color Conduit Splitters, 19-way Order No. Designation 980-8672-017 Y-Splitter 17X17X23 980-8672-019 T-Splitter 17X17X17 All versions in black color Note: Other versions available, consult factory for more information. Dimensions shown in mm Specifications and dimensions subject to change 52 www.ittcannon.com Cannon APD / ISO 15170 Connectors Tooling, 19-way Hand Crimp Tool for Stamped and Formed Contacts Contact Hand Tool Crimp Die 0,35 - 0,75 mm2 121586-5156 121586-5260 121586-5156 121586-5197 0,75 - 1,5 mm2 Mini Applicator for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Order No. Designation 121586-5131 WWZ-20-100-APK16-07-002 121586-5132 WWZ-20-100-APK16-15-002 Support Tools, 19-way Designation Release tool, secondary lock, plug Release tool, secondary lock, receptacle *Packaging unit of 50 pcs. Assembly Adaptor MA-APD-19 Locking tool for 19-way plug connectors Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 53 Order No.* 121586-5235 121586-5234 Order No. Consult Factory Cannon APD / ISO 15170 Connectors Tooling, 19-way Hand Crimp Tool for Press-in Contacts Basic Hand Crimp Tool Order No. M225201/1-01 995-0001-585 Locator Order No. M225201/1-05 995-0001-507 Automatic Crimp Tooling for Press-in Contacts Designation Order No. Description WAz7F-CE 121586-5067 Pneumatic Tool M22501/1-05 995-0001-507 Locator BM-2 121586-5068 Bench Mount WA-10 121586-5069 Food Pedal Assembly Tooling for Press-in Contacts Designation Order No. Description CHPZ-240 121586-0081 Hand Lever Press CIT-APD16-TIP 317-8648-008 Mounting Tip Dimensions shown in mm Specifications and dimensions subject to change 54 www.ittcannon.com Cannon APD / ISO 15170 Connectors Technical Data, 37-way* APD 37-way is a highly reliable, cost effective multi-pin connector with signal contacts (multi-layout power / signal on demand). It offers wire-to-wire and wire-to-board connection solutions. According to ISO 15170, the connector is dedicated for harsh environmental usage. Various customer specific designs (e.g. different coding) are possible. Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 20 Mating Cycles Coupling Torque 4 Nm max. Static Load, free connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Dynamic Impact Free fall with cable (EN 61984 Sec. A9, height 1m) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 + IP 69k (DIN EN 60529) Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Sine, 300m/s², 3 x 100h, RT and 120°C (ISO 15170-2)* Materials List Housing Parts PA 66 GF Sealing Parts FKM (alternative FVMQ) Coupling Nut PA 6 GF Contacts Copper Alloy, Au or Sn plated* *Further information on request Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 55 Cannon APD / ISO 15170 Connectors Plug, 37-way Derating Curve Current [A] 12 10 1 8 2 1: 1,0mm² 2: 0,75mm² 6 4 2 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Plug, 37-way 32 0.8 ø5 4 4 23 28 29 34 1 9 15 9 15 22 40 1 34.2 10 16 5 5 22 23 28 29 33 33 37 34 37 Order No. 121583-0058 Designation APD-1BS37 Code 1 Color black (RAL 9005) 10 ø49.4 Packaging unit 100 pcs. Socket crimp contacts see page 58. Accessories, see pages 58 and 59. Coding 37-way layout View on Mating Face 9 4 1 5 10 15 Note: Additional coding on demand. 23 28 29 33 37 34 Dimensions shown in mm Specifications and dimensions subject to change 56 www.ittcannon.com Cannon APD / ISO 15170 Connectors Flange Receptacle, 37-way Flange Receptacle, 37-way 47 4 1 5 10 23 28 29 33 37 ø40 9 ø41.4 ø44.3 16 22 34 ø34.5 Order No. Designation Code Color Comment 249-8619-017 APD-1AP37-R 1 black (RAL 9005) wtih O-ring 248-8653-026 APD-1AP37 1 black (RAL 9005) without O-ring Packaging unit 100 pcs. Pin crimp contacts see page 58. Accessories, see pages 58 and 59. Note: Requires use of alignment disc. Coding 37-way layout View on Mating Face 10 16 23 6 1 4 8 16 22 28 33 29 34 37 Note: Additional coding on demand. Panel Cut Out Flange for all Flange Receptacles ø40 ø41.4 ø44.3 37± 0.1 41.5 ± 0.05 Note: Dimension if used as version with radial o-ring seal (249-8619-017). Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 57 Cannon APD / ISO 15170 Connectors CONTACTS • • • • Contacts / Accessories, 37-way Low contact resistance (max. 5mΩ) for maximum signal integrity Current carrying capacity: 12A max. Machined press-in contacts. (other machined contacts available on request) Silver plating, please consult factory For APD 37-way Contacts (stamped & formed) Plating tin Socket Contacts gold (0,8 μm) tin Pin Contacts gold (0,8 μm) Crimp Range Reeled 5000 pcs/reel Designation Part Number 0,35 - 0,75 mm2 APK-SA16A07-002-C 121668-0220 0,75 - 1,50 mm APK-SA16A15-002-C 121668-0222 0,35 - 0,75 mm2 APK-SA16G07-002-C 2 0,75 - 1,50 mm APK-SA16G15-002-C 121668-0268 0,35 - 0,75 mm2 APK-PA16A07-002-C 121668-0254 0,75 - 1,50 mm APK-PA16A15-002-C 121668-0255 0,35 - 0,75 mm2 APK-PA16G07-002-C 0,75 - 1,50 mm APK-PA16G15-002-C 121668-0267 2 2 2 121668-0266 121668-0265 Press-In Contacts (machined) Pin Contacts tin 0,30 - 0,60 mm2 APK-PA16A06-E 330-8674-020 gold (0,8 μm) 0,50 - 1,00 mm2 APK-PA16G10-E 330-8674-025 Individual Wire and Blind Seals Insulation Diameter Description Color Part Number 1,2 - 1,6 mm Red 121667-0024 Single Wire Sealing 1,4 - 2,0 mm Grey 121667-0022 1,9 - 2,1 mm Yellow 121667-0023 White 121667-0025 Blind Seal Endbell, 37-way 33±0.3 Order No. Designation Color 044-8597-000 Endbell for APD 37-way black (RAL 9005) version only ø27±0.3(PG21) 32.5±0.3 ø46.9±0.3 Dimensions shown in mm Specifications and dimensions subject to change 58 www.ittcannon.com Cannon APD / ISO 15170 Connectors Accessories, 37-way Flange Gasket Order Number: 075-8566-004 Dust Cap for Plug Order Number: 025-8636-037 Dust Cap for Receptacle Order Number: 025-8636-053 Alignment Disc 37-way Alignment disc for 37-way Flange Receptacle Order Number: 052-8509-004 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 59 Cannon APD / ISO 15170 Connectors Tooling, 37-way Hand Crimp Tool for Stamped and Formed Contacts Hand Tool Contact Order No. Crimp Die 121586-5260 0,35 - 0,75 mm2 121586-5156 0,75 - 1,5 mm2 121586-5156 121586-5197 Mini Applicator for Stamped and Formed Contacts Contact 0,35 - 0,75 mm2 0,75 - 1,5 mm2 Order No. Designation 121586-5131 WWZ-20-100-APK16-07-002 121586-5132 WWZ-20-100-APK16-15-002 Support Tools, 37-way Designation Order No. Assembly Adaptor for plug MA-APD-37-R 391-8547-029 Assembly Adaptor for receptacle MA-APD-37-P 248-8653-066 Replacement Nut for MA-APD-37P 217-8516-007 Contact Insertion Tool CIT-APK-16-15-C 121586-5200 Contact Extraction Tool CET-APK-16-C 121586-5195 Dimensions shown in mm Specifications and dimensions subject to change 60 www.ittcannon.com Cannon APD / ISO 15170 Connectors Tooling, 37-way Hand Crimp Tool for Press-in Contacts Basic Hand Crimp Tool Order No. M225201/1-01 995-0001-585 Locator Order No. M225201/1-05 995-0001-507 Automatic Crimp Tooling for Press-in Contacts Designation Order No. Description WAZ7F-CE 121586-5067 Pneumatic Tool M22501/1-05 995-0001-507 Locator BM-2 121586-5068 Bench Mount WA-10 121586-5069 Food Pedal Assembly Tooling for Press-in Contacts Designation CHPZ-240 CIT-APD16-TIP Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 61 Order No. 121586-0081 317-8648-008 Description Hand Lever Press Mounting Tip Cannon APD / ISO 15170 Connectors Technical Data, 51-way* The APD 51-way connector offers the same features as the 37-way solution. Furthermore it is available in 2 versions, standard and secondary lock for added security. The connector features up to 8 mechanical key and visual color coding options for better mating identification and to avoid mis-mating. Standard Code Code Code Code 1: 2: 3: 4: Green Yellow Brown Purple For other coding consult factory Electrical Data Operating Voltage 48 VDC* Operating Current see derating curve Contact Resistance 5 mΩ max. Voltage Proof 1000 VAC, 