DL Series ZIF connectors
Cannon, VEAM, BIW
A Historical Achievement of Technology Leadership
Defining and Championing Innovation
Showcasing a portfolio of creativity, ITT’s “Engineered For Life” execution embraces products which have
become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial
Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer,
and Automotive.
ITT’s rich interconnect history embraces contributions to both technological breakthroughs and social movements.
With one of the industry’s broadest product offerings, ITT’s interconnect products have supported:
•
Every Free World space mission, bringing the universe to our doorstep.
•
Motion picture, radio, and television equipment, serving laughter and entertainment to millions.
•
Commercial and military communications systems, linking the voices of the world.
•
Computerized tools, reshaping the information highway.
•
Aircraft, rapid transit, and automobiles, mobilizing our expanding society.
•
Oil and natural gas production, powering the world’s economies.
•
Agricultural equipment, attacking the roots of world hunger.
ITT Cannon
ITT Cannon is a brand of the multi-national ITT
Corporation. Our connector portfolio remains the
most extensive in the industry offering the most
reliable and cost effective range of interconnect
solutions. These innovations have enabled ITT to
provide products and technologies to such markets as:
• Automotive
• Computer/Consumer
• Industrial/Instrumentation
• Military/Aerospace
• Oil Fields
• Telecom/Handset
• Transportation
When you specify a Cannon, VEAM or BIW connector,
you can rely on a product designed, developed, and
manufactured to the highest quality and reliability
standards. This tradition of excellence is based on
ITT’s corporate culture of operating its businesses
under the principles of Six Sigma. At ITT, Six Sigma
is not just a quality philosophy but a complete
corporate culture that drives the entire business.
Our Value Based Management and Value Based
Product Development systems are two cornerstones
that allow for the development of both leadership and
product engineering principles, ensuring the correct
industry leading products are developed to
the accepted market driven lead times. These
principles have allowed ITT to become the market
leader in all of our business portfolios.
Six Sigma Manufacturing
ITT operates manufacturing facilities in the United
States, Germany, Italy, Mexico, China, Japan and
the UK, all of which have particular product area
strengths allowing ITT to offer a truly global footprint
to our customers. Our facilities are world class
and accommodate full vertical integration utilizing
the latest manufacturing technologies including:
automated and robotic machining centers, Super
Market manufacturing cells, Kanban pull systems,
and automated electrical, mechanical, and optical
test and inspection equipment. The combination
of our manufacturing strength and our advanced
manufacturing facilities allows ITT to offer products at
market driven prices. Our capabilities, especially in
robotics, computerized precision tooling, Kaizen
Project Management, Six Sigma tools, and testing,
give ITT the most optimized global manufacturing
footprint in the interconnect industry.
The Custom Difference
As the industry leader in harsh environment
interconnect applications, ITT’s world class engineering
teams will work directly with our customers to
design and develop cost effective solutions for their
applications. In many cases we may modify one of our
standard designs to ensure a highly reliable solution
where timing is critical. Yet, in those cases where a
complete custom interconnect solution is required,
ITT will work with our customer’s Engineers to design
an interconnect solution which will be cost effective
yet highly reliable. As professional consultants,
our Engineering teams will provide a thorough
systems and mechanical analysis of any proposed
solution. These analyses provide our customers
with sophisticated electrical signal and mechanical
characterizations to determine the best solution for
their application.
RoHS Compliance Information
ITT has implemented a strict parts control plan for
all ITT electronics plants worldwide that allows the
Cannon, VEAM, and BIW connector product portfolios
to meet the requirements of European Union Directive
2002/95/EC better know as the Reduction of
Hazardous Substances initiative. As appropriate,
specific Cannon, VEAM, and BIW products may be
ordered with an R prefix number which insures our
customers will receive RoHS compliant parts for their
commercial electronics applications and equipment.
Since most RoHS hazardous substances center around
specific metal plating and lead solder coatings, ITT’s
products for RoHS compliance are available in the
following plating finishes: black zincelectroless nickel,
stainless steel, Anodize over aluminum and Gold plating.
It should be noted that gold plating would
be recommended as the replacement
for tin-lead solder when ordering board
mount connectors.
Cannon ZIF Connectors
Table of Contents
DL
• Plastic Body
Introduction . . . . . . . . . . . . . . . . . . 10
• 60, 96, 156, or 260 Contact Cavities
Product Specifications . . . . . . . . . . . 11
• Single Hand Actuation
How to Order . . . . . . . . . . . . . . . . . . 12
• Crimp or Square Post Contacts
DLM
• Metal Body
Introduction . . . . . . . . . . . . . . . . . . 17
• EMI/RFI Shielding
Product Specifications . . . . . . . . . . . 18
• 60, 96, 156, 260 or 360 Contact Cavities
How to Order . . . . . . . . . . . . . . . . . . 19
Layout Information . . . . . . . . . . 20-24
• Single Hand Actuation
• Crimp, Square Post or PC/RC Contacts
DLP
• Metal Body
Introduction . . . . . . . . . . . . . . . . . . 25
• EMI/RFI Shielding
Product Specifications . . . . . . . . . . . 25
• Modular Landed Contact System
(DLP-272- 34 Contacts/Module
DLP-408 - 68 Contacts/Module)
How to Order . . . . . . . . . . . . . . . . . . 26
Layout Information . . . . . . . . . . 27-28
• Single Hand Actuation
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4
Cannon ZIF Connectors
Table of Contents
QLC
• Metal Body
Introduction . . . . . . . . . . . . . . . . . . 29
• EMI / RFI Shielding
Product Specifications . . . . . . . . . . . 29
• 260 Contacts
Layout Information . . . . . . . . . . . . . 30
• Small form factor.
For portable equipment
Accessories
• Cannon offers a large selection
of accessories to meet a variety
of application requirements
• Allows customization using
standard components
Introduction . . . . . . . . . . . . . . . . . . 31
Selection Guide . . . . . . . . . . . . . . . . 31
Junction Shells, Plastic . . . . . . . . . . . 32
Backshells, Metal . . . . . . . . . . . . . . . 34
Actuating Handles . . . . . . . . . . . . . . 35
Protective Covering . . . . . . . . . . . . . 36
Polarizing Posts . . . . . . . . . . . . . . . . 37
Shells (EMI/RFI) . . . . . . . . . . . . . . . . . 38
Contacts
• Crimp and Buss contacts are available
loose or reeled
Introduction . . . . . . . . . . . . . . . . . . 39
• Accommodates wire sizes #42-#18AWG
Crimp Contacts-Loose / Reeled . . . . . 41
Buss Contacts . . . . . . . . . . . . . . . . . . 40
• Customer installed. Field
installable/removable
Tools and Assembly
• Cannon offers hand crimp tooling for
low volume applications
Introduction . . . . . . . . . . . . . . . . . . 42
• Contact extraction tools
Extraction Tools . . . . . . . . . . . . . . . . 43
• Automatic tooling can be leased for
large volume applications
Assembly Instructions . . . . . . . . 44-46
Hand Crimp Tools . . . . . . . . . . . . . . 42
Lease Automatic Tooling . . . . . . 47-48
PCB Hole Pattern and Pad Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-56
Panel Cutouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-59
Contact Cavity Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
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5
Product Overview Guide
Cannon ZIF Connectors
DL
DLM
DLP 136 - 272
DLP 408
QLC
Type
Body
Body Material
Available
Layouts
Plug & Receptacle
Plug & Receptacle
Plug & Receptacle
Plug & Receptacle
Plug & Receptacle
Plastic
Thermoplastic
60; 96; 156;
and 260 signal
Metal
Aluminum
60; 96; 156 260
and 360 signal
Metal
Aluminum
136, 204
and 272 signal
Metal
Zinc Alloy
Metal
Zinc
408 signal
260 signal
Crimp Contacts
yes
yes
-
-
-
Square Post Contacts
yes
yes
-
-
-
PC/RC Contacts
Pressfit Contacts
Current
Rating
yes (1)
yes
yes (2)
5 A max. (3) / 4 A max.
(4)
no
yes
no
0,5 A max.
0,3 A max
0,5A max
30 milliohms max.
(Initial)
30 milliohms max.
(Initial)
100 milliohms max
(includes bulk resistance)
Contact
Resistance
5 A max. (3)
15 milliohms max.
15 milliohms max.
20 milliohms max. (5)
20 milliohms max. (5)
30 milliohmms max. (4)
Contact Material
20 or 50μ inches gold
plated copper alloy
20 or 50μ inches gold
plated copper alloy
Gold plated
copper Alloy
Gold plated
copper Alloy
40μ inch gold plated
copper alloy
Operating
temperature
-55°C to 105°C
-55°C to 105°C
-55°C to 85°C
-55°C to 85°C
-55°C to 85°C
RoHS compliant
yes
yes
yes
yes
yes
Factory
terminated
Solder to PCB
through hole
Solder to PCB
through hole
Solder to PCB
through hole
Press-fit
Solder to PCB
through hole
Mating cycles
10.000 min.
10.000 min.
10,000 max
10,000 max
20,000 max
EMI/RFI shielding
-
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
-
-
-
yes
yes
yes
-
-
yes (5)
-
-
-
-
Plastic Junction Shell
yes
yes
-
-
-
Accessories See Pages 31-38
Actuating handles
Protective Cover
(Rubber) (6)
Protective Cover
(Plastic) (7)
Metals Shell for EMI/
RFI shielding
Cable Clamps
yes
yes
-
-
-
Metals Backshell
yes
yes
-
-
-
Polarizing Posts
Page number
yes
10-16
yes
17-24
25-27
28
29-30
Notes:
(1) DL5 only
(2) DLM5 only
(3) Crimp or Square Post Contacts
(4) PC/RC contact
(5) Specification for Crimp Contacts smaller than 28 AWG
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6
Cannon ZIF Connectors
Product Features
The mechanical function of the new DLP ZIF connector
A quarter turn of knob (shaft) mates all the contact at once by the function of cam and bearing.
Bearing
Plug side PCB
Cam shaft
Contact
Our DLP connector uses our landed contact system. Modules of 34 or 68 contacts each are populated in
to the receptacle to the customer’s requirements. These contacts are positioned to land on pads that are
designed into the customer supplied PCB and mounted to the plug connector housing. When mated, the
contacts do not touch the pads on the plug PCB. Once the handle is rotated and locked, the shape of the
receptacle contact generates a slight wipe on the plug PCB pads.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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7
Cannon ZIF Connectors
Product Features
The long life and rapid mating are achieved through the use of our Zero Insertion Force design.
Contact in the plug and receptacle do not touch each other while the connector halves
are being engaged.
Step 1:
The plug is placed over the
receptacle.
Step 2:
A “quarter turn” of an actuating
shaft mates all contacts at once.
Step 3:
The same “quarter turn” also
physically locks the connector
halves together.
Connector engagement force is zero, and the only wear on the contacts occurs as they are
pressed together and lightly wiped past each other during the camming and locking operation.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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8
Cannon ZIF Connectors
Typical Applications
Medical
Test & Instrument
• Ultrasound Diagnostic
• Patient Monitoring
• Hospital Equipment
• Avionics
• Automated Test Equipment
• Computer and Peripheral Equipment
• MRI (Non-Magnetic)
• Semiconductor
• Portable Equipment (Imaging)
Entertainment
Commercial / Industrial
Manufacturing
• Recording Studio Equipment
• Stage Lighting and Sound
• Broadcasting Equipment
• Automation
• Robotics
• Electrical Controls
Transportation
Telecommunications
• Locomotive Systems
• Automotive Electronics
• Aircraft Simulators
• Systems Interconnect
• Manufacturing Test Equipment
• Switching Systems
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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9
Cannon ZIF Connectors
DL - Plastic Body
The Cannon DL
Series of Zero Insertion Force (ZIF)
connectors fill the need in the medical, commercial /
industrial, computer, and peripheral equipment market
places for low-cost, high performance, multiple-wire power
and signal connectors.
DL connectors feature: a minimum rated life of 10,000
complete mating and unmating cycles with no performance
loss; can be mated and unmated in less than two seconds
even with as many as 624 contacts; and they cost less
(often as much as 25% less) per mated line than singular
high-density rack-and-panel connectors.
