KPTC07E16-99P

KPTC C O N N E C T O R S KPC-3/898 KPTC Introduction The miniature circular connectors series KPTC from ITT Cannon are especially used in the machine and in the automotive industries. They are designed for the usage with crimp contacts which are to be ordered separately. The contacts are packed separately for the termination process. To keep up with the market trends and for logistic reasons ITT Cannon offers zinc / cobalt as an alternative to nickel. For current projects, the nickel finish is still offered. However, zinc / cobalt should be the preferred finish as it features a much higher corrosion resistance. Contents Technical data................................................................................................................................................ 3 How to order................................................................................................................................................. 4 Contact arrangements.................................................................................................................................... 5 Alternate insert positions................................................................................................................................ 8 Box mounting receptacles.............................................................................................................................. 9 Wall mounting receptacles...........................................................................................................................10 Straight plugs....................................................................................................................................................12 Jam nut receptacles ......................................................................................................................................14 Panel cut-outs...................................................................................................................................................16 Components and accessories..................................................................................................................... 18 Tools............................................................................................................................................................... 20 Product safety information............................................................................................................................ 21 Subject to changes KPTC Technical Data Material and Finshes Shell Insulator Grommet and seal Contacts Aluminium alloy, zink/cobalt-plating or galvanic nickel Polychloroprene Polychloroprene Copper alloy, had gold or hard silver plated Mechanical Data Shell styles Shell sizes Polarization/Coupling Service classes Water tightness 0 - wall mounting receptacle 2 - box mounting receptacle 6 - straight plug 7 - jam nut receptacle 8 - 24 five keyways/3-point bayonet coupling E - with grommet seal F - with grommet seal and strain relief D -with endbell for PG adapters Acc to VG 95319 Teil 2, Test Nr. 