60 seconds Insulation Resistance 10 MΩ min. Mechanical Data Durability 40 Mating Cycles Coupling Torque 4,5 Nm max. Static Load, free connector 250 N axial, 150 N lat. (ISO 15170-2, Sec. 4.5) Dynamic Impact 2 J (40mm- ball- drop- test, height 800mm) Environmental Data (acc. ISO 15170) Temperature Range -40 °C up to 125 °C (ISO 15170-2, Sec. 6.4) Humidity Range up to 95 % r.h. (ISO 15170-2, Sec. 6.4) Sealing IP 67 + IP 69k (DIN EN 60529) Salt Spray 96 h, 35 °C (ISO 15170-2, Sec. 6.2) Industrial Climate SO2, 0,67 % (ISO 15170-2, Sec. 6.3) Fluid Compatibility Brakefluid, ATF, fuel, .. (ISO 15170-2, Sec. 6.6)* Vibration Resistance Random, 0,2(m/s²)²/Hz, 3 x 24h, RT Materials List Housing Parts PBT GF Sealing Parts FKM Coupling Nut PA 6 GF Contacts Copper Alloy, Au or Sn plated* *Further information on request Dimensions shown in mm Specifications and dimensions subject to change 62 www.ittcannon.com Cannon APD / ISO 15170 Connectors Plug, 51-way Derating Curve 20 1 18 1: 1,5mm² 2: 0,75mm² 3: 0,35mm² 16 14 2 Current [A] 12 10 3 8 6 4 2 0 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature [°C] Plug, 51-way, Standard Version 44 Ø5 Designation APD-1BP51 APD-2BP51 APD-3BP51 APD-4BP51 Ø47.8 Ø43.8 8.7 Order No. 121583-0032 121583-0033 121583-0030 121583-0031 Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Pin crimp contacts see page 69. Accessories, see page 70. Note: Standard version requires use of alignment disc. Coding 51-way layout 1 1 View on Mating Face 8 1 2 3 8 9 15 23 16 48 51 8 9 1 8 3 9 30 36 16 24 37 42 30 36 48 51 43 49 Code 2 yellow 43 49 Code 3 brown Dimensions shown in mm Specifications and dimensions subject to change 63 2 1 3 9 15 29 Note: The connectors offer both mechanical keying and visual coding by different colors. www.ittcannon.com 1 23 24 48 51 2 15 16 37 42 43 49 Code 1 green 3 29 30 36 37 42 1 23 24 29 2 15 23 16 24 29 30 36 37 42 48 51 43 49 Code 4 purple Cannon APD / ISO 15170 Connectors Snap-In Receptacle, 51-way Snap-In Receptacle, 51-way, Standard Version 2 1 3 8 ø50 23 29 16 24 37 42 48 ø47.8 9 16 30 38 43 51 49 53.6 ø54 Order No. 249-8619-003 249-8619-004 249-8619-001 249-8619-002 Designation APD-1SS51 APD-2SS51 APD-3SS51 APD-4SS51 Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 3 1 2 3 8 9 23 16 29 24 37 42 30 36 43 49 48 51 Code 1 green 1 2 3 8 9 15 16 23 24 43 49 8 3 15 29 37 42 30 36 48 51 43 49 Code 2 yellow 48 51 Code 3 brown 1 2 8 9 23 24 37 42 36 2 16 29 30 1 9 15 15 23 16 24 29 30 36 37 42 43 49 48 51 Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. 3D data showing snap-in design available upon request. Dimensions shown in mm Specifications and dimensions subject to change 64 www.ittcannon.com Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 51-way Jam Nut Receptacle, 51-way, Standard Version 1,5 min 4 max Ø50 Ø47.8 PANEL 32.3 Ø68 Order No. 121583-0081 121583-0082 121583-0079 121583-0080 52.3 Designation APD-1CS51 APD-2CS51 APD-3CS51 APD-4CS51 Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 3 1 2 3 8 9 16 24 3 8 37 42 23 29 37 42 30 36 48 51 43 49 48 51 Code 3 brown 1 2 8 9 15 24 29 Code 2 yellow Code 1 green 2 16 23 43 49 48 51 1 9 15 30 36 37 42 43 49 3 8 24 29 30 36 2 16 23 1 1 9 15 15 16 23 24 29 37 42 30 36 43 49 48 51 Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Piece Parts / Assembly Instruction +0.2 30º Ø59.8 .2 +0 .4 5 2 + 0.2 Ø54.4 Wall Thickness Housing O-Ring Jam Nut Standard: min. 1,5 / max. 4,0 mm Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 65 Cannon APD / ISO 15170 Connectors Plug, 51-way Plug, 51-way, Secondary Lock Version 44 Designation APD-1BP51SN APD-2BP51SN APD-3BP51SN APD-4BP51SN Code 1 2 3 4 Ø47.8 Ø43.8 8.7 Ø5 Order No. 121583-0187 121583-0188 121583-0189 121583-0190 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Pin crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 2 1 8 15 3 9 16 23 29 24 37 30 42 38 48 51 49 Code 1 green 43 Code 3 