Simple. Effective. Reliable. Durable
Combining their special design with commercial-grade
materials and low cost crimp, PCB, and wrappable
hermaphroditic contacts, that may be hand or machine
terminated, makes the DL Series of ZIF connectors the finest
low-cost-per-mated-line I/0 connectors available today.
Derating Curves
DL1
DL3
DL2
The ambient temperature curves shown represent the rated current carrying capacity of the Cannon
DL1/2/3/4, electrical connectors, derated to 80% of the values recorded during the methods specified by
International Electro-Technical Commission Document 48 (1975).
Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at
each current level until thermal stability was achieved. A thermocouple inserted into the “hottest area” of
each connector then measured the connector temperature at the same time that an ambient temperature
reading was taken. The difference between the two measured values is the heat rise or self-heating created
solely by the current flow, and this temperature rise for the current level was deducted from the insulator
material rated temperature. These values were then derated to 80% to obtain the curves shown.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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10
Cannon ZIF Connectors
DL - Plastic Body
Standard Materials and Finishes
DL Housing:
Glass Filled Thermoplastic, UL 94V-1 rated, Color: Black
Crimp Contacts and
Square Post Contacts:
- Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area,
gold flash on balance
Actuating Camshaft:
Stainless steel, Passivated
Insulator Retainer
(Plug Only)
Stainless steel, Passivated
Electrical Data
No. of Contacts:
Wire Size:
Contact Termination:
60, 96, 156, and 260 signal
#18 AWG through #42 AWG
-
Crimp
Square Post
Wrap Post
Buss
Pressfit
Mechanical Data
Actuation:
Coupling:
Single Hand
Rotating latch
Polarization:
Polarizing Posts
Contact Spacing:
Shell Styles:
2,54 (0.100) Square Grid
Plug and Receptacle
Performance Data
Current Rating:
5 A max - Crimp/Square Post/PCB contact
10 A, 20 A, 30 A, 40 A, 50 A, 60 A max - Buss contact
Dielectric
ithstanding Voltage:
W
1200 VAC RMS - Crimp/Square Post Contact
Operating Temperature:
-55°C to 105°C (DL/DLM/DLD)
Insulation
5000 Megaohms minimum
Resistance:
Durability:
10,000 Cycles minimum
Contact Resistance:
15 mΩ max. - Crimp/Square Post Contact
20 mΩ max. - Crimp #32 AWG - #30 AWG Contact
Insulation Resistance:
5000 MΩ min.
Wire
Accommodation:
#42 AWG - #18 AWG
8 lb (35.585 N) minimum
Contact Retention:
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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11
Cannon ZIF Connectors
DL - Plastic Body
How to Order
DL
1
-
156
P
W6
SERIES
DL : Thermo filled thermoplastic
SIZE - CONTACT ARRANGEMENT
1 - 156
2 - 96
3 - 60
5 - 260
TYPE
P - Plug
R - Receptacle
CONTACT TYPE
No letter - Crimp #18 thru #42 AWG
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER
W4 - Wrap Post 15,37 (0.605), 20 inches Gold
W4A - Wrap Post 15,37 (0.605), 50 inches Gold, Plug only
W4B - Wrap Post 15,37 (0.605), 50 inches Gold, Receptacle only
W6 - Square Post 7,11 (0.280), 20 inches Gold
W6A - Square Post 7,11 (0.280), 50 inches Gold, Plug only
W6B - Square Post 7,11 (0.280), 50 inches Gold, Receptacle only
W9A - Square Post 3,18 (0.125), 50 inches Gold, Plug only
W9B - Square Post 3,18 (0.125), 50 inches Gold, Receptacle only
F - Pressfit, 20 inches Gold, DL5 Receptacle only
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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12
Cannon ZIF Connectors
DL - Plastic Body - Crimp Contacts
Plug
•
•
•
•
•
Order Actuating Handle Kit sold separately, see page 35.
Crimp Contacts are to be ordered separately and to be
installed by customer, see pages 41-42.
For contact cavity arrangements see page 60.
For panel cutout and mounting hole pattern, see pages 57-59.
For PC hole pattern, see pages 49-56.
A
7,92 (.312)
C A MS H A F T
T U R N IN G D IR E C T IO N
B
G
6,35
(.250)
4X Ø 3,03 (.119)
Description
23,10
(.910)
D
C
E
A
B
H
F
C
DL3-60P 65,80 57,91 50,55
(2.592) (2.280) (1.992)
DL2-96P 65,80 57,91 50,60
(2.592) (2.280) (1.994)
D
L1-156P
108,00 100,03 92,26
(4.255) (3.938) (3.631)
D
L5-260P 108,00 100,03 92,26
(4.255) (3.938) (3.631)
D
E
F
11,89 24,90 39,19
(0.466) (0.981) (1.543)
19,38 28,12 39,19
(.763) (1.108) (1.543)
16,26 24,90 54,81
(0.640) (0.980) (2.158)
26,00 35,00 54.26
(1.024) (1.378) (2.136)
G
H
24,90 49,02
(0.981) (1.931)
24,05 50,60
(0.947) (1.994)
20,10 92,10
(0.792) (3.626)
30,30 92,10
(1.193) (3.626)
Receptacle
• Crimp Contacts are to be ordered separately and to be
installed by customer, see pages 41-42.
• For contact cavity arrangements see pages 60.
• For panel cutout and mounting hole pattern, see page 57-59.
• For PC hole pattern, see pages 49-56.
A
B
7,75 (.305)
D
C
G
4X Ø 3,03 (.119)
E
20,32 (.800)
H
6,35 (.250)
Description
DL3-60R
DL2-96R
DL1-156R
DL5-260R
A
B
C
65,80 57,91 50,50
(2.592) (2.280) (1.988)
65,80 57,91 50,60
(2.592) (2.280) (1.994)
108,00 100,03 92,10
(4.255) (3.938) (3.622)
108,00 100,03 92,10
(4.255) (3.938) (3.622)
D
11,89
(0.468)
19,38
(.763)
16,26
(0.640)
26,00
(1.024)
Notes:
Crimp contacts are to be ordered separately and to be installed by customer, see pages 41-42
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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13
E
G
H
24,90 19,18 49,02
(0.981) (0.755) (1.931)
28,12 24,05 50,60
(1.108) (0.947) (1.994)
24,90 20,10 92,10
(0.980) (0.792) (3.626)
35,00 30,30 92,10
(1.378) (1.193) (3.626)
Cannon ZIF Connectors
DL - Plastic Body - Square / Wrap Post Contacts
Plug
• Order Actuating Handle Kit sold separately, see page 35.
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
7,92 (.312)
A
B
D
C
27,75
(1.093)
L
C A MS H A F T
TURNING DIRE C TIO N
G
I @ 2,54 (.100)
= 12,70 (.500)
4X Ø 3,03 (.119)
E
F
6,35 (.250)
0,64 (.025)
J @ 2,54 (.100)
= 30,48 (1.200)
J @ 2,54 (.100)
= 30,48 (1.200)
H
Description
DL3-60PW4
DL3-60PW4A
A
B
C
D
E
F
G
H
I
J
L
65,80 57,91 50,55
11,89 24,90 34,54 19,94 49,02 5
4 15,37
(2.592) (2.280)
(1.992)
(.468) (.981) (1.360) (.785) (1.931) spaces spaces (.605)
DL3-60PW6
65,80 57,91 50,55
11,89 24,90 34,54 19,94 49,02 5
4 7,11
(2.592) (2.280)
(1.992)
(.468) (.981) (1.360) (.785) (1.931) spaces spaces (.280)
DL3-60PW6A
65,80 57,91 50,55
11,89 24,90 34,54 19,94 49,02 5
4 3,18
D
L3-60PW9A
(2.592) (2.280)
(1.992)
(.468) (.981) (1.360) (.785) (1.931) spaces spaces (.125)
DL2-96PW4
DL2-96PW4A
65,80 57,91 50,60
19,38 28,12 34,54 24,05 50,60 7
6 15,37
(2.592) (2.280)
(1.994)
(.763) (1.108) (1.360) (.947) (1.994) spaces spaces (.605)
DL2-96PW6
DL2-96PW6A
65,80 57,91 50,60
19,38 28,12 34,54 24,05 50,60 7
6 7,11
(2.592) (2.280)
(1.994)
(.763) (1.108) (1.360) (.947) (1.994) spaces spaces (.280)
19,38 28,12 34,54 24,05 50,60 7
6 3,18
DL2-96PW9A 65,80 57,91 50,60
(2.592) (2.280) (1.994) (.763) (1.108) (1.360) (.0947) (1.994) spaces spaces (.125)
DL1-156PW4
DL1-156PW4A
108,00
100,03
92,26
16,26 24,90 50,16 20,10 92,10 5
12 15,37
(4.255) (3.983) (3.631) (.640) (.981) (1.975) (0.792) (3.626) spaces spaces (.605)
DL1-156PW6
DL1-156PW6A
108,00
100,03
92,26
16,26 24,90 50,16 20,10 92,10 5
12 7,11
(4.255) (3.983)
(3.631)
(.640) (.981) (1.975) (.792) (3.626) spaces spaces (.380)
100,03
92,26
16,26 24,90 50,16 20,10 92,10 5
12 3,18
DL1-156PW9A 108,00
(4.255) (3.983)
(3.631)
(.640) (.981) (1.975) (.792) (3.626) spaces spaces (.125)
DL5-260PW4
DL5-260PW4A
108,00
100,03
92,26
26,00 35,00 49,61 30,30 92,10 9
12 15,37
(4.255) (3.983) (3.631)
(1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.604)
DL5-260PW6
DL5-260PW6A
108,00
100,03
92,26
26,00 35,00 49,61 30,30 92,10 9
12 7,11
(4.255) (3.983) (3.631)
(1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.280)
100,03
92,26
26,00 35,00 49,61 30,30 92,10 9
12 3,18
DL5-260PW9A 108,00
(4.255) (3.983) (3.631)
(1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.125)
Notes:
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.
1 space at 2,54 (0.100)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
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14
Cannon ZIF Connectors
DL - Plastic Body - Square / Wrap Post Contacts
Receptacle
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
A
7,75 (.305)
B
D
C
I @ 2,54 (.100)
= 12,70 (.500)
L
G
24,97 (.983)
4X Ø 3,03 (.119)
E
A
B
6,35 (.250)
0,64 (.025)
C
J @ 2,54 (.100)
= 30,48 (1.200)
J @ 2,54 (.100)
= 30,48 (1.200)
H
Description
DL3-60RW4
DL3-60RW4B
65,80 57,91 50,50 11,89 24,90 19,94 49,02 5
4 15,37
(2.592) (2.280) (1.988) (.466) (.980) (0.785) (1.931) spaces spaces (.605)
D
E
G
H
I
J
L
DL3-60RW6
DL3-60RW6B
65,80 57,91 50,50 11,89 24,90 19,94 49,02 5
4
7,11
(2.592) (2.280) (1.988) (.466) (1.360) (.785) (1.931) spaces spaces (.280)
65,80 57,91 50,50 11,89 24,90 19,94 49,02 5
4
3,18
DL3-60RW9B
(2.592) (2.280) (1.988) (0.466) (1.360) (.785) (1.931) spaces spaces (.125)
DL2-96TW4
DL2-96RW4B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7
6
(2.592)
(2.280)
(1.994)
(.763)
(1.108)
(,947)
(1.994)
spaces
spaces
15,37
(.605)
DL2-96RW6
DL2-96RW6B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7
6
(2.592)
(2.280)
(1.994)
(.763)
(1.108)
(,947)
(1.994)
spaces
spaces
7,11
(.280)
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7
6
DL2-96RW9B
(2.592)
(2.280)
(1.994)
(.763)
(1.108)
(,947)
(1.994)
spaces
spaces
3,18
(.125)
DL1-156RW4
DL1-156RW4B
108,00
100,03 92,00 16,26 24,90 20,10 92,10 5 12 15,37
(4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.605)
DL1-156RW6
DL1-156RW6B
108,00
100,03 92,00 16,26 24,90 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.380)
108,00
100,03 92,00 16,26 24,90 20,10 92,10 5 12 3,18
DL1-156RW9B
(4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.125)
DL5-260RW4
DL5-260RW4B
108,00
100,03 92,00 26,00 35,00 30,30 92,10 9 12 15,37
(4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.604)
DL5-260RW6
DL5-260RW6B
108,00
100,03 92,00 26,00 35,00 30,30 92,10 9 12 7,11
(4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.280)
108,00
100,03 92,00 26,00 35,00 30,30 92,10 9 12 3,18
DL5-260RW9B
(4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.125)
Notes:
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.