5.9.2 for shell styles A to E, J to W, Z1, Z2 and Z3 as well as gaskets A and B Test pressure 0,2bar overpressure Test duration 48 h Test temperature 25 ± 0,3ϒC Connector to be free of moisture Electrical Data Number of contacts Wire size Contact termination Contact rating Service rating Operating voltage and connector usage 2 through 61 0,4 - 2,0 mm2 Crimp technque Size 20 16 Test voltage at sea level Rated Amps Test current A Millivolt drop mV 7,5 7,5 less than 55 22 13 less than 50 Service rating Vrms VDC 1 1500 2100 2 2300 3200 at 21336 m height 1 375 535 2 550 770 The hereunder service rating information are valid for male or female connectors mated or unmated at sea level 21336 m Average flashover 1500 V 500 V Test voltage 1000 V 325 V The operation voltage is to be selected acc. to VDE 0110 Connectors are equipment which must not be separated or mated when used as per determination. Acc to specification the connectors are suitable for an operating voltage of 50 V (see product safety information). However, this is only valid when the connectors are free accessible during operation and consequently might be touchable. When connectors will be operated with line voltage, ITT Cannon offers a solution, too. Please consult factory. 3 KPTC General Purpose Connectors with Crimp Contacts KPTC0 KPTC2 KPTC7 KPTC6 How to order KPTC 0 E 18 - 32 P W C Series ITT Cannon designation Shell style 0 - Wall mounting receptacle 2 - Box mounting receptacle 6 - Straight plug 7 - Jam nut receptacle Service class E - Grommet seal (not for shell style 2) F - Grommet seal with strain relief (not for shell style 2) Shell size 8, 10, 12, 14, 16, 18, 20, 22 and 24 Contact arrangement see pages 5 - 8 Contact type P - Pin S - Socket Insulator position W, X, Y, Z (omit for normal position see page 8 Modification C - Electroless nickel plating F - Zinc / cobalt Subject to changes KPTC Drawings not to scale Face view of pin insert shown (socket view is homologous) Contact Arrangements Contact number Contact arrangement Contact size AWG Service rating Insulator position W X Y Z 2 8-2 * 20 1 58 122 - - 3 8-3 * 20 1 60 210 - - 3 8-33 * 16S 1 90 - - - 4 8-4 * 16S 1 45 - - - 6 10-6 20 1 90 - - - 3 12-3 16 2 - - 180 - 10 12-10 20 1 60 155 270 295 14 12-14 * 20 2 - - - - 5 14-5 16 2 40 92 184 273 ● Please consult factory * Special contacts required - see page 20 5 KPTC Drawings not to scale Face view of pin insert shown (socket view is homologous) Contact Arrangements Contact number Contact arrangement Contact size AWG Service rating Insulator position W X Y Z 12 14-12 ● 20 (8) 16 (4) 1 43 90 - - 15 14-15 ● 20 (14) 16 (1) 1 17 110 155 124 19 14-19 20 1 30 165 315 - 5 14-22 ● 12 (4) 20 (1) 1 - - - - 8 16-8 ● 16 2 54 152 180 331 23 16-23 ● 20 (22) 16 (1) 1 158 270 - - 26 16-26 20 1 60 - 275 338 11 18-11 ● 16 2 62 119 241 340 32 20 18-32 1 85 138 222 265 ● Please consult factory Subject to changes KPTC Drawings not to scale Face view of pin insert shown (socket view is homologous) Contact Arrangements Contact number Contact arrangement Contact size AWG Service rating Insulator position W X Y Z 16 20-16 ● 16 2 238 318 333 