MKJ5A6F8-4SA

Cover headline Cover headline MKJ5 Series Connectors Miniature Circular Catalog Amazing things happen when great things connect ITT Cannon is a leading global manufacturer of connector products serving international customers in the aerospace and defense, medical, energy, transportation and industrial end markets. Whether delivering critical specs to aircraft pilots, streaming data through communications satellites or enabling ultrasound technology that gives an expectant mother the first glimpse of her unborn child, Cannon connects the world’s most important information with the people who need it. No one is more qualified to help meet mission-critical requirements and equip military personnel than ITT Cannon. With 100 years of interconnect excellence and seven decades of global presence in the Defense Industry, we are a committed partner among today’s military equipment manufacturers. We continue to lead the market in interconnect solutions that support combat preparation and to meet the military’s needs for adaptability, mobility and survivability. And we do so with one goal in mind: to get our soldiers back home safely. About ITT ITT is a diversified leading manufacturer of highly engineered critical components and customized technology solutions for the energy, transportation and industrial markets. Building on its heritage of innovation, ITT partners with its customers to deliver enduring solutions to the key industries that underpin our modern way of life. This work is made possible by the talent and innovation of committed ITT employees in more than 35 countries who create trusted products and brands such as Goulds Pumps, KONI shock absorbers, Cannon connectors and Enidine energy absorption devices. Founded in 1920, ITT is headquartered in White Plains, N.Y. For more information, visit itt.com A Century of Connections In 2015, Cannon marked its 100th Anniversary of Innovation. Cannon products were used in the first “talking” movies and helped transmit the first messages back to earth when we landed on the moon. Today we proudly continue our legacy of innovating to connect the world and inspire the successes of the next century – because amazing things happen when great things connect. Visit ittcannon.com to learn more. Dimensions shown in inches (mm) Specifications and dimensions subject to change 2 www.ittcannon.com Our connector portfolio remains one of the most extensive in the industry, providing customers with a reliable and cost-effective range of interconnect solutions. Visit ittcannon.com to learn more. Medical Equipment Marine Vessels Rail Soldier-Worn Systems Unmanned Systems Heavy Equipment Commercial Aircraft Oil & Gas Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 3 Table of Contents MKJ Miniature Circular Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Coupling Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Markets & Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 We Connect Aerospace & Defense Industry with Mission Critical Data & Signal Transmission . . . . . . . . 8 Product Overview - MKJ5 Triple Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 MKJ5 Contact Arrangements & Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 MKJ5 Plug (Banded & Accessory Thread). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14 MKJ5 Receptacle In-Line, Box Mount/Square Flange, Jam Nut Rear Panel Mount . . . . . . . . . . . . 15-16 MKJ5 Receptacle In-Line (Banded & Accessory Thread) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 MKJ5 Receptacle Box Mount/Square Flange (Banded & Accessory Thread). . . . . . . . . . . . . . . . . 18 MKJ5 Receptacle Jam Nut Rear Panel Mount (Banded & Accessory Thread). . . . . . . . . . . . . . . . . 19 MKJ5 Receptacle Box Mount/Square Flange, Jam Nut Rear Panel Mount (Potted, PCB & Solder Cup). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 MKJ5 Receptacle Box Mount/Square Flange (Potted, PCB & Solder Cup) . . . . . . . . . . . . . . . . . . 22 . . . . . . . . . . . . . . . . . . 