1 space at 2,54 (0.100)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
15
Cannon ZIF Connectors
DL5 - Plastic Body - Pressfit Contacts
Receptacle only
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
Part Number
Nomenclature
11987-0008 DL5-260R-F
4.283
3.620
3.343
3.937
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
16
Cannon ZIF Connectors
DLM - Metal Body
Cannon has expanded the DL-ZIF series offering
with the addition of the DLM (Metal Shell)
versions. The DLM uses a rugged nickel plated
aluminum housing. The Shield-Locking
Mechanism feature (see illustration below)
ensures uniform mating pressure around the
perimeter of the mated connector to create an
EMI/RFI shield which facilities compliance of
equipment to CE EMC directives.
The DLM Series connectors are intermateable to the DL
(Plastic) versions for backwards/forwards compatibility.
The DLM Series are offered with all of the DL plastic contacts
from crimp, square post, and round PL/RC tail contacts.
Derating Curves
DLM1
DLM2
DLM3
The ambient temperature curves shown represent the rated current carrying capacity of the Cannon
DL1/2/3/4, DLM1/2/3 and DLD1/2 electrical connectors, derated to 80% of the values recorded during the
methods specified by International Electro-Technical Commission Document 48 (1975).
Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at
each current level until thermal stability was achieved. A thermocouple inserted into the “hottest area” of
each connector then measured the connector temperature at the same time that an ambient temperature
reading was taken. The difference between the two measured values is the heat rise or self-heating created
solely by the current flow, and this temperature rise for the current level was deducted from the insulator
material rated temperature. These values were then derated to 80% to obtain the curves shown.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
17
Cannon ZIF Connectors
DLM - Metal Body
Standard Materials and Finishes
DLM Housing:
DLM Insulator
Crimp Contacts and
Square Post Contacts:
PC/RC Contacts:
Actuating Camshaft:
Insulator Retainer
(Plug only):
Aluminum alloy, nickel plated
Copper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area,
gold flash on balance
Copper alloy, 20 microinches gold over nickel in mated area, Sn over Nickel in tail area
Stainless steel, Passivated
Stainless steel, Passivated
Electrical Data
No. of Contacts:
Wire Size:
60. 96,156, 260 and 360 signal
#18 AWG through #42 AWG
Contact Termination:
- PC/RC
- Crimp
- Square Post
- Wrap Post
- Buss
- Pressfit
Mechanical Data
Actuation:
Coupling:
Single Hand
Rotating Latch
Polarization:
Polarizing Posts
Contact Spacing:
Shell Styles:
Actuation:
2,54 (.100) Square Grid
Plug and Receptacle
Single Hand
Performance Data
Dielectric Withstanding
Voltage:
Insulation Resistance
1200 VAC RMS - Crimp/Square Post Contact
1000 VAC RMS - PC/RC Contacts
5000 Megaohms minimum
Durability:
10,000 Cycles minimum
Contact Resistance:
- 15 milliohms maximum - Crimp/Square Post Contact
- 20 milliohms maximum - Crimp #30- #32 AWG contact
- 30 milliohms maximum - PC/RC Contact
8 lb (35,585 N) minimum
Contact Retention:
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
18
Cannon ZIF Connectors
DLM - Metal Body
How to Order
DLM
2
96
SERIES
DLM: Glass filled thermoplastic in
nickel plating aluminum housing
SIZE AND CONTACT ARRANGEMENTS
1 - 156
2 - 96
3 - 60
5 - 260
6 - 360
TYPE
P - Plug
R - Receptacle
CONTACT TYPE
No letter - Crimp #18 thru #42 AWG.
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER
W4 - Wrap Post 15,37 (0.605) 20 μinches Gold
W4A - Wrap Post 15,37 (0.605) 50 μinches Gold, Plug only
W4B - Wrap Post 15,37 (0.605) 50 μinches Gold, Receptacle only
W6 - Square Post 7,11 (0.260) 20 μinches Gold
W6A - Square Post 7,11 (0.260) 50 μinches Gold, Plug only
W6B - Square Post 7,11 (0.260) 50 μinches Gold, Receptacle only
W9A - Square Post 3,18 (0.125), 50 μiinches Gold, Plug only
W9B - Square Post 3,18 (0.125), 50 μinches Gold, Receptacle only
C -F - PC / RC 4,50 (0.177), 20 μinches Gold
PF- Pressfit - DLM5 Plug and Receptacle only
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
19
R
C
Cannon ZIF Connectors
DLM - Metal Body - Crimp Contacts
Plug
• Order Actuating Handle Kit sold separately, see page 35.
• Crimp contacts are to be ordered separately and to be
installed by customer, see pages 41-42.
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
7,92 (.312)
A
B
C
D
2 X O 2.30
(.091)
G
6,35
(.250)
4 X O 3.20
(.126)
C A MS H A F T
T U R N IN G D IR E C T IO N
23,10
(.910)
E
K
H
F
Description
A
B
C
D
E
F
G
H
K
DLM3-60P 65,80 57,91 50,55 11,89 24,90 38,85 24,90 49.02 74,75
(2.592) (2.280) (1.992) (.468) (.981) (1.530) (.981) (1.931) (2.945)
65,80 57,91 50,60 19,38 28,12 38,85 24,05 50,60 74,75
DLM2-96P
(2.592) (2.280) (1.994) (.763) (1.108) (1.530) (.947) (1.994) (2.945)
108,00 100,03
92,00 16,26 24,80 54,10 20,10 92,10 90,00
DLM1-156P
(4.255) (3.983) (3.622) (.640) (.977) (2.132) (0.792) (3.626) (3.546)
92,00 26,00 35,00 54,81 26,00 92,00 90,00
DLM5-260P 108,00 100,03
(4.255) (3.983) (3.622) (1.024) (1.378) (2.158) (1.024) (3.626) (3.546)
DLM6-360P 125,00 115,00 104,30 29,00 42,60 69,00 37,80 107,30 104,70
(4.921) (4.528) (4.106) (1.142) (1.677) (2.717) (1.488) (4.224) (4,122)
Receptacle
• Crimp contacts are to be ordered separately and to be
installed by customer, see pages 41-42.
• For contact cavity arrangement see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
A
B
C
7,75 (.305)
D
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
20,55
(.810)
2X Ø 2,30
(.091)
G
IT T C A N N O N
4X Ø 3,20
(.126)
Description
DLM3-60R
DLM2-96R
D
LM1-156R
D
LM5-260R
D
LM6-360R
6,35
(.250)
E
A
65,80
(2.592)
65,80
(2.592)
108,00
(4.255)
108,00
(4.255)
125,00
(4.921)
B
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
C
D
50,55 11,89
(1.992)
(.468)
50,60 19,38
(1.994)
(.763)
92,00 16,26
(3.622)
(.640)
92,00 26,00
(3.626)
(1.024)
104,30 29,00
(4.106)
(1.142)
H
E
24,90
(.981)
28,12
(1.108)
24,80
(.977)
35,00
(1.378)
42,60
(1.677)
G
H
19,94 49,02
(.785)
(1.931)
24,05 50,60
(.947)
(1.994)
20,10 92,10
(.792)
(3.629)
30,30 92,10
(1.193)
(3.629)
37,80 107,30
(1.488)
(4.224)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
20
Cannon ZIF Connectors
Plug
DLM - Metal Body - Square / Wrap Post Contacts
• Order Actuating Handle Kit sold separately, see page 35.
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
D
F
G
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
E
1 2 3
A
B
C
D
E
F
G
H
J
K
L
M
N
4 5 6
4X Ø 3,20
(.126)
P
R
S
T
U
V
W
X
Y
Z
L
2X Ø 2,30
(.091)
C A MS H A F T
T U R N IN G D IR E C T IO N
I S PAC E S @ 2,54 (.100)
= 12,70 (.500)
b
c
A
B
C
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
H
Description A B C D E F G H I J
L
DLM3-60PW4
65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02
5
4 15,37
DLM3-60PW4A
(2.592) (2.280)
(1.992)
(.468)
(.981)
(1.347)
(.785)
(1.931)
spaces spaces (.605)
DLM3-60PW6
65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02
5
4 15,37
DLM3-60PW6A (2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.605)
DLM3-60PW9A 65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02
5
4 7,11
(2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.280)
DLM2-96PW4
65,80 57,91 50,60
DLM2-96PW4A (2.592) (2.280) (1.994)
DLM2-96PW6
65,80 57,91 50,60
DLM2-96PW6A (2.592) (2.280) (1.994)
DLM2-96PW9A 65,80 57,91 50,60
(2.592) (2.280) (1.994)
19,38 26,12 34,20 24,05 50,60
7
6 15,37
(.763) (1.108) (1.347) (,947) (1.994) spaces spaces (.605)
19,38 26,12 34,20 24,05 50,60
7
6 7,11
(.763) (1.108) (1.347) (,947) (1.994) spaces spaces
(.280)
19,38 26,12 34,20 24,05 50,60
7
6 3,18
(.763) (1.108) (1.347) (,947) (1.994) spaces spaces
(.125)
DLM1-156PW4
108,00
100,03 92,00
DLM1-156PW4A (4.255) (3.983) (3.622)
108,00
100,03 92,00
DLM1-156PW6
DLM1-156PW6A (4.255) (3.983) (3.622)
108,00
100,03 92,00
DLM1-156PW9A
(4.255) (3.983) (3.622)
16,26 24,90 49,45 20,10 92,10
5 12 15,37
(.640) (.981) (1.948) (.792) (3.626) spaces spaces (.605)
16,26 24,90 49,45 20,10 92,10
5 12 7,11
(.640) (.981) (1.948) (.792) (3.626) spaces spaces (.280)
16,26 24,90 49,45 20,10 92,10
5 12 3,18
(.640) (.981) (1.948) (.792) (3.626) spaces spaces (.125
DLM5-260PW4
108,00
100,03 92,00 26,00 35,00 49,90 30,30 92,10
9 12 15,37
DLM5-260PW4A
(4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.604)
DLM5-260PW6
108,00
100,03 92,00 26,00 35,00 49,90 30,30 92,10
9 12 7,11
DLM5-260PW6A
(4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.280)
DLM5-260PW9A
108,00
100,03 92,00 26,00 35,00 49,90 30,30 92,10
9 12 3,18
(4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.125)
DLM6-260PW4
125,00
115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 15,37
DLM6-360PW4A
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.604)
DLM6-360PW6
125,00
115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 7.11
DLM6-360PW6A
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.280)
DLM6-360PW9A
125,00
115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 3,18
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.125)
Notes:
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.
