MIL-C-5015 Firewall Connectors
MS-K firewall connectors have met and are qualified to the fireproof test of MIL-C-5015. This test requires that a connector mounted to a firewall will continure to operate for 5 minutes in case of fire and prevent the passage of flame for 20 minutes. These connectors are not environmentally sealed but operate continuously at temperature up to +177˚C (+350˚F). MS-K connectors have crimp type con-
MS-K
tacts; thermocouple contacts must be orderd separately and are solder type unless otherwise requested on order. Cavities that will contain the thermocouple contacts and contact material must be specified when ordering.
Performance and Material Specifications
MATERIALS
Shell - Steel Insulator - Glass-filled epoxy or glass-filled melamine or melamine glass cloth laminate Contacts - Copper alloy
FINISHES
Shell - Olive drab over cadmium plate Contacts - Silver plate
MECHANICAL FEATURES
Shell Size - In sixteenths of an inch Coupling - Threaded Contact Arrangements - See pages 216-217
ELECTRICAL DATA
Number of Contacts - 1 thru 37
How to Order
MS 3106 K 36 8 P
SERIES PREFIX SHELL STYLE CLASS CONTACT TYPE CONTACT ARRANGEMENT SHELL SIZE
SERIES PREFIX MS SHELL STYLE See pages 202-204 CLASS K per MIL-C-5015
SHELL SIZE 8S to 36 CONTACT ARRANGEMENT See pages 216-217 CONTACT TYPE P for pin; S for socket
Wall Mounting Receptacle
MS3100K
L M K W POLARIZING KEY
+ _.005
R (TYP)
L M K W
O
S (TYP.)
O
A THREAD B V THREAD T DIA.
+.010 -.003
A THREAD B V THREAD
Sizes 8S to 18 have junction shell Part Number MS3100K8S-*† • MS3100K10SL-*† MS3100K12S-*† MS3100K14S-*† MS3100K16S-*† MS3100K16-*† MS3100K18-*† MS3100K20-*† MS3100K22-*† MS3100K24-*† MS3100K28-*† MS3100K32-*† MS3100K36-*† B .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) K .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .125 (3.18) L 1.453 (36.91) 1.109 (28.17) 1.515 (38.48) 1.515 (38.48) 1.703 (43.26) 1.703 (43.26) 1.921 (48.79) 2.109 (53.57) 2.031 (51.59) 2.328 (59.13) 2.025 (51.44) 2.453 (62.31) 2.594 (65.89) M .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .813 (20.65) .813 (20.65) .875 (22.22) .875 (22.22) O 17/32 25/32 25/32 29/32 1-1/32 1-1/32 1-5/32 1-21/64 1-25/64 1-37/64 1-49/64 2-1/64 2-17/64 R 19/32 23/32 13/16 29/32 31/32 31/32 1-1/16 1-5/32 1-1/4 1-3/8 1-9/16 1-3/4 1-15/16 1 1-3/32 1-3/16 1-9/32 1-9/32 1-3/8 1-1/2 1-5/8 1-3/4 2 2-1/4 2-1/2 S 7/8
Sizes 20 to 36 have endbell T .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .209 (5.31) .209 (5.31) W .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .438 (11.13) .500 (12.70)
• Receptacles in size 10SL are available with pin inserts only. Part Number MS3100K8S-*†
* Add contact arrangment. See pages 216-217. A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A
† Add contact type:P - pin; S - socket. V Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-3/16-18UNEF-2A 1-3/16-18UNEF-2A 1-7/16-18UNEF-2A 1-7/16-18UNEF-2A 13/4-18UNS-2A 2-18UNS-2A Dimensions are shown in inches (millimeters). Dimensions subject to change.
MS3100K10SL-*† MS3100K12S-*† MS3100K14S-*† MS3100K16S-*† MS3100K16-*† MS3100K18-*† MS3100K20-*† MS3100K22-*† MS3100K24-*† MS3100K28-*† MS3100K32-*† MS3100K36-*†
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MIL-C-5015 Firewall Connectors
Box Mounting Receptacle
MS3102K
MS-K
POLARIZING KEY
L M K
+ _.005
R (TYP)
L M K O THREAD
O A THREAD B MAX INSULATION EXTENSION SEE TAB
S (TYP.)
A
+.010 -.003
B
W MAX INSULATION EXTENSION SEE TAB
T DIA.