23 MKJ5 Weight Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 MKJ Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 28 Product Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Meet Some of our Most Innovative Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Dimensions shown in inches (mm) Specifications and dimensions subject to change 4 www.ittcannon.com MKJ Series Connectors 71% weight and 52% size reduction in an industry-leading quick disconnect* ITT Cannon continues its tradition of innovation with the MKJ line of miniature circular connectors. Bringing together a unique combination of design, functionality and flexibility, Cannon’s MKJ Series offers proven, reliable and cost-effective interconnect solutions that enable critical communication, navigation and high speed data transmission—at half the size and weight of traditional ones. Choose from UNC thread, double start, triple start, bayonet and breakaway coupling methods in a cost-efficient, lightweight and highly engineered design. MKJ0 UNC Thread MKJ1 Double Start MKJ3 Bayonet MKJ4 Breakaway MKJ5 Triple Start Key Features • 71% weight and 52% size reduction without the loss of reliability* • Available in rear-release crimp, PC tail or solder cup contacts • Shells and jam nuts available in aluminum alloy or corrosion resistant stainless steel • Up to 2,000 mating cycles • Environmentally sealed using fluorosilicone material for the front interfacial seal and rear wire sealing grommet • RoHS Compliant *When compared to the 38999 layouts with size 22 contacts Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 5 A Wide Range of Coupling Styles The wide range of coupling options available for the MKJ Series allows compatible connectors to meet your demands even in the harshest environments. Coupling MKJ0 UNC Thread MKJ 1 Double Start Markets & Segments Hardware MKJ 4 Breakaway MKJ 5 Triple Start Defense, Aerospace, Medical, Industrial, Commercial Aluminum/ Stainless Steel Aluminum/ Stainless Steel EMI Shielding Effectiveness Mating Cycles MKJ 3 Bayonet Aluminum/ Stainless Steel Aluminum/ Stainless Steel Aluminum/ Stainless Steel 40dB Attenuation, 100MHz to 1000MHz 2000 250 Aluminum 2000 Stainless Steel 2000 RoHS Compliant 2000 500 Available Shells - Aluminum Alloy or Stainless Steel Insulators - Thermoplastic Seals - Fluorosilicone Contacts - Copper Alloy with gold over nickel plating Materials Product Performance MKJ Series Performance Contact Size #23 #20HD #16 #12 Spacing .076" .106" .170" .230" Contact Type Current Rating Wire Accommodation DWV Voltage (VAC) Rear Crimp, Solder Cup, PCB Mount 5 Amps 7.5 Amps 13 Amps 23 Amps #22 - #28 AWG #20 - #24 AWG #16 - #20 AWG #12 - #14 AWG 750 VAC 1000 VAC 1800 VAC 1800 VAC Insulation Resistance 5000 Megaohms RMS Sea Operating Temperature -65°C to +175°C Contact Resistance 8 Milliohms Maximum Shock/Vibration 300g / 37g Clocking Position Master Key and 2 Secondary Keys. 6 Clocking Positions Housing Materials Aluminum and Stainless Steel Receptacle Mounting Jam Nut, Square Flange, In-Line Dimensions in inches (mm) *When compared to the 38999 layouts shown with size 22 contacts Specifications and dimensions subject to change 6 www.ittcannon.com Markets & Applications Cannon MKJ Miniature Circular Connectors are designed for soldier-worn systems, military equipment, industrial and medical applications…and so much more. Key Applications Highlights • Sensors • Versatile and proven for use in military, industrial and medical applications where safety and reliability are critical • Satellites • Instrumentation • A number connectors in the MKJ Series offer a 2,000 mating cycle, making them the perfect solution for ruggedized computers and hand-held communications equipment • Missile systems • Avionic systems • Soldier technology • Multiple coupling mechanisms enable connectivity for navigation and telemetry applications • UAVs / unmanned systems • Navigation & telemetry equipment • Plugs and receptacles are environmentally sealed for use in the harshest environments • Medical test & diagnostic equipment • Ruggedized computers • Commercial & military aircraft electronics • Teflon nickel, black zinc nickel and olive drab cadmium plating maintain robust reliability for 500 hours of salt spray • Industrial equipment • RoHS Compliant plating and part numbers available • Hand-held communication equipment Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 7 We Connect the Aerospace & Defense Industry with Mission Critical Data & Signal Transmission At half the size and weight of traditional harsh environment connectors, Cannon’s MKJ5 Triple Start miniature circular interconnect offers superior vibration resistance and EMI prevention, without the loss of reliability or performance. MKJ5 Triple Start meets mission critical requirements for extended cycles in robust shock and vibration environments