1 space at 2,54 (0.100)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
21
Cannon ZIF Connectors
DLM - Metal Body -Square / Wrap Post Contacts
Receptacle
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
7,75 (.305)
A
B
C
D
E
F
G
H
J
K
L
M
N
6 5 4
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
L
E
G
321
25,20
(.992)
6,35
(.250)
P
R
S
T
U
V
W
X
Y
Z
2X Ø 2,30
(.091)
4X Ø 3,20
(.126)
I S PAC E S @ 2,54 (.100)
= 12,70 (.500)
D
b
c
A
B
C
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
H
0,64 (.025)
Description
DLM3-60RW4
DLM3-60RW4B
A
B
C
D
E
G
H
I
J
L
65,80 57,91 50,55 11,89 24,80 19,94 49,02 5
4 15,37
(2.592) (2.280) (1.992) (.466) (.980) (.785) (1.931) spaces spaces (.605)
DLM3-60RW6
DLM3-60RW6B
65,80 57,91 50,55 11,89 24,80 19,94 49,02 5
4 7,11
(2.592) (2.280) (1.992) (.466) (1.360) (.785) (1.931) spaces spaces (.280)
DLM3-60RW9B 65,80 57,91 50,55 11,89 24,80 19,94 49,02 5
4 3,18
(2.592) (2.280) (1.992) (.466) (1.360) (.785) (1.931) spaces spaces (.125)
DLM2-96RW4
DLM2-96RW4B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7
6 15,37
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.605)
DLM2096RW6
DLM2-96RW6B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7
6 7,11
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.280)
6 3,18
DLM2-96RW9B 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.125)
DLM1-156RW4
DLM1-156RW4B
108,00 100,03 92,00 16,26 24,80 20,10 92,10 5
12 15,37
(4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.605)
DLM1-156RW6
DLM1-156RW6B
108,00 100,03 92,00 16,26 24,80 20,10 92,10 5
12 7,11
(4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.380)
12 3,18
DLM1-156RW9B 108,00 100,03 92,00 16,26 24,80 20,10 92,10 5
(4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.125)
DLM5-260RW4
DLM5-260RW4B
108,00 100,03 92,00 26,00 49,61 30,30 92,10 9
12 15,37
(4.255) (3.983) (3.622) (1.024) (1.953) (1.193) (3.626) spaces spaces (.604)
DLM5-260RW6
DLM5-260RW6B
12 7,11
108,00 100,03 92,00 26,00 49,61 30,30 92,10 9
(4.255) (3.983) (3.622) (1.024) 1.953) (1.193) (3.626) spaces spaces (.280)
12 3,18
DLM5-260RW9B 108,00 100,03 92,00 26,00 49,61 30,30 92,10 9
(4.255) (3.983) (3.622) (1.024) (1.953) (1.193) (3.626) spaces spaces (.125)
DLM6-360RW4
DLM6-360RW4B
125,00 115,00 104,30 29,00 42,60 37,80 107,30 11
14 15,37
(4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.604)
DLM6-360RW6
DLM6-360RW6B
125,00 115,00 104,30 29,00 42,60 37,80 107,30 11
14 7,11
(4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.280)
14 3,18
DLM6-360RW9B 125,00 115,00 104,30 29,00 42,60 37,80 107,30 11
(4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.125)
Notes:
Front removable 0,64 (0.025) square posts 2,54 (0.100) Centers.
1 space at 2,54 (0.100)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
22
Cannon ZIF Connectors
DLM - Metal Body - PC / RC Contacts
Plug
• Order Actuating Handle Kit sold separately, see page 35.
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
7,92 (.312)
A
B
C
D
A
B
C
D
E
F
G
H
J
K
L
M
N
1 2 3
A
B
C
D
E
F
G
H
J
K
L
M
N
6,35
(.250)
Ø 0,50 (.020)
P
R
S
T
U
V
W
X
Y
Z
E
K
P
R
S
T
U
V
W
X
Y
Z
c
b
c
4X Ø 3,20
(.126)
G
4 5 6
L
I S PAC E S @ 2,54 (.100)
= 12,70 (.500)
b
c
2X Ø 2,30
(.091)
C A MS H A F T
T U R N IN G D IR E C T IO N
27,75
(1.093)
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
F
H
Description
A
B
C
D
E
F
G
H
I
J
DLM3-60PC-F 65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5
2.592) (2.280)
(1.992)
(.468)
(.980)
(1.347)
(.785)
(1.994)
spaces
DLM2-96PC-F 65,80 57,91 50,60 19,38 28,12 34,20 24,05 50,60 7
(2.592) (2.280)
(1.994)
(.763)
(1.108)
(1.347)
(,947)
(1.994)
spaces
108,00
100,03 92,20 16,26 24,80 49,45 20,10 92,10 5
DLM1-156PC-F
(4.255) (3.983)
(3.626)
(.640)
(0.977)
(1.948)
0.792)
(3.626)
spaces
108,00
100,03 92,00 26,00 35,00 49,90 30,30 92,10 9
DLM5-260PC-F
(4.255) (3.983) (3.626) (1.024) (1.378) (1.965) (1.193) (3.626) spaces
125,00
115,00 104,30 29,00 42,60 64,30 37,80 107,30 11
DLM6-360PC-F
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces
K
L
4 74,75 4,60
spaces (2.945) (.181)
6 74,75 4,60
spaces (2.945) (.181)
12 90,00 4,60
spaces (3.546) (.181)
12 90,00 4,60
spaces (3.546) (.181)
14 104,70 4,60
spaces (4.122) (.181)
Notes:
1 space at 2,54 (0.100)
Receptacle
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
7,75 (.305)
A
DLM3-60RC-F 65,80
(2.592)
DLM2-96RC-F 65,80
(2.592)
108,00
DLM1-156RC-F
(4.255)
DLM5-260RC-F 108,00
(4.255)
125,00
DLM6-360RC-F
(4.291)
B
57,91
(2.280)
57,91
(2.280)
100,03
(3.983)
100,03
(3.983)
115,00
(4.528)
6 5 4
E
C
50,55
(1.992)
50,60
(1.994)
92,20
(3.626)
92,00
(3.626)
104,30
(4.106)
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
6,35
(.250)
Ø 0,50 (.020)
A
B
C
D
E
F
G
H
J
K
L
M
N
Description
P
R
S
T
U
V
W
X
Y
Z
a
b
c
L
4X Ø 3,20
(.126)
F
2 1
2X Ø 2,30
(.091)
3
25,20
(.992)
A
B
C
D
E
F
G
H
J
K
L
M
N
I S PAC E S @ 2,54 (.100)
= 12,70 (.500)
D
P
R
S
T
U
V
W
X
Y
Z
a
b
c
A
B
C
J S PAC E S @ 2,54 (.100)
= 30,48 (1.200)
G
D
E
G
11,89 24,90 19,94
(.468)
(.980)
(.785)
19,38 28,12 24,05
(.763)
(1.108)
(,947)
16,26 24,80 20,10
(.640)
(.977)
(0.792)
26,00 35,00 30,30
(1.024) (1.378) (1.193)
29,00 42,60 37,80
(1.142) (1.677) (1.488)
Notes:
1 space at 2,54 (0.100)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
23
H
49,02
(1.994)
50,60
(1.994)
92,10
(3.626)
92,10
(3.626)
107,30
(4.224)
I
5
spaces
7
spaces
5
spaces
9
spaces
11
spaces
J
4
spaces
6
spaces
12
spaces
12
spaces
14
spaces
L
4,60
(.181)
4,60
(.181)
4,60
(.181)
4,60
(.181)
4,60
(.181)
Cannon ZIF Connectors
Plug
DLM - Metal Body - Pressfit Contacts
• Order Actuating Handle Kit sold separately, see page 35.
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
Part Number
Nomenclature
127050-0378 DLM5-260P-PF-F
Receptacle
• For contact cavity arrangements see page 60.
• For panel cutout and mounting hole pattern, see pages 57-59.
• For PC hole pattern, see pages 49-56.
Part Number
Nomenclature
127050-0313 DLM5-260R-PF
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
24
Cannon ZIF Connectors
DLP - Metal Shell
Cannon has developed a ‘Resilient Contact’ that
provides reliable performance with contact wiping
action directly on a PCB pad. A high density contact
module enables a high pin count connector and
flexibility. The nickel plated aluminum housing along
with the embedded grounding springs offer superior
performance under the harshest EMI conditions. The
DLP, like that of the DL, is capable of over 10,000
mating cycles. WIth the PCB acting as the mated
contacts, electronics can be mounted at the signal source,
thus reducing cross talk and minimizing real-estate. The
DLP-408 is offered with mechanical shutters to meet the
IEC requirements for finger protection.
Materials and Finishes
Housing
Actuating Camshaft
Aluminum Alloy (DLP136, 204, 272). Zinc Alloy (DLP408) Nickel Plated
Stainless Steel, Passivated
Electrical Data
No. of Contacts:
Wire Size:
Contact Termination:
136, 204, 272, 408
N/A
Receptacle
DIP Soldering to PCB - DLP 136, 204, 272
Pressfit to PCB (408)
Plug
Cable termination to PCB
Direct soldering to daughter board stacked to PCB
Interface connector between cable and PCB
Mechanical Data
Actuation:
Coupling:
Single Hand
Rotating Latch
Polarization:
Polarizing Posts
Contact Spacing:
Shell Styles:
1.9 (0.075 Pitch (DLP136 204, 272), 1.6 (0.063) Pitch (DLP408)
Plug and Receptacle
Performance Data
Dielectric Withstanding
Voltage: 500 VAC RMS
Insulation Resistance 1000 Megaohms minimum
Durability:
10,000 Cycles minimum
Contact
Resistance:
30 milliohms maximum (Initial)
Contact Retention: 4.9N (1.1 LBS)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
25
Cannon ZIF Connectors
DLP - Metal Shell
How to Order
DLP
R
272 -
8
-
*
SERIES
DLP: Metal shell
TYPE
P - Plug
R - Receptacle
CONTACT ARRANGEMENT - NUMBER
OF CONTACT MODULES - LOCATION DUMMY - MOD. CODE
136 - 4
204 - 6
272 - 8
AB
A
NONE
DLP
-
408
P
-
*
SERIES
DLP : Metal shell
CONTACT ARRANGEMENT
408
TYPE AND MODIFICATION CODE
- P (Plug)
- R (Receptacle)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
26
Cannon ZIF Connectors
Plug
DLP - Metal Shell
• Order Protective cover, sold separately. See page 36.
• For PC pad layout, see pages 49-56.
• Not including backshell, handle, and screw.
• For contact cavity arrangements, see page 60.
Part Number
Nomenclature
127050-0299
DLP-P
Part Number
127000-2721
127000-2721
DLP PWB Plate 8
DLP PWB Plate 6
M2.5 x 15mm
PWB Plate Mounting Screw
Description
Note: Flat head screw length dependent on customer
backshell design
Receptacle
• For PC hole pattern, see pages 49-56.
• For contact cavity arrangements, see page 60.
Part Number
Nomenclature
127050-0444
127050-0391
DLP-R204-6-A-F
DLP-R272-8-F
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
27
Cannon ZIF Connectors
Plug
DLP - Metal Shell
• Order Actuating Handle Kit, sold separately. See page 35.
• For Contact Cavity arrangements, see page 60.
• For PC pad layout, see pages 49-56.
• PWB Protective Plate included. Screws sold separately.
Part Number
Nomenclature
127050-0516 DLP408P
127059-0053 PWB Plate Screws (center)*
127059-0054 PWB Plate Screws (corners)**
* Two Center plate screws required.
** Four Corner plate screws required.
Receptacle
• For PC hole pattern, see pages 49-56.
• For contact cavity arrangements, see page 60.
Part Number
Nomenclature
127050-0452 DLP408R
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
28
Cannon ZIF Connectors
QLC
ITT Expands its DL Family of Connectors with the
Miniature QLC Device to Meet Size, Reliability, and
Mating Requirements for Portable Medical Equipment
Similar to the DL Series connectors, the QLC connector
is highly reliable, easily assembled during harness and
mating, and features a high pin count—up to 260
contacts in PC board-mount style. The QLC connector
employs rugged nickel-plated aluminum housings and
features a minimum rated life of 20,000 complete
mating cycles with no performance loss. The interface
of the QLC connector utilizes EMI springs and a shieldlocking mechanism to ensure uniform mating pressure
around the perimeter of the mated connector, creating
an EMI/RFI shield.
With technology advances for small portable imaging equipment, the demand for a smaller, higher pin count,
shielded, reliable connector proves essential.
Consequently, ITT reduced the spacing from the standard DL to 0.8mm, thus reducing the overall size by
more than 60% with the same number of contacts. The high pin count allows the engineer to utilize various
grounding schemes to maintain signal integrity. The reduction in size, coupled with the superior shield design
of the QLC, creates a sound interconnect choice for today’s portable market.
Materials and Finishes
QLC Housing:
Contacts:
Shaft Assembly:
Ground Spring:
Zinc, Nickel plated
Copper Alloy, 40 μinches gold over nickel in mating area, gold flash over nickel in tail area
Stainless steel and plastic
Stainless steel
Insert Mold: Plastic
Electrical Data
No. of Contacts:
260
Wire Size:
N/A
Contact Termination:
Receptacle - DIP Solder to PCB
Plug - Solder to Daughter Board
Mechanical Data
Actuation:
Coupling:
Roating Handle
Quad Latch
Polarization:
Polarizing Posts
Contact Spacing:
Shell Styles:
0.8mm
Plug and Receptacle
Performance Data
Dielectric Withstanding
Voltage: 1000 VAC RMS
Insulation Resistance 1000 Megaohms minimum
Durability:
20,000 Cycles maximum
Contact
Resistance:
100 milliohms maximum (including bulk resistance)
Contact Retention: N/A
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
29
Cannon ZIF Connectors
QLC
Plug
• Insulator retaining screw sold separately.