347 24 20-24 ● 20 1 70 145 215 290 39 20-39 ● 20 (37) 16 (2) 1 63 114 252 333 41 20-41 ● 20 1 45 126 225 - 21 22-21 ● 16 2 16 135 175 349 36 22-36 ● 20 1 72 144 216 288 41 22-41 20 (27) 16 (14) 1 39 135 264 - 2 ● Please consult factory 7 KPTC Drawings not to scale Face view of pin insert shown (socket view is homologous) Contact Arrangements Contact number Contact arrangement Contact size AWG Service rating Insulator position W X Y Z 55 22-55 20 1 30 142 226 314 31 24A31 ● 16 1 90 225 - - 61 24-61 ● 20 1 90 180 270 324 ● Please consult factory Contact Arrangements Insulator positions The drawing indicates alternate insert positions. The six positions N, V, W, X, Y and Z differ in the degree of rotation for various connector sizes and contact arrangements. For each degree of rotation, and for the list of contact arrangements and the alternate insert positions, please refer to the opposite table. Shell size 8 10 12 14 16 18 20 22 24 Face view of pin insert Contact number 2 3 3 3 4 6 3 10 5 5 12 15 19 8 23 26 11 32 16 24 39 41 21 36 41 55 31 61 Contact arrangement 8-2 8-3 8-3A 8-33 8-4 10-6 12-3 12-10 14-22 14-5 14-12 14-15 14-19 16-8 16-23 16-26 18-11 18-32 20-16 20-24 20-39 20-41 22-21 22-36 22-41 22-55 24A31 24-61 Insulator position/Degree of rotation V W X 58 122 60 210 60 90 45 90 60 155 40 92 43 90 17 110 30 165 54 152 158 270 60 . 62 119 85 138 238 318 70 145 63 114 45 126 16 135 72 144 39 135 30 142 90 225 90 180 180 270 184 155 315 180 275 241 222 333 215 252 225 175 216 264 226 270 Y 295 273 234 . 331 338 340 265 347 290 333 349 288 314 324 Z Subject to changes KPTC Box mounting receptacle KPTC2 ØT 4 Mounting holes without endbell Shell size* 8 10 12 14 16 18 20 22 24 Dimensions are mm ØA +0,03-0,13 12,0 15,0 19,05 22,23 25,40 28,58 31,75 34,93 38,10 L max. 21,1 21,1 21,1 21,1 21,1 21,1 22,7 22,7 22,7 NØ max. 11,1 14,3 17,5 20,6 23,8 27,0 30,2 33,4 36,5 K ±0,25 13,5 13,5 13,5 13,5 13,5 13,5 16,5 16,5 17,3 M ±0,15 11,6 11,6 11,6 11,6 11,6 11,6 14,25 14,25 15,1 R ±0,15 15,1 18,3 20,6 23,0 24,6 27,0 29,4 31,8 34,9 S max. 21,0 24,2 26,6 29,0 31,3 33,7 36,9 40,1 43,3 ØT ±0,15 3,05 3,05 3,05 3,05 3,05 3,05 3,05 3,05 3,75 Z max. 12,3 12,3 12,3 12,3 12,3 12,3 10,8 10,8 10,0 *) How to order see page 4 Dimensions are inches Shell size* 8 10 12 14 16 18 20 22 24 A +.001 - .005 .472 .591 .750 .875 1.000 1.125 1.250 1.375 1.500 L max .831 .831 .831 .831 .831 .831 .894 .894 .894 N max max .437 .563 .689 .811 .937 1.063 1.189 1.315 1.437 K ±.010 .531 .531 .531 .531 .531 .531 .650 .650 .681 M ±.006 .457 .457 .457 .457 .457 .457 .561 .561 .594 R ±.006 .594 .720 .811 .906 .969 1.063 1.157 1.252 1.374 S max .827 .953 1.047 1.142 1.232 1.327 1.453 1.579 1.705 T ±.006 .120 .120 .120 .120 .120 .120 .120 .120 .148 Z max .484 .484 .484 .484 .484 .484 .425 .425 .394 *) How to order see page 4 9 KPTC Wall mounting receptacle KPTC0 ØT 4 Mounting holes without endbell Shell size* 8 10 12 14 16 18 20 22 24 Dimensions are mm ØA +0,03 12,00 15,00 19,05 22,3 25,40 28,58 31,75 34,93 38,10 L max. 21,6 21,6 21,6 21,6 21,6 21,6 26,8 26,8 26,8 Q Thread Class 2A 7/16-28UNEF 9/16-24UNEF 1-1/16-24UNEF 1-3/16-20UNEF 