and is fully intermateable with other miniature equivalents. As part of Cannon’s proven and versatile MKJ product line, MKJ5 Triple Start shares many of the attributes that make it one of the most lightweight and reliable sets of miniature circular connectors on the market. Why ITT Cannon With more than 100 years of interconnect excellence and seven decades of global presence in the defense industry, no one is more qualified to support mission critical electronic, communication and control applications than ITT Cannon. We are a committed partner among today’s military equipment manufacturers and continue to lead the market in connector reliability and performance, even in the harshest environments. Dimensions shown in inches (mm) Specifications and dimensions subject to change 8 www.ittcannon.com Product Overview MKJ5 Triple Start Part of the MKJ family of miniature circular connectors, ITT Cannon’s innovative MKJ5 features threaded coupling with high density size 23 machined contacts for crimp and PCB. Its unique triple-start threaded coupling mechanism allows MKJ5 to quickly connect and disconnect, up to 500 cycles, while maintaining performance under sustained shock and vibration conditions. The MKJ5 also offers flexibility in configuration options for connectivity, multiple keying positions, and rear accessory threads or integral band platforms. It meets customer requirements for extended cycles in robust shock and vibration environments through its high-reliability internal ratchet mechanism system and is one of the most lightweight and reliable miniature circular connectors on the market. Smaller, lighter packaging and high reliability under vibration make Cannon’s MKJ5 miniature circular connectors well-suited for a variety of electronic, communication and control applications for military and commercial aircraft, rotor craft, launch vehicles, unmanned vehicles, ground vehicles and heavy equipment. Specifications Contact Type Rear Crimp, Solder Cup, PCB Mount Contact Spacing Size 23 (0.076" spacing), Size 20HD (0.106" spacing), Size 16 (0.170" spacing), Size 12 (0.230" spacing) Wire Accommodation Contact Rating DWV Voltage (VAC) Size 23 #22 - #28 AWG, Size 20HD #20 - #24 AWG, Size 16 #16 - #20 AWG, Size 12 #12 - #14 AWG Size 23 5 Amps, Size 20HD 7.5 Amps, Size 16 13 Amps, Size 12 23 Amps Size 23 750 VAC, Size 20HD 1000 VAC, Size 16 1800 VAC, Size 12 1800 VAC Insulation Resistance 5,000 Megaohms RMS Sea Operating Temperature -65°C to +175°C Contact Resistance 8 Milliohms Maximum Shock/Vibration 300g / 37g EMI Shielding Effectiveness 40dB Attenuation, 100MHz to 1000MHz Coupling Rotating Triple Start Coupling Nut Receptacle Mounting Jam Nut, Flange, In-Line Durability 500 Mating Cycles Layouts See Available Layout on Pages 10-11 Shells - Aluminum Alloy or Stainless Steel Insulators - Thermoplastic Materials Contacts - Copper alloy with gold over nickel plating Canted Spring - Stainless Steel *When compared to the 38999 layouts with size 22 contacts Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com Seals - Fluorosilicone 9 MKJ5 Contact Arrangements & Layouts Contact Arrangements Layout Contacts Size 23 8-4 4 8-6 6 8-7 7 9-10 10 10-13 13 11-19 19 12-26 26 15-37 37 18-55 55 19-85 85 8-4 Layout 12-26 Layout 8-6 Layout 8-7 Layout 15-37 Layout 9-10 Layout 10-13 Layout 18-55 Layout 11-19 Layout 19-85 Layout Contact Arrangements Contacts Layout Size 20HD 8-23 3 9-25 5 10-28 8 11-210 10 15-220 20 18-235 8-23 Layout 9-25 Layout 11-210 Layout 15-220 Layout 10-28 Layout 18-235 Layout 35 Note: Pin insert front side shown for reference only. Socket insert is a mirror image. Dimensions shown in inches (mm) Specifications and dimensions subject to change 10 www.ittcannon.com MKJ5 Contact Arrangements & Layouts Contact Arrangements Contacts Layout Size 16 8-1 1 10-2 2 11-4 4 8-1 Layout 12-5 5 15-7 7 18-12 12 10-2 Layout 11-4 Layout 12-5 Layout 15-7 Layout 18-12 Layout Contact Arrangements Contacts Layout Size 12 9-1 1 12-2 2 9-1 Layout 15-2 2 15-3 3 18-5 5 112-2 Layout 15-2 Layout 15-3 Layout Note: Pin insert front side shown for reference only. Socket insert is a mirror image. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 11 18-5 Layout MKJ5 Plug Banded & Accessory Thread MKJ5 Plug (Shown with Banding/Overmolding Attachment) MKJ5 Plug with Pin Insert (Banding Version) Dimensions shown in inches (mm) Specifications and dimensions subject to change 12 www.ittcannon.com How to Order — MKJ5 Plug Banded & Accessory Thread Product MKJ5 MKJ5 (Triple Start) Class: A- Environmental Plug with Banding/Overmolding Attachment B- Environmental Plug with Threaded Accessory Attachment Shell Style: 6- Straight Plug Material/Plating: C- Aluminum/Anodize, Black F- Aluminum/Electroless Nickel (RoHS) K- Stainless Steel/Passivated (RoHS) T- Aluminum/Teflon Nickel (RoHS) W- Aluminum/Olive Drab Cadmium Y- Stainless Steel/Electroless Nickel, Black (RoHS) Z- Aluminum/Zinc Nickel, Black (RoHS) N- Stainless Steel/Electroless Nickel (RoHS) Shell Size/Contact Arrangement: A 6 11-19 See Available Layouts on Pages 10–11 Contact Style: Shell Clocking P- Pin, Crimp, Removable S- Socket, Crimp, Removable E- Pin, Solder Cup, Potted, Non-removable F- Socket, Solder Cup, Potted, Non-removable A- Normal B, C, D, E, F Modification Codes: - F0 Alternatives Less Contacts (“F0” not stamped on the connector, but must be included on the P.O.) - F256 Stainless Steel Hood (Socket contact only) - 518 Potted connectors with water immersion testing (10-4 Helium leak tested) Consult factory for other modification codes MKJ5A6 Environmental Plug with Banding/Overmolding Attachment MKJ5B6 Environmental Plug with Threaded Accessory Attachment Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com F 13 P A ** MKJ5 Plug Banded & Accessory Thread Cable Plug Dimensions Shell Size ØA ØB C Thread D Thread Accessory UNEF-2A 8 0.691 0.317 .5000-.1P-.3L-TS-2B .3750-32 9 0.787 0.397 .5625-.1P-.3L-TS-2B .4375-28 10 0.826 0.473 .6250-.1P-.3L-TS-2B .5000-28 11 0.916 0.519 .6875-.1P-.3L-TS-2B .5625-24 12 0.982 0.585 .7500-.1P-.3L-TS-2B .6250-24 15 1.097 0.687 .9375-.1P-.3L-TS-2B .7500-20 18 1.290 0.884 1.1250-.1P-.3L-TS-2B .9375-20 19 1.311 0.884 1.1875-.1P-.3L-TS-2B .9375-20 FRONT VIEW For all Shell Sizes and Clockings, the Master Keyway remains stationary at top dead center, with minor keys rotating to achieve alternate clocking positions. Cable Plug Barrel Clocking Dimensions MKJ5 PLUG BARREL CLOCKING Position K1° K2° A (Normal) 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° Dimensions shown in inches (mm) Specifications and dimensions subject to change 14 www.ittcannon.com MKJ5 Receptacle In-Line, Box Mount (Square Flange), Jam Nut Rear Panel Mount Banded & Accessory Thread MKJ5 In-Line Receptacle (Shown with Banding/Overmolding Attachment) MKJ5 In-Line Receptacle with Socket Insert (Banding Version) MKJ5 Box Mount Receptacle – Square Flange (Shown with Banding/Overmolding Attachment) MKJ5 Box Mount Receptacle (Square Flange) with Socket Insert (Banding Version) MKJ5 Jam Nut Receptacle – Rear Panel Mount (Shown with Banding/Overmolding Attachment) MKJ5 Jam Nut Receptacle with Socket Insert (Banding Version) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 15 How to Order — MKJ5 Receptacle In-Line, Box Mount (Square Flange), Jam Nut Rear Panel Mount Banded & Accessory Thread Product Class: Shell Style: Material/Plating: Shell Clocking: Environmental Receptacle with Banding/ Overmolding Attachment B- Environmental Receptacle with Threaded Accessory Attachment 1- In-Line Receptacle 2- Box Mount Receptacle (Square Flange) 7- Jam Nut Receptacle-Rear Panel Mount C- Aluminum/Anodize, Black F- Aluminum/Electroless Nickel (RoHS) K- Stainless Steel/Passivated (RoHS) T- Aluminum/Teflon Nickel (RoHS) W- Aluminum/Olive Drab Cadmium Y- Stainless Steel/Electroless Nickel, Black (RoHS) Z- Aluminum/Zinc Nickel, Black (RoHS) N- Stainless Steel/Electroless Nickel (RoHS) 7 F 11-19 P A ** See Available Layouts on Pages 10–11 P- Pin, Crimp, Removable S- Socket, Crimp, Removable E- Pin, Solder Cup, Potted, Non-removable F- Socket, Solder Cup, Potted, Non-removable A- Normal B, C, D, E, F Modification Codes: A A- Shell Size/Contact Arrangement: Contact Style: MKJ5 MKJ5 (Triple Start) - F0 Alternatives Less Contacts (“F0” not stamped on the connector, but must be included on the P.O.) - F256 Stainless Steel Hood (Socket contact only) - 518 Potted connectors with water immersion testing (10-4 Helium leak tested) Consult factory for other modification codes MKJ5A1 Environmental Receptacle In-Line with Banding/Overmolding Attachment MKJ5A2 Environmental Box Mount (Square Flange) Receptacle with Banding/Overmolding Attachment MKJ5A7 Environmental Jam Nut Receptacle with Banding/ Overmolding Attachment Dimensions shown in inches (mm) Specifications and dimensions subject to change 16 www.ittcannon.com MKJ5 Receptacle In-Line Banded and