• For PC hole pattern, see pages 49-56.
Part Number
127050-0529
127059-0067
Nomenclature
QLC260P
Insulator Retaining Screw (2 required)
Receptacle
• Order actuating handle kit, sold separately. See page 35.
• For contact cavity arrangements, see page 60.
• For PC pad layout, see pages 49-56.
Part Number
127050-0530
Nomenclature
QLC260R
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
30
www.ittcannon.com
Cannon ZIF Connectors
Accessories - Overview
Cannon offers a wide selection of accessories
that allow the design engineers to configure
the product for their exact needs. The
accessories range from the simple actuating
handle to junction and backshells, as well as
polarizing posts and protective covers for
the contacts.
Actuating handles are the same for the DL1/2/3
and DLM1/2/3 series. The DL5/DLM5 and DLM6
series have specific handles. Handles are sold
separately since many applications require the
connector to be attached or removed only by
an authorized technician.
Plastic junction shells are available for the
DL1/2/3 series for encasement of the crimp
contacts after complete installation into the
connector. These shells also make it possible
for the DL to be used as a cable-to-cable
mating connector as they can be used both
on the plug and the receptacle. The DL1/2/3
plastic junction shells have optional secondary
cable entry capability by removing the molding
in the cable entry plugs. Cable clamp kits
are available to affix the cable to the second
entry. This second entry option is very useful
in applications where the large wire sizes
make the cable diameter too large to be
handled from a single entry port.
Metal Backshells are available for the entire
series. The metal backshells are
DL/DLM
constructed from die cast aluminum with a
nickel plating to facilitate in EMI/RFI shielding
of the connector systems. Shielding has become
a driving force because of the ever increasing
stringent EMI/RFI regulations
Polarizing posts ar available to offer
a keying feature for both the DL and
DLM connectors. The polarizing posts
can be installed in specific orientation
so that plugs of the same size
connectors can only be mated in
predetermined receptacles. This
feature offers the designer the ability to
fool-proof the attachment possibilities
to protect accidental damage to the
system. Protective covers of plastic
and anti-static rubber are available to
offer contact protection from physical
damage or dust. Since the DL series has
a high density of contacts in an exposed
area, these covers are very useful for
many applications. For example, where
systems have multiple connectors, or
when the connections are often left
unattached, or when the system parts
are put into storage.
Accessory Selection Guide
Connector
Series
Actuating
Handles
see page
Protective
Covers
Rubber
Plastic
see page
see page
DL1-156
DL2-96
DL3-60
DL4-624
included
DL5-260
–
–
–
DLM1-156
DLM2-96
DLM3-60
DLM5-260
DLM6-360
–
–
–
Metal Shell
EMI/RFI
Shielding
see page
–
–
–
–
–
–
–
–
–
Compatible
–Not Compatible
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
31
Plastic
Junction
Shell
see page
Cable
Clamps
see page
–
–
–
–
–
–
–
–
Metal
Backshell
see page
–
Polarizing
Posts
see page
–
Cannon ZIF Connectors
Accessories - Plastic Junction Shells
Product Features
• Stainless steel cable clamps
• Thermoplastic UL 94V-1 rated
• Straight 90 or 45 cable entry
• Accommodates up to 22,22 (.875) cable
•
•
•
•
For use with crimp contact connectors
Knockout plug provides alternate second entry
Complete with 4 attaching screws and nuts
Complete with one cable clamp kit
Junction Shell Kit (Straight or 90º Mounting)
DL1 / DLM1
Description Part A B C D E F G H I Max
Number
Cable Entry
110,74 62,36 68,58 86,36 43,94 57,78 63,50 27,69 50,44
DL-1-J/S 249-1950-000 (4.360) (2.455) (2.700) (3.400) (1.730) (2.275) (2.500) (1.090) (1.988)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
22,23
(0.875)
Note: Single Piece Shell
DL2 / DLM2
DL3 / DLM3
Part
A B C D E F G H I Max
Description
Number
Cable Entry
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) 14,20
DL2-J/S 249-1985-000
(0.560)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
15,90
DL2-2-J/S 249-2238-000 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
(0.625)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
22,23
DL2-4-J/S 249-2238-001 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
(0.875)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 14,20
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
DL3-J/S 249-2060-000
(0560)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
15,90
DL3-3-J/S 249-2237-000 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
(0.625)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
22,23
DL3-4-J/S 249-2237-001 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
(0.875)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
Note: Two Piece Shell
Junction Shell Kit (45º Mounting)
DL2 / DLM2
DL3 / DLM3
Part
Max
Description
A B C D E F G H I
Number
Cable Entry
68,83 46,81
52,45 71,04 30,05 36,45 39,29 31,75 44,04
DL2-1-J/S 249-1985-001 (2.710) (1.843)
(2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
MAX MAX
MAX MAX MAX MAX MAX MAX MAX
68,83 46,81
52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
DL3-2-J/S 249-2060-001 (2.710) (1.843)
MAX MAX
MAX MAX MAX MAX MAX MAX MAX
Note: Two Piece Shell
15,90
(0.625)
15,90
(0.625)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
32
Cannon ZIF Connectors
Accessories - Cable Clamp Kits
Cable Clamp Kit for optional second entry (Straight or 90º Mounting)
DL1 / DL2 / DL3
Part Max
Description
Number Cable Entry
22,23
DL1-C/C 218-0179-000 (0.875)
14,20
DL2-C/C 218-0180-000 (0.680)
15,90
DL2-2-C/C (1) 218-0181-001 (0.625)
22,23
DL2-3-C/C (1) 218-0200-000 (0.875)
Mounting
Straight or 90°
Straight or 90°
Straight or 90°
Straight or 90°
Cable Clamp Kit for optional second entry (45º Mounting)
DL2
Part Max
Description
Number Cable Entry
15,90
DL2-1-C/C (1) 218-0181-000
(0.625)
Mounting
45°
Note: (1) Also suitable for DL3 Connectors
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
33
Cannon ZIF Connectors
Accessories - Metal Backshells
Standard Materials and Finishes
Shell:
Hardware:
Acrylic paint over die cast aluminum
Stainless Steel
Two Piece Shell Design (Straight or 90º Mounting)
DL2 / DLM2
DL3 / DLM3
A
D
1
E
B
CL
C
F
Wire hood may be installed in two positions. 90° cable entry as shown
or straight entry by rotating wire hood.
Used
Part
Max
A B C D E F
On
Number
Cable Entry
19,05
77,8 33,0 65,8
36,3 24,5 28.1
DL2 / DLM2 (1) 249-4517-000
(3.06)
(1.30) (2.59)
(1.43) (.96) (1.11)
(0.750)
36,3 24,5 28.1
19,05
77,8 33,0 65,8
DL3 / DLM3 (1) 249-4518-000
(0.750)
(3.06)
(1.30) (2.59)
(1.43) (.96) (1.11)
Note: Kit consists of 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal.
One Piece Shell Design (Straight or 90º Mounting)
DL1/DLM1
DL5/DLM5
DLM6
1
G
E
B
D
CL
CL
C
F
Wire hood may be installed in two positions. 90° cable entry as shown
or straight entry by rotating wire hood.
Used
Part
Max
A B C D E F
On
Number
Cable Entry
123,4 48,6 111,4 N/A
24,0
28,12
19,05
DL1/ DLM1 (2) 249-4520-000
(0.750)
(0.945) (1.11)
(4,86) (1.91) (4.38)
49,0 115,8 7,6 30,0 42,6 22,3
DL5/ DLM5 (3) 249-4501-000 N/A (1.93) (4.56) (0,30)
(1.18) (1.68)
(0.875)
63,0 125,0 7,6 30,0 42,6 28,00
DL6/ DLM6 (3) 249-4515-000 N/A (2.48) (4.92) (0,30)
(1.18) (1.68)
(1.102)
Notes: (2) Kit consists of 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal.
(3) Kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
34
Cannon ZIF Connectors
Accessories - Actuating Handle Kits
Product Features
• Provides a convenient method of actuating the contacts and cam for locking the connector.
• Kit provides actuating handle and attaching screw.
• Pointer on handle denotes “locked” and “open” positions.
Materials and Finishes
Handle:
Glass filled thermoplastic
DL1 / DL2 / DL3
DLM1 / DLM2 / DLM3
Part Number: 204-0016-000
DL5
DLM5
DLP408
Part Number: 204-4501-000
DLM6
Part Number: 204-4500-000
QLC
Part Number: 127059-0069
Note: For DLP 272 Handle, please consult factory for more information.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
35
Cannon ZIF Connectors
Accessories - Protective Covers
Protective Covers
Product Features
• Fits snugly over mating faces
• Prevents foreign matter from permeating contact cavities
Protective Covers - Rubber
Materials and Finishes
Cover:
Anti-static synthetic rubber
DL / DLM Receptacle
over for
C
L1-156R
D
DL2-96R
DL3-60R
DL4-624R
DL / DLM Plug
over for
C
L1-156P
D
DL2-96P
DL3-60P
DL4-624P
Part Number
039-0243-000
039-0245-000
039-0247-000
039-0240-000
Part Number
039-0242-000
039-0244-000
039-0246-000
039-0239-000
Protective Covers - Plastic
Materials and Finishes
Cover:
DL / DLM Plug
Polyethylene
over for
C
L1-156P
D
DL2-96P
DL3-60P
Part Number
025-0852-000
025-0857-000
025-0850-000
DL / DLM Receptacle
over for
C
L1-156R
D
DL2-96R
DL3-60R
DL5-260R
Part Number
025-4506-000
025-4505-000
025-4509-000
025-1218-000
Note: Must remove/cut secondary cap from DL5 cover
DLP 272
Nomenclature
Part Number
DLP PWB Protect 6A/H
DLP PWB Protect 8
DLP Plug Dust Cap
DLP Receptacle Dust Cap
127000-2721
127000-2720
127000-2719
127000-2732
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
36
Cannon ZIF Connectors
Accessories - Polarizing Posts
Center Mounting
Materials and Finishes
Post:
Screw:
Zinc, copper over nickel
Stainless Steel
DL1 / DL2
DLM1 / DLM2
Kit consists of
2 posts and 2 no, 2- 56 X3/
fil. Head screws
Part Number
320-0021-005
Corner Mounting
Materials and Finishes
Post:
Screw:
Zinc, nickel
Stainless Steel
DLM1 / DLM2 / DLM3
DL1 / DL2 / DL3 / DLM1 / DLM2 /
DLM3 with Metal Back shell
DL5
DLM5
Kit consists of
2 posts and 2 No. 4-40x9/32
Part Number
Kit consists of
4 posts and 4 M2.5x10 screws
Part Number
Kit consists of
4 posts and 4 M3x8 screws
Part Number
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
37
320-0021-006
320-4505-000
320-4502-000
Cannon ZIF Connectors
Accessories - EMI / RFI Shielding Shells
Materials and Finishes
Shell:
Steel, Nickel Finish
Metal Shells (DL5 only)
Plug
Receptacle
Description
Plug Shell
Description
Receptacle Shell
Part Number
248-4500-000
Part Number
248-4501-000
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
38
Cannon ZIF Connectors
Contacts
The Cannon DL Crimp and Buss contacts are
available in addition to the factory installed
Square Post/PCB mount version contacts.
Crimp contacts are available loose only.
The Buss Contacts make the DL
series
capable of providing higher than 5 amps
per line. The Buss contacts are pairs of
contact lines which increase the amperage
capability in increments of 10 amps up to
60 amps. The contacts have solder holes at
the tail section for soldering #30-#18 AWG.
The tail is also designed to accommodate a
1/8 crimp lug for wire sizes larger than #18.
The Crimp contacts are available in two plating
types. The 20μ inch gold hermaphroditic
version which is the economical choice for
applications requiring over 100 milliamps
to 5 amps, and the 50μ gold bump to flat
version which offers the most versatile
range of applications requirements from
micro-amps to 5 amps.