1-5/16-20UNEF 1-1/16-18UNEF 1-3/16-18UNEF 1-5/16-18UNEF 1-7/16-18UNEF K ±0,25 13,5 13,5 13,5 13,5 13,5 13,5 16,5 16,5 17,3 M ±0,15 11,6 11,6 11,6 11,6 11,6 11,6 14,25 14,25 15,1 R ±0,15 15,1 18,3 20,6 23,0 24,6 27,0 29,4 31,8 34,9 S max. 21,0 24,2 26,6 29,0 31,3 33,7 36,9 40,1 43,3 TØ ±0,15 3,05 3,05 3,05 3,05 3,05 3,05 3,05 3,05 3,75 Z max. 12,3 12,3 12,3 12,3 12,3 12,3 10,8 10,8 10,0 *) How to order see page 4 Dimensions are inches Shell size* 8 10 12 14 16 18 20 22 24 A +.001-.005 .472 .591 .750 .875 1.000 1.125 1.250 1.375 1.500 L max .850 .850 .850 .850 .850 .850 1.055 1.055 1.055 Q Thread Type 2A 7/16-28UNEF 9/16-24UNEF 1-1/16-24UNEF 1-3/16-20UNEF 1-5/16-20UNEF 1-1/16-18UNEF 1-3/16-18UNEF 1-5/16-18UNEF 1-7/16-18UNEF K ±.010 .531 .531 .531 .531 .531 .531 .650 .650 .681 M .457 .457 .457 .457 .457 .457 .561 .561 .594 R ±.006 .594 .720 .811 .906 .969 1.063 1.157 1.252 1.374 S max .827 .953 1.047 1.142 1.232 1.327 1.453 1.579 1.705 TÆ ±.006 .120 .120 .120 .120 .120 .120 .120 .120 .148 Z max .484 .484 .484 .484 .484 .484 .425 .425 .394 *) How to order see page 4 Subject to changes KPTC Wall mounting receptacle KPTC0 Type E Type F with endbell Shell size* 8 10 12 14 16 18 20 22 24 Dimensions are mm Type F BF max. 14,0 17,2 20,4 23,6 26,7 29,5 32,7 35,9 39,0 C Thread 6-32 6-32 6-32 6-32 6-32 8-32 8-32 8-32 8-32 DF min. 6,0 ,5 10,7 13,9 15,5 19,6 19,6 23,6 25,2 GF min. 2,9 4,5 7,7 9,3 12,4 15,6 15,6 18,8 20,1 HF max. 19,3 20,8 24,4 27,2 28,7 35,3 35,3 39,9 43,2 LF max. 45,1 45,1 45,1 45,1 48,2 48,2 50,0 50,0 50,0 Type E BE max. 14,2 17,2 20,4 23,4 26,6 29,6 32,8 36,0 39,2 LE max. 34,0 34,0 34,0 34,0 34,0 34,0 36,0 36,0 36,0 *) How to order see page 4 Dimensions are inches Shell size* 8 10 12 14 16 18 20 22 24 Type F BF max .551 .677 .803 .929 1.051 1.161 1.287 1.413 1.535 C Thread 6-32 6-32 6-32 6-32 6-32 8-32 8-32 8-32 8-32 DF min .236 .295 .421 .547 .610 .772 .772 .929 .992 GF min .114 .177 .303 .366 .488 .614 .614 .740 .791 HF max .760 .819 .961 1.071 1.130 1.390 1.390 1.571 1.701 Type E LF max 1.776 1.776 1.776 1.776 1.898 1.898 1.969 1.969 1.969 BE max .559 .677 .803 .921 1.047 1.165 1.291 1.417 1.543 Le max 1.339 1.339 1.339 1.339 1.339 1.339 1.417 1.417 1.417 *) How to order see page 4 11 KPTC Straight Plug KPTC6 without endbell Shell size* 8 10 12 14 16 18 20 22 24 Dimensions are mm G max. 19,8 23,6 26,5 30,1 33,2 35,4 39,0 42,1 45,2 J ±0,15 9,1 9,1 9,1 9,1 9,1 9,1 10,7 10,7 10,7 L max. 21,4 21,4 21,4 21,4 21,4 21,4 25,1 25,1 25,1 Q Thread Class 2 A 7/16-28UNEF 9/16-24UNEF 1-1/16-24UNEF 1-3/16-20UNEF 1-5/16-20UNEF 1-1/16-18UNEF 1-3/16-18UNEF 1-5/16-18UNEF 1-7/16-18UNEF Z max. 16,3 16,3 16,3 16,3 16,3 16,3 15,0 15,0 15,0 *) How to order see page 4 Dimensions are inches Shell size* 8 10 12 14 16 18 20 22 24 G max .780 .929 1.043 1.185 1.307 1.394 1.535 1.657 1.780 J ±.006 .358 .358 .358 .358 .358 .358 .421 .421 .421 L max .843 .843 .843 .843 .843 .843 .988 .988 .988 Q Thread Type 2A 7/16-28UNEF 9/16-24UNEF 1-1/16-24UNEF 1-3/16-20UNEF 1-5/16-20UNEF 1-1/16-18UNEF 1-3/16-18UNEF 1-5/16-18UNEF 1-7/16-18UNEF Z max .642 .642 .642 .642 .642 .642 .591 .591 .591 *) How to order see