PBX-SL-PS-EU-660

PowerLock and SnapLock High Current Power Connectors Catalog ITT Veam Innovation and Technology Leadership throughout History Defining and Championing Innovation Showcasing a portfolio of creativity, ITT’s “Engineered For Life” execution embraces products which have become ubiquitous in a broad collection of markets including: Aerospace and Defense, Transport and Industrial, Medical Technologies and Oil and Gas ITT’s rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry’s broadest product offerings, ITT’s interconnect products have supported: • Every Free World space mission, bringing the universe to our doorstep. • Motion picture, radio, and television equipment, serving laughter and entertainment to millions. • Commercial and military communications systems, linking the voices of the world. • Computerized tools, reshaping the information highway. • Aircraft, rapid transit, and automobiles, mobilizing our expanding society. • Oil and natural gas production, powering the world’s economies. • Agricultural equipment, attacking the roots of world hunger. 2 Specifications and dimensions subject to change www.ittcannon.com Military & Defense Transportation Commercial Aerospace Medical ITT Cannon’s portfolio of high performance interconnects is one of the most extensive in the industry, offering a wide range of custom and off-the-shelf connectors and cable assemblies for applications in the Commercial Aerospace, Military & Defense, Transporation, Industrial and Medical end markets. For more details, visit ITTCannon.com. Industrial Specifications and dimensions subject to change www.ittcannon.com 3 we will work with our customer’s Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. Our Processes When you specify an ITT connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT’s Corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the ITT connector product portfolios to meet the requirements of European Union Directive, better known as the Reduction of Hazardous Substances initiative. As appropriate, specific ITT’s products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, our products for RoHS compliance are available in the following plating finishes: electroless nickel, stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. Six Sigma Manufacturing ITT’s Connector business operates centres of manufacturing excellence across the world with key sites in Europ , United States and Mexico located close to the markets they serve. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows us to offer products at market driven prices. The Custom Difference As the industry leader in harsh environment interconnect applications, our world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, 4 Specifications and dimensions subject to change www.ittcannon.com In addition to our PowerLock series, ITT also offers these connectivity solutions: Entertainment & Lighting VEAM TOURLOCK VEAM VSC Intermateable connectors with CIR-LK series, higher resistance to the physical shocks and tearings. IP67 protection. Heavy duty ribbed coupling ring. Extended female ground contacts for first mate, last break. Threaded circular 19-pin connector with replaceable crimp or solder contacts. Audio Quick coupling and uncoupling. High impact heavy duty coupling mechanism. Bayonet connector for audio applications, 4 to 53 channels. Harsh Environment APD Cannon CA-Bayonet In-line and bulkhead connectors resistant to harsh environmental conditions (contaminants, vibration and shock). Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Specifications and dimensions subject to change www.ittcannon.com 5 Table of Contents PowerLock Overview PowerLock Connector Locking PowerLock Specifications PowerLock Ordering Guide PowerLock Line Source PowerLock Line Drain PowerLock Panel Source PowerLock Panel Drain PowerLock Sequential Connecting Box PowerLock Insulated G Style Clamp PowerLock Insulated Horizontal Clamp PowerLock Rotary Clamp / T Connector PowerLock Insulated Generator Connectors PowerLock Cable Lug Converter PowerLock Miscellaneous Parts & Accessories PowerLock IP53 & IP67 Protection Caps PowerLock DIN Fuse Carrier Adaptor SnapLock Introduction SnapLock Ordering Guide SnapLock Specifications SnapLock Panel Connectors SnapLock Tooling Product Safety and Warranty 8 9 10 11 12 13 14 15 16 19 21 22 23 24 25 26 27 28 29 30 31 32 33 6 Specifications and dimensions subject to change www.ittcannon.com VEAM PowerLock Applications The VEAM PowerLock connector series for field installation power distribution systems offers the ultimate in safety and reliability under the most severe operating conditions. Electricity supply for boats moored in rivers and canals Power distribution systems for outdoor lighting, concerts and theater equipment PowerLock is available in four standard formats which allow complete hook up through the standard daisy chain principle. There are two Source connectors, one for panel mounting and one for cable attachment. These are identified as Panel Source and Line Source. The other two types are Drain connectors. These connectors are identified as Panel Drain and Line Drain. Typical applications for PowerLock include three phase motors, generators, load banks, lighting distribution panels and in-house supplies. PowerLock connectors serve a very diverse industry base which includes outdoor concerts, carnivals, sporting events, television outdoor broadcast, theaters, electricity supply companies and many heavy industrial