The Bump to Flat version was developed specifically to handle “dry circuit” requirements where the
signal amperage is not enough to ensure a clean contact point. The 50μ inch gold Bump to Flat version is
mandatory for applications with signals below 100 milliamps. The Bump contact is installed in the Plug and
the Flat contact is installed in the receptacle. This combination increases the contact force and ensures that
the wiping point becomes the current carrying point after mating. The 50μ inch gold Bump to Flat version
has become the standard for all modern applications where power and low voltage signals are combined
into one connector.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
39
Cannon ZIF Connectors
Contacts - Buss Contacts
1 Pair
• Designed for power distribution of more than 5 amps.
• Accommodates #30-#18 AWG in hole 1,29-1,14
(.051-.045) for wire soldering.
Buss Contact
• Accommodates 1/8 crimp lugs for larger wire sizes.
Description
1 Pair
Material:
Finish:
Copper Alloy
20μ inch in mating area /
gold flash on balance (terminating end)
2
3
4
5
6
Part Number
030-7380-001
030-7380-002
030-7380-003
030-7380-004
030-7380-005
030-7380-006
Pair
Pair
Pair
Pair
Pair
Note: For more information on tools and assembly, see pages
Wire Termination - Solder
Wire Termination - Crimp Lug
Wire Termination — Solder
Wire Termination — Crimp Lug
Note: Contacts must be installed in the vertical position.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
40
Cannon ZIF Connectors
Contacts - Crimp Contacts
50 inch Gold Contacts
• Recommended for all applications
• Offer the broadest amperage range
• Mandatory for low current applications, less than 100 milliamps.
Materials and Finishes
Material:
Finish:
Copper Alloy
50 inch Gold over Nickel in mated area, Gold flash on balance (terminating end)
Plug (Bump)
Wire
Type
28 thru 32 AWG
Loose
Part Number
030-2416-003 110238-0482
030-2410-003 110238-0480
030-2409-003 110238-0479
030-2415-003 110238-0481
24 thru 26 AWG
20 thru 22 AWG
18 thru 20 AWG (1)
B U MP
C O N TA C T
Note: Contact can be used in both plug and receptacle for applications above 100 MA.
R E T E N T IO N
LA N C E
Receptacle (Flat)
F LAT
C O N TA C T
Reeled
Part Number
Wire
Type
Loose
Part Number
28 thru 32 AWG
24 thru 26 AWG
20 thru 22 AWG
18 thru 20 AWG (1)
R E T E N T IO N
LA N C E
Reeled
Part Number
030-2494-001 110238-0486
030-2492-001 110238-0484
030-2491-001 110238-0483
030-2493-001 110238-0485
Caution: Flat contacts can only be used in the receptacle
20 inch Gold Contacts
Materials and Finishes
Material:
Finish:
Copper Alloy
20 inch Gold over Nickel, in mated area, Gold flash on balance (terminating end)
Plug and Receptacle (Bump) (3)
Wire
Type
Loose
Part Number
28 thru 32 AWG
24 thru 26 AWG
20 thru 22 AWG
18 thru 20 AWG
030-2416-001 110238-0403
030-2410-001 110238-0401
030-2409-001 110238-0400
030-2415-001 110238-0402
Note: (1) Non insulation support
(2) 20 inch gold in mating area/Gold flash on balance (terminating end), RoHS compliant, sold in lots of 100 pieces.
(3) 20 inch gold Bump contact are used for both Plug and Receptacle
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
41
Reeled
Part Number
Cannon ZIF Connectors
Tools and Assembly
A key feature of the Cannon DL connector series is
easy contact termination, both in the field and in
high-volume production. An ergonomically designed
hand crimp tool is available for the low volume
(loose contact) applications and will accommodate
two different crimp contact sizes. To reduce overall
costs, the crimp jaws are replaceable.
Automatic crimp and strip/crimp machines are
available for high volume applications requiring a
large number of crimps (50,000 crimps per year or
more). These machines are leased to customers to
eliminate the need for heavy investment. They also
improve productivity for large pin count applications.
DL Crimp contacts are designed to be hand installed
into the connector, no tooling is needed for the
insertion process. Extraction tools are available for
the removal of Crimp contacts for easy repair even in
field applications. Extraction tools are also available
for the Buss contacts, as well as the factory installed
Square Post contacts.
Hand Crimp Tool
Hand Crimp Tool
Hand Tool
1
2
3
Description
CHDLT 28-32
CHDLT 20-26
CHDLT 18-20
Part Number
112108-0002
112108-0001
112108-0000
Crimp Tensile Strength
Crimp tensile strength is a measure of
how hard a wire can be pulled without
breaking or separating from the contact.
This is the best way to verify that the wire
is properly terminated to the contact.
Periodic crimp tensile measurements are
recommended to insure the integrity of
the crimp. The table below contains the
appropriate values for DL crimp contacts.
Wire Trim Dimension
ire Size (AWG)
W
32 30 28 26 24 22 20 18
Tensile Min. (lbs)
1 1.5 3 7 10 15 19 30
Wire Trim Dimension “A” 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 4,06 (.160) 4,06 (.160)
Insulation Dia. Max
1,35 (.053) 1,35 (.053) 1,35 (.053) 1,65 (.065) 1,65 (.065) 1,88 (.074) 1,88 (.074)
1,88
(.074)
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
42
Cannon ZIF Connectors
Contacts - Crimp Contacts - Reeled
Extraction Tool - Buss Contacts
Extraction Tool for Buss Contact
Description
Contacts
Number
1 pair
CET-DL3
2 pair
CET-DL4
CET-DL4
3 pair
CET-DL5
4 pair
CET-DL6
5 pair
CET-DL6
6 pair
Part
274-7029-003
274-7029-004
274-7029-004
274-7029-005
274-7029-006
274-7029-006
Extraction Tool - Crimp, Square Post, PC/RC Contacts
CET-DL10
Description
CET-DL10
CET-ECP
CET-ECP-1
CET-ECP
CET-ECP-1
Part Number
Contact Type
274-7029-007 Crimp
274-7045-000
Wrap Post
274-7045-001
Square Post
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
43
PC Tail Extension
15,37 (.605)
7,11 (.280)
Cannon ZIF Connectors
Tools and Assembly - Crimp Contacts
Assembly Instructions for Crimp Contacts
R E C E P TA C LE
C O N N E C TO R
Contact Insertion:
All crimp contacts inserted by hand. No
tooling is required for either the plug or
receptacle.
Caution: Do not force contacts into
contact cavities. If contact encounters
excessive resistance during installation
remove and re-insert using a slight up
and down motion. This will assure positive
cavity alignment. Do not install contact if
plug is in the closed or actuated position.
R E T E N T IO N
LA N C E
(B O T TO M)
P LU G
C O N N E C TO R
R E T E N T IO N
LA N C E
(TO P )
R E T E N T IO N
LA N C E
(TO P )
Plug:
Step 1. Prior to inserting contacts, turn the
shaft counter-clockwise to its maximum
open position.
Step 2. WIth the retention lance positioned
away from the shaft, insert contacts from
the rear of the contact plug.
SC RE W
C AM
Receptacle:
Step 1. With the retention lance positioned
toward the shaft hole, insert contacts from
the rear of the receptacle.
R E T E N T IO N
LA N C E
(B O T TO M)
P O LA R IZ IN G
PO ST
Contact Removal for Crimp Contacts
Tool: CET-DL10
C O N TA C T
R E T E N T IO N
LA N C E
Release retention lance by inserting tip of
extraction tool into cavity until it bottoms
on insulator shoulder. Gently pull wire
in direction of arrow, see illustration, to
remove contact from insulator.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
44
Cannon ZIF Connectors
Tools and Assembly - Buss Contacts
Assembly Instructions for Buss Contacts
Contact Insertion:
All buss contacts are inserted by hand. No
tooling is required for either the plug or
receptacle.
Caution: Do not force contacts into
contact cavities. If contact encounters
excessive resistance during installation
remove and re-insert using a slight up
and down motion. This will assure positive
cavity alignment. Do not install contact if
plug is in the closed or actuated position.
R E C E P TA C LE
C O N N E C TO R
R E T E N T IO N
LA N C E
(B O T TO M)
P LU G
C O N N E C TO R
R E T E N T IO N
LA N C E
(TO P )
R E T E N T IO N
LA N C E
(TO P )
Plug:
Step 1. Prior to inserting contacts, turn the
shaft counter-clockwise to its maximum
open position.
Step 2. WIth the retention lance positioned
away from the shaft, insert contacts from
the rear of the contact plug.
SC RE W
C AM
Receptacle:
P O LA R IZ IN G
PO ST
Step 1. With the retention lance positioned
toward the shaft hole, insert contacts from
the rear of the receptacle.
R E T E N T IO N
LA N C E
(B O T TO M)
Contact Removal for Buss Contacts
Tool: CET-DL3/4/5/6
C O N TA C T
R E T E N T IO N
LA N C E
C O N TA C T
R E T E N T IO N
LA N C E
Release retention lance by inserting tip of
extraction tool into cavity until it bottoms
on insulator shoulder. Gently remove buss
contact in direction of arrow, see illustration,
to remove contact from insulator.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
45
Cannon ZIF Connectors Tools and Assembly - Square / Wrap Post Contacts
Assembly Instructions for Square Post Contacts
Contact Insertion:
Square Post Contacts are factory installed but
can be removed and replaced if damaged in
service.
Step 1. Prior to inserting contacts, actuating
handle must be in the maximum open position.
Step 2. Contacts are inserted from the insulator
front face by hand and are seated and clicked in
the cavity by pulling on the terminal post with
flat nose plier, see Figure 1.
Figure 1
C O N TA C T
R E T E N T IO N
LA N C E
C O N N E C TO R
F RO NT FAC E
Contact Removal for Square Post Contacts
Tool: CET-ECP and CET-ECP-1
Place tool over square post
terminal and impact tool. Apply
sufficient force to collapse
retention lance and push contact
out of insulator. This process
destroys the retention lance
C O N TAC T
R E T E N T IO N
LA N C E
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
46
Cannon ZIF Connectors
Tools and Assembly
Lease Automatic Tooling - North America*
Mini Applicators are interchangeable modules that will fit into many standard crimping
machines. They are available for all sizes of
stamped and reeled contacts
Wire Size AWG
20 μinches Gold
18-20
20-22
24-36
28-32
110238-0402*
110238-0400
110238-0401
110238-0403
50 μinches Gold (Bump)
110238-0481*
110238-0479
110238-0480
110238-0482
50 μinches Gold (Flat)
110238-0485*
110238-0483
110238-0484
110238-0486
* Without Insulation support
Mini Applicator
DL-T 18-20
DL-T 20-22
DL-T 24-26
DL-T 28-32
Applicator p/n
112211-0002
112211-0003
112211-0009
112211-0010
Wire Size
18
20
20
22
24
26
28
30
32
Strip Length Reference
4.00
(0.160)
4.00
(0.160)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
Conductor Crimp Width Max
1,80
(0.071)
1,80
(0.071)
1,710
(0.067)
1,710
(0.067)
1,5
(0.059)
1,5
(0.059)
1,5
(0.059)
1,5
(0.059)
1,5
(0.059)
Conductor Crimp Height
+/- 0,03 (0.001)
1,52
(0.060)
1,34
(0.053)
1,25
(0.049)
1,22
(0.048)
1,04
(0.041)
0,96
(0.038)
0,84
(0.033)
0,79
(0.031)
0,74
(0.029)
Insulation crimp Heigh Max
N/A
N/A
1,88
(0.074)
1,88
(0.074)
1,65
(0.065)
1,65
(0.065)
1,35
(0.053)
1,35
(0.053)
1,35
(0.053)
Tensile Pull Minimum
(Newtons)
133 (30)
84 (19)
84 (19)
67 (15)
44 (10)
31 (7)
13 (3)
7 (1.5)
4 (1)
ABT-620 UCCS
The ABT-620 Universal Cannon Crimper / Stripper
is a pneumatic powered, microprocessor
controlled machine. It is designed to semiautomatically strip insulation from stranded
or single conductor electrical wire and attach
a stamped and formed contact by crimping.