page 4 Subject to changes KPTC Straight Plug KPTC6 Type E Type F with endbell Shell size* 8 10 12 14 16 18 20 22 24 Dimensions are mm Type F BF Ø max. 14,0 17,2 20,4 23,6 26,7 29,5 32,7 35,9 39,0 C Thread 6-32 6-32 6-32 6-32 6-32 8-32 8-32 8-32 8-32 GF Ø min. 6,0 7,5 10,7 13,9 15,5 19,6 19,6 23,6 25,2 GF min. 2,9 4,5 7,7 9,3 12,4 15,6 15,6 18,8 20,1 HF max. 19,3 20,8 24,4 27,2 28,7 35,3 35,3 39,9 43,2 LF max. 46,0 46,0 46,0 46,0 49,0 49,0 49,0 49,0 49,0 Type E BE max. 14,2 17,2 20,4 23,4 26,5 29,6 32,8 36,0 39,2 LE max. 32,5 32,5 32,5 32,5 32,5 32,5 34,5 34,5 34,5 *) How to order see page 4 Dimensions are inches Shell size 8 10 12 14 16 18 20 22 24 Type F BF max .551 .677 .803 .929 1.051 1.161 1.287 1.413 1.535 C Thread 6-32 6-32 6-32 6-32 6-32 8-32 8-32 8-32 8-32 DF min .236 .295 .421 .547 .610 .772 .772 .929 .992 GF Æ min .114 .177 .303 .366 .488 .614 .614 .740 .791 HF max .760 .819 .961 1.071 1.130 1.390 1.390 1.571 1.701 LF max 1.811 1.811 1.881 1.881 1.929 .1.929 1.969 1.969 1.969 Type E BE max .559 .677 .803 .921 1.043 1.165 1.291 1.417 1.543 LEE max 1.280 1.280 1.280 1.280 1.280 1.280 1.358 1.358 1.358 *) How to order see page 4 13 KPTC Jam Nut Receptacle KPTC7 without endbell Shell size* 8 10 12 14 16 18 20 22 24 AØ +0,03-0,13 12,0 15,0 19,05 22,23 25,40 28,58 31,75 34,93 38,10 Dimensions are mm F ±0,15 13,3 16,5 20,6 23,8 26,9 30,1 33,3 36,5 39,6 H ±0,15 19,0 22,2 27,0 30,2 33,3 36,5 39,7 42,9 46,0 K ±0,25 3,2 3,2 3,2 3,2 3,2 3,2 4,0 4,0 4,0 M ±0,15 17,7 17,7 17,7 17,7 17,7 17,7 22,5 22,5 23,3 R Thread Class 2 A 9/16-24UNEF 11/16-24UNEF 7/8-20UNEF 1-20UNEF 1-1/8-18UNEF 1-1/4-18UNEF 1-3/8-18UNEF 1-1/2-18UNEF 1-5/8 -18UNEF S ±0,5 24,0 27,0 32,0 35,0 38,5 41,5 46,0 49,5 52,5 T Panel thickness min. max. 1,6 3,5 1,6 3,5 1,6 3,5 1,6 3,5 1,6 3,5 1,6 3,5 1,6 6,5 1,6 6,5 1,6 6,5 ØY max. 28,0 31,0 36,0 39,0 42,0 45,0 50,0 55,0 57,0 Z max. 7,9 7,9 7,9 7,9 7,9 7,9 4,7 4,7 3,8 *) How to order see page 4 Dimensions are inches Shell size* A +.001-.005 ±.006 ±.006 ±.010 ±.006 M R Thread Class 2 ±.010 S T Panel thickness min max Y→ max Z max 8 10 12 14 16 18 20 22 24 .472 .591 .750 .875 1.000 1.125 1.250 1.375 1.500 .524 .650 .811 .937 1.059 1.185 1.311 1.437 1.559 .748 .874 1.063 1.189 1.311 1.437 1.563 1.689 1.811 .126 .126 .126 .126 .126 .126 .157 .157 .157 .697 .697 .697 .697 .697 .697 .886 .886 .917 9/16-24UNEF 11/16-24UNEF 7/8-20UNEF 1-20UNEF 1-1/8-18UNEF 1-1/4-18UNEF 1-3/8-18UNEF 1-1/2-18UNEF 1-5/8-18UNEF .945 1.063 1.260 1.378 1.516 1.634 1.811 1.949 2.067 .063 .063 .063 .063 .063 .063 .063 .063 .063 1.102 1.220 1.417 1.535 1.654 1.772 1.969 2.165 2.244 .311 .311 .311 .311 .311 .311 .185 .185 .150 F H K .138 .138 .138 .138 .138 .138 .256 .256 .256 *) How to order see page 4 Subject to changes KPTC Jam Nut Receptacle KPTC7 Typ E Type F with endbell Shell size* 8 10 12 14 16 18 20 22 24 Dimensions are mm Type F BF max. 18,2 21,5 24,6 27,8 31,0 34,1 38,1 41,2 44,5 DF Ø min. 6,0 7,5 10,7 13,9 15,5 19,6 19,6 23,6 25,2 GF Ø min. 2,9 4,5 7,7 9,3 12,4 15,6 15,6 18,8 20,1 HF max. 19,3 20,8 24,2 27,2 28,7 35,3 35,3 39,8 43,2 LF max. 44,9 44,9 44,9 44,9 48,4 48,4 50,3 50,3 50,3 Type E BE max. 