Accessory Thread Cable Receptacle In-Line Dimensions Shell Size ØA B Flat C Thread ØD F Thread Accessory UNEF-2A 8 0.540 0.510 .5000-.1P-.3L-TS-2A 0.317 .3750-32 9 0.605 0.575 .5625-.1P-.3L-TS-2A 0.397 .4375-32 10 0.668 0.638 .6250-.1P-.3L-TS-2A 0.473 .5000-28 11 0.730 0.700 .6875-.1P-.3L-TS-2A 0.519 .5625-24 12 0.793 0.763 .7500-.1P-.3L-TS-2A 0.585 .6250-24 15 0.980 0.950 .9375-.1P-.3L-TS-2A 0.687 .7500-20 18 1.165 1.135 1.1250-.1P-.3L-TS-2A 0.884 .9375-20 19 1.235 1.205 1.1875-.1P-.3L-TS-2A 0.884 .9375-20 FRONT VIEW For all Shell Sizes and Clockings, the Master Keyway remains stationary at top dead center, with minor keys rotating to achieve alternate clocking positions. Cable Receptacle In-Line Shell Clocking Dimensions MKJ5 SHELL CLOCKING Position K1° K2° A (Normal) 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 17 MKJ5 Receptacle Box Mount (Square Flange) Banded and Accessory Thread Receptacle Box Mount Dimensions Shell Size ØA B C, Basic Typ D Thread ØE ØF +.003 G Thread, Accessory (UNEF-2A) H, Basic ØJ 8 1.150 0.850 0.660 .5000-.1P-.3L-TS-2A 0.317 0.094 .3750-32 0.660 0.520 9 1.230 0.913 0.723 .5625-.1P-.3L-TS-2A 0.397 0.094 .4375-28 0.723 0.584 10 1.330 0.975 0.785 .6250-.1P-.3L-TS-2A 0.473 0.094 .5000-28 0.785 0.653 11 1.410 1.039 0.848 .6875-.1P-.3L-TS-2A 0.519 0.094 .5625-24 0.848 0.718 12 1.500 1.099 0.909 .7500-.1P-.3L-TS-2A 0.585 0.094 .6250-24 0.909 0.775 15 1.750 1.288 1.058 .9375-.1P-.3L-TS-2A 0.687 0.128 .7500-20 1.058 0.961 18 2.000 1.475 1.255 1.1250-.1P-.3L-TS-2A 0.884 0.128 .9375-20 1.255 1.140 19 2.094 1.537 1.327 1.1875-.1P-.3L-TS-2A 0.884 0.128 .9375-20 1.327 1.230 ØK 0.094 0.128 FRONT VIEW For all Shell Sizes and Clockings, the Master Keyway remains stationary at top dead center, with minor keys rotating to achieve alternate clocking positions. Receptacle Box Mount Shell Clocking Dimensions MKJ5 SHELL CLOCKING Panel Cutout Dimensions Position K1° K2° A (Normal) 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° Dimensions shown in inches (mm) Specifications and dimensions subject to change 18 www.ittcannon.com MKJ5 Receptacle Jam Nut – Rear Panel Mount Banded and Accessory Thread Cable Receptacle Jam Nut Dimensions E THREAD (UN-2A) ØF G THREAD ACCESSORY (UNEF-2A) H Flat ØJ .5000-.1P-.3L-TS-2A .5625-32 0.317 .3750-32 0.543 0.572 .5625-.1P-.3L-TS-2A .6875-28 0.397 .4375-28 0.669 0.698 0.661 .6250-.1P-.3L-TS-2A .6875-28 0.473 .5000-28 0.669 0.698 0.721 .6875-.1P-.3L-TS-2A .7500-28 0.519 .5625-24 0.729 0.760 1.035 0.784 .7500-.1P-.3L-TS-2A .8125-28 0.585 .6250-24 0.792 0.822 1.173 0.970 .9375-.1P-.3L-TS-2A 1.0000-28 0.687 .7500-20 0.978 1.010 1.389 1.359 1.147 1.1250-.1P-.3L-TS-2A 1.1875-28 0.884 .9375-20 1.155 1.198 1.450 1.420 1.221 1.1875-.1P-.3L-TS-2A 1.2500-28 0.884 .9375-20 1.223 1.385 Shell Size DIA. ØA ØB FLATS C Flat D Thread 8 0.760 0.730 0.535 9 0.880 0.850 0.661 10 0.880 0.850 11 0.955 0.925 12 1.060 15 1.203 18 19 FRONT VIEW For all Shell Sizes and Clockings, the Master Keyway remains stationary at top dead center, with minor keys rotating to achieve alternate clocking positions. Cable Receptacle Jam Nut Shell Clocking Dimensions MKJ5 SHELL CLOCKING Position K1° K2° A (Normal) 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com Panel Cutout Dimensions 19 MKJ5 Receptacle Box Mount (Square Flange), Jam Nut Rear Panel Mount Potted, PCB & Solder Cup MKJ5 Box Mount Receptacle – Square Flange – PCB Mount MKJ5 Box Mount Receptacle (Square Flange) with PCB Mount Socket Insert MKJ5 Jam Nut Receptacle – Rear Panel Mount – PCB Mount MKJ5 Jam Nut Receptacle with PCB Mount Socket Insert Dimensions shown in inches (mm) Specifications and dimensions subject to change 20 www.ittcannon.com How to Order — MKJ5 Receptacle Box Mount (Square Flange), Jam Nut Rear Panel Mount Potted, PCB & Solder Cup Product MKJ5 MKJ5 (Triple Start) Class: C- Potted Receptacle-PC/Flex/Solder Shell Style: 2- Box Mount Receptacle (Square Flange) 7- Jam Nut Receptacle-Rear Panel Mount C- Aluminum/Anodize, Black F- Aluminum/Electroless Nickel (RoHS) K- Stainless Steel/Passivated (RoHS) T- Aluminum/Teflon Nickel (RoHS) W- Aluminum/Olive Drab Cadmium Y- Stainless Steel/Electroless Nickel, Black (RoHS) Z- Aluminum/Zinc Nickel, Black (RoHS) N- Stainless Steel/Electroless Nickel (RoHS) Material/Plating: Shell Size/Contact Arrangement: C 2 See Available Layouts on Pages 10–11 Contact Style: Shell Clocking: B- Pin, PC Tail, .109 Extension, Potted, Non-removable D- Socket, PC Tail, .109 