brown Code 2 yellow Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. Dimensions shown in mm Specifications and dimensions subject to change 66 www.ittcannon.com Cannon APD / ISO 15170 Connectors Snap-In Receptacle, 51-way Snap-In Receptacle, 51-way, Secondary Lock Version 2 1 3 8 ø50 23 29 16 24 37 42 48 ø47.8 9 16 30 38 43 51 49 53.6 ø54 Order No. 121583-0091 121583-0092 121583-0093 121583-0094 Designation APD-1SS51S APD-2SS51S APD-3SS51S APD-4SS51S Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 3 1 2 3 8 9 23 16 24 29 30 37 42 38 43 49 51 1 2 3 8 9 15 48 Code 1 green 23 16 24 29 30 37 38 42 43 49 51 48 2 Snap-In dimension on demand 3-D-image available. Dimensions shown in mm Specifications and dimensions subject to change 67 3 8 23 16 29 24 30 37 42 38 43 49 51 48 1 2 8 9 15 Code 3 brown Code 2 yellow Note: The connectors offer both mechanical keying and visual coding by different colors. www.ittcannon.com 1 9 15 15 23 16 24 29 30 37 38 42 43 49 51 Code 4 purple 48 Cannon APD / ISO 15170 Connectors Jam Nut Receptacle, 51-way Jam Nut Receptacle, 51-way, Secondary Lock Version 1,5 min 4 max Ø50 Ø47.8 PANEL 32.3 Ø68 Order No. 121583-0095 121583-0096 121583-0097 121583-0098 52.3 Designation APD-1CS51S APD-2CS51S APD-3CS51S APD-4CS51S Code 1 2 3 4 Color green (RAL 6018) yellow (RAL 1018) brown (RAL 3009) purple (RAL 4001) Packaging unit 100 pcs. Socket crimp contacts see page 69. Accessories, see page 70. Coding 51-way layout View on Mating Face 3 1 2 3 8 15 9 16 24 30 23 16 29 24 37 42 38 43 49 1 2 29 30 37 38 42 43 49 51 48 3 8 23 16 24 29 30 37 38 42 49 51 48 1 2 8 9 15 43 15 23 16 24 29 30 37 38 42 43 49 Code 3 brown Code 2 yellow Code 1 green 2 9 15 23 48 51 1 3 8 9 51 48 Code 4 purple Note: The connectors offer both mechanical keying and visual coding by different colors. Panel Cut Out Piece Parts / Assembly Instruction +0.2 30º Ø59.8 .2 +0 .4 25 + 0.2 Ø54.4 Wall Thickness Standard: min. 1,5 / max. 4,0 mm Housing O-Ring Jam Nut Dimensions shown in mm Specifications and dimensions subject to change 68 www.ittcannon.com Cannon APD / ISO 15170 Connectors Contacts / Seals, 51-way CONTACTS • • • • Low contact resistance (max. 5mΩ) for maximum signal integrity Current carrying capacity: 12A max. Machined press-in contacts. (other machined contacts available on request) Silver plating, please consult factory For 51-way Standard Version Reeled (5000 pcs) Contacts Plating (stamped & formed) Crimp Range tin Socket contacts gold (0,8 μm) tin Pin contacts gold (0,8 μm) Loose Piece (bags of 100) Part Designation number Designation Part number 0,35 - 0,75 mm² APK-SA16A07-002-C 121668-0220 - - 0,75 - 1,5 mm² APK-SA16A15-002-C 121668-0222 - - 0,35 - 0,75 mm² APK-SA16G07-002-C 121668-0266 - - 0,75 - 1,5 mm² APK-SA16G15-002-C 121668-0268 - - 0,35 - 0,75 mm² APK-PA16A07-002-C 121668-0254 - - 0,75 - 1,5 mm² APK-PA16A15-002-C 121668-0255 - - 0,35 - 0,75 mm² APK-PA16G07-002-C 121668-0265 - - 0,75 - 1,5 mm² APK-PA16G15-002-C 121668-0267 - - For 51-way Secondary Lock Version Contacts (stamped & formed) tin Socket contacts gold (0,8 μm) tin Pin contacts gold (0,8 μm) Reeled (5000 pcs) Loose Piece (bags of 100) Part Designation number Crimp Range Designation Part number 0,35 - 0,75 mm² APK-SA16A07-002 121668-0221 APK-SA16A07-002-B 121668-0274 0,75 - 1,5 mm² APK-SA16A15-002 121668-0202 APK-SA16A15-002-B 121668-0276 0,35 - 0,75 mm² APK-SA16G07-002 121668-0270 APK-SA16G07-002-B 121668-0278 0,75 - 1,5 mm² APK-SA16G15-002 121668-0272 APK-SA16G15-002-B 121668-0280 0,35 - 0,75 mm² APK-PA16A07-002 121668-0252 APK-PA16A07-002-B 121668-0275 0,75 - 1,5 mm² APK-PA16A15-002 121668-0253 APK-PA16A15-002-B 121668-0277 0,35 - 0,75 mm² APK-PA16G07-002 121668-0269 APK-PA16G07-002-B 121668-0279 0,75 - 1,5 mm² APK-PA16G15-002 121668-0271 APK-PA16G15-002-B 121668-0281 Plating Press-In Contacts (Standard Version) Contacts (machined) Pin contacts Reeled Single piece Plating Crimp Range Designation