18,2 21,5 24,6 27,8 31,0 34,1 38,1 41,3 44,5 LE max. 33,5 33,5 33,5 33,5 33,5 33,5 39,0 39,0 39,0 *) How to order see page 4 Dimensions are inches Shell size* 8 10 12 14 16 18 20 22 24 Type F BF max .717 .846 .969 1.094 1.220 1.343 1.500 1.622 1.752 DF Ø min .236 .295 .421 .547 .610 .772 .772 .929 .992 GF Ø min .114 .177 .303 .366 .488 .614 .614 .740 .791 HF max .760 .819 .953 1.071 1.130 1.390 1.390 1.567 1.701 LF max 1.768 1.768 1.768 1.768 1.906 1.906 1.980 1.980 1.980 Type E BE max .717 .846 .969 1.094 1.220 1.343 1.500 1.622 1.752 LE max 1.319 1.319 1.319 1.319 1.319 1.319 1.535 1.553 1.535 *) How to order see page 4 15 KPTC Panel Cutouts Box mounting receptacle Shell size 8 10 12 14 16 18 20 22 24 for rear mounting D +0,25 -0 15,7 18,7 22,4 25,5 28,3 31,3 34,5 37,7 40,9 Dimensions are mm for front mounting D +0,25 - 0 14,6 17,8 21,0 24,1 27,3 30,5 33,7 38,8 40,0 R ± 0,15 15,1 18,3 20,6 23,0 24,6 27,0 29,4 31,8 34,9 T + 0,3 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 Dimensions areinches Shell size 8 10 12 14 16 18 20 22 24 for rear mounting D +.010-.000 .618 .736 .882 1.004 1.184 .1232 1.358 1.484 1.610 for front mounting D +.010- .000 .575 .701 .827 .949 1.075 1.201 1.327 1.449 1.575 R ± .006 .595 .720 .811 .906 .969 1.063 1.157 1.252 1.374 T +.012 .122 .122 .122 .122 .122 .122 .122 .122 .142 Mounting hole diameter Shell size Front mounting 8 10 12 14 16 18 20 22 24 Dimensions are mm P max. (for rear mounting panel thickness is included) 2,20 2,20 2,20 2,20 2,20 2,20 5,40 5,40 5,40 Dimensions are inches Shell size Rear mounting 8 10 12 14 16 18 20 22 24 P max (for rear mounting panel thickness is included) .087 .087 .087 .087 .087 .087 .213 .213 .213 Subject to changes KPTC Panel Cutouts Jam nut receptacle Shell size 8 10 12 14 16 18 20 22 24 Dimensions are mm A +0,25 -0 14,7 17,9 22,6 25,8 29,0 32,1 35,3 38,5 41,7 B +0 -0,12 13,8 17,0 21,1 24,3 27,5 30,7 33,9 37,1 40,2 Dimensions are inches Shell size 8 10 12 14 16 18 20 22 24 A + .010 - .000 .579 .705 .890 1.016 1.142 1.264 1.390 1.516 1.642 B + .000 - .0058 .543 .669 .831 1.083 1.083 1.209 1.335 1.461 1.583 17 KPTC How to order Protective Caps KPTC 81 - 12 C - A Materials Protective cap Cord Rivet End link Clip Gasket Series 80 - protective cap for plug 81 - protective cap for receptacle Aluminum alloy Polyamide, olive Stainless steel, passivated Stainless steel, passivated Stainless steel, passivated Fluor silicone Shell size 8, 10, 12, 14, 16, 18, 20, 22 und 24 Fixing C - with cord and loop N - with cord and ring Modification A - yellow drab chromate over zinc plating B - olive drab chromate over zinc plating Dimensions KPTC80 KPTC81 Subject to changes KPTC Protective Caps KPTC 80 Dimensions are mm Shell size A max. 8 10 12 14 16 18 20 22 24 18,26 21,44 25,40 28,58 31,75 34,92 38,10 41,28 44,45 BØ +0,03 -0,13 12,0 15,0 19,05 22,23 25,40 28,58 31,75 34,93 38,10 C +0,25 -0,13 4,24 4,24 4,24 4,24 4,24 4,24 4,24 4,24 4,24 D +12,7 -6,35 76,2 76,2 88,9 88,9 88,9 88,9 101,6 101,6 101,6 L1 max. L2 max. L3 +0,79 19,84 19,84 19,84 19,84 19,84 19,84 21,44 21,44 22,22 14,27 14,27 14,27 14,27 14,27 14,27 15,88 15,88 16,71 