Extension, Potted, Non-removable E- Pin, Solder Cup, Potted, Non-removable F- Socket, Solder Cup, Potted, Non-removable A- Normal B, C, D, E, F Modification Codes: - F256 - 518 Alternatives Stainless Steel Hood (Socket contact only) Potted connectors with water immersion testing (10-4 Helium leak tested) Consult factory for other modification codes MKJ5C2 Potted Receptacle Box Mount (Square Flange) with PCB Mount MKJ5C7 Potted Receptacle Jam Nut with PCB Mount Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 21 F 11-19 B A ** MKJ5 Receptacle Box Mount (Square Flange) Potted, PCB & Solder Cup Receptacle Box Mount Dimensions Shell Size ØA B C, Basic Typ H, Basic ØJ .SIZE 23 .018/.022 0.660 0.520 0.723 0.584 SIZE 20HD .024/.028 0.785 0.653 0.848 0.718 SIZE 16 .060/.064 0.909 0.775 1.058 0.961 SIZE 12 .092/.096 1.255 1.140 1.327 1.230 D Thread ØE ØF ØG 8 1.150 0.850 0.660 .5000-.1P-.3L-TS-2A 0.330 0.094 9 1.230 0.913 0.723 .5625-.1P-.3L-TS-2A 0.432 0.094 10 1.330 0.975 0.785 .6250-.1P-.3L-TS-2A 0.493 0.094 11 1.410 1.039 0.848 .6875-.1P-.3L-TS-2A 0.551 0.094 12 1.500 1.099 0.909 .7500-.1P-.3L-TS-2A 0.620 0.094 15 1.750 1.288 1.058 .9375-.1P-.3L-TS-2A 0.703 0.128 18 2.000 1.475 1.255 1.1250-.1P-.3L-TS-2A 0.863 0.128 19 2.094 1.537 1.327 1.1875-.1P-.3L-TS-2A 0.912 0.128 ØK 0.094 0.128 PCB VERSION PCB VERSION SOLDER CUP VERSION FRONT VIEW CUP VERSION For all Shell Sizes and Clockings, the Master Keyway remains SOLDER stationary at top dead center, with minor keys rotating to achieve alternate clocking positions. Receptacle Box Mount Shell Clocking Dimensions MKJ5 SHELL CLOCKING Panel Cutout Dimensions Position K1° K2° A (Normal) 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° Dimensions shown in inches (mm) Specifications and dimensions subject to change 22 www.ittcannon.com MKJ5 Receptacle Jam Nut Rear Panel Mount Potted, PCB & Solder Cup Receptacle Jam Nut Rear Mount Dimensions E THREAD (UN-2A) ØF ØG .5000-.1P-.3L-TS-2A .5625-32 0.330 .5625-.1P-.3L-TS-2A .6875-28 0.432 .SIZE 23 .018/.022 0.661 .6250-.1P-.3L-TS-2A .6875-28 0.493 0.721 .6875-.1P-.3L-TS-2A .7500-28 0.551 1.035 0.784 .7500-.1P-.3L-TS-2A .8125-28 0.620 1.173 0.970 .9375-.1P-.3L-TS-2A 1.0000-28 0.703 1.389 1.359 1.147 1.1250-.1P-.3L-TS-2A 1.1875-28 0.863 1.450 1.420 1.221 1.1875-.1P-.3L-TS-2A 1.2500-28 0.912 Shell Size ØA B FLATS C Flat D Thread 8 0.760 0.730 0.535 9 0.880 0.850 0.661 10 0.880 0.850 11 0.955 0.925 12 1.060 15 1.203 18 19 H Flat ØJ 0.543 0.572 0.669 0.698 SIZE 20HD .024/.028 0.669 0.698 0.729 0.760 SIZE 16 .060/.064 0.792 0.822 0.978 1.010 SIZE 12 .092/.096 1.155 1.198 1.223 1.385 PCB VERSION PCB VERSION SOLDER CUP VERSION FRONT VIEW SOLDER CUP VERSION For all Shell Sizes and Clockings, the Master Keyway remains stationary at top dead center, with minor keys rotating to achieve alternate clocking positions. Panel Cutout Dimensions Receptacle Jam Nut Shell Clocking Dimensions MKJ5 SHELL CLOCKING Position K1° K2° A (Normal) 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 23 MKJ5 Weight Charts MKJ5 Connector Weight in Grams Pin Layout Plug Jam Nut Jam Nut Receptacle Receptacle Crimp PCB MKJ5 Connector Weight in Grams Square Flange Receptacle Crimp Square Flange Receptacle PCB Socket Layout Plug Jam Nut Jam Nut Receptacle Receptacle Crimp PCB Square Flange Receptacle Crimp Square Flange Receptacle PCB 8-1P 8.4 6.9 7.0 6.7 5.7 8-1S 8.8 7.2 7.0 6.2 6.4 8-23P 8.3 6.7 6.6 6.7 5.5 8-23S 8.8 7.2 7.2 7.4 6.1 8-4P 8.1 6.8 6.7 6.8 5.6 8-4S 8.7 7.1 7.4 7.6 6.3 8-6P 8.2 6.9 7.0 6.9 5.7 8-6S 8.7 7.1 7.5 6.1 6.4 8-7P 8.2 7.0 6.9 7.0 5.8 8-7S 8.8 7.2 7.0 7.2 5.9 9-1P 10.7 9.2 9.2 7.0 7.9 9-1S 11.7 9.8 9.8 7.6 8.5 9-25P 10.8 9.3 9.2 7.1 8.0 9-25S 11.4 9.5 9.6 7.5 8.2 9-10P 11.1 9.2 9.2 7.0 7.9 9-10S 11.3 9.4 9.4 7.2 8.1 10-2P 12.9 9.8 9.9 8.7 9.2 10-2S 13.0 9.8 9.9 9.6 10.0 10-28P 13.2 9.9 10.1 9.2 9.9 10-28S 15.8 10.3 10.4 10.0 10.5 10-13P 12.4 9.6 9.7 8.2 8.6 10-13S 12.7 10.2 9.8 8.9 9.4 11-4P 15.1 11.0 12.0 10.2 11.2 11-4S 15.4 13.0 13.4 11.2 12.2 11-210P 15.0 11.5 12.2 9.7 10.7 11-210S 15.3 12.8 13.7 11.1 12.0 11-19P 15.3 11.2 12.0 9.4 10.4 11-19S 15.7 12.0 13.0 10.2 11.2 12-2P 17.1 13.7 15.2 11.6 12.0 12-2S 18.1 14.8 16.8 13.3 13.5 12-5P 17.4 13.7 16.1 12.1 13.0 12-5S 17.7 15.2 17.6 13.1 14.0 12-26P 17.3 13.2 13.2 10.4 11.2 12-26S 17.4 13.5 14.4 10.3 11.2 15-2P 20.5 20.2 21.8 16.9 19.5 15-2S 22.1 21.8 23.3 18.6 21.0 15-3P 21.6 21.3 22.9 17.9 20.6 15-3S 22.3 22.9 24.4 19.7 22.1 15-7P 22.0 21.6 23.1 18.5 20.9 