Sizes 8S to 18 have plain rear skirt
Sizes 20 to 36 have threaded rear skirt
Maximum Insulation Extensions
Shell Size 8S 10SL-16S 16-18 20-22 24 28 32 36 Part Number MS3102K8S-*† • MS3102K10SL-*† MS3102K12S-*† MS3102K14S-*† MS3102K16S-*† MS3102K16-*† MS3102K18-*† MS3102K20-*† MS3102K22-*† MS3102K24-*† MS3102K28-*† MS3102K32-*† MS3102K36-*† A Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A 2-1/4-16UN-2A B .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) .625 (15.88) K .063 (1.90) .063 (1.90) .063 (1.90) .063 (1.90) .063 (1.90) .063 (1.90) .063 (1.90) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .078 (1.98) .125 (3.18) L 59/64 61/64 61/64 61/64 61/64 1-9/64 1-9/64 1-15/64 1-18/64 1-18/64 1-18/64 1-3/8 1-29/64 M .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) .563 (14.30) .750 (19.05) .750 (19.05) .750 (19.05) .750 (19.05) .813 (20.65) .813 (20.65) .875 (22.22) .875 (22.22) O Thread 7/16 39/64 21/32 23/32 27/32 27/32 31/32 1-3/16-18UNEF-2A 1-1/4-18UNEF-2A 1-7/16 18UNEF-2A 1-5/8-18UNEF-2A 1-7/8-16UN-2A 2-1/8-16UN-2A R 19/32 23/32 13/16 29/32 31/32 31/32 1-1/16 1-5/32 1-1/4 1-3/8 1-9/16 1-3/4 1-15/16 16 11/16 51/64 13/16 13/16 47 /64 47 /64 47 /64 39/64 S 7/8 1 1-3/32 1-3/16 1-9/32 1-9/32 1-3/8 1-1/2 1-5/8 1-3/4 2 2-1/4 2-1/2 12 7/8 7/8 7/8 13/16 13/16 47/64 43/64 Contact Size 8 7/8 7/8 13/16 13/16 47/64 43/64 T .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .150 (3.81) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .177 (4.50) .209 (5.31) .209 (5.31) 4 1-3/32 1-3/32 1-3/32 1-3/32 61/64 57/64 0 1-9/64 1-3/32 1-3/32 1-1/32 61/64 W .141 (3.58) .141 (3.58) .141 (3.58) .141 (3.58) .313 (7.95) .344 (8.74)
• Receptacles in size 10SL are available with pin inserts only. * Add contact arrangements. See pages 216-217.
† Add contact type: P - pin; S - socket.
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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MIL-C-5015 Firewall Connectors
Straight Plug
MS3106K Pin Insert
L J W POLARIZING GROOVE
MS-K
A THREAD
V THREAD L
Q POLARIZING GROOVE W
Socket Insert
A THREAD
J
V THREAD
Q
Sizes 8S to 16 - one piece construction
Sizes 18 to 36 - two piece construction
Part Number MS3106K8S-*† • MS3106K10SL-*† MS3106K12S-*† MS3106K14S-*† MS3106K16S-*† MS3106K16-*† MS3106K18-*† MS3106K20-*† MS3106K22-*† MS3106K24-*† MS3106K28-*† MS3106K32-*† MS3106K36-*†
A Thread 1/2-28UNEF-2B 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UN-2B
J .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26)
L 1-1/4 1-7/16 1-7/16 1-7/16 1-7/16 1-5/8 2-1/16 2-11/64 2-5/32 2-21/64 2-5/16 2-25/64 2-17/32
Q 3/4 31/32 1 1-1/8 1-1/4 1-1/4 1-11/32 1-15/32 1-19/32 1-23/32 1-31/32 2-7/32 2-15/32
V Thread 1/2-28UNEF-2A 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-3/16-18UNEF-2A 1-3/16-18UNEF-2A 1-7/16-18UNEF-2A 1-7/16-18UNEF-2A 1-3/4-18UNS-2A 2-18UNS-2A
W .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .438 (11.13) .500 (12.70)
• Plugs in size 10SL are available with socket inserts only. * Add contact arrangements. See pages 216-217.
† Add contact type: P - pin; S - socket.
90˚ Angle Plug
MS3108K
J M POLARIZING GROOVE Q
A THREAD
U V THREAD W
Part Number MS3108K10SL-*† • MS3108K12S-*† MS3108K14S-*† MS3108K16S-*† MS3108K16-*† MS3108K18-*† MS3108K20-*† MS3108K22-*† MS3108K24-*† MS3108K28-*† MS3108K32-*† MS3108K36-*†
A Thread 5/8-24UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1-20UNEF-2B 1-20UNEF-2B 1-1/8-18UNEF-2B 1-1/4-18UNEF-2B 1-3/8-18UNEF-2B 1-1/2-18UNEF-2B 1-3/4-18UNS-2B 2-18UNS-2B 2-1/4-16UN-2B
J .531 (13.49) .531 (13.49) .531 (13.49) .531 (13.49) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26) .719 (18.26)
M 1-41/64 1-41/64 1-29/32 1-29/32 2-3/32 2-15/64 2-19/32 2-19/32 2-49/64 2-49/64 3-1/4 3-1/4
Q 31/32 1 1-1/8 1-1/4 1-1/4 1-11/32 1-15/32 1-19/32 1-23/32 1-31/32 2-7/32 2-15/32
U 1-21/64 1-21/64 1-27/64 1-27/64 1-27/64 1-31/64 1-21/32 1-21/32 1-63/64 1-63/64 2-7/32 2-9/32
V Thread 5/8-24UNEF-2A 5/8-24UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 7/8-20UNEF-2A 1-20UNEF-2A 1-3/16-18UNEF-2A 1-3/16-18UNEF-2A 1-7/16-18UNEF-2A 1-7/16-18UNEF-2A 1-3/4-18UNS-2A 2-18-UNS-2A
W .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .375 (9.52) .438 (11.13) .500 (12.70)
• Plugs in size 10SL are available with socket inserts only. * Add contact arrangement. See pages 216-217.