environments such as construction. Specifications and dimensions subject to change www.ittcannon.com 7 Reliable connections for field installation power distribution systems such as mobile generators. Fuse carriers with integrated PowerLock connectors provide a safe & efficient connection to a power distribution board. Industrial mobile refrigeration units from cargo containers to commercial trucks Wind turbines and alternative energy power transfer systems Dock power distribution systems Emergency power systems PowerLock Overview ITT Veam PowerLock connectors are plastic bodied single pole electrical connectors used in high current applications. For use in single and polyphase power distribution systems up to 660 amps, the range includes panel and cable mounted connectors, and associated accessories. PowerLock connectors are moisture and impact resistant and feature insulated contact tips to prevent accidental touching of electrically live parts. Typical uses include 3 phase motors, generators, wind turbines and power distribution boards in a wide variety of applications. PowerLock connectors are easy to terminate to copper cable using either industry standard crimp tools or set-screw contacts. The silver plated contacts are available in 2 continuous current ranges, those with brass contacts are suitable for use up to 400 amps and those with copper contacts up to 660 amps. The high impact plastic connector bodies are keyed to prevent connection errors, and color coded to suit 3 phase electrical systems that are used in the US, Europe and Australia. Ground Neutral Line 1 Line 2 Line 3 Europe North America Australia Connectors for attachment directly to cable (line connectors) are supplied with a loose contact. Fitting to the cable is by either crimp or set-screw termination, the contact is then retained within the insulator body with a nylon cotter pin. Secure coupling of a connector pair is through a bayonet lock together with a secondary locking pin. The secondary lock engages when the bayonet lock is fully turned and disconnection requires a simple release key. The secondary lock discourages tampering and reduces the risk of accidental or unauthorized disconnection. If fast disconnection is required, for an application where tampering is not a risk, the connectors can be fitted with a sliding collar that quickly unlocks the connectors. Cable connectors are fitted with cable glands to fit a wide range of cables. The cable glands, together with an interfacial seal, provide an ingress protection level of IP67 when mated. Features & Benefits Typical Applications • 400 amp or 660 amp continuous power ratings • Generators & Load Banks • Colored and Keyed to ensure correct mating • 3 Phase Motors • All connectors IP2X finger protected • Field Camps • Crimp or Set-screw cable attachment • Back-up power systems • Environmentally sealed to IP67 • Power distribution panels • Secondary lock for added security • Outdoor events • River boats 8 Specifications and dimensions subject to change www.ittcannon.com PowerLock Connector Locking PowerLock connectors feature a bayonet coupling mechanism with a secondary locking pin. When a pair of connectors are mated and fully turned to engage the bayonet, the spring loaded secondary locking pin on the Drain connectors, snaps into a slot on the Source connector; a special release key is then required to uncouple the connectors. Coupling Un-Coupling Uncoupled - Note the secondary locking pin on the right hand connector and the slot on the left hand connector. To uncouple, the release key, LL0023N is pushed into the slot. Aligning the arrow lines up the keyways allowing the connectors to be pushed together fully compressing the locking pin. The release key is used to push the locking pin out of the slot. Connectors are turned clockwise and locking pin snaps into the slot on the mating half. With the release key holding the locking pin back, the connectors can now be turned counterclockwise and uncoupled. Release Key LL0023N Order Code - AN389900010 Connector Descriptions Source – This the term used to describe the connector fitted with a male contact in a female housing, it is usually the connector attached to the source of the power, i.e. the ‘live’ connector, the contact is fitted with an insulated end cap to prevent accidental finger touching of live parts. Drain – This is the term used to describe the connector fitted with a female contact in a male housing, this is not normally the live connector, however it does include a spring loaded insulated cap to prevent finger touching. The Drain connector is fitted with a secondary locking pin that locks into the mating half when the 2 connectors are fully engaged. A simple release key is required to disconnect the parts. Line – The line connector is the free connector fitted to a cable. Crimp or Set-Screw contacts are available for attaching the conductor. Panel – Panel connectors feature a square 4 hole flange for attaching to a panel. The 4 holes are normally supplied open, however can be pre-fitted with threaded inserts to reduce mounting time. Specifications and dimensions subject to change www.ittcannon.com 9 PowerLock Specifications Electrical Number of Contacts Single Pole Current Rating 400 amp or 660 amp continuous Operating Voltage 1000VAC / 1000VDC acc. to DIN EN 61984 Test Voltage 4500V AC Short Circuit Rating 16kA for 1s, 34kA peak Insulation Resistance >5000 Mohm Electrical Protection IP2X Finger touch protected Contact Resistance