9,35 9,35 9,35 9,35 9,35 9,35 10,92 10,92 11,76 KPTC 81 Dimensions are mm Shell size AØ max. 8 10 12 14 16 18 20 22 24 18,64 21,82 25,40 28,58 31,75 34,92 38,10 41,28 44,45 B +12,7 -6,35 76,2 76,2 88,9 88,9 88,9 88,9 101,6 101,6 101,6 C +0,25 -0,13 4,24 4,24 4,24 4,24 4,24 4,24 4,24 4,24 4,24 D max. E min. L1 max. L2 max. 22,62 25,40 30,18 36,53 39,67 42,88 46,02 49,23 52,37 14,68 17,86 22,63 25,81 28,98 32,16 35,33 38,51 41,68 21,44 21,44 21,44 21,44 21,44 21,44 21,44 21,44 22,22 14,27 14,27 14,27 14,27 14,27 14,27 14,27 14,27 15,29 KPTC 80 Dimensions are inches Shell size A B∅ C D L1 .L2 L3 8 10 12 14 16 18 20 22 24 max. .719 .844 1.000 1.125 1.250 1.375 1.500 1.625 1.750 + .001- .005 .472 .591 .750 .875 1.000 1.125 1.250 1.375 1.500 + .010- .005 .167 .167 .167 .167 .167 .167 .167 .167 .167 + .500- .250 3.000 3.000 3.500 3.500 3.500 3.500 4.000 4.000 4.000 max .781 .781 .781 .781 .781 .781 .844 .844 .875 max .562 .562 .562 .562 .562 .562 .625 .625 .658 + .031 .368 .368 .368 .368 .368 .368 .430 .430 .463 KPTC 81 Shell size 8 10 12 14 16 18 20 22 24 Dimensions are inches A∅ max. .734 .859 1.000 1.125 1.250 1.375 1.500 1.625 1.750 B + .500- .250 3.000 3.000 3.500 3.500 3.500 3.500 4.000 4.000 4.000 C + .010- .005 .167 .167 .167 .167 .167 .167 .167 .167 .167 D max. .890 1.000 1.188 1.438 1.562 1.688 1.812 1.938 2.062 E min. .578 .703 .891 1.016 1.141 1.266 1.391 1.516 1.641 L1 max. .844 .844 .844 .844 .844 .844 .844 .844 .875 L2 max. .562 .562 .562 .562 .562 .562 .562 .562 .602 19 KPTC Contacts Flange Gaskets Shell size 8 10 12 14 16 18 20 22 24 Alu-Flex conductive 075-8543-000 075-8543-001 075-8543-002 075-8543-003 075-8543-004 075-8543-005 075-8543-006 075-8543-007 075-8543-008 Chloroprene non-conductive 075-8543-010 075-8543-011 075-8543-012 075-8543-013 075-8543-014 075-8543-015 075-8543-016 075-8543-017 075-8543-018 Contact size 20 Socket 20 Pin 16Socket 16 Pin Contact size 20 Wire hole fillers Colour code Red Blue Mounting adapter see KPTC Assembly instructions ITT Cannon 225-1012-000 225-1011-000 Order reference Hard gold plated 031-8704-508 430-8560-404 031-8704-502 430-8560-406 Contact size 20 Socket 20 Pin Order reference Hard gold plated 031-8704-509 430-8560-411 Hard silver plated 031-8704-506 430-8560-410 Wire Sizes Contact size 18 Contact size 20 16 for shell size 8 and contact arrangement 12-14 only: Wire size metric: Sealing area (Insulation Ø) Wire size metric: Sealing area (Insulation Ø) 0,4-0,75 mm2 1,4-2,15 mm /.0022 -.0033 1,0-2,0 mm2 1,6-2,7 mm / .0025 - .0042 Customer application tools Crimp tools Hand tool M22520/1-01 Turret for contact size 20, 16 M22520/1-02 Semi-automatic Crimpstation Pneumatic tool, bench mounted Test gage for hand tool M22520-/3-1 HACS-KPTC 612141with turret M22520/1-02 Insertion tools Contact size 20 16 Contact size 20 16 Tool CITG-20A CIT-16 Tool (pair of pliers) CIT-KPTC-20 CIT-F80-16 Spare tip CITG-20A-Tip CIT-16-Tip Tool CET-KPTC-20 CET-KPTC-16 Spare tip CET-KPTC-20-Tip CET-KPTC-16-Tip Extraction tools Contact size 20 16 Subject to changes KPTC Product Safety Information THIS NOTE SHOULD BE READ IN CON-JUNCTION WITH THE PRODUCT DATA SHEET/CATALOGUE. FAILURE TO OB-SERVE THE ADVICE IN THIS INFORMATION SHEET AND THE OPERATING CONDITIONS SPECIFIED IN THE PRODUCT DATA SHEET/ CATALOGUE COULD RESULT IN HAZAR-DUOUS SITUATIONS. 