† Add contact type: P - pin; S - socket.
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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MIL-C-5015 Firewall Connectors
Assembly Instructions
Recommended Procedures * 1. Remove Formica retaining ring (or the ceramic retaining ring) from contact (Figure 1). 2. Crimp contact to wire. 3. Slip endbell (or junction shell), retaining ring, and washer over wire bundle. 4. Push contact thru rear insulator. (Contact should extend sufficiently to accomplish Step 5.) 5.
MS-K
Attach Formica retaining ring onto the contact (see Figure 1). 6. Seat each contact securely in rear insulator. 7. Assemble front insulator on engaging end of contact. 8. Slide insulator assembly into hardware. 9. Slide washer and insulator retaining ring into place, making sure that insulator retaining is fully seated in groove. 10. Slide endbell or junction shell down wire bundle and attach to shell (or barrel).
INSERT RETAINING WASHER
CONTACT RETAINING CLIP
CONTACT FRONT INSULATOR STEEL BARREL STEEL COUPLING NUT FIGURE 1
*NOTE: For MS-K Assembly it is not neccessary to remove the ceramic retaining ring used on sizes 16 and 12 contacts for MS-K providing that the crimp tool M22520/1-01 is used with the TH119 turret. However, the formica ring must be removed if using the crimp tools listed below. When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before crimping.
(CRIMP-ON TERMINALS)
REAR INSULATOR
INSERT RETAINING RING
STEEL ENDBELL
Contacts, Crimp Tools, Contact Kit Part Numbers
MS-K Contacts and Crimp Tools can be ordered separately
Contact Size 16-Pin 8S-36 16 Pin* 8S-36 16 Socket 8S-16S 16 Socket 12-36 16 Socket* 12-36 12 Pin 12 Socket 8 Pin 8 Socket 4 Pin 4 Socket 0 Pin 0 Socket 330-0188-000 031-0499-000 330-0189-000 031-0500-000 330-0190-000 031-0501-000 330-0191-000 031-0502-000 12-14 12-14 8 8 4 4 0 0 031-0728-000 16-18-20 031-0498-000 16-18-20 031-0497-000 16-18-20 030-1154-000 16-18-20 Part Number 330-0187-000 Wire Accom. 16-18-20 Crimp Tool MS22520/1-01 MS3191-1 MS22520/1-01 MS3191-1 MS22520/1-01 MS3191-1 MS22520/1-01 MS3191-1 MS22520/1-01 MS3191-1 MS22520/1-01 MS3191-1 MS22520/1-01 MS3191-1 CBT600B or CBT600 CBT600B or CBT600 CBT600B or CBT600 CBT600B or CBT600 CBT600B CBT600B CCHP0-6 CCHP0-6 CCH0-1 CCH0-1 0 Pin 0 Socket 320-0012-000 320-0015-000 CCHP4 CCH4-1 4 Socket 320-0006-000 CCHP4 CCH4-1 4 Pin 320-0011-000 CCHP8 CCH8-1 8 Socket 320-0014-000 Locator TH119 Turret L16-3191-8 TH119 Turret L16-3191-8 TH119 Turret L16-3191-8 TH119 Turret L16-3191-7 TH119 Turret L16-3191-7 TH119 Turret L12-3191-4 TH119 Turret L12-3191-4 CCHP8 CCH8-1 8 Pin 320-0010-000 12 Socket 320-0007-000 Crimp Head† -
MS-K Contacts Assembly Kit With Contact and Retaining Ring
Contact Size 16-Pin 8S-36 16 Pin* 8S-36 16 Socket 8S-16S 16 Socket 12-36 16 Socket* 12-36 12 Pin 320-0009-000 320-0008-000 320-0005-000 320-0013-000 320-0001-000 Kit Part Number 320-0002-000
*These contacts must be used when ordering contact arrangments 24-28 pin or socket, 28-21 pin or socket, and 20-27 socket only. †Crimp heads are only applicable for contact sizes 8, 4, and 0.
Dimensions are shown in inches (millimeters). Dimensions subject to change.
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