Part number tin 0,3 - 0,6 mm² - 0,3 - 0,6 mm² - 0,5 - 1,0 mm² 1,0 - 1,5 mm² gold (0,8 μm) Designation Part number - APK-PA16A06-E 330-8674-020 - APK-PA16G06-E 330-8674-026 - - APK-PA16G10-E 330-8674-025 - - APK-PA16G15-E 330-8674-024 Individual Wire Seals / Blind Seals Insulation Diameter Description Color Part Number 1,2 - 1,6 mm Red 121667-0024 Single Wire Sealing 1,4 - 2,0 mm Grey 121667-0022 1,9 - 2,1 mm Yellow 121667-0023 1,4 - 2,0 mm White 121667-0025 Blind Seal Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 69 Cannon APD / ISO 15170 Connectors Accessories, 51-way ø 54.6 +/- 0.3 ø 31.5 +/- 0.4 Endbell, 51-way 37.45 +/- 0.3 Order No. Designation 120110-0075 Endbell for APD 51-way version only Color black (RAL 9005) Packaging unit 100 pcs. Alignment Disc, 51-way Order No. 052-8509-003 Designation Alignment disc for 51-way standard version only (plug only) Note: Not required for secondary lock version. Dimensions shown in mm Specifications and dimensions subject to change 70 www.ittcannon.com Cannon APD / ISO 15170 Connectors Tooling, 51-way Hand Crimp Tool for Stamped and Formed Contacts Contact Hand Tool Order No. Locator 121586-5260 0,35 - 0,75 mm2 121586-5156 0,75 - 1,5 mm2 121586-5156 121586-5197 Mini Applications for Stamped and Formed Contacts Contact Order No. Designation WWZ-20-100-APK16-07-002 0,35 - 0,75 mm2 121586-5131 121586-5132 WWZ-20-100-APK16-15-002 0,75 - 1,5 mm2 Support Tools, 51-way Designation Order No. Assembly Adaptor for plug MA-APD-51-P 248-8653-064 Assembly Adaptor for receptacle MA-APD-51-R 249-8619-011 Replacement Nut for MA-APD-51-R 217-8516-005 Assembly adaptor for plug MA-APD-51-P-SEC-LOCK 121586-5202 Assembly adaptor for receptacle MA-APD-51-R-SEC-LOCK 121586-5203 Assembly adaptor for Jam nut MA-APD-51-FL-SEC-LOCK 121586-5206 Unlocking Device 317-8675-054 Secondary Lock Set CET-ADP-51 121586-5259* *For plug only Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 71 Cannon APD / ISO 15170 Connectors Tooling, 51-way Hand Crimp Tool for Press-in Contacts Basic Hand Crimp Tool Order No. M225201/1-01 995-0001-585 Locator Order No. M225201/1-05 995-0001-507 Automatic Crimp Tooling for Press-in Contacts Designation Order No. Description WA27-7 121586-5067 Pneumatic Tool M22501/1-05 995-0001-507 Locator BM-2 121586-5068 Bench Mount WA-10 121586-5069 Food Pedal Assembly Tooling for Press-in Contacts Designation CHPZ-240 CIT-APD16-TIP Order No. 121586-0081 317-8648-008 Description Hand Lever Press Mounting Tip Dimensions shown in mm Specifications and dimensions subject to change 72 www.ittcannon.com Cannon APD / ISO 15170 Connectors PCB  Connectors The demand within the transportation & industrial markets for direct PC board connections is increasing. Solutions demanding space savings, reduction of assembly costs or standardized assembly methods are just a selection of reasons driving this trend. PCB type connectors complement the offering of crimp and solder cup type connections within the APD product range. APD connectors with PCB contacts can be offered for most of our products shown in this catalog. This chapter will provide a first impression of technical features and benefits as well as examples of PCB connector solution. Technical Specifications Mechanical Data: Electrical Data: Environmental: All PCB connectors are derived from standard APD lines and feature similar properties Depends on exact design of contacts and requirements of solution, generally similar to respective APD standard product IP67 / IP69K with improved long term stability against fluids e.g. motor oil due to press- in assembly into connector. Resistance against fluids according to ISO 15170 Technical Specifications • • • • • • • PCB contacts are useable in all non secondary lock versions Increased long term stability – sealing against e.g. motor oil Individual defintion of contact length – adaptation to application Pre-assembled versions can be