15-7S 22.9 24.0 25.5 21.1 23.5 15-220P 20.9 21.1 23.9 18.4 21.8 15-220S 23.5 23.5 26.0 21.4 23.7 15-37P 20.2 20.2 20.4 17.0 19.6 15-37S 21.4 22.4 23.9 19.2 21.6 18-12P 30.8 32.4 32.6 27.8 31.5 18-12S 32.4 34.1 32.6 29.6 32.5 18-5P 32.2 33.8 33.2 29.4 32.9 18-5S 33.2 34.9 33.4 30.4 33.3 18-235P 30.3 31.1 29.3 28.8 30.8 18-235S 32.1 33.6 32.8 28.1 31.7 18-55P 27.5 28.0 28.0 25.3 27.0 18-55S 30.2 30.4 29.0 26.0 28.5 19-85P 31.0 29.8 29.5 28.4 30.9 19-85S 32.1 32.6 35.7 28.8 35.6 Dimensions shown in inches (mm) Specifications and dimensions subject to change 24 www.ittcannon.com MKJ Accessories Format Sheet-Tooling and Contacts MKJ Crimp Contacts Pin Contacts (Size 23) Socket contacts (Size 23) 030-9649-000 031-9750-000 Contact Area Plating: 50 Micro inches Gold over Nickel Accommodates Sizes #22-28 AWG Wire Crimp Tool Contact Crimp Tool Locator 995-0002-293 995-0002-297 Contact Insertion/Extraction Tools Insertion Tool 995-0002-295 Extraction Tool 995-0002-294 Banding Tools Hand banding Tool 1/8” bands (100 pk) 995-0002-298 995-0002-299 Banding Tools PART NUMBER USE ON JAMNUT SIZE / PN 317-2187-000 MKJ1 (6) MKJ0 (7) 317-2187-001 MKJ1 (7) MKJ0 (9) 317-2187-002 MKJ1 (9) 317-2187-003 MKJ1 (13) 317-2187-006 MKJ0 (6) 317-2187-007 MKJ0 (12) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 25 MKJ Accessories Backshells MKJB S- 7 - 6 - W Shell Material: 6061-T6 Aluminum Clamp Straight 90° Backshell Designator Table Backshell Designator 1 2 Shell Style MKJ0, MKJ1, MKJ3, MKJ4 MKJ0, MKJ1, MKJ3, MKJ4 Shell Size (05) Straight (06) Straight 3 4 MKJ5 MKJ0, MKJ1, MKJ3, MKJ4 (08) Straight (07) Straight 5 MKJ5 MKJ0, MKJ1, MKJ3, MKJ4 (09) Straight (08) Straight 6 MKJ5 MKJ0, MKJ1, MKJ3, MKJ4 (10) Straight (09) Straight 7 MKJ5 MKJ0, MKJ1, MKJ3, MKJ4 (11) Straight (10) Straight 8 MKJ5 MKJ0, MKJ1, MKJ3, MKJ4 MKJ5 (12) Straight (12) Straight (13) Straight Heat Shrink Boot Material: Fluid resistant elastomer MKJ Heat Shrink Boot P/N's - Straight Shell Size ITT P/N 5, 6, 7 980-2010-017 8, 9 980-2010-018 10, 11, 12, 13 980-2010-019 Adhesive: Polyamide hot melt MKJ Heat Shrink Boot P/N's - 90° Shell Size ITT P/N 5, 6, 7 980-2010-020 8, 9 980-2010-021 10, 11, 12, 13 980-2010-022 Metal Dust Caps MKJ Aluminum Dustcap Designator- Talking Dog MKJD Shell Style 0, 1, 3, 4, 5 Shell Size 5, 6, 7, 8, 9, 11, 12 , 13 Shell Material: Alluminum Alloy 1- 7 - P - F Plating W= OD Cad F = Nickel Z = Black Zinc Nickel Gender P= Plug R= Receptacle No Size 11 or 12 dustcaps are available on MKJ1 No size 11 or 13 dustcaps are available on MKJ0, MKJ3, & MKJ4 No size 5, 6, 7, or 13 dustcaps are available on MKJ5 Dimensions shown in inches (mm) Specifications and dimensions subject to change 26 www.ittcannon.com Cables to Outfit Your MKJ Connector Value-Added MKJ Series Cabling Solutions from ITT Cannon Let ITT Cannon complete your MKJ solution with our custom cable products. A complement to the reduction in size of the connectors is the reduction in weight and thickness in cabling. Choose from several available options to help customize your application. Improving on our high reliability connectors, we offer overmolds that are suitable for military requirements in harsh environments. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 27 About ITT Cannon ITT Inc. is a diversified leading manufacturer of highly engineered critical components and customized technology solutions for industrial end-markets in energy infrastructure, electronics, aerospace and transportation. Building on its heritage of innovation, ITT partners with its customers to deliver enduring solutions to the key industries that underpin our modern way of life. Founded in 1920, ITT is headquartered in White Plains, N.Y., with employees in more than 35 countries and sales from a total of 125 countries. strength and our advanced manufacturing facilities allows ITT to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The Custom Difference As the industry leader in harsh environment interconnect applications, ITT’s world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. When custom connectors are required, we collaborate with clients and partners with a goal to design the most reliable, cost-effective solution possible. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. Our connector portfolio remains the most extensive in the industry, offering a reliable and cost effective range of interconnect solutions. Continuous investment in technology and research & development have enabled ITT to provide new, innovative products and solutions to markets including: • Commercial Aviation • Defense • Oil & Gas •Industrial • Medical • Space Exploration When you specify a Cannon connector, you can rely on products that are designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT’s corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring our industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon product portfolio to meet the requirements of the European Union Directive 2002/95/EC better known as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT’s products for RoHS compliance are available in the following plating finishes: electroless nickel, stainless steel, anodize over aluminum and gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. Six Sigma Manufacturing ITT Cannon operates manufacturing facilities in the United States, Germany, Italy, Mexico, China and Japan, allowing ITT to offer global capabilities to our customers. Our fullyintegrated, world class facilities use the latest manufacturing technologies including automated and robotic maching centers, Super Market manufacturing cells, Kanban pull systems, and automated, electrical, mechanical and optical test and inspection equipment. The combination of our manufacturing Dimensions shown in inches (mm) Specifications and dimensions subject to change 28 www.ittcannon.com Product Safety no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. 1. Material Content and Physical Form Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. Important General Information (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information ITT Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. 2. Fire Characteristics And Electric Shock Hazard There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/ Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. ITT Cannon, is a division of ITT Inc. who manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of ITT Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. 3. Handling Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. Disposal Incineration of certain materials may release noxious or even toxic fumes. 5. Application Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 29 Meet Some of Our Most Innovative Connectors D-Subminiature Connectors Originally designed for aircraft radio systems, Cannon‘s D-Subminiature Connector became the first multi-purpose interconnect solution of its kind, ideal for multiple markets and applications. From rocket launches and satellite systems, to rugged military transports and commercial avionics, the D-Subminiature’s versatility has made this Cannon invention the most widely used connector in the world. Rack & Panel Connectors Pioneered by Cannon during the 1930s, our Rack & Panel Connectors offer an unmatched variety of shell configurations and insert arrangements, as well as materials, plating and contact options. Today, we are recognized as an industry leader, offering an unparalleled range of off-the-shelf and custom Rack & Panel products to align with customer needs. Microminiature Connectors Developed first by Cannon in the 1960s, Microminiature Connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular and strip-style configurations, our highly engineered Microminiature connector products meet critical customer demands in multiple applications across the Aerospace & Defense industry Dimensions shown in inches (mm) Specifications and dimensions subject to change 30 www.ittcannon.com Notes: Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 31 Connect with your ITT Cannon representative today or visit us at www.ittcannon.com Connect with the experts. Whether communicating with our soldiers in the field or with first responders saving lives, ITT Cannon connects vital information with those who need it. CHINA—Shenzhen City GERMANY—Weinstadt HONG KONG ITALY—Lainate +86.755.2726.7888 +49.7151.699.0 +852.2732.2720 +39.02938721 JAPAN—Kanagawa KOREA—Seoul TAIWAN—Taipei UK—Basingstoke +81.462.57.2010 +82.2.7027111 +886.2.25452020 USA—Watertown, CT +1.860.274.9681 +44.1256.311200 USA—Irvine, CA +1.800.854.3028 The “ITT Engineered Blocks“ symbol, “Engineered for life," “ITT” and “Cannon“ are registered trademarks of ITT Inc. Specification and other data are based on information available at the time of printing, and are subject to change without notice. ©2019 ITT Inc. ITT Cannon MKJ5 Catalog | 072019