The machine will accommodate 34 thru 12
AWG wire. Primary application of the machine
is the termination of jacketed cable where the
individual leads cannot be stripped by fully
automated equipment. The ABT-620 UCCS
operates automatically upon insertion of a
wire or it can be switched over to a foot pedal
operation as desired.
* For other geographical regions, contact Cannon for details.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
47
Machined Strip / Crimp Rate:
1200+ per hour
Power Requirements:
Electrical = 115 VAC, 60 Hz, 20A
Pneumatic = 80 psi, 3 cu. ft per min.
Cannon ZIF Connectors
Tooling - Automatic Tooling
Lease or Buy Automatic Tooling - Europe
TT Crimping Press
The TT Crimping Press is available either in semiautomatic (for bench-top use) configuration or
in full automatic (integrated into a cut and strip
machine) configuration. Very compact and light,
its spheroidal cast iron, one-piece structure offers
the highest rigidity for a very stable crimping
height value. A proprietary safety cover (grants the
operator a perfect view of the crimping zone while
enjoying complete protection from any hazard. The
semi-automatic configuration (for bench top use)
always includes safety cover, reel arm, foot switch
according to the international safety standard and
CE regulation. Mini-applicators are available for all
sizes of stamped and reeled contacts.
Part Number: 121586-5225
Mini-Applicators - Europe
Wire Size AWG
18-20
20 μinches Gold
20-22
24-26
28-32
110238-0400
110238-0401
110238-0403
50 μinches Gold (Bump)
-
110238-0479
110238-0480
110238-0482
50 μinches Gold (Flat)
-
110238-0483
110238-0484
110238-0486
Mini Applicator
DL-T 18-20
DL-T 20-22
DL-T 24-26
DL-T 28-32
Applicator p/n
-
-
-
-
Wire Size AWG
mm2
18
0,82
20
0,52
20
0,52
22
0,33
24
0,25
26
0,14
28
0,08
30
0,05
32
0,03
Strip Length Reference
4.00
(0.160)
4.00
(0.160)
3.30
(0.130)
3.30
(0.130)
3.30
(0.130)
3.30
(0.130)
3.30
(0.130)
-
-
Conductor Crimp Width Max
1,80
(0.071)
1,80
(0.071)
1,70
(0.067)
1,700
(0.067)
1,50
(0.059)
1,50
(0.059)
1,5
(0.059)
-
-
Conductor Crimp Height
+/- 0,03 (0.001)
1,45
(0.057)
1,35
(0.053)
1,22
(0.048)
1,14
(0.045)
1,07
(0.042)
1,04
(0.041)
0.90
(0.035)
-
-
Insulation Crimp Height Max
0
0
1,88
(0.074)
1,88
(0.074)
1,65
(0.065)
1,65
(0.065)
1,65
(0.065)
-
-
Tensile Pull Minimum
(Newtons)
133
84
84
53
32
18
11
-
-
Note: All applicators are compatible with TT Crimping Press, #121586-5225. We advise all our customers to hold at least one set of consumable tooling (consisting of
Conductor Crimp Blade, Insulation Crimp Blade, Combination Anvil, Shear Moving and Shear Fixed). Please consult factory to order consumable tooling.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
48
Cannon ZIF Connectors
PCB Hole Pattern and Pad Layout
PCB Pad Layout
For the PC/RC Versions: The contact tail design has been modified from a
0,64 (.025) square pin to a 0,05 (.020) diameter round pin. The change enables
a decrease in the diameter of the through holes as well as the solder mounds
on PCB’s (d1 and d2 can be wider than D1 and D2). This can reduce the
crosstalk in RF circuits and enhance the dielectric withstanding voltage in high
voltage circuits.
The soldering of contacts into through (THRU) holes on a PC Board has become
standard for medical equipment and test equipment for semi-conductors. As a
result of the narrow spacing between the solder pad and circuit pattern, crosstalk between signals increases. A solution to this problem is to make the diameter of the contacts and solder lands smaller to provide more space between the
lands and the patterns.
However a smaller diameter contact results in higher impedance.
Cannon designed a solution with a smaller diameter contact tail. This design
application allows the use of a smaller through-hole diameter.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
49
C O N TAC T
T H RU H O LE
S O LD E R
C O N N E C TO R
IN S U LATO R
PC B
P C TA IL
Cannon ZIF Connectors
PCB Hole Pattern and Pad Layout
DL1 / DLM1 / DLD1 Printed Circuit Board Hole Patterns
DL1-156/DLM1-156
Plug
Receptacle
16,26 (.640)
3,30-3,05
4X Ø (.130-.120)
5 E Q U A L S PA C E S @
2,54 (.100)
=
A
B
C
D
E
F
G
H
J
K
L
M
N
CL
S Y MM
Ø 0,25 (.010) A
T H R U H O LE
TO TA L
N O N -A C C U MU LAT IV E
3
A
B
C
D
E
F
G
H
J
K
L
M
N
1,09-0,94
156X Ø (.043-.037)
Ø 0,13 (.005)
CL
S Y MM
Ø 9,52 (.375) MIN
T H R U H O LE
C E NTE RS
12,70 (.500)
A
B
P LAT E D T H R U H O LE
B
P
R
S
T
U
V
W
X
Y
Z
a
b
c
CL
S Y MM
12 E Q U A L S PA C E S @
2,54 (.100)
C E NTE RS
30,48 (1.200)
=
6 5 4 3 2 1
TO TA L
N O N -A C C U MU LAT IV E
100,02 (3.938)
CL
S Y MM
P
R
S
T
U
V
W
X
Y
Z
a
b
c
B
16,51 (.650)
12 E Q U A L S PA C E S @
2,54 (.100)
C E NTE RS
=
30,48 (1.200) TO TA L
N O N -A C C U MU LAT IV E
12 3 4 5 6
1
A
DLD1-156
Plug
20,32-19,81
(.800-.780)
4X R 3,63 (.143)
MA X
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
92,20-91,69
(3.630-3.610)
Ø 9,52 (.375) MIN
T H R U H O LE
20,32-19,81
(.800-.780)
5 E Q UA L S PAC E S @
2,54 (.100) C E N T E R S
= 12,70 (.500) TO TA L
N O N -AC C U MU LAT IV E
3,18-2,92
(.125-.115)
4X R 3,63 (.143)
MA X
12 E Q UA L S PAC E S @
2,54 (1.00) C E N T E R S
= 30,48 (1.200) TO TA L
N O N -AC C U MU LAT IV E
16,51 (.650) R E F
B
S Y MM
156X Ø 1,09-0,94
(.043-.037)
Ø 0,13 (.005) A B
P LAT E D T H RU H O LE
6 5 4 3 2 1
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
40,89-40,39
(1.610-1.590)
S Y MM
P
R
S
T
U
V
W
X
Y
Z
a
b
c
Receptacle
P
R
S
T
U
V
W
X
Y
Z
a
b
c
12 E Q UA L S PAC E S @
2,54 (1.00) C E N T E R S
= 30,48 (1.200) TO TA L
N O N -AC C U MU LAT IV E
1 2 3 4 5 6
1
Notes:
A
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.
2. All plug layout dimensions not shown are similar to the receptacle dimensions
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64
(.031-.025). For PCB pad layout configuration see page
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
50
Cannon ZIF Connectors
PCB Hole Pattern
DL2 / DLM2 / DLD2 Printed Circuit Board Hole Patterns
DL2-96/DLM2-96
Plug
R eceptacle
19,38 (.763)
6 E Q U A L S PA C E S @
7 E Q U A L S PA C E S @
2,54 (.100)
=
CL
S Y MM
CL
S Y MM
Ø 9,52 (.375) MIN
T H R U H O LE
3
A
B
C
D
E
F
G
H
J
K
L
M
N
P
2.54 (.100)
C E NTE RS
17,78 (.700)
TO TA L
TO TA L
N O N -A C C U MU LAT IV E
N O N -A C C U MU LAT IV E
1,09-0,94
96X Ø (.043-.037)
CL
S Y MM
Ø 0,13 (.005) A B
P LAT E D T H R U H O LE
B
C E NTE RS
15,24 (.600)
=
CL
S Y MM
A
B
C
D
E
F
G
57,91 (2.280)
6,35 (.250)
H
J
K
L
M
N
P
12 3 4 5 6 7 8
8 7 6 5 4 3 2 1
1
A
6 E Q U A L S PA C E S @
2,54 (.100)
3,30-3,05
4X Ø (.130-.120)
Ø 0,25 (.010) A B
=
15,24 (.600)
C E NTE RS
TO TA L
N O N -A C C U MU LAT IV E
T H R U H O LE
DLD2-96
Plug
Receptacle
7 E Q UA L S PAC E S @
2,54 (.100) C E N T E R S
= 17.78 (.700) TO TA L
N O N -AC C U MU LAT IV E
24,13-23,62
(.950-.930)
S Y MM
A
B
C
D
E
F
G
Ø 9,52 (.375) MIN
T H RU H O LE
10,16-9,65
(.400-.380)
1,09-0,94
(.043-.037)
Ø 0,13 (.005) A B
P LAT E D T H RU H O LE
96x Ø
4X R 3,63 (.143)
MA X
S Y MM
22,86-22,35
(.900-.880)
H
J
K
L
M
N
P
A
B
C
D
E
F
G
23,24-22,99
(.915-.905)
50,80-50,29
(2.000-1.980)
2,29-2,03
(.090-.080)
1,27-1,02
(.050-.040)
8 7 6 5 4 3 2 1
6 E Q UA L S PAC E S @
2,54 (1.00) C E N T E R S
= 15,24 (6.00) TO TA L
N O N -AC C U MU LAT IV E
S Y MM
S Y MM
B
4X R 1,02 (.040)
MA X
1
H
J
K
L
M
N
P
6,35 (.250) R E F
1 2 3 4 5 6 7 8
A
6 E Q UA L S PAC E S @
2,54 (1.00) C E N T E R S
= 15,24 (6.00) TO TA L
N O N -AC C U MU LAT IV E
4X R 3,63 (.143)
Notes:
MA X
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.
2. All plug layout dimensions not shown are similar to the receptacle dimensions
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64
(.031-.025). For PCB pad layout configuration see page
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
51
Cannon ZIF Connectors
PCB Hole Pattern and Pad Layout
DL3 / DLM3 / DL5 / DLM5 Printed Circuit Board Hole Patterns
DL3-60/DLM3-60
Receptacle
Plug
5 E Q U A L S PA C E S @
2,54 (.100)
=
C E NTE RS
12,70 (.500)
11,89 (.468)
TO TA L
4 E Q U A L S PA C E S @
N O N -A C C U MU LAT IV E
2,54 (.100)
C E NTE RS
10,16 (.400)
=
TO TA L
N O N -A C C U MU LAT IV E
A
B
C
D
E
CL
S Y MM
Ø 0,13 (.005)
F
G
H
J
K
A
A
B
C
D
E
B
P LAT E D T H R U H O LE
CL
S Y MM
Ø 9.52 (.375) MIN
T H R U H O LE
CL
S Y MM
1,09-0,94
60X Ø (.043-.037)
3
B
57,91 (2.280)
CL
S Y MM
16,51 (.650)
F
G
H
J
K
6 5 4 3 2 1
1 2 3 4 5 6
1
A
4 E Q U A L S PA C E S @
3,30-3,05
4X Ø (.130-.120)
Ø 0,25 (.010)
2,54 (.100)
A
C E NTE RS
10,16 (.400)
=
B
TO TA L
N O N -A C C U MU LAT IV E
T H R U H O LE
DL5-260/DLM5-260
Plug
Receptacle
26,01 (1.024)
12 E Q U A L S PA C E S @
2,54 (.100)
9 E Q U A L S PA C E S @
2,54 (.100)
A
B
C
D
E
F
G
H
J
K
L
M
N
TO TA L
1,09-0,94
260X Ø (.043-.037)
Ø 0,13 (.005) A
P LAT E D T H R U H O LE
P
R
S
T
U
V
W
X
Y
Z
a
b
c
B
CL
S Y MM
A
B
C
D
E
F
G
H
J
K
L
M
N
R
S
T
U
V
W
X
Y
Z
a
b
c
1
4X Ø
100,02 (3.938)
CL
B S Y MM
P
10 9 8 7 6 5 4 3 2 1
16,51 (.650)
1 2 3 4 5 6 7 8 9 10
A
12 E Q U A L S PA C E S @
3,43-3,18
(.135-.125)
Ø 0,25 (.010)
T H R U H O LE
A
TO TA L
N O N -A C C U MU LAT IV E
N O N -A C C U MU LAT IV E
3
CL
S Y MM
Ø 9,52 (.375) MIN
T H R U H O LE
=
CL
S Y MM
=
C E NTE RS
22,86 (.900)
C E NTE RS
30,48 (1.200)
2.54 (.100)
B
=
30,48 (1.200)
C E NTE RS
TO TA L
N O N -A C C U MU LAT IV E
Notes:
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.