delivered - avoids additional harnessing work Useable for printed flex board applications Increases reliability (no harness errors) Avoids additional harness costs and reduces complexity of total manufacturing process Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 73 Cannon APD / ISO 15170 Connectors Conversion Charts Cross Reference AWG Size / metric size (mm2) AWG mm2 6/0 170,3 5/0 135,1 4/0 107,2 3/0 85,0 2/0 67,5 0 53,4 1 42,4 2 33,6 3 26,7 4 21,2 5 16,8 6 13,3 7 10,6 8 8,35 9 6,62 AWG mm2 AWG mm2 10 5,27 11 4,15 12 3,31 13 2,63 14 2,08 15 1,65 16 1,31 17 1,04 18 0,823 19 0,653 20 0,519 21 0,412 22 0,325 23 0,259 24 0,205 25 0,163 26 0,128 27 0,102 28 0,0804 29 0,0646 30 0,0503 31 0,0400 32 0,0320 33 0,0252 34 0,0200 35 0,0161 36 0,0123 37 0,0100 38 0,00795 39 0,00632 Conversion Chart for mm to Inches mm Inches 1 0.04 2 0.08 3 0.12 4 0.16 5 0.20 6 0.24 7 0.28 8 0.31 9 0.35 10 0.39 11 0.43 12 0.47 13 0.51 14 0.55 15 0.59 16 0.63 17 0.67 mm inches 18 0.71 19 0.75 20 0.79 21 0.83 22 0.87 23 0.91 24 0.94 25 0.98 26 1.02 27 1.06 28 1.10 29 1.14 30 1.18 31 1.22 32 1.26 33 1.30 34 1.34 mm Inches 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1.38 1.42 1.46 1.50 1.54 1.57 1.61 1.65 1.69 1.73 1.77 1.81 1.85 1.89 1.93 1.97 Equation for converting mm to inches: mm divided by 25.4 = inches Conversion Chart for Centigrade to Fahrenheit ˚C -40 -38 -36 -34 -32 -30 -28 -26 -24 -22 -20 -19 -18 -17 -16 -15 -14 -13 -12 --11 ˚F -40.0 -36.4 -32.8 -29.2 -25.6 -22.0 -18.4 -14.8 -11.2 -7.6 -4.0 -2.2 +0.4 +1.4 +3.2 +5.0 +6.8 +8.6 +10.4 +12.2 ˚C -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7 +8 +9 ˚F +14.0 +15.8 +17.6 +19.4 +21.2 +23.0 +24.8 +26.6 +28.4 +30.2 +32.0 +33.8 +35.6 +37.4 +39.2 +41.0 +42.8 +44.6 +46.4 +48.2 ˚C ˚F +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +29 +29 +30 +50.0 +51.8 +53.6 +55.4 +57.2 +59.0 +60.8 +62.6 +64.4 +66.2 +68.0 +69.8 +71.6 +73.4 +75.2 +77.0 +78.8 +80.6 +82.4 +84.2 +86.0 Equation for converting Centigrade to Fahrenheit: 32 + (˚C x 1.8) = Fahrenheit Dimensions shown in mm Specifications and dimensions subject to change 74 www.ittcannon.com Cannon APD / ISO 15170 Connectors Part Number Index Order Number Page Order Number Page Order Number Page 025-0480-000 16, 23, 33, 40 025-0487-000 50 025-8636-005 16, 23, 33, 40 025-8636-037 59 025-8636-053 50, 59 030-8531-030 13 030-8531-031 13 030-8531-032 13 030-8531-033 13 030-8581-029 12 030-8614-010 12, 17 030-8614-020 12, 17 030-8614-030 12, 17 031-8521-010 12, 17 031-8521-020 12, 17 031-8521-030 12, 17 031-8531-010 13 031-8531-011 13 031-8531-012 13 031-8531-013 13 031-8646-001 22, 24 031-8646-002 22, 24 031-8646-003 22, 24 031-8646-010 22, 24 031-8646-011 22, 24 031-8646-015 12 044-8597-000 58 044-8597-002 50 044-5897-004 50 052-5809-003 70 052-8509-004 59 058-8578-100 33, 40 058-8578-101 33, 40 058-8578-102 33, 40 058-8578-103 33, 40 058-8578-105 33, 40 066-8516-005 9, 19, 27, 31 075-8503-000 15, 22, 32, 39 075-8503-004 15, 22, 32, 39 075-8566-003 51 075-8566-004 59 120090-0165 24 120090-0171 24 120110-0011 43 120110-0013 43 120110-0014 43 120110-0020 38 120110-0024 36 120110-0026 15, 23, 33, 40 120110-0075 70 120110-0083 38 120110-0217 16, 23, 33, 39 120110-0220 14 120110-0221 14 120110-0222 14 120110-0229 14 120190-0163 41 121086-3278 34 121583-0000 26 121583-0001 26 121583-0002 26 121583-0003 26 121583-0004 27 121583-0005 27 121583-0006 27 121583-0007 27 121583-0008 28 121583-0009 28 121583-0010 28 121583-0011 28 121583-0012 8 121583-0013 8 121583-0014 9 121583-0015 9 121583-0016 10 121583-0017 10 121583-0018 36 121583-0019 37 121583-0020 38 121583-0021 15, 23, 33, 40 121583-0025 19 121583-0026 19 121583-0027 20 121583-0028 37 121583-0030 63 121583-0031 63 121583-0032 63 121583-0033 63 121583-0042 8 121583-0043 9 121583-0058 56 121583-0061 37 121583-0079 65 121583-0080 65 121583-0081 65 121583-0082 65 121583-0083 19 121583-0084 19 121583-0085 20 121583-0086 20 121583-0091 