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either copper, alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must be broken by separating mated connectors as this may cause arcing, ionisation and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strangs of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the Product Data Sheet/ Catalogue are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires, and leakage currents through carbonisation of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. Always use the correct application tools as specified in the Data Sheet/Catalogue. 4. DISPOSAL Incineration of certain materials may release noxious or even oxid fumes. For operation voltage please see appropriate national regulations 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages can not be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts of insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undersired conducting particles. Insulation resistance should be checked to make certain that no low resistance joints or spurious conducting path are existing between contacts and exposed metal parts of the connector body. Further the contact resistance of the connectors should be measured within the electrical circuit in order to identify high resistances which result in excessive connector heating. Do not permit untrained personnel to wire, assemble or tramper with connectors. IMPORTANT GENERAL INFORMATION. 1. Air and creepage paths/Operating voltage The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path date are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. 2. Temperature All information given are temperature limits. The operation temperature depends on the individual application. 3. Other important information Cannon continuously endeavours to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalogue and data sheets. 4. Harnessing and Assembly Instructions If applicable, our special harnessing and/or assembly instruction has to be adhered to. This is provided at request. ITT Cannon manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this catalog. Any use or application that deviates from stated operating specifications is not recommended and may be unsafe. No information and data contained in this catalog shall be construed to create any liability on the part of ITT Cannon. Any new issue of this catalog shall automatically invalidate and supersede any and all previous issues. A limited warranty applies to ITT Cannon products. Except for obligations assumed by ITT Cannon under this warranty, ITT Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This catalog is not be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, ITT Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this catalog is generally permitted, indicating the source. However, ITT Cannon's prior consent must be obtained in all cases. Cannon is a trademark of ITT Industries, Inc 21