2. All plug layout dimensions not shown are similar to the receptacle dimensions
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64
(.031-.025). For PCB pad layout configuration see page
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
52
Cannon ZIF Connectors
PCB Hole Pattern and Pad Layout
DL5 Plastic Press-Fit (Receptacle only)
DLM5 Press-Fit Printed Circuit Board Hole Patterns
Plug
Receptacle
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
53
Cannon ZIF Connectors
PCB Hole Pattern and Pad Layout
DLM6 Printed Circuit Board Hole Patterns
DLM6-360
Receptacle
Plug
29,01 (1.142)
14 E Q U A L S PA C E S @
2,54 (.100)
11 E Q U A L S PA C E S @
2,54 (.100)
=
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
CL
S Y MM
CL
S Y MM
Ø 9,52 (.375) MIN
T H R U H O LE
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
C E NTE RS
=
CL
S Y MM
N O N -A C C U MU LAT IV E
3
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
360X Ø 1,09-0,94
(.043-.037)
Ø 0,13 (.005)
A
B
P LAT E D T H R U H O LE
B
TO TA L
N O N -A C C U MU LAT IV E
TO TA L
27.94 (1.100)
C E NTE RS
35,56 (1.400)
115,01 (4.528)
CL
S Y MM
18,54 (.730)
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
12 1110 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12
1
A
14 E Q U A L S PA C E S @
3,43-3,18
4X Ø
(.135-.125)
Ø 0,25 (.010)
2,54 (.100)
A
B
=
35,56 (1.400)
C E NTE RS
TO TA L
N O N -A C C U MU LAT IV E
T H R U H O LE
Notes:
1. Contact hold cavity identifications shown are typical as viewed from top surface of P.C. board.
2. All plug layout dimensions not shown are similar to the receptacle dimensions
3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. PC/RC contact plated through (THRU) hole diameters are 0,79 - 0,64
(.031-.025). For PCB pad layout configuration see page
www.ittcannon.com
54
Cannon ZIF Connectors
PCB Hole Pattern and Pad Layout
DLP-272 Printed Circuit Board Pad Layout
Plug
DLP-272 Printed Circuit Board Hole Pattern
Receptacle
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
55
Cannon ZIF Connectors
PCB Pad Layout
DLP 408 Printed Circuit Board Pad Layout / Hole Patterns
Plug
Receptacle
Note: PWB Pad plating Gold 5 μm up over nickel 6 μm up
QLC Printed Circuit Board Pad Layout / Hole Patterns
Receptacle
Plug
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
56
Panel Cutouts
Cannon ZIF Connectors
DL / DLM panel Cutouts and Mounting Hole Patterns
DL1-156/DLM1-156
DL2-96/DLM2-96
Required for Center Mounting Polarization Only
Required for Center Mounting Polarization Only
DL3-60/DLM3-60
DL4-624
DL5-260/DLM5-260
DLM6-360
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
57
Cannon ZIF Connectors
Panel Cutouts
DLD1-156 Plug
25,19 (.990)
MIN
16,38-16,13
(.645-.635)
4X Ø 3,30-3,17
(.130-.125)
92,71
(3.650)
MIN
CL
S Y MM
4X R 3,56 (.140)
MA X
100,15-99,90
(3.943-3.933)
CL
S Y MM
DLD1-156 Receptacle
Front Panel Bridge
23,37 (.920)
MIN
6,53-6,40
(.257-.252)
2X Ø 5,21(.205)
T H RU
4X N O . 4-40 U N C -2B
T H R E A D T H RU
5,74-5,66
(.226-.223)
92,71
(3.650)
MIN 100,15-99,90
(3.943-3.933)
S E E V IE W
A OR B
CL
S Y MM
9,91-9,40
(.390-.370)
View A
Rear Panel Bridge
127,81
(5.032)
Ø 3,81-3,56
(.150-.140)
T H RU
8X R 3,56 (.140)
MA X
16,38-16,13
(.645-.635)
9,91-9,40
(.390-.370)
CL
S Y MM
View B
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
58
Panel Cutouts
Cannon ZIF Connectors
DLD1 Panel Cutouts and Mounting Hole Patterns
DLD2 Panel Cutouts and Mounting Hole Patterns
DLD2-96 Plug
28,45 (1.120)
MIN
19,51-19,25
(.768-.758)
4X Ø 3,30-3,17
(.130-.125)
51,31
(2.020)
MIN
CL
S Y MM
4X R 3,56 (.140)
MA X
58,04-57,78
(2.285-2.275)
CL
S Y MM
DLD2-96 Receptacle
Front Panel Bridge
6,53-6,40
(.257-.252)
2X 3,81-3,56
(.150-.140)
8,13-7,62
(.320-.300)
23,37 (.920)
MIN
5,74-5,66
(.226-.223)
2X Ø 5,21 (.205)
T H RU
4X N O . 4-40 U N C -2B
T H R E A D T H RU
View C
51,31
(2.020)
S E E V IE W
C OR D
Ø 3,81-3,56
(.150-.140)
T H RU
85,72
(3.375)
8X R 3,56 (.140)
MA X
9,53-9,14
(.375-.360)
Rear Panel Bridge
58,04-57,78
(2.285-2.275)
CL
S Y MM
4X R 1,02 (.040)
MA X
8,13-7,62
(.320-.300)
19,51-19,25
(.768-.758)
CL
S Y MM
2X 3,81-3,56
(.150-.140)
4X R 1,02 (.040)
MA X
9,53-9,14
(.375-.360)
View D
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
59
Cannon ZIF Connectors
Contact Cavity Arrangement
Contact Cavity Arrangements
DLP 272
Front View
Rear View
Front View
Rear View
Front View
Rear View
DLP 408
QLC
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
60
Cannon ZIF Connectors
1. MATERIAL CONTENT AND PHYSICAL
FORM
Electrical connectors do not usually
contain hazardous materials. They contain
conducting and non-conducting materials
and can be divided into two groups.
a) Printed circuit types and low cost audio
types which employ all plastic insulators and
casings.
b) Rugged, Fire Barrier and High Reliability
types with metal casings and either natural
rubber, synthetic rubber, plastic or glass
insulating materials. Contact materials vary
with type of connector and also application
and are usually manufactured from either:
Copper, copper alloys, nickel, alumel,
chromel or steel. In special applications,
other alloys may be specified.
2. FIRE CHARACTERISTICS AND ELECTRIC
SHOCK HAZARD
There is no fire hazard when the
connector is correctly wired and used
within the specified parameters. Incorrect
wiring or assembly of the connector or
careless use of metal tools or conductive
fluids, or transit damage to any of the
component parts may cause electric
shock or burns. Live circuits must not be
broken by separating mated connectors
as this may cause arcing, ionization
and burning. Heat dissipation is greater
at maximum resistance in a circuit. Hot
spots may occur when resistance is raised
locally by damage, e.g. cracked or deformed
contacts, broken strands of wire. Local
overheating may also result from the use of
the incorrect application tools or from poor
quality soldering or slack screw terminals.
Overheating may occur if the ratings in the
product Data Sheet/Catalog are exceeded
and can cause breakdown of insulation and
hence electric shock. If heating is allowed to
continue it intensifies by further increasing
the local resistance through loss of temper
of spring contacts, formation of oxide film
on contacts and wires and leakage currents
through carbonization of insulation and
tracking paths. Fire can then result in the
presence of combustible materials and this
may release noxious fumes. Overheating may
not be visually apparent. Burns may result
from touching overheated components.
3. HANDLING
Care must be taken to avoid damage
to any component parts of electrical
connectors during installation and use.
Although there are normally no sharp edges,
care must be taken when handling certain
components to avoid injury to fingers.
Electrical connectors may be damaged in
transit to the customers, and damage may
result in creation of hazards. Products should
therefore be examined prior to installation/
use and rejected if found to be damaged.
Product Safety Information
4. DISPOSAL
Incineration of certain materials may release
noxious or even toxic fumes.
5. APPLICATION
Connectors with exposed contacts should
not be selected for use on the current
supply side of an electrical circuit, because
an electric shock could result from touching
exposed contacts on an unmated connector.
Voltages in excess of 30 V ac or 42.5 V dc are
potentially hazardous and care should be
taken to ensure that such voltages cannot
be transmitted in any way to exposed metal
parts of the connector body. The connector
and wiring should be checked, before
making live, to have no damage to metal
parts or insulators, no solder blobs, loose
strands, conducting lubricants, swarf, or any
other undesired conducting particles. Circuit
resistance and continuity check should be
made to make certain that there are no
high resistance joints or spurious conducting
paths. Always use the correct application
tools as specified in the Data Sheet/Catalog.
Do not permit untrained personnel to wire,
assemble or tamper with connectors. For
operation voltage please see appropriate
national regulations.
IMPORTANT GENERAL INFORMATION
(i) Air and creepage paths/Operating
voltage. The admissible operating voltages
depend on the individual applications and
the valid national and other applicable
safety regulations.
For this reason the air and creepage path
data are only reference values. Observe
reduction of air and creepage paths due to
PC board and/or harnessing.
(ii) Temperature
All information given are temperature limits.
The operation temperature depends on the
individual application.
(iii) Other important information
Cannon continuously endeavors to improve
their products. Therefore, Cannon products
may deviate from the description, technical
data and shape as shown in this catalog and
data sheets.
ITT Interconnect Solutions, a Division of
ITT Corporation manufactures the highest
quality products available in the marketplace;
however these products are intended to be
used in accordance with the specifications
in this publication. Any use or application
that deviates from the stated operating
specifications is not recommended and
may be unsafe. No information and data
contained in this publication shall be
construed to create any liability on the part
of Cannon. Any new issue of this publication
shall automatically invalidate and supersede
any and all previous issues.
Dimensions shown in mm (inch)
Specifications and dimensions subject to change
www.ittcannon.com
61
Product Warranty
A limited warranty applies to Cannon
products. In general, except for obligations
assumed by Cannon under this warranty,
Cannon shall not be liable for any loss,
damage, cost of repairs, incidental or
consequential damages of any kind, whether
or not based on express or implied warranty,
contract, negligence or strict liability arising
in connection with the design, manufacture,
sale, use or repair of the products. Product
availability, prices and delivery dates are
exclusively subject to our respective order
confirmation form; the same applies to
orders based on development samples
delivered. Please refer to www.ittcannon.
com (General Terms of Sale) for the
complete text of Cannon’s applicable Terms
and Conditions, including Warranty.
This publication is not to be construed as an
offer. It is intended merely as an invitation
to make an offer. By this publication,
Cannon does not assume responsibility or
any liability for any patent infringements or
other rights of third parties which may result
from its use.
Reprinting this publication is generally
permitted, indicating the source. However,
Cannon’s prior consent must be obtained in
all cases. “Engineered for life” is a registered
trademark of ITT Corporation ©2015. All
other trademarks or registered trademarks
are property of their respective owners. All
dates subject to change without notice.
Commodities in this catalog may be
controlled for export by the International
Traffic in Arms Regulations (ITAR) and
Export Administration Regulations (EAR)
when specifically designed modified, or
configured for articles controlled by the
United States Government.
Notes
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62
Notes
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www.ittcannon.com
63
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Connect with the experts.
From rocket launchers and communication satellites, to
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Why ITT
ITT is a focused multi-industrial company that designs and manufactures highly engineered critical components and customized technology
solutions. ITT’s Cannon brand is a leading global manufacturer of connector products serving international customers in aerospace, defense, medical,
industrial and transportation end markets. ITT’s Connector business, which also includes the Veam and BIW Connector Systems brand, manufactures
and supplies a variety of connectors and interconnects that make it possible to transfer data, signal and power in an increasingly connected world.
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