67 121583-0092 67 121583-0093 67 121583-0094 67 121583-0095 68 121583-0094 67 121583-0095 68 121583-0096 68 121583-0097 68 121583-0098 68 121583-0119 45 121583-0120 46 121583-0121 45 121583-0122 46 121583-0123 45 121583-0124 46 121583-0125 45 121583-0126 46 121583-0127 46 121583-0128 46 121583-0129 46 121583-0130 46 121583-0131 46 121583-0132 46 121583-0133 46 121583-0134 46 121583-0135 47 121583-0136 47 121583-0187 66 121583-0188 66 121583-0189 66 121583-0190 66 121583-0205 38 121583-0211 36 121583-0212 38 121583-0213 30 121583-0214 30 121583-0215 31 121583-0216 31 121583-0217 10 121586-0081 41, 121586-5067 54, 121586-5068 54, 121586-5069 54, 121586-5075 24 121586-5077 24 121586-5131 53, 121586-5132 53, 121586-5134 34 121586-5135 34 121586-5136 34 121586-5149 24 121586-5156 53, 121586-5192 17 121586-5193 17 121586-5195 60 www.ittcannon.com 75 54, 61, 61, 61, 61, 72 72 72 72 60, 71 60, 71 60, 71 Cannon APD / ISO 15170 Connectors Part Number Index Order Number Page Order Number Page Order Number Page 121586-5197 60 121586-5200 60 121586-5202 71 121586-5203 71 121586-5206 71 121586-5217 41 121586-5229 17 121586-5232 17 121586-5234 53 121586-5235 53 121586-5237 41 121586-5242 34 121586-5249 34 121586-5244 24 121586-5253 17 121586-5257 17 121586-5259 71 121667-0022 39, 121667-0023 39, 121667-0024 39, 121667-0025 39, 121688-0021 32 121688-0025 32 121668-0022 32 121668-0026 32 121668-0027 32 121668-0028 32 121668-0029 32 121668-0032 32 121668-0033 32 121668-0034 32 121668-0035 22 121668-0124 32 121668-0125 32 121668-0126 32 121668-0127 32 121688-0128 32 121688-0202 49, 121668-0220 58, 121668-0221 49, 121668-0222 58, 121688-0252 49, 121688-0253 49, 121668-0254 58, 121668-0255 58, 121668-0265 58, 121668-0266 58, 121668-0267 58, 121668-0268 58, 121668-0269 49, 121668-0270 49, 121668-0271 49, 121668-0272 49, 69 121668-0274 49, 69 121668-0275 49, 69 121668-0276 49, 69 121668-0277 49, 69 121668-0278 49, 69 121668-0279 49, 69 121668-0280 49, 69 121668-0281 49, 69 192900-0000 39 192900-0001 39 192900-0002 39 192900-0003 39 192922-1450 41 192990-7600 41 217-8516-001 10, 20, 28, 37 217-8516-005 71 217-8516-007 60 249-8619-011 71 248-8653-026 57 248-8653-031 42 248-8653-053 42 248-8653-063 17, 24 248-8653-064 71 248-8653-066 60 248-8653-105 42 248-8653-106 42 248-8653-134 42 249-8619-001 64 249-8619-002 64 249-8619-003 64 249-8619-004 64 249-8619-005 11 249-8619-006 11 249-8619-007 21 249-8619-010 17, 24 249-8619-017 57 317-8648-008 41, 54, 61, 72 317-8649-034 17, 24 317-8675-054 71 330-8672-019 37, 38 330-8672-021 37, 38 330-8674-020 58, 69 330-8674-024 69 330-8674-025 58, 69 330-8674-026 69 331-8547-029 60 351-8697-000 22 351-8697-001 15 351-8697-002 15 351-8697-003 15 351-8697-004 15 351-8697-005 15 351-8697-007 22 351-8697-009 15 351-8697-010 22 351-8697-014 15 430-8645-000 22, 430-8645-002 22, 430-8645-003 22, 430-8645-007 22, 430-8645-009 22, 980-8672-004 15, 980-8672-005 17, 980-8672-010 15, 980-8672-015 52 980-8672-016 52 980-8672-017 52 980-8672-018 52 980-8672-019 52 980-8672-020 52 980-8672-021 52 980-8672-034 51 995-0001-507 54, 995-0001-585 41, 49, 49, 49, 49, 69 65 69 65 69 69 65 65 65 65 65 65 69 69 69 58, 58, 58, 58, 69 69 69 69 76 24 24 24 24 24 23 24 23 61, 72 54, 61, 72 www.ittcannon.com Product Safety and Warranty 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. Electrical connectors and individual components do not release or otherwise result in exposure to hazardous chemicals under normal conditions of use and fall under the definition of “Article,” under the Hazard Communication Standard, 29 CFR 1910.1200, and are not considered hazardous materials. Solder and fluxes can be hazardous if inhaled or absorbed through the skin and should only be used as recommended by the manufacturer. Please consult your solder and flux manufacturer for more specific application recommendations. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Always wear safety glasses to avoid potential injury to eyes during cleaning, soldering, fiber preparation, etc. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should www.ittcannon.com therefore be examined prior to installation/ use and rejected if found to be damaged. Proper lifting techniques shall be used for handling shipping cartons. their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. 4. DISPOSAL Please recycle, reclaim or dispose of connectors and individual components in accordance with local, state and federal laws. Incineration of certain materials may release noxious or even toxic fumes.. Commodities in this catalog may be controlled for export or re-export under the Export Administration Regulations (EAR), Nuclear Regulatory Commission (NRC) Regulations, or by the International Traffic in Arms Regulations (ITAR) when specifically designed, modified or configured for military use. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the specified application tools, cleaning materials and assembly instructions documented in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Pressure All pressure information given are differential pressure limits. The specific differential pressure limits, across the connector interface, are documented in the Data Safety/catalog (iv) Other important information Cannon continuously endeavors to improve 77 ITT Corporation Interconnect Solutions Division, (“ITT”) manufactures high quality products. However, these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of ITT. Product Warranty A limited product warranty applies to ITT products. Please refer to www.ittcannon. com (General Terms and Conditions of Sale) for the complete text of ITT’s applicable Terms and Conditions of Sale, including warranty. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. ITT does not assume liability for any patent infringement or violation of other rights claimed by third parties which may result from its use. With prior written consent, reprinting this publication without any modifications is generally permitted. “ITT”, the Engineered Blocks Logo and “Engineered for life” are registered trademarks of ITT Corporation. All other trademarks or registered trademarks are property of their respective owners. All dates subject to change without notice. Notes _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ 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_____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ Dimensions shown in mm Specifications and dimensions subject to change 78 www.ittcannon.com Notes _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ 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_____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 79 Global Design & Manufacturing and Customer Support North America Europe & Middle East Asia MEXICO - Cannon, VEAM Av. Libre Comercio s/nentre Calzada Industrial Nuevo Nogales y Calzada del Raquet Club, Parque Industrial Nuevo Nogales phone: +52.631.3110050 fax: +52.631.3110060 GERMANY - Cannon, VEAM Cannonstrasse 1 Weinstadt, 71384 phone: +49.7151.699.0 fax: +49.7151.699.217 CHINA - Cannon, VEAM Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong, China 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 USA - Cannon 56 Technology Drive Irvine, CA 92618 toll free: +1.800.854.3028 ITALY - VEAM Corso Europa 41/43 Lainate (MI), Italy 20020 phone: +39.02938721 fax: +39.0293872300 HONG KONG - Cannon, VEAM Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 JAPAN - Cannon, VEAM 11-3, 5 Chome, Hibarigaoka, Zama-shi Kanagawa, Japan 228-0003 phone: +81.462.57.2010 fax: +81.462.57.1680 www.ittcannon.com © 2022 ITT Inc ITT Cannon APD Catalog 052022 © 2022 ITT Inc. “Engineered for life” and “Cannon” are registered trademarks of ITT Inc. Specification and other data are based on information available at the time of printing, and are subject to change without notice.